WO2023273030A1 - 浮动连接导体、浮动电连接器及车载电子装置 - Google Patents

浮动连接导体、浮动电连接器及车载电子装置 Download PDF

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Publication number
WO2023273030A1
WO2023273030A1 PCT/CN2021/125664 CN2021125664W WO2023273030A1 WO 2023273030 A1 WO2023273030 A1 WO 2023273030A1 CN 2021125664 W CN2021125664 W CN 2021125664W WO 2023273030 A1 WO2023273030 A1 WO 2023273030A1
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WO
WIPO (PCT)
Prior art keywords
floating
suspended
section
connection conductor
bent
Prior art date
Application number
PCT/CN2021/125664
Other languages
English (en)
French (fr)
Inventor
王旭
王健
王俊
张自黾
Original Assignee
上海航天科工电器研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海航天科工电器研究院有限公司 filed Critical 上海航天科工电器研究院有限公司
Priority to EP21947957.3A priority Critical patent/EP4199268A1/en
Priority to JP2023524665A priority patent/JP2023546487A/ja
Priority to US18/249,452 priority patent/US20230387630A1/en
Publication of WO2023273030A1 publication Critical patent/WO2023273030A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/91Coupling devices allowing relative movement between coupling parts, e.g. floating or self aligning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H01R13/6315Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only allowing relative movement between coupling parts, e.g. floating connection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/57Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/712Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/716Coupling device provided on the PCB
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/72Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/73Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles

Definitions

  • the present application relates to the field of floating board-to-board connection, in particular to floating connection conductors, floating electrical connectors and vehicle-mounted electronic devices.
  • the board-to-board connector is a kind of miniature coupling plug and socket that can directly connect or connect the power supply and signal between printed circuit boards through the pins of the connector.
  • board-to-board connectors are widely used in consumer, industrial control, automobile, medical, communication and many other fields.
  • miniaturization and integration of electronic equipment in these fields more and more functional modules are integrated into a limited space.
  • the application environment of these modules is also becoming more and more complex, often including high temperature, complex vibration environment, large processing error environment, etc.
  • the complex application environment often causes the conductor of the connector to exceed the strength and stress of the connector material itself, which may cause the instantaneous interruption of the electrical signal of the connector or the performance of the connector material itself. attenuation or destruction.
  • the development trend of electronic products in addition to the complex and changeable application scenarios and multi-module integration, the development trend of electronic products also shows the phenomenon that the signals used are developing at a higher frequency of 10Gbps or above.
  • the requirements for the transmission rate of the connector in the scenario of connector connection also put forward higher requirements, that is, the connector transmission rate of the board-to-board connector in the connection scenario has also become one of the important factors for the system to realize its functions.
  • a floating connection conductor a floating electrical connector, and a vehicle electronic device are provided.
  • a floating connection conductor which includes a sequentially connected welding part, a base fixing part, a floating floating part, a floating fixing part and a contact part;
  • the welding part is used for welding with the circuit board
  • the base fixing part is used for fixing with the base body
  • the floating fixing part is used for fixing with the floating body;
  • the contact part is used for conducting and abutting with the plug connector;
  • the suspended floating part is located between the base fixed part and the floating fixed part and is used for bending to form a suspended section.
  • the space occupied by the suspended section is limited by a preset width.
  • the above-mentioned floating connection conductor fixes the base body through the base fixing part, and welds the circuit board at the welding part, which is conducive to stably connecting the base body to the circuit board; on the other hand, the contact part abuts the plug connector and realizes Conduction is conducive to stably connecting the plug connector to the floating connection conductor; on the other hand, due to the design of the suspended section, the floating connection of the plug connector to the base body and the circuit board through the suspended floating part is realized, which is conducive to It can withstand mechanical loads in complex application environments with high-frequency vibration environments and high-acceleration mechanical shocks, and can be used for connectors in application scenarios with low-rate signals, high currents, and ultra-large floating tolerance capabilities; and the space of the suspended section is limited, suitable for Multiple floating connection conductors are used side by side, so it has an effective damping effect in the vibration environment, and due to the deformation capacity of the floating floating part and its floating section, it can effectively ensure that the conductor is connected
  • the welding part includes a connected connection area and a welding area, the connection area and the welding area are bent, and the connection area is connected to the base fixing part; and/ or,
  • the floating fixing part and the suspended floating part are bent and arranged; and/or,
  • the base fixing part is used for plugging and fixing or interference fit with the base body; and/or,
  • the contact portion is used to be pluggably inserted into the plug connector and to be in conductive contact with the plug connector; and/or,
  • the floating fixing part is integrally arranged with the contact part or the welding part, the base fixing part, the suspended floating part, the floating fixing part and the contact part are integrally arranged;
  • the connecting area and the welding area are bent to have a first bending line
  • the floating fixed part and the suspended floating part are bent to have a second bending line
  • the first The second bending line and the first bending line form an included angle of 75 degrees to 105 degrees.
  • the floating connection conductor has a first bending opening reserved at a part of the bending area between the connecting area and the welding area close to the suspended floating part; and/or,
  • the floating connection conductor has a second bending opening reserved at a portion of the bending area between the floating fixing portion and the floating floating portion close to the contact portion.
  • the space occupied by the suspended section is limited by the width of the contact portion; and/or,
  • the space occupied by the bending area where the suspended floating portion is bent to form the suspended section is also limited by the width of the contact portion.
  • the space occupied by the floating section of the suspended floating section and the suspended section is limited by the width of the contact section, and is also limited by the width of the contact section and the floating fixed section. total length.
  • the suspended floating part includes at least one arc segment and at least one straight line segment;
  • At least one of the arc segments is bent by itself to form at least one of the suspended sections; and/or,
  • At least one of the straight line segments is bent by itself to form at least one of the suspended sections; and/or,
  • At least one arc segment and at least one straight segment are bent together to form at least one suspended section
  • the arc segment and the straight segment form an included angle of 0° to 150°.
  • the suspended floating portion includes at least two straight line segments, and the two adjacent straight line segments form an included angle of 0° to 90°.
  • the number of the suspended sections is at least one
  • the suspended floating part includes a first connecting section, a floating section and a second connecting section connected in sequence;
  • the first connecting section is connected to the base fixing part, and the second connecting section is connected to the floating fixing part;
  • the floating section itself is bent to form the suspended section, and/or, the floating section and the first connecting section are jointly bent to form the suspended section, and/or, the floating section Bending together with the second connecting section to form the suspended section.
  • the floating connection conductor is formed by stamping and blanking and bent at least once.
  • the line along which the suspended section is bent is perpendicular to, parallel to or inclined to the extending direction of the contact portion.
  • the suspended floating part forms at least one suspended section through side folding, horizontal folding and front and back double folding.
  • the whole before the floating connecting conductor is bent to form the suspended section, the whole is within a rectangle or a circle, and the area occupied by the suspended floating part is greater than 23% of the total area of the floating connecting conductor. %.
  • a floating electrical connector includes a plug connector and a receptacle connector, the receptacle connector has a floating connection conductor as described in any one of the above, and the receptacle connector also includes the base The seat body and the floating body.
  • the socket connector has a floating connection conductor group composed of at least three floating connection conductors arranged regularly;
  • each floating connecting conductor in the floating connecting conductor group is fixed to the base body, the floating fixing part is fixed to the floating body, and the contact part is connected to the plug
  • the connectors are abutted in conduction.
  • the plug connector is provided with a protruding guide post
  • the floating body is provided with a recess or the base body and the floating body jointly form a recess
  • the protruding guide post The shape matches the shape of the recessed part, and is used to guide the protruding guide post to be inserted into the recessed part from a preset position.
  • the floating body is further provided with a guiding protrusion adjacent to the concave part; the plug connector is further provided with a guiding groove corresponding to the guiding protrusion.
  • the base body is provided with a heat dissipation groove, and the welding part passes through the heat dissipation groove and is exposed outside the base body.
  • an in-vehicle electronic device includes the floating electrical connector as described in any one of the above items.
  • FIG. 1 is a schematic structural diagram of a floating connection conductor before bending according to an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of a floating connection conductor before bending according to another embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of the floating connection conductor shown in FIG. 2 after being bent.
  • FIG. 4 is a schematic structural diagram of a floating connection conductor before bending according to another embodiment of the present application.
  • FIG. 5 is a structural schematic diagram of the floating connection conductor shown in FIG. 4 after being bent in one way.
  • FIG. 6 is a schematic structural view of the floating connection conductor shown in FIG. 4 after being bent in another way.
  • FIG. 7 is a schematic structural diagram of a floating connection conductor before bending according to another embodiment of the present application.
  • FIG. 8 is a schematic structural diagram of the floating connection conductor shown in FIG. 7 after being bent.
  • FIG. 9 is a schematic structural diagram of a floating connection conductor before bending according to another embodiment of the present application.
  • FIG. 10 is an exploded schematic diagram of a floating electrical connector according to an embodiment of the present application.
  • FIG. 11 is a schematic diagram of an exploded structure of the circuit board and the socket connector shown in FIG. 10 .
  • FIG. 12 is a schematic structural diagram of the socket connector shown in FIG. 10 .
  • FIG. 13 is a schematic cross-sectional view taken along the A-A direction shown in FIG. 12 .
  • FIG. 14 is a schematic diagram of the receptacle connector shown in FIG. 12 in another direction.
  • FIG. 15 is a schematic diagram of a plug connector and a socket connector of a floating electrical connector according to another embodiment of the present application when they are improperly connected.
  • FIG. 16 is a schematic cross-sectional view taken along the B-B direction shown in FIG. 15 .
  • Fig. 17 is a schematic view of the embodiment shown in Fig. 15 in another direction.
  • FIG. 18 is a schematic cross-sectional view of the plug connector and socket connector shown in FIG. 15 in a properly connected state.
  • Fig. 19 is a schematic view of the embodiment shown in Fig. 18 in another direction.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • a first feature is “on” or “under” a second feature, which means that the first feature is directly in contact with the second feature, or that the first feature and the second feature are indirectly contact through an intermediary.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it just means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “under” the first feature may mean that the first feature is directly below or obliquely below the second feature, or it just means that the level of the first feature is smaller than that of the second feature.
  • a floating connection conductor includes a welding part, a base fixing part, a floating floating part, a floating fixing part and a contact part which are sequentially connected.
  • the welding part is used for welding with the circuit board.
  • the base fixing part is used for fixing with the base body.
  • the floating fixing part is used for fixing with the floating body.
  • the contact portion is used for conducting and abutting with the plug connector.
  • the suspended floating part is located between the base fixed part and the floating fixed part and is used for bending to form a suspended section. The space occupied by the suspended section is limited by a preset width.
  • the above-mentioned floating connection conductor fixes the base body through the base fixing part, and cooperates with the welding part to weld the circuit board, which is conducive to stably connecting the base body to the circuit board; on the other hand, the contact part abuts the plug connector and The realization of conduction is conducive to stably connecting the plug connector to the floating connection conductor; on the other hand, due to the design of the suspended section, the floating connection of the plug connector to the base body and the circuit board through the suspended floating part is realized.
  • the floating connection conductor is suitable for working in a certain low temperature environment and high temperature environment.
  • a floating connection conductor includes part or all of the structures of the following embodiments; that is, the floating connection conductor includes some or all of the following technical features.
  • a floating connection conductor includes a welding part, a base fixing part, a floating floating part, a floating fixing part and a contact part which are sequentially connected.
