WO2023141735A1 - 一种超声波双滚焊接装置 - Google Patents

一种超声波双滚焊接装置 Download PDF

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Publication number
WO2023141735A1
WO2023141735A1 PCT/CN2022/000111 CN2022000111W WO2023141735A1 WO 2023141735 A1 WO2023141735 A1 WO 2023141735A1 CN 2022000111 W CN2022000111 W CN 2022000111W WO 2023141735 A1 WO2023141735 A1 WO 2023141735A1
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welding
ultrasonic
mechanisms
roll
double
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PCT/CN2022/000111
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English (en)
French (fr)
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严卓理
严卓晟
钟杏桃
何燕妙
卢小斌
李敬东
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广州市新栋力超声电子设备有限公司
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Publication of WO2023141735A1 publication Critical patent/WO2023141735A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment

Definitions

  • the invention relates to the technical field of ultrasonic welding devices, in particular to an ultrasonic double-roll welding device.
  • ultrasonic metal welding is a process between cold pressure welding and friction welding.
  • the requirements for batteries are getting higher and higher, and the demand for batteries is also increasing; such as batteries for automobiles, the tabs of the batteries need to be ultrasonically welded during the production process; while the existing The welding efficiency of the ultrasonic welding device needs to be improved, which restricts the production efficiency of the battery production line; the structural optimization of the ultrasonic welding device is a key factor to increase the production capacity of the battery production line.
  • the present invention proposes an ultrasonic double-roll welding device, which can effectively solve the problem that the existing ultrasonic welding device restricts the production capacity of the battery production line.
  • An ultrasonic double roll welding device comprising:
  • the ultrasonic welding mechanisms include a welding mold, a horn assembly and a transducer; the welding mold has a circumferential welding surface;
  • Two rotating drive mechanisms respectively drive two ultrasonic welding mechanisms to rotate, so that the welding surface of the welding mold rotates around its own axis;
  • the displacement driving mechanism drives at least one of the two ultrasonic welding mechanisms to move, so as to realize the approach/distance of the two welding molds.
  • the welding mold, the horn assembly and the transducer are sequentially connected coaxially.
  • the ultrasonic double-roll welding device also includes a welding pressure adjusting mechanism, which is used to adjust the welding pressure between the two welding molds.
  • the welding pressure adjustment mechanism includes a pressure sensor, and the pressure sensor senses the magnitude of the reaction force caused by the ultrasonic welding mechanism to the displacement driving mechanism.
  • the displacement driving mechanism includes a cylinder, the ultrasonic welding mechanism is rotatably arranged on a moving block, and the piston rod of the cylinder is connected to the moving block.
  • the pressure sensor is fixed on the moving block, and the piston rod of the air cylinder is connected to the pressure sensor; the pressure sensor is located between the moving block and the moving block. between the piston rods of the air cylinder; when the pressure sensor senses that the reaction force on the displacement driving mechanism exceeds the set range, the air cylinder drives the ultrasonic welding mechanism to move, and pulls the distance between the two welding molds apart. distance.
  • the moving block is connected to the base through a guiding mechanism
  • the guiding mechanism includes a guide rail and a guide block, and one of the moving block and the base
  • the guide rail is provided, and the guide block is provided on the other, and the guide block is slidably connected to the guide rail.
  • the rotation driving mechanism includes a motor arranged on the machine base, and the motor drives the ultrasonic welding mechanism to rotate through a synchronous belt.
  • the ultrasonic double-roll welding device there are two displacement driving mechanisms corresponding to the two ultrasonic welding mechanisms.
  • two ultrasonic welding mechanisms are arranged at intervals in the longitudinal direction, and two welding molds move along the vertical direction.
  • a displacement sensor for sensing the distance between two welding molds is provided on the machine base.
  • the beneficial effects of the utility model are as follows: two actively rotating welding molds contact the workpiece, thereby realizing the welding process of the workpiece;
  • the rolling welding device is set on the conveying path of the workpiece, and the workpiece passes between the two welding molds and completes the welding;
  • the two welding molds jointly generate overfrequency vibration and act on the workpiece, effectively increasing the welding speed, so that the workpiece can be transported faster Speed, without stopping or passing slowly; can effectively increase the production line capacity.
  • Fig. 1 is the structural representation of a kind of ultrasonic double roll welding device of the present invention
