WO2023116760A1 - 多轴变速热洗模组及其热洗方法 - Google Patents

多轴变速热洗模组及其热洗方法 Download PDF

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Publication number
WO2023116760A1
WO2023116760A1 PCT/CN2022/140667 CN2022140667W WO2023116760A1 WO 2023116760 A1 WO2023116760 A1 WO 2023116760A1 CN 2022140667 W CN2022140667 W CN 2022140667W WO 2023116760 A1 WO2023116760 A1 WO 2023116760A1
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WIPO (PCT)
Prior art keywords
speed
cleaning
axis variable
variable speed
module according
Prior art date
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PCT/CN2022/140667
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English (en)
French (fr)
Inventor
欧晢文
董慧
Original Assignee
浙江宝绿特环保技术工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江宝绿特环保技术工程有限公司 filed Critical 浙江宝绿特环保技术工程有限公司
Priority to EP22910072.2A priority Critical patent/EP4338915A1/en
Priority to MX2023010149A priority patent/MX2023010149A/es
Priority to US18/273,259 priority patent/US20240116088A1/en
Publication of WO2023116760A1 publication Critical patent/WO2023116760A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • B08B3/104—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid using propellers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165—Scrapers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001—Handling, e.g. loading or unloading arrangements
    • F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/007—Heating the liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001—Pretreating the materials before recovery
    • B29B2017/0015—Washing, rinsing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • B29B2017/0213—Specific separating techniques
    • B29B2017/0286—Cleaning means used for separation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • B29B2017/0213—Specific separating techniques
    • B29B2017/0286—Cleaning means used for separation
    • B29B2017/0289—Washing the materials in liquids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/04—Garbage
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the technical field of plastic recycling and cleaning, in particular to a multi-axis variable-speed hot-washing module and a hot-washing method thereof.
  • the plastic bottle flakes processed by the crushing unit will enter three hot washing machines respectively through the hot washing feeding screw and the hot washing distributing screw for stirring and hot washing.
  • Each hot washer is a cylinder with a smooth inner wall and a single cleaning blade shaft is arranged in the inner cavity.
  • the material enters the feeding screw conveyor from the discharge port at the bottom of the hot washing machine, and is evenly transported to the friction machine by the feeding screw conveyor.
  • the high-speed rotating rotor in the friction machine drives the material to rotate, so that the bottle flakes It rubs against the blade and the inner wall to scrape off the label or glue on the bottle. After the friction of the bottle flakes is completed, it is transported to the dehydrator, and then enters the next process after dehydration and drying.
  • the purpose of the present invention is to provide a multi-axis variable speed hot washing module and a hot washing method thereof, which integrates a hot washing machine, a screw, and a friction machine into a multi-axis variable speed hot washing machine.
  • the mechanical friction of the washing machine is relatively large, which greatly improves the cleaning effect, reduces the investment in equipment and land occupation, and also improves the efficiency of hot washing.
  • the entire process is rationalized, compacted and simplified.
  • the multi-shaft variable speed heat washing module includes a storage assembly, a dehydration assembly, and one or more multi-shaft variable speed heat washing machines, and the multi-shaft variable speed heat washing machine is connected with the storage assembly and the dehydration assembly respectively. connect.
  • the present invention can be further configured as follows: the multi-axis variable-speed thermal washing machine includes a cleaning chamber, a variable-speed driving device, and a rotating mechanism, and the rotating mechanism is arranged in the inner chamber of the cleaning chamber and is connected with The variable speed driving device is transmission connected, and the rotating mechanism is provided with at least two or more groups, and the variable speed driving device is used to adjust the rotating speed of the rotating mechanism.
  • the present invention can be further configured as follows: the inner wall of the cleaning cavity is provided with a scraping mechanism that enhances the squeezing and frictional cleaning effect between the cleaning material and the cleaning material.
  • the present invention may be further configured as follows: the scraping mechanism includes a plurality of protrusions fixed on the inner wall of the cleaning chamber.
  • the present invention can be further configured as follows: there are three sets of the rotating mechanisms, and each set of the rotating mechanisms is equipped with one variable speed drive device.
  • the present invention can be further configured as follows: three sets of the rotating mechanisms are provided, and the three sets of rotating mechanisms share one variable speed drive device.
  • the present invention can be further configured as follows: the rotating mechanism includes a cleaning blade shaft and a plurality of blades, the plurality of blades are arranged on the cleaning blade shaft along the axial direction, and the cleaning blade shaft and The variable speed drive is transmission-connected.
  • the present invention may be further configured as: a connection plate is fixed between the blade and the cleaning blade shaft.
  • the present invention can be further configured as follows: the blade is configured as a strip-shaped plate structure, the blade includes an anti-bending plate and an inclined plate, and the anti-bending plate and the inclined plate are integrally formed and fixedly connected;
  • the anti-bending plate is arranged horizontally, and the inclined plate is arranged obliquely.
  • the present invention can be further configured as follows: a reinforcing member is fixedly connected to the connecting plate, and an end of the inclined plate close to the connecting plate is fixed on the reinforcing member.
  • the present invention may be further configured as follows: a heating mechanism for heating the washing water is provided inside the washing chamber.
  • the present invention can be further configured as follows: a plurality of liners are arranged in the inner cavity of the cleaning cavity, and the end of the liners away from the inner wall of the cleaning cavity faces the center of the cleaning cavity axis offset;
  • a hot washing sub-cavity is formed between two adjacent inner tanks, and a plurality of the hot washing sub-cavities communicate with each other to form the inner cavity of the cleaning chamber.
  • the present invention can be further configured as follows: the heating mechanism includes a plurality of heating rods, heat-conducting oil is arranged in the inner tank, and the heating rods are installed in the inner tank to heat the heat-conducting oil. heating.
  • the present invention can be further configured as: an insulation layer is arranged on the outer wall of the cleaning cavity.
  • the present invention may be further configured as follows: the bottom of the cleaning chamber is provided with a drain valve communicating with the interior of the inner container.
  • the present invention may be further configured as follows: the bottom of the cleaning chamber is provided with a plug valve communicating with the inside of the cleaning chamber.
  • the present invention can be further configured as follows: the variable speed drive device includes a motor and a bearing seat set, the motor is connected to the bearing seat set through a belt, and the bearing seat set is connected to the cleaning blade shaft Drive connection.
  • the present invention can be further configured as: the motor is configured as a variable frequency motor.
  • the present invention can be further configured as follows: the storage component includes a temporary storage bin, a first conveying device, and a preparatory bin connected to the temporary storage bin, the temporary storage bin is used for storing materials, the The first conveying device is used to transport the materials in the temporary storage bin to the preparatory bin, and the preparatory bin is used for metering materials, mixing medicament water and materials, and the preparatory bin is connected to the cleaning chamber cavities connected.
  • the present invention can be further configured as follows: the pre-communication includes an upper pre-communication and a lower pre-communication, a switch is set at the junction of the upper pre-communication and the lower pre-communication, the upper pre-communication A meter for measuring materials is installed in the preparatory bin;
  • the temporary storage bin is connected with the upper preparatory bin through the first conveying device, and the lower preparatory bin is communicated with the inner chamber of the cleaning chamber through a water pump.
  • the present invention can be further configured as follows: an agitator is arranged in the lower preparatory bin, and a preheating device is arranged on the lower preparatory bin.
  • the present invention can be further configured as follows: the dehydration assembly includes a water shower, a water dehydrator and a second conveying device, the interior of the water shower communicates with the inner cavity of the cleaning chamber, the The water shower is connected to the dehydrator through the second conveying device, and the inner cavity of the cleaning chamber communicates with the interior of the water shower through a water pump.
  • the present invention can be further configured as follows: the shower machine is connected with a water tank for collecting discharged medicinal water.
  • the present invention can be further configured as follows: the first conveying device is configured as a first screw conveyor, one end of the screw conveyor is connected to the bottom of the temporary storage bin, and the other end is connected to the preparation Bin top connection.
  • the present invention can be further configured as follows: the second conveying device is configured as a second screw conveyor, one end of the second screw conveyor is connected with a buffer bin, and the other end communicates with the interior of the dehydrator , the buffer bin is arranged at the bottom of the discharge port of the shower.
  • the hot washing method based on the multi-axis variable speed hot washing module includes the following steps:
  • step S1 the following sub-steps are included:
  • S1a Put the dry material from the temporary storage bin into the upper reserve bin by means of screw conveying, and measure the weight of the added material through a meter;
  • S1b Turn on the switch at the connection between the upper reserve chamber and the lower reserve chamber, pour the material into the lower reserve chamber, and at the same time, pump the heated medicinal water into the lower reserve chamber;
  • the present invention can be further configured as follows: the amount of the high-temperature material mixture prepared by the upper reserve chamber and the lower reserve chamber at one time is the amount used for one cleaning of a single multi-axis variable-speed thermal washing machine.
  • the present invention can be further configured as follows: in step S1d, the upper preparatory bin and the lower preparatory bin simultaneously prepare the next batch of material mixture, and sequentially feed into the next multi-axis variable-speed thermal washing machine.
  • the present invention can be further configured as follows: in step S3, collect the medicament water discharged from the water shower and the dehydrator into corresponding water tanks, and recycle after treatment.
  • the present invention can be further configured as: in step S2:
  • the step of timing low-speed soaking and washing includes: adjusting the variable-speed driving device of the multi-axis variable-speed thermal washing machine, so that the variable-speed driving device drives a plurality of cleaning blade shafts to perform low-speed pre-soaking and cleaning at a speed of 70-100r/min for 30-40min ;
  • the step of timing high-speed friction washing includes: adjusting the variable speed driving device of the multi-axis variable speed heat washing machine again, so that the rotation speed of multiple cleaning blade shafts is increased to 800-1000r/min for high-speed cleaning, which lasts for 30-40min . .
  • the present invention includes at least one of the following beneficial technical effects:
  • the material is pre-mixed with the chemical water, it is added to the multi-axis variable speed hot washing machine for hot washing. After the hot washing is completed, it is sent to the water shower for preliminary dehydration, and finally sent to the dehydrator for dehydration.
  • the specially designed multi-axis variable speed hot washing machine is used to replace the traditional hot washing machine, feeding screw conveyor and friction machine.
