WO2023136286A1 - Adhesive composition, adhesive film for circuit connection, and method for producing connection structure - Google Patents

Adhesive composition, adhesive film for circuit connection, and method for producing connection structure Download PDF

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Publication number
WO2023136286A1
WO2023136286A1 PCT/JP2023/000595 JP2023000595W WO2023136286A1 WO 2023136286 A1 WO2023136286 A1 WO 2023136286A1 JP 2023000595 W JP2023000595 W JP 2023000595W WO 2023136286 A1 WO2023136286 A1 WO 2023136286A1
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mass
group
circuit
less
adhesive film
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PCT/JP2023/000595
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French (fr)
Japanese (ja)
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敏光 森谷
裕太 山崎
和憲 石川
亮太 小林
つばさ 伊藤
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株式会社レゾナック
シーカ・ハマタイト株式会社
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Publication of WO2023136286A1 publication Critical patent/WO2023136286A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate

Definitions

  • the present disclosure relates to an adhesive composition, an adhesive film for circuit connection, and a method for manufacturing a connection structure.
  • an adhesive for circuit connection having anisotropic conductivity in which conductive particles are dispersed in the adhesive.
  • Films are known (see, for example, Patent Documents 1 to 4 below).
  • Such an adhesive film is used for connection between a liquid crystal display (LCD) panel and a tape carrier package (TCP: Tape Carrier Package) or a chip on flex (COF: Chip On Flex) on which a semiconductor for driving the LCD is mounted, Alternatively, it is widely used for electrical connection between a printed wiring board and TCP or COF.
  • a circuit-connecting adhesive film having anisotropic conductivity is used as a circuit-connecting material.
  • One aspect of the present disclosure includes the following [1] to [7].
  • [1] containing (A) an epoxy resin and (B) a curing agent,
  • a pyridinium salt is included,
  • the pyridinium salt comprises a pyridinium cation and an anion, the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position; the benzyl group has an electron donating group, the anion is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); adhesive composition.
  • An adhesive film for circuit connection having a region formed from the adhesive composition according to [1] or [2].
  • [4] comprising a first region containing a first adhesive component and a second region containing a second adhesive component provided adjacent to the first region;
  • An adhesive film for circuit connection wherein one or both of the first region and the second region are formed from the adhesive composition according to [1] or [2].
  • the adhesive film for circuit connection according to [3] or [4] is interposed. and thermocompression bonding the first circuit member and the second circuit member to electrically connect the first electrode and the second electrode to each other.
  • a pyridinium salt containing a pyridinium cation and an anion the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position; the benzyl group has an electron donating group, the anion is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); pyridinium salt.
  • an adhesive composition that can be cured at a low temperature (115°C) and that can achieve excellent connection resistance. Further, according to the present disclosure, it is possible to provide an adhesive film for circuit connection, a connection structure, and a method for producing a connection structure using the adhesive composition. Also, according to the present disclosure, it is possible to provide a pyridinium salt for use in the adhesive composition.
  • FIG. 1 is a schematic cross-sectional view showing an embodiment of an adhesive film for circuit connection;
  • FIG. 1 is a schematic cross-sectional view showing an embodiment of an adhesive film for circuit connection;
  • FIG. It is a schematic cross section which shows one Embodiment of a connection structure.
  • FIG. 4 is a schematic cross-sectional view showing a method of manufacturing the connection structure of FIG. 3; 4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 1.
  • FIG. 4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 1.
  • FIG. 4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 2.
  • FIG. 4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 2.
  • FIG. 4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 2.
  • the upper limit or lower limit of the numerical range may be replaced with the values shown in the examples.
  • the lower and upper limits of a numerical range can be arbitrarily combined with the lower and upper limits of other numerical ranges, respectively.
  • both numerical values A and B are included in the numerical range as lower and upper limits, respectively.
  • the description "10 or more” means 10 and a numerical value exceeding 10, and this also applies when the numerical values are different.
  • the description "10 or less” means 10 and less than 10, and the same applies when the numerical values are different.
  • each component and material exemplified in this specification may be used singly or in combination of two or more unless otherwise specified.
  • each component in the composition refers to the total amount of the multiple substances present in the composition when there are multiple substances corresponding to each component in the composition, unless otherwise specified.
  • (meth)acrylate means at least one of acrylate and methacrylate corresponding thereto.
  • epoxy group includes a substituent containing an epoxy group in its structure, such as a glycidyl group and a glycidyloxy group.
  • the adhesive composition of the present embodiment contains at least (A) an epoxy resin (hereinafter also referred to as (A) component) and (B) a curing agent (hereinafter also referred to as (B) component).
  • the adhesive composition of the present embodiment may contain, as the component (A), for example, an aromatic epoxy resin exceeding 90% by mass based on the total amount of the component (A), and as the aromatic epoxy resin, for example, ( A1)
  • a polyfunctional epoxy resin having a skeleton represented by the following general formula (1) hereinafter also referred to as component (A1) may be included.
  • X 1 represents an oxygen atom, a sulfur atom, or an alkylene group having 1 to 10 carbon atoms. From the viewpoint of peeling resistance, X 1 may be -CH 2 -.
  • a polyfunctional epoxy resin represented by the following general formula (2) can be used as the component (A1).
  • X 1 represents an oxygen atom, a sulfur atom, or an alkylene group having 1 to 10 carbon atoms; group, m and n each represent an integer of 1 to 7, and m+n is 2 or more.
  • a polyfunctional epoxy resin represented by the following general formula (3) can be used as the component (A1).
  • R 11 , R 12 , R 21 and R 22 each independently represent a hydrogen atom, a glycidyl group or a glycidyloxy group, and two of R 11 , R 12 , R 21 and R 22 The above is a glycidyl group or a glycidyloxy group.
  • R 11 and R 22 are a glycidyl group or a glycidyloxy group
  • R 12 and R 21 may be hydrogen atoms
  • all of R 11 , R 12 , R 21 and R 22 are glycidyl or a glycidyloxy group.
  • the (A1) component can be used singly or in combination of two or more.
  • the adhesive composition of the present embodiment can contain a second aromatic epoxy resin (hereinafter also referred to as (A2) component) other than the (A1) component.
  • A2) component a second aromatic epoxy resin
  • bisphenol A type epoxy resin bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolac type epoxy resin, bisphenol F novolac type epoxy resin, tetramethyl Bisphenol A type epoxy resin, 3′,4′-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate (bi-7-oxabicyclo[4,1,0]heptane), 3,4-epoxycyclohexylmethyl (meth ) acrylate, (3,3′,4,4′-diepoxy)bicyclohexyl, dicyclopentadiene dimethanol diglycidyl ether, xylene-novolac type glycidyl ether, and the like.
  • the second aromatic epoxy resin is at least one selected from the group consisting of bisphenol A type epoxy resin, tetramethylbisphenol A type epoxy resin, dicyclopentadiene dimethanol diglycidyl ether, and xylene-novolac type glycidyl ether. good.
  • a polyfunctional epoxy resin (an epoxy resin having a trisphenolmethane structure) represented by the following general formula (7) is used as the component (A2). be able to.
  • R 71 , R 72 and R 73 each independently represent a hydrogen atom or an organic group, and at least one of R 71 , R 72 and R 73 is an epoxy represents an organic group having a group, R74 represents a hydrogen atom or an alkyl group, and R75 represents a hydrogen atom or an organic group.
  • Examples of organic groups represented by R 71 , R 72 and R 73 include alkyl groups, alkyl ether groups and alkenyl groups. These organic groups may have a substituent. The number of carbon atoms in the organic group may be, for example, 2 or more, or 3 or more, or 8 or less, 6 or less, or 4 or less. At least one of R 71 , R 72 and R 73 may be an organic group having a glycidyl group or an organic group having a glycidyloxy group. R 71 , R 72 and R 73 may be the same or different.
  • R 71 , R 72 , and R 73 may all be an organic group having a glycidyl group, or an organic group having a glycidyloxy group, from the viewpoint of more easily realizing excellent connection resistance even after the HAST test. There may be.
  • R 74 is an alkyl group
  • the alkyl group can be, for example, a methyl group, an ethyl group, or a propyl group.
  • the alkyl group may have a substituent.
  • R74 may be a hydrogen atom from the viewpoint of easily achieving excellent connection resistance even after the HAST test.
  • the organic group represented by R 75 may be, for example, an alkyl group, an alkyl ether group, or an alkenyl group.
  • the organic group may have a substituent.
  • R 75 may be an alkyl group, an alkyl group having a substituent, or an alkyl having a phenyl group from the viewpoint of more easily realizing excellent connection resistance even after the HAST test. good.
  • a phenyl group may have a substituent, for example, an epoxy group, a glycidyl group, or a glycidyloxy group.
  • R75 may be an alkyl group having a phenyl group having a glycidyloxy group from the viewpoint of more easily achieving excellent connection resistance even after the HAST test.
  • the number of epoxy groups possessed by the polyfunctional epoxy resin represented by formula (7) may be 1 or more, 2 or more, or 3 or more, and may be 15 or less, 12 or less, or 10 or less.
  • the epoxy equivalent of the polyfunctional epoxy resin represented by formula (7) may be, for example, 100-300 g/eq, or 150-250 g/eq.
  • Epoxy equivalent means a value measured according to JIS K7236.
  • the polyfunctional epoxy resin represented by Formula (7) may be a compound represented by Formula (7A) below.
  • n represents an integer of 1 to 3.
  • the adhesive composition of the present embodiment may contain other epoxy resins than the aromatic epoxy resin as the (A) component.
  • Other epoxy resins include aliphatic epoxy resins and cycloaliphatic epoxy resins.
  • the component (A) may contain an alicyclic epoxy resin.
  • the component (A) does not need to contain an alicyclic epoxy resin.
  • the adhesive composition of the present embodiment may contain a resin other than the epoxy resin, for example, it may contain a cationically polymerizable compound in addition to the epoxy resin.
  • cationic polymerizable compounds include oxetane compounds.
  • the adhesive composition of the present embodiment may use a cationic polymerizable compound instead of the epoxy resin.
  • another embodiment of the present disclosure contains a cationic polymerizable compound and a curing agent
  • the curing agent contains a pyridinium salt
  • the pyridinium salt contains a pyridinium cation and an anion
  • pyridinium the cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position
  • the benzyl group has an electron-donating group
  • the anion is B(C 6 F 5 ) 4 ⁇
  • B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ is an adhesive composition.
  • oxetane compounds include xylylenebisoxetane, 2-ethylhexyloxetane, 3-hydroxymethyl-3-methyloxetane, 3-hydroxymethyl-3-ethyloxetane, 3-hydroxymethyl-3-propyloxetane, 3-hydroxy methyl-3-n-butyloxetane, 3-hydroxymethyl-3-phenyloxetane, 3-hydroxymethyl-3-benzyloxetane, 3-hydroxyethyl-3-methyloxetane, 3-hydroxyethyl-3-ethyloxetane, 3- Hydroxyethyl-3-propyloxetane, 3-hydroxyethyl-3-phenyloxetane, 3-hydroxypropyl-3-methyloxetane, 3-hydroxypropyl-3-ethyloxetane, 3-hydroxypropyl-3-propyloxetane, 3-hydroxypropyl-3-propyloxetane, 3- Hydroxypropyl-3-phen
  • the content of component (A) is 10% by mass or more, 20% by mass or more, 30% by mass or more, or 35% by mass or more, based on the total mass of the adhesive composition. % by mass or more. From the viewpoint of ensuring the formability of the adhesive composition, the content of component (A) is 70% by mass or less, 60% by mass or less, 50% by mass or less, or 45% by mass or less, based on the total mass of the adhesive composition. % by mass or less.
  • the content of the component (A) is 50% by mass or more based on the total mass of the cationically polymerizable compound, from the viewpoint of making it easier to achieve an excellent appearance even after the HAST test and from the viewpoint of better sticking properties. It may be 70% by mass or more, 80% by mass or more, 90% by mass or more, or 95% by mass or more.
  • the content of component (A) in the cationically polymerizable compound may be substantially 100% by mass (an embodiment in which the cationically polymerizable compound is composed of component (A)).
  • the content of the polyfunctional epoxy resin represented by the formula (7) in the component (A) is, from the viewpoint of easily realizing an excellent appearance even after the HAST test and from the viewpoint of better adhesion, the content of the (A) It may be 20% or more, 30% or more, 40% or more, or 45% or more by weight based on the total weight of the ingredients.
  • the content of the polyfunctional epoxy resin represented by formula (7) in component (A) is 80% by mass or less, 70% by mass or less, 60% by mass or less, or 55% by mass, based on the total mass of component (A). % by mass or less.
  • the adhesive composition of the present embodiment contains (B1) an onium-based compound (hereinafter also referred to as (B1) component) as the (B) component.
  • onium salts such as sulfonium salts, pyridinium salts, phosphonium salts, ammonium salts, diazonium salts, iodonium salts, and anilinium salts can be used.
  • Onium salt anions include BF 4 ⁇ , BR 4 ⁇ (R represents a phenyl group substituted with two or more fluorine atoms or two or more trifluoromethyl groups), PF 6 ⁇ , SbF 6 ⁇ , AsF 6 - and the like.
  • the (B1) component can be used singly or in combination of two or more.
  • the (B1) component may be a pyridinium salt or a sulfonium salt.
  • pyridinium salt A a pyridinium salt having a benzyl group at the 1-position, an electron-withdrawing group at the 2-position, and the benzyl group having an electron-donating group (hereinafter also referred to as "pyridinium salt A") is used. be able to.
  • pyridinium salt A has a pyridine ring and a benzene ring, with an electron-withdrawing group located ortho to the nitrogen atom of the pyridine ring, with the benzene ring having an electron-donating group.
  • the pyridinium salt A may be a compound composed of a pyridinium cation and an anion.
  • the 1-position of a pyridinium salt or a pyridinium cation means the position of the nitrogen atom in the pyridine ring of a pyridinium salt or a pyridinium cation.
  • Pyridinium salt A may be, for example, a compound represented by the following general formula (4).
  • R 31 represents an electron-withdrawing group
  • R 32 represents an electron-donating group
  • X - represents an anion.
  • Examples of the electron-withdrawing group that the pyridinium salt A has at the 2-position include a cyano group, a halogeno group, a nitro group, a carbonyl group, a carboxy group, a sulfo group, and the like.
  • the halogeno group includes a fluoro group, a chloro group, a bromo group, an iodo group and the like.
  • the electron-withdrawing group may be a cyano group or a halogeno group, or a cyano group or a chloro group, from the viewpoint of enhancing the activity of the curing agent and curing the adhesive composition in a shorter time. good.
  • Pyridinium salt A may contain an electron withdrawing group other than the voltage withdrawing group located at the 2-position.
  • the number of electron-withdrawing groups that the pyridinium salt A has may be 3 or less, 2 or less, or 1.
  • Examples of the electron-donating group of the benzyl group located at the 1-position of the pyridinium salt A include an alkyl group, an alkoxy group, a hydroxyl group, an amino group, and an alkylamino group.
  • the alkyl group includes methyl group, ethyl group, normal propyl group, isopropyl group and the like.
  • the alkoxy group includes a methoxy group, an ethoxy group, and the like.
  • the electron-withdrawing group may be an alkyl group or an alkoxy group, or may be a methyl group or a methoxy group, from the viewpoint of increasing the activity of the curing agent and curing the adhesive composition in a shorter time. .
  • the benzene ring may contain a plurality of electron-donating groups, and the number of electron-donating groups possessed by the benzyl group located at the 1-position of the pyridinium salt A may be 1 or more, 2 or more, or 3 or more.
  • the benzyl group placed at the 1-position of pyridinium salt A is the 4-position (4-position when the bonding position of the benzyl group to the pyridine ring is the 1-position.
  • the para-position to the bonding position of the benzyl group to the pyridine ring may have at least one electron donating group.
  • any of the three electron-donating groups may be an alkyl group or a methyl group.
  • the pyridinium salt A may have an alkyl group as an electron donating group at each of the 2-, 4- and 6-positions of the benzyl group when the bonding position of the benzyl group to the pyridine ring is the 1-position.
  • the curing agent contains a pyridinium salt in which the benzyl group located at the 1-position of the pyridinium salt A has 3 electron-donating groups, and the electron-donating groups are all alkyl groups (or methyl groups),
  • An adhesive film using such a curing agent has excellent physical properties (eg, elastic modulus). Therefore, an adhesive film using such a curing agent can achieve, for example, both excellent adhesion to circuit members and excellent releasability of the base material from the adhesive film.
  • the adhesive film using such a curing agent for example, has excellent storage stability, and even when the adhesive film is stored for a certain period of time (for example, 15 hours at 40 ° C.), it is excellent for circuit members.
  • the number of electron-donating groups of the benzyl group located at the 1-position of the pyridinium salt A is 3, so that the low-temperature curability can be maintained for a certain period of time (for example, 15 hours at 40° C.). This is thought to be due to the well-balanced structure that prevents deterioration during storage (excellent storage stability).
  • Pyridinium cations of pyridinium salt A include 2-cyano-1-(4-methoxybenzyl)pyridinium cation, 2-chloro-1-(4-methoxybenzyl)pyridinium cation, 2-bromo-1-(4-methoxybenzyl) ) pyridinium cation, 2-cyano-1-(4-methylbenzyl)pyridinium cation, 2-chloro-1-(4-methylbenzyl)pyridinium cation, 2-bromo-1-(4-methylbenzyl)pyridinium cation, 2 -cyano-1-(2,4,6-trimethylbenzyl)pyridinium cation, 2-chloro-1-(2,4,6-trimethylbenzyl)pyridinium cation, 2-bromo-1-(2,4,6- trimethylbenzyl)pyridinium cation and the like.
  • the pyridinium cation of pyridinium salt A is 2-cyano-1-(4-methoxybenzyl) pyridinium cation, 2-chloro-1-(4-methoxy at least selected from the group consisting of benzyl)pyridinium cation, 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium cation, and 2-chloro-1-(2,4,6-trimethylbenzyl)pyridinium cation may be of one type.
  • the anions of pyridinium salt A are SbF 6 ⁇ , PF 6 ⁇ , PF X (CF 3 ) 6-X ⁇ (where X is an integer of 1 to 5), BF 4 ⁇ , B(C 6 F 5 ) 4 ⁇ , RSO 3 ⁇ (where R is an alkyl group having 1 to 3 carbon atoms or a substituted or unsubstituted aryl group), C(SO 2 CF 3 ) 3 ⁇ , B(C 6 H 3 (CF 3 ) 2 ) 4 - (wherein CF 3 groups are substituted at the 3,5-positions of the phenyl group; tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion) and the like.
  • pyridinium salt A is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (where CF 3 groups may be substituted at the 3,5 positions of the phenyl group).
  • another embodiment of the present disclosure is a pyridinium salt comprising a pyridinium cation and an anion, wherein the pyridinium cation has a benzyl group at the 1-position and an electron withdrawing group at the 2-position.
  • the benzyl group has an electron donating group
  • the anion is BB(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 group is phenyl It is a pyridinium salt that is substituted at the 3,5-position of the group).
  • the anion of pyridinium salt A is B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group)
  • the anion of pyridinium salt A is B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein CF 3 groups are substituted at the 3 and 5-positions of the phenyl group) achieves excellent connection resistance after the HAST test. easier.
  • the pyridinium salt A may be a compound in which the above pyridinium cation and the above anion are combined.
  • Pyridinium salt A is 2-cyano-1-(4-methoxybenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-chloro-1- (4-Methoxybenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-chloro-1-(2 ,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-cyano-1-(4-methoxybenzyl)pyridinium tetrakis(3,5-bis(trifluoromethyl)phenyl)borate, 2- Chloro-1-(
  • the adhesive composition of the present embodiment contains a pyridinium cation and an anion as component (B), wherein the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position. and the benzyl group has an electron-donating group, and the anion is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 group is a phenyl group substituted at the 3,5-positions of (hereinafter also referred to as "pyridinium salt A1").
  • pyridinium salt A1 the adhesive composition can be cured at a low temperature (115° C.), and excellent connection resistance can be achieved.
  • another embodiment of the present disclosure is a pyridinium salt comprising a pyridinium cation and an anion, wherein the pyridinium cation has a benzyl group at the 1-position and an electron withdrawing group at the 2-position. and the benzyl group has an electron donating group, and the anion is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 group is phenyl It is a pyridinium salt that is substituted at the 3,5-position of the group).
  • Another embodiment of the present disclosure is a curing agent containing pyridinium salt A1.
  • the content of pyridinium salt A1 in the curing agent may be 80% by mass or more, 90% by mass or more, or 95% by mass or more, based on the total mass of the curing agent, and may be 100% by mass (substantially the curing agent is composed of pyridinium salt A1).
  • the curing agent may contain a pyridinium salt other than pyridinium salt A1 (hereinafter this pyridinium salt is also referred to as "pyridinium salt B") and an onium compound other than pyridinium salt (for example, a sulfonium salt described later).
  • a pyridinium salt other than pyridinium salt A1 hereinafter this pyridinium salt is also referred to as "pyridinium salt B”
  • an onium compound other than pyridinium salt for example, a sulfonium salt described later.
  • Pyridinium salt B includes, for example, a pyridinium cation having a benzyl group at the 1-position and an electron-withdrawing group at the 2-position, the benzyl group having an electron-donating group, and SbF 6 ⁇ , PF 6 ⁇ , PF X (CF 3 ) 6-X ⁇ (where X is an integer of 1 to 5), BF 4 ⁇ , RSO 3 ⁇ (where R is an alkyl group having 1 to 3 carbon atoms, or a substituted or unsubstituted aryl group) , C(SO 2 CF 3 ) 3 - , N(SO 2 CF 3 ) 2 - , and at least one anion selected from the group consisting of O(SO 2 CF 3 ) - good.
  • Pyridinium salt B has, for example, a borate ion having a 3,5-bis(trifluoromethyl)phenyl structure as an anion (excluding tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion). It may be a pyridinium salt (hereinafter also referred to as "pyridinium salt B1"). By including pyridinium salt B1, the curing agent can achieve excellent connection resistance even after the HAST test.
  • the anion of pyridinium salt B1 may have, for example, a structure represented by the following general formula (6).
  • R 63 , R 64 and R 65 each independently represent a monovalent organic group, and a, b and c each independently represent an integer of 0 to 3. However, tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion is excluded. ]
  • R 63 , R 64 and R 65 are each independently, for example, a methyl group, an ethyl group, a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a pentafluoromethyl group, and a perfluoroalkyl group. good. Any of R 63 , R 64 and R 65 may be a trifluoromethyl group from the viewpoint of easily achieving excellent connection resistance even after the HAST test.
  • a, b, and c may each independently be 1 or more, 2 or more, or 2 or less. Each of a, b, and c may be 2 from the viewpoint of stabilizing the structure of pyridinium salt A.
  • R 63 , R 64 , and R 65 are at the 4-position (4-position when the bonding position of the benzyl group to boron is the 1-position. position), and the trifluoromethyl group may be placed at the 4-position of the benzyl group.
  • R 63 , R 64 , and R 65 are at the 3-position and 5-position (3-position and 5-position when the bonding position of the benzyl group to boron is the 1-position. (meta-position relative to the bonding position of the group to boron).
  • the ratio of the content of pyridinium salt A1 to the content of pyridinium salt B in the curing agent is It may be 0.1 or more, 0.2 or more, or 0.5 or more, and may be 10 or less, 5 or less, or 2 or less.
  • the curing agent containing pyridinium salt A1 is, for example, at least one of a pyridine compound having an electron-withdrawing group at the 2-position, a benzyl chloride compound having an electron-donating group, or a benzyl bromide compound having an electron-donating group, and an alkali metal
  • an iodide salt e.g., sodium iodide
  • a solvent e.g., acetonitrile
  • the pyridine compound having an electron withdrawing group at the 2-position may be a pyridine compound having the above electron withdrawing group at the 2-position, such as 2-cyanopyridine and 2-chloropyridine.
  • the benzyl chloride compound having an electron donating group may be the above benzyl chloride compound having an electron donating group, such as 4-methoxybenzyl chloride and 2,4,6-trimethylbenzyl chloride.
  • the benzyl bromide compound having an electron donating group may be the benzyl bromide compound having an electron donating group as described above, such as 4-methoxybenzyl bromide and 2,4,6-trimethylbenzyl bromide.
  • the anion salt may be any compound capable of introducing the anion possessed by the pyridinium salt A1 . It may be a lithium salt, sodium salt, potassium salt or cesium salt of (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group).
  • the reaction may be carried out, for example, at room temperature (20-30°C).
  • the reaction time can be, for example, 10-50 hours or 20-30 hours.
  • the solvent used may be removed by washing the resulting pyridinium iodide with acetone, distilled water, or the like, and vacuum drying.
  • the yield of pyridinium iodide may be 40% or higher, 55% or higher, 70% or higher, or 80% or higher.
  • the yield of pyridinium iodide is the ratio of the amount actually obtained to the maximum amount of pyridinium iodide obtainable from the raw materials used in the synthesis of pyridinium iodide.
  • the reaction may be carried out, for example, at room temperature (20-30°C).
  • the reaction time can be, for example, 1-15 hours or 1-5 hours.
  • the solvent used may be removed by washing the resulting pyridinium salt A1 with acetone, distilled water, or the like, and drying it under vacuum.
  • the yield of pyridinium salt A1 may be 70% or more, 80% or more, or 85% or more.
  • the yield of pyridinium salt A1 is the ratio of the amount actually obtained to the maximum amount of pyridinium salt A1 obtainable from the pyridinium iodide used in the synthesis of pyridinium salt A1.
  • pyridinium salt A1 was obtained can be confirmed by measuring the obtained compound by nuclear magnetic resonance spectroscopy ( 1 H-NMR). Specifically, it can be confirmed by the method described in Examples below.
  • the curing agent may contain, for example, a sulfonium salt represented by the following general formula (5).
  • R 41 represents a phenyl group, a 1-naphthyl group, a 2-naphthyl group, or a phenyl group having a substituent at the o, m, or p position
  • R 42 and R 43 are electron donating group and Y- represents an anion.
  • substituents of a phenyl group having a substituent include a methyl group, a cyano group, a halogeno group, a nitro group, an acetyl group, a carbonyl group, a carboxy group, and a sulfo group.
  • the halogeno group includes a fluoro group, a chloro group, a bromo group, an iodo group and the like.
  • electron-donating groups include amino groups, hydroxyl groups, and methyl groups.
  • Y ⁇ includes SbF 6 ⁇ , PF 6 ⁇ , PF X (CF 3 ) 6-X ⁇ (where X is an integer of 1 to 5), BF 4 ⁇ , B(C 6 F 5 ) 4 ⁇ , RSO 3 - (wherein R is an alkyl group having 1 to 3 carbon atoms, or a substituted or unsubstituted aryl group), C(SO 2 CF 3 ) 3 - , B(C 6 H 3 (CF 3 ) 2 ) 4 - ( However, the CF 3 group is substituted at the 3,5-position of the phenyl group) and the like.
  • sulfonium salt commercially available products such as 1-naphthylmethylmethyl-p-hydroxyphenylsulfonium hexafluoroantimonate (manufactured by Sanshin Chemical Industry Co., Ltd., trade name "San-Aid SI-60”) can be used.
  • the content of component (B) in the adhesive composition is 1% by mass or more, 2% by mass or more, 3% by mass or more, based on the total mass of the adhesive composition. It may be 4% by mass or more, or 5% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 20% by mass or less, 15% by mass or less, 10% by mass or less, based on the total mass of the adhesive composition. It may be 8% by mass or less, or 6% by mass or less. From these viewpoints, the content of component (B) in the adhesive composition may be 1 to 20% by mass based on the total mass of the adhesive composition. The content of pyridinium salt A1 in the adhesive composition may be within the above range.
