WO2023140648A1 - Low-cost high-performance pogo pin - Google Patents

Low-cost high-performance pogo pin Download PDF

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Publication number
WO2023140648A1
WO2023140648A1 PCT/KR2023/000946 KR2023000946W WO2023140648A1 WO 2023140648 A1 WO2023140648 A1 WO 2023140648A1 KR 2023000946 W KR2023000946 W KR 2023000946W WO 2023140648 A1 WO2023140648 A1 WO 2023140648A1
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WIPO (PCT)
Prior art keywords
probe
contact
coil spring
cylinder
plunger
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PCT/KR2023/000946
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French (fr)
Korean (ko)
Inventor
박호준
Original Assignee
(주)아이윈솔루션
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Priority claimed from KR1020220034427A external-priority patent/KR20230113483A/en
Application filed by (주)아이윈솔루션 filed Critical (주)아이윈솔루션
Publication of WO2023140648A1 publication Critical patent/WO2023140648A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R3/00Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips

Definitions

  • the present invention relates to a pogo pin that can be manufactured at low cost and has high performance by improving performance.
  • the Pogo Pin is a widely used part for inspection equipment such as semiconductor wafers, LCD modules and semiconductor packages, as well as various sockets and battery connection parts of mobile phones.
  • a socket for mounting a semiconductor package on a PCB such as a main board or a socket for inspection equipment for testing a semiconductor package
  • a CPU, GPU, or application processor has at least hundreds to thousands of pins or terminals.
  • the manufacturing cost of one pogo pin is insignificant, the number of pins and terminals required for a single socket is enormous, which is an absolute factor in increasing the manufacturing cost of the socket.
  • the pogo pin's own impedance including resistance, must be very low for error-free signal transmission.
  • the outer diameter occupied by a single pogo pin (the outer diameter of a pogo pin when a pogo pin extending in the vertical direction is cut in the horizontal direction) is driven to a very small size, which inevitably increases its own impedance.
  • the resistance is inversely proportional to the cross-sectional area of the electrical signal path, the smaller the outer diameter of the pogo pin, and therefore the smaller the available cross-sectional area on the electrical path, the smaller the resistance increases in inverse proportion to the performance of the pogo pin.
  • An object of the present invention is to provide a pogo pin having high performance by improving performance while being manufactured at low cost.
  • an object of the present invention is to provide a high-performance and low-cost pogo pin in the application field driven into a very small outer diameter size.
  • the pogo pin according to one aspect of the present invention is electrically connected through a first probe and a second probe, and has compressive elasticity and is variable in length.
  • first probe 10 a single metal flat plate is cut and bent to be integrally connected, and a cylinder portion 13 having a cylindrical shape and coil spring portions 12 and 12′ functioning as compression springs are disposed in the longitudinal direction, and the second probe 10 (20) extends through the insides of the coil springs (12, 12′), and the second probe (20) includes a contact cantilever portion (21) having one or a plurality of contact cantilevers, and the contact cantilever is in elastic contact with the inner surface of the cylinder portion (13) and is slidable to perform electrical connection.
  • the first probe 10 includes a cylindrical portion 13 having a cylindrical shape, and coil spring portions 12 and 12' connected to the cylinder portion 13 and functioning as compression springs, and is integrally connected by cutting and bending a single metal plate member. 2) and a contact cantilever part 21 provided with one or a plurality of contact cantilevers capable of sliding in elastic contact with the inner surface of the cylinder part 13 and connected to one side of the plunger part 22, characterized in that it is integrally connected by cutting and bending a single metal plate material.
  • the outer diameter D of the contact cantilever part 21 may be larger than the inner diameter d of the cylinder part 13.
  • the pogo pin may be composed of two pieces of the first probe 10 and the second probe 30.
  • the coil spring part 12' may be formed by winding a metal flat plate cut into a 'V' shape in one direction.
  • each of the contact cantilevers 21a in the contact cantilever part 21 has one end connected to one end of the plunger part 22 and the other end as a free end, and the free end may be in a rod shape inwardly folded inward.
  • the first probe further includes a coupling tube 11 extending on the opposite side of the cylinder portion 13 with the coil springs 12 and 12' interposed therebetween, and the coupling tube 11 surrounds the other side of the plunger unit 22 and is mutually fixed with the plunger 22.
  • the protrusion 22a protruding from the other side of the plunger part 22 is seated in the protrusion groove 11a formed in the fastening tube part 11, so that the fastening tube part 11 and the plunger 22 can be fixed to each other.
  • outer diameters of the cylinder portion 13, the coil spring portions 12 and 12', and the fastening cylinder portion 11 may be the same.
  • the second probe 20 has an outer diameter larger than the outer diameter of the plunger portion 22 to form a stepped portion and is connected to the other side of the plunger portion 22.
  • An enlarged diameter portion 23 is further provided, and the end of the fastening tube portion 11 can be caught on the stepped portion.
  • the first probe 10 may further include a first contact portion 14 connected to the cylinder portion 13 via the length extension portion 13 and electrically contacting the outside
  • the second probe 20 may further include a second contact portion 14 connected to the enlarged diameter portion 23 and electrically contacting the outside.
  • a method for manufacturing a pogo pin according to an aspect of the present invention is a method for manufacturing a pogo pin that is electrically connected through a first probe and a second probe and has compressive elasticity and is variable in length.
  • a metal flat material is cut and bent to prepare a first probe 10 connected to a cylinder part 13 having a cylinder shape and coil spring parts 12 and 12′ functioning as a compression spring, and the metal flat material is cut and bent to form a plunger part ( 22) and a first step of preparing the second probe 20 to which the contact cantilever unit 21 having one or a plurality of contact cantilevers is connected; a second step of plating the first probe 10 and the second probe 20 respectively; and a third step of assembling the first probe 10 and the second probe 20 plated in the second step.
  • the contact tilt lever part 21 passes through the through-hole surrounded by the coil spring parts 12 and 12' and reaches the inside of the cylinder part 13.
  • the pogo pin of the present invention there is an advantage in that a high-performance pogo pin can be manufactured at low cost.
  • a pogo pin with better performance can be manufactured at low cost even when applied to a high integration field driven into a very small outer diameter size.
  • the pogo pin of the present invention stable electrical contact is possible using the cylinder part and the contact cantilever part, and the impedance of the electric path of the pogo pin can be significantly reduced, and the assembly is easy despite the structure of the contact cantilever.
  • the application of the plating process is easy, the tolerance management is easy, the flexibility of design change is high, and the characteristics are advantageous for optimization.
  • FIG. 1 shows the appearance of a low-cost, high-performance pogo pin according to a first embodiment of the present invention.
  • FIG. 1 (a) shows a coil spring in a compressed state and
  • FIG. 1 (b) shows a coil spring in an uncompressed state (free state).
  • FIG. 2 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the first embodiment of the present invention in isolation.
  • FIG. 3 is a cross-sectional view of a pogo pin according to a first embodiment of the present invention, wherein FIG. 3(a) shows a coil spring in a compressed state and FIG. 3(b) shows a coil spring in an uncompressed state (free state).
  • FIG. 4 shows the appearance of a low-cost, high-performance pogo pin according to a second embodiment of the present invention.
  • FIG. 4(a) shows a coil spring in a compressed state
  • FIG. 4(b) shows a coil spring in an uncompressed state (free state).
  • FIG 5 is a view separately showing the first probe 10 and the second probe 20 of the pogo pin according to the second embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of a pogo pin according to a second embodiment of the present invention, wherein FIG. 6(a) shows a coil spring in a compressed state and FIG. 6(b) shows a coil spring in an uncompressed state (free state).
  • FIG. 7 is a development view for manufacturing a pogo pin according to a first embodiment of the present invention
  • a low-cost, high-performance pogo pin according to the present invention is electrically connected through a first probe and a second probe, and relates to a pogo pin having compressive elasticity and having a variable length.
  • the first probe is an upper probe and the second probe is a lower probe.
  • the upper probe contacts a terminal, pin, or pad for inputting/outputting signals or power in a semiconductor package, and the lower probe contacts a conductive pad such as a PCB.
  • FIG. 1 shows the appearance of a low-cost, high-performance pogo pin according to a first embodiment of the present invention.
  • FIG. 1(a) shows a coil spring in a compressed state and
  • FIG. 1(b) shows a coil spring in an uncompressed state (Free state).
  • Figure 2 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the first embodiment of the present invention in isolation
  • Figure 3 is a cross-sectional view of the pogo pin according to the first embodiment of the present invention.
  • the pogo pin of the present invention is composed of a two-piece part consisting of a first probe 10 of one piece and a second probe 30 of one piece.
  • each of the first probe 10 and the second probe 20 is constructed by cutting and bending a single metal plate material, and each of the first probe 10 and the second probe 20 is integrally connected to each other. Since each of the first probe 10 and the second probe 20 is a single metal plate material cut and bent, as shown in FIG. 1, it may include portions w1 and w2 where the flat plates meet, and the portion where the flat plates meet is the fastening tube 11 of the first probe 10, the cylinder portion 14, and the length extension portion 15 and the plunger portion 22 of the second probe 20. ) and the expansion part 23, etc. may be present.
  • the first probe 10 has a substantially straight cylindrical shape, but may partially or entirely include a rectangular shape or a polygonal shape.
  • the length of the first probe 10 between the first contact portion 14 and the second contact portion 24 in a state of electrical connection (contact state) with the second probe 20, and thus the entire length of the pogo pin. Can be varied.
  • the first probe 10 is composed of a fastening cylinder 11, a coil spring 12, a cylinder 13, a length extension 15, and a first contact 14 disposed in the longitudinal direction, all of which are integrally connected by cutting and bending a single metal plate.
  • the fastening tube part 11 extends from the coil spring part 12 on the opposite side of the cylinder part 13 with the coil spring part 12 interposed therebetween.
  • At least one protrusion groove 11a in the form of a hole perforated in a plate material is formed in the fastening tube portion 11, for example, two opposing protrusion grooves are formed, and the protrusion 22a protruding from the other side of the plunger portion 22 is seated in the protrusion groove 11a formed in the fastening tube portion 11, so that the fastening tube portion 11 and the plunger 22 are fixed to each other.
  • the coil spring part 12 is connected to the cylinder part 13 on one side and to the fastening tube part 11 on the other side, and functions as a compression spring by winding a narrow and long cut part of a flat plate material into a spiral shape.
  • the metal material of the flat plate material is selected so that the coil spring 12 has appropriate elasticity, and accordingly, plating, which will be described later, can be important in lowering the contact resistance of the contact part and the contact control lever.
  • the coil spring part 12 is manufactured at the same time as the first probe is manufactured, and does not require a separate coil spring, that is, a normal coil spring manufactured by spirally twisting a wire rod such as high carbon steel. Therefore, the manufacturing cost of the pogo pin can be greatly reduced.
