WO2023272774A1 - 喷墨打印装置 - Google Patents
喷墨打印装置 Download PDFInfo
- Publication number
- WO2023272774A1 WO2023272774A1 PCT/CN2021/105460 CN2021105460W WO2023272774A1 WO 2023272774 A1 WO2023272774 A1 WO 2023272774A1 CN 2021105460 W CN2021105460 W CN 2021105460W WO 2023272774 A1 WO2023272774 A1 WO 2023272774A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- valve
- container
- pipeline
- inkjet printing
- printing device
- Prior art date
Links
- 238000007641 inkjet printing Methods 0.000 title claims abstract description 131
- 239000002904 solvent Substances 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 88
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000007639 printing Methods 0.000 claims description 116
- 239000002699 waste material Substances 0.000 claims description 63
- 239000007788 liquid Substances 0.000 claims description 62
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000001704 evaporation Methods 0.000 claims description 8
- 238000009833 condensation Methods 0.000 claims description 6
- 230000005494 condensation Effects 0.000 claims description 6
- 239000000976 ink Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 9
- 238000004064 recycling Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- JOENPVVANNJTIC-UHFFFAOYSA-N 4,5,6-trifluorotriazine Chemical compound FC1=NN=NC(F)=C1F JOENPVVANNJTIC-UHFFFAOYSA-N 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 5
- 229920001973 fluoroelastomer Polymers 0.000 description 5
- 229920000647 polyepoxide Polymers 0.000 description 5
- -1 polytetrafluoroethylene Polymers 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- XSIFPSYPOVKYCO-UHFFFAOYSA-N butyl benzoate Chemical compound CCCCOC(=O)C1=CC=CC=C1 XSIFPSYPOVKYCO-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- SNAQINZKMQFYFV-UHFFFAOYSA-N 1-[2-[2-(2-methoxyethoxy)ethoxy]ethoxy]butane Chemical compound CCCCOCCOCCOCCOC SNAQINZKMQFYFV-UHFFFAOYSA-N 0.000 description 1
- CUZKCNWZBXLAJX-UHFFFAOYSA-N 2-phenylmethoxyethanol Chemical compound OCCOCC1=CC=CC=C1 CUZKCNWZBXLAJX-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical class CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
- 229960001826 dimethylphthalate Drugs 0.000 description 1
- 238000010018 discharge printing Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/1652—Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
- B41J2/16523—Waste ink transport from caps or spittoons, e.g. by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/16552—Cleaning of print head nozzles using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/12—Deposition of organic active material using liquid deposition, e.g. spin coating
- H10K71/13—Deposition of organic active material using liquid deposition, e.g. spin coating using printing techniques, e.g. ink-jet printing or screen printing
- H10K71/135—Deposition of organic active material using liquid deposition, e.g. spin coating using printing techniques, e.g. ink-jet printing or screen printing using ink-jet printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2002/16594—Pumps or valves for cleaning
Definitions
- the present application relates to the technical field of printing, in particular to an inkjet printing device.
- OLED Organic Light Emitting Diode
- OLED has the advantages of all solid state, ultra-thin, no viewing angle limitation, fast response, room temperature operation, easy realization of flexible display and 3D display, etc., and is recognized as the mainstream technology of next-generation display.
- the current development trend of OLED is in the direction of inkjet printing. When printing, it is necessary to hang some print nozzles that need to be used on the printing device. However, it is also necessary to ensure the wetness of the printing nozzle, so as to prevent the solvent in the printing material near the end of the printing nozzle from volatilizing for a long time, which will cause the printing material to dry and cause the nozzle to be blocked.
- the method to prevent nozzle clogging in inkjet printing is to adopt the method of automatic jetting (Auto Spitting), and static ink jetting will be performed every 2s to prevent excessive volatilization of the solvent in the printing material from causing clogging.
- Auto Spitting automatic jetting
- static ink jetting will be performed every 2s to prevent excessive volatilization of the solvent in the printing material from causing clogging.
- continuous inkjet still needs to be performed, which will cause waste of printing materials.
- the present application provides an inkjet printing device to solve the technical problem of waste of printing materials caused by existing methods for preventing print head nozzle clogging.
- the application provides an inkjet printing device, which includes:
- a print head for ejecting printed material
- the first container is used to store a solvent for cleaning the print head
- the input end of the first pipeline communicates with the first container, and the output end of the first pipeline communicates with the print head;
- a first valve, the first valve is arranged on the first pipeline.
- the inkjet printing device further includes a second container, a second pipeline, and a second valve;
- the second container is used to store the printing material; the input end of the second pipeline communicates with the second container, and the output end of the second pipeline communicates with the print head; the second A valve is arranged on the second pipeline, and the second valve is used to disconnect the second pipeline when the inkjet printing device is in a non-working state, and to disconnect the second pipeline when the inkjet printing device is in a working state. , turn on the second pipeline.
- the inkjet printing device includes a working state and a non-working state
- the first valve In the working state, the first valve is closed and the second valve is open;
- the first valve In the non-working state, the first valve is open and the second valve is closed.
- the output end of the first pipeline communicates with a part of the second pipeline between the second valve and the printing head.
- the first container and at least one second container are arranged side by side.
- the inkjet printing device further includes a circulation component, the circulation component is used to receive the waste liquid from the print head, and output the solvent and/or the printing Material.
- the circulation component includes a collection container, and the collection container is used to receive the waste liquid.
- each of the printing heads is used to print one type of printing material
- each of the collection containers corresponds to at least one printing head that prints the same type of printing material set up.
- the circulation assembly includes a third container, a third pipeline, a third valve, and a fourth pipeline;
- the input end of the third pipeline is used to receive the waste liquid, and the output end of the third pipeline communicates with the third container;
- the third valve is arranged on the third pipeline;
- the The third container is arranged below the first container, and the third container is used to store the waste liquid and evaporate the solvent in the waste liquid;
- the input end of the fourth pipeline is connected to the The third container is communicated, and the output end of the fourth pipeline is communicated with the first container.
- the fourth pipeline includes an input section and an output section
- the circulation assembly also includes a heating element, the heating element is arranged on the input section; the circulation assembly also includes a condensing element, and the condensing element is arranged on the output section.
- the circulation assembly further includes a fourth container, a fifth pipeline, and a fourth valve;
- the fifth pipeline communicates with the third container and the fourth container; the fourth valve is arranged on the fifth pipeline; the fourth container is arranged below the third container, and the The fourth container is used to store the waste liquid after evaporating the solvent.
- the inkjet printing device further includes a control unit
- the control unit is respectively connected with the first valve, the second valve and the fourth valve, and is used to control the opening or closing of the first valve, the second valve and the fourth valve;
- control unit is respectively connected with the first valve, the second valve, the third valve and the fourth valve, and is used to respectively control the first valve, the second valve, the The third valve and the fourth valve are opened or closed.
- the inkjet printing device further includes a viscosity sensor, the viscosity sensor is arranged on the inner side wall or the bottom wall of the third container, and the viscosity sensor is connected to the connection to the above control unit;
- the viscosity sensor is used to obtain the viscosity value of the solution in the third container, and the control unit is used to control the opening or closing of the fourth valve according to the viscosity value.
- the control unit is used to control the opening or closing of the fourth valve according to the viscosity value.
- the circulation assembly further includes a collection container, the collection container is used to receive the waste liquid, and the collection container is connected to the input end of the third pipeline.
- the fourth pipeline includes an input section and an output section
- the circulation assembly also includes a heating element, and the heating element is arranged on the input section.
- the circulation component further includes a condensing element, and the condensing element is arranged in the output section.
- the circulation assembly further includes a fourth container, a fifth pipeline, and a fourth valve;
- the fifth pipeline communicates with the third container and the fourth container; the fourth valve is arranged on the fifth pipeline; the fourth container is arranged below the third container, and the The fourth container is used to store the waste liquid after evaporating the solvent.
- the inkjet printing device further includes a control unit
- the control unit is respectively connected with the first valve, the second valve and the fourth valve, and is used to control the opening or closing of the first valve, the second valve and the fourth valve;
- control unit is respectively connected with the first valve, the second valve, the third valve and the fourth valve, and is used to respectively control the first valve, the second valve, the The third valve and the fourth valve are opened or closed.
- the inkjet printing device further includes a viscosity sensor, the viscosity sensor is arranged on the inner side wall or the bottom wall of the third container, and the viscosity sensor is connected to the connection to the above control unit;
- the viscosity sensor is used to obtain the viscosity value of the solution in the third container, and the control unit is used to control the opening or closing of the fourth valve according to the viscosity value.
- the solvent is the same as the solvent in the printing material.
- the present application provides an inkjet printing device, which includes a printing head, a first container, a first pipeline and a first valve.
- the print head is used to discharge printing materials.
- the first container is used for storing solvent for cleaning the print head.
- the input end of the first pipeline communicates with the first container, and the output end of the first pipeline communicates with the printing head.
- the first valve is set on the first pipeline.
- a first container, a first pipeline and a first valve are added to the inkjet printing device.
- the first valve is opened to conduct the first pipeline.