  • the welding part is provided integrally with the base fixing part; and/or, the floating fixing part is provided integrally with the contact part; or, the welding part and the base fixing part part, the suspended floating part, the floating fixed part and the contact part are integrally provided.
  • the floating connection conductor is formed by stamping and blanking, that is, the welding part, the base fixing part, the floating floating part, the floating fixing part and the contact part are integrated Stamping blanking is formed.
  • stamping and blanking that is, the welding part, the base fixing part, the floating floating part, the floating fixing part and the contact part are integrated Stamping blanking is formed.
  • the floating connection conductor is entirely within a rectangle or a circle before being bent to form the suspended section; further, in one embodiment, the Before the floating connection conductor is bent to form the suspended section, the whole is in a square; that is, the area occupied by each floating connection conductor is covered by a square.
  • a design is conducive to making full use of materials, so that a large number of floating connection conductors can be arranged regularly, and then stamped and blanked to form it, which not only avoids waste of materials, but also improves production efficiency.
  • the area occupied by the suspended floating part is greater than 23% of the total area of the floating connection conductor; in one of the embodiments, the occupied area of the suspended floating part The area is greater than 30% of the total area of the floating connection conductor; in one of the embodiments, the area occupied by the suspended floating part is greater than 40% of the total area of the floating connection conductor; in one of the embodiments, the suspended The area occupied by the floating part is greater than 50% of the total area of the floating connecting conductor; further, in one of the embodiments, the area occupied by the suspended floating part is adjusted by the number of turning shapes, and in the same area area, turning The more shapes there are, the larger the area occupied by the suspended floating part will be.
  • the floating connecting conductor is formed by stamping blanking and bent at least once; in one of the embodiments, the suspended floating part is bent to form the suspended section. In one of the embodiments, the floating connection conductor is formed by stamping and blanking and bent two or more times. Such a design simplifies the production process of the floating connection conductor, greatly improves the production efficiency of the floating connection conductor, and also ensures the vibration reduction effect.
  • the welding portion is used for welding with a circuit board; in one embodiment, the welding portion includes a connected connection area and a welding area, the The connection area and the welding area are bent, and the connection area is connected to the base fixing part. Further, in one of the embodiments, the connection area is perpendicular to the welding area, and the welding area is parallel to the circuit board, that is, the bending line between the connection area and the welding area, that is, the first Bend the line, parallel to the board. Further, in one of the embodiments, the bend between the connection zone and the welding zone forms a bend zone, that is, a first bend zone. Such a design is beneficial to stably connect the floating connection conductor to the circuit board.
  • the base fixing portion is used to be fixed to the base body.
  • the base fixing part is used for inserting and fixing or interference fitting with the base body, so that the base body can be fixed with the circuit board through the floating connection conductor.
  • the base fixing part is perpendicular to the welding area. Such a design is beneficial to relatively fix the base body of the socket connector on the circuit board.
  • the floating fixing part is used for fixing with the floating body; the contact part is used for conducting and abutting with the plug connector.
  • the contact portion is used to be inserted into the plug connector in a pluggable manner and to be in conductive contact with the plug connector.
  • the base fixing part and/or the floating fixing part are provided with shape change positions to enhance the stability of fixing.
  • the shape changing position has a concave-convex structure, a thread structure or a stepped structure to improve the stability of installation.
  • the contact part abuts the plug connector and realizes conduction, which is conducive to stably connecting the plug connector to the floating connection conductor, and the fixing of the floating body completely depends on the floating fixing part, so that the plug connector
  • the abutment and conduction with the contact part are realized under the limitation of the floating body.
  • the suspended floating part is located between the base fixed part and the floating fixed part and is used for bending to form a suspended section, and the suspended section
  • the footprint is limited by the preset width.
  • the suspended floating portion is bent to form the suspended section.
  • the suspended section is in a floating state, that is, it is not in contact with other parts, especially hard contact.
  • the preset width is 0.5mm to 3.5mm. Further, in one of the embodiments, the preset width is determined according to the design specifications of the socket connector or the floating connection conductor set, or the preset width is set and adjusted according to the signal transmission requirements of the floating connection.
  • Such a design realizes the floating connection of the plug connector with the base body and the circuit board through the suspended floating part through the suspended section, so it has an effective vibration reduction effect in the vibration environment. Moreover, due to the deformation capability of the suspended floating part and its suspended section, the floating connection conductor can effectively ensure the effective connection and signal conduction between the conductor structure and the plug conductor when it is applied to the board-to-board connection. In a specific application, usually a plurality of floating connection conductors jointly form a floating connection conductor group.
  • each embodiment of the present application skillfully limits the space occupied by the suspended section by preset width to ensure suspended floating
  • the floating state and vibration interval of the part, especially the suspended section are limited, and will not interfere with other suspended floating sections or their suspended sections, which effectively guarantees the accurate and high-speed transmission of a large amount of data, and due to the simple structure, such a
  • the floating connection conductor is suitable for working in a certain low temperature environment and high temperature environment.
  • the floating fixing part and the suspended floating part are bent.
  • the floating and fixing part forms an included angle of 75 degrees to 105 degrees with the welding area.
  • the floating and fixing part is perpendicular to the welding area.
  • Such a design forms at least three bending areas, that is, at least three redirection conduction areas.
  • the floating connection conductor is a conductor as a whole, so it is beneficial to adapt to a certain vibration environment in a certain low-temperature environment and high-temperature environment, to ensure the accuracy of signal transmission, and to avoid the problem of packet loss in a large amount of data transmission, especially suitable for high-speed signal transmission.
  • the vibration frequency of the vibration environment is not higher than 2000 Hz
  • the acceleration is not higher than 150m/s 2 .
  • the temperature of the low temperature environment is not lower than -55°C.
  • the temperature of the high temperature environment is not higher than +125°C.
  • the high and low temperature environment is the application environment of -55°C to +125°C
  • the working environment of the floating connection conductor can cover a wide temperature range of -55°C to +125°C.
  • the trial product can achieve a floating of ⁇ 1.0mm or even ⁇ 1.5mm in the actual measurement, and can transmit multiple channels of 3A DC current. Therefore, within a limited design size and space, the floating connection conductor according to the embodiment of the present application can realize the capability of super large floating tolerance.
  • the space occupied by the suspended section is limited by the width of the contact part; in this embodiment, the width of the contact part is taken as The default width.
  • the floating fixed part and the suspended floating part are bent and have a bending angle, and the space occupied by the suspended section is limited by the width of the contact part and the bend angle.
  • the floating fixed part and the suspended floating part are bent and arranged, and the floating fixed part is perpendicular to the welding area, and the space occupied by the suspended section is limited by the space of the contact part. width.
  • the space occupied by the suspended section is limited by the maximum width of the contact portion and the floating fixed portion. That is, the larger of the maximum width of the contact portion and the maximum width of the floating fixed portion is used as the widest value of the space occupied by the suspended section, so as to prevent the suspended section from Contact with other floating connection conductors during vibration.
  • the space occupied by the bending area where the suspended floating portion is bent to form the suspended section is also limited by the width of the contact portion; or, the floating section of the suspended floating section And the space occupied by the suspended section is limited by the width of the contact portion, and is also limited by the total length of the contact portion and the floating and fixed portion.
  • the space occupied by the bending area where the suspended floating portion is bent to form the suspended section is also limited by the maximum width of the contact portion and the floating fixed portion; or, the The space occupied by the floating section of the suspended floating section and the suspended section is limited by the maximum width of the contact section and the floating fixed section, and is also limited by the total length of the contact section and the floating fixed section .
  • Such a design cleverly uses the contact part and the floating fixed part to jointly limit the space occupied by the suspended section, reasonably forms a vibration space, and avoids mutual interference between multiple floating connection conductors, which is conducive to ensuring the large amount of data.
  • High-speed transmission makes the floating connection conductor suitable for vibration environments, especially low-speed vibration environments.
  • the connecting area and the welding area are bent to have a first bending line
  • the floating fixed part and the suspended floating part are bent to have a second bending line
  • the first The second bending line and the first bending line form an included angle of 75 degrees to 105 degrees.
  • the floating connection conductor is at the bending position between the connecting area and the welding area close to the suspended floating part
  • a first bending opening is reserved; and/or, the floating connection conductor has a second bending opening reserved at a bending position between the floating fixing part and the suspended floating part close to the contact part.
  • the welding part includes a connected connection area and a welding area, the connection area and the welding area are bent and arranged, and the connection area is connected to the base fixing part;
  • the floating fixing part is bent and arranged with the suspended floating part;
  • the base fixing part is used for plugging and fixing or interference fit with the base body of the socket connector;
  • the contact part is used for plugging and unplugging into the The plug connector is in contact with the plug connector;
  • the floating fixed part is integrated with the contact part or the welding part, the base fixed part, the suspended floating part, the floating fixed part part and the contact part are integrally arranged; wherein, the connection area and the welding area are bent to have a first bending line, and the floating fixed part and the suspended floating part are bent to have a second bending line , the second bending line forms an included angle of 75 degrees to 105 degrees with the first bending line;
  • a first bending opening is left;
  • the floating connection conductor has a second bending opening reserved at the bending position between the floating fixing part and
  • the floating connection conductor includes a soldering part 100 , a base fixing part 200 , a floating floating part 300 , a floating fixing part 400 and a contact part 500 which are sequentially connected. Further, in this embodiment, the floating connection conductor is formed with a spacer 210 between the base fixing part 200 and the suspended floating part 300 , so as to be fixed to the base body through the base fixing part 200 .
  • the floating connection conductor or its suspended floating part is formed by stamping and blanking process and bending process.
  • stamping blanking is used to form a blanking area combined with a circular arc line and a straight line.
  • at least one of the adjacent straight line segments has an included angle ranging from 0° to 90°, including 0° and 90°.
  • at least one bending method is used to bend the blanking area, and the terminals in the blanking area are bent into a spring-like structure to achieve vibration reduction. This bending can be folded on the same side, or in both directions. That is, the implementation of the floating connection conductor is blanking and bending, and the bending direction includes but is not limited to simultaneous up, simultaneous down, up and down, and various blanking and bending methods for terminals of other shapes.
  • the suspended floating portion includes at least one arc segment and at least one straight line segment. At least one arc segment bends itself to form at least one suspended segment; and/or, at least one straight segment bends itself to form at least one suspended segment; and/or, at least one arc
  • the line segment and at least one straight line segment are bent together to form at least one suspended section; wherein, the arc segment and the straight line form an angle between 0° and 150°; or, the suspended floating portion It includes at least two straight line segments and the two adjacent straight line segments form an included angle of 0° to 90°.
  • the suspended floating part 300 includes a first straight line segment 340 , an arc line segment 350 and a second straight line segment 360 connected in sequence.
  • the extending direction of the first straight line segment 340 forms an acute angle with the extending direction of the second straight line segment 360 .
  • the first straight segment 340 and the second straight segment 360 are bent together to form a suspended section including part of the first straight segment 340 , all of the arc segment 350 and part of the second straight segment 360 . That is, in this embodiment, an arc segment and two straight segments are bent together to form a suspended section, and the two straight segments form an acute angle.
  • the design of the suspended section is to reduce the vibration energy as much as possible and avoid the mutual force of the two fixed ends to form a pull.
  • the number of the suspended sections is at least one; it can be understood that in each embodiment, on the premise of meeting the structural strength requirements, the number of the suspended sections can be greater than 1 or even more, To increase the vibration energy attenuation effect, thereby improving the vibration reduction effect.
  • the suspended floating portion includes a first connecting section, a floating section and a second connecting section connected in sequence.
