WO2023226214A1 - Peeled orange sorting apparatus and processing method thereof - Google Patents

Peeled orange sorting apparatus and processing method thereof Download PDF

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Publication number
WO2023226214A1
WO2023226214A1 PCT/CN2022/113932 CN2022113932W WO2023226214A1 WO 2023226214 A1 WO2023226214 A1 WO 2023226214A1 CN 2022113932 W CN2022113932 W CN 2022113932W WO 2023226214 A1 WO2023226214 A1 WO 2023226214A1
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WO
WIPO (PCT)
Prior art keywords
oranges
peeled
pool
drain plate
sorting
Prior art date
Application number
PCT/CN2022/113932
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French (fr)
Chinese (zh)
Inventor
唐军
Original Assignee
胡灵芝
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Publication date
Application filed by 胡灵芝 filed Critical 胡灵芝
Publication of WO2023226214A1 publication Critical patent/WO2023226214A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/28Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
    • B03B5/30Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
    • B03B5/36Devices therefor, other than using centrifugal force

Definitions

  • the invention relates to the field of automated liquid fruit processing equipment, and in particular to a sorting device for peeled oranges.
  • Liquid fruit is a daily essential food for people. Oranges are rich in nutrients and contain various nutrients necessary for the human body. Oranges contain a large amount of vitamin C and carotene, which help inhibit the formation of carcinogens, soften and protect blood vessels, and promote blood circulation. Circulation, helps lower cholesterol and blood lipids, reduces the possibility of heart disease, and prevents gallbladder disease and scurvy.
  • peeled oranges For manufacturers supplying cans, peeled oranges often need to be divided into different grades according to their sizes for sorting. Moreover, whether it is manual peeling or mechanical peeling, there may be leakage. Unpeeled individual oranges, so that the unpeeled oranges can be mixed into the peeled oranges. How to remove the unpeeled oranges is basically based on manual visual identification and manual removal. Since the oranges are sorted each time, The large quantity is easy to dazzle. Not only is the work efficiency low, but the labor cost is high and it cannot meet the existing production needs.
  • An object of the present invention is to provide a sorting device for peeled oranges that can sort peeled oranges according to their own size and effectively reject unpeeled oranges, which has the advantages of cost saving and high degree of automation.
  • Another object of the present invention is to provide a peeled orange processing method that sorts peeled oranges according to their own size and effectively rejects unpeeled oranges.
  • the peeled orange sorting device includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and multiple recovery chambers.
  • the oblique conveying device, The pool sifting device and the size sifting device are arranged in a straight line in sequence.
  • the oblique conveying device can transport oranges to the middle of the pool sifting device.
  • the pool sifting device includes a pool bracket, a pool, and a drain.
  • the pool is installed on the pool bracket, the pool has a cavity structure for loading liquid, the drain plate lifting device is installed on the pool and has a liftable drain
  • the drain plate has a drain hole for liquid to pass through.
  • the drain plate rises and falls relative to the pool support and has an elevated position and a descending position. When the drain plate is in the descending position, The drain plate is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid.
  • the fishing device is installed on the pool and catches the floating oranges. Oranges with peels are used to reject oranges with peels.
  • the drain plate has a slope.
  • the size screening device is used to separate peeled oranges of different sizes and feed them into corresponding sizes.
  • the recovery chamber can effectively achieve the purpose of accurate rejection and reduce labor costs.
  • the controller is electrically connected to the oblique conveying device, fishing device, pool screening device and size screening device respectively.
  • the peeled orange sorting device of the present invention combines a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a recovery chamber to achieve oblique conveying
  • the device, the pool sifting device and the size sifting device are arranged in a straight line in sequence.
  • Such a linear arrangement can make the oranges have a movement trajectory in one direction and a force in one direction, which can cooperate with the work of the subsequent devices.
  • the forward conveying device can transport oranges to the middle of the pool sifting device.
  • the pool screening device includes a pool bracket, a pool, a drain plate lifting device and a fishing device.
  • the pool is installed on the pool bracket, and the pool has a cavity structure for loading liquid.
  • the drain plate lifting device is installed in the pool and has a liftable drain plate.
  • the drain plate has a drain hole for liquid to pass through. The drain hole can reduce the resistance of the liquid to the drain plate through the drain, and the drain plate can reduce the resistance of the liquid to the drain plate through the drain.
  • the plate rises and falls relative to the pool support and has a raised position and a lowered position.
  • the drain plate is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float.
  • liquid it can be understood that because the outer skin of oranges with skin has breathable holes, it will store a certain amount of air like an air bag, so that oranges with skin will float on the liquid, while oranges without skin will float on the liquid. will sink in the liquid.
  • the focus of the present invention is to use this characteristic of oranges to set up a pool to use liquid to separate peeled oranges and peeled oranges.
  • the liquid can also clean the surface of peelless oranges with water.
  • the fishing device is installed on the pool and catches the peeled oranges in a floating state to eliminate the peeled oranges.
  • the drain plate has a slope. When the drain plate is in a raised position, the edge of the drain plate close to the edge of the pool is higher than the edge of the pool. edge, so that the peeled oranges enter the size screening device under the load and oblique guide of the drain plate.
  • the size screening device is used to separate peeled oranges of different sizes and feed them into the recovery chamber of the corresponding size, so as to achieve
  • the controller is electrically connected to the oblique conveying device, fishing device, pool screening device and size screening device respectively, and the controller is used to coordinate the work of each component.
  • the oblique conveying device includes a left conveying mechanism and a right conveying mechanism.
  • the left conveying mechanism and the right conveying mechanism are arranged side by side and separated by a dividing rod.
  • the left conveying mechanism and the right conveying mechanism each include a machine. frame, a conveyor belt transmission device and a quadrilateral movable frame.
  • the quadrilateral movable frame is movably provided on the frame.
  • the quadrilateral movable frame is a quadrilateral frame structure and can be deformed.
  • the output end of the conveyor belt transmission device has a useful When transporting and wrapping the transmission parts on the quadrilateral movable frame, the transmission direction of the transmission parts is changed by the deformation of the quadrilateral movable frame, so that the transportation direction of the left transportation mechanism and the transportation direction of the right transportation mechanism are The conveying direction is all towards the dividing rod.
  • the quadrilateral movable frame includes a front conveying cross bar, a rear conveying cross bar, a sliding vertical bar, a sliding driving device and a fixed vertical bar.
  • the fixed vertical bar is installed on the frame, and the sliding vertical bar
  • the rod is slidably installed on the frame, the sliding driving device is installed on the frame, the sliding vertical rod is also installed on the output end of the sliding driving device, and one end of the front conveying cross bar It is movably connected with the fixed vertical bar, the other end of the front conveying cross bar is movably connected with one end of the sliding vertical bar, one end of the rear conveying cross bar is movably connected with the fixed vertical bar, and the rear conveying cross bar is movably connected with the fixed vertical bar.
  • the other end of the conveying cross bar is movably connected to the other end of the sliding vertical bar.
  • the front conveying cross bar, the fixed vertical bar, the rear conveying cross bar and the sliding vertical bar jointly form a deformable quadrilateral structure.
  • the piece is wound between the front conveying cross bar and the rear conveying cross bar.
  • the fishing device includes an image detection device, a fishing manipulator and a fishing net.
  • the image detection device is installed above the pool.
  • Fishing manipulators are installed on both sides of the pool.
  • the output end of the fishing manipulator There is a fishing net, and the controller is electrically connected to the image detection device and the fishing robot respectively, and the information detected by the image detection device allows the fishing robot to fish peeled oranges in a floating state.
  • the size screening device includes a screening frame body and a screening inclined ladder.
  • the screening frame body is installed on one side of the pool screening device, and the screening inclined ladder is installed on the classifying screen.
  • the screen frame body, the sifting inclined ladder is provided with sorting openings at intervals along the layout direction of the assembly line, the width of the sorting opening corresponds to the diameter of the oranges in each section, and the corresponding diameter of the sorting opening The width dimension increases sequentially along the layout direction of the assembly line.
  • a recovery chamber is provided below each of the sorting openings. The length of the sorting openings is arranged along the width direction of the sieving frame body.
  • the size screening device further includes a high-pressure spray gun.
  • the high-pressure spray gun is located at the sorting port.
  • the muzzle of the high-pressure spray gun is aligned with the sorting port. Through the air duct of the high-pressure spray gun, Blow away the oranges that are stuck in the sorting port and do not meet the size to push the oranges forward.
  • the recovery chamber is provided with a buffer component and a buffer airway.
  • the buffer airway provides upward airflow, and the airflow buffers the sliding oranges.
  • the buffer component includes a plurality of deformable elastic rubber plates. , the elastic rubber plates are arranged at intervals along the height direction of the recovery chamber, and all the elastic rubber plates are also alternately arranged left and right along the left and right directions of the recovery chamber, so that the elastic rubber plates are common Form a buffered ladder-like structure.
  • the processing method of peeled oranges provided by the present invention includes the following steps:
  • the sorting device for peeled oranges includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a plurality of recycling chambers.
  • the pool screening device includes a pool bracket, a pool, a drain plate lifting device and a fishing device.
  • the pool has a cavity structure for loading liquids.
  • the drain plate has a drain hole for the liquid to pass through. The flow plate rises and falls relative to the pool support and has a raised position and a lowered position. When the drain plate is in the lowered position, the drain plate is immersed in the liquid.
  • the drain plate has an inclined surface. When the plate is in the raised position, the edge of the side of the drain plate close to the edge of the pool is higher than the edge of the pool;
  • the controller controls the oblique conveying device to transport the oranges to the middle of the pool sifting device, so that the oranges are gathered in the middle of the pool;
  • the image detection device of the fishing device detects peeled oranges floating on the water, and the information detected by the image detection device allows the fishing robot to capture the peeled oranges in a floating state and reject the peeled oranges;
  • the drain plate rises, and the liquid drains downward through the drain hole of the drain plate.
  • the peeled oranges wash away the floating dust in the liquid and are carried on the drain plate.
  • the sloping plate characteristics of the plate allow the peeled oranges to enter the size screening device under the load-bearing and inclined guide of the discharge plate;
  • the size screening device separates peeled oranges of different sizes and feeds them into the corresponding recovery chambers.
  • the peeled orange processing method provided by the present invention takes advantage of this characteristic of oranges and is equipped with a pool to use liquid to separate peeled oranges and peeled oranges.
  • the liquid can also pass through the surface of peeled oranges.
  • Cleaning, and the fishing device is installed on the pool and catches the peeled oranges in a floating state to remove the peeled oranges.
  • the drain plate has a slope. When the drain plate is in a raised position, the edge of the side of the drain plate close to the edge of the pool is high. at the edge of the pool, so that the peeled oranges enter the size screening device under the load and diagonal guidance of the drain plate.
  • the size screening device is used to separate peeled oranges of different sizes and feed them into the recovery chamber of the corresponding size. Thus achieving the function of collection.
  • step (S6) includes:
  • Step (S61) The peeled oranges enter the sifting inclined ladder of the size sifting device. As the peeled oranges slide on the sifting inclined ladder, according to the size of the sorting port, the small size of the oranges The peeled oranges fall first, and the peeled oranges with increasing sizes fall to the corresponding sorting ports respectively;
  • Step (S62) The oranges entering the sorting port fall layer by layer under the buffering of the elastic rubber plates with a stage-like structure to form the first layer of buffering. At the same time, the buffer airflow at the bottom will also buffer the oranges and blow off the surface of the oranges. moisture and dirt;
  • Step (S63) After the oranges pass through in batches, the high-pressure spray gun is aimed at the sorting port, and the oranges that are stuck in the sorting port and do not meet the size are blown away by the air duct of the high-pressure spray gun to push the oranges forward.
  • the liquid is water or high-density brine.
  • Figure 1 is a schematic three-dimensional structural diagram of the peeled orange sorting device of the present invention.
  • Figure 2 is a schematic three-dimensional structural diagram of the peeled orange sorting device of the present invention after the fishing device is hidden.
  • Figure 3 is a schematic three-dimensional structural view of the oblique conveying device in the peeled orange sorting device of the present invention.
  • Figure 4 is a schematic three-dimensional structural diagram of the oblique conveying device in the peeled orange sorting device of the present invention from another angle.
  • Figure 5 is a state diagram of the oblique conveyor device in the peeled orange sorting device of the present invention and before and after the sliding vertical rod moves relative to the fixed vertical rod.
  • Figure 6 is an electronic structural diagram of the peeled orange sorting device of the present invention.
  • Figure 7 is a schematic diagram of the internal structure of the size screening device in the peeled orange sorting device of the present invention.
  • Figures 1 to 7 illustrate the specific structure of the peeled orange sorting device 100 of the present invention, which includes a controller 1, an oblique conveying device 2, a fishing device 3, a pool screening device 4, and a size screening device.
  • the device 5 and multiple recovery chambers 6, the oblique conveying device 2, the pool screening device 4 and the size screening device 5 are arranged in a linear assembly line in sequence.
  • Such a linear arrangement can enable the oranges to have a movement trajectory in one direction.
  • the trend of force in a general direction can cooperate with the work of subsequent devices.
  • the oblique conveying device 2 can transport oranges to the middle of the pool sifting device 4. Since the oranges are located in the middle of the liquid when they are input, it can form a flow from the middle.
  • the state of drifting to both sides prevents oranges from gathering at the edge of the pool 42, which facilitates the subsequent fishing work of the fishing device 3 and reduces interference between devices.
  • the pool 42 in Figure 1 There is no liquid displayed in the pool. When in use, the pool 42 is filled with liquid.
  • the pool screening device 4 includes a pool bracket 41, a pool 42, a drain plate lifting device (not shown) and a fishing device 3.
  • the pool 42 is installed on the pool bracket. 41, there is a cavity structure for loading liquid in the pool 42. The opening of the cavity structure faces upward.
  • the drain plate lifting device is installed in the pool 42 and has a liftable drain plate 43.
  • the drain plate 43 has a liquid supply on the top.
  • the drain holes 431 are opened in the drain plate 43 at equal intervals.
  • the drain plate lifting device is a lifting drive device.
  • the drain plate 43 is lifted and lowered by the lifting drive device.
  • the drain holes 431 can pass through the drain holes 431.
