WO2023143087A1 - End cover machining method, end cover, and pipeline assembly - Google Patents

End cover machining method, end cover, and pipeline assembly Download PDF

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Publication number
WO2023143087A1
WO2023143087A1 PCT/CN2023/071820 CN2023071820W WO2023143087A1 WO 2023143087 A1 WO2023143087 A1 WO 2023143087A1 CN 2023071820 W CN2023071820 W CN 2023071820W WO 2023143087 A1 WO2023143087 A1 WO 2023143087A1
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WO
WIPO (PCT)
Prior art keywords
ring
end plate
solder
pipeline
end cap
Prior art date
Application number
PCT/CN2023/071820
Other languages
French (fr)
Chinese (zh)
Inventor
管明明
段宇建
王文杰
Original Assignee
浙江盾安人工环境股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202220233667.6U external-priority patent/CN217166863U/en
Priority claimed from CN202210102097.1A external-priority patent/CN116551091A/en
Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Publication of WO2023143087A1 publication Critical patent/WO2023143087A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby

Definitions

  • the present application relates to the technical field of refrigeration equipment, and in particular, to an end cover processing method, an end cover and a pipeline assembly.
  • the end caps are usually machined from stainless steel rods, which has high processing costs, and when welding, due to the large tolerance of the pipes (about 1% of the pipe diameter), the end caps and the pipes are too tight Cooperate, resulting in poor welding effect, in order to increase the welding contact surface of the end cap and the pipeline, it is necessary to set the spruce on the end cap or the pipeline, which will increase the production cost.
  • the present application provides a method for processing an end cap, an end cap and a pipeline assembly, so as to solve the problem of poor welding effect of the end cap in the prior art.
  • the present application provides a method for processing an end cap, the end cap includes a ring piece, and the method for processing the end cover includes: using powder metallurgy materials to make the ring piece.
  • the end cover further includes a first end plate, the first end plate is a ring structure, and the end cover processing method further includes: using a plate to make the first end plate; using solder to braze and connect the first end plate and one side of the ring .
  • the solder is a metal foil located between the ring and the first end plate; using powder metallurgy material to make the ring is: extruding the powder metallurgy material to form the shape of the ring; combining the first end plate and the ring
  • the side brazing connection includes: jointly heating the ring piece, the first end plate and the metal foil, and during the process of sintering the ring piece, the metal foil is melted to realize the brazing connection of the ring piece and the first end plate.
  • the solder is a metal foil located between the ring and the first end plate; using powder metallurgy materials to make the ring is: sintering the powder metallurgy material to form the ring; brazing one side of the first end plate and the ring
  • the method includes: after the ring is sintered and formed, jointly heating the ring, the first end plate and the metal foil to realize the brazing connection of the ring and the first end plate.
  • the solder is a powder material
  • using the powder metallurgy material to make the ring is: mixing the solder in the powder metallurgy material and extruding to form the shape of the ring
  • brazing the ring and the first end plate includes: heating together The first end plate and the ring piece mixed with solder, during the process of sintering and forming the ring piece, the melted solder diffuses to the surface of the ring piece to realize the brazing connection between the ring piece and the first end plate.
  • the solder is a powder material
  • using the powder metallurgy material to make the ring is: mixing the solder in the powder metallurgy material and sintering the ring, during the process of sintering the ring, the solder melts and diffuses to the surface of the ring;
  • the brazing connection of the ring part and the first end plate includes: after the ring part is sintered and formed, heating the ring part, the first end plate and the solder together to realize the brazing connection of the ring part and the first end plate.
  • the mass fraction of solder is greater than 3%.
  • the end cover further includes a second end plate, the second end plate is a ring structure, and the end cover processing method further includes: using a plate to make the second end plate; using solder to braze the second end plate and the other side of the ring connect.
  • first end plate and the second end plate are formed by stamping or laser cutting.
  • the density of the first end plate and the second end plate is greater than that of the ring.
  • the melting point of the solder is lower than the melting point of the ring and the first end plate;
  • the material of the ring is iron-based alloy, nickel-based alloy or copper-based alloy, and the material of the first end plate is iron-based alloy, nickel-based alloy or Copper-based alloy, the material of the solder is iron-based alloy, nickel-based alloy, copper-based alloy or tin-based alloy.
  • an end cap is provided, and the end cap is processed by the above-mentioned end cap processing method.
  • the end cover includes a first end plate and solder, the first end plate is a ring structure, the first end plate has a first positioning post, the ring has a first positioning groove, and the first positioning post extends into the first positioning In the groove, the first end plate and one side of the ring are connected by soldering.
  • the end cover also includes a second end plate, the second end plate is a ring structure, the second end plate has a second positioning post, the ring has a second positioning groove, and the second positioning post extends into the second positioning recess In the slot, the second end plate is brazed to the other side of the ring.
  • the outer wall of the annular member has an annular step, and the area between the annular step and the second end plate is used for placing solder.
  • the outer diameter of the first end plate is greater than the outer diameter of the ring
  • the outer diameter of the ring is equal to the outer diameter of the second end plate
  • the inner diameter of the first end plate is equal to the inner diameter of the ring
  • the inner diameter of the ring is larger than the second The inner diameter of the end plate.
  • solder is metal foil, and the metal foil is processed separately, or the metal foil and the first end plate are integrally structured; wherein, the metal foil is the plating layer on the first end plate or the metal foil and the first end plate are rolled composite panels.
  • a pipeline assembly includes a first pipeline, a second pipeline, and the above-mentioned end cap.
  • the outer wall of the ring is welded to the inner wall of the second pipeline.
  • the end cover includes a ring piece.
  • the method for processing the end cover includes: using powder metallurgy materials to make the ring piece.
  • powder metallurgy materials are used to make ring parts, which can make full use of the porous characteristics of the powder, increase the surface roughness, and also facilitate the wetting of the solder, and the melted solder can smoothly penetrate into the first pipeline, The welding contact surface of the second pipe, thereby improving the inner wall of the ring and the first pipe, the ring The outer wall of the shape and the welding effect of the second pipeline.
  • Figure 1 shows a cross-sectional view of an end cap provided in Embodiment 2 of the present application
  • Figure 2 shows a cross-sectional view of the end cap provided by Embodiment 3 of the present application
  • Fig. 3 shows a cross-sectional view of an end cap provided in Embodiment 4 of the present application
  • Fig. 4 shows the cross-sectional view of the end cap provided by Embodiment 5 of the present application
  • Fig. 5 shows a cross-sectional view of the pipeline assembly provided by Embodiment 6 of the present application.
  • Embodiment 1 of the present application provides a method for processing an end cap, the end cap includes a ring part 10 , and the method for processing the end cap includes: using powder metallurgy materials to make the ring part 10 .
  • the above-mentioned connection method is welding.
  • powder metallurgy materials are used to make the ring 10, which can make full use of the porous characteristics of the powder, increase the surface roughness, and also facilitate the wetting of the solder, and the melted solder can penetrate smoothly.
  • the end cover processing method of this solution solves the problem of poor welding effect between the machined material and the first pipeline 40 and the second pipeline 50 .
  • the inner wall of the ring 10 is used for connecting with the outer wall of the first pipeline 40
  • the outer wall of the ring 10 is used for connecting with the inner wall of the second pipeline 50 .
  • the end cover also includes a first end plate 20, the first end plate 20 is a ring structure, and the end cover processing method also includes: using a plate to make the first end plate 20; using solder to connect the first end plate 20 and the ring 10 Solder connection on one side.
  • solder to connect the first end plate 20 and one side of the ring 10 by brazing and the first end plate 20 is made of a plate, such arrangement can enhance the sealing of the ring 10 side, and solve the problem of the ring 10.
  • solder to connect the first end plate 20 and one side of the ring 10 by brazing and the first end plate 20 is made of a plate, such arrangement can enhance the sealing of the ring 10 side, and solve the problem of the ring 10.
  • Made of powder metallurgy materials there are problems of leakage risk and low compressive strength.
  • the solder is a metal foil positioned between the ring 10 and the first end plate 20; using the powder metallurgy material to make the ring 10 is: extruding the powder metallurgy material to form the shape of the ring 10; the first end plate 20 and The brazing connection of one side of the ring part 10 includes: heating the ring part 10, the first end plate 20 and the metal foil together. Brazed connections.
  • solder As a metal foil and placing it between the ring 10 and the first end plate 20, when the ring 10 is in the process of sintering, the ring 10, the first end plate 20 and the metal foil are heated together, through brazing Welding melts the metal foil, thereby connecting the ring member 10 and the first end plate 20, which solves the problems of low production efficiency and poor welding quality of welding methods such as argon arc welding and laser welding.
