WO2023142475A1 - 一种铁路平车及其车体 - Google Patents

一种铁路平车及其车体 Download PDF

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Publication number
WO2023142475A1
WO2023142475A1 PCT/CN2022/115677 CN2022115677W WO2023142475A1 WO 2023142475 A1 WO2023142475 A1 WO 2023142475A1 CN 2022115677 W CN2022115677 W CN 2022115677W WO 2023142475 A1 WO2023142475 A1 WO 2023142475A1
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WO
WIPO (PCT)
Prior art keywords
car body
cover
railway flat
floor
flat car
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PCT/CN2022/115677
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English (en)
French (fr)
Inventor
刘朋
王军松
克雪文
周正权
刘彩运
张倍
刘海东
Original Assignee
中车齐齐哈尔车辆有限公司
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Application filed by 中车齐齐哈尔车辆有限公司 filed Critical 中车齐齐哈尔车辆有限公司
Publication of WO2023142475A1 publication Critical patent/WO2023142475A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D3/00Wagons or vans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F1/00Underframes
    • B61F1/08Details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Definitions

  • the utility model relates to the technical field of railway transport equipment, in particular to a railway flat car and its car body.
  • Railway flat car is a main type of railway freight transportation, which has the advantages of high transportation efficiency, high transportation cost, energy saving and environmental protection.
  • the car body of existing railway flat cars mostly adopts wooden floor structure, and the design of its underframe structure is complex, which leads to heavy weight of the car and affects the improvement of transportation economic benefits.
  • the wooden floor is eroded by rain and snow, and exposed to the sun, and is easy to rot, resulting in short vehicle maintenance cycles and high operation and maintenance costs.
  • the purpose of the utility model is to provide a railway flat car and its car body, which can reduce the dead weight of the railway flat car through structural optimization, and is beneficial to the improvement of transportation economic benefits.
  • the utility model provides a car body of a railway flat car, which includes an underframe, and the underframe includes two side beams arranged in parallel, a middle beam located between the two side beams, and a connecting A first beam between the side beams and the middle beam; the middle beam is a box-shaped structure, and the thickness of the middle area of the middle beam is greater than the thickness of the end area.
  • the underframe of the car body adopts a box-shaped center sill, and the thickness of the middle area of the center sill is greater than that of the end area, that is, the center sill is a fish-belly box-shaped structure.
  • the center sill is a fish-belly box-shaped structure.
  • the weight reduction helps to reduce the dead weight of the railway flat car, which helps to improve the economic efficiency of transportation.
  • the middle sill includes an upper cover plate, a lower cover plate and two webs, the two webs are arranged opposite to each other, and the webs connect the upper cover plate and the The lower cover plate;
  • the upper cover plate is a planar structure,
  • the lower cover plate includes a middle cover plate area and two end cover plate areas, the distance between the end cover plate area and the upper cover plate less than the distance between the middle cover area and the upper cover;
  • the thickness of the end flap region is greater than the thickness of the middle flap region, and/or the thickness of the end portion of the web is greater than the thickness of the middle portion of the web.
  • the car body of the railway flat car also includes a floor composition, and the floor composition is fixed to the chassis; the floor composition includes a floor made of metal; the floor has an upper Rib structure.
  • the floor composition includes non-metallic pads, the length direction of the non-metallic pads is parallel to the width direction of the car body, and the non-metallic pads are fixed on the above the floor.
  • the underframe includes a second crossbeam, the second crossbeam is fixed under the floor, and is close to the position of the non-metal pad, and the second crossbeam The two ends are respectively connected with the side beam and the middle beam.
  • the second beam includes a beam top plate and a beam bottom plate parallel to each other, and a beam web is connected between the beam top plate and the beam bottom plate; the beam web is corrugated shaped structure.
  • the utility model also provides a railway flat car, which includes a car body, and the car body is the car body described in any one of the above.
  • the above-mentioned railway flat car further includes at least one anti-theft cover, the anti-theft cover is a frame structure with an opening, and the anti-theft cover is arranged on the floor composition of the car body.
  • At least one forklift beam is fixedly connected to the wall top part of the anti-theft cover.
  • the end wall part of the anti-theft cover and its side wall part are plugged and fitted, and are fixedly connected by fasteners.
  • the top ends of the end wall part and the side wall part of the anti-theft cover are inclined to the center of the anti-theft cover; the anti-theft cover is fixedly connected with at least one bracket, and the bracket is located at The outer side of the anti-theft cover has an upward supporting surface.