  • the leakage reduces the resistance of the liquid to the drain plate 43, that is, when the drain plate 43 rises, the liquid passes through the drain hole 431 and flows down, and when the drain plate 43 descends, the liquid overflows from the drain hole 431, It will not block the effect of the liquid on the oranges and the bearing of the oranges by the drain plate 43.
  • the drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position.
  • the drain plate 43 When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the In the liquid, due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. It is understandable that since the outer skin of the peeled oranges has ventilation holes, it will resemble an air bag. Also store a certain amount of air, so that oranges with skin will float on the liquid, while oranges without skin will sink in the liquid.
  • the focus of the present invention is to use the characteristics of oranges to set up a pool 42 to use the liquid to remove Separating peeled oranges and peeled oranges, the liquid can also wash the surface of unpeeled oranges to remove floating dust and root dirt from the oranges themselves.
  • the fishing device 3 is installed on the pool 42 and catches the peeled oranges in a floating state to eliminate the peeled oranges.
  • the drain plate 43 has an inclined surface, and the inclined surface has a slope ladder structure. When the drain plate 43 is in a raised position, the drain plate 43 is in a raised position.
  • the controller 1 is respectively connected with the oblique conveying device 2, the fishing device 3, the pool sifting device 4 and the size sifting device 5. For electrical connection, the controller 1 is used to coordinate the work between various components. Since the control part is not the focus of this application, it will not be described again here. More specifically, as follows:
  • the oblique conveying device 2 includes a left conveying mechanism 21 and a right conveying mechanism 22.
  • the left conveying mechanism 21 and the right conveying mechanism 22 are arranged side by side and separated by a dividing rod 23.
  • the dividing rod 23 can be in the middle.
  • Forming positioning and guiding functions, the left conveying mechanism 21 and the right conveying mechanism 22 each include a frame 24, a conveyor belt transmission device 25 and a quadrilateral movable frame 26.
  • the quadrilateral movable frame 26 is movably located on the frame 24, and the quadrilateral movable frame 26 is a quadrilateral.
  • the frame structure is deformable.
  • the quadrilateral movable frame 26 can be deformed into a parallelogram or a rectangle through movement.
  • the states of the parallelogram and the rectangle are as shown in Figure 5.
  • the output end of the conveyor belt transmission device 25 has a structure for transmission and is wound around the quadrilateral.
  • the transmission member 251 on the movable frame 26 changes the transmission direction of the transmission member 251 through the deformation of the quadrilateral movable frame 26, so that the conveying direction of the left conveying mechanism 21 and the conveying direction of the right conveying mechanism 22 are both close to the dividing rod 23. Since The transmission member 251 is wound around the quadrilateral movable frame 26. When the quadrilateral movable frame 26 is rectangular, the transmission member 251 is transported forward.
  • the transmission member 251 is transported diagonally, utilizing the shape of the quadrilateral movable frame 26. Changes in the direction of transportation of oranges are adjusted to achieve the purpose of adjusting the position of oranges.
  • the quadrilateral movable frame 26 includes a front conveying cross bar 261, a rear conveying cross bar 262, a sliding vertical bar 263, a sliding driving device 264 and a fixed vertical bar 265.
  • the fixed vertical bar 265 is installed on the frame 24, and the sliding vertical bar 265 is installed on the frame 24.
  • the rod 263 is slidably installed on the frame 24, the sliding drive device 264 is installed on the frame 24, the sliding vertical rod 263 is also installed on the output end of the sliding driving device 264, one end of the front conveying cross bar 261 is connected to the fixed vertical rod 265 Movably connected, the other end of the front conveying cross bar 261 is movably connected with one end of the sliding vertical bar 263, one end of the rear conveying cross bar 262 is movably connected with the fixed vertical bar 265, and the other end of the rear conveying cross bar 262 is with the sliding vertical bar.
  • the other end of 263 is movably connected.
  • the front conveying cross bar 261, the fixed vertical bar 265, the rear conveying cross bar 262 and the sliding vertical bar 263 together form a deformable quadrilateral structure.
  • the transmission member 251 is wrapped around the front conveying cross bar 261 and the rear conveying bar. Between the cross bars 262, the above-mentioned movable connection can be connected through an aligning ball bearing to realize the movable connection.
  • the front conveying cross bar 261, the fixed vertical bar 265, the rear conveying cross bar 262 and the sliding vertical bar 263 jointly form a deformable With a quadrilateral structure, the transmission member 251 is wound between the front conveying crossbar 261 and the rear conveying crossbar 262 .
  • the sliding vertical rod 263 moves backward relative to the fixed vertical rod 265 driven by the sliding driving device 264, the sliding vertical rod 263 drives the parallelogram structure to deform and causes the transmission member 251 around which it is wound to be arranged diagonally, thereby transmitting Piece 251 can drive the orange closer to the left.
  • the output end of the sliding drive device 264 has a sliding block 2641 that moves forward and backward along the quadrilateral movable frame 26.
  • the sliding block 2641 is connected to the sliding vertical bar 263.
  • the sliding vertical bar 263 is in the sliding position. It moves under the driving of the moving driving device 264.
  • the conveyor belt transmission device 25 includes a drive motor 253, a drive belt 256, a front rotating shaft 254 and a rear rotating shaft 255.
  • the driving motor 253 is installed on the frame 24, the front rotating shaft 254 is connected to the front conveying crossbar 261, and the rear rotating shaft 255 is connected to the front conveying crossbar 261.
  • the rear conveying crossbar 262 is connected, and the driving belt 256 is wound between the front rotating shaft and the rear rotating shaft.
  • the driving belt is also wound around the output end of the driving motor.
  • the driving belt is driven by the driving motor and drives the front conveying crossbar. 261 rotates with the rear conveying crossbar 262.
  • the frame 24 is also provided with a tensioning component 252.
  • the tensioning component 252 is used to adjust the tension of the transmission member 251.
  • the tensioning component 252 is a tensioning wheel structure.
  • the front rotating shaft 254 is built into the front conveying cross bar 261 to realize the connection between the front rotating shaft 254 and the front conveying cross bar 261.
  • the rear rotating shaft 255 is built into the rear conveying cross bar 262 to realize the connection between the rear rotating shaft 255 and the rear conveying bar.
  • two sets of conveyor belt transmission devices 25 and quadrilateral movable frames 26 are provided, and the two conveyor belt transmission devices 25 and quadrilateral movable frames 26 are spaced apart along the left and right directions of the frame 24 .
  • the two conveyor belt transmission devices 25 and the two quadrilateral movable frames 26 are separated by a dividing rod 23 located in the middle.
  • the dividing rod 23 can not only play a role of separation, but also can guide the oranges when they are deflected. In this case, In the embodiment, the oranges on the left and the oranges on the right both move closer to the dividing rod 23 located in the middle. Better.
  • the cross section of the dividing rod 23 is an inverted "T" shape, but is not limited to this.
  • the sliding vertical rod 263 moves forward relative to the fixed vertical rod 265 driven by the sliding driving device 264.
  • the sliding vertical rod 263 drives the parallelogram structure to deform and causes the transmission member around which it is wrapped. 251 is arranged diagonally, and the transmission member 251 can drive the oranges to move closer to the right side.
  • the sliding vertical rod 263 is driven by the sliding driving device 264 and moves backward relative to the fixed vertical rod 265.
  • the sliding vertical rod 263 drives the parallelogram structure to deform and makes the conveyor belt wrapped around it to be arranged diagonally.
  • the transmission member 251 can drive the oranges to move closer to the left, thus forming an adjustment position for subsequent precise position adjustment. In the embodiment, the oranges on both sides are moved closer to the middle.
  • the fishing device 3 includes an image detection device 31, a fishing manipulator 32 and a fishing net 33.
  • the image detection device 31 is installed above the pool 42.
  • a fishing manipulator 32 is installed on both sides of the pool 42.
  • the fishing manipulator 32 is multi-axis.
  • the output end of the fishing manipulator 32 has a fishing net 33.
  • the controller 1 is electrically connected to the image detection device 31 and the fishing manipulator 32 respectively.
  • the information detected by the image detection device 31 enables the fishing manipulator 32 to catch fish. Peeled oranges in a floating state.
  • the size screening device 5 includes a screening frame body 51, a high-pressure spray gun 7 and a screening inclined ladder 52.
  • the screening frame body 51 is installed on one side of the pool screening device 4, and the screening ramp 52 is installed on the sifting frame body 51.
  • the sifting inclined ladder 52 is provided with sorting openings 521 at intervals along the layout direction of the assembly line.
  • the width of the sorting opening 521 corresponds to the diameter of the oranges in each section.
  • the corresponding width dimensions increase sequentially along the layout direction of the assembly line, that is, small-sized oranges fall first, and large-sized oranges fall later.
  • There is a recovery chamber 6 correspondingly provided below the sorting port 521.
  • the length of 521 is arranged along the width direction of the screening frame body 51 .
  • the high-pressure spray gun 7 is located at the sorting port 521.
  • the muzzle of the high-pressure spray gun 7 is aligned with the sorting port 521.
  • the air duct of the high-pressure spray gun 7 blows away the oranges that are stuck in the sorting port 521 and do not meet the size to push the oranges forward. It is understandable that since the sorting port 521 may block a very small number of oranges, after all the oranges pass through the sorting port 521, the high-pressure spray gun 7 can spray the sorting port 521 to cause its own gravity and oblique effects. Press down to exit the jam and continue forward for sifting to ensure the smooth progress of the sifting movement.
  • the recovery chamber 6 is provided with a buffer component 8 and a buffer air channel 9.
  • the buffer air channel 9 provides an upward air flow, and the air flow buffers the falling oranges.
  • the buffer component 8 includes a plurality of deformable elastic components. Rubber plates 81, elastic rubber plates 81 are arranged at intervals along the height direction of the recovery chamber 6, and all elastic rubber plates 81 are also alternately arranged left and right along the left and right directions of the recovery chamber 6, so that the elastic rubber plates 81 are arranged together.
  • a buffered ladder-like structure is formed, that is, the oranges can slowly fall under the buffering of the ladder-like structure to avoid bumping the falling oranges and reduce damage to the oranges, and a buffer airway 9 is also provided at the bottom.
  • the gas produced can not only blow away the moisture on the surface of the orange itself, but also further blow away the veins on the surface of the orange.
  • the three gases can also buffer the falling orange.
  • the controller 1 controls the oblique conveying device 2 to transport the oranges to the middle of the pool sifting device 4, so that the oranges are gathered in the middle of the pool 42; the drain plate 43 descends, and the liquid passes upward through the drain hole 431 of the drain plate 43 Overflow, all the oranges are immersed in the liquid. As the drain plate 43 continues to decline, the buoyancy of the peeled oranges and the sinking characteristics of the peeled oranges are used to make the peeled oranges immersed in the liquid while the peeled oranges float on the liquid and separate.
  • Peeled oranges and peeled oranges, peeled oranges are also washed away by liquid to remove floating dust and surface floc; the image detection device 31 of the fishing device 3 detects the peeled oranges floating on the water, and is detected by the image detection device 31 The information causes the fishing robot 32 to catch the peeled oranges in a floating state and remove the peeled oranges; the drain plate 43 rises, the liquid drains downward through the drain hole 431 of the drain plate 43, and the peeled oranges are washed away from the floating dust in the liquid. And it is carried on the drain plate 43.
  • the peeled oranges enter the size screening device 5 under the bearing and oblique guidance of the drain plate 43; the size screening device 5 separates the oranges of different sizes. The peeled oranges are separated and fed into the corresponding recovery chamber 6.
  • the peeled orange sorting device 100 of the present invention combines the controller 1, the oblique conveying device 2, the fishing device 3, the pool sifting device 4, the size sifting device 5 and the recovery chamber 6 etc. Combined together, the oblique conveying device 2, the pool sifting device 4, the size sifting device 5 and the recovery chamber 6 are arranged in a linear assembly line in sequence. Such a linear arrangement can enable the oranges to have a movement trajectory in one direction and a directional force, which can cooperate with the work of subsequent devices.
  • the oblique conveying device 2 can transport oranges to the middle of the pool sifting device 4.
  • the pool screening device 4 includes a pool bracket 41, a pool 42, and a lifting plate. device and fishing device 3, the pool 42 is installed on the pool bracket 41, the pool 42 has a cavity structure for loading liquid, the drain plate lifting device is installed on the pool 42 and has a liftable drain plate 43, the drain plate 43 There is a drain hole 431 for liquid to pass through. The drain hole 431 can reduce the resistance of the liquid to the drain plate 43 through the drain.
  • the drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position.
  • the drain plate When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. It is understandable that due to the appearance of the peeled oranges, The skin has breathable holes, which can store a certain amount of air like an air bag. In this way, oranges with skin will float on the liquid, while oranges without skin will sink in the liquid. The focus of the present invention is to utilize the energy of oranges.
  • the fishing device 3 is installed on the pool 42 and captures oranges with peels in a floating state to eliminate oranges with peels.
  • the drain plate 43 has a slope. When the drain plate 43 is in a raised position, the drain plate 43 is close to the edge of the pool 42. One side edge is higher than the edge of the pool 42, so that the peeled oranges enter the size screening device 5 under the load and diagonal guide of the drain plate 43.
  • the size screening device 5 is used to separate and merge peeled oranges of different sizes into Materials are sent to the recovery chamber 6 of the corresponding size to achieve the collection function.
  • the controller 1 is electrically connected to the oblique conveying device 2, the fishing device 3, the pool sifting device 4 and the size sifting device 5 respectively. The controller 1 is used to Coordinate the work between components.
  • the present invention also provides a peeled orange processing method based on the peeled orange sorting device 100, which includes the following steps:
  • the peeled orange sorting device 100 includes a controller 1, an oblique conveyor device 2, a fishing device 3, a pool sifting device 4, a size sifting device 5 and multiple
  • the recovery chamber 6, the pool screening device 4 includes a pool bracket 41, a pool 42, a drain plate lifting device and a fishing device 3.
  • the pool 42 has a cavity structure for loading liquid
  • the drain plate 43 has a structure on the drain plate 43 for the liquid to pass through.
  • Hole 431, the drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position. When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the liquid.
