WO2023178946A1 - Fuel cell system and control method therefor - Google Patents

Fuel cell system and control method therefor Download PDF

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Publication number
WO2023178946A1
WO2023178946A1 PCT/CN2022/119510 CN2022119510W WO2023178946A1 WO 2023178946 A1 WO2023178946 A1 WO 2023178946A1 CN 2022119510 W CN2022119510 W CN 2022119510W WO 2023178946 A1 WO2023178946 A1 WO 2023178946A1
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WIPO (PCT)
Prior art keywords
water pump
expander
fuel cell
pump body
cell system
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PCT/CN2022/119510
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French (fr)
Chinese (zh)
Inventor
邓佳
刘小青
梁未栋
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中山大洋电机股份有限公司
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Publication of WO2023178946A1 publication Critical patent/WO2023178946A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • H01M8/04029Heat exchange using liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/04Units comprising pumps and their driving means the pump being fluid driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04082Arrangements for control of reactant parameters, e.g. pressure or concentration
    • H01M8/04089Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0662Treatment of gaseous reactants or gaseous residues, e.g. cleaning

Definitions

  • the invention relates to a fuel cell system and a control method.
  • a fuel cell is an energy conversion device that generates electrical energy through the electrochemical reaction of hydrogen and oxygen. It has the advantages of high energy conversion efficiency, simple structure, low noise, and no pollution. Fuel cells usually work at higher operating pressures, that is, the air entering the stack needs to be compressed to a certain pressure, and the oxygen in it reacts electrochemically with the hydrogen in the anode of the stack to produce electricity, water and heat.
  • the front fuel cell generally discharges the reacted gas directly through the tail exhaust without any treatment to the tail exhaust. However, the exhaust gas discharged after the reaction still has a high pressure. This part of the gas with a pressure and temperature higher than that of the atmosphere carries high energy, resulting in a low energy efficiency utilization rate of the fuel cell system.
  • the turbo expander is usually coaxially designed to be integrated with the air compressor, and the air compressor is a single-pole centrifugal type.
  • Centrifugal air compressors usually use air bearings. After integrating the expander, it will cause some interference to the stability of the air bearings. As the power of the fuel cell system increases, the requirements for air pressure and flow are getting higher and higher.
  • bipolar centrifugal air compressors are commonly used. The two-stage air compressor pump heads are located on both sides of the air compressor motor.
  • the integration of the expander will be very complicated and difficult, and will result in certain performance deficiencies.
  • the purpose of the present invention is to provide a fuel cell system and a control method that can solve the problem in the prior art that the exhaust gas discharged from the stack module of the fuel cell is input to the expander, and the expander is coupled to the air compressor, but due to the air compression
  • the technical requirements of the machine itself are high.
  • the drive motor of the existing air compressor has a double shaft extension to connect the load.
  • the technical difficulty of integrating the expander is high, resulting in certain technical problems such as insufficient performance and low energy efficiency utilization.
  • a fuel cell system includes a stack module, a hydrogen supply system, an air supply system and a cooling system.
  • the cooling system includes a water pump.
  • the water pump drives the coolant to continuously flow to take away heat.
  • the water pump is an integrated expander.
  • the water pump includes an expander, a water pump body, a water pump motor and a water pump controller.
  • the water pump controller controls the work of the water pump motor.
  • the expander is coupled to one end of the rotating shaft of the water pump motor, and the other end of the rotating shaft of the water pump motor is coupled to the water pump body.
  • the reacted exhaust gas discharged from the stack module is input to the expander, and the work of the expander drives the water pump body to operate, providing power for the flow of coolant in the cooling system.
  • the output end of the above-mentioned stack module is electrically connected to the high-voltage power platform through a DC-DC boost converter.
  • the electric energy output by the stack module is processed by the DC-DC boost converter and then stored in the high-voltage power platform.
  • the above-mentioned water pump motor is an all-in-one machine that integrates the functions of a motor and a generator.
  • the water pump motor is electrically connected to the battery through a high-voltage busbar.
  • the electric energy provided by the battery passes through the water pump controller to make the water pump motor drive the water pump body to work, or the expander drives the water pump. It works as a whole, or the expander charges the battery through the water pump motor and water pump controller to achieve energy recovery.
  • the above-mentioned expander is coaxially arranged with the water pump body and arranged at both ends of the water pump motor.
  • the above-mentioned expander adopts a turbine expander.
  • the above-mentioned DC input source of the water pump controller is connected to the battery high-voltage bus.
  • the above-mentioned water pump body includes a pump casing.
  • a pump chamber is set inside the pump casing.
  • An impeller is installed in the pump chamber.
  • a water inlet and a water outlet are provided on the pump casing to communicate with the pump chamber.
  • the impeller is installed on the other end of the rotating shaft of the water pump motor.
  • the output power of the above-mentioned expander is P1, and the output power of the water pump body is P2.
  • the water pump controller controls the operation of the water pump motor according to the output power of P1 and the output power of the water pump body of P2.
  • the battery When the output power P1 of the expander is less than the output power P2 of the water pump body, the battery outputs electric energy to drive the water pump motor to compensate for the power difference between P1 and P2; when the output power P1 of the expander is equal to the output power P2 of the water pump body, The expander provides all the power required by the water pump body; when the output power P1 of the expander is greater than the output power P2 of the water pump body, the expander not only provides the power required by the water pump body, but also drives the water pump motor to generate electricity and recover the system energy. Utilized and transmitted to the high voltage bus.
  • the above-mentioned water pump controller contains the set working speed V1 of the water pump body.
  • the set working speed V1 of the water pump body is determined according to the requirements of the cooling system.
  • the battery The output electric energy drives the water pump motor so that the water pump body reaches the set working speed V1; when the expander drives the water pump body to reach the set working speed V1, the expander independently drives the water pump body; when the expander drives the water pump body exceeds
  • the working speed V1 is set, the expander provides the power required by the water pump body and at the same time drives the water pump motor to generate electricity, recycles the system energy and stores it in the high-voltage power platform.
  • the above-mentioned air supply system includes an air filter, a flow meter, an air compressor, an intercooler, and a humidifier.
  • the external air passes through the air filter, the flow meter, the air compressor, the intercooler, and the humidifier in sequence, and then is sent to the to the air inlet of the stack module; the tail exhaust gas discharged from the stack module is again humidified by the humidifier, flows through the back pressure valve, and the dehumidification device before being sent to the expander in the water pump.
  • the expander performs work to drive the water pump.
  • the pump body operates to provide power for the flow of coolant.
  • the above-mentioned cooling system includes a thermostatic valve, radiator, heater and water pump.
  • the radiator and heater are connected in parallel using pipelines, and the thermostatic valve controls the flow of coolant to the radiator or heater; the water pump mainly provides power for the flow of coolant.
  • the above-mentioned DC-DC boost converter is electrically connected to the battery through a high-voltage bus, and the air compressor and water pump are electrically connected to the high-voltage bus.
  • the fuel cell system is the above-mentioned fuel cell system, and is characterized in that its working operation is controlled as follows:
  • Step 1 Before the fuel cell system is started, the water pump body rotates through the energy transmitted by the battery high-voltage bus;
  • Step 2 After the fuel cell system is started and running at a lower power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed of the water pump driven by the expander cannot reach the speed of the water pump body driven by the fuel cell system. According to the speed requirements, the expander and battery jointly provide energy for the water pump body;
  • Step 3 When the fuel cell system is running at low to medium power, the pressure and heat of the exhaust gas are slightly larger. At this time, the speed of the water pump driven by the expander reaches the speed requirement of the water pump body of the fuel cell system.
  • the expander alone is The water pump body provides energy;
  • Step 4 When the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the speed of the water pump body driven by the expander is greater than the speed requirement of the water pump body of the fuel cell system.
  • the expander is a water pump. While the pump body rotates to provide energy, energy is recovered and transmitted to the high-voltage bus through the water pump motor and water pump controller, and the recovered electrical energy is stored on the high-voltage power platform.
  • the present invention has the following effects:
  • a fuel cell system including a stack module, a hydrogen supply system, an air supply system and a cooling system.
  • the cooling system includes a water pump, which drives the coolant to continuously flow to take away heat. It is characterized in that: the water pump is an integrated
  • the water pump of the expander includes an expander, a water pump body, a water pump motor and a water pump controller.
  • the water pump controller controls the work of the water pump motor.
  • the expander is coupled to one end of the rotating shaft of the water pump motor, and the other end of the rotating shaft of the water pump motor is coupled to the water pump body. , use the stack module to discharge the reacted exhaust gas and input it into the expander.
  • the expander performs work to drive the water pump body to operate, providing power for the flow of coolant in the cooling system. Since the technical requirements of the water pump are low, it is easier to integrate the expander. , with simple structure and reasonable layout, the water pump with expander aims to reduce input power and recover energy. It can easily implement effective control strategies and effectively solve the exhaust energy recovery problem of the fuel cell system. It has high energy utilization rate and effectively improves fuel efficiency. Battery system efficiency.
