WO2023272984A1 - Unpacking machine - Google Patents

Unpacking machine Download PDF

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Publication number
WO2023272984A1
WO2023272984A1 PCT/CN2021/121128 CN2021121128W WO2023272984A1 WO 2023272984 A1 WO2023272984 A1 WO 2023272984A1 CN 2021121128 W CN2021121128 W CN 2021121128W WO 2023272984 A1 WO2023272984 A1 WO 2023272984A1
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WO
WIPO (PCT)
Prior art keywords
plate
conveying device
frame
cutting
unpacking
Prior art date
Application number
PCT/CN2021/121128
Other languages
French (fr)
Chinese (zh)
Inventor
魏世伟
沈长鹏
张小艺
Original Assignee
兰剑智能科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 兰剑智能科技股份有限公司 filed Critical 兰剑智能科技股份有限公司
Publication of WO2023272984A1 publication Critical patent/WO2023272984A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0033Unpacking of articles or materials, not otherwise provided for by cutting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the technical field of logistics equipment, in particular to an unpacking machine.
  • warehousing automation has become a measure for large-scale factories to save circulation costs, reduce costs, and improve economic and social benefits.
  • Automatic warehousing automation equipment includes distribution walls and sorting cabinets. , volume and weight measuring instrument, robotic arm, AGV, elevator, etc., after the development of the past few years, they have become relatively mature and standardized models.
  • the present invention provides an unpacking machine, which can replace manual work and realize automatic unpacking.
  • An unpacking machine comprising a box body, and the box body includes a center seam unpacking unit;
  • the center seam unpacking unit includes a first lower module and a first upper module slidingly connected with the box body, and the box body is provided with a first lifting mechanism for driving the first upper module to move up and down;
  • the first lower module includes a first conveying device for conveying cartons forward, and the first conveying device includes a first feeding frame and a first conveying assembly;
  • the first feeding frame includes a main frame body, and the first conveying assembly is arranged on the main frame body;
  • the first upper module includes a second conveying device and a first cutting device for cutting the middle seam, the second conveying device includes a second feeding rack, and the first cutting device is arranged on the first cutting device Second feeding rack
  • the left and right sides of the main frame body are respectively provided with vertical plates under the first transmission assembly, and the vertical plates are fixedly connected with the main frame body through the first guide rod, and the first guide rod
  • a centering splint is slidably arranged on the bar
  • a clamping pulley is arranged on the vertical plate
  • a clamping belt is arranged between the two clamping pulleys
  • the centering splint passes through the clamping plate It is fixedly connected with the clamping belt
  • a second driving part is arranged between one of the centering splints and the first feed frame, and under the action of the second driving part, the two centering splints
  • the splints move toward each other or back;
  • the box body also includes a side seam box opening unit, the side seam box opening unit includes a second lower module and a second upper module slidably connected with the box body, and the box body is provided with a a second lifting mechanism that drives the second upper module to move up and down;
  • the second lower module includes a third conveying device with the same structure as the first conveying device; the front end of the third conveying device is provided with a reversing device;
  • the reversing device includes a lifting plate, and the lifting plate is slidably connected with the third conveying device through a third guide rod, and a device for A fourth driving component that drives the lifting plate to move up and down, and a turntable is arranged on the lifting plate;
  • the second upper module includes a fourth conveying device and two second cutting devices for cutting side seams, the fourth conveying device includes a fourth feeding rack, and the two second cutting devices are symmetrical It is arranged at the rear end of the fourth rack.
  • first cutting device has the same structure as the second cutting device, and the second cutting device is arranged obliquely;
  • the first cutting device includes a cutting cylinder and a mounting block from top to bottom, the mounting block is provided with a first roller, and the two ends of the mounting block are connected to the piston rod end of the cutting cylinder through a spring rod.
  • the plate is connected, and the piston rod end plate is provided with a knife seat for installing a blade, and in a free state, the blade retracts above the first roller.
  • the installation block is provided with a guard, and the first roller is located in the enclosed area formed by the guard and the installation block.
  • the second feeding frame and the fourth feeding frame are respectively provided with a first contact type rebound detection device and a second contact type rebound detection device with the same structure;
  • the first contact bounce detection device includes a mounting bracket, the upper and lower sides of the mounting bracket are respectively provided with a detection piece and a roller bracket, and the second roller is arranged on the roller bracket, and the detection piece passes through
  • the telescopic rod is connected to the roller bracket, and the mounting bracket is provided with a sliding sleeve matched with the telescopic rod, and a device is provided between the telescopic rod and the sliding sleeve to prevent the telescopic rod from moving relative to the A spring for the sliding sleeve to move upwards, and the mounting bracket is located on one side of the detection piece to be provided with a first photoelectric switch that cooperates with the detection piece.
  • a second photoelectric switch is arranged above the first photoelectric switch on the installation bracket.
  • the first conveying device is provided with a positioning device, and the positioning device includes a positioning cylinder provided on the main frame body of the first feeding rack, and a positioning cylinder is provided on the piston rod of the positioning cylinder. plate.
  • the structure of the second feeding rack is the same as that of the first feeding rack and arranged symmetrically, and the lower end of the main frame body of the second feeding rack is provided with a second transmission assembly;
  • the structure of the fourth conveying device is the same as that of the second conveying device.
  • the inner side of the riser is provided with a sliding installation plate which is slidably connected with the first guide rod, the clamping pulley is arranged on the sliding installation plate, and the vertical plate and the sliding Tension rods are arranged between the mounting plates.
  • roller fluent strips are provided on the inner side of the centering splint.
  • the main frame body includes a first frame
  • the first frame includes two longitudinal beams and a cross beam for connecting the two longitudinal beams
  • one side of the first frame is provided with four
  • the second frame formed by connecting the two side plates in turn, and the left side plate and the right side plate of the second frame are fixedly connected with the longitudinal beam through the connecting plate respectively, and the first guide rod is arranged on
  • the first transmission assembly and the second transmission assembly include a driven pulley and a driving pulley arranged at both ends of the longitudinal beam, and the driving pulley and the driven pulley
  • a conveyor belt is arranged between them, and a first driving part for driving the driving pulley to rotate is arranged on the main frame body.
  • the unpacking machine can realize the automatic unpacking of multi-size corrugated cartons, replacing the traditional manual unpacking method, which can not only effectively improve work efficiency, but also reduce labor costs and promote unmanned warehouse management. develop.
  • the device can complete the unpacking of a corrugated box in 9 seconds, and is compatible with corrugated boxes with "I" seals of different lengths, widths and heights, and has good versatility.
  • the first contact rebound detection device for measuring the height of the carton on the first upper module and the second upper module, it can effectively ensure that the conveying surface of the first upper module and the second upper module are completely attached to the carton. Under the premise of matching, avoid the excessive drop of the first upper module and the second upper module due to the error of the upper computer data or the laser ranging data, which will cause the materials in the carton to be crushed.
  • the first cutting device in this equipment adopts a spring-loaded protective cover design, which can prevent people from accidentally touching the blade and causing personal injury.
  • the parts of the first positioning plate and the second positioning plate in this equipment that are in contact with the carton are equipped with roller fluent strips, which can effectively reduce the friction coefficient between the first positioning plate and the second positioning plate and the carton, and avoid the carton
  • the surface is damaged by friction, and at the same time, it reduces the resistance when the carton is opened in the middle seam and side seam, and reduces the power consumption of the equipment.
  • Fig. 1 is the three-dimensional structure schematic diagram of unpacking machine
  • Fig. 2 is a three-dimensional structural schematic diagram of the unpacking machine after the external box is removed;
  • Fig. 3 is a schematic diagram of the three-dimensional structure of the first lower module
  • Fig. 4 is the schematic diagram of the enlarged structure of part A in Fig. 3;
  • Fig. 5 is the enlarged structural schematic diagram of part B in Fig. 3;
  • Fig. 6 is a schematic diagram of an enlarged structure of part C in Fig. 3;
  • Fig. 7 is a three-dimensional structural schematic diagram of a roller fluent strip
  • Fig. 8 is a schematic diagram of the connection relationship between the main frame body, the riser and the first guide rod;
  • Fig. 9 is a three-dimensional structural schematic diagram 1 of the first upper module
  • Fig. 10 is a schematic diagram of an enlarged structure of part D in Fig. 9;
  • Fig. 11 is a schematic diagram of the three-dimensional structure of the first cutting device
  • Fig. 12 is a schematic diagram of the three-dimensional structure of the first contact bounce detection device
  • Fig. 13 is a schematic diagram 2 of the three-dimensional structure of the first upper module
  • Fig. 14 is a schematic diagram of the three-dimensional structure of the second lower module
  • Fig. 15 is a three-dimensional structural schematic diagram II of the second lower module
  • Fig. 16 is a schematic diagram of an enlarged structure of part E in Fig. 15;
  • Figure 17 is a schematic diagram of the installation structure of the start turntable
  • Fig. 18 is a schematic diagram of the three-dimensional structure of the second upper module
  • Fig. 19 is a schematic diagram of an enlarged structure of part F in Fig. 18;
  • Fig. 20 is a three-dimensional structural schematic diagram II of the second lower module
  • Fig. 21 is a schematic diagram of an enlarged structure of part G in Fig. 20;
  • Fig. 22 is a schematic perspective view of the first lifting mechanism and the second lifting mechanism.
  • 2-first lower module 2111-first frame, 2112-second frame, 2113-riser, 2114-first guide bar, 2115-clamping pulley, 2116-clamping belt, 2117-sliding mounting plate, 2118-centering splint, 21181-clamping plate, 21182-roller fluent strip, 2119-clamping cylinder, 2121-driven pulley, 2122-driving pulley, 2123-conveyor belt, 2124-commutator, 2125- Drive motor, 213-first base plate, 22-positioning device, 221-positioning cylinder, 222-positioning plate,
  • 4-second lower module 413-second base plate, 42-reversing device, 421-lifting plate, 422-third guide rod, 423-third guide sleeve, 424-jacking cylinder, 425-turntable,
  • the coordinate system is defined as shown in Figure 1, and the left and right directions are horizontal, the front and rear directions are vertical, and the up and down directions are vertical.
  • an unpacking machine includes a box body 1 , and the box body 1 includes a frame welded by section bars and side plates fixedly arranged on the frame.
  • the front side wall and the rear side wall of the box body 1 are respectively provided with a material inlet and a material outlet.
  • the box body 1 is provided with two stations along the conveying direction of the carton 6, which are the center seam 61 unpacking unit and the side seam 62 unpacking unit in sequence.
  • the center slot 61 unpacking unit includes the first lifting mechanism, the first upper module 3 and the first lower module 2 sequentially from top to bottom.
  • the side seam 62 unpacking unit includes the second lifting mechanism, the second upper module 5 and the second lower module 4 sequentially from top to bottom.
  • the first lower module 2 includes a first conveying device and a positioning device 22 .
  • the first conveying device includes a first feeding rack and a first conveying assembly arranged on the first feeding rack.
  • the first feeding frame includes a main frame body, and the main frame body includes a first frame 2111 and a second frame 2112 sequentially from top to bottom.
  • the first frame 2111 includes two longitudinal beams extending longitudinally, a cross beam extending transversely is arranged between the two longitudinal beams in the middle of the longitudinal beams, and the two ends of the cross beams are respectively connected to The longitudinal beams are fixedly connected.
  • the beams and longitudinal beams together form an I-shaped first frame 2111 .
  • the bottom of the first frame 2111 is provided with a square second frame 2112 formed by connecting four side panels in sequence, and the left side panel and the right side panel of the second frame 2112 are located on the cross beam
  • the front and rear sides of the front and rear sides are respectively provided with connecting plates extending upwards in the vertical direction, and the connecting plates are fixedly connected to the inner side of the longitudinal beam (with the opposite side of the two longitudinal beams as the inner side) by screws.
  • the left and right sides of the second frame 2112 are respectively provided with a vertically extending vertical board 2113, and the front and rear ends of the second frame 2112 are respectively provided with vertical boards 2113 between the two vertical boards 2113.
  • the first guide rod 2114 extending transversely, the two ends of the first guide rod 2114 are respectively fixedly connected with the vertical plate 2113, the left side plate and the right side plate of the second frame 2112 are provided with The first escape hole of the first guide rod 2114, and the second frame 2112 is fixedly connected with the first guide rod 2114.
  • the first guide rod 2114 described in this embodiment is provided with thrust rings on the left and right sides of the second frame 2112 respectively.
  • the push ring limits the freedom of sliding of the second frame 2112 relative to the first guide rod 2114 .
  • a clamping pulley 2115 is provided on the vertical plate 2113, a clamping belt 2116 is provided between the two clamping pulleys 2115, and the second frame 2112 Both the left side plate and the right side plate are provided with second escape holes for accommodating the clamping belt 2116 .
  • the first guide rod 2114 is slidingly connected.
  • the clamping pulley 2115 is disposed on the inner side of the sliding installation plate 2117 (with the side close to the second frame 2112 being the inner side).
  • a tension rod is arranged between the vertical plate 2113 and the sliding installation plate 2117, the inner end of the tension rod is connected with the sliding installation plate 2117, and the outer end of the tension rod passes through the
  • the vertical plate 2113 extends to the outside of the vertical plate 2113 , and a locking nut is arranged on the outside of the vertical plate 2113 on the tension rod.
  • the sliding mounting plate 2117 is provided with a thrust ring for tightening the first guide rod 2114, and the sliding mounting plate 2117 is fixed to the first guide rod 2114 through the thrust ring connect. In this way, when the tension of the clamping belt 2116 is adjusted in place, the sliding mounting plate 2117 can be fixed on the first guide rod 2114 by locking the thrust ring, so as to ensure the reliability of fixing the sliding mounting plate 2117.