  • the cylinder part 13 extends from the coil spring part 12 and has a cylindrical shape, and has, for example, a cylindrical through hole 13a therein.
  • the cylinder part provides a space in which the contact cantilever part 21 can slide while guiding parts of the contact cantilever part 21 and the plunger part 22.
  • the inner surface of the cylinder portion 13 is, for example, cylindrical, and a circle having the same inner diameter extends in the longitudinal direction.
  • the length of the cylinder part 13 is preferably larger than the stroke of the pogo pin, and the length is preferably selected so that the contact control lever part is located inside the cylinder part 12 in both the non-compressed state (free state) and the highest compressed state of the coil spring part 12.
  • the outer diameters of the cylinder portion 13, the coil spring portion 12, and the fastening tube portion 11 are substantially the same. More specifically, it is preferable to make the outer diameters of the cylinder part 13 and the coil spring part 12 substantially the same.
  • the first contact portion 14 is for electrical contact with the outside and is connected to the cylinder portion 13 through the length extension portion 15, and is, for example, a terminal, pin, or pad of a semiconductor package, or a PCB. It may be a portion that directly contacts a conductive pad. Therefore, the shape can be selected according to the shape or characteristics of the contacted portion, and the crown shape of the illustrated example has a shape that makes good contact with the terminal or pad of the semiconductor package.
  • the length extension part 15 is a part that connects the cylinder part 13 and the first contact part 14, and may be configured to have a step d1 between the cylinder part and the cylinder part so as to have a smaller outer diameter than the outer diameter of the cylinder part 13 so that the pogo pin is caught on the socket body when mounted on the socket body (not shown).
  • the second probe 20 has a substantially straight cylindrical shape, but may partially or entirely include a rectangular shape or a polygonal shape.
  • the length of the second probe 20 between the first contact part 14 and the second contact part 24 in a state of being electrically connected (contacted state) with the first probe 10, and thus the entire length of the pogo pin. Can be varied.
  • the second probe 20 is composed of a contact cantilever part 21, a plunger part 22, an enlarged diameter part 23, and a second contact part 24 disposed in the longitudinal direction, all of which are formed by cutting and bending a single metal flat plate to be integrally connected.
  • the contact cantilever part 21 includes one or a plurality of contact cantilevers 21a, and each contact cantilever 21a is slidable while elastically contacting the inner surface of the cylinder part 13.
  • a plurality of contact cantilevers 21a are connected to the front end of the plunger part 22, and connected at regular intervals from the cylindrical end of the plunger part 22.
  • the contact cantilever part 21 is connected to one side of the plunger part 22, and is integrally connected to the plunger part 22 by cutting and bending a single metal plate member.
  • the contact cantilever 21a is slidable while being in elastic contact with the inner surface of the cylinder part 13, and becomes a main path electrically connected to the first probe.
  • the contact cantilever can slide while having stable contact with the cylinder part.
  • Each of the contact cantilevers 21a in the contact cantilever part 21 has one end connected to one end of the plunger part 22 and the other end as a free end. Therefore, a curved bent part is formed in the middle of each contact cantilever 21a, the bent part or its vicinity is in contact with the inner wall of the cylinder part 13, and the free end end of each contact cantilever 21a is the cylinder bottom 13. Keep a slight distance from the inner wall.
  • the free end end of the full contact cantilever 21a is located on the same circumference, and the bent portion of the full contact cantilever 21a is located on another same circumference with a larger diameter.
  • the outer diameter D of the contact cantilever part 21, that is, the largest outer diameter of the contact cantilever part 21, is approximately greater than the inner diameter d of the cylinder part 13.
  • the outer diameter (D) in the free state is narrowed to the inner diameter (d) of the cylinder part 13, so that each contact cantilever of the contact cantilever comes into elastic contact with the inner wall of the cylinder.
  • the pogo pin of the present invention largely consists of two electrical paths.
  • the first path is a path through [first contact part - length extension part - cylinder part - coil spring part - fastening tube part - plunger part - diameter enlargement part - second contact part]
  • the second path is a path through [first contact part - length extension part - cylinder part - contact contiguous part - plunger part - enlarged diameter part - second contact part].
  • the second path is a path passing through the plunger unit 22 and is not affected by the inductance and resistance of the coil spring unit 22 .
  • the plunger portion 22 has only the plunger portion 22 without the contact tilever portion 21 being configured at the end of the plunger portion 22, a form in which the plunger portion 22 and the cylinder portion 13 directly contact can be considered.
  • the contact area between the plunger part 22 and the cylinder part 13 can be made very large and the contact resistance can be made very small.
  • the outer diameter of the pogo pin is often smaller than 1 mm or around 1 mm, in order for the plunger part 22 to be able to slide smoothly in the cylinder part 13 and have a small contact resistance, a very small tolerance is required in the manufacture of the plunger part 22 and the cylinder part 13.
  • a semiconductor package having a packaging size of 30 mm X 30 mm has 900 1 mm X 1 mm inside, so if the number of pins in the semiconductor package is 900, each pogo pin utilizes a space of 1 mm X 1 mm. Since it must be placed while having a spaced distance from neighboring pogo pins, the outer diameter of the pogo pin must be much smaller than 1 mm.
  • the plunger part 22 and the cylinder part 13 required to have a small contact resistance while smoothly sliding the plunger part 22 in the cylinder part 13 in the pogo pin of the comparative example are very small. Accordingly, high manufacturing cost and low yield are inevitable.
  • the comparative example without the contact cantilever if the inner diameter of the cylinder is smaller than the outer diameter of the plunger, jamming is likely to occur.
  • the contact tilt lever 21 formed at the front end of the plunger 22 allows stable electrical contact and good contact resistance while alleviating the tight tolerance as described above.
  • the contact cantilever elastically contacts the inner wall of the cylinder part, stable electrical contact and good contact resistance can be achieved, and in the manufacture of the contact cantilever part and the cylinder part, the tolerance between the outer diameter of the contact cantilever part and the inner diameter of the cylinder part, or the tolerance between the two can be greatly expanded compared to the case where the contact cantilever part is not formed. In this way, even if the tolerance is larger, it can be buffered by the elastic deformation of the rod-shaped contact control lever.
  • the plunger part 22 is a cylindrical rod extending through the inside of the coil spring part 12 and connects the contact cantilever part 21 and the enlarged diameter part 23. During compression and extension of the pogo pin, the plunger part 22 guides the coil spring part 12, and at this time, it makes contact with the coil spring part in the middle of the coil spring part 12 to make a short cut in an inductance-free electrical path. In addition, a portion of the plunger portion 22 may be guided as it moves in and out of the cylinder portion 13 . On the other side of the plunger portion 22, which is the side connected to the enlarged diameter portion 230, one or a plurality of protrusions 22a (two opposite in the drawing) protruding from the cylindrical surface of the plunger portion are formed. By being seated in the protrusion groove 11a of the fastening tube portion 11, physical fixation between the plunger portion 22 and the fastening tube portion 11 is performed.
  • the enlarged diameter part 23 extends from the other side of the plunger part 22 while having a step d2, and has an outer diameter larger than the outer diameter of the plunger part 22. In this way, the enlarged diameter part 23 has an enlarged outer diameter compared to the plunger part, so that the end of the fastening tube part 11 is caught on the step d2, and the second probe sinks deeply into the first probe. It prevents errors of the pogo pin during use and prevents damage to the contact control lever part.
  • the second contact portion 24 is connected to the enlarged diameter portion 23 and performs electrical contact with the outside.
  • it may be a terminal, pin, or pad of a semiconductor package, or a portion that directly contacts a conductive pad such as a PCB. Therefore, the shape can be selected according to the shape or characteristics of the contacted portion, and the illustrated bar shape is a shape that makes good contact with the conductive pad of the PCB or the like.
  • FIG. 4 shows the appearance of a low-cost, high-performance pogo pin according to a second embodiment of the present invention.
  • FIG. 4(a) shows a coil spring in a compressed state and
  • FIG. 4(b) shows a coil spring in an uncompressed state (Free state).
  • 5 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the second embodiment of the present invention separated
  • FIG. 6 is a cross-sectional view of the pogo pin according to the second embodiment of the present invention.
  • the pogo pin according to the second embodiment of the present invention is different in the coil spring part 12' compared to the first embodiment and other components are the same or similar, the description thereof will be omitted.
  • the coil spring part 12 is formed by winding a metal flat plate material formed in a straight line (see FIG. 7) in one direction, but in the pogo pin of the second embodiment, the coil spring part 12 'is formed by winding a metal flat plate cut into a 'V' shape (see Fig. 8) in one direction.
  • the maximum number of turns (or the maximum number of turns that can be easily manufactured) according to the structure of the first embodiment is N max
  • the maximum number of turns that can be manufactured according to the structure of the second embodiment can be increased to about 2 * N max .
  • the number of process steps necessary for manufacturing the structure of the first embodiment is n according to the specific method of manufacturing the coil spring part
  • the number of process steps required for manufacturing the structure of the second embodiment may be reduced to approximately n/2.
  • a metal sheet having outlines and protruding grooves of a developed view as shown in FIG. 7 (for manufacturing pogo pins in the first embodiment) or 8 (for manufacturing pogo pins in the second embodiment) can be formed by cutting a metal plate material. At this time, those for the first probe and the second probe may be separately manufactured.
  • p10 is a development diagram for manufacturing the first probe and p20 is a development diagram for preparing the second probe.
  • p11 is a fastening tube
  • p12 and p12' are coil springs
  • p13 is a cylinder
  • p15 is a length extension
  • p14 is a first contact portion.
  • p21 is the contact cantilever part
  • p22 is the plunger part
  • p23 is the diameter expansion part
  • p24 is the part to be the second contact part.
  • a first probe (which may be unfinished) having a shape such as a fastening cylinder, a coil spring, a cylinder, a length extension, and a first contact portion is prepared by bending the cut metal flat material
  • a second probe (which may be unfinished) having a shape such as a contact contilever portion, a plunger portion, an enlarged diameter portion, and a second contact portion is prepared by bending the cut metal sheet.
  • protrusions may be formed through coining or the like.
  • the first probe and the second probe are plated with a metal having high electrical conductivity, for example, gold may be plated, and this plating is plated at least before assembling the first probe and the second probe.
  • a metal having high electrical conductivity for example, gold
  • each part can be separately plated.
  • the contact cantilever part 21 passes through the through hole surrounded by the coil spring part 12, that is, penetrates the inner space of the coil spring part 12 to reach the inside of the cylinder part 13, and since the free end of the contact cantilever is folded inward, the contact cantilever part can easily climb over the coil spring part during the assembly process.
  • the protrusion is fastened to the protrusion groove, the first probe and the second probe are not naturally separated during a subsequent socket manufacturing process or transfer process.
  • Comprising the 2-piece parts of the first and second probes makes it easier to apply plating as described above, compared to the composition of 1-piece parts, and also allows for easy tolerance management, high flexibility in design changes, and optimization of characteristics. It has an advantage.

