WO2023231093A1 - 双波长激光协同实现异种透明塑料连接的方法及装置 - Google Patents

双波长激光协同实现异种透明塑料连接的方法及装置 Download PDF

Info

Publication number
WO2023231093A1
WO2023231093A1 PCT/CN2022/101010 CN2022101010W WO2023231093A1 WO 2023231093 A1 WO2023231093 A1 WO 2023231093A1 CN 2022101010 W CN2022101010 W CN 2022101010W WO 2023231093 A1 WO2023231093 A1 WO 2023231093A1
Authority
WO
WIPO (PCT)
Prior art keywords
transparent plastic
plastic part
wavelength
laser
metal powder
Prior art date
Application number
PCT/CN2022/101010
Other languages
English (en)
French (fr)
Inventor
王传洋
于晓东
陈雅妮
刘亚运
乔海玉
Original Assignee
苏州大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州大学 filed Critical 苏州大学
Publication of WO2023231093A1 publication Critical patent/WO2023231093A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B29C65/1629—Laser beams characterised by the way of heating the interface
    • B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B29C65/1629—Laser beams characterised by the way of heating the interface
    • B29C65/1645—Laser beams characterised by the way of heating the interface heating both sides of the joint, e.g. by using two lasers or a split beam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B29C65/1629—Laser beams characterised by the way of heating the interface
    • B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints

