WO2023123561A1 - Beef pickling device - Google Patents

Beef pickling device Download PDF

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Publication number
WO2023123561A1
WO2023123561A1 PCT/CN2022/071518 CN2022071518W WO2023123561A1 WO 2023123561 A1 WO2023123561 A1 WO 2023123561A1 CN 2022071518 W CN2022071518 W CN 2022071518W WO 2023123561 A1 WO2023123561 A1 WO 2023123561A1
Authority
WO
WIPO (PCT)
Prior art keywords
meat
marinating
marinade
roller
pickling
Prior art date
Application number
PCT/CN2022/071518
Other languages
French (fr)
Chinese (zh)
Inventor
望正光
望月�
张文泉
Original Assignee
安徽光正食品有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽光正食品有限公司 filed Critical 安徽光正食品有限公司
Publication of WO2023123561A1 publication Critical patent/WO2023123561A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/72Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C9/00Apparatus for tenderising meat, e.g. ham
    • A22C9/008Apparatus for tenderising meat, e.g. ham by piercing
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/76Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor by treatment in a gaseous atmosphere, e.g. ageing or ripening; by electrical treatment, irradiation or wave treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Definitions

  • the invention relates to the technical field of beef processing, in particular to a beef curing device.
  • Chinese patent CN1725955B discloses a device and method for injecting liquid into meat, this meat contains bone, and/or cartilage or the connective tissue, such as in poultry slaughtered animals, but It can also be in the leg or, for example, in belly meat, in order to treat, season and/or perpetuate this meat.
  • the seasoning can be injected into the meat piece, but this way is to insert it into the hole in the meat piece. Inject the liquid and pull it out after the liquid injection is completed, so that the injected seasoning cannot be evenly arranged in the hole, and when the nozzle is pierced into the meat, it will be accompanied by the discharge of blood, which will affect the taste after the seasoning is added.
  • the cured meat treatment in this way cannot realize the continuous production of meat products, which affects the processing efficiency of meat products.
  • the object of the present invention is to address the deficiencies of the prior art and provide a beef curing device.
  • the meat pieces will be processed in a spiral shape.
  • the driving assembly drives the control
  • the material roller squeezes the meat, and after the blood is discharged again, the marinade cavity is connected with the marinating needle, and when the marinating needle gradually leaves the piercing hole, the material is evenly distributed along the moving direction of the piercing hole, and after the marinating needle leaves the meat,
  • the gas discharged from the exhaust chamber cleans the leakage hole of the pickling needle, which solves the technical problem described in the background art.
  • the present invention provides the following technical solutions:
  • a beef curing device characterized in that it includes: a curing chamber arranged from top to bottom; and a meat curing device arranged around the curing chamber; the meat curing device first gradually penetrates into the meat in the curing chamber When the piercing reaches a predetermined depth, the meat marinator clamps the meat lump and discharges the blood water extruded from the pierced place, and then the meat marinator gradually withdraws from the surface of the meat lump and arranges the marinade along the piercing path.
  • the meat marinator includes: symmetrical and vertically arranged cloth rolling rollers; and a drive assembly arranged on one side of the cloth rolling rollers; In the tangential state, the driving assembly pushes the cloth nip roller to move toward the side of the meat to squeeze the meat and discharge the blood, then the cloth roller continues to rotate and spreads the cloth to the pierced position.
  • the cloth rolling roller includes: a machine base; a material control roller installed on the machine base; and pickling needles arranged on the side wall of the material control roller; the rotation of the material control roller drives the pickling needles to pierce the meat Block, and when squeezing the meat block, control the drainage of blood water, and control the introduction of marinade as it gradually leaves the meat block.
  • the pickling needles are spirally arranged on the material control roller.
  • the pickling needle includes: a marinade arrangement part; a liquid discharge part arranged on one side of the marinade arrangement part; and a sharp part arranged on the other side of the marinade arrangement part;
  • the part is a tubular structure with leak holes evenly distributed on the surface.
  • the marinade arrangement part includes: a distribution head, the distribution head is a spherical structure protruding from the surface of the liquid discharge part, and the distribution head is evenly distributed with distribution ports; it is arranged in the liquid discharge part cavity and communicates with the feeding pipe on one side of the distributing head; and a blocking wall arranged at the end of the feeding pipe and connected with the liquid discharge part.
  • the material control roller includes: a rotating outer cylinder, the upper and lower sides of the rotating outer cylinder are symmetrically arranged in a frustum shape; a fixed inner cylinder inserted into the rotating outer cylinder; Fix the negative pressure cavity, marinade cavity and exhaust cavity on the side wall of the inner cylinder; the pickling needle on the outer cylinder is connected with the negative pressure cavity when it is gradually inserted into the meat piece, and connected with the marinade cavity when it gradually leaves the meat piece.
  • the material cavity is connected, and after being completely separated from the meat piece, it is connected with the exhaust cavity.
  • the drive assembly includes: a guide bracket; and a push assembly installed on the guide bracket and pushing the cloth pinching roller to move back and forth toward the meat piece.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more, unless otherwise specifically defined.
  • a kind of beef curing device comprises:
  • the curing chamber 1 arranged from top to bottom;
  • the meat curing device 2 is first gradually pierced into the surface of the meat block in the curing chamber 1, and when it reaches a predetermined depth, the meat curing device 2 clamps the meat block and discharges the blood water extruded from the insertion place, and then the meat curing device 2 Gradually withdraw from the surface of the meat and arrange the marinade along the path of penetration.
  • the beef is preferably made into a meat block of a certain specification, and added to the marinating chamber 1 of the present invention one by one, so as to realize Under the marinating process utilizing the meat marinator 2, quick marinating of the meat pieces is realized.
  • the meat curing device 2 will penetrate into the meat along the surface of the meat pieces, and during the insertion process, the meat products will be pierced into the meat. There will be a certain amount of blood water in the entry site. In order to increase the taste of the meat products, the meat products are often refrigerated, so that the meat products are broken in the frozen state, and the broken walls will also increase the concentration of blood in the meat products.
  • the blood water is continuously removed from the meat product, and in the process of piercing into the flesh, with the continuous deepening, the piercing surface area in the depth direction continues to increase, so when piercing to the predetermined depth ( At this time, the piercing surface area is the largest, so that the largest amount of blood water can be discharged at this time, so at this time, the meat block is squeezed by the meat marinator 2, so that the blood water can be discharged to the greatest extent under the maximum surface area , and after extrusion, the meat marinator 2 gradually withdraws the meat piece, and when withdrawing the meat piece, it will gradually add marinade to the piercing hole along the piercing path, thereby ensuring the uniformity of marinade addition, And after the blood water is emptied, the marinade is filled, which can reduce the effect of marinating due to blood in the hole during the pickling process.
  • the curing chamber 1 in the present invention is arranged from top to bottom, that is to say, by adding the meat pieces into the curing chamber 1 through the top of the During the curing process, due to the action of gravity, the meat pieces will continue to roll and fall, and after the meat pieces are marinated and fall out of the marinating chamber 1, the meat pieces are placed in an orderly manner, which can realize Continuous curing treatment of cuts of meat.
  • described meat curing device 2 comprises:
  • a drive assembly 22 arranged on one side of the cloth pinching roller 21;
  • the distribution roller 21 rotates and penetrates into the meat until the rotation direction is tangent to the insertion position.
  • the driving assembly 22 pushes the distribution roller 21 to move toward the side of the meat to squeeze the meat and discharge the blood, and then the distribution roller 21 continues to rotate. And put the fabric into the position.
  • the meat marinator 2 is inserted into the meat between the cloth pinch rollers 21 through the rotation of the cloth pinch rollers 21 during the process of marinating the meat pieces around the marinating chamber 1, so that When the fabric pinching roller 21 rotates, it is gradually inserted into the surface of the meat piece, and gradually leaves the meat piece when it is turned out, and when it is gradually pierced into the meat piece, the fabric pinching roller 21 will also introduce blood water, while the cloth pinching roller 21 rotates When the direction of rotation is parallel to the moving direction of the meat, the penetration depth at this time is the largest.
  • the blood-water pushing assembly in the depth direction includes: a transmission assembly installed on the cloth pinching roller; a star-shaped toothed plate connected to the power end of the transmission assembly; a top contact arranged on the guide bracket; and the The guide bracket is an elastic component connected with the cloth rolling roller.
  • the meat pieces enter the marinade chamber formed by the meat curing device, and the meat pieces can be marinated in the curing chamber. At the same time, it can be continuously output to ensure the production efficiency of cured meat;
  • the pickling needle follows the material control roller and rotates around the meat piece, and the pickling needle will gradually rotate and penetrate into the meat piece, and squeeze Bleeding water is discharged along the pickling needle inserted into the hole, and the pickling needle gradually withdraws from the piercing hole after being inserted into the deepest position, and the material control roller guides the marinade into the pickling needle, so that the marinade proceeds along the removal direction of the pickling needle Cloth, by discharging the blood in the piercing hole, can avoid the blood water from participating in the marinade and ensure the marinating effect of marinating.
  • the driving assembly drives the material control roller to move towards the meat and squeeze the meat, so that the meat in the meat
  • the blood water is discharged into the marinating needle through the piercing hole, and is discharged under the negative pressure provided by the negative pressure cavity, thereby ensuring the maximum discharge efficiency of the blood water in the meat piece;
  • the present invention has the advantages of high cured meat efficiency and good cured effect.
  • Fig. 1 is a schematic diagram of the overall structure of the present invention
  • Fig. 2 is a schematic structural view of Fig. 1 of the present invention after removing the housing;
  • Fig. 3 is the structural representation of meat curing device of the present invention.
  • Fig. 4 is the enlarged view of place A in Fig. 3 of the present invention.
  • Fig. 5 is a schematic structural view of the fixed inner cylinder of the present invention.
  • Fig. 6 is the enlarged view of place B in Fig. 5 of the present invention.
  • Fig. 7 is the structural representation of pickling needle of the present invention.
  • FIG. 8 is a schematic structural view of the liquid discharge part in FIG. 7 after a transverse section of the present invention.
  • the driving assembly 22 drives the cloth pinching roller 21 to quickly return to its original position, the cloth pinching roller 21 continues to rotate and leaves the meat piece, and in the process, the marinade is gradually arranged along the leaving direction through the piercing hole , so as to realize the pickling treatment of the meat pieces during the leaving process, and ensure the continuous treatment of the discharge of blood water and the treatment of cured meat.
