WO2023180778A1 - Procédé de calcul de couleur à utiliser avec un appareil de distribution de peinture - Google Patents

Procédé de calcul de couleur à utiliser avec un appareil de distribution de peinture Download PDF

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Publication number
WO2023180778A1
WO2023180778A1 PCT/GB2023/050774 GB2023050774W WO2023180778A1 WO 2023180778 A1 WO2023180778 A1 WO 2023180778A1 GB 2023050774 W GB2023050774 W GB 2023050774W WO 2023180778 A1 WO2023180778 A1 WO 2023180778A1
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WO
WIPO (PCT)
Prior art keywords
paint
colour
colourant
output
substance
Prior art date
Application number
PCT/GB2023/050774
Other languages
English (en)
Inventor
Anthony David George Rhoades
Brendan Smith
Michael John Owen
Suzanne Marie OLIVER
Original Assignee
Savaqwa Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB2204228.7A external-priority patent/GB202204228D0/en
Application filed by Savaqwa Limited filed Critical Savaqwa Limited
Publication of WO2023180778A1 publication Critical patent/WO2023180778A1/fr

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Classifications

    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
    • G01J3/463—Colour matching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/84—Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
    • B01F33/844—Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins with means for customizing the mixture on the point of sale, e.g. by sensing, receiving or analysing information about the characteristics of the mixture to be made
    • B01F33/8442—Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins with means for customizing the mixture on the point of sale, e.g. by sensing, receiving or analysing information about the characteristics of the mixture to be made using a computer for controlling information and converting it in a formula and a set of operation instructions, e.g. on the point of sale
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
    • G01J2003/467—Colour computing
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
    • G01J3/462—Computing operations in or between colour spaces; Colour management systems
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
    • G01J3/465—Measurement of colour; Colour measuring devices, e.g. colorimeters taking into account the colour perception of the eye; using tristimulus detection

Definitions

  • the present invention relates to method for calculating the required colour components for use with an autonomous paint dispensing and mixing machine, wherein using the method herein, paint can be produced just in time and in any colour, in any quantity and in any dilution and/or finish desired.
  • paint can be produced just in time and in any colour, in any quantity and in any dilution and/or finish desired.
  • BACKGROUND In industrial paint mixing scenarios, powdered pigments are poured into a large vat of raw paint ingredients – usually poured manually from bags. Wherein Industrial paint mixers drip tints into a bucket, or container, of a base paint and stir them together via manual, or mechanical means.
  • the base paint forms the bulk and is the foundation that other elements, known as pigments or tints, are added to make a useable paint product.
  • a base makes the film of the paint, opaque, harder, and elastic & prevents formation of shrinkage cracks. If you open a can of base paint, it usually looks white in appearance. However, the bulk of base paint is actually clear. The clear portion can integrate with the materials found in the colorant, essentially accepting the solids, creating the final product. That causes the hue of the paint to change, as the colorants are incorporated into the clear material.
  • a computer implemented method for calculating the amount of one or more colourants required to formulate a paint product for use in an autonomous or semi-autonomous paint dispensing machine comprising the steps of: obtaining one or more colour reflectance values of a required output colour from a user; obtain the nearest mix ratio of one or more colourants loaded into the paint dispensing machine required to formulate the best fit output colour; create the final reflectance value curve of the best fit output colour; converting the final reflectance value curve of the best fit output colour to an output colour space; and displaying the best fit output colour to the user.
  • the step of obtaining the colour reflectance values of a required output colour further comprises using a spectrophotometer scanner.
  • the step of obtaining the colour reflectance values of a required output colour further comprises the user inputting the colour they want using a digital image file.
  • the step of obtaining the colour reflectance values of a required output colour further comprises the step of producing an 36x1 array of reflectance values of the required output colour in the 380nm-730nm wavelength range.
  • the step of obtaining the nearest mix ratio of one or more colourants loaded into the paint dispensing machine further comprises using a ‘look up’ table of the reflectance values of the colourants loaded into the machine, the ratios needed for each RGB colour, and would be in the form of a 36x1 array of ratios for each colourant.
