WO2023133660A1 - 一种山竹壳活性物质提取装置及分离方法 - Google Patents

一种山竹壳活性物质提取装置及分离方法 Download PDF

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Publication number
WO2023133660A1
WO2023133660A1 PCT/CN2022/071175 CN2022071175W WO2023133660A1 WO 2023133660 A1 WO2023133660 A1 WO 2023133660A1 CN 2022071175 W CN2022071175 W CN 2022071175W WO 2023133660 A1 WO2023133660 A1 WO 2023133660A1
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Prior art keywords
extraction
filter cartridge
box
mangosteen
discharge pipe
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PCT/CN2022/071175
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English (en)
French (fr)
Inventor
刘华
吴慧
苏可盈
黄静
庄银贤
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广州工商学院
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Priority to CN202280078214.3A priority Critical patent/CN118251263A/zh
Priority to PCT/CN2022/071175 priority patent/WO2023133660A1/zh
Publication of WO2023133660A1 publication Critical patent/WO2023133660A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D11/00—Solvent extraction
    • B01D11/02—Solvent extraction of solids
    • C—CHEMISTRY; METALLURGY
    • C07—ORGANIC CHEMISTRY
    • C07D—HETEROCYCLIC COMPOUNDS
    • C07D311/00—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
    • C07D311/02—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D311/04—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring
    • C07D311/58—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4
    • C07D311/60—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4 with aryl radicals attached in position 2
    • C07D311/62—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4 with aryl radicals attached in position 2 with oxygen atoms directly attached in position 3, e.g. anthocyanidins

Definitions

  • the invention belongs to the technical field of plant deep processing, and in particular relates to an extraction device and a separation method for active substances of mangosteen shells.
  • Mangosteen husk accounts for about 50% of the fresh weight and is rich in polyphenolic compounds such as crude fiber, pectin and proanthocyanidins.
  • mangosteen husk has always been used as traditional medicine, and has good therapeutic effects on burns, infections, diarrhea, dysentery, suppuration, chronic ulcers, acne, leucorrhea, anti-inflammatory and other diseases.
  • mangosteen has anti-inflammatory, anti-tumor, antioxidant activities, and antibacterial activity against bacteria such as Staphylococcus aureus, Shigella dysenteriae, Degella flexneri, Escherichia coli, Vibrio cholerae, and Helicobacter pylori.
  • mangosteen is mainly eaten fresh, and a large amount of shells produced after eating are discarded, which not only wastes a large amount of pigment and biologically active substances in the mangosteen shell, but also causes environmental pollution problems.
  • the chemical components and biological activities in mangosteen shells have become the focus of people's development and research. Among them, proanthocyanidins have attracted attention in various fields because of their strong antioxidant activity.
  • Existing mangosteen shell extraction device still has the following disadvantages in actual use:
  • the existing mangosteen shell extraction device has a single extraction method, and the extraction effect is not ideal;
  • the existing mangosteen shell extraction device has low efficiency and is difficult to realize automated large-scale production.
  • the object of the present invention is to provide a kind of mangosteen shell active material extracting device and separation method, by arranging the first leaching box, the second leaching box, the third leaching box and the centrifuge cylinder, the mangosteen shell can be extracted and centrifuged three times, which can The active substance in the mangosteen shell is thoroughly extracted, and the degree of automation is high, which solves the problems of low efficiency and unsatisfactory extraction effect of the existing mangosteen shell extraction device.
  • the present invention is a mangosteen shell active material extraction device, comprising a first extraction box, a second extraction box, a third extraction box, a centrifuge cylinder and a filter cartridge core, the first extraction box, the second extraction box, the third extraction box
  • the suitcase and the centrifugal cylinder are fixed on the foundation in turn from left to right.
  • a filter cartridge core is arranged above the first leaching tank, and a stirring assembly is arranged inside the filter cartridge core.
  • the filter cartridge core is lifted and lowered by a lifting mechanism. , the lifting mechanism is slidably arranged on the circular track;
  • the filter cartridge includes a cartridge body and a top cover
  • the stirring assembly includes a stirring shaft, the stirring shaft is supported by a first bearing seat, the first bearing seat is embedded and fixed on the top cover, the top end of the stirring shaft is fixedly sleeved with a first gear, and the first The gear is meshed with the second gear, the second gear is fixedly sleeved on the output shaft of the stirring motor, the stirring motor is fixed on the top of the top cover, and the bottom end of the stirring shaft is provided with a plurality of equally spaced stirring blade;
  • the stirring assembly also includes a flushing and blanking assembly, the flushing and blanking assembly includes a water outlet pipe, a rotary joint and a water inlet pipe, the stirring shaft is set as a hollow rod, the water outlet pipe is inserted into the stirring shaft, and the outlet
  • the side of the water pipe is provided with a plurality of flushing branch pipes distributed at equal intervals.
  • the flushing branch pipes are aligned with the inner wall of the core body and arranged obliquely.
  • the swivel joint is supported by a support frame fixed on the top of the top cover.
  • the upper end of the side of the first leaching tank is provided with an extractant adding pipe
  • the bottom of the first leaching tank is provided with a first extraction liquid discharge pipe
  • a solenoid valve is provided on the first extraction liquid discharge pipe
  • Microwave generators are arranged on the inner walls of the front and rear sides of the first extraction tank
  • ultrasonic generators are installed on the inner walls of the left and right sides of the first extraction tank.
