WO2023123809A1 - 一种太阳能电池及其制备方法 - Google Patents
一种太阳能电池及其制备方法 Download PDFInfo
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- WO2023123809A1 WO2023123809A1 PCT/CN2022/092291 CN2022092291W WO2023123809A1 WO 2023123809 A1 WO2023123809 A1 WO 2023123809A1 CN 2022092291 W CN2022092291 W CN 2022092291W WO 2023123809 A1 WO2023123809 A1 WO 2023123809A1
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/072—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type
- H01L31/0745—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells
- H01L31/0747—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells comprising a heterojunction of crystalline and amorphous materials, e.g. heterojunction with intrinsic thin layer
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- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/028—Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic Table
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- H01L31/0682—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells back-junction, i.e. rearside emitter, solar cells, e.g. interdigitated base-emitter regions back-junction cells
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- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1868—Passivation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Definitions
- the present disclosure relates to the technical field of solar cells, in particular to a solar cell and a preparation method thereof.
- the photoelectric conversion efficiency of the back-contact solar cell is higher because there is no electrode shielding on the front.
- a p-type region and an n-type region are arranged on different regions on the back of the back contact battery, and then a positive electrode and a negative electrode are respectively arranged thereon.
- this kind of battery with no shielding on the front not only has high conversion efficiency, but also looks more beautiful.
- the assembly with all back electrodes is easier to assemble.
- IBC battery is one of the technical directions to realize high-efficiency crystalline silicon battery at present.
- the preparation method is also relatively complicated. Generally, at least two patternings are required to complete the patterning of the p-type region and the n-type region, so the cost is relatively high.
- the present disclosure proposes a solar cell and a manufacturing method thereof, which can complete the preparation of doped semiconductors in two regions only by patterning once. Moreover, in the doped region prepared by the method, both poles are passivated contact structures, the passivation effect is good, and the recombination rate of the metal region is greatly reduced, thereby improving the efficiency of the battery.
- the present disclosure provides a method for preparing a solar cell, comprising the following steps:
- the first doped layer has a first dopant and a second dopant
- the third doped layer has a first dopant and a second dopant
- the conductivity type of the first doped layer is opposite to that of the second doped layer
- the conductivity type of at least a part of the third doped layer is the same as that of the first doped layer.
- a first semiconductor layer is formed on the first surface of the semiconductor substrate, and then a first dopant is diffused into the first semiconductor layer, thereby forming a first doped layer, or a first doped layer is formed on the first surface of the semiconductor substrate.
- a first doped layer is formed by in-situ doping;
- a first auxiliary layer is formed on the surface of the first doped layer facing away from the semiconductor substrate, and then part of the first auxiliary layer and the first doped layer are etched away to complete the patterning, leaving a part of the first auxiliary layer. a doped layer.
- a second doped layer is formed by in-situ doping
- the heat treatment is laser treatment or heat treatment
- the conductivity type of the region directly irradiated by the laser light is the same as that of the first doped layer.
- a region of the same conductivity type as that of the first doped layer penetrates through the third doped layer along the thickness direction.
- a second semiconductor layer is formed on the surface of the first doped layer away from the semiconductor substrate and the first surface of the semiconductor substrate not covering the first doped layer,
- the second dopant is diffused into the second semiconductor layer, and due to the high temperature, the first dopant in the first doped layer will also diffuse to all the layers above it.
- the second semiconductor layer located above the first doped layer is the third doped layer, and the second semiconductor layer located on the first surface of the semiconductor substrate is the second doped layer .
- the conductivity of at least a part of the region is the same as that of the first doped layer.
- the peak doping concentration of the first dopant in the first doped layer is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- the doping concentration of the first dopant is greater than the doping concentration of the second dopant
- the doping concentration of the first dopant is greater than the doping concentration of the second dopant in at least a part of the region.
- the peak doping concentration of the first dopant in the first doped layer is 1 ⁇ 10 19 -3 ⁇ 10 21 atoms/cm 3 ;
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 to 3 ⁇ 10 19 atoms/cm 3 ;
- the peak doping concentration of the first dopant in at least a part of the third doped layer is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3 .
- the heating peak temperature of the heat treatment is above 850° C., preferably above 900° C., more preferably 1000° C.; at the peak temperature, the heating time is above 10 min.
- the first dopant and the second dopant located in the first doped layer and the third doped layer diffuse into the semiconductor substrate Inside, thereby forming the third doped region;
- the second dopant located in the second doped layer is diffused into the semiconductor substrate, thereby forming a fourth doped region
- the peak doping concentration of the first dopant is 1 ⁇ 10 18 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is The impurity concentration is 1 ⁇ 10 17 ⁇ 3 ⁇ 10 19 atoms/cm 3 ;
- the peak doping concentration of the second dopant is 1 ⁇ 10 18 -3 ⁇ 10 19 atoms/cm 3 .
- the first dopant is a Group VA element or a Group IIIA element
- the second dopant is a Group VA element or a Group IIIA element.
- the first dopant is A Group VA element
- the second dopant is a Group IIIA element.
- first doped layer, the second doped layer and the third doped layer are all doped polysilicon layers, microcrystalline silicon layers or amorphous silicon layers.
- the present disclosure provides a solar cell, including a semiconductor substrate, a first doped layer and a second doped layer on a first surface of the semiconductor substrate, and a side of the first doped layer away from the semiconductor substrate The surface has a third doped layer,
- the first doped layer has a first dopant and a second dopant
- the third doped layer has a first dopant and a second dopant
- the conductivity type of at least a part of the region in the third doped layer is the same as that of the first doped layer;
- the conductivity type of the first doped layer is opposite to that of the second doped layer.
- the thickness of the first doped layer is 50-300 nm
- the third doped layer and the second doped layer have the same thickness, which is less than or equal to 150 nm.
- the conductivity type of all regions in the third doped layer is the same as that of the first doped layer.
- the conductivity of at least a part of the region is the same as that of the The conductivity types of the first doped layers are the same.
- the thickness of the third doped layer is 30nm ⁇ d ⁇ 150nm
- a region of the same conductivity type as the first doped layer penetrates the first doped layer along the thickness direction.
- the doping concentration of the first dopant increases first from the side surface away from the semiconductor substrate to the doping concentration of the side surface close to the semiconductor substrate.
- the doping concentration of the second dopant decreases gradually.
- the doping concentration of the second dopant is the same from the side surface away from the semiconductor substrate to the doping concentration of the side surface close to the semiconductor substrate.
- the doping concentration of the first dopant gradually increases from the side surface away from the semiconductor substrate to the doping concentration of the side surface close to the semiconductor substrate. big;
- the doping concentration of the second dopant is the same from the side surface away from the semiconductor substrate to the doping concentration of the side surface close to the semiconductor substrate.
- the third doped layer not only covers the surface of the first doped layer facing away from the semiconductor substrate, but also covers the side surface of the first doped layer close to the second doped layer, and covers The third doped layer on the side of the first doped layer is in contact with the second doped layer.
- the solar cell further includes a first interface layer, and the first interface layer is located between the semiconductor substrate and the first doped layer;
- the second interface layer extends from the surface of the first doped layer away from the first interface layer to its side, and continues to extend and extend to cover the semiconductor substrate. Covering a portion of the first doped layer, and the second doped layer and the third doped layer are respectively disposed on one side surface of the second interface layer;
- a back passivation layer is further included, and the back passivation layer covers the third doped layer and the second doped layer.
- the width of the first doped layer is the same as that of the third doped layer, and there is an isolation region between the first doped layer and the third doped layer and the second doped layer.
- first interface layer is also included, and the first interface layer is located between the semiconductor substrate and the first doped layer;
- the second interface layer is located between the first doped layer and the third doped layer and between the second doped layer and the semiconductor substrate;
- a back passivation layer is further included, and the back passivation layer covers the third doped layer, the isolation region and the second doped layer.
- the first electrode is in contact with a region of the third doped layer having the same conductivity type as the first doped layer through the back passivation layer; the first electrode The second electrode is in contact with the second doped layer through the back passivation layer.
- the solar cell is prepared by the aforementioned method.
- the solar cell provided by the present disclosure only needs to be patterned once, that is, the preparation of doped semiconductors in two regions can be completed. Moreover, in the doped region prepared by the method, both poles are passivated contact structures, the passivation effect is good, and the recombination rate of the metal region is greatly reduced, thereby improving the efficiency of the battery. Moreover, this back-contact preparation method only requires one high-temperature heat treatment, which reduces thermal damage caused by high-temperature heat treatment.
- FIG. 1 is a schematic structural diagram of a solar cell provided by the present disclosure.
- FIG. 2 is a schematic structural diagram of a solar cell provided by the present disclosure.
- the present disclosure provides two kinds of solar cells, specifically as follows:
- the first type of solar cell includes a semiconductor substrate 1, which is divided into a first region and a second region on one side of the semiconductor substrate 1, and a part of the semiconductor substrate 1 in the first region
- the side surface is provided with the first interface layer 2, the first doped layer 3, the second interface layer 4 and the third doped layer 5 in sequence, and the same side surface of the semiconductor substrate 1 in the second region is provided with the second interface layer in sequence.
- the second interface layer 4 extends from one side surface of the first doped layer 3 to its side surface, and covers the semiconductor substrate 1 in the second region, so
- the third doped layer 5 not only covers the second interface layer 4 located on the side of the first doped layer 3 away from the semiconductor substrate 1, but also covers its side close to the second doped layer 6, extending
- the third doped layer 5 to this side is in contact with said second doped layer 6 .
- a rear passivation layer 7 covering the third doped layer 5 and the second doped layer 6 is also provided on the surface of the third doped layer 5 away from the second interface layer 4, and is located on the third doped layer 5.
- a first electrode 8 passing through the back passivation layer 7 and in contact with the third doped layer 5 is also disposed on the back passivation layer 7 above the doped layer 5 .
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6 .
- the conductivity in at least a part of the region of the third doped layer 5 is the same as that of the first doped layer 3, and in the third doped layer 5, the conductivity type is the same as that of the first doped layer 3
- the region of the first conductivity type is the region of the first conductivity type, and the region of the same conductivity type as the second doped layer is the second conductivity type region.
- the first electrode 8 is in contact with the region of the first conductivity type in the third doped layer 5, and the first electrode is connected to the first doped layer 3 through the region of the first conductivity type.