  • the 36x1 array of ratios for each colourant is then applied to each reflectance element in the 36x1 array for each sub colours, resulting in combined reflectance curve array for the resulting best fit output colour.
  • the step of Performing a Gamma Correction to the resulting Liner RGB to correct for brightness Preferably, further comprising the step of converting the Linear RGB output to a required alternative output colour space suitable for a specific user display.
  • the alternative output colour space may be one of RGB, sRGB, CMY, Pantone and/or HEX.
  • a method of creating a paint using an autonomous or semi-autonomous paint dispensing machine comprising: taking as an input, information about a characteristic of a paint product; calculating the required quantity of a first colourant substance and the required quantity of a second colourant substance to form the paint product using the method steps the first aspect, wherein both the first and second colourant substances comprise a paint base; and controlling a first and second dispensing means to output the required quantity of the first colourant substance and the required quantity of the second colourant substance to form the paint product.
  • the paint creation method comprising: taking as an input, information about a characteristic of a paint product; calculating the required quantity of a first colourant substance and the required quantity of a second colourant substance to form the paint product using the method steps the first aspect, wherein both the first and second colourant substances comprise a paint base; and controlling a first and second dispensing means to output the required quantity of the first colourant substance and the required quantity of the second colourant substance to form the paint product.
  • paint dispensing apparatus suitable for use in an autonomous or semi-autonomous paint dispensing machine, the paint dispensing apparatus comprising: a first receptacle suitable for containing a first colourant substance, the first receptacle fluidly connected to a first dispenser; a second receptacle suitable for containing a second colourant substance, the second receptacle fluidly connected to a second dispenser; an output fluidly connected to the first and second dispensers; a controller unit, the controller unit able to take as an input, information about a required characteristic of a paint product; wherein the controller unit is operable to calculate the quantities of the first colourant substance and the second colourant substance required to form the paint product using the method of the first aspect, and is oper
  • the apparatus further comprises an internal chamber, wherein the internal chamber is fluidly connected between the first and second dispensers and the output, and wherein the internal chamber is fluidly sealed.
  • the dispensing means comprises a solenoid, hydraulic pump and/or actuator valve.
  • the controller can further control the timing of the first and second dispensers to create a mix of the first colourant substance and the second colourant substance.
  • injected air is used to create a mix of the first colourant substance and the second colourant substance and/or a mechanical mixer unit.
  • the autonomous dispensing machine is able to dispense a wide variety of paint finishes and types in a just in time manner, in any quantity required, removing the need to dispense into or using a pre-determined or pre-mixed white base paint.
  • a choice of multiple colours may be entered via an input, such as a keypad or touch enabled display screen, or may be sent to the autonomous paint dispensing machine via a wired or wireless communication to the cloud.
  • the system controller may need to perform a conversion from an input colour space to an internal colour space and further, may need to account for a white dilution medium.
  • the autonomous dispensing machine can dispense a wide variety of paint finishes and types in a just in time manner, in any quantity required.
  • the first and/or second receptacles may be formed from a flexible bag, the flexible bag provided with an airtight valve outlet sealed to the flexible bag and wherein the flexible bag is housed within a substantially rigid frame within the autonomous or semi-autonomous dispensing machine.
  • the dispensing means may comprise a solenoid, hydraulic pump and/or actuator valve.
  • the controller can further control the timing of the first and second dispensers to create a mix of the first colourant substance and the dilution medium.
  • an internal chamber wherein the internal chamber may be fluidly sealed and connected between the first and second dispensers and the output.
  • injected air may be used to create a mix of the first colourant substance and the second colourant substance.
  • a mechanical mixer unit may also additionally be used.
  • a user may also be able to check the output characteristics of the colourant product, can adjust the characteristic and/or decide whether to proceed with the dispensing of the colourant product. Thus, advantageously giving a user full flexibility and control over the output.
  • the first colourant substance may be one or more of a paint, a paint concentrate, an ink, an ink concentrate, a pigment, a coloured material, a powder.
