WO2023137892A1 - 洁净厌氧箱 - Google Patents
洁净厌氧箱 Download PDFInfo
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- WO2023137892A1 WO2023137892A1 PCT/CN2022/088361 CN2022088361W WO2023137892A1 WO 2023137892 A1 WO2023137892 A1 WO 2023137892A1 CN 2022088361 W CN2022088361 W CN 2022088361W WO 2023137892 A1 WO2023137892 A1 WO 2023137892A1
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- Prior art keywords
- air
- box
- storage chamber
- air jacket
- jacket
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- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 239000007789 gas Substances 0.000 claims description 39
- 239000011261 inert gas Substances 0.000 claims description 35
- 239000012535 impurity Substances 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 8
- 239000012774 insulation material Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 description 11
- 238000001816 cooling Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 5
- 238000004088 simulation Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L1/00—Enclosures; Chambers
- B01L1/02—Air-pressure chambers; Air-locks therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L7/00—Heating or cooling apparatus; Heat insulating devices
- B01L7/02—Water baths; Sand baths; Air baths
Definitions
- the invention relates to the technical field of environmental simulation tests, in particular to a clean anaerobic box.
- the existing technology mainly uses a clean high-temperature box for environmental simulation tests. When samples need to be taken, the inner box needs to be lowered from a high temperature to a lower temperature.
- the existing method is mainly to increase the amount of protective gas flowing into the inner box and replace the air in the inner box with the protective gas to achieve the purpose of cooling the inner box. However, this method consumes a large amount of protective gas and costs a lot.
- Another method is to add a blower to the inner box to continuously inject fresh air into the inner box, and at the same time turn on the exhaust air to cool down by introducing air.
- the dust inside the box increases, and the cleanliness requirements of the inner box during the cooling process cannot be achieved.
- the purpose of the present invention is to provide a clean anaerobic box, which can effectively reduce the use cost and improve the cleanliness and temperature uniformity of the environment simulation.
- the present invention discloses a clean anaerobic box, which includes an outer box, an inner box and a heating device.
- the inner box is placed in the outer box, and an air jacket is formed between the inner wall of the outer box and the outer wall of the inner box.
- the inner box is hollow and forms a storage cavity.
- the opening flows into the air jacket and flows out from the first exhaust port, and the heating device is used to heat the gas in the air jacket to indirectly adjust the temperature of the storage cavity through the air jacket.
- an air jacket is formed between the inner wall of the outer box and the outer wall of the inner box in the present invention, and the gas in the air jacket is heated by the heating device to indirectly increase the temperature of the storage chamber through the air jacket.
- the air jacket indirectly increases the temperature of the storage chamber, which can make the storage chamber have better temperature uniformity, so as to ensure that the clean anaerobic box can provide a stable simulation test environment.
- the inner box is respectively provided with a second air inlet and a second exhaust port communicating with the storage chamber, and inert gas can selectively flow into the storage chamber through the second air inlet and flow out from the second exhaust port.
- the clean anaerobic box further includes a first circulation device, and the first circulation device is used to drive the inert gas in the storage chamber to circulate to form a circulation loop.
- the clean anaerobic box further includes a filter device for filtering impurities in the storage cavity.
- the filtering device includes at least two filters, all of which are spaced apart from each other in the receiving cavity.
- the filter device includes two filters, the first circulation device drives the inert gas in the storage chamber to circulate to form a circulation loop, and the two filters are separately arranged on the path formed by the circulation loop.
- One of the two filters is adjacent to the second air inlet to filter impurities of the inert gas flowing from the second air inlet into the storage cavity, and the other is adjacent to the second exhaust port to filter impurities of the inert gas flowing from the storage cavity to the external environment through the second exhaust port.
- the first air inlet, the first air outlet, the second air inlet and the second air outlet are respectively provided with independently controlled one-way valves.
- the clean anaerobic box further includes a second circulation device, and the second circulation device is used to drive the gas in the air jacket to circulate.
- the clean anaerobic box further includes a heating device for heating the gas in the air jacket.
