Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
  • C08G59/50—Amines
  • C08G59/56—Amines together with other curing agents
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
  • C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
  • C08J5/243—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using carbon fibres
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
  • C08G59/22—Di-epoxy compounds
  • C08G59/226—Mixtures of di-epoxy compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
  • C08G59/22—Di-epoxy compounds
  • C08G59/24—Di-epoxy compounds carbocyclic
  • C08G59/245—Di-epoxy compounds carbocyclic aromatic
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
  • C08G59/50—Amines
  • C08G59/5033—Amines aromatic
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
  • C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
  • C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
  • C08G59/50—Amines
  • C08G59/504—Amines containing an atom other than nitrogen belonging to the amine group, carbon and hydrogen
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
  • C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
  • C08J5/042—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with carbon fibres
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
  • C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
  • C08L63/04—Epoxynovolacs
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
  • C08J2363/02—Polyglycidyl ethers of bis-phenols
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
  • C08J2363/04—Epoxynovolacs
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2205/00—Polymer mixtures characterised by other features
  • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
  • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2205/00—Polymer mixtures characterised by other features
  • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/30—Hydrogen technology
  • Y02E60/32—Hydrogen storage

Definitions

• the present invention relates to an epoxy resin curing agent, an epoxy resin composition, a cured product thereof, a fiber-reinforced composite material, and a high-pressure gas container containing the fiber-reinforced composite material.
• CNG vehicles environmentally friendly natural gas vehicles
• FCVs fuel cell vehicles
• Fuel cell vehicles use fuel cells as their power source, and it is essential to have hydrogen stations that compress the hydrogen fuel to high pressure and fill the vehicle.
• steel tanks have been used as high-pressure gas storage tanks used as hydrogen stations for fuel cell vehicles or as in-vehicle fuel tanks for CNG vehicles, fuel cell vehicles, etc., but the tank liner or its outer layer
• the development of lighter high-pressure gas storage tanks using resin materials is progressing. By reducing the weight of on-vehicle fuel tanks, there are benefits such as improving the fuel efficiency of the vehicle equipped with it.
• Pressure vessels such as high-pressure gas storage tanks typically have a metal liner and an outer layer provided to cover the outer surface of the liner, but in recent years, linerless pressure vessels have been developed to create lighter pressure vessels. The production of containers is also being considered.
• Patent Document 1 discloses that an epoxy resin composition that contains an epoxy resin that does not have a hydroxyl group in the chemical structure of its main components, an aromatic amine that is liquid at 25°C, and a toughening agent and that satisfies predetermined conditions is reinforced. It is disclosed that a tow preg impregnated with a fiber bundle has good tow expandability during filament winding molding, and the impregnated epoxy resin composition has good pot life, fracture toughness, and elongation. . Further, as the liquid aromatic amine, diethyltoluenediamine and 3,3'-diethyl-4,4'-diaminodiphenylmethane are used in the examples of Patent Document 1.
• High-pressure gas containers for storing hydrogen gas such as hydrogen stations for fuel cell vehicles or on-board fuel tanks for CNG vehicles, fuel cell vehicles, etc.
• the high-pressure gas container is linerless, the material used for the high-pressure gas container needs to have higher hydrogen gas barrier properties.
• the epoxy resin composition for tow preg used in filament winding molding is required to have a long pot life.
• the object of the present invention is to provide an epoxy resin curing agent, an epoxy resin composition, a cured product thereof, and a fiber-reinforced epoxy resin curing agent that has high hydrogen gas barrier properties, has little deterioration in gas barrier properties even under high humidity conditions, and can achieve a long pot life.
• An object of the present invention is to provide a composite material and a high-pressure gas container containing the fiber-reinforced composite material.
• the present inventors have discovered that the above problems can be solved by an epoxy resin curing agent containing two types of polyamines having specific structures containing aromatic rings in a predetermined ratio. That is, the present invention relates to the following.
• A is a 1,2-phenylene group, a 1,3-phenylene group, or a 1,4-phenylene group.) an epoxy resin curing agent containing, wherein the content of the component (A-1) in the epoxy resin curing agent is 50 to 95% by mass, and the content of the component (A-2) is 5 to 95% by mass.
• an epoxy resin curing agent 50% by weight of an epoxy resin curing agent.
• An epoxy resin composition containing an epoxy resin and the epoxy resin curing agent described in [1] above.
• a fiber-reinforced composite material comprising a cured product of the epoxy resin composition according to [2] above and reinforcing fibers.
• a high-pressure gas container comprising the fiber-reinforced composite material according to [4] above.
• an epoxy resin curing agent an epoxy resin composition, a cured product thereof, and a fiber-reinforced epoxy resin curing agent that has high hydrogen gas barrier properties, has little deterioration in gas barrier properties even under high humidity conditions, and can achieve a long pot life.
• a composite material and a high-pressure gas container including the fiber-reinforced composite material can be provided.
• the high-pressure gas container can be manufactured by filament winding molding, and can also be a linerless high-pressure gas container. Furthermore, since the high-pressure gas container has high hydrogen gas barrier properties, it is suitable as a container for storing high-pressure hydrogen gas.
• a reaction composition containing a reaction product of X and Y refers to a composition obtained by reacting X and Y, and includes a reaction product (adduct) of X and Y as well as a reaction product of X and Y. , means a composition that also contains by-products other than the reactants, unreacted raw materials such as X and Y.
• the effect of suppressing a decrease in gas barrier properties under high humidity conditions refers to the oxygen permeability coefficient of a cured product of an epoxy resin composition under dry conditions (0% R.H.) at 23°C and 80% at 23°C. R. H.
• Rate of increase in oxygen permeability coefficient [(oxygen permeability coefficient at 23°C, 80% RH) - (oxygen permeability coefficient at 23°C, 0% RH)]/(23°C, Oxygen permeability coefficient at 0% R.H.) x 100
• the epoxy resin curing agent of the present invention includes the following components (A-1) and (A-2): (A-1) Reaction composition containing a polycondensation reaction product of an aniline derivative and formaldehyde (A-2) Reaction composition containing a reaction product between styrene and a compound represented by the following general formula (1) H 2 N- CH 2 -A-CH 2 -NH 2 (1) (In formula (1), A is a 1,2-phenylene group, a 1,3-phenylene group, or a 1,4-phenylene group.) an epoxy resin curing agent containing, wherein the content of the component (A-1) in the epoxy resin curing agent is 50 to 95% by mass, and the content of the component (A-2) is 5 to 95% by mass. It is 50% by mass.
• the curing agent of the present invention can provide an epoxy resin composition that has high hydrogen gas barrier properties, has
• Component (A-1) a reaction composition containing a polycondensation reaction product of an aniline derivative and formaldehyde, acts as an amine-based epoxy resin curing agent.
• Component (A-1) is a low-viscosity composition and can easily achieve a long pot life, so it is suitable for an epoxy resin composition for tow preg used in filament winding molding. Furthermore, since component (A-1) is an amine curing agent, it exhibits relatively high gas barrier properties (especially high hydrogen gas barrier properties).