  • the drain plate 43 has a slope, and the drain plate 43 is in the lower position. When in the raised position, the edge of the drain plate 43 close to the edge of the pool 42 is higher than the edge of the pool 42;
  • the controller 1 controls the oblique conveying device 2 to convey the oranges to the middle of the pool sifting device 4, so that the oranges are gathered in the middle of the pool 42. Since the oranges are located in the middle of the liquid when they are input, they can be formed from the middle. The state of drifting to both sides avoids oranges from gathering at the edge of the pool 42, which facilitates the subsequent fishing work of the fishing device 3 and reduces interference between devices;
  • the drain plate 43 descends, and the liquid overflows upward through the drain hole 431 of the drain plate 43. All the oranges are immersed in the liquid. As the drain plate 43 continues to descend, peeled oranges have buoyancy and peeled oranges are used. The sinking characteristic makes the peeled oranges immersed in the liquid while the peeled oranges float on the liquid, separating the peeled oranges from the peeled oranges. The peeled oranges are also washed away by the liquid such as floating dust and surface veins;
  • the image detection device 31 of the fishing device 3 detects the oranges with peels floating on the water, and the information detected by the image detection device 31 allows the fishing robot 32 to capture the oranges with peels in the floating state and reject the oranges with peels. If there are no floating peeled oranges, the image detection device 31 will not drive the fishing robot 32 to fish;
  • the drain plate 43 rises, and the liquid drains downward through the drain hole 431 of the drain plate 43.
  • the peeled oranges wash away the floating dust in the liquid and are carried on the drain plate 43.
  • the inclined surface of the drain plate 43 The edge of the sizing device 5 is connected to the edge of the sizing device 5. Due to the oblique guide and the gravity of the oranges, the oranges slide down to the sizing device 5. That is, by virtue of the inclined plate characteristics of the drain plate 43, the peeled oranges are on the drain plate. 43's load-bearing and inclined guide downwards into the size screening device 5;
  • the size screening device 5 separates peeled oranges of different sizes and feeds them into the corresponding recovery chamber 6.
  • step (S6) includes:
  • Step (S61) The peeled oranges enter the sizing ladder 52 of the size sifting device 5. As the peeled oranges slide on the sizing ladder 52, according to the size of the sorting port 521, the small size The peeled oranges fall first, and the peeled oranges with increasing sizes fall to the corresponding sorting port 521 respectively;
  • step (S62) the oranges entering the sorting port 521 fall layer by layer under the buffering of the elastic rubber plates 81 with a stage-like structure to form the first layer of buffering.
  • the buffering airflow at the bottom will also buffer and blow away the oranges. Moisture and dirt on the surface of oranges;
  • Step (S63) After the oranges pass through in batches, the high-pressure spray gun 7 is aimed at the sorting port 521, and the oranges that are stuck in the sorting port 521 and do not meet the size are blown away by the air duct of the high-pressure spray gun 7 to push the oranges forward.
  • the liquid is water or high-density salt water.
  • the liquid is water
  • peeled oranges and peeled oranges can be naturally separated.
  • the liquid is high-density salt water, the buoyancy increases to facilitate separation. The effect is better, and the salt water can also treat the surface of oranges to meet the needs of post-processing, killing two birds with one stone and saving costs.
  • the peeled orange processing method provided by the present invention takes advantage of this characteristic of oranges and is provided with a pool 42 to use liquid to separate peeled oranges and peeled oranges.
  • the liquid can also clean the surface of unpeeled oranges.
  • the water is cleaned, and the fishing device 3 is installed on the pool 42 and catches the peeled oranges in a floating state to eliminate the peeled oranges.
  • the drain plate 43 has an inclined surface. When the drain plate 43 is in a raised position, the drain plate 43 is close to the pool. One edge of the edge 42 is higher than the edge of the pool 42, so that the peeled oranges enter the size screening device 5 under the load and diagonal guide of the drain plate 43.
  • the size screening device 5 is used to separate peeled oranges of different sizes. Separate and feed the materials into the recovery chamber 6 of corresponding size to achieve the function of collection.

Abstract

A peeled orange sorting apparatus, comprising a controller (1), an oblique conveying apparatus (2), a capturing apparatus (3), a pond screening apparatus (4), a size screening apparatus (5), and a plurality of recovery cavities (6). The pond screening apparatus comprises a pond support (41), a pond (42), a drainage plate raising/lowering apparatus, and the capturing apparatus; the pond is mounted on the pond support; a cavity structure for loading a liquid is arranged in the pond; the drainage plate raising/lowering apparatus is mounted in the pond and is provided with a raisable/lowerable drainage plate (43); drainage holes (431) allowing the liquid to pass through are formed on the drainage plate; the capturing apparatus is mounted on the pond and captures unpeeled oranges in a floating state so as to remove the unpeeled oranges; the drainage plate is provided with an oblique surface; and the controller is respectively electrically connected to the oblique conveying apparatus, the capturing apparatus, the pond screening apparatus, and the size screening apparatus. The sorting apparatus can perform sorting according to the size of the oranges and effectively remove the unpeeled oranges. Further disclosed is a peeled orange processing method based on the peeled orange sorting apparatus.

Description

去皮橙子的分拣装置及其加工方法Sorting device for peeled oranges and processing method thereof 技术领域Technical field
本发明涉及自动化液体果加工设备领域,尤其涉及一种去皮橙子的分拣装置。The invention relates to the field of automated liquid fruit processing equipment, and in particular to a sorting device for peeled oranges.
背景技术Background technique
液体果是人们日常的必需食品,橙子营养丰富,含有人体所必需的各类营养成份,橙子含有大量维生素C和胡萝卜素,有助于抑制致癌物质的形成,还能软化和保护血管,促进血液循环,有助于降低胆固醇和血脂,降低患心脏病的可能,预防胆囊疾病和坏血病的发生。Liquid fruit is a daily essential food for people. Oranges are rich in nutrients and contain various nutrients necessary for the human body. Oranges contain a large amount of vitamin C and carotene, which help inhibit the formation of carcinogens, soften and protect blood vessels, and promote blood circulation. Circulation, helps lower cholesterol and blood lipids, reduces the possibility of heart disease, and prevents gallbladder disease and scurvy.
针对供应给制造罐头的生产商,往往需要将去皮后的橙子根据其自身的大小分为不同的品次,从而进行分拣,而且,无论是人工去皮和机械去皮都可能出现漏掉未去皮的个体橙子,这样未去皮的橙子就可以会混入去皮后的橙子中,如何剔除未去皮的橙子现在也是基本靠人工肉眼辨识并手工剔除,由于每次分拣的橙子的数量较多,很容易看花眼睛,这样不但工作效率低,而且人工成本较大,无法满足现有的生产需求。For manufacturers supplying cans, peeled oranges often need to be divided into different grades according to their sizes for sorting. Moreover, whether it is manual peeling or mechanical peeling, there may be leakage. Unpeeled individual oranges, so that the unpeeled oranges can be mixed into the peeled oranges. How to remove the unpeeled oranges is basically based on manual visual identification and manual removal. Since the oranges are sorted each time, The large quantity is easy to dazzle. Not only is the work efficiency low, but the labor cost is high and it cannot meet the existing production needs.
由鉴于此,发明一种去皮橙子的分拣装置是非常必要的。In view of this, it is very necessary to invent a sorting device for peeled oranges.
发明内容Contents of the invention
本发明的一目的在于提供能够根据去皮橙子的自身大小进行分拣和有效剔除未去皮橙子的去皮橙子的分拣装置,其具有节约成本和自动化程度高的优点。An object of the present invention is to provide a sorting device for peeled oranges that can sort peeled oranges according to their own size and effectively reject unpeeled oranges, which has the advantages of cost saving and high degree of automation.
本发明的另一目的在于提供根据去皮橙子的自身大小进行分拣和有效剔除未去皮橙子的去皮橙子的加工方法。Another object of the present invention is to provide a peeled orange processing method that sorts peeled oranges according to their own size and effectively rejects unpeeled oranges.
为了实现上述目的,本发明提供的去皮橙子的分拣装置包括控制器、斜向输送装置、捕捞装置、水池分筛装置、尺寸分筛装置和多个回收腔,所述斜向 输送装置、水池分筛装置和尺寸分筛装置依次呈直线流水线式地设置,所述斜向输送装置可将橙子输送至所述水池分筛装置的中部,所述水池分筛装置包括水池支架、水池、泄流板升降装置和捕捞装置,所述水池安装于所述水池支架上,所述水池内具有装载液体的腔体结构,所述泄流板升降装置安装于所述水池并具有可升降的泄流板,所述泄流板的上具有供液体通过的泄流孔,所述泄流板相对所述水池支架升降而具有升高位置和下降位置,所述泄流板处于所述下降位置时所述泄流板浸没在液体内,借由有皮橙子具有浮力的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,所述捕捞装置安装于所述水池上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,所述泄流板具有斜面,所述泄流板处于所述升高位置时,所述泄流板靠近所述水池边缘的一侧边缘高于所述水池边缘,以使得去皮橙子在所述泄流板的承载和斜向导向下进入所述尺寸分筛装置,所述尺寸分筛装置用于将不同尺寸的去皮橙子分离并入料至对应尺寸的所述回收腔,有效达到精确剔除的目的,并减少人工成本,所述控制器分别与斜向输送装置、捕捞装置、水池分筛装置和尺寸分筛装置电性连接。In order to achieve the above object, the peeled orange sorting device provided by the present invention includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and multiple recovery chambers. The oblique conveying device, The pool sifting device and the size sifting device are arranged in a straight line in sequence. The oblique conveying device can transport oranges to the middle of the pool sifting device. The pool sifting device includes a pool bracket, a pool, and a drain. Flow plate lifting device and fishing device, the pool is installed on the pool bracket, the pool has a cavity structure for loading liquid, the drain plate lifting device is installed on the pool and has a liftable drain The drain plate has a drain hole for liquid to pass through. The drain plate rises and falls relative to the pool support and has an elevated position and a descending position. When the drain plate is in the descending position, The drain plate is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. The fishing device is installed on the pool and catches the floating oranges. Oranges with peels are used to reject oranges with peels. The drain plate has a slope. When the drain plate is in the raised position, the edge of the drain plate close to the edge of the pool is higher than the edge of the pool. , so that the peeled oranges enter the size screening device under the load and diagonal guidance of the drain plate. The size screening device is used to separate peeled oranges of different sizes and feed them into corresponding sizes. The recovery chamber can effectively achieve the purpose of accurate rejection and reduce labor costs. The controller is electrically connected to the oblique conveying device, fishing device, pool screening device and size screening device respectively.
与现有技术相比,本发明的去皮橙子的分拣装置通过将控制器、斜向输送装置、捕捞装置、水池分筛装置、尺寸分筛装置和回收腔等结合在一起,斜向输送装置、水池分筛装置和尺寸分筛装置依次呈直线流水线式地设置,这样的直线式布置能够使得橙子具有一个方向上的运动轨迹以及一个方向上的力,这样能够配合后续装置的工作,斜向输送装置可将橙子输送至水池分筛装置的中部,由于橙子输入时位于液体的中部,这样就可以形成从中间向两侧漂流的状态,这样就避免了橙子聚集于水池的边缘位置,这样就利于后续捕捞装置的捕捞工作,减少设备干涉的现象,水池分筛装置包括水池支架、水池、泄流板升降装置和捕捞装置,水池安装于水池支架上,水池内具有装载液体的腔体结构,泄流板升降装置安装于水池并具有可升降的泄流板,泄流板的上具有供液体通过的泄流孔,泄流孔能够通过泄流减少液体对泄流板的阻力,泄流板相对水池支架升降而具有升高位置和下降位置,泄流板处于下降位置时泄流板浸没在液体内,借由有皮橙子具有浮力的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,可以理解的是,由于有皮橙子的外表皮上具有透气孔,这样就会类似气囊一样存储一定的空气,这样具有表皮的橙子就会漂浮在液体上,而不具有表皮的橙子就会沉没在液体中,本发明的重点就是利用橙子的该特性设置有 水池去利用液体去分离有皮橙子和去皮橙子,液体还能够对无皮橙子的表面进行过水清洗。而捕捞装置安装于水池上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,泄流板具有斜面,泄流板处于升高位置时,泄流板靠近水池边缘的一侧边缘高于水池边缘,以使得去皮橙子在泄流板的承载和斜向导向下进入尺寸分筛装置,尺寸分筛装置用于将不同尺寸的去皮橙子分离并入料至对应尺寸的回收腔,从而达到收集的作用,控制器分别与斜向输送装置、捕捞装置、水池分筛装置和尺寸分筛装置电性连接,利用控制器去协调各部件之间的工作。Compared with the existing technology, the peeled orange sorting device of the present invention combines a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a recovery chamber to achieve oblique conveying The device, the pool sifting device and the size sifting device are arranged in a straight line in sequence. Such a linear arrangement can make the oranges have a movement trajectory in one direction and a force in one direction, which can cooperate with the work of the subsequent devices. The forward conveying device can transport oranges to the middle of the pool sifting device. Since the oranges are in the middle of the liquid when they are input, they can form a state of drifting from the middle to both sides, thus avoiding the oranges from gathering at the edge of the pool. To facilitate the subsequent fishing work of the fishing device and reduce equipment interference, the pool screening device includes a pool bracket, a pool, a drain plate lifting device and a fishing device. The pool is installed on the pool bracket, and the pool has a cavity structure for loading liquid. , the drain plate lifting device is installed in the pool and has a liftable drain plate. The drain plate has a drain hole for liquid to pass through. The drain hole can reduce the resistance of the liquid to the drain plate through the drain, and the drain plate can reduce the resistance of the liquid to the drain plate through the drain. The plate rises and falls relative to the pool support and has a raised position and a lowered position. When the drain plate is in the lowered position, the drain plate is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float. In terms of liquid, it can be understood that because the outer skin of oranges with skin has breathable holes, it will store a certain amount of air like an air bag, so that oranges with skin will float on the liquid, while oranges without skin will float on the liquid. will sink in the liquid. The focus of the present invention is to use this characteristic of oranges to set up a pool to use liquid to separate peeled oranges and peeled oranges. The liquid can also clean the surface of peelless oranges with water. The fishing device is installed on the pool and catches the peeled oranges in a floating state to eliminate the peeled oranges. The drain plate has a slope. When the drain plate is in a raised position, the edge of the drain plate close to the edge of the pool is higher than the edge of the pool. edge, so that the peeled oranges enter the size screening device under the load and oblique guide of the drain plate. The size screening device is used to separate peeled oranges of different sizes and feed them into the recovery chamber of the corresponding size, so as to achieve For the purpose of collection, the controller is electrically connected to the oblique conveying device, fishing device, pool screening device and size screening device respectively, and the controller is used to coordinate the work of each component.