Definitions

  • the invention relates to the technical field of laser transmission welding, and in particular refers to a method and device for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics.
  • thermoplastic plastics are widely used in industries such as home appliances, medical, automobiles and food packaging.
  • components with complex structures cannot be prepared. Therefore, research on thermoplastic plastic connection technology is increasingly attracting attention. focus on.
  • connection technologies mainly include adhesive bonding, mechanical connection and welding.
  • welding technology has the advantages of high connection strength, good sealing and stable welding effect.
  • welding technologies include ultrasonic welding, hot melt welding, friction stir welding and laser transmission welding.
  • Traditional laser transmission welding technology has the advantages of precise weld size, high efficiency, and easy automation. It is currently widely used in fields such as automotive headlights, medical accessories, and electronic packaging.
  • the technical problem to be solved by the present invention is to overcome the problems existing in the existing technology and propose a method and device for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics, which uses the synergy of dual-wavelength laser beams to exert the advantages of long-wavelength laser.
  • the body heating effect adjusts the size and position of the molten pool inside the transmission layer to ensure the uniformity of the distribution of the molten pool inside the transmission layer and the absorption layer.
  • the metal powder absorber acts under the synergistic effect of the temperature field of the laser and the flow field of the molten plastic. Melting and deformation occur, forming riveted bodies of different shapes that penetrate between the transmission layer and the absorption layer plastic to enhance the welding effect.
  • the present invention provides a method for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics.
  • the method is realized by a short-wavelength infrared laser and a long-wavelength near-infrared laser, and includes the following steps:
  • the sample to be welded includes a first transparent plastic part and a second transparent plastic part, and the metal powder absorbent is filled in the predetermined welding position of the second transparent plastic part;
  • S3 Generate a welding path along the filling direction of the metal powder absorber.
  • the short-wavelength laser emitted by the short-wavelength infrared laser is vertically irradiated on the metal powder absorber.
  • the long-wavelength laser emitted by the long-wavelength near-infrared laser is oriented at an angle of 30° from the horizontal plane.
  • the predetermined welding position of the first transparent plastic part and the second transparent plastic part is irradiated at an attitude of ⁇ 45°;
  • the metal powder absorbent is filled in the predetermined welding position of the second transparent plastic part in the form of hot pressed solid powder.
  • the metal powder absorbent is filled in the predetermined welding position of the second transparent plastic part in a coating manner.
  • the metal powder absorbent is magnesium-zinc alloy powder.
  • the depth of the magnesium-zinc alloy powder is 0.05-0.1 mm, and the width is 2.5-3.5 mm.
  • the power of the short-wavelength infrared laser is 10-30W and the spot diameter is 2.5-3.5mm; the power of the long-wavelength near-infrared laser is 10-20W and the spot diameter is 1mm-2mm. .
  • a control system is further included, which is used to generate a welding path along the filling direction of the metal powder absorbent.
  • control system is equipped with a display, and the display is used to display an image of the sample to be welded.
  • Another object of the present invention is to provide a device for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics, including:
  • the sample to be welded includes a first transparent plastic part and a second transparent plastic part.
  • the predetermined welding position of the second transparent plastic part is filled with metal powder absorbent.
  • Short-wavelength infrared laser which is used to emit short-wavelength laser light that is vertically irradiated on the metal powder absorber
  • a long-wavelength near-infrared laser used to emit a long-wavelength laser that irradiates the predetermined welding position of the first transparent plastic part and the second transparent plastic part at an angle of 30 to 45° with the horizontal plane;
  • Welding system which is used to complete welding operations according to the welding path.
  • Infrared temperature monitor which is used to monitor the temperature in the welding process in real time.
  • the first set of scanning galvanometers is used for short-wavelength laser light to be vertically irradiated on the metal powder absorber through the first set of scanning galvanometers;
  • the second set of scanning galvanometers is used for long-wavelength laser light to illuminate the predetermined welding position of the first transparent plastic part and the second transparent plastic part through the second set of scanning galvanometers at an angle of 45° with the horizontal plane.
  • the method proposed by the present invention for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics uses the synergy of dual-wavelength laser beams to exert the body heating effect of long-wavelength laser, adjust the size and position of the molten pool inside the transmission layer, and ensure that the molten pool
  • the metal powder absorbent is uniformly distributed inside the transmission layer and the absorption layer. Under the synergistic effect of the temperature field of the laser and the flow field of the molten plastic, the metal powder absorber melts and deforms, forming riveted bodies of different shapes that penetrate the transmission layer and the absorption layer. between plastics to enhance the welding effect;
  • the dual-wavelength laser collaborative method proposed by the present invention to realize the connection of dissimilar transparent plastics fills the predetermined welding position with metal powder absorbent without affecting the overall light transmittance of the sample to be welded, and the entire process is hygienic and environmentally friendly.
  • Figure 1 is a schematic flowchart of a method of using dual-wavelength lasers to jointly connect dissimilar transparent plastics according to the present invention.
  • Figure 2 is a schematic diagram of dual-wavelength laser collaboration according to the present invention.
  • Figure 3 is a diagram showing the effect of dual-wavelength lasers working together according to the present invention.
  • embodiments of the present invention provide a method for dual-wavelength laser collaboration to realize the connection of dissimilar transparent plastics.
  • the method is implemented by a short-wavelength infrared laser 1 and a long-wavelength near-infrared laser 5, and includes the following steps:
  • the sample to be welded includes a first transparent plastic part 4 and a second transparent plastic part 8, and the metal powder absorbent 7 is filled in the predetermined welding position of the second transparent plastic part 8;
  • S3 Generate a welding path along the filling direction of the metal powder absorber 7.
  • the short-wavelength laser emitted by the short-wavelength infrared laser 1 is vertically irradiated on the metal powder absorber 7, and the long-wavelength laser emitted by the long-wavelength near-infrared laser 5 is aligned with the horizontal plane.
  • the predetermined welding position of the first transparent plastic part 4 and the second transparent plastic part 8 is irradiated from an angle of 30 to 45°;
  • the method for connecting dissimilar transparent plastics through the cooperation of dual-wavelength lasers proposed by the present invention exerts long wavelength through the synergy of dual-wavelength laser beams.
  • the volume heating effect of the laser adjusts the size and position of the molten pool inside the transmission layer to ensure the uniformity of the distribution of the molten pool within the transmission layer and absorption layer.
  • the method proposed by the invention for dual-wavelength laser synergy to realize the connection of dissimilar transparent plastics fills the predetermined welding position with metal powder absorbent 7,
  • the metal powder absorber 7 melts and deforms under the synergistic effect of the temperature field of the laser and the flow field of the molten plastic, forming riveted bodies of different shapes that penetrate between the transmission layer and the absorption layer plastic to enhance the welding effect.