• component (A-1) As an epoxy resin curing agent, it has been found that a cured product of an epoxy resin composition using component (A-1) as an epoxy resin curing agent exhibits a decrease in gas barrier properties under high humidity conditions.
• an epoxy resin curing agent containing component (A-1) and component (A-2) in a specific ratio can achieve low viscosity, high hydrogen gas barrier properties, and We have discovered that it is possible to suppress the deterioration of gas barrier properties under high humidity conditions while maintaining a long pot life.
• Component (A-2) which is an amine curing agent, has low viscosity and high gas barrier properties like component (A-1).
• Component (A-2) is fast curing, which is disadvantageous in terms of ensuring pot life, but long pot life can be maintained by controlling the content of component (A-2) in the curing agent within a specific range. can. Furthermore, since component (A-2) has low water absorption, it is thought that deterioration in gas barrier properties under high humidity conditions can be suppressed.
• Component (A-1) Reaction composition containing a polycondensation reaction product of an aniline derivative and formaldehyde>
• Component (A-1) is a reaction composition containing a polycondensation reaction product of an aniline derivative and formaldehyde.
• Component (A-1) is an amine curing agent that has low viscosity, high hydrogen gas barrier properties, and can achieve a long pot life.
• the aniline derivative used as component (A-1) does not have a substituent on the nitrogen atom of aniline and has an aromatic content of aniline, from the viewpoint of reactivity with formaldehyde and action as an amine curing agent.
• the compound is a compound in which at least one hydrogen atom on the ring is substituted with a substituent.
• substituents include at least one selected from the group consisting of an alkyl group, an alkenyl group, an aryl group, an aralkyl group, an alkoxy group, and a hydroxy group.
• the substituent is preferably at least one selected from the group consisting of an alkyl group and an aryl group.
• the aniline derivative defined in the present invention does not include aniline.
• Diaminodiphenylmethane which is a polycondensation reaction product of aniline and formaldehyde, is a solid compound at room temperature (25°C), so epoxy resin curing agents and epoxy resin compositions containing diaminodiphenylmethane become solids or highly viscous liquids. , unsuitable for filament winding molding.
• the aniline derivative is more preferably a compound represented by the following general formula (2).
• R 1 is an alkyl group having 1 to 6 carbon atoms or an aryl group.
• p is a number of 1 to 3.
• the alkyl group in R 1 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably 1 to 3 carbon atoms, and still more preferably 1 to 2 carbon atoms.
• the alkyl group include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, neopentyl group, n-hexyl group.
• n-propyl group, or isopropyl group more preferably methyl group or ethyl group.
• the aryl group for R 1 includes a phenyl group, a tolyl group, a mesityl group, a biphenyl group, a naphthyl group, and the like, with a phenyl group being preferred.
• p is preferably 1 to 2, more preferably 1.
• a plurality of R 1 's may be the same or different, but are preferably the same.
• aniline derivatives used in component (A-1) include 2-methylaniline, 3-methylaniline, 4-methylaniline, 2-ethylaniline, 3-ethylaniline, 4-ethylaniline, 2,3 -dimethylaniline, 2,4-dimethylaniline, 2,5-dimethylaniline, 2,6-dimethylaniline, 3,4-dimethylaniline, 3,5-dimethylaniline, 2-propylaniline, 3-propylaniline, 4 -Propylaniline, 2-isopropylaniline, 3-isopropylaniline, 4-isopropylaniline, 2-ethyl-6-methylaniline, 2-sec-butylaniline, 2-tert-butylaniline, 4-n-butylaniline, 4 -sec-butylaniline, 4-tert-butylaniline, 2,3-diethylaniline, 2,4-diethylaniline, 2,5-diethylaniline, 2,6-diethy
• the aniline derivatives include 2-methylaniline, 3-methylaniline, 4-methylaniline, 2- Ethylaniline, 3-ethylaniline, 4-ethylaniline, 3-propylaniline, 4-propylaniline, 2-isopropylaniline, 3-isopropylaniline, 4-isopropylaniline, 2-sec-butylaniline, 2-tert-butyl
• aniline, 4-n-butylaniline, 4-sec-butylaniline, and 4-tert-butylaniline is preferable
• Component (A-1) can be obtained by subjecting an aniline derivative and formaldehyde to a polycondensation reaction by a known method.
• the content of the polycondensation reaction product of the aniline derivative and formaldehyde in the reaction composition, which is component (A-1), is preferably 50% by mass or more, more preferably 50% by mass or more, from the viewpoint of effectively obtaining the effects of the present invention.
• the content is 70% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more and 100% by mass or less.
• the aniline derivative is 2-ethylaniline
• the polycondensation reaction product of 2-ethylaniline and formaldehyde means 3,3'-diethyl-4,4'-diaminodiphenylmethane.
• a commercially available product can also be used as component (A-1).
• component (A-1) As a commercially available product of component (A-1), "KAYAHARD AA” manufactured by Nippon Kayaku Co., Ltd. (polycondensation reaction product of 2-ethylaniline and formaldehyde (3,3'-diethyl-4,4'- diaminodiphenylmethane), and the like.
• Component (A-2) Reaction composition containing a reaction product of styrene and a compound represented by general formula (1)>
• Component (A-2) is a reaction composition containing a reaction product of styrene and a compound represented by the following general formula (1).
• Component (A-2) is an amine curing agent that has low viscosity and high hydrogen gas barrier properties and can suppress deterioration of gas barrier properties under high humidity conditions.
• H 2 N-CH 2 -A-CH 2 -NH 2 (1) (In formula (1), A is a 1,2-phenylene group, a 1,3-phenylene group, or a 1,4-phenylene group.)
• A is preferably a 1,3-phenylene group or a 1,4-phenylene group, and more preferably a 1,3-phenylene group. That is, the compound represented by the general formula (1) is a group consisting of o-xylylene diamine, m-xylylene diamine (methaxylylene diamine; MXDA), and p-xylylene diamine (para-xylylene diamine; PXDA).
• MXDA metalhaxylylene diamine
• PXDA para-xylylene diamine
• One or more xylylene diamines selected from the group consisting of metaxylylene diamine and para-xylylene diamine are preferred, and metaxylylene diamine is more preferred.
• Component (A-2) preferably contains 10% by mass or more of a compound represented by the following general formula (1-1).
• A is the same as above.
• the compound represented by the above general formula (1-1) is composed of 1 mole of styrene and 1 mole of the raw material polyamine among the reaction products of styrene and the compound represented by the above general formula (1) (hereinafter also referred to as "raw material polyamine”). This is a reaction product obtained by adding (hereinafter also referred to as "1:1 adduct").
• Component (A-2) includes a 1:1 adduct of styrene and raw material polyamine, which is a compound represented by the above general formula (1-1), a 2:1 adduct of styrene and raw material polyamine, 3 It may contain polyadducts such as :1 adduct and 4:1 adduct, but among the above adducts, the 1:1 adduct of styrene and raw material polyamine has the lowest active hydrogen equivalent.