  • the structures of the second leaching box and the third leaching box are exactly the same as those of the first leaching box.
  • a centrifugal motor is fixed at the center of the bottom of the centrifugal cylinder, the output shaft of the centrifugal motor is inserted into the inside of the centrifugal cylinder and a second rotating seat is fixed at the end thereof, and the top of the second rotating seat is fixed with a A cross plug, the bottom of the centrifuge cylinder is symmetrically provided with a second extraction liquid discharge pipe and an outer waste residue discharge pipe, and the inner waste residue discharge pipe, the second extraction liquid discharge pipe and the outer waste residue discharge pipe are also provided with The electromagnetic valve.
  • the top edge of the core body is provided with an annular T-shaped guide rail
  • the bottom of the top cover is provided with an annular chute
  • the annular chute is slidably matched with the annular T-shaped guide rail.
  • a first rotating seat is fixed at the center of the bottom, and the bottom of the first rotating seat is provided with a cross slot, and the cross slot is matched with a cross plug, and the bottom side of the core body is provided with an inner waste residue discharge pipe
  • the top of the top cover is provided with a mangosteen shell feed hopper.
  • the lifting mechanism includes a lifting plate, a nut seat and a screw rod, one end of the lifting plate is fixedly connected to the top cover through bolts, the other end of the lifting plate is fixedly connected to the nut seat through bolts, and the nut seat
  • the movable sleeve is set on the screw rod, the top end of the screw rod is fixedly connected with the output shaft of the lifting motor, the bottom end of the screw rod is connected with the second bearing seat in rotation, and the second bearing seat is fixed with the lifting motor
  • the bottom of the circular track is slidably provided with an electric slider, the bottom of the electric slider is fixed with a U-shaped motor frame, and the lifting motor is fixed in the U-shaped motor frame.
  • the bottom of the circular track is slidably provided with a plurality of lifting mechanisms, and each of the lifting mechanisms is provided with a filter cartridge.
  • the conveying assembly includes a conveying main pipe and a conveying branch pipe, four conveying branch pipes are arranged on the conveying main pipe, and the first leaching box, the second leaching box and the third leaching box at the bottom of the first leaching box
  • An extraction liquid discharge pipe and a second extraction liquid discharge pipe at the bottom of the centrifugal cylinder are fixedly connected with respective delivery branch pipes, and the main delivery pipes deliver the extraction liquid to the evaporation device for concentration.
  • a separation method of a mangosteen shell active substance extraction device comprising the following steps:
  • the lifting mechanism drives the filter cartridge core up to leave the first extraction box, and then moves to the top of the second extraction box through the electric slider, and then drives the filter cartridge core down through the lifting mechanism, so that the filter cartridge
  • the mangosteen shell powder in the core is completely submerged in ethanol for secondary extraction, and after the secondary extraction is completed, three extractions are performed;
  • the lifting mechanism drives the filter cartridge core up to leave the third extraction box, and then moves to the top of the centrifugal cylinder through the electric slider, and then drives the filter cartridge core down through the lifting mechanism, so that the cross plug is completely Insert it into the cross slot at the bottom of the filter cartridge, start the centrifugal motor, and start the centrifugal operation to completely shake off the water in the waste residue, and the extraction liquid is transported to the evaporation equipment through the conveying component for concentration;
  • the present invention makes mangosteen shell can carry out three extractions and centrifugal operation by setting the first extraction box, the second extraction box, the third extraction box and centrifuge cylinder, the active substance in the mangosteen shell can be fully released, can thoroughly extract the mangosteen
  • the active substance in the shell is extracted, and the device has a high degree of automation by setting a lifting mechanism and a circular track, which can carry out continuous extraction and processing of mangosteen shells and large-scale extraction.
  • the extraction effects of the first leaching box, the second leaching box and the third leaching box are better, and the microwave is assisted by the microwave generator to make it reach the optimum level.
  • the present invention makes it more convenient to discharge the mangosteen shell waste residue by setting the flushing and blanking assembly. Clean water is sprayed through the flushing branch pipe to wash the mangosteen shell waste residue attached to the inner wall of the core body, and the waste residue liquid passes through the inner waste residue discharge pipe, The outer waste slag discharge pipe is discharged from the device, which greatly improves the feeding efficiency.
  • Fig. 1 is a schematic diagram of the front appearance of the overall structure of the present invention
  • Fig. 2 is a schematic diagram of the appearance of the back of the overall structure of the present invention.
  • Fig. 3 is a schematic diagram of the internal structure of the first leaching box of the present invention.
  • Fig. 4 is a structural schematic diagram of a filter cartridge core of the present invention.
  • Fig. 5 is a structural schematic diagram of the filter cartridge core II of the present invention.
  • Fig. 6 is a structural schematic diagram of the flushing and blanking assembly of the present invention.
  • Fig. 7 is a structural schematic diagram of the lifting mechanism of the present invention.
  • Fig. 8 is a schematic diagram of the connection structure between the lifting mechanism and the circular track of the present invention.
  • Fig. 9 is a schematic diagram of the internal structure of the centrifuge cylinder of the present invention.
  • the present invention is a device for extracting active substances from mangosteen shells, comprising a first extraction box 1, a second extraction box 2, a third extraction box 3, a centrifuge cylinder 4 and a filter cartridge core 5.