  • the content of the component (B) in the adhesive composition is 1% by mass or more, 3% by mass or more, 5% by mass or more, based on the total mass of the adhesive composition excluding the conductive particles. % by mass or more, or 7% by mass or more.
  • the content of the component (B) in the adhesive composition is 30% by mass or less, 25% by mass or less, 20% by mass or less, based on the total mass of the adhesive composition excluding the conductive particles. % by mass or less, 15% by mass or less, or 10% by mass or less.
  • the content of component (B) in the adhesive composition may be 1 to 30% by mass based on the total mass of the adhesive composition excluding the conductive particles.
  • the content of pyridinium salt A1 in the adhesive composition may be within the above range.
  • the content of component (B) in the adhesive composition is 1% by mass or more and 3% by mass, based on the total mass of the adhesive composition excluding conductive particles and fillers. 5% by mass or more, or 7% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 30% by mass or less and 25% by mass, based on the total mass of the adhesive composition excluding conductive particles and fillers. Below, it may be 20 mass % or less, 15 mass % or less, or 10 mass % or less.
  • the content of component (B) in the adhesive composition may be 1 to 30% by mass based on the total mass of the adhesive composition excluding the conductive particles and filler.
  • the content of pyridinium salt A1 in the adhesive composition may be within the above range.
  • the content of component (B) in the adhesive composition is 1 part by mass or more, 5 parts by mass or more, 8 parts by mass or more, based on 100 parts by mass of component (A). It may be 10 parts by mass or more, or 12 parts by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 40 parts by mass or less, 30 parts by mass or less, 20 parts by mass or less, based on 100 parts by mass of component (A). It may be 18 parts by mass or less, or 16 parts by mass or less. From these points of view, the content of component (B) in the adhesive composition may be 1 to 40 parts by mass based on 100 parts by mass of component (A). The content of pyridinium salt A1 in the adhesive composition may be within the above range.
  • the adhesive composition of the present embodiment may contain a thermoplastic resin (component (C)).
  • a thermoplastic resin By containing a thermoplastic resin, the adhesive composition can be easily formed into a film.
  • thermoplastic resins include phenoxy resins, epoxy resins, polyester resins, polyamide resins, polyurethane resins, polyester urethane resins, acrylic rubbers, and the like. These may be used individually by 1 type, and may be used in combination of 2 or more types. If the epoxy equivalent of the epoxy resin is 400 g/eq or more, it shall be treated as a thermoplastic resin.
  • the weight average molecular weight (Mw) of the thermoplastic resin may be, for example, 5000 or more, 10000 or more, 20000 or more, or 40000 or more, and may be 200000 or less, 100000 or less, 80000 or less, or 60000 or less.
  • the weight average molecular weight of the thermoplastic resin is measured by gel permeation chromatography (GPC) and converted using a standard polystyrene calibration curve.
  • the content of the thermoplastic resin may be 5% by mass or more, 10% by mass or more, or 15% by mass or more based on the total mass of the adhesive composition.
  • the content of the thermoplastic resin may be 40% by mass or less, 30% by mass or less, 20% by mass or less, or 10% by mass or less based on the total mass of the adhesive composition.
  • the content of the thermoplastic resin may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 60 parts by mass or more based on 100 parts by mass of component (A).
  • the content of the thermoplastic resin may be 100 parts by mass or less, 80 parts by mass or less, 60 parts by mass or less, 40 parts by mass or less, or 20 parts by mass or less based on 100 parts by mass of component (A).
  • the adhesive composition may contain conductive particles.
  • the conductive particles are not particularly limited as long as they are conductive particles.
  • Metal particles composed of metals such as gold, silver, palladium, nickel, copper, and solder; conductive carbon particles composed of conductive carbon.
  • coated conductive particles comprising a core containing non-conductive glass, ceramic, plastic (polystyrene, etc.), etc., and a coating layer containing the metal or conductive carbon described above and covering the core;
  • the conductive particles are easily deformed by heating and/or pressurization, and when the electrodes are electrically connected to each other, the contact area between the electrodes and the conductive particles is increased to improve the conductivity between the electrodes. It may be coated conductive particles from the viewpoint of further improvement.
  • the average particle size of the conductive particles may be 1 ⁇ m or more, 2 ⁇ m or more, or 2.5 ⁇ m or more from the viewpoint of excellent dispersibility and conductivity.
  • the average particle size of the conductive particles may be 20 ⁇ m or less, 15 ⁇ m or less, 10 ⁇ m or less, 8 ⁇ m or less, 6 ⁇ m or less, 5.5 ⁇ m or less, or 5 ⁇ m or less from the viewpoint of ensuring insulation between adjacent electrodes. From these viewpoints, the average particle size of the conductive particles may be 1 to 20 ⁇ m, 1 to 15 ⁇ m, 1 to 10 ⁇ m, 1 to 8 ⁇ m, or 1 to 6 ⁇ m.
  • the average particle size of the conductive particles is obtained by observing 300 conductive particles contained in the adhesive composition using a scanning electron microscope (SEM), measuring the particle size of each conductive particle, and determining the average particle size of 300 conductive particles. It is the average value of particle diameters.
  • the particle diameter of the conductive particles is the diameter of a circle circumscribing the conductive particles in the observation image using the SEM.
  • the particle density of the conductive particles in the adhesive composition may be 100/mm 2 or more, 1000/mm 2 or more, or 3000/mm 2 or more from the viewpoint of obtaining stable connection resistance.
  • the particle density of the conductive particles in the adhesive composition may be 100000/ mm2 or less, 50000/ mm2 or less, or 30000/mm2 or less from the viewpoint of ensuring insulation between adjacent electrodes. . From these points of view, the particle density of the conductive particles in the adhesive composition may be from 100 to 100,000/mm 2 , from 1,000 to 50,000/mm 2 , or from 3,000 to 30,000/mm 2 .
  • the content of the conductive particles may be 10% by mass or more, 20% by mass or more, or 25% by mass or more based on the total mass of the adhesive composition.
  • the content of the conductive particles may be 50 wt% or less, 40 wt% or less, or 35 wt% or less based on the total weight of the adhesive composition.
  • the content of the conductive particles may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 70 parts by mass or more based on 100 parts by mass of component (A).
  • the content of the conductive particles may be 200 parts by mass or less, 150 parts by mass or less, 120 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
  • the adhesive composition may further contain a coupling agent.
  • the adhesive composition can further improve adhesiveness by containing a coupling agent.
  • the coupling agent may be a silane coupling agent, such as vinyltrimethoxysilane, vinyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-( meth) acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, N-2- (aminoethyl)-3-aminopropylmethyldimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane,
  • the content of the coupling agent may be 0.5% by mass or more, 1% by mass or more, or 2% by mass or more based on the total mass of the adhesive composition.
  • the content of the coupling agent may be 15 wt% or less, 10 wt% or less, or 5 wt% or less based on the total weight of the adhesive composition.
  • the content of the coupling agent may be 1 part by mass or more, 3 parts by mass or more, or 5 parts by mass or more based on 100 parts by mass of component (A).
  • the content of the coupling agent may be 30 parts by mass or less, 20 parts by mass or less, 10 parts by mass or less, or 8 parts by mass or less based on 100 parts by mass of component (A).
  • the adhesive composition may further contain a filler.
  • the adhesive composition can further improve connection reliability by containing a filler.
  • Fillers include non-conductive fillers (eg, non-conductive particles).
  • the filler may be either an inorganic filler or an organic filler.
  • inorganic fillers include metal oxide particles such as silica particles, alumina particles, silica-alumina particles, titania particles, and zirconia particles; and metal nitride particles. These may be used individually by 1 type, and may be used in combination of 2 or more types.
  • organic fillers examples include silicone particles, methacrylate/butadiene/styrene particles, acrylic/silicone particles, polyamide particles, and polyimide particles. These may be used individually by 1 type, and may be used in combination of 2 or more types.
  • the filler may be an inorganic filler or silica particles from the viewpoint of improving the film formability and the reliability of the connected structure.
  • the silica particles may be crystalline silica particles or amorphous silica particles, and these silica particles may be synthetic.
  • a method for synthesizing silica may be a dry method or a wet method.
  • the silica particles may contain at least one selected from the group consisting of fumed silica particles and sol-gel silica particles.
  • the silica particles may be surface-treated silica particles from the viewpoint of excellent dispersibility in the adhesive component.
  • the surface-treated silica particles are obtained, for example, by hydrophobizing the hydroxyl groups on the surfaces of silica particles with a silane compound or a silane coupling agent.
  • the surface-treated silica particles may be, for example, silica particles surface-treated with a silane compound such as an alkoxysilane compound, a disilazane compound, or a siloxane compound, or may be silica particles surface-treated with a silane coupling agent. .
  • Alkoxysilane compounds include methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, dimethoxydiphenylsilane, tetraethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane, 1,6-bis(trimethoxysilyl)hexane, 3,3,3-trifluoropropyltrimethoxy Silane etc. are mentioned.
  • Disilazane compounds include 1,1,1,3,3,3-hexamethyldisilazane, 1,3-diphenyltetramethyldisilazane, 1,3-bis(3,3,3,-trifluoropropyl)- 1,1,3,3-Tetramethyldisilazane, 1,3-divinyl-1,1,3,3-tetramethyldisilazane and the like.
  • siloxane compounds include tetradecamethylcycloheptasiloxane, decamethylcyclopentasiloxane, hexaphenylcyclosiloxane, octadecamethylcyclononasiloxane, hexadecamethylcyclooctasiloxane, dodecamethylcyclohexasiloxane, octaphenylcyclotetrasiloxane, hexa methylcyclotrisiloxane, heptaphenyldisiloxane, tetradecamethylhexasiloxane, dodecamethylpentasiloxane, hexamethyldisiloxane, decamethyltetrasiloxane, hexamethoxydisiloxane, octamethyltrisiloxane, octamethylcyclotetrasiloxane, 1,3 -vinylte
  • Silane coupling agents include vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane.
  • Silica particles surface-treated with a silane compound or a silane coupling agent are treated with 3-methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, trimethoxyphenyl in order to further hydrophobize the hydroxyl group residues on the silica particle surface.
  • the surface may be treated with a silane compound such as silane to make it more hydrophobic.
  • the surface-treated silica particles When the adhesive composition is used as an adhesive film for circuit connection, the surface-treated silica particles have a viewpoint that the fluidity is easily controlled when the adhesive film for circuit connection is pressure-bonded, and the connection structure after pressure-bonding.
  • At least one selected from the group consisting of a reaction product of silica and trimethoxyoctylsilane and a reaction product of silica and bis(trimethylsilyl)amine may be included.
  • the content of the filler may be 1% by mass or more, 3% by mass or more, or 5% by mass or more based on the total mass of the adhesive composition.
  • the filler content may be 50 wt% or less, 40 wt% or less, or 35 wt% or less based on the total weight of the adhesive composition.
  • the content of the filler may be 1 part by mass or more, 5 parts by mass or more, or 10 parts by mass or more based on 100 parts by mass of component (A).
  • the content of the filler may be 200 parts by mass or less, 150 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
  • the adhesive composition may further contain components other than the above components. Other ingredients may include stabilizers, colorants, antioxidants, and the like.
  • the adhesive composition may further contain a radical polymerizable compound and a radical polymerization initiator.
  • radically polymerizable compounds include acrylic compounds.
  • acrylic compounds include (meth)acrylic acid compounds, (meth)acrylate compounds, and imide compounds thereof. These may be used in the form of monomers or oligomers, or may be used in combination of monomers and oligomers.
  • a radically polymerizable compound may be used alone or in combination of two or more.
  • acrylic compounds include alkyl (meth)acrylate compounds such as methyl acrylate, ethyl acrylate, isopropyl acrylate and isobutyl acrylate; Polyol poly(meth)acrylate compounds; 2-hydroxy-1,3-diacryloxypropane, 2,2-bis[4-(acryloxymethoxy)phenyl]propane, 2,2-bis[4-(acryloxypoly aryloxy-hydroxyalkyl (meth)acrylate compounds such as ethoxy)phenyl]propane; dicyclopentenyl acrylate, tricyclodecanyl acrylate, and tris(acryloyloxyethyl) isocyanurate;
  • alkyl (meth)acrylate compounds such as methyl acrylate, ethyl acrylate, isopropyl acrylate and isobutyl acrylate
  • Polyol poly(meth)acrylate compounds 2-hydroxy-1,3-diacryloxypropane, 2,2-bis
  • the radical polymerization initiator may generate free radicals by light or heat.
  • radical polymerization initiators include organic peroxides and azo compounds.
  • Organic peroxides include peroxyesters, dialkyl peroxides, diacyl peroxides, peroxydicarbonates, peroxyketals, hydroperoxides, and silyl peroxides.
  • a radical polymerization initiator may be used alone or in combination of two or more.
  • Peroxy esters include cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutyl peroxyneodecanoate, 1-cyclohexyl-1-methylethyl peroxyneodecanoate, t-hexyl peroxyneodecanoate, t-butyl peroxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-di(2- ethylhexanoylperoxy)hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, L-hexylperoxy-2-ethylhexanoate, L-butylperoxy-2-ethylhexanoate t-Butylperoxyisobutyrate, 1,1-bis(t-butylperoxy)cyclohexane, t
  • Dialkyl peroxides include ⁇ , ⁇ '-bis(t-butylperoxy)diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, t-butyl cumyl peroxide and the like.
  • hydroperoxides include diisopropylbenzene hydroperoxide and cumene hydroperoxide.
  • Diacyl peroxides include isobutyl peroxide, 2,4-dichlorobenzoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, stearoyl peroxide, succinic peroxide, and benzoyl peroxide. peroxytoluene, benzoyl peroxide, and the like.
  • peroxydicarbonates examples include di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, bis(4-t-butylcyclohexyl) peroxydicarbonate, di-2-ethoxymethoxyperoxydicarbonate, di (2-ethylhexylperoxy)dicarbonate, dimethoxybutylperoxydicarbonate, and di(3-methyl-3-methoxybutylperoxy)dicarbonate.
  • peroxyketals include 1,1-bis(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(t-hexylperoxy)cyclohexane, 1,1-bis (t-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-(t-butylperoxy)cyclododecane, 2,2-bis(t-butylperoxy)decane and the like.
  • silyl peroxide examples include t-butyltrimethylsilyl peroxide, bis(t-butyl)dimethylsilyl peroxide, t-butyltrivinylsilyl peroxide, bis(t-butyl)divinylsilyl peroxide, tris(t -butyl)vinylsilyl peroxide, t-butyltriallylsilyl peroxide, bis(t-butyl)diallylsilyl peroxide, tris(t-butyl)allylsilyl peroxide, and the like.
  • the circuit-connecting adhesive film of this embodiment has a region formed from the above-described adhesive composition of this embodiment.
  • the regions may be films or layers. That is, another embodiment of the present disclosure is an adhesive film for circuit connection containing component (A) and component (B).
  • the circuit-connecting adhesive film may contain conductive particles.
  • the particle density of the conductive particles in the adhesive film for circuit connection is 100 particles/mm2 or more , 1000 particles/mm, from the viewpoint of obtaining stable connection resistance. It may be 2 or more, or 3000/mm 2 or more.
  • the particle density of the conductive particles in the adhesive film for circuit connection is 100,000 particles/mm 2 or less, 50,000 particles/mm 2 or less, or 30,000 particles/mm 2 or less from the viewpoint of ensuring insulation between adjacent electrodes. you can From these viewpoints, the particle density of the conductive particles in the adhesive film for circuit connection may be 100 to 100000/mm 2 , 1000 to 50000/mm 2 or 3000 to 30000/mm 2 .
  • the content of the conductive particles may be 10% by mass or more, 20% by mass or more, or 25% by mass or more based on the total mass of the circuit connection adhesive film.
  • the content of the conductive particles may be 50% by mass or less, 40% by mass or less, or 35% by mass or less based on the total mass of the circuit-connecting adhesive film.
  • the content of the conductive particles may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 70 parts by mass or more based on 100 parts by mass of component (A).
  • the content of the conductive particles may be 200 parts by mass or less, 150 parts by mass or less, 120 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
  • the content of the component (A) in the circuit-connecting adhesive film is 10% by mass or more and 20% by mass, based on the total mass of the circuit-connecting adhesive film. % by mass or more, 25% by mass or more, or 30% by mass or more. From the viewpoint of ensuring the formability of the circuit-connecting adhesive film, the content of component (A) in the circuit-connecting adhesive film is 60% by mass or less, 50% by mass or less, based on the total mass of the circuit-connecting adhesive film. % by mass or less, 45% by mass or less, or 40% by mass or less. From these viewpoints, the content of component (A) in the circuit-connecting adhesive film may be 10 to 60% by mass based on the total mass of the circuit-connecting adhesive film.
  • the content of the component (B) in the adhesive film for circuit connection is 1% by mass or more, 2% by mass or more, 3% by mass or more, based on the total mass of the adhesive film for circuit connection. % by mass or more, 4% by mass or more, or 5% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of the component (B) in the circuit-connecting adhesive film is 20% by mass or less, 15% by mass or less, 10% by mass or less, based on the total mass of the circuit-connecting adhesive film. % by mass or less, 8% by mass or less, or 6% by mass or less. From these viewpoints, the content of the component (B) in the circuit-connecting adhesive film may be 1 to 20% by mass based on the total mass of the circuit-connecting adhesive film.
  • the content of the component (B) in the circuit-connecting adhesive film is 1% by mass or more and 3% by mass, based on the total mass of the circuit-connecting adhesive film excluding the conductive particles. % or more, 5 mass % or more, or 7 mass % or more.
  • the content of the component (B) in the circuit-connecting adhesive film is 30% by mass or less and 25% by mass, based on the total mass of the circuit-connecting adhesive film excluding the conductive particles. % or less, 20 mass % or less, 15 mass % or less, or 10 mass % or less.
  • the content of the component (B) in the circuit-connecting adhesive film may be 1 to 30% by mass based on the total mass of the circuit-connecting adhesive film excluding the conductive particles.
  • the content of the component (B) in the circuit-connecting adhesive film is 1% by mass or more, based on the total mass of the circuit-connecting adhesive film excluding conductive particles and fillers, from the viewpoint of sufficiently promoting the curing reaction. , 3% by mass or more, 5% by mass or more, or 7% by mass or more.
  • the content of the component (B) in the circuit-connecting adhesive film is 30% by mass or less, based on the total mass of the circuit-connecting adhesive film excluding conductive particles and fillers, from the viewpoint of improving the physical properties of the cured product. , 25% by mass or less, 20% by mass or less, 15% by mass or less, or 10% by mass or less. From these viewpoints, the content of the component (B) in the circuit-connecting adhesive film may be 1 to 30% by mass based on the total mass of the circuit-connecting adhesive film excluding the conductive particles and the filler. good.
  • the content of the thermoplastic resin in the circuit-connecting adhesive film may be 5% by mass or more, 10% by mass or more, or 15% by mass or more based on the total mass of the circuit-connecting adhesive film.
  • the content of the thermoplastic resin in the circuit-connecting adhesive film may be 40% by mass or less, 30% by mass or less, or 20% by mass or less based on the total mass of the circuit-connecting adhesive film.
  • the content of the coupling agent in the circuit-connecting adhesive film is 0.5% by mass or more, 1% by mass or more, or 1.5% by mass or more based on the total mass of the circuit-connecting adhesive film. good too.
  • the content of the coupling agent in the circuit-connecting adhesive film may be 10% by mass or less, 5% by mass or less, or 3% by mass or less based on the total mass of the circuit-connecting adhesive film.
  • the content of the filler in the circuit-connecting adhesive film may be 1% by mass or more, 3% by mass or more, or 5% by mass or more based on the total mass of the circuit-connecting adhesive film.
  • the content of the filler in the circuit-connecting adhesive film may be 50% by mass or less, 40% by mass or less, or 35% by mass or less based on the total mass of the circuit-connecting adhesive film.
  • the content of each component in the adhesive film for circuit connection based on 100 parts by mass of component (A) is the same as the content of each component based on 100 parts by mass of component (A) in the above adhesive composition. may be within the range.
  • the circuit-connecting adhesive film may be a single layer or may have a multi-layer structure in which multiple layers are laminated.
  • the circuit-connecting adhesive film includes, for example, a first adhesive layer containing component (A) and component (B), and a first adhesive layer.
  • a second adhesive layer other than the adhesive layer may be provided. That is, the circuit-connecting adhesive film may comprise a first adhesive layer and a second adhesive layer laminated on the first adhesive layer. At least one of the first adhesive layer and the second adhesive layer may contain component (A), component (B), and conductive particles.
  • the content of each of the above components in each layer may be within the above content range based on the total mass of each layer.
  • the circuit-connecting adhesive film may have multiple regions with different component types and contents.
  • the circuit-connecting adhesive film may comprise, for example, a first region and a second region disposed on the first region, the first region comprising components (A) and (B ) component and the region containing the . That is, the adhesive film for circuit connection includes a first region which is a region formed from a first adhesive composition containing the component (A) and the component (B), and the first region and a second region, which is a region formed from a second adhesive composition disposed thereon.
  • the content of each of the above components in each region may be within the above content range based on the total mass of each region.
  • the circuit connection adhesive film may be provided on a substrate (for example, PET film) or the like.
  • the substrate-attached adhesive film for circuit connection is produced, for example, by applying an adhesive composition containing conductive particles onto the substrate using a knife coater, roll coater, applicator, comma coater, die coater, or the like. can do.
  • FIG. 1 is a schematic cross-sectional view showing a circuit-connecting adhesive film according to one embodiment.
  • the circuit-connecting adhesive film 1 is, in one embodiment, composed of a single layer consisting of an adhesive component 2 and conductive particles 3 dispersed in the adhesive component 2 .
  • the adhesive component 2 contains at least the components (A) and (B) described above.
  • the circuit-connecting adhesive film 1 may be in an uncured state or in a partially cured state.
  • the thickness of the circuit connection adhesive film 1 may be, for example, 3 ⁇ m or more or 10 ⁇ m or more, and may be 30 ⁇ m or less or 20 ⁇ m or less.
  • the circuit connecting adhesive film comprises a first region comprising a first adhesive component and a second region comprising a second adhesive component adjacent to the first region. and one or both of the first region and the second region may be formed of the adhesive composition of the present embodiment described above. Each of the first region and the second region may be a layer.
  • the circuit-connecting adhesive film may have a multilayer structure having two or more layers, for example, as shown in FIG. (First adhesive layer consisting of adhesive component 2A and conductive particles 3A dispersed in adhesive component 2A) 1A and layer not containing conductive particles (second adhesive layer consisting of adhesive component 2B layer) 1B.
  • the first adhesive layer 1A is a layer made of an adhesive composition (first adhesive composition) containing at least the above-described components (A) and (B), and conductive particles. It can be.
  • the second adhesive layer 1B may be a layer made of an adhesive composition (second adhesive composition) containing at least the components (A) and (B) described above. The kind, content, etc.
  • first adhesive layer 1A and the second adhesive layer 1B of the circuit-connecting adhesive film 1 may each be in an uncured state or in a partially cured state.
  • the thickness of the first adhesive layer 1A may be, for example, 1 ⁇ m or more or 3 ⁇ m or more, and may be 15 ⁇ m or less or 10 ⁇ m or less.
  • the thickness of the second adhesive layer 1B may be, for example, 1 ⁇ m or more or 3 ⁇ m or more, and may be 20 ⁇ m or less or 15 ⁇ m or less.
  • the thickness of the first adhesive layer 1A may be the same as or different from the thickness of the second adhesive layer 1B.
  • the ratio of the thickness of the first adhesive layer 1A to the thickness of the second adhesive layer 1B is 0.1. or more, or 0.3 or more, and may be 1.5 or less, or 0.5 or less.
  • the circuit connection adhesive film may be an anisotropic conductive adhesive film (anisotropic conductive film) or a conductive adhesive film without anisotropic conductivity.
  • FIG. 1 Another embodiment of the present disclosure includes a first circuit member having a first electrode, a second circuit member having a second electrode, and disposed between the first circuit member and the second circuit member. and a connecting portion for electrically connecting the first electrode and the second electrode to each other, wherein the connecting portion contains the cured adhesive film for circuit connection.
  • FIG. 3 is a schematic cross-sectional view showing one embodiment of the connection structure.
  • the structure 10 includes a first circuit member 4 and a second circuit member 5 facing each other, and a first circuit member 4 and a first circuit member 5 between the first circuit member 4 and the second circuit member 5 .
  • a connecting portion 6 that connects the circuit member 4 and the second circuit member 5 is provided.
  • the first circuit member 4 includes a first circuit board 41 and a first electrode 42 formed on the main surface 41 a of the first circuit board 41 .
  • the second circuit member 5 includes a second circuit board 51 and second electrodes 52 formed on the main surface 51 a of the second circuit board 51 .
  • the first circuit member 4 and the second circuit member 5 are not particularly limited as long as they are formed with electrodes that require electrical connection.
  • members (circuit members, etc.) on which electrodes are formed include inorganic substrates such as semiconductors, glass, and ceramics; polyimide substrates such as TCP, FPC, and COF; electrodes on films such as polycarbonate, polyester, and polyethersulfone; A printed wiring board or the like is used, and a plurality of these may be used in combination.
  • the connection part 6 contains the cured product of the adhesive film 1 for circuit connection, and contains the insulating substance 7 which is the cured product of the adhesive component 2 and the conductive particles 3 .
  • the conductive particles 3 are placed not only between the opposing first electrode 42 and the second electrode 52, but also between the main surface 41a of the first circuit board 41 and the main surface 51a of the second circuit board 51. may be placed.
  • the first electrode 42 and the second electrode 52 are electrically connected via the conductive particles 3 . That is, the conductive particles 3 are in contact with both the first electrode 42 and the second electrode 52 .
  • the first electrode 42 and the second electrode 52 facing each other are electrically connected via the conductive particles 3, as described above. Therefore, the connection resistance between the first electrode 42 and the second electrode 52 is sufficiently reduced. Therefore, the current flow between the first electrode 42 and the second electrode 52 can be made smooth, and the functions of the first circuit member 4 and the second circuit member 5 can be fully exhibited. can be done.
  • connection structure Another embodiment of the present disclosure is to interpose the circuit connection adhesive film between a first circuit member having a first electrode and a second circuit member having a second electrode,
  • a method of manufacturing a connection structure comprising the step of thermally compressing a first circuit member and a second circuit member to electrically connect the first electrode and the second electrode to each other.
  • FIG. 4 is a schematic cross-sectional view showing one embodiment of a method for manufacturing a connection structure.
  • a first circuit member 4 and a circuit-connecting adhesive film 1 are prepared.
  • the circuit-connecting adhesive film 1 is placed on the main surface 41 a of the first circuit member 4 .
  • the circuit-connecting adhesive film 1 is laminated on a substrate (not shown), the circuit-connecting adhesive film 1 side of the substrate is directed toward the first circuit member 4, A laminate is placed on the first circuit member 4 .
  • the adhesive film 1 for circuit connection has a first adhesive layer 1A and a second adhesive layer 1B as shown in FIG. Therefore, it is preferable to arrange the adhesive layer (first adhesive layer 1A) containing the conductive particles so as to be in contact with the main surface 41a of the first circuit member 4 .
  • circuit-connecting adhesive film 1 is pressurized in the directions of arrows A and B in FIG. 4(a) to temporarily connect the circuit-connecting adhesive film 1 to the first circuit member 4 (FIG. reference). At this time, heating may be performed together with the pressurization.
  • the second electrode 52 side is directed toward the first circuit member 4 . (that is, in a state in which the first electrode 42 and the second electrode 52 are arranged to face each other, and the circuit connection adhesive is placed between the first circuit member 4 and the second circuit member 5 A second circuit member 5 is further arranged (with the film 1 interposed).
