WO2023216319A1 - 一种单向器星轮滚柱及弹簧装配设备 - Google Patents

一种单向器星轮滚柱及弹簧装配设备 Download PDF

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Publication number
WO2023216319A1
WO2023216319A1 PCT/CN2022/094693 CN2022094693W WO2023216319A1 WO 2023216319 A1 WO2023216319 A1 WO 2023216319A1 CN 2022094693 W CN2022094693 W CN 2022094693W WO 2023216319 A1 WO2023216319 A1 WO 2023216319A1
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WIPO (PCT)
Prior art keywords
spring
assembly
roller
track
star wheel
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PCT/CN2022/094693
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English (en)
French (fr)
Inventor
黄秀平
权鹏
陈永健
马海斌
焦云志
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玉环普天单向器有限公司
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Application filed by 玉环普天单向器有限公司 filed Critical 玉环普天单向器有限公司
Publication of WO2023216319A1 publication Critical patent/WO2023216319A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines

Definitions

  • the invention relates to the technical field of one-way device production and processing, and in particular to a one-way device star wheel roller and spring assembly equipment.
  • the one-way device is also called the overrunning clutch. It is an important component used for power transmission and separation between the prime mover and the working machine or between the driving shaft and the driven shaft inside the machine.
  • the one-way device includes a star wheel and is assembled in the star wheel. When assembling the spring in a compressed state and the roller that is in contact with the spring, first fix the star wheel on a mechanism that can rotate directionally intermittently, and then use the roller and spring loading device to load the spring and roller. Push it into the assembly groove of the star wheel.
  • the existing public number is "CN206702576U” stamping type one-way device star wheel spring roller automatic assembly machine.
  • the rollers and springs are respectively transported to the installation position through the roller feeding system and the spring feeding system, and then the rollers drive the slide.
  • the block pushes the springs and balls into the assembly groove of the star wheel.
  • the roller feeding system, spring feeding system and roller drive slide block all require additional power structures to precondition the springs and rollers to ensure that they are During the assembly station, the spring is in a compressed state and the spring and the roller are in contact.
  • the springs and rollers individually fall into the compression track in a free fall manner, and then the springs and rollers are pushed along the compression track until they are pushed to the pre-assembly station. At this time, the spring is in a compressed state and is in contact with the roller. Finally, maintaining the above state, it is pushed from the pre-assembly station in a vertical downward movement direction into the assembly groove of the star wheel located directly below the pre-assembly station. .
  • the spring loading guide rail and the spring loading guide used to transport the springs and rollers are all at a certain distance from the compression guide rails.
  • the rollers have a heavy weight. When they slide along the spring loading guide rails to the compression track in a free fall, the rollers will collide with the compression rails under the action of their own weight. A certain impact force is generated between the tracks, which will cause wear to the rollers or wear to the compression track, which will lead to a decrease in the accuracy of the assembled finished product.
  • the one-way unit is a precision workpiece and has high accuracy requirements;
  • the weight of the spring is not large, but it has elasticity.
  • When the spring is loaded in a free-falling manner, it may rebound when it falls into the compression track and becomes free, resulting in an angular deviation when the spring enters the compression track.
  • After being pushed along the compression track to the pre-assembly station due to the deviation of the spring angle, when the pre-assembly station is pushed vertically downward, it cannot be smoothly pushed into the assembly groove of the star wheel, resulting in the star wheel being The wheel cannot be assembled or the assembly accuracy does not meet the process requirements.
  • the overall structure of the equipment is relatively complex, assembly is low, and production efficiency is low.
  • the spring roller assembly loading mechanism of the one-way assembly system with the public number "CN211708615U” uses a primary push rod and a secondary push rod.
  • the function of the secondary push rod pushes the spring placed in the spring receiving groove into the assembly groove.
  • a single spring is pushed into the assembly groove in the spring push groove for compression, that is, the spring needs to be loaded into the spring receiving groove first. slot, and then pushed to the first station by a push rod, and then pushed to the assembly slot by a second push rod.
  • the spring slides in the spring pushing slot there will be no angle deviation, thus preventing the spring from being assembled smoothly.
  • the problem is in the assembly groove of the star wheel, but the loading process of the entire spring is relatively cumbersome, resulting in low production efficiency.
  • the purpose of the present invention is to introduce a one-way star wheel roller and spring assembly equipment in view of the shortcomings of the existing technology, which is used to solve the problems caused by the poor loading method of rollers and springs in the existing one-way assembly equipment.
  • Technical problems include low production efficiency and poor precision of finished products.
  • a one-way device star wheel roller and spring assembly equipment including: all installed on the mounting frame:
  • An indexing assembly is driven by a driving device.
  • the indexing assembly includes an indexing plate for positioning a star wheel.
  • the driving device drives the indexing plate to rotate intermittently.
  • the indexing plate Guide holes corresponding one-to-one to the assembly grooves of the star wheel are provided on the indexing plate, so that one of the guide holes on the indexing plate is connected to one of the assembly grooves after each rotation;
  • the guide assembly is arranged on one side of the indexing assembly and is used for the spring and the roller to pass through at the same time and the spring is in a compressed state. It includes a guide channel and a pre-assembly groove that are connected and arranged. The outlets of the guide channel are connected to One of the assembly grooves of the star wheel is connected after each rotation, the pre-assembly groove is provided in the middle of the material guide channel, and a switch door is provided between the pre-assembly groove and the material guide channel. ;
  • a roller loading assembly is used to transport the rollers that are in contact with each other into the pre-assembly groove one by one;
  • the spring loading assembly includes a first feeding part that transports the springs in a disordered state in a state of contact with each other.
  • the first feeding part is connected with the pre-assembly groove, and the first feeding part is close to the pre-assembly groove.
  • a material distribution assembly is provided at the end of the pre-assembly groove, and the material distribution assembly sequentially transports the springs in a compressed state into the pre-assembly groove;
  • the first pushing component is arranged on one side of the guide component and is used to push the spring and roller in the pre-assembly groove to move through the guide channel and the guide hole of the indexing plate in sequence and then enter the In an assembly slot of the star wheel;
  • the first feeding member includes a second vibrating plate and a spring conveying track for conveying the spring into the pre-assembly groove, and one end of the spring conveying track is connected to the second vibrating plate. On the second spiral track, the other end of the spring conveying track is connected with the pre-assembly groove.
  • the end of the spring conveying track close to the pre-assembly groove is tilted, and the inclination angle between the end of the spring conveying track and the work surface of the installation frame is 45° to 60°.
  • the spring conveyor track is a non-closed channel structure with open ends and an observation slit on the upper end surface.
  • One end of the spring conveyor track that communicates with the second spiral track is provided with a spring screening member.
  • the spring screen material is a long plate-shaped structure, and the spring screen material is fixed on the second vibrating plate.
