WO2023216700A1 - 加热组件及电子雾化装置 - Google Patents

加热组件及电子雾化装置 Download PDF

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Publication number
WO2023216700A1
WO2023216700A1 PCT/CN2023/080559 CN2023080559W WO2023216700A1 WO 2023216700 A1 WO2023216700 A1 WO 2023216700A1 CN 2023080559 W CN2023080559 W CN 2023080559W WO 2023216700 A1 WO2023216700 A1 WO 2023216700A1
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WO
WIPO (PCT)
Prior art keywords
base
heating
body part
heating element
electrical connection
Prior art date
Application number
PCT/CN2023/080559
Other languages
English (en)
French (fr)
Inventor
刘小力
郭玉
冼小毅
梁峰
Original Assignee
深圳麦时科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳麦时科技有限公司 filed Critical 深圳麦时科技有限公司
Publication of WO2023216700A1 publication Critical patent/WO2023216700A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes

Definitions

  • the present invention relates to the technical field of electronic atomization, and in particular to a heating component and an electronic atomization device.
  • Low-temperature baking electronic atomization devices have attracted more and more attention and favor due to their advantages such as safety, convenience, health, and environmental protection.
  • an electronic atomization device is provided with a heating component.
  • the heating component includes a heating element and an electrode arranged on the surface of the heating element and electrically connected to the heating element.
  • the heating element is used to generate heat when energized to atomize aerosol to generate products to form aerosol; the electrodes are connected to cables to energize the heating element.
  • welding is generally used to connect cables to electrodes.
  • This wiring method is stable, reliable, and easy to process. However, this method is generally only suitable for metal heating elements and has a narrow scope of application.
  • the heating assembly and electronic atomization device provided by this application are intended to solve the problem of the existing welding method for connecting cables and electrodes, which is generally only suitable for metal heating elements and has a narrow scope of application.
  • the heating component includes: a heating element, an electrode, a base, and a conductive element; wherein, the heating element is used to atomize aerosol-generating products when energized; the electrode is at least partially disposed on the outer surface of the heating element and connected with the heating element.
  • the body is electrically connected; part of the heating element is plugged into the base; the conductive element includes a body part and an electrical connection part connected in sequence; wherein, the body The electrical connection part and the main body part overlap with the end surface of the base.
  • Parts of the end surfaces are connected and located inside the side walls of the base, and are switched from a first position to a different second position under the extrusion of the heating element, so as to be in contact with the second position in the second position.
  • the electrodes are in contact with each other to achieve electrical connection between the electrical connection portion and the electrodes.
  • the electrical connection part has elasticity, is suspended in the first position in the base, and elastically deforms under the extrusion of the heating element and switches to the second position.
  • the electrical connection part includes:
  • the bent portion is connected to one end of the body portion close to the inside of the base and extends toward the center of the base;
  • the contact portion is connected to an end of the bending portion away from the first body portion, and extends along the direction in which the heating element is inserted into the base, for contacting with the electrode.
  • the angle between the bending part and/or the contact part and the direction in which the heating element is inserted into the base is greater than 90° and less than 180°.
  • the base is annular, and the body portion extends along the circumferential direction of the base.
  • the body part includes a first body part and a second body part that are electrically connected; the first body part overlaps the end surface of the base, and the electrical connection part is connected to the first body part One end away from the second body part; the second body part extends along the axial direction of the base and is located outside the side wall of the base for coupling to the power source.
  • a locking groove is formed on the outer wall of the base, and the second body part is locked in the locking groove.
  • the circumferential dimension of the part of the second body part close to the first body part is larger than the circumferential dimension of the part of the second body part far away from the first body part; the engaging groove and the The shape and size of the second body part match.
  • the second body part is T-shaped.
  • the second body part has an opening, and the outer side wall of the base has a protrusion, and the protrusion is engaged in the opening.
  • It also includes a sealing member disposed between the base and the end of the heating element, Used to seal the gap between the base and the end of the heating element.
  • the heating component further includes a fixed base, which is sleeved on the outside of the base and connected to the base; the body part is clamped between the fixed base and the base to pass through the fixed base.
  • the seat limits the position of the body part.
  • the body part further includes a coupling part extending out of the fixed base along an axial direction of the base to couple with the power source.
  • the fixed base includes an annular body and a first limiting structure provided on the annular body.
  • the first limiting structure extends from the annular body toward the center of the fixed base for inserting
  • the heating element in the base is radially limited.
  • the number of the first limiting structures is at least three, and the three first limiting structures are evenly distributed along the circumferential direction of the annular body.
  • the fixed base further includes a second limiting structure, and the second limiting structure is used to contact the outer wall surface of the side wall of the base to radially limit the base.
  • a limiting groove is provided on the outer wall surface of the side wall of the base corresponding to the position of the second limiting structure, and the second limiting structure is engaged in the limiting groove to lock the The base is circumferentially limited.
  • the second limiting structure is a limiting convex rib, and both the limiting convex rib and the limiting groove extend along the axial direction of the fixed seat.
  • the conductive element includes one body part and a plurality of electrical connection parts, the body part is arc-shaped, and the plurality of electrical connection parts are spaced apart along the circumferential direction of the body part, Or multiple electrical connection parts are evenly distributed in the preset area of the body part.
  • the number of the electrodes is multiple, and the plurality of electrodes are located at the same end of the heating element;
  • the number of the conductive elements is multiple, and the plurality of conductive elements are spaced apart along the circumferential direction of the base so as to be connected to the plurality of electrodes in a one-to-one correspondence.
  • the electronic atomization device includes: a heating component and a power supply component; wherein, the heating component is used to heat and atomize aerosol-generating products, and the heating component is such as the above-mentioned heating component; the power supply component is electrically connected to the heating component, Used to supply power to the heating component.
  • This application provides a heating component and a resistance atomization device.
  • the heating component is provided with a heating element to accommodate and atomize the aerosol-generating product when power is supplied.
  • the heating element forms a heating path.
  • the conductive element include a body part and an electrical connection part connected in sequence, the body part is located outside the base, so that it can be directly coupled with the power source without opening a hole in the base; further, by making at least part of the body part Overlapping the end surface of the base, that is, overlapping the side surface of the end of the base away from the base along the axial direction of the base, and connecting the electrical connection part and the part of the body part overlapping the end surface of the base, and located The inner side of the side wall of the base, and the electrical connection part is switched from the first position to a different second position under the extrusion of the heating element, so as to contact the electrode in the second position, thereby realizing the electrical connection of the electrode through the conductive element.
  • the connecting portion is electrically connected to the power supply; and, since at least part of the body portion overlaps the end surface of the base, the conductive element can be supported by the base, so that the heating element is inserted into the base and the conductive element is During the extrusion process of the electrical connection part, the conductive element can be tightly hung on the base without relative displacement or separation from the base along the axial direction of the base, so that the conductive element can be accurately connected to the electrode. This avoids misalignment between the electrical connection part and the electrode, causing the heating component to fail to work properly; in addition, since the electrical connection part has a driving force to move toward the first position when it is in the second position, the connection between the electrical connection part and the electrode is made more reliable. ; And because the cable is connected to the conductive element, the connection reliability between the cable and the conductive element is less affected by the temperature of the heating element, and this connection method has no restrictions on the material of the heating element, and has a wide application range.
  • Figure 1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of a heating assembly provided by an embodiment of the present application.