  • centering splints 2118 are respectively arranged on the left and right sides of the main frame body on the first feeding frame, and the front and rear ends of the lower end of the centering splints 2118 are
  • the first guide sleeves matched with the first guide rods 2114 are respectively provided, and the centering splint 2118 can be relative to the first guide rods 2114 in cooperation with the first guide sleeves and the first guide rods 2114.
  • a guide rod 2114 slides left and right.
  • the lower end of the centering splint 2118 is provided with a clamping plate 21181 for clamping the tightening belt, that is, the centering splint 2118 is connected to the clamping belt 2116 through the clamping plate 21181 Fixed connection.
  • a second driving component for driving the centering splint 2118 to move left and right along the first guide rod 2114 is arranged between one of the centering splints 2118 and the first feeding frame.
  • a clamping cylinder 2119 is arranged directly below the beam in the second frame 2112 described in this embodiment, and the cylinder of the clamping cylinder 2119
  • the body is fixedly connected with the left side plate of the second frame 2112, and the rod end of the piston rod of the clamping cylinder 2119 passes through the left side plate of the second frame 2112 and is fixed to the centering splint 2118 on the left side connect.
  • the two centering splints 2118 move toward each other or move back.
  • the clamping cylinder 2119 is located in the enclosed area formed by the clamping belt 2116 .
  • a roller fluent strip 21182 is provided on the inner side of the centering splint 2118 , and the roller fluent strip 21182 is located above the conveyor belt 2123 .
  • the first transmission assembly includes a driven pulley 2121 and a driving pulley 2122 arranged at the front and rear ends of the longitudinal beam, and the driving pulley 2122 and the driven belt
  • a conveyor belt 2123 is provided between the wheels 2121 .
  • driving wheel mounting plates are respectively provided on the left and right sides of the rear end of the longitudinal beam in this embodiment, and the driving pulley 2122 is located on the two driving wheel mounting plates between them, and is rotationally connected with the driving wheel mounting plate through a bearing assembly.
  • the left and right sides of the front end of the longitudinal beam are respectively provided with driven wheel mounting plates, and the driven pulley 2121 is located between the two driven wheel mounting plates, and is connected to the driven wheel through a bearing assembly.
  • the driven wheel mounting plate is rotationally connected.
  • the longitudinal beams are located inside the conveyor belt 2123 .
  • the first feeding frame is provided with a first driving component for driving the driving pulley 2122 to rotate.
  • the first driving component in this embodiment includes a commutator 2124 fixedly arranged on the first feeding frame.
  • the commutator 2124 is a T-shaped commutator 2124 with one input and two outputs, and the two output ends are coaxial.
  • the driving pulley 2122 is respectively connected to the output end of the commutator 2124 through a transmission shaft, and the input end of the commutator 2124 is connected to the power output shaft of the driving motor 2125 .
  • a power mounting plate is arranged between the two longitudinal beams, and the two ends of the power mounting plate are respectively connected to the inner side (with the opposite side of the two longitudinal beams as the inner side).
  • the lower side of the driving wheel mounting plate is fixedly connected.
  • the commutator 2124 is fixedly connected with the power installation plate through screws.
  • a first bottom plate 213 is fixedly arranged on the lower side of the second frame 2112, and the vertical plate 2113 and the first bottom plate 213 are respectively fixedly connected with the side wall and the bottom surface of the box body 1 by screws.
  • the positioning device 22 includes a positioning cylinder 221 and a positioning plate 222 , and the cylinder body of the positioning cylinder 221 is fixedly connected with the first feeding frame.
  • the positioning plate 222 includes a horizontal portion and a vertical portion, and the horizontal portion and the vertical portion jointly form an L-shaped structure.
  • the rod end of the piston rod of the positioning cylinder 221 is fixedly connected with the horizontal part of the positioning plate 222 .
  • two sets of positioning devices 22 are provided on the first feeding frame in this embodiment, and the two positioning devices 22 are respectively located on the left and right sides of the driving motor 2125 .
  • the cylinder body of the positioning cylinder 221 in this embodiment is fixedly connected to the rear side of the beam through the first cylinder mounting seat.
  • the first upper module 3 includes a second conveying device, a first cutting device 32 and a first contact bounce detection device 33 .
  • the second conveying device includes a second feeding frame and a second conveying assembly.
  • the structure of the second feeding rack is the same as that of the first feeding rack, and they are symmetrically arranged, and the specific structure of the second feeding rack will not be repeated here.
  • the structure of the second conveying assembly is similar to that of the first conveying assembly, the difference is that the driving pulley 2122 in the second conveying assembly is arranged at the front end of the longitudinal beam of the second feeding rack, and the first conveying assembly
  • the driven pulley 2121 in the second transmission assembly is arranged at the rear end of the longitudinal beam of the second feeding frame.
  • the first driving component for driving the driving pulley 2122 in the second conveying assembly to rotate is located at the front end of the second feeding frame.
  • the first cutting device 32 and the first contact bounce detection device 33 for measuring the height of the carton 6 are arranged on the lower side of the main frame of the second conveying device.
  • the first cutting device 32 and the first contact rebound detection device 33 described in this embodiment are respectively located on the rear and front sides of the beam of the second conveying device, and are connected to the first The beams of the two conveying devices are fixedly connected.
  • the first cutting device 32 includes a cutting cylinder 321
  • the cutting cylinder 321 is a cylinder with a guide rod.
  • the cylinder body of the cutting cylinder 321 is fixedly connected to the rear side of the beam of the second conveying device through the second cylinder mounting seat.
  • the second cylinder mounting seat includes a first seat plate that is fixedly connected to the crossbeam by screws, and the second seat plate extending to the rear side perpendicular to the first seat plate is provided on the first seat plate.
  • the seat plate, the cylinder body of the cutting cylinder 321 is fixedly connected with the second seat plate.
  • a mounting block 322 is disposed below the cutting cylinder 321, and at least two first rollers 323 are disposed on the mounting block 322, and the axes of the first rollers 323 extend along the left and right directions.
  • the installation block 322 in this embodiment is provided with two first rollers 323 , and the first rollers 323 are installed on the right side of the installation block 322 .
  • the front and rear ends of the upper side of the mounting block 322 are respectively provided with spring bars 324, the lower end (moving side) of the spring bars 324 is fixedly connected with the mounting block 322, and the upper end of the spring bars 324 ( The fixed side) is fixedly connected with the piston rod end plate of the cutting cylinder 321 through the fixed seat 325 .
  • a knife seat 326 is fixedly arranged on the right side of the piston rod end plate of the cutting cylinder 321, and the knife seat 326 is fixedly provided with a blade 327 for cutting the center seam 61 between the two first rollers 323. , and when the spring bar 324 is in a free state, the blade 327 is located above the mounting block 322 .
  • a U-shaped protective frame 328 is provided on the right side of the installation block 322.
  • the protective frame 328 includes a web, and the two ends of the web are respectively provided with
  • the wing plate, the web and the wing plate together form a U-shaped structure with an opening facing to the left.
  • the wing plate is fixedly connected with the installation block 322 by screws, and the first roller 323 is located in the enclosed area formed by the guard frame 328 and the installation block 322 .
  • the first contact bounce detection device 33 includes a mounting bracket, and the mounting bracket includes a horizontal plate 3311, and the rear end of the horizontal plate 3311 is provided with a The first vertical plate 3312 extending downward from the horizontal plate 3311, the first vertical plate 3312 is fixedly connected with the cross beam of the second conveying device through screws.
  • the front end of the horizontal plate 3311 is provided with a second vertical plate 3313 extending upward perpendicular to the horizontal plate 3311 , and the first photoelectric switch 332 is disposed on the second vertical plate 3313 .
  • the upper and lower sides of the horizontal plate 3311 are respectively provided with a detection piece 333 and a roller bracket 334, and the second roller 335 is arranged on the described roller bracket 334, and the lower edge of the second roller 335 is lower than the second The underside of the conveyor belt 2123 of the conveying device.
  • the lower side of the detection piece 333 is fixedly provided with a telescopic rod 3361, and the lower end of the telescopic rod 3361 passes through the horizontal plate 3311 of the mounting bracket and is fixedly connected with the roller bracket 334.
  • the horizontal plate 3311 is fixedly provided with a sliding sleeve 3362 matching with the telescopic rod 3361, and a device is provided between the telescopic rod 3361 and the sliding sleeve 3362 to prevent the telescopic rod 3361 from moving relative to the sliding sleeve 3362.
  • Spring for upward movement (not shown).
  • the roller bracket 334 is provided with two second rollers 335 , and the lower side of the detection piece 333 is provided with two telescopic rods 3361 .
  • the outer cylindrical surface of the sliding sleeve 3362 is provided with external threads, and the sliding sleeve 3362 is respectively provided with fixing nuts on the upper and lower sides of the horizontal plate 3311 .
  • a second photoelectric switch 337 is disposed above the first photoelectric switch 332 on the second vertical plate 3313 .
  • the reason for such setting is: when the entire first upper module 3 descends, the second roller 335 first touches the upper plane of the carton 6, and at this moment the corresponding detection piece 333 moves upwards, and when the detection piece 333 triggers the first photoelectric switch 332 , the first upper module 3 stops moving as a signal that the first upper module 3 is lowered into place. If the first upper module 3 continues to decline due to other reasons, the detection piece 333 will trigger the second photoelectric switch 337, and the signal of the second photoelectric switch 337 is used as the shutdown signal of the whole device at this moment, and the whole device stops suddenly to prevent the first upper module from going down. The module 3 continues to descend and crushes the materials in the box, which plays a role in protecting the equipment and the materials in the carton 6 .
  • a first lifting plate 313 is fixedly arranged on the upper side of the main frame body of the second conveying device, and a second lifting plate 313 extending upward in the vertical direction is fixedly arranged on the first lifting plate 313.
  • Guide rods 3131 as a specific implementation, four second guide rods 3131 are arranged on the first lifting plate 313 in this embodiment, and the four second guide rods 3131 are arranged in two rows and two columns matrix arrangement.
  • the top plate of the box body 1 is provided with a second guide sleeve 111 matched with the second guide rod 3131, and the cooperation between the second guide rod 3131 and the second guide sleeve 111 Under the action, the first upper module 3 can slide up and down relative to the box body 1 .
  • the first lifting mechanism includes a third driving component disposed between the top plate and the first lifting plate 313 for driving the first upper module 3 to move up and down.
  • the third driving component described in this embodiment is the first electric lifting cylinder 112, the cylinder body of the first electric lifting cylinder 112 is fixedly connected with the top plate of the box body 1, and the The rod end of the driving rod of the first electric lifting cylinder 112 passes through the top plate and is fixedly connected with the first lifting plate 313 .
  • the first balance cylinder 113 is respectively arranged on the front and rear sides of the first lifting electric cylinder 112 on the top plate, and the cylinder body of the first balance cylinder 113 is in contact with the first balance cylinder 113 .
  • the above-mentioned top plate is fixedly connected, and the rod end of the piston rod of the first balance cylinder 113 passes through the above-mentioned top plate and is fixedly connected with the first lifting plate 313 .
  • the second lower module 4 includes a third conveying device and a reversing device 42 .
  • the structure of the third conveying device is the same as that of the first conveying device, and the specific structure of the third conveying device will not be repeated here.
  • a second bottom plate 413 is fixedly arranged on the lower side of the main frame body of the third conveying device, and the second bottom plate 413 is fixedly connected with the bottom surface of the box body 1 by screws.
  • the reversing device 42 includes a lifting plate 421 located on the front side of the beam of the third conveying device, and the lifting plate 421 is slidably connected to the second bottom plate 413 through a third guide rod 422, A fourth driving component for driving the lifting plate 421 to move up and down is disposed between the second bottom plate 413 and the lifting plate 421 .
  • a fourth driving component for driving the lifting plate 421 to move up and down is disposed between the second bottom plate 413 and the lifting plate 421 .
  • four third guide rods 422 are arranged on the underside of the lifting plate 421 in this embodiment, and the four third guide rods 422 422 are arranged in a matrix of two rows and two columns.
  • the lower end of the third guide rod 422 extends through the second bottom plate 413 to below the second bottom plate 413, and the second bottom plate 413 is provided with a The third guide sleeve 423.
  • the fourth driving part is a jacking cylinder 424 arranged between the jacking plate 421 and the second bottom plate 413, and the cylinder body of the jacking cylinder 424 is fixedly connected with the second bottom plate 413, so The rod end of the piston rod of the jacking cylinder 424 passes through the second bottom plate 413 and is fixedly connected with the jacking plate 421 .
  • the lifting plate 421 is provided with a turntable 425
  • the turntable 425 is a four-degree turntable 425 .
  • the second upper module 5 includes a fourth conveying device, a second cutting device 52 and a second contact rebound detection device 53 .
  • the structure of the fourth conveying device is the same as that of the second conveying device, and the specific structure of the fourth conveying device will not be repeated here.
  • the second contact bounce detection device 53 is arranged on the lower side of the main frame body of the fourth conveying device.
  • the second contact bounce detection device 53 in this embodiment is located at the front side of the crossbeam of the fourth conveying device, and is fixedly connected with the crossbeam of the fourth conveying device.
  • the specific structure of the second contact rebound detection device 53 is the same as that of the first contact rebound detection device 33 , and will not be repeated here.
  • the rear end of the centering splint 2118 of the fourth conveying device is provided with a third cylinder mounting seat, and the third cylinder mounting seat includes successively extending in the vertical direction from bottom to top.
  • the first connecting portion and the second connecting portion extending obliquely outward and upward.
  • the first connecting part is fixedly connected to the centering splint 2118 of the fourth conveying device through screws, and the second connecting part is provided with a second cutting device 52, and the structure of the second cutting device 52 is the same as The structure of the first cutting device 32 is the same and will not be repeated here.
  • the included angle between the blade 327 in the second cutting device 52 and the horizontal plane is 45°.