• the active hydrogen equivalent hereinafter also referred to as "AHEW” is the molecular weight per equivalent of active hydrogen that can react with the epoxy resin that is the main ingredient of the epoxy resin composition. Therefore, the epoxy resin curing agent using component (A-2) containing the compound represented by the above general formula (1-1) as a main component has good curing performance even if the amount blended into the epoxy resin composition is small. can be expressed.
• the content of the compound represented by the above general formula (1-1) in component (A-2) is more preferably 20% by mass or more, still more preferably 30% by mass or more, and even more preferably It is preferably 45% by mass or more and 100% by mass or less.
• the content of the compound represented by the above general formula (1-1) in component (A-2) can be determined by gas chromatography (GC) analysis.
• the active hydrogen equivalent weight (AHEW) of component (A-2) is preferably 130 or less, more preferably 120 or less, from the viewpoint of exhibiting good curing performance even if the amount blended in the epoxy resin composition is small. More preferably, it is 110 or less. Further, from the viewpoint of ease of manufacture, etc., it is preferably 80 or more, more preferably 90 or more.
• the AHEW of component (A-2) can be determined, for example, by a titration method.
• Component (A-2) is obtained by reacting styrene and the compound represented by the general formula (1) by a known method. More specifically, styrene and raw material polyamine are combined with an alkali metal, an alkali metal amide (represented by the general formula MNRR', where M is an alkali metal, N is nitrogen, and R and R' are each independently hydrogen or an alkyl group). ), under a basic catalyst such as an alkylated alkali metal, preferably at 50 to 120°C, more preferably at 70 to 100°C.
• a basic catalyst such as an alkylated alkali metal, preferably at 50 to 120°C, more preferably at 70 to 100°C.
• the amount of the basic catalyst used is preferably 0.1 to 20 mol%, more preferably 0.1 to 20 mol%, when the total amount of raw material polyamine and styrene used is 100 mol%. .5 to 15 mol%, more preferably 1.0 to 12 mol%, even more preferably 1.5 to 10 mol%.
• the molar ratio of styrene to 1 mole of raw material polyamine is preferably 0. The amount is in the range of 1 to 5.0 mol, more preferably 0.4 to 3.0 mol, even more preferably 0.5 to 1.5 mol, even more preferably 0.8 to 1.2 mol.
• component (A-2) commercially available products such as "Gaskamine 240" manufactured by Mitsubishi Gas Chemical Co., Ltd. can also be used.
• the component (A- The content of 1) is 50 to 95% by mass, and the content of component (A-2) is 5 to 50% by mass.
• the content of component (A-1) in the epoxy resin curing agent is 50% by mass or more and the content of component (A-2) is 50% by mass or less, a long pot life can be easily achieved.
• the content of component (A-1) in the epoxy resin curing agent is 95% by mass or less and the content of component (A-2) is 5% by mass or more, gas barrier properties under high humidity conditions are improved.
• component (A-1) in the epoxy resin curing agent is The content is preferably 60 to 95% by weight, more preferably 70 to 95% by weight, even more preferably 75 to 92% by weight. Further, the content of component (A-2) in the epoxy resin curing agent is preferably 5 to 40% by mass, more preferably 5 to 30% by mass, and even more preferably 8 to 25% by mass.
• the epoxy resin curing agent of the present invention may be a curing agent consisting only of component (A-1) and component (A-2), or may contain other epoxy resin curing agents.
• examples of other epoxy resin curing agents include amine curing agents, phenol curing agents, acid anhydride curing agents, hydrazide curing agents, etc. From the viewpoint of gas barrier properties, amine curing agents are preferred.
• the curing agent of the present invention can further contain a compound represented by the following general formula (3) as component (A-3).
• component (A-3) gas barrier properties can be further improved.
• R 2 is an alkyl group having 1 to 6 carbon atoms, an alkoxy group, or an alkylthio group.
• q is a number from 0 to 3.
• the alkyl group having 1 to 6 carbon atoms in R 2 includes methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group. group, n-pentyl group, neopentyl group, n-hexyl group, etc. Among these, alkyl groups having 1 to 4 carbon atoms are preferred, and alkyl groups having 1 to 2 carbon atoms are more preferred.
• the alkoxy group in R 2 is preferably an alkoxy group having 1 to 4 carbon atoms, such as a methoxy group, an ethoxy group, an n-propoxy group, an n-butoxy group, and the like.
• the alkylthio group in R 2 is preferably an alkylthio group having 1 to 4 carbon atoms, such as a methylthio group, an ethylthio group, a propylthio group, a butylthio group, and the like.
• q is preferably 0 to 2, more preferably 0.
• the plurality of R 2 's may be the same or different, but are preferably the same.
• component (A-3) include 1,2-phenylenediamine, 1,3-phenylenediamine, 1,4-phenylenediamine, 4-methyl-1,2-phenylenediamine, 4-ethyl-1, 2-phenylenediamine, 2-methyl-1,4-phenylenediamine, 2-ethyl-1,4-phenylenediamine, 5-methyl-1,3-phenylenediamine, 5-ethyl-1,3-phenylenediamine, dimethyl Examples include toluenediamine, diethyltoluenediamine, dimethylthiotoluenediamine, and one or more of these can be used.
• component (A-3) includes 1,2-phenylenediamine, 1,3-phenylenediamine, and 1. , 4-phenylenediamine is preferred, and 1,3-phenylenediamine is more preferred.
• the content of component (A-3) in the curing agent is preferably 1 to 30% by mass, more preferably 2 to 25% by mass. , more preferably 3 to 20% by weight, even more preferably 5 to 15% by weight.
• the content of component (A-3) in the curing agent is 1% by mass or more, it tends to contribute to improving the gas barrier properties of the resulting epoxy resin composition, and when it is 30% by mass or less, it does not work well under high humidity conditions. It is possible to suppress the decrease in gas barrier properties and maintain a long pot life.
• the epoxy resin curing agent of the present invention may contain an amine curing agent other than components (A-1) to (A-3).
• the amine curing agent include polyamine compounds having two or more amino groups in the molecule or modified products thereof.
• the polyamine compound include chain aliphatic polyamine compounds such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexamethylenediamine, 2-methylpentamethylenediamine, and trimethylhexamethylenediamine;
• Aromatic ring-containing aliphatic polyamine compounds such as xylylene diamine, metaxylylene diamine (MXDA), paraxylylene diamine (PXDA); isophorone diamine (IPDA), menthene diamine, norbornane diamine, tricyclodecane diamine, adamantane diamine, Diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexan
• Modified products of the polyamine compound include Mannich modified products, epoxy modified products, Michael adducts, Michael addition/polycondensates, styrene modified products (excluding component (A-2)), and polyamide modified products of the above compounds. etc. These can be used alone or in combination of two or more.
• the total content of component (A-1) and component (A-2) in the epoxy resin curing agent of the present invention has high hydrogen gas barrier properties, and the gas barrier properties do not deteriorate much even under high humidity conditions.