  • the present invention provides an intelligent integrated paint machine, where paint is produced just in time and in any colour, in any quantity and in any dilution and/or finish desired. This is a world first product and process for the paint industry, where only the semi-automated colour mixing/tinting of ready-mixed paint currently exists.
  • Figure 1 – is a process flow diagram showing a first embodiment of a colourant processing method of the present invention
  • Figure 2 – is a flow diagram showing a method of finding wavelengths of a paint and the mix they will produce for a given surface, according to a second embodiment of the present invention
  • Figures 3 and 3b – are schematic diagrams of a colourant dispensing solution, according to a first embodiment of the present invention
  • Figures 4a and 4b – are schematic diagrams of a colorant dispensing and mixing apparatus according to a second embodiment of the present invention
  • Figure 5 - is a schematic diagram of a vortex/swirl mixing chamber which may be used with the embodiments of either Figure 3 or Figures 4a and 4b
  • Figure 6 - is a schematic diagram of primary paint packaging comprising a flexible bag with a hose connected to a mixer of either Figures 3 to 5; and Figure
  • FIG. 1 is a process flow diagram showing a first embodiment of a colourant processing method of the present invention. The steps of the process flow in Figure 1 shall herein be described.
  • a system user would simply be asked via an input (such as keypad or a touch capable display screen), the volume, type (such as Matt, or Silk, Indoor or Outdoor) and colour shade of the paint to be mixed.
  • the user may provide a Pantone reference, an RGB colour vector, or other colour space references including wavelengths, which are handled in Step 2 following.
  • Step 2. Convert Required Output Colour values to Machine values (optional step)
  • colour conversion is often required.
  • Many colour space systems are used in the art, for example use RGB, CMY, Pantone.
  • a RGB input is usually inputted by a user, or in a file, comprising a vector of three numbers varying between 255 and 0.
  • Step 4 Determine the volume and finish of paint required
  • Many chemical and/or powder elements are also used to comprise a single sample of a particular type and finish of paint.
  • waterborne paints most often use acrylic emulsion polymers as binders.
  • Solvent based resins come in a very wide range of types. Solvents are also used that act as a ‘carrier’ for the pigments and resins – the solvent may be organic (such as Mineral Turps) or may be water.
  • Various additives are also used to enhance certain properties such as ease of brushing, mould resistance, scuff resistance, and drying time. Dependent on the required volume and finish of paint, the required volume of materials such binders, solvents and additives etc need to be calculated in precise quantities.
  • Step 5 Output values to a colour production machine
  • the output thus may then be utilised to deploy the resulting values using a system controller 22 of Figures 3-6 and onto a valve, or motor control system 44a, 44b, attached to each paint cartridge 5a, as shown in Figures 3-6 to dispense the required amounts of each element required. They can either be calculated by a controller within the machine, in the cloud, or via user input, as shall be herein described. End of Process However, it should be noted that when doing colour conversions, it may be physically impossible to create certain colours present in different colour-spaces.
  • the sRGB colour space is the standard RGB (red, green, blue) colour space that HP and Microsoft created cooperatively in 1996 to use on monitors, printers, and the World Wide Web.
  • sRGB is also usually the assumed colour space for images that are neither tagged for a colour space, nor have an embedded colour profile.
  • the sRGB colour space is quite restrictive and comprises less colour variations than the RGB space, for example.
  • the RGB model is far better as it has a wider colour spectrum.
  • the RGB spectrum includes fluorescent greens and blues.
  • fluorescent colours are difficult to reproduce accurately. This results in a mismatch between RGB colours and CMYK colours. So, when certain colours are converted, some may not be accurately reproduced. This inaccuracy is considered later, as described with reference to the method of Figure 7.
  • the input colour reflectance values may either be directly obtained from a scan of a colour using a spectrophotometer scanner as known in the art or may be obtained by a user inputting the colour they want using an image file (such as a .png or .jpg file), or by using a Pantone refence, RGB colour reference, or a HEX number, for example. In the latter case, the user input colour references need to be converted to reflectance values and so Step 2 following needs to be used.
  • S2 - Obtain Reflectance values of input colours (if required). Using the Lagrangian formulation and Newton’s method, the reflectance values of various colour values can be obtained.