较佳地,所述斜向输送装置包括左输送机构和右输送机构,所述左输送机构和右输送机构呈并列设置并通过分隔杆隔开,所述左输送机构和右输送机构各包括机架、输送带传动装置和四边形活动架,所述四边形活动架活动地设于所述机架,所述四边形活动架为四边形框架结构且可发生形变,所述输送带传动装置的输出端具有用于传输且缠绕于所述四边形活动架上的传送件,借由所述四边形活动架的形变改变所述传送件的传输方向,以使得所述左输送机构的输送方向和所述右输送机构的输送方向均靠向所述分隔杆。Preferably, the oblique conveying device includes a left conveying mechanism and a right conveying mechanism. The left conveying mechanism and the right conveying mechanism are arranged side by side and separated by a dividing rod. The left conveying mechanism and the right conveying mechanism each include a machine. frame, a conveyor belt transmission device and a quadrilateral movable frame. The quadrilateral movable frame is movably provided on the frame. The quadrilateral movable frame is a quadrilateral frame structure and can be deformed. The output end of the conveyor belt transmission device has a useful When transporting and wrapping the transmission parts on the quadrilateral movable frame, the transmission direction of the transmission parts is changed by the deformation of the quadrilateral movable frame, so that the transportation direction of the left transportation mechanism and the transportation direction of the right transportation mechanism are The conveying direction is all towards the dividing rod.
具体地,所述四边形活动架包括前输送横杆、后输送横杆、滑移竖杆、滑移驱动装置和固定竖杆,所述固定竖杆安装于所述机架,所述滑移竖杆滑动地设于所述机架,所述滑移驱动装置安装于所述机架,所述滑移竖杆还安装于所述滑移驱动装置的输出端,所述前输送横杆的一端与所述固定竖杆活动连接,所述前输送横杆的另一端与所述滑移竖杆的一端活动连接,所述后输送横杆的一端与所述固定竖杆活动连接,所述后输送横杆的另一端与所述滑移竖杆的另一端活动连接,所述前输送横杆、固定竖杆、后输送横杆和滑移竖杆共同形成可形变的四边形结构,所述传送件缠绕于所述前输送横杆与所述后输送横杆之间。Specifically, the quadrilateral movable frame includes a front conveying cross bar, a rear conveying cross bar, a sliding vertical bar, a sliding driving device and a fixed vertical bar. The fixed vertical bar is installed on the frame, and the sliding vertical bar The rod is slidably installed on the frame, the sliding driving device is installed on the frame, the sliding vertical rod is also installed on the output end of the sliding driving device, and one end of the front conveying cross bar It is movably connected with the fixed vertical bar, the other end of the front conveying cross bar is movably connected with one end of the sliding vertical bar, one end of the rear conveying cross bar is movably connected with the fixed vertical bar, and the rear conveying cross bar is movably connected with the fixed vertical bar. The other end of the conveying cross bar is movably connected to the other end of the sliding vertical bar. The front conveying cross bar, the fixed vertical bar, the rear conveying cross bar and the sliding vertical bar jointly form a deformable quadrilateral structure. The piece is wound between the front conveying cross bar and the rear conveying cross bar.
较佳地,所述捕捞装置包括图像检测装置、捕捞机械手和捕捞网,所述图像检测装置安装于所述水池上方,所述水池的两侧各安装有捕捞机械手,所述捕捞机械手的输出端具有捕捞网,所述控制器分别与所述图像检测装置和捕捞机械手电性连接,借由所述图像检测装置所检测的信息使得所述捕捞机械手捕捞处于漂浮状态的有皮橙子。Preferably, the fishing device includes an image detection device, a fishing manipulator and a fishing net. The image detection device is installed above the pool. Fishing manipulators are installed on both sides of the pool. The output end of the fishing manipulator There is a fishing net, and the controller is electrically connected to the image detection device and the fishing robot respectively, and the information detected by the image detection device allows the fishing robot to fish peeled oranges in a floating state.
较佳地,所述尺寸分筛装置包括分筛架体和分筛斜梯,所述分筛架体安装于所述水池分筛装置的一侧,所述分筛斜梯安装于所述分筛架体,所述分筛斜 梯沿流水线的布置方向呈间隔开地开设有分选口,所述分选口的宽度与各区间的橙子的直径对应,所述分选口的所对应的宽度尺寸沿流水线的布置方向依次递增,所述分选口的下方各对应地设有一所述回收腔,所述分选口的长度沿所述分筛架体的宽度方向布置。Preferably, the size screening device includes a screening frame body and a screening inclined ladder. The screening frame body is installed on one side of the pool screening device, and the screening inclined ladder is installed on the classifying screen. The screen frame body, the sifting inclined ladder is provided with sorting openings at intervals along the layout direction of the assembly line, the width of the sorting opening corresponds to the diameter of the oranges in each section, and the corresponding diameter of the sorting opening The width dimension increases sequentially along the layout direction of the assembly line. A recovery chamber is provided below each of the sorting openings. The length of the sorting openings is arranged along the width direction of the sieving frame body.
具体地,所述尺寸分筛装置还包括高压喷枪,所述高压喷枪设于所述分选口,所述高压喷枪的枪口对准所述分选口,借由所述高压喷枪的风道吹走卡于所述分选口且不符合尺寸的橙子以推动橙子前进。Specifically, the size screening device further includes a high-pressure spray gun. The high-pressure spray gun is located at the sorting port. The muzzle of the high-pressure spray gun is aligned with the sorting port. Through the air duct of the high-pressure spray gun, Blow away the oranges that are stuck in the sorting port and do not meet the size to push the oranges forward.
具体地,所述回收腔内设有缓冲组件和缓冲气道,所述缓冲气道提供向上的气流,借由所述气流缓冲滑落的橙子,所述缓冲组件包括多个可形变的弹性橡胶板,所述弹性橡胶板沿所述回收腔的高度方向间隔开地设置,且所有弹性橡胶板还沿所述回收腔的左右方向呈一左一右交替地布置,以使得所述弹性橡胶板共同形成缓冲的阶梯状结构。Specifically, the recovery chamber is provided with a buffer component and a buffer airway. The buffer airway provides upward airflow, and the airflow buffers the sliding oranges. The buffer component includes a plurality of deformable elastic rubber plates. , the elastic rubber plates are arranged at intervals along the height direction of the recovery chamber, and all the elastic rubber plates are also alternately arranged left and right along the left and right directions of the recovery chamber, so that the elastic rubber plates are common Form a buffered ladder-like structure.
为了实现上述目的,本发明提供的去皮橙子的加工方法,包括如下步骤:In order to achieve the above object, the processing method of peeled oranges provided by the present invention includes the following steps:
(S1)建立去皮橙子的分拣装置,所述去皮橙子的分拣装置包括控制器、斜向输送装置、捕捞装置、水池分筛装置、尺寸分筛装置和多个回收腔,所述水池分筛装置包括水池支架、水池、泄流板升降装置和捕捞装置,所述水池内具有装载液体的腔体结构,所述泄流板的上具有供液体通过的泄流孔,所述泄流板相对所述水池支架升降而具有升高位置和下降位置,所述泄流板处于所述下降位置时所述泄流板浸没在液体内,所述泄流板具有斜面,所述泄流板处于所述升高位置时,所述泄流板靠近所述水池边缘的一侧边缘高于所述水池边缘;(S1) Establish a sorting device for peeled oranges. The sorting device for peeled oranges includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a plurality of recycling chambers. The pool screening device includes a pool bracket, a pool, a drain plate lifting device and a fishing device. The pool has a cavity structure for loading liquids. The drain plate has a drain hole for the liquid to pass through. The flow plate rises and falls relative to the pool support and has a raised position and a lowered position. When the drain plate is in the lowered position, the drain plate is immersed in the liquid. The drain plate has an inclined surface. When the plate is in the raised position, the edge of the side of the drain plate close to the edge of the pool is higher than the edge of the pool;
(S2)控制器控制斜向输送装置将橙子输送至所述水池分筛装置的中部,以使得橙子聚集在所述水池的中部位置;(S2) The controller controls the oblique conveying device to transport the oranges to the middle of the pool sifting device, so that the oranges are gathered in the middle of the pool;
(S3)所述泄流板下降,液体通过所述泄流板的泄流孔向上溢出,橙子全部浸泡在液体中,随着泄流板的持续下降,利用有皮橙子具有浮力和去皮橙子下沉的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,分离有皮橙子和去皮橙子,去皮橙子也通过液体洗去浮尘和表面飘絮物;(S3) The drain plate descends, and the liquid overflows upward through the drain hole of the drain plate. All the oranges are soaked in the liquid. As the drain plate continues to descend, peeled oranges have buoyancy and peeled oranges are used. The sinking characteristic makes the peeled oranges immersed in the liquid while the peeled oranges float on the liquid, separating the peeled oranges from the peeled oranges. The peeled oranges are also washed away by the liquid to remove floating dust and surface floc;
(S4)所述捕捞装置的图像检测装置检测到漂浮在水面上的有皮橙子,借由所述图像检测装置所检测的信息使得捕捞机械手捕捞处于漂浮状态的有皮橙子,剔除有皮橙子;(S4) The image detection device of the fishing device detects peeled oranges floating on the water, and the information detected by the image detection device allows the fishing robot to capture the peeled oranges in a floating state and reject the peeled oranges;
(S5)所述泄流板上升,液体通过所述泄流板的泄流孔向下泄流,去皮橙 子在液体中洗去浮尘并承载在所述泄流板上,借由所述泄流板的斜板特性去皮橙子在所述泄流板的承载和斜向导向下进入所述尺寸分筛装置;(S5) The drain plate rises, and the liquid drains downward through the drain hole of the drain plate. The peeled oranges wash away the floating dust in the liquid and are carried on the drain plate. The sloping plate characteristics of the plate allow the peeled oranges to enter the size screening device under the load-bearing and inclined guide of the discharge plate;
(S6)所述尺寸分筛装置将不同尺寸的去皮橙子分离并入料至对应的所述回收腔。(S6) The size screening device separates peeled oranges of different sizes and feeds them into the corresponding recovery chambers.
与现有技术相比,本发明提供的去皮橙子的加工方法利用橙子的该特性设置有水池去利用液体去分离有皮橙子和去皮橙子,液体还能够对无皮橙子的表面进行过水清洗,而捕捞装置安装于水池上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,泄流板具有斜面,泄流板处于升高位置时,泄流板靠近水池边缘的一侧边缘高于水池边缘,以使得去皮橙子在泄流板的承载和斜向导向下进入尺寸分筛装置,尺寸分筛装置用于将不同尺寸的去皮橙子分离并入料至对应尺寸的回收腔,从而达到收集的作用。Compared with the existing technology, the peeled orange processing method provided by the present invention takes advantage of this characteristic of oranges and is equipped with a pool to use liquid to separate peeled oranges and peeled oranges. The liquid can also pass through the surface of peeled oranges. Cleaning, and the fishing device is installed on the pool and catches the peeled oranges in a floating state to remove the peeled oranges. The drain plate has a slope. When the drain plate is in a raised position, the edge of the side of the drain plate close to the edge of the pool is high. at the edge of the pool, so that the peeled oranges enter the size screening device under the load and diagonal guidance of the drain plate. The size screening device is used to separate peeled oranges of different sizes and feed them into the recovery chamber of the corresponding size. Thus achieving the function of collection.
较佳地,步骤(S6)包括:Preferably, step (S6) includes:
步骤(S61)去皮橙子进入到所述尺寸分筛装置的分筛斜梯上,随着去皮橙子于所述分筛斜梯上的滑动,根据分选口的尺寸的不同,尺寸小的去皮橙子先掉落,尺寸依次递增的去皮橙子分别掉落到对应的分选口;Step (S61) The peeled oranges enter the sifting inclined ladder of the size sifting device. As the peeled oranges slide on the sifting inclined ladder, according to the size of the sorting port, the small size of the oranges The peeled oranges fall first, and the peeled oranges with increasing sizes fall to the corresponding sorting ports respectively;
步骤(S62)进入分选口的橙子在呈阶段状结构的弹性橡胶板的缓冲下逐层掉落,以形成第一层缓冲,同时底部的缓冲气流也会对橙子进行缓冲以及吹去橙子表面水分和污物;Step (S62) The oranges entering the sorting port fall layer by layer under the buffering of the elastic rubber plates with a stage-like structure to form the first layer of buffering. At the same time, the buffer airflow at the bottom will also buffer the oranges and blow off the surface of the oranges. moisture and dirt;
步骤(S63)当橙子批量经过后,高压喷枪对准所述分选口,借由所述高压喷枪的风道吹走卡于所述分选口且不符合尺寸的橙子以推动橙子前进。Step (S63) After the oranges pass through in batches, the high-pressure spray gun is aimed at the sorting port, and the oranges that are stuck in the sorting port and do not meet the size are blown away by the air duct of the high-pressure spray gun to push the oranges forward.
较佳地,步骤(S3)中,液体为水或高密度盐水。Preferably, in step (S3), the liquid is water or high-density brine.
附图说明Description of the drawings
图1是本发明的去皮橙子的分拣装置的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the peeled orange sorting device of the present invention.
图2是本发明的去皮橙子的分拣装置在隐藏捕捞装置后的立体结构示意图。Figure 2 is a schematic three-dimensional structural diagram of the peeled orange sorting device of the present invention after the fishing device is hidden.
图3是本发明的去皮橙子的分拣装置中的斜向输送装置的立体结构示意图。Figure 3 is a schematic three-dimensional structural view of the oblique conveying device in the peeled orange sorting device of the present invention.
图4是本发明的去皮橙子的分拣装置中的斜向输送装置的另一角度的立体结构示意图。Figure 4 is a schematic three-dimensional structural diagram of the oblique conveying device in the peeled orange sorting device of the present invention from another angle.
图5是本发明的去皮橙子的分拣装置中的斜向输送装置且滑移竖杆相对固 定竖杆移动前后的状态图。Figure 5 is a state diagram of the oblique conveyor device in the peeled orange sorting device of the present invention and before and after the sliding vertical rod moves relative to the fixed vertical rod.