  • described cloth roll 21 comprises:
  • the material control roller 212 installed on the base 211;
  • the pickling needle 213 arranged on the side wall of the control roller 212;
  • the material control roller 212 rotates and drives the pickling needle 213 to pierce into the meat piece, and when the meat piece is squeezed, the blood is discharged under control, and the marinade is controlled to be introduced when gradually leaving the meat piece.
  • the cloth rolling roller 21 is on the machine base 211, and the pickling needle 213 is driven by the rotation of the material control roller 212 to continuously penetrate and pull out the meat piece, so as to realize the discharge of blood and water injection.
  • the pickling needles 213 are spirally arranged on the material control roller 212 .
  • the pickling needle 213 is spirally arranged on the material control roller 212, so that the rotating pickling needle 213 can provide downward movement for the cured meat. Power, so that in the process of continuously cured meat, the meat pieces are continuously guided downwards, thus ensuring the rapidity of cured meat processing.
  • the pickling needle 213 includes:
  • the sharp part 2133 arranged on the other side of the marinade arrangement part 2131;
  • the liquid discharge part 2132 is a tubular structure with leakage holes 21321 evenly distributed on the surface.
  • the marinating needle 213 when the marinating needle 213 is gradually pierced into the meat piece under the action of the rotation force of the material control roller 212, the penetration of the meat piece by the sharp part 21333 will gradually open the piercing hole channel, and then As the marinade arrangement part 2131 and the liquid discharge part 2132 gradually penetrate into the meat piece, the meat piece is squeezed, and the blood water will flow out continuously.
  • the marinating needle 213 will rotate on the material control roller 212 to continuously penetrate into the meat piece, and the bloody water inserted into the hole will enter the drain part 2132 along the leakage hole 21321, and when discharged, pass through It communicates with the material control roller 212, so that the blood water is discharged, and when it is rotated until the marinade needle 213 gradually leaves the piercing hole, the material control roller 212 transports the marinade to the marinade arrangement part 2131, and then when the marinade arrangement part 2131 gradually leaves , distribute the material evenly along the exit path of the pierced hole.
  • the marinade arrangement part 2131 includes:
  • the distributing head 21311 is a spherical structure protruding from the surface of the liquid discharge part 2132, and the distributing head 21311 is evenly distributed with distributing ports 213111;
  • the blocking wall 21313 is arranged at the end of the feeding pipe 21312 and connected with the liquid discharge part 2132 .
  • the material control roller 212 communicates with the marinade disposing part 2131.
  • the marinade is delivered to the distributing head 21311, and in the distributing head 21311, the marinade will be discharged to the surroundings of the piercing hole through the distributing port 213111, and in the moving process, the uniform distributing will be completed along the moving path.
  • the stop wall 21313 is preferably arranged along the rotation direction of the pickling needle 213, so that the stop wall 21313 is arranged in this way, when the pickling needle 213 rotates At the same time, when gradually piercing into the meat piece, the channel for discharging blood water of the material control roller 212 communicates with the ends of the liquid discharge part 2132 on the upper and lower sides of the retaining wall 21313, and when the rotation reaches the area where the marinade is injected and leaves the meat piece , the material control roller 212 communicates with the end of the feed pipe 21312 between the retaining walls 21313, so that the discharge of blood and the injection of the marinade are carried out separately.
  • the cloth opening 213111 is arranged on the side close to the sharp part 2133 .
  • the marinade can be gradually filled into the piercing hole when the cloth head 21311 gradually leaves the piercing hole.
  • the material control roller 212 includes:
  • Rotating the outer cylinder 2121, the upper and lower sides of the rotating outer cylinder 2121 are frustum-shaped and arranged symmetrically;
  • the negative pressure cavity 2123, the marinade cavity 2124 and the exhaust cavity 2125 are sequentially arranged on the side wall of the fixed inner cylinder 2122;
  • the marinating needle 213 on the rotating outer cylinder 2121 communicates with the negative pressure cavity 2123 when it is gradually inserted into the meat piece, and communicates with the marinade chamber 2124 when it gradually leaves the meat piece, and is connected to the exhaust after it is completely separated from the meat piece. Cavities 2125 are in communication.
  • the material control roller 212 drives the rotating outer cylinder 2121 to rotate through a power source preferably a servo motor, so that the rotating outer cylinder 2121 rotates around the fixed inner cylinder 2122, thereby rotating the outer cylinder 2121 .
  • a power source preferably a servo motor
  • the rotating outer cylinder 2121 rotates around the fixed inner cylinder 2122, thereby rotating the outer cylinder 2121
  • this part of the pickling needle 213 is gradually penetrated into the meat piece, and communicates with the negative pressure cavity 2123 , so as to gradually provide the pickling needle 213 with a negative pressure to discharge blood water through the negative pressure cavity 2123, and then quickly export blood water.
  • the rotating outer cylinder 2121 in the shape of a cone and arranged symmetrically, it can be ensured that the arrangement of the pickling needles 213 is also arranged in a shape of a cone, so that the diameter of the pickling chamber 1 decreases first from the top to the bottom. Then increase, so that in the process of continuous reduction, it is convenient for the meat piece to be put into the curing chamber 1, by using the pickling needle 213 to pickle the meat piece, and with the spirally arranged pickling needle 213 continuously The meat piece is rotated and conveyed so that the meat piece quickly passes through the marinating chamber whose diameter first decreases from top to bottom and then increases.
  • the negative pressure cavity 2123 is separated from the pickling needle 213 leaving this area, and the pickling needle 213 continues to rotate to reach the marinade chamber 2124, and the pickling needle 213 and the marinade needle 213 on the side of the marinade chamber 2124 are separated.
  • the material cavity 2124 is connected, and when the pickling needle 213 leaves the piercing hole, the marinade is gradually added to the piercing hole.
  • the pickling needle 213 gradually rotates and leaves the area where the marinade is injected, it gradually rotates to reach the exhaust cavity 2125, and communicates with the pickling needle 213 at the exhaust cavity 2125, so that the exhaust cavity 2125
  • the gas is pushed to the liquid discharge part 2132 in the pickling needle 213, so that the liquid discharge part 2132 is in the exhaust area formed by the exhaust cavity 2125.
  • the liquid discharge part 2132 may be blocked in the leak.
  • the meat scraps or mucus in the hole 21321 are pushed away to prevent the leak hole 21321 from entering the negative pressure cavity area when the leak hole 21321 is blocked, causing blood and water to fail to discharge.
  • one side of the negative pressure chamber 2123 is provided with a first communication rail 21231 which communicates with the ports of the drain part 2132 arranged on the upper and lower sides of the blocking wall 21313, and one side of the marinade chamber 2124 is provided with There is a second communication rail 21231 corresponding to the end of the feed pipe 1312 corresponding to the blocking wall 21313, and one side of the exhaust gas outlet 2125 is opened to communicate with the ports of the liquid discharge part 2132 arranged on the upper and lower sides of the blocking wall 21313
  • the third connecting rail (not shown in the figure).
  • each communication hole is used to communicate with the feeding pipe 1312 and the liquid discharge part 2132 under different working environments, thereby ensuring that each working link is carried out independently of each other during the rotation of the material control roller 212 .
  • a first joint corresponding to the negative pressure cavity 2123 , a second joint corresponding to the marinade chamber 2124 , and an exhaust joint are arranged on the bottom side of the base 211 .
  • the third joint corresponding to the cavity 2125, the first joint is connected to the third joint through a suction pump.
  • negative pressure can be provided for the negative pressure cavity 2123, and while creating negative pressure, by connecting the other end of the suction pump to the third joint, Therefore, the air pressure can be applied to the exhaust cavity 2125 , so that positive pressure can be input into the exhaust cavity 2125 while negative pressure is formed on the negative pressure cavity 2123 .
  • the first joint and the intake end of the suction pump can be connected by using a T-shaped pipe, and a group of Sealed accommodation chamber, and a water filter cotton (such as sponge, cotton, etc.) is padded on one side of the T-shaped pipe and the connection end of the suction pump.
  • a water filter cotton such as sponge, cotton, etc.
  • the suction pump pumps air into the T-shaped pipe.
  • the blood and gas stuck in the hole will flow towards the T-shaped tube, and under the insulation of the filter cotton, the gas will be filtered out and sent to the exhaust chamber 2125 for cleaning the leak hole 21321.
  • the filtered blood water will arrive in the accommodation chamber along the T-shaped tube for storage.
  • the pickling chamber 1 comprises:
  • the feed channel 11 arranged at the top of the meat marinator 2, the inner wall of the feed channel 11 is in the shape of a truncated cone whose size decreases continuously from top to bottom;
  • the curing chamber 1 when the curing chamber 1 is marinating meat pieces, in order to ensure that the meat pieces can fall into the curing chamber 1 accurately, by using the frustum-shaped feed channel 11, the meat can be ensured
  • the block can accurately fall into the marinating area of the marinating chamber 1, and when it comes out of the marinating chamber 1, it will come out through the discharge channel 12 with a larger diameter, thereby ensuring that the marinated meat is marinated After the quick export.
  • the drive assembly 22 includes:
  • the pushing assembly 222 that is installed on the guide bracket 221 and pushes the cloth pinching roller 21 to move back and forth toward the meat piece.
  • the pushing assembly 222 is used to drive the cloth pinching roller 21 to move back and forth along the direction toward the meat piece, thereby realizing the cloth pinching roller 21 Squeeze the piece of meat back and forth, so that the piece of meat discharges a large amount of blood in the state of being squeezed.
  • the pushing assembly 222 pushes the distribution roller 21 to squeeze the meat piece.
  • the marinating needle 213 penetrates to the maximum depth of the meat piece, and at this time, the meat piece is squeezed to discharge the meat piece to the greatest extent. blood in water.
  • the push component 222 includes:
  • the transmission assembly 2221 installed on the cloth pinching roller 21;
  • the star gear 2222 connected to the power end of the transmission assembly 2221;
  • the top contact piece 2223 arranged on the guide bracket 221;
  • the rotation power of the fabric pinching roller 21 is transmitted to the star-shaped toothed plate 2222 through the transmission assembly 2221, so that the star-shaped toothed plate 2222 rotates , and during the rotation of the star-shaped toothed disc 2222, the tooth surface will be in contact with the top contact piece 2223, so that when the top contact piece 2223 is in contact with the protruding teeth, the cloth pinch roller 21 will be pushed towards the piece of meat Push and squeeze sideways, and under the elastic force of the elastic assembly 2224, when the top contact piece 2223 reaches between the teeth, the cloth pinching roller 21 will continue to return to its original position.