  • the metal powder absorber 7 is filled in the predetermined welding position of the second transparent plastic part 8 in the form of hot-pressed solid powder; or in the first The predetermined welding positions of the two transparent plastic parts 8 are filled with metal powder absorbent 7 in a coating manner.
  • the metal powder absorber 7 is preferably magnesium-zinc alloy powder, and the depth of the magnesium-zinc alloy powder is 0.05 to 0.1 mm, and the width is 0.05 to 0.1 mm. It is 2.5 ⁇ 3.5mm.
  • the depth of the magnesium-zinc alloy powder is 0.1mm, the width is 3mm, and the length is 30mm.
  • the depth is 0.1mm to ensure that the metal powder absorber 7 has a good interaction effect with the laser and does not affect the plastic.
  • Melt flow its width is 3mm to ensure that it matches the spot diameter after the laser is defocused to avoid damage to the welded parts caused by excessive laser energy distribution in the center; its length is adapted to the length characteristics of the welded parts.
  • the metal powder absorber 7 is filled in the predetermined welding position.
  • the metal powder absorber 7 melts and deforms under the synergistic effect of the temperature field of the laser and the flow field of the molten plastic, forming riveted bodies of different shapes that penetrate the transmission layer and the absorption layer. between layers of plastic to enhance the welding effect.
  • the above-mentioned filling of the metal powder absorbent 7 at the predetermined welding position does not affect the overall light transmittance of the sample to be welded, and the entire process is hygienic and environmentally friendly.
  • a control system is also included, which is used to generate a welding path along the filling direction of the metal powder absorbent 7 .
  • the control system is equipped with a display for displaying an image of the sample to be welded.
  • the method further includes:
  • the synergy of the dual-wavelength laser beam cooperates with the infrared temperature monitor 3 to regulate the temperature level in the welding process in real time and shorten the temperature of the welding process.
  • the changing response time enables fixed-point regulation of the cooling rate during the welding process, thereby achieving accurate regulation of the plastic crystallization behavior at the welded joint.
  • the long-wavelength laser emitted by the long-wavelength near-infrared laser 5 of the present invention irradiates the predetermined welding position of the first transparent plastic part 4 and the second transparent plastic part 8 at an angle of 30 to 45° with the horizontal plane.
  • the change of the incident angle requires It is adjusted according to the size and position characteristics of the weld at the joint of the welded parts, and at the same time, it effectively prevents the lasers emitted by the two lasers from interfering with each other and ensures the safety of the equipment.
  • Figure 3 is a diagram showing the joint effect of dual-wavelength lasers of the present invention.
  • a in the figure shows the morphology of the weld pool of a welded part with surface heat absorption characteristics under the action of a traditional 980nm wavelength laser. Due to the existence of contact thermal resistance, heat is transferred from the underlying plastic to There is energy loss in the upward transfer process, and the molten pool has the characteristics of small at the top and large at the bottom;
  • b in the figure shows the morphology of the weld pool of a weldment with body endothermic characteristics under the action of a 1710nm wavelength laser.
  • the dual-wavelength laser used in the present invention synergistically realizes the method of connecting dissimilar transparent plastics, which uses dual-wavelength laser
  • the synergistic effect of the beam exerts the body heating effect of the long-wavelength laser, adjusts the size and position of the molten pool inside the transmission layer, and ensures the uniformity of the distribution of the molten pool within the transmission layer and the absorption layer, which can achieve uniform welding seams of uniform size. preparation.
  • the following is an introduction to a dual-wavelength laser cooperative device for realizing the connection of dissimilar transparent plastics disclosed in the embodiment of the present invention.
  • the dual-wavelength laser cooperative device described below for realizing the joint of dissimilar transparent plastics is the same as the dual-wavelength laser cooperative device described above.
  • the methods for realizing the connection of dissimilar transparent plastics can be compared with each other.
  • another embodiment of the present invention also provides a device for dual-wavelength laser synergy to achieve the connection of dissimilar transparent plastics, including:
  • the sample to be welded includes a first transparent plastic part 4 and a second transparent plastic part 8.
  • the predetermined welding position of the second transparent plastic part 8 is filled with metal.
  • Short-wavelength infrared laser 1 which is used to emit short-wavelength laser light vertically irradiated on the metal powder absorber 7;
  • a long-wavelength near-infrared laser 5 which is used to emit a long-wavelength laser that irradiates the predetermined welding position of the first transparent plastic part 4 and the second transparent plastic part 8 at an angle of 45° with the horizontal plane;
  • Welding system which is used to complete welding operations according to the welding path.
  • Infrared temperature monitor 3 is used to monitor the temperature in the welding process in real time.
  • the synergy of the dual-wavelength laser beam cooperates with the infrared temperature monitor 3 to regulate the temperature level in the welding process in real time and shorten the response time to temperature changes in the welding process. , to achieve fixed-point regulation of the cooling rate during the welding process, thereby achieving accurate regulation of the plastic crystallization behavior at the welded joint.
  • the first set of scanning galvanometers 2 is used for vertically irradiating short-wavelength laser light on the metal powder absorber 7 through the first set of scanning galvanometers 2;
  • the second set of scanning galvanometers 6 is used for long-wavelength laser light to pass through the second set of scanning galvanometers 6 and illuminate the predetermined position of the first transparent plastic part 4 and the second transparent plastic part 8 at an angle of 45° with the horizontal plane. Position of welding.
  • the device for realizing the connection of dissimilar transparent plastics through the cooperation of dual-wavelength lasers in this embodiment is used to realize the embodiment part of the method of connecting different kinds of transparent plastics through the cooperation of dual-wavelength lasers. Therefore, the specific implementation can be referred to the corresponding embodiments. The description will not be introduced here.
  • the device for connecting dissimilar transparent plastics in collaboration with dual-wavelength lasers in this embodiment is used to implement the aforementioned method of connecting dissimilar transparent plastics in collaboration with dual-wavelength lasers, its function corresponds to that of the above method, and will not be described again here. .
  • a polyarylsulfone (PASF) flat plate with a size of 1200 ⁇ 30 ⁇ 2mm 3 is used as the first transparent plastic part 4
  • a polycarbonate (PC) flat plate with a size of 1200 ⁇ 30 ⁇ 2mm 3 is used as the second transparent plastic part 8.
  • Magnesium-zinc alloy powder is used as the metal powder absorbent 7, and specific embodiments of the above-mentioned invention will be described.
  • the metal powder absorbent 7 is preferably magnesium zinc alloy powder, where the depth of the magnesium zinc alloy powder is 0.1mm, width is 3mm, length is 30mm.
  • the control system generates a welding path along the filling direction of magnesium-zinc alloy powder.
  • the laser emitted by the short-wavelength infrared laser 1 (980nm laser) passes through the first set of scanning galvanometers 2 and is vertically irradiated on the magnesium-zinc alloy powder.
  • the power of the short-wavelength infrared laser 1 is 15W and the spot diameter is 3mm; the long-wavelength near-infrared laser
  • the laser emitted by laser 5 (1710nm laser) passes through the second set of scanning galvanometer 6 and illuminates the predetermined welding position of the PASF board and PC board at an angle of 45° with the horizontal plane.
  • the power of long-wavelength near-infrared laser 5 is 20W.
  • the spot diameter is 2mm. Start the fixed infrared temperature monitor 3 to automatically focus on the plastic parts to be welded until the image of the sample on the display of the control system is clear.