图6是本发明的去皮橙子的分拣装置的电子结构图。Figure 6 is an electronic structural diagram of the peeled orange sorting device of the present invention.
图7是本发明的去皮橙子的分拣装置中的尺寸分筛装置的内部结构示意图。Figure 7 is a schematic diagram of the internal structure of the size screening device in the peeled orange sorting device of the present invention.
具体实施方式Detailed ways
请参阅图1至图7,展示了本发明的去皮橙子的分拣装置100的具体结构,其包括控制器1、斜向输送装置2、捕捞装置3、水池分筛装置4、尺寸分筛装置5和多个回收腔6,斜向输送装置2、水池分筛装置4和尺寸分筛装置5依次呈直线流水线式地设置,这样的直线式布置能够使得橙子具有一个方向上的运动轨迹以及一个大方向上的力的趋向,这样能够配合后续装置的工作,斜向输送装置2可将橙子输送至水池分筛装置4的中部,由于橙子输入时位于液体的中部,这样就可以形成从中间向两侧漂流的状态,这样就避免了橙子聚集于水池42的边缘位置,这样就利于后续捕捞装置3的捕捞工作,减少设备之间干涉的现象,可以理解的是,如图1的水池42中没有展示液体,处于使用状态时,水池42中充满液体,水池分筛装置4包括水池支架41、水池42、泄流板升降装置(图未示)和捕捞装置3,水池42安装于水池支架41上,水池42内具有装载液体的腔体结构,该腔体结构开口朝上,泄流板升降装置安装于水池42并具有可升降的泄流板43,泄流板43的上具有供液体通过的泄流孔431,泄流孔431呈等间隔开地开设于泄流板43,泄流板升降装置为升降驱动装置,泄流板43通过升降驱动装置实现升降,泄流孔431能够通过泄流减少液体对泄流板43的阻力,即,当泄流板43上升时,液体从泄流孔431通过并下流,当泄流板43下降时,液体从泄流孔431并上溢,不会阻挡液体对橙子的作用以及泄流板43对橙子的承载,泄流板43相对水池支架41升降而具有升高位置和下降位置,泄流板43处于下降位置时泄流板43浸没在液体内,借由有皮橙子具有浮力的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,可以理解的是,由于有皮橙子的外表皮上具有透气孔,这样就会类似气囊一样存储一定的空气,这样具有表皮的橙子就会漂浮在液体上,而不具有表皮的橙子就会沉没在液体中,本发明的重点就是利用橙子的该自身特性设置有水池42去利用液体去分离有皮橙子和去皮橙子,液体还能够对无皮橙子的表面进行过水清洗,清洗掉橙子本 身的浮尘和根络污物。而捕捞装置3安装于水池42上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,泄流板43具有斜面,斜面呈斜梯结构,泄流板43处于升高位置时,泄流板43靠近水池42边缘的一侧边缘43a高于水池42边缘42a,以使得去皮橙子在泄流板43的承载和斜向导向下进入尺寸分筛装置5,由于泄流板43升高时边缘43a高于水池42边缘42a,这样就能够使得泄流板43与水池42的边缘之间形成衔接,橙子就会在重力的作用下滑向尺寸分筛装置5内,尺寸分筛装置5用于将不同尺寸的去皮橙子分离并入料至对应尺寸的回收腔6,从而达到收集的作用,控制器1分别与斜向输送装置2、捕捞装置3、水池分筛装置4和尺寸分筛装置5电性连接,利用控制器1去协调各部件之间的工作,由于控制部分不是本申请之重点,故在此不再累述。更为具体地,如下:Please refer to Figures 1 to 7, which illustrate the specific structure of the peeled orange sorting device 100 of the present invention, which includes a controller 1, an oblique conveying device 2, a fishing device 3, a pool screening device 4, and a size screening device. The device 5 and multiple recovery chambers 6, the oblique conveying device 2, the pool screening device 4 and the size screening device 5 are arranged in a linear assembly line in sequence. Such a linear arrangement can enable the oranges to have a movement trajectory in one direction. The trend of force in a general direction can cooperate with the work of subsequent devices. The oblique conveying device 2 can transport oranges to the middle of the pool sifting device 4. Since the oranges are located in the middle of the liquid when they are input, it can form a flow from the middle. The state of drifting to both sides prevents oranges from gathering at the edge of the pool 42, which facilitates the subsequent fishing work of the fishing device 3 and reduces interference between devices. It is understandable that the pool 42 in Figure 1 There is no liquid displayed in the pool. When in use, the pool 42 is filled with liquid. The pool screening device 4 includes a pool bracket 41, a pool 42, a drain plate lifting device (not shown) and a fishing device 3. The pool 42 is installed on the pool bracket. 41, there is a cavity structure for loading liquid in the pool 42. The opening of the cavity structure faces upward. The drain plate lifting device is installed in the pool 42 and has a liftable drain plate 43. The drain plate 43 has a liquid supply on the top. The drain holes 431 are opened in the drain plate 43 at equal intervals. The drain plate lifting device is a lifting drive device. The drain plate 43 is lifted and lowered by the lifting drive device. The drain holes 431 can pass through the drain holes 431. The leakage reduces the resistance of the liquid to the drain plate 43, that is, when the drain plate 43 rises, the liquid passes through the drain hole 431 and flows down, and when the drain plate 43 descends, the liquid overflows from the drain hole 431, It will not block the effect of the liquid on the oranges and the bearing of the oranges by the drain plate 43. The drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position. When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the In the liquid, due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. It is understandable that since the outer skin of the peeled oranges has ventilation holes, it will resemble an air bag. Also store a certain amount of air, so that oranges with skin will float on the liquid, while oranges without skin will sink in the liquid. The focus of the present invention is to use the characteristics of oranges to set up a pool 42 to use the liquid to remove Separating peeled oranges and peeled oranges, the liquid can also wash the surface of unpeeled oranges to remove floating dust and root dirt from the oranges themselves. The fishing device 3 is installed on the pool 42 and catches the peeled oranges in a floating state to eliminate the peeled oranges. The drain plate 43 has an inclined surface, and the inclined surface has a slope ladder structure. When the drain plate 43 is in a raised position, the drain plate 43 is in a raised position. 43 One side edge 43a close to the edge of the pool 42 is higher than the edge 42a of the pool 42, so that the peeled oranges enter the size screening device 5 under the load and diagonal guide of the drain plate 43. Since the edge of the drain plate 43 rises 43a is higher than the edge 42a of the pool 42, so that a connection can be formed between the drain plate 43 and the edge of the pool 42, and the oranges will slide into the size screening device 5 under the action of gravity. The size screening device 5 is used to separate Peeled oranges of different sizes are separated and fed into the recovery chamber 6 of the corresponding size to achieve the collection function. The controller 1 is respectively connected with the oblique conveying device 2, the fishing device 3, the pool sifting device 4 and the size sifting device 5. For electrical connection, the controller 1 is used to coordinate the work between various components. Since the control part is not the focus of this application, it will not be described again here. More specifically, as follows:
请参阅图2至图5,斜向输送装置2包括左输送机构21和右输送机构22,左输送机构21和右输送机构22呈并列设置并通过分隔杆23隔开,分隔杆23在中部能够形成定位和导向作用,左输送机构21和右输送机构22各包括机架24、输送带传动装置25和四边形活动架26,四边形活动架26活动地设于机架24,四边形活动架26为四边形框架结构且可发生形变,四边形活动架26通过活动可以形变呈平行四边形或矩形,平行四边形和矩形的状态如图5中所示,输送带传动装置25的输出端具有用于传输且缠绕于四边形活动架26上的传送件251,借由四边形活动架26的形变改变传送件251的传输方向,以使得左输送机构21的输送方向和右输送机构22的输送方向均靠向分隔杆23,由于传送件251缠绕于四边形活动架26上,当四边形活动架26为矩形时,传送件251向前输送,当四边形活动架26为平行四边形时,传送件251斜向输送,利用四边形活动架26形状的变化调节橙子的输送方向,从而达到对橙子位置调节的目的。具体地,四边形活动架26包括前输送横杆261、后输送横杆262、滑移竖杆263、滑移驱动装置264和固定竖杆265,固定竖杆265安装于机架24,滑移竖杆263滑动地设于机架24,滑移驱动装置264安装于机架24,滑移竖杆263还安装于滑移驱动装置264的输出端,前输送横杆261的一端与固定竖杆265活动连接,前输送横杆261的另一端与滑移竖杆263的一端活动连接,后输送横杆262的一端与固定竖杆265活动连接,后输送横杆262的另一端与滑移竖杆263的另一端活动连接,前输送横杆261、固定竖杆265、后输送横杆262和滑移竖杆263共同形成可形变的四边形结构,传送件251缠绕于前输送横杆261与后输送横 杆262之间,上述活动连接可以通过调心球轴承进行连接以实现其活动连接,前输送横杆261、固定竖杆265、后输送横杆262和滑移竖杆263共同形成可形变的四边形结构,传送件251缠绕于前输送横杆261与后输送横杆262之间。可以理解的是,当滑移竖杆263在滑移驱动装置264的驱动下相对固定竖杆265向前移动时(前后方向如图4中箭头A所示,移动后如图5中变形后状态所示),滑移竖杆263带动平行四边形结构变形并使得其所缠绕的传送件251呈斜向设置,传送件251就可以带动橙子向右侧靠拢,靠向位于中间的分隔杆,状态如图5,所示。当滑移竖杆263在滑移驱动装置264的驱动下相对固定竖杆265向后移动时,滑移竖杆263带动平行四边形结构变形并使得其所缠绕的传送件251呈斜向设置,传送件251就可以带动橙子向左侧靠拢。Please refer to Figures 2 to 5. The oblique conveying device 2 includes a left conveying mechanism 21 and a right conveying mechanism 22. The left conveying mechanism 21 and the right conveying mechanism 22 are arranged side by side and separated by a dividing rod 23. The dividing rod 23 can be in the middle. Forming positioning and guiding functions, the left conveying mechanism 21 and the right conveying mechanism 22 each include a frame 24, a conveyor belt transmission device 25 and a quadrilateral movable frame 26. The quadrilateral movable frame 26 is movably located on the frame 24, and the quadrilateral movable frame 26 is a quadrilateral. The frame structure is deformable. The quadrilateral movable frame 26 can be deformed into a parallelogram or a rectangle through movement. The states of the parallelogram and the rectangle are as shown in Figure 5. The output end of the conveyor belt transmission device 25 has a structure for transmission and is wound around the quadrilateral. The transmission member 251 on the movable frame 26 changes the transmission direction of the transmission member 251 through the deformation of the quadrilateral movable frame 26, so that the conveying direction of the left conveying mechanism 21 and the conveying direction of the right conveying mechanism 22 are both close to the dividing rod 23. Since The transmission member 251 is wound around the quadrilateral movable frame 26. When the quadrilateral movable frame 26 is rectangular, the transmission member 251 is transported forward. When the quadrilateral movable frame 26 is a parallelogram, the transmission member 251 is transported diagonally, utilizing the shape of the quadrilateral movable frame 26. Changes in the direction of transportation of oranges are adjusted to achieve the purpose of adjusting the position of oranges. Specifically, the quadrilateral movable frame 26 includes a front conveying cross bar 261, a rear conveying cross bar 262, a sliding vertical bar 263, a sliding driving device 264 and a fixed vertical bar 265. The fixed vertical bar 265 is installed on the frame 24, and the sliding vertical bar 265 is installed on the frame 24. The rod 263 is slidably installed on the frame 24, the sliding drive device 264 is installed on the frame 24, the sliding vertical rod 263 is also installed on the output end of the sliding driving device 264, one end of the front conveying cross bar 261 is connected to the fixed vertical rod 265 Movably connected, the other end of the front conveying cross bar 261 is movably connected with one end of the sliding vertical bar 263, one end of the rear conveying cross bar 262 is movably connected with the fixed vertical bar 265, and the other end of the rear conveying cross bar 262 is with the sliding vertical bar. The other end of 263 is movably connected. The front conveying cross bar 261, the fixed vertical bar 265, the rear conveying cross bar 262 and the sliding vertical bar 263 together form a deformable quadrilateral structure. The transmission member 251 is wrapped around the front conveying cross bar 261 and the rear conveying bar. Between the cross bars 262, the above-mentioned movable connection can be connected through an aligning ball bearing to realize the movable connection. The front conveying cross bar 261, the fixed vertical bar 265, the rear conveying cross bar 262 and the sliding vertical bar 263 jointly form a deformable With a quadrilateral structure, the transmission member 251 is wound between the front conveying crossbar 261 and the rear conveying crossbar 262 . It can be understood that when the sliding vertical rod 263 moves forward relative to the fixed vertical rod 265 driven by the sliding driving device 264 (the front and rear direction is shown by arrow A in Figure 4, the deformed state after movement is shown in Figure 5 (shown), the sliding vertical rod 263 drives the parallelogram structure to deform and causes the transmission member 251 wrapped around it to be arranged diagonally. The transmission member 251 can drive the orange to move to the right and toward the dividing rod in the middle. The state is as follows Figure 5,shown. When the sliding vertical rod 263 moves backward relative to the fixed vertical rod 265 driven by the sliding driving device 264, the sliding vertical rod 263 drives the parallelogram structure to deform and causes the transmission member 251 around which it is wound to be arranged diagonally, thereby transmitting Piece 251 can drive the orange closer to the left.