  • the transition between adjacent teeth of the star-shaped gear plate 2222 is smooth, and the top of the top contact member 2223 is arranged with a ball 2225 at the junction with the side wall of the star-shaped gear plate 2222 .
  • the star-shaped gear plate 2222 connects the teeth with a smooth transition, so that the top contact piece 2223 can be in smooth contact with it, thereby smoothly driving the cloth pinching roller 21 to move toward the side of the meat piece for extrusion processing , and when in contact, the contact friction formed between the top contact piece 2223 and the star-shaped gear plate 2222 is reduced by using the ball 2225 to contact the surface of the star-shaped gear plate 2222 .
  • the transmission assembly 2221 includes the first gear 22211 installed on the cloth pinching roller 21 and the second gear 22212 connected with the star-shaped gear plate 2222, the first gear 22211 Mesh transmission with the second gear 22212.
  • the elastic component 2224 may be a spring.
  • Step 1 the meat piece is fed in, the meat piece is put in from the feeding channel 11 on the top of the curing chamber 1, and the meat piece will arrive at the curing chamber 1 in the middle of the meat curing device 2 along the feeding channel 11;
  • Step 2 meat pricking process
  • the pickling needle 213 is rotated synchronously through the rotation of the material control roller 212, when the pickling needle 213 is close to the meat piece and touches the meat piece, as the rotation continues, the pickling needle 213 will pass along the direction of rotation
  • the spiked part 2133 is gradually inserted into the meat piece until the pickling needle 213 rotates until its rotation direction is parallel to the rotation direction of the meat piece. At this time, the pickling needle goes deep into the deepest part of the meat piece;
  • Step 3 draining treatment, when the pickling needle 213 is gradually inserted into the meat piece, some blood will be squeezed out, and the negative pressure cavity 2123 is used to provide negative pressure suction for the draining part 2132 of the pickling needle, thereby After the blood in the hole is discharged and enters the leakage hole 21321, the negative pressure suction will quickly suck out the blood, and, in order to better discharge the blood, when the marinating needle 213 reaches the maximum depth of the meat piece, the drive assembly 22 starts to move, so that the material control roller 212 moves to the side of the meat piece, squeezes the meat piece, so that the blood in the meat piece is squeezed out to the piercing hole, and is discharged through the liquid discharge part 2132;
  • Step 4 Inject the marinade.
  • the marinating needle 213 continues to follow the material control roller 212 to rotate.
  • the material control roller 212 Control the marinade cavity 2124 to communicate with the marinade arrangement part 2132 of the marinade needle 213, and when leaving the piercing hole, the marinade arrangement part 2131 moves outwards from the deepest part of the piercing hole to arrange the marinade sequentially to ensure that the marinade Uniformity of arrangement;
  • Step 5 Clean the marinade. After marinating the meat piece, the marinating needle 213 continues to rotate to the other side. At this time, the liquid discharge part 2132 of the marinating needle 213 will be connected with the exhaust chamber 2125, and the liquid will be discharged through the exhaust chamber 2125. Inject gas into the liquid discharge cavity 2132 to clean the leakage hole 21321;
  • Step 6 the cured meat is discharged, and the pickling needle 213 spirally arranged on the material control roller 212 will gradually drive the cured meat to move downwards and reach the discharge channel 12 for discharge.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Wood Science & Technology (AREA)
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  • Meat, Egg Or Seafood Products (AREA)

Abstract

A beef pickling device, comprising: a pickling chamber arranged from top to bottom; and a meat pickling device arranged on the periphery of the pickling chamber, wherein the meat pickling device gradually pricks the surface of a chunk of meat in the pickling chamber, when the chunk of meat is pricked to a preset depth, the meat pickling device tightly clamps the chunk of meat and discharges blood extruded from the site of penetration, and then the meat pickling device gradually withdraws from the surface of the chunk of meat and arranges pickling materials along a pricking path.

Description

一种牛肉腌制装置A beef marinating device 技术领域technical field
本发明涉及牛肉加工技术领域,尤其涉及一种牛肉腌制装置。The invention relates to the technical field of beef processing, in particular to a beef curing device.
背景技术Background technique
在进行牛肉制品的加工生产过程中,为了提高牛肉制作的口感,常需要进行腌肉处理,在腌肉处理过程中,可以通过手工腌肉和滚揉机等方式进行肉制品的腌制,但是无论是手工腌制还是经过滚揉机腌制,都无法实现腌料快速突破肉制品的表层,并到达肉体内各处。During the processing and production of beef products, in order to improve the taste of beef production, it is often necessary to carry out cured meat processing. During the processing of cured meat, meat products can be marinated by manual cured meat and tumbling machines, but Whether it is manually pickled or pickled by a tumbler, it is impossible for the marinade to quickly break through the surface of the meat and reach all parts of the meat.
基于上述情况,中国专利CN1725955B公开了及一种用于将液体注入肉中的装置和方法,这种肉包含有骨头、和/或软骨或者该结缔组织,例如象在家禽的屠宰动物体内,但也可以在腿部或者例如在腹部肉中,以便对这种肉进行处理、加调味品和/或使之长期有效。Based on the above situation, Chinese patent CN1725955B discloses a device and method for injecting liquid into meat, this meat contains bone, and/or cartilage or the connective tissue, such as in poultry slaughtered animals, but It can also be in the leg or, for example, in belly meat, in order to treat, season and/or perpetuate this meat.
但是该技术方案中,虽然可以通过在喷嘴座夹住肉块时,喷嘴扎入至肉块,将调味料注入至肉块中,但是该种方式是在插入至肉块中后进行的孔内注液,并在注液完成后拔出,从而导致注入的调料无法均匀的布置在孔内,而且在喷嘴扎入至肉块中时,会伴随血水的排出,进而影响调料添加后的口感,同时该种方式的腌肉处理无法实现对肉制品的连续生产,影响对肉制品的加工效率。However, in this technical solution, although the nozzle can be pierced into the meat piece when the nozzle seat clamps the meat piece, the seasoning can be injected into the meat piece, but this way is to insert it into the hole in the meat piece. Inject the liquid and pull it out after the liquid injection is completed, so that the injected seasoning cannot be evenly arranged in the hole, and when the nozzle is pierced into the meat, it will be accompanied by the discharge of blood, which will affect the taste after the seasoning is added. At the same time, the cured meat treatment in this way cannot realize the continuous production of meat products, which affects the processing efficiency of meat products.
技术问题technical problem
本发明的目的是针对现有技术的不足之处,提供一种牛肉腌制装置,通过由腌肉器构成的腌制腔室中连续性的放入待加工肉块,肉块会在螺旋状布置的腌针转动带动下逐渐向下导出,并且转动的腌针在逐渐插入肉块时,血水逐渐流入腌针并排出,且在腌针转动方向与肉块转动方向平行时,驱动组件驱动控料辊挤压肉块,再次排出血水后,腌料腔与腌针连通,并在腌针逐渐离开扎入孔时,沿扎入孔移出方向进行均匀布料,并在腌针离开肉块后,排气腔排出气体对腌针的漏孔进行清理,解决了背景技术所述的技术问题。The object of the present invention is to address the deficiencies of the prior art and provide a beef curing device. By continuously putting in meat pieces to be processed in the curing chamber formed by a meat curing device, the meat pieces will be processed in a spiral shape. Driven by the rotation of the marinating needle arranged, it is gradually exported downward, and when the rotating marinating needle is gradually inserted into the meat piece, the blood water gradually flows into the marinating needle and is discharged, and when the rotating direction of the marinating needle is parallel to the rotating direction of the meat piece, the driving assembly drives the control The material roller squeezes the meat, and after the blood is discharged again, the marinade cavity is connected with the marinating needle, and when the marinating needle gradually leaves the piercing hole, the material is evenly distributed along the moving direction of the piercing hole, and after the marinating needle leaves the meat, The gas discharged from the exhaust chamber cleans the leakage hole of the pickling needle, which solves the technical problem described in the background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种牛肉腌制装置,其特征在于,包括:至上而下布置的腌制腔室;以及布置在所述腌制腔室四周的腌肉器;腌肉器先逐渐扎入腌制腔室内肉块的表面,且在扎至预定深度时,腌肉器夹紧肉块并排出扎入处挤出的血水,而后腌肉器逐渐撤离肉块表面并沿扎入路径布置腌料。A beef curing device, characterized in that it includes: a curing chamber arranged from top to bottom; and a meat curing device arranged around the curing chamber; the meat curing device first gradually penetrates into the meat in the curing chamber When the piercing reaches a predetermined depth, the meat marinator clamps the meat lump and discharges the blood water extruded from the pierced place, and then the meat marinator gradually withdraws from the surface of the meat lump and arranges the marinade along the piercing path.
进一步的,所述腌肉器包括:对称且竖向布置的布料扎辊;以及布置在所述布料扎辊一侧的驱动组件;布料轧辊转动扎入肉块内,直至转动方向与扎入位置处于相切状态,驱动组件推动布料扎辊朝向肉块一侧移动挤压肉块并排出血水,随后布料轧辊继续转动且对扎入位置布料。Further, the meat marinator includes: symmetrical and vertically arranged cloth rolling rollers; and a drive assembly arranged on one side of the cloth rolling rollers; In the tangential state, the driving assembly pushes the cloth nip roller to move toward the side of the meat to squeeze the meat and discharge the blood, then the cloth roller continues to rotate and spreads the cloth to the pierced position.
进一步的,所述布料扎辊包括:机座;安装在所述机座上的控料辊;以及布置在所述控料辊侧壁上的腌针;控料辊转动带动腌针扎入肉块,并在挤压肉块时,控制排出血水,并在逐渐离开肉块时控制导入腌料。Further, the cloth rolling roller includes: a machine base; a material control roller installed on the machine base; and pickling needles arranged on the side wall of the material control roller; the rotation of the material control roller drives the pickling needles to pierce the meat Block, and when squeezing the meat block, control the drainage of blood water, and control the introduction of marinade as it gradually leaves the meat block.
进一步的,所述腌针呈螺旋状布置在所述控料辊上。Further, the pickling needles are spirally arranged on the material control roller.
进一步的,所述腌针包括:腌料布置部;设于所述腌料布置部一侧的排液部;以及布置在所述腌料布置部另一侧的尖刺部;所述排液部为表面均布有漏孔的管状结构。Further, the pickling needle includes: a marinade arrangement part; a liquid discharge part arranged on one side of the marinade arrangement part; and a sharp part arranged on the other side of the marinade arrangement part; The part is a tubular structure with leak holes evenly distributed on the surface.