  • Fig. 2 is the structural representation that two ultrasonic welding mechanisms are arranged on the described support
  • Fig. 3 is the schematic diagram of the front view of two ultrasonic welding mechanisms arranged on the base;
  • Fig. 4 is a connection schematic diagram of an ultrasonic welding mechanism, a displacement drive mechanism and a rotation drive mechanism;
  • Fig. 5 is an exploded schematic view of the ultrasonic welding mechanism, the displacement drive mechanism and the rotation drive mechanism.
  • the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • a kind of ultrasonic double roll welding device comprises machine base 1, be provided with two ultrasonic welding mechanisms 2 on described machine base 1, described ultrasonic welding mechanism 2 comprises welding mold 21, luffing A rod assembly 22 and a transducer 23; the welding mold 21 has a circumferential welding surface 211; it also includes two rotating drive mechanisms 3, and the two rotating drive mechanisms 3 drive two ultrasonic welding mechanisms 2 to rotate respectively, so that The welding surface 211 of the welding mold 21 rotates around its own axis; it also includes a displacement driving mechanism 4, and the displacement driving mechanism 4 at least drives one of the two ultrasonic welding mechanisms 2 to move to realize the welding of the two welding molds 21. Move closer/away.
  • the ultrasonic double-roll welding device is combined with the battery production line, and the batteries on the battery production line are kept in the state of conveying and moving. Pass and complete the welding; two welding molds 21 jointly generate overfrequency vibration and act on the tabs of the battery, effectively increasing the welding speed, so that the battery can maintain a fast delivery speed without stopping or passing slowly; it can effectively improve the battery production line. production capacity.
  • the two ultrasonic welding mechanisms 2 are respectively driven to rotate by the rotation drive mechanism 3, so that the two welding molds 21 can rotate according to the set speed, so that the speed of the two welding molds 21 can correspond to the delivery speed of the battery, avoiding the battery Greater friction is generated between the tabs of the battery and the welding mold 21, thereby preventing the welding mold 21 from causing damage to the tabs of the battery.
  • the ultrasonic double-roll welding device also includes a welding pressure adjusting mechanism 5 for adjusting the welding pressure between two welding molds 21 .
  • the welding pressure adjusting mechanism 5 can detect the distance between the two welding molds 21 through sensing components such as distance sensors, and adjust the distance between the two welding molds 21 accordingly, thereby realizing the adjustment of the two welding molds 21 welding pressure between.
  • the welding pressure adjusting mechanism 5 includes a pressure sensor 51 , and the pressure sensor 51 senses the magnitude of the reaction force caused by the ultrasonic welding mechanism 2 to the displacement driving mechanism 4 .
  • the displacement driving mechanism 4 includes a cylinder 41, and the ultrasonic welding mechanism 2 is rotatably arranged on a moving block 42; the pressure sensor 51 is fixed on the moving block 42, and the piston of the cylinder 41 The rod 411 is connected to the pressure sensor 51; the pressure sensor 51 is located between the moving block 42 and the piston rod 411 of the cylinder 41; when the pressure sensor 51 senses the reaction of the displacement driving mechanism 4 When the force exceeds the set range, the cylinder 41 drives the ultrasonic welding mechanism 2 to move, and the distance between the two welding molds 21 is opened; thereby preventing the tabs of the battery from being crushed by the two welding molds 21 .
  • one of the moving block 42 and the base 1 is provided with the guide rail 61, and the other is provided with the guide block 62, and the guide block 62 and the guide rail 61 are slidably connected.
  • the guide rail 61 is vertically arranged, the two ultrasonic welding mechanisms 2 are arranged at intervals in the longitudinal direction, and the two welding molds 21 move vertically; 21 to complete the ultrasonic welding.
  • the welding mold 21, the horn assembly 22 and the transducer 23 are sequentially connected coaxially; in order to facilitate the rotation of the ultrasonic welding mechanism 2, the rotation driving mechanism 3 It includes a motor 31 arranged on the machine base 1 , and the motor 31 drives the ultrasonic welding mechanism 2 to rotate through a synchronous belt 32 .
  • the machine base 1 is provided with a displacement sensor 7 for sensing the distance between two welding molds 21 .
  • the displacement sensor 7 adopts micron-level precision, which can facilitate the control of the distance between the two welding molds 21, and can cooperate with the pressure sensor 51 to jointly control the dynamic optimization of the air pressure parameters of the cylinder 41; avoid excessive extrusion of the tabs of the battery Damage caused by pressure, improve welding quality.
  • two displacement drive mechanisms 4 are provided, corresponding to the two ultrasonic welding mechanisms 2 one by one. Therefore, the heights of the two ultrasonic welding mechanisms 2 can be adjusted freely.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