  • a second lifting plate 513 is fixedly arranged on the upper side of the main frame body of the fourth conveying device, and a fourth lifting plate 513 extending upward in the vertical direction is fixedly arranged on the second lifting plate 513.
  • Guide rods 5131 as a specific implementation, four fourth guide rods 5131 are arranged on the second lifting plate 513 in this embodiment, and the four fourth guide rods 5131 are arranged in two rows and two columns matrix arrangement.
  • the top plate of the box body 1 is provided with a fourth guide sleeve 121 matched with the fourth guide rod 5131, and the cooperation between the fourth guide rod 5131 and the fourth guide sleeve 121 Under the action, the second upper module 5 can slide up and down relative to the box body 1 .
  • the second lifting mechanism includes a fifth driving component arranged between the top plate and the second lifting plate 513 for driving the second upper module 5 to move up and down.
  • the fifth driving component described in this embodiment is the second electric lifting cylinder 122, the cylinder body of the second electric lifting cylinder 122 is fixedly connected with the top plate of the box body 1, and the The rod end of the driving rod of the second electric lifting cylinder 122 passes through the top plate and is fixedly connected with the second lifting plate 513 .
  • a second balance cylinder 123 is respectively arranged on the front and rear sides of the second lifting electric cylinder 122 on the top plate, and the cylinder body of the second balance cylinder 123 is connected to the cylinder body of the second lift cylinder 122.
  • the above-mentioned top plate is fixedly connected, and the rod end of the piston rod of the second balance cylinder 123 passes through the above-mentioned top plate and is fixedly connected with the second lifting plate 513 .
  • the cutting cylinder 321 in the first cutting device 32 acts, and the piston rod stretches out, driving the mounting block 322 and the knife seat 326 to move downward together.
  • the blade 327 is located above the mounting block 322, so in the process of moving down, the first roller 323 first touches the upper plane of the carton 6, and retracts upwards under the action of the spring rod 324.
  • the blade 327 hidden inside stretches out and cuts into the middle seam 61 of the carton 6 .
  • the clamping cylinder 2119 in the first upper module 3 acts to drive the centering splint 2118 in the first upper module 3 to move toward each other until the roller fluent strip 21182 on the centering splint 2118 is pressed against the carton 6 on the side.
  • the piston rod of the positioning cylinder 221 is retracted, and the transmission components of the first upper module 3 and the first lower module 2 act simultaneously to drive the carton 6 to move backward.
  • the blade 327 in the first cutting device 32 moves relative to the carton 6 , until the carton 6 moves to the second lower module 4 and is located directly above the reversing device 42 , and at the same time, the cutting of the middle seam 61 is completed.
  • the action of the jacking cylinder 424 drives the turntable 425 to move upward until the carton 6 is jacked up, then the action of the turntable 425 drives the carton 6 to rotate 90°, then the piston rod of the jacking cylinder 424 is retracted, and the carton 6 is placed on the second floor again.
  • the clamping cylinder 2119 in the second lower module 4 acts to drive the centering splint 2118 in the second lower module 4 to move toward each other until it is clamped on the side of the carton 6 .
  • the second upper module 5 moves downward under the action of the second lifting mechanism until the detection sheet 333 in the second contact rebound detection device 53 triggers the first photoelectric switch 332, and the second upper module 5 stops moving.
  • the cutting cylinder 321 in the second cutting device 52 moves, and the piston rod stretches out, driving the mounting block 322 and the knife seat 326 to move obliquely inwardly and downwardly until the blade 327 stretches out and cuts into the side seam 62 of the carton 6 .
  • the clamping cylinder 2119 in the second upper module 5 acts to drive the centering splint 2118 in the second upper module 5 to move toward each other until the roller fluent strip 21182 on the centering splint 2118 is pressed against the carton 6 on the side.
  • the conveying components of the second upper module 5 and the second lower module 4 act simultaneously to drive the carton 6 to move backward.
  • the blade 327 in the first cutting device 32 moves relative to the carton 6 to complete the cutting of the side seam 62 .
  • the fourth conveying device of the second upper module includes a fourth feeding frame, the fourth feeding frame includes a main frame, and the main frame includes a third frame and a fourth frame from bottom to top.
  • the third frame includes two longitudinal beams, between the two longitudinal beams there is a transversely extending crossbeam in the middle of the longitudinal beams, and the two ends of the crossbeams are respectively connected to the The longitudinal beam described above is fixedly connected.
  • the crossbeam and the longitudinal beam jointly form an I-shaped third frame.
  • the top of the third frame is provided with a fourth frame in a direction formed by four side plates connected sequentially, and the left side plate and the right side plate of the fourth frame are located in front of the beam,
  • the rear two sides are respectively provided with connecting plates extending downwards in the vertical direction, and the connecting plates are fixedly connected to the inner side of the longitudinal beam (with the opposite side of the two longitudinal beams as the inner side) by screws.
  • the left and right sides of the main frame are respectively provided with a tool mounting plate, and the tool mounting plate is fixedly connected with the fourth frame through a connecting piece.
  • the connecting piece described in this embodiment is a plurality of connecting columns arranged between the tool mounting plate and the fourth frame, one end of the connecting column is connected to the side of the fourth frame
  • the plate is fixedly connected, and the other end of the connecting column is fixedly connected with the tool mounting plate.
  • the second cutting device is installed on the rear end of the cutter installation plate through the third air cylinder installation seat. All the other structures are the same as implementing Li Yi.
  • the guard frame 328 is removed, and the first roller is arranged on the lower side of the mounting block, and the mounting block is provided with a third escape hole allowing the blade to pass through. All the other structures are the same as in Embodiment 1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)
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Abstract

An unpacking machine. The unpacking machine comprises a box body (1). The box body (1) is internally provided with a middle seam unpacking unit and a side seam unpacking unit. The middle seam unpacking unit comprises a first lower module (2), a first upper module (3) and a first lifting mechanism, and the side seam unpacking unit comprises a second lower module (4), a second upper module (5) and a second lifting mechanism. The first lower module (2) comprises a first conveying device, the first conveying device comprising a main frame body, wherein vertical plates (2113) are respectively arranged on a left side and a right side of the main frame body, the vertical plates (2113) are fixedly connected to the main frame body by means of first guide rods (2114), centering clamp plates (2118) are slidably arranged on the first guide rods (2114), and the centering clamp plates (2118) move towards or away from each other under the action of a second driving part. The first upper module (3) comprises a first cutting device (32) for cutting a middle seam (61). The second lower module (4) comprises a reversing device (42), and a third conveying device having the same structure as the first conveying device. The second upper module (5) comprises two second cutting devices (52) for cutting a side seam (62). The unpacking machine can replace manual labor to achieve automatic unpacking.

Description

一种拆箱机an unpacking machine 技术领域technical field
本发明涉及物流设备技术领域,具体地说是一种拆箱机。The invention relates to the technical field of logistics equipment, in particular to an unpacking machine.
背景技术Background technique
随着国内人工智能,工业4.0领域的不断发展与应用,仓储自动化成了各大型工厂节约流通费用、降低成本,提高经济效益和社会效益的举措,自动仓储自动化设备有分播墙、分拣柜、体积重量测量仪、机械臂、AGV、升降机等,经过过去几年的发展,已是比较成熟,标准化的机型。但就在自动仓储的盛行,不断为各大企业节约人力成本,带来经济效益时,自动仓储系统中还存在一段密集的人工作业,即系统在接收到各需求系统发来的需求时,需要人工在指定作业位逐一进行开箱取料,不仅操作繁琐,效率低下,还会增加用人成本,阻碍无人仓储管理的推进。With the continuous development and application of artificial intelligence and industry 4.0 in China, warehousing automation has become a measure for large-scale factories to save circulation costs, reduce costs, and improve economic and social benefits. Automatic warehousing automation equipment includes distribution walls and sorting cabinets. , volume and weight measuring instrument, robotic arm, AGV, elevator, etc., after the development of the past few years, they have become relatively mature and standardized models. However, when the prevalence of automatic warehousing continues to save labor costs and bring economic benefits for major enterprises, there is still a period of intensive manual work in the automatic warehousing system, that is, when the system receives the requirements from various demand systems, It is necessary to manually unpack and take out materials one by one at the designated operation position, which is not only cumbersome and inefficient, but also increases the cost of employment and hinders the advancement of unmanned warehouse management.
发明内容Contents of the invention
针对上述问题,本发明提供了一种拆箱机,该拆箱机可以代替人工,实现自动拆箱。In view of the above problems, the present invention provides an unpacking machine, which can replace manual work and realize automatic unpacking.
本发明解决其技术问题所采取的技术方案是:The technical scheme that the present invention solves its technical problem to take is:
一种拆箱机,包括箱体,所述的箱体内包括中缝开箱单元;An unpacking machine, comprising a box body, and the box body includes a center seam unpacking unit;
所述的中缝开箱单元包括第一下模块和与箱体滑动连接的第一上模块,所述箱体上设置有用于驱动所述的第一上模块上下移动的第一提升机构;The center seam unpacking unit includes a first lower module and a first upper module slidingly connected with the box body, and the box body is provided with a first lifting mechanism for driving the first upper module to move up and down;
所述的第一下模块包括输送纸箱前进的第一输送装置,所述的第一输送装置包括第一送料架和第一传送组件;The first lower module includes a first conveying device for conveying cartons forward, and the first conveying device includes a first feeding frame and a first conveying assembly;
所述第一送料架包括主架体,所述的第一传送组件设置于所述的主架体上;The first feeding frame includes a main frame body, and the first conveying assembly is arranged on the main frame body;
所述的第一上模块包括第二输送装置和用于切割中缝的第一切割装置,所述的第二输送装置包括第二送料架,且所述的第一切割装置设置于所述的第二送料架上The first upper module includes a second conveying device and a first cutting device for cutting the middle seam, the second conveying device includes a second feeding rack, and the first cutting device is arranged on the first cutting device Second feeding rack
进一步地,所述主架体的左右两侧位于所述第一传送组件的下方分别设置有竖板,所述的竖板通过第一导向杆与主架体固定连接,所述的第一导向杆上滑动设置有对中夹板,所述的竖板上设置有夹紧带轮,两个所述的夹紧带轮之间设置有夹紧皮带,且所述的对中夹板通过夹紧板与所述的夹紧皮带固定连接,一个所述的对中夹板与第一送料架之间设置有第二驱动部件,且在所述第二驱动部件的作用下,两个所述的对中夹板做相向运动或背向运动;Further, the left and right sides of the main frame body are respectively provided with vertical plates under the first transmission assembly, and the vertical plates are fixedly connected with the main frame body through the first guide rod, and the first guide rod A centering splint is slidably arranged on the bar, a clamping pulley is arranged on the vertical plate, a clamping belt is arranged between the two clamping pulleys, and the centering splint passes through the clamping plate It is fixedly connected with the clamping belt, and a second driving part is arranged between one of the centering splints and the first feed frame, and under the action of the second driving part, the two centering splints The splints move toward each other or back;
进一步地,所述的箱体内还包括侧缝开箱单元,所述的侧缝开箱单元包括第二下模块和与箱体滑动连接的第二上模块,所述的箱体上设置有用于驱动所述的第二上模块上下移动的第二提升机构;Further, the box body also includes a side seam box opening unit, the side seam box opening unit includes a second lower module and a second upper module slidably connected with the box body, and the box body is provided with a a second lifting mechanism that drives the second upper module to move up and down;
所述的第二下模块包括结构与所述的第一输送装置相同的第三输送装置;所述第三输送装置的前端设置有换向装置;The second lower module includes a third conveying device with the same structure as the first conveying device; the front end of the third conveying device is provided with a reversing device;
所述的换向装置包括顶升板,且所述的顶升板通过第三导向杆与所述的第三输送装置滑动连接,所述的第三输送装置和顶升板之间设置有用于驱动所述的顶升板上下移动的第四驱动部件,所述的顶升板上设置有转盘;The reversing device includes a lifting plate, and the lifting plate is slidably connected with the third conveying device through a third guide rod, and a device for A fourth driving component that drives the lifting plate to move up and down, and a turntable is arranged on the lifting plate;
所述的第二上模块包括第四输送装置和两个用于切割侧缝的第二切割装置,所述的第四输送装置包括第四送料架,且两个所述的第二切割装置对称设置于所述第四料架的后端。The second upper module includes a fourth conveying device and two second cutting devices for cutting side seams, the fourth conveying device includes a fourth feeding rack, and the two second cutting devices are symmetrical It is arranged at the rear end of the fourth rack.
进一步地,所述的第一切割装置与所述的第二切割装置结构相同,且所述的第二切割装置倾斜布置;Further, the first cutting device has the same structure as the second cutting device, and the second cutting device is arranged obliquely;
所述的第一切割装置从上往下依次包括切割气缸和安装块,所述的安装块上设置有第一滚轮,所述安装块的两端通过弹簧杆与所述切割气缸的活塞杆端板相连,所述的活塞杆端板上设置有用于安装刀片的刀座,且在自由状 态时,所述的刀片缩回到所述第一滚轮的上方。The first cutting device includes a cutting cylinder and a mounting block from top to bottom, the mounting block is provided with a first roller, and the two ends of the mounting block are connected to the piston rod end of the cutting cylinder through a spring rod. The plate is connected, and the piston rod end plate is provided with a knife seat for installing a blade, and in a free state, the blade retracts above the first roller.
进一步地,所述的安装块上设置有一护架,所述的第一滚轮位于所述护架和安装块所形成封闭区域内。Further, the installation block is provided with a guard, and the first roller is located in the enclosed area formed by the guard and the installation block.