- a second electrode 9 passing through the back passivation layer 7 and in contact with the second doped layer 6 is also disposed on the back passivation layer 7 above the second doped layer 6 .
- the first electrode 8 and the second electrode 9 can be gold, silver or aluminum.
- the semiconductor substrate 1 is a silicon substrate or a germanium substrate.
- the semiconductor substrate 1 can be p-type or n-type.
- the conductivity type can be obtained by testing such as ECV, or by using a pn pen test.
- Doping concentration can be tested using the ECV method.
- the doping elements in the first doped layer, the second doped layer, the third doped region and the fourth doped region can be characterized by STEM or by SIMS.
- the first interface layer 2 may be one or more of an oxide layer, a nitride layer, a carbide layer, and a hydrogenated amorphous silicon layer
- the oxide layer includes: silicon oxide, nitrogen
- the nitride layer includes: silicon nitride, aluminum nitride , one or more of TiN, TiCN
- the carbides include: SiC, SiCN, etc.
- the first interface layer 2 may be a tunneling oxide layer with a thickness of 0.5-5 nm, such as 0.5 nm, 1 nm, 1.5 nm, 2 nm, 2.5 nm, 3 nm, 3.5 nm, 4 nm, 4.5 nm or 5nm.
- the second interface layer 4 may be one or more of an oxide layer, a nitride layer, a carbide layer, and a hydrogenated amorphous silicon layer
- the oxide layer includes: silicon oxide, nitrogen
- the nitride layer includes: silicon nitride, aluminum nitride , one or more of TiN, TiCN
- the carbides include: SiC, SiCN, etc.
- silicon oxide with a thickness of 0.5-5 nm, for example, 0.5 nm, 1 nm, 1.5 nm, 2 nm, 2.5 nm, 3 nm, 3.5 nm, 4 nm, 4.5 nm or 5 nm.
- a front passivation layer and an anti-reflection layer are sequentially provided on the surface of the semiconductor substrate 1 away from the first interface layer 2, and the front passivation layer may be silicon nitride, silicon oxide , silicon oxynitride, aluminum oxide, silicon carbide, and amorphous silicon.
- the first doped layer 3 may be a doped amorphous silicon layer, a microcrystalline silicon layer, a polysilicon layer, nano-silicon or one or more mixtures thereof, preferably a doped amorphous silicon layer.
- amorphous silicon does not need to be annealed separately, and can be annealed in the subsequent various doping or heating processes, and relatively speaking, the process time will be saved.
- the thickness of the first doped layer 3 is 50-300nm, such as 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm, 200nm, 210nm, 220nm, 230nm, 240nm, 250nm, 260nm, 270nm, 280nm, 290nm or 300nm.
- the second doped layer 6 can be a doped amorphous silicon layer, a doped microcrystalline silicon layer, a polysilicon layer, nano-silicon or one or more mixtures thereof, preferably doped amorphous silicon layer, because the preparation temperature of amorphous silicon is lower, relatively speaking, the process time will be saved, and the thickness of the second doped layer 6 is less than or equal to 150nm, for example, it can be 15nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm , 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm or 150nm.
- the third doped layer 5 can be doped amorphous silicon layer, microcrystalline silicon layer, polysilicon layer, nano-silicon or one or more mixtures thereof, preferably, the third doped
- the layer 5 and the second doped layer 6 are of the same substance, and the thickness of the third doped layer 5 is less than or equal to 150 nm.
- it may be 15nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm or 150nm.
- the third doped layer 5 and the second doped layer 6 have the same thickness.
- the first dopant layer 3 has a first dopant and a second dopant, and the peak dopant concentration of the first dopant is greater than the peak dopant concentration of the second dopant. impurity concentration;
- the third doped layer 5 has a first dopant and a second dopant
- the peak doping concentration of the first dopant in at least part of the region of the third doped layer 5 is greater than the peak doping concentration of the second dopant, so at least part of the third doped layer 5
- the conductivity in the region is the same as that of the first doped layer 3 .
- the second doped layer 6 is n-type.
- the second doped layer 6 is p-type.
- the p-type conductive dopant is generally IIIA group elements, such as gallium Ga, or boron B .
- the n-type dopant is generally VA element, such as phosphorus P element.
- the peak doping concentration of the first dopant is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3 , for example, 1 ⁇ 10 19 atoms/cm 3 cm 3 , 2 ⁇ 10 19 atoms/cm 3 , 3 ⁇ 10 19 atoms/cm 3 , 4 ⁇ 10 19 atoms/cm 3 , 5 ⁇ 10 19 atoms/cm 3 , 6 ⁇ 10 19 atoms/cm 3 , 7 ⁇ 10 19 atoms/cm 3 , 8 ⁇ 10 19 atoms/cm 3 , 9 ⁇ 10 19 atoms/cm 3 , 1 ⁇ 10 20 atoms/cm 3 , 2 ⁇ 10 20 atoms/cm 3 , 3 ⁇ 10 20 atoms/cm 3 3 , 4 ⁇ 10 20 atoms/cm 3 , 5 ⁇ 10 20 atoms/cm 3 , 6 ⁇ 10 20 atoms/cm 3 , 7 ⁇ 10 20 atoms/cm 3 , 8
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 to 3 ⁇ 10 19 atoms/cm 3 , for example, 1 ⁇ 10 19 atoms/cm 3 , 2 ⁇ 10 19 atoms/cm 3 or 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in at least some regions is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3 , for example, 1 ⁇ 10 20 atoms/cm 3 . cm 3 , 2 ⁇ 10 20 atoms/cm 3 , 3 ⁇ 10 20 atoms/cm 3 , 4 ⁇ 10 20 atoms/cm 3 or 5 ⁇ 10 20 atoms/cm 3 .
- the first dopant is a Group VA element or a Group IIIA element, preferably a Group VA element
- the second dopant is a Group VA element or a Group IIIA element, preferably Group IIIA elements.
- the first dopant is phosphorus, gallium or boron, preferably phosphorus
- the second dopant is phosphorus, gallium or boron, preferably boron.
- a dopant is a substance that is doped by a dopant, for example, when the dopant is POCl 3 , the dopant is phosphorus.
- Phosphorus-containing dopants generally include: POCl 3 (generally used in thermal diffusion), PH 3 (phosphine, used in ion implantation, or in-situ doping, etc.), phosphorus-containing silicon oxide (APCVD method doping )wait.
- Boron-containing dopants generally include: BBr 3 , BCl 3 (both BBr 3 and BCl 3 are used for thermal diffusion), B 2 H 6 (diborane is generally used for in-situ doping or ion implantation).
- the doping concentration of the first dopant ranges from one side surface away from the semiconductor substrate 1 to one side surface close to the semiconductor substrate 1
- the doping concentration first increases and then decreases; the doping concentration of the second dopant decreases gradually.
- the doping concentration of the second dopant is equal from the side surface away from the semiconductor substrate 1 to the doping concentration of the side surface close to the semiconductor substrate 1;
- the doping concentration of the first dopant is from the side surface far away from the first doped layer 3 to the side surface close to the first doped layer 3
- the doping concentration of the second dopant increases gradually; the doping concentration of the second dopant is the same from the side surface away from the semiconductor substrate 1 to the side surface close to the semiconductor substrate 1 .
- the concentration of the first dopant is greater than the concentration of the second dopant, and the entire third dopant
- the conductivity type of the doped layer 5 is the same as that of the first doped layer 3 .
- the concentration of part of the first dopant is greater than the concentration of the second dopant, and part of the third doped layer 5 in this part
- the conductivity type is the same as that of the first doped layer 3 , the concentration of part of the first dopant is smaller than that of the second dopant, and the conductivity type of this part is opposite to that of the first doped layer 3 .
- the thickness d of the third doped layer 5 is between 30nm-150nm, in the third doped layer 5, in the area close to the first doped layer 3, at least part of the area
- the conductivity is the same as the conductivity type of the first doped layer 3 , and the first electrode penetrates the back passivation layer 7 into the third doped layer and contacts the region of the first conductivity type.
- the thickness of the third doped layer 5 is 30nm ⁇ d ⁇ 150nm
- the region of the same conductivity type as the first doped layer 3 penetrates through the thickness direction
- the first electrode is in direct contact with the region of the first conductivity type through the back passivation layer.
- the first dopant or the first dopant and the second dopant pass through the first dopant
- the interface layer 2 enters into the semiconductor substrate 1 to form a third doped region 11, that is, the third doped region 11 contains the first dopant or the first dopant and the second dopant.
- the second dopant penetrates the second interface layer 4 into the semiconductor substrate 1 to form a fourth doped region 12 , that is, the fourth doped region 12 contains the second dopant.
- the semiconductor substrate 1 only has the third doped region 11 .
- the semiconductor substrate 1 has a fourth doped region 12 in it.
- the semiconductor substrate 1 contains both the third doped region 11 and the fourth doped region 12 .
- the preparation method of the first solar cell comprises the steps of:
- Step 1 providing a semiconductor substrate 1;
- Step 2 forming a first doped layer 3 on the first surface of the semiconductor substrate 1;
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- Step 4 Form a third doped layer 5 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1 through heat treatment, and form a third doped layer 5 on the surface of the semiconductor substrate 1 that does not cover the first doped layer 3 On one surface, a second doped layer 6 is formed,
- the first doped layer 3 has a first dopant and a second dopant
- the third doped layer 5 has a first dopant and a second dopant
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6;
- the conductivity type of at least a part of the third doped layer 5 is the same as that of the first doped layer 3 .
- step 2 use LPCVD to form a first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700° C., on the side of the first interface layer 2 away from the semiconductor substrate 1
- the first doped layer 3 is formed by in-situ doping LPCVD.
- step 2 using LPCVD to form a first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700° C., on the side of the first interface layer 2 away from the semiconductor substrate 1 A first semiconductor layer is formed on the surface, and the first dopant is doped into the first semiconductor layer by diffusion, thereby forming the first doped layer 3 .
- the first semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer.
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- Step 3 a first auxiliary layer is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then the first auxiliary layer and the first doped layer 3 above the second region are engraved etch away to complete the patterning, leaving only the first doped layer 3 in the first region.
- the first auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- the aforementioned silicon oxide film formed upon doping with phosphorus may be used as the first auxiliary layer.