  • One extraction box 1, the second extraction box 2, the third extraction box 3 and the centrifuge cylinder 4 are fixed on the foundation sequentially from left to right, and a filter cartridge core 5 is arranged above the first extraction box 1, and the inside of the filter cartridge core 5
  • a stirring assembly 6 is provided, and the filter cartridge core 5 is raised and lowered by a lifting mechanism 7 , and the lifting mechanism 7 is slidably arranged on a circular track 8 .
  • the side upper end of the first leaching box 1 is provided with extractant adding pipe 11
  • the bottom of the first leaching box 1 is provided with the first extraction liquid discharge pipe 12
  • the first extraction liquid discharge pipe 12 is provided with on the first extraction liquid discharge pipe 12
  • Solenoid valve 13 microwave generator 14 is all arranged on the inner front and back both sides inner wall of the first extraction box 1
  • ultrasonic generator 15 is all arranged on the left and right sides inner wall of the first extraction box 1
  • the structure of the third leaching box 3 is completely the same as that of the first leaching box 1 .
  • the microwave was assisted by the microwave generator 14 to make it reach the optimum extraction temperature, and the ultrasonic assisted by the ultrasonic generator 15, so that The mangosteen shell powder and ethanol can be mixed more evenly, the extraction is more thorough, and the efficiency is greatly improved.
  • the center of the bottom of the centrifugal cylinder 4 is fixed with a centrifugal motor 43, the output shaft of the centrifugal motor 43 is inserted into the inside of the centrifugal cylinder 4 and its end is fixed with a second rotating seat 44, the second rotating seat 44
  • the top of the centrifugal cylinder 4 is fixed with a cross block 45, and the bottom of the centrifugal cylinder 4 is symmetrically provided with a second extraction liquid discharge pipe 41 and an outer waste residue discharge pipe 42, an inner waste residue discharge pipe 514, a second extraction liquid discharge pipe 41 and an outer waste residue discharge pipe.
  • the solenoid valves 13 are also arranged on the pipes 42 .
  • filter cartridge 5 comprises cartridge body 51 and top cover 52, and the top edge of cartridge body 51 is provided with annular T-shaped guide rail 511, and the bottom of top cover 52 is provided with annular chute 521 , the annular chute 521 is slidingly matched with the annular T-shaped guide rail 511, and the first rotating seat 512 is fixed at the center of the bottom of the core body 51, and the bottom of the first rotating seat 512 is provided with a cross slot 513, and the cross slot 513 and The cross plug 45 cooperates, the bottom side of the core body 51 is provided with an inner waste residue discharge pipe 514 , and the top of the top cover 52 is provided with a mangosteen shell feeding hopper 522 .
  • stirring assembly 6 comprises stirring shaft 61, and stirring shaft 61 is supported by first bearing seat 62, and first bearing seat 62 is embedded and fixed on top cover 52, and the top fixed sleeve of stirring shaft 61 is provided with The first gear 63, the first gear 63 meshes with the second gear 64, the second gear 64 is fixedly sleeved on the output shaft of the stirring motor 65, the stirring motor 65 is fixed on the top of the top cover 52, the bottom of the stirring shaft 61 There are a plurality of stirring blades 66 distributed at equal intervals.
  • the stirring motor 65 drives the second gear 64 to rotate, the second gear 64 drives the first gear 63 to rotate, the first gear 63 drives the stirring shaft 61 to rotate, and the stirring shaft 61 drives the stirring blade 66 Rotate, so that the mangosteen shell powder can fully contact with ethanol, and the active substances in the mangosteen shell powder can be completely extracted.
  • the stirring assembly 6 also includes a flushing and blanking assembly 67
  • the flushing and blanking assembly 67 includes a water outlet pipe 671, a swivel joint 673 and a water inlet pipe 675
  • the stirring shaft 61 is set as a hollow rod
  • the water outlet pipe 671 is inserted into the stirring shaft.
  • the swivel joint 673 is supported by a support frame 674 , and the support frame 674 is fixed on the top of the top cover 52 .
  • the water inlet pipe 675 is connected to the external flushing water pump, and the flushing water pump pumps out the clean water, and the clean water enters into the water outlet pipe 671 through the water inlet pipe 675 and the swivel joint 673, and finally sprays out from the flushing branch pipe 672 to the cylinder.
  • the mangosteen shell waste residue attached to the inner wall of the core body 51 is washed, and the waste residue liquid is discharged from the device through the inner waste residue discharge pipe 514 and the outer waste residue discharge pipe 42.
  • lifting mechanism 7 comprises lifting plate 71, nut seat 72 and screw mandrel 73, and one end of lifting plate 71 is fixedly connected with top cover 52 by bolt, and the other end of lifting plate 71 is fixed with nut seat 72 by bolt Connect, the nut seat 72 is movably sleeved on the screw mandrel 73, the top of the screw mandrel 73 is fixedly connected with the output shaft of the lifting motor 74, the bottom end of the screw mandrel 73 is connected with the second bearing seat 75 in rotation, the second bearing seat 75 is connected with the second bearing seat 75 Guide rods 76 are fixed between the lifting motors 74 , and the guide rods 76 run through the lifting plate 71 .
  • the lifting motor 74 drives the screw mandrel 73 to rotate, the screw mandrel 73 drives the nut seat 72 to lift, the nut seat 72 drives the lifting plate 71 to lift along the guide rod 76, and the lifting plate 71 drives the top cover 52 lifting, thereby can realize the lifting of whole filter cartridge core 5.