  • the solder is a metal foil positioned between the ring 10 and the first end plate 20; the powder metallurgy material is used to make the ring 10 as follows: the powder metallurgy material is sintered to form the ring 10; the first end plate 20 and the ring 10
  • the one-side brazing connection includes: after the ring 10 is sintered and formed, jointly heating the ring 10 , the first end plate 20 and the metal foil to realize the brazing connection of the ring 10 and the first end plate 20 .
  • the solder is a powder material; using the powder metallurgy material to make the ring 10 is: mixing the solder in the powder metallurgy material and extruding to form the shape of the ring 10; connecting the ring 10 and the first end plate 20 by brazing Including: jointly heating the first end plate 20 and the ring piece 10 mixed with solder, during the process of sintering the ring piece 10, the melted solder diffuses to the surface of the ring piece 10 to realize the bonding between the ring piece 10 and the first end plate 20 Brazed connections. Mix the solder and powder metallurgy materials to form the shape of the ring 10 through extrusion.
  • the brazing connection between the first end plate 20 and the ring member 10 is realized.
  • the above arrangement can improve production efficiency and improve welding quality.
  • the solder is a powder material; using the powder metallurgy material to make the ring 10 is: mixing the solder in the powder metallurgy material and sintering the ring 10, during the process of sintering the ring 10, the solder melts and diffuses to the ring 10
  • the surface of the ring part 10 and the first end plate 20 brazed connection includes: after the ring part 10 is sintered and formed, the ring part 10, the first end plate 20 and the solder are jointly heated to realize the ring part 10 and the first end plate 20 brazed connections.
  • the solder and powder metallurgy materials are mixed to form the shape of the ring 10 through extrusion.
  • the ring 10 When the ring 10 is sintered and formed, the melted solder will diffuse to the surface of the ring 10, and then the first end plate 20 and the first end plate 20 are heated together. Solder and sinter the ring piece 10 , so that the brazing connection of the ring piece 10 and the first end plate 20 is realized, and the above arrangement method can improve the production efficiency and improve the welding quality.
  • the mass fraction of solder is greater than 3%.
  • the mass fraction of the solder in the mixture of the solder and the powder metallurgy material is limited within the above numerical range, so as to ensure that a sufficient amount of solder diffuses to the surface of the annular member 10 to ensure welding quality.
  • the end cover also includes a second end plate 30, the second end plate 30 is a ring structure, and the end cover processing method also includes: using a plate to make the second end plate 30; using solder to connect the second end plate 30 and the ring 10 Solder connection on the other side.
  • solder to solder the second end plate 30 and the other side of the ring 10 and the second end plate 30 is made of a plate, such arrangement can enhance the sealing of the other side of the ring 10, further solving the problem
  • the ring 10 has the problems of leakage risk and low compressive strength.
  • the welding method of the second end plate 30 and the ring member 10 is the same as the welding method of the first end plate 20 and the ring member 10 , which will not be repeated here.
  • the first end plate 20 and the second end plate 30 are formed by stamping or laser cutting. By adopting the above methods, the fabrication of the first end plate 20 and the second end plate 30 can be completed.
  • the density of the first end plate 20 and the second end plate 30 is greater than that of the ring member 10 .
  • the density of the first end plate 20 and the second end plate 30 is set to be greater than that of the ring member 10, which can satisfy the structural strength and improve the sealing effect.
  • the melting point of the solder is lower than the melting point of the ring 10 and the first end plate 20;
  • the material of the ring 10 is an iron-based alloy, nickel-based alloy or copper-based alloy, and the material of the first end plate 20 is an iron-based alloy, Nickel-based alloy or copper-based alloy, the material of the solder is iron-based alloy, nickel-based alloy, copper-based alloy or tin-based alloy.
  • the melting point of the solder is set to be lower than the melting point of the ring 10 and the first end plate 20, so that after the solder is melted, the ring 10 and the first end plate 20 are not melted, so that the ring 10 and the first end
  • the brazing connection of the plate 20; the ring member 10 and the first end plate 20 and the solder can be selected from the above-mentioned materials, and different materials can be selected according to the actual demand for material thermal conductivity, friction coefficient, strength, toughness, etc., to solve the problem.
  • the problem of limited material selection in the prior art Wherein, the material of the second end plate 30 and the first end plate 20 are the same, the ring member 10 is located between the second end plate 30 and the first end plate 20, and the second end plate 30 can also be selected according to actual needs. Material.
  • an end cap is provided, and the end cap is processed by the above-mentioned end cap processing method.
  • the annular piece 10 made by the above-mentioned end cap processing method when connected with the first pipeline 40 and the second pipeline 50, can make full use of the porous characteristics of the powder, increase the roughness of the surface, and also increase the and the welding contact surface of the first pipeline 40 and the second pipeline 50, thereby improving the welding effect of the inner wall of the ring 10 and the first pipeline 40, and the outer wall of the ring and the second pipeline 50.
  • the holes in the ring member 10 are straight holes or stepped holes.
  • the end cover includes a first end plate 20 and solder, the first end plate 20 is a ring structure, and the first end plate 20 has a first positioning column 21, the ring part 10 has a first positioning groove 11, a first positioning column 21 protrudes into the first positioning groove 11, and the first end plate 20 and one side of the ring member 10 are connected by soldering.
  • soldering By brazing the first end plate 20 and one side of the ring part 10 with solder, the sealing performance of one side of the ring part 10 can be enhanced, which solves the risk of leakage when the ring part 10 is made of powder metallurgy material. The problem of low compressive strength.
  • the first end plate 20 is configured as a ring structure, which matches the shape of the ring member 10 and is convenient for brazing connection.
  • the fixing of the first end plate 20 and the ring member 10 is facilitated by providing the first positioning post 21 extending into the first positioning groove 11 .
  • the first positioning column 21 and the first end plate 20 have an integrated structure, which is convenient for processing and reduces costs.
  • the end cover also includes a second end plate 30, the second end plate 30 is a ring structure, the second end plate 30 has a second positioning column 31, and the ring member 10 There is a second positioning groove 12 , the second positioning column 31 protrudes into the second positioning groove 12 , and the second end plate 30 is soldered to the other side of the ring member 10 .
  • the ring member 10 is located between the second end plate 30 and the first end plate 20, which further enhances the compressive strength on both sides of the ring member 10 , and also effectively reduce the leakage risk of the ring 10 .
  • the fixing of the second end plate 30 and the ring member 10 is facilitated by providing the second positioning post 31 extending into the second positioning groove 12 .
  • the second positioning column 31 and the second end plate 30 have an integrated structure, which is convenient for processing and reduces costs.
  • the outer wall of the annular member 10 has an annular step 13 , and the area between the annular step 13 and the second end plate 30 is used for placing solder.
  • the annular step 13 it can be used to place solder, and at the same time, it is also convenient for brazing connection between the end cover and the matching structure in the pipeline.
  • the outer diameter of the first end plate 20 is greater than the outer diameter of the ring 10
  • the outer diameter of the ring 10 is equal to the outer diameter of the second end plate 30
  • the inner diameter of the first end plate 20 is equal to the inner diameter of the ring 10
  • the ring The inner diameter of the member 10 is larger than the inner diameter of the second end plate 30 .
  • the outer diameter of the first end plate 20 is set to be greater than the outer diameter of the ring 10, so that when the outer wall of the ring 10 is connected to the second pipeline 50, it can play a position-limiting role; the ring
  • the inner diameter of the member 10 is set to be greater than the inner diameter of the second end plate 30, so that when the inner wall of the annular member 10 is connected to the first pipeline 40, it can limit the first pipeline 40 and prevent the first pipeline 40 from Insertion is too deep, affecting fluid flow.
  • the solder is metal foil, which is processed separately, or the metal foil and the first end plate 20 are integrated; wherein, the metal foil is the plating on the first end plate 20 or the metal foil and the first end plate 20 For rolled composite plate.
  • the metal foil and the first end plate 20 are provided as an integral structure, specifically, the metal foil is provided as a coating on the first end plate 20 or the metal foil and the first end plate 20 are provided as a rolled
  • the composite plate is easy to fix the metal foil, which improves the structural strength and welding effect.
  • Embodiment 6 of the present application provides a pipeline assembly
  • the pipeline assembly includes a first pipeline 40, a second pipeline 50 and the above-mentioned end cover
  • the end cover includes a ring 10, the ring
  • the inner wall of the ring 10 is connected with the outer wall of the first pipeline 40
  • the outer wall of the ring 10 is connected with the inner wall of the second pipeline 50 .
  • one end of the first pipeline 40 penetrates the ring 10 and is welded with the ring 10
  • a part of the ring 10 penetrates the second pipeline 50 and is welded with the second pipeline 50
  • the first pipeline 40 and the second pipeline The two pipelines 50 are connected. Adopting this solution can improve welding quality and reduce processing cost.