- the first auxiliary layer is patterned, for example, using etching paste to print patterns to remove the first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region, or using a short pulse laser to remove The first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region.
- an alkaline solution is used to remove the first doped layer 3 and the first interface layer 2 outside the first region, and the same alkaline solution is used to form a textured surface on the surface of the semiconductor substrate 1 in the second region structure.
- the lye is used to complete the patterning of the first doped layer 3 in the first region, and at the same time complete the texture preparation of the second region.
- the IBC preparation process is greatly simplified, and the currently commonly used single-side texturing process can be dispensed with.
- Method 1 First, double-sided polishing of the silicon wafer, and then prepare the first auxiliary layer on one side, and then remove the first auxiliary layer after the texturing is completed.
- Method 2 firstly polish both sides of the silicon wafer, then prepare the first auxiliary layer on one side, then polish on one side, and then remove the first auxiliary layer.
- the existing two single-side texturing methods are relatively complicated, and the single-side texturing process must be completed at the very beginning of the battery manufacturing process. It takes at least four steps to complete.
- the suede surface may be damaged in the subsequent normal battery preparation process, which reduces the antireflection effect of the suede surface of the battery.
- the second interface layer 4 may be formed first, and the second interface layer 4 not only covers the first doped layer but faces away from the semiconductor substrate. one side surface and the side surface of the semiconductor substrate, and also cover the first surface of the semiconductor substrate not covered by the first doped layer.
- in-situ doping LPCVD is used to form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3, and the in-situ doped Miscellaneous refers to the simultaneous completion of deposition of amorphous silicon doping.
- the heat treatment is laser treatment or heat treatment.
- the region directly irradiated by the laser is the first conductivity type region (the The region of the first conductivity type runs through the third doped layer 5) along the thickness direction, its conductivity type is the same as that of the first doped layer 3, and the doping concentration of the first dopant is greater than that of the second dopant Doping concentration of dopant.
- the power of laser treatment is greater than 5W, preferably 5W-30W, and the heating effect is better. If the wavelength is longer than 500nm, you can use green laser: wavelength 532nm; yellow laser: wavelength 589nm; red laser: wavelength 635nm, wavelength 660nm, wavelength 660nm, wavelength 670nm, wavelength 671nm; infrared laser: wavelength 808nm, wavelength 914nm, wavelength 946nm , Wavelength 980nm, Wavelength 1047nm, Wavelength 1053nm, Wavelength 1064nm, Wavelength 1320nm, Wavelength 1342nm.
- a second semiconductor layer is formed on the surface of the second interface layer 4 facing away from the semiconductor substrate 1 and the first doped layer 3, and the second doped layer is The dopant diffuses into the second semiconductor layer, and due to the high temperature, the first dopant in the first doped layer 3 will also diffuse into the second semiconductor layer above it, so that the The second semiconductor layer above the first doped layer 3 is the third doped layer 5 , and the second semiconductor layer on the first surface of the semiconductor substrate 1 is the second doped layer 6 .
- the conductivity of at least a part of the region is the same as that of the first doped layer 3 .
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in a partial region of the third doped layer 5 is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 20 atoms/cm 3 . 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the second dopant in the second doped layer 6 is 1 ⁇ 10 19 -3 ⁇ 10 19 atoms/cm 3 .
- the heating peak temperature of the heat treatment is above 850°C, preferably above 900°C, more preferably 1000°C, such as 850°C, 900°C, 1000°C, 1100°C, 1200°C, etc.;
- the heating time is more than 10 minutes, preferably more than 30 minutes, for example, it can be 10 minutes, 20 minutes, 30 minutes, 40 minutes, 50 minutes, 60 minutes and so on.
- the second semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer. Due to the high peak temperature of the heat treatment, the amorphous silicon or microcrystalline silicon in the second semiconductor layer will be converted into polysilicon, so that the electrical conductivity of the second semiconductor layer can be improved.
- the solution used to remove the oxide film layer contains fluorine element, specifically, a solution containing HF or NH 4 F, etc. may be used. removing the oxide film layer.
- the method also includes the steps of:
- Step 5 Form a back passivation layer 7 on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4, and at the same time, form a back passivation layer 7 on the semiconductor substrate 1 facing away from the first interface layer 4.
- One side surface of the interface layer 2 forms a front passivation layer.
- Step 6 forming a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5 , and at the same time, forming a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- the electrodes there are various methods for forming the electrodes, which can be directly coated on the back passivation layer 7 with a fire-through paste, and then undergo heat treatment so that the electrode paste passes through the back passivation layer 7 and the third doped layer 5 And the second doped layer 6 forms a contact. It is also possible to open holes on the back passivation layer 7 first, and then use methods such as electrode paste, laser transfer printing, electroplating, electroless plating, light-induced electroplating, or physical vapor deposition such as evaporation and sputtering to form electrodes. Obviously, one or a combination of the above methods can also be used to form electrodes.
- the preparation method of the first solar cell comprises the steps of:
- Step 1 providing a semiconductor substrate 1;
- Step 2 forming a first doped layer 3 on the first surface of the semiconductor substrate 1;
- the first interface layer 2 is formed on one side of the semiconductor substrate 1 by LPCVD at a temperature of 400-700° C.
- Bit doping LPCVD forms the first doped layer 3 .
- step 2 using LPCVD to form a first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700° C., on the side of the first interface layer 2 away from the semiconductor substrate 1 A first semiconductor layer is formed on the surface, and the first dopant is doped into the first semiconductor layer by diffusion, thereby forming the first doped layer 3 .
- the first semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer.
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- a first auxiliary layer is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then the first auxiliary layer and the first doped layer 3 above the second region are etched away. , so as to complete the patterning, leaving only the first doped layer 3 in the first region.
- the first auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- the aforementioned silicon oxide film formed upon doping with phosphorus may be used as the first auxiliary layer.
- the first auxiliary layer is patterned, for example, using etching paste to print patterns to remove the first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region, or using a short pulse laser to remove The first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region.
- an alkaline solution is used to remove the first doped layer 3 and the first interface layer 2 outside the first region, and the same alkaline solution is used to form a textured surface on the surface of the semiconductor substrate 1 in the second region structure.
- the lye is used to complete the patterning of the first doped layer 3 in the first region, and at the same time complete the texture preparation of the second region.
- the IBC preparation process is greatly simplified, and the currently commonly used single-side texturing process can be dispensed with.
- Method 1 First, double-sided polishing of the silicon wafer, and then prepare the first auxiliary layer on one side, and then remove the first auxiliary layer after the texturing is completed.
- Method 2 firstly polish both sides of the silicon wafer, then prepare the first auxiliary layer on one side, then polish on one side, and then remove the first auxiliary layer.
- the existing two single-side texturing methods are relatively complicated, and the single-side texturing process must be completed at the very beginning of the battery manufacturing process. It takes at least four steps to complete.
- the suede surface may be damaged in the subsequent normal battery preparation process, which reduces the antireflection effect of the suede surface of the battery.
- Step 4 Form a third doped layer 5 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1 through heat treatment, and form a third doped layer 5 on the surface of the semiconductor substrate 1 that does not cover the first doped layer 3 On one surface, a second doped layer 6 is formed.
- the first doped layer 3 has a first dopant and a second dopant
- the third doped layer 5 has a first dopant and a second dopant
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6;
- the conductivity type of at least a part of the third doped layer 5 is the same as that of the first doped layer 3 .
- the second interface layer 4 can also be formed first, and the second interface layer 4 not only covers a part of the first doped layer away from the semiconductor substrate.
- the second doped layer 6 is formed by in-situ doping LPCVD on the surface of the second interface layer 4 facing away from the semiconductor substrate 1 and the first doped layer 3 . Then heat-treat the second doped layer 6 above the first doped layer 3, so that the first dopant in the first doped layer 3 diffuses into the second doped layer 6 thereon , the second dopant in the second doped layer 6 above the first doped layer will also diffuse into the first doped layer 3, so that the second doped layer above the first doped layer 3
- the doped layer 6 is transformed into the third doped layer 5 ; the second doped layer 6 not covering the first surface of the first doped layer 3 is still the second doped layer 6 .
- the heat treatment is laser treatment or heat treatment.
- the region directly irradiated by the laser is the first conductivity type region (the The region of the first conductivity type runs through the third doped layer 5) along the thickness direction, its conductivity type is the same as that of the first doped layer 3, and the doping concentration of the first dopant is greater than that of the second dopant Doping concentration of dopant.
- the power of laser treatment is greater than 5W, preferably 5W-30W, and the heating effect is better.
- green laser wavelength 532nm; yellow laser: wavelength 589nm; red laser: wavelength 635nm, wavelength 660nm, wavelength 660nm, wavelength 670nm, wavelength 671nm; infrared laser: wavelength 808nm, wavelength 914nm, wavelength 946nm , Wavelength 980nm, Wavelength 1047nm, Wavelength 1053nm, Wavelength 1064nm, Wavelength 1320nm, Wavelength 1342nm.
- a second semiconductor layer is formed on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3, and the second doped layer is The dopant diffuses into the second semiconductor layer, and due to the high temperature, the first dopant in the first doped layer 3 will also diffuse into the second semiconductor layer above it, so that The second semiconductor layer above the first doped layer 3 is the third doped layer 5 , and the second semiconductor layer on the first surface of the semiconductor substrate 1 is the second doped layer 6 .
- the conductivity of at least a part of the region is the same as that of the first doped layer 3 .
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 ⁇ 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in a partial region of the third doped layer 5 is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 20 atoms/cm 3 . 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the second dopant in the second doped layer 6 is 1 ⁇ 10 19 -3 ⁇ 10 19 atoms/cm 3 .
- the heating peak temperature under the heat treatment or heating conditions is above 850°C, preferably above 900°C, more preferably 1000°C, for example, it can be 850°C, 900°C, 1000°C, 1100°C, 1200°C °C, etc.; at the peak temperature, the heating time is 10 min or more, preferably 30 min or more, for example, 10 min, 20 min, 30 min, 40 min, 50 min, 60 min, etc.
- the second semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer. Due to the high peak temperature of the heat treatment, the amorphous silicon or microcrystalline silicon in the second semiconductor layer will be converted into polysilicon, so that the electrical conductivity of the second semiconductor layer can be improved.
- the solution used to remove the oxide film layer contains fluorine element, specifically, a solution containing HF or NH 4 F, etc. may be used. removing the oxide film layer.
