WO2023246794A1 - 纤维固定器、轴承电腐蚀防护导电环及电机 - Google Patents
纤维固定器、轴承电腐蚀防护导电环及电机 Download PDFInfo
- Publication number
- WO2023246794A1 WO2023246794A1 PCT/CN2023/101443 CN2023101443W WO2023246794A1 WO 2023246794 A1 WO2023246794 A1 WO 2023246794A1 CN 2023101443 W CN2023101443 W CN 2023101443W WO 2023246794 A1 WO2023246794 A1 WO 2023246794A1
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- WO
- WIPO (PCT)
- Prior art keywords
- fiber
- conductive
- ring
- groove
- corrosion protection
- Prior art date
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 269
- 230000007797 corrosion Effects 0.000 title claims description 42
- 238000005260 corrosion Methods 0.000 title claims description 42
- 238000000926 separation method Methods 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 32
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/04—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/40—Structural association with grounding devices
Definitions
- the invention relates to the field of bearing protection rings and motors, and in particular to a fiber retainer, a bearing electric corrosion protection conductive ring and a motor.
- a bearing protection device is used to protect the motor to solve the problem of electrical corrosion of the motor's bearings.
- the bearing protection device can effectively control the shaft voltage and bearing current to protect the bearings.
- Patent document CN113178980A discloses a shaft grounding bearing protection device and a motor, which includes: a device body, which is annular, with at least one mounting hole opened on its side wall, and the mounting hole opening direction is a first direction, and the first direction is Toward the center of the device body and penetrating along the radial direction of the device body; conductive fibers pass through the mounting holes to be installed on the device body, and the extending direction of the conductive fibers is toward the center of the device body; wherein, when the conductive fibers pass through the mounting holes When inside, the device body is deformed by adjusting the pressing force in the second direction of the mounting hole to realize the pressing of the conductive fiber and the device body.
- the second direction is perpendicular to the first direction, but this design It still has the disadvantages of many procedures, complex processing, and unsuitable for mass production.
- the purpose of the present invention is to provide a fiber fixator, a bearing electrical corrosion protection conductive ring and a motor.
- a first aspect of the present invention provides a fiber fixator, including: a body, the inside of the body has fiber receiving holes arranged along the length direction, the fiber receiving holes are used to accommodate conductive fibers; the body includes an anti-falling part and a fixing part; the fixing part and the anti-separation part constitute the body, and the outer diameter of the anti-separation part is greater than the outer diameter of the fixed part, and the fiber receiving hole is formed at least in the fixing part. inside and extending to the end of the body; the fixing part deforms after being subjected to external force, causing the inner diameter of part of the fiber receiving hole to shrink, so as to fix the conductive fiber in the body.
- the anti-detachment part is located approximately at the end of the body, and the fixing part is approximately located in the middle of the body.
- the open end of the body has an R angle; the conductive fiber extends outward from the open end of the body.
- the anti-detachment part includes a first anti-detachment ring and a second anti-detachment ring, and the fixing part is located between the first anti-detachment ring and the second anti-detachment ring.
- the second anti-detachment ring is located at the front end of the body, and the open end of the second anti-detachment ring has an R angle.
- a first stress groove is provided between the first anti-off ring and the fixed part, and a second stress groove is provided between the fixed part and the second anti-off ring.
- the first stress groove is , and the second stress groove are all used to absorb the deformation caused by squeezing the fixed part.
- the length range of the first stress groove and the second stress groove is 4mm-4.2mm.
- the fixing part is a cylinder or a polygonal cylinder.
- the fiber receiving hole penetrates the body or is a solid hole in the body.
- its cross-section is at least polygonal.
- the fiber fixator further includes conductive fiber, the fiber receiving hole penetrates the body, at least one end of the conductive fiber extends outward along the length of the body, and the body has conductivity .
- a second aspect of the present invention provides a fiber fixator, including a body, the body having fiber receiving holes penetrating along the length direction, the fiber receiving holes being used to accommodate conductive fibers, and the fiber receiving holes along the length direction of the body being
- a first anti-off ring, a fiber fixing ring and a second anti-off ring are arranged in sequence in the direction of the body; a first stress groove is provided between the first anti-off ring and the fiber fixing ring, and the fiber fixing ring and the second
- a second stress groove is provided between the anti-separation rings. The first stress groove and the second stress groove are both used to absorb the deformation caused by squeezing the fiber fixing ring.
- a third aspect of the present invention provides a bearing electric corrosion protection conductive ring, which includes an annular bracket and a shell.
- the shell can be matched and installed on the annular bracket, and the annular bracket is provided with at least one installation groove. , the installation groove is used to fix the fiber fixator described in the first aspect of the present invention or the second aspect of the present invention.
- the axial direction of the fiber fixator is substantially the same as the radial direction of the annular bracket.
- the installation groove includes a first groove adapted to the fixing part of the fiber holder, and a second groove adapted to the anti-separation part of the fiber holder.
- the diameter of the second groove is slightly larger than the diameter of the first groove.
- the upper surface of the anti-detachment part of the fiber fixator is slightly higher than the annular bracket, the anti-detachment part includes an annular bracket and a shell, and the shell can be matched and installed to the ring.
- On the ring-shaped bracket there is a At least one mounting slot is in close contact with the mounting slot.
- a conductive fiber is fixed on the fiber holder, and the end of the conductive fiber is connected to the annular bracket and the shell.
- the shell can be matched and installed on the annular bracket.
- the annular bracket At least one mounting slot is provided on the fiber holder, and the mounting slot is in interference contact.
- the end of the fiber holder is in contact with the annular bracket and the shell.
- the shell can be matched and installed on the annular bracket.
- the ring The shaped bracket is provided with at least one mounting slot, and the mounting slot is in interference contact.
- the bearing electric corrosion protection conductive ring includes a plurality of annular brackets, and the plurality of annular brackets are arranged in layers within the bearing electric corrosion protection conductive ring.
- a fourth aspect of the present invention provides a bearing electric corrosion protection conductive ring, which includes an annular bracket and a cover plate.
- the cover plate can be matched and installed on the annular bracket and together form at least one installation groove.
- the installation groove is arranged along the radial direction of the annular bracket; the installation groove can match and accommodate the fiber fixator according to any one of the first aspect of the present invention or the second aspect of the present invention.
- a plurality of anti-detachment blocks arranged at annular intervals extend from the side of the cover plate toward the annular bracket, and the inner side of the side of the annular bracket facing away from the cover plate has anti-detachment blocking positions.
- Each of the anti-release locks can pass through the central hole of the annular bracket and be matched and buckled on the anti-release locking position.
- the anti-trip end has a slope, and the slope is used to guide the cover plate to be buckled into the annular bracket.
- a fifth aspect of the present invention provides a motor equipped with the bearing electric corrosion protection conductive ring described in the third aspect of the present invention, or the bearing electric corrosion protection conductive ring described in the fourth aspect of the present invention.
- the motor also includes a conductive fiber disposed on a conductive ring for protecting against electrical corrosion of the bearing.
