WO2023245478A1 - 电子变压器设计、生产、交付互联网共享服务系统及方法 - Google Patents

电子变压器设计、生产、交付互联网共享服务系统及方法 Download PDF

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WO2023245478A1
WO2023245478A1 PCT/CN2022/100343 CN2022100343W WO2023245478A1 WO 2023245478 A1 WO2023245478 A1 WO 2023245478A1 CN 2022100343 W CN2022100343 W CN 2022100343W WO 2023245478 A1 WO2023245478 A1 WO 2023245478A1
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parameters
production
designer
model
winding
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PCT/CN2022/100343
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English (en)
French (fr)
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唐溢泽
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唐溢泽
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Priority to PCT/CN2022/100343 priority Critical patent/WO2023245478A1/zh
Publication of WO2023245478A1 publication Critical patent/WO2023245478A1/zh

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/10File systems; File servers
    • G06F16/17Details of further file system functions
    • G06F16/172Caching, prefetching or hoarding of files
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation

Definitions

  • the invention belongs to the technical field of electronic transformer production, and specifically relates to electronic transformer design, production, and delivery Internet shared service systems and methods.
  • the production of transformers involves multiple steps such as customer requirements, design by the designer, quotation by the production unit, production, testing, and shipment.
  • customer requirements and design there is a process of multiple communication, modification, communication, and re-modification
  • design and production unit link there is a production unit that calculates costs, quotes, and mutually exchanges based on design and customer requirements.
  • the process of bargaining there are differences in the understanding of drawings, definitions of skeleton pins, half-turns of multi-winding wires, safe voltages, etc. in the design process and production process.
  • the manufacturer needs to make multiple proofs. to confirm the correctness of the drawings.
  • the production process includes multiple processes such as purchasing and stocking of raw materials, accounting of finished products (skeleton, enameled wire, magnetic core, insulating paper), coil winding, assembly, welding, electrical performance testing, finished product testing, and finished products.
  • finished products skeleton, enameled wire, magnetic core, insulating paper
  • coil winding assembly, welding, electrical performance testing, finished product testing, and finished products.
  • the above links are intricate and complex, taking up a lot of manpower and material resources, and the yield is difficult to control.
  • the present invention provides an Internet-based shared service system and method for electronic transformer design, production, and delivery.
  • the entire process of the transformer is intelligentized, and the demander, designer, and producer are organically combined.
  • Electronic transformer design, production and delivery Internet shared service system including: interaction unit, computing processing unit and production unit;
  • the interactive unit includes: an operating interactive interface, a first storage module, a first processor module and a first communication module.
  • the first processor module obtains the designer's interactive operations through the operating interactive interface and generates operating instructions.
  • the operation instructions are transmitted to the computing processing unit in real time through the first communication module, and the first storage module is used to store the data information fed back by the computing processing unit;
  • the computing processing unit includes: a second storage module, a second processor module and a second communication module.
  • the second storage module stores three-dimensional standard models and additional component parameters for the designer to select or input.
  • the third The second processor module retrieves the three-dimensional standard model and additional component parameters stored in the second storage module according to the received operating instructions or performs posture adjustment and perspective adjustment on the retrieved three-dimensional standard model and additional component parameters.
  • the processor module combines the retrieved three-dimensional standard model and additional component parameters to form a product model, and generates product view data and transmits it to the interactive unit through the second communication module, and the interactive unit performs three-dimensional display and two-dimensional display.
  • the second The processor module generates processing information based on the three-dimensional standard model and additional component parameters contained in the product model for the interaction unit and production unit to receive or download;
  • the production unit includes: a third storage module, a third processor module, a third communication module and production equipment.
  • the third processor module obtains the product model and processing information in the computing processing unit through the third communication module and stores them in The third storage module is distributed to the corresponding production equipment.
  • the third processor module obtains the production status and production task completion status of each production equipment, and uploads them to the computing processing unit for the interactive unit to receive or download.
  • the generated product view data includes: one or more of a product model view, a product model cross-sectional view, or an electrical schematic diagram, where the product model view or product model cross-sectional view includes: a magnetic core, a skeleton, and a wire , one or more of three-dimensional trajectories of wire winding, pin positions, conduits, and tapes.
  • the three-dimensional standard model includes: a standard skeleton model, a customized skeleton model and a magnetic core model;
  • the additional component parameters include: winding material, number of winding turns, winding direction, wire diameter, wire type, conductor, tape, sleeve, winding start end pin position, winding end end pin position, slot entry position, Around bump position, pad folding tape, layer shielding and other parameters, highlight areas, models or tracks are generated according to the designer's choice.
  • the processing information includes: first type of processing information that is pre-entered and corresponds to the three-dimensional standard model, and second type of processing information that is pre-entered and corresponds to additional component parameters;
  • the first type of processing information includes: dimensional parameters, material parameters, electrical parameters, process drawings, processing parameters and process flow parameters of the skeleton and magnetic core;
  • the second type of processing information includes: winding size parameters, winding material parameters, winding processing parameters and winding process parameters, casing size parameters, casing material parameters, casing installation process parameters, tape type parameters , tape size parameters, tape winding process parameters.