• the total content of components (A-1) to (A-3) in the epoxy resin curing agent of the present invention is preferably 70% by mass or more, more preferably 75% by mass or more, and even more preferably 80% by mass. More preferably, it is 85% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more and 100% by mass or less.
• Epoxy resin composition contains an epoxy resin and the epoxy resin curing agent of the present invention.
• the epoxy resin composition of the present invention has high hydrogen gas barrier properties, exhibits little deterioration in gas barrier properties even under high humidity conditions, and achieves a long pot life. can.
• the epoxy resin used in the epoxy resin composition of the present invention is not particularly limited as long as it is a polyfunctional epoxy resin having two or more epoxy groups, but from the viewpoint of high hydrogen gas barrier properties and a decrease in gas barrier properties under high humidity conditions. From the viewpoint of suppression, polyfunctional epoxy resins containing an aromatic ring or alicyclic structure in the molecule are preferred. Further, from the viewpoint of having low viscosity and being easily applicable to filament winding molding, the epoxy resin used in the present invention preferably contains a liquid epoxy resin. "Liquid epoxy resin” refers to one that has fluidity at 25°C.
• the polyfunctional epoxy resin examples include epoxy resins having a glycidylamino group derived from metaxylylene diamine, epoxy resins having a glycidylamino group derived from paraxylylene diamine, 1,3-bis(amino Epoxy resins with glycidylamino groups derived from methyl)cyclohexane, epoxy resins with glycidylamino groups derived from 1,4-bis(aminomethyl)cyclohexane, epoxy resins with glycidylamino groups derived from diaminodiphenylmethane , an epoxy resin having a glycidyloxy group and/or a glycidyloxy group derived from para-aminophenol, an epoxy resin having a glycidyloxy group derived from resorcinol, an epoxy resin having a glycidyloxy group derived from bisphenol A, bisphenol F At least one selected from the group consisting of epoxy resin
• epoxy resins have glycidyl groups derived from resorcinol from the viewpoints of low viscosity and high hydrogen gas barrier properties, suppression of decrease in pot life, and suppression of burnt formation during molding.
• Epoxy resin (B1) having a glycidyloxy group derived from resorcinol (hereinafter also simply referred to as “epoxy resin (B1)” or “component (B1)”) has a low viscosity among epoxy resins, and Demonstrates high hydrogen gas barrier properties.
• the epoxy resin (B1) has a low epoxy equivalent and tends to react rapidly with the epoxy resin curing agent during heat curing and easily generate heat. Therefore, if the content of the epoxy resin (B1) in the epoxy resin is too large, there is a risk that the pot life will be reduced, and the cured product will be discolored or burnt.
• epoxy resin (B2) other than (B1) containing an aromatic ring (hereinafter also simply referred to as “epoxy resin (B2)” or “component (B2)”) is relatively hydrogen gas barrier among epoxy resins. It is easy to express properties, and the heat generated during heat curing due to the epoxy resin (B1) can be suppressed.
• epoxy resin (B2) the epoxy resin (b2-1) having a glycidyl group derived from bisphenol F and the epoxy resin (b2-2) having a glycidyl group derived from a phenol novolak are the epoxy resin (B1) and epoxy resin (B2) are used in a predetermined ratio to maintain low viscosity and high hydrogen gas barrier properties, It is thought that the reduction in pot life and the occurrence of burnt during molding can be suppressed.
• the epoxy resin (B1) is an epoxy resin having a glycidyloxy group derived from resorcinol.
• the epoxy resin (B1) is typically resorcinol diglycidyl ether, and may contain oligomers in addition to resorcinol diglycidyl ether.
• commercially available products such as "Denacol EX-201" manufactured by Nagase ChemteX Co., Ltd. can be used.
• the content of the epoxy resin (B1) in the epoxy resin is preferably 10 to 80% by mass, more preferably 20 to 80% by mass, even more preferably 30 to 80% by mass, even more preferably 35 to 80% by mass. %, even more preferably 40 to 80% by weight, even more preferably 50 to 80% by weight, even more preferably 60 to 80% by weight, even more preferably 70 to 80% by weight. If the content of epoxy resin (B1) in the epoxy resin is 10% by mass or more, high hydrogen gas barrier properties are likely to be exhibited, and if it is 80% by mass or less, the pot life will be reduced and the occurrence of burnt during molding will be reduced. It can be suppressed.
• the epoxy resin (B2) is an epoxy resin other than (B1) that contains an aromatic ring.
• the epoxy resin (B2) is preferably selected from the group consisting of an epoxy resin (b2-1) having a glycidyl group derived from bisphenol F and an epoxy resin (b2-2) having a glycidyl group derived from a phenol novolak. Contains at least one species. It is thought that this achieves low viscosity, high hydrogen gas barrier properties, and long pot life, and also suppresses the occurrence of burnt during molding.
• Epoxy resin (b2-1) is an epoxy resin having a glycidyloxy group derived from bisphenol F.
• the epoxy resin (b2-1) is typically bisphenol F diglycidyl ether, and may contain oligomers in addition to bisphenol F diglycidyl ether.
• commercially available products such as "jER807" manufactured by Mitsubishi Chemical Corporation can be used.
• the epoxy resin (b2-2) is an epoxy resin having a glycidyl group derived from phenol novolak.
• the epoxy resin (b2-2) is typically a polyfunctional epoxy resin obtained by reacting a phenol novolak resin and epichlorohydrin.
• the epoxy resin (b2-2) is a phenol novolac type epoxy resin of the "EPICLON" series manufactured by DIC Corporation (N-730A, N-740, N-770, N-775, N-740-80M, N Commercially available products such as -770-70M, N-865-80M) can be used.
• the epoxy resin (B2) may contain only one of the epoxy resin (b2-1) and the epoxy resin (b2-2), or may contain both of the two.
• the total content of epoxy resin (b2-1) and epoxy resin (b2-2) in epoxy resin (B2) achieves low viscosity, high hydrogen gas barrier properties, and long pot life, and prevents burnt during molding. From the viewpoint of suppressing generation, the content is preferably 50% by mass or more, more preferably 60% by mass or more, even more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, It is 100% by mass or less.
• epoxy resin (B2) other than the epoxy resin (b2-1) and the epoxy resin (b2-2) include the aforementioned epoxy resin having a glycidylamino group derived from metaxylylene diamine, paraxylylene diamine, Epoxy resins having glycidylamino groups derived from amines, epoxy resins having glycidylamino groups derived from diaminodiphenylmethane, epoxy resins having glycidylamino groups and/or glycidyloxy groups derived from para-aminophenol, and bisphenols. At least one selected from the group consisting of epoxy resins having a glycidyloxy group derived from A can be mentioned.