  • the bottom of circular track 8 is slidably provided with electric slide block 81, and the bottom of electric slide block 81 is fixed with U-shaped motor frame 82, and elevating motor 74 is fixed in U-shaped motor frame 82, and the bottom of circular track 8
  • the bottom slide is provided with a plurality of lifting mechanisms 7, and each lifting mechanism 7 is provided with a filter cartridge core 5.
  • conveying assembly 9 comprises conveying main pipe 91 and conveying branch pipe 92, conveying main pipe 91 is provided with four conveying branch pipes 92, the first leaching box 1, the second leaching box 2
  • the first extraction liquid discharge pipe 12 at the bottom of the third leaching tank 3 and the second extraction liquid discharge pipe 41 at the bottom of the centrifuge cylinder 4 are all fixedly connected with respective delivery branch pipes 92, and the delivery main pipe 91 transports the extraction liquid to the evaporation equipment for further extraction. concentrate.
  • a separation method of a mangosteen shell active substance extraction device comprising the following steps:
  • the lifting mechanism 7 drives the filter cartridge core 5 to rise away from the first extraction box 1, and then moves to the right above the second extraction box 2 through the electric slider 81, and then drives the filter cartridge through the lifting mechanism 7
  • the core 5 descends so that the mangosteen shell powder in the filter cartridge core 5 is completely submerged in the ethanol for secondary extraction, and after the secondary extraction is completed, three extractions are performed;
  • the lifting mechanism 7 drives the filter cartridge core 5 to rise away from the third extraction tank 3, and then moves to the right above the centrifugal cylinder 4 through the electric slider 81, and then drives the filter cartridge core 5 through the lifting mechanism 7 Lower, so that the cross plug 45 is fully inserted into the cross slot 513 at the bottom of the filter cartridge core 5, start the centrifugal motor 43, start the centrifugal operation, completely shake off the water in the waste residue, and the extract is transported to the evaporation device through the delivery assembly 9 to concentrate;

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