- cleaning the nozzles of the print head with a solvent can prevent the nozzles of the print head from clogging.
- the inkjet printing device provided by the present application can avoid the waste of printing materials.
- Fig. 1 is the first schematic structural view of the inkjet printing device provided by the present application
- FIG. 2 is a second structural schematic diagram of the inkjet printing device provided by the present application.
- Fig. 3 is a third schematic structural view of the inkjet printing device provided by the present application.
- Fig. 4 is a schematic structural view of the inkjet printing device provided by the present application when it is in a working state;
- FIG. 5 is a schematic structural view of the inkjet printing device provided in the present application when it is in a non-working state.
- the present application provides an inkjet printing device, which will be described in detail below. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments of the present application. And in the following embodiments, the description of each embodiment has its own focus, and for the part not described in detail in a certain embodiment, you can refer to the relevant descriptions of other embodiments.
- FIG. 1 is a schematic diagram of the first structure of the inkjet printing device provided by the present application.
- the inkjet printing device 100 includes a print head 31 , a first container 10 , a first pipeline 11 , and a first valve 12 .
- the print head 31 is used to discharge the printing material 320 .
- the first container 10 is used to store a solvent 101 for cleaning the print head 31 .
- the input end of the first pipeline 11 communicates with the first container 10 .
- the output end of the first pipeline 11 communicates with the printing head 31 .
- the first valve 12 is arranged on the first pipeline 11 .
- an opening and a cover may be provided on the top of the first container 10 .
- the cover is used to close the opening, thereby sealing the first container 10 .
- the cover can be opened, and the solvent 101 can be added into the first container 10 through the opening.
- the first container 10 can be made of a transparent corrosion-resistant material, so as to observe the remaining amount of the solvent 101 in the first container 10 .
- the first pipeline 11 can be arranged under the first container 10 and between the first container 10 and the printing head 31 . This arrangement makes use of gravity to make the solvent 101 flow smoothly from the first container 10 into the print head 31 .
- the first pipeline 11 may also be arranged above the first container 10 , or arranged flush with the first container 10 .
- the flow of the solvent 101 can be achieved by applying air pressure in the first container 10 through an air pump, etc., which will not be repeated here.
- the inkjet printing device 100 includes a plurality of printing heads 31 .
- Each print head 31 includes a plurality of nozzles.
- the printing head 31 releases the printing material 320 through a plurality of nozzles to print the device to be printed.
- each printing head 31 corresponds to printing a printing material 320 .
- the printing material 320 may be a red light emitting material, a green light emitting material, a blue light emitting material and the like.
- Each print head 31 only prints one type of printing material 320 to avoid color mixing and improve printing effect.
- the inkjet printing device 100 provided in this application can also be used to print organic layers in display devices, etc., which is not specifically limited in this application.
- the printing material 320 is usually ink.
- the printing material 320 may be UV (Ultraviolet, ultraviolet) ink, solvent ink or water-based ink.
- UV ink can be irradiated with UV light energy to produce a chemical reaction, and then achieve a curing effect.
- Solvent-based inks use non-water-soluble organic solvents as the main component of dissolving colorants, where the colorants can be either pigments or dyes.
- Water-based ink uses inorganic solvent water as the main carrier.
- the solvent 101 may be an organic solvent.
- the organic solvent is volatile, and can dredge the nozzles of the print head 31 faster to keep the print head 31 dry and tidy.
- the solvent 101 can be triethylene glycol, dimethyl ether, diethylene glycol, 2-benzyloxyethanol, triethylene glycol butyl methyl ether, butyl benzoate, dimethyl phthalate, ethanol, N-N - a combination of one or more of dimethylformamides.
- the solvent 101 can also be water. When the solvent 101 is water, the cost is lower and the corrosion to the print head 31 can be reduced.
- the printing material 320 when the printing material 320 is a solvent-based ink, the printing material 320 includes an organic solvent.
- the solvent 101 in this application can be the same as the organic solvent in the printing material 320 to better dissolve and clean the residual printing material 320 in the print head 31 .
- the solvent 101 may also be different from the organic solvent of the printing material 320 , which is not specifically limited in this application.
- the first pipeline 11 can be fixedly connected with the printing head 31 .
- the first pipeline 11 may also be detachably connected to the print head 31 through buckles, threads or the like.
- the material of the first pipeline 11 can be set according to the type of the printing material 320 .
- the first pipeline 11 may be made of corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber. As a result, the service life of the first pipeline 11 is increased.
- the first valve 12 may be a manual valve, an electromagnetic valve or an air control valve.
- the material of the first valve 12 can be set according to the type of the solvent 101 .
- the first valve 12 may be made of corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber. As a result, the service life of the first valve 12 is increased.
- one first container 10 communicates with at least one print head 31 .
- the first container 10 may communicate with the printing head 31 in a one-to-one correspondence.
- each first container 10 communicates with the corresponding print head 31 through a first pipeline 11 .
- each first container 10 can be used to provide solvent 101 for multiple print heads 31 . That is, one first container 10 communicates with multiple print heads 31 through multiple first pipelines 11 .
- the inkjet printing device 100 includes a non-working state and a working state.
- the non-working state the inkjet printing device 100 stops inkjet printing, and the print head 31 no longer releases the printing material 320 .
- the first valve 12 is opened, and the first pipeline 11 is conducted.
- the solvent 101 flows out from the first container 10 , and then flows into the print head 31 through the first pipeline 11 to clean the print head 31 and prevent the nozzles of the print head 31 from being clogged.
- the printing head 31 releases the printing material 320 to perform inkjet printing on the device to be printed.
- the first valve 12 is closed, and the first pipeline 11 is disconnected, so as to prevent the solvent 101 from flowing into the printing head 31 and affect the inkjet printing effect.
- the present application provides an inkjet printing device 100 .
- the inkjet printing device 100 includes a print head 31 , a first container 10 , a first pipeline 11 and a first valve 12 .
- a first container 10 , a first pipeline 11 and a first valve 12 are added to the inkjet printing device 100 .
- the first valve 12 is opened to conduct the first pipeline 11 .
- the solvent 101 flows into the print head 31 through the first pipeline 11 , and then cleans the nozzles of the print head 31 , which can prevent the nozzles of the print head 31 from clogging and improve the utilization rate of the print head 31 .
- the present application can avoid the waste of the printing material 320 and prevent the corrosion of the inkjet printing device 100 caused by ink leakage during continuous inkjet.
- the present application uses the solvent 101 to clean the nozzles of the print head 31 , and the solvent 101 can dissolve the residual printing material 320 in the print head 31 . Therefore, it is easier to wash off the remaining printing material 320 . Moreover, there is no residual printing material 320 in the print head 31 after being cleaned by the solvent 101 . Therefore, when the inkjet printing device 100 is in a non-working state, it is not necessary to keep the first valve 12 open all the time. That is, it is not necessary to use the solvent 101 for cleaning all the time or intermittently, so that the amount of the solvent 101 used can be saved, and resources can be further saved.
- the inkjet printing device 100 further includes a second container 32 , a second pipeline 33 and a second valve 34 .
- the second container 32 is disposed above the print head 31 .
- the second container 32 is used to store printing materials 320 .
- the input end of the second pipeline 33 communicates with the second container 32 .
- the output end of the second pipeline 33 communicates with the print head 31 .
- the second valve 34 is arranged on the second pipeline 33 .
- the second valve 34 is used to connect or disconnect the second pipeline 33 .
- the second valve 34 is used to close when the inkjet printing device 100 is in a non-working state, so as to disconnect the second pipeline 33 so that the printing material 320 cannot flow into the printing head 31 from the second container 32 .
- the second valve 34 is also used to open when the inkjet printing device 100 is in working state, so as to conduct the second pipeline 33 so that the printing material 320 flows from the second container 32 into the printing head 31 for inkjet printing.
- the second container 32 used in this application is a split second container, that is, the second container 32 is set separately from the print head 31 .
- This setting enables the print head 31 to continue to be used when the second container 32 is invalid.
- it also simplifies the dismounting process of the second container 32 by the user, reducing the chance of man-made damage to the inkjet printing device 100 .
- the second valve 34 may be a manual valve, an electromagnetic valve or an air control valve.
- the materials of the second pipeline 33 and the second valve 34 can be set according to the type of the printing material 320 .
- the second pipeline 33 and the second valve 34 can be made of corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber. As a result, the service life of the second pipeline 33 and the second valve 34 is increased.
- the second valve 34 is closed and the second pipeline 33 is disconnected.
- the inkjet printing device 100 stops inkjet printing, and the print head 31 no longer releases the printing material 320 .
- the first valve 12 is opened, the first pipeline 11 is connected, and the solvent 101 flows into the print head 31 through the first pipeline 11 to clean the print head 31 .
- the second valve 34 is opened, and the second pipeline 33 is conducted.
- the printing material 320 flows into the printing head 31 from the second container 32 .
- the nozzles of the printing head 31 release the printing material 320 to perform inkjet printing on the device to be printed.
- the first valve 12 is closed and the first pipeline 11 is disconnected, so as to prevent the solvent 101 from flowing into the printing head 31 from the first container 10 and affect the inkjet printing effect.