  • the floating connection conductor 300 includes a first connection section 310 , a floating section 320 and a second connection section 330 connected in sequence.
  • the first connecting section 310 is connected to the base fixing part 200
  • the second connecting section 330 is connected to the floating fixing part 400 .
  • the suspended floating portion 300 is formed with a bending position 311 at the connection between the first connecting section 310 and the floating section 320 , so as to effectively control the bending position in conjunction with the bending.
  • the floating section 320 includes a connected first floating section 321 and a second floating section 322 , and an arc-shaped edge 303 is formed at the position where the two are connected to reduce safety risks and avoid injury to operators.
  • the first floating section 321 is connected to the first connecting section 310
  • the second floating section 322 is connected to the second connecting section 330 .
  • the first floating segment 321 and the second floating segment 322 form a first angle ⁇ , which is an acute angle.
  • the suspended floating portion 300 is bent to form a suspended section 302 , as shown in FIG. 3 .
  • the welding portion 100 includes a connection area 110 and a welding area 120 connected thereto.
  • the connection area 110 and the welding area 120 are bent.
  • the connecting area 110 is connected with the base fixing part 200 .
  • the connection area 110 and the welding area 120 are bent to have a first bending line RS.
  • the floating fixing part 400 and the suspended floating part 300 are bent to have a second bending line UV.
  • the second bending line UV forms an acute angle or an included angle of 90 degrees with the first bending line RS.
  • the floating connection conductor has a first bending opening 130 reserved at a portion of the bending area between the connecting area 110 and the welding area 120 close to the suspended floating portion 300 .
  • the floating connection conductor has a second bending opening 410 reserved at a portion of the bending area between the floating fixed portion 400 and the suspended floating portion 300 close to the contact portion 500 .
  • the connecting area 110 and the welding area 120 are bent to form a first bending area 601
  • the floating fixed part 400 and the suspended floating part 300 are bent to form a second bending area 602
  • the first connecting section 310 and the first floating section 321 are bent to form a third bending area 603
  • the second floating section 322 itself is bent to form a fourth bending area 604 .
  • the soldering portion 100 is welded with the circuit board to form a first fixed contact
  • the contact portion 500 forms a second fixed contact with the floating body of the receptacle connector and the plug connector.
  • the floating connection conductor according to the present application has an effective vibration damping effect in the vibration environment.
  • the impact of the vibration of the plug connector on the welding position of the welding part 100 and the circuit board can be reduced to an acceptable level of safety, which is conducive to ensuring a certain service life in a certain working environment. Therefore, the floating connection conductor according to the present application is especially Suitable for use in vehicle environment.
  • the welding part 100 is also provided with a reserved groove 140 between the connection area 110 and the welding area 120, which is beneficial to avoid bending and causing local
  • the bumps are good for containing excess solder paste.
  • the space occupied by the suspended section 302 is limited by the width W of the contact portion 500 and also limited by the total length H of the contact portion 500 and the floating and fixed portion 400 . That is to say, the space occupied by the floating section 320 and the floating section 302 of the suspended floating part 300 is limited by the width W of the contact part 500 and also limited by the total length H of the contact part 500 and the floating fixed part 400 .
  • the vibration range of the suspended section 302 does not exceed the vibration area formed by the width W of the contact portion 500, or does not exceed the width W of the contact portion 500 and the distance between the floating connection conductors. The area defined by the spacing between them to avoid signal transmission errors.
  • the first floating segment 321 and the second floating segment 322 form a second included angle ⁇ , which is an acute angle.
  • the first floating section 321 and the second connecting section 330 are arranged in parallel or the angle between the first floating section 321 and the second connecting section 330 is less than 5 degrees.
  • the first connecting section 310 is provided with an escape position 312, which is used to avoid the suspended floating part during stamping and blanking, such as its floating section and/or the second connecting section, etc., so as to leave space for the suspended floating part as much as possible, so that the suspended floating part occupies a larger area ratio relative to the total area of the floating connection conductor to improve the anti-vibration performance.
  • the shape of the escape position 312 is set according to the shape of the suspended floating part.
  • the line along which the suspended section is bent is perpendicular, parallel or inclined to the extending direction of the contact portion; and/or, the suspended floating portion is folded sideways or horizontally And the front and back double folds form at least one suspended section.
  • the number of suspended sections is greater than one, two adjacent suspended sections are arranged at intervals to avoid mutual contact and reduce the attenuation effect of vibration energy; In the coordinate system, multi-angle vibration damping directions are formed, so the floating connection conductor can release vibration force on different planes.
  • the suspended floating part 300 forms two suspended sections by bidirectional side folding. That is, a part of the first floating section 321 is bent together with the second floating section 322 to form the first suspended section 306 , and a part of the second floating section 322 is bent together with a part of the second connecting section 330 to form the second suspended section 307 . There is a first gap 304 between the first suspension section 306 and the second suspension section 307 .
  • the line along which the first suspended section 306 is bent is the same as the line along which the second suspended section 307 is bent, that is, they are both bent along the straight line HK, and the straight line HK and the extending direction MN of the contact portion 500 parallel.
  • the straight line HK is perpendicular to the extending direction PQ of the unbent portion of the first floating segment 321 .
  • the line along which the first suspended section 306 is bent and the line along which the second suspended section 307 is bent are in contact with The extension direction MN of the portion 500 is inclined.
  • the suspended floating part forms two suspended sections by double-folding the front and back, that is, the first suspended section 306 and the second suspended section 307 are respectively located between the straight line HK shown in FIG. 6 and the first floating section.
  • the two sides of the plane formed by the extension direction PQ of the unbent portion of the segment 321 are respectively located between the straight line HK shown in FIG. 6 and the first floating section.
  • the floating connecting conductor is as shown in FIG. 7 .
  • the suspended floating portion 320 occupies a larger area, and the suspended floating portion 320 includes sequentially connected first floating conductors. segment 321 , second floating segment 322 , third floating segment 323 and fourth floating segment 324 .
  • the fourth floating section 324 is connected to the second connecting section 330, and the extension directions of the first floating section 321, the second floating section 322, the third floating section 323 and the fourth floating section 324 are parallel to each other, that is, an included angle of 0 degree is formed. , that is, the third included angle ⁇ formed by the first floating segment 321 and the second floating segment 322 is 0 degree.
  • the floating connection conductor has four suspended sections 302 , and there is a first interval 304 between the suspended sections 302 adjacent to the left and right, adjacent to each other up and down. There is a second space 305 between the suspended sections 302 of the .
  • the connection area 110 and the welding area 120 are bent to form a first bending area 601 .
  • the floating fixing part 400 and the suspended floating part 300 are bent to form a second bending area 602 .
  • Each floating section in the floating section 320 is bent by itself or together, or the floating section 320 and the second connecting section 330 are bent together to form the third bending area 603, the fourth bending area 604, the The fifth bending area 605 , the sixth bending area 606 , the seventh bending area 607 , the eighth bending area 608 , the ninth bending area 609 and the tenth bending area 610 .
  • the floating connection conductor additionally blocks the transmission of vibration in each bending area, which is conducive to the release of vibration energy, and has an effective vibration reduction effect in the vibration environment, and cooperates with the suspension floating
  • the self-deformability of the part and its suspended section can effectively ensure the effective connection and signal conduction of the conductor structure and the plug conductor when it is applied to the board-to-board connection.
  • the floating connecting conductor is as shown in FIG. 9 .
  • the difference from the embodiment shown in FIG. The included angles between 321 and the second floating segment 322 , between the second floating segment 322 and the third floating segment 323 , and between the third floating segment 323 and the fourth floating segment 324 are all right angles, that is, the fourth included angle ⁇ is a right angle.
  • the floating section 320 is respectively connected to the first connecting section 310 and the second connecting section 330 at right angles. That is, the included angle between the first floating section 321 and the first connecting section 310 is a right angle, and the included angle between the fourth floating section 324 and the second connecting section 330 is a right angle.
  • the rest of the embodiments can be deduced in the same way, and the details will not be repeated.
  • a floating electrical connector includes a plug connector and a socket connector.
  • the socket connector has the floating connection conductor described in any embodiment, and the socket connector further includes a base body and a floating body. That is, the socket connector includes at least two bodies, one is a fixed base body, and the other is a movable floating body. Moreover, the socket connector also has a floating connection conductor as a metal conductive connection end.
  • the receptacle connector has a floating connection conductor group composed of at least three floating connection conductors arranged regularly.
  • each floating connecting conductor in the floating connecting conductor group is fixed to the base body, the floating fixing part is fixed to the floating body, and the contact part is connected to the plug
  • the connectors are abutted in conduction.
  • the base body can be firmly installed on the floating connection conductor group without screws or glue, which is convenient for assembly on the one hand, and on the other hand can avoid the interference of screws on the rapid transmission of a large amount of signal data; and the floating body is also It can be firmly installed on the floating connection conductor group without screws or glue, thus forming an overall easy-to-assemble and light-weight floating electrical connector, which is especially suitable for the requirements of light weight and small size in the automotive application environment.
  • the plug connector is provided with a protruding guide post.
  • the floating body is provided with a concave part or the base body and the floating body jointly form a concave part, and the shape of the protruding guide post matches the shape of the concave part, and is used to guide the protruding guide The post is inserted into the recessed portion from a predetermined orientation.
  • the base body is provided with a heat dissipation groove, and the welding part passes through the heat dissipation groove and is exposed outside the base body.
  • the socket connector has a floating connection conductor group composed of at least three floating connection conductors regularly arranged; the base of each floating connection conductor in the floating connection conductor group is fixed The part is fixed with the base body, the floating fixed part is fixed with the floating body, and the contact part is in contact with the plug connector; the plug connector is provided with a protruding guide post, and the The floating body is provided with a recessed part or the base body and the floating body form a recessed part together, and the shape of the protruding guide post matches the shape of the recessed part for guiding the protruding guide post from The preset position is inserted in the recessed part; the base body is provided with a heat dissipation groove, and the welding part penetrates the heat dissipation groove and is exposed outside the base body.
  • the plug connector and the socket connector are movable with each other, essentially the floating body and the base body are movable with each other, that is, a floating detachable connection.
  • the circuit board connected to the plug connector and the socket connector It is a floating board-to-board connection. That is, the circuit board connected to the plug connector and the circuit board connected to the socket connector are independent of each other, and the two are only bound by the floating connection conductor group, thus realizing the electrical connection effect of the floating board to the board.
  • the floating body is also buckled and installed on the base body through a buckle, or the floating body is also buckled and installed on the base body and the base body through a buckle. on the circuit board.
  • Such a design is beneficial to enhance the installation stability of the floating body, but weakens the vibration damping effect to a certain extent.
  • the floating electrical connector includes a plug connector 700 and a socket connector 600 as shown in FIG. 10 .
  • the plug connector 700 is provided with a protruding guide post 710 , an insulating body 720 and a metal conductive terminal set 730 .
  • the protruding guide post 710 is integrated with the insulating body 720 or the protruding guide post 710 is a part of the insulating body 720 .
  • the metal conductive terminal group 730 includes at least three metal conductive terminals arranged regularly. The number of insulating bodies 720 is greater than or equal to one.
  • the receptacle connector 600 is provided with a floating connection conductor set 620 , a receptacle welding strengthening pin 630 , a base body 640 and a floating body 650 .
  • the floating connection conductor group 620 includes at least three floating connection conductors 621 arranged regularly, that is, the receptacle connector 600 has a floating connection conductor group 620 composed of at least three floating connection conductors 621 arranged regularly. It can be understood that the connection between the plug connector and the receptacle connector involves multiple or even a large number of floating connection conductors, and each floating connection conductor exists in a three-dimensional environment formed when the plug connector and the receptacle connector are connected.