  • the computing and processing unit also includes a cost cycle accounting module.
  • the cost cycle accounting module After obtaining the processing information, the cost cycle accounting module generates reference production cycle data according to the process flow parameters, and obtains it from the network, server or cloud platform through the second communication module.
  • initial cost data is generated after comprehensive calculation of the required material usage, unit price, processing cost, packaging cost, and transportation cost.
  • the initial cost data is assigned a multiple factor of 0.1 to 100 according to the designer's needs to generate pre-calculated cost data. And transmitted to the interactive unit through the second communication module for the designer to refer to the processing cycle and processing cost.
  • the method includes:
  • the manufacturer receives or downloads the processing information and distributes it to the corresponding production equipment, and obtains the production status and production task completion status of each production equipment for the designer to receive or download.
  • the generated product view data includes: one or more of a product model view, a product model cross-sectional view, or an electrical schematic diagram, where the product model view or product model cross-sectional view includes: a magnetic core, a skeleton, and a wire , one or more of three-dimensional trajectories of wire winding, pin positions, conduits, and tapes.
  • the three-dimensional standard model includes: a standard skeleton model, a customized skeleton model and a magnetic core model;
  • the additional component parameters include: winding material, number of winding turns, winding direction, wire diameter, wire type, conductor, tape, sleeve, winding start end pin position, winding end end pin position, slot entry position, Around bump position, pad folding tape, layer shielding and other parameters, highlight areas, models or tracks are generated according to the designer's choice.
  • the processing information includes: first type of processing information that is pre-entered and corresponds to the three-dimensional standard model, and second type of processing information that is pre-entered and corresponds to additional component parameters;
  • the first type of processing information includes: dimensional parameters, material parameters, electrical parameters, process drawings, processing parameters and process flow parameters of the skeleton and magnetic core;
  • the second type of processing information includes: winding size parameters, winding material parameters, winding processing parameters and winding process parameters, casing size parameters, casing material parameters, casing installation process parameters, tape type parameters , tape size parameters, tape winding process parameters.
  • step S4 also includes:
  • Step S4.1 Obtains the processing information pre-existing in the three-dimensional standard model and additional component parameters according to the product model, generates reference production cycle data according to the process flow parameters, and obtains the required material information from the network, server or cloud platform through the second communication module
  • initial cost data is generated after comprehensive calculation of material usage, unit price, processing cost, packaging cost, and transportation cost.
  • the initial cost data is assigned a multiple factor of 0.1 to 100 according to the designer's needs to generate pre-calculated cost data for the designer to receive. or download.
  • the beneficial effect of the present invention is to intelligentize the whole process of transformer design and manufacturing, organically combine the designer and the manufacturer, so that the designer can construct the required transformer structure by himself during the design, and can configure the design at the same time.
  • the model is verified and adjusted in real time. After the design is confirmed, various process parameters, costs, cycles, etc. can be intuitively seen, and the production status can be understood in real time during the production process to solve the cumbersome and complex interactive process of the entire transformer process in the existing technology. Inefficiency problem.
  • Figure 1 shows the structural schematic diagram of the electronic transformer design, production, and delivery Internet shared service system
  • Figure 2 shows the step flow chart of the Internet sharing method of electronic transformer design, production, and delivery
  • Figure 3 shows a step flow chart of an Internet sharing method for electronic transformer design, production, and delivery in another optional embodiment.
  • the electronic transformer design, production, and delivery Internet shared service system includes: interaction unit, computing processing unit, and production unit.
  • the interactive unit includes: an operating interactive interface, a first storage module, a first processor module and a first communication module.
  • the first processor module obtains the designer's interactive operations through the operating interactive interface and Generate operating instructions, which are transmitted to the computing processing unit in real time through the first communication module.
  • the first storage module is used to store data information fed back by the computing processing unit.
  • the operating interactive interface includes: a joystick, buttons and a display. A combination of devices or a known interactive structure such as a touch screen that allows a designer to operate and receive data to view displayed information.
  • the computing and processing unit includes: a second storage module, a second processor module and a second communication module.
  • the second storage module stores three-dimensional standard models and additional data for the designer to select or input. Component parameters, the second processor module retrieves the three-dimensional standard model and additional component parameters stored in the second storage module according to the received operating instructions, or performs posture adjustment and perspective adjustment on the retrieved three-dimensional standard model and additional component parameters.
  • the second processor module combines the retrieved three-dimensional standard model and additional component parameters to form a product model, and generates product view data and transmits it to the interactive unit through the second communication module, and the interactive unit performs three-dimensional display, two-dimensional Display, the second processor module generates processing information based on the three-dimensional standard model and additional component parameters contained in the product model for the interaction unit and the production unit to receive or download.
  • the second processor module can generate confirmation documents such as design specifications based on the product model, and transmit them to the interactive unit for confirmation by the designer.