进一步地,所述的第二送料架和第四送料架上分别设置有结构相同的第一接触式反弹检测装置和第二接触式反弹检测装置;Further, the second feeding frame and the fourth feeding frame are respectively provided with a first contact type rebound detection device and a second contact type rebound detection device with the same structure;
所述的第一接触式反弹检测装置包括安装支架,所述安装支架的上、下两侧分别设置有检测片和滚轮支架,所述的滚轮支架上设置有第二滚轮,所述检测片通过伸缩杆与滚轮支架连接,所述的安装支架设置有与所述的伸缩杆相配合的滑套,且所述的伸缩杆和滑套之间设置有用于阻碍所述的伸缩杆相对于所述的滑套向上运动的弹簧,所述的安装支架位于所述检测片的一侧设置有与所述的检测片相配合的第一光电开关。The first contact bounce detection device includes a mounting bracket, the upper and lower sides of the mounting bracket are respectively provided with a detection piece and a roller bracket, and the second roller is arranged on the roller bracket, and the detection piece passes through The telescopic rod is connected to the roller bracket, and the mounting bracket is provided with a sliding sleeve matched with the telescopic rod, and a device is provided between the telescopic rod and the sliding sleeve to prevent the telescopic rod from moving relative to the A spring for the sliding sleeve to move upwards, and the mounting bracket is located on one side of the detection piece to be provided with a first photoelectric switch that cooperates with the detection piece.
进一步地,所述的安装支架上位于所述第一光电开关的上方设置有第二光电开关。Further, a second photoelectric switch is arranged above the first photoelectric switch on the installation bracket.
进一步地,所述的第一输送装置上设置有定位装置,所述的定位装置包括设置于所述第一送料架的主架体上的定位气缸,所述定位气缸的活塞杆上设置有定位板。Further, the first conveying device is provided with a positioning device, and the positioning device includes a positioning cylinder provided on the main frame body of the first feeding rack, and a positioning cylinder is provided on the piston rod of the positioning cylinder. plate.
进一步地,所述第二送料架的结构与所述第一送料架的结构相同,且对称布置,所述第二送料架的主架体的下端设置有第二传送组件;Further, the structure of the second feeding rack is the same as that of the first feeding rack and arranged symmetrically, and the lower end of the main frame body of the second feeding rack is provided with a second transmission assembly;
所述的第四输送装置与所述第二输送装置的结构相同。The structure of the fourth conveying device is the same as that of the second conveying device.
进一步地,所述竖板的内侧设置有与所述的第一导向杆滑动连接的滑动安装板,所述的夹紧带轮设置于所述的滑动安装板上,所述的竖板和滑动安装板之间设置有拉紧杆。Further, the inner side of the riser is provided with a sliding installation plate which is slidably connected with the first guide rod, the clamping pulley is arranged on the sliding installation plate, and the vertical plate and the sliding Tension rods are arranged between the mounting plates.
进一步地,所述对中夹板的内侧面上设置有滚轮流利条。Further, roller fluent strips are provided on the inner side of the centering splint.
进一步地,所述的主架体包括第一框架,所述的第一框架包括两根纵梁和用于连接两根所述纵梁的横梁,所述第一框架的一侧设置有由四块侧板依 次收尾相接所形成的第二框架,且所述第二框架的左侧板和右侧板分别通过连接板与所述的纵梁固定连接,所述的第一导向杆设置于所述的第二框架上,所述的第一传送组件和第二传送组件均包括设置于所述纵梁两端的从动带轮和主动带轮,所述的主动带轮和从动带轮之间设置有输送带,所述的主架体上设置有用于驱动所述的主动带轮转动的第一驱动部件。Further, the main frame body includes a first frame, and the first frame includes two longitudinal beams and a cross beam for connecting the two longitudinal beams, and one side of the first frame is provided with four The second frame formed by connecting the two side plates in turn, and the left side plate and the right side plate of the second frame are fixedly connected with the longitudinal beam through the connecting plate respectively, and the first guide rod is arranged on On the second frame, the first transmission assembly and the second transmission assembly include a driven pulley and a driving pulley arranged at both ends of the longitudinal beam, and the driving pulley and the driven pulley A conveyor belt is arranged between them, and a first driving part for driving the driving pulley to rotate is arranged on the main frame body.
本发明的有益效果是:The beneficial effects of the present invention are:
1、该拆箱机能够实现多尺寸品规的瓦楞纸箱的自动拆箱,代替传统的人工拆箱的方式,不仅能够有效的提高工作效率,还能有降低用人成本,推进无人仓储管理的发展。1. The unpacking machine can realize the automatic unpacking of multi-size corrugated cartons, replacing the traditional manual unpacking method, which can not only effectively improve work efficiency, but also reduce labor costs and promote unmanned warehouse management. develop.
2、该装置9秒即可完成一个瓦楞纸箱的拆箱,同时能兼容不同长度、宽度、高度的“工”字封瓦楞纸箱,具有良好通用性。2. The device can complete the unpacking of a corrugated box in 9 seconds, and is compatible with corrugated boxes with "I" seals of different lengths, widths and heights, and has good versatility.
3、通过在第一上模块和第二上模块上设置用于测量纸箱高度的第一接触式反弹检测装置,可以在有效的保证第一上模块和第二上模块的输送面与纸箱完全贴合的前提下,避免因上位机数据或激光测距数据的误差,造成第一上模块和第二上模块过度下降,导致纸箱内物料被压坏。3. By setting the first contact rebound detection device for measuring the height of the carton on the first upper module and the second upper module, it can effectively ensure that the conveying surface of the first upper module and the second upper module are completely attached to the carton. Under the premise of matching, avoid the excessive drop of the first upper module and the second upper module due to the error of the upper computer data or the laser ranging data, which will cause the materials in the carton to be crushed.
4、本设备中第一切割装置采用弹压式的防护罩设计,可以避免人误触刀片造成人体伤害。4. The first cutting device in this equipment adopts a spring-loaded protective cover design, which can prevent people from accidentally touching the blade and causing personal injury.
5、本设备中的第一定位板和第二定位板的与纸箱接触的部分均设置有滚轮流利条,可以有效的减少对第一定位板和第二定位板与纸箱的摩擦系数,避免纸箱外表摩擦破坏,同时也减少了纸箱开中缝、侧缝时的阻力,降低了设备的功耗。5. The parts of the first positioning plate and the second positioning plate in this equipment that are in contact with the carton are equipped with roller fluent strips, which can effectively reduce the friction coefficient between the first positioning plate and the second positioning plate and the carton, and avoid the carton The surface is damaged by friction, and at the same time, it reduces the resistance when the carton is opened in the middle seam and side seam, and reduces the power consumption of the equipment.
附图说明Description of drawings
图1为拆箱机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of unpacking machine;
图2为拆箱机去掉外部箱体后的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the unpacking machine after the external box is removed;
图3为第一下模块的立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the first lower module;
图4为图3中A部分的放大结构示意图;Fig. 4 is the schematic diagram of the enlarged structure of part A in Fig. 3;
图5为图3中B部分的放大结构示意图;Fig. 5 is the enlarged structural schematic diagram of part B in Fig. 3;
图6为图3中C部分的放大结构示意图;Fig. 6 is a schematic diagram of an enlarged structure of part C in Fig. 3;
图7为滚轮流利条的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of a roller fluent strip;
图8为主架体、竖板及第一导向杆之间的连接关系示意图;Fig. 8 is a schematic diagram of the connection relationship between the main frame body, the riser and the first guide rod;
图9为第一上模块的立体结构示意图一;Fig. 9 is a three-dimensional structural schematic diagram 1 of the first upper module;
图10为图9中D部分的放大结构示意图;Fig. 10 is a schematic diagram of an enlarged structure of part D in Fig. 9;
图11为第一切割装置的立体结构示意图;Fig. 11 is a schematic diagram of the three-dimensional structure of the first cutting device;
图12为第一接触式反弹检测装置的立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the first contact bounce detection device;
图13为第一上模块的立体结构示意图二;Fig. 13 is a schematic diagram 2 of the three-dimensional structure of the first upper module;
图14为第二下模块的立体结构示意图一;Fig. 14 is a schematic diagram of the three-dimensional structure of the second lower module;
图15为第二下模块的立体结构示意图二;Fig. 15 is a three-dimensional structural schematic diagram II of the second lower module;
图16为图15中E部分的放大结构示意图;Fig. 16 is a schematic diagram of an enlarged structure of part E in Fig. 15;
图17为启动转盘的安装结构示意图;Figure 17 is a schematic diagram of the installation structure of the start turntable;
图18为第二上模块的立体结构示意图一;Fig. 18 is a schematic diagram of the three-dimensional structure of the second upper module;
图19为图18中F部分的放大结构示意图;Fig. 19 is a schematic diagram of an enlarged structure of part F in Fig. 18;
图20为第二下模块的立体结构示意图二;Fig. 20 is a three-dimensional structural schematic diagram II of the second lower module;
图21为图20中G部分的放大结构示意图;Fig. 21 is a schematic diagram of an enlarged structure of part G in Fig. 20;
图22为第一提升机构和第二提升机构的立体结构示意图。Fig. 22 is a schematic perspective view of the first lifting mechanism and the second lifting mechanism.
图中:1-箱体,111-第二导向套,112-第一提升电缸,113-第一平衡气缸,121-第四导向套,122-第二提升电缸,123-第二平衡气缸,In the figure: 1-box, 111-the second guide sleeve, 112-the first lifting electric cylinder, 113-the first balance cylinder, 121-the fourth guide sleeve, 122-the second lifting electric cylinder, 123-the second balance cylinder,
2-第一下模块,2111-第一框架,2112-第二框架,2113-竖板,2114-第一导向杆,2115-夹紧带轮,2116-夹紧皮带,2117-滑动安装板,2118-对中夹板,21181-夹紧板,21182-滚轮流利条,2119-夹紧气缸,2121-从动带轮,2122-主动带轮,2123-输送带,2124-换向器,2125-驱动电机,213-第一底 板,22-定位装置,221-定位气缸,222-定位板,2-first lower module, 2111-first frame, 2112-second frame, 2113-riser, 2114-first guide bar, 2115-clamping pulley, 2116-clamping belt, 2117-sliding mounting plate, 2118-centering splint, 21181-clamping plate, 21182-roller fluent strip, 2119-clamping cylinder, 2121-driven pulley, 2122-driving pulley, 2123-conveyor belt, 2124-commutator, 2125- Drive motor, 213-first base plate, 22-positioning device, 221-positioning cylinder, 222-positioning plate,
3-第一上模块,313-第一提升板,3131-第二导向杆,32-第一切割装置,321-切割气缸,322-安装块,323-第一滚轮,324-弹簧杆,325-固定座,326-刀座,327-刀片,328-护架,33-第一接触式反弹检测装置,3311-横板,3312-第一立板,3313-第二立板,332-第一光电开关,333-检测片,334-滚轮支架,335-第二滚轮,3361-伸缩杆,3362-滑套,337-第二光电开关,3-the first upper module, 313-the first lifting plate, 3131-the second guide rod, 32-the first cutting device, 321-cutting cylinder, 322-installation block, 323-the first roller, 324-spring rod, 325 -fixed seat, 326-knife seat, 327-blade, 328-guard frame, 33-first contact rebound detection device, 3311-horizontal plate, 3312-first vertical plate, 3313-second vertical plate, 332-the first A photoelectric switch, 333-detection sheet, 334-roller bracket, 335-second roller, 3361-telescopic rod, 3362-sliding sleeve, 337-second photoelectric switch,
4-第二下模块,413-第二底板,42-换向装置,421-顶升板,422-第三导向杆,423-第三导向套,424-顶升气缸,425-转盘,4-second lower module, 413-second base plate, 42-reversing device, 421-lifting plate, 422-third guide rod, 423-third guide sleeve, 424-jacking cylinder, 425-turntable,
5-第二上模块,513-第二提升板,5131-第四导向杆,52-第二切割装置,53-第二接触式反弹检测装置,5-the second upper module, 513-the second lifting plate, 5131-the fourth guide rod, 52-the second cutting device, 53-the second contact rebound detection device,
6-纸箱,61-中缝,62-侧缝。6-carton, 61-middle seam, 62-side seam.
具体实施方式detailed description
为了方便描述,现定义坐标系如图1所示,并以左右方向为横向,前后方向为纵向,上下方向为竖向。For the convenience of description, the coordinate system is defined as shown in Figure 1, and the left and right directions are horizontal, the front and rear directions are vertical, and the up and down directions are vertical.
如图1和图2所示,一种拆箱机包括箱体1,所述的箱体1包括由型材焊接而成的骨架和固定设置于所述骨架上的侧板。所述箱体1的前侧壁和后侧壁上分别设置有进料口和出料口。As shown in FIG. 1 and FIG. 2 , an unpacking machine includes a box body 1 , and the box body 1 includes a frame welded by section bars and side plates fixedly arranged on the frame. The front side wall and the rear side wall of the box body 1 are respectively provided with a material inlet and a material outlet.
所述的箱体1内沿着纸箱6的输送方向设置有两个工位,依次为中缝61开箱单元和侧缝62开箱单元。所述的中缝61开箱单元从上往下依次包括第一提升机构、第一上模块3和第一下模块2。所述的侧缝62开箱单元从上往下依次包括第二提升机构、第二上模块5和第二下模块4。The box body 1 is provided with two stations along the conveying direction of the carton 6, which are the center seam 61 unpacking unit and the side seam 62 unpacking unit in sequence. The center slot 61 unpacking unit includes the first lifting mechanism, the first upper module 3 and the first lower module 2 sequentially from top to bottom. The side seam 62 unpacking unit includes the second lifting mechanism, the second upper module 5 and the second lower module 4 sequentially from top to bottom.
所述的第一下模块2包括第一输送装置和定位装置22。所述的第一输送装置包括第一送料架和设置于所述第一送料架上的第一传送组件。The first lower module 2 includes a first conveying device and a positioning device 22 . The first conveying device includes a first feeding rack and a first conveying assembly arranged on the first feeding rack.