  • the control method of the fuel cell system of the present invention has a simple and effective control strategy and can effectively improve the efficiency of the fuel cell system.
  • Figure 1 is a schematic block diagram of a fuel cell in the prior art
  • Figure 2 is a schematic block diagram of a fuel cell system according to an embodiment of the present invention.
  • Figure 3 is a schematic diagram of electrical connections of a fuel cell system according to Embodiment 1 of the present invention.
  • Figure 4 is a structural block diagram of a water pump of a fuel cell system according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a water pump of a fuel cell system according to an embodiment of the present invention.
  • the fuel cell system generally includes a stack module, a fuel cell system controller, a hydrogen supply system, an air supply system and a cooling system.
  • the output end of the hydrogen supply system is connected to the hydrogen inlet of the stack module as The stack module provides hydrogen; the output end of the air supply system is connected to the air inlet of the stack module to provide air for the stack module; the hydrogen outlet of the stack module outputs the reacted mixed gas, and the mixed gas water vapor separator performs water vapor separation , separate hydrogen, water vapor and waste gas.
  • the separated hydrogen is re-inputted to the hydrogen inlet of the stack module through a hydrogen circulation pump.
  • the separated water vapor and waste gas are directly discharged as tail exhaust.
  • the stack module, hydrogen supply system, air supply system and cooling system are controlled by the fuel cell system controller.
  • the above-mentioned air supply system includes an air filter, a flow meter, an air compressor, an intercooler, and a humidifier.
  • the external air passes through the air filter, the flow meter, the air compressor, the intercooler, and the humidifier in sequence, and then is sent to the to the air inlet of the stack module;
  • the hydrogen supply system includes a proportional valve, a stop valve, and a pressure relief valve; the high-pressure hydrogen passes through the proportional valve and the stop valve, and then is sent to the hydrogen inlet of the stack module;
  • the cooling system includes a thermostatic valve, a radiator, Heater and water pump, the radiator and heater are connected in parallel using pipelines, and the thermostatic valve controls the flow of coolant to the radiator or heater; the water pump mainly provides power for the flow of coolant.
  • this embodiment provides a fuel cell system, including a stack module, a hydrogen supply system, an air supply system, and a cooling system.
  • the cooling system includes a water pump, and the water pump drives cooling The liquid continuously flows to take away heat, and is characterized in that: the water pump is a water pump with an integrated expander, including an expander 1, a water pump body 2, a water pump motor 3 and a water pump controller 4.
  • the water pump controller 4 controls the work of the water pump motor 3.
  • the expander 1 is coupled to one end of the rotating shaft of the water pump motor 3, and the other end of the rotating shaft 31 of the water pump motor 3 is coupled to the water pump body 2, and the reacted exhaust gas discharged from the stack module is input to the expander 1, and passes through the expander 1
  • the work drives the water pump body 2 to operate, providing power for the flow of coolant in the cooling system. Since the technical requirements of the water pump are low, it is easier to integrate the expander, with simple structure and reasonable layout.
  • the water pump with the expander aims to reduce the input power and recover energy, which can facilitate the implementation of effective control strategies and effectively solve the tail discharge of the fuel cell system. Gas energy recovery problem, high energy utilization rate, effectively improve the efficiency of fuel cell system.
  • the water pump of the fuel cell has a single function. It is only used for heat dissipation of the fuel cell stack module and system components.
  • the power is small, generally less than the power brought by the energy recovery contained in the exhaust exhaust, which facilitates the formulation of control strategies and energy recovery.
  • the output end of the stack module is electrically connected to the high-voltage power platform through a DC-DC boost converter.
  • the electric energy output by the stack module is processed by the DC-DC boost converter and stored in the high-voltage power platform.
  • the water pump motor 3 is an all-in-one machine that integrates the functions of a motor and a generator.
  • the water pump motor 3 is electrically connected to the battery 5 through a high-voltage busbar.
  • the electric energy provided by the battery 5 passes through the water pump controller 4 to make the water pump motor 3 drive the water pump body 2 to work. Either the expander 1 drives the water pump body 2 to work, or the expander 1 charges the battery 5 through the water pump motor 3 and the water pump controller 4 to realize energy recovery. Multiple working modes are formed to facilitate the formulation of various control strategies and improve the efficiency of the fuel cell system.
  • the high-voltage power platform of the present invention has been integrated with the DC-DC boost converter and is located in the same box.
  • the output end of the DC-DC boost converter is connected to the input end of the high-voltage power platform.
  • the output end of the power platform is connected to the high-voltage bus.
  • the high-voltage power platform is a high-voltage power distribution module PDU, which is connected to various loads and used to supply power to each load.
  • the loads include air compressors, water pumps, hydrogen circulation pumps, auxiliary DCDC etc.
  • the above-mentioned expander 1 and the water pump body 2 are coaxially arranged and arranged at both ends of the water pump motor 3.
  • the structural arrangement is reasonable and compact.
  • the expander and the water pump motor shaft are connected through a reduction device.
  • the above-mentioned expander 1 adopts a turbine expander 1, which has a simple structure and is easy to integrate.
  • the above-mentioned DC input source of the water pump controller 4 is connected to the high voltage bus of the battery 5 .
  • Battery 5 is a storage battery and is easy to connect.
  • the above-mentioned water pump body 2 includes a pump casing 21.
  • a pump chamber 22 is provided inside the pump casing 21.
  • An impeller 23 is installed inside the pump chamber 22.
  • a water inlet 211 and a water outlet 212 are provided on the pump casing 21 to communicate with the pump chamber 22.
  • the water pump motor 3 The impeller 23 is installed on the other end of the rotating shaft 31, and the structure is simple.
  • the output power of the above-mentioned expander 1 is P1, and the output power of the water pump body 2 is P2.
  • the water pump controller 4 controls the operation of the water pump motor 3 according to the output power P1 and the output power of the water pump body 2 P2.
  • the battery 5 outputs electric energy to drive the water pump motor 3 to compensate for the power difference between P1 and P2; when the output power P1 of the expander 1 is equal to the water pump body 2 Output power P2, expander 1 provides all the power required by water pump body 2; when the output power P1 of expander 1 is greater than the output power P2 of water pump body 2, expander 1 provides the power required by water pump body 2,
  • the energy recovered and transmitted to the high-voltage bus can be used to supply various loads connected to the high-voltage power platform, or can be stored in the battery. 5 in.
  • the water pump controller 4 makes a control strategy based on the difference between the real-time speed of the water pump body 2 and the set speed.
  • the water pump controller 4 contains the set working speed V1 of the water pump body 2.
  • the set working speed V1 of the water pump body 2 is determined according to the requirements of the cooling system. When the expander 1 drives the water pump body 2, the set working speed V1 is not reached.
  • the battery 5 outputs electric energy to drive the water pump motor 3, so that the water pump body 2 reaches the set working speed V1; when the expander 1 drives the water pump body 2 to reach the set working speed V1 of the water pump body 2, the expander 1 Independently drives the water pump body 2; when the expander 1 drives the water pump body 2 to exceed the set working speed V1, the expander 1 provides the power required by the water pump body 2 and at the same time drives the water pump motor 3 to generate electricity, recycling the system energy. And stored in the high-voltage power platform, the control strategy is more simplified and effectively implements energy recovery and makes full use of tail exhaust work to improve the energy efficiency index of the fuel cell system.
  • the working principle of the present invention before the fuel cell system is started, especially before cold start, the water pump body 2 needs to be able to rotate independently. At this time, the water pump body 2 normally rotates through the energy transmitted by the high-voltage bus of the battery 5; in the fuel cell system After starting, when running at a lower power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed at which the expander 1 drives the water pump body 2 may not meet the system's speed requirements for the water pump body 2.
  • the expander 1 and the battery 5 jointly provide energy for the water pump body 2; when the fuel cell system is running at small and medium power, the pressure and heat of the tail exhaust are slightly larger.
  • the expander 1 drives the water pump body 2 to reach the speed of the system to the water pump.
  • the speed of the pump body 2 requires that the expander 1 alone provides energy for the water pump body 2; when the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large.
  • the expander 1 drives the water pump body 2 The speed is greater than the system's speed requirement for the water pump body 2.
  • the expander 1 provides energy for the rotation of the water pump body 2 and at the same time transmits energy recovery to the high-voltage bus through the water pump motor 3 and the water pump controller 4, effectively solving the problem of the tail end of the fuel cell system. Exhaust energy recovery problem can effectively improve the efficiency of fuel cell system.
  • the control strategy of the present invention a. In the pre-starting stage of the fuel cell system: the battery 5 provides an energy source for the rotation of the water pump body 2 through the high-voltage bus; b. After the fuel cell system is started: the expander 1 drives the water pump body 2 to rotate, while the battery 5.