- the clean anaerobic box further includes a shell, the outer box is placed in the shell, and an insulating layer is formed between the inner wall of the shell and the outer wall of the outer box, and the insulating layer is isolated from the storage chamber and the air jacket.
- the insulation layer is filled with insulation material.
- Fig. 1 is a schematic view of the structure of a clean anaerobic box according to the first embodiment of the present invention
- Fig. 2 is a structural schematic view from another angle of the clean anaerobic box of the first embodiment of the present invention
- Fig. 3 is a structural schematic diagram viewed from another angle of the clean anaerobic box of the first embodiment of the present invention
- Fig. 4 is a schematic structural view of a clean anaerobic box according to the second embodiment of the present invention.
- Fig. 5 is a structural schematic view from another angle of the clean anaerobic box of the second embodiment of the present invention.
- Fig. 6 is a structural schematic view of the clean anaerobic box of the second embodiment of the present invention viewed from another angle.
- the clean anaerobic box of this embodiment includes an outer box 10, an inner box 20 and a heating device, wherein the inner box 20 is placed in the outer box 10, and an air jacket 11 is formed between the inner wall of the outer box 10 and the outer wall of the inner box 20, and the inner box 20 is hollow and forms a storage cavity 21, and the storage cavity 21 and the air jacket 11 are isolated from each other and are in a closed structure.
- the heating device is used to heat the gas in the air jacket 11 , so as to ensure that the gas in the air jacket 11 is heated and maintained at a preset temperature, thereby indirectly heating the storage chamber 21 .
- the storage cavity 21 and the air jacket 11 in this embodiment are isolated from each other and both have a closed structure, and the gas can be injected and sealed independently into the storage cavity 21 and the air jacket 11 respectively, and it is ensured that the gas between the storage cavity 21 and the air jacket 11 does not interact.
- the outer box body 10 and the inner box body 20 are provided with hatches respectively, and the hatch doors of the outer box body 10 and the inner box body 20 are opened successively to put the product to be tested (not shown) into the storage cavity 21, where the product to be tested is generally a high-precision electronic component.
- the hatch door of the outer box body 10 and the hatch door of the inner box body 20 can be an integral structure, that is, when the hatch door of the outer box body 10 is opened, the product to be tested can be directly placed in the storage cavity 21, and after the hatch door of the outer box body 10 is closed, the independent sealing of the storage cavity 21 and the air jacket 11 can be maintained.
- the outer box body 10 is respectively provided with a first air inlet 12 and a first exhaust port 13 communicating with the air jacket 11.
- the gas can be selectively injected into the air jacket 11 through the first air inlet 12 and flow out from the first exhaust port 13.
- the temperature of the gas in the air jacket 11 is controlled by the heating device, thereby realizing the indirect adjustment of the temperature of the air jacket 11 to the storage chamber 21.
- the first air inlet 12 is connected to the air outlet of an external device such as a blower through a corresponding pipeline, and the first exhaust port 13 is extended to the outside of the clean anaerobic box or in other gas recovery devices through a corresponding pipeline.
- the gas injected into the air jacket 11 here is generally air.
- the first air inlet 12 and the first exhaust port 13 all need to be in a closed state, and then the gas in the air jacket 11 is heated by a heating device; to replace the original gas in the air jacket 11 and fill the air jacket 11 with the newly injected gas.
- the gas temperature in the air jacket 11 is relatively low, the temperature of the accommodating chamber 21 can be rapidly cooled.
- the inner box body 20 is respectively provided with a second air inlet 22 and a second exhaust port 23 communicating with the storage chamber 21.
- the inert gas can be injected into the storage chamber 21 through the second air inlet 22 and flow out from the second exhaust port 23, thereby making the storage chamber 21 an anaerobic environment for testing.
- the second gas inlet 22 is connected to the gas outlet of the inert gas supply device through a corresponding pipeline
- the second exhaust port 23 is connected to the recovery port of the inert gas supply device through a corresponding pipeline.