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Laser Beam Processing (AREA)

Abstract

一种双波长激光协同实现异种透明塑料连接的方法，包括在第二透明塑料件（8）的焊接位置填充金属粉末吸收剂（7）；将第二透明塑料件（8）与第一透明塑料件（4）进行装配，对待焊接样件进行夹持固定，第一透明塑料件（4）为透射层，第二透明塑料件（8）为吸收层；沿着金属粉末吸收剂（7）的填充方向生成焊接路径，短波长红外激光器（1）发射的短波长激光垂直照射在金属粉末吸收剂（7）上，长波长近红外激光器（5）发射的长波长激光以与水平面夹角为30～45°的姿态照射第一透明塑料件（4）和第二透明塑料件（8）的焊接位置；依据焊接路径完成焊接作业。通过双波长激光束的协同作用发挥长波长激光的体加热效果，调节透射层内部熔池的大小和位置，确保熔池在透射层和吸收层内部分布的均匀性。

Description

双波长激光协同实现异种透明塑料连接的方法及装置 技术领域
本发明涉及激光透射焊接技术领域，尤其是指一种双波长激光协同实现异种透明塑料连接的方法及装置。
背景技术
热塑性塑料在家电、医疗、汽车和食品包装等行业中具有广泛的应用，但是受限于传统的模塑、注塑等加工方式不能制备具有复杂结构的部件，因此针对热塑性塑料连接技术的研究日益受到关注。目前常用的连接技术主要包括胶接、机械连接和焊接等。其中焊接技术具有连接强度高、密封性好以及焊接效果稳定等优势。根据提供热源形式的差异，焊接技术包括超声波焊、热熔焊、搅拌摩擦焊和激光透射焊等。传统的激光透射焊接技术有焊缝尺寸精密、效率高、易于实现自动化等优点，目前在汽车大灯、医疗配件以及电子封装等领域得到大量的应用。但是受限于塑料的光学性能对激光吸收效率的影响，可应用激光透射焊接技术的塑料产品局限于具有特定光学性质，具体问题体现如下：1)被焊接塑料的吸收层必须有碳黑等有色染料的填充，这限制了产品在环保、卫生条件要求高的场合的应用；2)焊接需要的热量产生的位置集中在吸收层，这导致吸收层内部的熔池远大于透射层内部的熔池，进而导致焊接件内部存在较大的残余应力；3)异种透明塑料间可能存在分子链不相容特征，这导致焊接接口处易发生分子链滑移，进而导致界面分离，生成裂纹等缺陷。因此需要提供一种新的激光投射焊接技术以弥补现有技术的不足。
发明内容
为此，本发明所要解决的技术问题在于克服现有技术存在的问题，提出一种双波长激光协同实现异种透明塑料连接的方法及装置，其通过双波长激光束的协同作用发挥长波长激光的体加热效果，调节透射层内部熔池的大小和位置，确保熔池在透射层和吸收层内部分布的均匀性，金属粉末吸收剂在激光作用的温度场和熔融塑料的流场的协同作用下发生熔融、变形，形成不同形态的铆接体贯穿在透射层和吸收层塑料之间，增强焊接效果。
为解决上述技术问题，本发明提供一种双波长激光协同实现异种透明塑料连接的方法，该方法通过短波长红外激光器和长波长近红外激光器实现，包括以下步骤：
S1：待焊接样件包括第一透明塑料件和第二透明塑料件，在第二透明塑 料件的预定焊接位置填充金属粉末吸收剂；
S2：将填充有金属粉末吸收剂的第二透明塑料件与第一透明塑料件进行装配，对装配好的待焊接样件进行夹持固定，其中第一透明塑料件为透射层，第二透明塑料件为吸收层；
S3：沿着金属粉末吸收剂的填充方向生成焊接路径，短波长红外激光器发射的短波长激光垂直照射在金属粉末吸收剂上，长波长近红外激光器发射的长波长激光以与水平面夹角为30～45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置；
S4：依据焊接路径完成焊接作业。
在本发明的一个优选实施例中，在第二透明塑料件的预定焊接位置以热压固粉的方式填充金属粉末吸收剂。
在本发明的一个优选实施例中，在第二透明塑料件的预定焊接位置以涂敷的方式填充金属粉末吸收剂。
在本发明的一个优选实施例中，所述金属粉末吸收剂为镁锌合金粉末。
在本发明的一个优选实施例中，所述镁锌合金粉末的深度为0.05～0.1mm，宽度为2.5～3.5mm。
在本发明的一个优选实施例中，在S3中，短波长红外激光器的功率10～30W，光斑直径为2.5～3.5mm；长波长近红外激光器的功率为10～20W，光斑直径为1mm～2mm。
在本发明的一个优选实施例中，在S3中，还包括：
启动红外温度监控器自动聚焦待焊接样件，对焊接过程中的温度进行实时监控。
在本发明的一个优选实施例中，还包括控制系统，所述控制系统用于沿着金属粉末吸收剂的填充方向生成焊接路径。
在本发明的一个优选实施例中，所述控制系统部署有显示器，所述显示器用于显示待焊接样件的图像。
此外，本发明的另一个目的是还提供一种双波长激光协同实现异种透明塑料连接的装置，包括：
夹具，其用于对装配好的待焊接样件进行夹持固定，待焊接样件包括第一透明塑料件和第二透明塑料件，在第二透明塑料件的预定焊接位置填充金属粉末吸收剂，将填充有金属粉末吸收剂的第二透明塑料件与第一透明塑料件进行装配，其中第一透明塑料件为透射层，第二透明塑料件为吸收层；
控制系统，其用于沿着金属粉末吸收剂的填充方向生成焊接路径；
短波长红外激光器，其用于发射垂直照射在金属粉末吸收剂上的短波长激光；