  • the high-voltage bus is used to provide an energy source for the water pump body 2, and the water pump controller 4 controls the output energy according to the heat dissipation requirements of the system and the required speed of the water pump body 2.
  • the hydrogen in the stack module reacts with the oxygen in the air to form tail exhaust gas.
  • the tail exhaust gas discharged from the stack module is again humidified by the humidifier, flows through the back pressure valve, and the dehumidification device before being sent to the water pump.
  • the expander 1 drives the water pump body 2 to operate through the work of the expander 1, providing power for the flow of coolant.
  • the fuel cell system is divided into two stages: one is the pre-start stage; the other is the stage after the fuel cell system is started, so the control strategy is divided into two steps:
  • Pre-starting stage of the fuel cell system The battery provides energy source for the rotation of the water pump through the high-voltage bus;
  • the post-startup stage of the fuel cell system The expander drives the water pump to rotate, and the high-voltage bus of the battery provides an energy source for the water pump.
  • the water pump controller sets the required speed of the water pump according to the heat dissipation needs of the system to control the output energy.
  • a control method for a fuel cell system is the fuel cell system described in Embodiment 1. It is characterized in that its operation control is as follows:
  • Step 1 Before the fuel cell system is started, the water pump body 2 rotates through the energy transmitted by the high-voltage bus of the battery 5;
  • Step 2 After the fuel cell system is started and running at a low power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed of the water pump body 2 driven by the expander 1 cannot reach the speed of the water pump driven by the fuel cell system. According to the rotation speed requirement of body 2, the expander 1 and the battery 5 jointly provide energy for the water pump body 2;
  • Step 3 When the fuel cell system is running at low or medium power, the pressure and heat of the exhaust gas are slightly larger. At this time, the speed of the water pump body 2 driven by the expander 1 reaches the speed requirement of the fuel cell system for the water pump body 2, and the expansion Machine 1 alone provides energy for water pump body 2;
  • Step 4 When the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the speed of the expander 1 driving the water pump body 2 is greater than the speed requirement of the fuel cell system for the water pump body 2, and the expansion The machine 1 provides energy for the rotation of the water pump body 2 and at the same time recovers and transmits energy to the high-voltage bus through the water pump motor 3 and the water pump controller 4.
  • the control strategy of the present invention is simple and effective, and can effectively improve the efficiency of the fuel cell system.

Abstract

Disclosed in the present invention are a fuel cell system and a control method therefor. The fuel cell system comprises a fuel cell stack module, a hydrogen supply system, an air supply system, and a cooling system, the cooling system comprising a water pump which drives a coolant to continuously flow to take away heat; and the fuel cell system is characterized in that the water pump is a water pump integrated with an expander, and comprises the expander, a water pump body, a water pump electric motor and a water pump controller, wherein the water pump controller controls the water pump electric motor to operate; the expander is coupled to one end of a rotating shaft of the water pump electric motor, and the other end of the rotating shaft of the water pump electric motor is coupled to the water pump body; and an exhaust tail gas resulting from an reaction is discharged using the fuel cell stack module, and is then input into the expander, the expander does work to drive the water pump body to operate, so as to provide power for the coolant of the cooling system to flow. The structural arrangement of the fuel cell system is rational and simple, the energy recovery problem of the exhaust tail gas of the fuel cell system is effectively solved, the utilization rate is high, and the efficiency of the fuel cell system is effectively improved.

Description

一种燃料电池系统及控制方法A fuel cell system and control method 技术领域Technical field
本发明涉及一种燃料电池系统及控制方法。The invention relates to a fuel cell system and a control method.
背景技术Background technique
燃料电池是一种通过氢气和氧气电化学反应产生电能的能量转换装置,具有能量转换效率高,结构简单、低噪音、无污染等优点。燃料电池通常工作在较高的操作压力下,即,进入电堆的空气需要被压缩到一定的压力,其中的氧气与电堆阳极的氢气进行电化学反应,产生电,并生成水和热量。前燃料电池普遍将反应完的气体通过尾排直接排出,不对尾排气做任何处理。但反应完排出的尾排气仍有较高的压力,这部分压力和温度高于大气的气体携带有较高的能量,导致燃料电池系统能效利用率较低的。A fuel cell is an energy conversion device that generates electrical energy through the electrochemical reaction of hydrogen and oxygen. It has the advantages of high energy conversion efficiency, simple structure, low noise, and no pollution. Fuel cells usually work at higher operating pressures, that is, the air entering the stack needs to be compressed to a certain pressure, and the oxygen in it reacts electrochemically with the hydrogen in the anode of the stack to produce electricity, water and heat. The front fuel cell generally discharges the reacted gas directly through the tail exhaust without any treatment to the tail exhaust. However, the exhaust gas discharged after the reaction still has a high pressure. This part of the gas with a pressure and temperature higher than that of the atmosphere carries high energy, resulting in a low energy efficiency utilization rate of the fuel cell system.
为了解决以上问题,也有部分采用带有涡轮膨胀机的空气压缩机,通过涡轮膨胀机回收排放出来的尾排气中的能量,降低空气压缩机的功耗,进而提高燃料电池系统的效率。In order to solve the above problems, some air compressors with turbo expanders are also used. The energy in the exhaust gas is recovered through the turbo expander, reducing the power consumption of the air compressor, thereby improving the efficiency of the fuel cell system.
现有技术中,一些技术方案是利用尾排气输入膨胀机再驱动空气压缩机,涡轮膨胀机通常与空气压缩机同轴设计为一体,空气压缩机为单极离心式。离心式空压机通常采用空气轴承,集成膨胀机后,会对空气轴承的稳定性带来一些干扰。随着燃料电池系统功率的增大,对空气压力和流量的要求也越来越高,目前普遍采用双极离心式空压机,两级空气压缩机泵的头分别位于空压机电机的两端,对膨胀机的集成就会很复杂,有很大的难度,且造成一定的性能不足。In the existing technology, some technical solutions are to use the tail exhaust gas to be input into an expander and then drive the air compressor. The turbo expander is usually coaxially designed to be integrated with the air compressor, and the air compressor is a single-pole centrifugal type. Centrifugal air compressors usually use air bearings. After integrating the expander, it will cause some interference to the stability of the air bearings. As the power of the fuel cell system increases, the requirements for air pressure and flow are getting higher and higher. Currently, bipolar centrifugal air compressors are commonly used. The two-stage air compressor pump heads are located on both sides of the air compressor motor. On the other hand, the integration of the expander will be very complicated and difficult, and will result in certain performance deficiencies.
发明内容Contents of the invention
本发明的目的是提供一种燃料电池系统及控制方法,能解决现有技术中燃料电池的电堆模块排出的尾排气输入到膨胀机,而膨胀机耦合到空气压缩机,但由于空气压缩机本身的技术要求高,现有产品的空气压缩机的驱动电机已经是双轴伸连接负载,集成膨胀机的技术难度大,造成一定的性能不足,能效利用率较低的技术问题。The purpose of the present invention is to provide a fuel cell system and a control method that can solve the problem in the prior art that the exhaust gas discharged from the stack module of the fuel cell is input to the expander, and the expander is coupled to the air compressor, but due to the air compression The technical requirements of the machine itself are high. The drive motor of the existing air compressor has a double shaft extension to connect the load. The technical difficulty of integrating the expander is high, resulting in certain technical problems such as insufficient performance and low energy efficiency utilization.
本发明的目的是通过下述技术方案予以实现的:The purpose of the present invention is achieved through the following technical solutions:
一种燃料电池系统,包括电堆模块、供氢系统,空气供应系统和冷却系统,冷却系统里面包括水泵,水泵驱动冷却液不断流动以带走热量,其特征在于:水泵是一种集成膨胀机的水泵,包括膨胀机、水泵泵体、水泵电机和水泵控制器,水泵控制器控制水泵电机工作,膨胀机耦合到水泵电机的转轴的一端,水泵电机的转轴的另一端耦合水泵泵体,利用电堆模块排出反应完的尾排气输入到膨胀机,通过膨胀机做功带动水泵泵体运转,为冷却系统的冷却液 流动提供动力。A fuel cell system includes a stack module, a hydrogen supply system, an air supply system and a cooling system. The cooling system includes a water pump. The water pump drives the coolant to continuously flow to take away heat. The water pump is an integrated expander. The water pump includes an expander, a water pump body, a water pump motor and a water pump controller. The water pump controller controls the work of the water pump motor. The expander is coupled to one end of the rotating shaft of the water pump motor, and the other end of the rotating shaft of the water pump motor is coupled to the water pump body. The reacted exhaust gas discharged from the stack module is input to the expander, and the work of the expander drives the water pump body to operate, providing power for the flow of coolant in the cooling system.