- Step 5 Form a back passivation layer 7 on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4, and at the same time, form a back passivation layer 7 on the semiconductor substrate 1 facing away from the first interface layer 4.
- One side surface of the interface layer 2 forms a front passivation layer.
- Step 6 forming a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5 , and at the same time, forming a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- the electrodes there are various methods for forming the electrodes, which can be directly coated on the back passivation layer 7 with a fire-through paste, and then undergo heat treatment so that the electrode paste passes through the back passivation layer 7 and the third doped layer 5 And the second doped layer 6 forms a contact. It is also possible to open holes on the back passivation layer 7 first, and then use methods such as electrode paste, laser transfer printing, electroplating, electroless plating, light-induced electroplating, or physical vapor deposition such as evaporation and sputtering to form electrodes. Obviously, one or a combination of the above methods can also be used to form electrodes.
- the second type of solar cell includes a semiconductor substrate 1, which is divided into a first region and a second region with intervals on one side of the semiconductor substrate 1, and the semiconductor substrate in the first region
- a first interface layer 2 a first doped layer 3, a second interface layer 4, and a third doped layer 5 are sequentially provided on one side surface of the semiconductor substrate 1, and the same side surface of the semiconductor substrate 1 in the second region is sequentially
- a second interface layer 4 and a second doped layer 6 are provided.
- a groove is formed on the surface of the semiconductor substrate 1 of the doped layer 6, the second interface layer 4, and the side of the second doped layer 6 close to the first doped layer 3, and the groove is an isolation region 10.
- a backside passivation layer 7 covering the third doped layer 5 , the isolation region 10 and the second doped layer 6 is also provided on the surface of the third doped layer 5 away from the second interface layer 4 .
- the back passivation layer 7 above the third doped layer 5 is also provided with a first electrode 8 passing through the back passivation layer 7 and in contact with the third doped layer 5, located on the second A second electrode 9 passing through the back passivation layer 7 and in contact with the second doped layer 6 is also disposed on the back passivation layer 7 above the doped layer 6 .
- the difference between the second type of solar cell and the first type of solar cell is only that there is an isolation region 10 between the first region and the second region in the second type of solar cell, and there is only a rear passivation layer in the isolation region 10 7 (the third doped layer 5 is not in contact with the second doped layer 6), so the semiconductor substrate 1, the first interface layer 2, the second interface layer 4, the first doped layer 3, The second doped layer 6, the third doped layer 5, the back passivation layer 7, and the first electrode 8 and the second electrode 9 can refer to the first solar cell,
- the depth h of the isolation region 10 is 300nm-1 ⁇ m, such as 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm or 1 ⁇ m.
- the width w of the isolation region 10 is 10-200 ⁇ m, preferably 30-100 ⁇ m. For example, it may be 10 ⁇ m, 20 ⁇ m, 30 ⁇ m, 40 ⁇ m, 50 ⁇ m, 60 ⁇ m, 70 ⁇ m, 80 ⁇ m, 90 ⁇ m, 100 ⁇ m, 110 ⁇ m, 120 ⁇ m, 130 ⁇ m, 140 ⁇ m, 150 ⁇ m, 160 ⁇ m, 170 ⁇ m, 180 ⁇ m, 190 ⁇ m or 200 ⁇ m.
- the rear passivation layer 7 located at the isolation region 10 is conformal to the isolation region 10 .
- the isolation region 10 is used to isolate the p-type and n-type semiconductor regions, so as to prevent electric leakage, and prevent the breakdown of lateral pn junctions to cause heat generation and the like.
- the first doped region since the first doped region has both p-type doping and n-type doping, the existence of the isolation region 10 is more important.
- the thickness of the back passivation layer 7 on the first doped layer 3 , the isolation region 10 and the second doped layer 6 is equal.
- a second method for preparing a solar cell comprising the steps of:
- Step 1 providing a semiconductor substrate 1;
- Step 2 forming a first doped layer 3 on one side surface of the semiconductor substrate 1;
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- Step 4 Form a third doped layer 5 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1 through heat treatment, and form a third doped layer 5 on the surface of the semiconductor substrate 1 that does not cover the first doped layer 3 On one surface, a second doped layer 6 is formed;
- Step 5 Form a second auxiliary layer on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4 respectively, close to the third doped layer 5 and the second The junction of the doped layer 6 is not covered by the second auxiliary layer.
- Step 6 Etching away the third doped layer 5 and the second doped layer 6 that do not cover the second auxiliary layer, thereby exposing the semiconductor substrate 1 (the exposed semiconductor substrate 1 is called an isolation region 10), the The third doped layer 5, the second interface layer 4, the first doped layer 3 and the first interface layer 2 are close to the side of the isolation region 10, the surface of the semiconductor substrate 1 of the isolation region 10, the second interface layer 4, the second interface layer 2 An isolation region 10 is formed on the side of the second doped layer 6 close to the isolation region 10 .
- the first doped layer 3 has a first dopant and a second dopant
- the third doped layer 5 has a first dopant and a second dopant
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6;
- the conductivity type of at least a part of the third doped layer 5 is the same as that of the first doped layer.
- LPCVD is used to form the first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700°C.
- the first doped layer 3 is formed on the surface of the first interface layer 2 facing away from the semiconductor substrate 1 by in-situ doping LPCVD.
- a first semiconductor layer is formed on the surface of the first interface layer 2 facing away from the semiconductor substrate 1, and the first dopant is doped into the first semiconductor layer. , thereby forming the first doped layer 3 .
- the first semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer.
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- Step 3 a first auxiliary layer is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then the first auxiliary layer and the first doped layer 3 above the second region are engraved etch away to complete the patterning, leaving only the first doped layer 3 in the first region.
- the first auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- the aforementioned silicon oxide film formed upon doping with phosphorus may be used as the first auxiliary layer.
- the first auxiliary layer is patterned, for example, using etching paste to print patterns to remove the first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region, or using a short pulse laser to remove The first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region.
- an alkaline solution is used to remove the first doped layer 3 and the first interface layer 2 outside the first region, and the same alkaline solution is used to form a textured surface on the surface of the semiconductor substrate 1 in the second region structure.
- the lye is used to complete the patterning of the first doped layer 3 in the first region, and at the same time complete the texture preparation of the second region.
- the IBC preparation process is greatly simplified, and the currently commonly used single-side texturing process can be dispensed with.
- Method 1 First, double-sided polishing of the silicon wafer, and then prepare the first auxiliary layer on one side, and then remove the first auxiliary layer after the texturing is completed.
- Method 2 firstly polish both sides of the silicon wafer, then prepare the first auxiliary layer on one side, then polish on one side, and then remove the first auxiliary layer.
- the existing two single-side texturing methods are relatively complicated, and the single-side texturing process must be completed at the very beginning of the battery manufacturing process. It takes at least four steps to complete.
- the suede surface may be damaged in the subsequent normal battery preparation process, which reduces the antireflection effect of the suede surface of the battery.
- the second interface layer 4 may be formed first, and the second interface layer 4 not only covers the first doped layer but faces away from the semiconductor substrate. one side surface and the side surface of the semiconductor substrate, and also cover the first surface of the semiconductor substrate not covered by the first doped layer.
- in-situ doping LPCVD is used to form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3, and the in-situ doped Miscellaneous refers to the simultaneous completion of deposition of amorphous silicon doping.
- the heat treatment is laser treatment or heat treatment.
- the region directly irradiated by the laser is the first conductivity type region (the The region of the first conductivity type runs through the third doped layer 5) along the thickness direction, its conductivity type is the same as that of the first doped layer 3, and the doping concentration of the first dopant is greater than that of the second dopant Doping concentration of dopant.
- the power of laser treatment is greater than 5W, preferably 5W-30W, and the heating effect is better.
- green laser wavelength 532nm; yellow laser: wavelength 589nm; red laser: wavelength 635nm, wavelength 660nm, wavelength 660nm, wavelength 670nm, wavelength 671nm; infrared laser: wavelength 808nm, wavelength 914nm, wavelength 946nm , Wavelength 980nm, Wavelength 1047nm, Wavelength 1053nm, Wavelength 1064nm, Wavelength 1320nm, Wavelength 1342nm.
- a second semiconductor layer is formed on the surface of the second interface layer 4 facing away from the semiconductor substrate 1 and the first doped layer 3, and the second doped layer is The dopant diffuses into the second semiconductor layer, and due to the high temperature, the first dopant in the first doped layer 3 will also diffuse into the second semiconductor layer above it, so that the The second semiconductor layer above the first doped layer 3 is the third doped layer 5 , and the second semiconductor layer on the first surface of the semiconductor substrate 1 is the second doped layer 6 .
- the conductivity of at least a part of the region is the same as that of the first doped layer 3 .
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 ⁇ 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in a partial region of the third doped layer 5 is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 20 atoms/cm 3 . 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the second dopant in the second doped layer 6 is 1 ⁇ 10 19 -3 ⁇ 10 19 atoms/cm 3 .
- the heating peak temperature under the heat treatment or heating conditions is above 850°C, preferably above 900°C, more preferably 1000°C, for example, it can be 850°C, 900°C, 1000°C, 1100°C, 1200°C °C, etc.; at the peak temperature, the heating time is 10 min or more, preferably 30 min or more, for example, 10 min, 20 min, 30 min, 40 min, 50 min, 60 min, etc.
- the second semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer. Due to the high peak temperature of the heat treatment, the amorphous silicon or microcrystalline silicon in the second semiconductor layer will be converted into polysilicon, so that the electrical conductivity of the second semiconductor layer can be improved.
- the solution used to remove the oxide film layer contains fluorine element, specifically, a solution containing HF or NH 4 F, etc. may be used. removing the oxide film layer.
- the second auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- step six the third doped layer 5 , the second doped layer 6 and the second interface layer 4 thereunder are removed by using etching slurry or laser.
- the isolation region 10 when removing the third doped layer 5, the second doped layer 6 and the second interface layer 4 below it, part of the semiconductor substrate 1 below the second interface layer 4 can be further removed, thereby deepening the isolation region 10 The deeper the isolation zone 10 is, the better the isolation effect will be. Because in general, a certain amount of dopants in the first semiconductor layer or the second semiconductor layer will pass through the interface layer and come into the semiconductor substrate, so the doping in the semiconductor substrate 1 is also as described above, there will be The risk of electric leakage or breakdown heating, so the isolation region 10 extends into the semiconductor substrate 1 can reduce the risk of leakage or breakdown heating.