  • the production unit includes: a third storage module, a third processor module, a third communication module and production equipment.
  • the third processor module obtains products in the computing processing unit through the third communication module.
  • the model and processing information are stored in the third storage module and distributed to the corresponding production equipment.
  • the third processor module obtains the production status and production task completion status of each production equipment and uploads it to the computing processing unit for the interaction unit to receive or download.
  • Production equipment includes winding machines, lagging machines, soldering machines, testing machines, assembly machines and other equipment required in the transformer process.
  • the three-dimensional standard model and additional component parameters can be used for posture adjustment and perspective adjustment, including but not limited to: translation, rotation, enlargement, reduction, perspective, section, and reset. This allows designers to select and adjust according to the required structure, helping designers to realize their design intentions efficiently.
  • the generated product view data includes: one or more of a product model view, a product model cross-sectional view, or an electrical schematic diagram, and the product model view or product model cross-sectional view includes: a magnetic core, a skeleton, a wire, and a wire winding One or more of three-dimensional trajectories, pin positions, catheters, and tapes.
  • the product view data is transferred to The interactive unit.
  • the interactive unit allows the user to intuitively see that the input of the interactive unit generates operating instructions to adjust the product model.
  • the computing processing unit has been participating in the calculation and returning data in real time, so that the three-dimensional image displayed on the interactive unit also It changes accordingly until the designer completes the design of the current layer, or winding, or process.
  • the three-dimensional standard model and additional component parameters stored in the second storage module are entered in a pre-stored manner, and can also be obtained from the interactive unit, server or cloud platform through the second communication module.
  • the three-dimensional standard model includes: standard skeleton model, customized skeleton model and magnetic core model.
  • the standard skeleton model includes EI, EE, EF, EPC, ER, RM, PQ, UU and other common types.
  • Transformer bobbin specifications, core models include common core specifications such as EE, EEL, EI, EF, EP, UU, ET, FT, GU, RM, T type, etc.
  • Customized bobbin models include bobbins with user-designed dimensions uploaded Model.
  • the additional component parameters include: winding material, number of winding turns, winding direction, wire diameter, wire type, conductor, tape, sleeve, winding start end pin position, winding end end pin position, slot entry position, Around bump position, pad folding tape, layer shielding and other parameters, highlight areas, models or tracks are generated according to the designer's choice.
  • the processing information includes: the first type of processing information that is pre-entered and corresponds to the three-dimensional standard model, and the second type of processing information that is pre-entered and corresponds to additional component parameters.
  • the first type of processing information includes: dimensional parameters, material parameters, electrical parameters, process drawings, processing parameters and process flow parameters of the skeleton and magnetic core.
  • the second type of processing information includes: winding size parameters, winding material parameters, winding processing parameters and winding process parameters, casing size parameters, casing material parameters, casing installation process parameters, tape type parameters , tape size parameters, tape winding process parameters.
  • the computing processing unit also includes a cost cycle accounting module.
  • the cost cycle accounting module generates reference production cycle data based on process flow parameters after obtaining the processing information, and obtains the required material data from the network, server or cloud platform through the second communication module.
  • Unit price Comprehensive calculation of material usage, unit price, processing cost, packaging cost, and transportation cost to generate initial cost data. According to the designer's needs, assign a multiple factor of 0.1 to 100 to the initial cost data to generate pre-calculated cost data and pass the second
  • the communication module transmits it to the interactive unit for the designer to refer to the processing cycle and processing cost. For example, if the user chooses expedited processing, a magnification factor of 1 to 10 times will be assigned. If the order quantity is large, a magnification factor of 0.1 to 1 will be assigned.
  • the first communication module, the second communication module and the third communication module transmit information through wired or wireless means, which can be understood as transmitting information to each other through existing known communication means.
  • this embodiment also provides an Internet sharing method for electronic transformer design, production, and delivery.
  • the method includes:
  • the manufacturer receives or downloads the processing information and distributes it to the corresponding production equipment, and obtains the production status and production task completion status of each production equipment for the designer to receive or download.
  • the three-dimensional standard model and additional component parameters can be used for posture adjustment and perspective adjustment, including but not limited to: translation, rotation, enlargement, reduction, perspective, section, and reset. This allows designers to select and adjust according to the required structure, helping designers to realize their design intentions efficiently.
  • the generated product view data includes: one or more of a product model view, a product model cross-sectional view, and an electrical schematic diagram.
  • the product model view and product model cross-sectional view include: magnetic core, skeleton, wire, and wire winding One or more of three-dimensional trajectories, pin positions, catheters, and tapes.
  • the three-dimensional standard model includes: standard skeleton model, customized skeleton model and magnetic core model.
  • the standard skeleton model includes EI, EE, EF, EPC, ER, RM, PQ, UU and other common types.
  • Transformer bobbin specifications, core models include common core specifications such as EE, EEL, EI, EF, EP, UU, ET, FT, GU, RM, T type, etc.
  • Customized bobbin models include bobbins with user-designed dimensions uploaded Model.