进一步的,所述腌料布置部包括:布料头,所述布料头为伸出所述排液部表面的球形结构,且所述布料头上均布有布料口;布置在所述排液部内腔且连通在所述布料头一侧的进料管;以及设于所述进料管端部且与所述排液部相连接的挡壁。Further, the marinade arrangement part includes: a distribution head, the distribution head is a spherical structure protruding from the surface of the liquid discharge part, and the distribution head is evenly distributed with distribution ports; it is arranged in the liquid discharge part cavity and communicates with the feeding pipe on one side of the distributing head; and a blocking wall arranged at the end of the feeding pipe and connected with the liquid discharge part.
进一步的,所述控料辊包括:转动外筒,所述转动外筒的上下两侧呈锥台状且对称布置;插套在所述转动外筒内的固定内筒;依次布置在所述固定内筒侧壁上的负压空腔、腌料腔以及排气腔;转动外筒上的腌针在逐渐插入肉块时与负压空腔相连通,并在逐渐离开肉块时与腌料腔相连通,且在完全与肉块分离后与排气腔相连通。Further, the material control roller includes: a rotating outer cylinder, the upper and lower sides of the rotating outer cylinder are symmetrically arranged in a frustum shape; a fixed inner cylinder inserted into the rotating outer cylinder; Fix the negative pressure cavity, marinade cavity and exhaust cavity on the side wall of the inner cylinder; the pickling needle on the outer cylinder is connected with the negative pressure cavity when it is gradually inserted into the meat piece, and connected with the marinade cavity when it gradually leaves the meat piece. The material cavity is connected, and after being completely separated from the meat piece, it is connected with the exhaust cavity.
进一步的,所述驱动组件包括:导向支架;以及安装在所述导向支架上且推动布料扎辊朝向肉块方向来回往复移动的推送组件。Further, the drive assembly includes: a guide bracket; and a push assembly installed on the guide bracket and pushing the cloth pinching roller to move back and forth toward the meat piece.
进一步的,所述Further, the
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
实施例一Embodiment one
如图1所示,一种牛肉腌制装置,包括:As shown in Figure 1, a kind of beef curing device comprises:
至上而下布置的腌制腔室1;以及The curing chamber 1 arranged from top to bottom; and
布置在所述腌制腔室1四周的腌肉器2;A meat marinator 2 arranged around the marinating chamber 1;
腌肉器2先逐渐扎入腌制腔室1内肉块的表面,且在扎至预定深度时,腌肉器2夹紧肉块并排出扎入处挤出的血水,而后腌肉器2逐渐撤离肉块表面并沿扎入路径布置腌料。The meat curing device 2 is first gradually pierced into the surface of the meat block in the curing chamber 1, and when it reaches a predetermined depth, the meat curing device 2 clamps the meat block and discharges the blood water extruded from the insertion place, and then the meat curing device 2 Gradually withdraw from the surface of the meat and arrange the marinade along the path of penetration.
通过上述内容不难发现,在进行肉制品例如牛肉的腌制过程中,通过将牛肉制成优选为一定规格的肉块状,并逐一的加入至本发明的腌制腔室1中,从而实现在利用腌肉器2腌制处理下,实现对肉块快速腌制。It is not difficult to find from the above that in the process of marinating meat products such as beef, the beef is preferably made into a meat block of a certain specification, and added to the marinating chamber 1 of the present invention one by one, so as to realize Under the marinating process utilizing the meat marinator 2, quick marinating of the meat pieces is realized.
具体的,在腌制过程中,当干净的肉块逐一置入腌制腔室1中,腌肉器2会沿肉块表面扎入至肉体内,并且在扎入过程中,肉制品被扎入部位会存在一定量的血水,由于为了增加肉制品的口感,常会将肉制品冷藏,使肉制品在冷冻状态下被破壁,而破壁也会使得肉制品中的血水浓度增加,从而在逐渐对肉制品表面扎入时,不断的对肉制品进行排除血水,而且在扎入肉体的过程中,随着不断地深入,深度方向的扎入表面积不断增加,因此在扎入到预定深度(最大深度)时,此时的扎入表面积最大,从而在此时可以排出最大量的血水,因此此时通过腌肉器2挤压肉块,使得血水最大程度的在该最大表面积情况下得以排放,并且在挤压后腌肉器2逐渐撤出肉块,并在撤出肉块时,会沿扎入路径逐渐的对扎入孔中添加腌料,从而保证了腌料添加的均匀性,而且在血水排空后再填放腌料,可以减少腌制过程中在扎入孔中因血水影响腌制效果。Specifically, during the curing process, when clean meat pieces are placed into the curing chamber 1 one by one, the meat curing device 2 will penetrate into the meat along the surface of the meat pieces, and during the insertion process, the meat products will be pierced into the meat. There will be a certain amount of blood water in the entry site. In order to increase the taste of the meat products, the meat products are often refrigerated, so that the meat products are broken in the frozen state, and the broken walls will also increase the concentration of blood in the meat products. When gradually piercing the surface of the meat product, the blood water is continuously removed from the meat product, and in the process of piercing into the flesh, with the continuous deepening, the piercing surface area in the depth direction continues to increase, so when piercing to the predetermined depth ( At this time, the piercing surface area is the largest, so that the largest amount of blood water can be discharged at this time, so at this time, the meat block is squeezed by the meat marinator 2, so that the blood water can be discharged to the greatest extent under the maximum surface area , and after extrusion, the meat marinator 2 gradually withdraws the meat piece, and when withdrawing the meat piece, it will gradually add marinade to the piercing hole along the piercing path, thereby ensuring the uniformity of marinade addition, And after the blood water is emptied, the marinade is filled, which can reduce the effect of marinating due to blood in the hole during the pickling process.
值得注意的是,本发明中的腌制腔室1为至上而下布置的,也就是说通过将肉块通过腌制腔室1的顶部加入至腌制腔室1中,在对肉块腌制过程中,由于受到重力作用,肉块会不断地滚动且下落,而肉块在被腌制完成且从腌制腔室1中下落出来后,再进行肉块的有序放入,可以实现对肉块的连续腌制处理。It is worth noting that the curing chamber 1 in the present invention is arranged from top to bottom, that is to say, by adding the meat pieces into the curing chamber 1 through the top of the During the curing process, due to the action of gravity, the meat pieces will continue to roll and fall, and after the meat pieces are marinated and fall out of the marinating chamber 1, the meat pieces are placed in an orderly manner, which can realize Continuous curing treatment of cuts of meat.
如图2所示,所述腌肉器2包括:As shown in Figure 2, described meat curing device 2 comprises:
对称且竖向布置的布料扎辊21;以及Symmetrical and vertically arranged cloth pinching rollers 21; and
布置在所述布料扎辊21一侧的驱动组件22;A drive assembly 22 arranged on one side of the cloth pinching roller 21;
布料轧辊21转动扎入肉块内,直至转动方向与扎入位置处于相切状态,驱动组件22推动布料扎辊21朝向肉块一侧移动挤压肉块并排出血水,随后布料轧辊21继续转动且对扎入位置布料。The distribution roller 21 rotates and penetrates into the meat until the rotation direction is tangent to the insertion position. The driving assembly 22 pushes the distribution roller 21 to move toward the side of the meat to squeeze the meat and discharge the blood, and then the distribution roller 21 continues to rotate. And put the fabric into the position.
在本实施例中,腌肉器2在腌制腔室1周边对肉块进行腌制过程中,通过布料扎辊21转动扎入至布料扎辊21之间的肉块中,从而可以实现在布料扎辊21转动时,逐渐插入至肉块表面,并且在转出时逐渐离开肉块,并且在逐渐扎入肉块中时,布料扎辊21还会导入血水,同时在布料扎辊21转动至转动方向与肉块的移动方向相平行时,此时的扎入深度最大,因此,此时通过驱动组件22带动布料扎辊21朝向肉块一侧移动,挤压肉块,使得扎入位置沿深度方向排放血水推送组件包括:安装在所述布料扎辊上的传动组件;与传动组件动力端相连接的星形齿盘;布置在所述导向支架上的顶触件;以及将所述导向支架与所述布料扎辊相连接的弹性组件。In this embodiment, the meat marinator 2 is inserted into the meat between the cloth pinch rollers 21 through the rotation of the cloth pinch rollers 21 during the process of marinating the meat pieces around the marinating chamber 1, so that When the fabric pinching roller 21 rotates, it is gradually inserted into the surface of the meat piece, and gradually leaves the meat piece when it is turned out, and when it is gradually pierced into the meat piece, the fabric pinching roller 21 will also introduce blood water, while the cloth pinching roller 21 rotates When the direction of rotation is parallel to the moving direction of the meat, the penetration depth at this time is the largest. Therefore, at this time, the driving assembly 22 drives the cloth rolling roller 21 to move towards the side of the meat, squeezing the meat, so that the penetration position The blood-water pushing assembly in the depth direction includes: a transmission assembly installed on the cloth pinching roller; a star-shaped toothed plate connected to the power end of the transmission assembly; a top contact arranged on the guide bracket; and the The guide bracket is an elastic component connected with the cloth rolling roller.