一种山竹壳活性物质提取装置及分离方法，包括第一浸提箱、第二浸提箱、第三浸提箱、离心筒和过滤筒芯，第一浸提箱、第二浸提箱、第三浸提箱和离心筒从左到右依次固定在地基上，第一浸提箱的上方设置有过滤筒芯，过滤筒芯的内部设置有搅拌组件，过滤筒芯通过升降机构实现升降，升降机构滑动设置在环形轨道上；过滤筒芯包括筒芯本体和顶盖。

Description

一种山竹壳活性物质提取装置及分离方法 技术领域
本发明属于植物深加工技术领域，特别是涉及一种山竹壳活性物质提取装置及分离方法。
背景技术
山竹果壳占鲜重的50％左右，富含粗纤维、果胶及原花青素等多酚类化合物。在泰国及其他东南亚国家，山竹果壳一直作为传统医药，对烧伤、感染、腹泻痢疾、化脓、慢性溃疡、痤疮、白带、消炎等多种疾病都有较好的治疗效果。许多研究发现，山竹具有抗炎、抗肿瘤、抗氧化活性，并对金黄色葡萄球菌、志贺痢疾杆菌、弗氏去贺菌、大肠杆菌、霍乱弧菌和幽门螺杆菌等细菌具有抗菌活性。
目前，山竹以鲜食为主，食用后产生的大量果壳被丢弃，既浪费了山竹壳中的大量色素和生物活性物质，又造成了环境污染问题。近年来，山竹壳中的化学成分及其生物学活性成为了人们开发、研究的重点。其中，原花青素因其较强的抗氧化活性而受到了各个领域的关注。现有的山竹壳提取装置在实际使用中仍存在以下弊端：
1.现有的山竹壳提取装置提取方式单一，提取效果不够理想；
2.现有的山竹壳提取装置效率较低，难以实现自动化的大规模生产。
因此，现有的山竹壳提取装置，无法满足实际使用中的需求，所以市面上迫切需要能改进的技术，以解决上述问题。
发明内容
本发明的目的在于提供一种山竹壳活性物质提取装置及分离方法，通过设置第一浸提箱、第二浸提箱、第三浸提箱和离心筒，使得山竹壳可进行三次提取以及离心操作，能彻底将山竹壳内的活性物质提取出来，且自动化程度高，解决了现有的山竹壳提取装置效率较低，且提取效果不够理想的问题。
为解决上述技术问题，本发明是通过以下技术方案实现的：
本发明为一种山竹壳活性物质提取装置，包括第一浸提箱、第二浸提箱、第三浸提箱、离心筒和过滤筒芯，所述第一浸提箱、第二浸提箱、第三浸提箱和离心筒从左到右依次固定在地基上，所述第一浸提箱的上方设置有过滤筒芯，所述过滤筒芯的内部设置有搅拌组件，所述过滤筒芯通过升降机构实现升降，所述升降机构滑动设置在环形轨道上；
所述过滤筒芯包括筒芯本体和顶盖；
所述搅拌组件包括搅拌轴，所述搅拌轴通过第一轴承座支撑，所述第一轴承座嵌入固定在顶盖上，所述搅拌轴的顶端固定套设有第一齿轮，所述第一齿轮与第二齿轮相啮合，所述第二齿轮固定套设在搅拌电机的输出轴上，所述搅拌电机固定在顶盖的顶部，所述搅拌轴的底端设置有多个等间距分布的搅拌叶；
所述搅拌组件还包括冲洗下料组件，所述冲洗下料组件包括出水管、旋转接头和进水管，所述搅拌轴设置为空心杆，所述出水管插入至搅拌轴内，且所述出水管的侧面设置有多个等间距分布的冲洗支管，所述冲洗支管对准筒芯本体的内壁倾斜设置，所述出水管的顶端与旋 转接头连接，所述旋转接头与进水管连接，所述旋转接头通过支撑架支撑，所述支撑架固定在顶盖的顶部。
进一步地，所述第一浸提箱的侧面上端设置有提取剂加入管，所述第一浸提箱的底部设置有第一提取液排出管，所述第一提取液排出管上设置有电磁阀，所述第一浸提箱的内部前后两侧内壁上均设置有微波发生器，所述第一浸提箱的内部左右两侧内壁上均设置有超声波发生器。
进一步地，所述第二浸提箱和第三浸提箱的结构均与第一浸提箱的结构完全相同。
进一步地，所述离心筒的底部正中心固定有离心电机，所述离心电机的输出轴插入至离心筒的内部且其端部固定有第二转动座，所述第二转动座的顶部固定有十字插块，所述离心筒的底部两侧对称设置有第二提取液排出管和外废渣排出管，所述内废渣排出管、第二提取液排出管和外废渣排出管上亦均设置有电磁阀。
进一步地，所述筒芯本体的顶部边缘处设置有环形T型导轨，所述顶盖的底部设置有环形滑槽，所述环形滑槽与环形T型导轨滑动配合，所述筒芯本体的底部正中心处固定有第一转动座，所述第一转动座的底部设置有十字插槽，所述十字插槽与十字插块相配合，所述筒芯本体的底部一侧设置有内废渣排出管，所述顶盖的顶部设置有山竹壳进料斗。
进一步地，所述升降机构包括升降板、螺母座和丝杆，所述升降板的一端通过螺栓与顶盖固定连接，所述升降板的另一端通过螺栓与 螺母座固定连接，所述螺母座活动套设在丝杆上，所述丝杆的顶端与升降电机的输出轴固定连接，所述丝杆的底端与第二轴承座转动连接，所述第二轴承座与升降电机之间固定有导杆，所述导杆贯穿升降板。
进一步地，所述环形轨道的底部滑动设置有电动滑块，所述电动滑块的底部固定有U型电机架，所述升降电机固定在U型电机架内。
进一步地，所述环形轨道的底部滑动设置有多个升降机构，每个所述升降机构上均设置有过滤筒芯。
进一步地，还包括输送组件，所述输送组件包括输送主管和输送支管，所述输送主管上设置有四个输送支管，所述第一浸提箱、第二浸提箱和第三浸提箱底部的第一提取液排出管以及离心筒底部的第二提取液排出管均与各自的输送支管固定连接，所述输送主管将提取液输送至蒸发设备内进行浓缩。
一种山竹壳活性物质提取装置的分离方法，包括以下步骤：
S1：将山竹壳粉末经山竹壳进料斗加入至筒芯本体内，过滤筒芯经电动滑块移动至第一浸提箱的正上方；
S2：将乙醇提取剂通过各自的提取剂加入管分别加入至第一浸提箱、第二浸提箱以及第三浸提箱内；
S3：通过升降机构带动过滤筒芯下降，使得过滤筒芯内的山竹壳粉末完全没入乙醇内，然后启动搅拌组件，使得山竹壳粉末能与乙醇充分接触，通过乙醇将山竹壳粉末内的活性物质提取出来；