- the second auxiliary layer is removed.
- the method also includes the steps of:
- Step 7 Form a back passivation layer 7 on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4, and at the same time, form a back passivation layer 7 on the semiconductor substrate 1 facing away from the first One side surface of the interface layer 2 forms a front passivation layer.
- Step 8 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- the electrodes there are various methods for forming the electrodes, which can be directly coated on the back passivation layer 7 with a fire-through paste, and then undergo heat treatment so that the electrode paste passes through the back passivation layer 7 and the third doped layer 5 And the second doped layer 6 forms a contact. It is also possible to open holes on the back passivation layer 7 first, and then use methods such as electrode paste, laser transfer printing, electroplating, electroless plating, light-induced electroplating, or physical vapor deposition such as evaporation and sputtering to form electrodes. Obviously, one or a combination of the above methods can also be used to form electrodes.
- a second method for preparing a solar cell comprising the steps of:
- Step 1 providing a semiconductor substrate 1;
- Step 2 forming a first doped layer 3 on one side surface of the semiconductor substrate 1;
- LPCVD is used to form the first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700°C.
- the first doped layer 3 is formed on the surface of the first interface layer 2 away from the semiconductor substrate 1 by in-situ doping LPCVD.
- a first semiconductor layer is formed on the surface of the first interface layer 2 facing away from the semiconductor substrate 1, and the first dopant is doped into the first semiconductor layer. , thereby forming the first doped layer 3 .
- the first semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer.
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- a first auxiliary layer is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then the first auxiliary layer and the first doped layer 3 above the second region are etched away. , so as to complete the patterning, leaving only the first doped layer 3 in the first region.
- the first auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- the aforementioned silicon oxide film formed upon doping with phosphorus may be used as the first auxiliary layer.
- the first auxiliary layer is patterned, for example, using etching paste to print patterns to remove the first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region, or using a short pulse laser to remove The first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region.
- an alkaline solution is used to remove the first doped layer 3 and the first interface layer 2 outside the first region, and the same alkaline solution is used to form a textured surface on the surface of the semiconductor substrate 1 in the second region structure.
- the lye is used to complete the patterning of the first doped layer 3 in the first region, and at the same time complete the texture preparation of the second region.
- the IBC preparation process is greatly simplified, and the currently commonly used single-side texturing process can be dispensed with.
- Method 1 First, double-sided polishing of the silicon wafer, and then prepare the first auxiliary layer on one side, and then remove the first auxiliary layer after the texturing is completed.
- Method 2 firstly polish both sides of the silicon wafer, then prepare the first auxiliary layer on one side, then polish on one side, and then remove the first auxiliary layer.
- the existing two single-side texturing methods are relatively complicated, and the single-side texturing process must be completed at the very beginning of the battery manufacturing process. It takes at least four steps to complete.
- the suede surface may be damaged in the subsequent normal battery preparation process, which reduces the antireflection effect of the suede surface of the battery.
- Step 4 Form a third doped layer 5 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1 through heat treatment, and form a third doped layer 5 on the surface of the semiconductor substrate 1 that does not cover the first doped layer 3 On one surface, a second doped layer 6 is formed;
- the second interface layer 4 can also be formed first, and the second interface layer 4 not only covers a part of the first doped layer away from the semiconductor substrate.
- in-situ doping LPCVD is used to form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3, and the in-situ doped Miscellaneous refers to the simultaneous completion of deposition of amorphous silicon doping.
- the heat treatment is laser treatment or heat treatment.
- the region directly irradiated by the laser is the first conductivity type region (the The region of the first conductivity type runs through the third doped layer 5) along the thickness direction, its conductivity type is the same as that of the first doped layer 3, and the doping concentration of the first dopant is greater than that of the second dopant Doping concentration of dopant.
- the power of laser treatment is greater than 5W, preferably 5W-30W, and the heating effect is better.
- green laser wavelength 532nm; yellow laser: wavelength 589nm; red laser: wavelength 635nm, wavelength 660nm, wavelength 660nm, wavelength 670nm, wavelength 671nm; infrared laser: wavelength 808nm, wavelength 914nm, wavelength 946nm , Wavelength 980nm, Wavelength 1047nm, Wavelength 1053nm, Wavelength 1064nm, Wavelength 1320nm, Wavelength 1342nm.
- a second semiconductor layer is formed on the surface of the second interface layer 4 facing away from the semiconductor substrate 1 and the first doped layer 3, and the second dopant diffused into the second semiconductor layer, due to the high temperature, the first dopant in the first doped layer 3 will also diffuse into the second semiconductor layer above it, so that the The second semiconductor layer above the first doped layer 3 is the third doped layer 5 , and the second semiconductor layer on the first surface of the semiconductor substrate 1 is the second doped layer 6 .
- the conductivity of at least a part of the region is the same as that of the first doped layer 3 .
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 ⁇ 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in a partial region of the third doped layer 5 is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 20 atoms/cm 3 . 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the second dopant in the second doped layer 6 is 1 ⁇ 10 19 -3 ⁇ 10 19 atoms/cm 3 .
- the heating peak temperature under the heat treatment or heating conditions is above 850°C, preferably above 900°C, more preferably 1000°C, for example, it can be 850°C, 900°C, 1000°C, 1100°C, 1200°C °C, etc.; at the peak temperature, the heating time is 10 min or more, preferably 30 min or more, for example, 10 min, 20 min, 30 min, 40 min, 50 min, 60 min, etc.
- the second semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer. Due to the high peak temperature of the heat treatment, the amorphous silicon or microcrystalline silicon in the second semiconductor layer will be converted into polysilicon, thereby improving the electrical conductivity of the second semiconductor layer.
- the solution used to remove the oxide film layer contains fluorine element, specifically, a solution containing HF or NH 4 F, etc. may be used. removing the oxide film layer.
- Step 5 Form a second auxiliary layer on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4 respectively, close to the third doped layer 5 and the second The junction of the doped layer 6 is not covered by the second auxiliary layer.
- the second auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- Step 6 Etching away the third doped layer 5 and the second doped layer 6 that do not cover the second auxiliary layer, thereby exposing the semiconductor substrate 1 (the exposed semiconductor substrate 1 is called an isolation region 10), the The third doped layer 5, the second interface layer 4, the first doped layer 3 and the first interface layer 2 are close to the side of the isolation region 10, the surface of the semiconductor substrate 1 of the isolation region 10, the second interface layer 4, the second interface layer 2 An isolation region 10 is formed on the side of the second doped layer 6 close to the isolation region 10 .
- the first doped layer 3 has a first dopant and a second dopant
- the third doped layer 5 has a first dopant and a second dopant
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6;
- the conductivity type of at least a part of the third doped layer 5 is the same as that of the first doped layer.
- etching slurry or laser is used to remove the third doped layer 5 , the second doped layer 6 and the second interface layer 4 below it.
- the isolation region 10 when removing the third doped layer 5, the second doped layer 6 and the second interface layer 4 below it, part of the semiconductor substrate 1 below the second interface layer 4 can be further removed, thereby deepening the isolation region 10 The deeper the isolation zone 10 is, the better the isolation effect will be. Because in general, a certain amount of dopants in the first semiconductor layer or the second semiconductor layer will pass through the interface layer and come into the semiconductor substrate, so the doping in the semiconductor substrate 1 is also as described above, there will be The risk of electric leakage or breakdown heating, so the isolation region 10 extends into the semiconductor substrate 1 can reduce the risk of leakage or breakdown heating.
- the second auxiliary layer is removed.
- Step 7 Form a back passivation layer 7 on the surface of the third doped layer 5 and the second doped layer 6 away from the second interface layer 4, and at the same time, form a back passivation layer 7 on the semiconductor substrate 1 away from the first One side surface of the interface layer 2 forms a front passivation layer.
- Step 8 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- the electrodes there are various methods for forming the electrodes, which can be directly coated on the back passivation layer 7 with a fire-through paste, and then undergo heat treatment so that the electrode paste passes through the back passivation layer 7 and the third doped layer 5 And the second doped layer 6 forms a contact. It is also possible to open holes on the back passivation layer 7 first, and then use methods such as electrode paste, laser transfer printing, electroplating, electroless plating, light-induced electroplating, or physical vapor deposition such as evaporation and sputtering to form electrodes. Obviously, one or a combination of the above methods can also be used to form electrodes.
- a second method for preparing a solar cell comprising the steps of:
- Step 1 providing a semiconductor substrate 1;
- Step 2 forming a first doped layer 3 on one side surface of the semiconductor substrate 1;
- LPCVD is used to form the first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 400-700°C.
- the first doped layer 3 is formed on the surface of the first interface layer 2 away from the semiconductor substrate 1 by in-situ doping LPCVD.
- a first semiconductor layer is formed on the surface of the first interface layer 2 facing away from the semiconductor substrate 1, and the first dopant is doped into the first semiconductor layer by diffusion. layer, thereby forming the first doped layer 3.
- the first semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer.
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 -5 ⁇ 10 21 atoms/cm 3 .
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- a first auxiliary layer is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then the first auxiliary layer and the first doped layer 3 above the second region are etched away. , so as to complete the patterning, leaving only the first doped layer 3 in the first region.
- the first auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- the aforementioned silicon oxide film formed upon doping with phosphorus can be used as the first auxiliary layer.
- the first auxiliary layer is patterned, for example, using etching paste to print patterns to remove the first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region, or using a short pulse laser to remove The first auxiliary layer, the first doped layer 3 and the first interface layer 2 outside the first region.
- an alkaline solution is used to remove the first doped layer 3 and the first interface layer 2 outside the first region, and the same alkaline solution is used to form a textured surface on the surface of the semiconductor substrate 1 in the second region structure.
- the lye is used to complete the patterning of the first doped layer 3 in the first region, and at the same time complete the texture preparation of the second region.
- the IBC preparation process is greatly simplified, and the currently commonly used single-side texturing process can be dispensed with.
- Method 1 First, double-sided polishing of the silicon wafer, and then prepare the first auxiliary layer on one side, and then remove the first auxiliary layer after the texturing is completed.