- the inert gas injected into the storage chamber 21 here is generally nitrogen.
- the inert gas is continuously injected into the storage cavity 21 from the second air inlet 22 through the inert gas supply device, and the inert gas in the storage cavity 21 is continuously flowed out along the second exhaust gas to replace the original gas in the storage cavity 21, and the newly injected inert gas fills the storage cavity 21, so that the storage cavity 21 becomes an anaerobic environment by filling the inert gas.
- the air jacket 11 indirectly raises the temperature in the storage chamber 21, the anaerobic environment temperature in the storage chamber 21 can be maintained without continuously injecting nitrogen gas with a preset temperature into the storage chamber 21, thereby effectively reducing the consumption of inert gas and reducing the use cost.
- the clean anaerobic box of this embodiment also includes a first circulation device 30 and a first circulation device 70.
- the first circulation device 30 is used to drive the circulation of the inert gas in the storage chamber 21 to improve the replacement efficiency of the inert gas, the uniformity of the inert gas and the uniformity of the temperature in the storage chamber 21.
- the first circulation device 70 is used to drive the gas circulation in the air jacket 11 to improve the gas replacement efficiency and the temperature uniformity in the air jacket 11 in all directions, so as to ensure that the air jacket 11 can evenly and indirectly adjust the temperature of the storage chamber 21 .
- the clean anaerobic box of this embodiment also includes a housing 60, the outer box 10 is placed in the housing 60, and an insulating layer 61 is formed between the inner wall of the housing 60 and the outer wall of the outer box 10, and the insulating layer 61 is isolated from the storage chamber 21 and the air jacket 11.
- the insulation layer 61 is filled with insulation materials, of course, in other embodiments, the insulation layer 61 is filled with air or is in a hollow state.
- a hatch is provided on the housing 60, and the hatch of the housing 60 is integrated with the hatch of the outer box 10 and the hatch of the inner box 20, that is, when the hatch of the housing 60 is opened, the product to be tested can be directly placed into the storage chamber 21, and after the hatch of the housing 60 is closed, the independent sealing of the insulation layer 61, the storage chamber 21 and the air jacket 11 can be maintained.
- first air inlet 12, the first exhaust port 13, the second air inlet 22, and the second exhaust port 23 of this embodiment are respectively provided with independently controlled one-way valves, which on the one hand limit the flow direction of the corresponding gas; 1
- the one-way valves of the first air inlet 12 and the first exhaust port 13 respectively, continuously inject gas from the first air inlet 12 to the air jacket 11 through an external device, and make the gas in the air jacket 11 continuously flow out along the first exhaust gas to replace the original gas in the air jacket 11, and fill the air jacket 11 with the newly injected gas, thereby rapidly reducing the gas temperature of the air jacket 11, thereby realizing indirect rapid cooling of the storage chamber 21;
- the one-way valves of the second air inlet 22 and the second exhaust port 23 can be closed respectively and the inert gas injection to the storage chamber 21 can be stopped, effectively saving the consumption of inert gas and electricity, thereby greatly reducing the use cost.
- the one-way valves of the first air inlet 12 , the first air outlet 13 , the second air inlet 22 and the second air outlet 23 can be controlled manually or electronically, which is not limited here.
- the first circulation device 30 starts the first circulation device 30 and inject inert gas into the storage chamber 21 at the same time.
- the first circulation device 30 drives the inert gas to circulate in the storage chamber 21 to quickly replace the original gas in the storage chamber 21.
- the inert gas completely fills the storage chamber 21, close the one-way valves corresponding to the second air inlet 22 and the second exhaust port 23, so that the storage chamber 21 is kept in an anaerobic environment.
- step 2 and step 3 can be carried out simultaneously.
- the clean anaerobic box of this embodiment further includes a filter device for filtering impurities, dust and other substances in the storage chamber 21 .
- the filter device includes two filters 40.
- the first circulation device 30 drives the inert gas in the storage chamber 21 to circulate to form a circulation loop.