长波长近红外激光器，其用于发射以与水平面夹角为30～45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置的长波长激光；
焊接系统，其用于依据焊接路径完成焊接作业。
在本发明的一个优选实施例中，还包括：
红外温度监控器，其用于对焊接过程中的温度进行实时监控。
在本发明的一个优选实施例中，还包括：
第一组扫描振镜，其用于供短波长激光透过第一组扫描振镜垂直照射在金属粉末吸收剂上；
第二组扫描振镜，其用于供长波长激光透过第二组扫描振镜以与水平面夹角为45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置。
本发明的上述技术方案相比现有技术具有以下优点：
1.本发明提出的双波长激光协同实现异种透明塑料连接的方法，其通过双波长激光束的协同作用发挥长波长激光的体加热效果，调节透射层内部熔池的大小和位置，确保熔池在透射层和吸收层内部分布的均匀性，金属粉末吸收剂在激光作用的温度场和熔融塑料的流场的协同作用下发生熔融、变形，形成不同形态的铆接体贯穿在透射层和吸收层塑料之间，增强焊接效果；
2.本发明提出的双波长激光协同实现异种透明塑料连接的方法，其在预定焊接位置填充金属粉末吸收剂，不影响待焊接样件的整体透光性，整个过程卫生、环保。
附图说明
为了使本发明的内容更容易被清楚的理解，下面根据本发明的具体实施例并结合附图，对本发明作进一步详细的说明。
图1为本发明一种双波长激光协同实现异种透明塑料连接的方法的流程示意图。
图2为本发明双波长激光协作的原理图。
图3为本发明双波长激光共同作用效果图。
附图标记说明如下：
1、短波长红外激光器；2、第一组扫描振镜；3、红外温度监控器；4、第一透明塑料件；5、长波长近红外激光器；6、第二组扫描振镜；7、金属粉末吸收剂；8、第二透明塑料件。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，以使本领域的技术人员可以更好地理解本发明并能予以实施，但所举实施例不作为对本发明的限定。
请参阅图1至图3所示，本发明实施例提供一种双波长激光协同实现异种透明塑料连接的方法，该方法通过短波长红外激光器1和长波长近红外激光器5实现，包括以下步骤：
S1：待焊接样件包括第一透明塑料件4和第二透明塑料件8，在第二透明塑料件8的预定焊接位置填充金属粉末吸收剂7；
S2：将填充有金属粉末吸收剂7的第二透明塑料件8与第一透明塑料件4 进行装配，对装配好的待焊接样件进行夹持固定，其中第一透明塑料件4为透射层，第二透明塑料件8为吸收层；
S3：沿着金属粉末吸收剂7的填充方向生成焊接路径，短波长红外激光器1发射的短波长激光垂直照射在金属粉末吸收剂7上，长波长近红外激光器5发射的长波长激光以与水平面夹角为30～45°的姿态照射第一透明塑料件4和第二透明塑料件8的预定焊接位置；
S4：依据焊接路径完成焊接作业。
在本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的方法中，本发明提出的双波长激光协同实现异种透明塑料连接的方法，其通过双波长激光束的协同作用发挥长波长激光的体加热效果，调节透射层内部熔池的大小和位置，确保熔池在透射层和吸收层内部分布的均匀性。
在本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的方法中，本发明提出的双波长激光协同实现异种透明塑料连接的方法，其在预定焊接位置填充金属粉末吸收剂7，金属粉末吸收剂7在激光作用的温度场和熔融塑料的流场的协同作用下发生熔融、变形，形成不同形态的铆接体贯穿在透射层和吸收层塑料之间，增强焊接效果。
在本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的方法中，在第二透明塑料件8的预定焊接位置以热压固粉的方式填充金属粉末吸收剂7；或在第二透明塑料件8的预定焊接位置以涂敷的方式填充金属粉末吸收剂7。
在本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的方法中，所述金属粉末吸收剂7优选镁锌合金粉末，所述镁锌合金粉末的深度为0.05～0.1mm，宽度为2.5～3.5mm。作为优选地，所述镁锌合金粉末的深度为0.1mm，宽度为3mm，长度为30mm，其中深度为0.1mm以保证金属粉末吸收剂7与激光具有良好的相互作用效果，并且不影响塑料的熔融流动；其宽度为3mm以保证与激光离焦之后的光斑直径相匹配，以避免中心过强的激光能量分布导致被焊接件的破坏；其长度与被焊接件的长度特征相适应。
上述在预定焊接位置填充金属粉末吸收剂7，金属粉末吸收剂7在激光作用的温度场和熔融塑料的流场的协同作用下发生熔融、变形，形成不同形态的铆接体贯穿在透射层和吸收层塑料之间，增强焊接效果。
上述在预定焊接位置填充金属粉末吸收剂7，不影响待焊接样件的整体透光性，整个过程卫生、环保。
在本发明的一个优选实施例中，还包括控制系统，所述控制系统用于沿着金属粉末吸收剂7的填充方向生成焊接路径。所述控制系统部署有显示器，所述显示器用于显示待焊接样件的图像。