  • FIG. 3 is a schematic diagram of the disassembled structure of the heating component in Figure 2;
  • Figure 4 is a schematic structural diagram of the assembly of the conductive element and the base
  • Figure 5a is a schematic structural diagram of the electrical connection part in the first position
  • Figure 5b is a schematic structural diagram of the electrical connection part when it is in the second position under the extrusion of the heating element
  • Figure 6 is a cross-sectional view of the heating assembly in Figure 2 along the direction A-A;
  • Figure 7 is a schematic structural diagram of a base and a fixed base provided by an embodiment of the present application.
  • first”, “second” and “third” in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined as “first”, “second”, and “third” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise clearly and specifically limited. All directional indications (such as up, down, left, right, front, back%) in the embodiments of this application are only used to explain the relative positional relationship between components in a specific posture (as shown in the drawings). , sports conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • FIG. 1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
  • an electronic atomization device is provided.
  • the electronic atomization device can be used for medical treatment, beauty, health care, Inspirational smoking and other technical fields.
  • the electronic atomization device is used to heat and atomize the aerosol-generating product when powered on to form an aerosol for the user to inhale.
  • the sol-generating product can use a solid matrix, which can include one or more powders, granules, fragments, strips or flakes of one or more plant leaves such as vanilla leaves, tea leaves, mint leaves, etc.; or, a solid matrix Additional volatile fragrance compounds may be included to be released when the substrate is heated.
  • aerosol-generating products can also be liquid bases or paste bases, such as oils and medicinal liquids with added aroma components.
  • the aerosol generating device includes a heating component 10 and a power supply component 20 .
  • the heating component 10 is used to accommodate and atomize the aerosol-generating product when power is applied to form an aerosol.
  • the power supply component 20 is electrically connected to the heating component 10 and is used to supply power to the heating component 10 .
  • the power supply component 20 may include a power supply and a conductive component; the power supply may be a dry battery or a lithium battery, and the conductive component may be a power cord or other conductive component.
  • the electronic atomization device may also include a housing 30 for installing the heating component 10 and the power supply component 20 .
  • Figure 2 is a schematic structural diagram of a heating component provided by an embodiment of the present application
  • Figure 3 is a schematic diagram of the disassembled structure of the heating component in Figure 2; in this embodiment, a heating component is provided 10.
  • the heating component 10 includes a heating element 11, an electrode 12, a base 13 and a conductive element 14.
  • the heating element 11 may include a base 111 and a heating layer 112 formed on the outer surface of the base.
  • the base body 111 has a bottom wall and side walls connected to the bottom wall; the side walls of the base body 111 cooperate with the bottom wall to form a hollow structure.
  • the hollow structure serves as the receiving cavity 110 of the base body 111.
  • the receiving cavity 110 is used to accommodate aerosol-generating products.
  • the base 111 is made of an insulating material.
  • the base 111 can be a high-temperature-resistant insulating material such as quartz glass, ceramics, or mica to prevent the two electrodes 12 from being short-circuited.
  • the base 111 may be transparent quartz.
  • the base 111 can also be made of conductive material, in which case an insulating layer can be coated on the surface of the base 111 .
  • the base 111 is a cylindrical ceramic tube. It should be noted that in the following embodiments, the inner surface of the base 111 refers to the inner wall of the receiving cavity 110 , and the outer surface of the base 111 refers to the outer wall of the receiving cavity 110 .
  • the heating layer 112 is disposed on the outer surface of the side wall of the base body 111. Of course, it can also be disposed on the outer surface of the bottom wall of the base body 111. It is used to generate heat to heat and atomize the aerosol-generating product when power is supplied; the following embodiments are all based on this. example. Of course, the heating layer 112 can also be formed on the inner surface of the base 111 noodle. Specifically, the heating layer 112 can be formed on the outer surface of the side wall of the base body 111 by silk screen printing, sputtering, coating, printing, etc.
  • the heating layer 112 may be an infrared heating layer, such as an infrared ceramic coating.
  • the infrared heating layer can be an infrared heating film. The thickness and area of the infrared heating film are not limited and can be selected according to needs.
  • the infrared heating layer can be a metal layer, a conductive ceramic layer or a conductive carbon layer. In a specific embodiment, when the infrared heating layer is energized, it radiates infrared rays to heat the aerosol-generating product in the receiving chamber 110 .
  • the infrared heating wavelength is 2.5um ⁇ 20um. Due to the characteristics of heated aerosol-generated products, the heating temperature usually needs to be above 350°C, and the extreme value of energy radiation is mainly in the 3 ⁇ 5um band.
  • the heating layer 112 may also be a heating film; such as a copper film or an aluminum film or other conductive film.
  • the electrode 12 is arc-shaped and integrally provided on the outer surface of the side wall of the base 111, and multiple electrodes 12 are spaced apart along the circumferential direction of the heating element 11 at the same end of the heating element; in this article
  • the plurality of electrodes 12 are arranged on the bottom wall of the heating body 11 at intervals along the circumferential direction of the heating body 11 .
  • part of the electrode 12 may also be disposed on the outer surface of the side wall of the base 111.
  • the electrode 12 in addition to the part disposed on the outer surface of the side wall of the base 111, the electrode 12 also includes other parts, such as, The electrode 12 also includes a portion disposed on the outer surface of the bottom wall of the base 111; this application is not limited thereto.
  • the heating component 10 also includes a plurality of conductive circuits 121 arranged at intervals; the plurality of conductive circuits 121 are connected to the plurality of electrodes 12 one by one, and extend along the length direction of the heating element 11 to the end of the heating layer 112 away from the electrodes 12, so as to
  • the electrodes 12 are connected to the heating layer 112; and at least two of the plurality of electrodes 12 have opposite polarities, that is, at least one of the plurality of electrodes 12 is a positive electrode and one is a negative electrode, thereby supplying power to the heating layer 112 to generate heat.
  • the layer 112 generates heat after being energized to heat the aerosol to generate the product; the following embodiments take this as an example.
  • the conductive circuit 121 can be in a linear or curved shape.
  • at least part of the electrode 12 may also be formed on the outer surface of the bottom wall of the base 111 and connected to the heat-generating layer 112 through the conductive circuit 121 .
  • the electrode 12 and/or the conductive circuit 121 can be a conductive coating coated on the heating element 11 .
  • the conductive coating can be a metal coating, conductive silver paste, conductive tape, etc., or can be metal deposited on the surface of the heating element 11 etc., such as gold film, aluminum film or copper film.
  • the base 13 is annular, with a bottom wall and an annular side wall connected to the bottom wall.
  • the bottom wall and annular side wall of the base 13 define a limiting cavity 131; a portion of the heating element 11 It is plugged into the limiting cavity 131 of the base 13 .
  • the base 13 also has an end surface that is away from its bottom wall.
  • the end surface is a surface of one end of the base 13 that is away from its bottom wall along its axial direction, and this end surface is connected to the base 13
  • the inner wall surface and the outer wall surface of the annular side wall; among them, the axial direction of the base 13 is parallel to the insertion direction A of the heating element 11 into the base 13 (see Figure 4 below).
  • the conductive element 14 includes a body portion 141 and an electrical connection portion 142 connected in sequence; the body portion 141 is located outside the base 13 and is used for coupling to a power source. Specifically, the body portion 141 can be coupled with the power supply through a conductive member, so that the power supply assembly 20 supplies power to the heating element 11 . It should be noted that in this embodiment, the side of the side wall of the base 13 away from the limiting cavity 131 and the side of the end of the base 13 away from the base 13 along the radial direction of the base 13 are both outside the base 13 .