- the two filters 40 are respectively arranged at intervals on the path formed by the circulation loop, so as to filter impurities and dust at different points of the circulation loop and improve the cleanliness of the storage cavity 21.
- one of the two filters 40 is adjacent to the second air inlet 22 to further filter impurities of the inert gas flowing from the second air inlet 22 into the storage cavity 21, and the other is adjacent to the second exhaust port 23 to further filter impurities of the inert gas flowing from the storage cavity 21 to the external environment through the second exhaust port 23.
- the inert gas supply device of this embodiment and the inert gas in the storage chamber 21 can be cleaned interactively, which facilitates recovery and recycling of the inert gas.
- a filter screen can be used instead of the filter 40 to reduce the cost of the clean anaerobic box.
- the first circulation device 30 drives the inert gas to circulate in the storage chamber 21 to quickly replace the original gas in the storage chamber 21, and under the action of the filter device, maintain the cleanliness in the storage chamber 21.
- the inert gas completely fills the storage chamber 21, close the one-way valves corresponding to the second air inlet 22 and the second exhaust port 23, so that the storage chamber 21 remains an anaerobic with a high degree of cleanliness. environment.
- step 2 and step 3 can be carried out simultaneously.
- an air jacket 11 is formed between the inner wall of the outer box body 10 of the present invention and the outer wall of the inner box body 20, and the gas in the air jacket 11 is heated by a heating device to indirectly increase the temperature of the storage chamber 21 through the air jacket 11. It avoids the excessive use cost caused by the excessive energy consumption of nitrogen due to the traditional complete reliance on nitrogen cooling.