  • the additional component parameters include: winding material, number of winding turns, winding direction, wire diameter, wire type, conductor, tape, sleeve, winding start end pin position, winding end end pin position, slot entry position, Around the bump position, pad reflex tape, layer shielding, etc.
  • the processing information includes: the first type of processing information that is pre-entered and corresponds to the three-dimensional standard model, and the second type of processing information that is pre-entered and corresponds to additional component parameters.
  • the first type of processing information includes: dimensional parameters, material parameters, electrical parameters, process drawings, processing parameters and process flow parameters of the skeleton and magnetic core.
  • the second type of processing information includes: winding size parameters, winding material parameters, winding processing parameters and winding process parameters, casing size parameters, casing material parameters, casing installation process parameters, tape type parameters , tape size parameters, tape winding process parameters.
  • step S4 of the electronic transformer design, production, and delivery Internet sharing method also includes:
  • Step S4.1 Obtains the processing information pre-existing in the three-dimensional standard model and additional component parameters according to the product model, generates reference production cycle data according to the process flow parameters, and obtains the required material information from the network, server or cloud platform through the second communication module
  • initial cost data is generated after comprehensive calculation of material usage, unit price, processing cost, packaging cost, and transportation cost.
  • the initial cost data is assigned a multiple factor of 0.1 to 100 according to the designer's needs to generate pre-calculated cost data for the designer to receive. or download.
  • the beneficial effect of the present invention is to intelligentize the whole process of transformer design and manufacturing, organically combine the designer and the manufacturer, so that the designer can construct the required transformer structure by himself during the design, and can configure the design at the same time.
  • the model is verified and adjusted in real time. After the design is confirmed, various process parameters, costs, cycles, etc. can be intuitively seen, and the production status can be understood in real time during the production process to solve the cumbersome and complex interactive process of the entire transformer process in the existing technology. Inefficiency problem.
  • This embodiment also provides a terminal, including a memory and a processor; wherein the memory may include a non-volatile storage medium and an internal memory.
  • the processor is used to provide computing and control capabilities to support the operation of the entire computer device.
  • the non-volatile storage medium stores a computer program.
  • the computer program includes program instructions.
  • the processor can perform any of the above-mentioned electronic transformer design, production, and delivery Internet sharing methods.
  • the internal memory provides an environment for the execution of the computer program in the non-volatile storage medium.
  • the processor can be a central processing unit (Central Processing Unit, CPU), and the processor can also be other general-purpose processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), on-site Programmable gate array (Field-ProgrammableGateArray, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
  • CPU Central Processing Unit
  • DSP Digital Signal Processor
  • ASIC Application Specific Integrated Circuit
  • FPGA Field-ProgrammableGateArray
  • FPGA Field-ProgrammableGateArray
  • the present invention also provides a computer-readable storage medium.
  • the computer-readable storage medium stores a computer program.
  • the computer program includes program instructions.
  • the processor executes the program instructions to implement any of the electronic devices provided above.
  • Internet sharing method for transformer design, production and delivery When executed, the program may include some or all of the steps in each embodiment of the electronic transformer design, production, and delivery Internet sharing method provided by the present invention.
  • the computer-readable storage medium may be an internal storage unit of the terminal described in the previous embodiment, such as a hard disk or memory of the terminal.
  • the computer-readable storage medium may also be an external storage device of the computer device, such as a plug-in hard disk, a smart memory card (SmartMediaCard, SMC), a secure digital (SD) card, or a flash memory equipped on the terminal. Card (FlashCard), etc.
  • each block in the flowchart or block diagrams may represent a module, segment, or portion of code that contains one or more components for implementing the specified logical function(s). Executable instructions.
  • the functions noted in the block may occur out of the order noted in the figures. For example, two consecutive blocks may actually execute substantially in parallel, or they may sometimes execute in the reverse order, depending on the functionality involved.
  • each block in the structure diagrams and/or flowchart illustrations, and combinations of blocks in the structure diagrams and/or flowchart illustrations can be configured with specialized hardware-based systems that perform the specified functions or actions. to be implemented, or may be implemented using a combination of dedicated hardware and computer instructions.
  • each functional module or unit in various embodiments of the present invention can be integrated together to form an independent part, each module can exist alone, or two or more modules can be integrated to form an independent part.
  • the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium.
  • the technical solution of the present invention essentially or the part that contributes to the existing technology or the part of the technical solution can be embodied in the form of a software product.
  • the computer software product is stored in a storage medium, including Several instructions are used to cause a computer device (which can be a smart phone, a personal computer, a server, a network device, etc.) to execute all or part of the steps of the method described in various embodiments of the present invention.
  • the aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Various media that can store program code, such as Memory), magnetic disks or optical disks.

