WO2023115929A1 - High-entropy metal oxide coating, preparation method therefor and use thereof - Google Patents

High-entropy metal oxide coating, preparation method therefor and use thereof Download PDF

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WO2023115929A1
WO2023115929A1 PCT/CN2022/107023 CN2022107023W WO2023115929A1 WO 2023115929 A1 WO2023115929 A1 WO 2023115929A1 CN 2022107023 W CN2022107023 W CN 2022107023W WO 2023115929 A1 WO2023115929 A1 WO 2023115929A1
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metal oxide
oxide coating
entropy
substrate
salt solution
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PCT/CN2022/107023
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French (fr)
Chinese (zh)
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俞泽新
许振宁
王博通
桂珑恩
刘妹妹
赵栋
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苏州大学
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/14Decomposition by irradiation, e.g. photolysis, particle radiation or by mixed irradiation sources
    • C23C18/145Radiation by charged particles, e.g. electron beams or ion irradiation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the technical field of coatings, in particular to a high-entropy metal oxide coating and its preparation method and application.
  • High-entropy materials are a new class of materials composed of various principal components in an equimolar ratio or nearly equimolar ratio. They have properties that traditional alloys do not possess while possessing mechanical properties of traditional alloys.
  • High-entropy metal oxides are new ceramic materials developed based on the concept of high-entropy alloys, which have good mechanical properties, and the selection of appropriate metal elements as the main component can make high-entropy metal oxides have excellent electrocatalytic properties, so they are extremely Potential lithium battery negative electrode and electrolytic water anode candidate materials.
  • the current common method for preparing high-entropy metal oxides with electrocatalytic activity is solid-state sintering.
  • a ball mill is first used to mix metal oxide powders containing metal principal components, and then high-entropy metal oxide blocks can be obtained through high-temperature heat treatment and sintering steps.
  • the preparation of electrocatalytic thin layers by solid-state sintering method has the following problems: First, the use of prefabricated powder obtained by ball mills as raw materials limits the mixing uniformity of metal principal components to the particle size range, which affects the high-entropy metal oxide phase. Composition quality; second, in order to obtain high-entropy metal oxide phase, the existing preparation technology needs to adopt "furnace type" post-heating treatment, and its limited heating and cooling rate may cause element segregation, making an exception for the purity of phase composition; third , based on the conventional process, it is necessary to grind the high-entropy metal oxide block obtained by high-temperature sintering into a powder material.
  • Plasma spraying technology uses a plasma arc driven by direct current as a heat source to heat materials such as ceramics, alloys, and metals to a molten or semi-molten state, and sprays them on the surface of a pretreated workpiece at high speed to form a firmly attached surface layer. . It is very meaningful to develop a new process for preparing high-performance high-entropy metal oxide electrode coatings by using liquid material plasma spraying technology.
  • the technical problem to be solved by the present invention is to overcome problems such as limited mixing uniformity of metal elements, potential segregation of metal elements, uncontrollable microstructure, and the introduction of binders in high-entropy metal oxides in the prior art.
  • the present invention provides a high-entropy metal oxide coating and its preparation method and application.
  • the invention utilizes the liquid material plasma spraying technology and feeds the multi-component metal salt solution mixed at the atomic level to realize the synthesis and deposition of the high-entropy metal oxide mixed at the atomic level and obtain a controllable microstructure.
  • the first object of the present invention is to provide a kind of preparation method of high entropy metal oxide coating
  • the metal salt solution includes at least four principal metals
  • step S2 Preheat the substrate to 300-500°C, and use plasma spraying technology to oxidize the metal salt solution described in step S1 through a spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; in the metal salt solution
  • concentration of each metal salt is 0.1-0.4mol/L; the feed flow rate of the metal salt solution is 5-50mL/min; the power of the spray gun is 28-40kW, the current is 790-850A, and the voltage is 38-44V.
  • the spraying distance is 50-200mm, the flame core temperature is 10000-15000K, the moving speed is 100-1000mm/s; the number of spraying cycles is 2-50 times.
  • the principal metal is four or more of nickel, cobalt, copper, zinc and magnesium.
  • the material of the substrate is alumina, stainless steel or nickel-based alloy; the surface of the substrate is sandblasted, and the thickness of the substrate is 2-50 mm.
  • the heating rate of the flame core is 5 ⁇ 10 7 -6 ⁇ 10 7 K/s.
  • step S2 the temperature of the substrate is kept at 100-300°C during the spraying process.
  • the main gas pressure in the plasma spraying technology is 0.5-0.7MPa
  • the main gas flow rate is 38-70L/min
  • the auxiliary gas pressure is 0-0.5MPa
  • the auxiliary gas The flow rate is 0-45L/min.
  • the gas used in the spraying technique is one or more of helium, argon, nitrogen and hydrogen.
  • a second object of the present invention is to provide a high entropy metal oxide coating.
  • the thickness of the high-entropy metal oxide coating is 5-50 ⁇ m.
  • the third object of the present invention is to provide an application of a high-entropy metal oxide coating in the field of electrocatalysis.
  • the high-entropy metal oxide coating of the present invention utilizes the liquid material plasma spraying technology, by means of the multi-component metal salt solution feeding material mixed at the atomic level, the high temperature of the thermal plasma (the flame core temperature is as high as 10000-15000K) and the extreme The characteristics of cold and extreme heat (the heating and cooling rate can reach 5 ⁇ 10 7 -6 ⁇ 10 7 K/s when the liquid feed enters and leaves the plasma flame to deposit on the substrate, which promotes the anchoring of metal elements), and the high entropy
  • the synthesis and deposition of the metal oxide coating are integrated in one step, and the mixing uniformity of the metal principal components is improved to the atomic level, and the obtained electrolytic coating does not require a binder.
  • the high-entropy metal oxide coating of the present invention uses a variety of metal salt solutions as liquid materials through the liquid material plasma spraying technology to realize the atomic-level mixing of multi-metal principal components in the high-entropy metal oxide coating .
