WO2023221160A1 - Système d'assemblage intelligent d'embrayage unidirectionnel et son procédé d'assemblage - Google Patents

Système d'assemblage intelligent d'embrayage unidirectionnel et son procédé d'assemblage Download PDF

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Publication number
WO2023221160A1
WO2023221160A1 PCT/CN2022/095498 CN2022095498W WO2023221160A1 WO 2023221160 A1 WO2023221160 A1 WO 2023221160A1 CN 2022095498 W CN2022095498 W CN 2022095498W WO 2023221160 A1 WO2023221160 A1 WO 2023221160A1
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WO
WIPO (PCT)
Prior art keywords
assembly
circlip
star wheel
output shaft
control unit
Prior art date
Application number
PCT/CN2022/095498
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English (en)
Chinese (zh)
Inventor
许小龙
黄文金
陈鸣
陈泽伟
何鹏
王多艳
Original Assignee
玉环普天单向器有限公司
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Filing date
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Application filed by 玉环普天单向器有限公司 filed Critical 玉环普天单向器有限公司
Publication of WO2023221160A1 publication Critical patent/WO2023221160A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • Figure 7 is a schematic structural diagram of the loading claw according to the embodiment of the present invention.
  • Figure 8 is a schematic structural diagram of a pressing device according to an embodiment of the present invention.
  • the star wheel pre-assembly station 112 is used to receive the star wheel taken out from the star wheel rotating disk 111 by the loading claw 400.
  • the oil filling station 113 is provided with an oil injector 180 on one side for oil filling and the installation of the circular gasket installation mechanism 120.
  • the moving mechanism 500 transports the circular gasket to the circular gasket installation station 114 and installs it on the star wheel.
  • the installation moving mechanism 500 of the output shaft loading line 130 transports the output shaft to the output shaft installation station 115 and installs it on the already installed
  • the installation and moving mechanism 500 of the half gasket installation mechanism 140 transports the two half gaskets to the half gasket installation station 116 and installs them on the star wheel with the output shaft already installed.
  • the setting of the claw 300 and the work station enables one installation step to be completed at one work station, forming an assembly line.
  • the cover installation mechanism 150 includes a cover vibration plate 151 and two translation claws 300.
  • the two translation claws 300 are perpendicular to each other.
  • One translation claw 300 is parallel to the star wheel loading line 110.
  • a mounting and moving mechanism 500 is provided between the translation claws 300 .
  • a number of workstations are respectively provided on one side of the two translation claws 300.
  • the work station on the side of the translation claw 300 perpendicular to the star wheel loading line 110 includes a cover pre-installation station 152, a cover pressing position 153 and a cover waiting station 154 arranged in sequence.
  • the outer cover pre-assembly station 152 is used to receive the outer cover removed from the outer cover vibrating plate 151.
  • the outer cover is to be installed at the station.
  • 154 is used to wait for the installation moving mechanism 500 of the outer cover installation mechanism 150 to clamp the outer cover, and to perform embossing processing on the outer cover before installing the outer cover.
  • a work station is provided on one side of the translation claw 300 of the automatic assembly line 200 of spring seats and circlip seats.
  • the work stations include a positioning core insertion station 201, a spring installation station 202, and a spring installation station.
  • the positioning core putting station 201 and the positioning core recovery station 208 respectively correspond to the installation moving mechanisms 500 at both ends of the positioning core circulation line 210 and the translation claws 300, the spring installation station 202, the spring seat installation station 203, and the installation movement mechanism 500.
  • the circlip seat station 204 and the circlip installation station 205 correspond to the spring installation mechanism 220, the spring seat installation mechanism 230, the circlip seat installation mechanism 240 and the circlip installation mechanism 250 in sequence, and the circlip preloading station 206 and the circlip compression station There is a circlip pressing machine 260 on one side of the station 207.
  • the spring installation mechanism 220 includes a spring rotating disk 221 and an installation and moving mechanism 500 disposed between the spring rotating disk 221 and the translation claw 300 , so that the springs in the spring rotating disk 221 can be moved by the installation and moving mechanism 500 Arrive at spring installation station 202.