  • the circuit-connecting adhesive film 1 is laminated on a substrate (not shown), the substrate is peeled off and then the second circuit member 5 is arranged on the circuit-connecting adhesive film 1. .
  • circuit-connecting adhesive film 1 is thermocompression bonded in the directions of arrows A and B in FIG. 4(c). As a result, the circuit-connecting adhesive film 1 is cured, and final connection is established to electrically connect the first electrode 42 and the second electrode 52 to each other. As a result, a structure 10 as shown in FIG. 3 is obtained.
  • the adhesive component 2 is cured to become the insulating material 7 while the distance between the first electrode 42 and the second electrode 52 is sufficiently reduced. , the first circuit member 4 and the second circuit member 5 are firmly connected via the connecting portion 6 .
  • a sufficiently high adhesive strength is maintained for a long period of time. Therefore, in the structure 10, the change over time of the distance between the first electrode 42 and the second electrode 52 is sufficiently suppressed, and the long-term reliability of the electrical characteristics between the first electrode 42 and the second electrode 52 is maintained. is superior.
  • the obtained compound was measured by nuclear magnetic resonance spectroscopy (1H-NMR, manufactured by JEOL Ltd., JNM-ECX400II), and the following spectral data were obtained. Measurement by 1 H-NMR confirmed that the obtained compound was 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate having the following structure.
  • the obtained compound was measured by nuclear magnetic resonance spectroscopy ( 1 H-NMR, manufactured by JEOL Ltd., JNM-ECX400II), and the following spectral data were obtained.
  • the molecular weight of the obtained phenoxy resin a was measured by a high-performance liquid chromatograph (manufactured by Tosoh Corporation, GP8020, columns: Gelpack GL-A150S and GLA160S manufactured by Hitachi Chemical Co., Ltd., eluent: tetrahydrofuran, flow rate: 1.0 mL/min).
  • conductive particles having an average particle size of 3.3 ⁇ m, a maximum particle size of 3.5 ⁇ m, and a specific gravity of 2.7 were obtained.
  • Epoxy resin A2 Tetrafunctional naphthalene skeleton epoxy resin (trade name: HP4700, manufactured by DIC Corporation)
  • A6 Bifunctional bisphenol F type epoxy resin (trade name: YL983U, manufactured by Mitsubishi Chemical Corporation)
  • A7 Polyfunctional trisphenolmethane type epoxy resin (trade name: jER1032H60, manufactured by Mitsubishi Chemical Corporation)
  • Curing agent B1 Pyridinium salt synthesized above
  • B3 Pyridinium salt synthesized above
  • C1 Phenoxy resin a synthesized above
  • C3 Epoxy resin (trade name: jER1010, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 3000 to 5000 g/eq)
  • Filler D1 surface-treated silica particles (hydrolysis product of silica and bis(trimethylsilyl)amine)
  • D2 Surface-treated silica fine particles (hydrolysis product of trimethoxyoctylsilane and silica, trade name: Aero
  • a second adhesive composition was applied onto the substrate (PET film) to form a second adhesive layer on the substrate. Furthermore, the first adhesive composition is applied on the second adhesive layer to form the first adhesive layer, the first adhesive layer, the second adhesive layer, the substrate were laminated in this order to prepare an adhesive film for circuit connection.
  • the thickness of the first adhesive layer of each circuit-connecting adhesive film of Examples 1 and 2 was 7 ⁇ m, and the thickness of the second adhesive layer was 7 ⁇ m.
  • connection structure AlNd (100 nm)/Mo (50 nm)/AlNd (100 nm)/Mo (50 nm)/ An ITO (100 nm) wiring pattern (pattern width: 19 ⁇ m, inter-electrode space: 5 ⁇ m) was prepared.
  • an IC chip in which bump electrodes are arranged in two rows in a zigzag pattern (outer shape: 0.9 mm ⁇ 20.3 mm, thickness: 0.3 mm, size of bump electrode: 70 ⁇ m ⁇ 12 ⁇ m, bump electrode space: 12 ⁇ m, bump electrode thickness: 8 ⁇ m).
  • connection structures were produced.
  • the first adhesive layer of the circuit connecting adhesive film was placed on the first circuit member.
  • a thermocompression bonding device (LD-06, manufactured by Ohashi Seisakusho Co., Ltd.) consisting of a ceramic heater stage and a tool (8 mm ⁇ 50 mm), under the conditions of 50 ° C. and 0.98 MPa (10 kgf / cm 2 ). Heat and pressure were applied for 2 seconds to attach the circuit connecting adhesive film to the first circuit member.
  • the base material on the opposite side of the circuit-connecting adhesive film to the first circuit member was peeled off, and the bump electrodes of the first circuit member and the circuit electrodes of the second circuit member were aligned.
  • a PTFE sheet with a thickness of 50 ⁇ m is used as a cushioning material on a pedestal heated to 90 ° C. and heated at 115 ° C. for 5 seconds at 40 MPa.
  • the second adhesive layer of the circuit-connecting adhesive film was adhered to the second circuit member to prepare a connection structure.
  • the mounting temperature was the measured maximum temperature of the adhesive film for circuit connection, and the pressure was a value calculated with respect to the total area of the surfaces of the bump electrodes of the second circuit member facing the first circuit member. .
  • connection resistance was measured at 14 locations by the four-terminal measurement method, and the average value of the connection resistance values was evaluated.
  • the HAST test was performed by placing the connection structure in an accelerated life tester (manufactured by HIRAYAMA, trade name "PC-242HSR2", conditions: 110°C/85% RH/150 hours).
  • the connection resistance was evaluated as A when the connection resistance was less than 10 ⁇ , B when 10 ⁇ or more and less than 20 ⁇ , C when 20 ⁇ or more and less than 25 ⁇ , D when 25 ⁇ or more and less than 30 ⁇ , and E when 30 ⁇ or more. Table 2 shows the evaluation results.
  • ⁇ DSC measurement> For each circuit connection adhesive film of Examples 1 and 2, using a differential scanning calorimeter (trade name: DSC Q1000) manufactured by TA Instruments Japan Co., Ltd., under a nitrogen atmosphere, the temperature was increased at a rate of 10 ° C./ Differential scanning calorimetry (DSC) was performed under the conditions of minutes and a measurement temperature range of 50 to 300°C. DSC measurement was performed on the sample immediately after collection and the sample after storage at 40°C for 15 hours.
  • FIG. 5 shows the DSC measurement results of the sample immediately after collection in Example 1
  • FIG. 6 shows the DSC measurement result of the sample in Example 1 after storage at 40° C. for 15 hours
  • FIG. 7 shows the DSC measurement results
  • FIG. 8 shows the DSC measurement results of the sample of Example 2 after storage at 40° C. for 15 hours.
  • the dashed lines show the measured results of heat flow
  • the solid lines show the measured results of derivative heat flow.
  • the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position, the benzyl group has an electron-donating group, and the anion is B(C 6 F 5 ) 4 ⁇ or B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group), an adhesive composition containing a pyridinium salt It was confirmed that the article can be cured at low temperature (115° C.) and achieve excellent connection resistance.
  • the anion of the pyridinium salt is B(C 6 H 3 (CF 3 ) 2 ) 4 ⁇ (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group), excellent It has been confirmed that the connection resistance can be realized.

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Abstract

An adhesive composition that contains (A) an epoxy resin and (B) a curing agent, in which a pyridinium salt is included as the (B) component, the pyridinium salt includes a pyridinium cation and an anion, the pyridinium cation has a benzyl group at the 1-position and an electron-attracting group at the 2-position, the benzyl group has an electron-donating group, and the anion is B(C6F5)4 - or B(C6H3(CF3)2)4 - (wherein the CF3 group is substituted at the 3- and 5-positions of a phenyl group).

Description

接着剤組成物、回路接続用接着剤フィルム、及び、接続構造体の製造方法ADHESIVE COMPOSITION, ADHESIVE FILM FOR CIRCUIT CONNECTION, AND METHOD FOR MANUFACTURING CONNECTED STRUCTURE
 本開示は、接着剤組成物、回路接続用接着剤フィルム、及び、接続構造体の製造方法に関する。 The present disclosure relates to an adhesive composition, an adhesive film for circuit connection, and a method for manufacturing a connection structure.
 対向する回路部材を加熱及び加圧し、加圧方向の電極間を電気的に接続する回路接続材料として、例えば、接着剤中に導電粒子が分散された異方導電性を有する回路接続用接着剤フィルムが知られている(例えば、下記特許文献1~4を参照)。このような接着剤フィルムは、液晶ディスプレイ(LCD)パネルと、LCDを駆動させる半導体が搭載されたテープキャリアパッケージ(TCP:Tape Carrier Package)或いはチップオンフレックス(COF:Chip On Flex)との接続、又は、プリント配線板と、TCP或いはCOFとの電気的接続に広く使用されている。 As a circuit connection material that heats and presses opposing circuit members to electrically connect electrodes in the direction of pressure, for example, an adhesive for circuit connection having anisotropic conductivity in which conductive particles are dispersed in the adhesive. Films are known (see, for example, Patent Documents 1 to 4 below). Such an adhesive film is used for connection between a liquid crystal display (LCD) panel and a tape carrier package (TCP: Tape Carrier Package) or a chip on flex (COF: Chip On Flex) on which a semiconductor for driving the LCD is mounted, Alternatively, it is widely used for electrical connection between a printed wiring board and TCP or COF.
 最近では、半導体をフェイスダウンで直接LCDパネル又はプリント配線板に実装する場合でも、従来のワイヤーボンディング法に替えて、薄膜化及び狭ピッチ接続に有利なフリップチップ実装が採用されており、ここでも異方導電性を有する回路接続用接着剤フィルムが回路接続材料として用いられている。 Recently, even when semiconductors are directly mounted face-down on LCD panels or printed wiring boards, flip-chip mounting, which is advantageous for thinning and narrow-pitch connection, has been adopted instead of the conventional wire bonding method. A circuit-connecting adhesive film having anisotropic conductivity is used as a circuit-connecting material.
特開昭60-191228号公報JP-A-60-191228 特開平1-251787号公報JP-A-1-251787 特開平7-90237号公報JP-A-7-90237 特開2019-104869号公報JP 2019-104869 A
 近年、ディスプレイの軽量化、及びデザイン性の観点から、ディスプレイの額縁が狭くなっており、例えば、スマートフォン等のように、ディスプレイの額縁がほとんど存在しない製品の需要が高まっている。また、ディスプレイ駆動用のドライバIC、TCP等の電子部品を搭載する箇所も狭くなってきており、特に額縁が狭いディスプレイでは、電子部品を表示部の近傍に搭載されることがある。表示部の部材の耐熱性が低いと、電子部品の実装時の熱により、表示部の部材に不具合が生じ得る。そのため、低温で硬化させることができる接着剤組成物が求められる。また、製造効率を高める観点から、接着剤組成物をより低温で硬化させることが求められている。 In recent years, from the viewpoint of display weight reduction and design, the frame of the display has become narrower, and the demand for products with almost no display frame, such as smartphones, is increasing. In addition, the locations where electronic components such as driver ICs and TCP for driving displays are mounted are becoming narrower, and especially in displays with a narrow frame, electronic components are sometimes mounted in the vicinity of the display section. If the members of the display section have low heat resistance, the members of the display section may be damaged by the heat generated during the mounting of the electronic components. Therefore, there is a need for adhesive compositions that can be cured at low temperatures. Moreover, from the viewpoint of improving production efficiency, it is required to cure the adhesive composition at a lower temperature.
 さらに、近年、市場からはパネル品質の信頼性への要求レベルが高まってきている。そのため、優れた接続抵抗を実現することが必要とされている。 Furthermore, in recent years, the level of demand for panel quality reliability has increased from the market. Therefore, it is necessary to realize excellent connection resistance.
 そこで、本開示は、低温(115℃)で硬化させることができ、且つ、優れた接続抵抗を実現することができる接着剤組成物を提供することを目的する。また、本開示は、当該接着剤組成物を用いた回路接続用接着剤フィルム、接続構造体及び接続構造体の製造方法を提供することを目的する。また、本開示は、当該接着剤組成物に用いられるピリジニウム塩を提供することを目的する。 Therefore, an object of the present disclosure is to provide an adhesive composition that can be cured at a low temperature (115°C) and that can achieve excellent connection resistance. Another object of the present disclosure is to provide an adhesive film for circuit connection, a connection structure, and a method for producing a connection structure using the adhesive composition. Another object of the present disclosure is to provide a pyridinium salt used in the adhesive composition.
 本開示の一側面は、以下の[1]~[7]を含む。
[1](A)エポキシ樹脂と、(B)硬化剤と、を含有し、
 前記(B)成分として、ピリジニウム塩を含み、
 前記ピリジニウム塩が、ピリジニウムカチオンと、アニオンと、を含み、
 前記ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、
 前記ベンジル基が電子供与基を有し、
 前記アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、接着剤組成物。
[2]導電粒子を更に含有する、[1]に記載の接着剤組成物。
[3][1]又は[2]に記載の接着剤組成物により形成された領域を有する、回路接続用接着剤フィルム。
[4]第1の接着剤成分を含む第1の領域と、該第1の領域に隣接して設けられた、第2の接着剤成分を含む第2の領域と、を備え、
 前記第1の領域及び前記第2の領域のうちの一方又は両方が、[1]又は[2]に記載の接着剤組成物により形成されている、回路接続用接着剤フィルム。
[5]第一の電極を有する第一の回路部材と、
 第二の電極を有する第二の回路部材と、
 前記第一の回路部材及び前記第二の回路部材の間に配置され、前記第一の電極及び前記第二の電極を互いに電気的に接続する接続部と、
を備え、
 前記接続部が、[3]又は[4]に記載の回路接続用接着剤フィルムの硬化物を含む、接続構造体。
[6]第一の電極を有する第一の回路部材と、第二の電極を有する第二の回路部材との間に、[3]又は[4]に記載の回路接続用接着剤フィルムを介在させ、前記第一の回路部材及び前記第二の回路部材を熱圧着して、前記第一の電極及び前記第二の電極を互いに電気的に接続する工程を備える、接続構造体の製造方法。
[7]ピリジニウムカチオンと、アニオンと、を含むピリジニウム塩であって、
 前記ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、
 前記ベンジル基が電子供与基を有し、
 前記アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩。
One aspect of the present disclosure includes the following [1] to [7].
[1] containing (A) an epoxy resin and (B) a curing agent,
As the component (B), a pyridinium salt is included,
The pyridinium salt comprises a pyridinium cation and an anion,
the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position;
the benzyl group has an electron donating group,
the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); adhesive composition.
[2] The adhesive composition according to [1], further containing conductive particles.
[3] An adhesive film for circuit connection, having a region formed from the adhesive composition according to [1] or [2].
[4] comprising a first region containing a first adhesive component and a second region containing a second adhesive component provided adjacent to the first region;
An adhesive film for circuit connection, wherein one or both of the first region and the second region are formed from the adhesive composition according to [1] or [2].
[5] a first circuit member having a first electrode;
a second circuit member having a second electrode;
a connecting portion disposed between the first circuit member and the second circuit member and electrically connecting the first electrode and the second electrode to each other;
with
A connection structure, wherein the connection part contains a cured product of the circuit connection adhesive film according to [3] or [4].
[6] Between the first circuit member having the first electrode and the second circuit member having the second electrode, the adhesive film for circuit connection according to [3] or [4] is interposed. and thermocompression bonding the first circuit member and the second circuit member to electrically connect the first electrode and the second electrode to each other.
[7] A pyridinium salt containing a pyridinium cation and an anion,
the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position;
the benzyl group has an electron donating group,
the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); pyridinium salt.
 本開示によれば、低温(115℃)で硬化させることができ、且つ、優れた接続抵抗を実現することができる接着剤組成物を提供することができる。また、本開示によれば、当該接着剤組成物を用いた回路接続用接着剤フィルム、接続構造体及び接続構造体の製造方法を提供することができる。また、本開示によれば、当該接着剤組成物に用いられるピリジニウム塩を提供することができる。 According to the present disclosure, it is possible to provide an adhesive composition that can be cured at a low temperature (115°C) and that can achieve excellent connection resistance. Further, according to the present disclosure, it is possible to provide an adhesive film for circuit connection, a connection structure, and a method for producing a connection structure using the adhesive composition. Also, according to the present disclosure, it is possible to provide a pyridinium salt for use in the adhesive composition.
回路接続用接着剤フィルムの一実施形態を示す模式断面図である。1 is a schematic cross-sectional view showing an embodiment of an adhesive film for circuit connection; FIG. 回路接続用接着剤フィルムの一実施形態を示す模式断面図である。1 is a schematic cross-sectional view showing an embodiment of an adhesive film for circuit connection; FIG. 接続構造体の一実施形態を示す模式断面図である。It is a schematic cross section which shows one Embodiment of a connection structure. 図3の接続構造体の製造方法を示す模式断面図である。FIG. 4 is a schematic cross-sectional view showing a method of manufacturing the connection structure of FIG. 3; 実施例1の回路接続用接着剤フィルムのDSC測定結果である。4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 1. FIG. 実施例1の回路接続用接着剤フィルムのDSC測定結果である。4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 1. FIG. 実施例2の回路接続用接着剤フィルムのDSC測定結果である。4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 2. FIG. 実施例2の回路接続用接着剤フィルムのDSC測定結果である。4 shows the DSC measurement results of the circuit-connecting adhesive film of Example 2. FIG.
 以下、本開示の実施形態について詳細に説明する。なお、本開示は、以下の実施形態に限定されない。 Hereinafter, embodiments of the present disclosure will be described in detail. Note that the present disclosure is not limited to the following embodiments.
 本明細書中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。また、数値範囲の下限値及び上限値は、それぞれ他の数値範囲の下限値又は上限値と任意に組み合わせられる。数値範囲「A~B」という表記においては、両端の数値A及びBがそれぞれ下限値及び上限値として数値範囲に含まれる。本明細書において、例えば、「10以上」という記載は、10及び10を超える数値を意味し、数値が異なる場合もこれに準ずる。また、例えば、「10以下」という記載は、10及び10未満の数値を意味し、数値が異なる場合もこれに準ずる。また、本明細書に例示する各成分及び材料は、特に断らない限り、一種を単独で使用してもよいし、二種以上を併用してもよい。本明細書において、組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。また、本明細書中、「(メタ)アクリレート」とは、アクリレート、及び、それに対応するメタクリレートの少なくとも一方を意味する。また、本明細書中、「エポキシ基」は、グリシジル基、グリシジルオキシ基等の構造中にエポキシ基を含む置換基を含むものとする。 In the numerical ranges described in this specification, the upper limit or lower limit of the numerical range may be replaced with the values shown in the examples. Also, the lower and upper limits of a numerical range can be arbitrarily combined with the lower and upper limits of other numerical ranges, respectively. In the notation of a numerical range “A to B”, both numerical values A and B are included in the numerical range as lower and upper limits, respectively. In this specification, for example, the description "10 or more" means 10 and a numerical value exceeding 10, and this also applies when the numerical values are different. Further, for example, the description "10 or less" means 10 and less than 10, and the same applies when the numerical values are different. In addition, each component and material exemplified in this specification may be used singly or in combination of two or more unless otherwise specified. As used herein, the content of each component in the composition refers to the total amount of the multiple substances present in the composition when there are multiple substances corresponding to each component in the composition, unless otherwise specified. means Moreover, in this specification, "(meth)acrylate" means at least one of acrylate and methacrylate corresponding thereto. Further, in this specification, the term "epoxy group" includes a substituent containing an epoxy group in its structure, such as a glycidyl group and a glycidyloxy group.
<接着剤組成物>
 本実施形態の接着剤組成物は、(A)エポキシ樹脂(以下、(A)成分ともいう)と、(B)硬化剤(以下、(B)成分ともいう)とを少なくとも含有する。
<Adhesive composition>
The adhesive composition of the present embodiment contains at least (A) an epoxy resin (hereinafter also referred to as (A) component) and (B) a curing agent (hereinafter also referred to as (B) component).
(エポキシ樹脂)
 本実施形態の接着剤組成物は、(A)成分として、例えば、芳香族系エポキシ樹脂を、(A)成分全量基準で90質量%超含んでもよく、芳香族系エポキシ樹脂として、例えば、(A1)下記一般式(1)で表される骨格を有する多官能エポキシ樹脂(以下、(A1)成分ともいう)を含んでもよい。
(Epoxy resin)
The adhesive composition of the present embodiment may contain, as the component (A), for example, an aromatic epoxy resin exceeding 90% by mass based on the total amount of the component (A), and as the aromatic epoxy resin, for example, ( A1) A polyfunctional epoxy resin having a skeleton represented by the following general formula (1) (hereinafter also referred to as component (A1)) may be included.
Figure JPOXMLDOC01-appb-C000001
 式(1)中、Xは、酸素原子、硫黄原子、又は、炭素数1~10のアルキレン基を示す。耐剥離性の観点から、Xは、-CH-であってもよい。
Figure JPOXMLDOC01-appb-C000001
In formula (1), X 1 represents an oxygen atom, a sulfur atom, or an alkylene group having 1 to 10 carbon atoms. From the viewpoint of peeling resistance, X 1 may be -CH 2 -.
(エポキシ樹脂)
 まず、(A1)成分について説明する。
(Epoxy resin)
First, the (A1) component will be described.
 (A1)成分としては、下記一般式(2)で表される多官能エポキシ樹脂を用いることができる。
Figure JPOXMLDOC01-appb-C000002
[式(2)中、Xは、酸素原子、硫黄原子、又は、炭素数1~10のアルキレン基を示し、R及びRは、置換基であり、それぞれ独立にグリシジル基又はグリシジルオキシ基を示し、m及びnはそれぞれ、1~7の整数を示し、m+nが2以上である。]
As the component (A1), a polyfunctional epoxy resin represented by the following general formula (2) can be used.
Figure JPOXMLDOC01-appb-C000002
[In formula (2 ) , X 1 represents an oxygen atom, a sulfur atom, or an alkylene group having 1 to 10 carbon atoms; group, m and n each represent an integer of 1 to 7, and m+n is 2 or more. ]
 耐剥離性の観点から、(A1)成分としては、下記一般式(3)で表される多官能エポキシ樹脂を用いることができる。
Figure JPOXMLDOC01-appb-C000003
[式(3)中、R11、R12、R21及びR22はそれぞれ独立に、水素原子、グリシジル基又はグリシジルオキシ基を示し、R11、R12、R21及びR22のうちの2以上がグリシジル基又はグリシジルオキシ基である。]
From the viewpoint of peel resistance, a polyfunctional epoxy resin represented by the following general formula (3) can be used as the component (A1).
Figure JPOXMLDOC01-appb-C000003
[In Formula (3), R 11 , R 12 , R 21 and R 22 each independently represent a hydrogen atom, a glycidyl group or a glycidyloxy group, and two of R 11 , R 12 , R 21 and R 22 The above is a glycidyl group or a glycidyloxy group. ]
 式(3)中、R11及びR22がグリシジル基又はグリシジルオキシ基であり、R12及びR21が水素原子であってもよく、R11、R12、R21及びR22のすべてがグリシジル基又はグリシジルオキシ基であってもよい。 In formula (3), R 11 and R 22 are a glycidyl group or a glycidyloxy group, R 12 and R 21 may be hydrogen atoms, and all of R 11 , R 12 , R 21 and R 22 are glycidyl or a glycidyloxy group.
 (A1)成分は、「HP4700」及び「HP4770」(以上、DIC株式会社製、商品名)などの市販品を用いることができる。 Commercially available products such as "HP4700" and "HP4770" (manufactured by DIC Corporation, trade names) can be used as the (A1) component.
 (A1)成分は、1種を単独で、又は2種以上を組み合わせて用いることができる。 The (A1) component can be used singly or in combination of two or more.
 本実施形態の接着剤組成物は、(A1)成分以外の第2の芳香族エポキシ樹脂(以下、(A2)成分ともいう)を含有することができる。 The adhesive composition of the present embodiment can contain a second aromatic epoxy resin (hereinafter also referred to as (A2) component) other than the (A1) component.
 第2の芳香族エポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、テトラメチルビスフェノールA型エポキシ樹脂、3’,4’-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート(ビ-7-オキサビシクロ[4,1,0]ヘプタン)、3,4-エポキシシクロヘキシルメチル(メタ)アクリレート、(3、3’、4、4’-ジエポキシ)ビシクロヘキシル、ジシクロペンタジエンジメタノールジグリシジルエーテル、キシレン-ノボラック型グリシジルエーテル等が挙げられる。第2の芳香族エポキシ樹脂は、ビスフェノールA型エポキシ樹脂、テトラメチルビスフェノールA型エポキシ樹脂、ジシクロペンタジエンジメタノールジグリシジルエーテル、及びキシレン-ノボラック型グリシジルエーテルからなる群より選ばれる少なくとも一種であってよい。 As the second aromatic epoxy resin, bisphenol A type epoxy resin, bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolac type epoxy resin, bisphenol F novolac type epoxy resin, tetramethyl Bisphenol A type epoxy resin, 3′,4′-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate (bi-7-oxabicyclo[4,1,0]heptane), 3,4-epoxycyclohexylmethyl (meth ) acrylate, (3,3′,4,4′-diepoxy)bicyclohexyl, dicyclopentadiene dimethanol diglycidyl ether, xylene-novolac type glycidyl ether, and the like. The second aromatic epoxy resin is at least one selected from the group consisting of bisphenol A type epoxy resin, tetramethylbisphenol A type epoxy resin, dicyclopentadiene dimethanol diglycidyl ether, and xylene-novolac type glycidyl ether. good.
 HAST試験後においても優れた接続抵抗をより実現しやすい観点から、(A2)成分としては、下記一般式(7)で表される多官能エポキシ樹脂(トリスフェノールメタン構造を有するエポキシ樹脂)を用いることができる。 From the viewpoint of making it easier to achieve excellent connection resistance even after the HAST test, a polyfunctional epoxy resin (an epoxy resin having a trisphenolmethane structure) represented by the following general formula (7) is used as the component (A2). be able to.
Figure JPOXMLDOC01-appb-C000004
[式(7)中、R71、R72、及びR73は、各々独立に、水素原子、又は、有機基を表し、R71、R72、及びR73のうちの少なくとも1つは、エポキシ基を有する有機基を表し、R74は、水素原子、又は、アルキル基を表し、R75は、水素原子、又は、有機基を表す。]
Figure JPOXMLDOC01-appb-C000004
[In formula (7), R 71 , R 72 and R 73 each independently represent a hydrogen atom or an organic group, and at least one of R 71 , R 72 and R 73 is an epoxy represents an organic group having a group, R74 represents a hydrogen atom or an alkyl group, and R75 represents a hydrogen atom or an organic group. ]
 R71、R72、及びR73が表す有機基としては、例えば、アルキル基、アルキルエーテル基、及びアルケニル基が挙げられる。これらの有機基は、置換基を有していてもよい。有機基の炭素数は、例えば、2以上、又は3以上であってもよく、8以下、6以下、又は4以下であってもよい。R71、R72、及びR73のうちの少なくとも1つは、グリシジル基を有する有機基であってもよく、グリシジルオキシ基を有する有機基であってもよい。R71、R72、及びR73は、それぞれ同一であってもよく、異なっていてもよい。R71、R72、及びR73は、HAST試験後においても優れた接続抵抗をより実現しやすい観点から、いずれもグリシジル基を有する有機基であってもよく、グリシジルオキシ基を有する有機基であってもよい。 Examples of organic groups represented by R 71 , R 72 and R 73 include alkyl groups, alkyl ether groups and alkenyl groups. These organic groups may have a substituent. The number of carbon atoms in the organic group may be, for example, 2 or more, or 3 or more, or 8 or less, 6 or less, or 4 or less. At least one of R 71 , R 72 and R 73 may be an organic group having a glycidyl group or an organic group having a glycidyloxy group. R 71 , R 72 and R 73 may be the same or different. R 71 , R 72 , and R 73 may all be an organic group having a glycidyl group, or an organic group having a glycidyloxy group, from the viewpoint of more easily realizing excellent connection resistance even after the HAST test. There may be.