请参阅图4至图5,具体地,滑移驱动装置264的输出端具有沿四边形活动架26前后移动的滑块2641,滑块2641与滑移竖杆263连接,滑移竖杆263在滑移驱动装置264的驱动下移动。输送带传动装置25包括驱动电机253、传动皮带256、前转动轴254和后转动轴255,驱动电机253安装于机架24,前转动轴254与前输送横杆261连接,后转动轴255与后输送横杆262连接,传动皮带256绕设于前转动轴与后转动轴之间,传动皮带还绕设于驱动电机的输出端,传动皮带在驱动电机的驱动下传动并驱动前输送横杆261与后输送横杆262转动。机架24处还设有张紧组件252,张紧组件252用于调节传送件251的张紧程度,较佳地,张紧组件252为张紧轮结构。前转动轴254内置于前输送横杆261,从而实现前转动轴254与前输送横杆261之间的连接,后转动轴255内置于后输送横杆262,从而实现后转动轴255与后输送横杆262之间的连接。Please refer to Figures 4 to 5. Specifically, the output end of the sliding drive device 264 has a sliding block 2641 that moves forward and backward along the quadrilateral movable frame 26. The sliding block 2641 is connected to the sliding vertical bar 263. The sliding vertical bar 263 is in the sliding position. It moves under the driving of the moving driving device 264. The conveyor belt transmission device 25 includes a drive motor 253, a drive belt 256, a front rotating shaft 254 and a rear rotating shaft 255. The driving motor 253 is installed on the frame 24, the front rotating shaft 254 is connected to the front conveying crossbar 261, and the rear rotating shaft 255 is connected to the front conveying crossbar 261. The rear conveying crossbar 262 is connected, and the driving belt 256 is wound between the front rotating shaft and the rear rotating shaft. The driving belt is also wound around the output end of the driving motor. The driving belt is driven by the driving motor and drives the front conveying crossbar. 261 rotates with the rear conveying crossbar 262. The frame 24 is also provided with a tensioning component 252. The tensioning component 252 is used to adjust the tension of the transmission member 251. Preferably, the tensioning component 252 is a tensioning wheel structure. The front rotating shaft 254 is built into the front conveying cross bar 261 to realize the connection between the front rotating shaft 254 and the front conveying cross bar 261. The rear rotating shaft 255 is built into the rear conveying cross bar 262 to realize the connection between the rear rotating shaft 255 and the rear conveying bar. The connection between crossbars 262.
请参阅图4至图5,输送带传动装置25和四边形活动架26均设置有两组,两输送带传动装置25和四边形活动架26沿机架24的左右方向呈间隔开设置。两输送带传动装置25和两四边形活动架26之间通过位于中部的分隔杆23隔开,分隔杆23不仅能够起到隔开的作用,而且能够在橙子偏向时对橙子形成导向作用,于本实施例中,左边的橙子和右边的橙子均向位于中间的分隔杆23靠拢。较佳地。分隔杆23的横截面为倒“T”字型,但不限于此。Referring to FIGS. 4 and 5 , two sets of conveyor belt transmission devices 25 and quadrilateral movable frames 26 are provided, and the two conveyor belt transmission devices 25 and quadrilateral movable frames 26 are spaced apart along the left and right directions of the frame 24 . The two conveyor belt transmission devices 25 and the two quadrilateral movable frames 26 are separated by a dividing rod 23 located in the middle. The dividing rod 23 can not only play a role of separation, but also can guide the oranges when they are deflected. In this case, In the embodiment, the oranges on the left and the oranges on the right both move closer to the dividing rod 23 located in the middle. Better. The cross section of the dividing rod 23 is an inverted "T" shape, but is not limited to this.
当橙子需要靠近右侧时,滑移竖杆263在滑移驱动装置264的驱动下相对固定竖杆265向前移动时,滑移竖杆263带动平行四边形结构变形并使得其所缠绕的传送件251呈斜向设置,传送件251就可以带动橙子向右侧靠拢,当橙 子需要靠近左侧时,滑移竖杆263在滑移驱动装置264的驱动下相对固定竖杆265向后移动时,滑移竖杆263带动平行四边形结构变形并使得其所缠绕的输送带呈斜向设置,传送件251就可以带动橙子向左侧靠拢,这样能够形成调整位置以便于后续的精确位置调整,于本实施例中,两侧的橙子均向中间靠拢。When the orange needs to move closer to the right side, the sliding vertical rod 263 moves forward relative to the fixed vertical rod 265 driven by the sliding driving device 264. The sliding vertical rod 263 drives the parallelogram structure to deform and causes the transmission member around which it is wrapped. 251 is arranged diagonally, and the transmission member 251 can drive the oranges to move closer to the right side. When the oranges need to be closer to the left side, the sliding vertical rod 263 is driven by the sliding driving device 264 and moves backward relative to the fixed vertical rod 265. The sliding vertical rod 263 drives the parallelogram structure to deform and makes the conveyor belt wrapped around it to be arranged diagonally. The transmission member 251 can drive the oranges to move closer to the left, thus forming an adjustment position for subsequent precise position adjustment. In the embodiment, the oranges on both sides are moved closer to the middle.
请参阅图1,捕捞装置3包括图像检测装置31、捕捞机械手32和捕捞网33,图像检测装置31安装于水池42上方,水池42的两侧各安装有捕捞机械手32,捕捞机械手32为多轴多自由度的机械手装置,捕捞机械手32的输出端具有捕捞网33,控制器1分别与图像检测装置31和捕捞机械手32电性连接,借由图像检测装置31所检测的信息使得捕捞机械手32捕捞处于漂浮状态的有皮橙子。Please refer to Figure 1. The fishing device 3 includes an image detection device 31, a fishing manipulator 32 and a fishing net 33. The image detection device 31 is installed above the pool 42. A fishing manipulator 32 is installed on both sides of the pool 42. The fishing manipulator 32 is multi-axis. A multi-degree-of-freedom manipulator device. The output end of the fishing manipulator 32 has a fishing net 33. The controller 1 is electrically connected to the image detection device 31 and the fishing manipulator 32 respectively. The information detected by the image detection device 31 enables the fishing manipulator 32 to catch fish. Peeled oranges in a floating state.
请参阅图1以及图7,尺寸分筛装置5包括分筛架体51、高压喷枪7和分筛斜梯52,分筛架体51安装于水池分筛装置4的一侧,分筛斜梯52安装于分筛架体51,分筛斜梯52沿流水线的布置方向呈间隔开地开设有分选口521,分选口521的宽度与各区间的橙子的直径对应,分选口521的所对应的宽度尺寸沿流水线的布置方向依次递增,即,小尺寸的橙子先掉落,而大尺寸的橙子后掉落,分选口521的下方各对应地设有一回收腔6,分选口521的长度沿分筛架体51的宽度方向布置。高压喷枪7设于分选口521,高压喷枪7的枪口对准分选口521,借由高压喷枪7的风道吹走卡于分选口521且不符合尺寸的橙子以推动橙子前进,可以理解的是,由于分选口521可能会卡住极少数的橙子,在橙子都经过分选口521后,高压喷枪7就能够对分选口521通过喷射使其自身重力和斜向的作用下退出卡死并继续往前进行分筛,确保分筛运动的顺利进行。Please refer to Figure 1 and Figure 7. The size screening device 5 includes a screening frame body 51, a high-pressure spray gun 7 and a screening inclined ladder 52. The screening frame body 51 is installed on one side of the pool screening device 4, and the screening ramp 52 is installed on the sifting frame body 51. The sifting inclined ladder 52 is provided with sorting openings 521 at intervals along the layout direction of the assembly line. The width of the sorting opening 521 corresponds to the diameter of the oranges in each section. The corresponding width dimensions increase sequentially along the layout direction of the assembly line, that is, small-sized oranges fall first, and large-sized oranges fall later. There is a recovery chamber 6 correspondingly provided below the sorting port 521. The length of 521 is arranged along the width direction of the screening frame body 51 . The high-pressure spray gun 7 is located at the sorting port 521. The muzzle of the high-pressure spray gun 7 is aligned with the sorting port 521. The air duct of the high-pressure spray gun 7 blows away the oranges that are stuck in the sorting port 521 and do not meet the size to push the oranges forward. It is understandable that since the sorting port 521 may block a very small number of oranges, after all the oranges pass through the sorting port 521, the high-pressure spray gun 7 can spray the sorting port 521 to cause its own gravity and oblique effects. Press down to exit the jam and continue forward for sifting to ensure the smooth progress of the sifting movement.
请参阅图1至图7,回收腔6内设有缓冲组件8和缓冲气道9,缓冲气道9提供向上的气流,借由气流缓冲滑落的橙子,缓冲组件8包括多个可形变的弹性橡胶板81,弹性橡胶板81沿回收腔6的高度方向间隔开地设置,且所有弹性橡胶板81还沿回收腔6的左右方向呈一左一右交替地布置,以使得弹性橡胶板81共同形成缓冲的阶梯状结构,即,橙子能够在阶梯状结构的缓冲下慢慢降落,避免撞伤掉落的橙子,减少橙子的损伤,而且底部还增加设置了缓冲气道9,缓冲气道9所产生的气体,不仅能够吹走橙子本身表面的水分,而且能够进一步地吹走橙子表面的脉络,三者气体也能够对橙子的掉落进行一个缓冲。Referring to Figures 1 to 7, the recovery chamber 6 is provided with a buffer component 8 and a buffer air channel 9. The buffer air channel 9 provides an upward air flow, and the air flow buffers the falling oranges. The buffer component 8 includes a plurality of deformable elastic components. Rubber plates 81, elastic rubber plates 81 are arranged at intervals along the height direction of the recovery chamber 6, and all elastic rubber plates 81 are also alternately arranged left and right along the left and right directions of the recovery chamber 6, so that the elastic rubber plates 81 are arranged together. A buffered ladder-like structure is formed, that is, the oranges can slowly fall under the buffering of the ladder-like structure to avoid bumping the falling oranges and reduce damage to the oranges, and a buffer airway 9 is also provided at the bottom. The gas produced can not only blow away the moisture on the surface of the orange itself, but also further blow away the veins on the surface of the orange. The three gases can also buffer the falling orange.
请参阅图1至图7,本发明的去皮橙子的分拣装置100的工作过程,如下:Please refer to Figures 1 to 7. The working process of the peeled orange sorting device 100 of the present invention is as follows:
控制器1控制斜向输送装置2将橙子输送至水池分筛装置4的中部,以使 得橙子聚集在水池42的中部位置;泄流板43下降,液体通过泄流板43的泄流孔431向上溢出,橙子全部浸泡在液体中,随着泄流板43的持续下降,利用有皮橙子具有浮力和去皮橙子下沉的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,分离有皮橙子和去皮橙子,去皮橙子也通过液体洗去浮尘和表面飘絮物;捕捞装置3的图像检测装置31检测到漂浮在水面上的有皮橙子,借由图像检测装置31所检测的信息使得捕捞机械手32捕捞处于漂浮状态的有皮橙子,剔除有皮橙子;泄流板43上升,液体通过泄流板43的泄流孔431向下泄流,去皮橙子在液体中洗去浮尘并承载在泄流板43上,借由泄流板43的斜板特性去皮橙子在泄流板43的承载和斜向导向下进入尺寸分筛装置5;尺寸分筛装置5将不同尺寸的去皮橙子分离并入料至对应的回收腔6。The controller 1 controls the oblique conveying device 2 to transport the oranges to the middle of the pool sifting device 4, so that the oranges are gathered in the middle of the pool 42; the drain plate 43 descends, and the liquid passes upward through the drain hole 431 of the drain plate 43 Overflow, all the oranges are immersed in the liquid. As the drain plate 43 continues to decline, the buoyancy of the peeled oranges and the sinking characteristics of the peeled oranges are used to make the peeled oranges immersed in the liquid while the peeled oranges float on the liquid and separate. Peeled oranges and peeled oranges, peeled oranges are also washed away by liquid to remove floating dust and surface floc; the image detection device 31 of the fishing device 3 detects the peeled oranges floating on the water, and is detected by the image detection device 31 The information causes the fishing robot 32 to catch the peeled oranges in a floating state and remove the peeled oranges; the drain plate 43 rises, the liquid drains downward through the drain hole 431 of the drain plate 43, and the peeled oranges are washed away from the floating dust in the liquid. And it is carried on the drain plate 43. By virtue of the inclined plate characteristics of the drain plate 43, the peeled oranges enter the size screening device 5 under the bearing and oblique guidance of the drain plate 43; the size screening device 5 separates the oranges of different sizes. The peeled oranges are separated and fed into the corresponding recovery chamber 6.
与现有技术相比,本发明的去皮橙子的分拣装置100通过将控制器1、斜向输送装置2、捕捞装置3、水池分筛装置4、尺寸分筛装置5和回收腔6等结合在一起,斜向输送装置2、水池分筛装置4、尺寸分筛装置5和回收腔6依次呈直线流水线式地设置,这样的直线式布置能够使得橙子具有一个方向上的运动轨迹以及一个方向上的力,这样能够配合后续装置的工作,斜向输送装置2可将橙子输送至水池分筛装置4的中部,由于橙子输入时位于液体的中部,这样就可以形成从中间向两侧漂流的状态,这样就避免了橙子聚集于水池42的边缘位置,这样就利于后续捕捞装置3的捕捞工作,减少设备干涉的现象,水池分筛装置4包括水池支架41、水池42、泄流板升降装置和捕捞装置3,水池42安装于水池支架41上,水池42内具有装载液体的腔体结构,泄流板升降装置安装于水池42并具有可升降的泄流板43,泄流板43的上具有供液体通过的泄流孔431,泄流孔431能够通过泄流减少液体对泄流板43的阻力,泄流板43相对水池支架41升降而具有升高位置和下降位置,泄流板43处于下降位置时泄流板43浸没在液体内,借由有皮橙子具有浮力的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,可以理解的是,由于有皮橙子的外表皮上具有透气孔,这样就会类似气囊一样存储一定的空气,这样具有表皮的橙子就会漂浮在液体上,而不具有表皮的橙子就会沉没在液体中,本发明的重点就是利用橙子的该特性设置有水池42去利用液体去分离有皮橙子和去皮橙子,液体还能够对无皮橙子的表面进行过水清洗。而捕捞装置3安装于水池42上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,泄流板43具有斜面,泄流板43处于升高位置时, 泄流板43靠近水池42边缘的一侧边缘高于水池42边缘,以使得去皮橙子在泄流板43的承载和斜向导向下进入尺寸分筛装置5,尺寸分筛装置5用于将不同尺寸的去皮橙子分离并入料至对应尺寸的回收腔6,从而达到收集的作用,控制器1分别与斜向输送装置2、捕捞装置3、水池分筛装置4和尺寸分筛装置5电性连接,利用控制器1去协调各部件之间的工作。Compared with the prior art, the peeled orange sorting device 100 of the present invention combines the controller 1, the oblique conveying device 2, the fishing device 3, the pool sifting device 4, the size sifting device 5 and the recovery chamber 6 etc. Combined together, the oblique conveying device 2, the pool sifting device 4, the size sifting device 5 and the recovery chamber 6 are arranged in a linear assembly line in sequence. Such a linear arrangement can enable the oranges to have a movement trajectory in one direction and a directional force, which can cooperate with the work of subsequent devices. The oblique conveying device 2 can transport oranges to the middle of the pool sifting device 4. Since the oranges are located in the middle of the liquid when they are input, drifting from the middle to both sides can be formed. state, thus preventing oranges from gathering at the edge of the pool 42, which will facilitate the subsequent fishing work of the fishing device 3 and reduce equipment interference. The pool screening device 4 includes a pool bracket 41, a pool 42, and a lifting plate. device and fishing device 3, the pool 42 is installed on the pool bracket 41, the pool 42 has a cavity structure for loading liquid, the drain plate lifting device is installed on the pool 42 and has a liftable drain plate 43, the drain plate 43 There is a drain hole 431 for liquid to pass through. The drain hole 431 can reduce the resistance of the liquid to the drain plate 43 through the drain. The drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position. The drain plate When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. It is understandable that due to the appearance of the peeled oranges, The skin has breathable holes, which can store a certain amount of air like an air bag. In this way, oranges with skin will float on the liquid, while oranges without skin will sink in the liquid. The focus of the present invention is to utilize the energy of oranges. This feature is provided with a pool 42 to use liquid to separate peeled oranges and peeled oranges, and the liquid can also clean the surface of unpeeled oranges. The fishing device 3 is installed on the pool 42 and captures oranges with peels in a floating state to eliminate oranges with peels. The drain plate 43 has a slope. When the drain plate 43 is in a raised position, the drain plate 43 is close to the edge of the pool 42. One side edge is higher than the edge of the pool 42, so that the peeled oranges enter the size screening device 5 under the load and diagonal guide of the drain plate 43. The size screening device 5 is used to separate and merge peeled oranges of different sizes into Materials are sent to the recovery chamber 6 of the corresponding size to achieve the collection function. The controller 1 is electrically connected to the oblique conveying device 2, the fishing device 3, the pool sifting device 4 and the size sifting device 5 respectively. The controller 1 is used to Coordinate the work between components.