• the content of the epoxy resin (B2) in the epoxy resin is preferably 20 to 90% by mass, more preferably 20 to 80% by mass, even more preferably 20 to 70% by mass, even more preferably 20 to 65% by mass, Even more preferably 20 to 60% by weight, even more preferably 20 to 50% by weight, even more preferably 20 to 40% by weight, even more preferably 20 to 30% by weight. If the content of the epoxy resin (B2) in the epoxy resin is 20% by mass or more, a long pot life can be achieved and the occurrence of burnt during molding can be easily suppressed, and if the content is 90% by mass or less, the epoxy resin (B2) can be easily suppressed. An epoxy resin composition that does not impair the low viscosity and high hydrogen gas barrier properties derived from B1) can be obtained.
• the epoxy resin can also contain epoxy resins other than epoxy resin (B1) and epoxy resin (B2).
• the epoxy resin include aliphatic epoxy resins that do not have aromatic rings.
• examples of aliphatic epoxy resins without aromatic rings include chain aliphatic epoxy resins, aliphatic epoxy resins having an alicyclic structure, and the like.
• the total content of epoxy resin (B1) and epoxy resin (B2) in the epoxy resin is preferably 70% by mass or more, more preferably 80% by mass or more, and even more preferably is 90% by mass or more, more preferably 95% by mass or more, and 100% by mass or less.
• the epoxy equivalent (functional group equivalent) of the epoxy resin is preferably 500 g/equivalent or less, more preferably 300 g/equivalent or less, still more preferably 250 g/equivalent or less, and even more preferably is 220 g/equivalent or less, even more preferably 200 g/equivalent or less, even more preferably 180 g/equivalent or less, even more preferably 160 g/equivalent or less, even more preferably 150 g/equivalent or less.
• the amount is preferably 120 g/equivalent or more, more preferably 125 g/equivalent or more.
• the epoxy resin composition of the present invention further includes fillers, modifying components such as plasticizers, flow adjusting components such as thixotropic agents, curing accelerators, reactive or non-reactive diluents, pigments, leveling agents, Other components such as a tackifier and a stress-relaxing component may be included depending on the application.
• modifying components such as plasticizers, flow adjusting components such as thixotropic agents, curing accelerators, reactive or non-reactive diluents, pigments, leveling agents.
• Other components such as a tackifier and a stress-relaxing component may be included depending on the application.
• curing accelerators include phenolic compounds and their salts such as bisphenol A and styrenated phenol; sulfonic acid compounds and their salts or esters such as p-toluenesulfonic acid and methanesulfonic acid; salicylic acid and benzoic acid.
• examples include carboxylic acid compounds such as acids and salts thereof; mercaptan-terminated polysulfide compounds; guanidine compounds; alkanolamine compounds. These can be used alone or in combination of two or more.
• the epoxy resin composition contains a curing accelerator, its content is preferably 0.01 to 15% by mass, more preferably 0.1 to 10% by mass, based on the solid content of the epoxy resin composition.
• the "solid content of the epoxy resin composition” is the amount excluding water and organic solvent from the total amount of the epoxy resin composition.
• the stress relaxation component examples include elastomer particles such as silicone elastomer particles, butyl acrylate elastomer particles, polyetheramine elastomer particles, and other rubber particles. Furthermore, liquid rubber components such as epoxidized polybutadiene can also be used. Commercially available stress-relaxing components include “Kane Ace” B series, FM series, M series, and MX series manufactured by Kaneka Corporation, and “Evolead PB3600” and “Evolead PB4700" which are liquid epoxidized polybutadiene manufactured by Daicel Corporation. ” etc. When the epoxy resin composition contains a stress relaxation component, its content is preferably 0.1 to 15% by mass, more preferably 0.5 to 10% by mass based on the solid content of the epoxy resin composition.
• the epoxy resin composition of the present invention can further contain a solvent from the viewpoint of improving the impregnating properties into reinforcing fibers.
• a solvent methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, 1-methoxy-2- Alcohol solvents such as propanol, 1-ethoxy-2-propanol, and 1-propoxy-2-propanol; Ester solvents such as ethyl acetate and butyl acetate; Ketone solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; diethyl ether, Examples include ether solvents such as diisopropyl ether, hydrocarbon solvents such as toluene, and one or more of these can be used.
• the solvent should be selected from the group consisting of alcohol solvents, ester solvents, ketone solvents, and hydrocarbon solvents having 8 or less carbon atoms. At least one selected from the group consisting of methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, ethyl acetate, methyl ethyl ketone, methyl isobutyl ketone, and toluene is more preferred. preferable.
• the content ratio of the epoxy resin and the epoxy resin curing agent in the epoxy resin composition of the present invention is the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin (the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin).
• (number of active hydrogens/number of epoxy groups in epoxy resin) is preferably 1/0.5 to 1/2, more preferably 1/0.75 to 1/1.5, and even more preferably 1/0.8 to 1. /1.2.
• the ratio may ultimately fall within the above range, and may be constant during molding of the epoxy resin composition or may be varied during molding.
• the content of the epoxy resin in the epoxy resin composition of the present invention is not limited as long as the content ratio of the epoxy resin and the epoxy resin curing agent is preferably in the above range, but it has low viscosity and high hydrogen gas barrier. From the viewpoint of developing properties, it is preferably 40 to 90% by mass, more preferably 50 to 85% by mass, and even more preferably 60 to 80% by mass in the solid content of the epoxy resin composition. When the epoxy resin composition does not contain a solvent, the content of the epoxy resin in the epoxy resin composition is preferably 40 to 90% by mass, more preferably 50 to 85% by mass, and even more preferably 60 to 80% by mass. %.
• the content of the epoxy resin curing agent in the epoxy resin composition of the present invention is not limited as long as the content ratio between the epoxy resin and the epoxy resin curing agent is preferably within the above range, but From the viewpoint of developing hydrogen gas barrier properties, the content is preferably 10 to 60% by mass, more preferably 15 to 50% by mass, and even more preferably 20 to 40% by mass.
• the content of the epoxy resin curing agent in the epoxy resin composition is preferably 10 to 60% by mass, more preferably 15 to 50% by mass, and still more preferably 20 to 60% by mass. It is 40% by mass.
• the total content of the epoxy resin and the epoxy resin curing agent in the epoxy resin composition of the present invention is preferably 70% by mass or more based on the solid content of the epoxy resin composition, from the viewpoint of effectively expressing the effects of the present invention. , more preferably 80% by mass or more, still more preferably 90% by mass or more, even more preferably 95% by mass or more and 100% by mass or less.
• the epoxy resin composition contains a solvent
• its content is not particularly limited, but from the viewpoint of improving the impregnating properties into reinforcing fibers, it is preferably 5% by mass or more, more preferably 10% by mass in the epoxy resin composition. Above, it is more preferably 15% by mass or more, and from the viewpoint of ease of removing the solvent, preferably 80% by mass or less, more preferably 70% by mass or less.
• the epoxy resin composition of the present invention may be a solvent-free composition that does not substantially contain a solvent.
• a solvent-free epoxy resin composition means that the content of the solvent in the epoxy resin composition is preferably less than 5% by mass, more preferably 2% by mass or less, even more preferably 1% by mass or less, and even more preferably Preferably it is 0.5% by mass or less, and even more preferably 0% by mass.