- the output shaft of the motor is installed in the conductive ring for protecting against electrical corrosion of the bearing.
- the front end of the conductive fiber is connected to the conductive ring.
- the motor shaft is in interference contact
- the tail end of the conductive fiber is in contact with the annular bracket and the shell.
- the shell can be matched and installed on the annular bracket.
- the annular bracket is provided with at least one installation slot.
- the installation groove is in interference contact
- the body of the fiber holder and the annular bracket include an annular bracket and a shell, the shell can be matched and installed on the annular bracket, and the annular bracket is provided with at least one The installation groove is in interference contact.
- the installation groove includes an annular bracket and a shell.
- the shell can be matched and installed on the annular bracket.
- the annular bracket is provided with at least one installation slot.
- the installation The groove is in interference contact with the motor; wherein the body of the fiber holder, the annular bracket and the shell, the shell can be matched and installed on the annular bracket, and the annular bracket is provided with at least An installation slot, the installation slots are electrically conductive.
- the present invention at least has the following beneficial effects:
- the existing technology only has radial binding force on conductive fibers and no axial binding force; in the present invention, the fiber fixator provides radial binding force in the axial direction to prevent the fiber bundle from lodging, and its fixing part is used to fix the conductor fiber to provide The axial binding force prevents fiber bundles from coming out.
- Using fiber fixators to fix conductive fibers is better than using the body of the shaft ground bearing protection device to fix conductive fibers.
- the present invention includes an annular bracket and a shell.
- the shell can be matched and installed on the annular bracket.
- the annular bracket is provided with at least one mounting groove. The assembly structure of the mounting groove and the annular bracket , simple assembly, few processes, suitable for mass production, and improved production efficiency.
- Figure 1 is a schematic side structural view of the fiber fixator in the present invention
- Figure 2 is a schematic cross-sectional view of the structure along the A-A direction in Figure 1;
- Figure 3 is a schematic three-dimensional structural diagram of the fiber fixator in the present invention.
- Figure 4 is a schematic side view of the structure of the fiber fixator after installing conductive fibers in the present invention
- Figure 5 is a schematic cross-sectional view of the structure along the A-A direction in Figure 4;
- Figure 6 is a schematic top view of the structure of the annular stent in the present invention.
- Figure 7 is an enlarged schematic diagram of the structure of the circle range in Figure 6;
- Figure 8 is a schematic top view of the structure of the cover plate
- Figure 9 is a schematic cross-sectional view of the structure along the A-A direction in Figure 8.
- Figure 10 is a schematic structural top view of the front face after the body is assembled between the cover plate and the annular bracket;
- Figure 11 is a schematic cross-sectional view of the structure along the A-A direction in Figure 10;
- Figure 12 is a schematic structural top view of the back side of the assembly body between the cover plate and the annular bracket assembly;
- Figure 13 is a three-dimensional schematic view of a fiber fixator in another embodiment
- Figure 14 is a top view of Figure 13;
- Figure 15 is a cross-sectional view along line A-A of Figure 14;
- Figure 16 is a three-dimensional schematic view of a conductive fiber fixed by a fiber fixator in another embodiment
- 17A is a schematic cross-sectional view of the fiber holder after the conductive fiber is installed
- 17B is a schematic cross-sectional view of the fiber holder after the conductive fiber is installed in another embodiment
- Figure 18 is a top view of an annular stent in another embodiment
- Figure 19 is a cross-sectional view of Figure B-B;
- Fig. 20 is a perspective view of Fig. 18.
- Body 1 body 1; fiber receiving hole 11; first anti-detachment ring 12; fiber fixing ring 13; second anti-detachment ring 14; first stress groove 15; Second stress groove 16; guide end 17; conductive fiber 2; annular bracket 3; anti-detachment position 31; installation groove 32; front end groove 321; middle groove 322; rear end groove 323; cover plate 4; anti-detachment 41 ; Slope 411; dust ring 5; R angle 6; fixed part 7; anti-off part 8; mounting groove 9; first groove 91; second groove 92.
- the present invention provides a fiber fixator, including a body 1, the body 1 having a fiber receiving hole 11 penetrating along the length direction, the fiber receiving hole 11 is used to accommodate a conductive fiber 22 (usually ((fiber bundle)), a first anti-detachment ring 12, a fiber fixing ring 13, and a second anti-detachment ring 14 are arranged in sequence along the length direction of the main body 1 and the circumferential direction of the main body 1; the first anti-detachment ring 12
- a first stress groove 15 is provided between the fiber fixing ring 13 and the second stress groove 16 between the fiber fixing ring 13 and the second anti-off ring 14.
- the first stress groove 15 and the second stress groove 16 are used to absorb the deformation caused by extruding the fiber fixing ring 13.
- the body 1 has a fiber receiving hole 11 penetrating along the length direction.
- the fiber receiving hole 11 is used to accommodate the conductive fiber 22.
- the second anti-detachment ring 14 has a first stress groove 15 provided between the first anti-detachment ring 12 and the fiber fixing ring 13, and a second stress groove 16 is provided between the fiber fixation ring 13 and the second anti-detachment ring 14.
- the first stress groove 15 and the second stress groove 16 are both used to absorb the deformation caused by extruding the fiber fixing ring 13.
- the conductive fiber 22 penetrates from one end of the fiber receiving hole 11 and reaches the end of the fiber receiving hole 11.
- the other end, preferably the conductive fiber 22, protrudes to the outside of the other end of the fiber receiving hole 11, and the conductive fiber 22 protrudes from the tail end of the body 1 for buffering.
- one end of the second anti-separation ring 14 away from the second stress groove 16 extends out of a guide end 17, and the fiber receiving hole 11 in the guide end 17 is trumpet-shaped, as shown in Figure 5, for guiding the conductive fiber 22
- the fiber fixing ring 13 is extruded by external force so that the fiber fixing ring 13 deforms and retracts toward the axis of the fiber receiving hole 11 to compress and fix the conductive fiber 22.
- the fiber fixing ring 13 The deformation generated after being squeezed and deformed is absorbed by the first stress groove 15 and the second stress groove 16.
- Figures 4 and 5 are schematic diagrams of the conductive fiber 22 after being pressed and fixed.
- the invention also provides a bearing electric corrosion protection conductive ring, which includes an annular bracket 3 and a cover plate 4.
- the cover plate 4 can be matched and installed on the annular bracket 3 and together form at least one installation groove 32.
- the installation groove 32 is along the In order to increase the anti-electrical corrosion function of the radial arrangement of the annular bracket 3, multiple installation grooves 32 can be provided. It is preferable that the multiple installation grooves 32 are evenly arranged on the annular bracket 3.
- the installation groove 32 can match and accommodate the fiber fixator.
- the installation groove 32 includes a front groove 321, a middle groove 322 and a rear groove 323.
- the front groove 321 can match and accommodate the second anti-detachment ring.
- the middle groove 322 is adapted to accommodate the fiber fixing ring 13
- the rear end groove 323 is adapted to accommodate the first anti-detachment ring 12 .