  • Figure 4 is a schematic structural diagram of the conductive element and the base after assembly; at least part of the body portion 141 of the conductive element 14 overlaps the end surface of the base 13; it should be noted that in this application, The overlap refers to the end surface of the base 13 at least partially supported by the body part 141 , that is, the end of the base 13 plays a certain supporting role for the part of the body part 141 carried on it; the electrical connection part 142 and the body
  • the portion 141 overlaps the end surface of the base 13 and is located inside the side wall of the base 13, so that after the heating element 11 is inserted into the limiting cavity 131 of the base 13, the electrical connection portion 142 of the conductive element 14 is connected to the end surface of the base 13.
  • the electrodes 12 located on the outer surface of the heating element 11 are in contact to achieve electrical connection, and are in close contact under the gravity of the heating element 11, which effectively increases the connection reliability between the two. Furthermore, since at least part of the body part 141 overlaps the end surface of the base 13 , the conductive element 14 can be supported by the base 13 , so that part of the heating element 11 is inserted into the base 13 and electrically connected to the conductive element 14 During the extrusion process of the connecting portion 142, the conductive element 14 can be tightly hung on the base 13 without relative displacement or separation from the base 13 along the axial direction of the base 13, so that the conductive element 14 can be accurately The ground is connected to the electrode 12 to avoid the misalignment of the electrical connection part 142 and the electrode 12 causing the heating component 10 to fail to operate normally.
  • the electrodes 12 there are also a plurality of conductive elements 14 , and they are spaced apart along the circumferential direction of the base so as to be connected to the plurality of electrodes 12 in a one-to-one correspondence.
  • the number of electrodes 12 is two, And the polarities of the two electrodes 12 are opposite, that is, one positive electrode and one negative electrode; correspondingly, the two conductive elements 14 are connected to the positive electrode 12 and the negative electrode 12 respectively.
  • the electrical connection portion 142 of the conductive element 14 includes a bending portion 1421 and a contact portion 1422 ; wherein the bending portion 1421 is connected to an end of the body portion 141 close to the inside of the base 13 , that is, close to the base. 13 and extends toward the center of the base 13; the contact portion 1422 is connected to an end of the bending portion 1421 away from the body portion 141 and extends along the insertion direction A of the heating element 11 into the base 13, to contact the electrode 12 located on the outer surface of the heating element 11 .
  • the angle between the bending portion 1421 and/or the contact portion 1422 and the insertion direction A of the heating element 11 into the base 13 is greater than 90° and less than 180°, that is, the bending portion 1421 and/or
  • the angle between the contact portion 1422 and the insertion direction A is an obtuse angle, thereby reducing or avoiding the jamming phenomenon when the heating element 11 is inserted into the base 13 and contacts the electrical connection portion 142 . It is smoother, not only facilitates installation, but also prevents the heating element 11 from causing damage to the electrical connection portion 142 during the insertion into the base 13 .
  • the electrical connection part 142 has elasticity, and may be an elastic conductive sheet, such as an elastic copper alloy, steel, or other materials. As shown in Figure 4, the electrical connection part 142 is suspended in the first position in the base 13, that is, as shown in Figure 5a.
  • Figure 5a is a schematic structural diagram of the electrical connection part in the first position; when the heating element 11 is not inserted When the base 13 is installed, the electrical connection part 142 is in the first position; as shown in Figure 5b, Figure 5b is a schematic structural diagram of the electrical connection part in the second position under the extrusion of the heating element; when the heating element 11 is inserted into the base After 13 seconds, under the extrusion of the heating element 11, the electrical connection portion 142 undergoes elastic deformation and switches from the first position to the second position; at this time, the electrical connection portion 142 has the elastic effect of moving toward the first position.
  • the electrode 12 and the electrical connection portion 142 are in close contact with each other through this elastic force, so as to achieve a reliable connection between the two.
  • is larger than ⁇ ′, where ⁇ ′ is the angle between the bending part 1421 and the abutting part 1422 when the electrical connection part 142 is in the first position; ⁇ is the angle between the bending part 1421 and the contact part 1422 when the electrical connection part 142 is in the second position; at the same time, due to the elastic deformation of the electrical connection part 142 when the heating element 11 is inserted into the base 13, the bending part 1421 and /Or the angle between the contact portion 1422 and the insertion direction A of the heating element 11 into the base 13 also becomes larger to a certain extent, but still Greater than 90° and less than 180°. Specifically, the bending portion 1421 can be bent up and down around the connection point between the bending portion 1421 and the body portion 141 along the insertion direction A of the heating element 11 to switch between the first position and the second position.
  • the body portion 141 of the conductive element 14 includes a first body portion 1411 and a second body portion 1412 that are electrically connected; wherein the first body portion overlaps the end surface of the base 13 , the electrical connection part 142 is connected to an end of the first body part 1411 away from the second body part 1412, so that the conductive element 14 is hooked on the base 13, so that when the heating element 11 is plugged into the base 13, the body part 141 can pass through
  • the base 13 supports the conductive element 14, so that when part of the heating element 11 is inserted into the base 13 and the electrical connection portion 142 of the conductive element 14 is squeezed, the conductive element 14 can be tightly hung on the base 13 without relative displacement or separation from the base 13 along the axial direction of the base 13, so that the conductive element 14 can be accurately connected to the electrode 12, and avoid the misalignment of the electrical connection part 142 and the electrode 12 causing the heating component 10 can not work normally.
  • the second body part 1412 extends along the axial direction of the base 13 , that is, the second body part 1412 extends along the longitudinal direction perpendicular to the radial direction of the annular side wall of the base 13 , and is located on the side wall of the base 13
  • the outside is used to couple the power supply; it is easy to understand that the end of the second body part 1412 away from the first body part 1411 is used to couple the power supply.
  • This connection method is less affected by the temperature of the heating element 11 and has high connection reliability.
  • This connection method has no limitation on the material of the heating element 11 and has a wider application range.
  • one end of the second body part 1412 away from the first body part 1411 is connected to a conductive element, so that the conductive element 14 is coupled with the power supply, so that the power supply assembly 20 supplies power to the heating element 11 .
  • the conductive element 14 includes a body part 141 and a plurality of electrical connection parts 142; wherein, the body part 141 is arc-shaped, and the plurality of electrical connection parts 142 are spaced apart along the circumferential direction of the body part 141. Or multiple electrical connection parts 142 are evenly distributed in the preset area of the body part 141; specifically, the first body part 1411 is planar, and the first body part 1411 is close to the edge of the electrical connection part 142 and close to the second body part. The edge is an arc.
  • the second body part 1412 is an arc surface that fits the outer wall of the base 13.
  • the electrical connection parts 142 are spaced along the edge of the first body part 1411 close to the electrical connection part 142, or evenly distributed on the edge arc. on-line. By providing a plurality of electrical connections 142, the connection between the conductive element and the electrode 12 located on the heating element 11 can be achieved. The number of contact points is increased to ensure that the heating element 11 can effectively contact the electrical connection portion 142 when circumferential deviation occurs in the base 13 to achieve effective electrical connection between the two.
  • the conductive element 14 includes a body part 141 and two electrical connection parts 142 .
  • the electrical connection part 142 and the body part 141 can be integrally formed to facilitate production and ensure that the overall structure of the conductive element 14 is not easily damaged.
  • a latching groove 132 is formed on the outer wall of the base 13 .
  • the second body portion 1412 of the conductive element 14 is engaged in the latching groove to limit the conductive element 14 in the circumferential direction of the base 13 . , so that the conductive element 14 and the base 13 are relatively fixed in their circumferential direction, so that when the heating element 11 is plugged into the base 13, the electrical connection portion 142 of the conductive element 14 and the electrode 12 are connected in alignment to ensure the heating circuit. correctness.