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Abstract

A pogo pin according to the present invention is a pogo pin which establishes an electrical connection by means of a first probe and a second probe and is variable in length with compressive elasticity. In the first probe (10), a cylinder part (13) having a cylindrical shape and a coil spring part (12, 12') functioning as a compression spring, which are provided as a single connected body by cutting and bending a single metal plate material, are arranged in the longitudinal direction thereof, and the second probe (20) extends through the inside of the coil spring part (12, 12') and is provided with a contact cantilever part (21) with one or multiple contact cantilevers, and the contact cantilever can slide while in elastic contact with the inner surface of the cylinder part (13) to connect electrically.

Description

저가형 고성능 포고핀Low-cost, high-performance pogo pin
본 발명은 저가로 제조할 수 있으면서도 보다 성능을 향상시켜 고성능을 가진 포고핀에 관한 것이다.The present invention relates to a pogo pin that can be manufactured at low cost and has high performance by improving performance.
포고핀(Pogo Pin)은 반도체 웨이퍼, LCD 모듈 및 반도체 패키지 등의 검사 장비를 비롯하여, 각종 소켓, 핸드폰의 배터리 연결부 등에 널리 사용되는 부품이 다. 특히 반도체 패키지를 메인보드등의 PCB에 탑재시키기 위한 소켓과, 반도체 패키지를 테스트하는 검사장비용 소켓 등에 사용되는 경우, 예를 들면 CPU, GPU 또는 Appliction Processor 등은 적어도 수백 내지 수천개에 이르는 핀수 또는 단자수를 가지는데, 포고핀 한개의 제조비용은 미미하지만 단일 소켓에 소요되는 핀 및 단자의 갯수가 엄청나므로 소켓의 제조비용을 상승시키는 절대적 요인이 된다.The Pogo Pin is a widely used part for inspection equipment such as semiconductor wafers, LCD modules and semiconductor packages, as well as various sockets and battery connection parts of mobile phones. In particular, when used in a socket for mounting a semiconductor package on a PCB such as a main board or a socket for inspection equipment for testing a semiconductor package, for example, a CPU, GPU, or application processor has at least hundreds to thousands of pins or terminals. Although the manufacturing cost of one pogo pin is insignificant, the number of pins and terminals required for a single socket is enormous, which is an absolute factor in increasing the manufacturing cost of the socket.
또한, CPU, GPU 또는 Appliction Processor 등에서 입출력되는 신호가 초고속화됨에 따라 에러없는 신호전송을 위해서는 저항 등을 포함하는 포고핀의 자체 임피던스가 매우 낮아야 한다. 그런데, 주어진 2차원 공간에 수백 내지 수천개에 이르는 핀수 또는 단자수를 배치하기 위해서는 단일 포고핀이 차지하는 외경(수직방향으로 연장하는 포고핀을 수평방향으로 절단했을 때 포고핀의 외경)은 극소의 사이즈로 내몰리는 만큼, 자체 임피던스가 올라갈수밖에 없는 요인이 된다. 저항은 전기신호의 경로상 단면적에 반비례하므로, 포고핀의 외경이 작아질수록, 따라서 전기경로상 가용한 단면적이 작아질수록 저항은 반비례하여 증가하고 포고핀의 성능을 떨어뜨리는 문제가 있다.In addition, as signals input and output from CPUs, GPUs, or application processors become ultra-high-speed, the pogo pin's own impedance, including resistance, must be very low for error-free signal transmission. However, in order to arrange the number of pins or terminals ranging from hundreds to thousands in a given two-dimensional space, the outer diameter occupied by a single pogo pin (the outer diameter of a pogo pin when a pogo pin extending in the vertical direction is cut in the horizontal direction) is driven to a very small size, which inevitably increases its own impedance. Since the resistance is inversely proportional to the cross-sectional area of the electrical signal path, the smaller the outer diameter of the pogo pin, and therefore the smaller the available cross-sectional area on the electrical path, the smaller the resistance increases in inverse proportion to the performance of the pogo pin.
반도체 패키지의 입출력 핀(단자)들이 초고집적화됨에 따른 소켓의 제조비용 증가와 단일 포고핀의 단면적(외경) 극소화에 대응하여, 단일 포고핀의 제조비용을 저감하면서도 고성능 요구를 만족시킬 수 있는 기술이 필요하다.In response to the increase in socket manufacturing cost and minimization of the cross-sectional area (outer diameter) of a single pogo pin as the input/output pins (terminals) of the semiconductor package are ultra-highly integrated, a technology capable of reducing the manufacturing cost of a single pogo pin and satisfying the high performance requirement is required.
본 발명의 목적은 저가로 제조할 수 있으면서도 보다 성능을 향상시켜 고성능을 가진 포고핀을 제공하기 위한 것이다.An object of the present invention is to provide a pogo pin having high performance by improving performance while being manufactured at low cost.
특히, 본 발명의 목적은 극소의 외경 사이즈로 내몰리는 응용분야에서 고성능이면서 저비용의 포고핀을 제공하기 위한 것이다.In particular, an object of the present invention is to provide a high-performance and low-cost pogo pin in the application field driven into a very small outer diameter size.
본 발명의 일 양상에 따른 포고핀은, 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀에 있어서, 상기 제 1 탐침(10)에서는, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되되, 실린더 모양을 한 실린더부(13)와, 압축스프링으로 기능하는 코일스프링부(12,12')가 길이방향으로 배치되며, 상기 제 2 탐침(20)은 상기 코일스프링부(12,12')의 내부를 관통하여 연장되고, 상기 제 2 탐침(20)에서는 하나 또는 복수의 접촉컨틸레버를 구비한 접촉컨틸레버부(21)가 구성되며, 상기 접촉컨틸레버가 상기 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능하여 전기적 연결을 수행하는 것을 특징으로 한다.The pogo pin according to one aspect of the present invention is electrically connected through a first probe and a second probe, and has compressive elasticity and is variable in length. In the first probe 10, a single metal flat plate is cut and bent to be integrally connected, and a cylinder portion 13 having a cylindrical shape and coil spring portions 12 and 12′ functioning as compression springs are disposed in the longitudinal direction, and the second probe 10 (20) extends through the insides of the coil springs (12, 12′), and the second probe (20) includes a contact cantilever portion (21) having one or a plurality of contact cantilevers, and the contact cantilever is in elastic contact with the inner surface of the cylinder portion (13) and is slidable to perform electrical connection.
상기한 포고핀에 있어서, 상기 제 1 탐침(10)은, 실린더 모양을 한 실린더부(13)와, 상기 실린더부(13)와 연결되고 압축스프링으로 기능하는 코일스프링부(12,12')를 포함하되, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되며, 상기 제 2 탐침(20)은, 상기 코일스프링부(12,12')의 내부를 관통하여 연장되는 플런저부(22)와, 상기 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능한 하나 또는 복수의 접촉컨틸레버를 구비하고 상기 플런저부(22)의 일측에 연결된 접촉컨틸레버부(21)를 포함하되, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되는 것을 특징으로 한다.In the pogo pin described above, the first probe 10 includes a cylindrical portion 13 having a cylindrical shape, and coil spring portions 12 and 12' connected to the cylinder portion 13 and functioning as compression springs, and is integrally connected by cutting and bending a single metal plate member. 2) and a contact cantilever part 21 provided with one or a plurality of contact cantilevers capable of sliding in elastic contact with the inner surface of the cylinder part 13 and connected to one side of the plunger part 22, characterized in that it is integrally connected by cutting and bending a single metal plate material.
상기한 포고핀에 있어서,상기 제 1 탐침(10)과 상기 제 2 탐침(20)을 조립하기 전, 상기 접촉컨틸레버부(21)의 외경(D)는 상기 실린더부(13)의 내경(d)보다 클 수 있다.In the pogo pin, before assembling the first probe 10 and the second probe 20, the outer diameter D of the contact cantilever part 21 may be larger than the inner diameter d of the cylinder part 13.
상기한 포고핀에 있어서,상기 제 1 탐침(10)과 상기 제 2 탐침(30)의 2 피스(Two Piece) 부품으로 구성될 수 있다.In the pogo pin described above, it may be composed of two pieces of the first probe 10 and the second probe 30.
상기한 포고핀에 있어서, 상기 코일스프링부(12')는, 금속평판재가 'V'자 모양으로 재단된 것을 일방향으로 권회하여 형성될 수 있다.In the pogo pin described above, the coil spring part 12' may be formed by winding a metal flat plate cut into a 'V' shape in one direction.
상기한 포고핀에 있어서, 상기 접촉컨틸레버부(21)에서 상기 접촉컨틸레버(21a)의 각각은, 일단이 상기 플런저부(22)의 일단에 연결되고 타단은 자유단으로 하며 내측방향으로 상기 자유단이 내측방향으로 오므려진 막대 모양일 수 있다.In the pogo pin, each of the contact cantilevers 21a in the contact cantilever part 21 has one end connected to one end of the plunger part 22 and the other end as a free end, and the free end may be in a rod shape inwardly folded inward.
상기한 포고핀에 있어서, 상기 제 1 탐침은 상기 코일스프링부(12,12')를 사이에 두고 상기 실린더부(13)의 반대쪽에 연장 구성되는 체결통부(11);를 더 구비하며, 상기 체결통부(11)가 상기 플런저부(22)의 타측을 감싸고 상기 플런저(22)와 상호 고정될 수 있다.In the pogo pin described above, the first probe further includes a coupling tube 11 extending on the opposite side of the cylinder portion 13 with the coil springs 12 and 12' interposed therebetween, and the coupling tube 11 surrounds the other side of the plunger unit 22 and is mutually fixed with the plunger 22.
상기한 포고핀에 있어서, 상기 플런저부(22)의 타측에서 돌출된 돌기(22a)가 상기 체결통부(11)에 구성되는 돌기홈(11a)에 안착됨으로써, 상기 체결통부(11)와 상기 플런저(22)가 상호 고정될 수 있다.In the above pogo pin, the protrusion 22a protruding from the other side of the plunger part 22 is seated in the protrusion groove 11a formed in the fastening tube part 11, so that the fastening tube part 11 and the plunger 22 can be fixed to each other.
상기한 포고핀에 있어서, 상기 실린더부(13), 상기 코일스프링부(12,12') 및 상기 체결통부(11)의 외경은 동일할 수 있다.In the pogo pin described above, outer diameters of the cylinder portion 13, the coil spring portions 12 and 12', and the fastening cylinder portion 11 may be the same.
상기한 포고핀에 있어서, 상기 제 2 탐침(20)은, 상기 플런저부(22)의 외경보다 확장된 외경을 가져서 단차를 구성하면서 상기 플런저부(22)의 타측에 연결되는 확경부(23)를 더 구비하며, 상기 체결통부(11)의 단부는 상기 단차에 걸리게 할 수 있다.In the pogo pin described above, the second probe 20 has an outer diameter larger than the outer diameter of the plunger portion 22 to form a stepped portion and is connected to the other side of the plunger portion 22. An enlarged diameter portion 23 is further provided, and the end of the fastening tube portion 11 can be caught on the stepped portion.