  • Step 3 the result needed before Step 3 is a 36x1 array of reflectance values of the input colour in the 380nm-730nm wavelength range.
  • S3. Obtain the nearest mix ratio of paints loaded into the machine. This would be implemented using a ‘look up’ table of the reflectance values of the colourants loaded into the machine, the ratios needed for each RGB colour, and would be in the form of a 36x1 array for each colourant. A look up can then be performed to find the nearest mix ratio of paints loaded into the machine to result in the requested colour.
  • S4. Find base wavelengths/reflectance values. So for the colour input, the ratios of each mix is required and thus the reflectance values of those base colours.
  • the following array would be produced: RED[i] 1/7 YELLOW[i] 2/7 BLUE[i] 4/7 RED[ii] 1/7 YELLOW[ii] 2/7 BLUE[ii] 4/7 RED[iii] 1/7 YELLOW[iii] 2/7 BLUE[iii] 4/7 RED[iv] 1/7 YELLOW[iv] 2/7 BLUE[iv] 4/7 S6. Convert the Total Reflectance Array to a Linear RGB colour space.
  • This step multiplies the output of Step 5 (the combined reflectance curve array) with a T Matrix (a Light Scattering Matrix, as known in the art), in order to result in a Linear RGB colour space output.
  • S7. Perform a Gamma Correction to the resulting Liner RGB. This step corrects for any brightness adjustments needed.
  • S8. Convert Linear RGB to sRGB (or whatever is needed to display the output colour to the user). Certain user displays required certain colour spaces as an input to be able to display a colour, so this step would be needed to be modified for the specific implementation. End of Process Due to the possible limitations of the colourants held in the machine, that in they might not be able to be mixed in any way that could form the precise input colour requested.
  • the colour calculated in step 5 might be a “nearest colour” or “approximate colour”.
  • this “nearest colour” or “approximate colour” could then be displayed to the user to ensure the user is happy with the “nearest colour” or “approximate colour”.
  • a user of the machine could then accept or reject the vend.
  • Other properties could also be displayed, for example as will be described in Figure 7, if a user requests 2 litres of a dark blue eggshell finish paint, but the machine can only supply 1.5 litres of dark blue matt paint, the user can be notified and can accept or reject the vend. Even if the user accepts the vend, they can be given the option to review a sample output and then decide whether to further proceed with a full vend.
  • FIGS 3 and 3b – show schematic diagrams of a colorant dispensing apparatus, according to a first embodiment of the present invention.
  • a circular domed carousel 120 which can take up to 6 different paint colours in individual compartments 131.
  • the carousel comprises a lower portion 122 and an upper portion 121, separated by a circular side wall 132. It should be clear to someone skilled in the art that the carousel could be, for example, hexagonal, and may also have a different number of compartments.
  • the side portion 132 of the carousel 120 further comprises gear teeth 126, which interact with a main gear 125, which enables rotation of the carousel 120, around a central pivot 128, in a controlled manner.
  • the control means used to rotate the carousel 120 doesn’t necessarily have to be gears, any suitable mechanical or electrical methodology could be used, such as magnets or motors.
  • a system controller such a microprocessor, or FPGA, can be used control the colorant dispensing apparatus, as described in further detail with regards to Figure 1.
  • the six compartments 131 inside the carousel 120 could either be used for powder paints, or concentrated paints or inks. If concentrated paint or ink is used, the entire carousel 120 would need to be watertight.
  • the carousel is rotated using the main gear 125, until the lower piston 127 is below the colour to be selected.
  • the lower piston 127 then lowers to extract powder or paints from the lower opening 133 of the relevant compartment 131 in a proportion needed for a further mixing or compaction stage, for example using the mixer described in Figure 5.
  • the colours are stored inside the piston casing – see Figure 3b.
  • the lower piston 127 would be lowered in coordination with the amount of each colour that's required, so for a total amount of one part white two parts black, there would be a rotation between the white compartment and the black compartment and twice the amount of black would be released, to then be mixed with the white.