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Abstract

电子变压器设计、生产、交付互联网共享服务系统及方法,属于电子变压器生产技术领域,所述系统包括交互单元、运算处理单元和生产单元;所述方法预先录入或接收三维标准模型和附加部件参数并提供选择选项;获取设计方的操作指令并提供三维标准模型和附加部件参数或进行姿态调节、视角调节;生成产品模型和产品视图数据实时反馈给设计方并根据后续操作指令更新产品模型和产品视图数据,重复该步骤;根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息;设计方发出确认指令,生产方接收或下载加工信息分发给相应生产设备,并获取各生产设备的生产状态和生产任务完成情况。将变压器设计制造全流程智能化,极大提高设计效率、沟通效率。

Description

电子变压器设计、生产、交付互联网共享服务系统及方法 技术领域
本发明属于电子变压器生产技术领域,具体涉及电子变压器设计、生产、交付互联网共享服务系统及方法。
背景技术
变压器的生产,涉及客户提要求,设计方进行设计,生产单位报价、生产、检测、出货等多个步骤。特别是:在客户提出要求和设计环节,存在有相互多次沟通、修改、沟通、再修改的过程;在设计与生产单位环节,存在有生产单位根据设计及客户要求,核算成本、报价、相互砍价的过程;在设计环节和生产环节存在有,对图纸的理解差异,对骨架针脚的定义差别、对多绕组线的半匝线、安全电压等存在理解的偏差,生产厂需要多次打样来确认图纸的正确性。生产环节存在有下料物料采购备货、产成品核算(骨架、漆包线、磁芯、绝缘纸)、线圈绕制、组装、焊接、电器性能测试、成品测试、成品等多个过程。以上各环节错综复杂,占用很多人力物力,且成品率很难控制。
技术解决方案
为解决上述问题,本发明提供一种电子变压器设计、生产、交付互联网共享式服务系统及方法,通过互联网,对变压器全流程智能化,将需求方、设计方、生产方有机的结合起来,用以解决现有技术中变压器全流程交互过程繁琐和低效的问题。
本发明采用如下技术方案:
电子变压器设计、生产、交付互联网共享服务系统,包括:交互单元、运算处理单元和生产单元;
所述交互单元包括:操作交互界面、第一存储模块、第一处理器模块和第一通讯模块,所述第一处理器模块通过操作交互界面获取设计方的交互操作并生成操作指令,所述操作指令通过第一通讯模块实时传输给运算处理单元,所述第一存储模块用于存储运算处理单元反馈的数据信息;
所述运算处理单元包括:第二存储模块、第二处理器模块和第二通讯模块,所述第二存储模块内存储有供设计方选择或录入的三维标准模型和附加部件参数,所述第二处理器模块根据接收到的操作指令调取存储在第二存储模块内的三维标准模型和附加部件参数或对调取的三维标准模型和附加部件参数进行姿态调节、视角调节,所述第二处理器模块将调取的三维标准模型和附加部件参数进行组合形成产品模型,并生成产品视图数据通过第二通讯模块传输给交互单元,由交互单元进行三维展示、二维展示,所述第二处理器模块根据产品模型内包含的三维标准模型和附加部件参数生成加工信息供交互单元和生产单元接收或下载;
所述生产单元包括:第三存储模块、第三处理器模块、第三通讯模块和生产设备,所述第三处理器模块通过第三通讯模块获取运算处理单元内的产品模型和加工信息存储在第三存储模块中并分发给相应的生产设备,所述第三处理器模块获取各生产设备的生产状态和生产任务完成情况,并上传到运算处理单元供交互单元接收或下载。
可选地,生成的所述产品视图数据包括:产品模型视图、产品模型剖视图或电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。
可选地,所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型;
所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等参数,根据设计方选择生成高亮区域、模型或轨迹。
可选地,所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息;
所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数;
所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
可选地,所述运算处理单元还包括成本周期核算模块,所述成本周期核算模块获取加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据并通过第二通讯模块传输给交互单元供设计方参阅加工周期以及加工成本。
电子变压器设计、生产、交付互联网共享方法,所述方法包括:
S1、预先录入或接收三维标准模型和附加部件参数并向设计方提供选择选项;
S2、获取设计方的操作指令并提供设计方所选的三维标准模型和附加部件参数或对三维标准模型和附加部件参数进行姿态调节、视角调节;
S3、根据设计方所选取的三维标准模型和附加部件参数生成产品模型和产品视图数据,将产品视图数据实时反馈给设计方并根据设计方后续的操作指令更新产品模型和产品视图数据,重复该步骤直至设计方完成变压器设计;
S4、根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息供设计方和生产方接收或下载;
S5、设计方发出确认指令后,生产方接收或下载加工信息分发给相应的生产设备,并获取各生产设备的生产状态和生产任务完成情况供设计方接收或下载。
可选地,生成的所述产品视图数据包括:产品模型视图、产品模型剖视图或电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。
可选地,所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型;
所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等参数,根据设计方选择生成高亮区域、模型或轨迹。
可选地,所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息;