- the air jacket 11 indirectly increases the temperature of the storage chamber 21, which can make the storage chamber 21 have better temperature uniformity, thereby ensuring that the clean anaerobic box can provide a stable simulation test environment.
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Abstract
一种洁净厌氧箱,包括外箱体(10)、内箱体(20)和加热装置,内箱体(20)置于外箱体(10)内,且外箱体(10)的内壁与内箱体(20)的外壁之间形成空气夹套(11),外箱体(10)开设有分别连通空气夹套(11)的第一进气口(12)和第一排气口(13),气体可通过第一进气口(12)流入空气夹套(11)并从第一排气口(13)流出,加热装置用于加热空气夹套(11)内的气体,以通过空气夹套(11)间接调整收容腔(21)温度;收容腔(21)设有过滤装置和第一循环装置(30),空气夹套(11)设有第二循环装置(70)。
Description
本申请要求下列中国专利申请的优先权,其全部内容通过引用结合在本申请中。
序号 | 申请日 | 申请号 | 名称 |
1 | 2022/1/18 | 202210056858.4 | 洁净厌氧箱 |
2 | 2022/1/18 | 202220129775.9 | 洁净厌氧箱 |
本发明涉及环境模拟试验技术领域,尤其涉及一种洁净厌氧箱。
现有技术主要采用洁净高温箱来进行环境模拟试验,当需要取样品时候,内箱需从高温降到较低的温度,现有做法主要是通过加大向内箱通保护气体的气量,通过保护气体置换内箱舱内的空气,达到内箱舱内的降温目的,但是此方法需要消耗大量的保护气体,成本较高。另一种做法是通过在内箱增加鼓风机,向内箱舱内不断注入新风,同时打开排风,通过引入空气进行降温,但是在降温过程中,由于引入了新风,导致箱体内部粉尘增加,不能实现降温过程中内箱舱内洁净度要求。
发明内容
本发明的目的是提供一种洁净厌氧箱,能够有效降低使用成本及提升环境模拟的洁净度和温度均匀性。
为了实现上述目的,本发明公开了一种洁净厌氧箱,其包括外箱体、内箱体和加热装置,所述内箱体置于所述外箱体内,且所述外箱体的内壁与内箱体的外壁之间形成空气夹套,所述内箱体呈中空结构并形成收容腔,所述收容腔与空气夹套相互隔绝并均呈密闭结构,所述外箱体分别开设有连通所述空气夹套的第一进气口和第一排气口,气体可选择地通过所述第 一进气口流入所述空气夹套并从所述第一排气口流出,所述加热装置用于加热所述空气夹套内的气体,以通过所述空气夹套间接调整所述收容腔的温度。
与现有技术相比,本发明的外箱体的内壁与内箱体的外壁之间形成空气夹套,通过加热装置加热空气夹套内的气体,以通过空气夹套间接升高收容腔的温度,当需要对降低收容腔的温度时,对空气夹套注入大量外部空气,以替换空气夹套内温度较高的气体,从而通过空气夹套间接对收容腔进行降温,避免传统完全依赖氮气降温而因氮气能耗过大而造成使用成本过大,另外,通过空气夹套间接提升收容腔的温度,能够使收容腔具有较佳的温度均匀性,从而保证洁净厌氧箱能够提供稳定的模拟试验环境。
较佳地,所述内箱体分别开设有连通所述收容腔的第二进气口和第二排气口,惰性气体可选择地通过所述第二进气口流入所述收容腔并从所述第二排气口流出。
较佳地,所述洁净厌氧箱还包括第一循环装置,所述第一循环装置用于带动所述收容腔内的惰性气体循环流动以形成循环回路。
较佳地,所述洁净厌氧箱还包括过滤装置,所述过滤装置用于过滤所述收容腔内的杂质。
较佳地,所述过滤装置包括至少两过滤器,所有过滤器呈间隔地部分在所述收容腔内。
具体地,所述过滤装置包括两过滤器,所述第一循环装置带动所述收容腔内的惰性气体循环流动以形成循环回路,两所述过滤器分别间隔设于所述循环回路构成的路径上。
两所述过滤器中的一者临近所述第二进气口以过滤从所述第二进气口流入所述收容腔的惰性气体的杂质,另一者临近所述第二排气口以过滤通过所述第二排气口从所述收容腔流向外部环境的惰性气体的杂质。