- the outer diameters of the first anti-separation ring 12 and the second anti-separation ring 14 are both larger than the outer diameters of other parts of the body 1 so that axial movement is not allowed to occur after the body 1 is installed in the installation groove 32, which increases the number of users after installation.
- the outer diameter and shape of the first anti-detachment ring 12 and the second anti-detachment ring 14 are preferably the same structure.
- the shapes of the first anti-separation ring 12, the second anti-separation ring 14, the bottom of the first stress groove 15, and the bottom of the second stress groove 16 are all preferably cylindrical structures, and the fiber fixing ring 13 before extrusion is Cylindrical structure, preferably polygonal cross-section after extrusion.
- the ends of the first anti-detachment ring 12, the fiber fixing ring 13, and the second anti-detachment ring 14 are all chamfered structures.
- the connection method between the cover plate 4 and the annular bracket 3 can adopt a variety of structures.
- the cover plate 4 can be fixed on the annular bracket 3 using a variety of structural connection methods such as screwing, clamping, welding or riveting.
- the present invention also provides a motor equipped with the above-mentioned bearing electric corrosion protection conductive ring of the present invention.
- the cover plate 4 extends toward one side of the annular bracket 3 to extend a plurality of anti-tripping rings arranged at annular intervals. 41.
- the anti-trip 41 is an elastic structure.
- the outer diameter of the ring formed by multiple anti-trips 41 is larger than the inner diameter of the inner hole of the annular bracket 3.
- the outer diameter of the ring formed by multiple anti-trips 41 is slightly larger than the annular bracket.
- the inner diameter of the inner hole 3 enables the anti-trip 41 to elastically snap onto the annular bracket 3 when the cover plate 4 is assembled into the annular bracket 3 .
- the inner side of the annular bracket 3 facing away from the cover plate 4 is provided with anti-detachment locking bits 31.
- a plurality of anti-detachment 41 can pass through the central hole of the annular bracket 3 And the matching buckle is on the anti-removal card position 31.
- the end of the anti-trip 41 has a slope 411, and the slope 411 is used to guide the cover 4 to be buckled into the annular bracket 3; the inner ring of the annular bracket 3 is also provided with a dust-proof ring 5.
- One end of the conductive fiber 22 toward the center of the annular bracket 3 extends to the inside of the inner side of the dust ring 5 to facilitate contact with the electrically corroded components and conduct the charge away in time.
- Figures 13 to 15 is a fiber fixator in another embodiment of the present invention, including: a body 1, so The main body 1 has fiber receiving holes 11 arranged along the length direction inside, that is, the main body 1 has a hollow structure, and the fiber receiving holes 11 are used to accommodate the conductive fibers 2 .
- the main body 1 includes a detachment-preventing part 8 and a fixing part 7; the fixing part 7 and the detachment-preventing part 8 are hollow structures respectively.
- the fixing part 7 and the detachment-preventing part 8 are interconnected internally to form a fiber receiving hole 11 for accommodating the conductive fiber 2.
- the anti-separation part 8 is located approximately at the end of the body 1 , and the fixing part 7 is approximately located in the middle of the body 1 .
- the anti-detachment part 8 can also be provided approximately in the middle of the body 1 , and the fixing part 7 is approximately adjacent to the middle of the body 1 .
- the fixing part 7 and the anti-detachment part 8 constitute the main body 1 , and the fixing part 7 and the anti-detachment part 8 are preferably of an integrated structure.
- the outer diameter of the anti-separation part 8 is larger than the outer diameter of the fixing part 7 .
- the anti-separation part 8 can be used to connect with an external conductive ring to support and fix the body 1 .
- the fiber receiving hole 11 penetrates the body 1 or is a solid hole in the body 1 .
- the fiber receiving hole 11 is formed at least inside the fixing part 7 and extends to the end of the body 1; the fiber receiving hole 11 may completely penetrate the body 1, or may only be formed in The cavity in the body 1 does not penetrate the body 1 .
- the fixing part 7 and the anti-detachment part 8 are cylindrical in the illustration, and may also be in other cylindrical shapes in other embodiments.
- the body 1 uses fiber receiving holes 11 to accommodate conductive fibers.
- the body 1 has a certain length, which provides radial binding force in the axial direction to prevent fiber bundles from falling.
- the fixing part 7 is a cylinder or a polygonal cylinder.
- the fixing part 7 may be a semi-open structure with a U-shaped cross-section.
- the fixing part 7 deforms after being subjected to external force, causing the inner diameter of part of the fiber receiving hole 11 to shrink, so as to fix the conductive fiber 2 in the body 1 .
- the fiber fixator is made of metal, which is conductive.
- the external force is usually extruded, so that the fixing part 7 deforms after being pressed, and the diameter of the fiber receiving hole 11 inside the fixing part 7 shrinks, so that the fiber is fixed in the fixed part. Department 7.
- the fixed portion 7 After the fixed portion 7 is deformed by external force, its cross-section is at least polygonal. As shown in Figure 16, the cylindrical fixing part 7 is pressed to form a hexagonal pressing surface. Of course, you can also directly squeeze the fixing part 7 to deform it, cover and fix the conductive fiber 2 .
- the fiber fixator uses its fixing part 7 to deform and fix the conductive fibers, thereby providing axial binding force. Fastening the conductive fibers by the fixing part 7 can prevent the conductive fiber bundles from coming out, making the conductive fibers stronger.
- the anti-removal part 8 includes a first anti-removal ring 12 and a second anti-removal ring 14 , which are respectively provided front and back on the body 1 .
- the fixing portion 7 is located between the first anti-detachment ring 12 and the second anti-detachment ring 14 .
- the anti-separation part 8 includes a first anti-separation part and a second anti-separation part, which may not be annular, or may be in other shapes, and may be fixed with other structures, such as polygonal shapes, or used for clamping. Connection, buckle and other shapes.
- the anti-separation part 8 may be provided with only one one, for example, it only includes the first anti-separation ring 12 .
- a first stress groove 15 is provided between the first anti-off ring 12 and the fixed part 7 , and the fixed part 7 and the second anti-off part are A second stress groove 16 is provided between the anti-separation rings 14.
- the first stress groove 15 and the second stress groove 16 are both used to absorb the deformation generated when the fixed part is squeezed.
- the present invention greatly improves the stability of the fiber holder in the installation groove 9, facilitates assembly, and improves assembly efficiency.
- an energy-absorbing groove is provided between the fixed part 7 and the anti-separation part 8 to reduce product deformation and warpage, reduce the risk of joint breakage, and convert the shearing force into a front-rear extension force.
- the length range of the first stress groove 15 and the second stress groove 16 is 4mm-4.2mm.
- the aforementioned length range can also be expanded or reduced accordingly according to the size requirements of the fiber fixator.
- the open end of the fiber fixator is also equipped with an R angle.
- the open end of the body 1 has an R angle; the conductive fiber 2 extends outward from the open end of the body 1, see the opening position (upper position) shown in Figure 2.