  • the preset width is limited according to the arrangement spacing between the floating connection conductors 621, so as to avoid mutual interference between adjacent floating connection conductors during vibration. touch.
  • each floating connection conductor 621 in the floating connection conductor group 620 its welding part 100 is welded to the pad 810 of the circuit board 800 so that the floating connection conductor group 620 is fixed on the circuit board 800, and its base fixing part 200 is connected to the base
  • the body 640 is fixed so that the base body 640 is fixed on the circuit board 800 through the floating connection conductor group 620, the floating fixing part 400 is fixed to the floating body 650, and the contact part 500 is connected to a metal conductive terminal of the plug connector 700. Butting through, that is, conducting electricity through butting. In this way, on the one hand, the floating body 650 is fixed on the floating connecting conductor set 620; Conductive connection to the board.
  • the receptacle connector 600 is provided with two floating conductor sets 620 .
  • the plug connector 700 is correspondingly provided with two sets of metal conductive terminal sets 730 .
  • pads 810 are arranged in misalignment
  • two sets of floating connection conductors 620 are arranged in misalignment
  • two sets of metal conductive terminal groups 730 are also arranged in misalignment.
  • the first floating connection conductor of one group of floating connection conductor groups is connected to the first floating connection conductor of the other group of floating connection conductor groups.
  • the misalignment distance L1 of the first floating connection conductor is greater than or equal to the distance L2 or center distance L3 of the same group of floating connection conductors.
  • the dislocation distance L1 between the first floating connecting conductor of one group of floating connecting conductors and the first floating connecting conductor of another group of floating connecting conductors is equal to the center distance L3 of the same group of floating connecting conductors, that is, a group of floating connecting conductors
  • the first floating connection conductor of one group is facing the second floating connection conductor of another group of floating connection conductors.
  • the dislocation distance L1 between the first floating connection conductor of one group of floating connection conductors and the first floating connection conductor of another group of floating connection conductors is greater than or equal to the center distance L3 of the same group of floating connection conductors, that is, the misalignment setting , misaligned by at least one PIN pitch.
  • the floating connection conductor group and the metal conductive terminals are all misplaced, which is beneficial to reduce the crosstalk between the shoulder-to-shoulder differential pairs of the floating electrical connectors, and reduce the crosstalk between the face-to-face differential pairs of the floating electrical connectors.
  • Crosstalk ensures that the electrical performance of the floating electrical connector is in a controllable state under a large installation tolerance state, ensuring high-speed transmission of large amounts of data.
  • the base body 640 of the socket connector is provided with a heat dissipation groove 641 , a reinforcing foot mounting groove 642 and a mounting area 643 .
  • the installation area 643 is used for accommodating the rest of the floating body 650 and the floating connecting conductor 621 except the soldering portion 100 .
  • the reinforcing foot installation groove 642 is used for installing the socket welding strengthening foot 630 .
  • the socket welding reinforcing feet 630 are also welded on the circuit board 800 to enhance the stability of the connection between the base body 640 and the circuit board 800 .
  • the receptacle connector is provided with two receptacle welding reinforcing feet, and the two ends of the base body are respectively provided with a receptacle welding strengthening foot, and the socket welding strengthening feet are buckled and fixed to the floating body.
  • the welding portion 100 of the floating connection conductor 621 penetrates through the heat sink 641 and is exposed outside the base body 640 .
  • the heat sink 641 is disposed on the soldering area of the base body of the socket connector.
  • the design of the cooling groove 641 is conducive to improving the cooling effect on the inside of the base body 640, leaving a cooling channel between the base body of the socket connector and the soldered circuit board, so as to facilitate the discharge of the floating electrical connector during docking work. heat, improving the temperature rise of floating connectors.
  • the floating body 650 defines a concave portion 651 or the base body 640 and the floating body 650 jointly form the concave portion 651 .
  • the shape of the protruding guide post 710 matches the shape of the recessed portion 651 , and is used to guide the protruding guide post 710 to be inserted into the recessed portion 651 from a preset position. In practical application, please refer to Fig. 15, Fig. 16 and Fig. 17 together. Further, the end of the protruding guide post 710 is provided with a guide angle, and the recessed part 651 is also provided with a corresponding guide angle for mutual Mate to control insertion direction.
  • the height of the protruding guide post 710 is greater than that of the insulating body 720 , that is, greater than the height of the tongue 740 of the insulating body 720 .
  • the floating body 650 is further provided with a guiding convex portion 652 adjacent to the concave portion 651 .
  • the plug connector 700 is provided with a guide groove 741 corresponding to the guide protrusion 652 , and the guide groove 741 is located between the protruding guide post 710 and the tongue piece 740 .