- Method 2 firstly polish both sides of the silicon wafer, then prepare the first auxiliary layer on one side, then polish on one side, and then remove the first auxiliary layer.
- the existing two single-side texturing methods are relatively complicated, and the single-side texturing process must be completed at the very beginning of the battery manufacturing process. It takes at least four steps to complete.
- the suede surface may be damaged in the subsequent normal battery preparation process, which reduces the antireflection effect of the suede surface of the battery.
- Step 4 firstly form the second interface layer 4, the second interface layer 4 not only covers the surface and side of the first doped layer away from the semiconductor substrate, but also covers the The first surface of the semiconductor substrate covered by the impurity layer.
- In-situ doping LPCVD is used to form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3.
- In-situ doping refers to depositing amorphous Silicon doping is done simultaneously.
- a second auxiliary layer is respectively formed on the surface of the second doped layer 6 facing away from the second interface layer 4, and the second doped layer 6 on the first surface of the semiconductor substrate 1 is combined with the first doped layer.
- the interface of the layers is not covered by the second auxiliary layer.
- the second auxiliary layer may be a dielectric film such as silicon oxide or silicon nitride.
- this part of the semiconductor substrate can also be further removed 1, thereby deepening the depth of the isolation region 10, the deeper the isolation region 10, the better the isolation effect.
- the doping in the semiconductor substrate 1 is also as described above, there will be The risk of electric leakage or breakdown heating, so the isolation region 10 extends into the semiconductor substrate 1 can reduce the risk of leakage or breakdown heating.
- the second auxiliary layer is removed.
- Step 5 heat-treating the second doped layer 6 above the first doped layer 3, so that the first dopant in the first doped layer 3 diffuses to the second doped layer thereon 6, the second dopant in the second doped layer 6 above the first doped layer will also diffuse into the first doped layer 3, so that the above first doped layer 3
- the second doped layer 6 is transformed into the third doped layer 5 ; the second doped layer 6 not covering the first surface of the first doped layer 3 is still the second doped layer 6 .
- the conductivity of at least a part of the region is the same as that of the first doped layer 3 .
- the peak doping concentration of the first dopant in the first doped layer 3 is 1 ⁇ 10 19 to 3 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 19 ⁇ 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the first dopant in a partial region of the third doped layer 5 is 1 ⁇ 10 20 -5 ⁇ 10 20 atoms/cm 3
- the peak doping concentration of the second dopant is 1 ⁇ 10 20 atoms/cm 3 . 10 19 to 3 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of the second dopant in the second doped layer 6 is 1 ⁇ 10 19 -3 ⁇ 10 19 atoms/cm 3 .
- the heating peak temperature under the heat treatment or heating conditions is above 850°C, preferably above 900°C, more preferably 1000°C, for example, it can be 850°C, 900°C, 1000°C, 1100°C, 1200°C °C, etc.; at the peak temperature, the heating time is 10 min or more, preferably 30 min or more, for example, 10 min, 20 min, 30 min, 40 min, 50 min, 60 min, etc.
- the second semiconductor layer may be a polycrystalline silicon layer, a microcrystalline silicon layer or an amorphous silicon layer. Due to the high peak temperature of the heat treatment, the amorphous silicon or microcrystalline silicon in the second semiconductor layer will be converted into polysilicon, so that the electrical conductivity of the second semiconductor layer can be improved.
- the solution used to remove the oxide film layer contains fluorine element, specifically, a solution containing HF or NH 4 F, etc. may be used. removing the oxide film layer.
- the first doped layer 3 has a first dopant and a second dopant
- the third doped layer 5 has a first dopant and a second dopant
- the conductivity type of the first doped layer 3 is opposite to that of the second doped layer 6;
- the conductivity type of at least a part of the third doped layer 5 is the same as that of the first doped layer.
- Step 6 Form a back passivation layer 7 on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4, and at the same time, form a back passivation layer 7 on the semiconductor substrate 1 facing away from the first interface layer 4.
- One side surface of the interface layer 2 forms a front passivation layer.
- Step 7 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- the electrodes there are various methods for forming the electrodes, which can be directly coated on the back passivation layer 7 with a fire-through paste, and then undergo heat treatment so that the electrode paste passes through the back passivation layer 7 and the third doped layer 5 And the second doped layer 6 forms a contact. It is also possible to open holes on the back passivation layer 7 first, and then use methods such as electrode paste, laser transfer printing, electroplating, electroless plating, light-induced electroplating, or physical vapor deposition such as evaporation and sputtering to form electrodes. Obviously, one or a combination of the above methods can also be used to form electrodes.
- the solar cell in this embodiment is the first solar cell, comprising the following steps:
- Step 1 providing a semiconductor substrate 1;
- a p-type silicon wafer is provided as a semiconductor substrate 1 with a thickness of 200 ⁇ m.
- Step 2 forming a first doped layer 3 on one side surface of the semiconductor substrate 1;
- LPCVD LPCVD to form a first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 700° C.
- Crystalline silicon layer 3 The phosphorus-doped amorphous silicon 3 is formed by in-situ doping LPCVD, the deposition source is SiH 4 , and the phosphorus-containing doping source is PH 3 .
- the first interface layer 2 is a silicon oxide layer with a thickness of 1 nm, and the thickness of the intrinsic amorphous silicon layer is 100 nm.
- the peak doping concentration of the first dopant in the first doped layer 3 is 3 ⁇ 10 21 atoms/cm 3 .
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- a silicon oxide layer i.e. the first auxiliary layer
- a thickness of 20 nm is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then a short pulse laser is used to oxidize the silicon oxide layer above the second region.
- the silicon, the first doped layer 3 and the first interface layer 2 are etched away to complete the patterning, leaving only the first doped layer 3 in the first region.
- Step 4 Forming oxidation covering the first doped layer 3 and the surface of the semiconductor substrate 1 not covered by the first doped layer 3 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1
- a silicon layer i.e. the second auxiliary layer, the thickness of which is 20nm;
- Step 5 Form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3 by using in-situ doping LPCVD.
- In-situ doping refers to Deposition of amorphous silicon doping is completed at the same time, the second doped layer 6 is 25nm in size, and the in-situ doped boron-containing dopant is B 2 H 6 , thereby forming the second doped layer 6 .
- the second doped layer 6 located above the first doped layer 3 is subjected to heat treatment (peak temperature is 900° C., and the heating time is 30 min), so that the phosphorus in the first doped layer 3 diffuses thereon
- the boron in the second doped layer 6 on the first region will also diffuse into the first doped layer 3, so that the corresponding second doped layer 6 on the first region is transformed into is the third doped layer 5; the corresponding second doped layer 6 on the second region is still the second doped layer 6, and at the same time, due to the high temperature of the heat treatment, the amorphous silicon layer is transformed into a polysilicon layer.
- the conductivity of all regions in the third doped layer 5 is the same as that of the first doped layer 3 .
- the peak doping concentration of phosphorus in the first doped layer 3 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of phosphorus in the third doped layer 5 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the thickness of the second doped layer 6 is 25 nm, and the doping concentration of boron in it is 2 ⁇ 10 19 atoms/cm 3 .
- Step 6 Form a back passivation layer 7 (an aluminum oxide layer with a thickness of 15 nm) on the surface of the third doped layer 5 and the second doped layer 6 away from the second interface layer 4, and at the same time A front passivation layer (an aluminum oxide layer with a thickness of 15 nm) is formed on the surface of the semiconductor substrate 1 facing away from the first interface layer 2 .
- a back passivation layer 7 an aluminum oxide layer with a thickness of 15 nm
- Step 7 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- Both the first electrode 8 and the second electrode 9 are silver electrodes.
- the solar cell in this embodiment is the second type of solar cell, comprising the following steps:
- Step 1 providing a semiconductor substrate 1;
- a p-type silicon wafer is provided as a semiconductor substrate 1 with a thickness of 200 ⁇ m.
- Step 2 Forming a first doped layer 3 on one side of the semiconductor substrate 1; specifically, using LPCVD to form a first interface layer 2 on one side of the semiconductor substrate 1 at a temperature of 700° C.
- a phosphorus-doped amorphous silicon layer 3 is formed on the surface of the first interface layer 2 away from the semiconductor substrate 1 .
- the phosphorus-doped amorphous silicon is formed by in-situ doping LPCVD, the deposition source is SiH 4 , and the phosphorus-containing doping source is PH 3 .
- the first interface layer 2 is a silicon oxide layer with a thickness of 1 nm, and the thickness of the intrinsic amorphous silicon layer is 100 nm.
- the peak doping concentration of the first dopant in the first doped layer 3 is 3 ⁇ 10 21 atoms/cm 3 .
- Step 3 Patterning the first doped layer 3, thereby retaining part of the first doped layer 3;
- a silicon oxide layer i.e. the first auxiliary layer
- a thickness of 20 nm is formed on the surface of the first doped layer 3 facing away from the semiconductor substrate 1, and then a short pulse laser is used to oxidize the silicon oxide layer above the second region.
- the silicon, the first doped layer 3 and the first interface layer 2 are etched away to complete the patterning, leaving only the first doped layer 3 in the first region.
- Step 4 Forming oxidation covering the first doped layer 3 and the surface of the semiconductor substrate 1 not covered by the first doped layer 3 on the surface of the first doped layer 3 facing away from the semiconductor substrate 1
- a silicon layer i.e. the second auxiliary layer, the thickness of which is 20nm;
- Step 5 Form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3 by using in-situ doping LPCVD.
- In-situ doping refers to Deposition of amorphous silicon doping is completed at the same time, the second doped layer 6 is 25nm in size, and the in-situ doped boron-containing dopant is B 2 H 6 , thereby forming the second doped layer 6 .
- the second doped layer 6 located above the first doped layer 3 is subjected to heat treatment (peak temperature is 900° C., and the heating time is 30 min), so that the phosphorus in the first doped layer 3 diffuses thereon
- the boron in the second doped layer 6 on the first region will also diffuse into the first doped layer 3, so that the corresponding second doped layer 6 on the first region is transformed into is the third doped layer 5; the corresponding second doped layer 6 on the second region is still the second doped layer 6, and at the same time, due to the high temperature of the heat treatment, the amorphous silicon layer is transformed into a polysilicon layer.
- the conductivity of all regions in the third doped layer 5 is the same as that of the first doped layer 3 .