 R74がアルキル基である場合、アルキル基は、例えば、メチル基、エチル基、又はプロピル基であってもよい。アルキル基は、置換基を有していてもよい。R74は、HAST試験後においても優れた接続抵抗をより実現しやすい観点から、水素原子であってもよい。 When R 74 is an alkyl group, the alkyl group can be, for example, a methyl group, an ethyl group, or a propyl group. The alkyl group may have a substituent. R74 may be a hydrogen atom from the viewpoint of easily achieving excellent connection resistance even after the HAST test.
 R75が表す有機基としては、例えば、アルキル基、アルキルエーテル基、アルケニル基であってもよい。有機基は、置換基を有していてもよい。R75は、HAST試験後においても優れた接続抵抗をより実現しやすい観点から、アルキル基であってもよく、置換基を有するアルキル基であってもよく、フェニル基を有するアルキルであってもよい。フェニル基は、置換基を有していてもよく、例えば、エポキシ基、グリシジル基、又はグリシジルオキシ基を有していてもよい。R75は、HAST試験後においても優れた接続抵抗をより実現しやすい観点から、グリシジルオキシ基を有するフェニル基を有するアルキル基であってもよい。 The organic group represented by R 75 may be, for example, an alkyl group, an alkyl ether group, or an alkenyl group. The organic group may have a substituent. R 75 may be an alkyl group, an alkyl group having a substituent, or an alkyl having a phenyl group from the viewpoint of more easily realizing excellent connection resistance even after the HAST test. good. A phenyl group may have a substituent, for example, an epoxy group, a glycidyl group, or a glycidyloxy group. R75 may be an alkyl group having a phenyl group having a glycidyloxy group from the viewpoint of more easily achieving excellent connection resistance even after the HAST test.
 式(7)で表される多官能エポキシ樹脂が有するエポキシ基の数は、1以上、2以上、又は3以上であってもよく、15以下、12以下、又は10以下であってもよい。 The number of epoxy groups possessed by the polyfunctional epoxy resin represented by formula (7) may be 1 or more, 2 or more, or 3 or more, and may be 15 or less, 12 or less, or 10 or less.
 式(7)で表される多官能エポキシ樹脂のエポキシ当量は、例えば、100~300g/eq、又は150~250g/eqであってもよい。エポキシ当量は、JIS K7236に準拠して測定される値を意味する。 The epoxy equivalent of the polyfunctional epoxy resin represented by formula (7) may be, for example, 100-300 g/eq, or 150-250 g/eq. Epoxy equivalent means a value measured according to JIS K7236.
 式(7)で表される多官能エポキシ樹脂は、具体的には、下記式(7A)で表される化合物であってもよい。
Figure JPOXMLDOC01-appb-C000005
[式(7A)中、nは、1~3の整数を表す。]
Specifically, the polyfunctional epoxy resin represented by Formula (7) may be a compound represented by Formula (7A) below.
Figure JPOXMLDOC01-appb-C000005
[In formula (7A), n represents an integer of 1 to 3. ]
 本実施形態の接着剤組成物は、(A)成分として、芳香族系エポキシ樹脂以外のその他のエポキシ樹脂を含んでいてもよい。その他のエポキシ樹脂としては、脂肪族エポキシ樹脂、及び脂環式エポキシ樹脂が挙げられる。低温硬化性の更なる向上の観点から、(A)成分は、脂環式エポキシ樹脂を含んでいてもよい。また、低温硬化性と良好な保存安定性とを容易に両立できる観点から、(A)成分は、脂環式エポキシ樹脂を含まなくてもよい。 The adhesive composition of the present embodiment may contain other epoxy resins than the aromatic epoxy resin as the (A) component. Other epoxy resins include aliphatic epoxy resins and cycloaliphatic epoxy resins. From the viewpoint of further improving low-temperature curability, the component (A) may contain an alicyclic epoxy resin. Moreover, from the viewpoint of easily achieving both low-temperature curability and good storage stability, the component (A) does not need to contain an alicyclic epoxy resin.
 本実施形態の接着剤組成物は、エポキシ樹脂以外の樹脂を含有してもよく、例えば、エポキシ樹脂に加えてカチオン重合性化合物を含有してもよい。カチオン重合性化合物としては、オキセタン化合物が挙げられる。本実施形態の接着剤組成物は、エポキシ樹脂に代えて、カチオン重合性化合物を用いてもよい。すなわち、本開示の他の一実施形態は、カチオン重合性化合物と、硬化剤と、を含有し、硬化剤として、ピリジニウム塩を含み、ピリジニウム塩が、ピリジニウムカチオンと、アニオンと、を含み、ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有し、アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、接着剤組成物である。 The adhesive composition of the present embodiment may contain a resin other than the epoxy resin, for example, it may contain a cationically polymerizable compound in addition to the epoxy resin. Examples of cationic polymerizable compounds include oxetane compounds. The adhesive composition of the present embodiment may use a cationic polymerizable compound instead of the epoxy resin. That is, another embodiment of the present disclosure contains a cationic polymerizable compound and a curing agent, the curing agent contains a pyridinium salt, the pyridinium salt contains a pyridinium cation and an anion, and pyridinium the cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position, the benzyl group has an electron-donating group, and the anion is B(C 6 F 5 ) 4 , or B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that the CF 3 group is substituted at the 3,5-position of the phenyl group) is an adhesive composition.
 オキセタン化合物としては、例えば、キシリレンビスオキセタン、2-エチルヘキシルオキセタン、3-ヒドロキシメチル-3-メチルオキセタン、3-ヒドロキシメチル-3-エチルオキセタン、3-ヒドロキシメチル-3-プロピルオキセタン、3-ヒドロキシメチル-3-ノルマルブチルオキセタン、3-ヒドロキシメチル-3-フェニルオキセタン、3-ヒドロキシメチル-3-ベンジルオキセタン、3-ヒドロキシエチル-3-メチルオキセタン、3-ヒドロキシエチル-3-エチルオキセタン、3-ヒドロキシエチル-3-プロピルオキセタン、3-ヒドロキシエチル-3-フェニルオキセタン、3-ヒドロキシプロピル-3-メチルオキセタン、3-ヒドロキシプロピル-3-エチルオキセタン、3-ヒドロキシプロピル-3-プロピルオキセタン、3-ヒドロキシプロピル-3-フェニルオキセタン、3-ヒドロキシブチル-3-メチルオキセタン、4,4’-ビス[(3-エチル-3-オキセタニル)メトキシメチル]ビフェニル、及び3-エチル-3{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン等が挙げられる。 Examples of oxetane compounds include xylylenebisoxetane, 2-ethylhexyloxetane, 3-hydroxymethyl-3-methyloxetane, 3-hydroxymethyl-3-ethyloxetane, 3-hydroxymethyl-3-propyloxetane, 3-hydroxy methyl-3-n-butyloxetane, 3-hydroxymethyl-3-phenyloxetane, 3-hydroxymethyl-3-benzyloxetane, 3-hydroxyethyl-3-methyloxetane, 3-hydroxyethyl-3-ethyloxetane, 3- Hydroxyethyl-3-propyloxetane, 3-hydroxyethyl-3-phenyloxetane, 3-hydroxypropyl-3-methyloxetane, 3-hydroxypropyl-3-ethyloxetane, 3-hydroxypropyl-3-propyloxetane, 3- Hydroxypropyl-3-phenyloxetane, 3-hydroxybutyl-3-methyloxetane, 4,4′-bis[(3-ethyl-3-oxetanyl)methoxymethyl]biphenyl, and 3-ethyl-3{[(3- ethyloxetan-3-yl)methoxy]methyl}oxetane and the like.
 (A)成分の含有量は、接着剤組成物の硬化性を担保する観点から、接着剤組成物の全質量を基準として、10質量%以上、20質量%以上、30質量%以上、又は35質量%以上であってもよい。(A)成分の含有量は、接着剤組成物の形成性を担保する観点から、接着剤組成物の全質量を基準として、70質量%以下、60質量%以下、50質量%以下、又は45質量%以下であってもよい。 From the viewpoint of ensuring the curability of the adhesive composition, the content of component (A) is 10% by mass or more, 20% by mass or more, 30% by mass or more, or 35% by mass or more, based on the total mass of the adhesive composition. % by mass or more. From the viewpoint of ensuring the formability of the adhesive composition, the content of component (A) is 70% by mass or less, 60% by mass or less, 50% by mass or less, or 45% by mass or less, based on the total mass of the adhesive composition. % by mass or less.
 (A)成分の含有量は、HAST試験後においても優れた外観をより実現しやすい観点、及び貼り付け性がより優れる観点から、カチオン重合性化合物の全質量を基準として、50質量%以上、70質量%以上、80質量%以上、90質量%以上、又は95質量%以上であってもよい。カチオン重合性化合物における(A)成分の含有量は、実質的に100質量%(カチオン重合性化合物が(A)成分からなる態様)であってもよい。 The content of the component (A) is 50% by mass or more based on the total mass of the cationically polymerizable compound, from the viewpoint of making it easier to achieve an excellent appearance even after the HAST test and from the viewpoint of better sticking properties. It may be 70% by mass or more, 80% by mass or more, 90% by mass or more, or 95% by mass or more. The content of component (A) in the cationically polymerizable compound may be substantially 100% by mass (an embodiment in which the cationically polymerizable compound is composed of component (A)).
 (A)成分における式(7)で表される多官能エポキシ樹脂の含有量は、HAST試験後においても優れた外観をより実現しやすい観点、及び貼り付け性がより優れる観点から、(A)成分の全質量を基準として、20質量%以上、30質量%以上、40質量%以上、又は45質量%以上であってもよい。(A)成分における式(7)で表される多官能エポキシ樹脂の含有量は、(A)成分の全質量を基準として、80質量%以下、70質量%以下、60質量%以下、又は55質量%以下であってもよい。 The content of the polyfunctional epoxy resin represented by the formula (7) in the component (A) is, from the viewpoint of easily realizing an excellent appearance even after the HAST test and from the viewpoint of better adhesion, the content of the (A) It may be 20% or more, 30% or more, 40% or more, or 45% or more by weight based on the total weight of the ingredients. The content of the polyfunctional epoxy resin represented by formula (7) in component (A) is 80% by mass or less, 70% by mass or less, 60% by mass or less, or 55% by mass, based on the total mass of component (A). % by mass or less.
(硬化剤)
 本実施形態の接着剤組成物は、(B)成分として、(B1)オニウム系化合物(以下、(B1)成分ともいう)を含む。
(curing agent)
The adhesive composition of the present embodiment contains (B1) an onium-based compound (hereinafter also referred to as (B1) component) as the (B) component.
 (B1)成分としては、スルホニウム塩、ピリジニウム塩、ホスホニウム塩、アンモニウム塩、ジアゾニウム塩、ヨードニウム塩、アニリニウム塩等のオニウム塩を用いることができる。オニウム塩のアニオンは、BF 、BR (Rは、2以上のフッ素原子又は2以上のトリフルオロメチル基で置換されたフェニル基を示す。)、PF 、SbF 、AsF 等が挙げられる。 As component (B1), onium salts such as sulfonium salts, pyridinium salts, phosphonium salts, ammonium salts, diazonium salts, iodonium salts, and anilinium salts can be used. Onium salt anions include BF 4 , BR 4 (R represents a phenyl group substituted with two or more fluorine atoms or two or more trifluoromethyl groups), PF 6 , SbF 6 , AsF 6 - and the like.
 (B1)成分は、1種を単独で、又は2種以上を組み合わせて用いることができる。 The (B1) component can be used singly or in combination of two or more.
 低温硬化性の観点から、(B1)成分は、ピリジニウム塩又はスルホニウム塩であってもよい。 From the viewpoint of low-temperature curability, the (B1) component may be a pyridinium salt or a sulfonium salt.
 ピリジニウム塩としては、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有するピリジニウム塩(以下、「ピリジニウム塩A」ともいう)を用いることができる。換言すると、ピリジニウム塩Aは、ピリジン環及びベンゼン環を有し、ピリジン環の窒素原子に対してオルト位に配置された電子求引基を有し、ベンゼン環が電子供与基を有する。 As the pyridinium salt, a pyridinium salt having a benzyl group at the 1-position, an electron-withdrawing group at the 2-position, and the benzyl group having an electron-donating group (hereinafter also referred to as "pyridinium salt A") is used. be able to. In other words, pyridinium salt A has a pyridine ring and a benzene ring, with an electron-withdrawing group located ortho to the nitrogen atom of the pyridine ring, with the benzene ring having an electron-donating group.
 ピリジニウム塩Aは、ピリジニウムカチオンとアニオンとから構成される化合物であってよい。なお、本明細書において、ピリジニウム塩又はピリジニウムカチオンの1位とは、ピリジニウム塩又はピリジニウムカチオンのピリジン環における窒素原子の位置を意味する。 The pyridinium salt A may be a compound composed of a pyridinium cation and an anion. In addition, in this specification, the 1-position of a pyridinium salt or a pyridinium cation means the position of the nitrogen atom in the pyridine ring of a pyridinium salt or a pyridinium cation.
 ピリジニウム塩Aは、例えば、下記一般式(4)で表される化合物であってよい。
Figure JPOXMLDOC01-appb-C000006
[式(4)中、R31は、電子求引基を表し、R32は、電子供与基を表し、Xは、アニオンを表す。]
Pyridinium salt A may be, for example, a compound represented by the following general formula (4).
Figure JPOXMLDOC01-appb-C000006
[In formula (4), R 31 represents an electron-withdrawing group, R 32 represents an electron-donating group, and X - represents an anion. ]
 ピリジニウム塩Aが2位に有する電子求引基としては、シアノ基、ハロゲノ基、ニトロ基、カルボニル基、カルボキシ基、スルホ基等が挙げられる。ハロゲノ基としては、フルオロ基、クロロ基、ブロモ基、ヨード基等が挙げられる。電子求引基は、硬化剤の活性を高めて、接着剤組成物をより短時間での硬化させることができる観点から、シアノ基又はハロゲノ基であってよく、シアノ基又はクロロ基であってよい。ピリジニウム塩Aは、2位に配置された電位求引基以外の電子求引基を含んでよい。ピリジニウム塩Aが有する電子求引基の数は、3以下、2以下、又は1であってよい。 Examples of the electron-withdrawing group that the pyridinium salt A has at the 2-position include a cyano group, a halogeno group, a nitro group, a carbonyl group, a carboxy group, a sulfo group, and the like. The halogeno group includes a fluoro group, a chloro group, a bromo group, an iodo group and the like. The electron-withdrawing group may be a cyano group or a halogeno group, or a cyano group or a chloro group, from the viewpoint of enhancing the activity of the curing agent and curing the adhesive composition in a shorter time. good. Pyridinium salt A may contain an electron withdrawing group other than the voltage withdrawing group located at the 2-position. The number of electron-withdrawing groups that the pyridinium salt A has may be 3 or less, 2 or less, or 1.
 ピリジニウム塩Aの1位に配置されたベンジル基が有する電子供与基としては、アルキル基、アルコキシ基、ヒドロキシル基、アミノ基、アルキルアミノ基等が挙げられる。アルキル基としては、メチル基、エチル基、ノルマルプロピル基、イソプロピル基等が挙げられる。アルコキシ基としては、メトキシ基、エトキシ基等が挙げられる。電子求引基は、硬化剤の活性を高めて、接着剤組成物をより短時間で硬化させることができる観点から、アルキル基又はアルコキシ基であってよく、メチル基又はメトキシ基であってよい。ベンゼン環は、複数の電子供与基を含んでよく、ピリジニウム塩Aの1位に配置されたベンジル基が有する電子供与基の数は、1以上、2以上、又は3以上であってよい。ピリジニウム塩Aの1位に配置されたベンジル基は、4位(ベンジル基のピリジン環との結合位置を1位としたときの4位。ベンジル基のピリジン環との結合位置に対してパラ位)に少なくとも1つの電子供与基を有していてよい。 Examples of the electron-donating group of the benzyl group located at the 1-position of the pyridinium salt A include an alkyl group, an alkoxy group, a hydroxyl group, an amino group, and an alkylamino group. The alkyl group includes methyl group, ethyl group, normal propyl group, isopropyl group and the like. The alkoxy group includes a methoxy group, an ethoxy group, and the like. The electron-withdrawing group may be an alkyl group or an alkoxy group, or may be a methyl group or a methoxy group, from the viewpoint of increasing the activity of the curing agent and curing the adhesive composition in a shorter time. . The benzene ring may contain a plurality of electron-donating groups, and the number of electron-donating groups possessed by the benzyl group located at the 1-position of the pyridinium salt A may be 1 or more, 2 or more, or 3 or more. The benzyl group placed at the 1-position of pyridinium salt A is the 4-position (4-position when the bonding position of the benzyl group to the pyridine ring is the 1-position. The para-position to the bonding position of the benzyl group to the pyridine ring ) may have at least one electron donating group.
 ピリジニウム塩Aの1位に配置されたベンジル基が有する電子供与基の数が3であるとき、3つの電子供与基はいずれもアルキル基であってもよく、いずれもメチル基であってもよい。ピリジニウム塩Aは、ベンジル基のピリジン環との結合位置を1位としたときに、ベンジル基の2位、4位、及び6位それぞれに電子供与基としてアルキル基を有していてもよい。硬化剤が、ピリジニウム塩Aの1位に配置されたベンジル基が有する電子供与基の数が3であり、電子供与基がいずれもアルキル基(又はメチル基)であるピリジニウム塩を含むことにより、このような硬化剤を用いた接着剤フィルムは、優れた物性(例えば、弾性率)を有する。そのため、このような硬化剤を用いた接着剤フィルムは、例えば、回路部材に対する優れた密着性と、接着剤フィルムからの基材の優れた剥離性とを両立できる。また、このような硬化剤を用いた接着剤フィルムは、例えば、保存安定性に優れ、一定期間(例えば、40℃で15時間)接着剤フィルムを保存した場合であっても、回路部材に対する優れた密着性と、接着剤フィルムからの基材の優れた剥離性とを維持しやすい。その理由としては、ピリジニウム塩Aの1位に配置されたベンジル基が有する電子供与基の数が3であることにより、低温硬化性を維持しつつ、一定期間(例えば、40℃で15時間)保管中の劣化を防ぐ(保存安定性に優れる)バランスのよい構造をとるためであると考えられる。 When the number of electron-donating groups possessed by the benzyl group located at the 1-position of pyridinium salt A is 3, any of the three electron-donating groups may be an alkyl group or a methyl group. . The pyridinium salt A may have an alkyl group as an electron donating group at each of the 2-, 4- and 6-positions of the benzyl group when the bonding position of the benzyl group to the pyridine ring is the 1-position. The curing agent contains a pyridinium salt in which the benzyl group located at the 1-position of the pyridinium salt A has 3 electron-donating groups, and the electron-donating groups are all alkyl groups (or methyl groups), An adhesive film using such a curing agent has excellent physical properties (eg, elastic modulus). Therefore, an adhesive film using such a curing agent can achieve, for example, both excellent adhesion to circuit members and excellent releasability of the base material from the adhesive film. In addition, the adhesive film using such a curing agent, for example, has excellent storage stability, and even when the adhesive film is stored for a certain period of time (for example, 15 hours at 40 ° C.), it is excellent for circuit members. It is easy to maintain good adhesion and excellent releasability of the substrate from the adhesive film. The reason for this is that the number of electron-donating groups of the benzyl group located at the 1-position of the pyridinium salt A is 3, so that the low-temperature curability can be maintained for a certain period of time (for example, 15 hours at 40° C.). This is thought to be due to the well-balanced structure that prevents deterioration during storage (excellent storage stability).
 ピリジニウム塩Aのピリジニウムカチオンとしては、2-シアノ-1-(4-メトキシベンジル)ピリジニウムカチオン、2-クロロ-1-(4-メトキシベンジル)ピリジニウムカチオン、2-ブロモ-1-(4-メトキシベンジル)ピリジニウムカチオン、2-シアノ-1-(4-メチルベンジル)ピリジニウムカチオン、2-クロロ-1-(4-メチルベンジル)ピリジニウムカチオン、2-ブロモ-1-(4-メチルベンジル)ピリジニウムカチオン、2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウムカチオン、2-クロロ-1-(2,4,6-トリメチルベンジル)ピリジニウムカチオン、2-ブロモ-1-(2,4,6-トリメチルベンジル)ピリジニウムカチオン等が挙げられる。ピリジニウム塩Aのピリジニウムカチオンは、接着剤組成物をより短時間で硬化させることができる観点から、2-シアノ-1-(4-メトキシベンジル)ピリジニウムカチオン、2-クロロ-1-(4-メトキシベンジル)ピリジニウムカチオン、2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウムカチオン、及び2-クロロ-1-(2,4,6-トリメチルベンジル)ピリジニウムカチオンからなる群より選ばれる少なくとも一種であってよい。 Pyridinium cations of pyridinium salt A include 2-cyano-1-(4-methoxybenzyl)pyridinium cation, 2-chloro-1-(4-methoxybenzyl)pyridinium cation, 2-bromo-1-(4-methoxybenzyl) ) pyridinium cation, 2-cyano-1-(4-methylbenzyl)pyridinium cation, 2-chloro-1-(4-methylbenzyl)pyridinium cation, 2-bromo-1-(4-methylbenzyl)pyridinium cation, 2 -cyano-1-(2,4,6-trimethylbenzyl)pyridinium cation, 2-chloro-1-(2,4,6-trimethylbenzyl)pyridinium cation, 2-bromo-1-(2,4,6- trimethylbenzyl)pyridinium cation and the like. The pyridinium cation of pyridinium salt A is 2-cyano-1-(4-methoxybenzyl) pyridinium cation, 2-chloro-1-(4-methoxy at least selected from the group consisting of benzyl)pyridinium cation, 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium cation, and 2-chloro-1-(2,4,6-trimethylbenzyl)pyridinium cation may be of one type.
 ピリジニウム塩Aのアニオンは、SbF 、PF 、PF(CF6-X (但し、Xは1~5の整数)、BF 、B(C 、RSO (但し、Rは炭素数1~3のアルキル基、置換又は無置換のアリール基)、C(SOCF 、B(C(CF (但し、CF基はフェニル基の3,5位に置換。テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレートアニオン)等が挙げられる。ピリジニウム塩Aのアニオンは、優れた接続抵抗をより実現しやすい観点から、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)であってよい。すなわち、本開示の他の一実施形態は、ピリジニウムカチオンと、アニオンと、を含むピリジニウム塩であって、ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有し、アニオンが、BB(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩である。また、ピリジニウム塩Aのアニオンが、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である場合、ピリジニウム塩AのアニオンがB(C(CF (但し、CF基はフェニル基の3,5位に置換)以外である場合と比較してHAST試験後において優れた接続抵抗を実現しやすくなる。 The anions of pyridinium salt A are SbF 6 , PF 6 , PF X (CF 3 ) 6-X (where X is an integer of 1 to 5), BF 4 , B(C 6 F 5 ) 4 , RSO 3 (where R is an alkyl group having 1 to 3 carbon atoms or a substituted or unsubstituted aryl group), C(SO 2 CF 3 ) 3 , B(C 6 H 3 (CF 3 ) 2 ) 4 - (wherein CF 3 groups are substituted at the 3,5-positions of the phenyl group; tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion) and the like. The anion of pyridinium salt A is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (where CF 3 groups may be substituted at the 3,5 positions of the phenyl group). That is, another embodiment of the present disclosure is a pyridinium salt comprising a pyridinium cation and an anion, wherein the pyridinium cation has a benzyl group at the 1-position and an electron withdrawing group at the 2-position. and the benzyl group has an electron donating group, and the anion is BB(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein the CF 3 group is phenyl It is a pyridinium salt that is substituted at the 3,5-position of the group). Further, when the anion of pyridinium salt A is B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group), the anion of pyridinium salt A is B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein CF 3 groups are substituted at the 3 and 5-positions of the phenyl group) achieves excellent connection resistance after the HAST test. easier.
 ピリジニウム塩Aは、上記のピリジニウムカチオンと、上記のアニオンと、を組み合わせた化合物であってよい。ピリジニウム塩Aは、接着剤組成物をより短時間で硬化させることができる観点から、2-シアノ-1-(4-メトキシベンジル)ピリジニウム・テトラキス(ペンタフルオロフェニル)ボレート、2-クロロ-1-(4-メトキシベンジル)ピリジニウム・テトラキス(ペンタフルオロフェニル)ボレート、2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス(ペンタフルオロフェニル)ボレート、2-クロロ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス(ペンタフルオロフェニル)ボレート、2-シアノ-1-(4-メトキシベンジル)ピリジニウム・テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレート、2-クロロ-1-(4-メトキシベンジル)ピリジニウム・テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレート、2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレート、及び2-クロロ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレートからなる群より選ばれる少なくとも一種であってよい。 The pyridinium salt A may be a compound in which the above pyridinium cation and the above anion are combined. Pyridinium salt A is 2-cyano-1-(4-methoxybenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-chloro-1- (4-Methoxybenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-chloro-1-(2 ,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate, 2-cyano-1-(4-methoxybenzyl)pyridinium tetrakis(3,5-bis(trifluoromethyl)phenyl)borate, 2- Chloro-1-(4-methoxybenzyl)pyridinium tetrakis(3,5-bis(trifluoromethyl)phenyl)borate, 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(3, from the group consisting of 5-bis(trifluoromethyl)phenyl)borate and 2-chloro-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(3,5-bis(trifluoromethyl)phenyl)borate It may be at least one selected.
 本実施形態の接着剤組成物は、(B)成分として、ピリジニウムカチオンと、アニオンと、を含み、ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有し、アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩(以下、「ピリジニウム塩A1」ともいう)を含む。このようなピリジニウム塩A1であれば、接着剤組成物を低温(115℃)で硬化させることができ、且つ、優れた接続抵抗を実現できる。すなわち、本開示の他の一実施形態は、ピリジニウムカチオンと、アニオンと、を含むピリジニウム塩であって、ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有し、アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩である。 The adhesive composition of the present embodiment contains a pyridinium cation and an anion as component (B), wherein the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position. and the benzyl group has an electron-donating group, and the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein the CF 3 group is a phenyl group substituted at the 3,5-positions of (hereinafter also referred to as "pyridinium salt A1"). With such pyridinium salt A1, the adhesive composition can be cured at a low temperature (115° C.), and excellent connection resistance can be achieved. That is, another embodiment of the present disclosure is a pyridinium salt comprising a pyridinium cation and an anion, wherein the pyridinium cation has a benzyl group at the 1-position and an electron withdrawing group at the 2-position. and the benzyl group has an electron donating group, and the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein the CF 3 group is phenyl It is a pyridinium salt that is substituted at the 3,5-position of the group).
 また、本開示の他の一実施形態は、ピリジニウム塩A1を含有する、硬化剤である。硬化剤におけるピリジニウム塩A1の含有量は、硬化剤の全質量を基準として、80質量%以上、90質量%以上、又は95質量%以上であってもよく、100質量%(実質的に硬化剤がピリジニウム塩A1からなる態様)であってもよい。 Another embodiment of the present disclosure is a curing agent containing pyridinium salt A1. The content of pyridinium salt A1 in the curing agent may be 80% by mass or more, 90% by mass or more, or 95% by mass or more, based on the total mass of the curing agent, and may be 100% by mass (substantially the curing agent is composed of pyridinium salt A1).