  • the liquid material plasma spraying technology can directly deposit the high-entropy metal oxide coating on the metal current collector without subsequent treatments such as heat treatment, powder crushing, and binder addition. Therefore, compared with various methods such as traditional solid-state sintering, the present invention can achieve atomic-level mixed high-entropy metal oxide coating deposition, and obtain a controllable micro-nano hierarchical structure, effectively improving the activity of the electrode coating.
  • the high-entropy metal oxide coating of the present invention contains four or more principal metals, and a variety of metal salts containing a certain number of moles of metal atoms are dissolved in deionized water by liquid material plasma spraying technology to make the metal elements Reaching Atomic Scale Mixing.
  • the coating is deposited directly on the substrate by means of liquid material plasma spraying technology, and finally a high-entropy metal oxide electrode coating without post-treatment and binder is obtained.
  • the high-entropy metal oxide coating of the present invention can not only simplify the preparation process, but also improve the stability of the electrode coating, and can better realize the preparation of high-entropy metal oxide electrode coatings for practical engineering applications .
  • Fig. 1 is a schematic diagram of the plasma spraying process of the present invention.
  • Fig. 2 is a flow chart of the present invention for preparing a high-entropy metal oxide coating.
  • Fig. 3 is the SEM image of the surface microstructure of the high-entropy metal oxide coating prepared in Example 1 of the present invention; wherein, (a) is a 500-fold magnified image of a surface with a scale of 15.7 mm, and (b) is a 5000-fold magnified image of a surface with a scale of 18.1 mm image.
  • FIG. 4 is a Raman spectrum of the high-entropy metal oxide coating prepared in Example 1 of the present invention.
  • Fig. 5 is the lithium battery electrode cycle life test chart prepared by the high-entropy metal oxide coating prepared in Example 1 of the present invention; wherein, (a) is the relationship between the number of charging cycles and the charge-discharge specific capacity, (b) is the relationship between the specific capacity and Voltage charge and discharge curves.
  • a high-entropy metal oxide coating and its preparation method the prefabricated equimolar metal solution is used as the liquid phase feed material, and the liquid phase feed material enters the plasma flame and rapidly heats up through the flight process, and Deposited on the substrate, cooling down rapidly after leaving the plasma flame, and undergoing a synthetic process of converting droplets into unit cells, forming a high-entropy metal oxide coating with a surface microstructure and a mechanically occluded boundary with the substrate, the specific steps are as follows :
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5 ⁇ 10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 38L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200 °C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 ⁇ m, The microscopic appearance of the surface presents a cauliflower-like structure of particle agglomeration, with a size of 30 ⁇ m. The surface of the coating is matte when observed directly.
  • a high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5.7 ⁇ 10 7 K/s, the temperature of the flame core is 12800K, and the number of spraying cycles is 32.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 34kW, the current is set to 810A, the voltage is set to 42V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 38L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200 °C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 ⁇ m,
  • the surface microscopic morphology presents a cauliflower-like structure of particle agglomeration with a size of 25 ⁇ m.
  • a high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5 ⁇ 10 7 K/s, the temperature of the flame core is 13500K, and the number of spraying cycles is 32.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 36kW, the current is set to 840A, the voltage is set to 43V, the main air pressure is 0.7MPa, the main air flow is set to 39L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 39L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 ⁇ m, The surface microscopic morphology presents a cauliflower-like structure of particle agglomeration with a size of 18 ⁇ m.
  • a high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 120mm, the heating rate of the flame core is 5 ⁇ 10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 38L/min; the gas used in the spraying technology is helium and argon; the substrate temperature is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 41 ⁇ m, The microscopic appearance of the surface presents a cauliflower-like structure of agglomerated particles with a size of 33 ⁇ m, and the surface of the coating is matte when observed directly.
  • a high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 140mm, the heating rate of the flame core is 5 ⁇ 10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32 times.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 38L/min; the gas used in the spraying technology is helium and argon; the substrate temperature is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 41 ⁇ m, The microscopic appearance of the surface presents a cauliflower-like structure of particle agglomeration with a size of 35 ⁇ m, and the coating surface is matte in direct observation.
  • Prefabricated metal salt solution five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
  • the substrate is made of aluminum oxide substrate with surface blasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
  • Spraying technology set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 50mm, the heating rate of the flame core is 5 ⁇ 10 7 K/S, the temperature of the flame core is 17000K, and the number of spraying cycles is 32 times.
  • the flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 55L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 25L/min; compare the effect of deposition temperature on surface morphology.
  • the thickness of the high-entropy metal oxide coating is set to 54 ⁇ m, and the cauliflower-like microstructure on the surface is not obvious. Direct observation of the coating surface shows cracks on the edge surface, and the central surface is smooth. The matte color surface in Example 1 does not appear, so The surface morphology was severely damaged.
  • Figure a is a 500-fold enlarged image of a surface with a scale of 15.7 mm
  • Figure b is a surface with a scale of 18.1 mm of 5000 Zoom in on the image.
  • the microstructure of the coating surface is a cauliflower-like microstructure formed by a large number of 30 ⁇ m particle agglomeration structures.
  • the coating surface has sufficient specific area, so as to obtain more surfaces participating in the reaction, which is beneficial to the reaction medium during the electrocatalytic reaction. Sufficient contact can effectively improve the activity of the electrode coating.
  • Example 1 The high-entropy metal oxide coating prepared in Example 1 was tested by atomic spectroscopy, and the percentage of metal atoms in the local area of the coating was determined to determine the mixing uniformity of the metal elements. Table 1 shows the mass percentage and atomic percentage of each element in the test area of the high-entropy metal oxide coating in Example 1.
  • the atomic percentages of nickel, cobalt, copper, zinc, and magnesium are respectively 9.07%, 10.72%, 11.04%, 12.91%, and 11.43%, which basically meet the requirements of equimolar ratio. And evenly distributed.
  • the highly uniform mixing of various metal atoms in the coating is conducive to improving the quality of the high-entropy metal oxide phase composition.
  • the Mann spectrum test was carried out on the high-entropy metal oxide coating prepared in Example 1, and the results are shown in Figure 4.