• the cured product of the epoxy resin composition of the present invention exhibits high hydrogen gas barrier properties.
• the hydrogen gas permeability coefficient of a cured product of an epoxy resin composition with a thickness of 1 mm is preferably 1.0 ⁇ 10 ⁇ 10 [cc ⁇ cm/(cm 2 ⁇ sec ⁇ cmHg)], more preferably 8.
• the hydrogen gas permeability coefficient of the cured product of the epoxy resin composition can be measured under dry conditions at 23° C. by the method described in Examples.
• the cured product of the epoxy resin composition of the present invention exhibits high oxygen barrier properties.
• the oxygen permeability coefficient of a cured product of a 1 mm thick epoxy resin composition at 23° C. in a dry state is preferably 1.5 [cc ⁇ cm/(cm 2 ⁇ sec ⁇ cmHg)] or less.
• the oxygen permeability coefficient of the cured product of the epoxy resin composition can be measured under dry conditions at 23° C. by the method described in the Examples.
• the epoxy resin composition of the present invention has a long pot life.
• the pot life of the epoxy resin composition at 45° C. is preferably 50 minutes or more, more preferably 60 minutes or more, even more preferably 120 minutes or more, even more preferably 150 minutes or more.
• the pot life of the epoxy resin composition can be measured by the method described in the Examples.
• the epoxy resin composition of the present invention preferably has a low viscosity from the viewpoint of use in filament winding molding.
• the viscosity of the epoxy resin composition at 60° C. is preferably 1 Pa ⁇ s or less, more preferably 0.8 Pa ⁇ s or less, even more preferably 0.5 Pa ⁇ s or less.
• the lower limit of the viscosity is not particularly limited, but is usually 50 mPa ⁇ s or more.
• the viscosity of the epoxy resin composition can be measured using an E-type viscometer.
• the epoxy resin composition can be prepared by mixing the epoxy resin, the epoxy resin curing agent, and other components used as necessary using known methods and equipment. can.
• the mixing order of each component contained in the epoxy resin composition From the viewpoint of avoiding the progress of gelation before use, it is preferable that the components contained in the epoxy resin composition be brought into contact and mixed immediately before use.
• the temperature at which the components contained in the epoxy resin composition are mixed can be adjusted as appropriate depending on the viscosity of the epoxy resin, but from the viewpoint of suppressing an increase in viscosity, it is preferably 120°C or lower, more preferably 100°C or lower.
• the temperature is preferably 20°C or higher, more preferably 25°C or higher.
• the mixing time is preferably in the range of 0.1 to 15 minutes, more preferably 0.2 to 10 minutes, and still more preferably 0.3 to 5 minutes.
• the cured product of the epoxy resin composition of the present invention (hereinafter also simply referred to as "cured product of the present invention") is obtained by curing the above-mentioned epoxy resin composition of the present invention by a known method. Curing conditions for the epoxy resin composition are appropriately selected depending on the application and form and are not particularly limited.
• the form of the cured product of the present invention is also not particularly limited, and can be selected depending on the intended use. For example, when the epoxy resin composition is used as a paint, the cured product of the composition is usually in the form of a film.
• the cured product of the present invention is a matrix resin of a fiber-reinforced composite material described below.
• the fiber-reinforced composite material of the present invention (hereinafter also simply referred to as "composite material”) includes a cured product of the epoxy resin composition and reinforcing fibers, and the reinforcing fibers are impregnated with the epoxy resin composition. After that, it can be obtained by curing the composition.
• composite material includes a cured product of the epoxy resin composition and reinforcing fibers, and the reinforcing fibers are impregnated with the epoxy resin composition. After that, it can be obtained by curing the composition.
• the fiber-reinforced composite material of the present invention has high hydrogen barrier properties and less deterioration in gas barrier properties even under high humidity conditions.
• the reinforcing fibers include short fibers, long fibers, and continuous fibers.
• long fibers or continuous fibers are preferred, and continuous fibers are more preferred, from the viewpoint of using the resulting prepreg as a material constituting a high-pressure gas container described later.
• short fibers refer to those having a fiber length of 0.1 mm or more and less than 10 mm
• long fibers refer to fibers having a fiber length of 10 mm or more and 100 mm or less.
• continuous fiber refers to a fiber bundle having a fiber length exceeding 100 mm.
• Examples of the shape of the continuous fiber include various forms such as a unidirectional (UD) material in which monofilaments or multifilaments are arranged in one direction or in an alternating manner, a fabric such as a knitted fabric, a nonwoven fabric, and a mat.
• the shape of the continuous fibers is preferably tow or tape, and tow is more preferred.
• the number of continuous fiber bundles (the number of filaments) constituting the tow is preferably 3K to 50K, more preferably 6K to 40K, from the viewpoint of easily obtaining high strength and high elastic modulus.
• the average fiber length of the continuous fiber bundle is not particularly limited, but from the viewpoint of moldability, it is preferably 1 to 10,000 m, more preferably 100 to 10,000 m.
• the average fineness of the continuous fiber bundle is preferably 50 to 2000 tex (g/1000 m), more preferably 200 to 1500 tex, and even more preferably 500 tex (g/1000 m), from the viewpoint of moldability and the ease of obtaining high strength and high elastic modulus. ⁇ 1500tex.
• the average tensile modulus of the continuous fiber bundle is preferably 50 to 1000 GPa.
• the reinforcing fiber material examples include inorganic fibers such as carbon fiber, glass fiber, basalt fiber, metal fiber, boron fiber, and ceramic fiber; aramid fiber, polyoxymethylene fiber, aromatic polyamide fiber, and polyparaphenylene benzobisoxazole.
• examples include organic fibers such as fibers and ultra-high molecular weight polyethylene fibers.
• inorganic fibers are preferable from the viewpoint of obtaining high strength, and at least one type selected from the group consisting of carbon fibers, glass fibers, and basalt fibers are preferable because they are lightweight, have high strength, and high elastic modulus. From the viewpoint of strength and lightness, carbon fiber is more preferable.
• the fiber reinforced composite material of the present invention is more preferably a carbon fiber reinforced composite material (CFRP) containing a cured product of the epoxy resin composition and carbon fibers.
• CFRP carbon fiber reinforced composite material
• Examples of carbon fibers include polyacrylonitrile carbon fibers and pitch carbon fibers.
• carbon fibers made from plant-derived raw materials such as lignin and cellulose can also be used.
• the reinforcing fibers may be those treated with a processing agent.
• the treatment agent include a surface treatment agent and a sizing agent.
• a silane coupling agent is preferable.
• a silane coupling agent having a vinyl group a silane coupling agent having an amino group, a silane coupling agent having an epoxy group, a silane coupling agent having a (meth)acrylic group, a silane coupling agent having a mercapto group, etc. can be mentioned.
• sizing agents examples include urethane sizing agents, epoxy sizing agents, acrylic sizing agents, polyester sizing agents, vinyl ester sizing agents, polyolefin sizing agents, polyether sizing agents, and carboxylic acid sizing agents. These agents can be used alone or in combination of two or more.