상기한 포고핀에 있어서, 상기 제 1 탐침(10)은, 길이연장부(13)를 개재하여 상기 실린더부(13)와 연결되고 외부와의 전기적 접촉을 수행하는 제 1 접촉부(14)를 더 구비하며, 상기 제 2 탐침(20)은, 상기 확경부(23)와 연결되고 외부와의 전기적 접촉을 수행하는 제 2 접촉부(14)를 더 구비할 수 있다.In the pogo pin described above, the first probe 10 may further include a first contact portion 14 connected to the cylinder portion 13 via the length extension portion 13 and electrically contacting the outside, and the second probe 20 may further include a second contact portion 14 connected to the enlarged diameter portion 23 and electrically contacting the outside.
본 발명의 일 양상에 따른 포고핀의 제조방법은, 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀의 제조방법에 있어서, 금속 평판재를 재단 및 절곡하여 실린더 모양을 한 실린더부(13)와 압축스프링으로 기능하는 코일스프링부(12,12')가 연결된 제 1 탐침(10)을 준비하며, 금속 평판재를 재단 및 절곡하여 플런저부(22)와 하나 또는 복수의 접촉컨틸레버를 구비한 접촉컨틸레버부(21)가 연결된 제 2 탐침(20)을 준비하는 제 1 단계; 상기 제 1 탐침(10) 및 상기 제 2 탐침(20)을 각각 도금하는 제 2 단계; 상기 제 2 단계에서 도금된 상기 제 1 탐침(10) 및 상기 제 2 탐침(20)을 조립하는 제 3 단계;를 포함하여 구성되며, 상기 제 3 단계의 조립 과정에서는, 상기 접촉컨틸레버부(21)가 상기 코일스프링부(12,12')으로 둘러싸인 관통공을 통과하여 상기 실린더부(13)의 내측에 도달되도록 하는 것을 특징으로 한다.A method for manufacturing a pogo pin according to an aspect of the present invention is a method for manufacturing a pogo pin that is electrically connected through a first probe and a second probe and has compressive elasticity and is variable in length. A metal flat material is cut and bent to prepare a first probe 10 connected to a cylinder part 13 having a cylinder shape and coil spring parts 12 and 12′ functioning as a compression spring, and the metal flat material is cut and bent to form a plunger part ( 22) and a first step of preparing the second probe 20 to which the contact cantilever unit 21 having one or a plurality of contact cantilevers is connected; a second step of plating the first probe 10 and the second probe 20 respectively; and a third step of assembling the first probe 10 and the second probe 20 plated in the second step. In the assembly process of the third step, the contact tilt lever part 21 passes through the through-hole surrounded by the coil spring parts 12 and 12' and reaches the inside of the cylinder part 13.
본 발명의 포고핀에 따르면 고성능의 포고핀을 저가에 제조할 수 있는 장점이 있다. 특히, 본 발명의 포고핀에 따르면 극소의 외경 사이즈로 내몰리는 고집적 분야에 적용될 때에도 보다 성능 좋은 포고핀을 저가에 제조할 수 있는 장점이 있다.According to the pogo pin of the present invention, there is an advantage in that a high-performance pogo pin can be manufactured at low cost. In particular, according to the pogo pin of the present invention, there is an advantage in that a pogo pin with better performance can be manufactured at low cost even when applied to a high integration field driven into a very small outer diameter size.
또한, 본 발명의 포고핀에 따르면 실린더부 및 접촉켄틸레버부를 이용하여 안정적인 전기접촉이 가능하고 포고핀의 전기경로상 임피던스를 대폭 저감할 수 있으며, 접촉컨틸레버의 구성에도 불구하고 조립이 용이한 장점을 가진다.In addition, according to the pogo pin of the present invention, stable electrical contact is possible using the cylinder part and the contact cantilever part, and the impedance of the electric path of the pogo pin can be significantly reduced, and the assembly is easy despite the structure of the contact cantilever.
또한, 본 발명의 포고핀에 따르면 도금 공정의 적용이 용이하며 공차 관리가 쉽고 설계변경의 융통성이 높으며 특성의 최적화에 유리한 장점을 가진다.In addition, according to the pogo pin of the present invention, the application of the plating process is easy, the tolerance management is easy, the flexibility of design change is high, and the characteristics are advantageous for optimization.
도 1은 본 발명의 제 1 실시예에 따른 저가형 고성능 포고핀의 외관을 도시한 것으로서, 도 1(a)는 코일스프링부가 압축된 상태이고 도 1(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)임1 shows the appearance of a low-cost, high-performance pogo pin according to a first embodiment of the present invention. FIG. 1 (a) shows a coil spring in a compressed state and FIG. 1 (b) shows a coil spring in an uncompressed state (free state).
도 2는 본 발명의 제 1 실시예에 따른 포고핀의 제 1 탐침(10) 및 제 2 탐침(20)을 분리하여 도시한 도면2 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the first embodiment of the present invention in isolation.
도 3은 본 발명의 제 1 실시예에 따른 포고핀의 단면도로서, 도 3(a)는 코일스프링부가 압축된 상태이고 도 3(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)임3 is a cross-sectional view of a pogo pin according to a first embodiment of the present invention, wherein FIG. 3(a) shows a coil spring in a compressed state and FIG. 3(b) shows a coil spring in an uncompressed state (free state).
도 4는 본 발명의 제 2 실시예에 따른 저가형 고성능 포고핀의 외관을 도시한 것으로서, 도 4(a)는 코일스프링부가 압축된 상태이고 도 4(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)임4 shows the appearance of a low-cost, high-performance pogo pin according to a second embodiment of the present invention. FIG. 4(a) shows a coil spring in a compressed state and FIG. 4(b) shows a coil spring in an uncompressed state (free state).
도 5는 본 발명의 제 2 실시예에 따른 포고핀의 제 1 탐침(10) 및 제 2 탐침(20)을 분리하여 도시한 도면임5 is a view separately showing the first probe 10 and the second probe 20 of the pogo pin according to the second embodiment of the present invention.
도 6은 본 발명의 제 2 실시예에 따른 포고핀의 단면도로서, 도 6(a)는 코일스프링부가 압축된 상태이고 도 6(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)임6 is a cross-sectional view of a pogo pin according to a second embodiment of the present invention, wherein FIG. 6(a) shows a coil spring in a compressed state and FIG. 6(b) shows a coil spring in an uncompressed state (free state).
도 7은 본 발명의 제 1 실시예에 따른 포고핀을 제조하기 위한 전개도7 is a development view for manufacturing a pogo pin according to a first embodiment of the present invention
도 8은 본 발명의 제 2 실시예에 따른 포고핀을 제조하기 위한 전개도8 is a development view for manufacturing a pogo pin according to a second embodiment of the present invention
본 발명에 따른 저가형 고성능 포고핀은 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀에 관한 것으로서, 예를 들면 제 1 탐침은 상부탐침이고 제 2 탐침은 하부탐침이다. 예를 들어, 상부탐침은 반도체 패키지에서 신호 또는 전원의 입출력을 위한 단자, 핀 또는 패드에 접촉하며, 하부탐침은 PCB 등의 전도성 패드에 접촉한다.A low-cost, high-performance pogo pin according to the present invention is electrically connected through a first probe and a second probe, and relates to a pogo pin having compressive elasticity and having a variable length. For example, the first probe is an upper probe and the second probe is a lower probe. For example, the upper probe contacts a terminal, pin, or pad for inputting/outputting signals or power in a semiconductor package, and the lower probe contacts a conductive pad such as a PCB.
도 1은 본 발명의 제 1 실시예에 따른 저가형 고성능 포고핀의 외관을 도시한 것으로서, 도 1(a)는 코일스프링부가 압축된 상태이고 도 1(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)이다. 도 2는 본 발명의 제 1 실시예에 따른 포고핀의 제 1 탐침(10) 및 제 2 탐침(20)을 분리하여 도시한 도면이며, 도 3은 본 발명의 제 1 실시예에 따른 포고핀의 단면도로서, 도 3(a)는 코일스프링부가 압축된 상태이고 도 3(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)이다.1 shows the appearance of a low-cost, high-performance pogo pin according to a first embodiment of the present invention. FIG. 1(a) shows a coil spring in a compressed state and FIG. 1(b) shows a coil spring in an uncompressed state (Free state). Figure 2 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the first embodiment of the present invention in isolation, and Figure 3 is a cross-sectional view of the pogo pin according to the first embodiment of the present invention.
본 발명의 포고핀은 1 피스(One Piece)의 제 1 탐침(10)과 1 피스(One Piece)의 제 2 탐침(30)으로 된 2 피스(Two Piece) 부품으로 구성된다. 구체적으로 보면, 제 1 탐침(10) 및 제 2 탐침(20)의 각각은 단일의 금속 평판재가 재단 및 절곡되어 구성되며, 제 1 탐침(10) 및 제 2 탐침(20)의 각각은 각 부분이 일체로 연결 구성된다. 제 1 탐침(10) 및 제 2 탐침(20)의 각각은 단일의 금속 평판재가 재단 및 절곡된 것이므로, 도 1에 도시된 바와 같이, 평판재가 맞대어진 부분(w1,w2)을 포함할 수 있으며, 이와 같이 맞대어진 부분은 제 1 탐침(10)의 체결통부(11), 실린더부(14) 및 길이연장부(15)와 제 2 탐침(20)의 플런저부(22) 및 확경부(23) 등에 있을 수 있다.The pogo pin of the present invention is composed of a two-piece part consisting of a first probe 10 of one piece and a second probe 30 of one piece. Specifically, each of the first probe 10 and the second probe 20 is constructed by cutting and bending a single metal plate material, and each of the first probe 10 and the second probe 20 is integrally connected to each other. Since each of the first probe 10 and the second probe 20 is a single metal plate material cut and bent, as shown in FIG. 1, it may include portions w1 and w2 where the flat plates meet, and the portion where the flat plates meet is the fastening tube 11 of the first probe 10, the cylinder portion 14, and the length extension portion 15 and the plunger portion 22 of the second probe 20. ) and the expansion part 23, etc. may be present.