  • the circumferential size of the portion of the second body portion 1412 close to the first body portion 1411 is larger than the circumferential size of the portion of the second body portion 1412 far away from the first body portion 1411 , that is, the second body portion 1412 is on the base 13
  • the circumferential length of the end connected to the first body part 1411 is greater than the circumferential length of the end connected to the power supply.
  • it ensures the reliability of the connection between the second body part 1412 and the first body part 1411.
  • it also The area occupied by the second body part 1412 on the base 13 can be reduced; the engaging groove 132 on the base 13 matches the shape and size of the second body part 1412.
  • the area occupied by the engaging groove 132 on the base 13 can also be reduced.
  • the area occupied by the base 13 is thereby reserved enough space for other structures on the base 13, which is beneficial to the structural design of the base 13.
  • the specific shape and size of the second body part 1412 can be set according to actual needs, and this application does not limit this.
  • the second body part is in a regular T shape, which can not only meet the above conditions and achieve the above effects, but also facilitate production.
  • the outer wall of the base 13 has protrusions
  • the second body portion 1412 of the conductive element 14 has a corresponding opening, so that when the conductive element 14 is installed on the base 13, the protrusions on the base 13 are engaged.
  • the conductive element 14 and the base 13 can be assembled in other ways, which is not specifically limited in this application.
  • Figure 6 is a cross-sectional view along the line BB in Figure 2; in the heating assembly 10 provided in this embodiment, a seal 15 is also included, and the seal 15 is disposed on the base. 13 and the end of the heating element 11, used to seal the gap between the base 13 and the end of the heating element 11. As shown in Figure 6, there is an annular portion 133 in the limiting cavity 131 of the base 13.
  • the annular portion 133 is connected with the side wall of the base 13 to form an annular limiting groove 1331, and the heating element 11 is inserted into the annular limiting groove 1331;
  • the seal 15 is disposed in the annular limiting groove 1331 to fill the gap between the annular limiting groove 1331 and the insertion part of the heating element 11 to prevent the heating element 11 from shaking after being inserted into the base 13 .
  • the seal 15 is annular, and its shape and size match the annular limiting groove 1331 .
  • the sealing member 15 may be made of elastic and high-temperature resistant material, such as rubber or glue.
  • Figure 7 is a schematic structural diagram of a base and a fixed base provided by an embodiment of the present application; the heating assembly 10 provided in this embodiment also includes a fixed base 16, and the fixed base 16 sets It is located on the outside of the base 13 and connected to the base 13; specifically, the fixed base 16 includes an annular body 161 and an annular extension 162 connected to the outside of the annular body 161, wherein the inner radius of the annular body 161 is smaller than that of the annular extension 162. As shown in FIG. 6 , the annular body 161 of the fixed base 16 extends toward the heating element 11 , and the annular extension 162 extends along the insertion direction A of the heating element 11 into the base 13 .
  • the annular extension 162 of the fixed base 16 has an opening, and the fixed base 16 has a protrusion.
  • the protrusion of the fixed base 16 is engaged with the opening of the annular extension 162.
  • the fixed base 16 is connected to the base 13; generally, there are multiple protrusions and openings to make the connection between the fixed base 16 and the base 13 more reliable.
  • the body part 141 of the conductive element 14 is clamped between the fixed base 16 and the base 13 .
  • the first body part 1411 is clamped between the annular body 161 of the fixed base 16 and the end of the base 13 . between the parts and surfaces, thereby limiting the position of the body part 141 so that the conductive element 14 is fixed between the base 13 and the fixing base 16 to prevent the conductive element 14 from shifting.
  • the second body portion 1412 of the conductive element 14 includes a clamping portion 1412a and a coupling portion 1412b; wherein the clamping portion 1412a is connected to an end of the first body portion 1411 away from the electrical connection portion 142, and the clamping portion 1412a clamps It is held between the annular extension part 162 of the fixed base 16 and the annular side wall of the base 13; the coupling part 1412b is connected to an end of the clamping part 1412a away from the first body part 1411, and the coupling part 1412b is along the axial direction of the base 13 The direction extends to the outside of the fixed base 16, that is, the coupling portion 1412b of the second body part 1412 is exposed outside the fixed base to couple with the power source; Specifically, the coupling portion 1412b can be coupled to the power supply through a conductive component; this coupling method with the power supply does not require a hole or opening on the base 13 or the fixing base 16 to allow the conductive component of the power supply assembly 20 to extend in.
  • the coupling method between the conductive element 14 and the power supply is simpler, which can reduce preparation steps and facilitate mass production.
  • part of the body part 141 can also be exposed by opening a hole in the fixing base 16 or opening a hole in the base 13, so that the conductive components of the power supply assembly 20 can extend through the openings, thereby connecting the power supply and the conductive components. 14 coupling.
  • the clamping portion 1412a and the coupling portion 1412b can be integrally formed, or the conductive element 14 can be formed into an integral structure to facilitate production and ensure that the overall structure of the conductive element 14 is not easily damaged.
  • the fixed base 16 also includes a first limiting structure 163 provided on the annular body 161 .
  • the first limiting structure extends from the annular body 161 toward the center of the fixed base 16 to facilitate insertion into the base 13 .
  • the heating element 11 is radially limited to prevent the heating element 11 from being deflected in the radial direction, causing problems such as disconnection or short circuit in the connection between the electrode 12 and the conductive element 14.
  • the number of the first limiting structures 163 is at least three, and the at least three first limiting structures 163 are evenly distributed along the circumferential direction of the annular body 161 to circumferentially limit the heating element 11 inserted into the base 13 . position to avoid eccentricity.
  • the specific shape and size of the first limiting structure 163 can be set according to actual needs, as long as it can limit the radial and circumferential positioning of the heating element 11 inserted into the base 13 without affecting other structures. No specific restrictions are made.
  • the fixed base 16 also includes a second limiting structure 164.
  • the second limiting structure 164 is provided on the inner wall of the annular extension 162 of the fixed base 16.
  • the second limiting structure 164 is used to contact the side wall surface of the base 13. abut to radially limit the base 13 .
  • the second limiting structure 164 is a limiting convex rib, and extends along the axial direction of the fixed seat 16 , so that when the fixed seat 16 is sleeved on the base 13 , the limiting convex rib contacts the side wall surface of the base 13 , to limit the base 13 radially.
  • the outer wall surface of the side wall of the base 13 is provided with a limiting groove 134 at a position corresponding to the second limiting structure 164.
  • the limiting groove 134 extends along the axial direction of the fixed base 16 along with the limiting ribs, so that in When the fixed base 16 is sleeved on the base 13 , the limiting convex ribs enter along the limiting groove 134 , so that the second limiting structure 164 is engaged in the limiting groove 134 , that is, the two are matched to align the base 13 limit in the circumferential direction, so that the fixed seat 16 and the base 13 Relatively fixed in the circumferential direction.