进一步的,所述星形齿盘的相邻齿之间平滑过渡,所述顶触件的顶端布置有与所述星形齿盘侧壁相接处的滚珠。Further, there is a smooth transition between adjacent teeth of the star-shaped toothed disc, and the top of the top contact member is arranged with a ball at the junction with the side wall of the star-shaped toothed disc.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明通过腌制腔室和腌肉器之间的配合,肉块在进入至由腌肉器构成的腌料腔室中,肉块可以实现在腌制腔室中完成腌制的同时,能够被连续性输出,保证了对腌肉的生产效率;(1) In the present invention, through the cooperation between the curing chamber and the meat curing device, the meat pieces enter the marinade chamber formed by the meat curing device, and the meat pieces can be marinated in the curing chamber. At the same time, it can be continuously output to ensure the production efficiency of cured meat;
(2)本发明通过腌针和控料辊之间的配合,腌针跟随控料辊在肉块周边转动,腌针会逐渐旋转扎入至肉块,并在逐渐扎入的过程中,挤出血水顺着扎入孔中的腌针得到排放,并在扎入最深位置后腌针逐渐退出扎入孔,控料辊导入腌料至腌针中,使腌料沿腌针移除方向进行布料,通过排出扎入孔中血水的方式,可以避免了因血水参与至腌料中,保证了腌制的腌制效果,同时,沿扎入孔移出方向进行布料,可以便于保证腌料对扎入孔布料的均匀性;(2) In the present invention, through the cooperation between the pickling needle and the material control roller, the pickling needle follows the material control roller and rotates around the meat piece, and the pickling needle will gradually rotate and penetrate into the meat piece, and squeeze Bleeding water is discharged along the pickling needle inserted into the hole, and the pickling needle gradually withdraws from the piercing hole after being inserted into the deepest position, and the material control roller guides the marinade into the pickling needle, so that the marinade proceeds along the removal direction of the pickling needle Cloth, by discharging the blood in the piercing hole, can avoid the blood water from participating in the marinade and ensure the marinating effect of marinating. The uniformity of the hole cloth;
(3)本发明通过布料扎辊和驱动组件之间的配合,在腌针扎入至肉块最深处时,驱动组件驱动控料辊朝向肉块移动并挤压肉块,使肉块中的血水通过扎入孔排入至腌针中,并在负压空腔提供的负压作用下排出,从而最大程度的保证了肉块中血水的排放效率;(3) In the present invention, through the cooperation between the cloth rolling roller and the driving assembly, when the marinating needle penetrates into the deepest part of the meat, the driving assembly drives the material control roller to move towards the meat and squeeze the meat, so that the meat in the meat The blood water is discharged into the marinating needle through the piercing hole, and is discharged under the negative pressure provided by the negative pressure cavity, thereby ensuring the maximum discharge efficiency of the blood water in the meat piece;
(4)本发明通过在排气腔和腌针之间的配合,腌针转动离开腌制完成的肉块后,排气腔与腌针连通,对布料口进行清理,解决了在形成负压吸出血水时,肉屑封堵布料口;(4) Through the cooperation between the exhaust chamber and the marinating needle, after the marinating needle rotates away from the marinated meat, the exhaust chamber and the marinating needle are connected to clean the cloth opening, which solves the problem of negative pressure. When the blood is sucked, the meat scraps block the cloth opening;
综上所述,本发明具有肉制品的腌肉效率高、且腌制效果好等优点。In summary, the present invention has the advantages of high cured meat efficiency and good cured effect.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明图1去除壳体后的结构示意图;Fig. 2 is a schematic structural view of Fig. 1 of the present invention after removing the housing;
图3为本发明腌肉器的结构示意图;Fig. 3 is the structural representation of meat curing device of the present invention;
图4为本发明图3中A处放大图;Fig. 4 is the enlarged view of place A in Fig. 3 of the present invention;
图5为本发明固定内筒的结构示意图;Fig. 5 is a schematic structural view of the fixed inner cylinder of the present invention;
图6为本发明图5中B处放大图;Fig. 6 is the enlarged view of place B in Fig. 5 of the present invention;
图7为本发明腌针的结构示意图;Fig. 7 is the structural representation of pickling needle of the present invention;
图8为本发明图7中排液部横向剖面后的结构示意图。FIG. 8 is a schematic structural view of the liquid discharge part in FIG. 7 after a transverse section of the present invention.
具体实施方式Detailed ways
,并且在挤压完成后,驱动组件22驱动布料扎辊21快速回归原位,布料扎辊21继续转动且离开肉块,并在此过程中,通过对扎入孔沿离开方向逐渐布置腌料,从而实现了在离开过程中对肉块的腌制处理,保证了排放血水和腌肉处理的连续处理。, and after the extrusion is completed, the driving assembly 22 drives the cloth pinching roller 21 to quickly return to its original position, the cloth pinching roller 21 continues to rotate and leaves the meat piece, and in the process, the marinade is gradually arranged along the leaving direction through the piercing hole , so as to realize the pickling treatment of the meat pieces during the leaving process, and ensure the continuous treatment of the discharge of blood water and the treatment of cured meat.
如图3所示,所述布料扎辊21包括:As shown in Figure 3, described cloth roll 21 comprises:
机座211;Base 211;
安装在所述机座211上的控料辊212;以及The material control roller 212 installed on the base 211; and
布置在所述控料辊212侧壁上的腌针213;The pickling needle 213 arranged on the side wall of the control roller 212;
控料辊212转动带动腌针213扎入肉块,并在挤压肉块时,控制排出血水,并在逐渐离开肉块时控制导入腌料。The material control roller 212 rotates and drives the pickling needle 213 to pierce into the meat piece, and when the meat piece is squeezed, the blood is discharged under control, and the marinade is controlled to be introduced when gradually leaving the meat piece.
在本实施例中,布料扎辊21在对肉块腌制过程中,在机座211上,通过控料辊212转动带动腌针213不断地扎入、拔出肉块,实现排出血水、注入腌料的处理,并且在扎入肉块时,控料辊212会控制腌针213形成排出血水的通道,而在离开肉块时,控料辊212会使排出血水的通道关闭等处理,使腌料注入至腌针213,并在腌针离开时,沿离开路径均匀注入至扎入孔中。In this embodiment, during the marinating process of the meat piece, the cloth rolling roller 21 is on the machine base 211, and the pickling needle 213 is driven by the rotation of the material control roller 212 to continuously penetrate and pull out the meat piece, so as to realize the discharge of blood and water injection. The processing of the marinade, and when the meat is inserted, the material control roller 212 will control the marinade needle 213 to form a channel for discharging blood, and when leaving the meat, the material control roller 212 will make the channel for discharging blood be closed, etc., so that The marinade is injected into the pickling needle 213, and when the pickling needle leaves, it is evenly injected into the piercing hole along the leaving path.
如图2和3所示,所述腌针213呈螺旋状布置在所述控料辊212上。As shown in FIGS. 2 and 3 , the pickling needles 213 are spirally arranged on the material control roller 212 .
本实施例中,腌针213在控料辊212上转动的过程中,通过将腌针213沿螺旋状布置在控料辊212上,使得转动的腌针213能够为腌肉提供向下移动的动力,从而在不断腌肉的过程中,将肉块向下持续疏导,从而保证了腌肉处理的快速性。In this embodiment, during the rotation of the pickling needle 213 on the material control roller 212, the pickling needle 213 is spirally arranged on the material control roller 212, so that the rotating pickling needle 213 can provide downward movement for the cured meat. Power, so that in the process of continuously cured meat, the meat pieces are continuously guided downwards, thus ensuring the rapidity of cured meat processing.
值得注意的是,由于在腌制腔室1中肉块虽然可以在受到重力作用下向下移动,但是由于受到腌针213的扎入,肉块向下移动的趋势降低,因此需要较长一端时间才能够实现对肉块的导出,而且若肉块长时间不导出,受到重力作用,还会使肉块同一位置被扎入多次,进而导致肉块被扎烂等问题的出现。It is worth noting that although the meat piece can move downward under the action of gravity in the marinating chamber 1, the tendency of the meat piece to move downward due to the insertion of the pickling needle 213 is reduced, so a longer end is required. Only time can realize the derivation of the meat piece, and if the meat piece is not exported for a long time, the same position of the meat piece will be pierced multiple times due to the action of gravity, which will lead to problems such as the meat piece being smashed.
如图7和8所示,所述腌针213包括:As shown in Figures 7 and 8, the pickling needle 213 includes:
腌料布置部2131;Marinade Arrangement Department 2131;
设于所述腌料布置部2131一侧的排液部2132;以及a liquid discharge part 2132 located on one side of the marinade arrangement part 2131; and
布置在所述腌料布置部2131另一侧的尖刺部2133;The sharp part 2133 arranged on the other side of the marinade arrangement part 2131;
所述排液部2132为表面均布有漏孔21321的管状结构。The liquid discharge part 2132 is a tubular structure with leakage holes 21321 evenly distributed on the surface.
在本实施例中,当腌针213受到控料辊212转动力作用下逐渐扎入肉块中时,通过尖刺部21333对肉块的刺入,使得扎入孔通道逐渐被打开,并且随着腌料布置部2131和排液部2132对肉块的逐渐扎入,肉块受到挤压,血水会不断的流出,并且在流出的过程中,通过控料辊212快速收集血水,并且在排除血水的过程中,腌针213会在控料辊212上转动而不断扎入肉块,并且扎入孔中的血水会顺着漏孔21321进入到排液部2132中,并且在排出时,通过与控料辊212连通,使得血水排出,并且在转动至腌针213逐渐离开扎入孔时,控料辊212对腌料布置部2131中输送腌料,进而在腌料布置部2131逐渐离开时,沿扎入孔的离开路径进行均匀布料。In this embodiment, when the marinating needle 213 is gradually pierced into the meat piece under the action of the rotation force of the material control roller 212, the penetration of the meat piece by the sharp part 21333 will gradually open the piercing hole channel, and then As the marinade arrangement part 2131 and the liquid discharge part 2132 gradually penetrate into the meat piece, the meat piece is squeezed, and the blood water will flow out continuously. During the bloody process, the marinating needle 213 will rotate on the material control roller 212 to continuously penetrate into the meat piece, and the bloody water inserted into the hole will enter the drain part 2132 along the leakage hole 21321, and when discharged, pass through It communicates with the material control roller 212, so that the blood water is discharged, and when it is rotated until the marinade needle 213 gradually leaves the piercing hole, the material control roller 212 transports the marinade to the marinade arrangement part 2131, and then when the marinade arrangement part 2131 gradually leaves , distribute the material evenly along the exit path of the pierced hole.
如图8所示,所述腌料布置部2131包括:As shown in Figure 8, the marinade arrangement part 2131 includes:
布料头21311,所述布料头21311为伸出所述排液部2132表面的球形结构,且所述布料头21311上均布有布料口213111;Distributing head 21311, the distributing head 21311 is a spherical structure protruding from the surface of the liquid discharge part 2132, and the distributing head 21311 is evenly distributed with distributing ports 213111;
布置在所述排液部2132内腔且连通在所述布料头21311一侧的进料管21312;以及Arranged in the inner cavity of the liquid discharge part 2132 and communicated with the feed pipe 21312 on one side of the distributing head 21311; and
设于所述进料管21312端部且与所述排液部2132相连接的挡壁21313。The blocking wall 21313 is arranged at the end of the feeding pipe 21312 and connected with the liquid discharge part 2132 .