  • the plug connector When the plug connector is misplugged, due to the design of the protruding guide post 710 and the recessed part 651, on the one hand, the plug connector is not easy to be stuck and difficult to pull out or cause structural deformation or structural damage; on the other hand, it is beneficial to guide the plug
  • the correct insertion of the connector is shown in Figure 18 and Figure 19.
  • Such a design is beneficial to ensure the correct docking of the plug connector and the socket connector, on the other hand, when performing high-speed transmission of a large amount of data in a vibration environment, even if the center position of the board-to-board connection occurs within the preset range
  • the offset can also guarantee the speed and accuracy of data transmission.
  • the floating electrical connector is provided with one or two protruding guide posts at both ends of the insulating body of the plug connector.
  • the upper end surface of the protruding guide post is higher than the end face of the tongue piece, and a guide angle is provided on the protruding guide post, and a guide groove is provided between the tongue piece and the protruding guide post.
  • a guide angle is also provided on the guide convex part, and a concave part is provided at both ends of the floating body of the socket connector.
  • the guide design of the plug and socket connectors can lead the plug connectors to the correct insertion position and prevent misalignment of the PIN or misalignment during docking.
  • the recesses and guide protrusions at both ends of the floating body of the socket connector and the raised guide posts and guide grooves of the plug connector can be separated without interfering with each other, thereby effectively preventing The occurrence of oblique pulling stuck.
  • a vehicle electronic device includes the floating electrical connector described in any embodiment.
  • Vehicle-mounted electronic devices are used in the field of electric vehicle electronic control integration and automatic driving module integration.
  • the vehicle electronic device includes a navigator, a sound player, a video player, an air conditioner, a monitoring device, and the like.
  • the floating electrical connector is used in a floating board-to-board connection of the vehicle electronic device.
  • the floating electrical connector can also be applied to electric control devices, vehicles, LED screens and industrial machines.
  • an electronic control device such as an electronic control device having an electronic main board and an expansion daughter board interconnected, includes the floating electrical connector described in any embodiment.
  • a vehicle such as an electric vehicle or an autonomous vehicle includes the floating electrical connector described in any embodiment.
  • an LED screen such as an LED display screen with a display area of more than 4 square meters, includes the floating electrical connector described in any embodiment.
  • an industrial machine such as an industrial robot includes the floating electrical connector described in any embodiment.
  • embodiments of the present application also include a floating connection conductor, a floating electrical connector, and an on-vehicle electronic device formed by combining the technical features of the above-mentioned embodiments.

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  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本申请涉及浮动连接导体、浮动电连接器及车载电子装置,浮动连接导体包括焊接部、基座固定部、悬空浮动部、浮动固定部及接触部;基座固定部与基座本体相固定;浮动固定部与浮动本体相固定,接触部与插头连接器导通抵接;悬空浮动部位于基座固定部及浮动固定部之间且弯折形成悬空区段。

Description

[根据细则91更正 19.07.2022] 浮动连接导体、浮动电连接器及车载电子装置
相关申请的交叉引用
本申请要求于2021年06月30日提交中国专利局、申请号为2021107410134的中国专利申请的优先权,所述专利申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及浮动板对板连接领域,特别是涉及浮动连接导体、浮动电连接器及车载电子装置。
背景技术
板对板连接器是一种通过连接器的引脚能够直接连接或连通印刷电路板之间电源和信号的一种微型耦合插头和插座。在电子产品飞速发展的情况下,板对板连接器被大量应用于消费、工业控制、汽车、医疗、通信等诸多领域。随着这些领域的电子设备的小型化、集成化的发展,越来越多的功能模块被集成到有限的空间内。这些模块的应用环境也越来越复杂,往往包含高温、复杂振动环境、大加工误差环境等。当不同电路板实现电源或者信号互通时,复杂的应用环境往往给连接器的导体造成超过连接器材料本身的强度及应力的影响,可能造成连接器电信号的瞬断或者连接器材料本身性能的衰减或者破坏。在浮动板对板连接领域,除了应用场景复杂多变及多模块集成之外,电子产品的发展趋势还呈现出使用的信号往10Gbps甚至以上更高频率发展的现象,这对使用板对板连接器连接的场景下的连接器的传输速率要求也提出了更高要求,即板对板连接器在连接场景下的连接器传输速率也变成系统能否实现其功能的重要因素之一。
传统的板对板连接器不具备插头连接器及插座连接器对插界面中心偏差±0.2mm以上的稳定电连接能力,因此若使用传统板对板连接器,在高振动环境工作时,或者接触区域在零下20℃以下的低温环境或85℃以上的高温环境工作时,会造成数据传输故障乃至于连接器破损等问题。在诸如汽车高速行驶在颠簸路面、CT扫描急速运转、超声波探头多层板间互联等应用场景时,极易发生接触区的电连接发生瞬间断开的情况,因此存在安全风险,容易造成意外。
因此,有必要继续改善在插头连接器及插座连接器之间采用的浮动连接以实现稳定电连接。
发明内容
根据本申请的各种实施例,提供一种浮动连接导体、浮动电连接器及车载电子装置。
一种浮动连接导体,其包括顺序连接的焊接部、基座固定部、悬空浮动部、浮动固定部及接触部;
所述焊接部用于与电路板焊接;
所述基座固定部用于与基座本体相固定;
所述浮动固定部用于与浮动本体相固定;所述接触部用于与插头连接器导通抵接;
所述悬空浮动部位于所述基座固定部与所述浮动固定部之间且用于弯折形成悬空区段。所述悬空区段所占空间受限于预设宽度。
上述浮动连接导体,一方面通过基座固定部固定基座本体,焊接部焊接电路板,有利于将基座本体稳定地连接于电路板上;另一方面通过接触部抵接插头连接器且实现导通,有利于将插头连接器稳定地连接于浮动连接导体上;再一方面由于悬空区段的设计,实现了插头连接器通过悬空浮动部与基座本体及电路板的浮动连接,有利于承受高频振动环境及大加速度机械冲击的复杂应用环境下的机械负荷,能够用于低速率信号、大电流、超大浮动容差能力应用场景下的连接器;且悬空区段占空有限,适合多个浮动连接导体并排使用,因此在振动环境中具备有效的减振效果,且由于悬空浮动部及其悬空区段的形变能力,在浮动连接导体应用于板对板连接时能有效地确保导体结构与插头导体的有效连接及信号导通;又一方面由于浮动连接导体的结构简单,因此适合在一定的低温环境及高温环境工作。
在其中一个实施例中,所述焊接部包括相连接的连接区及焊接区,所述连接区与所述焊接区弯折设置,所述连接区与所述基座固定部相连接;及/或,
所述浮动固定部与所述悬空浮动部弯折设置;及/或,
所述基座固定部用于与基座本体插接固定或过盈配合;及/或,
所述接触部用于可插拔地插入所述插头连接器且与所述插头连接器导通抵接;及/或,
所述浮动固定部与所述接触部一体设置或所述焊接部、所述基座固定部、所述悬空浮动部、所述浮动固定部及所述接触部一体设置;
在其中一个实施例中,所述连接区与所述焊接区弯折设置以具有第一弯折线,所述浮动固定部与所述悬空浮动部弯折设置以具有第二弯折线,所述第二弯折线与第一所述弯折线形成75度至105度夹角。
在其中一个实施例中,所述浮动连接导体于所述连接区与所述焊接区的弯折区的靠近所述悬空浮动部的部分处预留有第一弯折口;及/或,
所述浮动连接导体于所述浮动固定部与所述悬空浮动部的弯折区的靠近所述接触部的部分处预留有第二弯折口。
在其中一个实施例中,所述悬空区段所占空间受限于所述接触部的宽度;及/或,
所述悬空浮动部所弯折形成所述悬空区段的弯折区所占空间亦受限于所述接触部的宽度。
在其中一个实施例中,所述悬空浮动部的浮动区段及所述悬空区段所占空间受限于所述接触部的宽度,还受限于所述接触部及所述浮动固定部的总长度。
在其中一个实施例中,所述悬空浮动部包括至少一弧线段及至少一直线段;以及,
至少一所述弧线段自身弯折形成至少一所述悬空区段;及/或,
至少一所述直线段自身弯折形成至少一所述悬空区段;及/或,
至少一所述弧线段及至少一所述直线段共同弯折形成至少一所述悬空区段;
在其中一个实施例中,所述弧线段与所述直线段形成0度至150度的夹角。
在其中一个实施例中,所述悬空浮动部包括至少二所述直线段且相邻的二所述直线段形成0度至90度的夹角。
在其中一个实施例中,所述悬空区段的数量为至少一个;
所述悬空浮动部包括顺序连接的第一连接段、浮动区段及第二连接段;
所述第一连接段连接所述基座固定部,所述第二连接段连接所述浮动固定部;
所述浮动区段自身弯折形成所述悬空区段,及/或,所述浮动区段与所述第一连接段共同弯折形成所述悬空区段,及/或,所述浮动区段与所述第二连接段共同弯折形成所述悬空区段。