  • the car body is provided with at least one position-limiting part, and the position-limiting part cooperates with the anti-theft cover, and the position-limiting part includes four position-limiting seats, respectively located of the four corners.
  • Fig. 1 is the structural representation of a kind of embodiment of the car body of railway flat car provided by the utility model;
  • Fig. 2 is the structural representation of middle beam in Fig. 1;
  • Fig. 3 is the structural representation of floor among Fig. 1;
  • Fig. 4 is the structural representation of the second beam in Fig. 1;
  • Fig. 5 is the structural representation of an embodiment of the anti-theft cover of the railway flat car provided by the utility model
  • Fig. 6 is a schematic structural view of the side wall part in Fig. 5;
  • Fig. 7 is a schematic structural view of the end wall part in Fig. 5;
  • Fig. 8 is a schematic diagram of the connection structure between the side wall part and the end wall part in Fig. 5;
  • Fig. 9 is a schematic structural view of the wall top part in Fig. 5;
  • Fig. 10 is a schematic structural view of the forklift beam in Fig. 5;
  • Figure 11 is a structural schematic diagram of stacking two anti-theft covers in a specific application
  • Fig. 12 is a partial enlarged view of the stacked supporting parts of the two anti-theft covers in Fig. 11 .
  • Underframe 10 side beams 11, middle beams 12, upper cover plate 121, lower cover plate 122, end cover plate area 1221, middle cover plate area 1222, web plate 123, first beam 13, second beam 14, beam Top plate 141, beam bottom plate 142, beam web 143, corbel 15, limit seat 16;
  • Floor composition 20 floor 21, rib structure 211, non-metal pad 22;
  • Anti-theft cover 30 side wall part 31, side bar 311, cross bar 312, vertical bar 313, support 314, end wall part 32, end column 321, wall top part 33, forklift beam 34, U-shaped beam 341, reinforcement plate 342, cover plate 343, bracket 35.
  • the railway flat car is mainly used for the transportation of goods, which can be used for containers or packaged bundles of goods, which are supported by the body of the railway flat car.
  • FIG. 1 is a schematic structural view of an embodiment of a car body of a railway flat car provided by the utility model.
  • the part of the car body near the right in Figure 1 does not show the floor composition.
  • the car body of the railway flat car includes an underframe 10 and a floor component 20, and the floor component 20 is arranged on the underframe 10 for carrying goods to be transported.
  • the underframe 10 includes two side beams 11 arranged in parallel, a middle beam 12 located between the two side beams 11 , and a first cross beam 13 between the connected middle beam 12 and the side beams 11 .
  • the length direction of the side beam 11 is parallel to the length direction of the vehicle body, and the length direction of the first beam 13 is parallel to the width direction of the vehicle body.
  • the underframe 10 also includes corbels 15 located at both ends to facilitate cooperation with bogie-related structures.
  • first crossbeams 13 are provided as required, and are arranged at intervals along the length direction of the underframe 10 .
  • the positions of the first crossbeams 13 between the side beams 11 on both sides correspond to the middle beams 12 .
  • FIG. 2 is a schematic structural diagram of the center beam in FIG. 1 .
  • the center sill 12 is a box-shaped structure, and the thickness of the central region of the center sill 12 is greater than the thickness of its end regions.
  • the thickness here refers to the height direction.
  • the height of the two ends of the center beam 12 is relatively small, and the height of the middle part is relatively large, similar to a fish-belly structure.
  • it can greatly reduce weight and help reduce The self-weight of the railway flat car is beneficial to improve the economic benefits of transportation.
  • the center beam 12 includes an upper cover plate 121, a lower cover plate 122 and two webs 123, the two webs 123 are arranged opposite to each other, and one web 123 connects the same side of the upper cover plate 121 and the lower cover plate 122 to form a Box structure.
  • the plates are fixed by welding, and steel plates are usually used to ensure strength and rigidity on the basis of a small thickness.
  • the upper cover plate 121 is a planar structure to facilitate the connection of the floor assembly 20
  • the lower cover plate 122 includes two end cover plate areas 1221 and a middle cover plate area 1222, and the end cover plate area 1221 and the upper cover plate 121 The distance between them is smaller than the distance between the middle cover plate area 1222 and the upper cover plate 121, as shown in FIG.
  • the thickness of the end cover plate area 1221 of the cover plate 122 can be set relatively large, and the thickness of the middle cover plate area 1222 can be set relatively small.
  • the thickness of the end part of the web 123 can also be set relatively large, and the thickness of the middle part can be set relatively small.
  • the material and thickness settings of the plates constituting the center sill 12 can be set according to actual application requirements, and are not limited to the above.