S4：当一次提取完毕后，通过升降机构带动过滤筒芯上升离开第一浸提箱，再经电动滑块移动至第二浸提箱的正上方，再通过升降机 构带动过滤筒芯下降，使得过滤筒芯内的山竹壳粉末完全没入乙醇内，进行二次提取，二次提取完毕后，进行三次提取；
S5：当三次提取完毕后，通过升降机构带动过滤筒芯上升离开第三浸提箱，再经电动滑块移动至离心筒的正上方，再通过升降机构带动过滤筒芯下降，使得十字插块完全插入过滤筒芯底部的十字插槽内，启动离心电机，开始离心操作，将废渣内的水分完全甩出，提取液经输送组件输送至蒸发设备内进行浓缩；
S6：离心完毕后，停止离心电机，然后打开内废渣排出管、外废渣排出管上的电磁阀，启动冲洗下料组件，通过冲洗下料组件将筒芯本体内壁上附着的废渣冲出并排出该装置。
本发明具有以下有益效果：
1、本发明通过设置第一浸提箱、第二浸提箱、第三浸提箱和离心筒，使得山竹壳可进行三次提取以及离心操作，山竹壳内的活性物质能得到充分释放，能彻底将山竹壳内的活性物质提取出来，且通过设置升降机构和环形轨道，使得该装置的自动化程度高，可进行连续化的山竹壳提取加工，能进行大规模的提取。
2、本发明通过设置微波发生器、超声波发生器以及搅拌组件，使得第一浸提箱、第二浸提箱和第三浸提箱浸提效果更好，通过微波发生器进行微波辅助，使其达到最佳的提取温度，通过超声波发生器进行超声辅助，通过搅拌组件进行搅拌，使得山竹壳粉末与乙醇能混合更加均匀，提取的更加彻底，大大提高提取效率。
3、本发明通过设置冲洗下料组件，使得山竹壳废渣的下料更加 方便，清水经冲洗支管喷出，对筒芯本体内壁上附着的山竹壳废渣进行冲洗，废渣液经内废渣排出管、外废渣排出管排出该装置，大大提高下料效率。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的整体结构正面外观示意图；
图2为本发明的整体结构背面外观示意图；
图3为本发明的第一浸提箱内部结构示意图；
图4为本发明的过滤筒芯结构示意图一；
图5为本发明的过滤筒芯结构示意图二；
图6为本发明的冲洗下料组件结构示意图；
图7为本发明的升降机构结构示意图；
图8为本发明的升降机构与环形轨道连接结构示意图；
图9为本发明的离心筒内部结构示意图。
附图中，各标号所代表的部件列表如下：
1、第一浸提箱；2、第二浸提箱；3、第三浸提箱；4、离心筒；5、过滤筒芯；6、搅拌组件；7、升降机构；8、环形轨道；9、输送组件；11、提取剂加入管；12、第一提取液排出管；13、电磁阀；14、微波发生器；15、超声波发生器；41、第二提取液排出管；42、外废 渣排出管；43、离心电机；44、第二转动座；45、十字插块；51、筒芯本体；52、顶盖；61、搅拌轴；62、第一轴承座；63、第一齿轮；64、第二齿轮；65、搅拌电机；66、搅拌叶；67、冲洗下料组件；71、升降板；72、螺母座；73、丝杆；74、升降电机；75、第二轴承座；76、导杆；81、电动滑块；82、U型电机架；91、输送主管；92、输送支管；511、环形T型导轨；512、第一转动座；513、十字插槽；514、内废渣排出管；521、环形滑槽；522、山竹壳进料斗；671、出水管；672、冲洗支管；673、旋转接头；674、支撑架；675、进水管。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
请参阅图1-2所示，本发明为一种山竹壳活性物质提取装置，包括第一浸提箱1、第二浸提箱2、第三浸提箱3、离心筒4和过滤筒芯5，第一浸提箱1、第二浸提箱2、第三浸提箱3和离心筒4从左到右依次固定在地基上，第一浸提箱1的上方设置有过滤筒芯5，过滤筒芯5的内部设置有搅拌组件6，过滤筒芯5通过升降机构7实现升降，升降机构7滑动设置在环形轨道8上。
其中如图3所示，第一浸提箱1的侧面上端设置有提取剂加入管11，第一浸提箱1的底部设置有第一提取液排出管12，第一提取液排出管12上设置有电磁阀13，第一浸提箱1的内部前后两侧内壁上均设置有微波发生器14，第一浸提箱1的内部左右两侧内壁上均设置有超声波发生器15，第二浸提箱2和第三浸提箱3的结构均与第 一浸提箱1的结构完全相同。
第一浸提箱1、第二浸提箱2和第三浸提箱3具体浸提时，通过微波发生器14进行微波辅助，使其达到最佳的提取温度，通过超声波发生器15进行超声辅助，使得山竹壳粉末与乙醇能混合更加均匀，提取的更加彻底，大大提高效率。
其中如图9所示，离心筒4的底部正中心固定有离心电机43，离心电机43的输出轴插入至离心筒4的内部且其端部固定有第二转动座44，第二转动座44的顶部固定有十字插块45，离心筒4的底部两侧对称设置有第二提取液排出管41和外废渣排出管42，内废渣排出管514、第二提取液排出管41和外废渣排出管42上亦均设置有电磁阀13。
其中如图4-5所示，过滤筒芯5包括筒芯本体51和顶盖52，筒芯本体51的顶部边缘处设置有环形T型导轨511，顶盖52的底部设置有环形滑槽521，环形滑槽521与环形T型导轨511滑动配合，筒芯本体51的底部正中心处固定有第一转动座512，第一转动座512的底部设置有十字插槽513，十字插槽513与十字插块45相配合，筒芯本体51的底部一侧设置有内废渣排出管514，顶盖52的顶部设置有山竹壳进料斗522。
其中如图4-5所示，搅拌组件6包括搅拌轴61，搅拌轴61通过第一轴承座62支撑，第一轴承座62嵌入固定在顶盖52上，搅拌轴61的顶端固定套设有第一齿轮63，第一齿轮63与第二齿轮64相啮合，第二齿轮64固定套设在搅拌电机65的输出轴上，搅拌电机65 固定在顶盖52的顶部，搅拌轴61的底端设置有多个等间距分布的搅拌叶66。