  • the open section 123 has a chamfered side 124 in which pushes the paints off into a hopper or a funnel (not shown) or may lead directly to the input of the mixer as described with reference to Figure 5, or any suitable mixer known in the art and suitable for a particular application.
  • the carousel 120 has an open side 123 and this is where the dry or concentrated paint is pushed out by the chamfered edge 124 and the piston into a hopper, or a funnel (not shown).
  • lower piston 127 can be used on its own to extract powder or paints from the relevant compartment 131.
  • upper piston 133 and lower piston 127 could be used together to compress said paint, if needed (to make a compact powder tablet for example).
  • FIGS 4a and 4b – are schematic diagrams of a colour dispensing and mixing apparatus, according to a second embodiment of the present invention.
  • a dispenser 300 with an outer casing 310 and internal chamber 310, into which paint, or paint materials, are injected via dispenser heads (320 a, b, c).
  • dispenser heads 320 a, b, c
  • Gravity fed systems may also be used to input the materials.
  • the paint materials may be dispensed or injected in a sequential order, for example clockwise or counter-clockwise, which would cause a swirl motion and this sequence would be controlled by the system controller 22 of Figure 6.
  • Additional injected air under pressure may also be used to create an additional, or larger, swirl motion enough to further mix the injected paint materials.
  • a solvent and/or water 330 may be injected in sequence to dilute the materials, or for other suspension reasons and thus being added at the same time and in the required amount, may also cause a mix to occur. It should be clear to someone skilled in the art that there need to be enough dispenser heads (320 a, b, c), one each for base paint colours, or substance to be dispensed, as well as one for the water and/or chemical cleaning (330).
  • the results are output via nozzle 340 to a paint dispenser into a separate paint capture container, or to a print head arrangement on a ground printing machine, such as those disclosed in the Applicants co-pending patents, for example.
  • Water and/or other suitable chemicals may also be used after the dispensing sequence, in order to clean the internal chamber 310 and be exited by a separate flush output 350, when used for cleaning.
  • Each dispenser head (320 a, b, c) is controlled by a solenoid or other control means (not shown), all of which may be controlled by the system controller 22 of Figure 6, for example, or via separate processing means.
  • the colour dispensing and mixing apparatus 300 can be used for paints, inks, or epoxy resin dispensing and mixing, for example.
  • the colour dispensing and mixing apparatus 300 for example, could also be used with the vortex generator of Figure 5 for example if further mixing is required.
  • Other mechanical paint mixing methods are also known in the art.
  • Figure 5 – is a schematic diagram of a vortex/swirl mixing chamber which may be used with the embodiments of either Figure 3 or Figures 4a and 4b.
  • Figure 5 comprises a swirl chamber 160, with four air inputs 162, 163, 164, 165 offset on the side of the swirl chamber 160, which in operation to create a tornado affect.
  • Powder paint, or paint concentrate is injected via separate hydraulic lines 169 into the main chamber 160 and is mixed by the air in the vortex and output by a nozzle output valve 168.
  • Paint pigments are powders of typically small size that tend to ‘stick together’ to form clumps or agglomerates. These must be broken down into separate particles that must then be wetted by resin and additives to stop them sticking together again. This is the process of dispersion.
  • High speed mixers are used for combining materials and dispersing most pigments.
  • each input 169 in order to atomise the paint so that it mixes properly and doesn’t stick or attach to the sides of the swirl chamber 160.
  • the inner lining of the swirl chamber 161 could also be made from non-stick material, such as PTFE, so that the paint doesn’t stick to it the inside of the swirl chamber 160.
  • the chamber 160 itself could be made from metal or another type of plastic, whichever suits the scale and application of the vortex mixer.
  • the air inputs 162, 163, 164, 165 are pressurised.
  • the air inlets 162, 163, 164, 165 could also take in pressurised water, solvents, binders or stabilisers, or pressurised white paint, depending on the application.
  • pigments need to be added slowly to a portion of the liquid paint components, with the mixer running, so there is a need to accurately enable the control of the paints flow rate.