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Abstract

本申请提供一种加热组件及电子雾化装置。该加热组件包括:发热体、电极、底座和导电元件;其中,发热体用于在通电时雾化气溶胶生成制品;电极至少部分设置于发热体的外表面,并与发热体电连接;发热体的部分插接于底座内;导电元件包括依次连接的本体部和电连接部;其中,本体部位于底座的外侧,用于耦接电源,且本体部的至少部分搭接于底座的端部面;电连接部与本体部搭接于底座的端部面的部分连接,并位于底座的侧壁的内侧,且在发热体的挤压下由第一位置切换至不同的第二位置,以在第二位置时与电极抵接以实现电连接部与电极的电连接。该加热组件不仅能够保证导电元件与电极之间的连接更加可靠,且对发热体的材质没有限制,适用范围较广。

Description

加热组件及电子雾化装置
相关申请的交叉引用
本申请基于2022年05月07日提交的中国专利申请2022211044450主张其优先权,此处通过参照引入其全部的记载内容。
【技术领域】
本发明涉及电子雾化技术领域,尤其涉及一种加热组件及电子雾化装置。
【背景技术】
低温烘烤式电子雾化装置因其具有使用安全、方便、健康、环保等优点,而越来越受到人们的关注和青睐。
通常,电子雾化装置中设有加热组件,加热组件包括发热体和设置于发热体表面并与发热体电连接的电极。发热体用于在通电时发热以雾化气溶胶生成制品形成气溶胶;电极与线缆连接,以向发热体通电。目前,一般采用焊接的方式将线缆与电极连接,这种接线方式稳定可靠,加工方便,但这种方式一般只适合金属材质的发热体,适用范围较窄。
【发明内容】
本申请提供的加热组件及电子雾化装置,旨在解决现有采用焊接方式连接线缆与电极,一般只适合金属材质的发热体,适用范围较窄的问题。
为解决上述技术问题,本申请采用的一个技术方案是:提供一种加热组件。该加热组件包括:发热体、电极、底座、以及导电元件;其中,发热体用于在通电时雾化气溶胶生成制品;电极至少部分设置于所述发热体的外表面,并与所述发热体电连接;所述发热体的部分插接于所述底座内;导电元件包括依次连接的本体部和电连接部;其中,所述本体 部位于所述底座的外侧,用于耦接电源,且所述本体部的至少部分搭接于所述底座的端部面;所述电连接部与所述本体部搭接于所述底座的端部面的部分连接,并位于所述底座的侧壁的内侧,且在所述发热体的挤压下由第一位置切换至不同的第二位置,以在所述第二位置时与所述电极抵接以实现所述电连接部与所述电极的电连接。
其中,所述电连接部具有弹性,并悬空设置于所述底座内的所述第一位置,且在所述发热体的挤压下发生弹性形变并切换至所述第二位置。
其中,所述电连接部包括:
弯折部,连接于所述本体部的靠近所述底座内部的一端,并朝向所述底座的中心位置延伸;
抵接部,连接于所述弯折部远离第一本体部的一端,并沿所述发热体插入所述基座的方向延伸,用于与所述电极抵接。
其中,所述弯折部和/或所述抵接部与所述发热体插入所述底座的方向之间的夹角大于90°小于180°。
其中,所述底座呈环状,所述本体部沿所述底座的周向延伸。
其中,所述本体部包括电连接的第一本体部和第二本体部;所述第一本体部搭接于所述底座的端部面,所述电连接部连接于所述第一本体部远离所述第二本体部的一端;所述第二本体部沿所述底座的轴向方向延伸,并位于所述底座的侧壁的外侧,用于耦接所述电源。
其中,所述基座的外侧壁形成有卡接槽,所述第二本体部卡接于所述卡接槽内。
其中,所述第二本体部靠近所述第一本体部的部分的周向尺寸大于所述第二本体部远离所述第一本体部的部分的周向尺寸;所述卡接槽与所述第二本体部的形状及大小匹配。
其中,所述第二本体部呈T型。
其中,所述第二本体部具有开口,所述基座的外侧壁具有凸起,所述凸起卡接于所述开口内。
其中,还包括密封件,设置于所述底座与所述发热体的端部之间, 用于密封所述底座与所述发热体的端部之间的间隙。
其中,所述加热组件还包括固定座,套设于所述底座的外侧,并与所述底座连接;所述本体部夹持于所述固定座与所述底座之间,以通过所述固定座对所述本体部进行限位。
其中,所述本体部还包括耦接部,所述耦接部沿所述底座的轴向方向延伸至所述固定座外,以与所述电源耦接。
其中,所述固定座包括环形本体和设置于所述环形本体上的第一限位结构,所述第一限位结构从所述环形本体朝向所述固定座的中心位置延伸,用于对插入所述底座内的发热体进行径向限位。
其中,所述第一限位结构的数量至少为三个,三个所述第一限位结构沿所述环形本体的周向均匀分布。
其中,所述固定座还包括第二限位结构,所述第二限位结构用于与所述底座的侧壁的外壁面抵接,以对所述底座进行径向限位。
其中,所述底座的侧壁的外壁面对应所述第二限位结构的位置设置有限位凹槽,所述第二限位结构卡接于所述限位凹槽内,以对所述底座的周向进行限位。
其中,所述第二限位结构为限位凸筋,所述限位凸筋和所述限位凹槽均沿所述固定座的轴向方向延伸。
其中,所述导电元件包括一个所述本体部和多个所述电连接部,所述本体部为弧形面状,多个所述电连接部沿所述本体部的周向方向间隔设置,或多个电连接部均匀分布于所述本体部的预设区域。
其中,所述电极的数量为多个,且多个所述电极位于所述发热体的同一端;
所述导电元件的数量为多个,多个所述导电元件沿所述底座的周向方向间隔设置,以分别与多个所述电极一一对应连接。
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种电子雾化装置。该电子雾化装置包括:加热组件和电源组件;其中,加热组件用于加热并雾化气溶胶生成制品,所述加热组件如上述所涉及的加热组件;电源组件与所述加热组件电连接,用于向所述加热组件供电。
本申请提供的加热组件及电阻雾化装置,该加热组件通过设置发热体,以收容并在通电时雾化气溶胶生成制品。同时,通过在发热体的表面设置电极,并使电极与发热体电连接,以使发热体形成加热通路。另外,通过使导电元件包括依次连接的本体部和电连接部,本体部位于底座外侧,以使其可直接与电源耦接而无需在底座上开孔;进一步地,通过使本体部的至少部分搭接于底座的端部面,即搭接于底座端部沿底座的轴向方向背离底座的一侧表面,并使电连接部与本体部搭接于底座端部面的部分连接,并位于底座的侧壁的内侧,且使电连接部在发热体的挤压下由第一位置切换至不同的第二位置,以在第二位置时与电极抵接,从而实现电极通过导电元件的电连接部与电源的电连接;并且,由于本体部的至少部分搭接于底座的端部面,能够通过底座对导电元件进行支撑,从而在发热体的部分插接于底座内并对导电元件的电连接部进行挤压的过程中,能够使导电元件紧密挂接在底座上而不会与底座之间沿底座的轴向方向发生相对移位或脱离,使得导电元件能够准确地连接于电极,避免其发生电连接部与电极错位导致加热组件无法正常工作;此外,由于电连接部处于第二位置时有朝向第一位置运动的驱动力,进而使得电连接部与电极之间的连接更加可靠;且由于线缆连接于导电元件,使得线缆与导电元件之间的连接可靠性受发热体的温度的影响较小,且该连接方式对发热体的材质没有限制,适用范围较广。
【附图说明】
图1为本申请一实施例提供的电子雾化装置的结构示意图;
图2为本申请一实施例提供的加热组件的结构示意图;
图3为图2中加热组件的拆解结构示意图;
图4为导电元件与底座的装配后的结构示意图;
图5a为电连接部处于第一位置时的结构简图;
图5b为电连接部在发热体的挤压下处于第二位置时的结构简图;
图6为图2中加热组件的A-A向剖视图;
图7为本申请一实施例提供的底座与固定座的结构示意图。
【具体实施方式】