  • the ring part 10 is formed by powder metallurgy, and the porous characteristics of the powder are used to increase the surface roughness, so as to solve the problem of difficult welding of machined materials and pipelines;
  • the first end plate 20 and the second end plate 30 are dense plates, which are brazed on both sides of the ring 10 to achieve sealing. 20 and the second end plate 30, which solves the risk of leakage and low compressive strength of the porous powder metallurgy material, and the middle ring 10 made of powder metallurgy material will not be exposed to air or refrigerant;
  • first end plate 20 and the second end plate 30 need to use materials that can meet the performance, and the middle ring piece 10 made of powder metallurgy material is soldered, the first end plate 20 and the second end plate Surrounded by two end plates 30, therefore, iron-based, copper-based, nickel-based and other materials can be used.

Abstract

An end cover machining method. The end cover comprises an annular part (10), which is made of a powder metallurgy material. Also disclosed is an end cover and a pipeline assembly. The pipeline assembly comprises a first pipeline (40), a second pipeline (50) and the end cover. The end cover comprises the annular part, the inner wall of the annular part is connected to the outer wall of the first pipeline, and the outer wall of the annular part is connected to the inner wall of the second pipeline. The powder metallurgy material is used for manufacturing the annular part. The porous characteristic of powder is fully utilized, and the surface roughness is increased; moreover, wetting of a solder is facilitated, and the molten solder can smoothly permeate into soldering contact surfaces with the first pipeline and the second pipeline, so that soldering effects between the inner wall of the annular part and the first pipeline, and between the outer wall of the annular part and the second pipeline are improved. The end cover machining method solves the problem of a poor soldering effect of a machining material, a first pipeline and a second pipeline.

Description

端盖加工方法、端盖及管路组件End cap processing method, end cap and pipeline components
本申请要求于2022年01月27日提交至中国国家知识产权局,申请号为202210102097.1、发明名称为“端盖加工方法、端盖及管路组件”的专利申请的优先权;本申请要求于2022年01月27日提交至国家知识产权局,申请号为202220233667.6、发明名称为“端盖及管路组件”的专利申请的优先权。This application claims the priority of the patent application submitted to the State Intellectual Property Office of China on January 27, 2022, the application number is 202210102097.1, and the invention name is "end cap processing method, end cap and pipeline assembly"; Submitted to the State Intellectual Property Office on January 27, 2022, the priority of the patent application with the application number 202220233667.6 and the invention name "end cap and pipeline assembly".
技术领域technical field
本申请涉及制冷设备技术领域,具体而言,涉及一种端盖加工方法、端盖及管路组件。The present application relates to the technical field of refrigeration equipment, and in particular, to an end cover processing method, an end cover and a pipeline assembly.
背景技术Background technique
现有技术中,端盖的制作通常由不锈钢棒机加工成型,加工成本高,且在进行焊接时,由于管路公差大(约为管径的1%),端盖和管路为过盈配合,导致焊接效果差,为了增大端盖和管路的焊接接触面,需要在端盖或管路上设置拉花,这样会增大生产成本。In the prior art, the end caps are usually machined from stainless steel rods, which has high processing costs, and when welding, due to the large tolerance of the pipes (about 1% of the pipe diameter), the end caps and the pipes are too tight Cooperate, resulting in poor welding effect, in order to increase the welding contact surface of the end cap and the pipeline, it is necessary to set the spruce on the end cap or the pipeline, which will increase the production cost.
发明内容Contents of the invention
本申请提供了一种端盖加工方法、端盖及管路组件,以解决现有技术中的端盖焊接效果差的问题。The present application provides a method for processing an end cap, an end cap and a pipeline assembly, so as to solve the problem of poor welding effect of the end cap in the prior art.
为了解决上述问题,根据本申请的一个方面,本申请提供了一种端盖加工方法,端盖包括环形件,端盖加工方法包括:使用粉末冶金材料制作环形件。In order to solve the above problems, according to one aspect of the present application, the present application provides a method for processing an end cap, the end cap includes a ring piece, and the method for processing the end cover includes: using powder metallurgy materials to make the ring piece.
或者,端盖还包括第一端板,第一端板为环形结构,端盖加工方法还包括:使用板材制作第一端板;使用焊料将第一端板和环形件的一侧钎焊连接。Alternatively, the end cover further includes a first end plate, the first end plate is a ring structure, and the end cover processing method further includes: using a plate to make the first end plate; using solder to braze and connect the first end plate and one side of the ring .
进一步地,焊料为位于环形件和第一端板之间的金属箔;使用粉末冶金材料制作环形件为:挤压粉末冶金材料以形成环形件的形状;将第一端板和环形件的一侧钎焊连接包括:共同加热环形件、第一端板和金属箔,在烧结成型环形件的过程中,金属箔熔化实现环形件和第一端板的钎焊连接。Further, the solder is a metal foil located between the ring and the first end plate; using powder metallurgy material to make the ring is: extruding the powder metallurgy material to form the shape of the ring; combining the first end plate and the ring The side brazing connection includes: jointly heating the ring piece, the first end plate and the metal foil, and during the process of sintering the ring piece, the metal foil is melted to realize the brazing connection of the ring piece and the first end plate.
或者,焊料为位于环形件和第一端板之间的金属箔;使用粉末冶金材料制作环形件为:将粉末冶金材料烧结成型环形件;将第一端板和环形件的一侧钎焊连接包括:在烧结成型环形件后,共同加热环形件、第一端板和金属箔,以实现环形件和第一端板的钎焊连接。Alternatively, the solder is a metal foil located between the ring and the first end plate; using powder metallurgy materials to make the ring is: sintering the powder metallurgy material to form the ring; brazing one side of the first end plate and the ring The method includes: after the ring is sintered and formed, jointly heating the ring, the first end plate and the metal foil to realize the brazing connection of the ring and the first end plate.
或者,焊料为粉末材料;使用粉末冶金材料制作环形件为:将焊料混合在粉末冶金材料中并挤压,以形成环形件的形状;将环形件和第一端板钎焊连接包括:共同加热第一端板及混合有焊料的环形件,在烧结成型环形件的过程中,熔化后的焊料扩散到环形件的表面实现环形件和第一端板的钎焊连接。 Alternatively, the solder is a powder material; using the powder metallurgy material to make the ring is: mixing the solder in the powder metallurgy material and extruding to form the shape of the ring; brazing the ring and the first end plate includes: heating together The first end plate and the ring piece mixed with solder, during the process of sintering and forming the ring piece, the melted solder diffuses to the surface of the ring piece to realize the brazing connection between the ring piece and the first end plate.
或者,焊料为粉末材料;使用粉末冶金材料制作环形件为:将焊料混合在粉末冶金材料中并烧结成型环形件,在烧结成型环形件的过程中,焊料熔化并扩散到环形件的表面;将环形件和第一端板钎焊连接包括:在烧结成型环形件后,共同加热环形件、第一端板和焊料,以实现环形件和第一端板的钎焊连接。Alternatively, the solder is a powder material; using the powder metallurgy material to make the ring is: mixing the solder in the powder metallurgy material and sintering the ring, during the process of sintering the ring, the solder melts and diffuses to the surface of the ring; The brazing connection of the ring part and the first end plate includes: after the ring part is sintered and formed, heating the ring part, the first end plate and the solder together to realize the brazing connection of the ring part and the first end plate.
进一步地,在焊料和粉末冶金材料的混合物中,焊料的质量分数大于3%。Further, in the mixture of solder and powder metallurgy material, the mass fraction of solder is greater than 3%.
或者,端盖还包括第二端板,第二端板为环形结构,端盖加工方法还包括:使用板材制作第二端板;使用焊料将第二端板和环形件的另一侧钎焊连接。Alternatively, the end cover further includes a second end plate, the second end plate is a ring structure, and the end cover processing method further includes: using a plate to make the second end plate; using solder to braze the second end plate and the other side of the ring connect.
进一步地,第一端板、第二端板冲压成型或激光切割成型。Further, the first end plate and the second end plate are formed by stamping or laser cutting.
进一步地,第一端板、第二端板的密度大于环形件的密度。Further, the density of the first end plate and the second end plate is greater than that of the ring.
进一步地,焊料的熔点低于环形件和第一端板的熔点;环形件的材料为铁基合金、镍基合金或铜基合金,第一端板的材料为铁基合金、镍基合金或铜基合金,焊料的材料为铁基合金、镍基合金、铜基合金或锡基合金。Further, the melting point of the solder is lower than the melting point of the ring and the first end plate; the material of the ring is iron-based alloy, nickel-based alloy or copper-based alloy, and the material of the first end plate is iron-based alloy, nickel-based alloy or Copper-based alloy, the material of the solder is iron-based alloy, nickel-based alloy, copper-based alloy or tin-based alloy.