  • a rectangular screen is provided near the end of the spring screen material of the second spiral track. material block, the free end of the screen material block extends into the spring conveyor track to screen out the springs with an axial direction perpendicular to the spring conveyor track, and the material distribution assembly is arranged on the spring conveyor track
  • One end of the spring conveying track communicates with the pre-assembly groove.
  • the roller loading assembly includes a first vibrating plate and a roller conveying track for conveying the roller into the pre-assembly groove, one end of the roller conveying track is connected to the On the first spiral track of the first vibration plate, the other end of the roller conveyor track is connected to the pre-assembly groove, so that the rollers that are in contact with each other in the roller conveyor track are individually conveyed to inside the pre-assembly slot.
  • a roller screening member is provided at the connection between the roller conveyor track and the first spiral track, and the cross section of the roller conveyor track is a U-shaped groove that opens toward the center of the first vibration plate, so A screening hole is opened on the lower side of the end of the roller conveyor track close to the first spiral track along the conveying direction of the roller.
  • the distance between the upper groove edge and the lower groove edge of the roller conveyor track is equal to the distance between the roller conveyor track and the roller conveyor track.
  • the height of the column, the lower groove edge of the roller conveyor track is connected with the first spiral track, the upper groove edge of the roller conveyor track is located outside the inner wall of the first vibration plate, and the roller conveyor track
  • the upper groove edge and the screen material hole constitute the roller screen material part.
  • one end of the roller conveyor track close to the pre-assembly groove is tilted, and the inclination angle between the end of the roller conveyor track and the work surface where the mounting bracket is located is 10° to 30°. .
  • baffles are provided at intervals on the side of the opening of the spring conveying track to prevent the rollers in the spring conveying track from sliding out.
  • the first pushing component includes a first pushing rod driven by a first driving mechanism, and the first pushing rod is movably connected in the pre-assembly groove to move the components in the pre-assembly groove.
  • the compressed spring and roller are pushed into the guide hole of the index plate along the guide channel and then assembled into the assembly groove of the star wheel.
  • a material limiting plate driven by a second driving mechanism is provided at the communication point between the pre-assembly groove and the material guide channel, and the material discharge plate can reciprocate in a direction perpendicular to the material guide channel to form a The switch door.
  • the invention designs a one-way star wheel and spring assembly equipment.
  • the pre-assembly groove of the guide assembly is used to place the spring in a compressed state and the roller in contact with the spring.
  • the pre-assembly grooves are respectively It is connected to the roller loading assembly and the spring loading assembly.
  • the roller loading assembly can directly transport the rollers to the pre-assembly groove in sequence and continuously.
  • the spring loading assembly can directly transport the springs to the pre-assembly groove sequentially and continuously.
  • the pre-assembly groove is connected with the assembly groove of the star wheel.
  • the first pushing member pushes the spring and the roller into the star wheel for assembly.
  • the spring feeding assembly and the roller feeding assembly are directly connected.
  • the spring is directly transported into the pre-assembly tank in a compressed state.
  • the spring after pre-processing is first transported to the first station in a free state, and then passed through The power mechanism compresses the spring in the free state and transports it to the second station.
  • the spring and the ball in the second station are pushed into the assembly groove of the star wheel of the star wheel, that is, in the present invention
  • the rollers are transported into the pre-assembly groove in sequence in a state of contact.
  • the roller transport method is relatively gentle and will not cause damage to the rollers and the track of the transport rollers, and the spring is directly compressed during the transport process.
  • the status is transported to the pre-assembly tank, and the degree of assembly is obviously high. While ensuring the accuracy of the finished product, the production efficiency of the overall equipment is improved.
  • Figure 1 is a schematic structural diagram of the assembly equipment in this embodiment
  • Figure 2 is a schematic structural diagram of the roller loading assembly in this embodiment
  • FIG. 3 is an enlarged schematic diagram of the structure at C in Figure 2;
  • Figure 4 is a schematic structural diagram of the section of the spring loading assembly close to the guide assembly in this embodiment
  • Figure 5 is a schematic structural diagram of the material distribution assembly in this embodiment.
  • Figure 6 is a schematic structural diagram of the star wheel when it is not assembled
  • Figure 7 is a schematic structural diagram of the star wheel when assembly is completed
  • Figure 8 is a schematic structural diagram of the material guide assembly in this embodiment.
  • Figure 9 is an enlarged schematic diagram of the structure at A in Figure 8.
  • Figure 10 is an enlarged schematic diagram of the structure at B in Figure 9;
  • the indexing assembly 5 is driven by a driving device.
  • the indexing assembly 5 includes an indexing plate 51 for positioning the star wheel 100.
  • the driving device drives the indexing plate 51 to rotate intermittently.
  • the indexing plate 51 is provided with
  • the assembly grooves 101 of the star wheel 100 correspond to the guide holes 51-1 one-to-one, so that the upper guide hole 51-1 is connected to an assembly groove 101 after each rotation of the index plate 51;
  • the indexing component 5 adopts an integral device named in the invention titled "A Limiting Device for Assembling a One-way Star Wheel Roller and a Spring", that is, the indexing plate 5 is rotated and installed on the mounting frame 1, and then the star wheel 100 is installed on the mounting bracket 1.
  • the indexing plate 5 is provided with the same number of columnar structures as the assembly slots 101 of the star wheel 100 , and then the columnar structures on the indexing plate 5 are sequentially driven by the driving device to realize intermittent rotation of the indexing plate 5 , and a mechanism for fixing the index plate 5 is also provided to prevent the index plate 5 from slipping due to its inertia after each rotation, and then the star wheel 100 is abutted on the index plate through another set of driving devices.
  • the dial 5 prevents relative sliding between the star wheel 100 and the indexing plate 5, and its specific structure and technical principles will not be described again here.
  • the guide assembly 6 is arranged on one side of the indexing assembly 5 and is used for the spring 300 and the roller 200 to pass through at the same time and the spring 300 is in a compressed state. It includes a guide channel and a pre-assembly groove 6-3 that are connected to each other. The outlet of the material channel is connected with an assembly groove 101 of the star wheel 100 after each rotation. A pre-assembly groove 6-3 is provided in the middle of the material guide channel. The connection between the pre-assembly groove 6-3 and the material guide channel is Provided with opening and closing doors;
  • the guide assembly 6 also includes a guide block 60.
  • Two mutually perpendicular material rails are provided on the guide block 60, namely a first material channel 6-1 and a second material channel 6-2.
  • the first material channel 6-1 Penetrating the guide block 6, one end of the first feed channel 6-1 is movably connected to the first pushing member 4 driven by the first driving mechanism, and the other end of the first feed channel 6-1 is connected to a star wheel that rotates in an intermittent direction. Any assembly slot 101 of 100 is connected.