上述的电堆模块的输出端通过DC-DC升压变换器与高压电平台电连接,电堆模块输出的电能经过DC-DC升压变换器处理后存储在高压电平台中。The output end of the above-mentioned stack module is electrically connected to the high-voltage power platform through a DC-DC boost converter. The electric energy output by the stack module is processed by the DC-DC boost converter and then stored in the high-voltage power platform.
上述所述的水泵电机是集成电动机与发电机功能的一体机,水泵电机通过高压母线与蓄电池电连接,蓄电池提供的电能通过水泵控制器使水泵电机带动水泵泵体工作,或者膨胀机带动水泵泵体工作,或者膨胀机通过水泵电机和水泵控制器向蓄电池充电从而实现能量回收。The above-mentioned water pump motor is an all-in-one machine that integrates the functions of a motor and a generator. The water pump motor is electrically connected to the battery through a high-voltage busbar. The electric energy provided by the battery passes through the water pump controller to make the water pump motor drive the water pump body to work, or the expander drives the water pump. It works as a whole, or the expander charges the battery through the water pump motor and water pump controller to achieve energy recovery.
上述的膨胀机与水泵泵体同轴设置并布置在水泵电机的两端。The above-mentioned expander is coaxially arranged with the water pump body and arranged at both ends of the water pump motor.
上述的膨胀机采用涡轮式膨胀机。The above-mentioned expander adopts a turbine expander.
上述的水泵控制器直流输入源接入蓄电池高压母线。The above-mentioned DC input source of the water pump controller is connected to the battery high-voltage bus.
上述的水泵泵体包括泵壳,泵壳里面设置泵腔,泵腔里面安装叶轮,泵壳上设置进水口与出水口与泵腔连通,水泵电机的转轴的另一端安装上叶轮。The above-mentioned water pump body includes a pump casing. A pump chamber is set inside the pump casing. An impeller is installed in the pump chamber. A water inlet and a water outlet are provided on the pump casing to communicate with the pump chamber. The impeller is installed on the other end of the rotating shaft of the water pump motor.
上述的膨胀机的输出功率为P1,水泵泵体输出功率为P2,水泵控制器根据其输出功率为P1、水泵泵体输出功率为P2来控制水泵电机工作。The output power of the above-mentioned expander is P1, and the output power of the water pump body is P2. The water pump controller controls the operation of the water pump motor according to the output power of P1 and the output power of the water pump body of P2.
上述当膨胀机的输出功率P1小于水泵泵体输出功率P2,蓄电池输出电能驱动水泵电机,以补偿P1与P2之间的功率差值;当膨胀机的输出功率P1等于水泵泵体输出功率P2,由膨胀机提供全部水泵泵体所需功率;当膨胀机的输出功率P1大于水泵泵体输出功率P2时,膨胀机提供水泵泵体需求功率的同时,通过驱动水泵电机发电,对系统能量进行回收利用并传输到高压母线。When the output power P1 of the expander is less than the output power P2 of the water pump body, the battery outputs electric energy to drive the water pump motor to compensate for the power difference between P1 and P2; when the output power P1 of the expander is equal to the output power P2 of the water pump body, The expander provides all the power required by the water pump body; when the output power P1 of the expander is greater than the output power P2 of the water pump body, the expander not only provides the power required by the water pump body, but also drives the water pump motor to generate electricity and recover the system energy. Utilized and transmitted to the high voltage bus.
上述的水泵控制器里面有水泵泵体的设定工作转速V1,水泵泵体的设定工作转速V1是根据冷却系统要求而定,当膨胀机驱动水泵泵体未达到设定工作转速V1,蓄电池输出电能驱动水泵电机,以使水泵泵体达到设定工作转速V1;当膨胀机驱动水泵泵体达到设定工作转速V1时,由膨胀机独立驱动水泵泵体;当膨胀机驱动水泵泵体超过设定工作转速V1时,膨胀机提供水泵泵体需求功率的同时,通过驱动水泵电机发电,对系统能量进行回收利用并存储在高压电平台中。The above-mentioned water pump controller contains the set working speed V1 of the water pump body. The set working speed V1 of the water pump body is determined according to the requirements of the cooling system. When the expander drives the water pump body and does not reach the set working speed V1, the battery The output electric energy drives the water pump motor so that the water pump body reaches the set working speed V1; when the expander drives the water pump body to reach the set working speed V1, the expander independently drives the water pump body; when the expander drives the water pump body exceeds When the working speed V1 is set, the expander provides the power required by the water pump body and at the same time drives the water pump motor to generate electricity, recycles the system energy and stores it in the high-voltage power platform.
上述的空气供应系统包括空气过滤器、流量计、空气压缩机、中冷器和增湿器,外部空气依次经过空气过滤器、流量计、空气压缩机、中冷器和增湿器,然后送到电堆模块的空气入口;从电堆模块排出的尾排气再次经过增湿器的增湿处理、流经背压阀、除湿装置后送到水泵中的膨胀机,通过膨胀机做功带动水泵泵体运转,为冷却液的流动提供动力。The above-mentioned air supply system includes an air filter, a flow meter, an air compressor, an intercooler, and a humidifier. The external air passes through the air filter, the flow meter, the air compressor, the intercooler, and the humidifier in sequence, and then is sent to the to the air inlet of the stack module; the tail exhaust gas discharged from the stack module is again humidified by the humidifier, flows through the back pressure valve, and the dehumidification device before being sent to the expander in the water pump. The expander performs work to drive the water pump. The pump body operates to provide power for the flow of coolant.
上述的冷却系统包括恒温阀、散热器、加热器和水泵,散热器和加热器利用管路并 联起来由恒温阀控制冷却液流向散热器或者加热器;水泵主要是为冷却液的流动提供动力。The above-mentioned cooling system includes a thermostatic valve, radiator, heater and water pump. The radiator and heater are connected in parallel using pipelines, and the thermostatic valve controls the flow of coolant to the radiator or heater; the water pump mainly provides power for the flow of coolant.
上述的DC-DC升压变换器与蓄电池之间通过高压母线电连接,空气压缩机和水泵与高压母线电连接。The above-mentioned DC-DC boost converter is electrically connected to the battery through a high-voltage bus, and the air compressor and water pump are electrically connected to the high-voltage bus.
一种燃料电池系统的控制方法,所述的燃料电池系统是上述的燃料电池系统,其特征在于:其工作运行控制如下:A control method for a fuel cell system. The fuel cell system is the above-mentioned fuel cell system, and is characterized in that its working operation is controlled as follows:
步骤1:在燃料电池系统启动前,水泵泵体通过蓄电池高压母线传输的能量转动;Step 1: Before the fuel cell system is started, the water pump body rotates through the energy transmitted by the battery high-voltage bus;
步骤2:在燃料电池系统启动后,运行在较小功率时,尾排气的压力及热量均比较小,此时,膨胀机驱动水泵泵体的转速达不到燃料电池系统对水泵泵体的转速要求,膨胀机和蓄电池共同为水泵泵体提供能量;Step 2: After the fuel cell system is started and running at a lower power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed of the water pump driven by the expander cannot reach the speed of the water pump body driven by the fuel cell system. According to the speed requirements, the expander and battery jointly provide energy for the water pump body;
步骤3:燃料电池系统运行在中小功率时,尾排气的压力及热量均稍大,此时,膨胀机驱动水泵泵体的转速达到燃料电池系统对水泵泵体的转速要求,膨胀机单独为水泵泵体提供能量;Step 3: When the fuel cell system is running at low to medium power, the pressure and heat of the exhaust gas are slightly larger. At this time, the speed of the water pump driven by the expander reaches the speed requirement of the water pump body of the fuel cell system. The expander alone is The water pump body provides energy;
步骤4:燃料电池系统运行在大功率时,尾排气的压力及热量均非常大,此时,膨胀机驱动水泵泵体的转速大于燃料电池系统对水泵泵体的转速要求,膨胀机为水泵泵体转动提供能量的同时通过水泵电机和水泵控制器向高压母线进行能量回收的传输,将回收的电能存储在高压电平台。Step 4: When the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the speed of the water pump body driven by the expander is greater than the speed requirement of the water pump body of the fuel cell system. The expander is a water pump. While the pump body rotates to provide energy, energy is recovered and transmitted to the high-voltage bus through the water pump motor and water pump controller, and the recovered electrical energy is stored on the high-voltage power platform.