제 1 탐침(10)은 대략 일자형의 원통모양이되 부분적으로 또는 전체적으로 사각형 또는 다각형 등의 각형 모양을 포함할 수 있다. 제 1 탐침(10)은 제 2 탐침(20)과 전기적으로 연결된 상태(접촉된 상태)로 제 1 접촉부(14)와 제 2 접촉부(24) 사이의 길이, 이에 따라 포고핀의 전체 길이를 가변할 수 있다. 제 1 탐침(10)은 길이방향으로 배치되는 체결통부(11), 코일스프링부(12), 실린더부(13), 길이연장부(15) 및 제 1 접촉부(14)를 포함하여 구성되며, 이들은 모두 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성된다.The first probe 10 has a substantially straight cylindrical shape, but may partially or entirely include a rectangular shape or a polygonal shape. The length of the first probe 10 between the first contact portion 14 and the second contact portion 24 in a state of electrical connection (contact state) with the second probe 20, and thus the entire length of the pogo pin. Can be varied. The first probe 10 is composed of a fastening cylinder 11, a coil spring 12, a cylinder 13, a length extension 15, and a first contact 14 disposed in the longitudinal direction, all of which are integrally connected by cutting and bending a single metal plate.
체결통부(11)는 코일스프링부(12)를 사이에 두고 실린더부(13)의 반대쪽에서 코일스프링부(12)로부터 연장 구성되는데, 체결통부(11)는 제 2 탐침(20)에서 플런저부(22)의 타측을 감싸고 플런저(22)와 상호 고정된다. 체결통부(11)에는 평판재가 타공된 홀형태의 돌기홈(11a)가 하나이상, 예를 들면 대향하는 2개의 돌기홈이 형성되며, 플런저부(22)의 타측에서 돌출된 돌기(22a)가 체결통부(11)에 구성되는 돌기홈(11a)에 안착됨으로써, 체결통부(11)와 플런저(22)가 상호 고정된다.The fastening tube part 11 extends from the coil spring part 12 on the opposite side of the cylinder part 13 with the coil spring part 12 interposed therebetween. At least one protrusion groove 11a in the form of a hole perforated in a plate material is formed in the fastening tube portion 11, for example, two opposing protrusion grooves are formed, and the protrusion 22a protruding from the other side of the plunger portion 22 is seated in the protrusion groove 11a formed in the fastening tube portion 11, so that the fastening tube portion 11 and the plunger 22 are fixed to each other.
코일스프링부(12)는 한쪽으로 실린더부(13)가 연결되고 반대쪽에는 체결통부(11)가 연결되며, 평판재에서 폭이 좁고 길게 재단된 부분을 나선형이 되도록 감아서 압축스프링으로 기능토록 한다. 코일스프링부(12)가 적절한 탄성을 가지도록 평판재의 금속재료가 선정되며, 이에 따라 후술할 도금은 접촉부 및 접촉컨틸레버 등의 접촉저항을 낮게 하는데 있어서 중요성을 가지게 될 수 있다. 코일스프링부(12)는 제 1 탐침을 제조할 때 동시에 제조되는 것으로서, 별도의 코일스프링, 즉 고탄소강과 같은 선재를 나선형으로 꼬아서 제조하는 통상의 코일스프링을 필요로 하지 않으므로, 포고핀의 제조비용을 대폭 절감할 수 있다.The coil spring part 12 is connected to the cylinder part 13 on one side and to the fastening tube part 11 on the other side, and functions as a compression spring by winding a narrow and long cut part of a flat plate material into a spiral shape. The metal material of the flat plate material is selected so that the coil spring 12 has appropriate elasticity, and accordingly, plating, which will be described later, can be important in lowering the contact resistance of the contact part and the contact control lever. The coil spring part 12 is manufactured at the same time as the first probe is manufactured, and does not require a separate coil spring, that is, a normal coil spring manufactured by spirally twisting a wire rod such as high carbon steel. Therefore, the manufacturing cost of the pogo pin can be greatly reduced.
실린더부(13)는 코일스프링부(12)에서 연장되고 실린더 모양을 한 것으로서, 그 내부에 예를 들면 원기둥 모양의 관통공(13a)를 구비하며, 실린더부는 접촉컨틸레버부(21) 및 플런저부(22)의 일부분을 가이드하면서, 접촉컨틸레버부(21)가 활주할 수 있는 공간을 제공한다. 실린더부(13)의 내면은 예를 들어 원통형으로, 동일한 내경의 원이 길이방향으로 연장되는 모양이다. 실린더부(13)의 길이는 포고핀의 스트로크 보다 큰 것이 바람직하며, 코일스프링부(12)의 비압축 상태(Free 상태)와 최고 압축 상태의 모두에서 접촉컨틸레버부가 실린더부(12)의 내측에 위치하도록 그 길이가 선정되는 것이 선호된다.The cylinder part 13 extends from the coil spring part 12 and has a cylindrical shape, and has, for example, a cylindrical through hole 13a therein. The cylinder part provides a space in which the contact cantilever part 21 can slide while guiding parts of the contact cantilever part 21 and the plunger part 22. The inner surface of the cylinder portion 13 is, for example, cylindrical, and a circle having the same inner diameter extends in the longitudinal direction. The length of the cylinder part 13 is preferably larger than the stroke of the pogo pin, and the length is preferably selected so that the contact control lever part is located inside the cylinder part 12 in both the non-compressed state (free state) and the highest compressed state of the coil spring part 12.
실린더부(13), 코일스프링부(12) 및 체결통부(11)의 외경은 거의 동일하다. 더 구체적으로 보면, 실린더부(13)와 코일스프링부(12)의 외경은 거의 동일하게 되도록 하는 것이 선호되는데, 포고핀이 탑재되는 소켓 몸체(도시 안됨)내에서 포고핀의 압축 및 신장이 있을 때, 소켓 몸체의 관통공내에서 실린더부(13) 및 코일스프링부(12)의 원활한 이동을 도모하기 좋다.The outer diameters of the cylinder portion 13, the coil spring portion 12, and the fastening tube portion 11 are substantially the same. More specifically, it is preferable to make the outer diameters of the cylinder part 13 and the coil spring part 12 substantially the same. When the pogo pin is compressed and stretched in a socket body (not shown) in which the pogo pin is mounted, it is good to promote smooth movement of the cylinder part 13 and the coil spring part 12 in the through hole of the socket body.
제 1 접촉부(14)는 외부와의 전기적 접촉을 위한 것으로서 길이연장부(15)를 개재하여 실린더부(13)와 연결되며, 예를 들면 반도체 패키지의 단자, 핀 또는 패드나, PCB 등의 전도성 패드에 직접 접촉하는 부분일 수 있다. 따라서 피접촉부분의 형태나 특성에 따라 모양이 선택될 수 있는데, 도시된 예의 크라운 모양은 반도체 패키지의 단자 또는 패드에 대한 접촉이 양호하도록 하는 형상을 하고 있다.The first contact portion 14 is for electrical contact with the outside and is connected to the cylinder portion 13 through the length extension portion 15, and is, for example, a terminal, pin, or pad of a semiconductor package, or a PCB. It may be a portion that directly contacts a conductive pad. Therefore, the shape can be selected according to the shape or characteristics of the contacted portion, and the crown shape of the illustrated example has a shape that makes good contact with the terminal or pad of the semiconductor package.
길이연장부(15)는 실린더부(13)와 제 1 접촉부(14)의 사이를 연결해주는 부분으로서, 소켓몸체(도시 안됨)에 탑재될 때 포고핀이 소켓몸체에 걸리도록 하기 위해, 실린더부(13)의 외경보다 작은 외경을 가지도록 실린더부와의 사이에 단차(d1)를 가지면서 구성될 수 있다.The length extension part 15 is a part that connects the cylinder part 13 and the first contact part 14, and may be configured to have a step d1 between the cylinder part and the cylinder part so as to have a smaller outer diameter than the outer diameter of the cylinder part 13 so that the pogo pin is caught on the socket body when mounted on the socket body (not shown).
제 2 탐침(20)은 대략 일자형의 원통모양이되 부분적으로 또는 전체적으로 사각형 또는 다각형 등의 각형 모양을 포함할 수도 있다. 제 2 탐침(20)은 제 1 탐침(10)과 전기적으로 연결된 상태(접촉된 상태)로 제 1 접촉부(14)와 제 2 접촉부(24) 사이의 길이, 이에 따라 포고핀의 전체 길이를 가변할 수 있다. 제 2 탐침(20)은 길이방향으로 배치되는 접촉컨틸레버부(21), 플런저부(22), 확경부(23) 및 제 2 접촉부(24)를 포함하여 구성되며, 이들은 모두 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성된다.The second probe 20 has a substantially straight cylindrical shape, but may partially or entirely include a rectangular shape or a polygonal shape. The length of the second probe 20 between the first contact part 14 and the second contact part 24 in a state of being electrically connected (contacted state) with the first probe 10, and thus the entire length of the pogo pin. Can be varied. The second probe 20 is composed of a contact cantilever part 21, a plunger part 22, an enlarged diameter part 23, and a second contact part 24 disposed in the longitudinal direction, all of which are formed by cutting and bending a single metal flat plate to be integrally connected.
접촉컨틸레버부(21)는 하나 또는 복수의 접촉컨틸레버(21a)를 구비하며, 각 접촉컨틸레버(21a)는 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능하다. 선호되기로는 복수의 접촉컨틸레버(21a)가 플런저부(22)의 선단에 연결되되, 플런저부(22)의 원통끝에서 등간격으로 이격된 체로 연결된는 것이 선호된다. 접촉컨틸레버부(21)는 플런저부(22)의 일측에 연결되되, 단일의 금속 평판재를 재단 및 절곡하여 플런저부(22)에 일체로 연결 구성된다. 접촉컨틸레버(21a)는 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능하여 제 1 탐침과의 전기적 연결을 수행하는 메인 경로가 된다. 또한, 접촉컨틸레버(접촉컨틸레버부)는 실린더부와 안정적 컨택을 가지면서 슬라이딩할 수 있게 된다.The contact cantilever part 21 includes one or a plurality of contact cantilevers 21a, and each contact cantilever 21a is slidable while elastically contacting the inner surface of the cylinder part 13. Preferably, a plurality of contact cantilevers 21a are connected to the front end of the plunger part 22, and connected at regular intervals from the cylindrical end of the plunger part 22. The contact cantilever part 21 is connected to one side of the plunger part 22, and is integrally connected to the plunger part 22 by cutting and bending a single metal plate member. The contact cantilever 21a is slidable while being in elastic contact with the inner surface of the cylinder part 13, and becomes a main path electrically connected to the first probe. In addition, the contact cantilever (contact cantilever part) can slide while having stable contact with the cylinder part.