搅拌组件6具体使用时，启动搅拌电机65，搅拌电机65带动第二齿轮64转动，第二齿轮64带动第一齿轮63转动，第一齿轮63带动搅拌轴61转动，搅拌轴61带动搅拌叶66转动，从而使得山竹壳粉末能与乙醇充分接触，将山竹壳粉末内的活性物质彻底提取出来。
其中如图6所示，搅拌组件6还包括冲洗下料组件67，冲洗下料组件67包括出水管671、旋转接头673和进水管675，搅拌轴61设置为空心杆，出水管671插入至搅拌轴61内，且出水管671的侧面设置有多个等间距分布的冲洗支管672，冲洗支管672对准筒芯本体51的内壁倾斜设置，出水管671的顶端与旋转接头673连接，旋转接头673与进水管675连接，旋转接头673通过支撑架674支撑，支撑架674固定在顶盖52的顶部。
冲洗下料组件67具体使用时，进水管675与外界冲洗水泵连接，冲洗水泵将清水抽出，清水经进水管675、旋转接头673进入至出水管671内，最后从冲洗支管672喷出，对筒芯本体51内壁上附着的山竹壳废渣进行冲洗，废渣液经内废渣排出管514、外废渣排出管42排出该装置。
其中如图7所示，升降机构7包括升降板71、螺母座72和丝杆73，升降板71的一端通过螺栓与顶盖52固定连接，升降板71的另一端通过螺栓与螺母座72固定连接，螺母座72活动套设在丝杆73上，丝杆73的顶端与升降电机74的输出轴固定连接，丝杆73的底 端与第二轴承座75转动连接，第二轴承座75与升降电机74之间固定有导杆76，导杆76贯穿升降板71。
升降机构7具体使用时，启动升降电机74，升降电机74带动丝杆73转动，丝杆73带动螺母座72升降，螺母座72带动升降板71沿着导杆76升降，升降板71带动顶盖52升降，从而可实现整个过滤筒芯5的升降。
其中如图8所示，环形轨道8的底部滑动设置有电动滑块81，电动滑块81的底部固定有U型电机架82，升降电机74固定在U型电机架82内，环形轨道8的底部滑动设置有多个升降机构7，每个升降机构7上均设置有过滤筒芯5。
其中如图1-2所示，还包括输送组件9，输送组件9包括输送主管91和输送支管92，输送主管91上设置有四个输送支管92，第一浸提箱1、第二浸提箱2和第三浸提箱3底部的第一提取液排出管12以及离心筒4底部的第二提取液排出管41均与各自的输送支管92固定连接，输送主管91将提取液输送至蒸发设备内进行浓缩。
一种山竹壳活性物质提取装置的分离方法，包括以下步骤：
S1：将山竹壳粉末经山竹壳进料斗522加入至筒芯本体51内，过滤筒芯5经电动滑块81移动至第一浸提箱1的正上方；
S2：将乙醇提取剂通过各自的提取剂加入管11分别加入至第一浸提箱1、第二浸提箱2以及第三浸提箱3内；
S3：通过升降机构7带动过滤筒芯5下降，使得过滤筒芯5内的山竹壳粉末完全没入乙醇内，然后启动搅拌组件6，使得山竹壳粉末 能与乙醇充分接触，通过乙醇将山竹壳粉末内的活性物质提取出来；
S4：当一次提取完毕后，通过升降机构7带动过滤筒芯5上升离开第一浸提箱1，再经电动滑块81移动至第二浸提箱2的正上方，再通过升降机构7带动过滤筒芯5下降，使得过滤筒芯5内的山竹壳粉末完全没入乙醇内，进行二次提取，二次提取完毕后，进行三次提取；
S5：当三次提取完毕后，通过升降机构7带动过滤筒芯5上升离开第三浸提箱3，再经电动滑块81移动至离心筒4的正上方，再通过升降机构7带动过滤筒芯5下降，使得十字插块45完全插入过滤筒芯5底部的十字插槽513内，启动离心电机43，开始离心操作，将废渣内的水分完全甩出，提取液经输送组件9输送至蒸发设备内进行浓缩；
S6：离心完毕后，停止离心电机43，然后打开内废渣排出管514、外废渣排出管42上的电磁阀13，启动冲洗下料组件67，通过冲洗下料组件67将筒芯本体51内壁上附着的废渣冲出并排出该装置。
以上仅为本发明的优选实施例，并不限制本发明，任何对前述各实施例所记载的技术方案进行修改，对其中部分技术特征进行等同替换，所作的任何修改、等同替换、改进，均属于在本发明的保护范围。

Claims (10)

  1. 一种山竹壳活性物质提取装置，包括第一浸提箱(1)、第二浸提箱(2)、第三浸提箱(3)、离心筒(4)和过滤筒芯(5)，其特征在于：所述第一浸提箱(1)、第二浸提箱(2)、第三浸提箱(3)和离心筒(4)从左到右依次固定在地基上，所述第一浸提箱(1)的上方设置有过滤筒芯(5)，所述过滤筒芯(5)的内部设置有搅拌组件(6)，所述过滤筒芯(5)通过升降机构(7)实现升降，所述升降机构(7)滑动设置在环形轨道(8)上；
    所述过滤筒芯(5)包括筒芯本体(51)和顶盖(52)；
    所述搅拌组件(6)包括搅拌轴(61)，所述搅拌轴(61)通过第一轴承座(62)支撑，所述第一轴承座(62)嵌入固定在顶盖(52)上，所述搅拌轴(61)的顶端固定套设有第一齿轮(63)，所述第一齿轮(63)与第二齿轮(64)相啮合，所述第二齿轮(64)固定套设在搅拌电机(65)的输出轴上，所述搅拌电机(65)固定在顶盖(52)的顶部，所述搅拌轴(61)的底端设置有多个等间距分布的搅拌叶(66)；