在其中一个实施例中,所述浮动连接导体采用冲压落料成型且至少一次弯折制得。
在其中一个实施例中,所述悬空区段弯折所沿的线与所述接触部的延伸方向相垂直、相平行或相倾斜。
在其中一个实施例中,所述悬空浮动部通过侧折、横折及正反双向折形成至少一所述悬空区段。
在其中一个实施例中,所述浮动连接导体在弯折形成所述悬空区段之前,整体处于矩形或圆形之内,所述悬空浮动部所占面积大于所述浮动连接导体总面积的23%。
在其中一个实施例中,一种浮动电连接器,其包括插头连接器及插座连接器,所述插座连接器具有如上任一项所述浮动连接导体,且所述插座连接器还包括所述基座本体及所述浮动本体。
在其中一个实施例中,所述插座连接器具有至少三所述浮动连接导体规则排列组成的浮动连接导体组;
所述浮动连接导体组中的每一所述浮动连接导体的所述基座固定部与所述基座本体相固定,所述浮动固定部与浮动本体相固定, 所述接触部与所述插头连接器导通抵接。
在其中一个实施例中,所述插头连接器设有凸起导柱,所述浮动本体开设有凹陷部或者所述基座本体与所述浮动本体共同形成凹陷部,所述凸起导柱的形状与所述凹陷部的形状相匹配,用于引导所述凸起导柱从预设方位插设于所述凹陷部中。
在其中一个实施例中,所述浮动本体还设有与所述凹陷部相邻的引导凸部;所述插头连接器(还设有与所述引导凸部对应的引导凹槽。
在其中一个实施例中,所述基座本体开设有散热槽,所述焊接部透出所述散热槽且露置于所述基座本体外。
在其中一个实施例中,一种车载电子装置,其包括如上任一项所述浮动电连接器。
附图说明
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为根据本申请的一实施例的浮动连接导体在弯折前的结构示意图。
图2为根据本申请的另一实施例的浮动连接导体在弯折前的结构示意图。
图3为图2所示的浮动连接导体在弯折后的结构示意图。
图4为根据本申请的另一实施例的浮动连接导体在弯折前的结构示意图。
图5为图4所示的浮动连接导体以一种方式弯折后的结构示意图。
图6为图4所示的浮动连接导体以另一种方式弯折后的结构示意图。
图7为根据本申请的另一实施例的浮动连接导体在弯折前的结构示意图。
图8为图7所示的浮动连接导体在弯折后的结构示意图。
图9为根据本申请的另一实施例的浮动连接导体在弯折前的结构示意图。
图10为根据本申请的一实施例的浮动电连接器的结构分解示意图。
图11为电路板及图10所示的插座连接器的分解结构的示意图。
图12为图10所示的插座连接器的结构示意图。
图13为沿图12所示的A-A方向截取的剖视示意图。
图14为图12所示的插座连接器在另一方向上的示意图。
图15为根据本申请的另一实施例的浮动电连接器的插头连接器与插座连接器在连接不当时的示意图。
图16为沿图15所示的B-B方向截取的剖视示意图。
图17为图15所示实施例在另一方向上的示意图。
图18为图15所示的插头连接器与插座连接器在连接恰当状态下的剖视示意图。
图19为图18所示实施例在另一方向上的示意图。
具体实施方式
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。
需要说明的是,当组件被称为“固定于”或“设置于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。本申请的说明书所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”、“下”可以是第一特征直接和第二特征接触,或第一特征和第二特征间接地通过中间媒介接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅表示第一特征水平高度小于第二特征。除非另有定义,本申请的说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本申请的说明书所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
在本申请一个实施例中,一种浮动连接导体包括顺序连接的焊接部、基座固定部、悬空浮动部、浮动固定部及接触部。所述焊接部用于与电路板焊接。所述基座固定部用于与基座本体相固定。所述浮动固定部用于与浮动本体相固定。所述接触部用于与插头连接器导通抵接。所述悬空浮动部位于所述基座固定部及所述浮动固定部之间且用于弯折形成悬空区段。所述悬空区段所占空间受限于预设宽度。上述浮动连接导体,一方面通过基座固定部固定基座本体,配合焊接部焊接电路板,有利于将基座本体稳定地连接于电路板上;另一方面通过接触部抵接插头连接器且实现导通,有利于将插头连接器稳定地连接于浮动连接导体上;再一方面由于悬空区段的设计,实现了插头连接器通过悬空浮动部与基座本体及电路板的浮动连接,有利于承受高频振动环境及大加速度机械冲击的复杂应用环境下的机械负荷,从而能够用于低速率信号、大电流、超大浮动容差能力应用场景下的连接器;且由于悬空区段占空有限,适合多个浮动连接导体并排使用,因此在振动环境中实现了有效的减振效果。且由于悬空浮动部及其悬空区段的形变能力,在浮动连接导体应用于板对板连接时能有效地确保导体结构与插头导体的有效连接及信号导通;又一方面由于结构简单,因此浮动连接导体适合在一定的低温环境及高温环境下工作。
在其中一个实施例中,一种浮动连接导体包括以下实施例的部分结构或全部结构;即,所述浮动连接导体包括以下的部分技术特征或全部技术特征。在其中一个实施例中,一种浮动连接导体包括顺序连接的焊接部、基座固定部、悬空浮动部、浮动固定部及接触部。在其中一个实施例中,所述焊接部与所述基座固定部一体设置;及/或,所述浮动固定部与所述接触部一体设置;或者,所述焊接部、所述基座固定部、所述悬空浮动部、所述浮动固定部及所述接触部一体设置。在其中一个实施例中,所述浮动连接导体采用冲压落料成型制得,即所述焊接部、所述基座固定部、所述悬空浮动部、所述浮动固定部及所述接触部一体冲压落料形成。这样的设计,使得浮动连接导体能够承受高频振动环境及大加速度机械冲击的复杂应用环境下的机械负荷,尤其适用于低速率信号、大电流、超大浮动容差能力应用场景下的连接器。
为了充分利用材料以免浪费,在其中一个实施例中,所述浮动连接导体在弯折形成所述悬空区段之前,整体处于矩形或圆形之内;进一步地,在其中一个实施例中,所述浮动连接导体在弯折形成所述悬空区段之前,整体处于正方形内;即每一浮动连接导体占据的面积被一个正方形所覆盖。这样的设计,有利于充分利用材料,使得大量浮动连接导体能够被规则排列,然后冲压落料成型制得,这不仅避免浪费材料,而且提高了生产效率。
为了提升抗振性能,进一步地,在其中一个实施例中,所述悬空浮动部所占面积大于所述浮动连接导体总面积的23%;在其中一个实施例中,所述悬空浮动部所占面积大于所述浮动连接导体总面积的30%;在其中一个实施例中,所述悬空浮动部所占面积大于所述浮动连接导体总面积的40%;在其中一个实施例中,所述悬空浮动部所占面积大于所述浮动连接导体总面积的50%;进一步地,在其中一个实施例中,所述悬空浮动部所占面积通过转折形状的数量而调整,在同等面积区域内,转折形状越多则所述悬空浮动部所占面积越大。这是配合冲压落料成型的设计,可以理解的是,悬空浮动部越大,则悬空区段越大,这有利于提升振动能量衰减效果,从 而提升抗振性能,确保在振动环境中具备充分的减振效果。在其中一个实施例中,所述浮动连接导体采用冲压落料成型且至少一次弯折制得;在其中一个实施例中,所述悬空浮动部弯折形成所述悬空区段。在其中一个实施例中,所述浮动连接导体采用冲压落料成型且二次或多次弯折制得。这样的设计,简化了所述浮动连接导体的生产工序,极大提升了所述浮动连接导体的生产效率,还保证了减振效果。
为了便于安装固定所述浮动连接导体,在其中一个实施例中,所述焊接部用于与电路板焊接;在其中一个实施例中,所述焊接部包括相连接的连接区及焊接区,所述连接区与所述焊接区弯折设置,所述连接区与所述基座固定部相连接。进一步地,在其中一个实施例中,所述连接区垂直于所述焊接区,所述焊接区平行于所述电路板,亦即所述连接区与所述焊接区的弯折线,即第一弯折线,平行于所述电路板。进一步地,在其中一个实施例中,所述连接区与所述焊接区的弯折处形成弯折区,即第一弯折区。这样的设计,有利于将所述浮动连接导体稳定地连接于电路板上。
为了便于安装并固定插座连接器的基座本体,在其中一个实施例中,所述基座固定部用于与基座本体相固定。在其中一个实施例中,所述基座固定部用于与基座本体插接固定或过盈配合,以使基座本体通过所述浮动连接导体实现与所述电路板相固定。进一步地,在其中一个实施例中,所述基座固定部垂直于所述焊接区。这样的设计,有利于将插座连接器的基座本体相对地固定于电路板上。
为便于实现浮动连接及连接插头连接器且实现导电,在其中一个实施例中,所述浮动固定部用于与浮动本体相固定;所述接触部用于与插头连接器导通抵接。在其中一个实施例中,所述接触部用于可插拔地插入所述插头连接器且与所述插头连接器导通抵接。进一步地,在其中一个实施例中,所述基座固定部及/或所述浮动固定部设有形状变化位以增强固定的稳定性。在其中一个实施例中,所述形状变化位具有凹凸结构、螺纹结构或阶梯结构以提升安装稳固性。通过这样的设计,接触部抵接插头连接器且实现导通,这有利于将插头连接器稳定地连接于浮动连接导体上,且浮动本体的固定完全依赖于浮动固定部,从而插头连接器在浮动本体的限制下实现与接触部的抵接及导通。
为了实现振动能量的衰减,在其中一个实施例中,所述悬空浮动部位于所述基座固定部与所述浮动固定部之间且用于弯折形成悬空区段,所述悬空区段所占空间受限于预设宽度。在其中一个实施例中,所述悬空浮动部弯折形成所述悬空区段。进一步地,在其中一个实施例中,所述悬空区段处于浮空状态,即不与其他部分接触尤其是硬接触。在其中一个实施例中,所述预设宽度为0.5mm至3.5mm。进一步地,在其中一个实施例中,所述预设宽度根据插座连接器或浮动连接导体组的设计规范而定,或者所述预设宽度根据浮动连接的信号传输要求而设置及调整。这样的设计通过悬空区段实现了插头连接器通过悬空浮动部与基座本体及电路板的浮动连接,因此在振动环境中具备有效的减振效果。且由于悬空浮动部及其悬空区段的形变能力,浮动连接导体在应用于板对板连接时能有效地确保导体结构与插头导体的有效连接及信号导通。在具体应用中通常是多个所述浮动连接导体共同形成浮动连接导体组,如果悬空区段所占空间过大,则直接影响所述浮动连接导体组的体积,且容易造成相邻浮动连接导体接触致使信号出错,严重时会导致交通事故或者生产事故,造成财产损失乃至于影响生命安全,而本申请各实施例巧妙地通过预设宽度来对悬空区段所占空间进行限定,确保悬空浮动部尤其是悬空区段的浮空状态及振动区间是有限的,不会干扰其它悬空浮动部或其悬空区段,着有力地保证了大量数据的准确高速传输,且由于结构简单,因此这样的浮动连接导体适合在一定的低温环境及高温环境工作。
为了增强减振作用,在其中一个实施例中,所述浮动固定部与所述悬空浮动部弯折设置。在其中一个实施例中,所述浮动固定部与所述焊接区形成75度至105度夹角。进一步地,在其中一个实施例中,所述浮动固定部垂直于所述焊接区。这样的设计,形成了至少三处弯折区域,即具有至少三处变向传导区域。浮动本体与插头连接器相接触处的振动力,到基座本体与电路板相接触处,经过了至少三处变向及至少一处悬空区段的衰减,而浮空状态的悬空区段,有利于在高振动环境中实现缓冲避震,避免了振动的硬传导。且所述浮动连接导体整体为一导体,因此有利于在一定的低温环境及高温环境中适应一定的振动环境,确保信号传输的准确性,避免了大量数据传输的丢包问题,尤其适合高速信号传输。各实施例中,所述振动环境的振动频率不高于2000赫兹,加速度不高于150m/s 2。低温环境的温度不低于-55℃。高温环境的温度不高于+125℃。即高低温环境为-55℃至+125℃的应用环境,浮动连接导体的工作环境可覆盖-55℃至+125℃的广泛温度范围。试制品在实测中能够实现±1.0mm乃至±1.5mm的浮动,且能够传输多路3A的直流电流。因此在有限的设计大小及空间内,根据本申请的实施例的浮动连接导体能够实现超大浮动容差的能力。
为了配合接触部或浮动固定部的形状限制,在其中一个实施例中,所述悬空区段所占空间受限于所述接触部的宽度;本实施例中,以所述接触部的宽度作为所述预设宽度。进一步地,在其中一个实施例中,所述浮动固定部与所述悬空浮动部弯折设置且具有弯折角度,所述悬空区段所占空间受限于所述接触部的宽度及所述弯折角度。在其中一个实施例中,所述浮动固定部与所述悬空浮动部弯折设置且所述浮动固定部垂直于所述焊接区,所述悬空区段所占空间受限于所述接触部的宽度。进一步地,在其中一个实施例中,所述悬空区段所占空间受限于所述接触部及所述浮动固定部的最大宽度。即采用所述接触部的最大宽度及所述浮动固定部的最大宽度中的大者,以其为所述悬空区段所占空间的最宽值,以免所述悬空区段在工作状态下例如振动时与其它浮动连接导体发生接触。在其中一个实施例中,所述悬空浮动部所弯折形成所述悬空区段的弯折区所占空间亦受限于所述接触部的宽度;或者,所述悬空浮动部的浮动区段及所述悬空区段所占空间受限于所述接触部的宽度,还受限于所述接触部及所述浮动固定部的总长度。在其中一个实施例中,所述悬空浮动部所弯折形成所述悬空区段的弯折区所占空间亦受限于所述接触部及所述浮动固定部的最大宽度;或者,所述悬空浮动部的浮动区段及所述悬空区段所占空间受限于所述接触部及所述浮动固定部的最大宽度,还受限于所述接触部及所述浮动固定部的总长度。这样的设计,巧妙地通过接触部及浮动固定部来共同限定悬空区段的所占空间,合理形成振动空间,避免了多个浮动连接导体工作时发生相互干扰,这有利于保证大数据量的高速传输,使得浮动连接导体适用于振动环境尤其是低速振动环境。