접촉컨틸레버부(21)에서 접촉컨틸레버(21a)의 각각은, 그 일단이 플런저부(22)의 일단에 연결되고 타단은 자유단으로 하며, 자유단이 내측방향으로 오므려져 있어서 안으로 굽은 막대 모양이다. 따라서, 각 접촉컨틸레버(21a)의 중간에는 굴곡진 굴곡부가 형성되며, 굴곡부 또는 그 근방이 실린더부(13)의 내벽에 접촉되며, 각 접촉컨틸레버(21a)의 자유단쪽 끝은 실린저부(13)의 내벽과 약간의 이격거리를 두도록 한다. 전체 접촉컨틸레버(21a)에 있어서 자유단쪽 끝은 동일 원주상에 위치하고, 전체 접촉컨틸레버(21a)에 있어서 굴곡부는 직경이 더 큰 또다른 동일 원주상에 위치한다.Each of the contact cantilevers 21a in the contact cantilever part 21 has one end connected to one end of the plunger part 22 and the other end as a free end. Therefore, a curved bent part is formed in the middle of each contact cantilever 21a, the bent part or its vicinity is in contact with the inner wall of the cylinder part 13, and the free end end of each contact cantilever 21a is the cylinder bottom 13. Keep a slight distance from the inner wall. The free end end of the full contact cantilever 21a is located on the same circumference, and the bent portion of the full contact cantilever 21a is located on another same circumference with a larger diameter.
제 1 탐침(10)과 제 2 탐침(20)을 조립하기 전, 접촉컨틸레버부(21)의 외경(D), 즉 접촉컨틸레버부(21)의 가장 큰 외경으로 대략 상기 굴곡부에서의 외경은 실린더부(13)의 내경(d)보다 크다. 제 1 탐침(10)과 제 2 탐침(20)을 조립한 후에는 자유상태의 외경(D)는 실린더부(13)의 내경(d)으로 좁아져서, 접촉컨틸레버부의 각 접촉컨틸레버는 실린더부의 내벽에 탄성 접촉하게 된다. Before assembling the first probe 10 and the second probe 20, the outer diameter D of the contact cantilever part 21, that is, the largest outer diameter of the contact cantilever part 21, is approximately greater than the inner diameter d of the cylinder part 13. After assembling the first probe 10 and the second probe 20, the outer diameter (D) in the free state is narrowed to the inner diameter (d) of the cylinder part 13, so that each contact cantilever of the contact cantilever comes into elastic contact with the inner wall of the cylinder.
본 발명의 포고핀은 크게 2가지 전기적 경로를 구성하는데, 제 1 경로는 [제 1 접촉부 - 길이연장부 - 실린더부 - 코일스프링부 - 체결통부 - 플런저부 - 확경부 - 제 2 접촉부]를 통하는 경로이며, 제 2 경로는 [제 1 접촉부 - 길이연장부 - 실린더부 - 접촉컨틸레버부 - 플런저부 - 확경부 - 제 2 접촉부]를 통하는 경로이다.The pogo pin of the present invention largely consists of two electrical paths. The first path is a path through [first contact part - length extension part - cylinder part - coil spring part - fastening tube part - plunger part - diameter enlargement part - second contact part], and the second path is a path through [first contact part - length extension part - cylinder part - contact contiguous part - plunger part - enlarged diameter part - second contact part].
그런데, 제 1 경로의 경우는 코일스프링부(22)를 통과해야 하며, 이에 따라 마치 인덕터 소자처럼 전기회로에 인덕턴스를 삽입하는 것과 같은 부정적 작용효과를 가지게 하며, 또한, 코일스프링부(22)를 펼치면 좁고 긴 도선이 되어 상당한 전기 저항을 가지게 되므로, 제 1 경로로는 양호한 전기적 특성을 얻기가 어렵다. 한편, 제 2 경로는 플런저부(22)를 통과하는 경로로서 코일스프링부(22)의 인덕턴스 및 저항의 영향을 받지 않는 경로이다.However, in the case of the first path, it is necessary to pass through the coil spring part 22, thereby having a negative effect such as inserting inductance into the electric circuit like an inductor element, and also, when the coil spring part 22 is unfolded, it becomes a narrow and long wire and has considerable electrical resistance, so it is difficult to obtain good electrical characteristics through the first path. Meanwhile, the second path is a path passing through the plunger unit 22 and is not affected by the inductance and resistance of the coil spring unit 22 .
그런데, 가정하여, 플런저부(22)의 끝에 접촉컨틸레버부(21)가 구성되지 않고 플런저부(22)만 있어서, 플런저부(22)와 실린더부(13)가 직접 접촉하는 형태를 생각해 볼 수 있다. 이러한 비교예에서는 플런저부(22)의 외경이 실린더부(13)의 내경과 거의 동일하게 되도록 함으로써 플런저부(22)와 실린더부(13) 사이의 접촉면적을 매우 크게 하고 접촉저항을 매우 작게 할 가능성이 있다.However, assuming that the plunger portion 22 has only the plunger portion 22 without the contact tilever portion 21 being configured at the end of the plunger portion 22, a form in which the plunger portion 22 and the cylinder portion 13 directly contact can be considered. In this comparative example, by making the outer diameter of the plunger part 22 almost the same as the inner diameter of the cylinder part 13, the contact area between the plunger part 22 and the cylinder part 13 can be made very large and the contact resistance can be made very small.
그러나, 포고핀의 외경이 극소의 사이즈, 예를 들면 1mm보다 작거나 1mm 근방의 외경을 가지는 경우도 많은 점을 생각해 보면, 플런저부(22)가 실린더부(13)안에서 원활하게 슬라이딩 가능하면서도 작은 접촉저항을 가지도록 하기 위해서는 플런저부(22) 및 실린더부(13)의 제조에 있어서 극소의 허용공차를 요구받게 된다. 예를 들어, 30mm X 30 mm의 패키징 사이즈를 가지는 반도체패키지는 그 내부에 900개의 1mm X 1mm를 가지므로, 반도체패키지의 핀수가 900개라면 각 포고핀은 1mm X 1mm의 공간을 활용하여 그 안에서 이웃하는 포고핀과 이격거리를 가지면서 배치되어야 하므로, 포고핀의 외경은 1mm보다 훨씬 작아야 한다.However, considering that the outer diameter of the pogo pin is often smaller than 1 mm or around 1 mm, in order for the plunger part 22 to be able to slide smoothly in the cylinder part 13 and have a small contact resistance, a very small tolerance is required in the manufacture of the plunger part 22 and the cylinder part 13. For example, a semiconductor package having a packaging size of 30 mm X 30 mm has 900 1 mm X 1 mm inside, so if the number of pins in the semiconductor package is 900, each pogo pin utilizes a space of 1 mm X 1 mm. Since it must be placed while having a spaced distance from neighboring pogo pins, the outer diameter of the pogo pin must be much smaller than 1 mm.
이와 같은 응용분야에서 위 비교예의 포고핀에서 플런저부(22)가 실린더부(13)안에서 원활하게 슬라이딩 가능하면서도 작은 접촉저항을 가지도록 하기 위해 요구되는 플런저부(22) 및 실린더부(13)의 허용공차는 매우 작고 이에 따라 높은 제조비용과 낮은 수율을 가질 수밖에 없다. 예를 들어, 접촉컨틸레버부가 없는 비교예에서 실린더부의 내경이 플런저부의 외경보다 작으면 끼임현상이 발생되기 쉽고 실린더부의 내경이 플런저부의 외경보다 커서 헐거우면 접촉저항이 크게 될 확률이 높다.In such an application field, the plunger part 22 and the cylinder part 13 required to have a small contact resistance while smoothly sliding the plunger part 22 in the cylinder part 13 in the pogo pin of the comparative example are very small. Accordingly, high manufacturing cost and low yield are inevitable. For example, in the comparative example without the contact cantilever, if the inner diameter of the cylinder is smaller than the outer diameter of the plunger, jamming is likely to occur.
이에 반해서, 플런저부(22)의 선단에 구성되는 접촉컨틸레버부(21)는 위와 같이 타이트한 허용공차를 완화시켜주면서도 안정적 전기접촉과 양호한 접촉저항을 가능하게 한다.In contrast, the contact tilt lever 21 formed at the front end of the plunger 22 allows stable electrical contact and good contact resistance while alleviating the tight tolerance as described above.
접촉컨틸레버가 실린더부의 내벽을 탄성적으로 접촉함으로써 안정적 전기접촉과 양호한 접촉저항을 달성할 수 있으며, 접촉컨틸레버부 및 실린더부의 제조에 있어서, 특히 접촉컨틸레버부의 외경과 실린더부의 내경의 허용공차, 또는 양자 사이의 허용공차는 접촉컨틸레버부를 구성하지 않는 경우와 비교하여 크게 확대될 수 있다. 이와 같이 허용공차를 보다 크게하더라도 막대모양을 한 접촉컨틸레버의 탄성 변형에 의해 완충될 수 있다.Since the contact cantilever elastically contacts the inner wall of the cylinder part, stable electrical contact and good contact resistance can be achieved, and in the manufacture of the contact cantilever part and the cylinder part, the tolerance between the outer diameter of the contact cantilever part and the inner diameter of the cylinder part, or the tolerance between the two can be greatly expanded compared to the case where the contact cantilever part is not formed. In this way, even if the tolerance is larger, it can be buffered by the elastic deformation of the rod-shaped contact control lever.
플런저부(22)는 코일스프링부(12)의 내부를 관통하여 연장되는 원통모양의 막대로서 접촉컨틸레버부(21)와 확경부(23) 사이를 연결한다. 포고핀의 압축 및 신장시 플런저부(22)는 코일스프링부(12)를 가이드하며 이때 코일스프링부(12)의 중간중간에서 코일스프링부와 접촉하여 인덕턴스가 없는 전기적 경로로 숏컷을 만들어 주기도 한다. 또한, 플런저부(22)는 그 일부분이 실린더부(13)의 내부로 드나들면서 가이드될 수 있다. 확경부(230와 연결되는 쪽인 플런저부(22) 타측에는 플런저부의 원통면으로부터 돌출된 돌기(22a)가 하나 또는 복수개(도면상 대향하는 2개)가 형성되며, 이러한 돌기(22a)가 체결통부(11)의 돌기홈(11a)에 안착됨으로써 플런저부(22)와 체결통부(11) 사이의 물리적 고정이 수행된다.The plunger part 22 is a cylindrical rod extending through the inside of the coil spring part 12 and connects the contact cantilever part 21 and the enlarged diameter part 23. During compression and extension of the pogo pin, the plunger part 22 guides the coil spring part 12, and at this time, it makes contact with the coil spring part in the middle of the coil spring part 12 to make a short cut in an inductance-free electrical path. In addition, a portion of the plunger portion 22 may be guided as it moves in and out of the cylinder portion 13 . On the other side of the plunger portion 22, which is the side connected to the enlarged diameter portion 230, one or a plurality of protrusions 22a (two opposite in the drawing) protruding from the cylindrical surface of the plunger portion are formed. By being seated in the protrusion groove 11a of the fastening tube portion 11, physical fixation between the plunger portion 22 and the fastening tube portion 11 is performed.