根据本申请的另一方面,提供了一种端盖,端盖采用上述的端盖加工方法加工而成。According to another aspect of the present application, an end cap is provided, and the end cap is processed by the above-mentioned end cap processing method.
进一步地,端盖包括第一端板和焊料,第一端板为环形结构,第一端板上具有第一定位柱,环形件具有第一定位凹槽,第一定位柱伸入第一定位凹槽中,第一端板和环形件的一侧通过焊料钎焊连接。Further, the end cover includes a first end plate and solder, the first end plate is a ring structure, the first end plate has a first positioning post, the ring has a first positioning groove, and the first positioning post extends into the first positioning In the groove, the first end plate and one side of the ring are connected by soldering.
进一步地,端盖还包括第二端板,第二端板为环形结构,第二端板上具有第二定位柱,环形件具有第二定位凹槽,第二定位柱伸入第二定位凹槽中,第二端板和环形件的另一侧钎焊连接。Further, the end cover also includes a second end plate, the second end plate is a ring structure, the second end plate has a second positioning post, the ring has a second positioning groove, and the second positioning post extends into the second positioning recess In the slot, the second end plate is brazed to the other side of the ring.
进一步地,环形件的外壁具有环形台阶,环形台阶和第二端板之间的区域用于放置焊料。Further, the outer wall of the annular member has an annular step, and the area between the annular step and the second end plate is used for placing solder.
进一步地,第一端板的外径大于环形件的外径,环形件的外径等于第二端板的外径,第一端板的内径等于环形件的内径,环形件的内径大于第二端板的内径。Further, the outer diameter of the first end plate is greater than the outer diameter of the ring, the outer diameter of the ring is equal to the outer diameter of the second end plate, the inner diameter of the first end plate is equal to the inner diameter of the ring, and the inner diameter of the ring is larger than the second The inner diameter of the end plate.
进一步地,焊料为金属箔,金属箔单独加工制成,或金属箔和第一端板为一体结构;其中,金属箔为第一端板上的镀层或金属箔和第一端板为轧制的复合板材。Further, the solder is metal foil, and the metal foil is processed separately, or the metal foil and the first end plate are integrally structured; wherein, the metal foil is the plating layer on the first end plate or the metal foil and the first end plate are rolled composite panels.
根据本申请的另一方面,提供了一种管路组件,管路组件包括第一管路、第二管路和上述的端盖,端盖包括环形件,环形件的内壁与第一管路的外壁焊接,环形件的外壁与第二管路的内壁焊接。According to another aspect of the present application, a pipeline assembly is provided. The pipeline assembly includes a first pipeline, a second pipeline, and the above-mentioned end cap. The outer wall of the ring is welded to the inner wall of the second pipeline.
应用本申请的技术方案,提供了一种端盖加工方法,端盖包括环形件,端盖加工方法包括:使用粉末冶金材料制作环形件。采用该方案,使用粉末冶金材料制作环形件,这样可充分利用粉末多孔的特性,增大了表面的粗糙度,同时也利于焊料的湿润,熔化后的焊料能够顺利渗入到和第一管路、第二管路的焊接接触面,从而提高了环形件的内壁和第一管路、环 形件的外壁和第二管路的焊接效果。利用本方案的端盖加工方法,解决了机加工材料和第一管路、第二管路焊接效果差的问题。Applying the technical solution of the present application, a method for processing an end cover is provided. The end cover includes a ring piece. The method for processing the end cover includes: using powder metallurgy materials to make the ring piece. With this scheme, powder metallurgy materials are used to make ring parts, which can make full use of the porous characteristics of the powder, increase the surface roughness, and also facilitate the wetting of the solder, and the melted solder can smoothly penetrate into the first pipeline, The welding contact surface of the second pipe, thereby improving the inner wall of the ring and the first pipe, the ring The outer wall of the shape and the welding effect of the second pipeline. Utilizing the end cover processing method of the proposal, the problem of poor welding effect between the machined material and the first and second pipelines is solved.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute an improper limitation of the present application. In the attached picture:
图1示出了本申请的实施例二提供的端盖的剖视图;Figure 1 shows a cross-sectional view of an end cap provided in Embodiment 2 of the present application;
图2示出了本申请的实施例三提供的端盖的剖视图;Figure 2 shows a cross-sectional view of the end cap provided by Embodiment 3 of the present application;
图3示出了本申请的实施例四提供的端盖的剖视图;Fig. 3 shows a cross-sectional view of an end cap provided in Embodiment 4 of the present application;
图4示出了本申请的实施例五提供的端盖的剖视图;Fig. 4 shows the cross-sectional view of the end cap provided by Embodiment 5 of the present application;
图5示出了本申请的实施例六提供的管路组件的剖视图。Fig. 5 shows a cross-sectional view of the pipeline assembly provided by Embodiment 6 of the present application.
其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:
10、环形件;11、第一定位凹槽;12、第二定位凹槽;13、环形台阶;10. Ring piece; 11. First positioning groove; 12. Second positioning groove; 13. Annular step;
20、第一端板;21、第一定位柱;20. The first end plate; 21. The first positioning column;
30、第二端板;31、第二定位柱;30. The second end plate; 31. The second positioning column;
40、第一管路;50、第二管路。40. The first pipeline; 50. The second pipeline.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as any limitation of the application, its application or uses. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
本申请的实施例一提供了一种端盖加工方法,端盖包括环形件10,端盖加工方法包括:使用粉末冶金材料制作环形件10。Embodiment 1 of the present application provides a method for processing an end cap, the end cap includes a ring part 10 , and the method for processing the end cap includes: using powder metallurgy materials to make the ring part 10 .
上述连接方式为焊接,采用该方案,使用粉末冶金材料制作环形件10,这样可充分利用粉末多孔的特性,增大了表面的粗糙度,同时也利于焊料的湿润,熔化后的焊料能够顺利渗入到和第一管路40、第二管路50的焊接接触面,从而提高了环形件10的内壁和第一管路40、环形件的外壁和第二管路50的焊接效果。利用本方案的端盖加工方法,解决了机加工材料和第一管路40、第二管路50焊接效果差的问题。具体地,环形件10的内壁用于与第一管路40的外壁连接,环形件10的外壁用于与第二管路50的内壁连接。 The above-mentioned connection method is welding. With this scheme, powder metallurgy materials are used to make the ring 10, which can make full use of the porous characteristics of the powder, increase the surface roughness, and also facilitate the wetting of the solder, and the melted solder can penetrate smoothly. To the welding contact surfaces of the first pipeline 40 and the second pipeline 50 , thereby improving the welding effect of the inner wall of the ring 10 and the first pipeline 40 , and the outer wall of the ring and the second pipeline 50 . The end cover processing method of this solution solves the problem of poor welding effect between the machined material and the first pipeline 40 and the second pipeline 50 . Specifically, the inner wall of the ring 10 is used for connecting with the outer wall of the first pipeline 40 , and the outer wall of the ring 10 is used for connecting with the inner wall of the second pipeline 50 .
或者,端盖还包括第一端板20,第一端板20为环形结构,端盖加工方法还包括:使用板材制作第一端板20;使用焊料将第一端板20和环形件10的一侧钎焊连接。通过使用焊料将第一端板20和环形件10的一侧钎焊连接,且第一端板20由板材制成,这样设置,能够增强环形件10一侧的密封性,解决了环形件10为粉末冶金材料制成而存在泄露风险、耐压强度低的问题。Or, the end cover also includes a first end plate 20, the first end plate 20 is a ring structure, and the end cover processing method also includes: using a plate to make the first end plate 20; using solder to connect the first end plate 20 and the ring 10 Solder connection on one side. By using solder to connect the first end plate 20 and one side of the ring 10 by brazing, and the first end plate 20 is made of a plate, such arrangement can enhance the sealing of the ring 10 side, and solve the problem of the ring 10. Made of powder metallurgy materials, there are problems of leakage risk and low compressive strength.