  • One device completes the functions of the traditional three equipment.
  • the multi-axis variable speed hot washing machine relies on its own The nature of variable speed rotation, and the cleaning chamber is equipped with a scraping mechanism, which greatly improves the friction strength of the material during cleaning, thereby improving the cleaning effect.
  • the multi-shaft variable-speed hot washing machine adopts the design of multiple cleaning blade shafts, which greatly reduces the workload of cleaning the blade shafts compared with the traditional single cleaning blade shaft design, and at the same time reduces the structural size and strength requirements of the cleaning blade shafts. In this way, the high-speed cleaning function that cannot be realized by traditional hot washing machines is realized.
  • the cleaning blade shaft is designed to be adjustable in speed.
  • the material starts to be cleaned, it runs at a low speed, so that the material is fully mixed with the high-temperature cleaning liquid to achieve the purpose of preheating the material and pre-cleaning, and then switches to high-speed cleaning.
  • the material is being cleaned.
  • the cavity is driven by the cleaning blade shaft at high speed to realize the strong cleaning of the material between the cleaning blade shaft layers, between the cleaning blade shaft and the cleaning blade shaft, between the cleaning blade shaft and the inner wall of the cleaning chamber, and due to the design of multiple cleaning blade shafts, It enables the material to change the cleaning track between the cleaning blade shafts during cleaning, so as to avoid the generation of material cleaning dead ends. Compared with the traditional hot washing design, it can produce stronger cleaning capabilities without dead ends.
  • Fig. 1 is a schematic flow chart of the hot washing method of the present invention.
  • Fig. 2 is a schematic diagram of the overall structure of the present invention.
  • Fig. 3 is a front view along direction A in Fig. 2 .
  • Fig. 4 is a schematic diagram showing the overall structure of a multi-shaft variable-speed thermal washing machine according to the present invention.
  • Fig. 5 is a front view showing a multi-shaft variable-speed thermal washing machine of the present invention.
  • Fig. 6 is a top view of the present invention showing a multi-shaft variable-speed thermal washing machine (the cover plate is omitted).
  • Fig. 7 is a front view showing the cleaning blade shaft of the present invention.
  • Fig. 8 is a schematic view showing the structure of the cleaning blade shaft according to the present invention.
  • FIG. 9 is an enlarged schematic view of part B in FIG. 8 .
  • first and second features are in direct contact with each other; and may also include additional components are formed between the first and second features, such that the first and second features may not be in direct contact.
  • this disclosure may reuse reference symbols and/or labels in various embodiments. Such repetition is for the sake of brevity and clarity, and does not in itself represent a relationship between the different embodiments and/or configurations discussed.
  • spatially relative terms such as “below”, “below”, “below”, “above”, “above” and the like, may be for the convenience of explaining the The relationship between one component or feature shown with respect to another or more components or features.
  • These spatially relative terms are intended to cover various orientations of the device during use or operation in addition to the orientation depicted in the drawings.
  • the device may be otherwise positioned (eg, rotated 90 degrees or at other orientations) and these spatially relative descriptors should be construed accordingly.
  • Fig. 1 it is a multi-axis variable-speed hot washing module disclosed by the present invention, including a storage assembly and a dehydration assembly, and is characterized in that it also includes one or more multi-axis variable-speed hot washing machines 1, and the multi-axis variable-speed hot washing machine The machine 1 is respectively connected with the storage assembly and the dehydration assembly.
  • the multi-axis variable speed thermal washing machine 1 includes a cleaning chamber 10, a variable speed driving device 2 and a rotating mechanism 3.
  • the rotating mechanism 3 is arranged in the inner cavity of the cleaning chamber 10 and is connected to the variable speed driving device 2.
  • the variable speed drive device 2 is used to adjust the rotational speed of the rotating mechanism 3 .
  • Two or more sets of rotating mechanisms 3 are rotated at variable speeds in the cleaning cavity 10 through the variable speed drive device 2.
  • the traditional hot washing machine which is a drum with a smooth inner wall and a single cleaning blade shaft 31 is arranged in the inner cavity
  • the disadvantage is that it greatly increases the mechanical friction of the material during cleaning.
  • multiple groups of rotating mechanisms 3 can rotate at variable speeds. When rotating at a low speed, it is convenient for the materials to be fully mixed with the medicinal water. When rotating at a high speed, the labels and impurities on the materials can be effectively stripped, improving the cleaning effect.
  • the bottom of the cleaning chamber 10 is provided with a plug valve 13 communicating with the inside of the cleaning chamber 10, wherein the plug valve 13 is used to separate from the water pump during cleaning, so as to prevent materials and cleaning water from entering the water pump during cleaning.
  • the gate valve 13 is opened, and a water pump can be used to extract the bottle flakes together with the cleaning water.
  • the gate valve 13 is detachably fixed on the bottom of the cleaning chamber 10 by bolts and flanges.
  • the bottom of the cleaning chamber 10 is discharged through the water pump, which avoids the loss of pharmaceutical water and materials, improves the recovery rate of bottle flakes, and reduces the cost of the equipment itself and the cost of space.
  • An intelligent differential pressure transmitter 14 is installed on the outer wall of the cleaning cavity 10.
  • the intelligent differential pressure transmitter 14 can be used to control the liquid level in the cleaning cavity 10. In this embodiment, it is connected by bolts and flanges. Clean the outer wall of the cavity 10.
  • the top of the cleaning cavity 10 is detachably and fixedly connected with a cover plate 15 , and the variable speed drive device 2 is installed on the side of the cover plate 15 away from the cleaning cavity 10 .
  • the cover plate 15 is connected to the cleaning cavity 10 by bolts, which is convenient for disassembly and maintenance of the machine.
  • the variable speed driving device 2 is installed on the cover plate 15, and can provide power for cleaning the blade shaft 31 stably, which improves the practicability.
  • variable-speed driving device 2 includes a motor and a bearing seat set 22 , the motor is connected to the bearing seat set 22 through a belt, and the bearing seat set 22 is connected to the cleaning blade shaft 31 through transmission.
  • the transmission of the motor of the variable speed drive device 2 drives the rotation of the bearing seat group 22, and the transmission of the bearing seat group 22 drives the rotation of the cleaning blade shaft 31, so that the materials can be stirred and cleaned with high intensity in the cleaning chamber 10, which can not only effectively Removes dirt and impurities from bottle flakes, while peeling off labels and adhesives from bottle flakes.
  • the motor is configured as a variable frequency motor 21.
  • the setting of the variable frequency motor 21 enables the cleaning blade shaft 31 to be adjusted at variable speeds when rotating, so as to adapt to different quantities of materials. On the basis of ensuring the cleaning effect of the materials, the cleaning effect is improved. The service life of the motor.
  • the inner wall of the cleaning chamber 10 is provided with a scraping mechanism that enhances the extrusion and friction cleaning effect between the cleaning material. Further, the scraping mechanism includes a plurality of protrusions fixed on the inner wall of the cleaning chamber 10 .
  • the protrusion is set as a scraper 4, and the scraper 4 is evenly fixed on the inner wall of the cleaning chamber 10, and the cross-sectional area of the scraper 4 is "L" shaped, and the upper and lower sides of each scraper 4 Both ends extend to the top and bottom of the inner wall of the cleaning cavity 10 to ensure the scraping effect of labels or glue.
  • the arrangement of the scraper 4 makes the inner wall of the cleaning chamber 10 present a non-smooth state.
  • the friction angle between the bottle flakes and the inner wall of the cleaning chamber 10 can be increased, thereby increasing the friction between the bottle flakes.
  • Sheet 4 blocks materials when the equipment is running, thereby increasing friction to improve the removal rate of labels or adhesives.
  • each group of rotating mechanisms 3 is equipped with a variable speed drive device 2.
  • Such setting enables each rotating mechanism 3 to operate independently, so that it is convenient to select and open different numbers of variable speed drive devices 2 according to different situations, so that multiple rotating mechanisms 3 can work individually without interfering with each other, which improves the practicality.
  • the rotating mechanism 3 includes a cleaning blade shaft 31 and a plurality of blades 33, the plurality of blades 33 are axially arranged on the cleaning blade shaft 31, the cleaning blade shaft 31 is in transmission connection with the variable speed drive device 2, and the blades 33 and the cleaning blades A connecting disc 32 is fixed between the shafts 31 .
  • the axis line of the cleaning blade shaft 31 is parallel to the axis line of the cleaning cavity 10, and several blades 33 are fixed on the connection plate 32, and each blade 33 is partially inclined.
  • Each vane 33 is integrally formed and fixedly connected to the outwardly extending side wall of the connection plate 32 , and several vanes 33 are evenly distributed around the outer circumference of the connection plate 32 .
  • the connection plate 32 is fixed on the cleaning blade shaft 31 by welding, and then the blade 33 is integrally formed and fixedly connected with the connection plate 32, which not only increases the structural strength of the blade 33 itself, but also facilitates manufacturing and welding. And there is no gap between the connecting plate 32 and the blade 33 , thereby preventing the bottle piece from being caught in the gap between the blade 33 and the connecting plate 32 .
  • the blades 33 are evenly distributed around the outer circumference of the connection plate 32, so that the centrifugal force on the outer circumference of the cleaning blade shaft 31 is the same, ensuring the rotation stability of the cleaning blade shaft 31.
  • variable speed drive device 2 drives the cleaning blade shaft 31 to rotate, and the cleaning blade shaft 31 drives the blade 33 to rotate through the connection plate 32 .
  • the connecting disc 32 drives the blades 33 to continuously rotate to generate high-speed water flow, and the materials to be washed pass through the high-speed guiding action of the blades 33 of the connecting discs 32 of two adjacent rotating shafts in the high-speed water flow. Rotating at high speed in water makes the material rub against the scraping mechanism at high temperature.
  • a plurality of cleaning blade shafts 31 are evenly distributed in the cavity of the cleaning cavity 10, so that the cleaning blade shafts 31 occupy as much volume in the cavity as possible, thereby limiting the space in which the materials can stay in the cavity, and making the movement of the materials during the operation of the equipment The range is reduced and the friction between them is greatly increased, thus improving the cleaning effect of materials.
  • the blade 33 that is partially inclined can not only move the material to make it rotate, but also can make the material squeeze and rub against each other when running between the cleaning blade shafts 31 .