所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数;
所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
可选地,所述步骤S4中还包括:
步骤S4.1根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据供设计方接收或下载。
有益效果
本发明的有益效果在于,将变压器设计制造全流程智能化,将设计方、生产方有机的结合起来,让设计方在设计时可以自行构件所需的变压器结构,在构型的同时能够对设计的模型实时验证与调整,确认设计后能够直观的看到各项工艺参数、成本、周期等,而且在生产过程中能够实时了解到生产状况,以解决现有技术中变压器全流程交互过程繁琐和低效的问题。
附图说明
图1示出了的电子变压器设计、生产、交付互联网共享服务系统的结构性示意图;
图2示出了电子变压器设计、生产、交付互联网共享方法的步骤流程图;
图3示出了另一可选实施例中电子变压器设计、生产、交付互联网共享方法的步骤流程图。
本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
可在本发明的各种实施例中使用的术语“包括”、“具有”及其同源词仅意在表示特定特征、数字、步骤、操作、元件、组件或前述项的组合,并且不应被理解为首先排除一个或更多个其它特征、数字、步骤、操作、元件、组件或前述项的组合的存在或增加一个或更多个特征、数字、步骤、操作、元件、组件或前述项的组合的可能性。
此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
除非另有限定,否则在这里使用的所有术语(包括技术术语和科学术语)具有与本发明的各种实施例所属领域普通技术人员通常理解的含义相同的含义。所述术语(诸如在一般使用的词典中限定的术语)将被解释为具有与在相关技术领域中的语境含义相同的含义并且将不被解释为具有理想化的含义或过于正式的含义,除非在本发明的各种实施例中被清楚地限定。
如图1所示,电子变压器设计、生产、交付互联网共享服务系统,包括:交互单元、运算处理单元和生产单元。
如图1所示,所述交互单元包括:操作交互界面、第一存储模块、第一处理器模块和第一通讯模块,所述第一处理器模块通过操作交互界面获取设计方的交互操作并生成操作指令,所述操作指令通过第一通讯模块实时传输给运算处理单元,所述第一存储模块用于存储运算处理单元反馈的数据信息,所述操作交互界面包括:操纵杆、按键与显示装置的组合或触控屏等已知交互结构,供设计方操作以及接收数据查看所显示的信息。
如图1所示,所述运算处理单元包括:第二存储模块、第二处理器模块和第二通讯模块,所述第二存储模块内存储有供设计方选择或录入的三维标准模型和附加部件参数,所述第二处理器模块根据接收到的操作指令调取存储在第二存储模块内的三维标准模型和附加部件参数或对调取的三维标准模型和附加部件参数进行姿态调节、视角调节,所述第二处理器模块将调取的三维标准模型和附加部件参数进行组合形成产品模型,并生成产品视图数据通过第二通讯模块传输给交互单元,由交互单元进行三维展示、二维展示,所述第二处理器模块根据产品模型内包含的三维标准模型和附加部件参数生成加工信息供交互单元和生产单元接收或下载。所述第二处理器模块可在设计完成后,根据产品模型生成设计规格书等确认文件,并传输到交互单元供设计方确认。
如图1所示,所述生产单元包括:第三存储模块、第三处理器模块、第三通讯模块和生产设备,所述第三处理器模块通过第三通讯模块获取运算处理单元内的产品模型和加工信息存储在第三存储模块中并分发给相应的生产设备,所述第三处理器模块获取各生产设备的生产状态和生产任务完成情况,并上传到运算处理单元供交互单元接收或下载。生产设备包括绕线机、包胶机、焊锡机、测试机、组装机等变压器工艺中所需的设备。
三维标准模型和附加部件参数进行姿态调节、视角调节包括但不限于:平移、旋转、放大、缩小、透视、剖视、复位。让设计方可以按照所需结构进行选取和调整,帮助设计方高效率的实现其设计意图。
生成的所述产品视图数据包括:产品模型视图、产品模型剖视图或电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。通过视图直观的展示出设计方组合的产品构型供设计方检查设计的完整性与正确性。例如有绕线轨迹或工艺与设计不符、经过槽不符、胶带绝缘位不符、设计针位与实物的针位理解有差、设计不合理导致线绕不下等情况发生,通过将产品视图数据传输到交互单元让用户可直观的看到,通过交互单元输入产生操作指令对产品模型进行调整,在参数调整过程中,运算处理单元一直在参与运算并实时返回数据,使交互单元上显示的三维图像也随之变化,直到设计方完成当前层、或绕组、或工艺的设计。
所述第二存储模块内存储的三维标准模型和附加部件参数通过预存的方式录入,也可通过第二通讯模块从交互单元、服务器或云平台获取。
所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型,所述标准规格的骨架模型包括EI、EE、EF、EPC、ER、RM、PQ、UU型等常见变压器骨架规格,磁芯模型包括EE、EEL、EI、EF、EP、UU、ET、FT、GU、RM、T型等常见磁芯规格,客制化的骨架模型包括用户自行设计尺寸上传的骨架模型。
所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等参数,根据设计方选择生成高亮区域、模型或轨迹。
所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息。所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数。所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
所述运算处理单元还包括成本周期核算模块,所述成本周期核算模块获取加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据并通过第二通讯模块传输给交互单元供设计方参阅加工周期以及加工成本。例如用户选择加急处理则赋予1~10倍的倍率系数,如果订购数量较大则赋予0.1~1的倍率系数。