其中,焊料为位于环形件10和第一端板20之间的金属箔;使用粉末冶金材料制作环形件10为:挤压粉末冶金材料以形成环形件10的形状;将第一端板20和环形件10的一侧钎焊连接包括:共同加热环形件10、第一端板20和金属箔,在烧结成型环形件10的过程中,金属箔熔化实现环形件10和第一端板20的钎焊连接。通过将焊料设置成金属箔,放置在环形件10和第一端板20之间,当环形件10在烧结成型的过程中,共同加热环形件10、第一端板20和金属箔,通过钎焊使得金属箔熔化,从而将环形件10和第一端板20连接,这样解决了利用氩弧焊、激光焊等焊接方式生产效率低、焊接质量差的问题。Wherein, the solder is a metal foil positioned between the ring 10 and the first end plate 20; using the powder metallurgy material to make the ring 10 is: extruding the powder metallurgy material to form the shape of the ring 10; the first end plate 20 and The brazing connection of one side of the ring part 10 includes: heating the ring part 10, the first end plate 20 and the metal foil together. Brazed connections. By setting the solder as a metal foil and placing it between the ring 10 and the first end plate 20, when the ring 10 is in the process of sintering, the ring 10, the first end plate 20 and the metal foil are heated together, through brazing Welding melts the metal foil, thereby connecting the ring member 10 and the first end plate 20, which solves the problems of low production efficiency and poor welding quality of welding methods such as argon arc welding and laser welding.
或者,焊料为位于环形件10和第一端板20之间的金属箔;使用粉末冶金材料制作环形件10为:将粉末冶金材料烧结成型环形件10;将第一端板20和环形件10的一侧钎焊连接包括:在烧结成型环形件10后,共同加热环形件10、第一端板20和金属箔,以实现环形件10和第一端板20的钎焊连接。采用上述设置方式,通过将焊料设置成金属箔,放置在环形件10和第一端板20之间,在环形件10在烧结成型后,共同加热环形件10、第一端板20和金属箔,通过钎焊使得金属箔熔化,从而将环形件10和第一端板20连接,这样解决了利用氩弧焊、激光焊等焊接方式生产效率低、焊接质量差的问题。Alternatively, the solder is a metal foil positioned between the ring 10 and the first end plate 20; the powder metallurgy material is used to make the ring 10 as follows: the powder metallurgy material is sintered to form the ring 10; the first end plate 20 and the ring 10 The one-side brazing connection includes: after the ring 10 is sintered and formed, jointly heating the ring 10 , the first end plate 20 and the metal foil to realize the brazing connection of the ring 10 and the first end plate 20 . With the above arrangement, by setting the solder as metal foil and placing it between the ring 10 and the first end plate 20, after the ring 10 is sintered and formed, the ring 10, the first end plate 20 and the metal foil are jointly heated The metal foil is melted by brazing, thereby connecting the annular member 10 and the first end plate 20, which solves the problems of low production efficiency and poor welding quality of welding methods such as argon arc welding and laser welding.
或者,焊料为粉末材料;使用粉末冶金材料制作环形件10为:将焊料混合在粉末冶金材料中并挤压,以形成环形件10的形状;将环形件10和第一端板20钎焊连接包括:共同加热第一端板20及混合有焊料的环形件10,在烧结成型环形件10的过程中,熔化后的焊料扩散到环形件10的表面实现环形件10和第一端板20的钎焊连接。将焊料和粉末冶金材料混合通过挤压形成环形件10的形状,当环形件10在烧结成型的过程中,共同加热第一端板20及混合有焊料的环形件10,熔化后的焊料会扩散到环形件10的表面,这样实现第一端板20和环形件10的钎焊连接,采用上述设置方式,能够提高生产效率,提升焊接质量。Or, the solder is a powder material; using the powder metallurgy material to make the ring 10 is: mixing the solder in the powder metallurgy material and extruding to form the shape of the ring 10; connecting the ring 10 and the first end plate 20 by brazing Including: jointly heating the first end plate 20 and the ring piece 10 mixed with solder, during the process of sintering the ring piece 10, the melted solder diffuses to the surface of the ring piece 10 to realize the bonding between the ring piece 10 and the first end plate 20 Brazed connections. Mix the solder and powder metallurgy materials to form the shape of the ring 10 through extrusion. When the ring 10 is sintered and formed, the first end plate 20 and the ring 10 mixed with solder are heated together, and the melted solder will spread. To the surface of the ring member 10, the brazing connection between the first end plate 20 and the ring member 10 is realized. The above arrangement can improve production efficiency and improve welding quality.
或者,焊料为粉末材料;使用粉末冶金材料制作环形件10为:将焊料混合在粉末冶金材料中并烧结成型环形件10,在烧结成型环形件10的过程中,焊料熔化并扩散到环形件10的表面;将环形件10和第一端板20钎焊连接包括:在烧结成型环形件10后,共同加热环形件10、第一端板20和焊料,以实现环形件10和第一端板20的钎焊连接。将焊料和粉末冶金材料混合通过挤压形成环形件10的形状,当环形件10在烧结成型的过程中,熔化后的焊料会扩散到环形件10的表面,随后共同加热第一端板20和焊料和烧结成型的环形件10,这样实现了将环形件10和第一端板20的钎焊连接,采用上述设置方式,能够提高生产效率,提升焊接质量。 Alternatively, the solder is a powder material; using the powder metallurgy material to make the ring 10 is: mixing the solder in the powder metallurgy material and sintering the ring 10, during the process of sintering the ring 10, the solder melts and diffuses to the ring 10 The surface of the ring part 10 and the first end plate 20 brazed connection includes: after the ring part 10 is sintered and formed, the ring part 10, the first end plate 20 and the solder are jointly heated to realize the ring part 10 and the first end plate 20 brazed connections. The solder and powder metallurgy materials are mixed to form the shape of the ring 10 through extrusion. When the ring 10 is sintered and formed, the melted solder will diffuse to the surface of the ring 10, and then the first end plate 20 and the first end plate 20 are heated together. Solder and sinter the ring piece 10 , so that the brazing connection of the ring piece 10 and the first end plate 20 is realized, and the above arrangement method can improve the production efficiency and improve the welding quality.
其中,在焊料和粉末冶金材料的混合物中,焊料的质量分数大于3%。将焊料在焊料和粉末冶金材料的混合物中的质量分数限定在上述数值范围内,这样能够确保有足够量的焊料扩散到环形件10的表面,以保证焊接质量。Wherein, in the mixture of solder and powder metallurgy material, the mass fraction of solder is greater than 3%. The mass fraction of the solder in the mixture of the solder and the powder metallurgy material is limited within the above numerical range, so as to ensure that a sufficient amount of solder diffuses to the surface of the annular member 10 to ensure welding quality.
或者,端盖还包括第二端板30,第二端板30为环形结构,端盖加工方法还包括:使用板材制作第二端板30;使用焊料将第二端板30和环形件10的另一侧钎焊连接。通过使用焊料将第二端板30和环形件10的另一侧钎焊连接,且第二端板30由板材制成,这样设置,能够增强环形件10另一侧的密封性,进一步解决了环形件10存在泄露风险、耐压强度低的问题。其中,第二端板30和环形件10的焊接方法与第一端板20和环形件10的焊接方法相同,在此不再赘述。Or, the end cover also includes a second end plate 30, the second end plate 30 is a ring structure, and the end cover processing method also includes: using a plate to make the second end plate 30; using solder to connect the second end plate 30 and the ring 10 Solder connection on the other side. By using solder to solder the second end plate 30 and the other side of the ring 10, and the second end plate 30 is made of a plate, such arrangement can enhance the sealing of the other side of the ring 10, further solving the problem The ring 10 has the problems of leakage risk and low compressive strength. Wherein, the welding method of the second end plate 30 and the ring member 10 is the same as the welding method of the first end plate 20 and the ring member 10 , which will not be repeated here.
在本实施例中,第一端板20、第二端板30冲压成型或激光切割成型。采用上述各方式,均能够完成第一端板20和第二端板30的制作。In this embodiment, the first end plate 20 and the second end plate 30 are formed by stamping or laser cutting. By adopting the above methods, the fabrication of the first end plate 20 and the second end plate 30 can be completed.
具体地,第一端板20、第二端板30的密度大于环形件10的密度。将第一端板20、第二端板30的密度设置成大于环形件10的密度,这样可满足结构强度,并且提高密封效果。Specifically, the density of the first end plate 20 and the second end plate 30 is greater than that of the ring member 10 . The density of the first end plate 20 and the second end plate 30 is set to be greater than that of the ring member 10, which can satisfy the structural strength and improve the sealing effect.