较佳地,所述第一进气口、第一排气口、第二进气口和第二排气口分别设有独立控制的单向阀门。
较佳地,所述洁净厌氧箱还包括第二循环装置,所述第二循环装置用于带动所述空气夹套内的气体循环流动。
较佳地,所述洁净厌氧箱还包括加热装置,所述加热装置用于加热所述空气夹套内的气体。
较佳地,所述洁净厌氧箱还包括壳体,所述外箱体置于所述壳体内,且所述壳体的内壁与所述外箱体的外壁之间形成保温层,所述保温层与收容腔、空气夹套相互隔绝。
具体地,所述保温层填充有保温材料。
图1是本发明第一实施例的洁净厌氧箱的一角度看的结构示意图;
图2是本发明第一实施例的洁净厌氧箱的又一角度看的结构示意图;
图3是本发明第一实施例的洁净厌氧箱的另一角度看的结构示意图;
图4是本发明第二实施例的洁净厌氧箱的一角度看的结构示意图;
图5是本发明第二实施例的洁净厌氧箱的又一角度看的结构示意图;
图6是本发明第二实施例的洁净厌氧箱的又一角度看的结构示意图。
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。
第一实施例
请参阅图1至图3所示,本实施例的洁净厌氧箱包括外箱体10、内箱体20和加热装置,其中,该内箱体20置于外箱体10内,且外箱体10的内壁与内箱体20的外壁之间形成空气夹套11,内箱体20呈中空结构并形成收容腔21,收容腔21与空气夹套11相互隔绝并均呈密闭结构。加热装置用于加热空气夹套11内的气体,以确保空气夹套11内的气体加热并能恒维持在预设温度,从而对收容腔21进行间接加热。可以理解的是,本实施例的收容腔21与空气夹套11相互隔绝并均呈密闭结构,可分别对收容腔21和空气夹套11独立注入并密封气体,并确保收容腔21和空气夹套11之间的气体不存在交互。
较佳者,外箱体10和内箱体20分别设有舱门,依次打开外箱体10的舱门和内箱体20的舱门以将待测试产品(图中未示)置入收容腔21内, 这里的待测试产品一般为高精密电子元器件。当然,在其他实施方式中,外箱体10的舱门和内箱体20的舱门可以为一体式结构,即打开外箱体10的舱门时,即能直接将待测试产品置入收容腔21内,并在关闭外箱体10的舱门后,能保持收容腔21和空气夹套11的独立密封。
该外箱体10分别开设有连通空气夹套11的第一进气口12和第一排气口13,气体可选择地通过第一进气口12注入空气夹套11并从第一排气口13流出,通过加热装置控制空气夹套11内的气体温度,从而实现空气夹套11对收容腔21温度的间接调整。
可以理解的是,第一进气口12通过对应的管道接入诸如鼓风机等外部装置的吹风口,第一排气口13通过对应的管道伸至洁净厌氧箱外或其他的气体回收装置内,较佳者,这里注入空气夹套11的气体一般为空气。当需要对收容腔21进行间接加热时,第一进气口12和第一排气口13均需处于关闭状态,再通过加热装置对空气夹套11内的气体进行加热;当需要对收容腔21进行快速降温时,第一进气口12和第一排气口13均需处于打开状态,通过外部装置不断从第一进气口12对空气夹套11注入气体(一般为常温空气或较冷空气),并使空气夹套11内的气体不断沿第一排气流出,以对空气夹套11内原来的气体进行置换,并使新注入的气体充盈空气夹套11,此时,由于空气夹套11的气体温度较低,从而能够对收容腔21进行快速降温。
较佳地,该内箱体20分别开设有连通收容腔21的第二进气口22和第二排气口23,惰性气体可通过第二进气口22注入收容腔21并从第二排气口23流出,从而使收容腔21内成为厌氧环境,以供测试使用。可以理解的是,第二进气口22通过对应的管道接入惰性气体供应装置的出气口,第二排气口23通过对应的管道接入惰性气体供应装置的回收口,较佳者,这里注入收容腔21的惰性气体一般为氮气。
使用时,通过惰性气体供应装置不断从第二进气口22对收容腔21注入惰性气体,并使收容腔21内的惰性气体不断沿第二排气流出,以对收容腔21内原来的气体进行置换,并使新注入的惰性气体充盈收容腔21,从而通过充盈惰性气体以使收容腔21成为厌氧环境。在空气夹套11对收容 腔21内的温度进行间接提升的情况下,无需通过不断对收容腔21内注入具有预设温度的氮气即可维持收容腔21内的厌氧环境温度,从而有效降低惰性气体的用量,降低使用成本。