在本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的方法中，还包括：
启动红外温度监控器3自动聚焦待焊接样件，对焊接过程中的温度进行实时监控，双波长激光束的协同作用配合红外温度监控器3，实时调控焊接过 程中的温度水平，缩短焊接过程温度变化的响应时间，实现焊接过程中冷却速率的定点调控，进而实现对焊接接头处塑料结晶行为的准确调控。
本发明长波长近红外激光器5发射的长波长激光以与水平面夹角为30～45°的姿态照射第一透明塑料件4和第二透明塑料件8的预定焊接位置，其入射角度的变化需要根据被焊接件接合处焊缝的大小和位置特征进行调整，同时有效避免两种激光器发射出的激光相互干涉，保证设备安全性。
图3为本发明双波长激光共同作用效果图，图中a为传统980nm波长激光作用下具有面吸热特征的焊接件的焊缝熔池形貌，由于接触热阻的存在，热量从下层塑料向上传递过程中具有能量损失，熔池具有上小下大的特征；图中b为体吸热1710nm波长激光作用下具有体吸热特征的焊接件的焊缝熔池形貌，由于激光透过上层塑料过程中存在一定的能量消耗，到达下层塑料的能量偏低，熔池具有上小下大的特征；而本发明采用的双波长激光协同实现异种透明塑料连接的方法，其通过双波长激光束的协同作用发挥长波长激光的体加热效果，调节透射层内部熔池的大小和位置，确保熔池在透射层和吸收层内部分布的均匀性，其可以实现焊缝均匀大小一致焊接件的制备。
下面对本发明实施例公开的一种双波长激光协同实现异种透明塑料连接的装置进行介绍，下文描述的一种双波长激光协同实现异种透明塑料连接的装置与上文描述的一种双波长激光协同实现异种透明塑料连接的方法可相互对应参照。
相应于上述实施例的一种双波长激光协同实现异种透明塑料连接的方法，本发明另一实施例还提供一种双波长激光协同实现异种透明塑料连接的装置，包括：
夹具，其用于对装配好的待焊接样件进行夹持固定，待焊接样件包括第一透明塑料件4和第二透明塑料件8，在第二透明塑料件8的预定焊接位置填充金属粉末吸收剂7，将填充有金属粉末吸收剂7的第二透明塑料件8与第一透明塑料件4进行装配，其中第一透明塑料件4为透射层，第二透明塑料件8为吸收层；
控制系统，其用于沿着金属粉末吸收剂7的填充方向生成焊接路径；
短波长红外激光器1，其用于发射垂直照射在金属粉末吸收剂7上的短波长激光；
长波长近红外激光器5，其用于发射以与水平面夹角为45°的姿态照射第一透明塑料件4和第二透明塑料件8的预定焊接位置的长波长激光；
焊接系统，其用于依据焊接路径完成焊接作业。
在本发明的一个优选实施例中，还包括：
红外温度监控器3，其用于对焊接过程中的温度进行实时监控，双波长激光束的协同作用配合红外温度监控器3，实时调控焊接过程中的温度水平，缩短焊接过程温度变化的响应时间，实现焊接过程中冷却速率的定点调控，进而实现对焊接接头处塑料结晶行为的准确调控。
在本发明的一个优选实施例中，还包括：
第一组扫描振镜2，其用于供短波长激光透过第一组扫描振镜2垂直照射在金属粉末吸收剂7上；
第二组扫描振镜6，其用于供长波长激光透过第二组扫描振镜6以与水平面夹角为45°的姿态照射第一透明塑料件4和第二透明塑料件8的预定焊接位置。
本实施例的双波长激光协同实现异种透明塑料连接的装置用于实现前述的双波长激光协同实现异种透明塑料连接的方法的实施例部分，所以，其具体实施方式可以参照相应的各个部分实施例的描述，在此不再展开介绍。
另外，由于本实施例的双波长激光协同实现异种透明塑料连接的装置用于实现前述的双波长激光协同实现异种透明塑料连接的方法，因此其作用与上述方法的作用相对应，这里不再赘述。
下面以尺寸为1200×30×2mm 3的聚芳砜(PASF)平板作为第一透明塑料件4，尺寸为1200×30×2mm 3的聚碳酸酯(PC)平板作为第二透明塑料件8，镁锌合金粉末作为金属粉末吸收剂7，对上述发明内容的具体实施方式进行陈述。
1.在第二透明塑料件8(PC板)的预定焊接位置以热压固粉的方式填充金属粉末吸收剂7，金属粉末吸收剂7优选镁锌合金粉末，其中镁锌合金粉末的深度为0.1mm，宽度为3mm，长度为30mm。
2.将填充有镁锌合金粉末的第二透明塑料件8(PC板)与第一透明塑料件4(PASF板)按照搭接焊的方式装配，将装配好的样件放置在气动夹紧装置上完成夹持，其中PASF板作为透射层，PC板作为吸收层。
3.在控制系统沿着镁锌合金粉末的填充方向生成焊接路径。短波长红外激光器1(980nm激光器)发射的激光透过第一组扫描振镜2后垂直照射在镁锌合金粉末上，短波长红外激光器1的功率为15W，光斑直径为3mm；长波长近红外激光器5(1710nm激光器)发射的激光透过第二组扫描振镜6以与水平面夹角为45°的姿态照射PASF板和PC板的预定焊接位置，长波长近红外激光器5的功率为20W，光斑直径为2mm。启动固定不动的红外温度监控器3自动聚焦待焊接塑料件，直至控制系统的显示器上样件图像清晰。
4.启动焊接系统，指定扫描次数50次完成后，关闭激光器，打开气动夹紧装置，完成焊接。
显然，上述实施例仅仅是为清楚地说明所作的举例，并非对实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。