具体地,焊料的熔点低于环形件10和第一端板20的熔点;环形件10的材料为铁基合金、镍基合金或铜基合金,第一端板20的材料为铁基合金、镍基合金或铜基合金,焊料的材料为铁基合金、镍基合金、铜基合金或锡基合金。将焊料的熔点设置成低于环形件10和第一端板20的熔点,这样设置,能够保证焊料熔化后,环形件10和第一端板20未熔化,从而实现环形件10和第一端板20的钎焊连接;环形件10和第一端板20和焊料能够选用上述的材料,可根据实际需求的材料热导率、摩擦系数、强度、韧性等指标,选用不同的材料,解决了现有技术中材料选择局限的问题。其中,第二端板30和第一端板20的材料相同,环形件10位于第二端板30和第一端板20之间,第二端板30也可以根据实际需求,来选用不同的材料。Specifically, the melting point of the solder is lower than the melting point of the ring 10 and the first end plate 20; the material of the ring 10 is an iron-based alloy, nickel-based alloy or copper-based alloy, and the material of the first end plate 20 is an iron-based alloy, Nickel-based alloy or copper-based alloy, the material of the solder is iron-based alloy, nickel-based alloy, copper-based alloy or tin-based alloy. The melting point of the solder is set to be lower than the melting point of the ring 10 and the first end plate 20, so that after the solder is melted, the ring 10 and the first end plate 20 are not melted, so that the ring 10 and the first end The brazing connection of the plate 20; the ring member 10 and the first end plate 20 and the solder can be selected from the above-mentioned materials, and different materials can be selected according to the actual demand for material thermal conductivity, friction coefficient, strength, toughness, etc., to solve the problem. The problem of limited material selection in the prior art. Wherein, the material of the second end plate 30 and the first end plate 20 are the same, the ring member 10 is located between the second end plate 30 and the first end plate 20, and the second end plate 30 can also be selected according to actual needs. Material.
如图1所示,在本方案的实施例二中,提供了一种端盖,端盖采用上述的端盖加工方法加工而成。通过上述端盖加工方法制成的环形件10,当和第一管路40、第二管路50连接时,能够充分利用粉末多孔的特性,增大了表面的粗糙度,同时也增大了和第一管路40、第二管路50的焊接接触面,从而提高了环形件10的内壁和第一管路40、环形件的外壁和第二管路50的焊接效果。As shown in FIG. 1 , in Embodiment 2 of this solution, an end cap is provided, and the end cap is processed by the above-mentioned end cap processing method. The annular piece 10 made by the above-mentioned end cap processing method, when connected with the first pipeline 40 and the second pipeline 50, can make full use of the porous characteristics of the powder, increase the roughness of the surface, and also increase the and the welding contact surface of the first pipeline 40 and the second pipeline 50, thereby improving the welding effect of the inner wall of the ring 10 and the first pipeline 40, and the outer wall of the ring and the second pipeline 50.
可选地,环形件10内的孔为直孔或阶梯孔。Optionally, the holes in the ring member 10 are straight holes or stepped holes.
如图2所示,在本方案的实施例三中,端盖包括第一端板20和焊料,第一端板20为环形结构,第一端板20上具有第一定位柱21,环形件10具有第一定位凹槽11,第一定位柱21伸入第一定位凹槽11中,第一端板20和环形件10的一侧通过焊料钎焊连接。通过使用焊料将第一端板20和环形件10的一侧钎焊连接,这样设置,能够增强环形件10一侧的密封性,解决了环形件10为粉末冶金材料制成而存在泄露风险、耐压强度低的问题。其中,将第一端板20设置为环形结构,这样和环形件10的形状匹配,便于钎焊连接。通过设置第一定位柱21伸入第一定位凹槽11中,便于第一端板20和环形件10固定。其中,第一定位柱21和第一端板20为一体结构,便于加工,降低成本。 As shown in Figure 2, in the third embodiment of this solution, the end cover includes a first end plate 20 and solder, the first end plate 20 is a ring structure, and the first end plate 20 has a first positioning column 21, the ring part 10 has a first positioning groove 11, a first positioning column 21 protrudes into the first positioning groove 11, and the first end plate 20 and one side of the ring member 10 are connected by soldering. By brazing the first end plate 20 and one side of the ring part 10 with solder, the sealing performance of one side of the ring part 10 can be enhanced, which solves the risk of leakage when the ring part 10 is made of powder metallurgy material. The problem of low compressive strength. Wherein, the first end plate 20 is configured as a ring structure, which matches the shape of the ring member 10 and is convenient for brazing connection. The fixing of the first end plate 20 and the ring member 10 is facilitated by providing the first positioning post 21 extending into the first positioning groove 11 . Wherein, the first positioning column 21 and the first end plate 20 have an integrated structure, which is convenient for processing and reduces costs.
如图3所示,在本方案的实施例四中,端盖还包括第二端板30,第二端板30为环形结构,第二端板30上具有第二定位柱31,环形件10具有第二定位凹槽12,第二定位柱31伸入第二定位凹槽12中,第二端板30和环形件10的另一侧钎焊连接。通过设置第二端板30和环形件10的另一侧钎焊连接,这样环形件10位于第二端板30和第一端板20之间,进一步增强了环形件10两侧的耐压强度,同时也有效降低了环形件10的泄露风险。通过设置第二定位柱31伸入第二定位凹槽12中,便于第二端板30和环形件10固定。其中,第二定位柱31和第二端板30为一体结构,便于加工,降低成本。As shown in Fig. 3, in Embodiment 4 of this solution, the end cover also includes a second end plate 30, the second end plate 30 is a ring structure, the second end plate 30 has a second positioning column 31, and the ring member 10 There is a second positioning groove 12 , the second positioning column 31 protrudes into the second positioning groove 12 , and the second end plate 30 is soldered to the other side of the ring member 10 . By setting the second end plate 30 and the other side of the ring member 10 to be brazed and connected, the ring member 10 is located between the second end plate 30 and the first end plate 20, which further enhances the compressive strength on both sides of the ring member 10 , and also effectively reduce the leakage risk of the ring 10 . The fixing of the second end plate 30 and the ring member 10 is facilitated by providing the second positioning post 31 extending into the second positioning groove 12 . Wherein, the second positioning column 31 and the second end plate 30 have an integrated structure, which is convenient for processing and reduces costs.
如图4所示,在本方案的实施例五中,环形件10的外壁具有环形台阶13,环形台阶13和第二端板30之间的区域用于放置焊料。通过设置环形台阶13,能够用于放置焊料,同时也便于端盖和管路中的配合结构进行钎焊连接。As shown in FIG. 4 , in the fifth embodiment of the solution, the outer wall of the annular member 10 has an annular step 13 , and the area between the annular step 13 and the second end plate 30 is used for placing solder. By setting the annular step 13, it can be used to place solder, and at the same time, it is also convenient for brazing connection between the end cover and the matching structure in the pipeline.
具体地,第一端板20的外径大于环形件10的外径,环形件10的外径等于第二端板30的外径,第一端板20的内径等于环形件10的内径,环形件10的内径大于第二端板30的内径。采用上述设置方式,将第一端板20的外径设置成大于环形件10的外径,这样当环形件10的外壁和第二管路50连接时,能够起到限位的作用;将环形件10的内径设置成大于第二端板30的内径,这样当环形件10的内壁和第一管路40连接时,能够对第一管路40起到限位作用,避免第一管路40插入过深,影响流体流通。Specifically, the outer diameter of the first end plate 20 is greater than the outer diameter of the ring 10, the outer diameter of the ring 10 is equal to the outer diameter of the second end plate 30, the inner diameter of the first end plate 20 is equal to the inner diameter of the ring 10, and the ring The inner diameter of the member 10 is larger than the inner diameter of the second end plate 30 . Using the above-mentioned arrangement method, the outer diameter of the first end plate 20 is set to be greater than the outer diameter of the ring 10, so that when the outer wall of the ring 10 is connected to the second pipeline 50, it can play a position-limiting role; the ring The inner diameter of the member 10 is set to be greater than the inner diameter of the second end plate 30, so that when the inner wall of the annular member 10 is connected to the first pipeline 40, it can limit the first pipeline 40 and prevent the first pipeline 40 from Insertion is too deep, affecting fluid flow.
进一步地,焊料为金属箔,金属箔单独加工制成,或金属箔和第一端板20为一体结构;其中,金属箔为第一端板20上的镀层或金属箔和第一端板20为轧制的复合板材。在本实施例中,将金属箔和第一端板20设置为一体结构,具体地,将金属箔设置成第一端板20上的镀层或将金属箔和第一端板20设置成轧制的复合板材,这样便于将金属箔固定,提高了结构强度和焊接效果。Further, the solder is metal foil, which is processed separately, or the metal foil and the first end plate 20 are integrated; wherein, the metal foil is the plating on the first end plate 20 or the metal foil and the first end plate 20 For rolled composite plate. In this embodiment, the metal foil and the first end plate 20 are provided as an integral structure, specifically, the metal foil is provided as a coating on the first end plate 20 or the metal foil and the first end plate 20 are provided as a rolled The composite plate is easy to fix the metal foil, which improves the structural strength and welding effect.