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
下面结合附图和实施例对本申请进行详细的说明。
请参阅图1,图1为本申请一实施例提供的电子雾化装置的结构示意图;在本实施例中,提供一种电子雾化装置,该电子雾化装置可用于医疗、美容、保健、休闲吸食等技术领域。该电子雾化装置用于在通电时加热并雾化气溶胶生成制品以形成气溶胶供使用者抽吸。其中,该气 溶胶生成制品可采用固体基质,可以包括香草叶、茶叶、薄荷叶等植物叶类一种或多种的粉末、颗粒、碎片细条、条带或薄片中的一种或多种;或者,固体基质可以包含附加的挥发性香味化合物,以在基质受热时被释放。当然,气溶胶生成制品也可为液体基质或膏状基质,比如添加香气成分的油类、药液等。
该气溶胶生成装置包括加热组件10和电源组件20。其中,加热组件10用于收容并在通电时雾化气溶胶生成制品以形成气溶胶;加热组件10的具体结构与功能可参见以下任一实施例所涉及的加热组件10。电源组件20与加热组件10电连接,用于向加热组件10供电。电源组件20可包括电源和导电件;其中,电源可为干电池或锂电池等,导电件可为电源线或其他可导电的导电件。当然,该电子雾化装置还可以包括壳体30,壳体30用于安装加热组件10和电源组件20。
请参阅图2-3,其中,图2为本申请一实施例提供的加热组件的结构示意图,图3为图2中加热组件的拆解结构示意图;在本实施例中,提供一种加热组件10,该加热组件10包括发热体11、电极12、底座13以及导电元件14。
其中,如图2或图3所示,发热体11可包括基体111和形成于基体外表面的发热层112。基体111具有底壁和与底壁连接的侧壁;基体111的侧壁与底壁配合形成中空结构,该中空结构作为基体111的收容腔110,收容腔110用于收容气溶胶生成制品。基体111采用绝缘材料制备,基体111可以是石英玻璃、陶瓷或云母等耐高温的绝缘材料,以防止两个电极12短路。优选地,基体111可为透明石英。当然,基体111也可以采用导电材料制备,此时可在基体111表面涂覆绝缘层。在一具体实施例中,基体111为圆柱状陶瓷管。需要说明的是,以下实施例中所涉及的基体111的内表面均指收容腔110的内壁面,基体111的外表面均指收容腔110的外壁面。
发热层112设置于基体111侧壁的外表面,当然,也可设置于基体111底壁的外表面,用于在通电时发热以加热并雾化气溶胶生成制品;以下实施例均以此为例。当然,发热层112也可形成于基体111的内表 面。具体的,发热层112可采用丝印、溅射、涂敷、印刷等方式形成于基体111侧壁的外表面。其中,由于红外线具有一定的穿透性,不需要介质,加热效率较高,且对气溶胶生成制品的烘烤更加均匀。在具体实施例中,该发热层112具体可选用红外发热层,例如红外陶瓷涂层。红外发热层可为红外发热膜,红外发热膜的厚度和面积不限,可以根据需要选择。其中,红外发热层可以为金属层、导电陶瓷层或导电碳层。在具体实施例中,红外发热层通电时辐射红外线,以加热收容腔110中的气溶胶生成制品。其中,红外加热波长2.5um~20um,针对加热气溶胶生成制品的特点,通常加热温度需要350℃以上,能量辐射极值主要在3~5um波段。当然,发热层112还可以是发热膜;比如铜膜或铝膜等可以导电的膜。
如图2或图3所示,电极12呈弧形并整体设置于基体111侧壁的外表面,且多个电极12沿发热体11的周向方向间隔设置于发热体的同一端;在本实施例中,多个电极12沿发热体11的周向方向间隔设置于发热体的底壁。当然,在其它实施例中,也可以是电极12的部分设置于基体111侧壁的外表面,即,电极12除设置于基体111侧壁的外表面的部分外,还包括其它部分,比如,电极12还包括设置于基体111的底壁的外侧面的部分;本申请对此并不加以限制。具体的,加热组件10还包括若干间隔设置的导电电路121;若干导电电路121与多个电极12一一对应连接,且沿发热体11的长度方向延伸至发热层112背离电极12的一端,以将电极12与发热层112连通;且多个电极12中至少两个电极12的极性相反,即多个电极12中至少有一个为正极、一个为负极,从而向发热层112供电,使发热层112通电后发热以加热气溶胶生成制品;以下实施例均以此为例。其中,导电电路121可呈直线型或曲线型。当然,在其它实施例中,电极12的至少部分也可形成于基体111底壁的外表面并通过导电电路121与发热层112连接。
电极12和/或导电电路121可以是涂覆于发热体11上的导电涂层,导电涂层可以是金属涂层、导电银浆或者导电胶带等,也可以是沉积于发热体11表面的金属等,例如金膜、铝膜或铜膜。
如图3所示,底座13呈环状,具有底壁和与底壁连接的环状侧壁,底座13的底壁与环状侧壁围设限定出限位腔131;发热体11的部分插接于底座13的限位腔131内。在该实施例中,底座13还具有与其底壁相背离的端部面,端部面具体为底座13上沿其轴向方向背离其底壁的一端的表面,且该端部面连接底座13环状侧壁的内壁面与外壁面;其中,底座13的轴向方向平行于发热体11插入底座13的插接方向A(见下图4)。导电元件14包括依次连接的本体部141和电连接部142;其中,本体部141位于底座13的外侧,用于耦接电源。具体地,本体部141可通过导电件以与电源耦接,从而实现电源组件20向发热体11供电。需要说明,在本实施例中,底座13的侧壁背离限位腔131的一侧、底座13的端部沿底座13的径向方向远离底座13的一侧均为底座13的外侧。
在具体实施例中,请参见图4,图4为导电元件与底座装配后的结构示意图;导电元件14的本体部141的至少部分搭接于底座13的端部面;需要说明,本申请所涉及的搭接是指本体部141的至少部分承载于底座13的端部面,即底座13的端部对本体部141承载于其上的部分起到一定的支撑作用;电连接部142与本体部141搭接于底座13的端部面的部分连接,并位于底座13的侧壁的内侧,使得发热体11插接于底座13的限位腔131后,导电元件14的电连接部142与位于发热体11外表面的电极12接触而实现电连接,并在发热体11的重力作用下紧密抵接,有效增加了二者的连接可靠性。并且,由于本体部141的至少部分搭接于底座13的端部面,能够通过底座13对导电元件14进行支撑,从而在发热体11的部分插接于底座13内并对导电元件14的电连接部142进行挤压的过程中,能够使导电元件14紧密挂接在底座13上而不会与底座13之间沿底座13的轴向方向发生相对移位或脱离,使得导电元件14能够准确地连接于电极12,避免其发生电连接部142与电极12错位导致加热组件10无法正常工作。可以理解的是,对应于电极12,导电元件14的数量也为多个,且沿底座的周向方向间隔设置,以分别与多个电极12一一对应连接。在本实施例中,电极12的数量为两个, 且两个电极12的极性相反,即一个正极、一个负极;对应的,两个导电元件14分别与正极电极12和负极电极12连接。
具体的,如图4所示,导电元件14的电连接部142包括弯折部1421和抵接部1422;其中,弯折部1421连接于本体部141的靠近底座13内部的一端,即靠近底座13的限位腔131的一端,并朝向底座13的中心位置延伸;抵接部1422连接于弯折部1421远离本体部141的一端,并沿发热体11插入底座13的插接方向A延伸,以与位于发热体11外表面的电极12抵接。
在具体实施例中,弯折部1421和/或抵接部1422与发热体11插入底座的13的插入方向A之间的夹角大于90°小于180°,即,弯折部1421和/或抵接部1422与插入方向A之间的夹角为钝角,从而减少或避免发热体11在插入底座13并与电连接部142抵接时发生卡顿现象,使得发热体11在插入底座13时更加顺畅,不仅便于安装,而且还可避免发热体11在插入底座13的过程中对电连接部142造成损坏。