- the output end of the first pipeline 11 communicates with the part of the second pipeline 33 located between the second valve 34 and the print head 31 .
- the first pipeline 11 further communicates with the print head 31 , so that it is possible to avoid setting another connection hole on the print head 31 .
- the first pipeline 11 communicates with the second pipeline 33, so that the solvent 101 can be cleaned from the output end of the second pipeline 33. While preventing the nozzles of the print head 31 from clogging, the second pipeline 33 can also be cleaned. Played a cleaning role. Thus, it is avoided that there is too much residual printing material 320 in the second pipeline 33 , which will affect the next inkjet printing.
- the first pipeline 11 when the first pipeline 11 communicates with the second pipeline 33, the first pipeline 11 and the second pipeline 33 can be integrally formed, thereby simplifying the manufacturing process. Certainly, if the diameters of the first pipeline 11 and the second pipeline 33 are small, and it is inconvenient to realize the communication between them, the first pipeline 11 can also be arranged to communicate with the print head 31 .
- each first container 10 is arranged side by side with at least one second container 32 . That is, the first container 10 and the second container 32 are fixed or detachably arranged together by bonding, buckling, and the like.
- the first container 10 may be provided in one-to-one correspondence with the second container 32 .
- Each first container 10 can also be arranged side by side with at least two second containers 32 , which is not specifically limited in this application.
- the first container 10 and the second container 32 are arranged side by side, and the first pipeline 11 can be used to directly connect the first container 10 with the print head 31, reducing the repetition between the first pipeline 11 and the print head 31 The act of connecting and separating.
- the first container 10 and the first pipeline 11 may be set separately from the print head 31 and the second container 32 .
- the inkjet printing device 100 controls the second container 32 , the second pipeline 33 and the print head 31 to move to the corresponding printing area to perform inkjet printing on the device to be printed.
- the inkjet printing device 100 moves the printing head 31 and the second container 32 to communicate with the first container 10 and the first pipeline 11 for cleaning.
- the first pipeline 11 and the print head 31 may be connected by means of buckle and the like, which is not specifically limited in this application.
- the weight of the first container 10 and the first pipeline 11 will restrict the movement of the second container 32 and the printing head 31 .
- the first container 10 and the first pipeline 11 are separated from the print head 31 and the second container 32.
- the load on the second container 32 and the print head 31 can be reduced, and the stability of inkjet printing can be improved. sex.
- the inkjet printing device 100 further includes a circulation component 30 .
- the circulation component 30 is used to receive the waste liquid 130 flowing out from the print head 31 .
- the waste liquid 130 includes the solvent 101 and the printing material 320 .
- the circulation assembly 30 is also used to output the solvent 101 and/or the printing material 320 .
- the solvent 101 dissolves the remaining printing material 320 in the print head. Therefore, the waste liquid 130 flowing out from the print head 31 includes the solvent 101 and the printing material 320 .
- the circulation unit 30 collects waste liquid 130 . Then, the solvent 101 and/or the printing material 320 therein can be recovered through heat treatment, filtration treatment, etc., so as to realize recycling of resources.
- the circulation assembly 30 includes a collection container 13 .
- the collection container 13 is used to receive the waste liquid 130 flowing out from the print head 31 .
- the waste liquid 130 includes the solvent 101 and the printing material 320 .
- the collection container 13 is provided with an opening 13A on a side close to the first container 10 .
- the print head 31 corresponds to the opening 13A, so that the waste liquid 130 flowing out of the print head 31 flows into the collection container 13 .
- the waste liquid 130 flowing out from the print head 31 is collected by setting the collection container 13 .
- the waste liquid 130 in the collection container 13 can be recycled to improve resource utilization.
- the print head 31 can also be engaged with the opening 13A, so as to prevent the solvent 101 in the waste liquid 130 from volatilizing into the air and causing pollution.
- the circulation assembly 30 further includes a third container 14 , a third pipeline 15 , a third valve 16 and a fourth pipeline 17 .
- the output end of the third pipeline 15 communicates with the third container 14 .
- the third valve 16 is arranged on the third line 15 .
- the third valve 16 is used to control the connection or disconnection of the third pipeline 15 .
- the third container 14 is provided below the collecting container 13 .
- the third container 14 is used for storing the waste liquid 130 flowing out from the collection container 13 and for evaporating the solvent 101 in the waste liquid 130 .
- the input end of the third pipeline 15 communicates with the collection container 13 .
- the input end of the fourth pipeline 17 communicates with the third container 14 .
- the output end of the fourth pipeline 17 communicates with the first container 10 .
- the third container 14 may be a distillation box, such as an atmospheric distillation box, a vacuum distillation box, and the like.
- the working principle of the distillation box is to use the difference in volatility of each component in the liquid mixture to partially vaporize the liquid mixture and then partially condense the vapor, thereby realizing the separation of the components contained in it. Then, the waste liquid 130 in the third container 14 is heated and distilled to evaporate the solvent 101 from the waste liquid 130 .
- the input end of the fourth pipeline 17 can communicate with the end of the third container 14 close to the collecting container 13 , so as to lead out the evaporated solvent 101 .
- the output end of the fourth pipeline 17 communicates with the top of the first container 10 to prevent the solvent 101 in the first container 10 from flowing back into the third container 14 through the fourth pipeline 17 .
- the materials of the third pipeline 15 and the fourth pipeline 17 can be set according to the types of the printing material 320 and the solvent 101 .
- the third pipeline 15 and the fourth pipeline 17 may be made of corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber. Thereby, the service life of the third pipeline 15 and the fourth pipeline 17 is improved.
- the third valve 16 may be a reverse flow valve, or a control valve such as a manual valve, an electromagnetic valve or an air control valve.
- the reverse flow valve is also called a one-way valve, which is automatically opened and closed by the force generated by the flow of the medium itself in the pipeline, and belongs to an automatic valve. That is, when the third valve 16 is a reverse flow valve, the waste liquid 130 can flow from the collection container 13 into the third container 14 , but cannot flow from the third container 14 into the collection container 13 . Thus, when the solvent 101 is evaporated in the third container 14 , the solvent 101 can be prevented from being reversely introduced into the collection container 13 .
- the third valve 16 is a control valve, the third valve 16 is opened when cleaning the print head 31 .
- the third valve 16 is closed.
- the waste liquid 130 in the third container 14 can be distilled, so that the solvent 101 Evaporates from the third container 14 and enters the first container 10 again. In this way, the recycling of the solvent 101 is realized and the cost is saved.
- the fourth pipeline 17 includes an input section 17A and an output section 17B.
- the input section 17A is a part of the fourth pipeline 17 close to the third container 14 .
- the output section 17B is a part of the fourth pipeline 17 close to the first container 10 .
- the circulation assembly 30 also includes a heating element 18 .
- the heating element 18 is provided at the input section 17A.
- the heating element 18 can be arranged on the outer side wall of the input section 17A of the fourth pipeline 17 .
- the heating element 18 may be a heating wire.
- the temperature of the heating element 18 can be adjusted according to the boiling point of the solvent 101 , so that the solvent 101 remains in a gaseous state in the input section 17A of the fourth pipeline 17 .
- the fourth pipeline 17 can be heated so that the solvent 101 entering the fourth pipeline 17 remains in a gaseous state. Prevent the evaporated solvent 101 from condensing during the transportation of the fourth pipeline 17 to form liquid adhesion. At the same time, it is also avoided that the evaporated solvent 101 is liquefied and flows back into the third container 14 when it is cold. Thereby, the recovery rate of the solvent 101 can be improved.
- the circulation assembly 30 also includes a condensation element 24 .
- the condensing element 24 is arranged on the output section 17B of the fourth pipeline 17 .
- the condensation element 24 may be a condensation pipe wound on the outer wall of the output section 17B.
- the condenser tube has flowing cold water inside. That is, water cooling is used to reduce the temperature of the output section 17B to accelerate the cooling and condensation of the gaseous solvent 101 , so that the solvent 101 flows into the first container 10 smoothly.
- the condensing element 24 is not provided, the length of the output section 17B of the fourth pipeline 17 can also be increased so that the gaseous solvent 101 can be fully cooled and condensed at the output end of the fourth pipeline 17 .
- the circulation assembly 30 also includes a fourth container 19 , a fifth pipeline 20 and a fourth valve 21 .
- the input end of the fifth pipeline 20 communicates with the third container 14 .
- the output end of the fifth pipeline 20 communicates with the fourth container 19 .
- the fourth valve 21 is arranged on the fifth pipeline 20 .
- the fourth valve 21 is used to control the conduction or disconnection of the fifth pipeline 20 .
- the fourth container 19 is provided below the third container 14 .
- the fourth container 19 is used to store the waste liquid 130 flowing out from the third container 14 after evaporating the solvent 101 .
- the materials of the fifth pipeline 20 and the fourth valve 21 can be set according to the type of the printing material 320 .
- the fifth pipeline 20 and the fourth valve 21 can be made of corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber.
- corrosion-resistant materials such as epoxy resin, polytetrafluoroethylene, fluororubber or perfluorotriazine rubber.