Claims (10)

  1. 一种双波长激光协同实现异种透明塑料连接的方法，该方法通过短波长红外激光器和长波长近红外激光器实现，其特征在于，包括以下步骤：
    S1：待焊接样件包括第一透明塑料件和第二透明塑料件，在第二透明塑料件的预定焊接位置填充金属粉末吸收剂；
    S2：将填充有金属粉末吸收剂的第二透明塑料件与第一透明塑料件进行装配，对装配好的待焊接样件进行夹持固定，其中第一透明塑料件为透射层，第二透明塑料件为吸收层；
    S3：沿着金属粉末吸收剂的填充方向生成焊接路径，短波长红外激光器发射的短波长激光垂直照射在金属粉末吸收剂上，长波长近红外激光器发射的长波长激光以与水平面夹角为30～45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置；
    S4：依据焊接路径完成焊接作业。
  2. 根据权利要求1所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：所述金属粉末吸收剂为镁锌合金粉末。
  3. 根据权利要求2所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：所述镁锌合金粉末的深度为0.05～0.1mm，宽度为2.5～3.5mm。
  4. 根据权利要求1所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：在S3中，短波长红外激光器的功率10～30W，光斑直径为2.5～3.5mm；长波长近红外激光器的功率为10～20W，光斑直径为1mm～2mm。
  5. 根据权利要求1所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：在S3中，还包括：
    启动红外温度监控器自动聚焦待焊接样件，对焊接过程中的温度进行实时监控。
  6. 根据权利要求1所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：还包括控制系统，所述控制系统用于沿着金属粉末吸收剂的填充方向生成焊接路径。
  7. 根据权利要求6所述的双波长激光协同实现异种透明塑料连接的方法，其特征在于：所述控制系统部署有显示器，所述显示器用于显示待焊接样件的图像。
  8. 一种双波长激光协同实现异种透明塑料连接的装置，其特征在于，包括：
    夹具，其用于对装配好的待焊接样件进行夹持固定，待焊接样件包括第一透明塑料件和第二透明塑料件，在第二透明塑料件的预定焊接位置填充金属粉末吸收剂，将填充有金属粉末吸收剂的第二透明塑料件与第一透明塑料件进行装配，其中第一透明塑料件为透射层，第二透明塑料件为吸收层；
    控制系统，其用于沿着金属粉末吸收剂的填充方向生成焊接路径；
    短波长红外激光器，其用于发射垂直照射在金属粉末吸收剂上的短波长 激光；
    长波长近红外激光器，其用于发射以与水平面夹角为30～45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置的长波长激光；
    焊接系统，其用于依据焊接路径完成焊接作业。
  9. 根据权利要求8所述的双波长激光协同实现异种透明塑料连接的装置，其特征在于：还包括：
    红外温度监控器，其用于对焊接过程中的温度进行实时监控。
  10. 根据权利要求8所述的双波长激光协同实现异种透明塑料连接的装置，其特征在于：还包括：
    第一组扫描振镜，其用于供短波长激光透过第一组扫描振镜垂直照射在金属粉末吸收剂上；
    第二组扫描振镜，其用于供长波长激光透过第二组扫描振镜以与水平面夹角为45°的姿态照射第一透明塑料件和第二透明塑料件的预定焊接位置。
PCT/CN2022/101010 2022-05-31 2022-06-24 双波长激光协同实现异种透明塑料连接的方法及装置 WO2023231093A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210604605.6 2022-05-31
CN202210604605.6A CN115157690A (zh) 2022-05-31 2022-05-31 双波长激光协同实现异种透明塑料连接的方法及装置

Publications (1)

Publication Number Publication Date
WO2023231093A1 true WO2023231093A1 (zh) 2023-12-07

