Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/183—Sealing members
  • H01M50/186—Sealing members characterised by the disposition of the sealing members
  • H01M50/188—Sealing members characterised by the disposition of the sealing members the sealing members being arranged between the lid and terminal
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/04—Construction or manufacture in general
  • H01M10/0422—Cells or battery with cylindrical casing
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/04—Construction or manufacture in general
  • H01M10/0431—Cells with wound or folded electrodes
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/04—Construction or manufacture in general
  • H01M10/049—Processes for forming or storing electrodes in the battery container
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/05—Accumulators with non-aqueous electrolyte
  • H01M10/052—Li-accumulators
  • H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/05—Accumulators with non-aqueous electrolyte
  • H01M10/058—Construction or manufacture
  • H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
  • H01M50/107—Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/116—Primary casings; Jackets or wrappings characterised by the material
  • H01M50/117—Inorganic material
  • H01M50/119—Metals
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/147—Lids or covers
  • H01M50/148—Lids or covers characterised by their shape
  • H01M50/152—Lids or covers characterised by their shape for cells having curved cross-section, e.g. round or elliptic
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/147—Lids or covers
  • H01M50/155—Lids or covers characterised by the material
  • H01M50/157—Inorganic material
  • H01M50/159—Metals
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/10—Primary casings; Jackets or wrappings
  • H01M50/183—Sealing members
  • H01M50/184—Sealing members characterised by their shape or structure
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/30—Arrangements for facilitating escape of gases
  • H01M50/317—Re-sealable arrangements
  • H01M50/325—Re-sealable arrangements comprising deformable valve members, e.g. elastic or flexible valve members
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/30—Arrangements for facilitating escape of gases
  • H01M50/342—Non-re-sealable arrangements
  • H01M50/3425—Non-re-sealable arrangements in the form of rupturable membranes or weakened parts, e.g. pierced with the aid of a sharp member
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
  • H01M50/46—Separators, membranes or diaphragms characterised by their combination with electrodes
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/531—Electrode connections inside a battery casing
  • H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/531—Electrode connections inside a battery casing
  • H01M50/534—Electrode connections inside a battery casing characterised by the material of the leads or tabs
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/531—Electrode connections inside a battery casing
  • H01M50/536—Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/531—Electrode connections inside a battery casing
  • H01M50/538—Connection of several leads or tabs of wound or folded electrode stacks
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/543—Terminals
  • H01M50/545—Terminals formed by the casing of the cells
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/543—Terminals
  • H01M50/547—Terminals characterised by the disposition of the terminals on the cells
  • H01M50/548—Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/543—Terminals
  • H01M50/552—Terminals characterised by their shape
  • H01M50/559—Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
  • H01M50/56—Cup shaped terminals
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/543—Terminals
  • H01M50/564—Terminals characterised by their manufacturing process
  • H01M50/566—Terminals characterised by their manufacturing process by welding, soldering or brazing
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/572—Means for preventing undesired use or discharge
  • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
  • H01M50/586—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries inside the batteries, e.g. incorrect connections of electrodes
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
  • H01M50/50—Current conducting connections for cells or batteries
  • H01M50/572—Means for preventing undesired use or discharge
  • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
  • H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
  • H01M50/593—Spacers; Insulating plates
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
  • H01M10/00—Secondary cells; Manufacture thereof
  • H01M10/05—Accumulators with non-aqueous electrolyte
  • H01M10/052—Li-accumulators
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/10—Energy storage using batteries
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
  • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
  • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