- the fourth valve 21 is used to close when the third container 14 is undergoing distillation, so as to disconnect the fifth pipeline 20 and prevent the waste liquid 130 from flowing into the fourth container 19 .
- the fourth valve 21 is also used to open when the distillation in the third container 14 is completed, so as to open the fifth pipeline 20 . At this time, the waste liquid 130 after evaporating the solvent 101 flows from the third container 14 into the fourth container 19 .
- the waste liquid 130 includes the printing material 320 remaining in the print head 31 and the solvent 101 used to clean the print head 31 . Therefore, after the waste liquid 130 is distilled in the third container 14 , the solvent 101 is evaporated, and the printing material 320 remains basically. Therefore, the present application sets the fourth container 19 to store the distilled waste liquid 130 , which can realize the recycling of the printing material 320 and reduce the cost.
- first valve 12 , the second valve 34 , the third valve 16 and the fourth valve 21 can be opened or closed according to the working progress of the inkjet printing device 100 by manual control or software control.
- the inkjet printing device 100 further includes a control unit 22 .
- the control unit 22 is connected to the first valve 12 , the second valve 34 and the fourth valve 21 respectively.
- the control unit 22 is used to respectively control the opening or closing of the first valve 12 , the second valve 34 and the fourth valve 21 , so as to make the inkjet printing device 100 operate normally in each stage.
- the control unit 22 may be connected to the first valve 12 , the second valve 34 , the third valve 16 and the fourth valve 21 respectively.
- the control unit 22 is used to respectively control the opening or closing of the first valve 12 , the second valve 34 , the fourth valve 21 and the third valve 16 according to the set program, so as to make the inkjet printing device 100 operate normally in each stage.
- the inkjet printing device 100 further includes a viscosity sensor 23 .
- the viscosity sensor 23 is disposed on the inner wall or bottom wall of the third container 14 .
- the viscosity sensor 23 is connected to the control unit 22 .
- the viscosity sensor 23 is used to obtain the viscosity value of the waste liquid 130 in the third container 14 .
- the control unit 22 is used to control the opening or closing of the fourth valve 21 according to the viscosity value.
- the third container 14 evaporates the solvent 101 in the waste liquid 130 to continuously increase the concentration of the waste liquid 130 .
- a viscosity sensor 23 is provided in the third container 14 to monitor the viscosity of the waste liquid 130 in real time and transmit the detection result to the control unit 22 .
- the control unit 22 controls the opening of the fourth valve 21 to flow the distilled waste liquid 130 into the fourth container 19 for recycling.
- the preset viscosity value can be set according to the viscosity of the printing material 320 .
- each print head 31 corresponds to a collection container 13 , a third container 14 and a fourth container 19 .
- the present application is not limited thereto.
- FIG. 2 is a second structural schematic diagram of the inkjet printing device provided by the present application.
- the difference between the inkjet printing device 100 in this embodiment and the inkjet printing device 100 in any of the above embodiments is that each collection container 13 is set corresponding to a plurality of print heads 31 .
- each collection container 13 can be set corresponding to 2, 3, 4 or more print heads 31 .
- a third container 14 and a fourth container 19 are provided corresponding to each collection container 13 .
- This arrangement can effectively simplify the structure of the inkjet printing device 100 . Simultaneously, by reducing the quantity of collecting container 13, the 3rd container 14 and the 4th container 19, can reduce the third pipeline 15, the 3rd valve 16, the 4th pipeline 17, the 5th pipeline 20 and the 4th valve 21 quantity, thereby saving costs.
- each print head 31 prints a corresponding print material 320 .
- each collection container 13 is set corresponding to at least one printing head 31 that prints the same printing material 320 .
- FIG. 3 is a schematic diagram of a third structure of the inkjet printing device provided by the present application.
- the difference between the inkjet printing device 100 provided in this embodiment and the inkjet printing device 100 in any of the above embodiments is that the circulation assembly 30 does not include the collection container 13 .
- the third pipeline 15 is close to the port 15A of the first container 10 for receiving the waste liquid 130 flowing out from the printing head 31 , and then flows into the fourth container 19 .
- the diameter of the third pipeline 15 in this embodiment can be increased, so that the waste liquid 130 flows into the fourth container 19 through the third pipeline 15 smoothly, and the leakage of the waste liquid 130 can be avoided.
- the flow path of the waste liquid 130 can be reduced, thereby reducing the risk of the waste liquid 130 leaking or the solvent 101 in the waste liquid 130 volatilizing.
- the structure of the inkjet printing device 100 can be simplified and the production cost can be reduced.
- the following embodiments of the present application will use the inkjet printing apparatus 100 shown in FIG. 1 to describe the working state and non-working state of the inkjet printing apparatus 100 in detail, but it should not be construed as a limitation of the present application.
- FIG. 4 is a schematic structural diagram of the inkjet printing device provided in the present application when it is in a working state.
- the second container 32 , the second pipeline 33 and the printing head 31 move from the cleaning area 100A to the printing area 100B. Since the first container 10 and the second container 32 are arranged side by side, the first container 10 and the first pipeline 11 will also move to the printing area 100B.
- the fourth pipeline 17 may be a telescopic pipeline.
- the transfer of the second container 32 , the second pipeline 33 and the print head 31 is satisfied.
- the printing area 100B is provided with a working base 41 .
- the base 41 is used to place the device 42 to be printed.
- the device to be printed 42 can be a substrate or a display device, which can be placed according to actual needs.
- the inkjet printing device 100 moves above the to-be-printed device 42 for performing inkjet printing on the to-be-printed device 42 .
- the first valve 12 is closed and the first pipeline 11 is disconnected.
- the second valve 34 is opened, and the second pipeline 33 is conducted.
- the printing material 320 flows into the printing head 31 from the second container 32 , and then prints a corresponding film layer on the device 42 to be printed by the printing head 31 .
- the working base 41 can move along the first direction.
- the second container 32, the second pipeline 33 and the printing head 31 can move along the second direction.
- the first direction and the second direction are perpendicular to each other, so as to realize film layer printing on the device 42 to be printed.
- the waste liquid 130 in the third container 14 can be distilled to realize the separation and recycling of the solvent 101 and the printing material 320 .
- the above two processes are independent of each other and are carried out simultaneously, which can effectively improve work efficiency.
- FIG. 5 is a schematic structural diagram of the inkjet printing device provided in the present application when it is in a non-working state.
- the second container 32 , the second pipeline 33 and the printing head 31 move from the printing area 100B to the cleaning area 100A.
- the first container 10 and the first pipeline 11 will also move to the cleaning area 100A.
- the second valve 34 is closed, and the second pipeline 33 is disconnected.
- the print head 31 no longer discharges the printing material 320 .
- the first valve 12 is opened, and the first pipeline 11 is conducted.
- the solvent 101 flows into the print head 31 from the first container 10 to clean the nozzles of the print head 31 .
- the waste liquid 130 formed after cleaning flows into the third container 14 through the collection container 13 and the third pipeline 15 .
- the third container distills the waste liquid 130 to evaporate the solvent 101 .
- the evaporated solvent 101 flows into the first container 10 through the fourth pipeline 17 to realize the recycling of the solvent 101 .
- the fourth valve 21 is opened.
- the waste liquid 130 flows into the fourth container 19 through the fifth pipeline 20 to realize the recycling of the printing material 320 .
- the third container 14 can simultaneously distill the solvent 101 in the waste liquid 130 .
- the third container 14 can also evaporate the solvent 101 in the waste liquid 130 when the inkjet printing device 100 is in a working state.
- the third container 14 can perform distillation operations both in the non-working state and in the working state.
- the rotation switching mode of the inkjet printing device 100 provided in the present application between the working state and the non-working state is basically the same as that of the current inkjet printing device adopting the Auto Spitting mode. Therefore, the specific rotating structure will not be repeated here.
- the present application provides an inkjet printing device 100 by adding a first container 10 , a first pipeline 11 and a first valve 12 in the inkjet printing device 100 .
- the first valve 12 is opened to conduct the first pipeline 11 .
- the solvent 101 flows into the print head 31 through the first pipeline 11 , and then cleans the nozzles of the print head 31 , which can prevent the nozzles of the print head 31 from clogging and improve the utilization rate of the print head 31 .
- the printing material 320 is saved. Furthermore, by adding the circulation component 30 to the inkjet printing device 100, the solvent 101 and the printing material 320 can be recycled, so as to improve resource utilization and reduce costs.