本发明与现有技术相比,具有如下效果:Compared with the prior art, the present invention has the following effects:
1)一种燃料电池系统,包括电堆模块、供氢系统,空气供应系统和冷却系统,冷却系统里面包括水泵,水泵驱动冷却液不断流动以带走热量,其特征在于:水泵是一种集成膨胀机的水泵,包括膨胀机、水泵泵体、水泵电机和水泵控制器,水泵控制器控制水泵电机工作,膨胀机耦合到水泵电机的转轴的一端,水泵电机的转轴的另一端耦合水泵泵体,利用电堆模块排出反应完的尾排气输入到膨胀机,通过膨胀机做功带动水泵泵体运转,为冷却系统的冷却液流动提供动力,由于水泵的技术要求较低,集成膨胀机较为容易,结构简单,布局合理,带膨胀机的水泵以减少输入功率和回收能量为目标,可以方便实施有效的控制策略,有效解决燃料电池系统尾排气能量回收问题,能量利用率高,有效提高燃料电池系统效率。1) A fuel cell system, including a stack module, a hydrogen supply system, an air supply system and a cooling system. The cooling system includes a water pump, which drives the coolant to continuously flow to take away heat. It is characterized in that: the water pump is an integrated The water pump of the expander includes an expander, a water pump body, a water pump motor and a water pump controller. The water pump controller controls the work of the water pump motor. The expander is coupled to one end of the rotating shaft of the water pump motor, and the other end of the rotating shaft of the water pump motor is coupled to the water pump body. , use the stack module to discharge the reacted exhaust gas and input it into the expander. The expander performs work to drive the water pump body to operate, providing power for the flow of coolant in the cooling system. Since the technical requirements of the water pump are low, it is easier to integrate the expander. , with simple structure and reasonable layout, the water pump with expander aims to reduce input power and recover energy. It can easily implement effective control strategies and effectively solve the exhaust energy recovery problem of the fuel cell system. It has high energy utilization rate and effectively improves fuel efficiency. Battery system efficiency.
2)本发明的燃料电池系统的控制方法,控制策略简单有效,能有效提高燃料电池系统效率。2) The control method of the fuel cell system of the present invention has a simple and effective control strategy and can effectively improve the efficiency of the fuel cell system.
3)本发明的其它优点在实施例部分展开详细描述。3) Other advantages of the present invention are described in detail in the embodiment section.
附图说明:Picture description:
图1是为现有技术的燃料电池原理方框图;Figure 1 is a schematic block diagram of a fuel cell in the prior art;
图2是为本发明实施例一燃料电池系统的原理方框图;Figure 2 is a schematic block diagram of a fuel cell system according to an embodiment of the present invention;
图3是为本发明实施例一燃料电池系统的电气连接示意图;Figure 3 is a schematic diagram of electrical connections of a fuel cell system according to Embodiment 1 of the present invention;
图4是为本发明实施例一燃料电池系统的水泵的结构方框图;Figure 4 is a structural block diagram of a water pump of a fuel cell system according to an embodiment of the present invention;
图5是为本发明实施例一燃料电池系统的水泵的结构示意图。FIG. 5 is a schematic structural diagram of a water pump of a fuel cell system according to an embodiment of the present invention.
具体实施方式:Detailed ways:
下面通过具体实施例并结合附图对本发明作进一步详细的描述。The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.
实施例一:Example 1:
如图1、图2所示,燃料电池系统一般包括电堆模块、燃料电池系统控制器、供氢系统、空气供应系统和冷却系统,供氢系统的输出端连接到电堆模块的氢气入口为电堆模块提供氢气;空气供应系统的输出端连接到电堆模块的空气入口为电堆模块提供空气;电堆模块的设置出氢口输出反应后的混合气体,混合气体水汽分离器进行水汽分离,分离出氢气、水汽和废气,分离后的氢气经过氢气循环泵重新输入到电堆模块的氢气入口,分离后的水汽和废气作为尾排气直接排出。电堆模块、供氢系统、空气供应系统和冷却系统受燃料电池系统控制器控制。上述的空气供应系统包括空气过滤器、流量计、空气压缩机、中冷器和增湿器,外部空气依次经过空气过滤器、流量计、空气压缩机、中冷器和增湿器,然后送到电堆模块的空气入口;供氢系统包括比例阀、截止阀、泄压阀;高压氢气经过比例阀、截止阀,然后送到电堆模块的氢气入口;冷却系统包括恒温阀、散热器、加热器和水泵,散热器和加热器利用管路并联起来由恒温阀控制冷却液流向散热器或者加热器;水泵主要是为冷却液的流动提供动力。As shown in Figure 1 and Figure 2, the fuel cell system generally includes a stack module, a fuel cell system controller, a hydrogen supply system, an air supply system and a cooling system. The output end of the hydrogen supply system is connected to the hydrogen inlet of the stack module as The stack module provides hydrogen; the output end of the air supply system is connected to the air inlet of the stack module to provide air for the stack module; the hydrogen outlet of the stack module outputs the reacted mixed gas, and the mixed gas water vapor separator performs water vapor separation , separate hydrogen, water vapor and waste gas. The separated hydrogen is re-inputted to the hydrogen inlet of the stack module through a hydrogen circulation pump. The separated water vapor and waste gas are directly discharged as tail exhaust. The stack module, hydrogen supply system, air supply system and cooling system are controlled by the fuel cell system controller. The above-mentioned air supply system includes an air filter, a flow meter, an air compressor, an intercooler, and a humidifier. The external air passes through the air filter, the flow meter, the air compressor, the intercooler, and the humidifier in sequence, and then is sent to the to the air inlet of the stack module; the hydrogen supply system includes a proportional valve, a stop valve, and a pressure relief valve; the high-pressure hydrogen passes through the proportional valve and the stop valve, and then is sent to the hydrogen inlet of the stack module; the cooling system includes a thermostatic valve, a radiator, Heater and water pump, the radiator and heater are connected in parallel using pipelines, and the thermostatic valve controls the flow of coolant to the radiator or heater; the water pump mainly provides power for the flow of coolant.
如图2和图3、图4、图5所示,本实施例提供一种燃料电池系统,包括电堆模块、供氢系统,空气供应系统和冷却系统,冷却系统里面包括水泵,水泵驱动冷却液不断流动以带走热量,其特征在于:水泵是一种集成膨胀机的水泵,包括膨胀机1、水泵泵体2、水泵电机3和水泵控制器4,水泵控制器4控制水泵电机3工作,膨胀机1耦合到水泵电机3的转轴的一端,水泵电机3的转轴31的另一端耦合水泵泵体2,利用电堆模块排出反应完的尾排气输入到膨胀机1,通过膨胀机1做功带动水泵泵体2运转,为冷却系统的冷却液流动提供动力。由于水泵的技术要求较低,集成膨胀机较为容易,结构简单,布局合理,带膨胀机的水泵以减少输入功率和回收能量为目标,可以方便实施有效的控制策略,有效解决燃料电池系统尾排气能量回收问题,能量利用率高,有效提高燃料电池系统效率。燃料电池的水泵功能单一,仅用于燃料电池电堆模块及系统部件的散热,功率较小,一般小于排放尾排气中蕴含的能量回收后带来的功率,方便制定控制策略及能量回收。As shown in Figures 2, 3, 4, and 5, this embodiment provides a fuel cell system, including a stack module, a hydrogen supply system, an air supply system, and a cooling system. The cooling system includes a water pump, and the water pump drives cooling The liquid continuously flows to take away heat, and is characterized in that: the water pump is a water pump with an integrated expander, including an expander 1, a water pump body 2, a water pump motor 3 and a water pump controller 4. The water pump controller 4 controls the work of the water pump motor 3. , the expander 1 is coupled to one end of the rotating shaft of the water pump motor 3, and the other end of the rotating shaft 31 of the water pump motor 3 is coupled to the water pump body 2, and the reacted exhaust gas discharged from the stack module is input to the expander 1, and passes through the expander 1 The work drives the water pump body 2 to operate, providing power for the flow of coolant in the cooling system. Since the technical requirements of the water pump are low, it is easier to integrate the expander, with simple structure and reasonable layout. The water pump with the expander aims to reduce the input power and recover energy, which can facilitate the implementation of effective control strategies and effectively solve the tail discharge of the fuel cell system. Gas energy recovery problem, high energy utilization rate, effectively improve the efficiency of fuel cell system. The water pump of the fuel cell has a single function. It is only used for heat dissipation of the fuel cell stack module and system components. The power is small, generally less than the power brought by the energy recovery contained in the exhaust exhaust, which facilitates the formulation of control strategies and energy recovery.