• Electrochemical energy storage elements are able to convert stored chemical energy into electrical energy through a redox reaction.
• the simplest form of an electrochemical energy storage element is the electrochemical cell. It includes a positive and a negative electrode, between which a separator is arranged. During a discharge, electrons are released at the negative electrode through an oxidation process. This results in a stream of electrons that can be tapped from an external electrical consumer, for which the electrochemical cell serves as an energy supplier. At the same time, an ion current corresponding to the electrode reaction occurs within the cell.
• the housing base of the cup-shaped housing part has a primary protection against internal overpressure in the form of an opening that is closed by a metallic membrane.
• the housing base of the cup-shaped housing part has a secondary protection against internal overpressure in the form of at least one groove on its inside or its outside.
• the contact plate sits on the first edge of the anode current collector and is connected to it by welding.
• the cup-shaped housing part is made of aluminum or an aluminum alloy.
• the cover plate is made of aluminum or an aluminum alloy.
• the contact plate is in direct contact with the connection pole guided through the opening in the cover plate and is preferably connected to it by welding.
• the immediately above features a are particularly preferred. to e. realized in combination.
• the housing of the energy storage element essentially consists of aluminum or an aluminum alloy. This has various advantages. The formation of local elements when the outside of the cell comes into contact with moisture is excluded.
• the housing itself can basically serve as a positive connection pole on all of its sides.
• the energy storage element according to the invention is characterized by at least one of the immediately following features a. until d. from: a.
• the connection pole sits directly on the contact plate and is connected to it by welding.
• the connection pole is electrically insulated from the cover plate by a hardened casting compound made of an electrically insulating plastic material.
• the annular gap is delimited radially outwards by an O-ring-shaped insulating disk made of an electrically insulating plastic material.
• the energy storage element according to the invention is particularly preferably characterized by a combination of all of the immediately above features a.
• the contact plate is made of nickel or copper or titanium or a nickel or copper or titanium alloy or stainless steel.
• the connection pole is a bimetal connection pole and includes a pole base made of nickel or copper or titanium or a nickel or copper or titanium alloy or stainless steel and a pole top made of aluminum or an aluminum alloy.
• the pole base is welded to the contact plate.
• the pole base and the contact plate and the anode current collector are made of the same material.
• the energy storage element according to the invention is particularly preferably characterized by a combination of all of the immediately above features a. to d., in some embodiments also by a combination of all of the immediately above features a. to e., out.
• step a. as well as step b. can be carried out before or after inserting the electrode-separator assembly into the housing cup.
• the connection pole is also fixed to the contact plate by welding.
• the method according to the invention particularly preferably comprises the following two steps a. and b.: a. A cover plate, which has an opening for the connection pole, is inserted into the terminal opening of the cup-shaped housing part. b. A gap remaining between the cover plate and the contact plate is filled with a casting compound which, when hardened, electrically insulates the cover plate from the connection pole and from the contact plate. With these steps, the housing of the energy storage element is formed and at the same time sealed at its top. It is preferred that before step b.
• FIG. 4A, B shows a detailed view of the connection pole 102b in a view obliquely from above (Fig. 4A) and in a sectional view (Fig. 4B).
• the connection pole 102b is composed of two metallic components.
• the upper area (top part) 1020 is preferably made of aluminum and the lower area (bottom part) 1021 is preferably made of copper.
• the upper region 1020 has a beveled, circumferential upper edge. As can be seen in the sectional view according to FIG.
• Fig.5A,B shows the O-ring-shaped insulating disk 112 in a complete view obliquely from above (Fig.5A) and in a sectional view (Fig.5B).
• the insulating disk 112 has the function of electrically insulating the preferably positively polarized cover plate 102a from the components of the energy storage cell 100 with negative polarity.
• the insulating disk 112 also achieves a liquid-tight and air-tight closure of the housing.
• the recess 111e serves to accommodate the connection pole 102b by the central pin 1021b of the connection pole 102b engaging in the recess 111e. In this way, the connection pole 102b can be made easier Positioned and fixed on the contact plate 111, so that the connection pole 102b can be welded on without any problems.
• further star-shaped narrow recesses 111f are provided, which are located on the inward-facing side of the contact plate 111.
• a total of nine of these depressions 111f are provided as narrow channels arranged in a star shape.
• the channels can have a depth of 0.1 mm, for example.

Landscapes

• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Electrochemistry (AREA)
• General Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Manufacturing & Machinery (AREA)
• Inorganic Chemistry (AREA)
• Materials Engineering (AREA)
• Secondary Cells (AREA)
• Sealing Battery Cases Or Jackets (AREA)
• Connection Of Batteries Or Terminals (AREA)
• Gas Exhaust Devices For Batteries (AREA)
• Electric Double-Layer Capacitors Or The Like (AREA)
• Cell Electrode Carriers And Collectors (AREA)

Priority Applications (4)

Applications Claiming Priority (2)

Publications (1)

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Family Applications (1)

Country Status (6)

Cited By (1)

Citations (4)

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• 2022
  • 2022-04-22 EP EP22169512.5A patent/EP4266437A1/de active Pending
  • 2022-07-04 EP EP22182808.0A patent/EP4266438A1/de active Pending
• 2023
  • 2023-04-17 US US18/301,333 patent/US20230344048A1/en active Pending
  • 2023-04-20 WO PCT/EP2023/060340 patent/WO2023203155A1/de not_active Ceased
  • 2023-04-20 US US18/858,345 patent/US20250273779A1/en active Pending
  • 2023-04-20 CN CN202380035727.0A patent/CN119072808A/zh active Pending
  • 2023-04-20 JP JP2024560388A patent/JP7887972B2/ja active Active
  • 2023-04-20 KR KR1020247035994A patent/KR20240169670A/ko active Pending
  • 2023-04-21 KR KR1020230052707A patent/KR20230150757A/ko active Pending
  • 2023-04-21 CN CN202310435341.0A patent/CN116936948A/zh active Pending
  • 2023-04-21 JP JP2023069727A patent/JP2023160803A/ja active Pending

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