本发明还提供一种基于去皮橙子的分拣装置100的去皮橙子的加工方法,包括如下步骤:The present invention also provides a peeled orange processing method based on the peeled orange sorting device 100, which includes the following steps:
(S1)建立去皮橙子的分拣装置100,去皮橙子的分拣装置100包括控制器1、斜向输送装置2、捕捞装置3、水池分筛装置4、尺寸分筛装置5和多个回收腔6,水池分筛装置4包括水池支架41、水池42、泄流板升降装置和捕捞装置3,水池42内具有装载液体的腔体结构,泄流板43的上具有供液体通过泄流孔431,泄流板43相对水池支架41升降而具有升高位置和下降位置,泄流板43处于下降位置时泄流板43浸没在液体内,泄流板43具有斜面,泄流板43处于升高位置时,泄流板43靠近水池42边缘的一侧边缘高于水池42边缘;(S1) Establish a peeled orange sorting device 100. The peeled orange sorting device 100 includes a controller 1, an oblique conveyor device 2, a fishing device 3, a pool sifting device 4, a size sifting device 5 and multiple The recovery chamber 6, the pool screening device 4 includes a pool bracket 41, a pool 42, a drain plate lifting device and a fishing device 3. The pool 42 has a cavity structure for loading liquid, and the drain plate 43 has a structure on the drain plate 43 for the liquid to pass through. Hole 431, the drain plate 43 rises and falls relative to the pool support 41 and has a raised position and a lowered position. When the drain plate 43 is in the lowered position, the drain plate 43 is immersed in the liquid. The drain plate 43 has a slope, and the drain plate 43 is in the lower position. When in the raised position, the edge of the drain plate 43 close to the edge of the pool 42 is higher than the edge of the pool 42;
(S2)控制器1控制斜向输送装置2将橙子输送至水池分筛装置4的中部,以使得橙子聚集在水池42的中部位置,由于橙子输入时位于液体的中部,这样就可以形成从中间向两侧漂流的状态,这样就避免了橙子聚集于水池42的边缘位置,这样就利于后续捕捞装置3的捕捞工作,减少设备之间干涉的现象;(S2) The controller 1 controls the oblique conveying device 2 to convey the oranges to the middle of the pool sifting device 4, so that the oranges are gathered in the middle of the pool 42. Since the oranges are located in the middle of the liquid when they are input, they can be formed from the middle. The state of drifting to both sides avoids oranges from gathering at the edge of the pool 42, which facilitates the subsequent fishing work of the fishing device 3 and reduces interference between devices;
(S3)泄流板43下降,液体通过泄流板43的泄流孔431向上溢出,橙子全部浸泡在液体中,随着泄流板43的持续下降,利用有皮橙子具有浮力和去皮橙子下沉的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,分离有皮橙子和去皮橙子,去皮橙子也通过液体洗去浮尘和表面脉络等飘絮物;(S3) The drain plate 43 descends, and the liquid overflows upward through the drain hole 431 of the drain plate 43. All the oranges are immersed in the liquid. As the drain plate 43 continues to descend, peeled oranges have buoyancy and peeled oranges are used. The sinking characteristic makes the peeled oranges immersed in the liquid while the peeled oranges float on the liquid, separating the peeled oranges from the peeled oranges. The peeled oranges are also washed away by the liquid such as floating dust and surface veins;
(S4)捕捞装置3的图像检测装置31检测到漂浮在水面上的有皮橙子,借由图像检测装置31所检测的信息使得捕捞机械手32捕捞处于漂浮状态的有皮橙子,剔除有皮橙子,如果没有漂浮的有皮橙子,图像检测装置31不会驱动捕捞机械手32进行捕捞;(S4) The image detection device 31 of the fishing device 3 detects the oranges with peels floating on the water, and the information detected by the image detection device 31 allows the fishing robot 32 to capture the oranges with peels in the floating state and reject the oranges with peels. If there are no floating peeled oranges, the image detection device 31 will not drive the fishing robot 32 to fish;
(S5)泄流板43上升,液体通过泄流板43的泄流孔431向下泄流,去皮橙子在液体中洗去浮尘并承载在泄流板43上,此时泄流板43斜面处的边缘与尺寸分筛装置5的边缘对接,由于斜向导向和橙子的重力作用,橙子滑落到尺寸分筛装置5,即,借由泄流板43的斜板特性去皮橙子在泄流板43的承载和斜 向导向下进入尺寸分筛装置5;(S5) The drain plate 43 rises, and the liquid drains downward through the drain hole 431 of the drain plate 43. The peeled oranges wash away the floating dust in the liquid and are carried on the drain plate 43. At this time, the inclined surface of the drain plate 43 The edge of the sizing device 5 is connected to the edge of the sizing device 5. Due to the oblique guide and the gravity of the oranges, the oranges slide down to the sizing device 5. That is, by virtue of the inclined plate characteristics of the drain plate 43, the peeled oranges are on the drain plate. 43's load-bearing and inclined guide downwards into the size screening device 5;
(S6)尺寸分筛装置5将不同尺寸的去皮橙子分离并入料至对应的回收腔6。(S6) The size screening device 5 separates peeled oranges of different sizes and feeds them into the corresponding recovery chamber 6.
较佳地,步骤(S6)包括:Preferably, step (S6) includes:
步骤(S61)去皮橙子进入到尺寸分筛装置5的分筛斜梯52上,随着去皮橙子于分筛斜梯52上的滑动,根据分选口521的尺寸的不同,尺寸小的去皮橙子先掉落,尺寸依次递增的去皮橙子分别掉落到对应的分选口521;Step (S61) The peeled oranges enter the sizing ladder 52 of the size sifting device 5. As the peeled oranges slide on the sizing ladder 52, according to the size of the sorting port 521, the small size The peeled oranges fall first, and the peeled oranges with increasing sizes fall to the corresponding sorting port 521 respectively;
步骤(S62)进入分选口521的橙子在呈阶段状结构的弹性橡胶板81的缓冲下逐层掉落,以形成第一层缓冲,同时底部的缓冲气流也会对橙子进行缓冲以及吹去橙子表面水分和污物;In step (S62), the oranges entering the sorting port 521 fall layer by layer under the buffering of the elastic rubber plates 81 with a stage-like structure to form the first layer of buffering. At the same time, the buffering airflow at the bottom will also buffer and blow away the oranges. Moisture and dirt on the surface of oranges;
步骤(S63)当橙子批量经过后,高压喷枪7对准分选口521,借由高压喷枪7的风道吹走卡于分选口521且不符合尺寸的橙子以推动橙子前进。Step (S63) After the oranges pass through in batches, the high-pressure spray gun 7 is aimed at the sorting port 521, and the oranges that are stuck in the sorting port 521 and do not meet the size are blown away by the air duct of the high-pressure spray gun 7 to push the oranges forward.
较佳地,步骤(S3)中,液体为水或高密度盐水,当液体为水的时候,可以自然分离有皮橙子和去皮橙子,当液体为高密度盐水的时候,浮力增大使得分离的效果更佳,而且盐水能够对橙子的表面也能够进行处理,满足后期加工的需求,一举两得,节约成本。Preferably, in step (S3), the liquid is water or high-density salt water. When the liquid is water, peeled oranges and peeled oranges can be naturally separated. When the liquid is high-density salt water, the buoyancy increases to facilitate separation. The effect is better, and the salt water can also treat the surface of oranges to meet the needs of post-processing, killing two birds with one stone and saving costs.
与现有技术相比,本发明提供的去皮橙子的加工方法利用橙子的该特性设置有水池42去利用液体去分离有皮橙子和去皮橙子,液体还能够对无皮橙子的表面进行过水清洗,而捕捞装置3安装于水池42上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,泄流板43具有斜面,泄流板43处于升高位置时,泄流板43靠近水池42边缘的一侧边缘高于水池42边缘,以使得去皮橙子在泄流板43的承载和斜向导向下进入尺寸分筛装置5,尺寸分筛装置5用于将不同尺寸的去皮橙子分离并入料至对应尺寸的回收腔6,从而达到收集的作用。Compared with the existing technology, the peeled orange processing method provided by the present invention takes advantage of this characteristic of oranges and is provided with a pool 42 to use liquid to separate peeled oranges and peeled oranges. The liquid can also clean the surface of unpeeled oranges. The water is cleaned, and the fishing device 3 is installed on the pool 42 and catches the peeled oranges in a floating state to eliminate the peeled oranges. The drain plate 43 has an inclined surface. When the drain plate 43 is in a raised position, the drain plate 43 is close to the pool. One edge of the edge 42 is higher than the edge of the pool 42, so that the peeled oranges enter the size screening device 5 under the load and diagonal guide of the drain plate 43. The size screening device 5 is used to separate peeled oranges of different sizes. Separate and feed the materials into the recovery chamber 6 of corresponding size to achieve the function of collection.
以上所揭露的仅为本发明的较佳实例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属于本发明所涵盖的范围。The above disclosures are only preferred examples of the present invention. Of course, they cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made based on the patent scope of the present invention still fall within the scope of the present invention.

Claims (10)

  1. 一种去皮橙子的分拣装置,其特征在于,其包括控制器、斜向输送装置、捕捞装置、水池分筛装置、尺寸分筛装置和多个回收腔,所述斜向输送装置、水池分筛装置和尺寸分筛装置依次呈直线流水线式地设置,所述斜向输送装置可将橙子输送至所述水池分筛装置的中部,所述水池分筛装置包括水池支架、水池、泄流板升降装置和捕捞装置,所述水池安装于所述水池支架上,所述水池内具有装载液体的腔体结构,所述泄流板升降装置安装于所述水池并具有可升降的泄流板,所述泄流板的上具有供液体通过的泄流孔,所述泄流板相对所述水池支架升降而具有升高位置和下降位置,所述泄流板处于所述下降位置时所述泄流板浸没在液体内,借由有皮橙子具有浮力的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,所述捕捞装置安装于所述水池上并捕捞处于漂浮状态的有皮橙子以剔除有皮橙子,所述泄流板具有斜面,所述泄流板处于所述升高位置时,所述泄流板靠近所述水池边缘的一侧边缘高于所述水池边缘,以使得去皮橙子在所述泄流板的承载和斜向导向下进入所述尺寸分筛装置,所述尺寸分筛装置用于将不同尺寸的去皮橙子分离并入料至对应尺寸的所述回收腔,所述控制器分别与斜向输送装置、捕捞装置、水池分筛装置和尺寸分筛装置电性连接。A sorting device for peeled oranges, which is characterized in that it includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a plurality of recovery chambers. The oblique conveying device, the pool The sifting device and the size sifting device are arranged in a straight line in sequence. The oblique conveying device can transport oranges to the middle part of the pool sifting device. The pool sifting device includes a pool bracket, a pool, and a drain. Plate lifting device and fishing device, the pool is installed on the pool bracket, the pool has a cavity structure for loading liquid, the drain plate lifting device is installed on the pool and has a liftable drain plate , the drain plate has a drain hole for liquid to pass through, the drain plate lifts relative to the pool support and has a raised position and a lowered position, and when the drain plate is in the lowered position, the drain plate The drain plate is immersed in the liquid. Due to the buoyancy characteristics of the peeled oranges, the peeled oranges are immersed in the liquid and the peeled oranges float on the liquid. The fishing device is installed on the pool and catches the floating oranges. Peel oranges to remove peeled oranges, the drain plate has a slope, and when the drain plate is in the raised position, the edge of the drain plate close to the edge of the pool is higher than the edge of the pool, So that the peeled oranges enter the size sifting device under the load and oblique guide of the drain plate. The size sifting device is used to separate and feed the peeled oranges of different sizes into all the corresponding sizes. In the recovery chamber, the controller is electrically connected to the oblique conveying device, fishing device, pool screening device and size screening device respectively.