在本实施例中,腌料布置部2131在对扎入孔布置腌料时,控料辊212与腌料布置部2131相连通,布料头21311逐渐离开扎入孔时,通过进料管21312将腌料输送至布料头21311中,并且在布料头21311中,腌料会通过布料口213111排出至扎入孔的四周,并在移动过程中,沿移动路径完成均匀布料。In this embodiment, when the marinade arranging part 2131 arranges the marinade on the piercing hole, the material control roller 212 communicates with the marinade disposing part 2131. The marinade is delivered to the distributing head 21311, and in the distributing head 21311, the marinade will be discharged to the surroundings of the piercing hole through the distributing port 213111, and in the moving process, the uniform distributing will be completed along the moving path.
值得注意的是,在腌针213转动的过程中,通过挡壁21313的布置,且该挡壁21313优选为沿腌针213转动方向布置,从而此种方式布置挡壁21313,在腌针213转动时,当在逐渐扎入肉块时,控料辊212的排出血水的通道与挡壁21313上下两侧的排液部2132端部相互连通,而在转动到达注入腌料区域即离开肉块时,控料辊212会与挡壁21313之间的进料管21312端头相互连通,从而实现了排出血水和注入腌料分别进行。It is worth noting that during the rotation of the pickling needle 213, through the arrangement of the stop wall 21313, and the stop wall 21313 is preferably arranged along the rotation direction of the pickling needle 213, so that the stop wall 21313 is arranged in this way, when the pickling needle 213 rotates At the same time, when gradually piercing into the meat piece, the channel for discharging blood water of the material control roller 212 communicates with the ends of the liquid discharge part 2132 on the upper and lower sides of the retaining wall 21313, and when the rotation reaches the area where the marinade is injected and leaves the meat piece , the material control roller 212 communicates with the end of the feed pipe 21312 between the retaining walls 21313, so that the discharge of blood and the injection of the marinade are carried out separately.
还值得注意的是,所述布料口213111布置在靠近尖刺部2133的一侧。It is also worth noting that the cloth opening 213111 is arranged on the side close to the sharp part 2133 .
在本实施例中,通过将布料口213111设置在靠近尖刺部2133位置,可以在布料头21311逐渐离开扎入孔的过程中,逐渐将腌料填充至扎入孔中。In this embodiment, by arranging the cloth opening 213111 close to the sharp part 2133, the marinade can be gradually filled into the piercing hole when the cloth head 21311 gradually leaves the piercing hole.
如图3、5和6所示,所述控料辊212包括:As shown in Figures 3, 5 and 6, the material control roller 212 includes:
转动外筒2121,所述转动外筒2121的上下两侧呈锥台状且对称布置;Rotating the outer cylinder 2121, the upper and lower sides of the rotating outer cylinder 2121 are frustum-shaped and arranged symmetrically;
插套在所述转动外筒2121内的固定内筒2122;A fixed inner cylinder 2122 inserted into the rotating outer cylinder 2121;
依次布置在所述固定内筒2122侧壁上的负压空腔2123、腌料腔2124以及排气腔2125;The negative pressure cavity 2123, the marinade cavity 2124 and the exhaust cavity 2125 are sequentially arranged on the side wall of the fixed inner cylinder 2122;
转动外筒2121上的腌针213在逐渐插入肉块时与负压空腔2123相连通,并在逐渐离开肉块时与腌料腔2124相连通,且在完全与肉块分离后与排气腔2125相连通。The marinating needle 213 on the rotating outer cylinder 2121 communicates with the negative pressure cavity 2123 when it is gradually inserted into the meat piece, and communicates with the marinade chamber 2124 when it gradually leaves the meat piece, and is connected to the exhaust after it is completely separated from the meat piece. Cavities 2125 are in communication.
在本实施例中,控料辊212在工作过程中,通过优选为伺服电机的动力源驱动转动外筒2121转动,从而实现转动外筒2121绕着固定内筒2122转动,从而在转动外筒2121转动过程中,当转动外筒2121外表面的腌针213对应到达负压空腔2123对应区域时,此部分腌针213在逐渐扎入至肉块中的同时,与负压空腔2123相互连通,从而通过负压空腔2123逐渐为腌针213提供排出血水的负压,进而快速导出血水。In this embodiment, during the working process, the material control roller 212 drives the rotating outer cylinder 2121 to rotate through a power source preferably a servo motor, so that the rotating outer cylinder 2121 rotates around the fixed inner cylinder 2122, thereby rotating the outer cylinder 2121 During the rotation process, when the pickling needle 213 on the outer surface of the rotating outer cylinder 2121 reaches the corresponding area of the negative pressure cavity 2123, this part of the pickling needle 213 is gradually penetrated into the meat piece, and communicates with the negative pressure cavity 2123 , so as to gradually provide the pickling needle 213 with a negative pressure to discharge blood water through the negative pressure cavity 2123, and then quickly export blood water.
需要说明的是,通过利用呈锥台状且对称布置的转动外筒2121,可以保证腌针213的布置方式也按照锥台状布置方式,使腌制腔室1的口径至上而下先减小后增大,从而在不断减小的过程中,便于肉块放入至腌制腔室1中,通过利用腌针213对肉块的腌制处理,并且随着螺旋状布置的腌针213不断转动输送肉块,使肉块快速通过该口径至上而下先减小后增大的腌制腔室。It should be noted that, by using the rotating outer cylinder 2121 in the shape of a cone and arranged symmetrically, it can be ensured that the arrangement of the pickling needles 213 is also arranged in a shape of a cone, so that the diameter of the pickling chamber 1 decreases first from the top to the bottom. Then increase, so that in the process of continuous reduction, it is convenient for the meat piece to be put into the curing chamber 1, by using the pickling needle 213 to pickle the meat piece, and with the spirally arranged pickling needle 213 continuously The meat piece is rotated and conveyed so that the meat piece quickly passes through the marinating chamber whose diameter first decreases from top to bottom and then increases.
值得注意的是,在血水排除完成后,负压空腔2123与离开该区域的腌针213分开,且腌针213继续转动到达腌料腔2124,到达腌料腔2124侧的腌针213与腌料腔2124相连通,并在腌针213离开扎入孔时,逐渐对扎入孔进行腌料的添加。It is worth noting that after the blood and water removal is completed, the negative pressure cavity 2123 is separated from the pickling needle 213 leaving this area, and the pickling needle 213 continues to rotate to reach the marinade chamber 2124, and the pickling needle 213 and the marinade needle 213 on the side of the marinade chamber 2124 are separated. The material cavity 2124 is connected, and when the pickling needle 213 leaves the piercing hole, the marinade is gradually added to the piercing hole.
还值得注意的是,随着腌针213逐渐转动并离开注入腌料的区域后,逐渐转动到达排气腔2125,并且在排气腔2125处与腌针213相互连通,使得排气腔2125中的气体被推送至腌针213中的排液部2132,使得排液部2132在排气腔2125形成的排气区域中,被气压作用,将抽出血水过程中形成负压时,可能堵塞在漏孔21321内的肉屑或黏液等推开,避免漏孔21321处于堵塞状态下进入到负压空腔区域,造成血水无法排出。It is also worth noting that as the pickling needle 213 gradually rotates and leaves the area where the marinade is injected, it gradually rotates to reach the exhaust cavity 2125, and communicates with the pickling needle 213 at the exhaust cavity 2125, so that the exhaust cavity 2125 The gas is pushed to the liquid discharge part 2132 in the pickling needle 213, so that the liquid discharge part 2132 is in the exhaust area formed by the exhaust cavity 2125. When the negative pressure is formed in the process of pumping out the blood, the liquid discharge part 2132 may be blocked in the leak. The meat scraps or mucus in the hole 21321 are pushed away to prevent the leak hole 21321 from entering the negative pressure cavity area when the leak hole 21321 is blocked, causing blood and water to fail to discharge.
需要说明的是,所述负压腔室2123的一侧开设有与挡壁21313上下两侧布置的排液部2132端口相连通的第一连通轨21231,所述腌料腔2124的一侧开设有与所述挡壁21313对应的进料管1312端部对应的第二连通轨21231,所述排气去2125的一侧开设有与挡壁21313上下两侧布置的排液部2132端口相连通的第三连通轨(图中未示出)。It should be noted that, one side of the negative pressure chamber 2123 is provided with a first communication rail 21231 which communicates with the ports of the drain part 2132 arranged on the upper and lower sides of the blocking wall 21313, and one side of the marinade chamber 2124 is provided with There is a second communication rail 21231 corresponding to the end of the feed pipe 1312 corresponding to the blocking wall 21313, and one side of the exhaust gas outlet 2125 is opened to communicate with the ports of the liquid discharge part 2132 arranged on the upper and lower sides of the blocking wall 21313 The third connecting rail (not shown in the figure).
在本实施例中,通过利用各个连通孔分别实现在不同工作环境下,与进料管1312、排液部2132相连通,从而保证了各个工作环节在控料辊212转动的过程中相互独立进行。In this embodiment, each communication hole is used to communicate with the feeding pipe 1312 and the liquid discharge part 2132 under different working environments, thereby ensuring that each working link is carried out independently of each other during the rotation of the material control roller 212 .
需要补充的是,如图3所示,所述机座211的底部一侧布置有与负压空腔2123相对应的第一接头、与腌料腔2124相对应的第二接头以及与排气腔2125相对应的第三接头,所述第一接头通过吸风泵与所述第三接头相连接。What needs to be added is that, as shown in FIG. 3 , a first joint corresponding to the negative pressure cavity 2123 , a second joint corresponding to the marinade chamber 2124 , and an exhaust joint are arranged on the bottom side of the base 211 . The third joint corresponding to the cavity 2125, the first joint is connected to the third joint through a suction pump.
在本实施例例中,通过利用吸风泵的吸力作用,可以为负压空腔2123提供负压,并且在造成负压的同时,通过将吸风泵的另一端与第三接头相连接,从而可以实现将气压作用于排气腔2125中,从而利用对负压空腔2123形成负压的同时,对排气腔2125中输入正压。In this embodiment, by using the suction effect of the suction pump, negative pressure can be provided for the negative pressure cavity 2123, and while creating negative pressure, by connecting the other end of the suction pump to the third joint, Therefore, the air pressure can be applied to the exhaust cavity 2125 , so that positive pressure can be input into the exhaust cavity 2125 while negative pressure is formed on the negative pressure cavity 2123 .