  • the side beam 11 of the underframe 10 can be a channel-shaped steel structure to facilitate the reduction of vehicle weight, specifically, cold-formed channel-shaped steel can be selected.
  • FIG. 3 is a schematic structural diagram of the floor in FIG. 1 .
  • the floor composition 20 includes a floor 21.
  • the floor 21 can be fixedly connected to the center beam 12 and the side beam 11.
  • the floor 21 is made of metal, which can avoid damage caused by rain, snow, and sun exposure, and can extend the life of the vehicle. Maintenance cycle, saving operation and maintenance costs.
  • the floor 21 can be made of iron or steel, and its thickness can be relatively thin, for example, 2.5-5 mm. On this basis, more than one rib structure 211 may be provided on the floor 21 to improve the rigidity and strength of the floor 21 .
  • the bead structure 211 can be formed by pressing the bead, and the bead structure 211 is formed by extruding on the floor 21 .
  • the floor composition 20 also includes a non-metallic pad 22, the length direction of the non-metallic pad 22 is parallel to the width direction of the vehicle body, and the non-metallic pad 22 is fixed on the top of the floor 21, as shown in Figure 1, the non-metallic pad 22 cooperates with the floor 21 to support the goods, replace the original wooden floor, and prevent corrosion and easy damage.
  • the underframe 10 also includes a second beam 14 arranged under the floor 21, and the second beam 14 is fixedly connected between the center beam 12 and the side beam 11, specifically, the side beam 11 on each side and the center beam 12 are fixedly connected with a second crossbeam 14, in order to ensure the balance of the performance of the chassis 10 structure, the position of the second crossbeam 14 between the side beams 11 and the middle beam 12 on both sides is also set correspondingly.
  • the second crossbeam 14 can be set close to the position of the non-metallic pad 22, specifically, it can be located directly below the non-metallic pad 22, and there is also a certain deviation, so as to improve the rigidity and strength of the floor composition 20.
  • the The floor 21 of the floor composition 20 is set relatively thin, which is conducive to reducing the dead weight of the vehicle body.
  • the second beam 14 may not be provided at these positions, which can be set according to the actual layout and requirements. .
  • FIG. 4 is a schematic structural diagram of the second beam in FIG. 1 .
  • the second beam 14 includes a beam top plate 141 and a beam bottom plate 142, and a beam web 143 is connected between the beam top plate 141 and the beam bottom plate 142, which can be fixed by welding, which is reliable and convenient.
  • Each plate can be made of a steel plate structure, which can be set relatively thin.
  • the beam web 143 adopts a corrugated structure, which can be understood as a wave shape, which is conducive to improving lateral stability.
  • the railway flat car When the railway flat car is transported, because its body has a flat structure as a whole, after the goods are stacked on the car body, there is no other protection, and there is a hidden danger of being stolen.
  • the railway flat car is provided with an anti-theft cover.
  • FIG. 5 is a structural schematic view of an embodiment of the anti-theft cover of the railway flat car provided by the utility model.
  • the anti-theft cover 30 is a frame structure with an opening. When in use, its opening faces the car body of the railway flat car, and can be covered on the floor composition 20 of the car body to protect goods.
  • the anti-theft cover 30 includes two oppositely arranged side wall parts 31, two oppositely arranged end wall parts 32, and a wall top part 33, and each part is a frame structure to meet the requirements of protection. Basically, try to reduce your own weight as much as possible.
  • the side wall portion 31 extends approximately along the length direction of the vehicle body
  • the end wall portion 32 approximately extends along the width direction of the vehicle body
  • an end wall portion 32 is connected between the same ends of the two side wall portions 31, Top ends of the side wall portion 31 and the end wall portion 32 are connected to the wall top portion 33 .
  • the top part 33 of the wall is mainly composed of two parts. It can be understood that it can also be connected into one structure during actual installation.
  • the side wall part 31 includes several horizontal bars 312 arranged in parallel, and each horizontal bar 312 is connected together by a plurality of vertical bars 313 arranged in parallel, and two ends of the side wall part 31 are respectively provided with two side walls.
  • the rod 311 when specifically connected, the side rod 311 of the side wall portion 31 is connected to the corresponding end of the end wall portion 32 .
  • the number of horizontal bars 312 and the number of vertical bars 313 can be set according to requirements, which are not limited here.
  • the uppermost cross bar 312 and the lowermost cross bar 312 can adopt U-shaped channel steel structure, and the middle cross bar 312 can adopt L-shaped angle steel; of course, in other examples, each bar can also be other structural forms.