  • the D peak in the spectrum represents a lattice defect, and the peak value of the D peak of the coating obtained by liquid plasma ion spraying technology can reach 9000 , and the coating contains a large number of defect structures.
  • the defect characteristics in the coating structure meet the requirements for preparing electrode coatings with basic characteristics as electrocatalytic and electrode materials.
  • the lithium battery electrode cycle life test was carried out on the high-entropy metal oxide coating in Example 1, and the results are shown in Figure 5, wherein Figure a is the image of the specific capacity changing with the number of charge and discharge cycles, and Figure b is the specific capacity charge and discharge voltage Curve. It can be seen that the specific capacity of the lithium battery electrode prepared using the high-entropy metal oxide coating in Example 1 is stable at 450mAh/g during the cycle life cycle, which is much higher than the 170mAh/g of the conventional lithium battery, and the voltage change is stable during the discharge process . It shows that the high-entropy metal oxide coating has the performance required for electrocatalytic electrodes and is excellent enough.

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Abstract

The present invention relates to the technical field of coatings and provides a high-entropy metal oxide coating, a preparation method therefor and a use thereof. The method comprises: first preparing a metal salt solution, preheating a substrate to 300-500℃, oxidizing the metal salt solution by means of a spray gun by using a plasma spraying technology, and depositing the metal salt solution on a surface of the substrate to obtain a high-entropy metal oxide coating; the concentration of each metal salt in the metal salt solution is 0.1-0.4 mol/L, the feeding flow rate of the metal salt solution is 5-50 mL/min; the spray gun is provided to have a power of 28-40 kW, a current of 790-850 A, a voltage of 38-44 V, a spraying distance of 50-200 mm, a flame core temperature of 10000-15000 K, and a moving speed of 100-1000 mm/s; and the spraying cycle is 2-50 times. According to the high-entropy metal oxide coating in the present invention, the preparation process can be simplified, the stability of the electrode coating can be improved, and preparation of the high-entropy metal oxide electrode coating oriented to practical engineering application can be better achieved.

Description

一种高熵金属氧化物涂层及其制备方法与应用A kind of high entropy metal oxide coating and its preparation method and application 技术领域technical field
本发明涉及涂层技术领域,尤其涉及一种高熵金属氧化物涂层及其制备方法与应用。The invention relates to the technical field of coatings, in particular to a high-entropy metal oxide coating and its preparation method and application.
背景技术Background technique
高熵材料是由多种主元按照等摩尔比或近等摩尔比组成的一类新型材料,在具备传统合金机械性能的同时拥有传统合金不具备的特性。高熵金属氧化物是基于高熵合金概念发展出的新型陶瓷材料,具有良好的机械性能,且选用合适的金属元素作为主元能够使高熵金属氧化物具有优良的电催化特性,因此是极具潜力的锂电池负极和电解水阳极候选材料。High-entropy materials are a new class of materials composed of various principal components in an equimolar ratio or nearly equimolar ratio. They have properties that traditional alloys do not possess while possessing mechanical properties of traditional alloys. High-entropy metal oxides are new ceramic materials developed based on the concept of high-entropy alloys, which have good mechanical properties, and the selection of appropriate metal elements as the main component can make high-entropy metal oxides have excellent electrocatalytic properties, so they are extremely Potential lithium battery negative electrode and electrolytic water anode candidate materials.
目前制备具有电催化活性的高熵金属氧化物的常见方法是固相烧结法。该方法首先使用球磨机将含金属主元的金属氧化物粉末混合,再经过高温的热处理和烧结步骤,才能得到高熵金属氧化物块体。为了获得最终的活性电极涂层,还需要先将上述块体进行破碎处理以得到用于成膜的粉体材料,而后基于含粘结剂的涂覆工艺在集流体上获得最终电催化涂层。因此利用固相烧结法制备电催化薄层存在以下问题:其一,利用球磨机得到的预制粉末为原料,将金属主元的混合均匀度限制在了颗粒尺寸范围,影响了高熵金属氧化物相组成质量;其二,为了获得高熵金属氧化物相,现有制备技术都需要采用“炉式”加热后处理,其有限的升温、降温速率有可能引起元素偏析,破例相组成纯度;其三,基于常规工艺,需要将高温烧结获得的高熵金属氧化物块体研磨成粉体材料,该流程不便于获得可控的电极涂层微观结构;其四,粘结剂的使用阻碍了“电解液-涂层-集流体”间的离子、电子转移和扩散,从而降低电极涂层的电催化活性。由此可见,传统制备技术不利于获得高性能高熵金属氧化物电极涂层。The current common method for preparing high-entropy metal oxides with electrocatalytic activity is solid-state sintering. In the method, a ball mill is first used to mix metal oxide powders containing metal principal components, and then high-entropy metal oxide blocks can be obtained through high-temperature heat treatment and sintering steps. In order to obtain the final active electrode coating, it is also necessary to crush the above-mentioned block to obtain the powder material for film formation, and then obtain the final electrocatalytic coating on the current collector based on the coating process containing a binder . Therefore, the preparation of electrocatalytic thin layers by solid-state sintering method has the following problems: First, the use of prefabricated powder obtained by ball mills as raw materials limits the mixing uniformity of metal principal components to the particle size range, which affects the high-entropy metal oxide phase. Composition quality; second, in order to obtain high-entropy metal oxide phase, the existing preparation technology needs to adopt "furnace type" post-heating treatment, and its limited heating and cooling rate may cause element segregation, making an exception for the purity of phase composition; third , based on the conventional process, it is necessary to grind the high-entropy metal oxide block obtained by high-temperature sintering into a powder material. The transfer and diffusion of ions and electrons between the liquid-coating-current collector, thereby reducing the electrocatalytic activity of the electrode coating. It can be seen that traditional preparation techniques are not conducive to obtaining high-performance high-entropy metal oxide electrode coatings.