  • One end of the second feed channel 6-2 is connected with the first feed channel 6-1, and the other end of the second feed channel 6-2 penetrates the guide block 6.
  • the first material channel 6-1 and the second material channel 6-2 together form a material guide channel, and the pre-assembly groove 6-3 is located at the connection between the first material channel 6-1 and the second material channel 6-2.
  • the roller loading assembly 2 is used to transport the rollers 200 that are in contact with each other into the pre-assembly groove 6-3 one by one;
  • the spring loading assembly 3 includes a first feeding part that transports the springs 300 in a disordered state in a state of contact with each other.
  • the first feeding part is connected to the pre-assembly groove 6-3, and the first feeding part is close to the
  • a material distribution assembly is provided at the end of the pre-assembly tank 6-3, and the material distribution assembly sequentially transports the springs 300 in a compressed state into the pre-assembly tank 6-3;
  • the first pushing component 4 is arranged on one side of the guide component 6 and is used to push the spring 300 and the roller 200 in the pre-assembly groove 6-3 to move through the guide channel and the guide hole 51 of the indexing plate 5 in sequence. Then it enters an assembly slot 101 of the star wheel 100.
  • the one-way star wheel roller and spring assembly equipment designed in this application directly transports the rollers 200 individually to the pre-assembly groove 6-3 through the roller loading assembly 2, and at the same time, through the spring loading assembly 2 3.
  • the springs 300 are directly transported into the pre-assembly groove 6-3 one by one, and the individual springs 300 are compressed when transported into the pre-assembly groove 6-3, and then are directly transported to the pre-assembly in a compressed state.
  • the single spring 300 in the compressed state in the pre-assembly groove 6-3 and the The roller 200 contacted by the spring 300 is pushed into an assembly groove 101 of the star wheel 100 that is connected to the pre-assembly groove 6-3 and is fixed by a fixed structure.
  • the present application is used for assembling the star wheel 100.
  • the degree of assembly is high.
  • the roller loading assembly 2 and the spring loading assembly 3 are all in place at one time to transport the roller 200 and the spring 300 into the pre-assembly groove 6-3.
  • the production efficiency is improved and the roller 200 and the spring 300 are
  • the loading method also avoids damage to components or positional deviations and ensures the accuracy of the finished product.
  • the roller loading assembly 2 includes a first vibration plate 20 and a roller conveyor track 21 for conveying the rollers 200 individually and sequentially into the pre-assembly groove 6-3.
  • the roller conveyor track One end of 21 is connected to the first spiral track 20-1 in the first vibration plate 20, and the other end of the roller conveyor track 21 is connected to the pre-assembly groove 6-3.
  • the roller 200 screening member 32 is provided at the connection between the roller conveyor track 21 and the first spiral track 20 - 1 to ensure that the rollers 200 enter the roller conveyor track 21 in a vertical state and abut against each other.
  • the roller conveyor track 21 is a U-shaped groove structure with an opening facing the center of the first vibrating plate 20.
  • the groove edge at the upper end of the roller conveyor track 21 protrudes from the inner wall of the first vibrating plate 20.
  • the lower groove edge of the roller conveyor track 21 is in contact with the first vibrating plate 20.
  • a spiral track 20-1 is connected.
  • the distance between the upper groove edge and the lower groove edge of the roller conveyor track 21 is equal to the height of the roller 200.
  • the lower part of the side wall at the connection between the roller conveyor track 21 and the first spiral track 20-1 is set Screen hole 21-1.
  • roller screening member The upper groove edge of the roller conveyor track 21 and the screening hole 21-1 on its side wall together constitute the roller screening member.
  • a large number of rollers 200 are placed in the first vibration plate 20 in a disordered state.
  • a large number of rollers 200 are vibrated in various states to the first vibration plate 20.
  • the width of the first spiral track 20-1 is narrow, and the rollers 200 can only enter the first spiral track 20-1 and resist each other in the following three situations: Then, the rollers 200 that are in contact with each other push each other into the roller conveyor track 21 in sequence.
  • the first situation the roller 200 is in a vertical state and is in close contact with the inner wall of the first vibrating plate 20 .
  • the second situation the roller 200 completely fits on the first spiral track 20-1 in an inverted state.
  • the third case the roller 200 of the first case is superimposed on the roller 200 of the second case.
  • roller 200 in the first situation Only the roller 200 in the first situation can enter the roller conveyor track 21 smoothly.
  • the screening hole on its side wall 21-1 will cause the roller 200 in this state to roll out of the roller conveyor track 21.
  • the roller 200 is in the third state, the upper groove edge of the roller conveyor track 21 will screen the vertical roller 200.
  • the roller 200 that is completely attached to the first spiral track 20-1 enters the roller conveyor track 21 in the same state and is passed through the screen hole 21-1 like the roller 200 in the second case. Sift out.
  • rollers 200 that have entered the roller conveyor track 21 enter the pre-assembly groove 6 - 3 one by one in a state of abutting each other and sticking closely to the side walls.
  • a plurality of baffles 21 - 2 are provided at intervals on the side of the opening of the roller conveyor track 21 to prevent the rollers 200 from sliding out of the spring conveyor track 31 .
  • the end of the roller conveyor track 21 connected with the pre-assembly groove 6-3 is tilted to the work surface of the installation frame 1, with an angle of 10° to 30°, to ensure that the rollers 200 can rely on their own gravity and resist each other.
  • the thrust force during the connection is free to roll into the pre-assembly groove 6-3, and the specific tilt angle can be adjusted according to the specifications of the roller.
  • rollers 200 that are in contact with each other are slid into the pre-assembly groove 6-3 at a small angle with the work surface of the installation frame 1, which can minimize the damage of the rollers 200 and ensure the accuracy of the rollers to the maximum extent. This ensures the accuracy of the finished product.
  • the spring loading assembly 3 includes a first material distribution part connected with the pre-assembly groove 6-3.
  • the first material distribution part includes a second vibrating plate 30 and is used to transport the springs 300 individually in sequence. to the spring conveying track 31 in the pre-assembly groove 6-3.
  • the spring conveying track 31 is a non-closed channel structure with open ends and an observation slit 31-1 on the upper end. One end of the spring conveying track 31 is connected to the second The second spiral tracks of the two vibration plates 30 are connected, and the other end of the spring conveying track 31 is connected with the pre-assembly groove 6-3.
  • the setting of the observation slit 31-1 allows timely observation of the state of the spring 300 located in the spring conveying track 31. If the standard spring 300 is deformed after entering the spring conveying track 31 due to uneven quality, and the spring 300 cannot be conveyed normally. Can be adjusted in time.
  • a spring screening member 32 is provided on the spring conveying track 31.
  • the spring screening member 32 is fixed on the outer wall of the second vibrating plate 30.
  • the spring screening member 32 is a long plate-shaped structure.