 硬化剤は、ピリジニウム塩A1以外のピリジニウム塩(以下、このピリジニウム塩を「ピリジニウム塩B」ともいう)、ピリジニウム塩以外のオニウム系化合物(例えば、後述のスルホニウム塩)を含有してもよい。 The curing agent may contain a pyridinium salt other than pyridinium salt A1 (hereinafter this pyridinium salt is also referred to as "pyridinium salt B") and an onium compound other than pyridinium salt (for example, a sulfonium salt described later).
 ピリジニウム塩Bは、例えば、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有するピリジニウムカチオンと、SbF 、PF 、PF(CF6-X (但し、Xは1~5の整数)、BF 、RSO (但し、Rは炭素数1~3のアルキル基、置換又は無置換のアリール基)、C(SOCF 、N(SOCF 、及びO(SOCFからなる群より選ばれる少なくとも一種のアニオンと、を含むピリジニウム塩であってもよい。 Pyridinium salt B includes, for example, a pyridinium cation having a benzyl group at the 1-position and an electron-withdrawing group at the 2-position, the benzyl group having an electron-donating group, and SbF 6 , PF 6 , PF X (CF 3 ) 6-X (where X is an integer of 1 to 5), BF 4 , RSO 3 (where R is an alkyl group having 1 to 3 carbon atoms, or a substituted or unsubstituted aryl group) , C(SO 2 CF 3 ) 3 - , N(SO 2 CF 3 ) 2 - , and at least one anion selected from the group consisting of O(SO 2 CF 3 ) - good.
 ピリジニウム塩Bは、例えば、アニオンとして3,5-ビス(トリフルオロメチル)フェニル構造を有するホウ酸イオン(但し、テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレートアニオンを除く)を有するピリジニウム塩(以下、「ピリジニウム塩B1」ともいう)であってもよい。硬化剤は、ピリジニウム塩B1を含むことによりHAST試験後においても優れた接続抵抗を実現できる。ピリジニウム塩B1のアニオンは、例えば、下記一般式(6)で表される構造を有するものであってもよい。 Pyridinium salt B has, for example, a borate ion having a 3,5-bis(trifluoromethyl)phenyl structure as an anion (excluding tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion). It may be a pyridinium salt (hereinafter also referred to as "pyridinium salt B1"). By including pyridinium salt B1, the curing agent can achieve excellent connection resistance even after the HAST test. The anion of pyridinium salt B1 may have, for example, a structure represented by the following general formula (6).
Figure JPOXMLDOC01-appb-C000007
[式(6)中、R63、R64、及びR65は、各々独立に、1価の有機基を表し、a、b、及びcは、各々独立に、0~3の整数を表す。但し、テトラキス(3,5-ビス(トリフルオロメチル)フェニル)ボレートアニオンを除く。]
Figure JPOXMLDOC01-appb-C000007
[In Formula (6), R 63 , R 64 and R 65 each independently represent a monovalent organic group, and a, b and c each independently represent an integer of 0 to 3. However, tetrakis(3,5-bis(trifluoromethyl)phenyl)borate anion is excluded. ]
 R63、R64、及びR65は、各々独立に、例えば、メチル基、エチル基、フルオロメチル基、ジフルオロメチル基、トリフルオロメチル基、ペンタフルオロメチル基、及びパーフルオロアルキル基であってもよい。R63、R64、及びR65は、HAST試験後においても優れた接続抵抗をより実現しやすい観点から、いずれもトリフルオロメチル基であってもよい。 R 63 , R 64 and R 65 are each independently, for example, a methyl group, an ethyl group, a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a pentafluoromethyl group, and a perfluoroalkyl group. good. Any of R 63 , R 64 and R 65 may be a trifluoromethyl group from the viewpoint of easily achieving excellent connection resistance even after the HAST test.
 a、b、及びcは、各々独立に、1以上、2以上であってもよく、2以下であってもよい。a、b、及びcは、ピリジニウム塩Aの構造が安定する観点から、いずれも2であってもよい。a、b、及びcが1のとき、R63、R64、及びR65は、4位(ベンジル基のホウ素との結合位置を1位としたときの4位。ベンジル基のホウ素との結合位置に対してパラ位)に配置されていてもよく、トリフルオロメチル基が、ベンジル基の4位に配置されていてもよい。a、b、及びcが2のとき、R63、R64、及びR65は、3位と5位(ベンジル基のホウ素との結合位置を1位としたときの3位と5位。ベンジル基のホウ素との結合位置に対してメタ位)に配置されていてもよい。 a, b, and c may each independently be 1 or more, 2 or more, or 2 or less. Each of a, b, and c may be 2 from the viewpoint of stabilizing the structure of pyridinium salt A. When a, b, and c are 1, R 63 , R 64 , and R 65 are at the 4-position (4-position when the bonding position of the benzyl group to boron is the 1-position. position), and the trifluoromethyl group may be placed at the 4-position of the benzyl group. When a, b, and c are 2, R 63 , R 64 , and R 65 are at the 3-position and 5-position (3-position and 5-position when the bonding position of the benzyl group to boron is the 1-position. (meta-position relative to the bonding position of the group to boron).
 硬化剤がピリジニウム塩A1及びピリジニウム塩Bを含有する場合、硬化剤におけるピリジニウム塩Bの含有量に対するピリジニウム塩A1の含有量の比率(ピリジニウム塩A1の含有量/ピリジニウム塩Bの含有量)は、0.1以上、0.2以上、又は0.5以上であってもよく、10以下、5以下、又は2以下であってもよい。 When the curing agent contains pyridinium salt A1 and pyridinium salt B, the ratio of the content of pyridinium salt A1 to the content of pyridinium salt B in the curing agent (content of pyridinium salt A1 / content of pyridinium salt B) is It may be 0.1 or more, 0.2 or more, or 0.5 or more, and may be 10 or less, 5 or less, or 2 or less.
 ピリジニウム塩A1を含有する硬化剤は、例えば、2位に電子求引基を有するピリジン化合物、電子供与基を有する塩化ベンジル化合物又は電子供与基を有する臭化ベンジル化合物のうち少なくとも一方、及びアルカリ金属のヨウ化物塩(例えば、ヨウ化ナトリウム)を溶媒(例えば、アセトニトリル)中で反応させて、ピリジン環及びベンゼン環を有するヨウ化ピリジニウムを得る工程と、得られたヨウ化ピリジニウム及びアニオン塩を溶媒(例えば、ジクロロメタン)中で反応させて、ピリジニウム塩A1を得る工程と、を備える製造方法により得ることができる。 The curing agent containing pyridinium salt A1 is, for example, at least one of a pyridine compound having an electron-withdrawing group at the 2-position, a benzyl chloride compound having an electron-donating group, or a benzyl bromide compound having an electron-donating group, and an alkali metal A step of reacting an iodide salt (e.g., sodium iodide) of (e.g., sodium iodide) in a solvent (e.g., acetonitrile) to obtain a pyridinium iodide having a pyridine ring and a benzene ring; (for example, dichloromethane) to obtain pyridinium salt A1.
 2位に電子求引基を有するピリジン化合物は、上記の電子求引基を2位に有するピリジン化合物であってよく、例えば、2-シアノピリジン、2-クロロピリジンが挙げられる。 The pyridine compound having an electron withdrawing group at the 2-position may be a pyridine compound having the above electron withdrawing group at the 2-position, such as 2-cyanopyridine and 2-chloropyridine.
 電子供与基を有する塩化ベンジル化合物は、上記の電子供与基を有する塩化ベンジル化合物であってよく、例えば、4-メトキシベンジルクロリド、2,4,6-トリメチルベンジルクロリドが挙げられる。電子供与基を有する臭化ベンジル化合物は、上記の電子供与基を有する臭化ベンジル化合物であってよく、例えば、4-メトキシベンジルブロミド、2,4,6-トリメチルベンジルブロミドが挙げられる。 The benzyl chloride compound having an electron donating group may be the above benzyl chloride compound having an electron donating group, such as 4-methoxybenzyl chloride and 2,4,6-trimethylbenzyl chloride. The benzyl bromide compound having an electron donating group may be the benzyl bromide compound having an electron donating group as described above, such as 4-methoxybenzyl bromide and 2,4,6-trimethylbenzyl bromide.
 アニオン塩は、ピリジニウム塩A1が有するアニオンを導入することができる化合物であればよく、例えば、上記のピリジニウム塩A1のアニオン(B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換))のリチウム塩、ナトリウム塩、カリウム塩、セシウム塩であってよい。 The anion salt may be any compound capable of introducing the anion possessed by the pyridinium salt A1 . It may be a lithium salt, sodium salt, potassium salt or cesium salt of (CF 3 ) 2 ) 4 (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group).
 ヨウ化ピリジニウムを得る工程において、反応は、例えば、室温下(20~30℃)で行われてよい。反応時間は、例えば、10~50時間又は20~30時間であってよい。反応終了後、得られたヨウ化ピリジニウムに対してアセトン、蒸留水等を用いて洗浄、真空乾燥させることで、用いた溶媒を除去してもよい。 In the step of obtaining pyridinium iodide, the reaction may be carried out, for example, at room temperature (20-30°C). The reaction time can be, for example, 10-50 hours or 20-30 hours. After completion of the reaction, the solvent used may be removed by washing the resulting pyridinium iodide with acetone, distilled water, or the like, and vacuum drying.
 ヨウ化ピリジニウムを得る工程において、ヨウ化ピリジニウムの収率は、40%以上、55%以上、70%以上、又は80%以上であってよい。ヨウ化ピリジニウムの収率は、ヨウ化ピリジニウムの合成に用いた原料から得ることができるヨウ化ピリジニウムの最大量に対する実際に得られた量の比率とする。 In the step of obtaining pyridinium iodide, the yield of pyridinium iodide may be 40% or higher, 55% or higher, 70% or higher, or 80% or higher. The yield of pyridinium iodide is the ratio of the amount actually obtained to the maximum amount of pyridinium iodide obtainable from the raw materials used in the synthesis of pyridinium iodide.
 ピリジニウム塩A1を得る工程において、反応は、例えば、室温下(20~30℃)で行われてよい。反応時間は、例えば、1~15時間又は1~5時間であってよい。反応終了後、得られたピリジニウム塩A1に対してアセトン、蒸留水等を用いて洗浄、真空乾燥させることで、用いた溶媒を除去してもよい。 In the step of obtaining pyridinium salt A1, the reaction may be carried out, for example, at room temperature (20-30°C). The reaction time can be, for example, 1-15 hours or 1-5 hours. After completion of the reaction, the solvent used may be removed by washing the resulting pyridinium salt A1 with acetone, distilled water, or the like, and drying it under vacuum.
 ピリジニウム塩A1を得る工程において、ピリジニウム塩A1の収率は、70%以上、80%以上、85%以上であってよい。ピリジニウム塩A1の収率は、ピリジニウム塩A1の合成に用いたヨウ化ピリジニウムから得ることができるピリジニウム塩A1の最大量に対する実際に得られた量の比率とする。 In the step of obtaining pyridinium salt A1, the yield of pyridinium salt A1 may be 70% or more, 80% or more, or 85% or more. The yield of pyridinium salt A1 is the ratio of the amount actually obtained to the maximum amount of pyridinium salt A1 obtainable from the pyridinium iodide used in the synthesis of pyridinium salt A1.
 ピリジニウム塩A1が得られたことは、得られた化合物を核磁気共鳴スペクトル(H-NMR)で測定することにより確認することができる。具体的には、後述の実施例に記載の方法により確認することができる。 The fact that pyridinium salt A1 was obtained can be confirmed by measuring the obtained compound by nuclear magnetic resonance spectroscopy ( 1 H-NMR). Specifically, it can be confirmed by the method described in Examples below.
 硬化剤は、例えば、下記一般式(5)で表されるスルホニウム塩を含んでもよい。
Figure JPOXMLDOC01-appb-C000008
[式(5)中、R41は、フェニル基、1-ナフチル基、2-ナフチル基、又はo,m,若しくはp位に置換基を有するフェニル基を表し、R42及びR43は電子供与基を表し、Yは、アニオンを表す。]
The curing agent may contain, for example, a sulfonium salt represented by the following general formula (5).
Figure JPOXMLDOC01-appb-C000008
[In the formula (5), R 41 represents a phenyl group, a 1-naphthyl group, a 2-naphthyl group, or a phenyl group having a substituent at the o, m, or p position, and R 42 and R 43 are electron donating group and Y- represents an anion. ]
 置換基を有するフェニル基の置換基としては、メチル基、シアノ基、ハロゲノ基、ニトロ基、アセチル基、カルボニル基、カルボキシ基、スルホ基等が挙げられる。ハロゲノ基としては、フルオロ基、クロロ基、ブロモ基、ヨード基等が挙げられる。 Examples of substituents of a phenyl group having a substituent include a methyl group, a cyano group, a halogeno group, a nitro group, an acetyl group, a carbonyl group, a carboxy group, and a sulfo group. The halogeno group includes a fluoro group, a chloro group, a bromo group, an iodo group and the like.
 電子供与基としては、例えば、アミノ基、水酸基、メチル基等が挙げられる。 Examples of electron-donating groups include amino groups, hydroxyl groups, and methyl groups.
 Yとしては、SbF 、PF 、PF(CF6-X (但し、Xは1~5の整数)、BF 、B(C 、RSO (但し、Rは炭素数1~3のアルキル基、置換又は無置換のアリール基)、C(SOCF 、B(C(CF (但し、CF基はフェニル基の3,5位に置換)等が挙げられる。 Y includes SbF 6 , PF 6 , PF X (CF 3 ) 6-X (where X is an integer of 1 to 5), BF 4 , B(C 6 F 5 ) 4 , RSO 3 - (wherein R is an alkyl group having 1 to 3 carbon atoms, or a substituted or unsubstituted aryl group), C(SO 2 CF 3 ) 3 - , B(C 6 H 3 (CF 3 ) 2 ) 4 - ( However, the CF 3 group is substituted at the 3,5-position of the phenyl group) and the like.
 スルホニウム塩は、1-ナフチルメチルメチル-p-ヒドロキシフェニルスルホニウムヘキサフルオロアンチモネート(三新化学工業株式会社製、商品名「サンエイド SI-60」)などの市販品を用いることができる。 As the sulfonium salt, commercially available products such as 1-naphthylmethylmethyl-p-hydroxyphenylsulfonium hexafluoroantimonate (manufactured by Sanshin Chemical Industry Co., Ltd., trade name "San-Aid SI-60") can be used.
 接着剤組成物における(B)成分の含有量は、硬化反応を充分に促進させる観点から、接着剤組成物の全質量を基準として、1質量%以上、2質量%以上、3質量%以上、4質量%以上、又は5質量%以上であってもよい。接着剤組成物における(B)成分の含有量は、硬化物の物性を向上させる観点から、接着剤組成物の全質量を基準として、20質量%以下、15質量%以下、10質量%以下、8質量%以下、又は6質量%以下であってもよい。これらの観点から、接着剤組成物における(B)成分の含有量は、接着剤組成物の全質量を基準として、1~20質量%であってもよい。接着剤組成物におけるピリジニウム塩A1の含有量は、上記の含有量の範囲内であってもよい。 From the viewpoint of sufficiently promoting the curing reaction, the content of component (B) in the adhesive composition is 1% by mass or more, 2% by mass or more, 3% by mass or more, based on the total mass of the adhesive composition. It may be 4% by mass or more, or 5% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 20% by mass or less, 15% by mass or less, 10% by mass or less, based on the total mass of the adhesive composition. It may be 8% by mass or less, or 6% by mass or less. From these viewpoints, the content of component (B) in the adhesive composition may be 1 to 20% by mass based on the total mass of the adhesive composition. The content of pyridinium salt A1 in the adhesive composition may be within the above range.
 接着剤組成物における(B)成分の含有量は、硬化反応を充分に促進させる観点から、導電粒子を除く接着剤組成物の全質量を基準として、1質量%以上、3質量%以上、5質量%以上、又は7質量%以上であってもよい。接着剤組成物における(B)成分の含有量は、硬化物の物性を向上させる観点から、導電粒子を除く接着剤組成物の全質量を基準として、30質量%以下、25質量%以下、20質量%以下、15質量%以下、又は10質量%以下であってもよい。これらの観点から、接着剤組成物における(B)成分の含有量は、導電粒子を除く接着剤組成物の全質量を基準として、1~30質量%であってもよい。接着剤組成物におけるピリジニウム塩A1の含有量は、上記の含有量の範囲内であってもよい。 From the viewpoint of sufficiently accelerating the curing reaction, the content of the component (B) in the adhesive composition is 1% by mass or more, 3% by mass or more, 5% by mass or more, based on the total mass of the adhesive composition excluding the conductive particles. % by mass or more, or 7% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of the component (B) in the adhesive composition is 30% by mass or less, 25% by mass or less, 20% by mass or less, based on the total mass of the adhesive composition excluding the conductive particles. % by mass or less, 15% by mass or less, or 10% by mass or less. From these points of view, the content of component (B) in the adhesive composition may be 1 to 30% by mass based on the total mass of the adhesive composition excluding the conductive particles. The content of pyridinium salt A1 in the adhesive composition may be within the above range.
 接着剤組成物における(B)成分の含有量は、硬化反応を充分に促進させる観点から、導電粒子及び充填材を除く接着剤組成物の全質量を基準として、1質量%以上、3質量%以上、5質量%以上、又は7質量%以上であってもよい。接着剤組成物における(B)成分の含有量は、硬化物の物性を向上させる観点から、導電粒子及び充填材を除く接着剤組成物の全質量を基準として、30質量%以下、25質量%以下、20質量%以下、15質量%以下、又は10質量%以下であってもよい。これらの観点から、接着剤組成物における(B)成分の含有量は、導電粒子及び充填材を除く接着剤組成物の全質量を基準として、1~30質量%であってもよい。接着剤組成物におけるピリジニウム塩A1の含有量は、上記の含有量の範囲内であってもよい。 From the viewpoint of sufficiently accelerating the curing reaction, the content of component (B) in the adhesive composition is 1% by mass or more and 3% by mass, based on the total mass of the adhesive composition excluding conductive particles and fillers. 5% by mass or more, or 7% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 30% by mass or less and 25% by mass, based on the total mass of the adhesive composition excluding conductive particles and fillers. Below, it may be 20 mass % or less, 15 mass % or less, or 10 mass % or less. From these viewpoints, the content of component (B) in the adhesive composition may be 1 to 30% by mass based on the total mass of the adhesive composition excluding the conductive particles and filler. The content of pyridinium salt A1 in the adhesive composition may be within the above range.
 接着剤組成物における(B)成分の含有量は、硬化反応を充分に促進させる観点から、(A)成分100質量部を基準として、1質量部以上、5質量部以上、8質量部以上、10質量部以上、又は12質量部以上であってもよい。接着剤組成物における(B)成分の含有量は、硬化物の物性を向上させる観点から、(A)成分100質量部を基準として、40質量部以下、30質量部以下、20質量部以下、18質量部以下、又は16質量部以下であってもよい。これらの観点から、接着剤組成物における(B)成分の含有量は、(A)成分100質量部を基準として、1~40質量部であってもよい。接着剤組成物におけるピリジニウム塩A1の含有量は、上記の含有量の範囲内であってもよい。 From the viewpoint of sufficiently accelerating the curing reaction, the content of component (B) in the adhesive composition is 1 part by mass or more, 5 parts by mass or more, 8 parts by mass or more, based on 100 parts by mass of component (A). It may be 10 parts by mass or more, or 12 parts by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of component (B) in the adhesive composition is 40 parts by mass or less, 30 parts by mass or less, 20 parts by mass or less, based on 100 parts by mass of component (A). It may be 18 parts by mass or less, or 16 parts by mass or less. From these points of view, the content of component (B) in the adhesive composition may be 1 to 40 parts by mass based on 100 parts by mass of component (A). The content of pyridinium salt A1 in the adhesive composition may be within the above range.
(フィルム形成成分)
 本実施形態の接着剤組成物は、熱可塑性樹脂((C)成分)を含有してもよい。接着剤組成物は、熱可塑性樹脂を含有することで、フィルム状に形成しやすくなる。熱可塑性樹脂としては、フェノキシ樹脂、エポキシ樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリウレタン樹脂、ポリエステルウレタン樹脂、アクリルゴム等が挙げられる。これらは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。エポキシ樹脂のエポキシ当量が400g/eq以上であれば、熱可塑性樹脂として扱うものとする。
(film-forming component)
The adhesive composition of the present embodiment may contain a thermoplastic resin (component (C)). By containing a thermoplastic resin, the adhesive composition can be easily formed into a film. Examples of thermoplastic resins include phenoxy resins, epoxy resins, polyester resins, polyamide resins, polyurethane resins, polyester urethane resins, acrylic rubbers, and the like. These may be used individually by 1 type, and may be used in combination of 2 or more types. If the epoxy equivalent of the epoxy resin is 400 g/eq or more, it shall be treated as a thermoplastic resin.
 熱可塑性樹脂の重量平均分子量(Mw)は、例えば、5000以上、10000以上、20000以上、又は40000以上であってよく、200000以下、100000以下、80000以下、又は60000以下であってよい。熱可塑性樹脂の重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)で測定し、標準ポリスチレンによる検量線を用いて換算した値とする。 The weight average molecular weight (Mw) of the thermoplastic resin may be, for example, 5000 or more, 10000 or more, 20000 or more, or 40000 or more, and may be 200000 or less, 100000 or less, 80000 or less, or 60000 or less. The weight average molecular weight of the thermoplastic resin is measured by gel permeation chromatography (GPC) and converted using a standard polystyrene calibration curve.
 熱可塑性樹脂の含有量は、接着剤組成物の全質量を基準として、5質量%以上、10質量%以上、又は15質量%以上であってよい。熱可塑性樹脂の含有量は、接着剤組成物の全質量を基準として、40質量%以下、30質量%以下、20質量%以下、又は10質量%以下であってよい。 The content of the thermoplastic resin may be 5% by mass or more, 10% by mass or more, or 15% by mass or more based on the total mass of the adhesive composition. The content of the thermoplastic resin may be 40% by mass or less, 30% by mass or less, 20% by mass or less, or 10% by mass or less based on the total mass of the adhesive composition.
 熱可塑性樹脂の含有量は、(A)成分100質量部を基準として、10質量部以上、30質量部以上、50質量部以上、又は60質量部以上であってもよい。熱可塑性樹脂の含有量は、(A)成分100質量部を基準として、100質量部以下、80質量部以下、60質量部以下、40質量部以下、又は20質量部以下であってもよい。 The content of the thermoplastic resin may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 60 parts by mass or more based on 100 parts by mass of component (A). The content of the thermoplastic resin may be 100 parts by mass or less, 80 parts by mass or less, 60 parts by mass or less, 40 parts by mass or less, or 20 parts by mass or less based on 100 parts by mass of component (A).
 接着剤組成物は、導電粒子を含有していてもよい。導電粒子としては、導電性を有する粒子であれば特に制限されず、金、銀、パラジウム、ニッケル、銅、はんだ等の金属で構成された金属粒子;導電性カーボンで構成された導電性カーボン粒子;非導電性のガラス、セラミック、プラスチック(ポリスチレン等)などを含む核と、上記の金属又は導電性カーボンを含み、核を被覆する被覆層と、を備える被覆導電粒子などが挙げられる。導電粒子は、加熱及び/又は加圧することにより変形させることが容易であり、電極同士を電気的に接続する際に、電極と導電粒子との接触面積を増加させて、電極間の導電性をより向上させることができる観点から、被覆導電粒子であってよい。 The adhesive composition may contain conductive particles. The conductive particles are not particularly limited as long as they are conductive particles. Metal particles composed of metals such as gold, silver, palladium, nickel, copper, and solder; conductive carbon particles composed of conductive carbon. coated conductive particles comprising a core containing non-conductive glass, ceramic, plastic (polystyrene, etc.), etc., and a coating layer containing the metal or conductive carbon described above and covering the core; The conductive particles are easily deformed by heating and/or pressurization, and when the electrodes are electrically connected to each other, the contact area between the electrodes and the conductive particles is increased to improve the conductivity between the electrodes. It may be coated conductive particles from the viewpoint of further improvement.
 導電粒子の平均粒子径は、分散性及び導電性に優れる観点から、1μm以上、2μm以上、又は2.5μm以上であってよい。導電粒子の平均粒子径は、隣り合う電極間の絶縁性を確保する観点から、20μm以下、15μm以下、10μm以下、8μm以下、6μm以下、5.5μm以下、又は5μm以下であってよい。これらの観点から、導電粒子の平均粒子径は、1~20μm、1~15μm、1~10μm、1~8μm、又は1~6μmであってよい。 The average particle size of the conductive particles may be 1 µm or more, 2 µm or more, or 2.5 µm or more from the viewpoint of excellent dispersibility and conductivity. The average particle size of the conductive particles may be 20 μm or less, 15 μm or less, 10 μm or less, 8 μm or less, 6 μm or less, 5.5 μm or less, or 5 μm or less from the viewpoint of ensuring insulation between adjacent electrodes. From these viewpoints, the average particle size of the conductive particles may be 1 to 20 μm, 1 to 15 μm, 1 to 10 μm, 1 to 8 μm, or 1 to 6 μm.
 導電粒子の平均粒子径は、接着剤組成物が含有する導電粒子300個について、走査型電子顕微鏡(SEM)を用いて観察して、各導電粒子の粒子径を測定し、導電粒子300個の粒子径の平均値とする。なお、導電粒子が球形ではない場合、導電粒子の粒子径は、SEMを用いた観察画像における導電粒子に外接する円の直径とする。 The average particle size of the conductive particles is obtained by observing 300 conductive particles contained in the adhesive composition using a scanning electron microscope (SEM), measuring the particle size of each conductive particle, and determining the average particle size of 300 conductive particles. It is the average value of particle diameters. When the conductive particles are not spherical, the particle diameter of the conductive particles is the diameter of a circle circumscribing the conductive particles in the observation image using the SEM.
 接着剤組成物における導電粒子の粒子密度は、安定した接続抵抗が得られる観点から、100個/mm以上、1000個/mm以上、又は3000個/mm以上であってよい。接着剤組成物における導電粒子の粒子密度は、隣り合う電極間の絶縁性を確保する観点から、100000個/mm以下、50000個/mm以下、又は30000個/mm以下であってよい。これらの観点から、接着剤組成物における導電粒子の粒子密度は、100~100000個/mm、1000~50000個/mm、又は3000~30000個/mmであってよい。 The particle density of the conductive particles in the adhesive composition may be 100/mm 2 or more, 1000/mm 2 or more, or 3000/mm 2 or more from the viewpoint of obtaining stable connection resistance. The particle density of the conductive particles in the adhesive composition may be 100000/ mm2 or less, 50000/ mm2 or less, or 30000/mm2 or less from the viewpoint of ensuring insulation between adjacent electrodes. . From these points of view, the particle density of the conductive particles in the adhesive composition may be from 100 to 100,000/mm 2 , from 1,000 to 50,000/mm 2 , or from 3,000 to 30,000/mm 2 .
 導電粒子の含有量は、接着剤組成物の全質量を基準として、10質量%以上、20質量%以上、又は25質量%以上であってよい。導電粒子の含有量は、接着剤組成物の全質量を基準として、50質量%以下、40質量%以下、又は35質量%以下であってよい。 The content of the conductive particles may be 10% by mass or more, 20% by mass or more, or 25% by mass or more based on the total mass of the adhesive composition. The content of the conductive particles may be 50 wt% or less, 40 wt% or less, or 35 wt% or less based on the total weight of the adhesive composition.