  • the partially inclined blade 33 has a higher structural strength due to the presence of folded edges, and is not easy to break during use, which improves the service life of the blade 33.
  • the blade 33 is configured as a strip-shaped plate structure.
  • the blade 33 includes an anti-bending plate 331 and an inclined plate 332 .
  • the anti-bending plate 331 and the inclined plate 332 are integrally formed and fixedly connected.
  • the anti-bending plate 331 is arranged horizontally, and the inclined plate 332 is arranged obliquely.
  • the inclined plate 332 can stir the material to make it rotate, and at the same time, it can make the material squeeze and rub against each other between the blades 33 when the material runs between the cleaning blade shafts 31, which further improves the effect of scraping and washing.
  • the connecting plate 32 is fixedly connected with a reinforcing member 34, and the end of the inclined plate 332 close to the connecting plate 32 is fixed on the reinforcing member 34.
  • the reinforcing member 34 improves the structural stability of the inclined plate 332, making it less prone to splitting.
  • the inclined directions of the inclined plates 332 of any two adjacent connection plates 32 are opposite or the same.
  • the inclination directions of the inclined plates 332 of any two adjacent connecting discs 32 on the same cleaning blade shaft 31 are opposite, so as to ensure that the material is also between the blades 33 when running between the cleaning blade shafts 31 Squeeze and rub against each other to improve the scraping effect.
  • the inclination angle of the inclined plate 332 relative to the horizontal anti-bending plate 331 is &, 0° ⁇ & ⁇ 90°, and in this embodiment, the inclination angle of & is 21°
  • the interior of the cleaning chamber 10 is provided with a heating mechanism for heating the cleaning water.
  • the heating mechanism can heat the cleaning water in the cleaning chamber 10. On the one hand, it can effectively peel off impurities and dirt on the surface of the bottle flakes, and on the other hand, it can soften the bottle.
  • the label or adhesive on the tablet is easy to peel off when scraping and cleaning, improving the cleaning effect of the bottle tablet.
  • a plurality of liners 5 are arranged in the inner cavity of the cleaning cavity 10 , and the end of the liners 5 away from the inner wall of the cleaning cavity 10 is offset toward the central axis of the cleaning cavity 10 .
  • a hot washing sub-cavity 6 is formed between two adjacent inner tanks 5 , and a plurality of hot washing sub-cavities 6 communicate with each other to form the inner cavity of the cleaning chamber 10 .
  • the arrangement of a plurality of liners 5 improves the friction area between the inner wall of the cleaning chamber 10 and the bottle flakes on the one hand, and limits the material in the hot washing sub-chamber 6 containing the scraper 4, so that the gap between the material, the blade 33 and the barrel body is improved. Full contact with stirring and friction can improve the cleaning effect of bottle flakes and make them more clean. On the other hand, the space for materials to stay in the cavity is further reduced, so that the movement range of materials is reduced while the equipment is running, and the friction between them is greatly increased to ensure the intensity of cleaning.
  • the design of the three-leaf liner 5 is adopted, and tests show that the design of the three-leaf liner 5 has the best cleaning effect.
  • a plurality of rotating mechanisms 3 are evenly distributed in respective hot washing sub-chambers 6 .
  • a rotating mechanism 3 is arranged in a hot washing sub-cavity 6, which can not only ensure the stability of the rotation of the rotating mechanism 3, but also improve the balance of the cleaning chamber 10 itself.
  • the heating mechanism includes a plurality of heating rods 7 , and heat transfer oil 71 is arranged in the inner tank 5 , and the heating rods 7 are installed in the inner tank 5 to heat the heat transfer oil 71 .
  • the heating rod 7 is energized to heat the heat-conducting oil 71 in the liner 5, and the heat-conducting oil 71 conducts heat to the cleaning water in the cleaning cavity 10 to increase the temperature of the cleaning water, so as to facilitate the stripping of impurities and dirt on the bottle sheet.
  • a temperature sensor is installed in the heating rod 7, and the temperature sensor can monitor the temperature of the heating rod 7 in real time, so that workers can adjust the power of the heating rod 7 in real time.
  • a plurality of cleaning blade shafts 31 are evenly distributed in the cavity of the cleaning chamber 10, and a plurality of inner tanks 5 are arranged inside the cavity, and one end of the inner tank 5 is offset along the center line of the cleaning cavity 10, so that the cleaning blade shafts 31 Occupy as much volume as possible in the hot washing sub-chamber 6, thereby limiting the space in which the materials can stay in the chamber, reducing the movement range of the materials and greatly increasing the friction between the materials during the operation of the equipment, and lifting the bottle flakes cleaning effect.
  • the outer wall of the cleaning cavity 10 is provided with an insulating layer 11, the insulating layer 11 can reduce the heat loss inside the cleaning cavity 10 after the heating rod 7 heats the heat transfer oil 71, and improve the utilization rate of heat energy.
  • the bottom of the cleaning chamber 10 is provided with a drain valve 12 communicating with the interior of the inner tank 5, and the drain valve 12 can be used to discharge the heat transfer oil 71 during equipment maintenance.
  • a scraper is added on the inner wall to block the material during the operation of the equipment to increase friction.
  • the blades 33 of the cleaning blade shaft 31 are arranged intermittently in the same direction, that is, the orientation between adjacent blades 33 is "eight" shape, so that the material When running between the cleaning blade shafts 31 , there is also a mutual pressing friction between the blades 33 .
  • the bottom is discharged through the water pump, thereby reducing the cost of the equipment itself and the cost of space.
  • the storage assembly includes a temporary storage bin 8, a first conveying device 81, and a preparatory bin 82 communicated with the temporary storage bin 8.
  • the temporary storage bin 8 is used to store materials
  • the first conveying device 81 is used to transport the materials in the temporary storage bin 8.
  • the preparatory bin 82 is used for metering materials, mixing medicament water and materials, and the preparatory bin 82 communicates with the inner cavity of the cleaning chamber 10 .
  • the quantitative material is transported to the reserve bin 82 by the first conveying device 81.
  • the preparatory bin 82 includes an upper preparatory bin 821 and a lower preparatory bin 822 which communicate with each other.
  • a switch 83 is provided at the junction of the upper preparatory bin 821 and the lower preparatory bin 822 .
  • a meter for measuring materials is arranged in the upper preparatory bin 821 .
  • the temporary storage bin 8 is connected to the upper preparatory bin 821 through the first conveying device 81 , and the lower preparatory bin 822 is communicated with the inner chamber of the cleaning chamber 10 through the water pump.
  • a stirrer is arranged in the lower preliminary chamber 822, and a preheating device is arranged on the lower preliminary chamber 822.
  • the switch 83 is configured as a valve.
  • the switch 83 When the switch 83 is turned off, the material is stacked in the upper reserve bin 821, which is convenient for the scale to calculate the total weight of the material.
  • the switch 83 When the switch 83 is turned on, it is convenient to pass the material into the lower reserve bin 822. Under the agitation of the lower reserve bin 822 agitator and the heating of the preheating device, the material and medicinal water are mixed into a high-temperature bottle flake mixed liquid, and then the high-temperature The bottle flake mixed solution is pumped into the inner cavity of the cleaning cavity 10 of the multi-shaft variable speed thermal washing machine 1 .
  • the dehydration assembly includes a water shower 9, a water dryer 91, and a second conveying device 92.
  • the interior of the water shower 9 communicates with the inner cavity of the cleaning chamber 10, and the water shower 9 is connected to the dehydrator 91 through the second conveying device 92.
  • the inner chamber of the cleaning chamber 10 communicates with the inside of the water shower 9 through a water pump.
  • the water shower 9 is connected with a water tank 93 for collecting and discharging medicinal water, and the water tank 93 can effectively collect the medicinal water produced by the water shower 9, which improves the practicability.
  • Dehydrator 91 also has a small water tank, communicates with 93 by water pump, and the medicament water of this small water tank can be beaten in 93.
  • the first conveying device 81 is configured as a first screw conveyor, one end of the screw conveyor is connected to the bottom of the temporary storage bin 8 , and the other end is connected to the top of the preparatory bin 82 .
  • the propeller inside the first bolt conveyor rotates, and the material is transported from the temporary storage bin 8 to the preparatory bin 82 in a screw conveying manner, which requires no manual operation and has a high degree of automation.
  • the second conveying device 92 is configured as a second screw conveyor, one end of the second screw conveyor is connected with a buffer bin 94, and the other end communicates with the inside of the dehydrator 91, and the buffer bin 94 is arranged at the outlet of the water shower 9 bottom.
  • the materials after the initial dehydration by the shower machine 9 fall into the buffer bin 94, and the propeller inside the second screw conveyor rotates, and the materials after the initial dehydration are transported to the dehydrator 91 in the form of screw conveying, and pass through the dehydrator 91. After dehydration and drying, enter the next process.
  • a hot washing method based on a multi-axis variable speed hot washing module comprising the following steps:
  • step S1 the following sub-steps are included:
  • S1a put the dry material from the temporary storage bin 8 into the upper reserve bin 821 by screw conveying, and measure the weight of the added material by a meter;
  • S1b Turn on the switch 83 at the connection between the upper reserve chamber 821 and the lower reserve chamber 822, pour the material into the lower reserve chamber 822, and pump the heated medicinal water into the lower reserve chamber 822 at the same time;
  • the upper preparatory bin 821 and the lower preparatory bin 822 carry out the deployment of the next batch of material mixture, and then pour it into the next multi-axis variable speed thermal washing machine 1 in turn.
  • Such setting can make the hot-washing module work continuously, thereby improving the working efficiency of the hot-washing module.
  • step S2
  • the steps of regular low-speed soaking and washing include: adjusting the variable-speed driving device 2 of the multi-axis variable-speed thermal washing machine 1, so that the variable-speed driving device 2 drives a plurality of cleaning blade shafts 31 to perform low-speed pre-soaking and cleaning at a speed of 70-100r/min for 30-40min .
  • the steps of regular high-speed friction washing include: adjusting the variable speed drive device 2 of the multi-axis variable speed thermal washing machine 1 again, so that the rotating speed of a plurality of cleaning blade shafts 31 is increased to 800-1000r/min for high-speed cleaning, lasting 30-40min.