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Abstract
本申请提供一种喷墨打印装置,其包括打印头、第一容器、第一管路以及第一阀门。所述打印头用于释出打印材料。所述第一容器用于储存清洗所述打印头的溶剂。所述第一管路的输入端与所述第一容器连通,所述第一管路的输出端与所述打印头连通。所述第一阀门设置在所述第一管路上。
Description
本申请涉及打印技术领域,具体涉及一种喷墨打印装置。
有机发光二极管(Organic Light Emitting Diode,OLED)具有全固态、超薄、无视角限制、快速响应、室温工作、易于实现柔性显示和3D显示等优点,被公认为是下一代显示的主流技术。目前OLED的发展趋势向着喷墨打印的方向进行。在打印时,需要在打印设备上悬挂一些需要使用的打印喷嘴。但是又要保证打印喷嘴的湿润性,以防止靠近打印喷嘴端的打印材料中的溶剂长时间挥发从而使打印材料干燥导致喷嘴堵塞。
目前喷墨打印中防止喷嘴堵塞的方法是采用自动喷射(Auto Spitting)的方式,每间隔2s就会进行静态喷墨,来防止打印材料中的溶剂过度挥发造成堵孔。但是该方法在喷墨打印装置处于非工作状态时,仍需要进行持续喷墨,会造成打印材料的浪费。
本申请提供一种喷墨打印装置,以解决现有防止打印头喷嘴堵塞的方法会造成打印材料浪费的技术问题。
本申请提供一种喷墨打印装置,其包括:
打印头,所述打印头用于释出打印材料;
第一容器,所述第一容器用于储存清洗所述打印头的溶剂;
第一管路,所述第一管路的输入端与所述第一容器连通,所述第一管路的输出端与所述打印头连通;以及
第一阀门,所述第一阀门设置在所述第一管路上。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括第二容器、第二管路以及第二阀门;
所述第二容器用于储存所述打印材料;所述第二管路的输入端与所述第二容器连通,所述第二管路的输出端与所述打印头连通;所述第二阀门设置在所述第二管路上,所述第二阀门用于在所述喷墨打印装置处于非工作状态时,断开所述第二管路,且在所述喷墨打印装置处于工作状态时,导通所述第二管路。
可选的,在本申请一些实施例中,所述喷墨打印装置包括工作状态和非工作状态;
在所述工作状态,所述第一阀门关闭,所述第二阀门打开;
在所述非工作状态,所述第一阀门打开,所述第二阀门关闭。
可选的,在本申请一些实施例中,所述第一管路的输出端与所述第二管路位于所述第二阀门和所述打印头之间的部分连通。
可选的,在本申请一些实施例中,所述第一容器与至少一所述第二容器并排设置。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括循环组件,所述循环组件用于接收所述打印头流出的废弃液,并输出所述溶剂和/或所述打印材料。
可选的,在本申请一些实施例中,所述循环组件包括收集容器,所述收集容器用于接收所述废弃液。
可选的,在本申请一些实施例中,每一所述打印头用于打印一种所述打印材料,每一所述收集容器与至少一个打印同一种所述打印材料的所述打印头对应设置。
可选的,在本申请一些实施例中,所述循环组件包括第三容器、第三管路、第三阀门以及第四管路;
所述第三管路的输入端用于接收所述废弃液,所述第三管路的输出端与所述第三容器连通;所述第三阀门设置在所述第三管路上;所述第三容器设置在所述第一容器的下方,所述第三容器用于储存所述废弃液,并用于蒸发所述废弃液中的所述溶剂;所述第四管路的输入端与所述第三容器连通,所述第四管路的输出端与所述第一容器连通。
可选的,在本申请一些实施例中,所述第四管路包括输入段和输出段;
所述循环组件还包括加热件,所述加热件设置在所述输入段;所述循环组件还包括冷凝件,所述冷凝件设置在所述输出段。
可选的,在本申请一些实施例中,所述循环组件还包括第四容器、第五管路以及第四阀门;
所述第五管路连通所述第三容器和所述第四容器;所述第四阀门设置在所述第五管路上;所述第四容器设置在所述第三容器的下方,所述第四容器用于储存蒸发所述溶剂后的所述废弃液。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括控制单元;
所述控制单元分别与所述第一阀门、所述第二阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门以及所述第四阀门打开或关闭;
或者所述控制单元分别与所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门打开或关闭。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括粘度感应器,所述粘度感应器设置在所述第三容器的内侧壁或底壁,所述粘度感应器与所述控制单元连接;
所述粘度感应器用于获取所述第三容器内的溶液的粘度值,所述控制单元用于根据所述粘度值控制所述第四阀门打开或关闭。15、根据权利要求1所述的喷墨打印装置,其特征在于,所述溶剂与所述打印材料中的溶剂相同。
可选的,在本申请一些实施例中,所述循环组件还包括收集容器,所述收集容器用于接收所述废弃液,所述收集容器与所述第三管路的输入端连接。
可选的,在本申请一些实施例中,所述第四管路包括输入段和输出段;
所述循环组件还包括加热件,所述加热件设置在所述输入段。
可选的,在本申请一些实施例中,所述循环组件还包括冷凝件,所述冷凝件设置在所述输出段。
可选的,在本申请一些实施例中,所述循环组件还包括第四容器、第五管路以及第四阀门;
所述第五管路连通所述第三容器和所述第四容器;所述第四阀门设置在所述第五管路上;所述第四容器设置在所述第三容器的下方,所述第四容器用于储存蒸发所述溶剂后的所述废弃液。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括控制单元;
所述控制单元分别与所述第一阀门、所述第二阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门以及所述第四阀门打开或关闭;
或者所述控制单元分别与所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门打开或关闭。
可选的,在本申请一些实施例中,所述喷墨打印装置还包括粘度感应器,所述粘度感应器设置在所述第三容器的内侧壁或底壁,所述粘度感应器与所述控制单元连接;
所述粘度感应器用于获取所述第三容器内的溶液的粘度值,所述控制单元用于根据所述粘度值控制所述第四阀门打开或关闭。
可选的,在本申请一些实施例中,所述溶剂与所述打印材料中的溶剂相同。
本申请提供一种喷墨打印装置,其包括打印头、第一容器、第一管路以及第一阀门。其中,打印头用于释出打印材料。第一容器用于储存清洗所述打印头的溶剂。第一管路的输入端与第一容器连通,第一管路的输出端与打印头连通。第一阀门设置在第一管路上。本申请在喷墨打印装置中增设第一容器、第一管路以及第一阀门,在喷墨打印装置处于非工作状态时,通过打开第一阀门,导通第一管路。然后,利用溶剂对打印头的喷嘴进行清洗,可以防止打印头的喷嘴堵塞。同时,相较于现有技术在喷墨打印装置处于非工作状态时,仍需要进行持续喷墨的方式,本申请提供的喷墨打印装置可以避免打印材料的浪费。
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请提供的喷墨打印装置的第一结构示意图;
图2是本申请提供的喷墨打印装置的第二结构示意图;
图3是本申请提供的喷墨打印装置的第三结构示意图;
图4是本申请提供的喷墨打印装置处于工作状态时的结构示意图;
图5是本申请提供的喷墨打印装置处于非工作状态时的结构示意图。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。此外,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请,并不用于限制本申请。在本申请中,在未作相反说明的情况下,使用的方位词如“上”、“下”、“左”、“右”通常是指装置实际使用或工作状态下的上、下、左和右,具体为附图中的图面方向。
本申请提供一种喷墨打印装置,以下进行详细说明。需要说明的是,以下实施例的描述顺序不作为对本申请实施例优选顺序的限定。且在以下实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其它实施例的相关描述。
请参阅图1,图1是本申请提供的喷墨打印装置的第一结构示意图。在本申请中,喷墨打印装置100包括打印头31、第一容器10、第一管路11、第一阀门12。打印头31用于释出打印材料320。第一容器10用于储存清洗打印头31的溶剂101。第一管路11的输入端与第一容器10连通。第一管路11的输出端与打印头31连通。第一阀门12设置在第一管路11上。
其中,第一容器10的顶端可以设置一开口以及一封盖(图中未示出)。封盖用于封闭开口,进而对第一容器10进行密封。当第一容器10内的溶剂101所剩不多时,可以打开封盖,通过开口向第一容器10内加入溶剂101。第一容器10可以由透明耐腐蚀的材料制成,以便于观察第一容器10内的溶剂101的余量。