具体的,电连接部142具有弹性,其具体可为弹性导电薄片,比如具有弹性的铜合金、钢材等材料。如图4所示,电连接部142悬空设置于底座13内的第一位置,即如图5a所示,图5a为电连接部处于第一位置时的结构简图;在发热体11未插入底座13时,电连接部142具体处于第一位置;而如图5b所示,图5b为电连接部在发热体的挤压下处于第二位置时的结构简图;在发热体11插入底座13后,电连接部142在发热体11的挤压下,电连接部142发生弹性形变并由第一位置切换至第二位置;此时,电连接部142具有朝向第一位置运动的弹性作用力,电极12与电连接部142之间通过该弹性作用力紧密接触,以实现二者的可靠连接。可以看出,由于电连接部142的弹性形变,使得α大于α′,其中,α′为电连接部142处于第一位置时,弯折部1421与抵接部1422之间的夹角;α为电连接部142处于第二位置时,弯折部1421与抵接部1422之间的夹角;同时,由于发热体11插入底座13时电连接部142的弹性形变,使得弯折部1421和/或抵接部1422与发热体11插入底座的13的插入方向A之间的夹角也在一定程度上变大,但仍然 大于90°小于180°。具体的,弯折部1421可以绕弯折部1421与本体部141的连接处沿发热体11的插接方向A上下弯折,以在第一位置和第二位置之间进行切换。
请继续参阅图4,在该实施例中,导电元件14的本体部141包括电连接的第一本体部1411和第二本体部1412;其中,第一本体部搭接于底座13的端部面,电连接部142连接于第一本体部1411远离第二本体部1412的一端,使得导电元件14挂接于底座13上,从而使得发热体11在插接于底座13时,本体部141能够通过底座13对导电元件14进行支撑,从而在发热体11的部分插接于底座13内并对导电元件14的电连接部142进行挤压的过程中,能够使导电元件14紧密挂接在底座13上而不会与底座13之间沿底座13的轴向方向发生相对移位或脱离,使得导电元件14能够准确地连接于电极12,避免其发生电连接部142与电极12错位导致加热组件10无法正常工作。其中,第二本体部1412沿底座13的轴向方向延伸,即第二本体部1412沿与底座13的环形侧壁的径向方向垂直的纵向方向延伸,并位于所述底座13的侧壁的外侧,用于耦接电源;容易理解,第二本体部1412远离第一本体部1411的一端用于耦接电源,该连接方式受发热体11的温度的影响小,连接可靠性较高,且该连接方式对发热体11的材质没有限制,使用范围更广。具体地,第二本体部1412远离第一本体部1411的一端通过与导电件连接,从而使得导电元件14与电源耦接,实现电源组件20向发热体11供电。
在本实施例中,导电元件14包括一个本体部141和多个电连接部142;其中,本体部141为弧形面状,多个电连接部142沿本体部141的周向方向间隔设置,或多个电连接部142均匀分布于本体部141的预设区域;具体的,第一本体部1411为平面状,且第一本体部1411靠近电连接部142的边缘以及靠近第二本体部的边缘为弧线,第二本体部1412为贴合底座13外壁面的弧形面状,电连接部142沿第一本体部1411靠近电连接部142的边缘间隔分布,或均匀分布于该边缘弧线上。通过设置多个电连接部142可使得导电元件与位于发热体11上的电极12的 接触点增多,以保证发热体11在底座13内发生周向偏移时也可与电连接部142有效接触,以实现二者的有效电连接。在本实施例中,导电元件14包括一个本体部141和两个电连接部142。具体的,电连接部142与本体部141可一体成型,以便于生产,且能够保证导电元件14的整体结构不易受到破坏。
请再次参见图3,底座13的外侧壁形成有卡接槽132,导电元件14的第二本体部1412卡接于该卡接槽内,以对导电元件14在底座13的周向上进行限位,使得导电元件14与底座13在其周向方向上相对固定,从而使得在发热体11插接于底座13时,导电元件14的电连接部142与电极12实现对位连接,以保证加热线路的正确性。具体的,第二本体部1412靠近第一本体部1411的部分的周向尺寸大于第二本体部1412远离第一本体部1411的部分的周向尺寸,即,第二本体部1412在底座13上与第一本体部1411连接的一端的周向长度大于与电源耦接的一端的周向长度,一方面保证了第二本体部1412与第一本体部1411连接的可靠性,另一方面,还可减少第二本体部1412在底座13上所占的面积;底座13上的卡接槽132与第二本体部1412的形状及大小匹配,对应的,还可减小卡接槽132在底座13上所占的面积,从而为底座13上的其他结构预留足够的空间,有利于底座13的结构设计。第二本体部1412的具体形状和大小可根据实际需求进行设置,本申请对此并不加以限制。例如,在本实施例中,第二本体部呈规则的T型,既能满足上述条件,实现上述效果,而且还方便生产。
在另一实施例中,底座13的外侧壁上具有凸起,导电元件14的第二本体部1412上对应具有开口,以在导电元件14安装于底座13上时,底座13上的凸起卡接于第二本体部1412上的开口;容易理解,为了使导电元件14与底座13的装配更为可靠,第二本体部1412的上的开口和底座13上达到凸起可以设置为多个。当然,导电元件14与底座13的装配方式还可以是其他方式,对此本申请不作具体限定。
请参见图3和图6,其中,图6为图2的B-B向的剖视图;在该实施例提供的加热组件10中,还包括密封件15,该密封件15设置于底座 13与发热体11的端部之间,用于密封底座13与发热体11的端部之间的间隙。如图6所示,底座13的限位腔131内具有环形部133,环形部133与底座13的侧壁连接形成环形限位槽1331,发热体11插接于该环形限位槽1331内;密封件15设置于该环形限位槽1331内,以填充环形限位槽1331与发热体11插入部分之间的空隙,从而避免发热体11在插接于底座13后发生晃动。如图3所示,密封件15呈环形,其形状及大小与环形限位槽1331相匹配。具体的,密封件15可为具有弹性且耐高温的材质,比如橡胶或者胶水。
请参见图3和图7,图7为本申请一实施例提供的底座与固定座的结构示意图;本实施例提供的加热组件10,该加热组件10还包括固定座16,该固定座16套设与底座13的外侧,并与底座13连接;具体的,固定座16包括环形本体161和连接于环形本体161外侧的环形延伸部162,其中环形本体161的内侧圆半径小于环形延伸部162的内侧圆半径,如图6所示,固定座16的环形本体161朝向发热体11的方向延伸,环形延伸部162沿发热体11插入底座13的插接方向A延伸。具体的,固定座16的环形延伸部162上具有开口,固定座16上具有凸起,固定座16套设与底座13上时,固定座16的凸起卡接于环形延伸部162的开口,从而使得固定座16与底座13连接;一般地,凸起与开口为多个,以使得固定座16与底座13的连接更为可靠。
其中,如图6所示,导电元件14的本体部141夹持于固定座16与底座13之间,具体的,第一本体部1411夹持于固定座16的环形本体161与底座13的端部面之间,从而对本体部141进行限位,使得导电元件14固定于底座13与固定座16之间,避免导电元件14发生偏移。