  2. 如权利要求1所述的去皮橙子的分拣装置,其特征在于,所述斜向输送装置包括左输送机构和右输送机构,所述左输送机构和右输送机构呈并列设置并通过分隔杆隔开,所述左输送机构和右输送机构各包括机架、输送带传动装置和四边形活动架,所述四边形活动架活动地设于所述机架,所述四边形活动架为四边形框架结构且可发生形变,所述输送带传动装置的输出端具有用于传输且缠绕于所述四边形活动架上的传送件,借由所述四边形活动架的形变改变所述传送件的传输方向,以使得所述左输送机构的输送方向和所述右输送机构的输送方向均靠向所述分隔杆。The sorting device for peeled oranges according to claim 1, wherein the oblique conveying device includes a left conveying mechanism and a right conveying mechanism, and the left conveying mechanism and the right conveying mechanism are arranged side by side and pass through a dividing rod. Separated, the left conveying mechanism and the right conveying mechanism each include a frame, a conveyor belt transmission device and a quadrilateral movable frame, the quadrilateral movable frame is movably provided on the frame, the quadrilateral movable frame is a quadrilateral frame structure and Deformation can occur. The output end of the conveyor belt transmission device has a transmission member used for transmission and wound on the quadrilateral movable frame. The transmission direction of the transmission member is changed by the deformation of the quadrilateral movable frame, so that The conveying direction of the left conveying mechanism and the conveying direction of the right conveying mechanism are both close to the dividing rod.
  3. 如权利要求2所述的去皮橙子的分拣装置,其特征在于,所述四边形活动架包括前输送横杆、后输送横杆、滑移竖杆、滑移驱动装置和固定竖杆,所 述固定竖杆安装于所述机架,所述滑移竖杆滑动地设于所述机架,所述滑移驱动装置安装于所述机架,所述滑移竖杆还安装于所述滑移驱动装置的输出端,所述前输送横杆的一端与所述固定竖杆活动连接,所述前输送横杆的另一端与所述滑移竖杆的一端活动连接,所述后输送横杆的一端与所述固定竖杆活动连接,所述后输送横杆的另一端与所述滑移竖杆的另一端活动连接,所述前输送横杆、固定竖杆、后输送横杆和滑移竖杆共同形成可形变的四边形结构,所述传送件缠绕于所述前输送横杆与所述后输送横杆之间。The sorting device for peeled oranges according to claim 2, wherein the quadrilateral movable frame includes a front conveying cross bar, a rear conveying cross bar, a sliding vertical bar, a sliding driving device and a fixed vertical bar. The fixed vertical rod is installed on the frame, the sliding vertical rod is slidably provided on the frame, the sliding driving device is installed on the frame, and the sliding vertical rod is also installed on the frame. The output end of the sliding drive device, one end of the front conveying cross bar is movably connected to the fixed vertical bar, the other end of the front conveying cross bar is movably connected to one end of the sliding vertical bar, and the rear conveying bar is One end of the crossbar is movably connected to the fixed vertical bar, the other end of the rear conveying crossbar is movably connected to the other end of the sliding vertical bar, the front conveying crossbar, the fixed vertical bar, and the rear conveying crossbar Together with the sliding vertical bar, a deformable quadrilateral structure is formed, and the transmission member is wound between the front conveying cross bar and the rear conveying cross bar.
  4. 如权利要求1所述的去皮橙子的分拣装置,其特征在于,所述捕捞装置包括图像检测装置、捕捞机械手和捕捞网,所述图像检测装置安装于所述水池上方,所述水池的两侧各安装有捕捞机械手,所述捕捞机械手的输出端具有捕捞网,所述控制器分别与所述图像检测装置和捕捞机械手电性连接,借由所述图像检测装置所检测的信息使得所述捕捞机械手捕捞处于漂浮状态的有皮橙子。The sorting device for peeled oranges according to claim 1, wherein the fishing device includes an image detection device, a fishing manipulator and a fishing net, the image detection device is installed above the pool, and the A fishing manipulator is installed on each side, and the output end of the fishing manipulator has a fishing net. The controller is electrically connected to the image detection device and the fishing manipulator respectively, and the information detected by the image detection device makes all The fishing robot is used to catch peeled oranges in a floating state.
  5. 如权利要求1所述的去皮橙子的分拣装置,其特征在于,所述尺寸分筛装置包括分筛架体和分筛斜梯,所述分筛架体安装于所述水池分筛装置的一侧,所述分筛斜梯安装于所述分筛架体,所述分筛斜梯沿流水线的布置方向呈间隔开地开设有分选口,所述分选口的宽度与各区间的橙子的直径对应,所述分选口的所对应的宽度尺寸沿流水线的布置方向依次递增,所述分选口的下方各对应地设有一所述回收腔,所述分选口的长度沿所述分筛架体的宽度方向布置。The sorting device for peeled oranges according to claim 1, characterized in that the size screening device includes a screening frame body and a screening inclined ladder, and the screening frame body is installed on the pool screening device On one side of the screen, the sifting ladder is installed on the sifting frame body. The sifting ladder is provided with sorting ports at intervals along the layout direction of the assembly line. The width of the sorting port is consistent with each interval. Corresponding to the diameter of oranges, the corresponding width dimensions of the sorting openings increase sequentially along the layout direction of the assembly line. A recovery chamber is provided below the sorting openings. The length of the sorting openings is along the The sifting frame body is arranged in the width direction.
  6. 如权利要求5所述的去皮橙子的分拣装置,其特征在于,所述尺寸分筛装置还包括高压喷枪,所述高压喷枪设于所述分选口,所述高压喷枪的枪口对准所述分选口,借由所述高压喷枪的风道吹走卡于所述分选口且不符合尺寸的橙子以推动橙子前进。The sorting device for peeled oranges according to claim 5, characterized in that the size screening device further includes a high-pressure spray gun, the high-pressure spray gun is located at the sorting port, and the muzzle of the high-pressure spray gun is opposite to the Target the sorting port, and use the air duct of the high-pressure spray gun to blow away the oranges that are stuck in the sorting port and do not meet the size to push the oranges forward.
  7. 如权利要求5所述的去皮橙子的分拣装置,其特征在于,所述回收腔内设有缓冲组件和缓冲气道,所述缓冲气道提供向上的气流,借由所述气流缓冲滑落的橙子,所述缓冲组件包括多个可形变的弹性橡胶板,所述弹性橡胶板沿 所述回收腔的高度方向间隔开地设置,且所有弹性橡胶板还沿所述回收腔的左右方向呈一左一右交替地布置,以使得所述弹性橡胶板共同形成缓冲的阶梯状结构。The sorting device for peeled oranges according to claim 5, characterized in that a buffer component and a buffer air channel are provided in the recovery chamber, and the buffer air channel provides an upward air flow, and the air flow buffers the falling oranges. Orange, the buffer assembly includes a plurality of deformable elastic rubber plates, the elastic rubber plates are spaced apart along the height direction of the recovery chamber, and all the elastic rubber plates are also arranged along the left and right directions of the recovery chamber. They are arranged alternately one on the left and one on the right, so that the elastic rubber plates jointly form a buffered ladder-like structure.
  8. 一种基于去皮橙子的分拣装置的去皮橙子的加工方法,其特征在于,包括如下步骤:A peeled orange processing method based on a peeled orange sorting device, which is characterized in that it includes the following steps:
    (S1)建立去皮橙子的分拣装置,所述去皮橙子的分拣装置包括控制器、斜向输送装置、捕捞装置、水池分筛装置、尺寸分筛装置和多个回收腔,所述水池分筛装置包括水池支架、水池、泄流板升降装置和捕捞装置,所述水池内具有装载液体的腔体结构,所述泄流板的上具有供液体通过的泄流孔,所述泄流板相对所述水池支架升降而具有升高位置和下降位置,所述泄流板处于所述下降位置时所述泄流板浸没在液体内,所述泄流板具有斜面,所述泄流板处于所述升高位置时,所述泄流板靠近所述水池边缘的一侧边缘高于所述水池边缘;(S1) Establish a sorting device for peeled oranges. The sorting device for peeled oranges includes a controller, an oblique conveying device, a fishing device, a pool sifting device, a size sifting device and a plurality of recycling chambers. The pool screening device includes a pool bracket, a pool, a drain plate lifting device and a fishing device. The pool has a cavity structure for loading liquids. The drain plate has a drain hole for the liquid to pass through. The flow plate rises and falls relative to the pool support and has a raised position and a lowered position. When the drain plate is in the lowered position, the drain plate is immersed in the liquid. The drain plate has an inclined surface. When the plate is in the raised position, the edge of the side of the drain plate close to the edge of the pool is higher than the edge of the pool;
    (S2)控制器控制斜向输送装置将橙子输送至所述水池分筛装置的中部,以使得橙子聚集在所述水池的中部位置;(S2) The controller controls the oblique conveying device to transport the oranges to the middle of the pool sifting device, so that the oranges are gathered in the middle of the pool;
    (S3)所述泄流板下降,液体通过所述泄流板的泄流孔向上溢出,橙子全部浸泡在液体中,随着泄流板的持续下降,利用有皮橙子具有浮力和去皮橙子下沉的特性使得去皮橙子浸没液体内而有皮橙子漂浮在液体上,分离有皮橙子和去皮橙子,去皮橙子也通过液体洗去浮尘和表面飘絮物;(S3) The drain plate descends, and the liquid overflows upward through the drain hole of the drain plate. All the oranges are soaked in the liquid. As the drain plate continues to descend, peeled oranges have buoyancy and peeled oranges are used. The sinking characteristic makes the peeled oranges immersed in the liquid while the peeled oranges float on the liquid, separating the peeled oranges from the peeled oranges. The peeled oranges are also washed away by the liquid to remove floating dust and surface floc;
    (S4)所述捕捞装置的图像检测装置检测到漂浮在水面上的有皮橙子,借由所述图像检测装置所检测的信息使得捕捞机械手捕捞处于漂浮状态的有皮橙子,剔除有皮橙子;(S4) The image detection device of the fishing device detects peeled oranges floating on the water, and the information detected by the image detection device allows the fishing robot to capture the peeled oranges in a floating state and reject the peeled oranges;
    (S5)所述泄流板上升,液体通过所述泄流板的泄流孔向下泄流,去皮橙子在液体中洗去浮尘并承载在所述泄流板上,借由所述泄流板的斜板特性去皮橙子在所述泄流板的承载和斜向导向下进入所述尺寸分筛装置;(S5) The drain plate rises, and the liquid drains downward through the drain hole of the drain plate. The peeled oranges wash away the floating dust in the liquid and are carried on the drain plate. The sloping plate characteristics of the plate allow the peeled oranges to enter the size screening device under the load-bearing and inclined guide of the discharge plate;
    (S6)所述尺寸分筛装置将不同尺寸的去皮橙子分离并入料至对应的所述回收腔。(S6) The size screening device separates peeled oranges of different sizes and feeds them into the corresponding recovery chambers.
  9. 如权利要求8所述的去皮橙子的加工方法,其特征在于,步骤(S6)包括:The processing method of peeled oranges according to claim 8, characterized in that step (S6) includes:
    步骤(S61)去皮橙子进入到所述尺寸分筛装置的分筛斜梯上,随着去皮橙子于所述分筛斜梯上的滑动,根据分选口的尺寸的不同,尺寸小的去皮橙子先掉落,尺寸依次递增的去皮橙子分别掉落到对应的分选口;Step (S61) The peeled oranges enter the sifting inclined ladder of the size sifting device. As the peeled oranges slide on the sifting inclined ladder, according to the size of the sorting port, the small size of the oranges The peeled oranges fall first, and the peeled oranges with increasing sizes fall to the corresponding sorting ports respectively;
    步骤(S62)进入分选口的橙子在呈阶段状结构的弹性橡胶板的缓冲下逐层掉落,以形成第一层缓冲,同时底部的缓冲气流也会对橙子进行缓冲以及吹去橙子表面水分和污物;Step (S62) The oranges entering the sorting port fall layer by layer under the buffering of the elastic rubber plates with a stage-like structure to form the first layer of buffering. At the same time, the buffer airflow at the bottom will also buffer the oranges and blow off the surface of the oranges. moisture and dirt;
    步骤(S63)当橙子批量经过后,高压喷枪对准所述分选口,借由所述高压喷枪的风道吹走卡于所述分选口且不符合尺寸的橙子以推动橙子前进。Step (S63) After the oranges pass through in batches, the high-pressure spray gun is aimed at the sorting port, and the oranges that are stuck in the sorting port and do not meet the size are blown away by the air duct of the high-pressure spray gun to push the oranges forward.
  10. 如权利要求8所述的去皮橙子的加工方法,其特征在于,步骤(S3)中,液体为水或高密度盐水。The processing method of peeled oranges according to claim 8, characterized in that in step (S3), the liquid is water or high-density brine.
PCT/CN2022/113932 2022-05-26 2022-08-22 Peeled orange sorting apparatus and processing method thereof WO2023226214A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2452578A1 (en) * 2010-11-12 2012-05-16 Kronen GmbH Method and device for separating plant parts
CN105214962A (en) * 2015-10-22 2016-01-06 浙江省农业科学院 A kind of oranges and tangerines peeling equipment automatical screening device
CN105457934A (en) * 2015-12-07 2016-04-06 徐州贝尔电气有限公司 Orange cleaning and screening device
US20180228200A1 (en) * 2017-02-10 2018-08-16 Fruit Growers Supply Company Apparatus for cleaning items from a conveying apparatus
CN109938372A (en) * 2019-04-22 2019-06-28 重庆城市管理职业学院 Fruit process system
CN113331440A (en) * 2021-06-15 2021-09-03 闵赣平 Fruit cleaning and size classification equipment
CN214316944U (en) * 2021-01-29 2021-10-01 陕西太阳景检测有限责任公司 Automatic food detection device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2452578A1 (en) * 2010-11-12 2012-05-16 Kronen GmbH Method and device for separating plant parts
CN105214962A (en) * 2015-10-22 2016-01-06 浙江省农业科学院 A kind of oranges and tangerines peeling equipment automatical screening device
CN105457934A (en) * 2015-12-07 2016-04-06 徐州贝尔电气有限公司 Orange cleaning and screening device
US20180228200A1 (en) * 2017-02-10 2018-08-16 Fruit Growers Supply Company Apparatus for cleaning items from a conveying apparatus
CN109938372A (en) * 2019-04-22 2019-06-28 重庆城市管理职业学院 Fruit process system
CN214316944U (en) * 2021-01-29 2021-10-01 陕西太阳景检测有限责任公司 Automatic food detection device
CN113331440A (en) * 2021-06-15 2021-09-03 闵赣平 Fruit cleaning and size classification equipment

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