等离子喷涂技术是采用由直流电驱动的等离子电弧作为热源,将陶瓷、合 金、金属等材料加热到熔融或半熔融状态,并以高速喷向经过预处理的工件表面而形成附着牢固的表面层的方法。采用液料等离子喷涂技术研发一种制备高性能高熵金属氧化物电极涂层的新工艺就十分有意义。Plasma spraying technology uses a plasma arc driven by direct current as a heat source to heat materials such as ceramics, alloys, and metals to a molten or semi-molten state, and sprays them on the surface of a pretreated workpiece at high speed to form a firmly attached surface layer. . It is very meaningful to develop a new process for preparing high-performance high-entropy metal oxide electrode coatings by using liquid material plasma spraying technology.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于克服现有技术中高熵金属氧化物时存在的金属元素混合均匀度有限、金属元素潜在偏析、微观结构不可控、额为引入粘结剂等问题。Therefore, the technical problem to be solved by the present invention is to overcome problems such as limited mixing uniformity of metal elements, potential segregation of metal elements, uncontrollable microstructure, and the introduction of binders in high-entropy metal oxides in the prior art.
为解决上述技术问题,本发明提供了一种高熵金属氧化物涂层及其制备方法与应用。本发明利用液料等离子喷涂技术,借助原子级混合的多元金属盐溶液喂料,实现原子级混合的高熵金属氧化物合成和沉积,并获得可控的微观结构。In order to solve the above technical problems, the present invention provides a high-entropy metal oxide coating and its preparation method and application. The invention utilizes the liquid material plasma spraying technology and feeds the multi-component metal salt solution mixed at the atomic level to realize the synthesis and deposition of the high-entropy metal oxide mixed at the atomic level and obtain a controllable microstructure.
本发明的第一个目的是提供一种高熵金属氧化物涂层的制备方法,The first object of the present invention is to provide a kind of preparation method of high entropy metal oxide coating,
S1、配置金属盐溶液,所述金属盐溶液至少包括四种主元金属;S1. Configuring a metal salt solution, the metal salt solution includes at least four principal metals;
S2、将基体预热至300-500℃,采用等离子喷涂技术通过喷枪使S1步骤所述金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;所述金属盐溶液中各金属盐的浓度为0.1-0.4mol/L;所述金属盐溶液的供料流量5-50mL/min;所述喷枪的功率为28-40kW,电流为790-850A,电压为38-44V,喷涂距离为50-200mm,焰心温度为10000-15000K,移动速度为100-1000mm/s;喷涂循环次数为2-50次。S2. Preheat the substrate to 300-500°C, and use plasma spraying technology to oxidize the metal salt solution described in step S1 through a spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; in the metal salt solution The concentration of each metal salt is 0.1-0.4mol/L; the feed flow rate of the metal salt solution is 5-50mL/min; the power of the spray gun is 28-40kW, the current is 790-850A, and the voltage is 38-44V. The spraying distance is 50-200mm, the flame core temperature is 10000-15000K, the moving speed is 100-1000mm/s; the number of spraying cycles is 2-50 times.
在本发明的一个实施例中,在S1步骤中,所述主元金属为镍、钴、铜、锌和镁中的四种或四种以上。In one embodiment of the present invention, in step S1, the principal metal is four or more of nickel, cobalt, copper, zinc and magnesium.
在本发明的一个实施例中,在S2步骤中,所述基体的材料为氧化铝、不锈钢或镍基合金;所述基体的表面经过喷砂处理,所述基体的厚度为2-50mm。In one embodiment of the present invention, in step S2, the material of the substrate is alumina, stainless steel or nickel-based alloy; the surface of the substrate is sandblasted, and the thickness of the substrate is 2-50 mm.
在本发明的一个实施例中,在S2步骤中,所述焰心的升温速率为5×10 7-6×10 7K/s。 In one embodiment of the present invention, in the step S2, the heating rate of the flame core is 5×10 7 -6×10 7 K/s.
在本发明的一个实施例中,在S2步骤中,喷涂过程中保持基体的温度为 100-300℃。In one embodiment of the present invention, in step S2, the temperature of the substrate is kept at 100-300°C during the spraying process.
在本发明的一个实施例中,在S2步骤中,所述等离子喷涂技术中主气气压为0.5-0.7MPa,主气流量为38-70L/min,辅气气压为0-0.5MPa,辅气流量为0-45L/min。In one embodiment of the present invention, in step S2, the main gas pressure in the plasma spraying technology is 0.5-0.7MPa, the main gas flow rate is 38-70L/min, the auxiliary gas pressure is 0-0.5MPa, the auxiliary gas The flow rate is 0-45L/min.
在本发明的一个实施例中,所述喷涂技术用的气体为氦气、氩气、氮气和氢气中的一种或多种。In one embodiment of the present invention, the gas used in the spraying technique is one or more of helium, argon, nitrogen and hydrogen.
本发明的第二个目的是提供一种高熵金属氧化物涂层。A second object of the present invention is to provide a high entropy metal oxide coating.
在本发明的一个实施例中,所述高熵金属氧化物涂层的厚度为5-50μm。In one embodiment of the present invention, the thickness of the high-entropy metal oxide coating is 5-50 μm.
本发明的第三个目的是提供一种高熵金属氧化物涂层在电催化领域中的应用。The third object of the present invention is to provide an application of a high-entropy metal oxide coating in the field of electrocatalysis.
本发明的技术方案相比现有技术具有以下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:
(1)本发明所述的高熵金属氧化物涂层利用液料等离子喷涂技术,借助原子级混合的多元金属盐溶液喂料、热等离子体的高温(焰心温度高达10000-15000K)和极冷极热(液相喂料进入和离开等离子火焰在基体上进行沉积时升温降温速率可达5×10 7-6×10 7K/s,促进金属元素的锚定)的特点,将高熵金属氧化物涂层的合成与沉积集成于一步,并将金属主元的混合均匀度提升至原子级,且所获得的电解涂层无需粘结剂。 (1) The high-entropy metal oxide coating of the present invention utilizes the liquid material plasma spraying technology, by means of the multi-component metal salt solution feeding material mixed at the atomic level, the high temperature of the thermal plasma (the flame core temperature is as high as 10000-15000K) and the extreme The characteristics of cold and extreme heat (the heating and cooling rate can reach 5×10 7 -6×10 7 K/s when the liquid feed enters and leaves the plasma flame to deposit on the substrate, which promotes the anchoring of metal elements), and the high entropy The synthesis and deposition of the metal oxide coating are integrated in one step, and the mixing uniformity of the metal principal components is improved to the atomic level, and the obtained electrolytic coating does not require a binder.