- the second anti-off ring 12 is located at the front end of the body 1 , and the open end of the second anti-off ring 12 has an R angle, as shown in Figure 15 (upper position).
- the position where the conductive fiber 2 extends out of the fiber holder opens an R angle.
- the C-angle is an obtuse angle formed between two pieces. The C-angle can easily cause fibers to fall off, while the R-angle can prevent fiber damage and shedding.
- the fiber fixator also includes conductive fibers 2 , and the fiber receiving holes 11 penetrate the body 1 . At least one end of the conductive fiber 2 extends outward along the length of the body 1; in Figure 17, the conductive fiber 2 extends out of the front and rear ends of the fiber fixator. In other embodiments, the conductive fiber 2 may only extend out of the front end of the fiber fixator (upper part of Figure 17).
- the main body 1 of the fiber fixator has electrical conductivity, and the conductive fiber 2 also has electrical conductivity.
- the conductivity of both can prevent the conductive ring from being corroded.
- the specific description will be combined with the bearing electric corrosion protection conductive ring and motor.
- the present invention also provides a conductive ring (or conductive ring) for bearing electric corrosion protection, which includes an annular bracket 3 and a shell.
- the shell and the annular bracket 3 can adopt a variety of The assembly structure is suitable for a variety of application scenarios and is highly practical.
- the shell can be matched and installed on the annular bracket 3.
- the annular bracket 3 is provided with at least one mounting slot 9.
- the mounting slot 9 is used to fix the fiber holder, which is embedded in the fiber holder. Set in the installation slot 9.
- mounting grooves 9 , 12 there are multiple mounting grooves 9 , 12 in the figure; they are arranged along the circumference of the annular bracket 3 respectively. Positioned so that the fibers extend into the interior of the fiber holder; the axial direction of the fiber holder is approximately the same as the radial direction of the annular bracket 3 .
- the conductive fiber 2 fixed by the fiber fixator points toward the axis of the annular bracket 3 .
- the mounting groove 9 includes a first groove 91 adapted to the fixing part 7 of the fiber holder, and a second groove 92 adapted to the anti-loosening part 8 of the fiber holder.
- the diameter of the second groove 92 is slightly larger than the diameter of the first groove 91 . It is similar to the front end groove 321 and the rear end groove 323 mentioned above.
- the diameter of the second groove 92 is slightly larger than the first groove 91, so that the anti-falling part 8 of the fiber fixator is closed in the second groove 92 part, and can avoid The whole fiber fixator moves in the radial direction of the conductive ring.
- the upper surface of the anti-falling part 8 of the fiber fixator is slightly higher than the annular bracket 3.
- the surface of the anti-dropping part 8 of the fiber fixator is slightly higher than the annular bracket 3.
- the largest circle diameter part of the anti-detachment part 8 forms a snap-like pattern with the installation groove 9 of the annular bracket 3, hugging the terminal cover, the anti-detachment part 8 and the The shell is in close contact to prevent it from falling off during movement, and the upper part of the anti-dropping part 8 protrudes from the annular bracket 3, so that the shell can be fully contacted to achieve electrical conduction during assembly.
- annular bracket 3 can be multi-layered, and multiple annular brackets 3 can be provided in one bearing electric corrosion protection conductive ring.
- the conductive fiber 2 is fixed on the fiber holder, the end of the conductive fiber 2 is in interference contact with the shell, and the end of the fiber holder is in interference contact with the shell.
- the length direction of the fiber fixator points to the center of the conductive ring, so that when the fiber fixator is arranged inside the annular bracket 3, the length direction of the conductive fiber 2 is consistent with the radial direction of the conductive ring, and The end of the conductive fiber 2 also points to the center of the conductive ring.
- the output shaft of the motor is arranged inside the conductive ring, the end of the conductive fiber 2 contacts the output shaft of the motor, the front end of the conductive fiber 2 is in interference contact with the motor shaft, and the conductive fiber 2
- the tail end is in interference contact with the metal shell, and the fiber holder is in close contact with the conductive fiber 2.
- the fiber holder is in close contact with the shell of the motor, and the shell and the outer surface of the motor are in interference contact. Therefore, the motor shaft, the conductive fiber 2, the fiber holder, and the motor shell form a low-resistance conduction loop.
- the charge generated on the motor shaft will be easily conducted to the motor shell by the conductive ring, and the charge will not High voltage potential will accumulate between the motor bearings, thereby reducing the risk of electrical corrosion and extending the life of the motor bearings. Otherwise, charges will accumulate in the bearings, causing electrical corrosion.
- the invention also provides a motor.
- a mounting slot 9 between the annular bracket 3 and the shell and fixing the conductive fiber 2 through a fiber holder that matches the shape of the mounting slot 9 the convenience of assembly is greatly improved, and the installation is Few steps, The processing and assembly are simple, and it is also conducive to mass production.
- the motor includes a casing, and a motor and a conductive fiber 2 arranged on a bearing electric corrosion protection conductive ring are provided in the casing.
- the output shaft of the motor is installed in the bearing electric corrosion protection conductive ring.
- the front end of the fiber 2 is in interference contact with the motor shaft, the tail end of the conductive fiber 2 is in interference contact with the housing, the body 1 of the fiber holder is in interference contact with the housing, and the housing is in interference contact with the housing.
- the motor has interference contact; the outer casing and the outer casing are connected, both are made of metal and are conductive; the body 1 of the fiber holder and the outer casing are both conductive.
- the motor shaft, conductive fiber 2, fiber holder, and motor shell form a low-resistance conduction loop.
- the charge generated on the motor shaft will be easily conducted to the motor shell by the conductive ring, and the charge will not be transferred to the motor shell.
- the accumulation between the motor bearings forms a high voltage potential, thereby reducing the risk of electrical corrosion and extending the life of the motor bearings; at the same time, it provides a new structural solution for the bearing electrical corrosion protection conductive ring.