其中,第一管路11可以设置在第一容器10的下方,且位于第一容器10和打印头31之间。该设置利用重力作用使得溶剂101自第一容器10顺利流入打印头31。但本申请并不限于此,比如,第一管路11也可以设置在第一容器10的上方,或与第一容器10齐平设置。对此,可通过气泵等在第一容器10中施加气压,实现溶剂101的流动,在此不再赘述。
其中,喷墨打印装置100包括多个打印头31。每一打印头31包括多个喷嘴。打印头31通过多个喷嘴释出打印材料320,以对待打印器件进行打印。通常,每一打印头31对应打印一种打印材料320。
比如,当采用喷墨打印装置100进行显示器件的发光层打印时,打印材料320可以是红色发光材料、绿色发光材料、蓝色发光材料等。每一打印头31仅打印一种打印材料320,以避免产生混色,提高打印效果。
当然,本申请提供的喷墨打印装置100还可用于打印显示器件中的有机层等,本申请对此不作具体限定。
其中,打印材料320通常为墨水。具体的,打印材料320可以是UV(Ultraviolet,紫外线)墨水、溶剂型墨水或水性墨水。UV墨水可以利用UV光能照射而产生化学反应,进而达到固化的效果。溶剂型墨水以非水溶性的有机溶剂作为溶解着色剂的主要成分,这里的着色剂既可以是颜料,也可以是染料。水性油墨是以无机溶剂水为主要载体。
其中,溶剂101可以为有机溶剂。有机溶剂易挥发,可以更快疏通打印头31的喷嘴,保持打印头31干燥整洁。比如,溶剂101可以为三乙二醇、二甲醚、二乙二醇、2-苄氧基乙醇、三甘醇丁基甲基醚、苯甲酸丁酯、邻苯二甲酸二甲酯、乙醇、N-N-二甲基甲酰胺中的一种或多种的组合。当然,在本申请中,若打印材料320为水性墨水,溶剂101也可以为水。溶剂101为水时,成本更低,且可减小对打印头31的侵蚀。
需要说明的是,当打印材料320为溶剂型墨水时,打印材料320包括有机溶剂。本申请的溶剂101可以与打印材料320中的有机溶剂相同,以更好的溶解和清洗打印头31中残留的打印材料320。当然,溶剂101也可以与打印材料320的有机溶剂不相同,本申请对此不作具体限定。
其中,第一管路11可以与打印头31固定连接。第一管路11也可以通过卡扣、螺纹等与打印头31可拆卸连接。第一管路11的材料可以根据打印材料320的种类设置。比如,第一管路11可以由环氧树脂类、聚四氟乙烯、氟橡胶类或全氟三嗪橡胶等耐腐蚀材料制成。由此,提高第一管路11的使用寿命。
其中,第一阀门12可以为手动阀门、电磁阀门或气控阀门。同理,第一阀门12的材料可以根据溶剂101的种类设置。比如,第一阀门12可以由环氧树脂类、聚四氟乙烯、氟橡胶类或全氟三嗪橡胶等耐腐蚀材料制成。由此,提高第一阀门12的使用寿命。
其中,一个第一容器10与至少一个打印头31连通。比如,第一容器10可以与打印头31一一对应连通。此时,每一第一容器10和相应的打印头31之间通过一个第一管路11连通。又比如,每一第一容器10可以用于为多个打印头31提供溶剂101。也即,一个第一容器10通过多个第一管路11分别与多个打印头31连通。
可以理解的是,喷墨打印装置100包括非工作状态和工作状态。在非工作状态,喷墨打印装置100停止喷墨打印,打印头31不再释出打印材料320。此时,第一阀门12打开,第一管路11导通。溶剂101自第一容器10流出,然后通过第一管路11流入打印头31,以对打印头31进行清洗,避免打印头31的喷嘴堵塞。在工作状态,打印头31释出打印材料320,以对待打印器件进行喷墨打印。此时,第一阀门12关闭,第一管路11断开,避免溶剂101流入打印头31,影响喷墨打印效果。
本申请提供了一种喷墨打印装置100。喷墨打印装置100包括打印头31、第一容器10、第一管路11以及第一阀门12。本申请通过在喷墨打印装置100中增设第一容器10、第一管路11以及第一阀门12。在喷墨打印装置100处于非工作状态时,第一阀门12打开,导通第一管路11。溶剂101通过第一管路11流入打印头31,进而对打印头31的喷嘴进行清洗,可以防止打印头31的喷嘴堵塞,提高打印头31的利用率。同时,相较于在喷墨打印装置100处于非工作状态时,仍需要进行持续喷墨的方式。本申请可以避免打印材料320的浪费,以及避免持续喷墨时发生漏墨对喷墨打印装置100造成腐蚀。
此外,本申请利用溶剂101对打印头31的喷嘴进行清洗,溶剂101可以溶解打印头31内残留的打印材料320。因此,更容易将残留的打印材料320清洗掉。且经溶剂101清洗后的打印头31内不再存在残留的打印材料320,因此,在喷墨打印装置100处于非工作状态时,不需要一直保持第一阀门12的打开。即,不需要利用溶剂101一直进行清洗或者间歇性清洗,从而可以节省溶剂101的用量,进一步节约资源。
在本申请中,喷墨打印装置100还包括第二容器32、第二管路33以及第二阀门34。
具体的,第二容器32设置在打印头31的上方。第二容器32用于储存打印材料320。第二管路33的输入端与第二容器32连通。第二管路33的输出端与打印头31连通。第二阀门34设置在第二管路33上。
其中,第二阀门34用于导通或断开第二管路33。具体的,第二阀门34用于在喷墨打印装置100处于非工作状态时关闭,以断开第二管路33,使得打印材料320无法自第二容器32流入打印头31。第二阀门34还用于在喷墨打印装置100处于工作状态时打开,以导通第二管路33,使得打印材料320自第二容器32流入打印头31进行喷墨打印。
其中,本申请采用的第二容器32为分体式第二容器,即第二容器32与打印头31分开设置。该设置使得第二容器32无效时,打印头31仍可以继续使用。同时也简化了用户对第二容器32的拆装过程,减少了对喷墨打印装置100人为损伤的机会。
其中,第二阀门34可以为手动阀门、电磁阀门或气控阀门。
其中,第二管路33和第二阀门34的材料均可以根据打印材料320的种类设置。比如,第二管路33和第二阀门34可以由环氧树脂类、聚四氟乙烯、氟橡胶类或全氟三嗪橡胶等耐腐蚀材料制成。由此,提高第二管路33和第二阀门34的使用寿命。
需要说明的是,在喷墨打印装置100处于非工作状态时,第二阀门34关闭,第二管路33断开。喷墨打印装置100停止喷墨打印,打印头31不再释出打印材料320。同时,第一阀门12打开,第一管路11导通,溶剂101通过第一管路11流入打印头31,实现对打印头31的清洗。在喷墨打印装置100处于工作状态时,第二阀门34打开,第二管路33导通。打印材料320自第二容器32流入打印头31。打印头31的喷嘴释出打印材料320,以对待打印器件进行喷墨打印。同时,第一阀门12关闭,第一管路11断开,避免溶剂101自第一容器10流入打印头31,影响喷墨打印效果。
可选的,在本申请中,第一管路11的输出端与第二管路33位于第二阀门34和打印头31之间的部分连通。
可以理解的是,第一管路11通过与第二管路33连通,进而和打印头31连通,可以避免在打印头31上另开设连接孔。并且,第一管路11与第二管路33连通,可以使得溶剂101从第二管路33的输出端开始进行清洗,在防止打印头31的喷嘴堵塞的同时,对第二管路33也起到了清洁的作用。由此,避免了第二管路33内存在过多残留的打印材料320,对下一次的喷墨打印产生影响。
此外,第一管路11与第二管路33连通时,第一管路11和第二管路33可以一体成型,从而简化制程工艺。当然,若第一管路11和第二管路33的管径较小,不便实现两者之间的连通时,也可以设置第一管路11与打印头31连通。
在本申请中,每一第一容器10与至少一第二容器32并排设置。即第一容器10与第二容器32通过粘结、卡扣等方式固定或可拆卸地设置在一起。比如,第一容器10可以与第二容器32一一对应设置。每一第一容器10也可以和至少两个第二容器32并排设置,本申请对此不做具体限定。
本申请将第一容器10与第二容器32并排设置在一起,可以利用第一管路11直接将第一容器10和打印头31连通,减少第一管路11与打印头31之间的反复连接以及分离的动作。
可选的,在本申请中,第一容器10以及第一管路11可以与打印头31以及第二容器32分离设置。
具体的,当喷墨打印装置100处于工作状态时,喷墨打印装置100控制第二容器32、第二管路33以及打印头31移动至相应的打印区,对待打印器件进行喷墨打印。
当喷墨打印装置100处于非工作状态时,喷墨打印装置100移动打印头31以及第二容器32,以与第一容器10以及第一管路11连通,从而进行清洗。其中,第一管路11与打印头31可以通过卡扣卡和等方式进行连接,本申请对此不作具体限定。
可以理解的是,第一容器10以及第一管路11具有一定重量,会对第二容器32以及打印头31的移动产生一定的限制。本实施例将第一容器10以及第一管路11与打印头31以及第二容器32分离设置,在进行打印时,可以减轻第二容器32和打印头31的负载,提高喷墨打印的稳定性。
在本申请中,喷墨打印装置100还包括循环组件30。循环组件30用于接收自打印头31流出的废弃液130。废弃液130包括溶剂101和打印材料320。循环组件30还用于输出溶剂101和/或打印材料320。