电堆模块的输出端通过DC-DC升压变换器与高压电平台电连接,电堆模块输出的电能经过DC-DC升压变换器处理后存储在高压电平台中。所述的水泵电机3是集成电动机与发电机功能的一体机,水泵电机3通过高压母线与蓄电池5电连接,蓄电池5提供的电能通过水泵控制器4使水泵电机3带动水泵泵体2工作,或者膨胀机1带动水泵泵体2工作,或者膨胀机1通过水泵电机3和水泵控制器4向蓄电池5充电从而实现能量回收。形成多种工作模式,便于制定各种控制策略,提高燃料电池系统效率。The output end of the stack module is electrically connected to the high-voltage power platform through a DC-DC boost converter. The electric energy output by the stack module is processed by the DC-DC boost converter and stored in the high-voltage power platform. The water pump motor 3 is an all-in-one machine that integrates the functions of a motor and a generator. The water pump motor 3 is electrically connected to the battery 5 through a high-voltage busbar. The electric energy provided by the battery 5 passes through the water pump controller 4 to make the water pump motor 3 drive the water pump body 2 to work. Either the expander 1 drives the water pump body 2 to work, or the expander 1 charges the battery 5 through the water pump motor 3 and the water pump controller 4 to realize energy recovery. Multiple working modes are formed to facilitate the formulation of various control strategies and improve the efficiency of the fuel cell system.
本发明的高压电平台已经与DC-DC升压变换器是集成在一起,处于同一个箱体里面,DC-DC升压变换器的输出端连接到高压电平台的输入端,高压电平台的输出端连接在高压母线上,高压电平台是一个高压配电模块PDU,连接各个负载,用于为各负载供电,所述的负载包括空气压缩机、水泵、氢气循环泵、辅助DCDC等。The high-voltage power platform of the present invention has been integrated with the DC-DC boost converter and is located in the same box. The output end of the DC-DC boost converter is connected to the input end of the high-voltage power platform. The output end of the power platform is connected to the high-voltage bus. The high-voltage power platform is a high-voltage power distribution module PDU, which is connected to various loads and used to supply power to each load. The loads include air compressors, water pumps, hydrogen circulation pumps, auxiliary DCDC etc.
上述的膨胀机1与水泵泵体2同轴设置并布置在水泵电机3的两端,结构布置合理、紧奏。膨胀机与水泵电机转轴之间通过一减速装置连接。The above-mentioned expander 1 and the water pump body 2 are coaxially arranged and arranged at both ends of the water pump motor 3. The structural arrangement is reasonable and compact. The expander and the water pump motor shaft are connected through a reduction device.
上述的膨胀机1采用涡轮式膨胀机1,结构简单,方便集成。The above-mentioned expander 1 adopts a turbine expander 1, which has a simple structure and is easy to integrate.
上述的水泵控制器4直流输入源接入蓄电池5高压母线。蓄电池5是蓄电池,连接方便。The above-mentioned DC input source of the water pump controller 4 is connected to the high voltage bus of the battery 5 . Battery 5 is a storage battery and is easy to connect.
上述的水泵泵体2包括泵壳21,泵壳21里面设置泵腔22,泵腔22里面安装叶轮23,泵壳21上设置进水口211与出水口212与泵腔22连通,水泵电机3的转轴31的另一端安装上叶轮23,结构简单。The above-mentioned water pump body 2 includes a pump casing 21. A pump chamber 22 is provided inside the pump casing 21. An impeller 23 is installed inside the pump chamber 22. A water inlet 211 and a water outlet 212 are provided on the pump casing 21 to communicate with the pump chamber 22. The water pump motor 3 The impeller 23 is installed on the other end of the rotating shaft 31, and the structure is simple.
上述膨胀机1的输出功率为P1,水泵泵体2输出功率为P2,水泵控制器4根据其输出功率为P1、水泵泵体2输出功率为P2来控制水泵电机3工作。当膨胀机1的输出功率P1小于水泵泵体2输出功率P2,蓄电池5输出电能驱动水泵电机3,以补偿P1与P2之间的功率差值;当膨胀机1的输出功率P1等于水泵泵体2输出功率P2,由膨胀机1提供全部水泵泵体2所需功率;当膨胀机1的输出功率P1大于水泵泵体2输出功率P2时,膨胀机1提供水泵泵体2需求功率的同时,通过驱动水泵电机3发电,对系统能量进行回收利用并传送到高压母线中,这些回收并传送到高压母线的能量可以用来供应连接在高压电平台上的各种负载,也可以存储在蓄电池5中。The output power of the above-mentioned expander 1 is P1, and the output power of the water pump body 2 is P2. The water pump controller 4 controls the operation of the water pump motor 3 according to the output power P1 and the output power of the water pump body 2 P2. When the output power P1 of the expander 1 is less than the output power P2 of the water pump body 2, the battery 5 outputs electric energy to drive the water pump motor 3 to compensate for the power difference between P1 and P2; when the output power P1 of the expander 1 is equal to the water pump body 2 Output power P2, expander 1 provides all the power required by water pump body 2; when the output power P1 of expander 1 is greater than the output power P2 of water pump body 2, expander 1 provides the power required by water pump body 2, By driving the water pump motor 3 to generate electricity, the system energy is recycled and transmitted to the high-voltage bus. The energy recovered and transmitted to the high-voltage bus can be used to supply various loads connected to the high-voltage power platform, or can be stored in the battery. 5 in.
当然,为了控制更加简单,水泵控制器4根据水泵泵体2的实时转速与设定转速之差来做出控制策略。水泵控制器4里面有水泵泵体2的设定工作转速V1,水泵泵体2的设定工作转速V1是根据冷却系统要求而定,当膨胀机1驱动水泵泵体2未达到设定工作转速V1,蓄电池5输出电能驱动水泵电机3,以使水泵泵体2达到设定工作转速V1;当膨胀机 1驱动水泵泵体2达到水泵泵体2的设定工作转速V1时,由膨胀机1独立驱动水泵泵体2;当膨胀机1驱动水泵泵体2超过设定工作转速V1时,膨胀机1提供水泵泵体2需求功率的同时,通过驱动水泵电机3发电,对系统能量进行回收利用并存储在高压电平台中,控制策略更加简化且有效实施能量回收及充分利用尾排气做工,提高燃料电池系统的能效指标。Of course, in order to make the control simpler, the water pump controller 4 makes a control strategy based on the difference between the real-time speed of the water pump body 2 and the set speed. The water pump controller 4 contains the set working speed V1 of the water pump body 2. The set working speed V1 of the water pump body 2 is determined according to the requirements of the cooling system. When the expander 1 drives the water pump body 2, the set working speed V1 is not reached. V1, the battery 5 outputs electric energy to drive the water pump motor 3, so that the water pump body 2 reaches the set working speed V1; when the expander 1 drives the water pump body 2 to reach the set working speed V1 of the water pump body 2, the expander 1 Independently drives the water pump body 2; when the expander 1 drives the water pump body 2 to exceed the set working speed V1, the expander 1 provides the power required by the water pump body 2 and at the same time drives the water pump motor 3 to generate electricity, recycling the system energy. And stored in the high-voltage power platform, the control strategy is more simplified and effectively implements energy recovery and makes full use of tail exhaust work to improve the energy efficiency index of the fuel cell system.
本发明的工作原理:在燃料电池系统启动前,特别是冷启动前,需要水泵泵体2能独立转动,此时,水泵泵体2正常通过蓄电池5高压母线传输的能量转动;在燃料电池系统启动后,运行在较小功率时,尾排气的压力及热量均比较小,此时,膨胀机1驱动水泵泵体2的转速可能达不到系统对水泵泵体2的转速要求,膨胀机1和蓄电池5共同为水泵泵体2提供能量;燃料电池系统运行在中小功率时,尾排气的压力及热量均稍大,此时,膨胀机1驱动水泵泵体2的转速达到系统对水泵泵体2的转速要求,膨胀机1单独为水泵泵体2提供能量;燃料电池系统运行在大功率时,尾排气的压力及热量均非常大,此时,膨胀机1驱动水泵泵体2的转速大于系统对水泵泵体2的转速要求,膨胀机1为水泵泵体2转动提供能量的同时通过水泵电机3和水泵控制器4向高压母线进行能量回收的传输,有效解决燃料电池系统尾排气能量回收问题,有效提高燃料电池系统效率。The working principle of the present invention: before the fuel cell system is started, especially before cold start, the water pump body 2 needs to be able to rotate independently. At this time, the water pump body 2 normally rotates through the energy transmitted by the high-voltage bus of the battery 5; in the fuel cell system After starting, when running at a lower power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed at which the expander 1 drives the water pump body 2 may not meet the system's speed requirements for the water pump body 2. The expander 1 and the battery 5 jointly provide energy for the water pump body 2; when the fuel cell system is running at small and medium power, the pressure and heat of the tail exhaust are slightly larger. At this time, the expander 1 drives the water pump body 2 to reach the speed of the system to the water pump. The speed of the pump body 2 requires that the expander 1 alone provides energy for the water pump body 2; when the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the expander 1 drives the water pump body 2 The speed is greater than the system's speed requirement for the water pump body 2. The expander 1 provides energy for the rotation of the water pump body 2 and at the same time transmits energy recovery to the high-voltage bus through the water pump motor 3 and the water pump controller 4, effectively solving the problem of the tail end of the fuel cell system. Exhaust energy recovery problem can effectively improve the efficiency of fuel cell system.