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Abstract
本发明公开了一种纤维固定器,包括本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述本体包括防脱部与固定部;所述固定部与所述防脱部组成所述本体,且所述防脱部的外径大于所述固定部的外径,所述纤维容纳孔至少形成于所述固定部的内部并延伸至所述本体的端部;所述固定部受外力后发生形变使得部分所述纤维容纳孔的内径收缩,用以将所述导电纤维固定在所述本体内。本发明中纤维固定器利用其固定部固定导线纤维,提供了轴向束缚力。
Description
本发明涉及轴承保护环及电机领域,尤其涉及一种纤维固定器、轴承电腐蚀防护导电环及电机。
目前,在电机使用过程中,会采用轴承保护装置对电机进行保护以解决电机的轴承电腐蚀问题,轴承保护装置能够有效控制轴电压和轴承电流,保护轴承。
但现有的轴承保护装置的设计大多存在装配不方便,成本高的缺陷,需要设计一种新的结构以解决现有的不足。
专利文献CN113178980A公开了一种轴接地轴承保护装置及电机,包括:装置本体,装置本体呈环状,其侧壁开设有至少一个安装孔,安装孔开孔方向为第一方向,第一方向为朝向装置本体中心,且沿装置本体径向贯穿;导电纤维,导电纤维穿过安装孔以设于装置本体上,导电纤维延伸方向为朝向装置本体中心;其中,当导电纤维穿过所述安装孔内时,通过调整安装孔的第二方向上的压紧力使装置本体变形,以实现所述导电纤维与装置本体的压紧,所述第二方向垂直于所述第一方向,但该设计仍然存在工序多、加工复杂、不宜批量生产的缺点。
发明内容
针对现有技术中的缺陷,本发明的目的是提供一种纤维固定器、轴承电腐蚀防护导电环及电机。
本发明的第一方面,提供一种纤维固定器,包括:本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述本体包括防脱部与固定部;所述固定部与所述防脱部组成所述本体,且所述防脱部的外径大于所述固定部的外径,所述纤维容纳孔至少形成于所述固定部的内部并延伸至所述本体的端部;所述固定部受外力后发生形变使得部分所述纤维容纳孔的内径收缩,用以将所述导电纤维固定在所述本体内。
可选地,所述防脱部大致位于所述本体的端部,所述固定部大致位于所述本体的中部。
可选地,所述本体的开口端具有R角;所述导电纤维自所述本体的开口端向外延伸。
可选地,所述防脱部包括第一防脱环与第二防脱环,所述固定部位于所述第一防脱环与所述第二防脱环之间。
可选地,所述第二防脱环位于所述本体的前端,所述第二防脱环的开口端具有R角。
可选地,所述第一防脱环和所述固定部之间设置有第一应力槽,所述固定部和第二防脱环之间设置有第二应力槽,所述第一应力槽、第二应力槽均用于吸收在挤压所述固定部产生的形变。
可选地,所述第一应力槽与第二应力槽的长度范围为4mm-4.2mm。
可选地,所述固定部为圆柱体或多边形柱体。
可选地,所述纤维容纳孔贯穿所述本体或所述纤维容纳孔为所述本体内的实心孔。
可选地,所述防脱部仅设有一个。
可选地,所述固定部受外力后发生形变后,其截面至少呈多边形。
可选地,所述的纤维固定器,还包括导电纤维,所述纤维容纳孔贯穿所述本体,所述导电纤维的至少一端沿所述本体的长度向外延伸,且所述本体具有导电性。
本发明的第二方面,提供一种纤维固定器,包括本体,所述本体具有沿长度方向贯穿的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维,沿所述本体的长度方向所述本体的向依次布置有第一防脱环、纤维固定环、第二防脱环;所述第一防脱环和纤维固定环之间设置有第一应力槽,所述纤维固定环和第二防脱环之间设置有第二应力槽,所述第一应力槽、第二应力槽均用于吸收在挤压所述纤维固定环产生的形变。
本发明的第三方面,提供一种轴承电腐蚀防护导电环,包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽用于固定本发明第一方面或本发明第二方面所述纤维固定器。
可选地,所述安装槽设有多个,沿所述环状支架的圆周布置,所述纤维固定器的轴向与所述环状支架的径向大致相同。
可选地,所述安装槽包括适配于所述纤维固定器的固定部的第一凹槽,以及适配于所述纤维固定器的防脱部的第二凹槽。
可选地,所述第二凹槽的直径略大于所述第一凹槽的直径。
可选地,所述纤维固定器的防脱部的上表面略高于所述环状支架,所述防脱部与所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有
至少一个安装槽,所述安装槽紧密接触。
可选地,所述纤维固定器上固定有导电纤维,所述导电纤维的末端与所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽过盈接触,所述纤维固定器的末端与所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽过盈接触。
可选地,所述轴承电腐蚀防护导电环包括多个环状支架,所述多个环状支架按层布置在轴承电腐蚀防护导电环内。
本发明的第四方面,提供一种轴承电腐蚀防护导电环,包括环状支架以及盖板,所述盖板能够匹配安装到所述环状支架上并共同围成至少一个安装槽,所述安装槽沿所述环状支架的径向布置;所述安装槽能够匹配容纳本发明第一方面或本发明第二方面中任一项所述纤维固定器。
可选地,所述盖板朝向所述环状支架的一侧延伸出多个呈环形间隔布置的防脱扣,所述环状支架背向盖板的一面的内侧具有防脱卡位,多个所述防脱扣能够穿过环状支架的中心孔并匹配卡扣在所述防脱卡位上。
可选地,所述防脱扣的端部具有坡面,所述坡面用于引导所述盖板卡扣到所述环状支架中。
本发明的第五方面,提供一种电机,安装有本发明第三方面所述的轴承电腐蚀防护导电环,或者安装有本发明第四方面所述的轴承电腐蚀防护导电环。
可选地,所述的电机,还包括设于轴承电腐蚀防护导电环上的导电纤维,所述电机的输出轴安装于所述轴承电腐蚀防护导电环内,所述导电纤维的前端与所述电机轴过盈接触,所述导电纤维的尾端与所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽过盈接触,所述纤维固定器的本体与所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽过盈接触,所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽与所述电机过盈接触;其中所述纤维固定器的本体、所述包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽均具有导电性。
与现有技术相比,本发明至少具有如下的有益效果:
1、现有技术对导电纤维仅有径向束缚力,没有轴向束缚力;本发明中纤维固定器在轴向上提供径向束缚力,防止纤维束倒伏,利用其固定部固定导线纤维提供轴向束缚力,防止纤维束脱出,利用纤维固定器对导电纤维固定比利用轴接地轴承保护装置的本体固定导电纤维的固定方式更优;
2、本发明中包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽和环状支架的装配结构,装配简单,工序少,适合批量生产,提高了生产效率。
图1为本发明中纤维固定器的侧面结构示意图;
图2为图1中A-A向的结构剖面示意图;
图3为本发明中纤维固定器的立体结构示意图;
图4为本发明中纤维固定器安装导电纤维后的结构侧面示意图;
图5为图4中A-A向的结构剖面示意图;
图6为本发明中环状支架的结构俯视示意图;
图7为图6中圆圈范围的结构放大示意图;
图8为盖板的结构俯视示意图;
图9为图8中A-A向的结构剖面示意图;
图10为盖板和环状支架装配之间装配本体后正面的结构俯视示意图;
图11为图10中A-A向的结构剖面示意图;
图12为盖板和环状支架装配之间装配本体后反面的结构俯视示意图;
图13为另一实施例中的纤维固定器的立体示意图;
图14为图13的俯视图;
图15为图14的A-A截面图;
图16为另一实施例中的纤维固定器固定导电纤维后的立体示意图;
图17中17A为纤维固定器安装导电纤维后的截面示意图,17B为另一实施例中纤维固定器安装导电纤维后的截面示意图;
图18为另一实施例中环状支架的俯视图;
图19为图B-B的截面图;
图20为图18的立体图。
附图标记:
本体1;纤维容纳孔11;第一防脱环12;纤维固定环13;第二防脱环14;第一应力槽15;
第二应力槽16;导向端17;导电纤维2;环状支架3;防脱卡位31;安装槽32;前端槽321;中间槽322;后端槽323;盖板4;防脱扣41;坡面411;防尘环5;R角6;固定部7;防脱部8;安装槽9;第一凹槽91;第二凹槽92。
本体1;纤维容纳孔11;第一防脱环12;纤维固定环13;第二防脱环14;第一应力槽15;
第二应力槽16;导向端17;导电纤维2;环状支架3;防脱卡位31;安装槽32;前端槽321;中间槽322;后端槽323;盖板4;防脱扣41;坡面411;防尘环5;R角6;固定部7;防脱部8;安装槽9;第一凹槽91;第二凹槽92。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1至5所示,本发明提供一种纤维固定器,包括本体1,所述本体1具有沿长度方向贯穿的纤维容纳孔11,所述纤维容纳孔11用于容纳导电纤维22(通常为纤维束),沿所述本体1的长度方向所述本体1的周向依次布置有第一防脱环12、纤维固定环13、第二防脱环14;所述第一防脱环12和纤维固定环13之间设置有第一应力槽15,所述纤维固定环13和第二防脱环14之间设置有第二应力槽16,所述第一应力槽15、第二应力槽16均用于吸收在挤压所述纤维固定环13产生的形变。
本体1具有沿长度方向贯穿的纤维容纳孔11,纤维容纳孔11用于容纳导电纤维22,沿本体1的长度方向本体1的周向依次布置有第一防脱环12、纤维固定环13、第二防脱环14,第一防脱环12和纤维固定环13之间设置有第一应力槽15,纤维固定环13和第二防脱环14之间设置有第二应力槽16,第一应力槽15、第二应力槽16均用于吸收在挤压纤维固定环13产生的形变,在安装导电纤维22时,导电纤维22从纤维容纳孔11一端穿入并到达纤维容纳孔11的另一端,优选导电纤维22凸出到纤维容纳孔11的另一端的外部,本体1的尾端凸出导电纤维22用于缓冲。
在实际应用中,第二防脱环14远离第二应力槽16的一端延伸出导向端17,导向端17内的纤维容纳孔11呈喇叭状,如图5所示,用于引导导电纤维22的安装,当本体1的内部安装导电纤维22后通过外力挤压纤维固定环13使得纤维固定环13形变朝向纤维容纳孔11轴心内收进而将导电纤维22压紧固定,同时纤维固定环13被挤压形变后产生的形变通过第一应力槽15、第二应力槽16吸收,如图4、图5为导电纤维22压紧固定后的示意图。
本发明还提供了一种轴承电腐蚀防护导电环,包括环状支架3以及盖板4,盖板4能够匹配安装到环状支架3上并共同围成至少一个安装槽32,安装槽32沿环状支架3的径向布置,为增加防电蚀的功能,安装槽32可以设置多个,多个安装槽32优选在环状支架3上均匀布置。
如图6、图7所示,安装槽32能够匹配容纳纤维固定器,其中,安装槽32包括前端槽321、中间槽322以及后端槽323,其中,前端槽321匹配容纳第二防脱环14,中间槽322匹配容纳纤维固定环13,后端槽323匹配容纳第一防脱环12。
具体地,第一防脱环12、第二防脱环14的外径均大于本体1其他部位的外径使得当本体1安装到安装槽32后不允许发生轴向窜动,增加了安装后的牢固性,第一防脱环12和第二防脱环14的外径、形状优选为相同的结构。
进一步地,第一防脱环12、第二防脱环14、第一应力槽15槽底、第二应力槽16槽底的外形均优选为圆柱形结构,纤维固定环13在挤压前为圆柱形结构,被挤压后横截面优选呈多边形。
为了便于装配,第一防脱环12、纤维固定环13、第二防脱环14的端部均为倒角结构。在实际应用中,盖板4与环状支架3的连接方式可采用多种结构,盖板4可以采用螺接、卡接、焊接或铆接等多种结构连接方式固定在环状支架3上。
更进一步地,本发明还提供一种电机,安装有有本发明上述的轴承电腐蚀防护导电环。
如图8、图9、图10、图11、图12所示,在轴承电腐蚀防护导电环中,盖板4朝向环状支架3的一侧延伸出多个呈环形间隔布置的防脱扣41,防脱扣41为弹性结构,多个防脱扣41形成的环形的外径大于环状支架3内孔的内径,优选多个防脱扣41形成的环形的外径略大于环状支架3内孔的内径使得当盖板4装配到环状支架3中时防脱扣41能够弹性卡扣到环状支架3上。环状支架3背向盖板4的一面的内侧具有防脱卡位31,当盖板4装配到环状支架3的过程中,多个防脱扣41能够穿过环状支架3的中心孔并匹配卡扣在防脱卡位31上。
本实施例中,防脱扣41的端部具有坡面411,坡面411用于引导盖板4卡扣到环状支架3中;环状支架3的内圈还设置有防尘环5,导电纤维22朝向环状支架3中心的一端延伸到挡尘环5内侧面的内部,便于与被电腐蚀部件接触并将电荷及时导走。
请参阅图13至15所示,为本发明另一实施例中的纤维固定器,包括:本体1,所
述本体1内部具有沿长度方向设置的纤维容纳孔11,即所述本体1具有中空结构,所述纤维容纳孔11用于容纳导电纤维2。
所述本体1包括防脱部8与固定部7;固定部7、防脱部8分别是中空结构,固定部7和防脱部8内部互相连通形成容纳导电纤维2的纤维容纳孔11。所述防脱部8大致位于本体1的端部,所述固定部7略大致位于本体1的中部。当然,所述防脱部8也可以设置地大致位于所述本体1的中部,固定部7大致临近本体1的中部。