- the peak doping concentration of phosphorus in the first doped layer 3 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of phosphorus in the third doped layer 5 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the thickness of the second doped layer 6 is 25 nm, and the doping concentration of boron in it is 2 ⁇ 10 19 atoms/cm 3 .
- Step 6 Form a second auxiliary layer on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4 respectively, close to the third doped layer 5 and the second doped layer 6 The junction of the doped layer 6 is not covered by the second auxiliary layer.
- the second auxiliary layer may be silicon oxide with a thickness of 20nm.
- Step 7 using a short pulse laser to etch away the third doped layer 5, the second doped layer 6 and the second interface layer 4 below it that do not cover the second auxiliary layer, thereby exposing the semiconductor substrate 1 (exposed
- the semiconductor substrate 1 is called the isolation region 10
- the third doped layer 5, the second interface layer 4, the first doped layer 3 and the first interface layer 2 are close to the side of the isolation region 10, the isolation region 10
- An isolation region 10 is formed on the surface of the semiconductor substrate 1, the second interface layer 4, and the second doped layer 6 near the isolation region 10, and the width w of the isolation region 10 is 100 ⁇ m.
- the second auxiliary layer is removed, and the second auxiliary layer is removed by dilute hydrofluoric acid solution.
- Step 8 Form a back passivation layer 7 (an aluminum oxide layer with a thickness of 15 nm) on the surface of the third doped layer 5 and the second doped layer 6 away from the second interface layer 4, and at the same time A front passivation layer (an aluminum oxide layer with a thickness of 15 nm) is formed on the surface of the semiconductor substrate 1 facing away from the first interface layer 2 .
- a back passivation layer 7 an aluminum oxide layer with a thickness of 15 nm
- Step 9 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- Both the first electrode 8 and the second electrode 9 are silver electrodes.
- the difference between embodiment 3 and embodiment 2 is that the thickness of the second doped layer 6 is different. In this embodiment, the thickness of the second doped layer 6 is 50nm. In the third doped layer 5, some regions The electrical conductivity of the first doped layer 3 is the same as that of the first doped layer 3 .
- the performance of the solar cell is shown in Table 1.
- the difference between embodiment 4 and embodiment 2 is that the thickness of the second doped layer 6 is different.
- the thickness of the second doped layer 6 is 100 nm
- the part of the third doped layer 5 is The conductivity is the same as that of the first doped layer 3 .
- the performance of the solar cell is shown in Table 1.
- Step 5 of embodiment 5 is: forming a thickness It is a 25nm amorphous silicon layer.
- the boron is doped into the amorphous silicon layer by boron diffusion.
- the boron-containing dopant is BBr 3 .
- the peak doping concentration of phosphorus in the first doped layer 3 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of phosphorus in the third doped layer 5 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the thickness of the second doped layer 6 is 25 nm, and the doping concentration of boron in it is 2 ⁇ 10 19 atoms/cm 3 .
- Step 5 Form the second doped layer 6 on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3 by using in-situ doping LPCVD.
- In-situ doping refers to Deposition of amorphous silicon doping is completed at the same time, the second doped layer 6 is 25nm in size, and the in-situ doped boron-containing dopant is B 2 H 6 , thereby forming the second doped layer 6 .
- Step 6 Form a second auxiliary layer on the surface of the third doped layer 5 and the second doped layer 6 facing away from the second interface layer 4 respectively, close to the third doped layer 5 and the second doped layer 6 The junction of the doped layer 6 is not covered by the second auxiliary layer.
- the second auxiliary layer may be silicon oxide with a thickness of 20nm.
- Step 7 using a short pulse laser to etch away the third doped layer 5, the second doped layer 6 and the second interface layer 4 below it that do not cover the second auxiliary layer, thereby exposing the semiconductor substrate 1 (exposed
- the semiconductor substrate 1 is called the isolation region 10
- the third doped layer 5, the second interface layer 4, the first doped layer 3 and the first interface layer 2 are close to the side of the isolation region 10, the isolation region 10
- An isolation region 10 is formed on the surface of the semiconductor substrate 1, the second interface layer 4, and the second doped layer 6 near the isolation region 10, and the width w of the isolation region 10 is 100 ⁇ m.
- the second auxiliary layer is removed, and the second auxiliary layer is removed by dilute hydrofluoric acid solution.
- Step 8 heat the second doped layer 6 located above the first doped layer 3 (the peak temperature is 900° C., and the heating time is 30 min), so that the phosphorus in the first doped layer 3 diffuses into In the second doped layer 6 on it, the boron in the second doped layer 6 on the first region will also diffuse into the first doped layer 3, so that the corresponding second doped layer on the first region 6 into the third doped layer 5; the corresponding second doped layer 6 on the second region is still the second doped layer 6, and at the same time due to the high temperature of the heat treatment, the amorphous silicon layer is transformed into a polysilicon layer .
- the conductivity of all regions in the third doped layer 5 is the same as that of the first doped layer 3 .
- the peak doping concentration of phosphorus in the first doped layer 3 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of phosphorus in the third doped layer 5 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the thickness of the second doped layer 6 is 25 nm, and the doping concentration of boron in it is 2 ⁇ 10 19 atoms/cm 3 .
- Step 9 Form a rear passivation layer 7 (an aluminum oxide layer with a thickness of 15 nm) on the surface of the third doped layer 5 and the second doped layer 6 away from the second interface layer 4, and at the same time A front passivation layer (an aluminum oxide layer with a thickness of 15 nm) is formed on the surface of the semiconductor substrate 1 facing away from the first interface layer 2 .
- a rear passivation layer 7 an aluminum oxide layer with a thickness of 15 nm
- Step 10 Form a first electrode 8 penetrating through the back passivation layer 7 above the third doped layer 5, and at the same time, form a penetrating through the back passivation layer above the second doped layer 6 7 of the second electrode 9 .
- Both the first electrode 8 and the second electrode 9 are silver electrodes.
- embodiment 7 The difference between embodiment 7 and embodiment 2 is that the thickness of the second doped layer 6 is different.
- the thickness of the second doped layer 6 is 200nm
- part of the third doped layer 5 is The conductivity is the same as that of the first doped layer 3 .
- Step 5 in Embodiment 8 is: on the surface of the second interface layer 4 away from the semiconductor substrate 1 and the first doped layer 3, use The in-situ doping method forms a boron-containing polysilicon layer.
- B 2 H 6 is used as a doping source in the in-situ doping process, and the thickness of the formed polysilicon is 100 nm, thereby forming the second doped layer 6 .
- the laser power of laser processing is 25W, and laser adopts green light laser: wavelength 532nm
- the laser power of laser processing is 25W, and laser adopts green light laser: wavelength 532nm
- the corresponding second doped layer 6 on the first region is converted into a third doped layer 5, and the doping concentration of the first dopant in the region irradiated by the laser in the third doped layer 5 is greater than that of the first dopant
- the doping concentration of the second dopant, its conductivity type is the same as the conductivity type of the first doped layer 3; the corresponding second doped layer 6 on the second region not irradiated by the laser is still the second doped layer 6, the second doped layer 6
- One region is the first electrode region, and the conductivity of
- the peak doping concentration of phosphorus in the first doped layer 3 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the peak doping concentration of phosphorus in the third doped layer 5 is 2 ⁇ 10 21 atoms/cm 3
- the peak doping concentration of boron is 2 ⁇ 10 19 atoms/cm 3 .
- the thickness of the second doped layer 6 is 100 nm, and the doping concentration of boron in it is 2 ⁇ 10 19 atoms/cm 3 .
- Example 1 As can be seen from Table 1, and from the comparison of Example 1 and Example 2, it can be seen that the interval region between the p-type region and the n-type region is formed on the battery to isolate the p-type and n-type semiconductor regions, reducing the p-n junction. Recombination reduces the lateral leakage, and the open circuit voltage and fill factor have been improved to a certain extent.
- Example 5 From the comparison of Example 2 and Example 5, it can be seen that in Example 5, the boron diffusion replaces the in-situ doped boron diffusion, and the surface concentration of the boron diffusion is slightly greater than the concentration of the in-situ doped boron element, so the contact resistance can be reduced.
- the FF has been improved to a certain extent, the opening pressure has been slightly reduced, and the efficiency is close.
- Example 3 has the highest efficiency.
- the second doped layer is 25nm, although the third doped layer is all inversion type and becomes n-type, but the second doped layer is thinner (also 25nm), the The metal recombination of the second electrode cannot be completely shielded, so the opening voltage is slightly lower than that of Example 3, while in Example 4, the second doped layer is 100nm, and the third doped layer only has the bottom layer reversed to n-type, and the top layer still has Part of it is p-type, the first electrode passes through the third doped layer on the surface and contacts the third n-type doped layer at the bottom, and its FF is slightly lower than that of Example 3.
- the second doped layer is 200 nm. Since the third doped layer is relatively thick, the contact between the first electrode and the n-type bottom layer of the third doped layer is poor, which affects its fill factor.
- Example 2 From the comparison of Example 2 and Example 6, it can be seen that there is little difference between forming the spacer region first and then heating, and heating first and then forming the spacer region, and the electrical performance is also relatively close.
- Example 8 Compared with Example 4, because in Example 8, the laser continues to heat in the electrode region, so that the top p-type polysilicon layer under the electrode continues to be transformed into n-type, so that the first electrode and n-type doped semiconductor form a For better contact, the fill factor has been improved.
- the solar cell described in the present disclosure only needs one patterning and one high-temperature heat treatment.
- the doped region prepared by this method has a passivation contact structure at both poles, the passivation effect is good, and the recombination rate of the metal region is greatly reduced, thereby improving the performance of the battery. s efficiency. At the same time, it can also reduce the thermal damage caused by high temperature heat treatment.