 導電粒子の含有量は、(A)成分100質量部を基準として、10質量部以上、30質量部以上、50質量部以上、又は70質量部以上であってもよい。導電粒子の含有量は、(A)成分100質量部を基準として、200質量部以下、150質量部以下、120質量部以下、又は100質量部以下であってもよい。 The content of the conductive particles may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 70 parts by mass or more based on 100 parts by mass of component (A). The content of the conductive particles may be 200 parts by mass or less, 150 parts by mass or less, 120 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
 接着剤組成物は、カップリング剤を更に含有してよい。接着剤組成物は、カップリング剤を含有することで、接着性をより向上させることができる。カップリング剤は、シランカップリング剤であってよく、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-(メタ)アクリロキシプロピルメチルジメトキシシラン、3-(メタ)アクリロキシプロピルトリメトキシシラン、3-(メタ)アクリロキシプロピルメチルジエトキシシラン、3-(メタ)アクリロキシプロピルトリエトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン、及び、これらの縮合物が挙げられる。これらは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 The adhesive composition may further contain a coupling agent. The adhesive composition can further improve adhesiveness by containing a coupling agent. The coupling agent may be a silane coupling agent, such as vinyltrimethoxysilane, vinyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-( meth) acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, N-2- (aminoethyl)-3-aminopropylmethyldimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, and , and condensates thereof. These may be used individually by 1 type, and may be used in combination of 2 or more types.
 カップリング剤の含有量は、接着剤組成物の全質量を基準として、0.5質量%以上、1質量%以上、又は2質量%以上であってよい。カップリング剤の含有量は、接着剤組成物の全質量を基準として、15質量%以下、10質量%以下、又は5質量%以下であってよい。 The content of the coupling agent may be 0.5% by mass or more, 1% by mass or more, or 2% by mass or more based on the total mass of the adhesive composition. The content of the coupling agent may be 15 wt% or less, 10 wt% or less, or 5 wt% or less based on the total weight of the adhesive composition.
 カップリング剤の含有量は、(A)成分100質量部を基準として、1質量部以上、3質量部以上、又は5質量部以上であってもよい。カップリング剤の含有量は、(A)成分100質量部を基準として、30質量部以下、20質量部以下、10質量部以下、又は8質量部以下であってもよい。 The content of the coupling agent may be 1 part by mass or more, 3 parts by mass or more, or 5 parts by mass or more based on 100 parts by mass of component (A). The content of the coupling agent may be 30 parts by mass or less, 20 parts by mass or less, 10 parts by mass or less, or 8 parts by mass or less based on 100 parts by mass of component (A).
 接着剤組成物は、充填材を更に含有してよい。接着剤組成物は、充填材を含有することで、接続信頼性をより向上させることができる。充填材としては、非導電性のフィラー(例えば、非導電粒子)が挙げられる。充填材は、無機フィラー及び有機フィラーのいずれであってもよい。 The adhesive composition may further contain a filler. The adhesive composition can further improve connection reliability by containing a filler. Fillers include non-conductive fillers (eg, non-conductive particles). The filler may be either an inorganic filler or an organic filler.
 無機フィラーとしては、シリカ粒子、アルミナ粒子、シリカ-アルミナ粒子、チタニア粒子、ジルコニア粒子等の金属酸化物粒子;金属窒化物粒子などが挙げられる。これらは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 Examples of inorganic fillers include metal oxide particles such as silica particles, alumina particles, silica-alumina particles, titania particles, and zirconia particles; and metal nitride particles. These may be used individually by 1 type, and may be used in combination of 2 or more types.
 有機フィラーとしては、例えば、シリコーン粒子、メタアクリレート・ブタジエン・スチレン粒子、アクリル・シリコーン粒子、ポリアミド粒子、ポリイミド粒子等が挙げられる。これらは、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 Examples of organic fillers include silicone particles, methacrylate/butadiene/styrene particles, acrylic/silicone particles, polyamide particles, and polyimide particles. These may be used individually by 1 type, and may be used in combination of 2 or more types.
 充填材は、フィルム成形性及び接続構造体の信頼性を向上させる観点から、無機フィラーであってよく、シリカ粒子であってよい。シリカ粒子は、結晶性シリカ粒子又は非結晶性シリカ粒子であってよく、これらのシリカ粒子は合成品であってもよい。シリカの合成方法は、乾式法又は湿式法であってよい。シリカ粒子は、ヒュームドシリカ粒子及びゾルゲルシリカ粒子からなる群より選ばれる少なくとも一種を含んでもよい。 The filler may be an inorganic filler or silica particles from the viewpoint of improving the film formability and the reliability of the connected structure. The silica particles may be crystalline silica particles or amorphous silica particles, and these silica particles may be synthetic. A method for synthesizing silica may be a dry method or a wet method. The silica particles may contain at least one selected from the group consisting of fumed silica particles and sol-gel silica particles.
 シリカ粒子は、接着剤成分中での分散性に優れる観点から、表面処理されたシリカ粒子であってよい。表面処理されたシリカ粒子は、例えば、シリカ粒子の表面の水酸基をシラン化合物又はシランカップリング剤により疎水化したものである。表面処理されたシリカ粒子は、例えば、アルコキシシラン化合物、ジシラザン化合物、シロキサン化合物等のシラン化合物により表面処理されたシリカ粒子であってよく、シランカップリング剤により表面処理されたシリカ粒子であってよい。 The silica particles may be surface-treated silica particles from the viewpoint of excellent dispersibility in the adhesive component. The surface-treated silica particles are obtained, for example, by hydrophobizing the hydroxyl groups on the surfaces of silica particles with a silane compound or a silane coupling agent. The surface-treated silica particles may be, for example, silica particles surface-treated with a silane compound such as an alkoxysilane compound, a disilazane compound, or a siloxane compound, or may be silica particles surface-treated with a silane coupling agent. .
 アルコキシシラン化合物としては、メチルトリメトキシシラン、ジメチルジメトキシシラン、フェニルトリメトキシシラン、ジメトキシジフェニルシラン、テトラエトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、n-プロピルトリメトキシシラン、n-プロピルトリエトキシシラン、ヘキシルトリメトキシシラン、ヘキシルトリエトキシシラン、オクチルトリエトキシシラン、デシルトリメトキシシラン、1,6-ビス(トリメトキシシリル)ヘキサン、3,3,3-トリフルオロプロピルトリメトキシシラン等が挙げられる。 Alkoxysilane compounds include methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, dimethoxydiphenylsilane, tetraethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane, 1,6-bis(trimethoxysilyl)hexane, 3,3,3-trifluoropropyltrimethoxy Silane etc. are mentioned.
 ジシラザン化合物としては、1,1,1,3,3,3-ヘキサメチルジシラザン、1,3-ジフェニルテトラメチルジシラザン、1,3-ビス(3,3,3,-トリフルオロプロピル)-1,1,3,3,-テトラメチルジシラザン、1,3-ジビニル-1,1,3,3-テトラメチルジシラザン等が挙げられる。 Disilazane compounds include 1,1,1,3,3,3-hexamethyldisilazane, 1,3-diphenyltetramethyldisilazane, 1,3-bis(3,3,3,-trifluoropropyl)- 1,1,3,3-Tetramethyldisilazane, 1,3-divinyl-1,1,3,3-tetramethyldisilazane and the like.
 シロキサン化合物としては、テトラデカメチルシクロヘプタシロキサン、デカメチルシクロペンタシロキサン、ヘキサフェニルシクロシロキサン、オクタデカメチルシクロノナシロキサン、ヘキサデカメチルシクロオクタシロキサン、ドデカメチルシクロヘキサシロキサン、オクタフェニルシクロテトラシロキサン、ヘキサメチルシクロトリシロキサン、ヘプタフェニルヂシロキサン、テトラデカメチルヘキサシロキサン、ドデカメチルペンタシロキサン、ヘキサメチルジシロキサン、デカメチルテトラシロキサン、ヘキサメトキシジシロキサン、オクタメチルトリシロキサン、オクタメチルシクロテトラシロキサン、1,3-ビニルテトラメチルジシロキサン、2,4,6-トリメチル-2,4,6-トリビニルシクロトリシロキサン、1,3-ジメトキシ-1,1,3,3-テトラフェニルジシロキサン、1,1,3,3-テトラメチル-1,3-ジフェニルジシロキサン、1,3-ジメチル-1,3-ジフェニル-1,3-ジビニルジシロキサン、2,4,6,8-テトラメチル-2,4,6,8-テトラビニルシクロテトラシロキサン、1,1,1,3,5,5,5,-ヘプタメチル-3-(3-グリシドイロキシプロピル)トリシロキサン、1,3,5-トリス(3,3,3-トリフルオロプロピル)-1,3,5-トリメチルシクロトリシロキサン、1,1,1,3,5,5,5,-ヘプタメチル-3-[(トリメチルシリル)オキシ]トリシロキサン、1,3,-ビス[2-(7-オキサビシクロ[4.1.0]ヘプタン-3-イル)エチル]-1,1,3,3,-テトラメチルジシロキサン、1,1,1,5,5,5-ヘキサメチル-3-[(トリメチルシリル)オキシ]-3-ビニルトリシロキサン、3-[[ジメチル(ビニル)シリル]オキシ]-1,1,5,5,-テトラメチル-3-フェニル-1,5-ビニルトリシロキサン、オクタビニルオクタシルセスキオキサン、オクタフェニルオクタシラシルセスキオキサン等が挙げられる。 Examples of siloxane compounds include tetradecamethylcycloheptasiloxane, decamethylcyclopentasiloxane, hexaphenylcyclosiloxane, octadecamethylcyclononasiloxane, hexadecamethylcyclooctasiloxane, dodecamethylcyclohexasiloxane, octaphenylcyclotetrasiloxane, hexa methylcyclotrisiloxane, heptaphenyldisiloxane, tetradecamethylhexasiloxane, dodecamethylpentasiloxane, hexamethyldisiloxane, decamethyltetrasiloxane, hexamethoxydisiloxane, octamethyltrisiloxane, octamethylcyclotetrasiloxane, 1,3 -vinyltetramethyldisiloxane, 2,4,6-trimethyl-2,4,6-trivinylcyclotrisiloxane, 1,3-dimethoxy-1,1,3,3-tetraphenyldisiloxane, 1,1, 3,3-tetramethyl-1,3-diphenyldisiloxane, 1,3-dimethyl-1,3-diphenyl-1,3-divinyldisiloxane, 2,4,6,8-tetramethyl-2,4, 6,8-tetravinylcyclotetrasiloxane, 1,1,1,3,5,5,5,-heptamethyl-3-(3-glycidyloxypropyl)trisiloxane, 1,3,5-tris(3, 3,3-trifluoropropyl)-1,3,5-trimethylcyclotrisiloxane, 1,1,1,3,5,5,5,-heptamethyl-3-[(trimethylsilyl)oxy]trisiloxane, 1, 3,-bis[2-(7-oxabicyclo[4.1.0]heptan-3-yl)ethyl]-1,1,3,3,-tetramethyldisiloxane, 1,1,1,5, 5,5-hexamethyl-3-[(trimethylsilyl)oxy]-3-vinyltrisiloxane, 3-[[dimethyl(vinyl)silyl]oxy]-1,1,5,5,-tetramethyl-3-phenyl- 1,5-vinyltrisiloxane, octavinyloctasilsesquioxane, octaphenyloctasilasilsesquioxane and the like.
 シランカップリング剤としては、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、N-フェニル-3-アミノプロピルトリメトキシシラン、トリス-(トリメトキシシリルプロピル)イソシアヌレート、3-ウレイドプロピルトリアルコキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-イソシアネートプロピルトリエトキシシラン、3-トリメトキシシリルプロピルコハク酸無水物等が挙げられる。 Silane coupling agents include vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane. Silane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl )-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylidene)propylamine, N-phenyl- 3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltrialkoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane , 3-trimethoxysilylpropyl succinic anhydride and the like.
 シラン化合物又はシランカップリング剤により表面処理されたシリカ粒子は、シリカ粒子表面の水酸性基残基を更に疎水化するために、3-メタクリロキシプロピルトリメトキシシラン、ビニルトリメトキシシラン、トリメトキシフェニルシラン等のシラン化合物などを用いて表面処理し、更に疎水化させてもよい。 Silica particles surface-treated with a silane compound or a silane coupling agent are treated with 3-methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, trimethoxyphenyl in order to further hydrophobize the hydroxyl group residues on the silica particle surface. The surface may be treated with a silane compound such as silane to make it more hydrophobic.
 表面処理されたシリカ粒子は、接着剤組成物を回路接続用接着剤フィルムとして用いた際に、回路接続用接着剤フィルムを圧着するときに、流動性を制御しやすい観点、圧着後の接続構造体の機械的物性及び耐水性を向上させる観点から、シリカとトリメトキシオクチルシランとの反応生成物(加水分解生成物)、シリカとジメチルシロキサンとの反応生成物、二酸化ケイ素又はシリカとジクロロ(ジメチル)シランとの反応生成物、シリカとビス(トリメチルシリル)アミンの反応生成物(加水分解生成物)、及びシリカとヘキサメチルジシラザンの反応生成物からなる群より選ばれる少なくとも一種を含んでよく、シリカとトリメトキシオクチルシランとの反応生成物、及び、シリカとビス(トリメチルシリル)アミンの反応生成物からなる群より選ばれる少なくとも一種を含んでもよい。 When the adhesive composition is used as an adhesive film for circuit connection, the surface-treated silica particles have a viewpoint that the fluidity is easily controlled when the adhesive film for circuit connection is pressure-bonded, and the connection structure after pressure-bonding. From the viewpoint of improving the mechanical properties and water resistance of the body, the reaction product (hydrolysis product) of silica and trimethoxyoctylsilane, the reaction product of silica and dimethylsiloxane, silicon dioxide or silica and dichloro (dimethyl ) a reaction product with silane, a reaction product (hydrolysis product) between silica and bis(trimethylsilyl)amine, and a reaction product between silica and hexamethyldisilazane. At least one selected from the group consisting of a reaction product of silica and trimethoxyoctylsilane and a reaction product of silica and bis(trimethylsilyl)amine may be included.
 充填材の含有量は、接着剤組成物の全質量を基準として、1質量%以上、3質量%以上、又は5質量%以上であってよい。充填材の含有量は、接着剤組成物の全質量を基準として、50質量%以下、40質量%以下、又は35質量%以下であってよい。 The content of the filler may be 1% by mass or more, 3% by mass or more, or 5% by mass or more based on the total mass of the adhesive composition. The filler content may be 50 wt% or less, 40 wt% or less, or 35 wt% or less based on the total weight of the adhesive composition.
 充填材の含有量は、(A)成分100質量部を基準として、1質量部以上、5質量部以上、又は10質量部以上であってもよい。充填材の含有量は、(A)成分100質量部を基準として、200質量部以下、150質量部以下、又は100質量部以下であってもよい。 The content of the filler may be 1 part by mass or more, 5 parts by mass or more, or 10 parts by mass or more based on 100 parts by mass of component (A). The content of the filler may be 200 parts by mass or less, 150 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
 接着剤組成物は、上記の成分以外の他の成分を更に含有してよい。他の成分としては、安定化剤、着色剤、酸化防止剤等を含有してよい。接着剤組成物は、ラジカル重合性化合物と、ラジカル重合開始剤とを更に含有してよい。 The adhesive composition may further contain components other than the above components. Other ingredients may include stabilizers, colorants, antioxidants, and the like. The adhesive composition may further contain a radical polymerizable compound and a radical polymerization initiator.
 ラジカル重合性化合物としては、アクリル系化合物が挙げられる。アクリル系化合物としては、例えば、(メタ)アクリル酸化合物、(メタ)アクリレート化合物、及びこれらのイミド化合物が挙げられる。これらはモノマー、オリゴマーいずれの状態で用いてもよく、モノマーとオリゴマーとを併用してもよい。ラジカル重合性化合物は一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 Examples of radically polymerizable compounds include acrylic compounds. Examples of acrylic compounds include (meth)acrylic acid compounds, (meth)acrylate compounds, and imide compounds thereof. These may be used in the form of monomers or oligomers, or may be used in combination of monomers and oligomers. A radically polymerizable compound may be used alone or in combination of two or more.
 アクリル系化合物としては、例えば、メチルアクリレート、エチルアクリレート、イソプロピルアクリレート、イソブチルアクリレート等のアルキル(メタ)アクリレート化合物;エチレングリコールジアクリレート、ジエチレングリコールジアクリレート、トリメチロールプロパントリアクリレート、テトラメチロールメタンテトラアクリレート等のポリオールポリ(メタ)アクリレート化合物;2-ヒドロキシ-1,3-ジアクリロキシプロパン、2,2-ビス[4-(アクリロキシメトキシ)フェニル]プロパン、2,2-ビス[4-(アクリロキシポリエトキシ)フェニル]プロパン等のアリールオキシ-ヒドロキシアルキル(メタ)アクリレート化合物;ジシクロペンテニルアクリレート、トリシクロデカニルアクリレート、及びトリス(アクリロイロキシエチル)イソシアヌレートなどが挙げられる。 Examples of acrylic compounds include alkyl (meth)acrylate compounds such as methyl acrylate, ethyl acrylate, isopropyl acrylate and isobutyl acrylate; Polyol poly(meth)acrylate compounds; 2-hydroxy-1,3-diacryloxypropane, 2,2-bis[4-(acryloxymethoxy)phenyl]propane, 2,2-bis[4-(acryloxypoly aryloxy-hydroxyalkyl (meth)acrylate compounds such as ethoxy)phenyl]propane; dicyclopentenyl acrylate, tricyclodecanyl acrylate, and tris(acryloyloxyethyl) isocyanurate;
 ラジカル重合開始剤は、光又は熱により遊離ラジカルを発生するものであってもよい。ラジカル重合開始剤としては、有機過酸化物、及びアゾ系化合物等が挙げられる。有機過酸化物としては、パーオキシエステル、ジアルキルパーオキサイド、ジアシルパーオキサイド、パーオキシジカーボネート、パーオキシケタール、ハイドロパーオキサイド、及びシリルパーオキサイド等が挙げられる。ラジカル重合開始剤は一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 The radical polymerization initiator may generate free radicals by light or heat. Examples of radical polymerization initiators include organic peroxides and azo compounds. Organic peroxides include peroxyesters, dialkyl peroxides, diacyl peroxides, peroxydicarbonates, peroxyketals, hydroperoxides, and silyl peroxides. A radical polymerization initiator may be used alone or in combination of two or more.
 パーオキシエステルとしては、クミルパーオキシネオデカノエート、1,1,3,3-テトラメチルブチルパーオキシネオデカノエート、1-シクロヘキシル-1-メチルエチルパーオキシネオデカノエート、t-ヘキシルパーオキシネオデカノエート、t-ブチルパーオキシピバレート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノネート、2,5-ジメチル-2,5-ジ(2-エチルヘキサノイルパーオキシ)ヘキサン、1-シクロヘキシル-1-メチルエチルパーオキシ-2-エチルヘキサノネート、L-ヘキシルパーオキシ-2-エチルヘキサノネート、L-ブチルパーオキシ-2-エチルヘキサノネート、t-ブチルパーオキシイソブチレート、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノネート、t-ブチルパーオキシラウレート、2,5-ジメチル-2,5-ジ(m-トルオイルパーオキシ)ヘキサン、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-2-エチルヘキシルモノカーボネート、t-ヘキシルパーオキシベンゾエート、及びt-ブチルパーオキシアセテート等が挙げられる。 Peroxy esters include cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutyl peroxyneodecanoate, 1-cyclohexyl-1-methylethyl peroxyneodecanoate, t-hexyl peroxyneodecanoate, t-butyl peroxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-di(2- ethylhexanoylperoxy)hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, L-hexylperoxy-2-ethylhexanoate, L-butylperoxy-2-ethylhexanoate t-Butylperoxyisobutyrate, 1,1-bis(t-butylperoxy)cyclohexane, t-hexylperoxyisopropyl monocarbonate, t-butylperoxy-3,5,5-trimethylhexanoate , t-butyl peroxylaurate, 2,5-dimethyl-2,5-di(m-toluoylperoxy)hexane, t-butyl peroxy isopropyl monocarbonate, t-butyl peroxy-2-ethylhexyl monocarbonate , t-hexyl peroxybenzoate, and t-butyl peroxyacetate.
 ジアルキルパーオキサイドとしては、α,α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、t-ブチルクミルパーオキサイド等が挙げられる。ハイドロパーオキサイドとしては、ジイソプロピルベンゼンハイドロパーオキサイド、及びクメンハイドロパーオキサイド等が挙げられる。 Dialkyl peroxides include α,α'-bis(t-butylperoxy)diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, t-butyl cumyl peroxide and the like. Examples of hydroperoxides include diisopropylbenzene hydroperoxide and cumene hydroperoxide.
 ジアシルパーオキサイドとしては、イソブチルパーオキサイド、2,4-ジクロロベンゾイルパーオキサイド、3,5,5-トリメチルヘキサノイルパーオキサイド、オクタノイルパーオキサイド、ラウロイルパーオキサイド、ステアロイルパーオキサイド、スクシニックパーオキサイド、ベンゾイルパーオキシトルエン、及びベンゾイルパーオキサイド等が挙げられる。 Diacyl peroxides include isobutyl peroxide, 2,4-dichlorobenzoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, stearoyl peroxide, succinic peroxide, and benzoyl peroxide. peroxytoluene, benzoyl peroxide, and the like.
 パーオキシジカーボネートとしては、ジ-n-ブロピルパーオキシジカーボネート、ジイソプロピルパーオキシジカーボネート、ビス(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ-2-エトキシメトキシパーオキシジカーボネート、ジ(2-エチルヘキシルパーオキシ)ジカーボネート、ジメトキシブチルパーオキシジカーボネート、及びジ(3-メチル-3-メトキシブチルパーオキシ)ジカーボネート等が挙げられる。 Examples of peroxydicarbonates include di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, bis(4-t-butylcyclohexyl) peroxydicarbonate, di-2-ethoxymethoxyperoxydicarbonate, di (2-ethylhexylperoxy)dicarbonate, dimethoxybutylperoxydicarbonate, and di(3-methyl-3-methoxybutylperoxy)dicarbonate.
 パーオキシケタールの具体例としては、1,1-ビス(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1、1-(t-ブチルパーオキシ)シクロドデカン、及び2,2-ビス(t-ブチルパーオキシ)デカン等が挙げられる。 Specific examples of peroxyketals include 1,1-bis(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(t-hexylperoxy)cyclohexane, 1,1-bis (t-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-(t-butylperoxy)cyclododecane, 2,2-bis(t-butylperoxy)decane and the like.
 シリルパーオキサイドの具体例としては、t-ブチルトリメチルシリルパーオキサイド、ビス(t-ブチル)ジメチルシリルパーオキサイド、t-ブチルトリビニルシリルパーオキサイド、ビス(t-ブチル)ジビニルシリルパーオキサイド、トリス(t-ブチル)ビニルシリルパーオキサイド、t-ブチルトリアリルシリルパーオキサイド、ビス(t-ブチル)ジアリルシリルパーオキサイド、及びトリス(t-ブチル)アリルシリルパーオキサイド等が挙げられる。 Specific examples of silyl peroxide include t-butyltrimethylsilyl peroxide, bis(t-butyl)dimethylsilyl peroxide, t-butyltrivinylsilyl peroxide, bis(t-butyl)divinylsilyl peroxide, tris(t -butyl)vinylsilyl peroxide, t-butyltriallylsilyl peroxide, bis(t-butyl)diallylsilyl peroxide, tris(t-butyl)allylsilyl peroxide, and the like.
<回路接続用接着剤フィルム>
 本実施形態の回路接続用接着剤フィルムは、上述した本実施形態の接着剤組成物により形成された領域を有する。領域は、フィルム状であってもよく、層であってもよい。すなわち、本開示の他の一実施形態は、(A)成分と、(B)成分と、を含有する、回路接続用接着剤フィルムである。回路接続用接着剤フィルムは、導電粒子を含有していてもよい。
<Adhesive film for circuit connection>
The circuit-connecting adhesive film of this embodiment has a region formed from the above-described adhesive composition of this embodiment. The regions may be films or layers. That is, another embodiment of the present disclosure is an adhesive film for circuit connection containing component (A) and component (B). The circuit-connecting adhesive film may contain conductive particles.
 本実施形態の接着剤組成物が導電粒子を含む場合、回路接続用接着剤フィルムにおける導電粒子の粒子密度は、安定した接続抵抗が得られる観点から、100個/mm以上、1000個/mm以上、又は3000個/mm以上であってよい。回路接続用接着剤フィルムにおける導電粒子の粒子密度は、隣り合う電極間の絶縁性を確保する観点から、100000個/mm以下、50000個/mm以下、又は30000個/mm以下であってよい。これらの観点から、回路接続用接着剤フィルムにおける導電粒子の粒子密度は、100~100000個/mm、1000~50000個/mm、又は3000~30000個/mmであってよい。 When the adhesive composition of the present embodiment contains conductive particles, the particle density of the conductive particles in the adhesive film for circuit connection is 100 particles/mm2 or more , 1000 particles/mm, from the viewpoint of obtaining stable connection resistance. It may be 2 or more, or 3000/mm 2 or more. The particle density of the conductive particles in the adhesive film for circuit connection is 100,000 particles/mm 2 or less, 50,000 particles/mm 2 or less, or 30,000 particles/mm 2 or less from the viewpoint of ensuring insulation between adjacent electrodes. you can From these viewpoints, the particle density of the conductive particles in the adhesive film for circuit connection may be 100 to 100000/mm 2 , 1000 to 50000/mm 2 or 3000 to 30000/mm 2 .
 導電粒子の含有量は、回路接続用接着剤フィルムの全質量を基準として、10質量%以上、20質量%以上、又は25質量%以上であってよい。導電粒子の含有量は、回路接続用接着剤フィルムの全質量を基準として、50質量%以下、40質量%以下、又は35質量%以下であってよい。 The content of the conductive particles may be 10% by mass or more, 20% by mass or more, or 25% by mass or more based on the total mass of the circuit connection adhesive film. The content of the conductive particles may be 50% by mass or less, 40% by mass or less, or 35% by mass or less based on the total mass of the circuit-connecting adhesive film.
 導電粒子の含有量は、(A)成分100質量部を基準として、10質量部以上、30質量部以上、50質量部以上、又は70質量部以上であってもよい。導電粒子の含有量は、(A)成分100質量部を基準として、200質量部以下、150質量部以下、120質量部以下、又は100質量部以下であってもよい。 The content of the conductive particles may be 10 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, or 70 parts by mass or more based on 100 parts by mass of component (A). The content of the conductive particles may be 200 parts by mass or less, 150 parts by mass or less, 120 parts by mass or less, or 100 parts by mass or less based on 100 parts by mass of component (A).
 回路接続用接着剤フィルムにおける(A)成分の含有量は、回路接続用接着剤フィルムの硬化性を担保する観点から、回路接続用接着剤フィルムの全質量を基準として、10質量%以上、20質量%以上、25質量%以上、又は30質量%以上であってもよい。回路接続用接着剤フィルムにおける(A)成分の含有量は、回路接続用接着剤フィルムの形成性を担保する観点から、回路接続用接着剤フィルムの全質量を基準として、60質量%以下、50質量%以下、45質量%以下、又は40質量%以下であってもよい。これらの観点から、回路接続用接着剤フィルムにおける(A)成分の含有量は、回路接続用接着剤フィルムの全質量を基準として、10~60質量%であってもよい。 From the viewpoint of ensuring the curability of the circuit-connecting adhesive film, the content of the component (A) in the circuit-connecting adhesive film is 10% by mass or more and 20% by mass, based on the total mass of the circuit-connecting adhesive film. % by mass or more, 25% by mass or more, or 30% by mass or more. From the viewpoint of ensuring the formability of the circuit-connecting adhesive film, the content of component (A) in the circuit-connecting adhesive film is 60% by mass or less, 50% by mass or less, based on the total mass of the circuit-connecting adhesive film. % by mass or less, 45% by mass or less, or 40% by mass or less. From these viewpoints, the content of component (A) in the circuit-connecting adhesive film may be 10 to 60% by mass based on the total mass of the circuit-connecting adhesive film.