  • the amount of the high-temperature material mixture prepared by the upper reserve chamber 821 and the lower reserve chamber 822 at one time is the amount used for one cleaning of a single multi-axis variable-speed thermal washing machine 1 .
  • step S3 the medicinal water discharged from the shower machine 9 and the dehydrator 91 is collected into the corresponding water tank 93, and recycled after treatment.
  • the medicinal water discharged from the shower machine 9 and the dehydrator 91 is collected in the water tank 93, which is convenient for subsequent recycling, saves water resources, reduces the production cost of the enterprise, and meets the requirements of modern environmental protection.
  • the cleaning blade shaft 31 of the multi-axis variable-speed thermal washing machine 1 is designed to be adjustable in speed.
  • the material starts to be cleaned, it runs at a low speed, so that the material can be fully mixed with the high-temperature cleaning liquid to achieve the purpose of preheating the material and pre-cleaning, and then switch
  • the material is driven by the cleaning blade shaft 31 at a high speed in the cleaning chamber 10, so that the material is cleaned between the layers of the cleaning blade shaft 31, between the cleaning blade shaft 31 and the cleaning blade shaft 31, and between the cleaning blade shaft 31 and the inner wall of the cleaning chamber 10.
  • the material can change the cleaning track between the cleaning blade shafts 31 during cleaning, thereby avoiding the generation of material cleaning dead ends. Compared with the traditional hot washing design, it can produce more Strong and no dead angle cleaning ability.
  • a multi-axis variable-speed hot-washing module differs from Embodiment 1 in that three sets of rotating mechanisms 3 are provided, and the three sets of rotating mechanisms 3 share one variable-speed driving device 2 .
  • the three groups of rotating mechanisms 3 share one variable speed drive device 2 , so that the three groups of rotating mechanisms 3 can operate synchronously.
  • Embodiment 3 A hot-washing method for a multi-axis variable-speed hot-washing module, the difference from Embodiment 1 is that in step S2:
  • the steps of regular low-speed soaking and washing include: adjusting the variable-speed driving device 2 of the multi-axis variable-speed thermal washing machine 1, so that the variable-speed driving device 2 drives a plurality of cleaning blade shafts 31 to perform low-speed pre-soaking and cleaning for 30 minutes at a speed of 70 r/min.
  • the steps of timing high-speed friction washing include: adjusting the variable speed drive device 2 of the multi-axis variable speed heat washing machine 1 again, so that the rotation speed of multiple cleaning blade shafts 31 is increased to 800r/min for high-speed cleaning, which lasts for 30 minutes.
  • Embodiment 4 A hot-washing method for a multi-axis variable-speed hot-washing module. The difference from Embodiment 1 is that in step S2:
  • the steps of regular low-speed soaking and washing include: adjusting the variable-speed driving device 2 of the multi-axis variable-speed thermal washing machine 1, so that the variable-speed driving device 2 drives a plurality of cleaning blade shafts 31 to perform low-speed pre-soaking and cleaning for 35 minutes at a speed of 80 r/min.
  • the steps of regular high-speed friction washing include: adjusting the variable speed drive device 2 of the multi-axis variable speed heat washing machine 1 again, so that the rotation speed of multiple cleaning blade shafts 31 is increased to 900r/min for high-speed cleaning, which lasts for 35 minutes.
  • Embodiment 5 A hot-washing method for a multi-axis variable-speed hot-washing module, the difference from Embodiment 1 is that
  • step S2
  • the steps of regular low-speed soaking and washing include: adjusting the variable-speed driving device 2 of the multi-axis variable-speed thermal washing machine 1, so that the variable-speed driving device 2 drives a plurality of cleaning blade shafts 31 to perform low-speed pre-soaking and cleaning for 40 minutes at a speed of 100 r/min.
  • the steps of regular high-speed friction washing include: adjusting the variable speed drive device 2 of the multi-axis variable speed thermal washing machine 1 again, so that the rotation speed of multiple cleaning blade shafts 31 is increased to 1000r/min for high-speed cleaning, which lasts for 40 minutes.
  • the material after the hot washing process in the prior art is subjected to a back pressure test. Under the conditions of the 80/400/80 mesh filter screen, the throughput of the material is about 3-6 kg.
  • the back pressure test was carried out on the cleaned material. Under the condition of the 80/400/80 mesh filter, the throughput of the material was about 7.7 kg.
  • Embodiment 4 is the best embodiment of the present invention.