    所述搅拌组件(6)还包括冲洗下料组件(67)，所述冲洗下料组件(67)包括出水管(671)、旋转接头(673)和进水管(675)，所述搅拌轴(61)设置为空心杆，所述出水管(671)插入至搅拌轴(61)内，且所述出水管(671)的侧面设置有多个等间距分布的冲洗支管(672)，所述冲洗支管(672)对准筒芯本体(51)的内壁倾斜设置，所述出水管(671)的顶端与旋转接头(673)连接，所述旋转接头(673)与进水管(675)连接，所述旋转接头(673)通过支撑架(674)支撑，所述支撑架(674)固定在顶盖(52)的顶部。
  2. 根据权利要求1所述的一种山竹壳活性物质提取装置，其特征在于，所述第一浸提箱(1)的侧面上端设置有提取剂加入管(11)，所述第一浸提箱(1)的底部设置有第一提取液排出管(12)，所述第一提取液排出管(12)上设置有电磁阀(13)，所述第一浸提箱(1)的内部前后两侧内壁上均设置有微波发生器(14)，所述第一浸提箱(1)的内部左右两侧内壁上均设置有超声波发生器(15)。
  3. 根据权利要求2所述的一种山竹壳活性物质提取装置，其特征在于，所述第二浸提箱(2)和第三浸提箱(3)的结构均与第一浸提箱(1)的结构完全相同。
  4. 根据权利要求2所述的一种山竹壳活性物质提取装置，其特征在于，所述离心筒(4)的底部正中心固定有离心电机(43)，所述离心电机(43)的输出轴插入至离心筒(4)的内部且其端部固定有第二转动座(44)，所述第二转动座(44)的顶部固定有十字插块(45)，所述离心筒(4)的底部两侧对称设置有第二提取液排出管(41)和外废渣排出管(42)，所述内废渣排出管(514)、第二提取液排出管(41)和外废渣排出管(42)上亦均设置有电磁阀(13)。
  5. 根据权利要求4所述的一种山竹壳活性物质提取装置，其特征在于，所述筒芯本体(51)的顶部边缘处设置有环形T型导轨(511)，所述顶盖(52)的底部设置有环形滑槽(521)，所述环形滑槽(521)与环形T型导轨(511)滑动配合，所述筒芯本体(51)的底部正中心处固定有第一转动座(512)，所述第一转动座(512)的底部设置有十字插槽(513)，所述十字插槽(513)与十字插块(45)相配合， 所述筒芯本体(51)的底部一侧设置有内废渣排出管(514)，所述顶盖(52)的顶部设置有山竹壳进料斗(522)。
  6. 根据权利要求1所述的一种山竹壳活性物质提取装置，其特征在于，所述升降机构(7)包括升降板(71)、螺母座(72)和丝杆(73)，所述升降板(71)的一端通过螺栓与顶盖(52)固定连接，所述升降板(71)的另一端通过螺栓与螺母座(72)固定连接，所述螺母座(72)活动套设在丝杆(73)上，所述丝杆(73)的顶端与升降电机(74)的输出轴固定连接，所述丝杆(73)的底端与第二轴承座(75)转动连接，所述第二轴承座(75)与升降电机(74)之间固定有导杆(76)，所述导杆(76)贯穿升降板(71)。
  7. 根据权利要求6所述的一种山竹壳活性物质提取装置，其特征在于，所述环形轨道(8)的底部滑动设置有电动滑块(81)，所述电动滑块(81)的底部固定有U型电机架(82)，所述升降电机(74)固定在U型电机架(82)内。
  8. 根据权利要求7所述的一种山竹壳活性物质提取装置，其特征在于，所述环形轨道(8)的底部滑动设置有多个升降机构(7)，每个所述升降机构(7)上均设置有过滤筒芯(5)。
  9. 根据权利要求4所述的一种山竹壳活性物质提取装置，其特征在于，还包括输送组件(9)，所述输送组件(9)包括输送主管(91)和输送支管(92)，所述输送主管(91)上设置有四个输送支管(92)，所述第一浸提箱(1)、第二浸提箱(2)和第三浸提箱(3)底部的第一提取液排出管(12)以及离心筒(4)底部的第二提取液排出管(41) 均与各自的输送支管(92)固定连接，所述输送主管(91)将提取液输送至蒸发设备内进行浓缩。
  10. 根据权利要求1-9任意一项所述的一种山竹壳活性物质提取装置的分离方法，其特征在于，包括以下步骤：
    S1：将山竹壳粉末经山竹壳进料斗(522)加入至筒芯本体(51)内，过滤筒芯(5)经电动滑块(81)移动至第一浸提箱(1)的正上方；
    S2：将乙醇提取剂通过各自的提取剂加入管(11)分别加入至第一浸提箱(1)、第二浸提箱(2)以及第三浸提箱(3)内；
    S3：通过升降机构(7)带动过滤筒芯(5)下降，使得过滤筒芯(5)内的山竹壳粉末完全没入乙醇内，然后启动搅拌组件(6)，使得山竹壳粉末能与乙醇充分接触，通过乙醇将山竹壳粉末内的活性物质提取出来；
    S4：当一次提取完毕后，通过升降机构(7)带动过滤筒芯(5)上升离开第一浸提箱(1)，再经电动滑块(81)移动至第二浸提箱(2)的正上方，再通过升降机构(7)带动过滤筒芯(5)下降，使得过滤筒芯(5)内的山竹壳粉末完全没入乙醇内，进行二次提取，二次提取完毕后，进行三次提取；
    S5：当三次提取完毕后，通过升降机构(7)带动过滤筒芯(5)上升离开第三浸提箱(3)，再经电动滑块(81)移动至离心筒(4)的正上方，再通过升降机构(7)带动过滤筒芯(5)下降，使得十字插块(45)完全插入过滤筒芯(5)底部的十字插槽(513)内，启动 离心电机(43)，开始离心操作，将废渣内的水分完全甩出，提取液经输送组件(9)输送至蒸发设备内进行浓缩；
    S6：离心完毕后，停止离心电机(43)，然后打开内废渣排出管(514)、外废渣排出管(42)上的电磁阀(13)，启动冲洗下料组件(67)，通过冲洗下料组件(67)将筒芯本体(51)内壁上附着的废渣冲出并排出该装置。
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