(2)本发明所述的高熵金属氧化物涂层通过液料等离子喷涂技术,将多种金属盐溶液作为液料,实现多金属主元在高熵金属氧化物涂层中的原子级混合。该液料等离子喷涂技术,可将高熵金属氧化物涂层直接沉积于金属集流体上,而无需热处理、粉体破碎、粘结剂添加等后续处理。因此,与传统固相烧结等多种方法相比,本发明可实现原子级混合高熵金属氧化物涂层沉积,并获得可控的微纳分级结构,有效提升电极涂层的活性。(2) The high-entropy metal oxide coating of the present invention uses a variety of metal salt solutions as liquid materials through the liquid material plasma spraying technology to realize the atomic-level mixing of multi-metal principal components in the high-entropy metal oxide coating . The liquid material plasma spraying technology can directly deposit the high-entropy metal oxide coating on the metal current collector without subsequent treatments such as heat treatment, powder crushing, and binder addition. Therefore, compared with various methods such as traditional solid-state sintering, the present invention can achieve atomic-level mixed high-entropy metal oxide coating deposition, and obtain a controllable micro-nano hierarchical structure, effectively improving the activity of the electrode coating.
(3)本发明所述的高熵金属氧化物涂层含四种及以上主元金属,通过液料等离子喷涂技术将含有一定摩尔数金属原子的多种金属盐溶于去离子水中使金 属元素达到原子尺度混合。借助液料等离子喷涂技术直接在基体上进行涂层的沉积,并最终获得无需后处理、无需粘结剂的高熵金属氧化物电极涂层。(3) The high-entropy metal oxide coating of the present invention contains four or more principal metals, and a variety of metal salts containing a certain number of moles of metal atoms are dissolved in deionized water by liquid material plasma spraying technology to make the metal elements Reaching Atomic Scale Mixing. The coating is deposited directly on the substrate by means of liquid material plasma spraying technology, and finally a high-entropy metal oxide electrode coating without post-treatment and binder is obtained.
(4)本发明所述的高熵金属氧化物涂层,不仅可以简化制备流程,而且可以提升电极涂层稳定性,可更好地实现面向实际工程应用的高熵金属氧化物电极涂层制备。(4) The high-entropy metal oxide coating of the present invention can not only simplify the preparation process, but also improve the stability of the electrode coating, and can better realize the preparation of high-entropy metal oxide electrode coatings for practical engineering applications .
附图说明Description of drawings
为了使本发明的内容更容易被清楚地理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中:In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein:
图1为本发明等离子喷涂过程示意图。Fig. 1 is a schematic diagram of the plasma spraying process of the present invention.
图2为本发明制备高熵金属氧化物涂层的流程图。Fig. 2 is a flow chart of the present invention for preparing a high-entropy metal oxide coating.
图3为本发明实施例1制备的高熵金属氧化物涂层的表面微观结构SEM图像;其中,(a)为尺度15.7mm表面500倍放大图像,(b)为尺度18.1mm表面5000倍放大图像。Fig. 3 is the SEM image of the surface microstructure of the high-entropy metal oxide coating prepared in Example 1 of the present invention; wherein, (a) is a 500-fold magnified image of a surface with a scale of 15.7 mm, and (b) is a 5000-fold magnified image of a surface with a scale of 18.1 mm image.
图4为本发明实施例1制备的高熵金属氧化物涂层的拉曼谱图。FIG. 4 is a Raman spectrum of the high-entropy metal oxide coating prepared in Example 1 of the present invention.
图5为本发明实施例1制备的高熵金属氧化物涂层制备的锂电池电极循环寿命测试图;其中,(a)为充电循环次数与充电放电比容量关系,(b)为比容量与电压的充电放电曲线图。Fig. 5 is the lithium battery electrode cycle life test chart prepared by the high-entropy metal oxide coating prepared in Example 1 of the present invention; wherein, (a) is the relationship between the number of charging cycles and the charge-discharge specific capacity, (b) is the relationship between the specific capacity and Voltage charge and discharge curves.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
实施例1Example 1
参照图1-2所示,一种高熵金属氧化物涂层及其制备方法,将预制的等摩尔金属溶液作为液相供料,液相供料进入等离子火焰后经过飞行过程快速升温,并沉积在基体上,在离开等离子火焰后快速降温,并经历由液滴转化为晶胞的合成过程,形成具有表面微观结构并与基体形成机械咬合边界的高熵金属氧化物涂层,具体步骤如下:As shown in Figure 1-2, a high-entropy metal oxide coating and its preparation method, the prefabricated equimolar metal solution is used as the liquid phase feed material, and the liquid phase feed material enters the plasma flame and rapidly heats up through the flight process, and Deposited on the substrate, cooling down rapidly after leaving the plasma flame, and undergoing a synthetic process of converting droplets into unit cells, forming a high-entropy metal oxide coating with a surface microstructure and a mechanically occluded boundary with the substrate, the specific steps are as follows :
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的不锈钢基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,喷涂距离设定为100mm,焰心的升温速率为5×10 7K/s,焰心温度为12000K,喷涂循环次数为32次。液料流量设定为30mL/min;喷枪功率设定为32kW,其中电流设定为800A,电压设定为40V,主气气压0.7MPa,主气流量设定为38L/min,辅气气压0.4MPa,辅气流量设定为38L/min;喷涂技术用的气体为氦气、氩气;喷涂过程中通过冷却使基体温度维持在200℃;设定高熵金属氧化物涂层厚度为42μm,表面微观形貌呈现为颗粒团聚的菜花状结构,尺寸为30μm,直接观察涂层表面为哑光色。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5×10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 38L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200 °C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 μm, The microscopic appearance of the surface presents a cauliflower-like structure of particle agglomeration, with a size of 30 μm. The surface of the coating is matte when observed directly.