所述固定部7与所述防脱部8组成所述本体1,所述固定部7与所述防脱部8优选为是一体结构。其中,所述防脱部8的外径大于所述固定部7的外径,所述防脱部8可用于与外部的导电环相互连接,用以支撑、固定所述本体1。
所述纤维容纳孔11贯穿所述本体1或所述纤维容纳孔11为所述本体1内的实心孔。示例地,所述纤维容纳孔11至少形成于所述固定部7的内部并延伸至所述本体1的端部;所述纤维容纳孔11可以完全贯穿所述本体1,也可仅是形成于所述本体1中的腔体,但并未贯穿所述本体1。所述的固定部7与所述防脱部8在图示中为圆柱状,在其他的实施例中,也可以是其他的柱体形状。所述本体1利用纤维容纳孔11容置导电纤维,所述本体1具有一定长度,其在轴向上提供径向束缚力,防止纤维束倒伏。
示例地,所述固定部7为圆柱体或多边形柱体。例如多边形柱体,固定部7可以是半开口结构,其截面成U型。所述固定部7受外力后发生形变使得部分所述纤维容纳孔11的内径收缩,用以将所述导电纤维2固定在所述本体1内。通常所述纤维固定器采用金属材质,具有导电性,外力通常采用挤压方式,使得固定部7受压后发生形变,固定部7内部纤维容纳孔11的孔径收缩,以此使得纤维固定在固定部7中。所述固定部7受外力后发生形变后,其截面至少呈多边形。如图16中,圆柱状的固定部7被压后形成六边形的压接面。当然也可以直接挤压固定部7使其变形包覆并固定所述导电纤维2。
本发明中,所述纤维固定器利用其固定部7变形后固定导线纤维,提供了提供轴向束缚力,固定部7紧固导电纤维可防止导电纤维束脱出,使导线纤维更牢固。
具体地,参考图13至15所示,所述防脱部8包括第一防脱环12与第二防脱环14,分别在所述本体1上前后设置。所述固定部7位于所述第一防脱环12与所述第二防脱环14之间。
进一步地,所述防脱部8包括第一防脱部、第二防脱部,两者可以不是环形,也可以是其他形状,可与其他结构固定即可,比如多边形状,或用于卡接、扣接等形状。
在其他的实施例中,可见图17B,所述防脱部8可以仅设有一个,例如仅包括第一防脱环12。
在包括第一防脱部、第二防脱部的实施例中,所述第一防脱环12和所述固定部7之间设置有第一应力槽15,所述固定部7和第二防脱环14之间设置有第二应力槽16,所述第一应力槽15、第二应力槽16(即吸能槽)均用于吸收在挤压所述固定部产生的形变。
本发明通过在本体1上设计第一防脱环12、固定部7、第二防脱环14,大大提高了纤维固定器在安装槽9中的稳定性,且便于装配,提高了装配效率。
更进一步地,固定部7和防脱部8之间设置吸能槽,减小产品变型,翘曲,降低连接处断裂风险,使剪切向力转换为前后延伸力。在一可选的实施例中,所述第一应力槽15与第二应力槽16的长度范围为4mm-4.2mm。当然也可以根据纤维固定器的尺寸要求进行相应的扩大与缩小前述长度范围。
为了防止纤维损伤脱落,纤维固定器的开口端还设有R角。在一种实施例中,所述本体1的开口端具有R角;所述导电纤维2自所述本体1的开口端向外延伸,见图2中所示的开口位置处(上方位置)。在又一实施例中,所述第二防脱环12位于所述本体1的前端,所述第二防脱环12的开口端具有R角,见图15所示(上方位置)。简言之,导电纤维2延伸出纤维固定器的位置开设R角。相比于传统的C角,C角为两条之间形成的钝角,C角容易使得纤维发生脱落,R角可防止纤维损伤脱落。
请参阅图17,所述的纤维固定器,还包括导电纤维2,所述纤维容纳孔11贯穿所述本体1。所述导电纤维2的至少一端沿所述本体1的长度向外延伸;在图17中,导电纤维2延伸出所述纤维固定器的前端与后端。在其他实施例中,所述导电纤维2可仅延伸出所述纤维固定器的前端(图17的上部)。
所述纤维固定器的本体1具有导电性,导电纤维2也具有导电性,可以通过两者的导电性防止导电环被腐蚀。具体将结合轴承电腐蚀防护导电环、电机进行描述。
请参阅图8、图18、图19所示,本发明还提供一种轴承电腐蚀防护导电环(或称导电环),包括环状支架3以及外壳,外壳和环状支架3能够采用多种装配结构,能够适用于多种应用场景,实用性强。所述外壳能够匹配安装到所述环状支架3上,所述环状支架3上设有至少一个安装槽9,所述安装槽9用于固定所述纤维固定器,所述纤维固定器嵌套在安装槽9中。
图示中,所述安装槽9设有多个,图中设有12个;分别沿所述环状支架3的圆周布
置,使得纤维伸出到纤维固定器内部;所述纤维固定器的轴向与所述环状支架3的径向大致相同。所述纤维固定器固定的导电纤维2指向所述环状支架3的轴心。
所述安装槽9包括适配于所述纤维固定器的固定部7的第一凹槽91,以及适配于所述纤维固定器的防脱部8的第二凹槽92。所述第二凹槽92的直径略大于所述第一凹槽91的直径。与前文的前端槽321、后端槽323相似。
当纤维固定器固定在环状支架3上时,第二凹槽92由于直径略大于第一凹槽91,使得纤维固定器的防脱部8合在第二凹槽92部分中,并且可以避免纤维固定器整体在导电环径向的移动。
进一步地,所述纤维固定器的防脱部8的上表面略高于所述环状支架3,当纤维固定器固定在环状支架3上时,纤维固定器的防脱部8的表面略高于环状支架3的上表面,防脱部8的圆直径最大部分与环状支架3的安装槽9形成一个类似于卡扣型式,抱住端子套,所述防脱部8与所述外壳紧密接触,可以防止在运动移动过程中脱落,且防脱部8上部凸出于环状支架3,可在装配时可以充分接触所述外壳达到电导通的目的。
更进一步地,环状支架3可以是多层的,可以在一个轴承电腐蚀防护导电环内设置多个环状支架3。
装配后,所述纤维固定器上固定有导电纤维2,所述导电纤维2的末端与所述外壳过盈接触,所述纤维固定器的末端与所述外壳过盈接触。
如图19、图20,纤维固定器的长度方向指向导电环的圆心位置,使得纤维固定器布置在环状支架3内部时,导电纤维2的长度方向与导电环的径向方向保持一致,并且导电纤维2的末端也指向导电环的圆心位置。
所述轴承电腐蚀防护导电环装在电机上后,导电环内部布置电机的输出轴,导电纤维2的末端接触电机的输出轴,导电纤维2的前端与电机轴过盈接触,导电纤维2的尾端与金属的外壳过盈接触,并且纤维固定器与导电纤维2为紧密接触,纤维固定器与电机的外壳形成紧密接触,外壳与电机外表面为过盈接触。因此,电机轴与导电纤维2、纤维固定器、电机外壳形成一个低电阻的导通回路,当电机使用时电机轴上产生的电荷会很容易地被导电环导通至电机的外壳,电荷不会在电机轴承之间堆积形成高电压势,从而降低了电腐蚀的风险,加长了电机轴承的寿命。否则,电荷在轴承堆积,形成电腐蚀。
本发明还提供一种电机,通过在环状支架3和外壳之间设置安装槽9并将导电纤维2通过与安装槽9外形匹配的纤维固定器固定,大大提高了装配的便捷性,且安装工序少,
加工和装配简单,也有利于批量生产。