如图5所示,本申请的实施例六提供了一种管路组件,管路组件包括第一管路40、第二管路50和上述的端盖,端盖包括环形件10,环形件10的内壁与第一管路40的外壁连接,环形件10的外壁与第二管路50的内壁连接。具体地,第一管路40的一端穿入环形件10并与环形件10焊接,环形件10的一部分穿入第二管路50并和第二管路50焊接,第一管路40和第二管路50连通。采用该方案可提高焊接质量,并且可降低加工成本。As shown in Figure 5, Embodiment 6 of the present application provides a pipeline assembly, the pipeline assembly includes a first pipeline 40, a second pipeline 50 and the above-mentioned end cover, the end cover includes a ring 10, the ring The inner wall of the ring 10 is connected with the outer wall of the first pipeline 40 , and the outer wall of the ring 10 is connected with the inner wall of the second pipeline 50 . Specifically, one end of the first pipeline 40 penetrates the ring 10 and is welded with the ring 10, a part of the ring 10 penetrates the second pipeline 50 and is welded with the second pipeline 50, the first pipeline 40 and the second pipeline The two pipelines 50 are connected. Adopting this solution can improve welding quality and reduce processing cost.
本方案的优点如下:The advantages of this program are as follows:
1.环形件10通过粉末冶金成型,利用粉末多孔特征,增加表面粗糙度,解决机加工材料与管路焊接难的问题;1. The ring part 10 is formed by powder metallurgy, and the porous characteristics of the powder are used to increase the surface roughness, so as to solve the problem of difficult welding of machined materials and pipelines;
2.第一端板20和第二端板30为致密板材,对环形件10的两侧钎焊,实现密封,中间的由粉末冶金材料制成的环形件10因被焊料、第一端板20和第二端板30包围,解决了粉末冶金材料多孔可能产生的泄漏、耐压强度低的风险,中间的由粉末冶金材料制成的环形件10不会暴露在空气中或制冷剂中; 2. The first end plate 20 and the second end plate 30 are dense plates, which are brazed on both sides of the ring 10 to achieve sealing. 20 and the second end plate 30, which solves the risk of leakage and low compressive strength of the porous powder metallurgy material, and the middle ring 10 made of powder metallurgy material will not be exposed to air or refrigerant;
3.解决材料选择限制,只需第一端板20和第二端板30使用可满足性能的材料,中间的由粉末冶金材料制成的环形件10因被焊料、第一端板20和第二端板30包围,因此,可采用铁基、铜基、镍基等材料。3. To solve the limitation of material selection, only the first end plate 20 and the second end plate 30 need to use materials that can meet the performance, and the middle ring piece 10 made of powder metallurgy material is soldered, the first end plate 20 and the second end plate Surrounded by two end plates 30, therefore, iron-based, copper-based, nickel-based and other materials can be used.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (18)

  1. 一种端盖加工方法,端盖包括环形件(10),其特征在于,所述端盖加工方法包括:A method for processing an end cap, the end cap comprising a ring (10), characterized in that the method for processing the end cap comprises:
    使用粉末冶金材料制作所述环形件(10)。The ring (10) is made using powder metallurgy material.
  2. 根据权利要求1所述的端盖加工方法,其特征在于,所述端盖还包括第一端板(20),所述第一端板(20)为环形结构,所述端盖加工方法还包括:The end cap processing method according to claim 1, characterized in that, the end cap further comprises a first end plate (20), and the first end plate (20) is an annular structure, and the end cap processing method further comprises include:
    使用板材制作第一端板(20);making the first end plate (20) from sheet material;
    使用焊料将所述第一端板(20)和所述环形件(10)的一侧钎焊连接。The first end plate (20) is soldered to one side of the ring (10) using solder.
  3. 根据权利要求2所述的端盖加工方法,其特征在于,The end cap processing method according to claim 2, characterized in that,
    所述焊料为位于所述环形件(10)和所述第一端板(20)之间的金属箔;said solder is a metal foil located between said ring (10) and said first end plate (20);
    使用粉末冶金材料制作所述环形件(10)为:挤压粉末冶金材料以形成所述环形件(10)的形状;Using powder metallurgy material to make the ring (10) is: extruding the powder metallurgy material to form the shape of the ring (10);
    将所述第一端板(20)和所述环形件(10)的一侧钎焊连接包括:共同加热所述环形件(10)、所述第一端板(20)和所述金属箔,在烧结成型所述环形件(10)的过程中,所述金属箔熔化实现所述环形件(10)和所述第一端板(20)的钎焊连接。The brazing connection of the first end plate (20) and one side of the ring member (10) comprises: jointly heating the ring member (10), the first end plate (20) and the metal foil , during the process of sintering and forming the annular member (10), the metal foil is melted to realize the brazing connection between the annular member (10) and the first end plate (20).
  4. 根据权利要求2所述的端盖加工方法,其特征在于,The end cap processing method according to claim 2, characterized in that,
    所述焊料为位于所述环形件(10)和所述第一端板(20)之间的金属箔;said solder is a metal foil located between said ring (10) and said first end plate (20);
    使用粉末冶金材料制作所述环形件(10)为:将粉末冶金材料烧结成型所述环形件(10);Using powder metallurgy materials to make the ring (10) is: sintering powder metallurgy materials to form the ring (10);
    将所述第一端板(20)和所述环形件(10)的一侧钎焊连接包括:在烧结成型所述环形件(10)后,共同加热所述环形件(10)、所述第一端板(20)和所述金属箔,以实现所述环形件(10)和所述第一端板(20)的钎焊连接。The brazing connection of the first end plate (20) and one side of the ring (10) includes: after the ring (10) is sintered and formed, jointly heating the ring (10), the The first end plate (20) and the metal foil, so as to realize the brazing connection of the ring member (10) and the first end plate (20).
  5. 根据权利要求2所述的端盖加工方法,其特征在于,The end cap processing method according to claim 2, characterized in that,
    所述焊料为粉末材料;The solder is a powder material;
    使用粉末冶金材料制作所述环形件(10)为:将所述焊料混合在粉末冶金材料中并挤压,以形成所述环形件(10)的形状;Using powder metallurgy material to make the ring (10) is: mixing the solder into the powder metallurgy material and extruding to form the shape of the ring (10);
    将所述环形件(10)和所述第一端板(20)钎焊连接包括:共同加热所述第一端板(20)及混合有所述焊料的所述环形件(10),在烧结成型所述环形件(10)的过程中,熔化后的所述焊料扩散到所述环形件(10)的表面实现所述环形件(10)和所述第一端板(20)的钎焊连接。The brazing connection of the ring part (10) and the first end plate (20) comprises: jointly heating the first end plate (20) and the ring part (10) mixed with the solder, In the process of sintering and forming the ring part (10), the melted solder diffuses to the surface of the ring part (10) to realize brazing of the ring part (10) and the first end plate (20). Solder connection.
  6. 根据权利要求2所述的端盖加工方法,其特征在于, The end cap processing method according to claim 2, characterized in that,
    所述焊料为粉末材料;The solder is a powder material;
    使用粉末冶金材料制作所述环形件(10)为:将所述焊料混合在粉末冶金材料中并烧结成型所述环形件(10),在烧结成型所述环形件(10)的过程中,所述焊料熔化并扩散到所述环形件(10)的表面;Using powder metallurgy material to make the ring (10) is: mixing the solder into the powder metallurgy material and sintering the ring (10), during the process of sintering the ring (10), the said solder melts and spreads to the surface of said ring (10);
    将所述环形件(10)和所述第一端板(20)钎焊连接包括:在烧结成型所述环形件(10)后,共同加热所述环形件(10)、所述第一端板(20)和所述焊料,以实现所述环形件(10)和所述第一端板(20)的钎焊连接。The brazing connection of the ring member (10) and the first end plate (20) includes: after the ring member (10) is sintered and formed, jointly heating the ring member (10), the first end plate plate (20) and said solder to achieve a soldered connection of said ring (10) and said first end plate (20).
  7. 根据权利要求5或6所述的端盖加工方法,其特征在于,在所述焊料和粉末冶金材料的混合物中,所述焊料的质量分数大于3%。The end cap processing method according to claim 5 or 6, characterized in that, in the mixture of the solder and the powder metallurgy material, the mass fraction of the solder is greater than 3%.
  8. 根据权利要求2所述的端盖加工方法,其特征在于,所述端盖还包括第二端板(30),所述第二端板(30)为环形结构,所述端盖加工方法还包括:The end cap processing method according to claim 2, characterized in that, the end cap further comprises a second end plate (30), and the second end plate (30) is a ring structure, and the end cap processing method further comprises include:
    使用板材制作第二端板(30);making the second end plate (30) from sheet material;
    使用焊料将所述第二端板(30)和所述环形件(10)的另一侧钎焊连接。The second end plate (30) is soldered to the other side of the ring (10) using solder.