 回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化反応を充分に促進させる観点から、回路接続用接着剤フィルムの全質量を基準として、1質量%以上、2質量%以上、3質量%以上、4質量%以上、又は5質量%以上であってもよい。回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化物の物性を向上させる観点から、回路接続用接着剤フィルムの全質量を基準として、20質量%以下、15質量%以下、10質量%以下、8質量%以下、又は6質量%以下であってもよい。これらの観点から、回路接続用接着剤フィルムにおける(B)成分の含有量は、回路接続用接着剤フィルムの全質量を基準として、1~20質量%であってもよい。 From the viewpoint of sufficiently accelerating the curing reaction, the content of the component (B) in the adhesive film for circuit connection is 1% by mass or more, 2% by mass or more, 3% by mass or more, based on the total mass of the adhesive film for circuit connection. % by mass or more, 4% by mass or more, or 5% by mass or more. From the viewpoint of improving the physical properties of the cured product, the content of the component (B) in the circuit-connecting adhesive film is 20% by mass or less, 15% by mass or less, 10% by mass or less, based on the total mass of the circuit-connecting adhesive film. % by mass or less, 8% by mass or less, or 6% by mass or less. From these viewpoints, the content of the component (B) in the circuit-connecting adhesive film may be 1 to 20% by mass based on the total mass of the circuit-connecting adhesive film.
 回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化反応を充分に促進させる観点から、導電粒子を除く回路接続用接着剤フィルムの全質量を基準として、1質量%以上、3質量%以上、5質量%以上、又は7質量%以上であってもよい。回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化物の物性を向上させる観点から、導電粒子を除く回路接続用接着剤フィルムの全質量を基準として、30質量%以下、25質量%以下、20質量%以下、15質量%以下、又は10質量%以下であってもよい。これらの観点から、回路接続用接着剤フィルムにおける(B)成分の含有量は、導電粒子を除く回路接続用接着剤フィルムの全質量を基準として、1~30質量%であってもよい。 From the viewpoint of sufficiently accelerating the curing reaction, the content of the component (B) in the circuit-connecting adhesive film is 1% by mass or more and 3% by mass, based on the total mass of the circuit-connecting adhesive film excluding the conductive particles. % or more, 5 mass % or more, or 7 mass % or more. From the viewpoint of improving the physical properties of the cured product, the content of the component (B) in the circuit-connecting adhesive film is 30% by mass or less and 25% by mass, based on the total mass of the circuit-connecting adhesive film excluding the conductive particles. % or less, 20 mass % or less, 15 mass % or less, or 10 mass % or less. From these viewpoints, the content of the component (B) in the circuit-connecting adhesive film may be 1 to 30% by mass based on the total mass of the circuit-connecting adhesive film excluding the conductive particles.
 回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化反応を充分に促進させる観点から、導電粒子及び充填材を除く回路接続用接着剤フィルムの全質量を基準として、1質量%以上、3質量%以上、5質量%以上、又は7質量%以上であってもよい。回路接続用接着剤フィルムにおける(B)成分の含有量は、硬化物の物性を向上させる観点から、導電粒子及び充填材を除く回路接続用接着剤フィルムの全質量を基準として、30質量%以下、25質量%以下、20質量%以下、15質量%以下、又は10質量%以下であってもよい。これらの観点から、回路接続用接着剤フィルムにおける(B)成分の含有量は、導電粒子及び充填材を除く回路接続用接着剤フィルムの全質量を基準として、1~30質量%であってもよい。 The content of the component (B) in the circuit-connecting adhesive film is 1% by mass or more, based on the total mass of the circuit-connecting adhesive film excluding conductive particles and fillers, from the viewpoint of sufficiently promoting the curing reaction. , 3% by mass or more, 5% by mass or more, or 7% by mass or more. The content of the component (B) in the circuit-connecting adhesive film is 30% by mass or less, based on the total mass of the circuit-connecting adhesive film excluding conductive particles and fillers, from the viewpoint of improving the physical properties of the cured product. , 25% by mass or less, 20% by mass or less, 15% by mass or less, or 10% by mass or less. From these viewpoints, the content of the component (B) in the circuit-connecting adhesive film may be 1 to 30% by mass based on the total mass of the circuit-connecting adhesive film excluding the conductive particles and the filler. good.
 回路接続用接着剤フィルムにおける熱可塑性樹脂の含有量は、回路接続用接着剤フィルムの全質量を基準として、5質量%以上、10質量%以上、又は15質量%以上であってもよい。回路接続用接着剤フィルムにおける熱可塑性樹脂の含有量は、回路接続用接着剤フィルムの全質量を基準として、40質量%以下、30質量%以下、又は20質量%以下であってもよい。 The content of the thermoplastic resin in the circuit-connecting adhesive film may be 5% by mass or more, 10% by mass or more, or 15% by mass or more based on the total mass of the circuit-connecting adhesive film. The content of the thermoplastic resin in the circuit-connecting adhesive film may be 40% by mass or less, 30% by mass or less, or 20% by mass or less based on the total mass of the circuit-connecting adhesive film.
 回路接続用接着剤フィルムにおけるカップリング剤の含有量は、回路接続用接着剤フィルムの全質量を基準として、0.5質量%以上、1質量%以上、又は1.5質量%以上であってもよい。回路接続用接着剤フィルムにおけるカップリング剤の含有量は、回路接続用接着剤フィルムの全質量を基準として、10質量%以下、5質量%以下、又は3質量%以下であってもよい。 The content of the coupling agent in the circuit-connecting adhesive film is 0.5% by mass or more, 1% by mass or more, or 1.5% by mass or more based on the total mass of the circuit-connecting adhesive film. good too. The content of the coupling agent in the circuit-connecting adhesive film may be 10% by mass or less, 5% by mass or less, or 3% by mass or less based on the total mass of the circuit-connecting adhesive film.
 回路接続用接着剤フィルムにおける充填材の含有量は、回路接続用接着剤フィルムの全質量を基準として、1質量%以上、3質量%以上、又は5質量%以上であってもよい。回路接続用接着剤フィルムにおける充填材の含有量は、回路接続用接着剤フィルムの全質量を基準として、50質量%以下、40質量%以下、又は35質量%以下であってもよい。 The content of the filler in the circuit-connecting adhesive film may be 1% by mass or more, 3% by mass or more, or 5% by mass or more based on the total mass of the circuit-connecting adhesive film. The content of the filler in the circuit-connecting adhesive film may be 50% by mass or less, 40% by mass or less, or 35% by mass or less based on the total mass of the circuit-connecting adhesive film.
 回路接続用接着剤フィルムにおける各成分の(A)成分100質量部を基準とした含有量は、上記の接着剤組成物における各成分の(A)成分100質量部を基準とした含有量と同じ範囲内であってもよい。 The content of each component in the adhesive film for circuit connection based on 100 parts by mass of component (A) is the same as the content of each component based on 100 parts by mass of component (A) in the above adhesive composition. may be within the range.
 回路接続用接着剤フィルムは、単層であってもよく、複数の層が積層された多層構造を有するものであってもよい。回路接続用接着剤フィルムが多層構造を有する場合、回路接続用接着剤フィルムは、例えば、(A)成分と、(B)成分と、を含有する第一の接着剤層、及び第一の接着剤層以外の第二の接着剤層を備えてよい。すなわち、回路接続用接着剤フィルムは、第一の接着剤層と、第一の接着剤層上に積層された第二の接着剤層と、を備えていてもよい。第一の接着剤層及び第二の接着剤層の少なくとも一方は、(A)成分と、(B)成分と、導電粒子と、を含有してもよい。回路接続用接着剤フィルムが多層構造を有する場合、各層における上記の各成分の含有量は、各層の全質量を基準として、上記の含有量の範囲内であってもよい。 The circuit-connecting adhesive film may be a single layer or may have a multi-layer structure in which multiple layers are laminated. When the circuit-connecting adhesive film has a multilayer structure, the circuit-connecting adhesive film includes, for example, a first adhesive layer containing component (A) and component (B), and a first adhesive layer. A second adhesive layer other than the adhesive layer may be provided. That is, the circuit-connecting adhesive film may comprise a first adhesive layer and a second adhesive layer laminated on the first adhesive layer. At least one of the first adhesive layer and the second adhesive layer may contain component (A), component (B), and conductive particles. When the circuit-connecting adhesive film has a multilayer structure, the content of each of the above components in each layer may be within the above content range based on the total mass of each layer.
 回路接続用接着剤フィルムは、成分の種類、含有量等が異なる複数の領域を有するものであってもよい。回路接続用接着剤フィルムは、例えば、第一の領域と、第一の領域上に配置された第二の領域とを備えていてもよく、第一の領域が(A)成分と、(B)成分と、を含有する領域であってもよい。すなわち、回路接続用接着剤フィルムには、(A)成分と、(B)成分と、を含有する第一の接着剤組成物から形成される領域である第一の領域と、第一の領域上に配置された第二の接着剤組成物から形成される領域である第二の領域と、が存在してもよい。回路接続用接着剤フィルムが複数の領域を有する場合、各領域における上記の各成分の含有量は、各領域の全質量を基準として、上記の含有量の範囲内であってもよい。 The circuit-connecting adhesive film may have multiple regions with different component types and contents. The circuit-connecting adhesive film may comprise, for example, a first region and a second region disposed on the first region, the first region comprising components (A) and (B ) component and the region containing the . That is, the adhesive film for circuit connection includes a first region which is a region formed from a first adhesive composition containing the component (A) and the component (B), and the first region and a second region, which is a region formed from a second adhesive composition disposed thereon. When the circuit-connecting adhesive film has a plurality of regions, the content of each of the above components in each region may be within the above content range based on the total mass of each region.
 回路接続用接着剤フィルムは、基材(例えばPETフィルム)等の上に設けられていてもよい。基材付きの回路接続用接着剤フィルムは、例えば、導電粒子を含有する接着剤組成物を、ナイフコーター、ロールコーター、アプリケーター、コンマコーター、ダイコーター等を用いて基材上に塗布して作製することができる。 The circuit connection adhesive film may be provided on a substrate (for example, PET film) or the like. The substrate-attached adhesive film for circuit connection is produced, for example, by applying an adhesive composition containing conductive particles onto the substrate using a knife coater, roll coater, applicator, comma coater, die coater, or the like. can do.
 図1は、一実施形態に係る回路接続用接着剤フィルムを示す模式断面図である。図1に示すように、回路接続用接着剤フィルム1は、一実施形態において、接着剤成分2と、接着剤成分2中に分散された導電粒子3とからなる単層で構成されている。一実施形態において、接着剤成分2は、上述した(A)成分及び(B)成分を少なくとも含有する。回路接続用接着剤フィルム1は、未硬化の状態であってよく、一部が硬化している状態であってもよい。 FIG. 1 is a schematic cross-sectional view showing a circuit-connecting adhesive film according to one embodiment. As shown in FIG. 1, the circuit-connecting adhesive film 1 is, in one embodiment, composed of a single layer consisting of an adhesive component 2 and conductive particles 3 dispersed in the adhesive component 2 . In one embodiment, the adhesive component 2 contains at least the components (A) and (B) described above. The circuit-connecting adhesive film 1 may be in an uncured state or in a partially cured state.
 回路接続用接着剤フィルム1の厚さは、例えば、3μm以上又は10μm以上であってよく、30μm以下又は20μm以下であってよい。 The thickness of the circuit connection adhesive film 1 may be, for example, 3 μm or more or 10 μm or more, and may be 30 μm or less or 20 μm or less.
 一実施形態において、回路接続用接着剤フィルムは、第1の接着剤成分を含む第1の領域と、該第1の領域に隣接して設けられた、第2の接着剤成分を含む第2の領域と、を備え、第1の領域及び第2の領域のうちの一方又は両方が、上述した本実施形態の接着剤組成物により形成されていてもよい。第1の領域及び第2の領域はそれぞれ、層であってもよい。 In one embodiment, the circuit connecting adhesive film comprises a first region comprising a first adhesive component and a second region comprising a second adhesive component adjacent to the first region. and one or both of the first region and the second region may be formed of the adhesive composition of the present embodiment described above. Each of the first region and the second region may be a layer.
 一実施形態において、回路接続用接着剤フィルムは二以上の層を有する多層構造であってもよく、例えば、図2に示すように、回路接続用接着剤フィルム1は、導電粒子3Aを含む層(接着剤成分2Aと、接着剤成分2A中に分散された導電粒子3Aとからなる第一の接着剤層)1Aと、導電粒子を含まない層(接着剤成分2Bからなる第二の接着剤層)1Bとを備える二層構造であってよい。この場合、第一の接着剤層1Aは、上述した(A)成分及び(B)成分と、導電粒子と、を少なくとも含有する接着剤組成物(第一の接着剤組成物)からなる層であってよい。第二の接着剤層1Bは、上述した(A)成分及び(B)成分を少なくとも含有する接着剤組成物(第二の接着剤組成物)からなる層であってよい。第二の接着剤層1Bが含有する各成分の種類、含有量等は、第一の接着剤層1Aと同じであってよく、異なっていてもよい。回路接続用接着剤フィルム1の第一の接着剤層1A及び第二の接着剤層1Bは、それぞれ未硬化の状態であってよく、一部が硬化している状態であってもよい。 In one embodiment, the circuit-connecting adhesive film may have a multilayer structure having two or more layers, for example, as shown in FIG. (First adhesive layer consisting of adhesive component 2A and conductive particles 3A dispersed in adhesive component 2A) 1A and layer not containing conductive particles (second adhesive layer consisting of adhesive component 2B layer) 1B. In this case, the first adhesive layer 1A is a layer made of an adhesive composition (first adhesive composition) containing at least the above-described components (A) and (B), and conductive particles. It can be. The second adhesive layer 1B may be a layer made of an adhesive composition (second adhesive composition) containing at least the components (A) and (B) described above. The kind, content, etc. of each component contained in the second adhesive layer 1B may be the same as or different from those in the first adhesive layer 1A. The first adhesive layer 1A and the second adhesive layer 1B of the circuit-connecting adhesive film 1 may each be in an uncured state or in a partially cured state.
 第一の接着剤層1Aの厚さは、例えば、1μm以上又は3μm以上であってよく、15μm以下又は10μm以下であってよい。第二の接着剤層1Bの厚さは、例えば、1μm以上又は3μm以上であってよく、20μm以下又は15μm以下であってよい。第一の接着剤層1Aの厚さは、第二の接着剤層1Bの厚さと同じであってよく、異なっていてもよい。第一の接着剤層1Aの厚さと第二の接着剤層1Bの厚さとの比(第一の接着剤層1Aの厚さ/第二の接着剤層1Bの厚さ)は、0.1以上又は0.3以上であってよく、1.5以下又は0.5以下であってよい。 The thickness of the first adhesive layer 1A may be, for example, 1 µm or more or 3 µm or more, and may be 15 µm or less or 10 µm or less. The thickness of the second adhesive layer 1B may be, for example, 1 μm or more or 3 μm or more, and may be 20 μm or less or 15 μm or less. The thickness of the first adhesive layer 1A may be the same as or different from the thickness of the second adhesive layer 1B. The ratio of the thickness of the first adhesive layer 1A to the thickness of the second adhesive layer 1B (thickness of the first adhesive layer 1A/thickness of the second adhesive layer 1B) is 0.1. or more, or 0.3 or more, and may be 1.5 or less, or 0.5 or less.
 上記の回路接続用接着剤フィルムは、異方導電性接着剤フィルム(異方導電フィルム)であってもよく、異方導電性を有しない導電性接着剤フィルムであってもよい。 The circuit connection adhesive film may be an anisotropic conductive adhesive film (anisotropic conductive film) or a conductive adhesive film without anisotropic conductivity.
<接続構造体>
 本開示の他の実施形態は、第一の電極を有する第一の回路部材と、第二の電極を有する第二の回路部材と、第一の回路部材及び第二の回路部材の間に配置され、第一の電極及び第二の電極を互いに電気的に接続する接続部と、を備え、接続部が、上記の回路接続用接着剤フィルムの硬化物を含む、接続構造体である。
<Connection structure>
Another embodiment of the present disclosure includes a first circuit member having a first electrode, a second circuit member having a second electrode, and disposed between the first circuit member and the second circuit member. and a connecting portion for electrically connecting the first electrode and the second electrode to each other, wherein the connecting portion contains the cured adhesive film for circuit connection.
 図3は、接続構造体の一実施形態を示す模式断面図である。図3に示すように、構造体10は、相互に対向する第一の回路部材4及び第二の回路部材5と、第一の回路部材4及び第二の回路部材5の間において第一の回路部材4及び第二の回路部材5を接続する接続部6と、を備えている。 FIG. 3 is a schematic cross-sectional view showing one embodiment of the connection structure. As shown in FIG. 3 , the structure 10 includes a first circuit member 4 and a second circuit member 5 facing each other, and a first circuit member 4 and a first circuit member 5 between the first circuit member 4 and the second circuit member 5 . A connecting portion 6 that connects the circuit member 4 and the second circuit member 5 is provided.
 第一の回路部材4は、第一の回路基板41と、第一の回路基板41の主面41a上に形成された第一の電極42とを備えている。第二の回路部材5は、第二の回路基板51と、第二の回路基板51の主面51a上に形成された第二の電極52とを備えている。 The first circuit member 4 includes a first circuit board 41 and a first electrode 42 formed on the main surface 41 a of the first circuit board 41 . The second circuit member 5 includes a second circuit board 51 and second electrodes 52 formed on the main surface 51 a of the second circuit board 51 .
 第一の回路部材4及び第二の回路部材5は、電気的接続を必要とする電極が形成された部材であれば特に制限はない。電極が形成された部材(回路部材等)としては、半導体、ガラス、セラミック等の無機基板;TCP、FPC、COF等に代表されるポリイミド基板;ポリカーボネート、ポリエステル、ポリエーテルスルホン等のフィルム上に電極を形成した基板;プリント配線板などが用いられ、これらのうちの複数を組み合わせて用いてもよい。 The first circuit member 4 and the second circuit member 5 are not particularly limited as long as they are formed with electrodes that require electrical connection. Examples of members (circuit members, etc.) on which electrodes are formed include inorganic substrates such as semiconductors, glass, and ceramics; polyimide substrates such as TCP, FPC, and COF; electrodes on films such as polycarbonate, polyester, and polyethersulfone; A printed wiring board or the like is used, and a plurality of these may be used in combination.
 接続部6は、回路接続用接着剤フィルム1の硬化物を含み、接着剤成分2の硬化物である絶縁性物質7と、導電粒子3とを含有している。導電粒子3は、対向する第一の電極42と第二の電極52との間のみならず、第一の回路基板41の主面41aと第二の回路基板51の主面51aとの間に配置されていてもよい。構造体30においては、第一の電極42及び第二の電極52が、導電粒子3を介して電気的に接続されている。すなわち、導電粒子3が第一の電極42及び第二の電極52の双方に接触している。 The connection part 6 contains the cured product of the adhesive film 1 for circuit connection, and contains the insulating substance 7 which is the cured product of the adhesive component 2 and the conductive particles 3 . The conductive particles 3 are placed not only between the opposing first electrode 42 and the second electrode 52, but also between the main surface 41a of the first circuit board 41 and the main surface 51a of the second circuit board 51. may be placed. In the structure 30 , the first electrode 42 and the second electrode 52 are electrically connected via the conductive particles 3 . That is, the conductive particles 3 are in contact with both the first electrode 42 and the second electrode 52 .
 構造体10においては、上述したように、対向する第一の電極42と第二の電極52とが導電粒子3を介して電気的に接続されている。このため、第一の電極42及び第二の電極52間の接続抵抗が充分に低減される。したがって、第一の電極42及び第二の電極52間の電流の流れを円滑にすることが可能であり、第一の回路部材4及び第二の回路部材5が有する機能を充分に発揮させることができる。 In the structure 10, the first electrode 42 and the second electrode 52 facing each other are electrically connected via the conductive particles 3, as described above. Therefore, the connection resistance between the first electrode 42 and the second electrode 52 is sufficiently reduced. Therefore, the current flow between the first electrode 42 and the second electrode 52 can be made smooth, and the functions of the first circuit member 4 and the second circuit member 5 can be fully exhibited. can be done.
<接続構造体の製造方法>
 本開示の他の実施形態は、第一の電極を有する第一の回路部材と、第二の電極を有する第二の回路部材との間に、上記の回路接続用接着剤フィルムを介在させ、第一の回路部材及び第二の回路部材を熱圧着して、第一の電極及び第二の電極を互いに電気的に接続する工程を備える、接続構造体の製造方法である。
<Method for manufacturing connection structure>
Another embodiment of the present disclosure is to interpose the circuit connection adhesive film between a first circuit member having a first electrode and a second circuit member having a second electrode, A method of manufacturing a connection structure, comprising the step of thermally compressing a first circuit member and a second circuit member to electrically connect the first electrode and the second electrode to each other.
 図4は、接続構造体の製造方法の一実施形態を示す模式断面図である。図4(a)に示されるように、まず、第一の回路部材4と、回路接続用接着剤フィルム1とを用意する。次に、回路接続用接着剤フィルム1を第一の回路部材4の主面41a上に配置する。回路接続用接着剤フィルム1が基材(図示せず)上に積層されている場合には、当該基材の回路接続用接着剤フィルム1側を第一の回路部材4に向けるようにして、積層体を第一の回路部材4上に配置する。回路接続用接着剤フィルム1が図2に示されるように第一の接着剤層1Aと第二の接着剤層1Bとを有する場合、対向する電極間に捕捉される導電粒子数を向上させる観点から、導電粒子を含む接着剤層(第一の接着剤層1A)側を第一の回路部材4の主面41aと接するようにして配置することが好ましい。 FIG. 4 is a schematic cross-sectional view showing one embodiment of a method for manufacturing a connection structure. As shown in FIG. 4(a), first, a first circuit member 4 and a circuit-connecting adhesive film 1 are prepared. Next, the circuit-connecting adhesive film 1 is placed on the main surface 41 a of the first circuit member 4 . When the circuit-connecting adhesive film 1 is laminated on a substrate (not shown), the circuit-connecting adhesive film 1 side of the substrate is directed toward the first circuit member 4, A laminate is placed on the first circuit member 4 . When the adhesive film 1 for circuit connection has a first adhesive layer 1A and a second adhesive layer 1B as shown in FIG. Therefore, it is preferable to arrange the adhesive layer (first adhesive layer 1A) containing the conductive particles so as to be in contact with the main surface 41a of the first circuit member 4 .
 そして、回路接続用接着剤フィルム1を、図4(a)の矢印A及びB方向に加圧し、回路接続用接着剤フィルム1を第一の回路部材4に仮接続する(図4(b)参照)。このとき、加圧と共に加熱を行ってもよい。 Then, the circuit-connecting adhesive film 1 is pressurized in the directions of arrows A and B in FIG. 4(a) to temporarily connect the circuit-connecting adhesive film 1 to the first circuit member 4 (FIG. reference). At this time, heating may be performed together with the pressurization.
 続いて、図4(c)に示すように、第一の回路部材4上に配置された回路接続用接着剤フィルム1上に、第二の電極52側を第一の回路部材4に向けるようにして(すなわち、第一の電極42と第二の電極52とが対向配置される状態にして、第一の回路部材4と、第二の回路部材5との間に、回路接続用接着剤フィルム1を介在させて)第二の回路部材5を更に配置する。回路接続用接着剤フィルム1が基材(図示せず)上に積層されている場合には、基材を剥離してから第二の回路部材5を回路接続用接着剤フィルム1上に配置する。 Subsequently, as shown in FIG. 4( c ), on the circuit-connecting adhesive film 1 placed on the first circuit member 4 , the second electrode 52 side is directed toward the first circuit member 4 . (that is, in a state in which the first electrode 42 and the second electrode 52 are arranged to face each other, and the circuit connection adhesive is placed between the first circuit member 4 and the second circuit member 5 A second circuit member 5 is further arranged (with the film 1 interposed). When the circuit-connecting adhesive film 1 is laminated on a substrate (not shown), the substrate is peeled off and then the second circuit member 5 is arranged on the circuit-connecting adhesive film 1. .
 そして、回路接続用接着剤フィルム1を図4(c)の矢印A及びB方向に熱圧着する。これにより、回路接続用接着剤フィルム1が硬化され、第一の電極42及び第二の電極52を互いに電気的に接続する本接続が行われる。その結果、図3に示すような構造体10が得られる。 Then, the circuit-connecting adhesive film 1 is thermocompression bonded in the directions of arrows A and B in FIG. 4(c). As a result, the circuit-connecting adhesive film 1 is cured, and final connection is established to electrically connect the first electrode 42 and the second electrode 52 to each other. As a result, a structure 10 as shown in FIG. 3 is obtained.
 上記のようにして得られる構造体10においては、対向する第一の電極42及び第二の電極52の双方に導電粒子3を接触させることが可能であり、第一の電極42及び第二の電極52間の接続抵抗を充分に低減することができる。 In the structure 10 obtained as described above, it is possible to bring the conductive particles 3 into contact with both the first electrode 42 and the second electrode 52 facing each other. The connection resistance between the electrodes 52 can be sufficiently reduced.
 回路接続用接着剤フィルム1を加熱しながら加圧することにより、第一の電極42及び第二の電極52間の距離を充分に小さくした状態で接着剤成分2が硬化して絶縁性物質7となり、第一の回路部材4と第二の回路部材5とが接続部6を介して強固に接続される。また、構造体10では、接着強度が充分に高い状態が長期間にわたって持続される。したがって、構造体10では、第一の電極42及び第二の電極52間の距離の経時的変化が充分に抑制され、第一の電極42及び第二の電極52間の電気特性の長期信頼性が優れる。 By applying pressure while heating the adhesive film 1 for circuit connection, the adhesive component 2 is cured to become the insulating material 7 while the distance between the first electrode 42 and the second electrode 52 is sufficiently reduced. , the first circuit member 4 and the second circuit member 5 are firmly connected via the connecting portion 6 . In addition, in the structure 10, a sufficiently high adhesive strength is maintained for a long period of time. Therefore, in the structure 10, the change over time of the distance between the first electrode 42 and the second electrode 52 is sufficiently suppressed, and the long-term reliability of the electrical characteristics between the first electrode 42 and the second electrode 52 is maintained. is superior.
 以下、実施例により本開示を具体的に説明する。但し、本開示は下記の実施例のみに限定されるものではない。 The present disclosure will be specifically described below with reference to examples. However, the present disclosure is not limited only to the following examples.
<ピリジニウム塩(硬化剤B1)の合成>
 アセトニトリル100mLと、スターラーチップと、を300mL三角フラスコに入れ、マグネチックスターラー上に設置した。2-シアノピリジン12.5g(120mmol、東京化成工業株式会社製)、2,4,6-トリメチルベンジルクロリド16.8g(100mmol、東京化成工業株式会社製)、及びヨウ化ナトリウム17.8g(119mmol、東京化成工業株式会社製)を300mL三角フラスコ中のアセトニトリルに加え、室温(25℃)で24時間反応させて結晶を得た。得られた結晶をガラスフィルターでろ過し、ガラスフィルター上の結晶をアセトン及び蒸留水により洗浄後、真空乾燥することで、29.1gの2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・ヨーダイド(収率80%)を得た。
<Synthesis of pyridinium salt (curing agent B1)>
100 mL of acetonitrile and a stirrer tip were placed in a 300 mL Erlenmeyer flask and placed on a magnetic stirrer. 2-cyanopyridine 12.5 g (120 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.), 2,4,6-trimethylbenzyl chloride 16.8 g (100 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.), and sodium iodide 17.8 g (119 mmol , manufactured by Tokyo Chemical Industry Co., Ltd.) was added to acetonitrile in a 300 mL Erlenmeyer flask and allowed to react at room temperature (25° C.) for 24 hours to obtain crystals. The obtained crystals were filtered through a glass filter, and the crystals on the glass filter were washed with acetone and distilled water, and dried in a vacuum to obtain 29.1 g of 2-cyano-1-(2,4,6-trimethylbenzyl). ) gave pyridinium iodide (80% yield).