一种超声波双滚焊接装置,包括:机座(1),设置在所述机座上的两个超声波焊接机构(2),所述超声波焊接机构包括焊接模具(21)、变幅杆组件(22)和换能器(23),所述焊接模具上具有呈圆周形的焊接面(211),两个转动驱动机构(3),分别驱动两个超声波焊接机构转动,使所述焊接模具的焊接面绕其自身轴心转动,位移驱动机构(4),至少驱动两个超声波焊接机构的其中之一移动,实现两个焊接模具的靠近/远离。该超声波双滚焊接装置设置在工件的输送路径上,工件从两个焊接模具之间经过并完成焊接,两个焊接模具共同产生超频振动并作用于工件,有效提高焊接速度,使得工件能够保持较快的输送速度,无需停留或无需缓慢经过;能够有效提高生产线的产能。

Description

一种超声波双滚焊接装置 技术领域
本发明涉及超声波焊接装置技术领域,尤其涉及一种超声波双滚焊接装置。
背景技术
在焊接领域,超声波金属焊接是介于冷压焊和摩擦焊之间的一种工艺。随着新能源的发展,对电池的要求越来越高,对电池的需求也越来越大;如汽车用的电池,在生产过程中需要将电池的极耳进行超声波焊接;而现有的超声波焊接装置的焊接效率有待提升,制约了电池生产线的生产效率;超声波焊接装置的结构优化,是提高电池生产线产能的关键因素。
发明内容
有鉴于此,本发明提出一种超声波双滚焊接装置,能够有效解决现有的超声波焊接装置制约了电池生产线产能的问题。
本发明的技术方案是这样实现的:
一种超声波双滚焊接装置,包括:
机座;
设置在所述机座上的两个超声波焊接机构,所述超声波焊接机构包括焊接模具、变幅杆组件和换能器;所述焊接模具上具有呈圆周形的焊接面;
两个转动驱动机构,分别驱动两个超声波焊接机构转动,使所述焊接模具的焊接面绕其自身轴心转动;
位移驱动机构,至少驱动两个超声波焊接机构的其中之一移动,实现两个焊接模具的靠近/远离。
作为所述超声波双滚焊接装置的进一步可选方案,所述焊接模具、变幅杆组件和换能器依次同轴连接。
作为所述超声波双滚焊接装置的进一步可选方案,还包括焊接压力调节机构,用于调节两个焊接模具之间的焊接压力。
作为所述超声波双滚焊接装置的进一步可选方案,所述焊接压力调节机构包括压力传感器,所述压力传感器感应所述超声波焊接机构对所述位移驱动机构造成的反作用力的大小。
作为所述超声波双滚焊接装置的进一步可选方案,所述位移驱动机构包括气缸,所述超声波焊接机构可转动地设置在一移动块上,所述气缸的活塞杆连接所述移动块。
作为所述超声波双滚焊接装置的进一步可选方案,所述压力传感器固定在所述移动块上,所述气缸的活塞杆连接所述压力传感器;所述压力传感器位于所述移动块和所述气缸的活塞杆之间;当所述压力传感器感应到所述位移驱动机构所受的反作用力超出设定范围时,所述气缸驱动所述超声波焊接机构移动,拉开两个焊接模具之间的距离。
作为所述超声波双滚焊接装置的进一步可选方案,所述移动块通过导向机构连接所述机座,所述导向机构包括导轨和导块,所述移动块和所述机座的其中之一设有所述导轨,另一设有所述导块,所述导块和所述导轨滑动连接。
作为所述超声波双滚焊接装置的进一步可选方案,所述转动驱动机构包括设置在所述机座上的电机,所述电机通过同步带驱动所述超声波焊接机构转 动。
作为所述超声波双滚焊接装置的进一步可选方案,所述位移驱动机构设有两个,一一对应于两个超声波焊接机构。
作为所述超声波双滚焊接装置的进一步可选方案,两个超声波焊接机构在纵向上间隔设置,两个焊接模具沿竖直方向移动。
作为所述超声波双滚焊接装置的进一步可选方案,所述机座上设有用于感应两个焊接模具的间距的位移传感器。
本实用新型的有益效果有:通过两个主动转动的焊接模具接触工件,从而实现工件的焊接加工;该超声波双滚焊接装置可结合于生产线,生产线上的工件保持输送移动的状态,该超声波双滚焊接装置设置在工件的输送路径上,工件从两个焊接模具之间经过并完成焊接;两个焊接模具共同产生超频振动并作用于工件,有效提高焊接速度,使得工件能够保持较快的输送速度,无需停留或无需缓慢经过;能够有效提高生产线的产能。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一种超声波双滚焊接装置的结构示意图;
图2为两个超声波焊接机构设置在所述机座上的结构示意图;
图3为两个超声波焊接机构设置在所述机座上的主视示意图;
图4为超声波焊接机构、位移驱动机构和转动驱动机构的连接示意图;
图5为超声波焊接机构、位移驱动机构和转动驱动机构的爆炸示意图。
图中:1、机座;
2、超声波焊接机构;21、焊接模具;211、焊接面;22、变幅杆组件;23、换能器;
3、转动驱动机构;31、电机;32、同步带;