  • the end of the spring screening member 32 is A rectangular screen block 33 is provided at the bottom, and the screen block 33 extends obliquely into the spring conveying track 31.
  • the springs 300 have There are two states. One state is that the length direction of the spring 300 is parallel to the direction of the spring conveying track 31 and is closely attached to the spring conveying track 31. The other state is that the length direction of the spring 300 is perpendicular to the direction of the spring conveying track 31 and is closely attached to the spring conveying track 31. In the spring conveying track 31, the spring 300 can only enter the pre-assembly groove 6-3 in the previous state.
  • the end of the spring conveying track 31 connected with the pre-assembly groove 6-3 is inclined to the work surface of the installation frame 1, and the angle of inclination is 45° to 60°. Since the weight of the spring 300 is relatively light, when the spring 300 is in the spring conveying When the sliding distance in the track 31 is long, the contact force between the springs 300 is small. At this time, the gravity of the spring 300 is required so that it can continue to move forward along the spring conveying track 31, and because the spring 300 It is carried out into the pre-assembly tank 6-3 individually and sequentially. It is necessary to give the material distribution component reaction time for material distribution processing. Therefore, the inclination angle is set within 45° to 60°, and the spring 300 can slide along the spring conveyor track 31. The speed will not be too fast, and the specific angle setting can be adjusted adaptively according to the specifications of the spring 300.
  • the material distribution component adopts the material distribution component in the invention titled "A One-way Device Star Wheel Roller and Spring Assembly Auxiliary Device". Specifically, it includes a dividing rod structure with a free end as a tip driven by two power mechanisms. The two dividing rods are arranged vertically to respectively limit the springs 300 at the first position and the second position in the spring conveying track 31. At the same time, an air duct is provided to drive the movement of the separated spring 300. Finally, under the joint action of the guide portion 71 and the compression portion 72 of the compression member 7, it enters the pre-assembly groove 6-3 in a compressed state to complete the process.
  • the specific structure and technical principles of the process requirements for sequentially transporting individual springs 300 to the pre-assembly slot 6-3 will not be described again at this time.
  • the first feed channel 6-1 is also provided with a discharge plate 8 driven by a second driving mechanism on the side close to the star wheel 100.
  • the discharge plate 8 is provided on the side of the roller conveyor track 21 close to the star wheel 100. 8
  • the inner side of the end near the first feed channel 6-1 is parallel to the corresponding section of roller conveyor track 21, and the width of the end of the discharge plate 8 close to the first feed channel 6-1 is smaller than the first feed channel 6