  • the implementation principle of the present invention is: store batches of materials in the storage assembly, put the materials from the storage assembly into one or more multi-axis variable-speed thermal washing machines 1 during cleaning, and add medicinal water, and the multi-axis variable-speed thermal washing machine 1 It replaces the function of hot washing machine, screw machine and friction machine, and the mechanical friction on the material is relatively large during cleaning, which greatly improves the cleaning effect.
  • the materials after being hot-washed by the multi-axis variable-speed hot washing machine 1 are transported to the dehydration component for dehydration, so as to realize the separation of cleaning water and materials.
  • This multi-axis variable speed hot washing module reduces the investment in equipment and land occupation, and also improves the efficiency of hot washing.
  • the material After the material is pre-mixed with the chemical water, it is added to the multi-axis variable speed hot washing machine 1 for hot washing. After the hot washing is completed, it is sent to the water shower 9 for preliminary dehydration, and finally sent to the dehydrator 91 for dehydration.
  • the specially designed multi-axis variable speed hot washing machine 1 is used to replace the traditional hot washing machine, feeding screw conveyor and friction machine, and one device completes the functions of the traditional three equipments.
  • the nature of multi-axis variable speed rotation, and the cleaning chamber 10 is provided with a scraping mechanism, which greatly improves the friction strength of the material during cleaning, thereby improving the cleaning effect.
  • the traditional hot washing process is simplified, and the entire technological process is rationalized, compacted and simplified, and has strong economic promotion value.

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Abstract

多轴变速热洗模组及其热洗方法，其中多轴变速热洗模组，包括储存组件、脱水组件，还包括一台或一台以上的多轴变速热洗机，多轴变速热洗机分别与储存组件以及脱水组件连接。将批量的物料存放在储存组件中，清洗时将物料由储存组件投入一台或多台多轴变速热洗机中，并加入药剂水，多轴变速热洗机代替了热洗机、螺旋以及摩擦机的功能，在清洗时对物料的机械摩擦较大，大大提升了清洗的效果。经多轴变速热洗机热洗后的物料输送至脱水组件中进行脱水，以实现清洗水与物料的分离。此多轴变速热洗模组减少了设备的投入与占地的投入，同时也提高了热洗的效率，整个工艺流程合理化，紧凑化，简单化，具有极大的经济推广价值。

Description

多轴变速热洗模组及其热洗方法 技术领域
本发明涉及塑料回收清洗技术领域，尤其是涉及多轴变速热洗模组及其热洗方法。
背景技术
现有的技术中，在塑料瓶片清洗过程中，经过粉碎单元处理的塑料瓶片，会通过热洗上料螺旋和热洗分料螺旋分别进入到三台热洗机内进行搅拌热洗，每台热洗机为内壁光滑的圆桶且内腔中配置有单个清洗叶片轴。热洗过程中，往热洗机内加入适量的药剂水，经高温药剂水搅拌清洗一定时间后，去除了瓶片上的污垢与杂质并软化了瓶片上的纸质标签或黏胶。
热洗完成后，物料从热洗机底部的出料口进入给料螺旋输送机内，由给料螺旋输送机均匀输送到摩擦机内，摩擦机内高速转动的转子带动物料旋转，使得瓶片与叶片和内壁相互摩擦，从而将瓶片上的标签或黏胶刮除。瓶片摩擦完成后输送到脱水机内，进行脱水干燥后进入下一工序。
上述中的现有技术方案存在以下缺陷：这种设计热洗时机械摩擦较小，杂质难以在热洗环节充分清洗掉；螺旋输送机的底部存在死角，容易积料，对下批次物料影响较大；设备数量多，占用体积与空间大，设备成本大。
发明内容
针对现有技术存在的不足，本发明的目的是提供多轴变速热洗模组及其热洗方法，其将热洗机、螺旋、摩擦机集合成多轴变速热洗机，多轴变速热洗机的机械摩擦较大，大大提升了清洗的效果，减少了设备的投入与占地的投入，同时也提高了热洗的效率，整个工艺流程合理化，紧凑化，简单化。
本发明的上述发明目的是通过以下技术方案得以实现的：
多轴变速热洗模组，包括储存组件、脱水组件，还包括一台或一台以上的 多轴变速热洗机，所述多轴变速热洗机分别与所述储存组件以及所述脱水组件连接。
本发明在一较佳示例中可以进一步配置为：所述多轴变速热洗机包括清洗腔体、变速驱动装置以及转动机构，所述转动机构设置在所述清洗腔体的内腔中且与所述变速驱动装置传动连接，所述转动机构至少设置有两组或两组以上，所述变速驱动装置用于调节所述转动机构的转速。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的内壁上设置有增强与清洗物料之间挤压与摩擦清洗效果的刮除机构。
本发明在一较佳示例中可以进一步配置为：所述刮除机构包括多个固定在所述清洗腔体内壁的凸起物。
本发明在一较佳示例中可以进一步配置为：所述转动机构设置有三组，每组所述转动机构均配置一个所述变速驱动装置。
本发明在一较佳示例中可以进一步配置为：所述转动机构设置有三组，三组所述转动机构共用一个所述变速驱动装置。
本发明在一较佳示例中可以进一步配置为：所述转动机构包括清洗叶片轴以及多个叶片，多个所述叶片沿轴向排布在所述清洗叶片轴上，所述清洗叶片轴与所述变速驱动装置传动连接。
本发明在一较佳示例中可以进一步配置为：所述叶片与所述清洗叶片轴之间固定有连接盘。
本发明在一较佳示例中可以进一步配置为：所述叶片设置为条形板状结构，所述叶片包括抗弯板与倾斜板，所述抗弯板与所述倾斜板一体成型固定连接；
所述抗弯板呈水平设置，所述倾斜板呈倾斜设置。
本发明在一较佳示例中可以进一步配置为：所述连接盘上固定连接有加强件，所述倾斜板靠近所述连接盘的一端固定在所述加强件上。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的内部设置有用于加热清洗水的加热机构。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的内腔中设置有多个内胆，所述内胆远离所述清洗腔体内壁的一端朝向所述清洗腔体的中轴线偏移；
相邻两个所述内胆之间形成热洗子腔体，多个所述热洗子腔体相互连通形成所述清洗腔体的内腔。
本发明在一较佳示例中可以进一步配置为：所述加热机构包括多个加热棒，所述内胆中设置有导热油，所述加热棒安装在所述内胆中对所述导热油进行加热。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的外壁上设置有保温层。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的底部设置有与所述内胆的内部连通的排污阀。
本发明在一较佳示例中可以进一步配置为：所述清洗腔体的底部设置有与所述清洗腔体的内部连通的插板阀。
本发明在一较佳示例中可以进一步配置为：所述变速驱动装置包括电机与轴承座组，所述电机通过皮带与所述轴承座组传动连接，所述轴承座组与所述清洗叶片轴传动连接。
本发明在一较佳示例中可以进一步配置为：所述电机配置为变频电机。
本发明在一较佳示例中可以进一步配置为：所述储存组件包括暂存仓、第一输送装置以及与所述暂存仓连通的预备仓，所述暂存仓用于存放物料，所述第一输送装置用于将所述暂存仓内的物料输送至所述预备仓内，所述预备仓用于计量物料、混合药剂水与物料，所述预备仓与所述清洗腔体的内腔连通。
本发明在一较佳示例中可以进一步配置为：所述预备仓包括相互连通的上预备仓以及下预备仓，所述上预备仓与所述下预备仓的连接处设置有开关，所述上预备仓内设置有用于计量物料的计量器；
所述暂存仓通过所述第一输送装置与所述上预备仓连接，所述下预备仓通 过水泵与所述清洗腔体的内腔连通。
本发明在一较佳示例中可以进一步配置为：所述下预备仓内设置有搅拌器，所述下预备仓上设置有预加热装置。
本发明在一较佳示例中可以进一步配置为：所述脱水组件包括淋水机、脱水机以及第二输送装置，所述淋水机的内部与所述清洗腔体的内腔连通，所述淋水机通过所述第二输送装置与所述脱水机连接，所述清洗腔体的内腔通过水泵与所述淋水机的内部连通。
本发明在一较佳示例中可以进一步配置为：所述淋水机连接有用于收集排出药剂水的水槽。
本发明在一较佳示例中可以进一步配置为：所述第一输送装置配置为第一螺旋输送机，所述螺旋输送机的一端与所述暂存仓的底部连接，另一端与所述预备仓的顶部连接。
本发明在一较佳示例中可以进一步配置为：所述第二输送装置配置为第二螺旋输送机，所述第二螺旋机的一端连接有缓存仓，另一端与所述脱水机的内部连通，所述缓存仓设置在所述淋水机的出料口的底部。
基于多轴变速热洗模组的热洗方法，包括以下步骤：
S1：物料预混合，将干燥的物料从暂存仓中投入预备仓中，并往预备仓中通入加热后的药剂水形成高温物料混合液；
S2；热洗，待物料与药剂水充分混合后，通过水泵将高温物料混合液打入多轴变速热洗机内，多轴变速热洗机对物料进行定时低速浸泡洗与定时高速摩擦洗；