可以理解的是,利用溶剂101对打印头31进行清洗后,溶剂101溶解了打印头内残留的打印材料320。因此,自打印头31流出的废弃液130包括溶剂101和打印材料320。循环组件30对废弃液130进行收集。然后通过热处理、过滤处理等可以回收其中的溶剂101和/或打印材料320,从而实现资源的回收利用。
具体的,循环组件30包括收集容器13。收集容器13用于接收自打印头31流出的废弃液130。废弃液130包括溶剂101和打印材料320。
其中,收集容器13靠近第一容器10的一侧设有一开口13A。在喷墨打印装置100处于非工作状态时,打印头31与开口13A对应,以便打印头31流出的废弃液130流入收集容器13。
本申请通过设置收集容器13,对打印头31流出的废弃液130进行收集。由此,可以避免废弃液130漏出,对喷墨打印装置100造成污染或侵蚀。同时,可回收利用收集容器13内的废弃液130,提高资源利用率。此外,打印头31还可以与开口13A卡和,从而避免废弃液130中的溶剂101挥发至空气中,造成污染。
在本申请中,循环组件30还包括第三容器14、第三管路15、第三阀门16以及第四管路17。
具体的,第三管路15的输出端与第三容器14连通。第三阀门16设置在第三管路15上。第三阀门16用于控制第三管路15的导通或断开。第三容器14设置在收集容器13的下方。第三容器14用于储存自收集容器13流出的废弃液130,并用于蒸发废弃液130中的溶剂101。第三管路15的输入端与收集容器13连通。第四管路17的输入端与第三容器14连通。第四管路17的输出端与第一容器10连通。
其中,第三容器14可以是蒸馏箱,比如常压蒸馏箱、真空蒸馏箱等。蒸馏箱的工作原理为,利用液体混合物中各组分挥发度的差别,使液体混合物部分汽化并随之使蒸气部分冷凝,从而实现其所含组分的分离。则利用第三容器14,对其内的废弃液130进行加热蒸馏处理,可以将溶剂101从废弃液130中蒸发出来。
其中,第四管路17的输入端可以与第三容器14靠近收集容器13的一端连通,以便于导出蒸发的溶剂101。第四管路17的输出端与第一容器10的顶端连通,以避免第一容器10内的溶剂101通过第四管路17倒流入第三容器14。
其中,第三管路15和第四管路17的材料均可以根据打印材料320以及溶剂101的种类设置。比如,第三管路15和第四管路17可以由环氧树脂类、聚四氟乙烯、氟橡胶类或全氟三嗪橡胶等耐腐蚀材料制成。由此,提高第三管路15和第四管路17的使用寿命。
其中,第三阀门16可以是逆流阀,也可以是手动阀门、电磁阀门或气控阀门等控制阀门。逆流阀也叫单向阀,是通过管路中介质本身的流动产生的力而自动开启和关闭的,属于一种自动阀门。也即,当第三阀门16为逆流阀时,废弃液130可以自收集容器13流入第三容器14,但不能自第三容器14流入收集容器13。由此,在第三容器14内蒸发溶剂101时,可避免溶剂101反向导入收集容器13。当第三阀门16为控制阀门时,在清洗打印头31时,打开第三阀门16。在第三容器14内蒸发溶剂101时,关闭第三阀门16。
本申请通过在喷墨打印装置100中设置第三容器14、第三管路15、第三阀门16以及第四管路17,可以对第三容器14内的废弃液130进行蒸馏,使得溶剂101从第三容器14中蒸发出来,再次进入第一容器10。从而实现溶剂101的循环利用,节约成本。
在本申请中,第四管路17包括输入段17A和输出段17B。输入段17A为第四管路17靠近第三容器14的部分。输出段17B为第四管路17靠近第一容器10的部分。循环组件30还包括加热件18。加热件18设置在输入段17A。具体的,加热件18可以设置在第四管路17的输入段17A的外侧壁上。加热件18可以是加热丝。加热件18的温度可根据溶剂101的沸点进行调整,使得溶剂101在第四管路17的输入段17A保持气体状态。
本申请通过在第四管路17的输入段17A设置加热件18,可以对第四管路17进行加热,使得进入第四管路17的溶剂101保持气体状态。防止蒸发的溶剂101在第四管路17输运的过程中凝结,形成液体附着。同时,也避免蒸发的溶剂101遇冷液化倒流回第三容器14。由此,可以提高溶剂101的回收率。
进一步的,循环组件30还包括冷凝件24。冷凝件24设置在第四管路17的输出段17B。具体的,冷凝件24可以是缠绕在输出段17B外侧壁上的冷凝管。冷凝管内具有流动的冷水。也即,采用水冷的方式实现输出段17B的降温,加速气态的溶剂101的冷却凝结,使得溶剂101顺利流入第一容器10。当然,若不设置冷凝件24,也可以通过增加第四管路17的输出段17B的长度,使得气态的溶剂101在第四管路17的输出端充分冷却凝结。
在本申请中,循环组件30还包括第四容器19、第五管路20以及第四阀门21。
具体的,第五管路20的输入端与第三容器14连通。第五管路20的输出端与第四容器19连通。第四阀门21设置在第五管路20上。第四阀门21用于控制第五管路20的导通或断开。第四容器19设置在第三容器14的下方。第四容器19用于储存自第三容器14流出的蒸发溶剂101后的废弃液130。
其中,第五管路20和第四阀门21的材料均可以根据打印材料320的种类设置。比如,第五管路20和第四阀门21可以由环氧树脂类、聚四氟乙烯、氟橡胶类或全氟三嗪橡胶等耐腐蚀材料制成。由此,提高第五管路20和第四阀门21的使用寿命。
其中,第四阀门21用于在第三容器14进行蒸馏时关闭,以断开第五管路20,避免废弃液130流入第四容器19。第四阀门21还用于在第三容器14蒸馏完成时打开,以导通开第五管路20。此时,蒸发溶剂101后的废弃液130自第三容器14流入第四容器19。
可以理解的是,废弃液130包括打印头31内残留的打印材料320以及用于清洗打印头31的溶剂101。因此,在第三容器14对废弃液130蒸馏后,溶剂101蒸发,余下的基本为打印材料320。因此,本申请设置第四容器19储存蒸馏后的废弃液130,可以实现打印材料320的回收利用,降低成本。
在本申请中,可根据喷墨打印装置100的工作进程,手动控制或软件控制第一阀门12、第二阀门34、第三阀门16以及第四阀门21打开或关闭。
比如,在本申请中,喷墨打印装置100还包括控制单元22。控制单元22分别与第一阀门12、第二阀门34以及第四阀门21连接。控制单元22用于分别控制第一阀门12、第二阀门34以及第四阀门21打开或关闭,进而使喷墨打印装置100在各阶段正常运行。
可选的,当第三阀门16为控制阀门时,控制单元22可以分别与第一阀门12、第二阀门34、第三阀门16以及第四阀门21连接。控制单元22用于根据设定的程序分别控制第一阀门12、第二阀门34、第四阀门21以及第三阀门16打开或关闭,进而使喷墨打印装置100在各阶段正常运行。
在本申请中,喷墨打印装置100还包括粘度感应器23。粘度感应器23设置在第三容器14的内侧壁或底壁。粘度感应器23与控制单元22连接。粘度感应器23用于获取第三容器14内的废弃液130的粘度值。控制单元22用于根据粘度值控制第四阀门21打开或关闭。
可以理解的是,喷墨打印装置100使用的打印材料均具有一定的粘稠度。第三容器14对废弃液130中的溶剂101进行蒸发,会不断提高废弃液130的浓度。本申请在第三容器14内设置粘度感应器23,可以对废弃液130的粘度进行实时监测,并将检测结果传输至控制单元22。当废弃液130的粘度值大于或等于预设粘度值时,控制单元22控制第四阀门21打开,将蒸馏后的废弃液130流入第四容器19,以进行回收利用。其中,预设粘度值可根据打印材料320的粘稠度进行设定。
在本申请以上各实施例中,每一打印头31对应一个收集容器13、一个第三容器14以及一个第四容器19。但是,本申请并不限于此。
比如,请参阅图2,图2是本申请提供的喷墨打印装置的第二结构示意图。本实施例的喷墨打印装置100与上述任一实施例中的喷墨打印装置100的不同之处在于,每一收集容器13对应多个打印头31设置。
具体的,每一收集容器13可以对应2个、3个、4个或更多的打印头31设置。相应的,对应每一收集容器13设有一个第三容器14和一个第四容器19。该设置可以有效简化喷墨打印装置100的结构。同时,通过减少收集容器13、第三容器14以及第四容器19的数量,可以减少第三管路15、第三阀门16、第四管路17、第五管路20以及第四阀门21的数量,进而节约成本。
进一步的,由上述实施例可知,每一打印头31打印相应的打印材料320。则每一收集容器13与至少一个打印同一种打印材料320的打印头31对应设置。由此,在回收利用打印材料320时,可避免打印材料320混色,提高回收率。
请参阅图3,图3是本申请提供的喷墨打印装置的第三结构示意图。本申实施例提供的喷墨打印装置100与上述任一实施例中的喷墨打印装置100的不同之处在于,循环组件30不包括收集容器13。
具体的,第三管路15靠近第一容器10的端口15A用于接收自打印头31流出的废弃液130,进而流入第四容器19。相较于图1,可以增大本实施例中的第三管路15的管径,使得废弃液130顺利通过第三管路15流入第四容器19,避免废弃液130漏出。
本实施例通过去掉循环组件30中的收集容器13,可以减少废弃液130的流动路径,从而降低废弃液130泄露或者废弃液130中的溶剂101挥发的风险。同时由于减少了收集容器13,可以简化喷墨打印装置100的结构,降低生产成本。