4、位移驱动机构;41、气缸;411、活塞杆;42、移动块;
5、焊接压力调节机构;51、压力传感器;
6、导向机构;61、导轨;62、导块;
7、位移传感器。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆 卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
参考图1-5,示出了一种超声波双滚焊接装置,包括机座1,所述机座1上设有两个超声波焊接机构2,所述超声波焊接机构2包括焊接模具21、变幅杆组件22和换能器23;所述焊接模具21上具有呈圆周形的焊接面211;还包括两个转动驱动机构3,两个转动驱动机构3分别驱动两个超声波焊接机构2转动,使所述焊接模具21的焊接面211绕其自身轴心转动;还包括位移驱动机构4,所述位移驱动机构4至少驱动两个超声波焊接机构2的其中之一移动,实现两个焊接模具21的靠近/远离。
其中,通过两个主动转动的焊接模具21接触工件,从而实现工件的焊接加工,需要强调的是,被焊接的工件不限定电池;而为体现出本申请技术效果的显著性,本实施例中,将该超声波双滚焊接装置结合于电池生产线,电池生产线上的电池保持输送移动的状态,该超声波双滚焊接装置设置在电池的输送路径上,电池的极耳从两个焊接模具21之间经过并完成焊接;两个焊接模具 21共同产生超频振动并作用于电池的极耳,有效提高焊接速度,使得电池能够保持较快的输送速度,无需停留或无需缓慢经过;能够有效提高电池生产线的产能。
另外,两个超声波焊接机构2分别由所述转动驱动机构3驱动转动,使得两个焊接模具21能够按照设定的转速转动,令两个焊接模具21的转速能够对应电池的输送速度,避免电池的极耳与焊接模具21之间产生较大的摩擦,从而避免焊接模具21对电池的极耳造成伤害。
在一些具体的实施方式中,由于电池生产线上的电池在持续输送,而所述焊接模具21在持续进行超声波焊接工作,电池的输送速度越快,所述焊接模具21进行超声波焊接工作的频率越高,而焊接模具21会发热,而温度升高或过高会导致焊接模具21的体积变大,使得两个焊接模具21之间的距离变小,令电池极耳所受的压力变大,从而影响电池极耳的焊接效果;参考图3-5,该超声波双滚焊接装置还包括焊接压力调节机构5,所述焊接压力调节机构5用于调节两个焊接模具21之间的焊接压力。其中,所述焊接压力调节机构5可以通过距离传感器等感应构件检测两个焊接模具21之间的距离,并对两个焊接模具21之间的距离进行相应调节,从而实现调节两个焊接模具21之间的焊接压力。
而优选的,参考图4和图5,所述焊接压力调节机构5包括压力传感器51,所述压力传感器51感应所述超声波焊接机构2对所述位移驱动机构4造成的反作用力的大小。具体的,所述位移驱动机构4包括气缸41,所述超声波焊接机构2可转动地设置在一移动块42上;所述压力传感器51固定在所述移动块42上,所述气缸41的活塞杆411连接所述压力传感器51;所述压力传感 器51位于所述移动块42和所述气缸41的活塞杆411之间;当所述压力传感器51感应到所述位移驱动机构4所受的反作用力超出设定范围时,所述气缸41驱动所述超声波焊接机构2移动,拉开两个焊接模具21之间的距离;从而避免电池的极耳被两个焊接模具21压坏。
上述方案具体的,为提高所述超声波焊接机构2移动时的稳定性,参考图3,所述移动块42通过导向机构6连接所述机座1,所述导向机构6包括导轨61和导块62,所述移动块42和所述机座1的其中之一设有所述导轨61,另一设有所述导块62,所述导块62和所述导轨61滑动连接。在本实施例中,所述导轨61竖直设置,两个超声波焊接机构2在纵向上间隔设置,两个焊接模具21沿竖直方向移动;电池水平输送,电池的极耳从两个焊接模具21之间经过,从而完成超声波焊接。
上述方案具体的,参考图4和图5,所述焊接模具21、变幅杆组件22和换能器23依次同轴连接;为便于驱动所述超声波焊接机构2转动,所述转动驱动机构3包括设置在所述机座1上的电机31,所述电机31通过同步带32驱动所述超声波焊接机构2转动。
上述方案具体的,参考图2,所述机座1上设有用于感应两个焊接模具21的间距的位移传感器7。所述位移传感器7采用微米级的精度,能够便于控制两个焊接模具21之间的间距,可配合所述压力传感器51,共同控制气缸41气压参数的动态优化;避免电池的极耳被过度挤压而导致受损,提高焊接质量。
在一些具体的实施方式中,为便于加工不同的工件,或加工不同型号的电池,所述位移驱动机构4设有两个,一一对应于两个超声波焊接机构2。从而使得两个超声波焊接机构2的高度能够自由调节。