S3：脱水，热洗完成后，通过水泵将多轴变速热洗机内的物料混合液快速打至淋水机中，物料经淋水机初步脱水后被送入带有缓存仓的螺旋中，物料通过螺旋的方式送入脱水机中脱水，干燥后进入下一工序。
本发明在一较佳示例中可以进一步配置为：在步骤S1中，包括以下子步骤：
S1a：将干燥的物料从暂存仓中通过螺旋输送的方式投入上预备仓中，通过 计量器计量加入物料的重量；
S1b：打开上预备仓与下预备仓连接处的开关，将物料倾倒至下预备仓中，同时加热后的药剂水通过水泵打入下预备仓中；
S1c：打开搅拌器与预加热装置，物料和药剂水在下预备仓搅拌器的搅拌下以及加热装置的加热下，被混合成高温物料混合液；
S1d：物料与药剂水充分混合后，打开下预备仓底部的阀门，通过水泵将高温物料混合液打入多轴变速热洗机。
本发明在一较佳示例中可以进一步配置为：上预备仓与下预备仓一次调配的高温物料混合液用量为单个多轴变速热洗机一次清洗的用量。
本发明在一较佳示例中可以进一步配置为：在步骤S1d中，同时上预备仓与下预备仓进行下一批次物料混合液的调配，并依次打入下一个多轴变速热洗机。
本发明在一较佳示例中可以进一步配置为：在步骤S3中，将所述淋水机以及所述脱水机排出的药剂水收集至对应的水槽中，处理后循环再利用。
本发明在一较佳示例中可以进一步配置为：在步骤S2中：
所述定时低速浸泡洗的步骤包括：调节所述多轴变速热洗机的变速驱动装置，使得变速驱动装置带动多个清洗叶片轴按70-100r/min的转速进行低速预浸泡清洗30-40min；
所述定时高速摩擦洗的步骤包括：再次调节所述多轴变速热洗机的变速驱动装置，使得多个清洗叶片轴的转速提高至800-1000r/min的转速进行高速清洗，持续30-40min。。
综上所述，本发明包括以下至少一种有益技术效果：
1.将批量的物料存放在储存组件中，清洗时将物料由储存组件投入一台或多台多轴变速热洗机中，并加入药剂水，多轴变速热洗机代替了热洗机、螺旋以及摩擦机的功能，在清洗时对物料的机械摩擦较大，大大提升了清洗的效果。经多轴变速热洗机热洗后的物料输送至脱水组件中进行脱水，以实现清洗水与 物料的分离。此多轴变速热洗模组减少了设备的投入与占地的投入，同时也提高了热洗的效率，整个工艺流程合理化，紧凑化，简单化，具有极大的经济推广价值。
2.物料与药剂水预混合后，加入到多轴变速热洗机内进行热洗，热洗完成后再输送至淋水机内初步脱水，最后送至脱水机内进行脱水。其中利用经特殊设计的多轴变速热洗机代替传统的热洗机、给料螺旋输送机以及摩擦机，一台设备完成传统三台设备的功能，多轴变速热洗机依靠自身的多轴变速转动的性质，并且清洗腔体的内部设置有刮除机构，很大程度上提高了清洗时物料的摩擦强度，从而提升了清洗的效果。
3.多轴变速热洗机由于采用多个清洗叶片轴的设计，较传统单个清洗叶片轴的设计大幅降低了清洗叶片轴的工作负荷，同时降低了清洗叶片轴的结构尺寸与强度的需求，从而实现传统热洗机无法实现的高速清洗功能。
同时该清洗叶片轴设计为可调节速度，当物料开始进行清洗时为低速运行，使物料充分和高温清洗液体混合，达到预热物料和预清洗的目的，然后再切换为高速清洗，物料在清洗腔体内被清洗叶片轴高速带动，实现物料在清洗叶片轴层间、清洗叶片轴与清洗叶片轴间、清洗叶片轴与清洗腔体内壁间的强力清洗，同时由于多个清洗叶片轴的设计，使物料在清洗时能够在清洗叶片轴间改变清洗轨迹，从而避免物料清洗死角的产生，相较传统热洗设计其能够产生更强和无死角的清洗能力。
附图说明
图1为本发明的热洗方法的流程简图。
图2为本发明的整体结构示意图。
图3为图2中沿A方向的主视图。
图4为本发明展示多轴变速热洗机的整体结构示意图。
图5为本发明展示多轴变速热洗机的主视图。
图6为本发明展示多轴变速热洗机的俯视图(略去盖板)。
图7为本发明展示清洗叶片轴的主视图。
图8为本发明展示清洗叶片轴的结构示意图。
图9为图8中B部分的放大示意图。
具体实施方式
以下揭示内容提供了多种实施方式或例示，其能用以实现本揭示内容的不同特征。下文所述之组件与配置的具体例子系用以简化本揭示内容。当可想见，这些叙述仅为例示，其本意并非用于限制本揭示内容。举例来说，在下文的描述中，将一第一特征形成于一第二特征上或之上，可能包括某些实施例其中所述的第一与第二特征彼此直接接触；且也可能包括某些实施例其中还有额外的组件形成于上述第一与第二特征之间，而使得第一与第二特征可能没有直接接触。此外，本揭示内容可能会在多个实施例中重复使用组件符号和/或标号。此种重复使用乃是基于简洁与清楚的目的，且其本身不代表所讨论的不同实施例和/或组态之间的关系。
再者，在此处使用空间上相对的词汇，譬如「之下」、「下方」、「低于」、「之上」、「上方」及与其相似者，可能是为了方便说明图中所绘示的一组件或特征相对于另一或多个组件或特征之间的关系。这些空间上相对的词汇其本意除了图中所绘示的方位之外，还涵盖了装置在使用或操作中所处的多种不同方位。可能将所述设备放置于其他方位(如，旋转90度或处于其他方位)，而这些空间上相对的描述词汇就应该做相应的解释。
虽然用以界定本申请较广范围的数值范围与参数皆是约略的数值，此处已尽可能精确地呈现具体实施例中的相关数值。然而，任何数值本质上不可避免地含有因个别测试方法所致的标准偏差。在此处，「约」通常系指实际数值在一特定数值或范围的正负10％、5％、1％或0.5％之内。或者是，「约」一词代表实际数值落在平均值的可接受标准误差之内，视本申请所属技术领域中具有 通常知识者的考虑而定。当可理解，除了实验例之外，或除非另有明确的说明，此处所用的所有范围、数量、数值与百分比(例如用以描述材料用量、时间长短、温度、操作条件、数量比例及其他相似者)均经过「约」的修饰。因此，除非另有相反的说明，本说明书与附随申请专利范围所揭示的数值参数皆为约略的数值，且可视需求而更动。至少应将这些数值参数理解为所指出的有效位数与套用一般进位法所得到的数值。在此处，将数值范围表示成由一端点至另一端点或介于二端点之间；除非另有说明，此处所述的数值范围皆包括端点。
以下结合附图对本发明作进一步详细说明。
实施例一：
参照图1，为本发明公开的多轴变速热洗模组，包括储存组件、脱水组件，其特征在于：还包括一台或一台以上的多轴变速热洗机1，多轴变速热洗机1分别与储存组件以及脱水组件连接。
其中，多轴变速热洗机1包括清洗腔体10、变速驱动装置2以及转动机构3，转动机构3设置在清洗腔体10的内腔中且与变速驱动装置2传动连接，转动机构3至少设置有两组或两组以上，变速驱动装置2用于调节转动机构3的转速。
两组或两组以上的转动机构3通过变速驱动装置2在清洗腔体10内变速转动，相比于传统的热洗机为内壁光滑的圆桶且内腔中配置有单个清洗叶片轴31的缺陷，其大大提升了物料在清洗时的机械摩擦力。并且多组转动机构3能够变速转动，在低速转动时便于物料与药剂水的充分混合，在高速转动时，能够对物料上的标签以及杂质进行有效的剥离，提高了清洗的效果。
清洗腔体10的底部设置有与清洗腔体10的内部连通的插板阀13，其中插板阀13用于清洗时和水泵隔开，避免物料与清洗水在清洗时进入水泵，在清洗完成后打开插板阀13，利用水泵即可将瓶片与清洗水一并抽出，在本实施例中，插板阀13利用螺栓和法兰可拆卸固定在清洗腔体10的底部。清洗腔体10底部通过水泵排料，避免了药剂水与物料的损失，提高了瓶片的回收率，从而降低 设备自身成本与空间成本。
清洗腔体10的外侧壁上安装有智能差压变送器14，智能差压变送器14能够用于控制清洗腔体10内的液位，在本实施例中通过螺栓和法兰连接在清洗腔体10的外侧壁上。
清洗腔体10的顶部可拆卸固定连接有盖板15，变速驱动装置2安装在盖板15远离清洗腔体10的一面。在本实施例中，盖板15与清洗腔体10利用螺栓连接，拆卸方便，便于机器的维修。变速驱动装置2安装在盖板15上，能够为清洗叶片轴31稳定的提供动力，提高了实用性。
其中，变速驱动装置2包括电机与轴承座组22，电机通过皮带与轴承座组22传动连接，轴承座组22与清洗叶片轴31传动连接。通过变速驱动装置2的电机的传动带动轴承座组22的转动，轴承座组22的传动带动清洗叶片轴31的转动，使得物料能够在清洗腔体10内进行高强度的搅拌清洗，不仅能够有效去除瓶片上的污垢与杂质，同时能够剥离瓶片上的标签与黏胶。
在本实施例中，电机配置为变频电机21，变频电机21的设置使得清洗叶片轴31在转动时能够进行变速的调节，以适应不同数量的物料，在保证物料清洗效果的基础上，提高了电机的使用寿命。
清洗腔体10的内壁上设置有增强与清洗物料之间挤压与摩擦清洗效果的刮除机构，进一步的，刮除机构包括多个固定在清洗腔体10内壁的凸起物。
在本实施例中，凸起物设置为刮片4，刮片4均匀固定在清洗腔体10的内壁，并且刮片4的横截面积呈“L”型，并且每一个刮片4的上下两端延伸至清洗腔体10内壁的顶部与底部，以保证标签或黏胶的刮除效果。刮片4的设置使得清洗腔体10内壁呈现出非光滑的状态，一方面能够增加瓶片与清洗腔体10内壁之间的摩擦角度，从而增大瓶片之间的摩擦力，另一方面刮片4在设备运行时阻挡物料，从而增加摩擦，以提高标签或黏胶的去除率。
转动机构3设置有三组，每组转动机构3均配置一个变速驱动装置2。如此设置使得每一个转动机构3能够独立的运转，从而便于根据不同的情况选择开启不同数量的变速驱动装置2，使得多个转动机构3可以单个工作，互不干扰，提高了实用性。
进一步的，转动机构3包括清洗叶片轴31以及多个叶片33，多个叶片33沿轴向排布在清洗叶片轴31上，清洗叶片轴31与变速驱动装置2传动连接，叶片33与清洗叶片轴31之间固定有连接盘32。
其中清洗叶片轴31的轴心线与清洗腔体10的轴心线平行，若干个叶片33固定在连接盘32上，并且每一个叶片33呈部分倾斜设置。每个叶片33均一体成型固定连接在连接盘32向外延伸的侧壁上，若干叶片33环绕连接盘32外周方向呈均匀分布。连接盘32通过焊接的方式固定在清洗叶片轴31上，然后其中叶片33与连接盘32一体成型固定连接，不仅增加了叶片33自身的结构强度，同时便于制造焊接。并且使得连接盘32与叶片33之间不会存在缝隙，从而避免了瓶片夹在叶片33与连接盘32的缝隙中。其中叶片33环绕连接盘32外周方向呈均匀分布，从而使得清洗叶片轴31外圆周的离心力相同，保以证清洗叶片轴31转动的稳定性。
在对物料进行清洗时，变速驱动装置2带动清洗叶片轴31转动，清洗叶片轴31通过连接盘32带动叶片33转动。其两根或两根以上转轴做相向旋转时，连接盘32带动叶片33不断旋转产生高速水流，被洗物料在高速水流间通过相邻两个转轴的连接盘32的叶片33的高速导向作用，在水中作高速旋转运动，使得物料在高温中与刮除机构摩擦。
多个清洗叶片轴31均匀分布在清洗腔体10的腔体内，使清洗叶片轴31尽可能多的占据腔体内的体积，从而限制腔体内物料能停留的空间，使得设备在运行时物料的运动范围减小而相互之间的摩擦大大的增加，从而提升了物料的清洗效果。
并且呈部分倾斜设置的叶片33不仅仅能够拨动物料使其旋转，同时能够使得物料在清洗叶片轴31之间运行时也在进行相互间的挤压摩擦。其中，采用部分倾斜的叶片33相比于传统单一整体倾斜的叶片33，因为有折边的存在，使得叶片33的结构强度更高，在使用时不易折断，提高了叶片33的使用寿命。
叶片33设置为条形板状结构，叶片33包括抗弯板331与倾斜板332，抗弯板331与倾斜板332一体成型固定连接。抗弯板331呈水平设置，倾斜板332呈倾斜设置。倾斜板332一方面能够拨动物料使其旋转，同时能够使得物料在清洗叶片轴31之间运行时也在叶片33之间进行相互间的挤压摩擦，进一步提升了刮洗的效果。