如图8所示,所述的第一送料架包括主架体,所述的主架体从上往下依次包括第一框架2111和第二框架2112。所述的第一框架2111包括两根沿纵 向延伸的纵梁,两根所述的纵梁之间位于所述纵梁的中部设置有一沿横向延伸的横梁,且所述横梁的两端分别与所述的纵梁固定连接。所述的横梁和纵梁共同形呈一工字型的第一框架2111。所述第一框架2111的下方设置有由四块侧板依次收尾相接所形成的呈方形的第二框架2112,且所述第二框架2112的左侧板和右侧板上位于所述横梁的前、后两侧分别设置有沿竖直方向向上延伸的连接板,且所述的连接板通过螺钉与所述纵梁的内侧面(以两纵梁相对的一侧为内侧)固定连接。所述第二框架2112的左、右两侧分别设置有一沿纵向延伸的竖板2113,两个所述的竖板2113之间位于所述第二框架2112的前、后两端分别设置有沿横向延伸的第一导向杆2114,所述第一导向杆2114的两端分别与所述的竖板2113固定连接,所述第二框架2112的左侧板和右侧板上均设置有用于容纳所述第一导向杆2114的第一避让孔,且所述的第二框架2112与所述的第一导向杆2114固定连接。As shown in FIG. 8 , the first feeding frame includes a main frame body, and the main frame body includes a first frame 2111 and a second frame 2112 sequentially from top to bottom. The first frame 2111 includes two longitudinal beams extending longitudinally, a cross beam extending transversely is arranged between the two longitudinal beams in the middle of the longitudinal beams, and the two ends of the cross beams are respectively connected to The longitudinal beams are fixedly connected. The beams and longitudinal beams together form an I-shaped first frame 2111 . The bottom of the first frame 2111 is provided with a square second frame 2112 formed by connecting four side panels in sequence, and the left side panel and the right side panel of the second frame 2112 are located on the cross beam The front and rear sides of the front and rear sides are respectively provided with connecting plates extending upwards in the vertical direction, and the connecting plates are fixedly connected to the inner side of the longitudinal beam (with the opposite side of the two longitudinal beams as the inner side) by screws. The left and right sides of the second frame 2112 are respectively provided with a vertically extending vertical board 2113, and the front and rear ends of the second frame 2112 are respectively provided with vertical boards 2113 between the two vertical boards 2113. The first guide rod 2114 extending transversely, the two ends of the first guide rod 2114 are respectively fixedly connected with the vertical plate 2113, the left side plate and the right side plate of the second frame 2112 are provided with The first escape hole of the first guide rod 2114, and the second frame 2112 is fixedly connected with the first guide rod 2114.
作为一种具体实施方式,如图8所示,本实施例中所述的第一导向杆2114上位于所述第二框架2112的左、右两侧分别设置有止推环,所述的止推环限制了所述第二框架2112相对于所述的第一导向杆2114滑动的自由度。As a specific implementation, as shown in FIG. 8 , the first guide rod 2114 described in this embodiment is provided with thrust rings on the left and right sides of the second frame 2112 respectively. The push ring limits the freedom of sliding of the second frame 2112 relative to the first guide rod 2114 .
如图3和图8所示,所述的竖板2113上设置有夹紧带轮2115,两个所述的夹紧带轮2115之间设置有夹紧皮带2116,所述第二框架2112的左侧板和右侧板上均设置有用于容纳所述夹紧皮带2116的第二避让孔。As shown in Figure 3 and Figure 8, a clamping pulley 2115 is provided on the vertical plate 2113, a clamping belt 2116 is provided between the two clamping pulleys 2115, and the second frame 2112 Both the left side plate and the right side plate are provided with second escape holes for accommodating the clamping belt 2116 .
进一步地,为了方便调整夹紧皮带2116的张紧度,如图3所示,所述竖板2113的内侧设置有滑动安装板2117,且所述滑动安装板2117的前、后两端分别与所述的第一导向杆2114滑动连接。所述的夹紧带轮2115设置于所述滑动安装板2117的内侧面(以靠近第二框架2112的一侧为内侧)上。所述的竖板2113和滑动安装板2117之间设置有拉紧杆,所述拉紧杆的内端与所述的滑动安装板2117相连接,所述拉紧杆的外端穿过所述的竖板2113延伸至所述竖板2113的外侧,且所述的拉紧杆上位于所述竖板2113的外侧设 置有锁紧螺母。Further, in order to adjust the tension of the clamping belt 2116 conveniently, as shown in FIG. The first guide rod 2114 is slidingly connected. The clamping pulley 2115 is disposed on the inner side of the sliding installation plate 2117 (with the side close to the second frame 2112 being the inner side). A tension rod is arranged between the vertical plate 2113 and the sliding installation plate 2117, the inner end of the tension rod is connected with the sliding installation plate 2117, and the outer end of the tension rod passes through the The vertical plate 2113 extends to the outside of the vertical plate 2113 , and a locking nut is arranged on the outside of the vertical plate 2113 on the tension rod.
进一步地,所述的滑动安装板2117上设置有用于箍紧所述第一导向杆2114的止推环,且所述的滑动安装板2117通过止推环与所述的第一导向杆2114固定连接。这样,当对夹紧皮带2116的张紧度调整到位之后,便可以通过锁紧止推环将滑动安装板2117固定在第一导向杆2114上,保证滑动安装板2117固定的可靠性。Further, the sliding mounting plate 2117 is provided with a thrust ring for tightening the first guide rod 2114, and the sliding mounting plate 2117 is fixed to the first guide rod 2114 through the thrust ring connect. In this way, when the tension of the clamping belt 2116 is adjusted in place, the sliding mounting plate 2117 can be fixed on the first guide rod 2114 by locking the thrust ring, so as to ensure the reliability of fixing the sliding mounting plate 2117.
如图3所示,所述的第一送料架上位于所述主架体的左、右两侧分别设置有对中夹板2118,且所述对中夹板2118的下端部的前、后两端分别设置有与所述的第一导向杆2114相配合的第一导向套,所述的对中夹板2118在所述第一导向套和第一导向杆2114的配合的可相对于所述的第一导向杆2114左右滑动。As shown in Figure 3, centering splints 2118 are respectively arranged on the left and right sides of the main frame body on the first feeding frame, and the front and rear ends of the lower end of the centering splints 2118 are The first guide sleeves matched with the first guide rods 2114 are respectively provided, and the centering splint 2118 can be relative to the first guide rods 2114 in cooperation with the first guide sleeves and the first guide rods 2114. A guide rod 2114 slides left and right.
如图5所示,所述对中夹板2118的下端设置有用于夹紧所述加紧皮带的夹紧板21181,即所述的对中夹板2118通过夹紧板21181与所述的夹紧皮带2116固定连接。其中一个所述的对中夹板2118与所述的第一送料架之间设置有用于驱动该对中夹板2118沿着第一导向杆2114左右移动的第二驱动部件。作为一种具体实施方式,如图4和图6所述,本实施例中所述的第二框架2112内位于所述横梁的正下方设置有夹紧气缸2119,所述夹紧气缸2119的缸体与所述第二框架2112的左侧板固定连接,所述夹紧气缸2119的活塞杆的杆端穿过所述第二框架2112的左侧板后与位于左侧的对中夹板2118固定连接。在所述夹紧气缸2119的驱动作用下,两个所述的对中夹板2118做相向运动或背向运动。As shown in Figure 5, the lower end of the centering splint 2118 is provided with a clamping plate 21181 for clamping the tightening belt, that is, the centering splint 2118 is connected to the clamping belt 2116 through the clamping plate 21181 Fixed connection. A second driving component for driving the centering splint 2118 to move left and right along the first guide rod 2114 is arranged between one of the centering splints 2118 and the first feeding frame. As a specific implementation, as shown in Fig. 4 and Fig. 6, a clamping cylinder 2119 is arranged directly below the beam in the second frame 2112 described in this embodiment, and the cylinder of the clamping cylinder 2119 The body is fixedly connected with the left side plate of the second frame 2112, and the rod end of the piston rod of the clamping cylinder 2119 passes through the left side plate of the second frame 2112 and is fixed to the centering splint 2118 on the left side connect. Driven by the clamping cylinder 2119, the two centering splints 2118 move toward each other or move back.
优选的,所述的夹紧气缸2119位于所述夹紧皮带2116所形成的封闭区域内。Preferably, the clamping cylinder 2119 is located in the enclosed area formed by the clamping belt 2116 .
进一步地,如图3和图7所示,所述对中夹板2118的内侧面上设置有滚轮流利条21182,且所述的滚轮流利条21182位于所述输送带2123的上方。Further, as shown in FIG. 3 and FIG. 7 , a roller fluent strip 21182 is provided on the inner side of the centering splint 2118 , and the roller fluent strip 21182 is located above the conveyor belt 2123 .
如图3和图8所示,所述的第一传送组件包括设置于所述纵梁前、后两端的从动带轮2121和主动带轮2122,所述的主动带轮2122和从动带轮2121之间设置有输送带2123。作为一种具体实施方式,本实施例中所述纵梁的后端部的左、右两侧分别设置有主动轮安装板,所述的主动带轮2122位于两个所述的主动轮安装板之间,并通过轴承组件与所述的主动轮安装板转动连接。所述纵梁的前端部的左、右两侧分别设置有从动轮安装板,所述的从动带轮2121位于两个所述的从动轮安装板之间,并通过轴承组件与所述的从动轮安装板转动连接。所述的纵梁位于所述输送带2123的内部。As shown in Figure 3 and Figure 8, the first transmission assembly includes a driven pulley 2121 and a driving pulley 2122 arranged at the front and rear ends of the longitudinal beam, and the driving pulley 2122 and the driven belt A conveyor belt 2123 is provided between the wheels 2121 . As a specific implementation, driving wheel mounting plates are respectively provided on the left and right sides of the rear end of the longitudinal beam in this embodiment, and the driving pulley 2122 is located on the two driving wheel mounting plates between them, and is rotationally connected with the driving wheel mounting plate through a bearing assembly. The left and right sides of the front end of the longitudinal beam are respectively provided with driven wheel mounting plates, and the driven pulley 2121 is located between the two driven wheel mounting plates, and is connected to the driven wheel through a bearing assembly. The driven wheel mounting plate is rotationally connected. The longitudinal beams are located inside the conveyor belt 2123 .
所述的第一送料架上设置有用于驱动所述的主动带轮2122转动的第一驱动部件。作为一种具体实施方式,如图3所示,本实施例中所述的第一驱动部件包括固定设置于所述第一送料架上的换向器2124。所述的换向器2124为一进两出的T型换向器2124,且两个输出端同轴。所述的主动带轮2122分别通过传动轴与所述换向器2124的输出端相连,所述换向器2124的输入端与驱动电机2125的动力输出轴相连。The first feeding frame is provided with a first driving component for driving the driving pulley 2122 to rotate. As a specific implementation manner, as shown in FIG. 3 , the first driving component in this embodiment includes a commutator 2124 fixedly arranged on the first feeding frame. The commutator 2124 is a T-shaped commutator 2124 with one input and two outputs, and the two output ends are coaxial. The driving pulley 2122 is respectively connected to the output end of the commutator 2124 through a transmission shaft, and the input end of the commutator 2124 is connected to the power output shaft of the driving motor 2125 .
优选的,如图8所示,两根所述的纵梁之间设置有动力安装板,且所述动力安装板的两端分别与位于内侧(以两纵梁相对的一侧为内侧)的主动轮安装板的下侧面固定连接。所述的换向器2124通过螺钉与所述的动力安装板固定连接。Preferably, as shown in Figure 8, a power mounting plate is arranged between the two longitudinal beams, and the two ends of the power mounting plate are respectively connected to the inner side (with the opposite side of the two longitudinal beams as the inner side). The lower side of the driving wheel mounting plate is fixedly connected. The commutator 2124 is fixedly connected with the power installation plate through screws.
所述第二框架2112的下侧面上固定设置有第一底板213,所述的竖板2113和第一底板213分别通过螺钉与所述箱体1的侧壁和底面固定连接。A first bottom plate 213 is fixedly arranged on the lower side of the second frame 2112, and the vertical plate 2113 and the first bottom plate 213 are respectively fixedly connected with the side wall and the bottom surface of the box body 1 by screws.
如图3所示,所述的定位装置22包括定位气缸221和定位板222,所述定位气缸221的缸体与所述的第一送料架固定连接。所述的定位板222包括水平部和竖直部,且所述水平部和竖直部共同形成L型结构。所述定位气缸221的活塞杆的杆端与所述定位板222的水平部固定连接。优选的,本实施例中所述的第一送料架上设置有两组定位装置22,且两个所述的定位装置22分 别位于所述驱动电机2125的左、右两侧。As shown in FIG. 3 , the positioning device 22 includes a positioning cylinder 221 and a positioning plate 222 , and the cylinder body of the positioning cylinder 221 is fixedly connected with the first feeding frame. The positioning plate 222 includes a horizontal portion and a vertical portion, and the horizontal portion and the vertical portion jointly form an L-shaped structure. The rod end of the piston rod of the positioning cylinder 221 is fixedly connected with the horizontal part of the positioning plate 222 . Preferably, two sets of positioning devices 22 are provided on the first feeding frame in this embodiment, and the two positioning devices 22 are respectively located on the left and right sides of the driving motor 2125 .
作为一种具体实施方式,如图8所示,本实施例中所述定位气缸221的缸体通过第一气缸安装座与所述横梁的后侧面固定连接。As a specific implementation manner, as shown in FIG. 8 , the cylinder body of the positioning cylinder 221 in this embodiment is fixedly connected to the rear side of the beam through the first cylinder mounting seat.