  • the circlip pressing machine 260 includes a circlip pressing cylinder 261 and a lower pressing head 262 installed on the piston rod of the circlip pressing cylinder 261.
  • the lower pressing head 262 includes a positioning inner ring part 263 and a pressing outer ring part 264. , both the positioning inner ring part 263 and the pressing outer ring part 264 have elastic grooves 265 evenly distributed around the circumference.
  • the bottom position of the positioning inner ring part 263 is an arc shape.
  • the elastic grooves 265 make the positioning inner ring part 263 and the pressing outer ring part 264 will deform outward or inward after being pressed, and the arc-shaped bottom of the positioning inner ring portion 263 facilitates the positioning inner ring portion 263 to snap into the positioning core.
  • the translation claw 300 includes a horizontally arranged pneumatic slide rail 310 and a lifting cylinder 320 evenly distributed vertically on the pneumatic slide rail 310.
  • the pneumatic slide rail 310 is provided with several moving clamps in sequence close to the work station.
  • the claw 330 can then be moved to grasp and release the star wheel, output shaft or semi-finished one-way device on the work station, and then the lifting cylinder 320 can be used to control the lifting and lowering of the pneumatic slide rail 310 to raise the pneumatic slide rail.
  • the star wheel, output shaft or semi-finished one-way device can be separated from the work station and then moved through the horizontally arranged pneumatic slide rail 310 .
  • the installation and movement mechanism 500 includes a vertical slide rail 510, a vertical slide rail 520 installed vertically on the vertical slide rail 510, and a clamping mechanism 530 installed on the vertical slide rail 520, so that the vertical The slide rail 510 can drive the vertical slide rail to move horizontally, and the vertical slide rail can drive the clamping mechanism to move vertically.
  • the clamping mechanism 530 is a clamping jaw 430. The difference is that the clamping jaw 430 on the output shaft loading line 130 and the outer cover mounting mechanism 150 is for clamping the outer diameter, while the positioning core circulation line 210, the spring mounting mechanism 220, The clamping claws 430 on the spring seat installation mechanism 230, the circlip seat installation mechanism 240 and the circlip installation mechanism 250 are for clamping the inner diameter, and the installation and movement mechanism 500 on the circular gasket installation mechanism 120 are for clamping the inner diameter.
  • the clamping mechanism 530 is a suction cup 531.
  • the clamping mechanism 530 for installing the moving mechanism 500 on the half-gasket mounting mechanism 140 is a clamping jaw 430, and the two jaws of the clamping jaw 430 are provided with suction cups 531.
  • the clamping mechanism 530 is a suction cup 531.
  • the suction cups 531 are respectively connected with air pumps for adsorbing or loosening the circular gasket or half gasket.
  • the assembly detection device 800 includes an outer diameter leakage detection device 810, a roller spring leakage detection device 820, a size measurement device 830, a half gasket missing detection device 840 and a cover torque detection device 850.
  • the outer diameter leakage detection device 810 is arranged between the output shaft pre-assembly station 132 and the output shaft pending assembly station 133, so that the output shaft and the star wheel can be detected before assembly, avoiding the outer diameter leakage.
  • the output shaft for leakage grinding is assembled with the star wheel.
  • the roller spring missing installation detection device 820 is installed between the star wheel pre-assembly station 112 and the oil filling station 113, so that the roller spring missing installation detection is performed before the star wheel is filled with oil, thus avoiding The star wheel with a missing roller spring is filled with oil, thereby causing waste; a roller spring missing detection station 821 is provided on the lower side of the roller spring missing detection device 820, and the roller spring missing detection station 821 is connected with oil filling There is a defective product storage space 801 between the work stations 113, which is used to store star wheels with missing roller springs.
  • the size measuring device 830 is arranged between the output shaft installation station 115 and the half gasket installation station 116 to prevent the output shaft with an incorrect outer diameter from entering subsequent assembly.
  • the outer diameter detection of the output shaft is set at the above position because: the outer cover needs to be assembled later, and after the outer cover is assembled, the outer diameter of the output shaft is incorrect, and the outer cover needs to be disassembled again, which is more troublesome.