进一步地,本实施例的洁净厌氧箱还包括第一循环装置30和第一循环装置70,第一循环装置30用于带动收容腔21内的惰性气体循环流动,以提升惰性气体置换效率、惰性气体的均匀性及收容腔21内温度的均匀性。
第一循环装置70用于带动空气夹套11内的气体循环流动,以提升气体的置换效率和空气夹套11内各向的温度均匀性,以保证空气夹套11能够均匀地间接调整收容腔21的温度。
更进一步地,本实施例的洁净厌氧箱还包括壳体60,外箱体10置于壳体60内,且壳体60的内壁与外箱体10的外壁之间形成保温层61,保温层61与收容腔21、空气夹套11相互隔绝。具体地,保温层61填充有保温材料,当然,在其他实施方式中,保温层61内注有空气或呈中空状态。通过增设保温层61,能够有效降低空气夹套11的热量散失速度,从而能够进一步避免外部环境对环境测试造成的影响,有效提升测试准确度。
较佳地,壳体60上设有舱门,壳体60的舱门与外箱体10的舱门和内箱体20的舱门为一体式结构,即打开壳体60的舱门时,即能直接将待测试产品置入收容腔21内,并在关闭壳体60的舱门后,能保持保温层61、收容腔21和空气夹套11的独立密封。
更进一步地,本实施例的第一进气口12、第一排气口13、第二进气口22和第二排气口23分别设有独立控制的单向阀门,一方面限制对应气体的流动方向,另一方面,当需要对收容腔21进行间接加热时,分别关闭第一进气口12和第一排气口13的单向阀门,以使空气夹套11无法与外部流通,此时,通过加热装置对空气夹套11的气体进行加热处理,有效节省用电量;当需要对收容腔21进行快速降温时,分别打开第一进气口12和第一排气口13的单向阀门,通过外部装置不断从第一进气口12对空气夹套11注入气体,并使空气夹套11内的气体不断沿第一排气流出,以对空气夹套11内原来的气体进行置换,并使新注入的气体充盈空气夹套11,从而快速降低空气夹套11的气体温度,从而实现对收容腔21间接快速降温; 当惰性气体完全置换完收容腔21的原有气体后,可以分别关闭第二进气口22和第二排气口23的单向阀门并停止对收容腔21的惰性气体注入,有效节省惰性气体用量和用电量,从而大大降低使用成本。
可以理解的是,这里的第一进气口12、第一排气口13、第二进气口22和第二排气口23的单向阀门可以通过人工控制,也可以通过电子自动控制,在此不做限定。
下面对本实施例的洁净厌氧箱的使用进行详细说明:
1、将待测试产品置于收容腔21内。
2、启动第一循环装置30,并同时往收容腔21注入惰性气体,第一循环装置30带动惰性气体在收容腔21内循环流动,以快速置换收容腔21内的原有气体,当惰性气体完全充盈收容腔21后,关闭第二进气口22和第二排气口23对应的单向阀门,从而使收容腔21保持为厌氧环境。
3、启动第一循环装置70和加热装置,加热装置加热空气夹套11内的空气,第一循环装置70带动空气夹套11内的空气循环流动,以提升空气夹套11内的空气温度的各向均匀性,从而能够对收容腔21的温度进行调整。其中,步骤2和步骤3可以同时进行。
4、当试验结束需要降温取出待测试产品时,打开第一进气口12和第一排气口13对应的单向阀门,并往空气夹套11注入大量低温空气或常温空气,以置换空气夹套11内的原有空气,同时启动第一循环装置70,以带动比预设温度的温度更低的空气或常温空气在空气夹套11内循环流动,提升置换速度,此时,套腔内的空气温度急剧下降,以间接降低收容腔21的温度,从而实现对收容腔21的降温操作;
5、当收容腔21内的温度降低至预设值时,打开舱门,取出待测试产品,完成试验。
第二实施例
请参阅图4至图6所示,本实施例与第一实施例的区别在于,本实施例的洁净厌氧箱还包括过滤装置,该过滤装置用于过滤收容腔21内的杂质、灰尘等物质。较佳地,该过滤装置包括两个过滤器40,所述第一循环装置30带动所述收容腔21内的惰性气体循环流动以形成循环回路,两所 述过滤器40分别间隔设于所述循环回路构成的路径上,以在循环回路的不同路径点上过滤杂质、灰尘,提升收容腔21内的洁净度。
进一步地,两所述过滤器40中的一者临近所述第二进气口22,以进一步过滤从所述第二进气口22流入所述收容腔21的惰性气体的杂质,另一者临近所述第二排气口23以进一步过滤通过所述第二排气口23从所述收容腔21流向外部环境的惰性气体的杂质。通过第一循环装置30与过滤装置的配合,能够对本实施例的惰性气体供应装置与收容腔21的惰性气体交互实现洁净,便于等于惰性气体进行回收及循环利用。需要说明的是,本实施例可以采用过滤网代替过滤器40使用,以降低洁净厌氧箱成本。