进一步地,导电元件14的第二本体部1412包括夹持部1412a和耦接部1412b;其中,夹持部1412a连接于第一本体部1411远离电连接部142的一端,且夹持部1412a夹持于固定座16的环形延伸部162与底座13的环形侧壁之间;耦接部1412b连接于夹持部1412a远离第一本体部1411的一端,且耦接部1412b沿底座13的轴向方向延伸至固定座16外,即第二本体部1412的耦接部1412b暴露于固定座外,以与电源耦接; 具体地,耦接部1412b可通过导电件与电源耦接;该种与电源的耦接方式,无需在底座13或固定座16上设置孔洞或开口,以使电源组件20的导电件伸入,从而使得电源与导电元件14耦接,该实施例中导电元件14与电源的耦接方式更为简单,可减少制备步骤,有利于投入批量生产。当然,也可通过在固定座16上开孔或在底座13上开孔的方式使本体部141的部分暴露,以使电源组件20的导电件从开孔处伸入,从而使得电源与导电元件14耦接。在具体实施例中,夹持部1412a与耦接部1412b可一体成型,或者,导电元件14整体为一体成型结构,以便于生产,且能够保证导电元件14的整体结构不易受到破坏。
请继续参见图7,固定座16还包括设置于环形本体161上的第一限位结构163,该第一限位结构从环形本体161朝向固定座16的中心位置延伸,以对插入底座13内的发热体11进行径向限位,避免发热体11在径向上发生偏移导致电极12与导电元件14的连接发生断路或短路等问题。进一步地,第一限位结构163的数量至少为三个,且至少三个第一限位结构163沿环形本体161的周向均匀分布,以对插入底座13内的发热体11进行周向限位,避免其发生偏心现象。第一限位结构163的具体形状及大小可根据实际需求进行设置即可,只要能对插入底座13内的发热体11进行径向和周向限位,且不影响其他结构即可,对此不做具体限定。
具体地,固定座16还包括第二限位结构164,第二限位结构164设置于固定座16的环形延伸部162的内侧壁上,第二限位结构164用于与底座13的侧壁面抵接,以对底座13进行径向限位。具体的,第二限位结构164为限位凸筋,且沿固定座16的轴向方向延伸,从而在固定座16套接于底座13时,限位凸筋与底座13的侧壁面抵接,以对底座13进行径向限位。进一步地,底座13的侧壁的外壁面对应第二限位结构164的位置设置有限位凹槽134,限位凹槽134随限位凸筋沿固定座16的轴向方向延伸,从而在固定座16套接于底座13时,限位凸筋沿该限位凹槽134进入,使得第二限位结构164卡接于限位凹槽134内,即二者相匹配,以对底座13的周向进行限位,使得固定座16与底座13 在周向上相对固定。
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。

Claims (21)

  1. 一种加热组件,其中,包括:
    发热体,用于在通电时雾化气溶胶生成制品;
    电极,至少部分设置于所述发热体的外表面,并与所述发热体电连接;
    底座,所述发热体的部分插接于所述底座内;
    导电元件,包括依次连接的本体部和电连接部;
    其中,所述本体部位于所述底座的外侧,用于耦接电源,且所述本体部的至少部分搭接于所述底座的端部面;所述电连接部与所述本体部搭接于所述底座的端部面的部分连接,并位于所述底座的侧壁的内侧,且在所述发热体的挤压下由第一位置切换至不同的第二位置,以在所述第二位置时与所述电极抵接以实现所述电连接部与所述电极的电连接。
  2. 根据权利要求1所述的加热组件,其中,所述电连接部具有弹性,并悬空设置于所述底座内的所述第一位置,且在所述发热体的挤压下发生弹性形变并切换至所述第二位置。
  3. 根据权利要求2所述的加热组件,其中,所述电连接部包括:
    弯折部,连接于所述本体部的靠近所述底座内部的一端,并朝向所述底座的中心位置延伸;
    抵接部,连接于所述弯折部远离本体部的一端,并沿所述发热体插入所述底座的方向延伸,用于与所述电极抵接。
  4. 根据权利要求3所述的加热组件,其中,所述弯折部和/或所述抵接部与所述发热体插入所述底座的方向之间的夹角大于90°小于180°。
  5. 根据权利要求1所述的加热组件,其中,所述底座呈环状,所述本体部沿所述底座的周向延伸。
  6. 根据权利要求5所述的加热组件,其中,所述本体部包括电连接的第一本体部和第二本体部;所述第一本体部搭接于所述底座的端部面,所述电连接部连接于所述第一本体部远离所述第二本体部的一端; 所述第二本体部沿所述底座的轴向方向延伸,并位于所述底座的侧壁的外侧,用于耦接所述电源。
  7. 根据权利要求6所述的加热组件,其中,所述底座的外侧壁形成有卡接槽,所述第二本体部卡接于所述卡接槽内。
  8. 根据权利要求7所述的加热组件,其中,所述第二本体部靠近所述第一本体部的部分的周向尺寸大于所述第二本体部远离所述第一本体部的部分的周向尺寸;所述卡接槽与所述第二本体部的形状及大小匹配。
  9. 根据权利要求8所述的加热组件,其中,所述第二本体部呈T型。
  10. 根据权利要求6所述的加热组件,其中,所述第二本体部具有开口,所述底座的外侧壁具有凸起,所述凸起卡接于所述开口内。
  11. 根据权利要求1所述的加热组件,其中,还包括密封件,设置于所述底座与所述发热体的端部之间,用于密封所述底座与所述发热体的端部之间的间隙。
  12. 根据权利要求1所述的加热组件,其中,还包括固定座,套设于所述底座的外侧,并与所述底座连接;所述本体部夹持于所述固定座与所述底座之间,以通过所述固定座对所述本体部进行限位。
  13. 根据权利要求12所述的加热组件,其中,所述本体部还包括耦接部,所述耦接部沿与所述底座的轴向方向延伸至所述固定座外,以与所述电源耦接。
  14. 根据权利要求12所述的加热组件,其中,所述固定座包括环形本体和设置于所述环形本体上的第一限位结构,所述第一限位结构从所述环形本体朝向所述固定座的中心位置延伸,用于对插入所述底座内的发热体进行径向限位。
  15. 根据权利要求14所述的加热组件,其中,所述第一限位结构的数量至少为三个,至少三个所述第一限位结构沿所述环形本体的周向均匀分布。
  16. 根据权利要求12所述的加热组件,其中,所述固定座还包括 第二限位结构,所述第二限位结构用于与所述底座的侧壁的外壁面抵接,以对所述底座进行径向限位。
  17. 根据权利要求16所述的加热组件,其中,所述底座的侧壁的外壁面对应所述第二限位结构的位置设置有限位凹槽,所述第二限位结构卡接于所述限位凹槽内,以对所述底座的周向进行限位。
  18. 根据权利要求17所述的加热组件,其中,所述第二限位结构为限位凸筋,所述限位凸筋和所述限位凹槽均沿所述固定座的轴向方向延伸。
  19. 根据权利要求1所述的加热组件,其中,所述导电元件包括一个所述本体部和多个所述电连接部,所述本体部为弧形面状,多个所述电连接部沿所述本体部的周向方向间隔设置,或多个电连接部均匀分布于所述本体部的预设区域。
  20. 根据权利要求1所述的加热组件,其中,所述电极的数量为多个,且多个所述电极位于所述发热体的同一端;
    所述导电元件的数量为多个,多个所述导电元件沿所述底座的周向方向间隔设置,以分别与多个所述电极一一对应连接。
  21. 一种电子雾化装置,其中,包括:
    加热组件,用于加热并雾化气溶胶生成制品,所述加热组件如权利要求1-20中任一项所述的加热组件;
    电源组件,与所述加热组件电连接,用于向所述加热组件供电。
PCT/CN2023/080559 2022-05-07 2023-03-09 加热组件及电子雾化装置 WO2023216700A1 (zh)

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