  • the width of -1 is greater than the diameter of the roller 200, and the discharge plate 8 is driven by the second driving mechanism to reciprocate to form a switch door.
  • the end of the roller conveyor track 21 close to the first material channel 6-1 is movably connected in the first material channel 6-1, but does not interfere with the first push rod 41 in the first pushing assembly 4 in the first material channel 6-1. reciprocating motion within 1.
  • the first push rod 41, the end of the roller conveyor track 21, the guide block 6, the compression member in the material distribution assembly and the end of the discharge plate 8 when abutting on the first feed channel 6-1 together form a pre-loaded preheater.
  • Both the first driving mechanism and the second driving mechanism can adopt a cylinder driving structure.
  • the spring 300 enters the pre-assembly groove 6-3 from the second material channel 6-2 in a compressed state under the action of the compression member of the material distribution assembly, and at the same time the spring 300 and the roller 200 is in the abutting state, and then the cylinder drives the first pushing component 4 to push the single spring 300 and roller 200 in the pre-assembly groove 6-3 along the first material channel 6-1 into the assembly groove 101 of the star wheel 100
  • the star wheel 100 intermittently rotates in a direction under the action of the limiting device so that each assembly slot 101 is connected to the first material channel 6-1 in turn, and then all the assembly slots 101 of the star wheel 100 are assembled with one in the position. With the spring 300 in a compressed state and the roller 200 in contact with the spring 300, the assembly of the entire star wheel 100 is completed.

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Abstract

一种单向器星轮滚柱及弹簧装配设备，用于解决现有的单向器装配设备中滚柱和弹簧的上料方式欠佳所导致的生产效率低且成品的精度差的技术问题。包括均设置在安装架的工作台面上的由驱动装置驱动的分度组件、导料组件、滚柱上料组件、弹簧上料组件以及第一推动组件，导料组件中的预装配槽分别与分度组件、滚柱上料组件、弹簧料组件以及第一推动组件连通，滚柱和弹簧可以一步到位以较为缓和的方式输送到预装配槽内；本发明的装配完成后的成品的精度高且生产效率高。本发明主要用于单向器生产加工技术领域。

Description

一种单向器星轮滚柱及弹簧装配设备 技术领域
本发明涉及单向器生产加工技术领域，具体涉及一种单向器星轮滚柱及弹簧装配设备。
背景技术
单向器又称超越离合器，它是用于原动机和工作机之间或机器内部主动轴与从动轴之间动力传递与分离功能的重要部件，单向器包括星轮、装配在星轮内的处于压缩状态的弹簧以及与该弹簧抵接的滚柱，在装配时，先将星轮固定在可间隙性定向自转的机构上，再通过滚柱和弹簧的上料装置将弹簧和滚柱推入到星轮的装配槽内。
现有公开号为“CN206702576U”冲压式单向器星轮弹簧滚柱自动装配机，通过滚柱上料系统以及弹簧上料系统分别将滚柱和弹簧输送到安装位置，然后由滚柱驱动滑块将弹簧和滚珠推入到星轮的装配槽内，滚柱上料系统、弹簧上料系统以及滚柱驱动滑块均需要额外的动力结构对弹簧和滚柱进行状态的预处理以保证在装配工位时弹簧是处于压缩状态且弹簧与滚柱时处于抵接的状态。
具体的，在该专利中弹簧和滚柱都是单个依次以自由落体的方式落入到压缩轨道内，然后弹簧和滚柱均被沿着压缩轨道进行推动直到推动到预装配工位处，此时弹簧处于压缩状态且与滚柱抵接，最后保持上述状态从预装配工位以竖直向下的运动方向被推入到位于预装配工位正下方的星轮的装配槽内。
弹簧和滚柱在以自由落体的方式落入到压缩轨道时，且位于压缩轨道内的滚柱和弹簧均能够被沿着压缩轨道推动，则用于输送弹簧和滚柱的弹簧上料导轨和滚柱上料导轨的末端均距离压缩导轨有一定的距离，滚柱自重较重，在以自由落体的方式沿着弹簧上料导轨滑落到压缩轨道时，滚柱在自重的作用下会与压缩轨道之间产生一定的冲击力，该冲击力会对滚柱造成磨损，或者对压缩轨道造成磨损，进而导致装配成品的精度下降，而单向器是精密工件，对精度的要求又较高；弹簧的自重不大，但具备弹力，弹簧以自由落体的方式进行上料时，在落入到压缩轨道的瞬间变成自由状态可能会发生回弹导致弹簧进入压缩轨道时的角度偏差，在弹簧在被沿着压缩轨道推动到预装配工位后由于弹簧角度的偏差，在预装配工位被竖直向下推动时就不能顺利地被推入到星轮的装配槽内，导致星轮无法装配或者装配精度不符合工艺需求，设备整体结构较为复杂，装配化低，生产效率低。
为了提高装配的精度，目前也有改变弹簧和滚柱的上料方式的技术存在，比如，公开号为“CN211708615U”单向器装配系统的弹簧滚柱组配上料机构，通过一次推动杆和二次推动杆的作用将放置在弹簧容纳槽内的弹簧推推送到组配槽内，单个弹簧在弹簧推动槽内被推动至组配槽内进行压缩，即需要先将弹簧上料到弹簧容置槽内，接着通过一次推杆推动到第一工位，再通过二次推杆推送至组配槽内，弹簧在弹簧推动槽内进行滑动时不会发生角度的偏差进而避免了弹簧无法顺利装配到星轮的装配槽内的问题，但整个弹簧的上料工序较为繁琐，导致生产效率低。
发明内容