  • the structural composition of the end wall portion 32 is similar to that of the side wall portion 31 and will not be described in detail.
  • the side wall part 31 and the end wall part 32 are connected by plugging, and then fixed by fasteners.
  • the side bar 311 of the side wall part 31 is made of U-shaped channel steel.
  • the corresponding end of the end wall part 32 can be inserted into the groove of the U-shaped channel steel, and then the two are fixed by fasteners such as bolts and nuts. This fixing method is more reliable.
  • the wall top part 33 is a frame-shaped structure, and its rods can adopt an L-shaped angle steel structure, and can be connected with the side wall part 31 and the end wall part 32 by fasteners.
  • the anti-theft cover 30 is also provided with at least one forklift beam 34 on its wall top portion 33 , and the setting of the forklift beam 34 facilitates the transfer of the anti-theft cover 30 by a forklift.
  • the length of the anti-theft cover 30 is long, so the forklift beam 34 extends along the width direction of the anti-theft cover 30 , which is consistent with the extending direction of the end wall portion 32 .
  • the wall top part 33 is provided with two forklift beams 34 .
  • a support 314 is fixedly connected to the crossbar 312 on the top of the side wall part 31 to cooperate with the forklift beams 34 .
  • the forklift beam 34 includes a U-shaped beam 341.
  • its opening faces the wall top part 33, and several ribs 342 can be fixed inside the U-shaped beam 341 to improve its strength and rigidity.
  • a cover plate 343 can be fixed in the middle of the opening of the U-shaped cavity 341, so that the middle region of the forklift beam 34 forms a box-shaped structure, which is beneficial to improving its rigidity and strength.
  • the length and location of the cover plate 343 do not affect the function of the forklift beam 34 being forked by the forklift.
  • the top ends of the side wall part 31 and the end wall part 32 are all inclined to the central direction of the anti-theft cover 30. Tilting, the end columns 321 at both ends of the end wall part 32 are inclined towards the center direction, and the anti-theft cover 30 formed in this way is in the form of a small upper part and a larger lower part.
  • several anti-theft covers 30 can be stacked together, which is beneficial to Storage and transfer of the anti-theft cover 30 .
  • At least one bracket 314 can be affixed to the outside of the anti-theft cover 30, and the support 314 has an upward support surface. It is beneficial to improve stability, which can be understood with reference to FIG. 11 and FIG. 12 .
  • the bracket 314 is arranged on the side bar 311 of the side wall part 31, and the two side bars 311 of each side wall part 31 are fixedly connected with the bracket 314, so that the anti-theft cover above can be protected when stacked. 30 improve four supporting surfaces.
  • the bracket 314 can be L-shaped angle steel.
  • the car body of the railway flat car is also provided with at least one position-limiting part, and each position-limiting part cooperates with the anti-theft cover, and the position-limiting part comprises four position-limiting seats 16, respectively positioned at the anti-theft cover.
  • the anti-theft cover 30 cover is arranged behind the car body, and its four corners are limited between four spacer seats 16, and the longitudinal direction of the anti-theft cover 30 can be limited when the vehicle is running to avoid anti-theft.
  • the cover 30 moves longitudinally.
  • the quantity of the anti-theft cover 30 is related to the size of the car body and the size of the anti-theft cover 30. It can be understood that when a car body is matched with more than two anti-theft covers 30, the adjacent ends of the two anti-theft covers 30 The limit seat 16 can be shared.