  • the system can control the ratios and amounts of the colours very easily and accurately. It should be clear to those skilled in the art, that many means can be used to control the flow of the colour mixer system as shown in Figures 3- 5, such as solenoids, hydraulic pumps and/or actuator valves.
  • Any combination of said devices can be used to dispense a mixture of chemical, such as solvents, binders and stabilisers, concentrates and water, or other fluids for the correct mixing application.
  • Acrylic based paints can be used, as the paint is water based and can be heavily diluted to improve its flow. All paints have colour pigments in them; these pigments are what gives the paint its colour. Watering the paint down reduces the density of the pigments in the paint so, when the paint mixes, it may not produce the exact colour on first time use, so a feedback loop, as described below with reference to Figure 7 below might need to be deployed.
  • a flexible colourant bag 32 comprises an airtight valve outlet 34 sealed to the flexible colourant bag 32 with the appropriate connection part for secure connection to a hose 36.
  • the hose 36 may also be a tube, piping or any suitable means to transport the material for mixing or dispensing.
  • the primary packaging 14 comprising the flexible colourant bag 32 with the hose 36 is connected to a nozzle 42 via an actuator pump 35.
  • the nozzle 42 acts as the means to dispense the material for mixing or diluting, as described with reference to Figures 1 to 5 of the present invention. Any such suitable nozzle, or means to dispense the material, depending on the actual material to be dispensed, may be used.
  • the bags 32 may contain different colourants, i.e. inks or paints.
  • the hose 36 is connected to a manifold 44 connected to a tank 46 containing chemical liquids 48 which serve a variety of purposes.
  • the chemical liquids 48 may be used to flush the hose 36 and nozzle 42, increase or decrease the viscosity of the colourant by suitable mixing and may add effects to standard inks such as luminescent properties or change the chemical make-up of the final product, as described with reference to Figures 1 to 5 of the present invention.
  • a user receives a package containing primary packaging 14 as a lightweight, substantially rigid cardboard box containing therein a flexible colourant bag 32 filled with a colourant material, for example a red paint R.
  • the user may register the colourant material using the ID tag 30 to match colourant materials held in a database by way of communication with a system controller 22, such as a microprocessor, or FPGA.
  • a system database 103 may contain a list of verified colourant materials authorised for use and may in return grant permission for the colourant mixing machine to accept the material and may, depending in the type of material, make mechanical or software adjustments.
  • the database 103 may comprise a revocation list of packaging or materials that are no longer supported, out of date or out of contract. In which case an error message may be displayed to the user via a display 104.
  • a sensor 28 may register the presence of the primary packaging 14 and further verify that the correct colourant bag 32 is located in the correct position and may further undertake a verified check of the authenticity of the colourant bag 32, using RFID technology or measurement from the weight monitoring plate 14a. It should be clear to someone skilled in the art that other suitable sensors can be used which are capable of unique identification of the primary packaging.
  • the weight of the colourant bag 32 will decrease, as such the weight monitoring plate 14a can measure the change in weight and gather data.
  • Any other suitable sensor technology may be used in order to check the quantity of colourants left in each flexible colourant bags 32 and display an error code for a use to see on a display 104.
  • accurate measurement of ingredients is required. Ingredients are typically measured by weight on scales, and in some cases by volume.
  • the systems controller 22 may be in communication with the cloud 100, the edge 102, such as remote resource, which may be a tablet, smartphone or laptop when the present techniques are applied.
  • the edge 102 may be a tablet controlled by a user or operator.
  • the cloud 100 may comprise any suitable data processing device or embedded system which can be accessed from another platform such as a remote computer, content aggregator or cloud platform which receives data posted by the colourant dispensing machines of the present invention.
  • a user wishing to access the data at the remote resource 100, 102 may do so subject to user privileges and subscription services using a client device 106 such as smartphone or tablet.
  • the user may connect to the remote resource 100, 102 using a browser on the client device 106, whereby, for example, whereby clicking a link in the browser will cause the client device 106 to fetch the data from the remote resource 100, 102, which in the present example is a web-application 108.