확경부(23)는 플런저부(22)의 타측에서 단차(d2)를 가지면서 연장되는 것으로서, 플런저부(22)의 외경보다 확장된 외경을 가진다. 이와 같이 확경부(23)는 플런저부에 비하여 확장된 외경을 가짐으로써 체결통부(11)의 단부가 단차(d2)에 걸리게 하며, 제 2 탐침이 제 1 탐침의 속으로 깊이 빠져버리는 것을 원천 봉쇄해서 사용중 포고핀의 에러를 방지하고 접촉컨틸레버부가 망가지는 것을 방지한다.The enlarged diameter part 23 extends from the other side of the plunger part 22 while having a step d2, and has an outer diameter larger than the outer diameter of the plunger part 22. In this way, the enlarged diameter part 23 has an enlarged outer diameter compared to the plunger part, so that the end of the fastening tube part 11 is caught on the step d2, and the second probe sinks deeply into the first probe. It prevents errors of the pogo pin during use and prevents damage to the contact control lever part.
제 2 접촉부(24)는 확경부(23)와 연결되고 외부와의 전기적 접촉을 수행하는데, 예를 들면 반도체 패키지의 단자, 핀 또는 패드이거나, PCB 등의 전도성 패드에 직접 접촉하는 부분일 수 있다. 따라서 피접촉부분의 형태나 특성에 따라 모양이 선택될 수 있는데, 도시된 막대모양은 PCB 등의 전도성 패드에 대한 접촉이 양호하도록 하는 모양이 된다.The second contact portion 24 is connected to the enlarged diameter portion 23 and performs electrical contact with the outside. For example, it may be a terminal, pin, or pad of a semiconductor package, or a portion that directly contacts a conductive pad such as a PCB. Therefore, the shape can be selected according to the shape or characteristics of the contacted portion, and the illustrated bar shape is a shape that makes good contact with the conductive pad of the PCB or the like.
도 4는 본 발명의 제 2 실시예에 따른 저가형 고성능 포고핀의 외관을 도시한 것으로서, 도 4(a)는 코일스프링부가 압축된 상태이고 도 4(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)이다. 도 5는 본 발명의 제 2 실시예에 따른 포고핀의 제 1 탐침(10) 및 제 2 탐침(20)을 분리하여 도시한 도면이며, 도 6은 본 발명의 제 2 실시예에 따른 포고핀의 단면도로서, 도 6(a)는 코일스프링부가 압축된 상태이고 도 6(b)는 코일스프링부가 압축되지 않은 상태(Free 상태)이다.4 shows the appearance of a low-cost, high-performance pogo pin according to a second embodiment of the present invention. FIG. 4(a) shows a coil spring in a compressed state and FIG. 4(b) shows a coil spring in an uncompressed state (Free state). 5 is a view showing the first probe 10 and the second probe 20 of the pogo pin according to the second embodiment of the present invention separated, and FIG. 6 is a cross-sectional view of the pogo pin according to the second embodiment of the present invention. FIG.
본 발명의 제 2 실시예에 따른 포고핀은 제 1 실시예와 비교하여 코일스프링부(12')에 있어서 상이하고 기타의 구성요소는 동일 또는 유사하므로 그 설명을 생략한다.Since the pogo pin according to the second embodiment of the present invention is different in the coil spring part 12' compared to the first embodiment and other components are the same or similar, the description thereof will be omitted.
제 1 실시예의 포고핀에서 코일스프링부(12)는 금속평판재가 일자로 길게 형성된 것(도 7 참조)을 일방향으로 권회하여 형성되지만, 제 2 실시예의 포고핀에서 코일스프링부(12')는 금속평판재가 'V'자 모양으로 재단된 것(도 8 참조)을 일방향으로 권회하여 형성된다.In the pogo pin of the first embodiment, the coil spring part 12 is formed by winding a metal flat plate material formed in a straight line (see FIG. 7) in one direction, but in the pogo pin of the second embodiment, the coil spring part 12 'is formed by winding a metal flat plate cut into a 'V' shape (see Fig. 8) in one direction.
제 2 실시예에서는 'V'모양의 양쪽을 동시에 성형할 수 있기 때문에, 제 1 실시예의 구조에 따라 제조 가능한 최대턴수(또는 손쉽게 제조 가능한 최대턴수)가 Nmax 이라면 제 2 실시예의 구조에 따라 제조 가능한 최대턴수는 약 2*Nmax 로 그 턴수를 증대시킬 수 있다. 또는, 코일스프링부를 제조하는 구체적 방법에 따라 제 1 실시예 구조의 제조에 필요한 공정스텝수가 n이라면 제 2 실시예의 구조에 따라 필요한 공정스텝수는 대략 n/2으로 감소시킬 수 있다.In the second embodiment, since both sides of the 'V' shape can be formed simultaneously, if the maximum number of turns (or the maximum number of turns that can be easily manufactured) according to the structure of the first embodiment is N max , the maximum number of turns that can be manufactured according to the structure of the second embodiment can be increased to about 2 * N max . Alternatively, if the number of process steps necessary for manufacturing the structure of the first embodiment is n according to the specific method of manufacturing the coil spring part, the number of process steps required for manufacturing the structure of the second embodiment may be reduced to approximately n/2.
이하, 본 발명의 일 실시예에 따른 저가형 고성능 포고핀의 제조방법을 설명한다.Hereinafter, a method for manufacturing a low-cost, high-performance pogo pin according to an embodiment of the present invention will be described.
먼저 금속 평판재를 재단하여 도 7(제 1 실시예의 포고핀 제조용) 또는 도 8(제 2 실시예의 포고핀 제조용)에 도시된 것과 같은 전개도의 외곽선과 돌기홈을 가지는 금속시트를 형성할 수 있다. 이때 제 1 탐침을 위한 것과 제 2 탐침을 위한 것은 각각 별개로 제조될 수 있다.First, a metal sheet having outlines and protruding grooves of a developed view as shown in FIG. 7 (for manufacturing pogo pins in the first embodiment) or 8 (for manufacturing pogo pins in the second embodiment) can be formed by cutting a metal plate material. At this time, those for the first probe and the second probe may be separately manufactured.
p10은 제 1 탐침의 제조를 위한 전개도이고 p20은 제 2 탐침의 제조를 위한 전개도이다. p11은 체결통부, p12 및 p12'은 코일스프링부, p13은 실린더부, p15는 길이연장부, p14는 제 1 접촉부가 될 부분이다. 그리고 p21은 접촉컨틸레버부, p22는 플런저부, p23은 확경부, p24는 제 2 접촉부가 될 부분이다.p10 is a development diagram for manufacturing the first probe and p20 is a development diagram for preparing the second probe. p11 is a fastening tube, p12 and p12' are coil springs, p13 is a cylinder, p15 is a length extension, and p14 is a first contact portion. Also, p21 is the contact cantilever part, p22 is the plunger part, p23 is the diameter expansion part, and p24 is the part to be the second contact part.
그리고, 재단된 금속 평판재에 대한 절곡 등을 통하여 체결통부, 코일스프링부, 실린더부,길이연장부, 및 제 1 접촉부 등의 형상을 구비한 제 1 탐침(미완성된 것일 수 있다)을 준비하며, 또한, 재단된 금속 평단재에 대한 절곡등을 통하여 접촉컨틸레버부, 플런저부, 확경부 및 제 2 접촉부 등의 형상을 가진 제 2 탐침(미완성된 것일 수 있다)을 준비한다. 이때 코이닝 등을 통하여 돌기가 형성될 수 있다.In addition, a first probe (which may be unfinished) having a shape such as a fastening cylinder, a coil spring, a cylinder, a length extension, and a first contact portion is prepared by bending the cut metal flat material, and a second probe (which may be unfinished) having a shape such as a contact contilever portion, a plunger portion, an enlarged diameter portion, and a second contact portion is prepared by bending the cut metal sheet. . At this time, protrusions may be formed through coining or the like.
그리고, 전기전도성이 높은 금속으로 제 1 탐침 및 제 2 탐침을 각각 도금하는데, 예를 들면 금으로 도금될 수 있으며, 이러한 도금은 적어도 제 1 탐침과 제 2 탐침이 서로 조립되기 전에 도금된다.Then, the first probe and the second probe are plated with a metal having high electrical conductivity, for example, gold may be plated, and this plating is plated at least before assembling the first probe and the second probe.
가정하여 조립되고 난 후에 도금하면, 제 1 탐침의 실린더부와 제 2 탐침의 접촉컨틸레버부는 서로 접촉하고 있는 반면, 상호 슬라이딩 되어야 하는 부분이어서 불완전한 도금이 되거나 포고핀의 작동불량을 야기할 수 있다. 본 발명의 일 양상에 따르면 제 1 탐침과 제 2 탐침의 2 Piece 부품으로 구성되므로 각 부품을 분리하여 도금할 수 있다.If plated after being assembled assuming, while the cylinder part of the first probe and the contact receiver part of the second probe are in contact with each other, they are parts that must slide together, resulting in incomplete plating or malfunction of the pogo pin. According to one aspect of the present invention, since it consists of two-piece parts of the first probe and the second probe, each part can be separately plated.
그리고, 도금된 제 1 탐침 및 제 2 탐침을 조립하는데, 이러한 조립 과정에서는, 접촉컨틸레버부(21)가 코일스프링부(12)로 둘러싸인 관통공 통과하여, 즉 코일스프링부(12)의 내측 공간을 관통하여 실린더부(13)의 내측에 도달되도록 하며, 접촉컨틸레버의 자유단이 내측방향으로 오므려져 있으므로 조립과정중 접촉컨틸레버부가 코일스프링부를 용이하게 타고 넘을 수 있는 효과가 있다. Then, the plated first and second probes are assembled. In this assembly process, the contact cantilever part 21 passes through the through hole surrounded by the coil spring part 12, that is, penetrates the inner space of the coil spring part 12 to reach the inside of the cylinder part 13, and since the free end of the contact cantilever is folded inward, the contact cantilever part can easily climb over the coil spring part during the assembly process. there is
그리고, 돌기홈에 돌기가 체결됨으로써 후속하는 소켓제조공정이나 이송과정중 제 1 탐침과 제 2 탐침이 자연 분리되지 않는다.In addition, since the protrusion is fastened to the protrusion groove, the first probe and the second probe are not naturally separated during a subsequent socket manufacturing process or transfer process.
제 1 탐침과 제 2 탐침의 2 Piece 부품으로 구성하는 것은 1 Piece 부품으로 구성하는 것과 비교하여, 전술한 바와 같이 도금의 적용이 용이하며, 아울러 공차 관리가 쉽고 설계변경의 융통성이 높으며 특성의 최적화에 유리한 잇점을 가진다.Comprising the 2-piece parts of the first and second probes makes it easier to apply plating as described above, compared to the composition of 1-piece parts, and also allows for easy tolerance management, high flexibility in design changes, and optimization of characteristics. It has an advantage.