• sizing agent that is a combination of two or more types include urethane/epoxy sizing agent, urethane/acrylic sizing agent, urethane/carboxylic acid sizing agent, and the like.
• the amount of the treatment agent is preferably 0 to the reinforcing fiber, from the viewpoint of improving the interfacial adhesion with the cured product of the epoxy resin composition and further improving the strength and impact resistance of the resulting prepreg and composite material.
• the amount is .001 to 5% by weight, more preferably 0.1 to 3% by weight, and even more preferably 0.5 to 2% by weight.
• the content of reinforcing fibers in the fiber-reinforced composite material is such that the volume fraction of reinforcing fibers in the fiber-reinforced composite material is preferably 0.10 or more, more preferably 0.10% or more, from the viewpoint of obtaining high strength and high elastic modulus.
• the range is 20 or more, more preferably 0.30 or more, even more preferably 0.40 or more.
• the range is preferably 0.85 or less, more preferably 0.80 or less, and even more preferably 0.70 or less.
• the volume fraction Vf of reinforcing fibers in the fiber-reinforced composite material can be calculated from the following formula.
• Vf ⁇ mass of reinforcing fibers (g) / specific gravity of reinforcing fibers ⁇ ⁇ [ ⁇ mass of reinforcing fibers (g) / specific gravity of reinforcing fibers ⁇ + ⁇ mass of cured product of epoxy resin composition (g) / epoxy resin composition Specific gravity of cured product ⁇ ]
• the method for producing the fiber-reinforced composite material is not particularly limited as long as it includes the steps of impregnating reinforcing fibers with the epoxy resin composition, then curing and molding the epoxy resin composition. Since the epoxy resin composition of the present invention has a long pot life, it is suitable as an epoxy resin composition for tow preg used in filament winding molding. From this point of view, it is preferable that the fiber-reinforced composite material be obtained by filament winding molding. That is, the method for producing a fiber-reinforced composite material of the present invention preferably includes a filament winding molding method.
• a reinforcing fiber tow is preferably impregnated with an epoxy resin composition containing an epoxy resin, an epoxy resin curing agent, and a solvent used as necessary, and then subjected to a drying process. Remove solvent.
• the desired shape of the composite can then be produced by wrapping the tow impregnated with the epoxy resin composition around the outer surface of the balloon, mandrel, or liner and then heat curing.
• the heating conditions for curing the epoxy resin composition are not particularly limited, and curing is carried out by a known method at a temperature and time sufficient to cure the epoxy resin composition.
• the curing temperature can be selected in the range of 10 to 180°C and the curing time can be selected in the range of 5 minutes to 200 hours. From the viewpoint of productivity, preferably the curing temperature is 80 to 180°C and the curing time is 10 minutes to 200 hours. The range is 5 hours.
• the composite material of the present invention is suitably used for molded bodies having hollow shapes such as pipes, shafts, cylinders, and tanks from the viewpoint of manufacturing by filament winding molding method.
• the composite material has excellent hydrogen gas barrier properties and exhibits little deterioration in gas barrier properties even under high humidity conditions, so it is particularly suitable as a material for forming high-pressure gas containers.
• the high-pressure gas container of the present invention includes the fiber-reinforced composite material.
• the high-pressure gas container of the present invention may be at least partially composed of the fiber-reinforced composite material.
• the entire container may be made of the fiber-reinforced composite material.
• the high-pressure gas container containing the fiber-reinforced composite material include (1) a structure having a metal liner and an outer layer made of the fiber-reinforced composite material of the present invention, (2) a resin liner, (3) a structure having an outer layer made of the fiber-reinforced composite material of the present invention; (3) a structure having a liner made of the fiber-reinforced composite material of the present invention; and an outer layer made of a material other than the fiber-reinforced composite material; Examples include a configuration in which only a container (linerless) is made of the fiber-reinforced composite material of the invention.
• Examples of the metal used for the "metal liner" in (1) above include light alloys such as aluminum alloys and magnesium alloys.
• the resin used for the "resin liner” in (2) above is not particularly limited as long as it has excellent hydrogen gas barrier properties and pressure resistance, and includes thermoplastic resins, cured products of thermosetting resins, and photocurable resins. Examples include cured products of. Among these, thermoplastic resins are preferred from the viewpoint that the liner can be easily molded.
• thermoplastic resin examples include polyamide resin, polyester resin, polyolefin resin, polyimide resin, polycarbonate resin, polyetherimide resin, polyamideimide resin, polyphenylene etherimide resin, polyphenylene sulfide resin, polysulfone resin, polyethersulfone resin, and Examples include arylate resin, liquid crystal polymer, polyetheretherketone resin, polyetherketone resin, polyetherketoneketone resin, polyetheretherketoneketone resin, polybenzimidazole resin, etc., and one type or a combination of two or more of these resins can be mentioned.
• thermoplastic resins At least one selected from the group consisting of polyamide resins and polyolefin resins is preferred, and polyamide resins are more preferred.
• the resin liner can also contain the stress relaxation component described above.
• the "outer layer made of a material other than the fiber-reinforced composite material” in (3) above preferably includes an outer layer made of a fiber-reinforced composite material other than the fiber-reinforced composite material of the present invention from the viewpoint of improving reinforcing properties. .
• the outer layer can be formed to cover the outer surface of the main body portion of the liner without any gaps.
• the outer layer may be applied directly to the outer surface of the liner.
• one or more other layers may be provided on the outer surface of the liner and provided on the surface of the other layer.
• an adhesive layer can be provided between the liner and the outer layer to improve the adhesion between the liner and the outer layer.
• the thickness of the outer layer made of the fiber-reinforced composite material of the present invention can be appropriately selected depending on the capacity, shape, etc. of the high-pressure gas container.
• it is preferably 100 ⁇ m or more, more preferably 200 ⁇ m or more, and even more preferably 400 ⁇ m or more, and from the viewpoint of reducing the size and weight of the high-pressure gas container, it is preferable. is 80 mm or less, more preferably 60 mm or less.
• the thickness of the liner made of the fiber-reinforced composite material of the present invention can be appropriately selected depending on the capacity, shape, etc. of the high-pressure gas container, but the hydrogen gas barrier From the viewpoint of performance and pressure resistance, it is preferably 100 ⁇ m or more, more preferably 200 ⁇ m or more, and even more preferably 400 ⁇ m or more, and from the viewpoint of reducing the size and weight of the high-pressure gas container, it is preferably 60 mm or less, more preferably 40 mm. It is as follows.
• the thickness of the container made of the fiber-reinforced composite material of the present invention can be appropriately selected depending on the capacity, shape, etc. of the high-pressure gas container, but the hydrogen gas barrier From the viewpoint of performance and pressure resistance, it is preferably 1 mm or more, more preferably 2 mm or more, and even more preferably 5 mm or more, and from the viewpoint of reducing the size and weight of the high-pressure gas container, it is preferably 80 mm or less, more preferably 60 mm. It is as follows.