  • FIG. 7 is a flow diagram showing an output verification method, according to an embodiment of the present invention. There is shown the following method steps: Method: S1. Obtain the required input colour values, type and volume of paint required S2. Transform to the nearest output colour value (if required) and display the result to a user. This step could use the methods as described in Figures 1, or 2 of the present invention, or any other suitable colour transform method as known in the art. S3. Check with the user if they want to proceed, if YES, continue with the following steps. If NO, finish process. S4. Calculate required amounts of each colourant and/or whether dilution, solvents, binders or other suitable base materials are required for the specific paint application as input in Step S1. S5.
  • a user can input a hex value into the mixing machine for a paint colour that is required, or via another method, such as uploading an image or a scan of a colour, for example. Then the mixing machine, understanding what colourant materials and other base materials such as solvents, binders and dilutants it is carrying, can supply the user with the nearest colour and/or type and volume of paint that can be output and the user can accept or reject that colour and/or the presented format and/or volume options.
  • the depositing and mixing systems of the present invention may house two, three, four or more flexible bags, or colourant cartridges, containing a material for dispensing and/or mixing, the material for dispensing contained within each flexible bag being an ink or paint selected from a cyan, magenta, yellow, black, white, green, blue or red colour. Other colour space colourants can be used.
  • the colourant materials can be powder paints, inks, concentrated paints or inks, or any other formulation of colourant materials.
  • the flexible bags may be housed in a substantially rigid frame or using other paint cartridge means and would be especially adapted for the colourant being mixed.
  • the hoses, valves and mixing solutions, such as solvents, binders, stabilisers or water also being chosen for the specific application. It will be clear to one skilled in the art that many improvements and modifications can be made to the foregoing exemplary embodiments without departing from the scope of the present technique.
  • a powder colourant dispensing apparatus suitable for use in an autonomous or semi-autonomous dispensing machine, the powder colourant mixing apparatus comprising: a rotating carousel; wherein the rotating carousel comprises a first receptacle, the first receptacle comprising a first powder colorant substance and a second receptacle, the second receptacle comprising a second powder colorant substance; the rotating carousel further comprising an opening; a controller taking as an input, information about a required characteristic of a colourant product; wherein the controller calculates the required quantities of the first and second powder substances to form the colourant product, and wherein the controller can control the rotation of the carousel to output the required quantities of the first and second powder substances via the opening.
  • the opening is fluidly connected to an internal catchment chamber.
  • the powder colourant dispensing apparatus further comprises a piston, the piston having an outer side surface, which piston is longitudinally and movably arranged in the internal catchment chamber, such that an annular space is defined by the outer side surface of the piston and the inner surface of the internal chamber.
  • the piston is lowered to extract the powder colourant substance from the opening in a required amount.
  • the carousel further comprises a collection receptacle, the collection receptacle fluidly joined to the internal chamber and preferably wherein the collection receptacle may be a hopper.
  • a method of forming a powder paint formulation ready for dispensing comprising the steps of: taking as an input, information about a required characteristic of a colourant product; calculating the required quantities of a first and second powder substances to form the colourant product, rotating a chamber to first position; dispensing a calculated quantity of the first powder colourant material into a receptacle; rotating the chamber to a second position; dispensing a calculated quantity of the second powder material into the receptable; and outputting the first and second powder materials.

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)

Abstract

Procédé mis en œuvre par ordinateur pour le calcul de la quantité d'un ou plusieurs colorants nécessaires pour formuler un produit de peinture destiné à être utilisé dans une machine de distribution de peinture autonome ou semi-autonome, le procédé comprenant les étapes consistant : à obtenir une ou plusieurs valeurs de réflectance de couleur d'une couleur de sortie nécessaire en provenance d'un utilisateur ; à obtenir le rapport de mélange le plus proche d'un ou plusieurs colorants chargés dans la machine de distribution de peinture nécessaires pour formuler la couleur de sortie la mieux ajustée ; à créer la courbe de valeur de réflectance finale de la couleur de sortie la mieux ajustée ; à convertir la courbe de valeur de réflectance finale de la couleur de sortie la mieux ajustée en un espace de couleur de sortie ; et à afficher la couleur de sortie la mieux ajustée à l'utilisateur. Ainsi, grâce au procédé fourni, une machine de distribution autonome est apte à distribuer une grande variété de finitions et de types de peinture en flux tendu, dans n'importe quelle quantité nécessaire, en supprimant le besoin de distribution dans une peinture de base blanche prédéterminée ou pré-mélangée ou d'utilisation de cette dernière.