如图2、图9和图13所示,所述的第一上模块3包括第二输送装置、第一切割装置32和第一接触式反弹检测装置33。所述的第二输送装置包括第二送料架和第二传送组件。As shown in FIG. 2 , FIG. 9 and FIG. 13 , the first upper module 3 includes a second conveying device, a first cutting device 32 and a first contact bounce detection device 33 . The second conveying device includes a second feeding frame and a second conveying assembly.
其中所述的第二送料架与所述第一送料架的结构相同,且对称布置,在此不再对第二送料架的具体结构做过多赘述。所述的第二传送组件与所述第一传送组件的结构相似,区别在于:所述第二传送组件中的主动带轮2122设置于所述第二送料架的纵梁的前端,所述第二传送组件中的从动带轮2121设置于所述第二送料架的纵梁的后端。相应的,用于驱动所述第二传送组件中的主动带轮2122转动的第一驱动部件位于所述第二送料架的前端部。Wherein the structure of the second feeding rack is the same as that of the first feeding rack, and they are symmetrically arranged, and the specific structure of the second feeding rack will not be repeated here. The structure of the second conveying assembly is similar to that of the first conveying assembly, the difference is that the driving pulley 2122 in the second conveying assembly is arranged at the front end of the longitudinal beam of the second feeding rack, and the first conveying assembly The driven pulley 2121 in the second transmission assembly is arranged at the rear end of the longitudinal beam of the second feeding frame. Correspondingly, the first driving component for driving the driving pulley 2122 in the second conveying assembly to rotate is located at the front end of the second feeding frame.
如图10所示,所述的第一切割装置32和用于测量纸箱6高度的第一接触式反弹检测装置33设置于所述第二输送装置的主架体的下侧面上。作为一种具体实施方式,本实施例中所述的第一切割装置32和第一接触式反弹检测装置33分别位于所述第二输送装置的横梁的后、前两侧,并与所述第二输送装置的横梁固定连接。As shown in FIG. 10 , the first cutting device 32 and the first contact bounce detection device 33 for measuring the height of the carton 6 are arranged on the lower side of the main frame of the second conveying device. As a specific implementation manner, the first cutting device 32 and the first contact rebound detection device 33 described in this embodiment are respectively located on the rear and front sides of the beam of the second conveying device, and are connected to the first The beams of the two conveying devices are fixedly connected.
如图10和图11所示,所述的第一切割装置32包括切割气缸321,且所述的切割气缸321为带导杆气缸。所述切割气缸321的缸体通过第二气缸安装座与所述第二输送装置的横梁的后侧面固定连接。所述的第二气缸安装座包括通过螺钉与所述的横梁固定连接的第一座板,所述的第一座板上设置有垂直于所述的第一座板向后侧延伸的第二座板,所述切割气缸321的缸体与所述的第二座板固定连接。所述切割气缸321的下方设置有安装块322,所述的安装块322上设置有至少两个第一滚轮323,且所述第一滚轮323的轴线方向沿左右方向延伸。作为一种具体实施方式,本实施例中所述的安装块322 上设置有两个第一滚轮323,且所述的第一滚轮323安装于所述安装块322的右侧面上。As shown in FIGS. 10 and 11 , the first cutting device 32 includes a cutting cylinder 321 , and the cutting cylinder 321 is a cylinder with a guide rod. The cylinder body of the cutting cylinder 321 is fixedly connected to the rear side of the beam of the second conveying device through the second cylinder mounting seat. The second cylinder mounting seat includes a first seat plate that is fixedly connected to the crossbeam by screws, and the second seat plate extending to the rear side perpendicular to the first seat plate is provided on the first seat plate. The seat plate, the cylinder body of the cutting cylinder 321 is fixedly connected with the second seat plate. A mounting block 322 is disposed below the cutting cylinder 321, and at least two first rollers 323 are disposed on the mounting block 322, and the axes of the first rollers 323 extend along the left and right directions. As a specific implementation, the installation block 322 in this embodiment is provided with two first rollers 323 , and the first rollers 323 are installed on the right side of the installation block 322 .
所述安装块322的上侧面的前、后两端分别设置有弹簧杆324,所述弹簧杆324的下端(移动侧)与所述的安装块322固定连接,所述弹簧杆324的上端(固定侧)通过固定座325与所述切割气缸321的活塞杆端板固定连接。The front and rear ends of the upper side of the mounting block 322 are respectively provided with spring bars 324, the lower end (moving side) of the spring bars 324 is fixedly connected with the mounting block 322, and the upper end of the spring bars 324 ( The fixed side) is fixedly connected with the piston rod end plate of the cutting cylinder 321 through the fixed seat 325 .
所述切割气缸321的活塞杆端板的右侧面上固定设置有刀座326,所述的刀座326位于两个所述的第一滚轮323之间固定设置有用于切割中缝61的刀片327,且当所述的弹簧杆324处于自由状态时,所述的刀片327位于所述安装块322的上方。A knife seat 326 is fixedly arranged on the right side of the piston rod end plate of the cutting cylinder 321, and the knife seat 326 is fixedly provided with a blade 327 for cutting the center seam 61 between the two first rollers 323. , and when the spring bar 324 is in a free state, the blade 327 is located above the mounting block 322 .
进一步地,如图11所示,所述安装块322的右侧设置有一呈U型护架328,所述的护架328包括腹板,所述腹板的两端分别设置有向左侧延伸的翼板,所述的腹板和翼板共同形成开口朝向左侧的U型结构。所述的翼板通过螺钉与所述的安装块322固定连接,所述的第一滚轮323位于所述护架328和安装块322所形成封闭区域内。Further, as shown in FIG. 11, a U-shaped protective frame 328 is provided on the right side of the installation block 322. The protective frame 328 includes a web, and the two ends of the web are respectively provided with The wing plate, the web and the wing plate together form a U-shaped structure with an opening facing to the left. The wing plate is fixedly connected with the installation block 322 by screws, and the first roller 323 is located in the enclosed area formed by the guard frame 328 and the installation block 322 .
如图10和图12所示,所述的第一接触式反弹检测装置33包括安装支架,所述的安装支架包括一横板3311,所述横板3311的后端设置有垂直于所述的横板3311向下延伸的第一立板3312,所述的第一立板3312通过螺钉与所述第二输送装置的横梁固定连接。所述横板3311的前端设置有垂直于所述的横板3311向上延伸的第二立板3313,所述的第二立板3313上设置有第一光电开关332。所述横板3311的上、下两侧分别设置有检测片333和滚轮支架334,所述的滚轮支架334上设置有第二滚轮335,且所述第二滚轮335的下边缘低于第二输送装置的输送带2123的下侧面。所述检测片333的下侧面上固定设置有伸缩杆3361,且所述伸缩杆3361的下端穿过所述安装支架的横板3311后与所述的滚轮支架334固定连接,所述的横板3311上固定设置有与所述的伸缩杆3361相配合的滑套3362,且所述的伸缩杆3361和滑套3362之间设置 有用于阻碍所述的伸缩杆3361相对于所述的滑套3362向上运动的弹簧(图中未示出)。As shown in Figures 10 and 12, the first contact bounce detection device 33 includes a mounting bracket, and the mounting bracket includes a horizontal plate 3311, and the rear end of the horizontal plate 3311 is provided with a The first vertical plate 3312 extending downward from the horizontal plate 3311, the first vertical plate 3312 is fixedly connected with the cross beam of the second conveying device through screws. The front end of the horizontal plate 3311 is provided with a second vertical plate 3313 extending upward perpendicular to the horizontal plate 3311 , and the first photoelectric switch 332 is disposed on the second vertical plate 3313 . The upper and lower sides of the horizontal plate 3311 are respectively provided with a detection piece 333 and a roller bracket 334, and the second roller 335 is arranged on the described roller bracket 334, and the lower edge of the second roller 335 is lower than the second The underside of the conveyor belt 2123 of the conveying device. The lower side of the detection piece 333 is fixedly provided with a telescopic rod 3361, and the lower end of the telescopic rod 3361 passes through the horizontal plate 3311 of the mounting bracket and is fixedly connected with the roller bracket 334. The horizontal plate 3311 is fixedly provided with a sliding sleeve 3362 matching with the telescopic rod 3361, and a device is provided between the telescopic rod 3361 and the sliding sleeve 3362 to prevent the telescopic rod 3361 from moving relative to the sliding sleeve 3362. Spring for upward movement (not shown).
优选的,所述的滚轮支架334上设置有两个第二滚轮335,所述检测片333的下侧面上设置有两个伸缩杆3361。Preferably, the roller bracket 334 is provided with two second rollers 335 , and the lower side of the detection piece 333 is provided with two telescopic rods 3361 .
优选的,所述滑套3362的外侧圆柱面上设置有外螺纹,所述的滑套3362上位于所述横板3311的上下两侧分别设置有固定螺母。Preferably, the outer cylindrical surface of the sliding sleeve 3362 is provided with external threads, and the sliding sleeve 3362 is respectively provided with fixing nuts on the upper and lower sides of the horizontal plate 3311 .
进一步地,如图12所示,所述的第二立板3313上位于所述第一光电开关332的上方设置有第二光电开关337。Further, as shown in FIG. 12 , a second photoelectric switch 337 is disposed above the first photoelectric switch 332 on the second vertical plate 3313 .
这样设置的原因在于:当整个第一上模块3下降时,第二滚轮335先接触到纸箱6的上平面,此时相对应的检测片333向上运动,当检测片333触发第一光电开关332时,第一上模块3停止移动,作为第一上模块3下降到位的信号。如果第一上模块3因其它的原因继续下降,则检测片333会触发第二光电开关337,此时第二光电开关337的信号作为整个设备的停机信号,整个设备急停,防止第一上模块3继续下降将箱内的物料压坏,起到了保护设备及纸箱6物料的作用。The reason for such setting is: when the entire first upper module 3 descends, the second roller 335 first touches the upper plane of the carton 6, and at this moment the corresponding detection piece 333 moves upwards, and when the detection piece 333 triggers the first photoelectric switch 332 , the first upper module 3 stops moving as a signal that the first upper module 3 is lowered into place. If the first upper module 3 continues to decline due to other reasons, the detection piece 333 will trigger the second photoelectric switch 337, and the signal of the second photoelectric switch 337 is used as the shutdown signal of the whole device at this moment, and the whole device stops suddenly to prevent the first upper module from going down. The module 3 continues to descend and crushes the materials in the box, which plays a role in protecting the equipment and the materials in the carton 6 .
如图13所示,所述第二输送装置的主架体的上侧面上固定设置有第一提升板313,所述的第一提升板313上固定设置有沿竖直方向向上延伸的第二导向杆3131,作为一种具体实施方式,本实施例中所述的第一提升板313上设置有四根第二导向杆3131,且四根所述的第二导向杆3131呈两行两列的矩阵排布。As shown in Figure 13, a first lifting plate 313 is fixedly arranged on the upper side of the main frame body of the second conveying device, and a second lifting plate 313 extending upward in the vertical direction is fixedly arranged on the first lifting plate 313. Guide rods 3131, as a specific implementation, four second guide rods 3131 are arranged on the first lifting plate 313 in this embodiment, and the four second guide rods 3131 are arranged in two rows and two columns matrix arrangement.
如图22所示,所述箱体1的顶板上设置有与所述的第二导向杆3131相配合的第二导向套111,在所述第二导向杆3131和第二导向套111的配合作用下,所述第一上模块3可相对于所述的箱体1上下滑动。As shown in Figure 22, the top plate of the box body 1 is provided with a second guide sleeve 111 matched with the second guide rod 3131, and the cooperation between the second guide rod 3131 and the second guide sleeve 111 Under the action, the first upper module 3 can slide up and down relative to the box body 1 .
如图22所示,所述的第一提升机构包括设置于所述的顶板和第一提升板313之间的用于驱动所述的第一上模块3上下移动的第三驱动部件。作为一种 具体实施方式,本实施例中所述的第三驱动部件为第一提升电缸112,所述第一提升电缸112的缸体与所述箱体1的顶板固定连接,所述第一提升电缸112的驱动杆的杆端穿过所述的顶板后与所述的第一提升板313固定连接。As shown in FIG. 22 , the first lifting mechanism includes a third driving component disposed between the top plate and the first lifting plate 313 for driving the first upper module 3 to move up and down. As a specific implementation, the third driving component described in this embodiment is the first electric lifting cylinder 112, the cylinder body of the first electric lifting cylinder 112 is fixedly connected with the top plate of the box body 1, and the The rod end of the driving rod of the first electric lifting cylinder 112 passes through the top plate and is fixedly connected with the first lifting plate 313 .
进一步地,如图22所示,所述的顶板上位于所述第一提升电缸112的前、后两侧分别设置有第一平衡气缸113,所述第一平衡气缸113的缸体与所述的顶板固定连接,所述第一平衡气缸113的活塞杆的杆端穿过所述的顶板后与所述的第一提升板313固定连接。Further, as shown in FIG. 22 , the first balance cylinder 113 is respectively arranged on the front and rear sides of the first lifting electric cylinder 112 on the top plate, and the cylinder body of the first balance cylinder 113 is in contact with the first balance cylinder 113 . The above-mentioned top plate is fixedly connected, and the rod end of the piston rod of the first balance cylinder 113 passes through the above-mentioned top plate and is fixedly connected with the first lifting plate 313 .
如图14和图15所示,所述的第二下模块4包括第三输送装置和换向装置42。所述第三输送装置的结构与所述第一输送装置的结构相同,在此不再对第三输送装置的具体结构做过多赘述。As shown in FIGS. 14 and 15 , the second lower module 4 includes a third conveying device and a reversing device 42 . The structure of the third conveying device is the same as that of the first conveying device, and the specific structure of the third conveying device will not be repeated here.