实施例2Example 2
一种高熵金属氧化物涂层及其制备方法,具体步骤如下:A high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的不锈钢基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,喷涂距离设定为100mm,焰心的升温速率为5.7×10 7K/s,焰心温度为12800K,喷涂循环次 数为32次。液料流量设定为30mL/min;喷枪功率设定为34kW,其中电流设定为810A,电压设定为42V,主气气压0.7MPa,主气流量设定为38L/min,辅气气压0.4MPa,辅气流量设定为38L/min;喷涂技术用的气体为氦气、氩气;喷涂过程中通过冷却使基体温度维持在200℃;设定高熵金属氧化物涂层厚度为42μm,表面微观形貌呈现为颗粒团聚的菜花状结构,尺寸为25μm。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5.7×10 7 K/s, the temperature of the flame core is 12800K, and the number of spraying cycles is 32. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 34kW, the current is set to 810A, the voltage is set to 42V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 38L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200 °C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 μm, The surface microscopic morphology presents a cauliflower-like structure of particle agglomeration with a size of 25 μm.
实施例3Example 3
一种高熵金属氧化物涂层及其制备方法,具体步骤如下:A high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的不锈钢基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,喷涂距离设定为100mm,焰心的升温速率为5×10 7K/s,焰心温度为13500K,喷涂循环次数为32次。液料流量设定为30mL/min;喷枪功率设定为36kW,其中电流设定为840A,电压设定为43V,主气气压0.7MPa,主气流量设定为39L/min,辅气气压0.4MPa,辅气流量设定为39L/min;喷涂技术用的气体为氦气、氩气;喷涂过程中通过冷却使基体温度维持在200℃;设定高熵金属氧化物涂层厚度为42μm,表面微观形貌呈现为颗粒团聚的菜花状结构,尺寸为18μm。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 100mm, the heating rate of the flame core is 5×10 7 K/s, the temperature of the flame core is 13500K, and the number of spraying cycles is 32. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 36kW, the current is set to 840A, the voltage is set to 43V, the main air pressure is 0.7MPa, the main air flow is set to 39L/min, and the auxiliary air pressure is 0.4 MPa, the flow rate of the auxiliary gas is set to 39L/min; the gas used in the spraying technology is helium and argon; the temperature of the substrate is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 42 μm, The surface microscopic morphology presents a cauliflower-like structure of particle agglomeration with a size of 18 μm.
实施例4Example 4
一种高熵金属氧化物涂层及其制备方法,具体步骤如下:A high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的 浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的不锈钢基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,喷涂距离设定为120mm,焰心的升温速率为5×10 7K/s,焰心温度为12000K,喷涂循环次数为32次。液料流量设定为30mL/min;喷枪功率设定为32kW,其中电流设定为800A,电压设定为40V,主气气压0.7MPa,主气流量设定为38L/min,辅气气压0.4MPa,辅气流量设定为38L/min;喷涂技术用的气体为氦气、氩气;喷涂过程中通过冷却使基体温度维持在200℃;设定高熵金属氧化物涂层厚度为41μm,表面微观形貌呈现为颗粒团聚的菜花状结构,尺寸为33μm,直接观察涂层表面为哑光色。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 120mm, the heating rate of the flame core is 5×10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 38L/min; the gas used in the spraying technology is helium and argon; the substrate temperature is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 41 μm, The microscopic appearance of the surface presents a cauliflower-like structure of agglomerated particles with a size of 33 μm, and the surface of the coating is matte when observed directly.
实施例5Example 5
一种高熵金属氧化物涂层及其制备方法,具体步骤如下:A high-entropy metal oxide coating and a preparation method thereof, the specific steps are as follows:
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的不锈钢基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is a stainless steel substrate with surface sandblasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,喷涂距离设定为140mm,焰心的升温速率为5×10 7K/s,焰心温度为12000K,喷涂循环次数为32次。液料流量设定为30mL/min;喷枪功率设定为32kW,其中电流设定 为800A,电压设定为40V,主气气压0.7MPa,主气流量设定为38L/min,辅气气压0.4MPa,辅气流量设定为38L/min;喷涂技术用的气体为氦气、氩气;喷涂过程中通过冷却使基体温度维持在200℃;设定高熵金属氧化物涂层厚度为41μm,表面微观形貌呈现为颗粒团聚的菜花状结构,尺寸为35μm,直接观察涂层表面为哑光色。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 140mm, the heating rate of the flame core is 5×10 7 K/s, the temperature of the flame core is 12000K, and the number of spraying cycles is 32 times. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 38L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 38L/min; the gas used in the spraying technology is helium and argon; the substrate temperature is maintained at 200°C by cooling during the spraying process; the thickness of the high-entropy metal oxide coating is set to 41 μm, The microscopic appearance of the surface presents a cauliflower-like structure of particle agglomeration with a size of 35 μm, and the coating surface is matte in direct observation.
对比例1Comparative example 1
(1)预制金属盐溶液:将镍、钴、铜、锌、镁五种金属元素作为主元,将这五种主元金属相应的硝酸盐,等摩尔数溶解在去离子水中,每种金属元素的浓度控制在0.2mol/L。(1) Prefabricated metal salt solution: five metal elements of nickel, cobalt, copper, zinc, and magnesium are used as the main components, and the corresponding nitrates of the five main metals are dissolved in deionized water in equimolar numbers, and each metal The concentration of elements is controlled at 0.2mol/L.
(2)基体:基体采用表面喷砂处理的氧化铝基体,厚度设定为2mm,利用喷枪预热基体至400℃。(2) Substrate: The substrate is made of aluminum oxide substrate with surface blasting treatment, the thickness is set to 2 mm, and the substrate is preheated to 400° C. with a spray gun.