  • the half-gasket missing detection device 840 is installed in front of the outer cover installation station 156 to avoid finding that the half-gasket is not assembled after the outer cover is assembled. There is a half-gasket on the lower side of the half-gasket missing detection device 840. There is a missing installation detection station 841, and a defective product storage position 801 is provided between the half-gasket missing detection station 841 and the outer cover installation station 156, which is used to store semi-finished one-way devices with missing half-gaskets.
  • the outer cover torque detection device 850 is installed after the outer cover tightening station 158. Because it is necessary to enter the automatic assembly line 200 of the spring seat and the circlip seat later, and the semi-finished one-way device needs to be turned over before entering, at this time If the tightening force of the outer cover is insufficient, the semi-finished one-way device may fall apart.
  • the lower side of the outer cover torque detection device 850 is provided with a outer cover torque detection station 851, and the outer cover torque detection station 851 is provided with an outer cover torque detection station 851 on the side away from the outer cover tightening station 158. Qualified product storage position 801 is used to store semi-finished one-way units with insufficient outer cover tightening force.
  • the post-assembly detection device 900 includes:
  • the circlip seat detection device 910 is used to detect whether the circlip seat of the one-way device is over-installed or missing.
  • the circlip detection device 920 is used to detect whether the circlip of the one-way device is installed too much or missing.
  • the inspection is performed directly after the automatic assembly line 200 of the spring seat and the circlip seat.
  • Translation claw 300 used to move the finished one-way device.
  • the translation claw 300 is provided on one side of the circlip seat detection device 910, the circlip detection device 920 and the finished product detection device 930.
  • the finished one-way device is sequentially transferred to the circlip seat detection device 910, the circlip detection device 920 and the finished product detection device 930 for detection.
  • the translation claw 300 includes a circlip seat detection station 911, a circlip spring detection station 921 and a finished product detection station 931, which are arranged in sequence.
  • the circlip seat detection station 911, the circlip spring detection station 911 The work station 921 and the finished product detection station 931 correspond to the circlip seat detection device 910, the circlip detection device 920 and the finished product detection device 930 in sequence; after the circlip seat detection station 911, the circlip spring detection station 921 and the finished product detection station 931
  • There are storage positions 801 for unqualified products which are used to store respective defective products respectively.
  • the specific translation claw 300 is provided with a finished product conveyor belt 940 on one side of the automatic assembly line 200 away from the spring seat and the circlip seat, which is used to transport the qualified products. The finished product is transported and shipped by one-way device.
  • the end of the translation claw 300 of the post-assembly detection device 900 close to the finished product conveyor belt 940 is provided with a flip motor 331 for rotating the mobile clamp 330, and the end of the translation claw 300 close to the end of the finished product conveyor belt 940 is equipped with the first moving clamp 330.
  • Installed on the flip motor 331, specifically the moving clamp 330 installed on the flip motor 331 is used to transfer the qualified one-way device on the finished product inspection station 931 to the finished product conveyor belt 940; the translation on the inspection device 900 after assembly
  • the mobile clamp 330 of the clamping claw 300 which is closest to the automatic assembly line 200 of spring seats and circlip seats can clamp the finished one-way device at the last station on the automatic assembly line 200 of spring seats and circlip seats.
  • all stations are provided with a hollow circular tube 340 for fixing the output shaft, star wheel or semi-finished product and finished product one-way shaft. Only the outer cover tightening station 158 is provided with a rotating device 700 .
  • the automatic assembly line 100 of the star wheel and the output shaft and the automatic assembly line 200 of the spring seat and the circlip seat as shown in Figure 16 are equipped with interconnected and controlled translation control units and several assemblies.
  • Control unit, the real-time detection system is equipped with a translation control unit and several detection control units that are interconnected and controlled.
  • the automatic assembly line 100 of the star wheel and the output shaft, the automatic assembly line 200 of the spring seat and the circlip seat cooperate with the translation control unit on the real-time detection system.