 ジクロロメタン200mLと、スターラーチップと、を500mL三角フラスコに入れ、マグネチックスターラー上に設置した。得られた2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・ヨーダイド3.6g(10mmol)を500mL三角フラスコに加えて、500mL三角フラスコ中のジクロロメタンに懸濁させた。500mL三角フラスコにナトリウムテトラキス(ペンタフルオロフェニル)ボレート水溶液(固形分10%)72g(10.2mmol、日本触媒株式会社製)及び蒸留水50mLを加えて、室温(25℃)で3時間攪拌することで、塩交換反応を行った。撹拌後、有機層を蒸留水で洗浄、濃縮し、真空乾燥することで、化合物8.0g(収率88%)を得た。得られた化合物を硬化剤B1とした。 200 mL of dichloromethane and a stirrer tip were placed in a 500 mL Erlenmeyer flask and placed on a magnetic stirrer. 3.6 g (10 mmol) of the resulting 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium iodide was added to a 500 mL Erlenmeyer flask and suspended in dichloromethane in the 500 mL Erlenmeyer flask. 72 g (10.2 mmol, manufactured by Nippon Shokubai Co., Ltd.) of sodium tetrakis(pentafluorophenyl)borate aqueous solution (10% solid content) and 50 mL of distilled water are added to a 500 mL Erlenmeyer flask and stirred at room temperature (25° C.) for 3 hours. performed a salt exchange reaction. After stirring, the organic layer was washed with distilled water, concentrated, and dried under vacuum to obtain 8.0 g of the compound (88% yield). The resulting compound was used as curing agent B1.
 得られた化合物を核磁気共鳴スペクトル(1H-NMR、日本電子株式会社製、JNM-ECX400II)で測定したところ、以下のスペクトルデータが得られた。H-NMRによる測定から、得られた化合物が下記の構造を有する2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス(ペンタフルオロフェニル)ボレートであることを確認した。
 H-NMR(400MHz,CDOD),δ:2.26(s,6H),2.32(s,3H),6.10(s,2H),7.08(s,2H),8.25(td,1H,J=3.2,6.4Hz)8.43(d,1H,J=6.4Hz)8.77-8.82(m,2H)
The obtained compound was measured by nuclear magnetic resonance spectroscopy (1H-NMR, manufactured by JEOL Ltd., JNM-ECX400II), and the following spectral data were obtained. Measurement by 1 H-NMR confirmed that the obtained compound was 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis(pentafluorophenyl)borate having the following structure.
1 H-NMR (400 MHz, CD 3 OD), δ: 2.26 (s, 6H), 2.32 (s, 3H), 6.10 (s, 2H), 7.08 (s, 2H), 8.25 (td, 1H, J = 3.2, 6.4Hz) 8.43 (d, 1H, J = 6.4Hz) 8.77-8.82 (m, 2H)
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009
<ピリジニウム塩(硬化剤B3)の合成>
 アセトニトリル100mLと、スターラーチップと、を300mL三角フラスコに入れ、マグネチックスターラー上に設置した。2-シアノピリジン12.5g(120mmol、東京化成工業株式会社製)、2,4,6-トリメチルベンジルクロリド16.8g(100mmol、東京化成工業株式会社製)、及びヨウ化ナトリウム17.8g(119mmol、東京化成工業株式会社製)を300mL三角フラスコ中のアセトニトリルに加え、室温(25℃)で24時間反応させて結晶を得た。得られた結晶をガラスフィルターでろ過し、ガラスフィルター上の結晶をアセトン及び蒸留水により洗浄後、真空乾燥することで、29.1gの2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・ヨーダイド(収率80%)を得た。
 ジクロロメタン200mLと、スターラーチップと、を500mL三角フラスコに入れ、マグネチックスターラー上に設置した。得られた2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・ヨーダイド3.6g(10mmol)を500mL三角フラスコに加えて、500mL三角フラスコ中のジクロロメタンに懸濁させた。500mL三角フラスコにテトラキス[3,5-ビス(トリフルオロメチル)フェニル]ホウ酸ナトリウム水和物9.2g(10.2mmol、東京化成工業株式会社製)及び蒸留水100m加えて、室温(25℃)で3時間攪拌することで、塩交換反応を行った。撹拌後、有機層を蒸留水で洗浄、濃縮し、真空乾燥することで、化合物8.2g(収率75%)を得た。得られた化合物を硬化剤B3とした。
<Synthesis of pyridinium salt (curing agent B3)>
100 mL of acetonitrile and a stirrer tip were placed in a 300 mL Erlenmeyer flask and placed on a magnetic stirrer. 2-cyanopyridine 12.5 g (120 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.), 2,4,6-trimethylbenzyl chloride 16.8 g (100 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.), and sodium iodide 17.8 g (119 mmol , manufactured by Tokyo Chemical Industry Co., Ltd.) was added to acetonitrile in a 300 mL Erlenmeyer flask and allowed to react at room temperature (25° C.) for 24 hours to obtain crystals. The obtained crystals were filtered through a glass filter, and the crystals on the glass filter were washed with acetone and distilled water, and dried in a vacuum to obtain 29.1 g of 2-cyano-1-(2,4,6-trimethylbenzyl). ) gave pyridinium iodide (80% yield).
200 mL of dichloromethane and a stirrer tip were placed in a 500 mL Erlenmeyer flask and placed on a magnetic stirrer. 3.6 g (10 mmol) of the resulting 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium iodide was added to a 500 mL Erlenmeyer flask and suspended in dichloromethane in the 500 mL Erlenmeyer flask. Tetrakis [3,5-bis (trifluoromethyl) phenyl] sodium borate hydrate 9.2 g (10.2 mmol, manufactured by Tokyo Kasei Kogyo Co., Ltd.) and distilled water 100 m were added to a 500 mL Erlenmeyer flask, room temperature (25 ° C. ) for 3 hours to carry out a salt exchange reaction. After stirring, the organic layer was washed with distilled water, concentrated and dried under vacuum to obtain 8.2 g of the compound (yield 75%). The resulting compound was used as curing agent B3.
 得られた化合物を核磁気共鳴スペクトル(H-NMR、日本電子株式会社製、JNM-ECX400II)で測定したところ、以下のスペクトルデータが得られた。H-NMRによる測定から、得られた化合物が下記の構造を有する2-シアノ-1-(2,4,6-トリメチルベンジル)ピリジニウム・テトラキス[3,5-ビス(トリフルオロメチル)フェニル]ボレートであることを確認した。
 H-NMR(400MHz,(CDO),δ:2.34(s,9H),6.31(s,2H),7.14(s,2H),7.68(s,4H),7.80(s,8H),8.57(t,1H,J=6.4Hz),8.71(d,1H,J=6.4Hz)9.03-9.08(m,2H)
Figure JPOXMLDOC01-appb-C000010
The obtained compound was measured by nuclear magnetic resonance spectroscopy ( 1 H-NMR, manufactured by JEOL Ltd., JNM-ECX400II), and the following spectral data were obtained. 2-cyano-1-(2,4,6-trimethylbenzyl)pyridinium tetrakis[3,5-bis(trifluoromethyl)phenyl] having the following structure from the measurement by 1 H-NMR. Confirmed to be borate.
1 H-NMR (400 MHz, (CD 3 ) 2 O), δ: 2.34 (s, 9H), 6.31 (s, 2H), 7.14 (s, 2H), 7.68 (s, 4H), 7.80 (s, 8H), 8.57 (t, 1H, J = 6.4Hz), 8.71 (d, 1H, J = 6.4Hz) 9.03-9.08 (m , 2H)
Figure JPOXMLDOC01-appb-C000010
<フェノキシ樹脂aの合成>
 ジムロート冷却管と、塩化カルシウム管と、攪拌モーターに接続されたテフロン(登録商標)攪拌棒と、を装着した3000mLの3つ口フラスコ中で、4,4’-(9-フルオレニリデン)-ジフェノール45g(シグマアルドリッチジャパン株式会社製)及び3,3’,5,5’-テトラメチルビフェノールジグリシジルエーテル50g(商品名:YX-4000H、三菱化学株式会社製)をN-メチルピロリドン1000mLに溶解して反応液とした。この反応液に炭酸カリウム21gを加え、マントルヒーターで110℃に加熱しながら3時間攪拌した。攪拌後の反応液を1000mLのメタノールが入ったビーカーに滴下し、吸引ろ過することによって生成した沈殿物をろ取した。ろ取した沈殿物をさらに300mLのメタノールで3回洗浄して、フェノキシ樹脂aを75g得た。得られたフェノキシ樹脂aの分子量を高速液体クロマトグラフ(東ソー株式会社製、GP8020、カラム:日立化成工業株式会社製Gelpack GL-A150S及びGLA160S、溶離液:テトラヒドロフラン、流速:1.0mL/分)を用いて測定したところ、ポリスチレン換算でMn=15769、Mw=38045、Mw/Mn=2.413であった。
<Synthesis of phenoxy resin a>
4,4′-(9-Fluorenylidene)-diphenol in a 3000 mL 3-necked flask equipped with a Dimroth condenser, a calcium chloride tube, and a Teflon stir bar connected to a stirring motor. 45 g (manufactured by Sigma-Aldrich Japan Co., Ltd.) and 50 g of 3,3',5,5'-tetramethylbiphenol diglycidyl ether (trade name: YX-4000H, manufactured by Mitsubishi Chemical Corporation) were dissolved in 1000 mL of N-methylpyrrolidone. was used as the reaction solution. 21 g of potassium carbonate was added to this reaction liquid, and the mixture was stirred for 3 hours while being heated to 110° C. with a mantle heater. The reaction solution after stirring was dropped into a beaker containing 1000 mL of methanol, and suction filtration was performed to collect the generated precipitate by filtration. The filtered precipitate was further washed with 300 mL of methanol three times to obtain 75 g of phenoxy resin a. The molecular weight of the obtained phenoxy resin a was measured by a high-performance liquid chromatograph (manufactured by Tosoh Corporation, GP8020, columns: Gelpack GL-A150S and GLA160S manufactured by Hitachi Chemical Co., Ltd., eluent: tetrahydrofuran, flow rate: 1.0 mL/min). Mn = 15769, Mw = 38045 and Mw/Mn = 2.413 in terms of polystyrene.
<導電粒子の作製>
 架橋ポリスチレン粒子の表面上に、層の厚さが0.15μmとなるようにニッケルからなる層を形成した。このようにして、平均粒子径3.3μm、最大粒子径3.5μm、比重2.7の導電粒子を得た。
<Production of conductive particles>
A layer of nickel was formed on the surface of the crosslinked polystyrene particles so that the layer thickness was 0.15 μm. Thus, conductive particles having an average particle size of 3.3 μm, a maximum particle size of 3.5 μm, and a specific gravity of 2.7 were obtained.
<回路接続用接着剤フィルムの作製>
 表1に示す配合量(単位:質量部)で各成分を混合し、第一の接着剤層を形成する第一の接着剤組成物、及び第二の接着剤層を形成する第二の接着剤組成物を調製した。なお、表1中の各成分の詳細は以下のとおりであり、表中の各成分の配合量は不揮発分の配合量を表す。
・エポキシ樹脂
 A2:4官能ナフタレン骨格エポキシ樹脂(商品名:HP4700、DIC株式会社製)
 A6:2官能ビスフェノールF型エポキシ樹脂(商品名:YL983U、三菱ケミカル株式会社製)
 A7:多官能トリスフェノールメタン型エポキシ樹脂(商品名:jER1032H60、三菱ケミカル株式会社製)
・硬化剤
 B1:上記で合成したピリジニウム塩
 B3:上記で合成したピリジニウム塩
・熱可塑性樹脂
 C1:上記で合成したフェノキシ樹脂a
 C3:エポキシ樹脂(商品名:jER1010、三菱ケミカル株式会社製、エポキシ当量:3000~5000g/eq)
・充填材
 D1:表面処理されたシリカ粒子(シリカとビス(トリメチルシリル)アミンとの加水分解生成物)
 D2:表面処理されたシリカ微粒子(トリメトキシオクチルシランとシリカの加水分解生成物、商品名:アエロジルR805、Evonik Industries AG社製、有機溶媒で不揮発分の含有量を10質量%に希釈したものを使用)
 D3:シリカ粒子(株式会社アドマテックス製、商品名:アドマファインSE2050)
・カップリング剤
 E1:3-グリシドキシプロピルトリメトキシシラン(商品名:KBM-403、信越化学工業株式会社製)
・導電粒子
 F1:上記で作製した導電粒子
・安定剤
 G:4-ヒドロキシフェニルジメチルスルホニウム硫酸塩(東京化成工業株式会社製)
<Preparation of adhesive film for circuit connection>
The first adhesive composition that forms the first adhesive layer by mixing each component in the blending amount (unit: parts by mass) shown in Table 1, and the second adhesive that forms the second adhesive layer A formulation composition was prepared. The details of each component in Table 1 are as follows, and the blending amount of each component in the table represents the blending amount of the non-volatile matter.
・ Epoxy resin A2: Tetrafunctional naphthalene skeleton epoxy resin (trade name: HP4700, manufactured by DIC Corporation)
A6: Bifunctional bisphenol F type epoxy resin (trade name: YL983U, manufactured by Mitsubishi Chemical Corporation)
A7: Polyfunctional trisphenolmethane type epoxy resin (trade name: jER1032H60, manufactured by Mitsubishi Chemical Corporation)
Curing agent B1: Pyridinium salt synthesized above B3: Pyridinium salt synthesized above Thermoplastic resin C1: Phenoxy resin a synthesized above
C3: Epoxy resin (trade name: jER1010, manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 3000 to 5000 g/eq)
Filler D1: surface-treated silica particles (hydrolysis product of silica and bis(trimethylsilyl)amine)
D2: Surface-treated silica fine particles (hydrolysis product of trimethoxyoctylsilane and silica, trade name: Aerosil R805, manufactured by Evonik Industries AG, diluted with an organic solvent to a non-volatile content of 10% by mass) use)
D3: Silica particles (manufactured by Admatechs Co., Ltd., trade name: Admafine SE2050)
Coupling agent E1: 3-glycidoxypropyltrimethoxysilane (trade name: KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.)
Conductive particles F1: Conductive particles prepared above Stabilizer G: 4-hydroxyphenyldimethylsulfonium sulfate (manufactured by Tokyo Chemical Industry Co., Ltd.)
 基材(PETフィルム)の上に第二の接着剤組成物を塗布して、基材上に第二の接着剤層を形成した。さらに、第二の接着剤層の上に第一の接着剤組成物を塗布して、第一の接着剤層を形成して、第一の接着剤層、第二の接着剤層、基材がこの順に積層した回路接続用接着剤フィルムを作製した。実施例1及び2の各回路接続用接着剤フィルムの第一の接着剤層の厚さは7μmであり、第二の接着剤層の厚さは7μmであった。 A second adhesive composition was applied onto the substrate (PET film) to form a second adhesive layer on the substrate. Furthermore, the first adhesive composition is applied on the second adhesive layer to form the first adhesive layer, the first adhesive layer, the second adhesive layer, the substrate were laminated in this order to prepare an adhesive film for circuit connection. The thickness of the first adhesive layer of each circuit-connecting adhesive film of Examples 1 and 2 was 7 μm, and the thickness of the second adhesive layer was 7 μm.
<接続構造体の作製>
 第一の回路部材として、無アルカリガラス基板(OA-11、日本電気硝子株式会社製、外形:38mm×28mm、厚さ:0.3mm)の表面に、AlNd(100nm)/Mo(50nm)/ITO(100nm)の配線パターン(パターン幅:19μm、電極間スペース:5μm)を形成したものを準備した。第二の回路部材として、バンプ電極を2列で千鳥状に配列したICチップ(外形:0.9mm×20.3mm、厚さ:0.3mm、バンプ電極の大きさ:70μm×12μm、バンプ電極間スペース:12μm、バンプ電極厚さ:8μm)を準備した。
<Production of connection structure>
AlNd (100 nm)/Mo (50 nm)/AlNd (100 nm)/Mo (50 nm)/ An ITO (100 nm) wiring pattern (pattern width: 19 μm, inter-electrode space: 5 μm) was prepared. As a second circuit member, an IC chip in which bump electrodes are arranged in two rows in a zigzag pattern (outer shape: 0.9 mm × 20.3 mm, thickness: 0.3 mm, size of bump electrode: 70 µm × 12 µm, bump electrode space: 12 μm, bump electrode thickness: 8 μm).
 実施例1及び2の各回路接続用接着剤フィルムを用いて接続構造体の作製を行った。まず、回路接続用接着剤フィルムの第一の接着剤層を第一の回路部材上に配置した。セラミックヒータからなるステージとツール(8mm×50mm)とから構成される熱圧着装置(LD-06、株式会社大橋製作所製)を用いて、50℃、0.98MPa(10kgf/cm)の条件で2秒間加熱及び加圧して、回路接続用接着剤フィルムを第一の回路部材に貼り付けた。次いで、回路接続用接着剤フィルムの第一の回路部材とは反対側の基材を剥離し、第一の回路部材のバンプ電極と第二の回路部材の回路電極との位置合わせを行った。次いで、ヒートツール(8mm×45mm)を用いて、緩衝材として厚さ50μmのPTFEシートを介して、90℃に加熱した台座上にて115℃で5秒間、40MPaにて加熱及び加圧することで、回路接続用接着剤フィルムの第二の接着剤層を第二の回路部材に貼り付けて、接続構造体を作製した。なお、実装温度は回路接続用接着剤フィルムの実測最高到達温度とし、圧力は第二の回路部材のバンプ電極が第一の回路部材に対向する面の合計面積に対して算出される値とした。 Using the adhesive films for circuit connection of Examples 1 and 2, connection structures were produced. First, the first adhesive layer of the circuit connecting adhesive film was placed on the first circuit member. Using a thermocompression bonding device (LD-06, manufactured by Ohashi Seisakusho Co., Ltd.) consisting of a ceramic heater stage and a tool (8 mm × 50 mm), under the conditions of 50 ° C. and 0.98 MPa (10 kgf / cm 2 ). Heat and pressure were applied for 2 seconds to attach the circuit connecting adhesive film to the first circuit member. Next, the base material on the opposite side of the circuit-connecting adhesive film to the first circuit member was peeled off, and the bump electrodes of the first circuit member and the circuit electrodes of the second circuit member were aligned. Then, using a heat tool (8 mm × 45 mm), a PTFE sheet with a thickness of 50 µm is used as a cushioning material on a pedestal heated to 90 ° C. and heated at 115 ° C. for 5 seconds at 40 MPa. , the second adhesive layer of the circuit-connecting adhesive film was adhered to the second circuit member to prepare a connection structure. The mounting temperature was the measured maximum temperature of the adhesive film for circuit connection, and the pressure was a value calculated with respect to the total area of the surfaces of the bump electrodes of the second circuit member facing the first circuit member. .
<接続抵抗の評価>
 実装直後及び高温高湿試験後(HAST試験後)の接続構造体について、四端子測定法にて、14箇所の接続抵抗を測定し、接続抵抗値の平均値を評価した。HAST試験は、加速寿命試験装置(HIRAYAMA社製、商品名「PC―242HSR2」、条件:110℃/85%RH/150時間)に接続構造体を設置して実施した。接続抵抗の評価は、接続抵抗が10Ω未満を評価A、10Ω以上20Ω未満を評価B、20Ω以上25Ω未満を評価C、25Ω以上30Ω未満を評価D、30Ω以上を評価Eとして、評価した。評価結果を表2に示す。
<Evaluation of connection resistance>
Immediately after mounting and after the high temperature and high humidity test (after the HAST test), the connection resistance was measured at 14 locations by the four-terminal measurement method, and the average value of the connection resistance values was evaluated. The HAST test was performed by placing the connection structure in an accelerated life tester (manufactured by HIRAYAMA, trade name "PC-242HSR2", conditions: 110°C/85% RH/150 hours). The connection resistance was evaluated as A when the connection resistance was less than 10 Ω, B when 10 Ω or more and less than 20 Ω, C when 20 Ω or more and less than 25 Ω, D when 25 Ω or more and less than 30 Ω, and E when 30 Ω or more. Table 2 shows the evaluation results.
<DSC測定>
 実施例1及び2の各回路接続用接着剤フィルムについて、TAインスツルメントジャパン株式会社製の示差走査熱量計(商品名:DSC Q1000)を使用して、窒素雰囲気下、昇温速度10℃/分、測定温度範囲50~300℃の条件で示差走査熱量測定(DSC)を行った。DSC測定は、採取直後の試料、及び40℃で15時間保管後の試料に対して行った。実施例1の採取直後の試料のDSC測定結果を図5に示し、実施例1の40℃で15時間保管後の試料のDSC測定結果を図6に示し、実施例2の採取直後の試料のDSC測定結果を図7に示し、実施例2の40℃で15時間保管後の試料のDSC測定結果を図8に示す。図5~8において、波線はヒートフローの測定結果を示し、実線は導関数ヒートフローの測定結果を示す。
<DSC measurement>
For each circuit connection adhesive film of Examples 1 and 2, using a differential scanning calorimeter (trade name: DSC Q1000) manufactured by TA Instruments Japan Co., Ltd., under a nitrogen atmosphere, the temperature was increased at a rate of 10 ° C./ Differential scanning calorimetry (DSC) was performed under the conditions of minutes and a measurement temperature range of 50 to 300°C. DSC measurement was performed on the sample immediately after collection and the sample after storage at 40°C for 15 hours. FIG. 5 shows the DSC measurement results of the sample immediately after collection in Example 1, FIG. 6 shows the DSC measurement result of the sample in Example 1 after storage at 40° C. for 15 hours, FIG. 7 shows the DSC measurement results, and FIG. 8 shows the DSC measurement results of the sample of Example 2 after storage at 40° C. for 15 hours. In FIGS. 5-8, the dashed lines show the measured results of heat flow, and the solid lines show the measured results of derivative heat flow.
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
 表2に示されるように、ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、ベンジル基が電子供与基を有し、アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩を含む接着剤組成物は、低温(115℃)で硬化させることができ、且つ、優れた接続抵抗を実現することができることが確認できた。さらに、ピリジニウム塩のアニオンが、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である場合、HAST試験後においても優れた接続抵抗を実現することができることが確認できた。 As shown in Table 2, the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position, the benzyl group has an electron-donating group, and the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group), an adhesive composition containing a pyridinium salt It was confirmed that the article can be cured at low temperature (115° C.) and achieve excellent connection resistance. Furthermore, when the anion of the pyridinium salt is B(C 6 H 3 (CF 3 ) 2 ) 4 (wherein the CF 3 groups are substituted at the 3,5-positions of the phenyl group), excellent It has been confirmed that the connection resistance can be realized.
 1…回路接続用接着剤フィルム、1A…第一の接着剤層、1B…第二の接着剤層、2,2A,2B…接着剤成分、3,3A…導電粒子、4…第一の回路部材、5…第二の回路部材、6…接続部、7…絶縁性物質、10…構造体、41…第一の回路基板、42…第一の電極、51…第二の回路基板、52…第二の電極。

 
DESCRIPTION OF SYMBOLS 1... Adhesive film for circuit connection 1A... First adhesive layer 1B... Second adhesive layer 2, 2A, 2B... Adhesive component 3, 3A... Conductive particles 4... First circuit Member 5 Second circuit member 6 Connecting part 7 Insulating substance 10 Structure 41 First circuit board 42 First electrode 51 Second circuit board 52 … the second electrode.

Claims (7)

  1.  (A)エポキシ樹脂と、(B)硬化剤と、を含有し、
     前記(B)成分として、ピリジニウム塩を含み、
     前記ピリジニウム塩が、ピリジニウムカチオンと、アニオンと、を含み、
     前記ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、
     前記ベンジル基が電子供与基を有し、
     前記アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、接着剤組成物。
    (A) an epoxy resin and (B) a curing agent,
    As the component (B), a pyridinium salt is included,
    The pyridinium salt comprises a pyridinium cation and an anion,
    the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position;
    the benzyl group has an electron donating group,
    the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); adhesive composition.
  2.  導電粒子を更に含有する、請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, further containing conductive particles.
  3.  請求項1又は2に記載の接着剤組成物により形成された領域を有する、回路接続用接着剤フィルム。 An adhesive film for circuit connection, having a region formed by the adhesive composition according to claim 1 or 2.
  4.  第1の接着剤成分を含む第1の領域と、該第1の領域に隣接して設けられた、第2の接着剤成分を含む第2の領域と、を備え、
     前記第1の領域及び前記第2の領域のうちの一方又は両方が、請求項1又は2に記載の接着剤組成物により形成されている、回路接続用接着剤フィルム。
    a first region containing a first adhesive component and a second region adjacent to the first region containing a second adhesive component;
    An adhesive film for circuit connection, wherein one or both of the first region and the second region are formed from the adhesive composition according to claim 1 or 2.
  5.  第一の電極を有する第一の回路部材と、
     第二の電極を有する第二の回路部材と、
     前記第一の回路部材及び前記第二の回路部材の間に配置され、前記第一の電極及び前記第二の電極を互いに電気的に接続する接続部と、
    を備え、
     前記接続部が、請求項3に記載の回路接続用接着剤フィルムの硬化物を含む、接続構造体。
    a first circuit member having a first electrode;
    a second circuit member having a second electrode;
    a connecting portion disposed between the first circuit member and the second circuit member and electrically connecting the first electrode and the second electrode to each other;
    with
    A connection structure, wherein the connection portion contains the cured adhesive film for circuit connection according to claim 3 .
  6.  第一の電極を有する第一の回路部材と、第二の電極を有する第二の回路部材との間に、請求項3に記載の回路接続用接着剤フィルムを介在させ、前記第一の回路部材及び前記第二の回路部材を熱圧着して、前記第一の電極及び前記第二の電極を互いに電気的に接続する工程を備える、接続構造体の製造方法。 The adhesive film for circuit connection according to claim 3 is interposed between a first circuit member having a first electrode and a second circuit member having a second electrode, and the first circuit A method of manufacturing a connected structure, comprising the step of thermally compressing the member and the second circuit member to electrically connect the first electrode and the second electrode to each other.
  7.  ピリジニウムカチオンと、アニオンと、を含むピリジニウム塩であって、
     前記ピリジニウムカチオンが、1位にベンジル基を有し、且つ、2位に電子求引基を有し、
     前記ベンジル基が電子供与基を有し、
     前記アニオンが、B(C 、又は、B(C(CF (但し、CF基はフェニル基の3,5位に置換)である、ピリジニウム塩。

     
    A pyridinium salt comprising a pyridinium cation and an anion,
    the pyridinium cation has a benzyl group at the 1-position and an electron-withdrawing group at the 2-position;
    the benzyl group has an electron donating group,
    the anion is B(C 6 F 5 ) 4 or B(C 6 H 3 (CF 3 ) 2 ) 4 (provided that CF 3 groups are substituted at the 3,5-positions of the phenyl group); pyridinium salt.

PCT/JP2023/000595 2022-01-12 2023-01-12 Adhesive composition, adhesive film for circuit connection, and method for producing connection structure WO2023136286A1 (en)

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