(3)喷涂技术:设定喷涂工艺参数,采用等离子喷涂技术通过喷枪使金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;通过结合机械臂控制等离子喷枪的移动,将机械臂移动速度设定为400mm/s,将喷涂距离设定为50mm,焰心的升温速率为5×10 7K/S,焰芯温度17000K,喷涂循环次数为32次。液料流量设定为30mL/min;喷枪功率设定为32kW,其中电流设定为800A,电压设定为40V,主气气压0.7MPa,主气流量设定为55L/min,辅气气压0.4MPa,辅气流量设定为25L/min;对比沉积温度对表面形貌的影响。设定高熵金属氧化物涂层厚度为54μm,表面菜花状微观结构不明显,直接观察涂层表面可见边缘表面出现龟裂,中央表面光滑,未呈现实施例1中的哑光色表面,故表面形貌遭到较严重破坏。 (3) Spraying technology: set the spraying process parameters, use plasma spraying technology to oxidize the metal salt solution through the spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; control the movement of the plasma spray gun by combining the mechanical arm, The moving speed of the mechanical arm is set to 400mm/s, the spraying distance is set to 50mm, the heating rate of the flame core is 5×10 7 K/S, the temperature of the flame core is 17000K, and the number of spraying cycles is 32 times. The flow rate of the liquid material is set to 30mL/min; the power of the spray gun is set to 32kW, the current is set to 800A, the voltage is set to 40V, the main air pressure is 0.7MPa, the main air flow is set to 55L/min, and the auxiliary air pressure is 0.4 MPa, the auxiliary gas flow rate is set to 25L/min; compare the effect of deposition temperature on surface morphology. The thickness of the high-entropy metal oxide coating is set to 54 μm, and the cauliflower-like microstructure on the surface is not obvious. Direct observation of the coating surface shows cracks on the edge surface, and the central surface is smooth. The matte color surface in Example 1 does not appear, so The surface morphology was severely damaged.
测试例1 test case 1
对实施例1制备的高熵金属氧化物涂层进行表征,获得表面微观形貌SEM图像,如图3所示,图a为尺度15.7mm表面500倍放大图像,图b为尺度18.1mm表面5000倍放大图像。放大显微镜下涂层表面微观结构呈现为大量30μm的颗粒团聚结构形成的菜花状微观结构,涂层表面拥有充分的比面积,从而获得更 多参与反应的表面,有利于电催化反应时反应介质的充分接触,能够有效提升电极涂层的活性。Characterize the high-entropy metal oxide coating prepared in Example 1, and obtain the SEM image of the surface micro-topography, as shown in Figure 3, Figure a is a 500-fold enlarged image of a surface with a scale of 15.7 mm, and Figure b is a surface with a scale of 18.1 mm of 5000 Zoom in on the image. Under the magnifying microscope, the microstructure of the coating surface is a cauliflower-like microstructure formed by a large number of 30 μm particle agglomeration structures. The coating surface has sufficient specific area, so as to obtain more surfaces participating in the reaction, which is beneficial to the reaction medium during the electrocatalytic reaction. Sufficient contact can effectively improve the activity of the electrode coating.
对比实施例1-3中的数据可得,在适当范围内提升喷枪的喷涂功率,得到的涂层的表面菜花状微观结构尺寸更小,表面会更加致密。对比实施例1、4、5中的数据可得,随着喷涂距离的增加,涂层表面的微观结构拥有更大的尺寸,更加疏松。而由对比例1中的数据可知,当喷涂过程中采用的焰芯温度过高和涂层较厚,涂层表面的微观结构则会受到较为严重的破坏。Comparing the data in Examples 1-3, it can be seen that if the spraying power of the spray gun is increased in an appropriate range, the cauliflower-like microstructure on the surface of the coating obtained will be smaller and the surface will be more compact. Comparing the data in Examples 1, 4, and 5, it can be seen that as the spraying distance increases, the microstructure of the coating surface has a larger size and is more loose. From the data in Comparative Example 1, it can be seen that when the temperature of the flame core used in the spraying process is too high and the coating is thick, the microstructure of the coating surface will be severely damaged.
测试例2 test case 2
对实施例1制备的高熵金属氧化物涂层进行原子光谱测试,测定涂层局部区域的金属原子数百分比,从而确定金属元素的混合均匀度。表1所示为实施例1中高熵金属氧化物涂层中测试区域各元素的质量百分比与原子数百分比。The high-entropy metal oxide coating prepared in Example 1 was tested by atomic spectroscopy, and the percentage of metal atoms in the local area of the coating was determined to determine the mixing uniformity of the metal elements. Table 1 shows the mass percentage and atomic percentage of each element in the test area of the high-entropy metal oxide coating in Example 1.
表1Table 1
元素element 质量百分比mass percentage 原子数百分比atomic percentage
CC 2.912.91 9.079.07
Oo 15.2615.26 35.7635.76
MgMg 5.885.88 9.079.07
Coco 16.8516.85 10.7210.72
NiNi 17.2917.29 11.0411.04
CuCu 21.8821.88 12.8112.81
ZnZn 19.9319.93 11.4311.43
如表1所示,经能谱原子百分率确定,其镍、钴、铜、锌、镁元素原子百分率各为9.07%,10.72%,11.04%,12.91%,11.43%,基本符合等摩尔比的要求且分布均匀。涂层中各类金属原子高度均匀混合,有利于提高高熵金属氧化物相组成质量。As shown in Table 1, the atomic percentages of nickel, cobalt, copper, zinc, and magnesium are respectively 9.07%, 10.72%, 11.04%, 12.91%, and 11.43%, which basically meet the requirements of equimolar ratio. And evenly distributed. The highly uniform mixing of various metal atoms in the coating is conducive to improving the quality of the high-entropy metal oxide phase composition.
测试例3 Test case 3
对实施例1制备的高熵金属氧化物涂层进行曼光谱测试,结果如图4所示, 光谱中D峰代表晶格缺陷,通过液相等离子喷涂技术获得的涂层D峰峰值可达到9000,及涂层含有大量缺陷结构。涂层结构中的缺陷特征符合制备电极涂层的需求,该涂层具备作为电催化及电极材料的基本特征。The Mann spectrum test was carried out on the high-entropy metal oxide coating prepared in Example 1, and the results are shown in Figure 4. The D peak in the spectrum represents a lattice defect, and the peak value of the D peak of the coating obtained by liquid plasma ion spraying technology can reach 9000 , and the coating contains a large number of defect structures. The defect characteristics in the coating structure meet the requirements for preparing electrode coatings with basic characteristics as electrocatalytic and electrode materials.