为了进一步的对该吸风泵与第一接头之间的连接结构公开,与第一接头以及吸风泵的进气端可以通过利用T型管进行连接,并且在T型管的下端连接一组密封的容置腔室,而且在T型管的一侧与吸风泵的连接端垫设滤水棉(例如海绵、棉花等),在工作时,吸风泵向T型管中抽气,扎入孔中的血水以及气体会朝向T型管中流动,并且在滤水棉的隔绝作用下,气体被过滤出来,并输送至排气腔2125中,用于对漏孔21321进行清孔,而过滤出来的血水会顺着T型管到达容置腔室中得以储存。In order to further disclose the connection structure between the suction pump and the first joint, the first joint and the intake end of the suction pump can be connected by using a T-shaped pipe, and a group of Sealed accommodation chamber, and a water filter cotton (such as sponge, cotton, etc.) is padded on one side of the T-shaped pipe and the connection end of the suction pump. When working, the suction pump pumps air into the T-shaped pipe. The blood and gas stuck in the hole will flow towards the T-shaped tube, and under the insulation of the filter cotton, the gas will be filtered out and sent to the exhaust chamber 2125 for cleaning the leak hole 21321. And the filtered blood water will arrive in the accommodation chamber along the T-shaped tube for storage.
如图1和2所述,所述腌制腔室1包括:As described in Figures 1 and 2, the pickling chamber 1 comprises:
设于所述腌肉器2顶部的进料通道11,所述进料通道11的内壁为至上而下尺寸不断减小的锥台状;The feed channel 11 arranged at the top of the meat marinator 2, the inner wall of the feed channel 11 is in the shape of a truncated cone whose size decreases continuously from top to bottom;
布置在所述腌肉器2底部的放料通道12,所述放料通道12的内径大于所述进料通道11的内径。The discharge channel 12 arranged at the bottom of the meat marinator 2 , the inner diameter of the discharge channel 12 is larger than the inner diameter of the feed channel 11 .
在本实施例中,腌制腔室1在进行腌制肉块时,为了保证肉块能够精准的落入至腌制腔室1中,通过利用锥台状的进料通道11,可以保证肉块能够精准的落入至腌制腔室1的腌制区域中,并且在从腌制腔室1中出来时,会通过口径较大的放料通道12出来,从而保证了腌肉被腌制后的快速导出。In this embodiment, when the curing chamber 1 is marinating meat pieces, in order to ensure that the meat pieces can fall into the curing chamber 1 accurately, by using the frustum-shaped feed channel 11, the meat can be ensured The block can accurately fall into the marinating area of the marinating chamber 1, and when it comes out of the marinating chamber 1, it will come out through the discharge channel 12 with a larger diameter, thereby ensuring that the marinated meat is marinated After the quick export.
实施例二Embodiment two
如图3和4所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于:As shown in Figures 3 and 4, the same or corresponding components as those in the first embodiment are marked with the corresponding reference numerals of the first embodiment, and for the sake of simplicity, only the differences from the first embodiment will be described below. The difference between this embodiment two and embodiment one is:
所述驱动组件22包括:The drive assembly 22 includes:
导向支架221;以及guide bracket 221; and
安装在所述导向支架221上且推动布料扎辊21朝向肉块方向来回往复移动的推送组件222。The pushing assembly 222 that is installed on the guide bracket 221 and pushes the cloth pinching roller 21 to move back and forth toward the meat piece.
在本实施例种,驱动组件22在驱动布料扎辊21来回移动过程中,通过在导向支架221上,利用推送组件222驱动布料扎辊21沿朝向肉块方向来回往复运动,从而实现布料扎辊21来回往复的对肉块形成挤压,从而使得肉块在处于挤压状态下排出大量的血水。In this embodiment, when the driving assembly 22 is driving the cloth pinching roller 21 to move back and forth, on the guide bracket 221, the pushing assembly 222 is used to drive the cloth pinching roller 21 to move back and forth along the direction toward the meat piece, thereby realizing the cloth pinching roller 21 Squeeze the piece of meat back and forth, so that the piece of meat discharges a large amount of blood in the state of being squeezed.
需要说明的是,在布料扎辊21转动方向与肉块滚动方向相垂直时,推送组件222推送布料扎辊21挤压肉块。It should be noted that, when the rotation direction of the distribution roller 21 is perpendicular to the rolling direction of the meat piece, the pushing assembly 222 pushes the distribution roller 21 to squeeze the meat piece.
本实施例中,在布料扎辊21转动方向与肉块滚动方向相垂直时,腌针213扎入至肉块的最大深度,此时进行肉块的挤压处理,可以最大程度的排出肉块中的血水。In this embodiment, when the rotation direction of the cloth rolling roller 21 is perpendicular to the rolling direction of the meat piece, the marinating needle 213 penetrates to the maximum depth of the meat piece, and at this time, the meat piece is squeezed to discharge the meat piece to the greatest extent. blood in water.
如图3和4所示,所述推送组件222包括:As shown in Figures 3 and 4, the push component 222 includes:
安装在所述布料扎辊21上的传动组件2221;The transmission assembly 2221 installed on the cloth pinching roller 21;
与传动组件2221动力端相连接的星形齿盘2222;The star gear 2222 connected to the power end of the transmission assembly 2221;
布置在所述导向支架221上的顶触件2223;以及The top contact piece 2223 arranged on the guide bracket 221; and
将所述导向支架221与所述布料扎辊21相连接的弹性组件2224。An elastic assembly 2224 connecting the guide bracket 221 with the fabric pinching roller 21 .
在本实施例中,推送组件222在推送布料扎辊21来回往复移动过程中,通过利用布料扎辊21的转动动力通过传动组件2221传动给星形齿盘2222,从而使得星形齿盘2222转动,并且在星形齿盘2222转动的过程中,齿面会与顶触件2223相接处,从而在顶触件2223与凸起的齿牙接触时,会使得布料扎辊21被向肉块一侧推送挤压,并且在弹性组件2224的弹力作用,当顶触件2223到达齿牙之间时,布料扎辊21会继续回到原位置。In this embodiment, when the pushing assembly 222 pushes the cloth pinching roller 21 to move back and forth, the rotation power of the fabric pinching roller 21 is transmitted to the star-shaped toothed plate 2222 through the transmission assembly 2221, so that the star-shaped toothed plate 2222 rotates , and during the rotation of the star-shaped toothed disc 2222, the tooth surface will be in contact with the top contact piece 2223, so that when the top contact piece 2223 is in contact with the protruding teeth, the cloth pinch roller 21 will be pushed towards the piece of meat Push and squeeze sideways, and under the elastic force of the elastic assembly 2224, when the top contact piece 2223 reaches between the teeth, the cloth pinching roller 21 will continue to return to its original position.
再具体的说,所述星形齿盘2222的相邻齿之间平滑过渡,所述顶触件2223的顶端布置有与所述星形齿盘2222侧壁相接处的滚珠2225。More specifically, the transition between adjacent teeth of the star-shaped gear plate 2222 is smooth, and the top of the top contact member 2223 is arranged with a ball 2225 at the junction with the side wall of the star-shaped gear plate 2222 .
本实施例中,星形齿盘2222通过将齿牙之间平滑过渡连接,从而顶触件2223能够平顺的与之接触,从而平稳的带动布料扎辊21朝向肉块一侧移动进行挤压处理,并且在接触时,通过利用滚珠2225与星形齿盘2222表面相接触,从而减少了顶触件2223与星形齿盘2222之间形成的接触摩擦。In this embodiment, the star-shaped gear plate 2222 connects the teeth with a smooth transition, so that the top contact piece 2223 can be in smooth contact with it, thereby smoothly driving the cloth pinching roller 21 to move toward the side of the meat piece for extrusion processing , and when in contact, the contact friction formed between the top contact piece 2223 and the star-shaped gear plate 2222 is reduced by using the ball 2225 to contact the surface of the star-shaped gear plate 2222 .
还需要补充的是,所述传动组件2221包括与安装在所述布料扎辊21上的第一齿轮22211以及与所述星形齿盘2222相连接的第二齿轮22212,所述第一齿轮22211与第二齿轮22212之间啮合传动。What needs to be added is that the transmission assembly 2221 includes the first gear 22211 installed on the cloth pinching roller 21 and the second gear 22212 connected with the star-shaped gear plate 2222, the first gear 22211 Mesh transmission with the second gear 22212.
在本实施例中,通过在布料扎辊21转动时,会将转动力通过第一齿轮22211传动给第二齿轮22212,从而第二齿轮22212会将动力进一步的传递给星形齿盘2222,进而转动的星形齿盘2222与顶触件2223之间的相互抵触,驱动布料扎辊21转动。In this embodiment, when the cloth pinching roller 21 rotates, the rotational force will be transmitted to the second gear 22212 through the first gear 22211, so that the second gear 22212 will further transmit the power to the star gear 2222, and then The mutual interference between the rotating star-shaped toothed disc 2222 and the top contact piece 2223 drives the cloth pinching roller 21 to rotate.
还需要补充的是,所述弹性组件2224可以为弹簧。It should be added that the elastic component 2224 may be a spring.