在其中一个实施例中,所述连接区与所述焊接区弯折设置以具有第一弯折线,所述浮动固定部与所述悬空浮动部弯折设置以具有第二弯折线,所述第二弯折线与第一所述弯折线形成75度至105度夹角。为了便于控制弯折方向及避免发生非必要的挤压凸起,在其中一个实施例中,所述浮动连接导体于所述连接区与所述焊接区的靠近所述悬空浮动部的弯折处预留有第一弯折口;及/或,所述浮动连接导体于所述浮动固定部与所述悬空浮动部的靠近所述接触部的弯折处预留有第二弯折口。在其中一个实施例中,所述焊接部包括相连接的连接区及焊接区,所述连接区与所述焊接区弯折设置,所述连接区与所述基座固定部相连接;所述浮动固定部与所述悬空浮动部弯折设置;所述基座固定部用于与插座连接器的基座本体插接固定或过盈配合;所述接触部用于可插拔地插入所述插头连接器且与所述插头连接器导通抵接;所述浮动固定部与所述接触部一体设置或所述焊接部、所述基座固定部、所述悬空浮动部、所述浮动固定部及所述接触部一体设置;其中,所述连接区与所述焊接区弯折设置以具有第一弯折线,所述浮动固定部与所述悬空浮动部弯折设置以具有第二弯折线,所述第二弯折线与第一所述弯折线形成75度至105度夹角;所述浮动连接导体于所述连接区与所述焊接区的靠近所述悬空浮动部的弯折处预留有第一弯折口;所述浮动连接导体于所述浮动固定部与所述悬空浮动部的靠近所述接触部的弯折处预留有第二弯折口。其余实施例以此类推,不做赘述。
在其中一个实施例中,如图1所示,浮动连接导体包括顺序连接的焊接部100、基座固定部200、悬空浮动部300、浮动固定部400及接触部500。进一步地,本实施例中,所述浮动连接导体于基座固定部200与悬空浮动部300之间形成有间隔位210,以便于通过基座固定部200与基座本体相固定。
在其中一个实施例中,所述浮动连接导体或其悬空浮动部通过冲压落料工艺以及折弯工艺形成。具体地,采用冲压落料成型为一圆弧线加上直线组合的落料区。在此落料区中的多个相邻直线段间,至少有一个相邻直线段间的夹角为0度至90度,且包含0度及90度。落料后,至少通过一次折弯方式,把落料区折弯成形,把落料区的端子折弯成弹簧类结构实现减振。此折弯可同侧折,也可正反双向折。即所述浮动连接导体的实现方式是落料加折弯,折弯方向包括但不限于同时上,同时下,有上有下,并包括对其他形状的端子的各种下料折弯方式。
在其中一个实施例中,所述悬空浮动部包括至少一弧线段及至少一直线段。至少一所述弧线段自身弯折形成至少一所述悬空区段;及/或,至少一所述直线段自身弯折形成至少一所述悬空区段;及/或,至少一所述弧线段及至少一所述直线段共同弯折形成至少一所述悬空区段;其中,所述弧线段与所述直线段形成0度至150度的夹角;或者,所述悬空浮动部包括至少两个所述直线段且相邻的两个所述直线段形成0度至90度的夹角。如图1所示,悬空浮动部300包括顺序连接的第一直线段340、弧线段350及第二直线段360。第一直线段340的延伸方向与第二直线段360的延伸方向形成锐角。在使用时,将第一直线段340及第二直线段360共同弯折,即可 形成包括部分第一直线段340、全部弧线段350及部分第二直线段360的悬空区段。即本实施例中,一弧线段及两直线段共同弯折形成一悬空区段,两直线段形成锐角。
悬空区段的设计是为了尽量降低振动能量,避免两个固定端的相互施力形成拉扯。在其中一个实施例中,所述悬空区段的数量为至少一个;可以理解的是,各实施例中,在满足结构强度要求的前提下,悬空区段的数量大于1甚至可以更多一些,以增加振动能量衰减作用,从而提升了减振效果。在其中一个实施例中,所述悬空浮动部包括顺序连接的第一连接段、浮动区段及第二连接段。所述第一连接段连接所述基座固定部,所述第二连接段连接所述浮动固定部;所述浮动区段自身弯折形成所述悬空区段,及/或,所述浮动区段与所述第一连接段共同弯折形成所述悬空区段,及/或,所述浮动区段与所述第二连接段共同弯折形成所述悬空区段。在其中一个实施例中,所述浮动连接导体如图2所示,悬空浮动部300包括顺序连接的第一连接段310、浮动区段320及第二连接段330。第一连接段310连接基座固定部200,第二连接段330连接浮动固定部400。进一步地,悬空浮动部300于第一连接段310与浮动区段320的连接处形成有弯折位311,以便于配合弯折有效地控制弯折的位置。浮动区段320包括相连接的第一浮动段321及第二浮动段322,两者相连的位置处形成弧形边缘303以降低安全风险,避免伤害操作人员。第一浮动段321连接第一连接段310,第二浮动段322连接第二连接段330。第一浮动段321与第二浮动段322形成第一夹角α且为锐角。
悬空浮动部300弯折形成悬空区段302,如图3中所示。焊接部100包括相连接的连接区110及焊接区120。连接区110与焊接区120弯折设置。连接区110与基座固定部200相连接。连接区110与焊接区120弯折设置以具有第一弯折线RS。浮动固定部400与悬空浮动部300弯折设置以具有第二弯折线UV。第二弯折线UV与第一弯折线RS形成锐角或90度夹角。浮动连接导体于连接区110与焊接区120的弯折区的靠近悬空浮动部300的部分处预留有第一弯折口130。浮动连接导体于浮动固定部400与悬空浮动部300的弯折区的靠近接触部500的部分处预留有第二弯折口410。
本实施例中,连接区110与焊接区120弯折设置形成第一弯折区601,浮动固定部400与悬空浮动部300弯折设置形成第二弯折区602。第一连接段310与第一浮动段321弯折设置形成第三弯折区603,第二浮动段322自身弯折设置形成第四弯折区604。配合弯折形成的悬空区段302,焊接部100与电路板焊接形成第一固定接触,接触部500与插座连接器的浮动本体及插头连接器形成第二固定接触。力在第一固定接触与第二固定接触之间经过第一弯折区601、第三弯折区603、悬空区段302、第四弯折区604及第二弯折区602之后,力的传导方向改变,再加之悬空区段可使得振动能量衰减,因此根据本申请的浮动连接导体在振动环境中具备有效的减振效果。插头连接器的振动对焊接部100与电路板的焊接位置影响能够降低到可接受的安全程度,这有利于在一定的工作环境下确保一定的使用寿命,因此,根据本申请的浮动连接导体尤其适合在车载环境中使用。
本实施例中,为了避免挤压及留出焊膏余位,进一步地,焊接部100于连接区110与焊接区120之间还开设有预留槽140,一方面有利于避免弯折造成局部凸起,另一方面有利于容纳多余焊膏。
结合图2及图3可见,本实施例中,悬空区段302所占空间受限于接触部500的宽度W,还受限于接触部500及浮动固定部400的总长度H。亦即悬空浮动部300的浮动区段320及悬空区段302所占空间受限于接触部500的宽度W,还受限于接触部500及浮动固定部400的总长度H。通过这样的设计,在悬空浮动部300弯折后,悬空区段302的振动范围不超出接触部500的宽度W所构成的振动区域,或者不超出接触部500的宽度W及各浮动连接导体之间的间距所限定的区域,以避免信号传输出错。
在其中一个实施例中,所述浮动连接导体如图4所示,第一浮动段321与第二浮动段322形成第二夹角β且为锐角。进一步地,与图2所示实施例不同的是,第一浮动段321与第二连接段330平行设置或者第一浮动段321与第二连接段330的夹角小于5度。在结构强度满足设计要求的前提下,为了尽可能增加悬空区段的长度,第一连接段310设有避让位312,用于在冲压落料成型时避开所述悬空浮动部,例如其浮动区段及/或第二连接段等,以尽可能为所述悬空浮动部留出空间,使悬空浮动部相对于浮动连接导体总面积占据更大的面积比例以提升抗振性能。进一步地,避让位312的形状根据所述悬空浮动部的形状而设置。
在其中一个实施例中,所述悬空区段弯折所沿的线与所述接触部的延伸方向相垂直、相平行或相倾斜;及/或,所述悬空浮动部通过侧折、横折及正反双向折形成至少一所述悬空区段。进一步地,悬空区段的数量大于一时,相邻两悬空区段间隔设置,以避免相互接触降低振动能量的衰减效果;并且,这样的设计,有利于每一浮动连接导体在三维空间例如空间直角坐标系中,形成多角度的减振方向,因而该浮动连接导体可在不同的平面释放振动力。因此即使板对板连接时中心位置发生了预设范围内的偏移量,由于振动在浮动连接导体的多个位置被释放,因此不易脱离电接触,因而仍能有效地确保浮动连接导体与金属导电端子结构的有效连接及导通。请一并结合图5,悬空浮动部300通过双向侧折形成两悬空区段。即,第一浮动段321的一部分与第二浮动段322共同弯折形成第一悬空区段306,第二浮动段322与第二连接段330的一部分共同弯折形成第二悬空区段307。第一悬空区段306与第二悬空区段307之间具有第一间隔304。
本实施例中,第一悬空区段306弯折所沿的线与第二悬空区段307弯折所沿的线相同,即均沿直线HK弯折,直线HK与接触部500的延伸方向MN相平行。本实施例中,直线HK与第一浮动段321的未弯折部分的延伸方向PQ相垂直。
请一并结合图6,与图5所示实施例不同的是,第一悬空区段306弯折所沿的线与第二悬空区段307弯折所沿的线,即直线HK,与接触部500的延伸方向MN相倾斜。在其他实施例中,所述悬空浮动部通过正反双向折形成两所述悬空区段,即第一悬空区段306及第二悬空区段307分别位于图6所示直线HK与第一浮动段321的未弯折部分的延伸方向PQ所形成平面的两侧。
在其中一个实施例中,所述浮动连接导体如图7所示,与图4所示实施例不同的是,悬空浮动部320所占面积更大,悬空浮动部320包括顺序连接的第一浮动段321、第二浮动段322、第三浮动段323及第四浮动段324。第四浮动段324与第二连接段330相连接,第一浮动段321、第二浮动段322、第三浮动段323及第四浮动段324的延伸方向相互平行,即形成0度的夹角,亦即第一浮动段321与第二浮动段322所形成的第三夹角δ为0度。
请一并结合图8,与图5所示实施例不同的是,所述浮动连接导体具有4个悬空区段302,左右相邻的悬空区段302之间具有第一间隔304,上下相邻的悬空区段302之间具有第二间隔305。本实施例中,连接区110与焊接区120弯折设置形成第一弯折区601。浮动固定部400与悬空浮动部300弯折设置形成第二弯折区602。浮动区段320中的各浮动段自身弯折或者共同弯折,或者浮动区段320与第二连接段330共同弯折,分别形成了第三弯折区603、第四弯折区604、第五弯折区605、第六弯折区606、第七弯折区607、第八弯折区608、第九弯折区609及第十弯折区610。通过这样的设计,根据本申请的浮动连接导体在每一处弯折区都额外地阻断了振动的传输,有利于释放振动能量,在振动环境中具备有效的减振效果,且配合悬空浮动部及其悬空区段的自身形变能力,应用于板对板连接时能有效地确保导体结构与插头导体的有效连接及信号导通。
在其中一个实施例中,所述浮动连接导体如图9所示,与图7所示实施例不同的是,悬空浮动部320所占面积较小,但是浮动区段320中的第一浮动段321与第二浮动段322、第二浮动段322与第三浮动段323、第三浮动段323与第四浮动段324的夹角均为直角,即第四夹角γ为直角。进一步地,本实施例中,浮动区段320分别与第一连接段310及第二连接段330均呈直角连接。即第一浮动段321与第一连接段310的夹角为直角,第四浮动段324与第二连接段330的夹角为直角。其余实施例以此类推,不做赘述。
在其中一个实施例中,一种浮动电连接器包括插头连接器及插座连接器。所述插座连接器具有任一实施例所述浮动连接导体,且所述插座连接器还包括基座本体及浮动本体。即插座连接器至少含有二个本体,一个为不动的基座本体,另一个为可动的浮动本体。且插座连接器还有浮动连接导体作为金属导电连接端。在其中一个实施例中,所述插座连接器具有至少三所述浮动连接导体规则排列组成的浮动连接导体组。所述浮动连接导体组中的每一所述浮动连接导体的所述基座固定部与所述基座本体相固定,所述浮动固定部与浮动本体相固定,所述接触部与所述插头连接器导通抵接。通过这样的设计,基座本体无需螺丝或粘胶即可稳固地安装于浮动连接导体组上,一方面方便组装,另一方面亦可避免螺丝对于大量信号数据快速传输的干扰;而且浮动本体同样无需螺丝或粘胶即可稳固地安装于浮动连接导体组上,从而形成了整体易于装配且重量较轻的浮动电连接器,尤其适用于车载应用环境对于重量轻及体积小的需求。
在其中一个实施例中,所述插头连接器设有凸起导柱。所述浮动本体开设有凹陷部或者所述基座本体与所述浮动本体共同形成凹陷部,所述凸起导柱的形状与所述凹陷部的形状相匹配,用于引导所述凸起导柱从预设方位插设于所述凹陷部中。在其中一个实施例中,所述基座本体开设有散热槽,所述焊接部透出所述散热槽且露置于所述基座本体外。在其中一个实施例中,所述插座连接器具有 至少三所述浮动连接导体规则排列组成的浮动连接导体组;所述浮动连接导体组中的每一所述浮动连接导体的所述基座固定部与所述基座本体相固定,所述浮动固定部与浮动本体相固定,所述接触部与所述插头连接器导通抵接;所述插头连接器设有凸起导柱,所述浮动本体开设有凹陷部或者所述基座本体与所述浮动本体共同形成凹陷部,所述凸起导柱的形状与所述凹陷部的形状相匹配,用于引导所述凸起导柱从预设方位插设于所述凹陷部中;所述基座本体开设有散热槽,所述焊接部透出所述散热槽且露置于所述基座本体外。其余实施例以此类推,不做赘述。这样,插头连接器与插座连接器相互可动,本质上为浮动本体与基座本体相互可动,即为浮动可拆卸连接,相对于插头连接器与插座连接器所连接的电路板而言,即为浮动板对板连接。即插头连接器所连接的电路板,与插座连接器所连接的电路板是相互独立的,两者仅通过浮动连接导体组相羁绊,因此实现了浮动板对板的电连接效果。
进一步地,在其中一个实施例中,所述浮动本体还通过卡扣件卡扣安装于所述基座本体上,或者所述浮动本体还通过卡扣件卡扣安装于所述基座本体及所述电路板上。这样的设计,有利于增强所述浮动本体的安装稳定性,但在一定程度上削弱了减振效果。
在其中一个实施例中,所述浮动电连接器如图10所示,其包括插头连接器700及插座连接器600。插头连接器700设有凸起导柱710、绝缘本体720及金属导电端子组730。本实施例中,凸起导柱710与绝缘本体720一体设置或者凸起导柱710为绝缘本体720的一部分。金属导电端子组730包括规则排列的至少三金属导电端子。绝缘本体720的数量大于等于一个。