所述第三输送装置的主架体的下侧面上固定设置有第二底板413,且所述第二底板413通过螺钉与所述箱体1的底面固定连接。A second bottom plate 413 is fixedly arranged on the lower side of the main frame body of the third conveying device, and the second bottom plate 413 is fixedly connected with the bottom surface of the box body 1 by screws.
所述的换向装置42包括位于所述第三输送装置的横梁前侧的顶升板421,且所述的顶升板421通过第三导向杆422与所述的第二底板413滑动连接,所述的第二底板413和顶升板421之间设置有用于驱动所述的顶升板421上下移动的第四驱动部件。作为一种具体实施方式,如图16和图17所示,本实施例中所述顶升板421的下侧面上设置有四根第三导向杆422,且四根所述的第三导向杆422呈两行两列的矩阵排布。所述第三导向杆422的下端穿过所述的第二底板413延伸至所述第二底板413的下方,所述的第二底板413上设置有与所述的第三导向杆422相配合的第三导向套423。所述的第四驱动部件为设置于所述顶升板421和第二底板413之间的顶升气缸424,所述顶升气缸424的缸体与所述的第二底板413固定连接,所述顶升气缸424的活塞杆的杆端穿过所述的第二底板413后与所述的顶升板421固定连接。The reversing device 42 includes a lifting plate 421 located on the front side of the beam of the third conveying device, and the lifting plate 421 is slidably connected to the second bottom plate 413 through a third guide rod 422, A fourth driving component for driving the lifting plate 421 to move up and down is disposed between the second bottom plate 413 and the lifting plate 421 . As a specific implementation, as shown in Figure 16 and Figure 17, four third guide rods 422 are arranged on the underside of the lifting plate 421 in this embodiment, and the four third guide rods 422 422 are arranged in a matrix of two rows and two columns. The lower end of the third guide rod 422 extends through the second bottom plate 413 to below the second bottom plate 413, and the second bottom plate 413 is provided with a The third guide sleeve 423. The fourth driving part is a jacking cylinder 424 arranged between the jacking plate 421 and the second bottom plate 413, and the cylinder body of the jacking cylinder 424 is fixedly connected with the second bottom plate 413, so The rod end of the piston rod of the jacking cylinder 424 passes through the second bottom plate 413 and is fixedly connected with the jacking plate 421 .
如图14和图17所示,所述的顶升板421上设置有转盘425,所述的转盘425为四分度转盘425。As shown in FIG. 14 and FIG. 17 , the lifting plate 421 is provided with a turntable 425 , and the turntable 425 is a four-degree turntable 425 .
如图18和图20所示,所述的第二上模块5包括第四输送装置、第二切割装置52和第二接触式反弹检测装置53。所述第四输送装置的结构与所述第二输送装置的结构相同,在此在此不再对第四输送装置的具体结构做过多赘述。As shown in FIGS. 18 and 20 , the second upper module 5 includes a fourth conveying device, a second cutting device 52 and a second contact rebound detection device 53 . The structure of the fourth conveying device is the same as that of the second conveying device, and the specific structure of the fourth conveying device will not be repeated here.
如图20和图21所示,所述的第二接触式反弹检测装置53设置于所述第四输送装置的主架体的下侧面上。作为一种具体实施方式,本实施例中所述的第二接触式反弹检测装置53位于所述第四输送装置的横梁的前侧,并与所述第四输送装置的横梁固定连接。所述第二接触式反弹检测装置53的具体结构与所述第一接触式反弹检测装置33的结构相同,在此不再赘述。As shown in FIG. 20 and FIG. 21 , the second contact bounce detection device 53 is arranged on the lower side of the main frame body of the fourth conveying device. As a specific implementation manner, the second contact bounce detection device 53 in this embodiment is located at the front side of the crossbeam of the fourth conveying device, and is fixedly connected with the crossbeam of the fourth conveying device. The specific structure of the second contact rebound detection device 53 is the same as that of the first contact rebound detection device 33 , and will not be repeated here.
如图18和图19所示,所述第四输送装置的对中夹板2118的后端设置有第三气缸安装座,所述的第三气缸安装座从下往上依次包括沿竖直方向延伸的第一连接部和斜向外上方延伸的第二连接部。所述的第一连接部通过螺钉与所述第四输送装置的对中夹板2118固定连接,所述的第二连接部上设置有第二切割装置52,所述第二切割装置52的结构与所述第一切割装置32的结构相同,在此不再赘述。优选的,所述第二切割装置52中的刀片327与水平面之间的夹角为45°。As shown in Figure 18 and Figure 19, the rear end of the centering splint 2118 of the fourth conveying device is provided with a third cylinder mounting seat, and the third cylinder mounting seat includes successively extending in the vertical direction from bottom to top. The first connecting portion and the second connecting portion extending obliquely outward and upward. The first connecting part is fixedly connected to the centering splint 2118 of the fourth conveying device through screws, and the second connecting part is provided with a second cutting device 52, and the structure of the second cutting device 52 is the same as The structure of the first cutting device 32 is the same and will not be repeated here. Preferably, the included angle between the blade 327 in the second cutting device 52 and the horizontal plane is 45°.
如图18所示,所述第四输送装置的主架体的上侧面上固定设置有第二提升板513,所述的第二提升板513上固定设置有沿竖直方向向上延伸的第四导向杆5131,作为一种具体实施方式,本实施例中所述的第二提升板513上设置有四根第四导向杆5131,且四根所述的第四导向杆5131呈两行两列的矩阵排布。As shown in Figure 18, a second lifting plate 513 is fixedly arranged on the upper side of the main frame body of the fourth conveying device, and a fourth lifting plate 513 extending upward in the vertical direction is fixedly arranged on the second lifting plate 513. Guide rods 5131, as a specific implementation, four fourth guide rods 5131 are arranged on the second lifting plate 513 in this embodiment, and the four fourth guide rods 5131 are arranged in two rows and two columns matrix arrangement.
如图22所示,所述箱体1的顶板上设置有与所述的第四导向杆5131相配合的第四导向套121,在所述第四导向杆5131和第四导向套121的配合作用下,所述第二上模块5可相对于所述的箱体1上下滑动。As shown in Figure 22, the top plate of the box body 1 is provided with a fourth guide sleeve 121 matched with the fourth guide rod 5131, and the cooperation between the fourth guide rod 5131 and the fourth guide sleeve 121 Under the action, the second upper module 5 can slide up and down relative to the box body 1 .
如图22所示,所述的第二提升机构包括设置于所述的顶板和第二提升板 513之间的用于驱动所述的第二上模块5上下移动的第五驱动部件。作为一种具体实施方式,本实施例中所述的第五驱动部件为第二提升电缸122,所述第二提升电缸122的缸体与所述箱体1的顶板固定连接,所述第二提升电缸122的驱动杆的杆端穿过所述的顶板后与所述的第二提升板513固定连接。As shown in Fig. 22, the second lifting mechanism includes a fifth driving component arranged between the top plate and the second lifting plate 513 for driving the second upper module 5 to move up and down. As a specific implementation, the fifth driving component described in this embodiment is the second electric lifting cylinder 122, the cylinder body of the second electric lifting cylinder 122 is fixedly connected with the top plate of the box body 1, and the The rod end of the driving rod of the second electric lifting cylinder 122 passes through the top plate and is fixedly connected with the second lifting plate 513 .
进一步地,如图22所示,所述的顶板上位于所述第二提升电缸122的前、后两侧分别设置有第二平衡气缸123,所述第二平衡气缸123的缸体与所述的顶板固定连接,所述第二平衡气缸123的活塞杆的杆端穿过所述的顶板后与所述的第二提升板513固定连接。Further, as shown in FIG. 22 , a second balance cylinder 123 is respectively arranged on the front and rear sides of the second lifting electric cylinder 122 on the top plate, and the cylinder body of the second balance cylinder 123 is connected to the cylinder body of the second lift cylinder 122. The above-mentioned top plate is fixedly connected, and the rod end of the piston rod of the second balance cylinder 123 passes through the above-mentioned top plate and is fixedly connected with the second lifting plate 513 .
工作时,首先将纸箱6放置在第一下模块2上,并在第一下模块2的传送组件的作用下向前移动,直至所述的纸箱6抵靠在所述定位装置22的定位板222上。然后第一下模块2中的夹紧气缸2119动作,带动第一下模块2中的对中夹板2118相向运动,直至所述对中夹板2118上的滚轮流利条21182压紧在所述纸箱6的侧面上。然后第一上模块3在第一提升机构的作用下向下运动,直至第一接触式反弹检测装置33中的检测片333触发第一光电开关332,第一上模块3停止运动。然后第一切割装置32中的切割气缸321动作,活塞杆伸出,带动安装块322和刀座326一起向下运动。由于在自然状态下,刀片327位于所述安装块322的上方,因此在下移的过程中,第一滚轮323先接触到纸箱6上平面,并在弹簧杆324的作用下向上缩回,此时隐藏在内部的刀片327伸出并切入纸箱6中缝61。然后第一上模块3中的夹紧气缸2119动作,带动第一上模块3中的对中夹板2118相向运动,直至所述对中夹板2118上的滚轮流利条21182压紧在所述纸箱6的侧面上。然后定位气缸221的活塞杆缩回,第一上模块3和第一下模块2的传送组件同时动作驱动纸箱6向后移动,此时第一切割装置32中的刀片327与纸箱6发生相对运动,直至所述的纸箱6移动至所述第二下模块4上,并位于所述换向装置42的正上方,与此同时完成中缝61的切割。然后顶升气缸424动作带动转盘425向上运动, 直至将纸箱6顶起,然后转盘425动作带动纸箱6旋转90°,然后顶升气缸424的活塞杆缩回,将纸箱6重新放置在第二下模块4的第三输送装置上。然后第二下模块4中的夹紧气缸2119动作,带动第二下模块4中的对中夹板2118相向运动,直至夹紧在所述纸箱6的侧面上。然后,第二上模块5在第二提升机构的作用下向下运动,直至第二接触式反弹检测装置53中的检测片333触发第一光电开关332,第二上模块5停止运动。然后第二切割装置52中的切割气缸321动作,活塞杆伸出,带动安装块322和刀座326一起斜向内下方运动,直至刀片327伸出并切入纸箱6侧缝62。然后第二上模块5中的夹紧气缸2119动作,带动第二上模块5中的对中夹板2118相向运动,直至所述对中夹板2118上的滚轮流利条21182压紧在所述纸箱6的侧面上。然后第二上模块5和第二下模块4的传送组件同时动作驱动纸箱6向后移动,此时第一切割装置32中的刀片327与纸箱6发生相对运动,完成侧缝62的切割。During work, first place the carton 6 on the first lower module 2, and move forward under the action of the conveying assembly of the first lower module 2 until the carton 6 abuts against the positioning plate of the positioning device 22 222 on. Then the clamping cylinder 2119 in the first lower module 2 acts to drive the centering splint 2118 in the first lower module 2 to move toward each other until the roller fluent strip 21182 on the centering splint 2118 is pressed against the carton 6 on the side. Then the first upper module 3 moves downward under the action of the first lifting mechanism until the detection piece 333 in the first contact rebound detection device 33 triggers the first photoelectric switch 332, and the first upper module 3 stops moving. Then the cutting cylinder 321 in the first cutting device 32 acts, and the piston rod stretches out, driving the mounting block 322 and the knife seat 326 to move downward together. Because in the natural state, the blade 327 is located above the mounting block 322, so in the process of moving down, the first roller 323 first touches the upper plane of the carton 6, and retracts upwards under the action of the spring rod 324. The blade 327 hidden inside stretches out and cuts into the middle seam 61 of the carton 6 . Then the clamping cylinder 2119 in the first upper module 3 acts to drive the centering splint 2118 in the first upper module 3 to move toward each other until the roller fluent strip 21182 on the centering splint 2118 is pressed against the carton 6 on the side. Then the piston rod of the positioning cylinder 221 is retracted, and the transmission components of the first upper module 3 and the first lower module 2 act simultaneously to drive the carton 6 to move backward. At this time, the blade 327 in the first cutting device 32 moves relative to the carton 6 , until the carton 6 moves to the second lower module 4 and is located directly above the reversing device 42 , and at the same time, the cutting of the middle seam 61 is completed. Then the action of the jacking cylinder 424 drives the turntable 425 to move upward until the carton 6 is jacked up, then the action of the turntable 425 drives the carton 6 to rotate 90°, then the piston rod of the jacking cylinder 424 is retracted, and the carton 6 is placed on the second floor again. Module 4 on the third conveyor. Then the clamping cylinder 2119 in the second lower module 4 acts to drive the centering splint 2118 in the second lower module 4 to move toward each other until it is clamped on the side of the carton 6 . Then, the second upper module 5 moves downward under the action of the second lifting mechanism until the detection sheet 333 in the second contact rebound detection device 53 triggers the first photoelectric switch 332, and the second upper module 5 stops moving. Then the cutting cylinder 321 in the second cutting device 52 moves, and the piston rod stretches out, driving the mounting block 322 and the knife seat 326 to move obliquely inwardly and downwardly until the blade 327 stretches out and cuts into the side seam 62 of the carton 6 . Then the clamping cylinder 2119 in the second upper module 5 acts to drive the centering splint 2118 in the second upper module 5 to move toward each other until the roller fluent strip 21182 on the centering splint 2118 is pressed against the carton 6 on the side. Then the conveying components of the second upper module 5 and the second lower module 4 act simultaneously to drive the carton 6 to move backward. At this time, the blade 327 in the first cutting device 32 moves relative to the carton 6 to complete the cutting of the side seam 62 .