所述第一通讯模块、第二通讯模块和第三通讯模块之间通过有线或无线的方式传输信息,可以理解为通过现有已知的通讯手段相互传输信息。
如图2所示,本实施例还提供电子变压器设计、生产、交付互联网共享方法,所述方法包括:
S1、预先录入或接收三维标准模型和附加部件参数并向设计方提供选择选项;
S2、获取设计方的操作指令并提供设计方所选的三维标准模型和附加部件参数或对三维标准模型和附加部件参数进行姿态调节、视角调节;
S3、根据设计方所选取的三维标准模型和附加部件参数生成产品模型和产品视图数据,将产品视图数据实时反馈给设计方并根据设计方后续的操作指令更新产品模型和产品视图数据,重复该步骤直至设计方完成变压器设计;
S4、根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息供设计方和生产方接收或下载;
S5、设计方发出确认指令后,生产方接收或下载加工信息分发给相应的生产设备,并获取各生产设备的生产状态和生产任务完成情况供设计方接收或下载。
三维标准模型和附加部件参数进行姿态调节、视角调节包括但不限于:平移、旋转、放大、缩小、透视、剖视、复位。让设计方可以按照所需结构进行选取和调整,帮助设计方高效率的实现其设计意图。
生成的所述产品视图数据包括:产品模型视图、产品模型剖视图、电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。
所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型,所述标准规格的骨架模型包括EI、EE、EF、EPC、ER、RM、PQ、UU型等常见变压器骨架规格,磁芯模型包括EE、EEL、EI、EF、EP、UU、ET、FT、GU、RM、T型等常见磁芯规格,客制化的骨架模型包括用户自行设计尺寸上传的骨架模型。
所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等。
所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息。所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数。所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
如图3所示,在另一可选实施例中,所述电子变压器设计、生产、交付互联网共享方法的步骤S4中还包括:
步骤S4.1根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据供设计方接收或下载。
本发明的有益效果在于,将变压器设计制造全流程智能化,将设计方、生产方有机的结合起来,让设计方在设计时可以自行构件所需的变压器结构,在构型的同时能够对设计的模型实时验证与调整,确认设计后能够直观的看到各项工艺参数、成本、周期等,而且在生产过程中能够实时了解到生产状况,以解决现有技术中变压器全流程交互过程繁琐和低效的问题。
本实施例还提供一种终端,包括存储器和处理器;其中,存储器可以包括非易失性存储介质和内存储器。处理器用于提供计算和控制能力,支撑整个计算机设备的运行。
非易失性存储介质存储有计算机程序,该计算机程序包括程序指令,该程序指令被执行时,可使得处理器执行上述任意一种电子变压器设计、生产、交付互联网共享方法。内存储器为非易失性存储介质中的计算机程序的运行提供环境,该计算机程序被处理器执行时,可使得处理器执行上述任意一种电子变压器设计、生产、交付互联网共享方法。
可以理解的是,处理器可以是中央处理单元(CentralProcessingUnit,CPU),该处理器还可以是其他通用处理器、数字信号处理器(DigitalSignalProcessor,DSP)、专用集成电路(ApplicationSpecificIntegratedCircuit,ASIC)、现场可编程门阵列(Field-ProgrammableGateArray,FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件等。
本发明还提供一种计算机可读存储介质,该计算机可读存储介质存储有计算机程序,该计算机程序中包括程序指令,所述处理器执行所述程序指令,实现上述所提供的任意一种电子变压器设计、生产、交付互联网共享方法。该程序执行时可包括本发明提供的电子变压器设计、生产、交付互联网共享方法各实施例中的部分或全部步骤。其中,所述计算机可读存储介质可以是前述实施例所述的终端的内部存储单元,例如所述终端的硬盘或内存。所述计算机可读存储介质也可以是所述计算机设备的外部存储设备,例如所述终端上配备的插接式硬盘,智能存储卡(SmartMediaCard,SMC),安全数字(SecureDigital,SD)卡,闪存卡(FlashCard)等。
在本申请所提供的几个实施例中,应该理解到,所揭露的装置和方法,也可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,附图中的流程图和结构图显示了根据本发明的多个实施例的装置、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或代码的一部分,所述模块、程序段或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在作为替换的实现方式中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,结构图和/或流程图中的每个方框、以及结构图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。
另外,在本发明各个实施例中的各功能模块或单元可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或更多个模块集成形成一个独立的部分。