  9. 根据权利要求8所述的端盖加工方法,其特征在于,所述第一端板(20)、所述第二端板(30)冲压成型或激光切割成型。The end cover processing method according to claim 8, characterized in that, the first end plate (20) and the second end plate (30) are formed by stamping or laser cutting.
  10. 根据权利要求8所述的端盖加工方法,其特征在于,所述第一端板(20)、所述第二端板(30)的密度大于所述环形件(10)的密度。The end cover processing method according to claim 8, characterized in that, the density of the first end plate (20) and the second end plate (30) is greater than the density of the ring member (10).
  11. 根据权利要求2所述的端盖加工方法,其特征在于,所述焊料的熔点低于所述环形件(10)和所述第一端板(20)的熔点;所述环形件(10)的材料为铁基合金、镍基合金或铜基合金,所述第一端板(20)的材料为铁基合金、镍基合金或铜基合金,所述焊料的材料为铁基合金、镍基合金、铜基合金或锡基合金。The end cap processing method according to claim 2, characterized in that, the melting point of the solder is lower than the melting point of the ring piece (10) and the first end plate (20); the ring piece (10) The material of the solder is an iron-based alloy, a nickel-based alloy or a copper-based alloy, the material of the first end plate (20) is an iron-based alloy, a nickel-based alloy or a copper-based alloy, and the material of the solder is an iron-based alloy, nickel base alloy, copper base alloy or tin base alloy.
  12. 一种端盖,其特征在于,所述端盖采用权利要求1至11中任一项所述的端盖加工方法加工而成。An end cap, characterized in that the end cap is processed by the end cap processing method according to any one of claims 1 to 11.
  13. 根据权利要求12所述的端盖,其特征在于,所述端盖包括第一端板(20)和焊料,所述第一端板(20)为环形结构,所述第一端板(20)上具有第一定位柱(21),所述环形件(10)具有第一定位凹槽(11),所述第一定位柱(21)伸入所述第一定位凹槽(11)中,所述第一端板(20)和所述环形件(10)的一侧通过所述焊料钎焊连接。The end cover according to claim 12, characterized in that, the end cover comprises a first end plate (20) and solder, the first end plate (20) is an annular structure, and the first end plate (20 ) has a first positioning post (21), the ring (10) has a first positioning groove (11), and the first positioning post (21) extends into the first positioning groove (11) , the first end plate (20) and one side of the annular member (10) are brazed connected by the solder.
  14. 根据权利要求13所述的端盖,其特征在于,所述端盖还包括第二端板(30),所述第二端板(30)为环形结构,所述第二端板(30)上具有第二定位柱(31),所述环形件(10)具有第二定位凹槽(12),所述第二定位柱(31)伸入所述第二定位凹槽(12)中,所述第二端板(30)和所述环形件(10)的另一侧钎焊连接。 The end cover according to claim 13, characterized in that, the end cover further comprises a second end plate (30), the second end plate (30) is an annular structure, and the second end plate (30) There is a second positioning post (31) on it, the ring member (10) has a second positioning groove (12), and the second positioning post (31) extends into the second positioning groove (12), The second end plate (30) is soldered to the other side of the ring (10).
  15. 根据权利要求14所述的端盖,其特征在于,所述环形件(10)的外壁具有环形台阶(13),所述环形台阶(13)和所述第二端板(30)之间的区域用于放置所述焊料。The end cap according to claim 14, characterized in that, the outer wall of the annular member (10) has an annular step (13), and the gap between the annular step (13) and the second end plate (30) area for placing the solder.
  16. 根据权利要求14所述的端盖,其特征在于,所述第一端板(20)的外径大于所述环形件(10)的外径,所述环形件(10)的外径等于所述第二端板(30)的外径,所述第一端板(20)的内径等于所述环形件(10)的内径,所述环形件(10)的内径大于所述第二端板(30)的内径。The end cap according to claim 14, characterized in that, the outer diameter of the first end plate (20) is greater than the outer diameter of the ring (10), and the outer diameter of the ring (10) is equal to the The outer diameter of the second end plate (30), the inner diameter of the first end plate (20) is equal to the inner diameter of the ring (10), and the inner diameter of the ring (10) is larger than the second end plate (30) inner diameter.
  17. 根据权利要求13所述的端盖,其特征在于,所述焊料为金属箔,The end cap according to claim 13, wherein the solder is metal foil,
    所述金属箔单独加工制成,The metal foil is processed separately,
    或所述金属箔和所述第一端板(20)为一体结构;Or the metal foil and the first end plate (20) are integrally structured;
    其中,所述金属箔为所述第一端板(20)上的镀层或所述金属箔和所述第一端板(20)为轧制的复合板材。Wherein, the metal foil is a coating on the first end plate (20) or the metal foil and the first end plate (20) are rolled composite plates.
  18. 一种管路组件,其特征在于,所述管路组件包括第一管路(40)、第二管路(50)和权利要求12至权利要求17中任意一项所述的端盖,所述端盖包括环形件(10),所述环形件(10)的内壁与所述第一管路(40)的外壁连接,所述环形件(10)的外壁与所述第二管路(50)的内壁连接。 A pipeline assembly, characterized in that the pipeline assembly comprises a first pipeline (40), a second pipeline (50) and an end cap according to any one of claims 12 to 17, wherein The end cap comprises a ring (10), the inner wall of the ring (10) is connected to the outer wall of the first pipeline (40), the outer wall of the ring (10) is connected to the second pipeline ( 50) the inner wall connection.
PCT/CN2023/071820 2022-01-27 2023-01-11 End cover machining method, end cover, and pipeline assembly WO2023143087A1 (en)

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CN202220233667.6 2022-01-27
CN202210102097.1 2022-01-27
CN202220233667.6U CN217166863U (en) 2022-01-27 2022-01-27 End cover and pipeline assembly
CN202210102097.1A CN116551091A (en) 2022-01-27 2022-01-27 End cover processing method, end cover and pipeline assembly

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US20090200363A1 (en) * 2008-02-13 2009-08-13 Trane International Inc. Braze Ring
CN102407408A (en) * 2011-09-23 2012-04-11 南京工业大学 Welding joint suitable for welding dissimilar metal materials and preparation method thereof
CN103624354A (en) * 2013-12-12 2014-03-12 西北有色金属研究院 Insertion welding method for dense metal pipe and porous metal pipe
CN105290402A (en) * 2015-11-09 2016-02-03 东睦新材料集团股份有限公司 Manufacturing method of powder metallurgy part with sealing cavity
CN105371455A (en) * 2015-11-13 2016-03-02 格力电器(郑州)有限公司 Pipeline assembly and air conditioner with same
CN106862557A (en) * 2015-12-11 2017-06-20 韩莹 A kind of mould for preparing powder metallurgy ring-shaped work pieces
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CN113236879A (en) * 2021-04-21 2021-08-10 广东美的暖通设备有限公司 Air conditioner pipe fitting, air conditioner pipeline and air conditioner
CN215373051U (en) * 2021-04-30 2021-12-31 广东美的暖通设备有限公司 Refrigerant pipeline and air conditioner
CN217166863U (en) * 2022-01-27 2022-08-12 盾安环境技术有限公司 End cover and pipeline assembly

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090200363A1 (en) * 2008-02-13 2009-08-13 Trane International Inc. Braze Ring
CN102407408A (en) * 2011-09-23 2012-04-11 南京工业大学 Welding joint suitable for welding dissimilar metal materials and preparation method thereof
CN103624354A (en) * 2013-12-12 2014-03-12 西北有色金属研究院 Insertion welding method for dense metal pipe and porous metal pipe
CN105290402A (en) * 2015-11-09 2016-02-03 东睦新材料集团股份有限公司 Manufacturing method of powder metallurgy part with sealing cavity
CN105371455A (en) * 2015-11-13 2016-03-02 格力电器(郑州)有限公司 Pipeline assembly and air conditioner with same
CN106862557A (en) * 2015-12-11 2017-06-20 韩莹 A kind of mould for preparing powder metallurgy ring-shaped work pieces
CN108730650A (en) * 2017-04-20 2018-11-02 福特环球技术公司 Assembling pipe joint and conduit assembly
CN113236879A (en) * 2021-04-21 2021-08-10 广东美的暖通设备有限公司 Air conditioner pipe fitting, air conditioner pipeline and air conditioner
CN215373051U (en) * 2021-04-30 2021-12-31 广东美的暖通设备有限公司 Refrigerant pipeline and air conditioner
CN217166863U (en) * 2022-01-27 2022-08-12 盾安环境技术有限公司 End cover and pipeline assembly

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