进一步的,本申请以下实施例将以图1所示的喷墨打印装置100,对喷墨打印装置100的工作状态以及非工作状态进行详细说明,但不能理解为对本申请的限定。
请参阅图4,图4是本申请提供的喷墨打印装置处于工作状态时的结构示意图。
当喷墨打印装置100处于工作状态时,第二容器32、第二管路33以及打印头31从清洗区100A移动至打印区100B。由于第一容器10与第二容器32并排设置,因此,第一容器10和第一管路11也会移动至打印区100B。
其中,第四管路17可以是可伸缩管路。由此满足第二容器32、第二管路33以及打印头31的转移。
其中,打印区100B设有工作基台41。基台41用于放置待打印器件42。待打印器件42可以是基板或者显示器件,具体可根据实际需求放置。喷墨打印装置100移动至待打印器件42的上方,用于在待打印器件42上进行喷墨打印。当喷墨打印装置100开始打印时,第一阀门12关闭,第一管路11断开。第二阀门34打开,第二管路33导通。打印材料320自第二容器32流入打印头31,进而通过打印头31在待打印器件42上打印相应的膜层。
可选的,在喷墨打印过程中,工作基台41可以沿第一方向移动。第二容器32、第二管路33以及打印头31可以沿第二方向移动。第一方向和第二方向相互垂直,从而在待打印器件42上实现膜层打印。
需要说明的是,在喷墨打印装置100处于工作状态时,第三容器14可对其内的废弃液130进行蒸馏,实现溶剂101以及打印材料320的分离以及循环利用。上述两个过程相互独立,又同时进行,可以有效提高工作效率。
请参阅图5,图5是本申请提供的喷墨打印装置处于非工作状态时的结构示意图。
当喷墨打印装置100处于非工作状态时,第二容器32、第二管路33以及打印头31从打印区100B移动至清洗区100A。同理,第一容器10和第一管路11也会移动至清洗区100A。此时,第二阀门34关闭,第二管路33断开。打印头31不再释出打印材料320。第一阀门12打开,第一管路11导通。溶剂101自第一容器10流入打印头31,从而对打印头31的喷嘴进行清洗。清洗后形成的废弃液130通过收集容器13、第三管路15流入第三容器14。第三容器对废弃液130进行蒸馏,使溶剂101蒸发。蒸发的溶剂101通过第四管路17流入第一容器10,实现溶剂101的循环利用。随着溶剂101的蒸发,当第三容器14内的废弃液130的粘度值达到预设粘度值,基本成为打印材料320时,第四阀门21打开。废弃液130通过第五管路20流入第四容器19,从实现打印材料320的回收利用。
需要说明的是,当喷墨打印装置100处于非工作状态时,第三容器14可以同步对废弃液130中的溶剂101进行蒸馏处理。第三容器14也可以在喷墨打印装置100处于工作状态时,对废弃液130中的溶剂101进行蒸发。又或者,当废弃液130较多时,第三容器14可以在非工作状态以及工作状态均进行蒸馏操作。
此外,本申请提供的喷墨打印装置100在工作状态和非工作状态之间的转动切换方式与目前采用Auto Spitting模式的喷墨打印装置的状态转动切换基本相同。因此,对于具体的转动结构在此不再赘述。
本申请提供一种喷墨打印装置100,通过在喷墨打印装置100中增设第一容器10、第一管路11以及第一阀门12。在喷墨打印装置100处于非工作状态时,第一阀门12打开,以导通第一管路11。溶剂101通过第一管路11流入打印头31,进而对打印头31的喷嘴进行清洗,可以防止打印头31的喷嘴堵塞,提高打印头31的利用率。同时,相较于现有技术,节约了打印材料320。进一步的,通过在喷墨打印装置100中增设循环组件30,可以对溶剂101以及打印材料320进行回收利用,提高资源利用率,降低成本。
以上对本申请提供喷墨打印装置进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。
Claims (20)
- 一种喷墨打印装置,其包括:打印头,所述打印头用于释出打印材料;第一容器,所述第一容器用于储存清洗所述打印头的溶剂;第一管路,所述第一管路的输入端与所述第一容器连通,所述第一管路的输出端与所述打印头连通;以及第一阀门,所述第一阀门设置在所述第一管路上。
- 根据权利要求1所述的喷墨打印装置,其中,所述喷墨打印装置还包括第二容器、第二管路以及第二阀门;所述第二容器用于储存所述打印材料;所述第二管路的输入端与所述第二容器连通,所述第二管路的输出端与所述打印头连通;所述第二阀门设置在所述第二管路上。
- 根据权利要求2所述的喷墨打印装置,其特征在于,所述喷墨打印装置包括工作状态和非工作状态;在所述工作状态,所述第一阀门关闭,所述第二阀门打开;在所述非工作状态,所述第一阀门打开,所述第二阀门关闭。
- 根据权利要求2所述的喷墨打印装置,其中,所述第一管路的输出端与所述第二管路位于所述第二阀门和所述打印头之间的部分连通。
- 根据权利要求2所述的喷墨打印装置,其中,所述第一容器与至少一所述第二容器并排设置。
- 根据权利要求2所述的喷墨打印装置,其中,所述喷墨打印装置还包括循环组件,所述循环组件用于接收所述打印头流出的废弃液,并输出所述溶剂和/或所述打印材料。
- 根据权利要求6所述的喷墨打印装置,其中,所述循环组件包括收集容器,所述收集容器用于接收所述废弃液。
- 根据权利要求7所述的喷墨打印装置,其特征在于,每一所述打印头用于打印一种所述打印材料,每一所述收集容器与至少一个打印同一种所述打印材料的所述打印头对应设置。
- 根据权利要求6所述的喷墨打印装置,其特征在于,所述循环组件包括第三容器、第三管路、第三阀门以及第四管路;所述第三管路的输入端用于接收所述废弃液,所述第三管路的输出端与所述第三容器连通;所述第三阀门设置在所述第三管路上;所述第三容器设置在所述第一容器的下方,所述第三容器用于储存所述废弃液,并用于蒸发所述废弃液中的所述溶剂;所述第四管路的输入端与所述第三容器连通,所述第四管路的输出端与所述第一容器连通。
- 根据权利要求9所述的喷墨打印装置,其特征在于,所述第四管路包括输入段和输出段;所述循环组件还包括加热件,所述加热件设置在所述输入段;所述循环组件还包括冷凝件,所述冷凝件设置在所述输出段。
- 根据权利要求9所述的喷墨打印装置,其特征在于,所述循环组件还包括第四容器、第五管路以及第四阀门;所述第五管路连通所述第三容器和所述第四容器;所述第四阀门设置在所述第五管路上;所述第四容器设置在所述第三容器的下方,所述第四容器用于储存蒸发所述溶剂后的所述废弃液。
- 根据权利要求11所述的喷墨打印装置,其特征在于,所述喷墨打印装置还包括控制单元;所述控制单元分别与所述第一阀门、所述第二阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门以及所述第四阀门打开或关闭;或者所述控制单元分别与所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门打开或关闭。
- 根据权利要求12所述的喷墨打印装置,其特征在于,所述喷墨打印装置还包括粘度感应器,所述粘度感应器设置在所述第三容器的内侧壁或底壁,所述粘度感应器与所述控制单元连接;所述粘度感应器用于获取所述第三容器内的溶液的粘度值,所述控制单元用于根据所述粘度值控制所述第四阀门打开或关闭。15、根据权利要求1所述的喷墨打印装置,其特征在于,所述溶剂与所述打印材料中的溶剂相同。
- 根据权利要求9所述的喷墨打印装置,其特征在于,所述循环组件还包括收集容器,所述收集容器用于接收所述废弃液,所述收集容器与所述第三管路的输入端连接。
- 根据权利要求14所述的喷墨打印装置,其特征在于,所述第四管路包括输入段和输出段;所述循环组件还包括加热件,所述加热件设置在所述输入段。
- 根据权利要求15所述的喷墨打印装置,其特征在于,所述循环组件还包括冷凝件,所述冷凝件设置在所述输出段。
- 根据权利要求14所述的喷墨打印装置,其特征在于,所述循环组件还包括第四容器、第五管路以及第四阀门;所述第五管路连通所述第三容器和所述第四容器;所述第四阀门设置在所述第五管路上;所述第四容器设置在所述第三容器的下方,所述第四容器用于储存蒸发所述溶剂后的所述废弃液。
- 根据权利要求17所述的喷墨打印装置,其特征在于,所述喷墨打印装置还包括控制单元;所述控制单元分别与所述第一阀门、所述第二阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门以及所述第四阀门打开或关闭;或者所述控制单元分别与所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门连接,用于分别控制所述第一阀门、所述第二阀门、所述第三阀门以及所述第四阀门打开或关闭。
- 根据权利要求18所述的喷墨打印装置,其特征在于,所述喷墨打印装置还包括粘度感应器,所述粘度感应器设置在所述第三容器的内侧壁或底壁,所述粘度感应器与所述控制单元连接;所述粘度感应器用于获取所述第三容器内的溶液的粘度值,所述控制单元用于根据所述粘度值控制所述第四阀门打开或关闭。
- 根据权利要求1所述的喷墨打印装置,其特征在于,所述溶剂与所述打印材料中的溶剂相同。
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