请一并参阅图11,插座连接器600设有浮动连接导体组620、插座焊接加强脚630、基座本体640及浮动本体650。浮动连接导体组620包括规则排列的至少三浮动连接导体621,即插座连接器600具有至少三浮动连接导体621规则排列组成的浮动连接导体组620。可以理解的是,插头连接器与插座连接器的连接涉及多个乃至大量浮动连接导体,各浮动连接导体存在于插头连接器与插座连接器连接时形成的三维环境中。因此为了便于在三维环境中提升浮空减振效果且避免相互干扰,本实施例中,预设宽度根据浮动连接导体621之间的排列间距而限定,以避免振动时相邻浮动连接导体发生相互接触。浮动连接导体组620中的每一浮动连接导体621,其焊接部100与电路板800的焊盘810焊接以使浮动连接导体组620固定于电路板800上,其基座固定部200与基座本体640相固定以使基座本体640通过浮动连接导体组620固定于电路板800上,其浮动固定部400与浮动本体650相固定,其接触部500与插头连接器700的一金属导电端子导通抵接,即通过抵接实现导电。如此,一方面,使浮动本体650固定于浮动连接导体组620上,另一方面浮动连接导体组620配合浮动本体650形成了插接位置,以插接方式连接插头连接器700,同时实现浮动板对板的导电连接。
本实施例中,插座连接器600设有两组浮动连接导体组620。插头连接器700对应设有两组金属导电端子组730。为了避免差分对之间的干扰,参见图11所示,焊盘810错位设置,进一步地,两组浮动连接导体组620错位设置,两组金属导电端子组730亦对应地错位设置。进一步地,在其中一个实施例中,错位设置的两组浮动连接导体组中,沿其排列延伸方向,一组浮动连接导体组的第一个浮动连接导体,与另一组浮动连接导体组的第一个浮动连接导体的错位距离L1大于等于同组浮动连接导体的间距L2或中心距L3。例如。一组浮动连接导体组的第一个浮动连接导体,与另一组浮动连接导体组的第一个浮动连接导体的错位距离L1等于同组浮动连接导体的中心距L3,即一组浮动连接导体组的第一个浮动连接导体,正对着另一组浮动连接导体组的第二个浮动连接导体。例如,一组浮动连接导体组的第一个浮动连接导体,与另一组浮动连接导体组的第一个浮动连接导体的错位距离L1大于等于同组浮动连接导体的中心距L3,即错位设置中,错位至少一个PIN间距。其余实施例以此类推,不做赘述。这样的设计,浮动连接导体组及金属导电端子均错位设置,有利于减少浮动电连接器肩对肩的差分对之间的串音,以及减少浮动电连接器面对面之间的差分对之间的串音,确保了浮动电连接器在大的安装容差状态下的电气性能处于可控状态,保证了大数据量的高速传输。
插座连接器的基座本体640开设有散热槽641、加强脚安装槽642及安装区643。参阅图12、图13及图14,安装区643用于容置浮动本体650及浮动连接导体621除去焊接部100之外的其余部分。加强脚安装槽642用于安装插座焊接加强脚630。插座焊接加强脚630还焊接于电路板800上,用于增强基座本体640与电路板800的连接稳固性。在其中一个实施例中,插座连接器设有两插座焊接加强脚,基座本体的两端分别设置一插座焊接加强脚,且插座焊接加强脚卡扣并固定浮动本体。浮动连接导体621的焊接部100透出散热槽641且露置于基座本体640外。散热槽641设置在插座连接器的基座本体的焊接区域。散热槽641的设计有利于提升对基座本体640内部的散热效果,使插座连接器的基座本体与焊接的电路板之间留有散热通道,便于排放浮动电连接器在对接工作时产生的热量,改善浮动连接器的温升。
对应于插头连接器700的凸起导柱710,浮动本体650开设有凹陷部651或者基座本体640与浮动本体650共同形成凹陷部651。凸起导柱710的形状与凹陷部651的形状相匹配,用于引导凸起导柱710从预设方位插设于凹陷部651中。在实际应用中,请一并参阅图15、图16及图17,进一步地,凸起导柱710的端部设有导引角,凹陷部651亦设有相应的导引角,用于相互配合以控制插入方向。凸起导柱710的高度大于绝缘本体720的高度,亦即大于绝缘本体720的舌片740的高度。为了避免插偏,进一步地,浮动本体650还设有与凹陷部651相邻的引导凸部652。插头连接器700设有与引导凸部652对应的引导凹槽741,引导凹槽741位于凸起导柱710及舌片740之间。当插头连接器插偏时,由于凸起导柱710及凹陷部651的设计,一方面插头连接器不容易被卡住而难以拔出或导致结构变形或结构损坏,另一方面有利于引导插头连接器的正确插入,如图18及图19所示。这样的设计,一方面有利于确保插头连接器与插座连接器的正确对接,另一方面在振动环境下进行大量数据的高速传输时,即使板对板连接时中心位置发生了预设范围内的偏移量,亦能保证数据传输的速率及准确度。
在其中一个实施例中,浮动电连接器在插头连接器的绝缘本体两端各设有一个或两个凸起导柱。此凸起导柱的上端面高于舌片的端面,并在凸起导柱上设有导引角,在舌片与凸起导柱间设有一引导凹槽。在插头连接器与插座连接器对插时,此凹槽与插座连接器的引导凸部结构互配,可精准定位插头连接器与插座连接器的最终对插位置。另外,引导凸部上亦设有导引角,插座连接器的浮动本体两端各设有一凹陷部,插头连接器在插入插座连接器的过程中,当插头连接器偏位插入时,插头连接器与插座连接器的导引设计(即,引导凹槽与引导凸部,凸起导柱与凹陷部)可把插头连接器导入到正确的插入位置,防止对接时错位PIN或偏位。当插头连接器在斜拔时,插座连接器的浮动本体的两端的凹陷部及引导凸部与插头连接器的凸起导柱及引导凹槽可在互不干涉的情况下分离,从而有效防止斜拔卡死的发生。
在其中一个实施例中,一种车载电子装置,其包括任一实施例所述浮动电连接器。车载电子装置应用于电动汽车电控集成领域及自动驾驶模块集成领域。在其中一个实施例中,车载电子装置包括导航仪、声音播放器、视频播放器、空气调节器及监测装置等。在其中一个实施例中,所述浮动电连接器用在所述车载电子装置的浮动板对板连接处。所述浮动电连接器还可应用于电控装置、车辆、LED屏幕及工业机器。在其中一个实施例中,一种电控装置,例如具有电子主板与扩展扣板且两者互联的电控装置,其包括任一实施例所述浮动电连接器。在其中一个实施例中,一种车辆例如电动车或自动驾驶车辆,其包括任一实施例所述浮动电连接器。在其中一个实施例中,一种LED屏幕例如显示面积超过4平方米的LED显示屏幕,其包括任一实施例所述浮动电连接器。在其中一个实施例中,一种工业机器例如工业机器人,其包括任一实施例所述浮动电连接器。
需要说明的是,本申请的其它实施例还包括,上述各实施例中的技术特征相互组合所形成的、能够实施的浮动连接导体、浮动电连接器及车载电子装置。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的专利保护范围应以所附权利要求为准。

Claims (20)

  1. 一种浮动连接导体,其特征在于,包括顺序连接的焊接部(100)、基座固定部(200)、悬空浮动部(300)、浮动固定部(400)及接触部(500);
    所述焊接部(100)用于与电路板(800)焊接;
    所述基座固定部(200)用于与基座本体(640)相固定;
    所述浮动固定部(400)用于与浮动本体(650)相固定;
    所述接触部(500)用于与插头连接器(700)导通抵接;
    所述悬空浮动部(300)位于所述基座固定部(200)与所述浮动固定部(400)之间且用于弯折形成悬空区段(302),所述悬空区段(302)所占空间受限于预设宽度。
  2. 根据权利要求1所述的浮动连接导体,其特征在于,所述焊接部(100)包括相连接的连接区(110)及焊接区(120),所述连接区(110)与所述焊接区(120)弯折设置,所述连接区(110)与所述基座固定部(200)相连接;及/或,
    所述浮动固定部(400)与所述悬空浮动部(300)弯折设置;及/或,
    所述基座固定部(200)用于与基座本体(640)插接固定或过盈配合;及/或,所述接触部(500)用于可插拔地插入所述插头连接器(700)且与所述插头连接器(700)导通抵接;及/或,
    所述浮动固定部(400)与所述接触部(500)一体设置或所述焊接部(100)、所述基座固定部(200)、所述悬空浮动部(300)、所述浮动固定部(400)及所述接触部(500)一体设置。
  3. 根据权利要求2所述的浮动连接导体,其特征在于,所述连接区(110)与所述焊接区(120)弯折设置以具有第一弯折线,所述浮动固定部(400)与所述悬空浮动部(300)弯折设置以具有第二弯折线,所述第二弯折线与第一所述弯折线形成75度至105度夹角。
  4. 根据权利要求2所述的浮动连接导体,其特征在于,所述浮动连接导体于所述连接区(110)与所述焊接区(120)的弯折区的靠近所述悬空浮动部(300)的部分处预留有第一弯折口(130);及/或,
    所述浮动连接导体于所述浮动固定部(400)与所述悬空浮动部(300)的弯折区的靠近所述接触部(500)的部分处预留有第二弯折口(410)。
  5. 根据权利要求2所述的浮动连接导体,其特征在于,所述悬空区段(302)所占空间受限于所述接触部(500)的宽度;及/或,
    所述悬空浮动部(300)所弯折形成所述悬空区段(302)的弯折区所占空间亦受限于所述接触部(500)的宽度。
  6. 根据权利要求2所述的浮动连接导体,其特征在于,所述悬空浮动部(300)的浮动区段(320)及所述悬空区段(302)所占空间受限于所述接触部(500)的宽度,还受限于所述接触部(500)及所述浮动固定部(400)的总长度。
  7. 根据权利要求1所述的浮动连接导体,其特征在于,所述悬空浮动部(300)包括至少一弧线段及至少一直线段;以及,
    至少一所述弧线段自身弯折形成至少一所述悬空区段(302);及/或,
    至少一所述直线段自身弯折形成至少一所述悬空区段(302);及/或,
    至少一所述弧线段及至少一所述直线段共同弯折形成至少一所述悬空区段(302)。
  8. 根据权利要求7所述的浮动连接导体,其特征在于,所述弧线段与所述直线段形成0度至150度的夹角。
  9. 根据权利要求7所述的浮动连接导体,其特征在于,所述悬空浮动部(300)包括至少二所述直线段,且相邻的二所述直线段形成0度至90度的夹角。
  10. 根据权利要求1所述的浮动连接导体,其特征在于,所述悬空区段(302)的数量为至少一个;
    所述悬空浮动部(300)包括顺序连接的第一连接段(310)、浮动区段(320)及第二连接段(330);
    所述第一连接段(310)连接所述基座固定部(200),所述第二连接段(330)连接所述浮动固定部(400);
    所述浮动区段(320)自身弯折形成所述悬空区段(302),及/或,所述浮动区段(320)与所述第一连接段(310)共同弯折形成所述悬空区段(302),及/或,所述浮动区段(320)与所述第二连接段(330)共同弯折形成所述悬空区段(302)。
  11. 根据权利要求1至10中任一项所述的浮动连接导体,其特征在于,其采用冲压落料成型且至少一次弯折制得。
  12. 根据权利要求11所述的浮动连接导体,其特征在于,所述悬空区段(302)弯折所沿的线与所述接触部(500)的延伸方向相垂直、相平行或相倾斜。
  13. 根据权利要求11所述的浮动连接导体,其特征在于,所述悬空浮动部(300)通过侧折、横折及正反双向折形成至少一所述悬空区段(302)。
  14. 根据权利要求11所述的浮动连接导体,其特征在于,所述浮动连接导体在弯折形成所述悬空区段(302)之前,整体处于矩形或圆形之内,所述悬空浮动部(300)所占面积大于所述浮动连接导体总面积的23%。
  15. 一种浮动电连接器,其特征在于,包括插头连接器(700)及插座连接器(600),所述插座连接器(600)具有如权利要求1至14中任一项所述浮动连接导体(621),且所述插座连接器(600)还包括所述基座本体(640)及所述浮动本体(650)。
  16. 根据权利要求15所述的浮动电连接器,其特征在于,所述插座连接器(600)具有至少三所述浮动连接导体(621)规则排列组成的浮动连接导体组(620);
    所述浮动连接导体组(620)中的每一所述浮动连接导体(621)的所述基座固定部(200)与所述基座本体(640)相固定,所述浮动固定部(400)与浮动本体(650)相固定,所述接触部(500)与所述插头连接器(700)导通抵接。
  17. 根据权利要求15所述的浮动电连接器,其特征在于,所述插头连接器(700)设有凸起导柱(710),所述浮动本体(650)开设有凹陷部(651)或者所述基座本体(640)与所述浮动本体(650)共同形成凹陷部(651),所述凸起导柱(710)的形状与所述凹陷部(651)的形状相匹配,用于引导所述凸起导柱(710)从预设方位插设于所述凹陷部(651)中。
  18. 根据权利要求17所述的浮动电连接器,其特征在于,所述浮动本体(650)还设有与所述凹陷部(651)相邻的引导凸部(652);所述插头连接器(700)还设有与所述引导凸部(652)对应的引导凹槽(741)。
  19. 根据权利要求15所述的浮动电连接器,其特征在于,所述基座本体(640)开设有散热槽(641),所述焊接部(100)透出所述散热槽(641)且露置于所述基座本体(640)外。
  20. 一种车载电子装置,其特征在于,包括权利要求15至19中任一项所述的浮动电连接器。
PCT/CN2021/125664 2021-06-30 2021-10-22 浮动连接导体、浮动电连接器及车载电子装置 WO2023273030A1 (zh)

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CN114447648A (zh) * 2022-03-15 2022-05-06 上海航天科工电器研究院有限公司 一种端子及连接器
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