Claims (12)

  1. 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀에 있어서,In the pogo pin, which is electrically connected through the first probe and the second probe and has compression elasticity and is variable in length,
    상기 제 1 탐침(10)에서는, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되되, 실린더 모양을 한 실린더부(13)와, 압축스프링으로 기능하는 코일스프링부(12,12')가 길이방향으로 배치되며,In the first probe 10, a single metal plate material is cut and bent to be integrally connected, and a cylinder portion 13 having a cylindrical shape and a coil spring portion 12, 12′ functioning as a compression spring are disposed in the longitudinal direction,
    상기 제 2 탐침(20)은 상기 코일스프링부(12,12')의 내부를 관통하여 연장되고, 상기 제 2 탐침(20)에서는 하나 또는 복수의 접촉컨틸레버를 구비한 접촉컨틸레버부(21)가 구성되며, 상기 접촉컨틸레버가 상기 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능하여 전기적 연결을 수행하는 것을 특징으로 하는,The second probe 20 extends through the inside of the coil spring parts 12 and 12′, and the second probe 20 comprises a contact cantilever unit 21 having one or a plurality of contact cantilevers, and the contact cantilever is in elastic contact with the inner surface of the cylinder part 13, and can slide in a state of elastic contact to perform electrical connection.
    포고핀.pogopin.
  2. 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀에 있어서,In the pogo pin, which is electrically connected through the first probe and the second probe and has compression elasticity and is variable in length,
    상기 제 1 탐침(10)은,The first probe 10,
    실린더 모양을 한 실린더부(13)와,A cylinder portion 13 having a cylinder shape;
    상기 실린더부(13)와 연결되고 압축스프링으로 기능하는 코일스프링부(12,12')를 포함하되, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되며,Including coil spring parts 12 and 12 'connected to the cylinder part 13 and functioning as compression springs, which are integrally connected by cutting and bending a single metal flat material,
    상기 제 2 탐침(20)은,The second probe 20,
    상기 코일스프링부(12,12')의 내부를 관통하여 연장되는 플런저부(22)와,A plunger portion 22 extending through the inside of the coil spring portion 12 and 12';
    상기 실린더부(13)의 내측면에 탄성 접촉한 상태로 슬라이딩 가능한 하나 또는 복수의 접촉컨틸레버를 구비하고 상기 플런저부(22)의 일측에 연결된 접촉컨틸레버부(21)를 포함하되, 단일의 금속 평판재를 재단 및 절곡하여 일체로 연결 구성되는 것을 특징으로 하는,A contact cantilever having one or a plurality of contact cantilevers capable of sliding in elastic contact with the inner surface of the cylinder part 13 and connected to one side of the plunger part 22, characterized in that it is integrally connected by cutting and bending a single metal plate,
    포고핀.pogopin.
  3. 청구항 1 또는 청구항 2에 있어서,According to claim 1 or claim 2,
    상기 제 1 탐침(10)과 상기 제 2 탐침(20)을 조립하기 전, 상기 접촉컨틸레버부(21)의 외경(D)는 상기 실린더부(13)의 내경(d)보다 큰,Before assembling the first probe 10 and the second probe 20, the outer diameter D of the contact cantilever part 21 is greater than the inner diameter d of the cylinder part 13,
    포고핀.pogopin.
  4. 청구항 1 또는 청구항 2에 있어서,According to claim 1 or claim 2,
    상기 제 1 탐침(10)과 상기 제 2 탐침(30)의 2 피스(Two Piece) 부품으로 구성되는 것을 특징으로 하는,Characterized in that it consists of two pieces of the first probe 10 and the second probe 30,
    포고핀.pogopin.
  5. 청구항 1 또는 청구항 2에 있어서,According to claim 1 or claim 2,
    상기 코일스프링부(12')는,The coil spring part 12',
    금속평판재가 'V'자 모양으로 재단된 것을 일방향으로 권회하여 형성된 것인,It is formed by winding a metal flat plate cut in a 'V' shape in one direction,
    포고핀.pogopin.
  6. 청구항 2에 있어서,The method of claim 2,
    상기 접촉컨틸레버부(21)에서 상기 접촉컨틸레버(21a)의 각각은,In the contact cantilever part 21, each of the contact cantilever 21a,
    일단이 상기 플런저부(22)의 일단에 연결되고 타단은 자유단으로 하며 내측방향으로 상기 자유단이 내측방향으로 오므려진 막대 모양인 것을 특징으로 하는, Characterized in that one end is connected to one end of the plunger portion 22 and the other end is a free end, and the free end is in a rod shape inwardly folded inward,
    포고핀.pogopin.
  7. 청구항 2에 있어서,The method of claim 2,
    상기 제 1 탐침은 상기 코일스프링부(12,12')를 사이에 두고 상기 실린더부(13)의 반대쪽에 연장 구성되는 체결통부(11);를 더 구비하며,The first probe further includes a fastening tube portion 11 extending on the opposite side of the cylinder portion 13 with the coil spring portions 12 and 12' interposed therebetween,
    상기 체결통부(11)가 상기 플런저부(22)의 타측을 감싸고 상기 플런저(22)와 상호 고정되는, The fastening tube part 11 surrounds the other side of the plunger part 22 and is mutually fixed with the plunger 22.
    포고핀.pogopin.
  8. 청구항 7에 있어서,The method of claim 7,
    상기 플런저부(22)의 타측에서 돌출된 돌기(22a)가 상기 체결통부(11)에 구성되는 돌기홈(11a)에 안착됨으로써, 상기 체결통부(11)와 상기 플런저(22)가 상호 고정되는,The protrusion 22a protruding from the other side of the plunger portion 22 is seated in the protrusion groove 11a formed in the fastening tube portion 11, so that the fastening tube portion 11 and the plunger 22 are fixed to each other,
    포고핀.pogopin.
  9. 청구항 7에 있어서,The method of claim 7,
    상기 실린더부(13), 상기 코일스프링부(12,12') 및 상기 체결통부(11)의 외경은 동일한,The outer diameters of the cylinder portion 13, the coil spring portions 12 and 12', and the fastening tube portion 11 are the same,
    포고핀.pogopin.
  10. 청구항 7에 있어서,The method of claim 7,
    상기 제 2 탐침(20)은, 상기 플런저부(22)의 외경보다 확장된 외경을 가져서 단차를 구성하면서 상기 플런저부(22)의 타측에 연결되는 확경부(23)를 더 구비하며,The second probe 20 further includes an enlarged diameter portion 23 connected to the other side of the plunger portion 22 while forming a step by having an outer diameter larger than that of the plunger portion 22,
    상기 체결통부(11)의 단부는 상기 단차에 걸리게 하는,The end of the fastening tube 11 is caught on the step,
    포고핀.pogopin.
  11. 청구항 10에 있어서,The method of claim 10,
    상기 제 1 탐침(10)은, 길이연장부(13)를 개재하여 상기 실린더부(13)와 연결되고 외부와의 전기적 접촉을 수행하는 제 1 접촉부(14)를 더 구비하며,The first probe 10 further includes a first contact portion 14 connected to the cylinder portion 13 through the length extension portion 13 and electrically contacting the outside,
    상기 제 2 탐침(20)은, 상기 확경부(23)와 연결되고 외부와의 전기적 접촉을 수행하는 제 2 접촉부(14)를 더 구비하는,The second probe 20 further includes a second contact portion 14 connected to the enlarged diameter portion 23 and making electrical contact with the outside.
    포고핀.pogopin.
  12. 제 1 탐침 및 제 2 탐침을 통하여 전기적 연결을 수행하며 압축 탄성을 가지면서 길이의 가변이 가능한 포고핀의 제조방법에 있어서,In the manufacturing method of a pogo pin capable of variable length while having compression elasticity and performing electrical connection through a first probe and a second probe,
    금속 평판재를 재단 및 절곡하여 실린더 모양을 한 실린더부(13)와 압축스프링으로 기능하는 코일스프링부(12,12')가 연결된 제 1 탐침(10)을 준비하며, 금속 평판재를 재단 및 절곡하여 플런저부(22)와 하나 또는 복수의 접촉컨틸레버를 구비한 접촉컨틸레버부(21)가 연결된 제 2 탐침(20)을 준비하는 제 1 단계;A first step of preparing a first probe 10 connected to a cylinder part 13 having a cylinder shape and a coil spring part 12, 12′ functioning as a compression spring by cutting and bending a metal plate material, and cutting and bending a metal plate material to prepare a plunger part 22 and a first step of preparing a second probe 20 connected to a contact cantilever part 21 having one or a plurality of contact steel levers;
    상기 제 1 탐침(10) 및 상기 제 2 탐침(20)을 각각 도금하는 제 2 단계;a second step of plating the first probe 10 and the second probe 20 respectively;
    상기 제 2 단계에서 도금된 상기 제 1 탐침(10) 및 상기 제 2 탐침(20)을 조립하는 제 3 단계;를 포함하여 구성되며,A third step of assembling the first probe 10 and the second probe 20 plated in the second step; is configured to include,
    상기 제 3 단계의 조립 과정에서는,In the assembly process of the third step,
    상기 접촉컨틸레버부(21)가 상기 코일스프링부(12,12')으로 둘러싸인 관통공을 통과하여 상기 실린더부(13)의 내측에 도달되도록 하는 것을 특징으로 하는,Characterized in that the contact cantilever part 21 passes through the through hole surrounded by the coil spring parts 12 and 12' and reaches the inside of the cylinder part 13,
    포고핀의 제조방법.Method for manufacturing a pogo pin.
PCT/KR2023/000946 2022-01-21 2023-01-19 Low-cost high-performance pogo pin WO2023140648A1 (en)

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KR20220008951 2022-01-21
KR10-2022-0034427 2022-03-21
KR1020220034427A KR20230113483A (en) 2022-01-21 2022-03-21 Pogo Pin With Low Manufacturing Cost and High Performance

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KR101330995B1 (en) * 2012-07-10 2013-11-20 박상량 Spring probe pin with bent back shape
KR20160085457A (en) * 2015-01-08 2016-07-18 (주)아이윈 Double plungers interconnected pogo pin and manufacturing method of it
KR101951705B1 (en) * 2017-07-18 2019-02-25 송유선 Pogo pin and test socket for implementing array of the same
KR101974811B1 (en) * 2018-06-07 2019-05-03 박상량 Integrated pogo pin capable of sigle body housing
KR102259074B1 (en) * 2020-05-22 2021-06-02 (주)아이윈솔루션 Pogo pin for super high current

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120032500A (en) * 2011-12-05 2012-04-05 박상량 Plungers interconnected pogo pin and manufacturing method of it
KR101330995B1 (en) * 2012-07-10 2013-11-20 박상량 Spring probe pin with bent back shape
KR20160085457A (en) * 2015-01-08 2016-07-18 (주)아이윈 Double plungers interconnected pogo pin and manufacturing method of it
KR101951705B1 (en) * 2017-07-18 2019-02-25 송유선 Pogo pin and test socket for implementing array of the same
KR101974811B1 (en) * 2018-06-07 2019-05-03 박상량 Integrated pogo pin capable of sigle body housing
KR102259074B1 (en) * 2020-05-22 2021-06-02 (주)아이윈솔루션 Pogo pin for super high current

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