  • all translation control units include translation drive modules and several clamping drive modules. All translation drive modules and clamping drive modules are connected to translation control modules, in which the translation drive module controls the star.
  • the translation claw 300 of the wheel loading line 110, the translation claw 300 in the outer cover installation mechanism 150 parallel to the star wheel loading line 110, the translation claw 300 on the automatic assembly line 200 of the spring seat and the circlip seat, and the real-time detection system The horizontal slide rail 410 and the vertical slide rail 420 on the translation claw 300, and the clamping drive module controls the clamping claw 430 on the translation claw 300 one-to-one, and the clamping claw with the flip motor 331
  • the clamping drive module 430 also controls the corresponding flip motor 331.
  • the outer cover installation mechanism 150, the spring installation mechanism 220, the spring seat installation mechanism 230, the circlip seat installation mechanism 240, the circlip installation mechanism 250 and the positioning core circulation line 210 are all provided with separate assembly control units.
  • the assembly control unit includes an assembly control module, a parts sensing module and an assembly drive module.
  • the assembly control module connects the control parts sensing module and the assembly drive module.
  • the assembly drive module and the parts sensing module can feedback information to the assembly control in real time.
  • module through the parts sensing module, senses whether there are parts that need to be assembled. If so, the assembly control module gives the assembly drive module a command to start working, and then the assembly drive module drives the corresponding assembly device for assembly.
  • the assembly control module and the translation control module are interconnected so that the translation claw 300 can be linked with each assembly device.
  • the assembly device refers to the specific core wheel rotating disk, loading claw, oil injector, circular gasket installation mechanism, output shaft loading line, and half pad
  • the assembly control unit of the output shaft loading line 130 is provided with an independent translation control unit for controlling the translation claw 300 on the output shaft loading line 130, and the remaining output shaft rotating disk 131
  • the corresponding loading claw 400 and the mounting and moving mechanism 500 on the output shaft loading line 130 are provided with two corresponding assembly drive modules and two parts induction modules.
  • the assembly control unit of the outer cover installation mechanism 150 is equipped with an independent translation control unit for controlling the translation claw 300 perpendicular to the star wheel loading line 110, and is also equipped with 5 assembly drive modules.
  • the five parts sensing modules respectively control the outer cover vibration plate 151, the press machine 155, the installation moving mechanism 500 on the outer cover installation mechanism 150, the double-station gas-liquid increasing cylinder and the rotating device 700.
  • the detection control unit is installed on the automatic assembly line 100 of the star wheel and the output shaft and after the automatic assembly line 200 of the spring seat and the circlip seat, on the automatic assembly line 100 of the star wheel and the output shaft.
  • the detection control unit is connected to and controlled by the translation control unit of the automatic assembly line 100 of the star wheel and output shaft, and the detection control unit behind the automatic assembly line 200 of the spring seat and the circlip seat is controlled by each other and the translation control unit on the real-time detection system.
  • the detection control unit includes a detection equipment control module and a parts induction module. All detection equipment control modules are connected to the translation control module. Once a defective product is found, the translation claw 300 will pass through the storage of defective products during its movement. Position 801. At this time, the translation control module will give a release command to the clamping drive module corresponding to the defective product, causing the corresponding clamping jaw 430 to release, causing the defective product to fall into the defective product storage position 801.
  • the parts sensing module They are all connected to the corresponding detection equipment control module, which is used to sense whether there are parts that need to be detected in this current state.
  • the half gasket leakage detection device 840 and the cover torque detection device 850 are both equipped with separate detection control units, among which the detection equipment control module of the outer diameter leakage wear detection device 810 and the separate translation control unit on the output shaft loading line 130 connect.
  • control modules and drive modules are control chips, and the part sensing modules are all infrared sensors.