本发明目的是针对现有技术的不足，推出一种单向器星轮滚柱及弹簧装配设备，用于解决现有的单向器装配设备中滚柱和弹簧的上料方式欠佳所导致的生产效率低且成品的精度差的技术问题。
为实现上述目的，本发明采用了如下的技术方案：
一种单向器星轮滚柱及弹簧装配设备，包括均设置在安装架上的：
分度组件，所述分度组件由驱动装置驱动，所述分度组件包括用于定位星轮的分度盘，所述驱动装置驱动所述分度盘呈间歇式旋转，所述分度盘上设置与所述星轮的装配槽一一对应的导向孔，以使得所述分度盘每次转动后其上一个所述导向孔与一个所述装配槽连通；
导料组件，配置在分度组件的一侧，用于供弹簧和滚柱同时通过且弹簧处于压缩状态，包括连通设置的导料通道和预装配槽，所述导料通道的出口均与每次转动后的所述星轮的一个所述装配槽连通，所述导料通道的中部设置所述预装配槽，所述预装配槽与导料通道连通处之间设置有开关门；
滚柱上料组件，用于将彼此抵接的滚柱依次单个输送至所述预装配槽内；
弹簧上料组件，包括将处于无序状态的弹簧以彼此抵接的状态进行输送的第一送料件，所述第一送料件与所述预装配槽连通，所述第一送料件靠近所述预装配槽的端部设置分料组件，所述分料组件将所述弹簧依次以压缩的状态输送至所述预装配槽内；
第一推动组件，配置在所述导料组件的一侧，用于推动所述预装配槽内的弹簧和滚柱移动，依次经过所述导料通道、分度盘的导向孔后进入到星轮的一个装配槽内；
进一步的，所述第一送料件包括第二振动盘和用于将所述弹簧输送到所述预装配槽内 的弹簧输送轨道，所述弹簧输送轨道的一端连通在所述第二振动盘的第二螺旋轨道上，所述弹簧输送轨道的另一端与所述预装配槽连通。
进一步的，所述弹簧输送轨道靠近所述预装配槽的该端倾斜设置，且所述弹簧输送轨道的该端部与所述安装架的工作台面的倾斜角度为45°～60°。
进一步的，所述弹簧输送轨道为两端均是敞口且上端面开设有观察缝的非封闭的通道结构，所述弹簧输送轨道与所述第二螺旋轨道连通的一端设置弹簧筛料件，所述弹簧筛料件为长条形板状结构，所述弹簧筛料件固定在所述第二振动盘上，所述弹簧筛料件靠近所述第二螺旋轨道的端部设置矩形的筛料块，所述筛料块的自由端伸入到所述弹簧输送轨道内以将轴向垂直于所述弹簧输送轨道的弹簧筛出所述弹簧输送轨道，所述分料组件设置在所述弹簧输送轨道与所述预装配槽连通的一端。
进一步的，所述滚柱上料组件包括第一振动盘和用于将所述滚柱输送到所述预装配槽内的滚柱输送轨道，所述滚柱输送轨道的一端连通在所述第一振动盘的第一螺旋轨道上，所述滚柱输送轨道的另一端与所述预装配槽连通，以将所述滚柱输送轨道内彼此抵接的所述滚柱单个依次输送至所述预装配槽内。
进一步的，所述滚柱输送轨道与所述第一螺旋轨道连接处设置滚柱筛料件，所述滚柱输送轨道的横截面为开口朝向所述第一振动盘中心的U型槽，所述滚柱输送轨道靠近所述第一螺旋轨道的端部下侧沿着所述滚柱的输送方向开设筛料孔，所述滚柱输送轨道的上槽边和下槽边的距离等于所述滚柱的高度，所述滚柱输送轨道的下槽边与所述第一螺旋轨道连通，所述滚柱输送轨道的上槽边位于所述第一振动盘内壁的外侧，所述滚柱输送轨道的上槽边和所述筛料孔构成所述滚柱筛料件。
进一步的，所述滚柱输送轨道靠近所述预装配槽的一端倾斜设置，且所述滚柱输送轨道的该端部与所述安装架所在的工作台面的倾斜角度为10°～30°。
进一步的，所述弹簧输送轨道开口所在侧间隔设置多个挡板，以防止所述弹簧输送轨道内的所述滚柱滑出。
进一步的，所述第一推动组件包括由第一驱动机构驱动的第一推动杆，所述第一推动杆活动连接在所述预装配槽内，以将所述预装配槽内的处于压缩状态的弹簧和滚柱沿着所述导料通道推入到所述分度盘的导向孔后装配到所述星轮的装配槽内。
进一步的，所述预装配槽与所述导料通道连通处设置由第二驱动机构驱动的限料板，所述放料板可沿着垂直于所述导料通道的方向往复运动以构成所述开关门。
本发明的有益效果为：
本发明所设计的一种单向器星轮滚及弹簧装配设备，导料组件的预装配槽用于放置处于压缩状态的弹簧和与该个弹簧抵接的滚柱，预装配槽分别与滚柱上料组件以及弹簧上料组件连通，滚柱上料组件可以依次且连续性的将滚柱直接输送到预装配槽内，弹簧上料组件可以依次且连续的将弹簧直接输送到预装配槽内，预装配槽与星轮的装配槽连通，第一推动件将弹簧和滚柱推入星轮中进行装配，本发明中弹簧上料组件与滚柱上料组件均直接与预装配槽连通，且弹簧直接以压缩的状态被输送到预装配槽内，不同于现有的技术中先将预处理完成之后的弹簧以自由状态输送到第一工位，再通过动力机构将处于自由状态的弹簧进行压缩处理并输送到第二工位，最后再将第二工位内的弹簧和滚珠一起推入到星轮的星轮的装配槽内，即本发明中的滚柱是以抵接的状态依次被输送到预装配槽内，滚柱的输送方式较为缓和不会对滚柱以及输送滚柱的轨道造成损伤，且弹簧在输送的过程中直接一压缩的状态被输送到预装配槽内，明显装配化程度高，在保证了成品的精度的同时整体设备的生产效率得到提高。
附图说明
图1为本实施例中的装配设备结构示意图；
图2为本实施例中滚柱上料组件的结构示意图；
图3为图2中C处的结构放大示意图；
图4为本实施例中的弹簧上料组件靠近所述导料组件所在段的结构示意图；
图5为本实施例中分料组件的结构示意图；
图6为星轮未装配时的结构示意图；
图7为星轮装配完成时的结构示意图；
图8为本实施例导料组件的结构示意图；
图9为图8中A处的结构放大示意图；
图10为图9中B处的结构放大示意图；
附图标记说明：1、安装架；2、滚柱上料组件；20、第一振动盘；20-1、第一螺旋轨道；21、滚柱输送轨道；21-1、筛料孔；21-2、挡板；3、弹簧上料组件；30、第二振动盘；31、弹簧输送轨道；31-1、观察缝；32、弹簧筛料件；33、筛料块；4、第一推动组件；41、第一推动杆；5、分度组件；51、分度盘；51-1、导向孔；6、导料组件；60、导 料块；6-1、第一料道；6-2、第二料道；6-3、预装配槽；7、压缩件；71、导向部；72、压缩部；8、放料板；100、星轮；101、装配槽；200、滚柱；300、弹簧。
具体实施方式
下面结合附图1-10及实施例对本发明中的技术方案进一步说明。
如图1以及图8-图10所示，包括均设置在安装架1的工作台面上的：
分度组件5，分度组件5由驱动装置驱动，分度组件5包括用于定位星轮100的分度盘51，驱动装置驱动分度盘51呈间歇式旋转，分度盘51上设置与星轮100的装配槽101一一对应的导向孔51-1，以使得分度盘51每次转动后其上一个导向孔51-1与一个装配槽101连通；
分度组件5采用发明名称为“一种单向器星轮滚柱及弹簧装配用限位装置”中整体装置，即将分度盘5转动安装在安装架1上，再将星轮100安装在分度盘5上，分度盘5上设置与星轮100的装配槽101数量一致的柱状结构，再通过驱动装置依次驱动分度盘5上的柱状结构以实现分度盘5的间歇式转动，且还设置将分度盘5进行固定的机构，以防止分度盘5在每次转动后由于其惯性作用发生打滑的情况，然后再通过另外一套驱动装置将星轮100抵接在分度盘5上防止星轮100与分度盘5之间发生相对滑动，此处不再赘述其具体的结构及技术原理。
导料组件6，配置在分度组件5的一侧，用于供弹簧300和滚柱200同时通过且弹簧300处于压缩状态，包括连通设置的导料通道和预装配槽6-3，导料通道的出口均与每次转动后的星轮100的一个装配槽101连通，导料通道的中部设置预装配槽6-3，预装配槽6-3与导料通道连通处之间设置有开关门；
导料组件6还包括导料块60，导料块60上开设互相垂直的两条料轨，分别为第一料道6-1和第二料道6-2，第一料道6-1贯穿导料块6，第一料道6-1一侧端部内活动连接由第一驱动机构驱动的第一推动件4，第一料道6-1的另一端与间歇性定向转动的星轮100的任一装配槽101均连通。