工作步骤:Work steps:
步骤一、肉块送入,将肉块从腌制腔室1顶部的进料通道11放入,肉块会沿着进料通道11到达腌肉器2中间的腌制腔室1;Step 1, the meat piece is fed in, the meat piece is put in from the feeding channel 11 on the top of the curing chamber 1, and the meat piece will arrive at the curing chamber 1 in the middle of the meat curing device 2 along the feeding channel 11;
步骤二、扎肉处理,通过控料辊212转动携带腌针213同步转动,当腌针213靠近肉块并接触至肉块后,随着转动的继续进行,腌针213会沿着转动方向通过尖刺部2133逐渐插入至肉块中,直至腌针213转动至其转动方向与肉块的转动方向保持平行,此时,腌针深入至肉块的最深处;Step 2, meat pricking process, the pickling needle 213 is rotated synchronously through the rotation of the material control roller 212, when the pickling needle 213 is close to the meat piece and touches the meat piece, as the rotation continues, the pickling needle 213 will pass along the direction of rotation The spiked part 2133 is gradually inserted into the meat piece until the pickling needle 213 rotates until its rotation direction is parallel to the rotation direction of the meat piece. At this time, the pickling needle goes deep into the deepest part of the meat piece;
步骤三、排液处理,在腌针213逐渐插入至肉块中时,会有部分血水挤出,通过利用负压空腔2123为腌针的排液部2132提供负压吸力,从而在扎入孔中血水排出后,并进入到漏孔21321中时,负压吸力会将血水快速吸出,并且,为了更好的实现对血水的排放,当腌针213到达肉块的最大深度时,驱动组件22开始动作,使控料辊212向肉块一侧移动,挤压肉块,从而使肉块中的血水被挤出至扎入孔,并通过排液部2132排出;Step 3, draining treatment, when the pickling needle 213 is gradually inserted into the meat piece, some blood will be squeezed out, and the negative pressure cavity 2123 is used to provide negative pressure suction for the draining part 2132 of the pickling needle, thereby After the blood in the hole is discharged and enters the leakage hole 21321, the negative pressure suction will quickly suck out the blood, and, in order to better discharge the blood, when the marinating needle 213 reaches the maximum depth of the meat piece, the drive assembly 22 starts to move, so that the material control roller 212 moves to the side of the meat piece, squeezes the meat piece, so that the blood in the meat piece is squeezed out to the piercing hole, and is discharged through the liquid discharge part 2132;
步骤四、注入腌料,在挤压肉块使血水排出后,腌针213继续跟随控料辊212转动,腌针213转动时会逐渐离开肉块的扎入孔,此时,控料辊212控制腌料腔2124与腌针213的腌料布置部2132相连通,并在离开扎入孔时,通过腌料布置部2131从扎入孔的最深处依次向外移动布置腌料,保证腌料布置的均匀性;Step 4: Inject the marinade. After the meat is extruded to discharge the blood, the marinating needle 213 continues to follow the material control roller 212 to rotate. When the marinade needle 213 rotates, it will gradually leave the piercing hole of the meat. At this time, the material control roller 212 Control the marinade cavity 2124 to communicate with the marinade arrangement part 2132 of the marinade needle 213, and when leaving the piercing hole, the marinade arrangement part 2131 moves outwards from the deepest part of the piercing hole to arrange the marinade sequentially to ensure that the marinade Uniformity of arrangement;
步骤五、腌具清理,腌针213在对肉块腌制完成后继续转动至另一侧,此时腌针213的排液部2132会与排气腔2125相连通,通过排气腔2125排入气体至排液腔2132中,对漏孔21321进行清理;Step 5: Clean the marinade. After marinating the meat piece, the marinating needle 213 continues to rotate to the other side. At this time, the liquid discharge part 2132 of the marinating needle 213 will be connected with the exhaust chamber 2125, and the liquid will be discharged through the exhaust chamber 2125. Inject gas into the liquid discharge cavity 2132 to clean the leakage hole 21321;
步骤六、腌肉排出,螺旋状布置在控料辊212上的腌针213会逐渐驱使腌肉向下移动,并到达放料通道12排出。Step 6, the cured meat is discharged, and the pickling needle 213 spirally arranged on the material control roller 212 will gradually drive the cured meat to move downwards and reach the discharge channel 12 for discharge.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

  1. 一种牛肉腌制装置,其特征在于,包括:A beef curing device is characterized in that it comprises:
    至上而下布置的腌制腔室(1);以及a pickling chamber (1) arranged from top to bottom; and
    布置在所述腌制腔室(1)四周的腌肉器(2);a meat marinator (2) arranged around the marinating chamber (1);
    腌肉器(2)先逐渐扎入腌制腔室(1)内肉块的表面,且在扎至预定深度时,腌肉器(2)夹紧肉块并排出扎入处挤出的血水,而后腌肉器(2)逐渐撤离肉块表面并沿扎入路径布置腌料。The meat marinator (2) first gradually pierces into the surface of the meat in the marinating chamber (1), and when it reaches a predetermined depth, the meat marinator (2) clamps the meat and discharges the blood water squeezed out from the piercing place , then the meat marinator (2) gradually withdraws from the surface of the meat piece and arranges the marinade along the piercing path.
  2. 根据权利要求1所述的一种牛肉腌制装置,其特征在于,所述腌肉器(2)包括:A beef curing device according to claim 1, characterized in that the meat curing device (2) comprises:
    对称且竖向布置的布料扎辊(21);以及Symmetrical and vertically arranged fabric rolls (21); and
    布置在所述布料扎辊(21)一侧的驱动组件(22);a drive assembly (22) arranged on one side of the cloth rolling roller (21);
    布料轧辊(21)转动扎入肉块内,直至转动方向与扎入位置处于相切状态,驱动组件(22)推动布料扎辊(21)朝向肉块一侧移动挤压肉块并排出血水,随后布料轧辊(21)继续转动且对扎入位置布料。The cloth roller (21) rotates and penetrates into the meat until the direction of rotation is tangent to the insertion position, and the driving assembly (22) pushes the cloth roller (21) to move toward the side of the meat to squeeze the meat and discharge the blood. Cloth roller (21) continues to rotate subsequently and to pricking into position cloth.
  3. 根据权利要求2所述的一种牛肉腌制装置,其特征在于,所述布料扎辊(21)包括:A beef marinating device according to claim 2, characterized in that the cloth rolling roller (21) comprises:
    机座(211);machine base (211);
    安装在所述机座(211)上的控料辊(212);以及The control roller (212) installed on the base (211); and
    布置在所述控料辊(212)侧壁上的腌针(213);Pickling needles (213) arranged on the side wall of the control roller (212);
    控料辊(212)转动带动腌针(213)扎入肉块,并在挤压肉块时,控制排出血水,并在逐渐离开肉块时控制导入腌料。The material control roller (212) rotates to drive the pickling needle (213) to pierce into the meat piece, and when the meat piece is squeezed, the blood water is discharged under control, and the marinade is controlled to be introduced when gradually leaving the meat piece.
  4. 根据权利要求3所述的一种牛肉腌制装置,其特征在于,所述腌针(213)呈螺旋状布置在所述控料辊(212)上。The beef marinating device according to claim 3, characterized in that, the marinating needle (213) is spirally arranged on the material control roller (212).
  5. 根据权利要求3所述的一种牛肉腌制装置,其特征在于,所述腌针(213)包括:A beef marinating device according to claim 3, characterized in that the marinating needle (213) comprises:
    腌料布置部(2131);Marinade Arrangement Department (2131);
    设于所述腌料布置部(2131)一侧的排液部(2132);以及a liquid discharge part (2132) provided on one side of the marinade arrangement part (2131); and
    布置在所述腌料布置部(2131)另一侧的尖刺部(2133);a sharp part (2133) arranged on the other side of the marinade arrangement part (2131);
    所述排液部(2132)为表面均布有漏孔(21321)的管状结构。The drain part (2132) is a tubular structure with leakage holes (21321) uniformly distributed on the surface.
  6. 根据权利要求5所述的一种牛肉腌制装置,其特征在于,所述腌料布置部(2131)包括:A beef marinating device according to claim 5, characterized in that, the marinade arrangement part (2131) comprises:
    布料头(21311),所述布料头(21311)为伸出所述排液部(2132)表面的球形结构,且所述布料头(21311)上均布有布料口(213111);Distributing head (21311), the distributing head (21311) is a spherical structure protruding from the surface of the liquid discharge part (2132), and the distributing head (21311) is evenly distributed with distributing ports (213111);
    布置在所述排液部(2132)内腔且连通在所述布料头(21311)一侧的进料管(21312);以及a feed pipe (21312) arranged in the inner cavity of the liquid discharge part (2132) and connected to one side of the distributing head (21311); and
    设于所述进料管(21312)端部且与所述排液部(2132)相连接的挡壁(21313)。A blocking wall (21313) arranged at the end of the feeding pipe (21312) and connected to the drain part (2132).
  7. 根据权利要求3所述的一种牛肉腌制装置,其特征在于,所述控料辊(212)包括:A beef marinating device according to claim 3, characterized in that, the material control roller (212) comprises:
    转动外筒(2121),所述转动外筒(2121)的上下两侧呈锥台状且对称布置;Rotating the outer cylinder (2121), the upper and lower sides of the rotating outer cylinder (2121) are frustum-shaped and arranged symmetrically;
    插套在所述转动外筒(2121)内的固定内筒(2122);A fixed inner cylinder (2122) inserted into the rotating outer cylinder (2121);
    依次布置在所述固定内筒(2122)侧壁上的负压空腔(2123)、腌料腔(2124)以及排气腔(2125);The negative pressure cavity (2123), the marinade cavity (2124) and the exhaust cavity (2125) are sequentially arranged on the side wall of the fixed inner cylinder (2122);
    转动外筒(2121)上的腌针(213)在逐渐插入肉块时与负压空腔(2123)相连通,并在逐渐离开肉块时与腌料腔(2124)相连通,且在完全与肉块分离后与排气腔(2125)相连通。The marinating needle (213) on the rotating outer cylinder (2121) communicates with the negative pressure cavity (2123) when it is gradually inserted into the meat piece, and communicates with the marinade chamber (2124) when it gradually leaves the meat piece. After being separated from the meat piece, it communicates with the exhaust chamber (2125).
  8. 根据权利要求2所述的一种牛肉腌制装置,其特征在于,所述驱动组件(22)包括:A beef marinating device according to claim 2, characterized in that the drive assembly (22) comprises:
    导向支架(221);以及guide bracket (221); and
    安装在所述导向支架(221)上且推动布料扎辊(21)朝向肉块方向来回往复移动的推送组件(222)。A push assembly (222) that is installed on the guide bracket (221) and pushes the cloth pinching roller (21) to move back and forth toward the meat piece.
  9. 根据权利要求7所述的一种牛肉腌制装置,其特征在于,所述推送组件(222)包括:A beef marinating device according to claim 7, characterized in that, the pushing assembly (222) comprises:
    安装在所述布料扎辊(21)上的传动组件(2221);A transmission assembly (2221) installed on the cloth rolling roller (21);
    与传动组件(2221)动力端相连接的星形齿盘(2222);A star gear (2222) connected to the power end of the transmission assembly (2221);
    布置在所述导向支架(221)上的顶触件(2223);以及a top contact (2223) arranged on the guide bracket (221); and
    将所述导向支架(221)与所述布料扎辊(21)相连接的弹性组件(2224)。An elastic component (2224) connecting the guide bracket (221) with the cloth rolling roller (21).
  10. 根据权利要求8所述的一种牛肉腌制装置,其特征在于,所述星形齿盘(2222)的相邻齿之间平滑过渡,所述顶触件(2223)的顶端布置有与所述星形齿盘(2222)侧壁相接处的滚珠(2225)。The beef marinating device according to claim 8, characterized in that the adjacent teeth of the star-shaped toothed plate (2222) have a smooth transition, and the top of the top contact (2223) is arranged with the The ball (2225) at the junction of the side walls of the spider (2222).
PCT/CN2022/071518 2021-12-28 2022-01-12 Beef pickling device WO2023123561A1 (en)

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