  • limit seats 16 for the car body shown in Figure 1, there are six limit seats 16 in total, the two limit seats 16 near the left end of the figure and the two limit seats 16 in the middle form a limit part for limiting An anti-theft cover 30 , the two position-limiting seats 16 at the middle and the two position-limiting seats 16 at the right end in the figure form another position-limiting portion for limiting another anti-theft cover 30 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
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Abstract

一种铁路平车及其车体,该车体包括底架,所述底架包括两个平行布置的侧梁、位于两所述侧梁之间的中梁,以及连接在所述侧梁和所述中梁之间的第一横梁;所述中梁为箱型结构,且所述中梁的中部区域的厚度大于其端部区域的厚度。该方案通过结构优化能够降低铁路平车的自重,有利于运输经济效益的提升。

Description

一种铁路平车及其车体
本申请要求于2022年01月28日提交中国专利局、申请号为202220239717.1、发明名称为“一种铁路平车及其车体”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本实用新型涉及铁路运输设备技术领域,特别是涉及一种铁路平车及其车体。
背景技术
铁路平车为铁路货物运输的一种主要车型,具有运输效率高、运输成本高、节能环保等优点。
既有铁路平车的车体多采用木地板结构,其底架结构设计复杂,导致车辆自重大,影响运输经济效益的提升。另外,木地板受雨雪侵蚀、烈日暴晒,容易腐烂,导致车辆检修周期短,运维成本高。
发明内容
本实用新型的目的是提供一种铁路平车及其车体,通过结构优化能够降低铁路平车的自重,有利于运输经济效益的提升。
为解决上述技术问题,本实用新型提供一种铁路平车的车体,包括底架,所述底架包括两个平行布置的侧梁、位于两所述侧梁之间的中梁,以及连接在所述侧梁和所述中梁之间的第一横梁;所述中梁为箱型结构,且所述中梁的中部区域的厚度大于其端部区域的厚度。
该车体的底架采用箱型结构的中梁,中梁的中部区域的厚度大于端部区域的厚度,即中梁呈鱼腹形箱型结构,在保证强度和刚度的基础上,可以大幅减重,有助于降低铁路平车的自重,从而有利于提升运输经济效益。
如上所述的铁路平车的车体,所述中梁包括上盖板、下盖板和两个腹板,两个所述腹板相对设置,所述腹板连接所述上盖板和所述下盖板;所述上盖板为平面结构,所述下盖板包括中部盖板区和两个端部盖板区,所述端部盖板区与所述上盖板之间的距离小于所述中部盖板区与所述上盖板之间的距离;
所述端部盖板区的厚度大于所述中部盖板区的厚度,和/或,所述腹板的端部部分的厚度大于所述腹板的中部部分的厚度。
如上所述的铁路平车的车体,所述车体还包括地板组成,所述地板组成固接于所述底架;所述地板组成包括金属制成的地板;所述地板具有一个上的凸筋结构。
如上所述的铁路平车的车体,所述地板组成包括非金属垫条,所述非金属垫条的长度方向与所述车体的宽度方向平行,所述非金属垫条固接在所述地板上方。
如上所述的铁路平车的车体,所述底架包括第二横梁,所述第二横梁固接于所述地板下方,且靠近所述非金属垫条所在位置,所述第二横梁的两端分别与所述侧梁和所述中梁连接。
如上所述的铁路平车的车体,所述第二横梁包括相互平行的横梁顶板和横梁底板,所述横梁顶板和所述横梁底板之间连接有横梁腹板;所述横梁腹板为波纹形结构。
本实用新型还提供一种铁路平车,包括车体,所述车体为上述任一项所述的车体。
由于上述车体具有上述技术效果,所以包括该车体的铁路平车也具有相同的技术效果,此处不再重复论述。
如上所述的铁路平车,还包括至少一个防盗罩,所述防盗罩为具有开口的框架结构,所述防盗罩罩设于所述车体的地板组成上。
如上所述的铁路平车,所述防盗罩的墙顶部分固接有至少一个叉车梁。
如上所述的铁路平车,所述防盗罩的端墙部分与其侧墙部分插接配合,且通过紧固件固接。