• the content of reinforcing fibers in the liner, outer layer, or high-pressure gas container made of the fiber-reinforced composite material of the present invention is such that the volume fraction of reinforcing fibers is preferably 0.10 or more from the viewpoint of obtaining high strength and high elastic modulus. , more preferably 0.20 or more, still more preferably 0.30 or more, even more preferably 0.40 or more. In addition, from the viewpoint of hydrogen gas barrier properties, impact resistance, and moldability, it is preferably 0.85 or less, more preferably 0.80 or less, even more preferably 0.75 or less, even more preferably 0.70 or less. This is the range.
• the volume fraction of the reinforcing fibers can be calculated in the same manner as described above.
• high-pressure gas containers should meet any of the above (2), (3), or (4).
• This embodiment is preferable, and the embodiment (3) or (4) is more preferable.
• the high-pressure gas container may further include parts such as a cap and a valve made of a material other than the fiber-reinforced composite material. Furthermore, any layer such as a protective layer, a paint layer, a rust-inhibiting layer, etc. may be formed on the surface of the high-pressure gas container.
• the gas to be stored in the high-pressure gas container may be a gas at 25° C. and 1 atm, and includes, in addition to hydrogen, oxygen, carbon dioxide, nitrogen, argon, LPG, CFC substitutes, methane, and the like. Among these, from the viewpoint of effectiveness of the present invention, hydrogen is preferred.
• the manufacturing method described in the above-mentioned method for manufacturing the fiber-reinforced composite material can be used.
• a reinforcing fiber tow impregnated with an epoxy resin composition is applied to the outer surface of the metal or resin liner using a filament winding molding method.
• an outer layer made of a fiber-reinforced composite material can be formed and a high-pressure gas container can be manufactured.
• reinforcing fiber tow impregnated with an epoxy resin composition is formed into the container shape by a filament winding molding method, a braiding method, a 3D printing method, etc.
• a high-pressure gas container can be manufactured by molding and then heating and curing.
• the epoxy resin composition prepared in each example was poured into a mold (120 mm x 120 mm x 1 mm) coated with a mold release agent (Henkel's "FREKOTE 770-NC"), and heated at 120°C for 1 hour to cure.
• a plate-shaped test piece (thickness: 1 mm) was obtained.
• This test piece was measured using a gas permeability measuring device (GTR-30X manufactured by GTR Tech) using a differential pressure method at 23°C in a dry state (0% R.H.) and a high humidity state (80% R.H.). %R.H.) and the oxygen permeability coefficient [cc ⁇ cm/(cm 2 ⁇ sec ⁇ cmHg)] was measured.
• Rate of increase in oxygen permeability coefficient (%) [(oxygen permeability coefficient at 23°C, 80% RH) - (oxygen permeability coefficient at 23°C, 0% RH)]/(23°C, Oxygen permeability coefficient at 0% R.H.) x 100
• the epoxy resin composition prepared in each example was diluted with methyl ethyl ketone to prepare a solution with a concentration of 50% by mass.
• a molded article (fiber reinforced composite material) was produced by the following method. The presence or absence of was evaluated. The fiber was impregnated with an epoxy resin composition solution having a concentration of 50% by mass, and heated at 80° C. for 20 minutes to remove the solvent, thereby producing a prepreg.
• a total of six layers of the obtained prepregs were laminated so that the filament directions alternately crossed (0°/90°/0°/90°/0°/90°). This was heated and pressure-molded using a vacuum press machine at a temperature of 160° C. and a pressure of 0.3 MPa for 2 hours to produce a molded product with a volume fraction of reinforcing fibers Vf of 0.50 and a thickness of 4 mm. .
• the appearance of the obtained molded product was visually observed and evaluated according to the following criteria.
• Example 1 (Preparation and evaluation of epoxy resin composition) A reaction composition (KAYAHARD manufactured by Nippon Kayaku Co., Ltd.) containing a polycondensation reaction product (3,3'-diethyl-4,4'-diaminodiphenylmethane) of 2-ethylaniline and formaldehyde as component (A-1). A reaction composition containing a reaction product of styrene and metaxylylene diamine (“Gaskamine 240” manufactured by Mitsubishi Gas Chemical Co., Ltd.) was used as component (A-2) and component (A-2).
• a reaction composition containing a reaction product of styrene and metaxylylene diamine (“Gaskamine 240” manufactured by Mitsubishi Gas Chemical Co., Ltd.) was used as component (A-2) and component (A-2).
• component (B1) resorcinol diglycidyl ether (Denacol EX-201 manufactured by Nagase ChemteX Co., Ltd.) and component (b2-1) bisphenol F diglycidyl ether (Mitsubishi Chemical Co., Ltd. "jER807” manufactured by Co., Ltd.) was used.
• the above components were blended and mixed in the parts by mass shown in Table 1 to obtain an epoxy resin composition.
• the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin was 1/1.
• the obtained epoxy resin composition was evaluated by the method described above. The results are shown in Table 1.
• AHEW 64 *5: (A-2) G-240, a reaction composition containing a reaction product of styrene and metaxylylene diamine, "Gaskamine 240" manufactured by Mitsubishi Gas Chemical Co., Ltd., AHEW: 103 *6: (A-3) 1,3-phenylenediamine, manufactured by Tokyo Kasei Kogyo Co., Ltd., AHEW: 27 ⁇ Stress relaxation component> *7: Kane Ace MX136, a liquid masterbatch in which core shell rubber particles (polybutadiene) are dispersed as single particles in bisphenol F type epoxy resin at a concentration of 25%, "Kane Ace MX136" manufactured by Kaneka Corporation.
• Table 1 shows that the cured product of the epoxy resin composition containing the epoxy resin curing agent of the present invention has high hydrogen gas barrier properties and little decrease in oxygen barrier properties even under high humidity conditions. Moreover, the pot life of the obtained epoxy resin composition is long.
• the epoxy resin composition of Comparative Example 1 which used an epoxy resin curing agent containing only component (A-1) as an epoxy resin curing agent, had poor gas barrier properties under high humidity conditions.
• the epoxy resin composition of Comparative Example 2 using an epoxy resin curing agent in which the content of component (A-1) and component (A-2) was outside the specified range of the present invention did not have a sufficient pot life. There wasn't.
• an epoxy resin curing agent an epoxy resin composition, a cured product thereof, and a fiber-reinforced epoxy resin curing agent that has high hydrogen gas barrier properties, has little deterioration in gas barrier properties even under high humidity conditions, and can achieve a long pot life.
• a composite material and a high-pressure gas container including the fiber-reinforced composite material can be provided.
• the high-pressure gas container can be manufactured by filament winding molding, and can also be a linerless high-pressure gas container. Furthermore, since the high-pressure gas container has high hydrogen gas barrier properties, it is suitable as a container for storing high-pressure hydrogen gas.

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• 2023
  • 2023-03-02 WO PCT/JP2023/007853 patent/WO2023203891A1/ja not_active Ceased
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