连接盘32上固定连接有加强件34，倾斜板332靠近连接盘32的一端固定在加强件34上，加强件34提高了倾斜板332的结构的稳定性，使其不易发生裂劈的现象。在同一根清洗叶片轴31上，任意相邻两个连接盘32的倾斜板332的倾斜方向相反或相同。在本实施例中，在同一根清洗叶片轴31上任意相邻两个连接盘32的倾斜板332的倾斜方向相反，从而能够保证物料在清洗叶片轴31之间运行时也在叶片33之间进行相互间的挤压摩擦，提升刮洗效果。其中，倾斜板332相对于水平的抗弯板331的倾斜角度为&，0°＜&≤90°，在本实施例中，&的倾斜角度为21°
清洗腔体10的内部设置有用于加热清洗水的加热机构，加热机构能够对清洗腔体10内的清洗水进行加热，一方面能够有效剥离瓶片表面的杂质和污垢，另一方面能够软化瓶片上的标签或黏胶，便于在刮洗时剥离，提升瓶片的清洗效果。
清洗腔体10的内腔中设置有多个内胆5，内胆5远离清洗腔体10内壁的一端朝向清洗腔体10的中轴线偏移。相邻两个内胆5之间形成热洗子腔体6，多个热洗子腔体6相互连通形成清洗腔体10的内腔。
多个内胆5的设置一方面提高了清洗腔体10内壁与瓶片的摩擦面积，将物 料限定在含刮片4的热洗子腔体6内，使物料、叶片33、桶体之间充分接触搅拌摩擦，提高瓶片的清洗效果，使其洗得更加干净。另一方面进一步减小了腔体内物料停留的空间，使得设备在运行时物料的运动范围减小而相互之间的摩擦大大的增加，保证清洗的强度。在本实施例中，采用三叶内胆5的设计，经试验表明，三叶内胆5的设计清洗效果最好。
多个转动机构3均匀分布在各自的热洗子腔体6内。一个热洗子腔体6内设置有一个转动机构3，既能够保证转动机构3转动的稳定性，又能够提升清洗腔体10自身的平衡性。
加热机构包括多个加热棒7，内胆5中设置有导热油71，加热棒7安装在内胆5中对导热油71进行加热。加热棒7通电对内胆5中的导热油71进行加热，导热油71将热量传导在清洗腔体10内的清洗水中，以提高清洗水的温度，便于瓶片上杂质与污垢的剥离。其中，加热棒7内安装有温度传感器，温度传感器能够实时监测加热棒7的温度，便于工人实时对加热棒7的功率进行调节。
多个清洗叶片轴31均匀分布在清洗腔体10的腔体内，腔体内部设置有多个内胆5，内胆5的一端沿着清洗腔体10的中心线进行偏移，使清洗叶片轴31尽可能多的占据热洗子腔体6内的体积，从而限制腔体内物料能停留的空间，使得设备在运行时物料的运动范围减小而相互之间的摩擦大大的增加，提升瓶片的清洗效果。
清洗腔体10的外壁上设置有保温层11，保温层11能够降低加热棒7加热导热油71后清洗腔体10内部热量的损失，提高热能的利用率。清洗腔体10的底部设置有与内胆5的内部连通的排污阀12，排污阀12能够在维护设备时，用于排放导热油71。
在内壁上增加刮板，在设备运行时阻挡物料从而增加摩擦，清洗叶片轴31的叶片33排布为间断性朝向一致，即相邻的叶片33之间朝向为“八”字型，使得物料在清洗叶片轴31之间运行时也在叶片33之间进行相互间的挤压摩擦。清 洗叶片轴31的转速越快，对于瓶片表面的摩擦越大，洗出的瓶片也就越干净。底部通过水泵排料，从而降低设备自身成本与空间成本。
储存组件包括暂存仓8、第一输送装置81以及与暂存仓8连通的预备仓82，暂存仓8用于存放物料，第一输送装置81用于将暂存仓8内的物料输送至预备仓82内，预备仓82用于计量物料、混合药剂水与物料，预备仓82与清洗腔体10的内腔连通。
先将定量的物料由第一输送装置81输送至预备仓82中，一方面便于计量加入对应多轴变速热洗机1内的物料，使得加入单个多轴变速热洗机1内的物料能够在满足清洗要求的前提下，提高物料批量清洗的效率。另一方面便于将药剂水与物料混合，从而方便后续多轴变速热洗机1的热洗工序，提升清洗的效果。
预备仓82包括相互连通的上预备仓821以及下预备仓822，上预备仓821与下预备仓822的连接处设置有开关83，上预备仓821内设置有用于计量物料的计量器。暂存仓8通过第一输送装置81与上预备仓821连接，下预备仓822通过水泵与清洗腔体10的内腔连通。下预备仓822内设置有搅拌器，下预备仓822上设置有预加热装置。
在本实施例中，开关83配置为阀门，开关83关闭时，物料堆放在上预备仓821中，便于计量器计算物料的总重量。开关83打开时，便于将物料通入下预备仓822中，物料和药剂水在下预备仓822搅拌器的搅拌下以及预加热装置的加热下，被混合成高温瓶片混合液，然后再将高温瓶片混合液通过水泵打入多轴变速热洗机1的清洗腔体10的内腔中。
由于传统热洗机底部与给料螺旋输送机之间相互连通，在热洗的过程中，一方面会有一部分未充分清洗的瓶片进入给料螺旋输送机中叶片间隙中而得不到充分清洗，待热洗结束之后直接送至摩擦与干燥的工序，从而降低了瓶片的清洗效果。另一方面，热洗机内的高温药剂水会进入倾斜的给料螺旋输送机内，随着给料螺旋输送机内的螺旋叶片的转动，高温药剂水会不断的输送到摩擦机 内直接随瓶片排出。并且热洗机内的水位不断降低，为了保证热洗机的清洗效果，需要多次往热洗机内通入药剂水，费时费力，增加了药剂水的用量，提高了企业的清洗成本。利用水泵将高温瓶片混合液打入多轴变速热洗机1内，热洗完成后，再利用水泵将混合的物料打入淋水机9内，相比于传统给料螺旋输送机输送的方式，利用水泵输送物料一方面避免了物流的浪费，另一方面避免了药剂水的损失，降低了企业的生产成本。
脱水组件包括淋水机9、脱水机91以及第二输送装置92，淋水机9的内部与清洗腔体10的内腔连通，淋水机9通过第二输送装置92与脱水机91连接，清洗腔体10的内腔通过水泵与淋水机9的内部连通。物料在热洗完成后通入淋水机9内进行初步脱水，能够有效的脱去大部分药剂水，初步脱水后的物料经第二输送装置92输送至脱水机91中进行脱水，以去除物料上残留的水渍，提升清洗的效果。
淋水机9连接有用于收集排出药剂水的水槽93，水槽93能够有效的收集来自于淋水机9产生的药剂水，提高了实用性。脱水机91也有一个小的水槽，与93通过水泵连通，该小水槽的药剂水会被打到93中。
在本实施例中，第一输送装置81配置为第一螺旋输送机，螺旋输送机的一端与暂存仓8的底部连接，另一端与预备仓82的顶部连接。打开第一螺旋输送机，第一螺栓输送机内部的螺旋桨转动，以螺旋输送的方式将物料由暂存仓8输送至预备仓82中，无须人工操作，自动化程度高。
第二输送装置92配置为第二螺旋输送机，第二螺旋输送机的一端连接有缓存仓94，另一端与脱水机91的内部连通，缓存仓94设置在淋水机9的出料口的底部。经淋水机9初步脱水后的物料掉落在缓存仓94中，第二螺旋输送机内部的螺旋桨转动，以螺旋输送的方式将初步脱水后的物料输送至脱水机91中，经脱水机91脱水干燥后进入下一工序。
一种基于多轴变速热洗模组的热洗方法，包括以下步骤：
S1：物料预混合，将干燥的物料从暂存仓8中投入预备仓82中，并往预备仓82中通入加热后的药剂水形成高温物料混合液；
S2；热洗，待物料与药剂水充分混合后，通过水泵将高温物料混合液打入多轴变速热洗机1内，多轴变速热洗机1对物料进行定时低速浸泡洗与定时高速摩擦洗；
S3：脱水，热洗完成后，通过水泵将多轴变速热洗机1内的物料混合液快速打至淋水机9中，物料经淋水机9初步脱水后被送入带有缓存仓94的螺旋中，物料通过螺旋的方式送入脱水机91中脱水，干燥后进入下一工序。
其中，在步骤S1中，包括以下子步骤：
S1a：将干燥的物料从暂存仓8中通过螺旋输送的方式投入上预备仓821中，通过计量器计量加入物料的重量；
S1b：打开上预备仓821与下预备仓822连接处的开关83，将物料倾倒至下预备仓822中，同时加热后的药剂水通过水泵打入下预备仓822中；
S1c：打开搅拌器与预加热装置，物料和药剂水在下预备仓822搅拌器的搅拌下以及加热装置的加热下，被混合成高温物料混合液；
S1d：物料与药剂水充分混合后，打开下预备仓822底部的阀门，通过水泵将高温物料混合液打入多轴变速热洗机1；
同时上预备仓821与下预备仓822进行下一批次物料混合液的调配，并依次打入下一个多轴变速热洗机1。如此设置能够使得热洗模组连续不断的工作，从而提升了热洗模组的工作效率。
在步骤S2中：
定时低速浸泡洗的步骤包括：调节多轴变速热洗机1的变速驱动装置2，使得变速驱动装置2带动多个清洗叶片轴31按70-100r/min的转速进行低速预浸泡清洗30-40min。定时高速摩擦洗的步骤包括：再次调节多轴变速热洗机1的变 速驱动装置2，使得多个清洗叶片轴31的转速提高至800-1000r/min的转速进行高速清洗，持续30-40min。
由于采用多个清洗叶片轴31的设计，较传统单个清洗叶片轴31的设计大幅降低了清洗叶片轴31的工作负荷，同时降低了清洗叶片轴31的结构尺寸与强度的需求，从而实现传统热洗机无法实现的高速清洗功能。
其中，上预备仓821与下预备仓822一次调配的高温物料混合液用量为单个多轴变速热洗机1一次清洗的用量。
在步骤S3中，将淋水机9以及脱水机91排出的药剂水收集至对应的水槽93中，处理后循环再利用。淋水机9与脱水机91排出的药剂水收集在水槽93中，便于后续的循环再利用，节省了水资源，降低了企业的生产成本，符合现代化环保的要求。
多轴变速热洗机1的清洗叶片轴31设计为可调节速度，当物料开始进行清洗时为低速运行，使物料充分和高温清洗液体混合，达到预热物料和预清洗的目的，然后再切换为高速清洗，物料在清洗腔体10内被清洗叶片轴31高速带动，实现物料在清洗叶片轴31层间、清洗叶片轴31与清洗叶片轴31间、清洗叶片轴31与清洗腔体10内壁间的强力清洗，同时由于多个清洗叶片轴31的设计，使物料在清洗时能够在清洗叶片轴31间改变清洗轨迹，从而避免物料清洗死角的产生，相较传统热洗设计其能够产生更强和无死角的清洗能力。
实施例二：
一种多轴变速热洗模组，与实施例一的区别在于，转动机构3设置有三组，三组转动机构3共用一个变速驱动装置2。三组转动机构3共用一个变速驱动装置2，如此设置使得三组转动机构3能够同步运转。
实施例三：一种多轴变速热洗模组的热洗方法，与实施例一的区别在于，在步骤S2中：
定时低速浸泡洗的步骤包括：调节多轴变速热洗机1的变速驱动装置2，使得变速驱动装置2带动多个清洗叶片轴31按70r/min的转速进行低速预浸泡清洗30min。定时高速摩擦洗的步骤包括：再次调节多轴变速热洗机1的变速驱动装置2，使得多个清洗叶片轴31的转速提高至800r/min的转速进行高速清洗，持续30min。
实施例四：一种多轴变速热洗模组的热洗方法，与实施例一的区别在于，在步骤S2中：
定时低速浸泡洗的步骤包括：调节多轴变速热洗机1的变速驱动装置2，使得变速驱动装置2带动多个清洗叶片轴31按80r/min的转速进行低速预浸泡清洗35min。定时高速摩擦洗的步骤包括：再次调节多轴变速热洗机1的变速驱动装置2，使得多个清洗叶片轴31的转速提高至900r/min的转速进行高速清洗，持续35min。
实施例五：一种多轴变速热洗模组的热洗方法，与实施例一的区别在于，
在步骤S2中：
定时低速浸泡洗的步骤包括：调节多轴变速热洗机1的变速驱动装置2，使得变速驱动装置2带动多个清洗叶片轴31按100r/min的转速进行低速预浸泡清洗40min。定时高速摩擦洗的步骤包括：再次调节多轴变速热洗机1的变速驱动装置2，使得多个清洗叶片轴31的转速提高至1000r/min的转速进行高速清洗，持续40min。
现有技术的热洗清洗工艺之后的物料进行背压测试，在80/400/80目的过滤网条件下，物料的通过量大约在3-6公斤。
利用本发明中实施例四的多轴变速热洗模组及其清洗方法，清洗之后的物料进行背压测试，在80/400/80目的过滤网条件下，物料的通过量大约在7.7公斤。
物料的通过量越高，说明物料清洗越干净，由此看来，实施例四为本发明最佳的实施例。