如上所述的铁路平车,所述防盗罩的端墙部分和侧墙部分的顶端部均向所述防盗罩的中心方向倾斜设置;所述防盗罩固接有至少一个支架,所述支架位于所述防盗罩的外侧且具有朝上的支撑面。
如上所述的铁路平车,所述车体设有至少一个限位部,所述限位部与所述防盗罩配合,所述限位部包括四个限位座,分别位于所述防盗罩的四个角部。
附图说明
图1为本实用新型所提供铁路平车的车体的一种实施例的结构示意图;
图2为图1中中梁的结构示意图;
图3为图1中地板的结构示意图;
图4为图1中第二横梁的结构示意图;
图5为本实用新型所提供铁路平车的防盗罩的一种实施例的结构示意图;
图6为图5中侧墙部分的结构示意图;
图7为图5中端墙部分的结构示意图;
图8为图5中侧墙部分与端墙部分的连接结构示意图;
图9为图5中墙顶部分的结构示意图;
图10为图5中叉车梁的结构示意图;
图11为具体应用中两个防盗罩叠放的结构示意图;
图12为图11中两个防盗罩叠放支撑部位的局部放大图。
附图标记说明:
底架10,侧梁11,中梁12,上盖板121,下盖板122,端部盖板区1221,中部盖板区1222,腹板123,第一横梁13,第二横梁14,横梁顶板141,横梁底板142,横梁腹板143,枕梁15,限位座16;
地板组成20,地板21,凸筋结构211,非金属垫条22;
防盗罩30,侧墙部分31,侧杆311,横杆312,竖杆313,支座314,端墙部分32,端柱321,墙顶部分33,叉车梁34,U形梁341,筋板342,盖板343,支架35。
具体实施方式
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。
为方便理解和描述简洁,下文结合铁路平车及其车体一并说明,有益效果部分不再重复论述。
铁路平车主要用于货物运输,可用于集装箱或者包装好的成捆货物,这些货物由铁路平车的车体支撑。
请参考图1,图1为本实用新型所提供铁路平车的车体的一种实施例的结构示意图。为清楚示意车体的结构,图1中车体靠近右边的部分未显示地板组成。
该实施例中,铁路平车的车体包括底架10和地板组成20,地板组成20设置在底架10上,用于承载运输的货物。
该底架10包括两个平行布置的侧梁11、位于两侧梁11之间的中梁12,以及连接的中梁12和侧梁11之间的第一横梁13。
侧梁11的长度方向与车体的长度方向平行,第一横梁13的长度方向与车体的宽度方向平行。
对于铁路平车来说,底架10还包括位于两端部的枕梁15,以方便与转向架相关结构配合。第一横梁13根据需要设置若干,沿底架10的长度方向间隔排布,通常来说,两边侧梁11与中梁12之间的第一横梁13的位置对应。
请一并参考图2,图2为图1中中梁的结构示意图。
该实施例中,中梁12设为箱型结构,且中梁12的中部区域的厚度大于其端部区域的厚度,以组装后实际使用状态来说,这里的厚度指的是高度方向。如图2所示,即中梁12两端部的高度相对较小,中部的高度相对较大,类似鱼腹形结构,在保证强度和刚度的基础上,可以大幅减重,有助于降低铁路平车的自重,从而有利于提升运输经济效益。
具体的,中梁12包括上盖板121、下盖板122和两个腹板123,两个腹板123相对设置,一个腹板123连接上盖板121和下盖板122的同一侧,形成箱型结构。各板之间通过焊接固定,通常选用钢板,能够在较小厚度的基础上保证强度和刚度。
其中,上盖板121为平面结构,以方便地板组成20的连接,下盖板122包括两个端部盖板区1221和中部盖板区1222,端部盖板区1221与上盖板121之间的距离小于中部盖板区1222与上盖板121之间的距离,如图2所示,如此使得中梁12整体呈中部尺寸大,端部尺寸小的鱼腹形结构。
在此基础上,为确保强度,盖板122的端部盖板区1221的厚度可相对 较大设置,中部盖板区1222的厚度可相对较小设置。根据应用需要,也可将腹板123的端部部分的厚度相对较大设置,中部部分的厚度相对较小设置。
组成中梁12的各板的材质和厚度设置等均可根据实际应用需求来设置,不局限于上述所述。
该实施例中,底架10的侧梁11可选用槽型钢结构,以利于降低车辆自重,具体的,可选用冷弯槽型钢。
请一并参考图3,图3为图1中地板的结构示意图。
该实施例中,地板组成20包括地板21,地板21具体可与中梁12和侧梁11固接,地板21为金属制成,可避免雨雪侵蚀,烈日暴晒等造成损坏,可延长车辆的检修周期,节约运维成本。
具体的,地板21可采用铁质或钢制地板,其厚度可相对较薄设置,比如说设为2.5~5mm。在此基础上,地板21上可以设置有一个以上的凸筋结构211,以提高地板21的刚度和强度。
该凸筋结构211可通过压筋的方式形成,在地板21上挤压形成该凸筋结构211。