测试例4 Test case 4
对实施例1中的高熵金属氧化物涂层进行锂电池电极循环寿命测试,结果如图5所示,其中图a为比容量随充电放电循环次数变化图像,图b为比容量充电放电电压变化曲线。可见使用实施例1中的高熵金属氧化物涂层制备的锂电池电极在循环寿命周期内比容量稳定在450mAh/g,远高于常规锂电池的170mAh/g,且放电过程中电压变化稳定。表明高熵金属氧化物涂层具备电催化电极所需要的性能且足够优异。The lithium battery electrode cycle life test was carried out on the high-entropy metal oxide coating in Example 1, and the results are shown in Figure 5, wherein Figure a is the image of the specific capacity changing with the number of charge and discharge cycles, and Figure b is the specific capacity charge and discharge voltage Curve. It can be seen that the specific capacity of the lithium battery electrode prepared using the high-entropy metal oxide coating in Example 1 is stable at 450mAh/g during the cycle life cycle, which is much higher than the 170mAh/g of the conventional lithium battery, and the voltage change is stable during the discharge process . It shows that the high-entropy metal oxide coating has the performance required for electrocatalytic electrodes and is excellent enough.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in various forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.

Claims (10)

  1. 一种高熵金属氧化物涂层的制备方法,其特征在于,包括以下步骤,A method for preparing a high-entropy metal oxide coating, characterized in that it comprises the following steps,
    S1、配置金属盐溶液,所述金属盐溶液至少包括四种主元金属;S1. Configuring a metal salt solution, the metal salt solution includes at least four principal metals;
    S2、将基体预热至300-500℃,采用等离子喷涂技术通过喷枪使S1步骤所述金属盐溶液氧化并沉积在基体表面,得到所述高熵金属氧化物涂层;所述金属盐溶液中各金属盐的浓度为0.1-0.4mol/L;所述金属盐溶液的供料流量5-50mL/min;所述喷枪的功率为28-40kW,电流为790-850A,电压为38-44V,喷涂距离为50-200mm,焰心温度为10000-15000K,移动速度为100-1000mm/s;喷涂循环次数为2-50次。S2. Preheat the substrate to 300-500°C, and use plasma spraying technology to oxidize the metal salt solution described in step S1 through a spray gun and deposit it on the surface of the substrate to obtain the high-entropy metal oxide coating; in the metal salt solution The concentration of each metal salt is 0.1-0.4mol/L; the feed flow rate of the metal salt solution is 5-50mL/min; the power of the spray gun is 28-40kW, the current is 790-850A, and the voltage is 38-44V. The spraying distance is 50-200mm, the flame core temperature is 10000-15000K, the moving speed is 100-1000mm/s; the number of spraying cycles is 2-50 times.
  2. 根据权利要求1所述的高熵金属氧化物涂层的制备方法,其特征在于,在S1步骤中,所述主元金属为镍、钴、铜、锌和镁中的四种或四种以上。The preparation method of high-entropy metal oxide coating according to claim 1, characterized in that, in the S1 step, the principal metal is four or more of nickel, cobalt, copper, zinc and magnesium .
  3. 根据权利要求1所述的高熵金属氧化物涂层的制备方法,其特征在于,在S2步骤中,所述基体的材料为氧化铝、不锈钢或镍基合金;所述基体的表面经过喷砂处理,所述基体的厚度为2-50mm。The preparation method of high-entropy metal oxide coating according to claim 1, is characterized in that, in S2 step, the material of described substrate is aluminum oxide, stainless steel or nickel-based alloy; The surface of described substrate is sandblasted For processing, the thickness of the substrate is 2-50mm.
  4. 根据权利要求1所述的高熵金属氧化物涂层的制备方法,其特征在于,在S2步骤中,所述焰心的升温速率为5×10 7-6×10 7K/s。 The method for preparing a high-entropy metal oxide coating according to claim 1, characterized in that, in step S2, the heating rate of the flame core is 5×10 7 -6×10 7 K/s.
  5. 根据权利要求1所述的高熵金属氧化物涂层的制备方法,其特征在于,在S2步骤中,喷涂过程中保持基体的温度为100-300℃。The preparation method of the high-entropy metal oxide coating according to claim 1, characterized in that, in step S2, the temperature of the substrate is kept at 100-300° C. during the spraying process.
  6. 根据权利要求1所述的高熵金属氧化物涂层的制备方法,其特征在于,在S2步骤中,所述等离子喷涂技术中主气气压为0.5-0.7MPa,主气流量为38-70L/min,辅气气压为0-0.5MPa,辅气流量为0-45L/min。The preparation method of high-entropy metal oxide coating according to claim 1, is characterized in that, in S2 step, in described plasma spraying technology, main gas pressure is 0.5-0.7MPa, and main gas flow rate is 38-70L/ min, the auxiliary gas pressure is 0-0.5MPa, and the auxiliary gas flow rate is 0-45L/min.
  7. 根据权利要求6所述的高熵金属氧化物涂层的制备方法,其特征在于,所述喷涂技术用的气体为氦气、氩气、氮气和氢气中的一种或多种。The method for preparing a high-entropy metal oxide coating according to claim 6, wherein the gas used in the spraying technique is one or more of helium, argon, nitrogen and hydrogen.
  8. 权利要求1-7任一项所述的制备方法得到的高熵金属氧化物涂层。The high-entropy metal oxide coating obtained by the preparation method described in any one of claims 1-7.
  9. 根据权利要求8所述的高熵金属氧化物涂层,其特征在于,所述高熵金 属氧化物涂层的厚度为5-50μm。The high-entropy metal oxide coating according to claim 8, wherein the thickness of the high-entropy metal oxide coating is 5-50 μm.
  10. 权利要求8-9任一项所述的高熵金属氧化物涂层在电催化领域中的应用。Application of the high-entropy metal oxide coating described in any one of claims 8-9 in the field of electrocatalysis.
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