第二料道6-2的一端与第一料道6-1连通，第二料道6-2的另一端贯穿导料块6。
第一料道6-1和第二料道6-2共同构成导料通道，预装配槽6-3位于第一料道6-1与第二料道6-2的连通处。
滚柱上料组件2，用于将彼此抵接的滚柱200依次单个输送至预装配槽6-3内；
弹簧上料组件3，包括将处于无序状态的弹簧300以彼此抵接的状态进行输送的第一送料件，第一送料件与预装配槽6-3连通，第一送料件靠近所述预装配槽6-3的端部设置分料组件，分料组件将弹簧300依次以压缩的状态输送至预装配槽6-3内；
第一推动组件4，配置在导料组件6的一侧，用于推动预装配槽6-3内的弹簧300和滚柱200移动，依次经过导料通道、分度盘5的导向孔51后进入到星轮100的一个装配槽101内。
本申请所设计的一种单向器星轮滚柱及弹簧装配设备，通过滚柱上料组件2将滚柱200单个依次直接输送到预装配槽6-3内，同时通过弹簧上料组件3将弹簧300单个依次直接输送到预装配槽6-3内，且单个弹簧300在输送进入到预装配槽6-3内时就被压缩处理然后以压缩状态的被直接输送到预装配6-3内且与预装配6-3内的滚柱200抵接，最后在第一推动杆41的作用下将预装配槽6-3内的处于压缩状态的单个弹簧300以及与该个弹簧300抵接的滚柱200推入到与预装配槽6-3连通的且被固定结构进行固定的星轮100的一个装配槽101内，本申请的用于星轮100装配的装配化程度高，滚柱上料组件2和弹簧上料组件3均是一次到位将滚柱200和弹簧300输送到预装配槽6-3内，生产效率提高且滚柱200和弹簧300的上料方式也避免了构件的损伤或者位置的偏差保证成品的精度。
如图2-3所示，滚柱上料组件2包括第一振动盘20和用于将滚柱200单个依次输送到预装配槽6-3内的滚柱输送轨道21，滚柱输送轨道21一端连通在第一振动盘20内第一螺旋轨道20-1上，滚柱输送轨道21的另一端连通在预装配槽6-3上。
滚柱输送轨道21与第一螺旋轨道20-1的连接处设置滚柱200筛料件32以确保滚柱200以竖直的状态且彼此抵接着进入到滚柱输送轨道21内。
滚柱输送轨道21为开口朝向第一振动盘20中心的U型槽结构，滚柱输送轨道21上端的槽边伸出第一振动盘20的内壁，滚柱输送轨道21的下槽边与第一螺旋轨道20-1连通，滚柱输送轨道21的上槽边与下槽边的距离等于滚柱200的高度，滚柱输送轨道21与第一螺旋轨道20-1连接处的侧壁下部设置筛料孔21-1。
滚柱输送轨道21的上槽边以及其侧壁上的筛料孔21-1共同构成滚柱筛料件。
在实际生产时，大量的滚柱200以杂乱无序的状态放置在第一振动盘20内，第一振动盘20在振动的过程中，大量的滚柱200以各种状态被振动到第一振动盘20内的第一螺旋轨道20-1上，第一螺旋轨道20-1的宽度较窄，滚柱200只能以以下的三种情况进入到第一螺旋轨道20-1内且彼此抵接，彼此抵接的滚柱200互相推动着依次进入到滚柱输送轨 道21内。
第一种情况：滚柱200处于竖直并紧贴在第一振动盘20的内壁上的状态。
第二种情况：滚柱200以倒放的状态完全贴合在第一螺旋轨道20-1上。
第三中情况：第一种情况的滚柱200叠加在第二种情况的滚柱200上。
有且只有处于第一种情况的滚柱200可以顺利进入到滚柱输送轨道21内，当处于第二种情况的滚柱200进入到滚柱输送轨道21上时其侧壁上的筛料孔21-1会使得该状态下的滚柱200滚出滚柱输送轨道21，当滚柱200处于第三种情况时，滚柱输送轨道21的上槽边会将竖直状态的滚柱200筛出，处于完全贴合在第一螺旋轨道20-1上的滚柱200以同样的状态进入到滚柱输送轨道21内并与第二情况下的滚柱200一样通过筛料孔21-1被筛出。
进入到滚柱输送轨道21内的滚柱200以彼此抵接且紧贴在其侧壁上的状态单个依次进入到预装配槽6-3内。
滚柱输送轨道21开口所在侧间隔设置多个挡板21-2，以防止滚柱200滑出弹簧输送轨道31内。
滚柱输送轨道21与预装配槽6-3连通的端部与安装架1的工作台面倾斜设置，倾斜的角度为10°～30°，在保证滚柱200能够依靠自身的重力以及彼此抵接时的推力自由滚入到预装配槽6-3内，具体的倾斜角度可以依据滚柱的规格进行调整。
彼此抵接的滚柱200以一个与安装架1的工作台面倾斜一个小角度的方式滑入到预装配槽6-3内可以最大限度方式滚柱200的损伤，最大限度保证滚柱的精度进而保证成品的精度。
如图4-6所示，弹簧上料组件3包括与预装配槽6-3连通的第一分料件，第一分料件包括第二振动盘30和用于将弹簧300单个依次输送到预装配槽6-3内的弹簧输送轨道31，弹簧输送轨道31为两端均是敞口且上端面开设有观察缝31-1的非封闭通道结构，弹簧输送轨道31的一端与第二振动盘30的第二螺旋轨道连通，弹簧输送轨道31的另一端与预装配槽6-3连通。
观察缝31-1的设置可以及时观察弹簧300位于弹簧输送轨道31内的状态，如果标准件弹簧300由于质量不均导致其在进入到弹簧输送轨道31后发生变形进而导致弹簧300无法正常输送时可以及时调整。
弹簧输送轨道31的上设置弹簧筛料件32，弹簧筛料件32固定在第二振动盘30的外 壁上，弹簧筛料件32为长条形的板状结构，弹簧筛料件32的端部设置矩形的筛料块33，筛料块33倾斜伸入到弹簧输送轨道31内。
在实际生产时，大量的弹簧300被放置在第二振动盘30内，第二振动盘30振动以将弹簧300振动到第二振动盘30内的第二螺旋轨道上，此时的弹簧300有两种状态，一个状态是以弹簧300的长度方向平行于弹簧输送轨道31的方向紧贴在弹簧输送轨道31内，另一个状态是弹簧300的长度方向垂直于弹簧输送轨道31的方向紧贴在弹簧输送轨道31内，弹簧300只能以前一种的状态进入到预装配槽6-3内。
当处于后一种状态的弹簧300进入到弹簧输送轨道31内时，倾斜设置且伸入到弹簧输送轨道31内的弹簧筛料件32就会将其筛出。
弹簧输送轨道31与预装配槽6-3连通的端部与安装架1的工作台面倾斜设置，倾斜的角度为45°～60°，由于弹簧300的自重较轻，当弹簧300在弹簧输送轨道31内滑动的距离较长时，弹簧300彼此之间的抵接力较小，此时则需要弹簧300自重的重力作用以使得其可以继续沿着弹簧输送轨道31向前运动，且由于弹簧300是单个依次进行到预装配槽6-3内的，需要给予分料组件反应时间进行分料处理，故而将倾斜角度设置在45°～60°内，弹簧300可以沿着弹簧输送轨道31滑动时速度又不会太快，具体的角度设置可以依据弹簧300的规格做适应性的调整。
弹簧输送轨道31与预装配槽6-3连通的一端设置分料组件，分料组件采用发明名称为“一种单向器星轮滚柱及弹簧装配用辅助装置”中的分料组件，具体的包括由两个动力机构驱动的自由端为尖端的分料杆结构，两个分料杆垂直设置，分别将弹簧输送轨道31内位于第一位置和第二位置的弹簧300进行限位，同时设置风管以驱动该被分离出来的弹簧300的运动，最后在压缩件7的导向部71和压缩部72的共同作用下以压缩的状态进入到预装配槽6-3内，以完成将单个弹簧300依次输送到预装配槽6-3的工序需求，具体的结构和技术原理此时不再赘述。
第一料道6-1靠近星轮100的一侧还设置由第二驱动机构驱动的放料板8，放料板8设置在滚柱输送轨道21靠近星轮100的一侧，放料板8靠近第一料道6-1的端部的内侧面平行于对应的该段滚柱输送轨道21，放料板8靠近第一料道6-1的端部的宽度小于第一料道6-1的宽度且大于滚柱200的直径，放料板8在第二驱动机构的驱动在往复运动以构成开关门。
滚柱输送轨道21靠近第一料道6-1的端部活动连接在第一料道6-1内，但不干扰第一 推动组件4中的第一推动杆41在第一料道6-1内的往复运动。