该地板组成20还包括非金属垫条22,非金属垫条22的长度方向与车体的宽度方向平行,非金属垫条22固接在地板21上方,如图1所示,非金属垫条22与地板21配合,对货物进行支撑,替代原有的木地板,防止腐蚀易破损问题。
该方案中,底架10还包括设置在地板21下方的第二横梁14,第二横梁14固接在中梁12和侧梁11之间,具体来说,每侧的侧梁11与中梁12之间均固接有第二横梁14,为保证底架10结构各性能的均衡,两侧侧梁11与中梁12之间的第二横梁14的位置也对应设置。
具体的,第二横梁14可靠近非金属垫条22的位置设置,具体可以位于非金属垫条22的正下方,有一定偏差也可,以提高地板组成20的刚度和强度,如此,可以使地板组成20的地板21相对较薄设置,有利于降低车体自重。
可以理解,因底架10在侧梁11和中梁12之间还设有第一横梁13和枕梁15,所以在这些位置可以不设置第二横梁14,具体可根据实际布局和 需求来设置。
请一并参考图4,图4为图1中第二横梁的结构示意图。
该实施例中,第二横梁14包括横梁顶板141和横梁底板142,在横梁顶板141和横梁底板142之间连接有横梁腹板143,几者之间可通过焊接方式固定,可靠又便捷。各板件可选用钢板结构,相应可以较薄设置。
如图4所示,具体的,横梁腹板143选用波纹形结构,可理解为波浪形,如此有利于提高横向稳定性。
铁路平车在运输时,由于其车体整体呈类似平板状的结构,货物堆放在车体上后,无其他防护,存在被盗的隐患。该实施例中,铁路平车设有防盗罩。
请参考图5图5为本实用新型所提供铁路平车的防盗罩的一种实施例的结构示意图。
该实施例中,防盗罩30为具有开口的框架结构,使用时,其开口朝向铁路平车的车体,可罩设在车体的地板组成20上,以对货物起到防护作用。
如图5所示,该防盗罩30包括两个相对设置的侧墙部分31、两个相对设置的端墙部分32,以及墙顶部分33,每个部分均呈框架结构,以在满足防护的基础上,尽量地减轻自重。
其中,使用后,侧墙部分31大致沿车体的长度方向延伸,端墙部分32大致沿车体的宽度方向延伸,两个侧墙部分31的同一端之间连接有一个端墙部分32,侧墙部分31和端墙部分32的顶端连接墙顶部分33。
图示方案中,墙顶部分33主要分为两个部分组成,可以理解,实际设置时,也可连为一体结构。
如图6所示,侧墙部分31包括几个平行设置的横杆312,各横杆312通过多个平行设置的竖杆313连接在一起,侧墙部分31的两端分别设有两个侧杆311,在具体连接时,侧墙部分31的侧杆311与端墙部分32的对应端连接。
实际应用中,横杆312的数量及竖杆313的数量可根据需求来设置,此处不做限定。
具体的,位于最上方的横杆312和位于最下方的横杆312可采用U型槽钢结构,位于中部的横杆312可采用L型角钢;当然,在其他实例中, 各杆件也可采用其他的结构形式。
如图7所示,端墙部分32的结构组成与侧墙部分31类似,不再详述。
该实施例中,侧墙部分31和端墙部分32通过插接的方式连接,之后再通过紧固件固定,具体的,参考图8,侧墙部分31的侧杆311采用U型槽钢的形式,端墙部分32的对应端部可插入U型槽钢的槽内,两者之间再通过螺栓螺母等紧固件固接,该固定方式较为可靠。
如图9所示,墙顶部分33为框架形结构,其各杆件可采用L形角钢结构,与侧墙部分31和端墙部分32可通过紧固件连接。
该防盗罩30在其墙顶部分33还设置至少一个叉车梁34,叉车梁34的设置方便叉车转运防盗罩30。因通常来说,防盗罩30的长度较长,所以叉车梁34沿防盗罩30的宽度方向延伸,与端墙部分32的延伸方向一致。图示方案中,墙顶部分33设有两个叉车梁34,具体的,在侧墙部分31的顶部的横杆312上还固接有支座314,用以与叉车梁34配合。
如图10所示,该方案中,叉车梁34包括U形梁341,安装时,其开口朝向墙顶部分33,在U形梁341的内部可固接若干筋板342以提高其强度和刚度,在U形腔341开口的中部可固接盖板343,以使叉车梁34的中部区域形成箱型结构,有利于提高其刚度和强度。当然,可以理解,盖板343的长度和设置位置,不影响叉车梁34被叉车叉起的作用。
参考图5至图7,该例中,侧墙部分31和端墙部分32的顶端部均向防盗罩30的中心方向倾斜设置,具体来说,侧墙部分31两端的侧杆311向中心方向倾斜,端墙部分32两端的端柱321向中心方向倾斜,如此形成的防盗罩30呈上小下大的结构形式,在不使用时,可将几个防盗罩30叠放在一起,有利于防盗罩30的存放和转运。
具体的,可在防盗罩30的外侧固接至少一个支架314,该支架314具有朝上的支撑面,防盗罩30叠放时,上方的防盗罩30可以被下方防盗罩30的支架314支撑,有利于提高稳定性,可参考图11和图12理解。