Claims (10)

  1. 一种超声波双滚焊接装置,其特征在于,包括:
    机座;
    设置在所述机座上的两个超声波焊接机构,所述超声波焊接机构包括焊接模具、变幅杆组件和换能器;所述焊接模具上具有呈圆周形的焊接面;
    两个转动驱动机构,分别驱动两个超声波焊接机构转动,使所述焊接模具的焊接面绕其自身轴心转动;
    位移驱动机构,至少驱动两个超声波焊接机构的其中之一移动,实现两个焊接模具的靠近/远离。
  2. 根据权利要求1所述的一种超声波双滚焊接装置,其特征在于,所述焊接模具、变幅杆组件和换能器依次同轴连接。
  3. 根据权利要求1所述的一种超声波双滚焊接装置,其特征在于,还包括焊接压力调节机构,用于调节两个焊接模具之间的焊接压力。
  4. 根据权利要求3所述的一种超声波双滚焊接装置,其特征在于,所述焊接压力调节机构包括压力传感器,所述压力传感器感应所述超声波焊接机构对所述位移驱动机构造成的反作用力的大小。
  5. 根据权利要求4所述的一种超声波双滚焊接装置,其特征在于,所述位移驱动机构包括气缸,所述超声波焊接机构可转动地设置在一移动块上,所述气缸的活塞杆连接所述移动块。
  6. 根据权利要求5所述的一种超声波双滚焊接装置,其特征在于,所述压力传感器固定在所述移动块上,所述气缸的活塞杆连接所述压力传感器;所述压力传感器位于所述移动块和所述气缸的活塞杆之间;当所述压力传感器感应到所述位移驱动机构所受的反作用力超出设定范围时,所述气缸驱动所述超声波焊接机构移动,拉开两个焊接模具之间的距离。
  7. 根据权利要求5或6所述的一种超声波双滚焊接装置,其特征在于,所述移动块通过导向机构连接所述机座,所述导向机构包括导轨和导块,所述移动块和所述机座的其中之一设有所述导轨,另一设有所述导块,所述导块和所 述导轨滑动连接。
  8. 根据权利要求2所述的一种超声波双滚焊接装置,其特征在于,所述转动驱动机构包括设置在所述机座上的电机,所述电机通过同步带驱动所述超声波焊接机构转动。
  9. 根据权利要求1所述的一种超声波双滚焊接装置,其特征在于,所述位移驱动机构设有两个,一一对应于两个超声波焊接机构。
  10. 根据权利要求1所述的一种超声波双滚焊接装置,其特征在于,所述机座上设有用于感应两个焊接模具的间距的位移传感器。
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