PCT/GB2023/050774 2022-03-25 2023-03-24 Procédé de calcul de couleur à utiliser avec un appareil de distribution de peinture WO2023180778A1 (fr)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
GB2204228.7 2022-03-25
GBGB2204228.7A GB202204228D0 (en) 2022-03-25 2022-03-25 Paint dispensing and mixing apparatus
GBGB2204400.2A GB202204400D0 (en) 2022-03-25 2022-03-29 Paint vending apparatus and system
GB2204400.2 2022-03-29
GBGB2210400.4A GB202210400D0 (en) 2022-03-25 2022-07-15 Powder colourant dispensing and mixing apparatus
GB2210400.4 2022-07-15
GBGB2213551.1A GB202213551D0 (en) 2022-03-25 2022-09-15 Colour calculation method for use with a paint dispensing apparatus
GB2213551.1 2022-09-15

Publications (1)

Publication Number Publication Date
WO2023180778A1 true WO2023180778A1 (fr) 2023-09-28

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3601589A (en) * 1969-09-19 1971-08-24 Mobil Oil Process and apparatus for producing colored chemical coatings
US4977522A (en) * 1987-11-30 1990-12-11 Michel David Apparatus for determining the formulation of paint for use in bodywork repair
JPH0351724A (ja) * 1989-07-19 1991-03-06 Sumika Color Kk 混色結果の予測方法
WO2004101689A2 (fr) * 2003-05-07 2004-11-25 E. I. Du Pont De Nemours And Company Procede de production d'une composition de revetement nuancee et dispositif associe
WO2008078079A2 (fr) * 2006-12-23 2008-07-03 Colormatrix Holdings, Inc Matières polymères
EP2887275A1 (fr) * 2013-12-20 2015-06-24 BASF Coatings GmbH Procédé et système pour déterminer une formule de couleur
WO2016166737A1 (fr) 2015-04-17 2016-10-20 Alfa S.R.L. Machine de distribution, en particulier pour la fabrication d'un échantillon de peinture
WO2017081117A1 (fr) 2015-11-12 2017-05-18 Akzo Nobel Coatings International B.V. Machine à teinter et procédé d'introduction d'un colorant dans un récipient de peinture contenant une peinture de base
WO2019161360A1 (fr) * 2018-02-19 2019-08-22 Coty Inc. Système de personnalisation de formulations de coloration capillaire

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3601589A (en) * 1969-09-19 1971-08-24 Mobil Oil Process and apparatus for producing colored chemical coatings
US4977522A (en) * 1987-11-30 1990-12-11 Michel David Apparatus for determining the formulation of paint for use in bodywork repair
JPH0351724A (ja) * 1989-07-19 1991-03-06 Sumika Color Kk 混色結果の予測方法
WO2004101689A2 (fr) * 2003-05-07 2004-11-25 E. I. Du Pont De Nemours And Company Procede de production d'une composition de revetement nuancee et dispositif associe
WO2008078079A2 (fr) * 2006-12-23 2008-07-03 Colormatrix Holdings, Inc Matières polymères
EP2887275A1 (fr) * 2013-12-20 2015-06-24 BASF Coatings GmbH Procédé et système pour déterminer une formule de couleur
WO2016166737A1 (fr) 2015-04-17 2016-10-20 Alfa S.R.L. Machine de distribution, en particulier pour la fabrication d'un échantillon de peinture
WO2017081117A1 (fr) 2015-11-12 2017-05-18 Akzo Nobel Coatings International B.V. Machine à teinter et procédé d'introduction d'un colorant dans un récipient de peinture contenant une peinture de base
WO2019161360A1 (fr) * 2018-02-19 2019-08-22 Coty Inc. Système de personnalisation de formulations de coloration capillaire

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