图示方案中,将支架314设置在侧墙部分31的侧杆311上,每个侧墙部分31的两个侧杆311均固接有支架314,这样可以叠放时可以给上方的防盗罩30提高四个支撑面。支架314具体可采用L形角钢。
参考图1,该实施例中,铁路平车的车体上还设有至少一个限位部, 每个限位部与防盗罩配合,限位部包括四个限位座16,分别位于防盗罩30的四个角部,将防盗罩30罩设于车体后,其四个角部限制在四个限位座16之间,车辆运行时可对防盗罩30的纵向进行限位,避免防盗罩30在纵向窜动。
对于一个车体来说,防盗罩30的数量与车体的尺寸以及防盗罩30的尺寸相关,可以理解,当一个车体匹配两个以上的防盗罩30时,两个防盗罩30的邻接端可以共用限位座16。
以图1所示车体来说,一共设有六个限位座16,靠近图示左端的两个限位座16和位于中部的两个限位座16形成一个限位部,用以限制一个防盗罩30,位于中部的两个限位座16和位于图示右端的两个限位座16形成另一个限位部,用以限制另一个防盗罩30。
以上对本实用新型所提供的一种铁路平车及其车体均进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。

Claims (12)

  1. 一种铁路平车的车体,包括底架,其特征在于,所述底架包括两个平行布置的侧梁、位于两所述侧梁之间的中梁,以及连接在所述侧梁和所述中梁之间的第一横梁;所述中梁为箱型结构,且所述中梁的中部区域的厚度大于其端部区域的厚度。
  2. 根据权利要求1所述的铁路平车的车体,其特征在于,所述中梁包括上盖板、下盖板和两个腹板,两个所述腹板相对设置,所述腹板连接所述上盖板和所述下盖板;所述上盖板为平面结构,所述下盖板包括中部盖板区和两个端部盖板区,所述端部盖板区与所述上盖板之间的距离小于所述中部盖板区与所述上盖板之间的距离;
    所述端部盖板区的厚度大于所述中部盖板区的厚度,和/或,所述腹板的端部部分的厚度大于所述腹板的中部部分的厚度。
  3. 根据权利要求1或2所述的铁路平车的车体,其特征在于,所述车体还包括地板组成,所述地板组成固接于所述底架;所述地板组成包括金属制成的地板;所述地板具有一个上的凸筋结构。
  4. 根据权利要求3所述的铁路平车的车体,其特征在于,所述地板组成包括非金属垫条,所述非金属垫条的长度方向与所述车体的宽度方向平行,所述非金属垫条固接在所述地板上方。
  5. 根据权利要求4所述的铁路平车的车体,其特征在于,所述底架包括第二横梁,所述第二横梁固接于所述地板下方,且靠近所述非金属垫条所在位置,所述第二横梁的两端分别与所述侧梁和所述中梁连接。
  6. 根据权利要求5所述的铁路平车的车体,其特征在于,所述第二横梁包括相互平行的横梁顶板和横梁底板,所述横梁顶板和所述横梁底板之间连接有横梁腹板;所述横梁腹板为波纹形结构。
  7. 铁路平车,包括车体,其特征在于,所述车体为权利要求1-6任一项所述的车体。
  8. 根据权利要求7所述的铁路平车,其特征在于,还包括至少一个防盗罩,所述防盗罩为具有开口的框架结构,所述防盗罩罩设于所述车体的地板组成上。
  9. 根据权利要求8所述的铁路平车,其特征在于,所述防盗罩的墙顶 部分固接有至少一个叉车梁。
  10. 根据权利要求9所述的铁路平车,其特征在于,所述防盗罩的端墙部分与其侧墙部分插接配合,且通过紧固件固接。
  11. 根据权利要求8所述的铁路平车,其特征在于,所述防盗罩的端墙部分和侧墙部分的顶端部均向所述防盗罩的中心方向倾斜设置;所述防盗罩固接有至少一个支架,所述支架位于所述防盗罩的外侧且具有朝上的支撑面。
  12. 根据权利要求8-11任一项所述的铁路平车,其特征在于,所述车体设有至少一个限位部,所述限位部与所述防盗罩配合,所述限位部包括四个限位座,分别位于所述防盗罩的四个角部。
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CN205573950U (zh) * 2016-04-27 2016-09-14 中铁宝桥集团有限公司 道岔加固架
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CN111762216A (zh) * 2020-07-08 2020-10-13 中车长江车辆有限公司 铁路集装箱平车车体
CN112550324A (zh) * 2020-12-18 2021-03-26 中车长江车辆有限公司 兼具平车功能的多用途铁路棚车
CN113581225A (zh) * 2021-08-30 2021-11-02 中车眉山车辆有限公司 一种大载重轻量化集装箱平车车体及包括该车体的平车

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