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Abstract
Description
Claims (30)
- 一种太阳能电池的制备方法,其特征在于,包括如下步骤:提供半导体基底;在所述半导体基底的第一表面形成第一掺杂层;将所述第一掺杂层进行图形化,从而保留部分第一掺杂层;在所述第一掺杂层背离所述半导体基底的一侧表面通过加热处理形成第三掺杂层,在未覆盖所述第一掺杂层的半导体基底的第一表面形成第二掺杂层;所述第一掺杂层中具有第一掺杂剂和第二掺杂剂;所述第二掺杂层中具有第二掺杂剂;所述第三掺杂层中具有第一掺杂剂和第二掺杂剂;所述第一掺杂层与所述第二掺杂层的导电类型相反;所述第三掺杂层中至少部分区域的导电类型与第一掺杂层的导电类型相同。
- 根据权利要求1所述的制备方法,其特征在于,在所述半导体基底的第一表面形成第一半导体层,然后将第一掺杂剂扩散到所述第一半导体层内,从而形成第一掺杂层,或在所述半导体基底的第一表面上,采用原位掺杂形成第一掺杂层;在所述第一掺杂层背离所述半导体基底的一侧表面上形成第一辅助层,然后将部分第一辅助层以及第一掺杂层刻蚀掉,从而完成图形化,留下部分第一掺杂层。
- 根据权利要求2所述的制备方法,其特征在于,在所述第一掺杂层背离所述半导体基底的一侧表面以及未覆盖所述第一掺杂层的半导体基底的第一表面,采用原位掺杂形成第二掺杂层;对位于所述第一掺杂层上方的第二掺杂层进行加热处理,从而使得第一掺杂层中的第一掺杂剂扩散到其上的第二掺杂层中,所述第二掺杂层中的第二掺杂剂也会扩散到第一掺杂层中,从而使得所述第一掺杂层上方的第二掺 杂层转变为第三掺杂层。
- 根据权利要求3所述的制备方法,其特征在于,所述加热处理为激光处理或热处理,当采用所述激光处理,在所述第三掺杂层中,被所述激光直接照射到的区域,其导电类型与第一掺杂层的导电类型相同。
- 根据权利要求4所述的制备方法,其特征在于,在所述第三掺杂层中,与所述第一掺杂层导电类型相同的区域沿厚度方向贯穿所述第三掺杂层。
- 根据权利要求2所述的制备方法,其特征在于,在所述第一掺杂层背离所述半导体基底的一侧表面以及未覆盖所述第一掺杂层的半导体基底的第一表面形成第二半导体层,在加热处理条件下,将第二掺杂剂扩散到所述第二半导体层中,由于温度较高,所述第一掺杂层中的第一掺杂剂也会扩散到位于其上方的所述第二半导体层中,从而使得位于所述第一掺杂层上方的第二半导体层为第三掺杂层,位于所述半导体基底第一表面上的第二半导体层为第二掺杂层。
- 根据权利要求6所述的制备方法,其特征在于,在所述第三掺杂层中,靠近所述第一掺杂层的区域,至少部分区域的导电性与所述第一掺杂层的导电类型相同。
- 根据权利要求1-7任一项所述的制备方法,其特征在于,在形成第三掺杂层之前,所述第一掺杂层内的第一掺杂剂的峰值掺杂浓度为1×10 19~5×10 21atoms/cm 3。
- 根据权利要求1-7任一项所述的制备方法,其特征在于,在形成第三掺杂层之后,在所述第一掺杂层中,所述第一掺杂剂的掺杂浓度大于所述第二掺杂剂的掺杂浓度;在所述第三掺杂层中,至少部分区域的第一掺杂剂的掺杂浓度大于第二掺杂剂的掺杂浓度。
- 根据权利要求9所述的制备方法,其特征在于,所述第一掺杂层内的第一掺杂剂的峰值掺杂浓度为1×10 19~3×10 21atoms/cm 3;在所述第二掺杂层中,所述第二掺杂剂的峰值掺杂浓度为1×10 19~3×10 19atoms/cm 3;所述第三掺杂层内至少部分区域中的第一掺杂剂的峰值掺杂浓度为1×10 20~5×10 20atoms/cm 3。
- 根据权利要求3或6所述的制备方法,其特征在于,所述加热处理的加热峰值温度为850℃以上,优选为900℃以上,更优选为1000℃;在峰值温度下,加热时间为10min以上。
- 根据权利要求3或6所述的制备方法,其特征在于,在形成第三掺杂层时,由于温度较高,位于所述第一掺杂层以及第三掺杂层中的第一掺杂剂以及第二掺杂剂扩散进入所述半导体基底内,从而形成第三掺杂区;和/或,位于所述第二掺杂层中的第二掺杂剂扩散进入所述半导体基底内,从而形成第四掺杂区;优选地,在所述第三掺杂区内,所述第一掺杂剂的峰值掺杂浓度为1×10 18~3×10 21atoms/cm 3,所述第二掺杂剂的峰值掺杂浓度为1×10 17~3×10 19atoms/cm 3;优选地,所述第四掺杂区内,所述第二掺杂剂的峰值掺杂浓度为1×10 18~3×10 19atoms/cm 3。
- 根据权利要求1-12任一项所述的制备方法,其特征在于,所述第一掺杂剂为第VA族元素或第IIIA族元素,所述第二掺杂剂为第VA族元素或第IIIA族元素,优选地,所述第一掺杂剂为第VA族元素,所述第二掺杂剂为第IIIA族元素。
- 根据权利要求3所述的制备方法,其特征在于,在形成第三掺杂层之前还包括如下步骤:将位于所述半导体基底第一表面上的所述第二掺杂层与所述第一掺杂层交界处的第一掺杂层以及第二掺杂层刻蚀掉,露出所述半导体基底的第一表面,从而使得所述第一掺杂层与所述第二掺杂层之间具有隔离区。
- 根据权利要求1所述的制备方法,其特征在于,在形成第三掺杂层之后还包括如下步骤:将位于所述半导体基底第一表面上的所述第二掺杂层与所述第一掺杂层的交界处的第一掺杂层、第二掺杂层以及第三掺杂层刻蚀掉,露出所述半导体基底的第一表面,从而使得所述第一掺杂层与所述第二掺杂层之间具有隔离区。
- 根据权利要求1-15任一项所述的制备方法,其特征在于,所述第一掺杂层、第二掺杂层以及第三掺杂层均为掺杂的多晶硅层、微晶硅层或非晶硅层中的一种。
- 一种太阳能电池,其特征在于,包括半导体基底,在所述半导体基底的第一表面具有第一掺杂层和第二掺杂层,在所述第一掺杂层背离所述半导体基底的一侧表面具有第三掺杂层,所述第一掺杂层中具有第一掺杂剂和第二掺杂剂;所述第二掺杂层中具有第二掺杂剂;所述第三掺杂层中具有第一掺杂剂和第二掺杂剂;所述第三掺杂层中至少部分区域导电类型与第一掺杂层的导电类型相同;所述第一掺杂层与所述第二掺杂层的导电类型相反。
- 根据权利要求17所述的太阳能电池,其特征在于,所述第一掺杂层的厚度为50~300nm;所述第三掺杂层和所述第二掺杂层厚度相同,均为小于等于150nm。
- 根据权利要求18所述的太阳能电池,其特征在于,当所述第三掺杂层的厚度d为小于等于30nm时,所述第三掺杂层中所有区域导电类型与第一掺杂层的导电类型相同。
- 根据权利要求18所述的太阳能电池,其特征在于,当所述第三掺杂层的厚度30nm<d≤150nm时,在所述第三掺杂层中,靠近所述第一掺杂层的区域,至少部分区域的导电性与所述第一掺杂层的导电类型相同。
- 根据权利要求18所述的太阳能电池,其特征在于,当所述第三掺杂层的厚度30nm<d≤150nm时,在所述第三掺杂层中,与所述第一掺杂层导电类型相同的区域沿厚度方向贯穿所述第三掺杂层。
- 根据权利要求17所述的太阳能电池,其特征在于,在所述第一掺杂层内,所述第一掺杂剂的掺杂浓度从远离所述半导体基底的一侧表面到靠近所述半导体基底的一侧表面的掺杂浓度先增大后减小;第二掺杂剂的掺杂浓度逐渐减小。
- 根据权利要求17所述的太阳能电池,其特征在于,在所述第二掺杂层内,第二掺杂剂的掺杂浓度从远离所述半导体基底的一侧表面到靠近所述半导体基底的一侧表面的掺杂浓度相同。
- 根据权利要求17所述的太阳能电池,其特征在于,在所述第三掺杂层内,所述第一掺杂剂的掺杂浓度从远离所述半导体基底的一侧表面到靠近所述半导体基底的一侧表面的掺杂浓度逐渐增大;所述第二掺杂剂的掺杂浓度从远离所述半导体基底的一侧表面到靠近所述半导体基底的一侧表面的掺杂浓度相同。
- 根据权利要求17所述的太阳能电池,其特征在于,所述第三掺杂层不仅覆盖所述第一掺杂层背离所述半导体基底的一侧表面,还覆盖靠近所 述第二掺杂层的第一掺杂层的侧面,且覆盖所述第一掺杂层侧面的所述第三掺杂层与所述第二掺杂层接触。
- 根据权利要求25所述的太阳能电池,其特征在于,所述太阳能电池还包括第一界面层,所述第一界面层位于所述半导体基底与所述第一掺杂层之间;和/或,还包括第二界面层,所述第二界面层从所述第一掺杂层背离所述第一界面层的表面延伸至其侧面,并继续延且伸覆盖所述半导体基底未覆盖第一掺杂层的部分,且所述第二掺杂层以及第三掺杂层分别设置于所述第二界面层的一侧表面上;和/或,还包括背面钝化层,所述背面钝化层覆盖第三掺杂层以及第二掺杂层。
- 根据权利要求17所述的太阳能电池,其特征在于,所述第一掺杂层与所述第三掺杂层的宽度相同,所述第一掺杂层以及第三掺杂层与所述第二掺杂层之间具有隔离区。
- 根据权利要求27所述的太阳能电池,其特征在于,还包括第一界面层、所述第一界面层位于所述半导体基底与所述第一掺杂层之间;和/或,还包括第二界面层,所述第二界面层位于第一掺杂层和第三掺杂层之间以及第二掺杂层与所述半导体基底之间;和/或,还包括背面钝化层,所述背面钝化层覆盖第三掺杂层、隔离区以及第二掺杂层。
- 根据权利要求26或28任一项所述的太阳能电池,其特征在于,还包括第一电极和第二电极,所述第一电极穿过背面钝化层与所述第三掺杂层中的与第一掺杂层导电类型相同的区域接触;所述第二电极穿过所述背面钝化层与所述第二掺杂层接触。
- 根据权利要求17-29任一项所述的太阳能电池,其特征在于,所述 太阳能电池为权利要求1-16任一项所述的方法制备得到。
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