本发明的控制策略:a、燃料电池系统预启动阶段:蓄电池5通过高压母线为水泵泵体2转动提供能量来源;b、燃料电池系统启动后:膨胀机1驱动水泵泵体2旋转,同时蓄电池5利用高压母线为水泵泵体2提供能量来源,水泵控制器4根据系统的散热需求水泵泵体2需求转速进行输出能量的控制。The control strategy of the present invention: a. In the pre-starting stage of the fuel cell system: the battery 5 provides an energy source for the rotation of the water pump body 2 through the high-voltage bus; b. After the fuel cell system is started: the expander 1 drives the water pump body 2 to rotate, while the battery 5. The high-voltage bus is used to provide an energy source for the water pump body 2, and the water pump controller 4 controls the output energy according to the heat dissipation requirements of the system and the required speed of the water pump body 2.
电堆模块的中氢气与空气中的氧气反应后形成尾排气,从电堆模块排出的尾排气再次经过增湿器的增湿处理、流经背压阀、除湿装置后送到水泵中的膨胀机1,通过膨胀机1做功带动水泵泵体2运转,为冷却液的流动提供动力。The hydrogen in the stack module reacts with the oxygen in the air to form tail exhaust gas. The tail exhaust gas discharged from the stack module is again humidified by the humidifier, flows through the back pressure valve, and the dehumidification device before being sent to the water pump. The expander 1 drives the water pump body 2 to operate through the work of the expander 1, providing power for the flow of coolant.
为了进一步简化控制策略,燃料电池系统分为连个阶段:一是预启动阶段;二是:燃料电池系统启动后的阶段,因此控制策略分为2步:In order to further simplify the control strategy, the fuel cell system is divided into two stages: one is the pre-start stage; the other is the stage after the fuel cell system is started, so the control strategy is divided into two steps:
a、燃料电池系统预启动阶段:蓄电池通过高压母线为水泵转动提供能量来源;a. Pre-starting stage of the fuel cell system: The battery provides energy source for the rotation of the water pump through the high-voltage bus;
b、燃料电池系统启动后阶段:膨胀机驱动水泵旋转,同时蓄电池的高压母线为水泵提供能量来源,水泵控制器根据系统的散热需求设定水泵需求转速进行输出能量的控制。b. The post-startup stage of the fuel cell system: The expander drives the water pump to rotate, and the high-voltage bus of the battery provides an energy source for the water pump. The water pump controller sets the required speed of the water pump according to the heat dissipation needs of the system to control the output energy.
实施例二:Example 2:
一种燃料电池系统的控制方法,所述的燃料电池系统是实施例一所述的一种燃料电池系 统,其特征在于:其运行控制如下:A control method for a fuel cell system. The fuel cell system is the fuel cell system described in Embodiment 1. It is characterized in that its operation control is as follows:
步骤1:在燃料电池系统启动前,水泵泵体2通过蓄电池5高压母线传输的能量转动;Step 1: Before the fuel cell system is started, the water pump body 2 rotates through the energy transmitted by the high-voltage bus of the battery 5;
步骤2:在燃料电池系统启动后,运行在较小功率时,尾排气的压力及热量均比较小,此时,膨胀机1驱动水泵泵体2的转速达不到燃料电池系统对水泵泵体2的转速要求,膨胀机1和蓄电池5共同为水泵泵体2提供能量;Step 2: After the fuel cell system is started and running at a low power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed of the water pump body 2 driven by the expander 1 cannot reach the speed of the water pump driven by the fuel cell system. According to the rotation speed requirement of body 2, the expander 1 and the battery 5 jointly provide energy for the water pump body 2;
步骤3:燃料电池系统运行在中小功率时,尾排气的压力及热量均稍大,此时,膨胀机1驱动水泵泵体2的转速达到燃料电池系统对水泵泵体2的转速要求,膨胀机1单独为水泵泵体2提供能量;Step 3: When the fuel cell system is running at low or medium power, the pressure and heat of the exhaust gas are slightly larger. At this time, the speed of the water pump body 2 driven by the expander 1 reaches the speed requirement of the fuel cell system for the water pump body 2, and the expansion Machine 1 alone provides energy for water pump body 2;
步骤4:燃料电池系统运行在大功率时,尾排气的压力及热量均非常大,此时,膨胀机1驱动水泵泵体2的转速大于燃料电池系统对水泵泵体2的转速要求,膨胀机1为水泵泵体2转动提供能量的同时通过水泵电机3和水泵控制器4向高压母线进行能量回收的传输。Step 4: When the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the speed of the expander 1 driving the water pump body 2 is greater than the speed requirement of the fuel cell system for the water pump body 2, and the expansion The machine 1 provides energy for the rotation of the water pump body 2 and at the same time recovers and transmits energy to the high-voltage bus through the water pump motor 3 and the water pump controller 4.
本发明的控制策略简单有效,能有效提高燃料电池系统效率。The control strategy of the present invention is simple and effective, and can effectively improve the efficiency of the fuel cell system.
以上实施例为本发明的较佳实施方式,但本发明的实施方式不限于此,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention are all equivalent. All substitution methods are included in the protection scope of the present invention.

Claims (14)

  1. 一种燃料电池系统,包括电堆模块、供氢系统,空气供应系统和冷却系统,冷却系统里面包括水泵,水泵驱动冷却液不断流动以带走热量,其特征在于:水泵是一种集成膨胀机的水泵,包括膨胀机(1)、水泵泵体(2)、水泵电机(3)和水泵控制器(4),水泵控制器(4)控制水泵电机(3)工作,膨胀机(1)耦合到水泵电机(3)的转轴的一端,水泵电机(3)的转轴的另一端耦合水泵泵体(2),利用电堆模块排出反应完的尾排气输入到膨胀机(1),通过膨胀机(1)做功带动水泵泵体(2)运转,为冷却系统的冷却液流动提供动力。A fuel cell system includes a stack module, a hydrogen supply system, an air supply system and a cooling system. The cooling system includes a water pump. The water pump drives the coolant to continuously flow to take away heat. The water pump is an integrated expander. The water pump includes an expander (1), a water pump body (2), a water pump motor (3) and a water pump controller (4). The water pump controller (4) controls the work of the water pump motor (3), and the expander (1) is coupled. To one end of the rotating shaft of the water pump motor (3), the other end of the rotating shaft of the water pump motor (3) is coupled to the water pump body (2). The stack module is used to discharge the reacted exhaust gas and input it into the expander (1). Through the expansion The machine (1) works to drive the water pump body (2) to operate, providing power for the flow of coolant in the cooling system.
  2. 根据权利要求1所述的一种燃料电池系统,其特征在于:电堆模块的输出端通过DC-DC升压变换器与高压电平台电连接,电堆模块输出的电能经过DC-DC升压变换器处理后存储在高压电平台中。A fuel cell system according to claim 1, characterized in that: the output end of the stack module is electrically connected to the high-voltage power platform through a DC-DC boost converter, and the electric energy output by the stack module is boosted by the DC-DC converter. After processing by the voltage converter, it is stored in the high-voltage power platform.
  3. 根据权利要求2所述的一种燃料电池系统,其特征在于:所述的水泵电机(3)是集成电动机与发电机功能的一体机,水泵电机(3)通过高压母线与蓄电池(5)电连接,蓄电池(5)提供的电能通过水泵控制器(4)使水泵电机(3)带动水泵泵体(2)工作,或者膨胀机(1)带动水泵泵体(2)工作,或者膨胀机(1)通过水泵电机(3)和水泵控制器(4)向蓄电池(5)充电从而实现能量回收。A fuel cell system according to claim 2, characterized in that: the water pump motor (3) is an integrated machine integrating the functions of a motor and a generator, and the water pump motor (3) is electrically connected to the battery (5) through a high-voltage busbar. connection, the electric energy provided by the battery (5) passes through the water pump controller (4) to cause the water pump motor (3) to drive the water pump body (2) to work, or the expander (1) to drive the water pump body (2) to work, or the expander ( 1) Energy recovery is achieved by charging the battery (5) through the water pump motor (3) and the water pump controller (4).
  4. 根据权利要求3所述的一种燃料电池系统,其特征在于:膨胀机(1)与水泵泵体(2)同轴设置并布置在水泵电机(3)的两端。A fuel cell system according to claim 3, characterized in that: the expander (1) and the water pump body (2) are coaxially arranged and arranged at both ends of the water pump motor (3).
  5. 根据权利要求4所述的一种燃料电池系统,其特征在于:膨胀机(1)采用涡轮式膨胀机。A fuel cell system according to claim 4, characterized in that: the expander (1) adopts a turbine expander.
  6. 根据权利要求5所述的一种燃料电池系统,其特征在于:水泵控制器(4)直流输入源接入蓄电池(5)高压母线。A fuel cell system according to claim 5, characterized in that: the DC input source of the water pump controller (4) is connected to the high-voltage bus of the battery (5).