下面对本实施例的洁净厌氧箱的使用进行详细说明:
1、将待测试产品置于收容腔21内。
2、启动第一循环装置30,并同时往收容腔21注入惰性气体,第一循环装置30带动惰性气体在收容腔21内循环流动,以快速置换收容腔21内的原有气体,并在过滤装置的作用下,保持收容腔21内的洁净度,当惰性气体完全充盈收容腔21后,关闭第二进气口22和第二排气口23对应的单向阀门,从而使收容腔21保持为洁净度较高的厌氧环境。
3、启动第一循环装置70和加热装置,加热装置加热空气夹套11内的空气,第一循环装置70带动空气夹套11内空气夹套11内的空气循环流动,以空气夹套11内的空气温度的各向均匀性,从而能够对收容腔21的温度进行调整。其中,步骤2和步骤3可以同时进行。
4、当试验结束需要降温取出待测试产品时,打开第一进气口12和第一排气口13对应的单向阀门,并往空气夹套11注入大量低温空气或常温空气,以置换空气夹套11内的原有空气,同时启动第一循环装置70,以带动比预设温度的温度更低的空气或常温空气在空气夹套11内循环流动,提升置换速度,此时,套腔内的空气温度急剧下降,以间接降低收容腔21的温度,从而实现对收容腔21的降温操作;
5、当收容腔21内的温度降低至预设值时,打开舱门,取出待测试产品,完成试验。
结合图1-图6,本发明的外箱体10的内壁与内箱体20的外壁之间形成 空气夹套11,通过加热装置加热空气夹套11内的气体,以通过空气夹套11间接升高收容腔21的温度,当需要对降低收容腔21的温度时,对空气夹套11注入大量外部空气,以替换空气夹套11内温度较高的气体,从而通过空气夹套11间接对收容腔21进行降温,避免传统完全依赖氮气降温而因氮气能耗过大而造成使用成本过大,另外,通过空气夹套11间接提升收容腔21的温度,能够使收容腔21具有较佳的温度均匀性,从而保证洁净厌氧箱能够提供稳定的模拟试验环境。
以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。
Claims (9)
- 一种洁净厌氧箱,其特征在于:包括外箱体(10)、内箱体(20)和加热装置,所述内箱体(20)置于所述外箱体(10)内,且所述外箱体(10)的内壁与内箱体(20)的外壁之间形成空气夹套(11),所述内箱体(20)呈中空结构并形成收容腔(21),所述收容腔(21)与空气夹套(11)相互隔绝并均呈密闭结构,所述外箱体(10)分别开设有连通所述空气夹套(11)的第一进气口(12)和第一排气口(13),气体可选择地通过所述第一进气口(12)流入所述空气夹套(11)并从所述第一排气口(13)流出,所述加热装置用于加热所述空气夹套(11)内的气体,以通过所述空气夹套(11)间接调整所述收容腔(21)的温度。
- 如权利要求1所述的洁净厌氧箱,其特征在于:所述内箱体(20)分别开设有连通所述收容腔(21)的第二进气口(22)和第二排气口(23),惰性气体可选择地通过所述第二进气口(22)流入所述收容腔(21)并从所述第二排气口(23)流出。
- 如权利要求2所述的洁净厌氧箱,其特征在于:还包括第一循环装置(30),所述第一循环装置(30)用于带动所述收容腔(21)内的惰性气体循环流动。
- 如权利要求2所述的洁净厌氧箱,其特征在于:还包括过滤装置,所述过滤装置用于过滤所述收容腔(21)内的杂质。
- 如权利要求4所述的洁净厌氧箱,其特征在于:所述过滤装置包括至少两过滤器(40),所有过滤器(40)呈间隔地部分在所述收容腔(21)内。
- 如权利要求2所述的洁净厌氧箱,其特征在于:所述第一进气口(12)、第一排气口(13)、第二进气口(22)和第二排气口(23)分别设有独立控制的单向阀门。
- 如权利要求1所述的洁净厌氧箱,其特征在于:还包括第二循环装置(70),所述第二循环装置(70)用于带动所述空气夹套(11)内的气体循环流动。
- 如权利要求1所述的洁净厌氧箱,其特征在于:还包括壳体(60), 所述外箱体(10)置于所述壳体(60)内,且所述壳体(60)的内壁与所述外箱体(10)的外壁之间形成保温层,所述保温层与收容腔(21)、空气夹套(11)相互隔绝。
- 如权利要求8所述的洁净厌氧箱,其特征在于:所述保温层填充有保温材料。
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