本发明的实施原理为：将批量的物料存放在储存组件中，清洗时将物料由储存组件投入一台或多台多轴变速热洗机1中，并加入药剂水，多轴变速热洗机1代替了热洗机、螺旋以及摩擦机的功能，在清洗时对物料的机械摩擦较大，大大提升了清洗的效果。经多轴变速热洗机1热洗后的物料输送至脱水组件中进行脱水，以实现清洗水与物料的分离。此多轴变速热洗模组减少了设备的投入与占地的投入，同时也提高了热洗的效率。
物料与药剂水预混合后，加入到多轴变速热洗机1内进行热洗，热洗完成后再输送至淋水机9内初步脱水，最后送至脱水机91内进行脱水。其中利用经特殊设计的多轴变速热洗机1代替传统的热洗机、给料螺旋输送机以及摩擦机，一台设备完成传统三台设备的功能，多轴变速热洗机1依靠自身的多轴变速转动的性质，并且清洗腔体10的内部设置有刮除机构，很大程度上提高了清洗时物料的摩擦强度，从而提升了清洗的效果。并且简化了传统热洗的工序，整个工艺流程合理化，紧凑化，简单化，具有极强的经济推广价值。
上文概述若干实施例的特征，使得所属领域的技术人员可较佳理解本申请的方面。所属领域的技术人员应了解，其可容易使用本申请作为用于设计或修改用于实行相同目的及/或实现本文中介绍的实施例的相同优点的其它工艺及结构的基础。所属领域的技术人员还应意识到，这些等效构造不脱离本揭露的精神及范围且其可在本文中做出各种改变、替代及更改而不脱离本揭露的精神及范围。
再者，本申请的范围不旨在限于本说明书中描述的工艺、机器、制造、物质组成、构件、方法及步骤的特定实施例。所属领域的一般技术人员将根据本揭露的揭示内容容易了解，可根据本揭露利用大体上执行与本文中描述的对应实施例相同的功能或大体上实现与其相同的结果的目前存在或后续发展的工艺、 机器、制造、物质组成、构件、方法或步骤。因此，随附权利要求书旨在将这些工艺、机器、制造、物质组成、构件、方法或步骤包含于其范围内。

Claims (31)

  1. 多轴变速热洗模组，包括储存组件、脱水组件，其特征在于：还包括一台或一台以上的多轴变速热洗机(1)，所述多轴变速热洗机(1)分别与所述储存组件以及所述脱水组件连接。
  2. 根据权利要求1所述的多轴变速热洗模组，其特征在于：所述多轴变速热洗机(1)包括清洗腔体(10)、变速驱动装置(2)以及转动机构(3)，所述转动机构(3)设置在所述清洗腔体(10)的内腔中且与所述变速驱动装置(2)传动连接，所述转动机构(3)至少设置有两组或两组以上，所述变速驱动装置(2)用于调节所述转动机构(3)的转速。
  3. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的内壁上设置有增强与清洗物料之间挤压与摩擦清洗效果的刮除机构。
  4. 根据权利要求3所述的多轴变速热洗模组，其特征在于：所述刮除机构包括多个固定在所述清洗腔体(10)内壁的凸起物。
  5. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述转动机构(3)设置有三组，每组所述转动机构(3)均配置一个所述变速驱动装置(2)。
  6. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述转动机构(3)设置有三组，三组所述转动机构(3)共用一个所述变速驱动装置(2)。
  7. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述转动机构(3)包括清洗叶片轴(31)以及多个叶片(33)，多个所述叶片(33)沿轴向排布在所述清洗叶片轴(31)上，所述清洗叶片轴(31)与所述变速驱动装置(2)传动连接。
  8. 根据权利要求7所述的多轴变速热洗模组，其特征在于：所述叶片(33)与所述清洗叶片轴(31)之间固定有连接盘(32)。
  9. 根据权利要求8所述的多轴变速热洗模组，其特征在于：所述叶片(33)设置为条形板状结构，所述叶片(33)包括抗弯板(331)与倾斜板(332)，所述抗弯板(331)与所述倾斜板(332)一体成型固定连接；
    所述抗弯板(331)呈水平设置，所述倾斜板(332)呈倾斜设置。
  10. 根据权利要求9所述的多轴变速热洗模组，其特征在于：所述连接盘(32)上固定连接有加强件(34)，所述倾斜板(332)靠近所述连接盘(32)的一端固定在所述加强件(34)上。
  11. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的内部设置有用于加热清洗水的加热机构。
  12. 根据权利要求11所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的内腔中设置有多个内胆(5)，所述内胆(5)远离所述清洗腔体(10)内壁的一端朝向所述清洗腔体(10)的中轴线偏移；
    相邻两个所述内胆(5)之间形成热洗子腔体(6)，多个所述热洗子腔体(6)相互连通形成所述清洗腔体(10)的内腔。
  13. 根据权利要求12所述的多轴变速热洗模组，其特征在于：所述加热机构包括多个加热棒(7)，所述内胆(5)中设置有导热油(71)，所述加热棒(7)安装在所述内胆(5)中对所述导热油(71)进行加热。
  14. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的外壁上设置有保温层(11)。
  15. 根据权利要求12所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的底部设置有与所述内胆(5)的内部连通的排污阀(12)。
  16. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述清洗腔体(10)的底部设置有与所述清洗腔体(10)的内部连通的插板阀(13)。
  17. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述变速驱动装置(2)包括电机与轴承座组(22)，所述电机通过皮带与所述轴承座组(22)传动连接，所述轴承座组(22)与所述清洗叶片轴(31)传动连接。
  18. 根据权利要求17所述的多轴变速热洗模组，其特征在于：所述电机配置为变频电机(21)。
  19. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述储存组件包括暂存仓(8)、第一输送装置(81)以及与所述暂存仓(8)连通的预备仓(82)，所述暂存仓(8)用于存放物料，所述第一输送装置(81)用于将所述暂存仓(8)内的物料输送至所述预备仓(82)内，所述预备仓(82)用于计量物料、混合药剂水与物料，所述预备仓(82)与所述清洗腔体(10)的内腔连通。
  20. 根据权利要求19所述的多轴变速热洗模组，其特征在于：所述预备仓(82)包括相互连通的上预备仓(821)以及下预备仓(822)，所述上预备仓(821)与所述下预备仓(822)的连接处设置有开关(83)，所述上预备仓(821)内设置有用于计量物料的计量器；
    所述暂存仓(8)通过所述第一输送装置(81)与所述上预备仓(821)连接，所述下预备仓(822)通过水泵与所述清洗腔体(10)的内腔连通。
  21. 根据权利要求20所述的多轴变速热洗模组，其特征在于：所述下预备仓(822)内设置有搅拌器，所述下预备仓(822)上设置有预加热装置。
  22. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述脱水组件包括淋水机(9)、脱水机(91)以及第二输送装置(92)，所述淋水机(9)的内部与所述清洗腔体(10)的内腔连通，所述淋水机(9)通过所述第二输送装置(92)与所述脱水机(91)连接，所述清洗腔体(10)的内腔通过水泵与所述淋水机(9)的内部连通。
  23. 根据权利要求2所述的多轴变速热洗模组，其特征在于：所述淋水机(9)连接有用于收集排出药剂水的水槽(93)，所述脱水机连接有用于收集排出药剂水的水槽。
  24. 根据权利要求19所述的多轴变速热洗模组，其特征在于：所述第一输送装置(81)配置为第一螺旋输送机，所述螺旋输送机的一端与所述暂存仓(8)的底部连接，另一端与所述预备仓(82)的顶部连接。
  25. 根据权利要求22所述的多轴变速热洗模组，其特征在于：所述第二输送装置(92)配置为第二螺旋输送机，所述第二螺旋机的一端连接有缓存仓(94)，另一端与所述脱水机(91)的内部连通，所述缓存仓(94)设置在所述淋水机(9)的出料口的底部。
  26. 基于多轴变速热洗模组的热洗方法，其特征在于：包括以下步骤：
    S1：物料预混合，将干燥的物料从暂存仓(8)中投入预备仓(82)中，并往预备仓(82)中通入加热后的药剂水形成高温物料混合液；
    S2；热洗，待物料与药剂水充分混合后，通过水泵将高温物料混合液打入多轴变速热洗机(1)内，多轴变速热洗机(1)对物料进行定时低速浸泡洗与定时高速摩擦洗；
    S3：脱水，热洗完成后，通过水泵将多轴变速热洗机(1)内的物料混合液快速打至淋水机(9)中，物料经淋水机(9)初步脱水后被送入带有缓存仓(94)的螺旋中，物料通过螺旋的方式送入脱水机(91)中脱水，干燥后进入下一工序。
  27. 根据权利要求26所述的基于多轴变速热洗模组的热洗方法，其特征在于：在步骤S1中，包括以下子步骤：
    S1a：将干燥的物料从暂存仓(8)中通过螺旋输送的方式投入上预备仓(821)中，通过计量器计量加入物料的重量；
    S1b：打开上预备仓(821)与下预备仓(822)连接处的开关(83)，将物料倾倒至下预备仓(822)中，同时加热后的药剂水通过水泵打入下预备仓(822)中；
    S1c：打开搅拌器与预加热装置，物料和药剂水在下预备仓(822)搅拌器的搅拌下以及加热装置的加热下，被混合成高温物料混合液；
    S1d：物料与药剂水充分混合后，打开下预备仓(822)底部的阀门，通过水泵将高温物料混合液打入多轴变速热洗机(1)。
  28. 根据权利要求27所述的基于多轴变速热洗模组的热洗方法，其特征在于：上预备仓(821)与下预备仓(822)一次调配的高温物料混合液用量为单个多轴变速热洗机(1)一次清洗的用量。
  29. 根据权利要求27所述的基于多轴变速热洗模组的热洗方法，其特征在于：在步骤S1d中，同时上预备仓(821)与下预备仓(822)进行下一批次物料混合液的调配，并依次打入下一个多轴变速热洗机(1)。
  30. 根据权利要求26所述的基于多轴变速热洗模组的热洗方法，其特征在于：在步骤S3中，将所述淋水机(9)以及所述脱水机(91)排出的药剂水收集至对应的水槽(93)中，处理后循环再利用。
  31. 根据权利要求26所述的基于多轴变速热洗模组的热洗方法，其特征在于：在步骤S2中：
    所述定时低速浸泡洗的步骤包括：调节所述多轴变速热洗机(1)的变速驱动装置(2)，使得变速驱动装置(2)带动多个清洗叶片轴(31)按70-100r/min的转速进行低速预浸泡清洗30-40min；
    所述定时高速摩擦洗的步骤包括：再次调节所述多轴变速热洗机(1)的变速驱动装置(2)，使得多个清洗叶片轴(31)的转速提高至800-1000r/min的转速进行高速清洗，持续30-40min。
PCT/CN2022/140667 2021-12-24 2022-12-21 多轴变速热洗模组及其热洗方法 WO2023116760A1 (zh)

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