  • the assembly method of the one-way intelligent assembly system shown in Figure 23 includes:
  • Step S2 Flip assembly: Flip the semi-finished one-way device that has completed step S1, insert a positioning core into the center of the star wheel, and then install the spring, spring seat, circlip seat and circlip on the other end of the star wheel in sequence, and take out all the The positioning core is described to obtain the finished one-way device, and then the detection of whether the circlip seat is over-installed and missing, the detection of whether the circlip is over-installed and missing, the height detection from the end face of the star wheel to the circlip seat and the detection of circular gaskets and semi-circular spring seats are carried out in sequence. Detection of multiple installation and missing gaskets.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

La présente invention concerne un système d'assemblage intelligent d'embrayage unidirectionnel et son procédé d'assemblage. Le système d'assemblage intelligent d'embrayage unidirectionnel comprend une chaîne d'assemblage automatique pour des roues en étoile et des arbres de sortie, une chaîne d'assemblage automatique pour des bases de ressort et des bases de bague d'encliquetage et un système de détection en temps réel, qui sont agencés en séquence. La chaîne d'assemblage automatique pour roues en étoile et arbres de sortie et la chaîne d'assemblage automatique pour bases de ressort et bases de bague d'encliquetage sont chacune pourvues d'une unité de commande de translation et de plusieurs unités de commande d'assemblage, qui sont reliées l'une à l'autre pour la commande. Le système de détection en temps réel est pourvu d'une unité de commande de translation et de plusieurs unités de commande de détection, qui sont reliées l'une à l'autre pour la commande. L'unité de commande de translation sur la chaîne d'assemblage automatique pour roues en étoile et arbres de sortie, l'unité de commande de translation sur la chaîne d'assemblage automatique pour bases de ressort et bases de bague d'encliquetage et l'unité de commande de translation sur le système de détection en temps réel coopèrent les unes avec les autres. La présente invention résout les problèmes techniques d'un assemblage réalisé par des travailleurs ou des dispositifs à commande manuelle et de l'incapacité d'un assemblage intelligent entièrement automatique d'un embrayage unidirectionnel dans des processus d'assemblage d'embrayage unidirectionnel existants.
PCT/CN2022/095498 2022-05-20 2022-05-27 Système d'assemblage intelligent d'embrayage unidirectionnel et son procédé d'assemblage WO2023221160A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210549766.X 2022-05-20
CN202210549766.XA CN117124067A (zh) 2022-05-20 2022-05-20 单向器智能装配系统及其装配方法

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WO2023221160A1 true WO2023221160A1 (fr) 2023-11-23

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10281266A (ja) * 1997-04-08 1998-10-23 Toyota Motor Corp 終減速装置およびその組立方法
CN104308530A (zh) * 2014-10-14 2015-01-28 浙江工业大学 基于视觉检测的单向器星轮自动化装配装置
CN204160167U (zh) * 2014-09-26 2015-02-18 温岭市装配设备成套有限公司 汽车单向器装配设备
CN107627102A (zh) * 2017-09-26 2018-01-26 河北科技大学 一种摩托车单向器自动装配机
CN108608187A (zh) * 2018-06-29 2018-10-02 常州百力奇自动化设备有限公司 一种单向器装配机
CN110030136A (zh) * 2019-03-29 2019-07-19 宁波惠山汽配制造有限公司 一种单向器总成装配工艺
CN209598665U (zh) * 2019-03-11 2019-11-08 湖北神电汽车电机有限公司 一种起动机单向器自动化装配设备

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10281266A (ja) * 1997-04-08 1998-10-23 Toyota Motor Corp 終減速装置およびその組立方法
CN204160167U (zh) * 2014-09-26 2015-02-18 温岭市装配设备成套有限公司 汽车单向器装配设备
CN104308530A (zh) * 2014-10-14 2015-01-28 浙江工业大学 基于视觉检测的单向器星轮自动化装配装置
CN107627102A (zh) * 2017-09-26 2018-01-26 河北科技大学 一种摩托车单向器自动装配机
CN108608187A (zh) * 2018-06-29 2018-10-02 常州百力奇自动化设备有限公司 一种单向器装配机
CN209598665U (zh) * 2019-03-11 2019-11-08 湖北神电汽车电机有限公司 一种起动机单向器自动化装配设备
CN110030136A (zh) * 2019-03-29 2019-07-19 宁波惠山汽配制造有限公司 一种单向器总成装配工艺

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