所述功能如果以软件功能模块的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是智能手机、个人计算机、服务器、或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 电子变压器设计、生产、交付互联网共享服务系统,其特征在于,包括:交互单元、运算处理单元和生产单元;
    所述交互单元包括:操作交互界面、第一存储模块、第一处理器模块和第一通讯模块,所述第一处理器模块通过操作交互界面获取设计方的交互操作并生成操作指令,所述操作指令通过第一通讯模块实时传输给运算处理单元,所述第一存储模块用于存储运算处理单元反馈的数据信息;
    所述运算处理单元包括:第二存储模块、第二处理器模块和第二通讯模块,所述第二存储模块内存储有供设计方选择或录入的三维标准模型和附加部件参数,所述第二处理器模块根据接收到的操作指令调取存储在第二存储模块内的三维标准模型和附加部件参数或对调取的三维标准模型和附加部件参数进行姿态调节、视角调节,所述第二处理器模块将调取的三维标准模型和附加部件参数进行组合形成产品模型,并生成产品视图数据通过第二通讯模块传输给交互单元,由交互单元进行三维展示、二维展示,所述第二处理器模块根据产品模型内包含的三维标准模型和附加部件参数生成加工信息供交互单元和生产单元接收或下载;
    所述生产单元包括:第三存储模块、第三处理器模块、第三通讯模块和生产设备,所述第三处理器模块通过第三通讯模块获取运算处理单元内的产品模型和加工信息存储在第三存储模块中并分发给相应的生产设备,所述第三处理器模块获取各生产设备的生产状态和生产任务完成情况,并上传到运算处理单元供交互单元接收或下载。
  2. 根据权利要求1所述的电子变压器设计、生产、交付互联网共享服务系统,其特征在于,生成的所述产品视图数据包括:产品模型视图、产品模型剖视图或电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。
  3. 根据权利要求1所述的电子变压器设计、生产、交付互联网共享服务系统,其特征在于,所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型;
    所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等参数,根据设计方选择生成高亮区域、模型或轨迹。
  4. 根据权利要求1所述的电子变压器设计、生产、交付互联网共享服务系统,其特征在于,所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息;
    所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数;
    所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
  5. 根据权利要求4所述的电子变压器设计、生产、交付互联网共享服务系统,其特征在于,所述运算处理单元还包括成本周期核算模块,所述成本周期核算模块获取加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据并通过第二通讯模块传输给交互单元供设计方参阅加工周期以及加工成本。
  6. 电子变压器设计、生产、交付互联网共享方法,其特征在于,所述方法包括:
    S1、预先录入或接收三维标准模型和附加部件参数并向设计方提供选择选项;
    S2、获取设计方的操作指令并提供设计方所选的三维标准模型和附加部件参数或对三维标准模型和附加部件参数进行姿态调节、视角调节;
    S3、根据设计方所选取的三维标准模型和附加部件参数生成产品模型和产品视图数据,将产品视图数据实时反馈给设计方并根据设计方后续的操作指令更新产品模型和产品视图数据,重复该步骤直至设计方完成变压器设计;
    S4、根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息供设计方和生产方接收或下载;
    S5、设计方发出确认指令后,生产方接收或下载加工信息分发给相应的生产设备,并获取各生产设备的生产状态和生产任务完成情况供设计方接收或下载。
  7. 根据权利要求6所述的电子变压器设计、生产、交付互联网共享方法,其特征在于,生成的所述产品视图数据包括:产品模型视图、产品模型剖视图、电气原理图中的一种或多种,所述产品模型视图、产品模型剖视图中包含:磁芯、骨架、导线、导线绕制的三维轨迹、针脚位、导管、胶带中的一种或多种。
  8. 根据权利要求6所述的电子变压器设计、生产、交付互联网共享方法,其特征在于,所述三维标准模型包括:标准规格的骨架模型、客制化的骨架模型和磁芯模型;
    所述附加部件参数包括:绕线材料、缠绕匝数、绕制方向、线径、线型、导线、胶带、套管、绕线起始端针位、绕线结束端针位、进槽位置、绕凸点位置、垫反折胶带、层屏蔽等参数,根据设计方选择生成高亮区域、模型或轨迹。
  9. 根据权利要求6所述的电子变压器设计、生产、交付互联网共享方法,其特征在于,所述加工信息包括:预先录入并与三维标准模型对应的第一类加工信息,预先录入并与附加部件参数对应的第二类加工信息;
    所述第一类加工信息包括:骨架和磁芯的尺寸参数、材料参数、电气参数、工艺图纸、加工参数和工艺流程参数;
    所述第二类加工信息包括:绕线尺寸参数、绕线材料参数、绕线加工参数和绕线工艺流程参数、套管尺寸参数、套管材料参数、套管安装工艺流程参数、胶带类型参数、胶带尺寸参数、胶带缠绕工艺流程参数。
  10. 根据权利要求9所述的电子变压器设计、生产、交付互联网共享方法,其特征在于,所述步骤S4中还包括:
    步骤S4.1根据产品模型获取预存在三维标准模型、附加部件参数内的加工信息后根据工艺流程参数生成参考生产周期数据,并通过第二通讯模块从网络、服务器或云平台获取所需材料的单价,将材料所需用量、单价、加工成本、包装成本、运输成本综合计算后生成初始成本数据,根据设计方需求对初始成本数据赋予0.1~100的倍率系数生成预核算成本数据供设计方接收或下载。
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