实施例二Embodiment two
所述第二上模块的第四输送装置包括第四送料架,所述的第四送料架包括主体框架,所述的主体框架从下往上依次包括第三框架和第四框架。所述的第三框架包括两根沿纵向延伸的纵梁,两根所述的纵梁之间位于所述纵梁的中部设置有一沿横向延伸的横梁,且所述横梁的两端分别与所述的纵梁固定连接。所述的横梁和纵梁共同形呈一工字型的第三框架。所述第三框架的上方设置有由四块侧板依次收尾相接所形成的呈方向的第四框架,且所述第四框架的左侧板和右侧板上位于所述横梁的前、后两侧分别设置有沿竖直方向向下延伸的连接板,且所述的连接板通过螺钉与所述纵梁的内侧面(以两纵梁相对的一侧为内侧)固定连接。所述主体框架的左、右两侧分别设置有一刀具安装板,且所述的刀具安装板通过连接件与所述的第四框架固定连接。作为一种具体实施方式,本实施例中所述的连接件为设置于所述刀具安装板和第四框架之间的多根连接柱,所述连接柱的一端与所述第四框架的侧板固 定连接,所述连接柱的另一端与所述的刀具安装板固定连接。所述的第二切割装置通过第三气缸安装座安装于所述刀具安装板的后端。其余结构同实施利一。The fourth conveying device of the second upper module includes a fourth feeding frame, the fourth feeding frame includes a main frame, and the main frame includes a third frame and a fourth frame from bottom to top. The third frame includes two longitudinal beams, between the two longitudinal beams there is a transversely extending crossbeam in the middle of the longitudinal beams, and the two ends of the crossbeams are respectively connected to the The longitudinal beam described above is fixedly connected. The crossbeam and the longitudinal beam jointly form an I-shaped third frame. The top of the third frame is provided with a fourth frame in a direction formed by four side plates connected sequentially, and the left side plate and the right side plate of the fourth frame are located in front of the beam, The rear two sides are respectively provided with connecting plates extending downwards in the vertical direction, and the connecting plates are fixedly connected to the inner side of the longitudinal beam (with the opposite side of the two longitudinal beams as the inner side) by screws. The left and right sides of the main frame are respectively provided with a tool mounting plate, and the tool mounting plate is fixedly connected with the fourth frame through a connecting piece. As a specific implementation, the connecting piece described in this embodiment is a plurality of connecting columns arranged between the tool mounting plate and the fourth frame, one end of the connecting column is connected to the side of the fourth frame The plate is fixedly connected, and the other end of the connecting column is fixedly connected with the tool mounting plate. The second cutting device is installed on the rear end of the cutter installation plate through the third air cylinder installation seat. All the other structures are the same as implementing Li Yi.
实施例三Embodiment Three
去掉所述第二送料架中的竖板2113、滑动安装板2117、第一导向杆2114、对中夹板2118(包括滚轮流利条21182)、夹紧带轮2115、夹紧皮带2116和夹紧气缸2119,其余结构同实施利一。Remove the vertical plate 2113, the sliding mounting plate 2117, the first guide rod 2114, the centering splint 2118 (including the roller fluent strip 21182), the clamping pulley 2115, the clamping belt 2116 and the clamping cylinder in the second feeding rack 2119, the rest of the structure is the same as implementation of Lee 1.
实施例四Embodiment Four
去掉护架328,所述的第一滚轮设置于所述安装块的下侧面上,所述的安装块上设置有允许所述的刀片穿过的第三避让孔。其余结构同实施例一。The guard frame 328 is removed, and the first roller is arranged on the lower side of the mounting block, and the mounting block is provided with a third escape hole allowing the blade to pass through. All the other structures are the same as in Embodiment 1.

Claims (12)

  1. 一种拆箱机,其特征在于:包括箱体,所述的箱体内包括中缝开箱单元;An unpacking machine, characterized in that: it includes a box body, and the box body includes a center seam unpacking unit;
    所述的中缝开箱单元包括第一下模块和与箱体滑动连接的第一上模块,所述箱体上设置有用于驱动所述的第一上模块上下移动的第一提升机构;The center seam unpacking unit includes a first lower module and a first upper module slidingly connected with the box body, and the box body is provided with a first lifting mechanism for driving the first upper module to move up and down;
    所述的第一下模块包括输送纸箱前进的第一输送装置,所述的第一输送装置包括第一送料架和第一传送组件;The first lower module includes a first conveying device for conveying cartons forward, and the first conveying device includes a first feeding frame and a first conveying assembly;
    所述第一送料架包括主架体,所述的第一传送组件设置于所述的主架体上;The first feeding frame includes a main frame body, and the first conveying assembly is arranged on the main frame body;
    所述的第一上模块包括第二输送装置和用于切割中缝的第一切割装置,所述的第二输送装置包括第二送料架,且所述的第一切割装置设置于所述的第二送料架上The first upper module includes a second conveying device and a first cutting device for cutting the middle seam, the second conveying device includes a second feeding rack, and the first cutting device is arranged on the first cutting device Second feeding rack
  2. 根据权利要求1所述的一种拆箱机,其特征在于:所述主架体的左右两侧位于所述第一传送组件的下方分别设置有竖板,所述的竖板通过第一导向杆与主架体固定连接,所述的第一导向杆上滑动设置有对中夹板,所述的竖板上设置有夹紧带轮,两个所述的夹紧带轮之间设置有夹紧皮带,且所述的对中夹板通过夹紧板与所述的夹紧皮带固定连接,一个所述的对中夹板与第一送料架之间设置有第二驱动部件,且在所述第二驱动部件的作用下,两个所述的对中夹板做相向运动或背向运动;The unpacking machine according to claim 1, characterized in that: the left and right sides of the main frame body are respectively provided with risers below the first conveying assembly, and the risers pass through the first guide The rod is fixedly connected with the main frame body, a centering splint is slidably arranged on the first guide rod, a clamping pulley is arranged on the vertical plate, and a clamping pulley is arranged between the two clamping pulleys. tighten the belt, and the centering splint is fixedly connected with the clamping belt through the clamping plate, and a second driving part is arranged between one of the centering splints and the first feeding frame, and the first Under the action of the second driving part, the two centering splints move toward each other or move backwards;
  3. 根据权利要求2所述的一种拆箱机,其特征在于:所述的箱体内还包括侧缝开箱单元,所述的侧缝开箱单元包括第二下模块和与箱体滑动连接的第二上模块,所述的箱体上设置有用于驱动所述的第二上模块上下移动的第二提升机构;The unpacking machine according to claim 2, characterized in that: the box body also includes a side seam unpacking unit, and the side seam unpacking unit includes a second lower module and a sliding connection with the box body. For the second upper module, the box body is provided with a second lifting mechanism for driving the second upper module to move up and down;
    所述的第二下模块包括结构与所述的第一输送装置相同的第三输送装 置;所述第三输送装置的前端设置有换向装置;The second lower module includes a third conveying device having the same structure as the first conveying device; the front end of the third conveying device is provided with a reversing device;
    所述的换向装置包括顶升板,且所述的顶升板通过第三导向杆与所述的第三输送装置滑动连接,所述的第三输送装置和顶升板之间设置有用于驱动所述的顶升板上下移动的第四驱动部件,所述的顶升板上设置有转盘;The reversing device includes a lifting plate, and the lifting plate is slidably connected with the third conveying device through a third guide rod, and a device for A fourth driving component that drives the lifting plate to move up and down, and a turntable is arranged on the lifting plate;
    所述的第二上模块包括第四输送装置和两个用于切割侧缝的第二切割装置,所述的第四输送装置包括第四送料架,且两个所述的第二切割装置对称设置于所述第四料架的后端。The second upper module includes a fourth conveying device and two second cutting devices for cutting side seams, the fourth conveying device includes a fourth feeding rack, and the two second cutting devices are symmetrical It is arranged at the rear end of the fourth rack.
  4. 如权利要求3所述的一种拆箱机,其特征在于:所述的第一切割装置与所述的第二切割装置结构相同,且所述的第二切割装置倾斜布置;The unpacking machine according to claim 3, characterized in that: said first cutting device has the same structure as said second cutting device, and said second cutting device is arranged obliquely;
    所述的第一切割装置从上往下依次包括切割气缸和安装块,所述的安装块上设置有第一滚轮,所述安装块的两端通过弹簧杆与所述切割气缸的活塞杆端板相连,所述的活塞杆端板上设置有用于安装刀片的刀座,且在自由状态时,所述的刀片缩回到所述第一滚轮的上方。The first cutting device includes a cutting cylinder and a mounting block from top to bottom, the mounting block is provided with a first roller, and the two ends of the mounting block are connected to the piston rod end of the cutting cylinder through a spring rod. The plate is connected, and the piston rod end plate is provided with a knife seat for installing a blade, and in a free state, the blade retracts above the first roller.
  5. 根据权利要求4所述的一种拆箱机,其特征在于:所述的安装块上设置有一护架,所述的第一滚轮位于所述护架和安装块所形成封闭区域内。The unpacking machine according to claim 4, wherein a protective frame is arranged on the mounting block, and the first roller is located in a closed area formed by the protective frame and the mounting block.
  6. 根据权利要求3所述的一种拆箱机,其特征在于:所述的第二送料架和第四送料架上分别设置有结构相同的第一接触式反弹检测装置和第二接触式反弹检测装置;The unpacking machine according to claim 3, characterized in that: the first contact type rebound detection device and the second contact type rebound detection device with the same structure are respectively arranged on the second feeding rack and the fourth feeding rack device;
    所述的第一接触式反弹检测装置包括安装支架,所述安装支架的上、下两侧分别设置有检测片和滚轮支架,所述的滚轮支架上设置有第二滚轮,所述检测片通过伸缩杆与滚轮支架连接,所述的安装支架设置有与所述的伸缩杆相配合的滑套,且所述的伸缩杆和滑套之间设置有用于阻碍所述的伸缩杆相对于所述的滑套向上运动的弹簧,所述的安装支架位于所述检测片的一侧设置有与所述的检测片相配合的第一光电开关。The first contact bounce detection device includes a mounting bracket, the upper and lower sides of the mounting bracket are respectively provided with a detection piece and a roller bracket, and the second roller is arranged on the roller bracket, and the detection piece passes through The telescopic rod is connected to the roller bracket, and the mounting bracket is provided with a sliding sleeve matched with the telescopic rod, and a device is provided between the telescopic rod and the sliding sleeve to prevent the telescopic rod from moving relative to the A spring for the sliding sleeve to move upwards, and the mounting bracket is located on one side of the detection piece to be provided with a first photoelectric switch that cooperates with the detection piece.
  7. 根据权利要求6所述的一种拆箱机,其特征在于:所述的安装支架上 位于所述第一光电开关的上方设置有第二光电开关。A kind of unpacking machine according to claim 6, it is characterized in that: on the described mounting bracket, a second photoelectric switch is arranged above the first photoelectric switch.
  8. 根据权利要求1所述的一种拆箱机,其特征在于:所述的第一输送装置上设置有定位装置,所述的定位装置包括设置于所述第一送料架的主架体上的定位气缸,所述定位气缸的活塞杆上设置有定位板。The unpacking machine according to claim 1, characterized in that: said first conveying device is provided with a positioning device, and said positioning device comprises a main frame body arranged on said first feeding frame The positioning cylinder is provided with a positioning plate on the piston rod of the positioning cylinder.
  9. 根据权利要求3所述的一种拆箱机,其特征在于:所述第二送料架的结构与所述第一送料架的结构相同,且对称布置,所述第二送料架的主架体的下端设置有第二传送组件;A kind of unpacking machine according to claim 3, characterized in that: the structure of the second feeding rack is the same as that of the first feeding rack and arranged symmetrically, the main frame body of the second feeding rack The lower end is provided with a second transmission component;
    所述的第四输送装置与所述第二输送装置的结构相同。The structure of the fourth conveying device is the same as that of the second conveying device.
  10. 根据权利要求2所述的一种拆箱机,其特征在于:所述竖板的内侧设置有与所述的第一导向杆滑动连接的滑动安装板,所述的夹紧带轮设置于所述的滑动安装板上,所述的竖板和滑动安装板之间设置有拉紧杆。The unpacking machine according to claim 2, characterized in that: the inner side of the riser is provided with a sliding mounting plate which is slidably connected with the first guide rod, and the clamping pulley is provided on the On the sliding mounting plate, a tension rod is arranged between the vertical plate and the sliding mounting plate.
  11. 根据权利要求2所述的一种拆箱机,其特征在于:所述对中夹板的内侧面上设置有滚轮流利条。The unpacking machine according to claim 2, characterized in that: roller fluent strips are provided on the inner side of the centering splint.
  12. 根据权利要求2所述的一种拆箱机,其特征在于:所述的主架体包括第一框架,所述的第一框架包括两根纵梁和用于连接两根所述纵梁的横梁,所述第一框架的一侧设置有由四块侧板依次收尾相接所形成的第二框架,且所述第二框架的左侧板和右侧板分别通过连接板与所述的纵梁固定连接,所述的第一导向杆设置于所述的第二框架上,所述的第一传送组件和第二传送组件均包括设置于所述纵梁两端的从动带轮和主动带轮,所述的主动带轮和从动带轮之间设置有输送带,所述的主架体上设置有用于驱动所述的主动带轮转动的第一驱动部件。The unpacking machine according to claim 2, characterized in that: the main frame body includes a first frame, and the first frame includes two longitudinal beams and a frame for connecting the two longitudinal beams. A crossbeam, one side of the first frame is provided with a second frame formed by connecting four side plates in sequence, and the left side plate and the right side plate of the second frame are respectively connected to the The longitudinal beams are fixedly connected, the first guide rod is arranged on the second frame, and the first transmission assembly and the second transmission assembly include driven pulleys and driving pulleys arranged at both ends of the longitudinal beams. A pulley, a conveyor belt is arranged between the driving pulley and the driven pulley, and the main frame body is provided with a first driving component for driving the driving pulley to rotate.
PCT/CN2021/121128 2021-06-30 2021-09-28 Unpacking machine WO2023272984A1 (en)

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