  7. 根据权利要求1至6任意一项所述的一种燃料电池系统,其特征在于:水泵泵体(2)包括泵壳(21),泵壳(21)里面设置泵腔(22),泵腔(22)里面安装叶轮(23),泵壳(21)上设置进水口(211)与出水口(212)与泵腔(22)连通,水泵电机(3)的转轴(31)的另一端安装上叶轮(23)。A fuel cell system according to any one of claims 1 to 6, characterized in that: the water pump body (2) includes a pump casing (21), and a pump chamber (22) is provided inside the pump casing (21). The impeller (23) is installed inside (22), the water inlet (211) and the water outlet (212) are provided on the pump casing (21) to communicate with the pump chamber (22), and the other end of the rotating shaft (31) of the water pump motor (3) is installed Upper impeller (23).
  8. 根据权利要求7所述的一种燃料电池系统,其特征在于:膨胀机(1)的输出功率为P1,水泵泵体(2)输出功率为P2,水泵控制器(4)根据其输出功率为P1、水泵泵体(2)输出功率为P2来控制水泵电机(3)工作。A fuel cell system according to claim 7, characterized in that: the output power of the expander (1) is P1, the output power of the water pump body (2) is P2, and the output power of the water pump controller (4) is P1. The output power of the water pump body (2) is P2 to control the operation of the water pump motor (3).
  9. 根据权利要求8所述的一种燃料电池系统,其特征在于:当膨胀机(1)的输出功率P1小于水泵泵体(2)输出功率P2,蓄电池(5)输出电能驱动水泵电机(3),以补偿P1与P2之间的功率差值;当膨胀机(1)的输出功率P1等于水泵泵体(2)输出功率P2,由膨 胀机(1)提供全部水泵泵体(2)所需功率;当膨胀机(1)的输出功率P1大于水泵泵体(2)输出功率P2时,膨胀机(1)提供水泵泵体(2)需求功率的同时,通过驱动水泵电机(3)发电,对系统能量进行回收利用并传输到高压母线。A fuel cell system according to claim 8, characterized in that when the output power P1 of the expander (1) is less than the output power P2 of the water pump body (2), the battery (5) outputs electric energy to drive the water pump motor (3) , to compensate for the power difference between P1 and P2; when the output power P1 of the expander (1) is equal to the output power P2 of the water pump body (2), the expander (1) provides all the needs of the water pump body (2) Power; when the output power P1 of the expander (1) is greater than the output power P2 of the water pump body (2), the expander (1) provides the power required by the water pump body (2) and generates electricity by driving the water pump motor (3). System energy is recovered and transferred to the high-voltage bus.
  10. 根据权利要求7所述的一种燃料电池系统,其特征在于:水泵控制器(4)里面有水泵泵体(2)的设定工作转速V1,水泵泵体(2)的设定工作转速V1是根据冷却系统要求而定,当膨胀机(1)驱动水泵泵体(2)未达到设定工作转速V1,蓄电池(5)输出电能驱动水泵电机(3),以使水泵泵体(2)达到设定工作转速V1;当膨胀机(1)驱动水泵泵体(2)达到水泵泵体(2)的设定工作转速V1时,由膨胀机(1)独立驱动水泵泵体(2);当膨胀机(1)驱动水泵泵体(2)超过设定工作转速V1时,膨胀机(1)提供水泵泵体(2)需求功率的同时,通过驱动水泵电机(3)发电,对系统能量进行回收利用并存储在高压电平台中。A fuel cell system according to claim 7, characterized in that: the water pump controller (4) contains a set working speed V1 of the water pump body (2), and a set working speed V1 of the water pump body (2). It is determined according to the cooling system requirements. When the expander (1) drives the water pump body (2) and does not reach the set working speed V1, the battery (5) outputs electric energy to drive the water pump motor (3), so that the water pump body (2) reaches the set working speed V1; when the expander (1) drives the water pump body (2) to reach the set working speed V1 of the water pump body (2), the expander (1) independently drives the water pump body (2); When the expander (1) drives the water pump body (2) to exceed the set working speed V1, the expander (1) not only provides the power required by the water pump body (2), but also generates electricity by driving the water pump motor (3), which contributes to the system energy. Recycled and stored in high-voltage electrical platforms.
  11. 根据权利要求7所述的一种燃料电池系统,其特征在于:空气供应系统包括空气过滤器、流量计、空气压缩机、中冷器和增湿器,外部空气依次经过空气过滤器、流量计、空气压缩机、中冷器和增湿器,然后送到电堆模块的空气入口;从电堆模块排出的尾排气再次经过增湿器的增湿处理、流经背压阀、除湿装置后送到水泵中的膨胀机1,通过膨胀机1做功带动水泵泵体2运转,为冷却液的流动提供动力。A fuel cell system according to claim 7, characterized in that: the air supply system includes an air filter, a flow meter, an air compressor, an intercooler and a humidifier, and the external air passes through the air filter and the flow meter in sequence. , air compressor, intercooler and humidifier, and then sent to the air inlet of the stack module; the tail exhaust gas discharged from the stack module is again humidified by the humidifier, flows through the back pressure valve, and the dehumidification device After being sent to the expander 1 in the water pump, the work of the expander 1 drives the water pump body 2 to operate, providing power for the flow of the coolant.
  12. 根据权利要求11所述的一种燃料电池系统,其特征在于:冷却系统包括恒温阀、散热器、加热器和水泵,散热器和加热器利用管路并联起来由恒温阀控制冷却液流向散热器或者加热器;水泵主要是为冷却液的流动提供动力。A fuel cell system according to claim 11, characterized in that: the cooling system includes a thermostatic valve, a radiator, a heater and a water pump, the radiator and the heater are connected in parallel using pipelines, and the thermostatic valve controls the flow of coolant to the radiator. Or heater; the water pump mainly provides power for the flow of coolant.
  13. 根据权利要求12所述的一种燃料电池系统,其特征在于:DC-DC升压变换器与蓄电池(5)之间通过高压母线电连接,空气压缩机和水泵与高压母线电连接。A fuel cell system according to claim 12, characterized in that: the DC-DC boost converter and the battery (5) are electrically connected through a high-voltage bus, and the air compressor and water pump are electrically connected to the high-voltage bus.
  14. 一种燃料电池系统的控制方法,所述的燃料电池系统是权利要求1至13所述的任意一种燃料电池系统,其特征在于:其运行控制如下:A control method for a fuel cell system, the fuel cell system being any of the fuel cell systems described in claims 1 to 13, characterized in that its operation control is as follows:
    步骤1:在燃料电池系统启动前,水泵泵体(2)通过蓄电池(5)高压母线传输的能量转动;Step 1: Before the fuel cell system is started, the water pump body (2) rotates through the energy transmitted by the high-voltage bus of the battery (5);
    步骤2:在燃料电池系统启动后,运行在较小功率时,尾排气的压力及热量均比较小,此时,膨胀机(1)驱动水泵泵体(2)的转速达不到燃料电池系统对水泵泵体(2)的转速要求,膨胀机(1)和蓄电池(5)共同为水泵泵体(2)提供能量;Step 2: After the fuel cell system is started and runs at a lower power, the pressure and heat of the tail exhaust are relatively small. At this time, the speed of the expander (1) driving the water pump body (2) cannot reach the speed of the fuel cell. The system requires the speed of the water pump body (2). The expander (1) and the battery (5) jointly provide energy for the water pump body (2);
    步骤3:燃料电池系统运行在中小功率时,尾排气的压力及热量均稍大,此时,膨胀机(1)驱动水泵泵体(2)的转速达到燃料电池系统对水泵泵体(2)的转速要求,膨胀机 (1)单独为水泵泵体(2)提供能量;Step 3: When the fuel cell system is running at low to medium power, the pressure and heat of the exhaust gas are slightly larger. At this time, the expander (1) drives the water pump body (2) at a speed that reaches the level of the fuel cell system's pressure on the water pump body (2). ), the expander (1) alone provides energy to the water pump body (2);
    步骤4:燃料电池系统运行在大功率时,尾排气的压力及热量均非常大,此时,膨胀机(1)驱动水泵泵体(2)的转速大于燃料电池系统对水泵泵体(2)的转速要求,膨胀机(1)为水泵泵体(2)转动提供能量的同时通过水泵电机(3)和水泵控制器(4)向高压母线进行能量回收的传输。Step 4: When the fuel cell system is running at high power, the pressure and heat of the tail exhaust are very large. At this time, the speed of the expander (1) driving the water pump body (2) is greater than the speed of the water pump body (2) driven by the fuel cell system. ), the expander (1) provides energy for the rotation of the water pump body (2) and at the same time transmits energy recovery to the high-voltage bus through the water pump motor (3) and the water pump controller (4).
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