Family

ID=83482708

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/101010 WO2023231093A1 (zh) 2022-05-31 2022-06-24 双波长激光协同实现异种透明塑料连接的方法及装置

Country Status (2)

Country Link
CN (1) CN115157690A (zh)
WO (1) WO2023231093A1 (zh)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1058544A (ja) * 1996-08-14 1998-03-03 Seidensha Denshi Kogyo Kk 透明プラスチック材の溶着状態判定方法
CN106273416A (zh) * 2016-09-08 2017-01-04 苏州大学 一种用于连接塑料件的激光透射焊接方法
CN107405836A (zh) * 2016-02-23 2017-11-28 精电舍电子工业株式会社 激光焊接装置及激光焊接方法
WO2018212947A1 (en) * 2017-05-17 2018-11-22 Branson Ultrasonics Corporation Simultaneous laser welding using two-micron laser light
CN111002591A (zh) * 2020-01-10 2020-04-14 深圳技术大学 一种用于塑件的激光透射焊接方法
CN113787255A (zh) * 2021-09-30 2021-12-14 苏州大学 一种透明塑料薄膜的激光焊接方法

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0327773D0 (en) * 2003-11-29 2003-12-31 Barkston Plastics Engineering Welding of plastics materials
CN101733553A (zh) * 2008-11-21 2010-06-16 中国第一汽车集团公司 双波长双激光束对金属零件的激光焊接方法
EP2548714B1 (de) * 2011-07-21 2013-09-11 EMS-Patent AG Laserstrahl-Schweissverfahren und daraus hergestellte Formteile
CN104190928A (zh) * 2014-08-18 2014-12-10 中国科学院重庆绿色智能技术研究院 一种多波长激光选区快速成形系统及方法
CN205097540U (zh) * 2015-09-16 2016-03-23 广东顺德华焯机械科技有限公司 一种用于塑料双面焊接的激光双光束焊接头
CN111715998B (zh) * 2019-03-18 2022-05-31 中国科学院上海光学精密机械研究所 一种激光焊接方法
CN114367739A (zh) * 2020-10-14 2022-04-19 大族激光科技产业集团股份有限公司 复合激光同步塑料焊接方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1058544A (ja) * 1996-08-14 1998-03-03 Seidensha Denshi Kogyo Kk 透明プラスチック材の溶着状態判定方法
CN107405836A (zh) * 2016-02-23 2017-11-28 精电舍电子工业株式会社 激光焊接装置及激光焊接方法
CN106273416A (zh) * 2016-09-08 2017-01-04 苏州大学 一种用于连接塑料件的激光透射焊接方法
WO2018212947A1 (en) * 2017-05-17 2018-11-22 Branson Ultrasonics Corporation Simultaneous laser welding using two-micron laser light
CN111002591A (zh) * 2020-01-10 2020-04-14 深圳技术大学 一种用于塑件的激光透射焊接方法
CN113787255A (zh) * 2021-09-30 2021-12-14 苏州大学 一种透明塑料薄膜的激光焊接方法

Also Published As

Publication number Publication date
CN115157690A (zh) 2022-10-11

Similar Documents

Publication Publication Date Title
JP6105781B2 (ja) レーザーシンクロ溶接プロセスと装置
JP4071417B2 (ja) 溶接方法および装置
US20060283544A1 (en) Laser welding apparatus and laser welding method
JP2006297939A (ja) プラスチックワークピース及びその製造方法
CA2564403A1 (en) Method and apparatus for laser welding thermoplastic resin members
WO2007018054A1 (ja) 密封容器
CN110814518A (zh) 一种激光塑料焊接夹具及激光焊接方法
CN111002591A (zh) 一种用于塑件的激光透射焊接方法
WO2023231093A1 (zh) 双波长激光协同实现异种透明塑料连接的方法及装置
JP2002331588A (ja) レーザ溶着方法
US20190202135A1 (en) Method for laser beam plastic welding, and device
CN109641398A (zh) 激光焊接系统和使用掩模控制焊接宽度的方法
CN102950766B (zh) 一种热塑性塑料的激光透射焊接方法
JP5555613B2 (ja) 樹脂部材のレーザー接合方法および樹脂部材のレーザー接合体
DE60309395D1 (de) Material und Verfahren zum Laserschweissen
CN104999661B (zh) 一种激光同步焊接工艺及装置
JP2004066739A (ja) レーザ溶着方法及びレーザ溶着装置
CN113967787B (zh) 一种激光焊接方法
Reinl Diode lasers used in plastic welding and selective laser soldering–applications and products
JPH06114943A (ja) フッ素樹脂フィルムの溶融接着方法
CN107471657A (zh) 一种热塑性塑料的激光非透射焊接方法
Acherjee et al. Laser transmission welding of thermoplastics: An overview of experimental findings–process, development and applications
JP2004050835A (ja) レーザ放射線を用いてプラスチック構成部材を接合するための方法
CN205889886U (zh) 一种车灯透镜的焊接装置
Kagan et al. Efficiency of clearwelding technology for polyamides

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22944411

Country of ref document: EP

Kind code of ref document: A1