第一推动杆41、滚柱输送轨道21的端部、导料块6、分料组件中的压缩件以及抵接在第一料道6-1时的放料板8的端部共同构成预装配槽6-3。
第一驱动机构和第二驱动机构均可采用气缸驱动结构。
工作原理：在使用本申请所设计的一种单向器星滚柱及弹簧装配设备，先将星轮100安装在可间歇性定向转动的限位装置上，接着将大量的滚柱200和弹簧300分别放置在对应的第一振动盘20和第二振动盘30内进行预处理，滚柱200及弹簧300分别以抵接且紧贴在滚柱输送轨道21或弹簧输送轨道31的侧壁的状态输送到与预装配槽6-3的连接的端部，滚柱输送轨道21内的位于该端部的第一位置的滚柱200在与其抵接的滚柱200的推动下进入到预装配槽6-3内，弹簧300在分料组件的压缩件的作用下以压缩的状态从第二料道6-2进入到预装配槽6-3内，且同时弹簧300与滚柱200处于抵接状态，然后气缸带动第一推动组件4将预装配槽6-3内的单个弹簧300和滚柱200沿着第一料道6-1推入到星轮100的装配槽101内，星轮100在限位装置的作用下间歇性定向转动以使得每个装配槽101均依次与第一料道6-1连通，进而将星轮100的所有的装配槽101均装配一个处于压缩状态的弹簧300且与弹簧300抵接的滚柱200，整个星轮100的装配完成。
最后说明的是，以上实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的宗旨和范围，其均应涵盖在本发明的权利要求范围当中。

Claims (10)

  1. 一种单向器星轮滚柱及弹簧装配设备，其特征在于，包括均设置在安装架(1)上的：
    分度组件(5)，所述分度组件(5)由驱动装置驱动，所述分度组件(5)包括用于定位星轮(100)的分度盘(51)，所述驱动装置驱动所述分度盘(51)呈间歇式旋转，所述分度盘(51)上设置与所述星轮(100)的装配槽(101)一一对应的导向孔(51-1)，以使得所述分度盘(51)每次转动后其上一个所述导向孔(51-1)与一个所述装配槽(101)连通；
    导料组件(6)，配置在分度组件(5)的一侧，用于供弹簧(300)和滚柱(200)同时通过且弹簧(300)处于压缩状态，包括连通设置的导料通道和预装配槽(6-3)，所述导料通道的出口均与每次转动后的所述星轮(100)的一个所述装配槽(101)连通，所述导料通道的中部设置所述预装配槽(6-3)，所述预装配槽(6-3)与导料通道连通处之间设置有开关门；
    滚柱上料组件(2)，用于将彼此抵接的滚柱(200)依次单个输送至所述预装配槽(6-3)内；
    弹簧上料组件(3)，包括将处于无序状态的弹簧(300)以彼此抵接的状态进行输送的第一送料件，所述第一送料件与所述预装配槽(6-3)连通，所述第一送料件靠近所述预装配槽(6-3)的端部设置分料组件，所述分料组件将所述弹簧(300)依次以压缩的状态输送至所述预装配槽(6-3)内；
    第一推动组件(4)，配置在所述导料组件(6)的一侧，用于推动所述预装配槽(6-3)内的弹簧(300)和滚柱(200)移动，依次经过所述导料通道、分度盘(51)的导向孔(51-1)后进入到星轮(100)的一个装配槽(101)内；
  2. 根据权利要求1所述的一种单向器星轮滚柱及弹簧装配设备，其特征在于，所述第一送料件包括第二振动盘(30)和用于将所述弹簧(300)输送到所述预装配槽(6-3)内的弹簧输送轨道(31)，所述弹簧输送轨道(31)的一端连通在所述第二振动盘(30)的第二螺旋轨道(30-1)上，所述弹簧输送轨道(31)的另一端与所述预装配槽(6-3)连通。
  3. 根据权利要求2所述的一种单向器星轮及弹簧装配设备，其特征在于，所述弹簧输送轨道(31)靠近所述预装配槽(6-3)的该端倾斜设置，且所述弹簧输送轨道(31)的该端部与所述安装架(1)的工作台面的倾斜角度为45°～60°。
  4. 根据权利要求3所述的一种单向器星轮及弹簧装配设备，其特征在于，所述弹簧输送轨道(31)为两端均是敞口且上端面开设有观察缝(31-1)的非封闭的通道结构，所述弹簧输送轨道(31)与所述第二螺旋轨道连通的一端设置弹簧筛料件(32)，所述弹簧筛料件(32)为长条形板状结构，所述弹簧筛料件(32)固定在所述第二振动盘(30)上，所述弹簧筛料件 (32)靠近所述第二螺旋轨道(30-1)的端部设置矩形的筛料块(33)，所述筛料块(33)的自由端伸入到所述弹簧输送轨道(31)内以将轴向垂直于所述弹簧输送轨道(31)的弹簧(300)筛出所述弹簧输送轨道(31)，所述分料组件设置在所述弹簧输送轨道(31)与所述预装配槽(6-3)连通的一端。
  5. 根据权利要求4所述的一种单向器星轮及弹簧装配设备，其特征在于，所述滚柱上料组件(2)包括第一振动盘(20)和用于将所述滚柱(200)输送到所述预装配槽(6-3)内的滚柱输送轨道(21)，所述滚柱输送轨道(21)的一端连通在所述第一振动盘(20)的第一螺旋轨道(20-1)上，所述滚柱输送轨道(21)的另一端与所述预装配槽(6-3)连通，以将所述滚柱输送轨道(21)内彼此抵接的所述滚柱(200)单个依次输送至所述预装配槽(6-3)内。
  6. 根据权利要求5所述的一种单向器星轮及弹簧装配设备，其特征在于，所述滚柱输送轨道(21)与所述第一螺旋轨道(20-1)连接处设置滚柱筛料件，所述滚柱输送轨道(21)的横截面为开口朝向所述第一振动盘(20)中心的U型槽，所述滚柱输送轨道(21)靠近所述第一螺旋轨道(20-1)的端部下侧沿着所述滚柱(200)的输送方向开设筛料孔(21-1)，所述滚柱输送轨道(21)的上槽边和下槽边的距离等于所述滚柱(200)的高度，所述滚柱输送轨道(21)的下槽边与所述第一螺旋轨道(20-1)连通，所述滚柱输送轨道(21)的上槽边位于所述第一振动盘(20)内壁的外侧，所述滚柱输送轨道(21)的上槽边和所述筛料孔(21-1)构成所述滚柱筛料件。
  7. 根据权利要求6所述的一种单向器星轮及弹簧装配设备，其特征在于，所述滚柱输送轨道(21)靠近所述预装配槽(6-3)的一端倾斜设置，且所述滚柱输送轨道(21)的该端部与所述安装架(1)所在的工作台面的倾斜角度为10°～30°。
  8. 根据权利要求7所述的一种单向器星轮滚柱及弹簧装配设备，其特征在于，所述弹簧输送轨道(21)开口所在侧间隔设置多个挡板(21-2)，以防止所述弹簧输送轨道(31)内的所述滚柱(200)滑出。
  9. 根据权利要求8所述的一种单向器星轮及弹簧装配设备，其特征在于，所述第一推动组件(4)包括由第一驱动机构驱动的第一推动杆(41)，所述第一推动杆(41)活动连接在所述预装配槽(6-3)内，以将所述预装配槽(6-3)内的处于压缩状态的弹簧(300)和滚柱(200)沿着所述导料通道推入到所述分度盘(51)的导向孔(51-1)后装配到所述星轮(100)的装配槽(101)内。
  10. 根据权利要求1-9任一项所述的一种单向器星轮及弹簧装配设备，其特征在于， 所述预装配槽(6-3)与所述导料通道连通处设置由第二驱动机构驱动的放料板(8)，所述限料板(8)可沿着垂直于所述导料通道的方向往复运动以构成所述开关门。
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CN117260232A (zh) * 2023-11-21 2023-12-22 济南弘群机械配件有限公司 离合器滚子组自动压力机
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