具体的,所述电机包括外壳,外壳内设有电机及设于轴承电腐蚀防护导电环上的导电纤维2,所述电机的输出轴安装于所述轴承电腐蚀防护导电环内,所述导电纤维2的前端与所述电机轴过盈接触,所述导电纤维2的尾端与所述外壳过盈接触,所述纤维固定器的本体1与所述外壳过盈接触,所述外壳与所述电机过盈接触;其中外壳与所述外壳相连接,皆为金属,具有导电性;所述纤维固定器的本体1、所述外壳均具有导电性。电机轴与导电纤维2、纤维固定器、电机外壳形成一个低电阻的导通回路,当电机使用时电机轴上产生的电荷会很容易的被导电环导通至电机的外壳,电荷不会在电机轴承之间堆积形成高电压势,从而降低了电腐蚀的风险,加长了电机轴承的寿命;同时为轴承电腐蚀防护导电环提供了一种新的结构方案。
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。
Claims (24)
- 一种纤维固定器,其特征在于,包括:本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述本体包括防脱部与固定部;所述固定部与所述防脱部组成所述本体,且所述防脱部的外径大于所述固定部的外径,所述纤维容纳孔至少形成于所述固定部的内部并延伸至所述本体的端部;所述固定部受外力后发生形变使得部分所述纤维容纳孔的内径收缩,用以将所述导电纤维固定在所述本体内。
- 根据权利要求1所述的纤维固定器,其特征在于,所述防脱部大致位于所述本体的端部,所述固定部大致位于所述本体的中部。
- 根据权利要求1所述的纤维固定器,其特征在于,所述本体的开口端具有R角;所述导电纤维自所述本体的开口端向外延伸。
- 根据权利要求1至3任一项所述的纤维固定器,其特征在于,所述防脱部包括第一防脱环与第二防脱环,所述固定部位于所述第一防脱环与所述第二防脱环之间。
- 根据权利要求4所述的纤维固定器,其特征在于,所述第二防脱环位于所述本体的前端,所述第二防脱环的开口端具有R角。
- 根据权利要求4所述的纤维固定器,其特征在于,所述第一防脱环和所述固定部之间设置有第一应力槽,所述固定部和第二防脱环之间设置有第二应力槽,所述第一应力槽、第二应力槽均用于吸收在挤压所述固定部产生的形变。
- 根据权利要求1所述的纤维固定器,其特征在于,所述固定部为圆柱体或多边形柱体。
- 根据权利要求1所述的纤维固定器,其特征在于,所述纤维容纳孔贯穿所述本体或所述纤维容纳孔为所述本体内的实心孔。
- 根据权利要求1所述的纤维固定器,其特征在于,所述防脱部仅设有一个。
- 根据权利要求1所述的纤维固定器,其特征在于,所述固定部受外力后发生形变后,其截面至少呈多边形。
- 根据权利要求1所述的纤维固定器,其特征在于,还包括导电纤维,所述纤维容纳孔贯穿所述本体,所述导电纤维的至少一端沿所述本体的长度向外延伸,且所述本体具有导电性。
- 一种纤维固定器,其特征在于,包括本体,所述本体具有沿长度方向贯穿的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维,沿所述本体的长度方向所述本体的周向依次布置有第一防脱环、纤维固定环、第二防脱环;所述第一防脱环和纤维固定环之间设置有第一应力槽,所述纤维固定环和第二防脱环之间设置有第二应力槽,所述第一应力槽、第二应力槽均 用于吸收在挤压所述纤维固定环产生的形变。
- 一种轴承电腐蚀防护导电环,其特征在于,包括环状支架以及外壳,所述外壳能够匹配安装到所述环状支架上,所述环状支架上设有至少一个安装槽,所述安装槽用于固定纤维固定器;其中,所述纤维固定器包括:本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述纤维容纳孔的内壁与导电纤维胶粘,用以将所述导电纤维固定在所述本体内;或者所述本体的至少一部分受外力后发生形变,使得部分所述纤维容纳孔的内径收缩,用以将所述导电纤维固定在所述本体内。
- 根据权利要求13所述的轴承电腐蚀防护导电环,其特征在于,所述安装槽设有多个,沿所述环状支架的圆周布置,所述纤维固定器的轴向与所述环状支架的径向大致相同。
- 根据权利要求13所述的轴承电腐蚀防护导电环,其特征在于,所述安装槽包括适配于所述纤维固定器的固定部的第一凹槽,以及适配于所述纤维固定器的防脱部的第二凹槽。
- 根据权利要求15所述的轴承电腐蚀防护导电环,其特征在于,所述第二凹槽的直径略大于所述第一凹槽的直径。
- 根据权利要求13所述的轴承电腐蚀防护导电环,其特征在于,所述纤维固定器的防脱部的上表面略高于所述环状支架,所述防脱部与所述外壳紧密接触。
- 根据权利要求13所述的轴承电腐蚀防护导电环,其特征在于,所述纤维固定器上固定有导电纤维,所述导电纤维的末端与所述外壳过盈接触,所述纤维固定器的末端与所述外壳过盈接触。
- 根据权利要求13所述的轴承电腐蚀防护导电环,其特征在于,包括多个环状支架,所述多个环状支架按层布置在轴承电腐蚀防护导电环内。
- 一种轴承电腐蚀防护导电环,其特征在于,包括环状支架以及盖板,所述盖板能够匹配安装到所述环状支架上并共同围成至少一个安装槽,所述安装槽沿所述环状支架的径向布置;所述安装槽用于固定纤维固定器;其中,所述纤维固定器包括:本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述纤维容纳孔的内壁与导电纤维胶粘,用以将所述导电纤维固定在所述本体内;或者所述本体的至少一部分受外力后发生形变,使得部分所述纤维容纳孔的内径收缩,用以将所述导 电纤维固定在所述本体内。
- 根据权利要求20所述的轴承电腐蚀防护导电环,其特征在于,所述盖板朝向所述环状支架的一侧延伸出多个呈环形间隔布置的防脱扣,所述环状支架背向盖板的一面的内侧具有防脱卡位,多个所述防脱扣能够穿过环状支架的中心孔并匹配卡扣在所述防脱卡位上。
- 根据权利要求21所述的轴承电腐蚀防护导电环,其特征在于,所述防脱扣的端部具有坡面,所述坡面用于引导所述盖板卡扣到所述环状支架中。
- 一种电机,包括轴承电腐蚀防护导电环,所述轴承电腐蚀防护导电环包括环状支架,沿所述环状支架的径向布置安装槽;所述安装槽用于固定纤维固定器;其中,所述纤维固定器包括:本体,所述本体内部具有沿长度方向设置的纤维容纳孔,所述纤维容纳孔用于容纳导电纤维;所述纤维容纳孔的内壁与导电纤维胶粘,用以将所述导电纤维固定在所述本体内;或者所述本体的至少一部分受外力后发生形变,使得部分所述纤维容纳孔的内径收缩,用以将所述导电纤维固定在所述本体内。
- 根据权利要求23所述的电机,其特征在于,还包括设于轴承电腐蚀防护导电环上的导电纤维,所述电机的输出轴安装于所述轴承电腐蚀防护导电环内,所述导电纤维的前端与所述电机轴过盈接触,所述导电纤维的尾端与轴承电腐蚀防护导电环的外壳过盈接触,所述纤维固定器的本体与所述外壳过盈接触,所述外壳与所述电机过盈接触;其中所述纤维固定器的本体、所述外壳均具有导电性。
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