WO2023115892A1 - 一种可自动开口的服装的制备方法 - Google Patents

一种可自动开口的服装的制备方法 Download PDF

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Publication number
WO2023115892A1
WO2023115892A1 PCT/CN2022/102677 CN2022102677W WO2023115892A1 WO 2023115892 A1 WO2023115892 A1 WO 2023115892A1 CN 2022102677 W CN2022102677 W CN 2022102677W WO 2023115892 A1 WO2023115892 A1 WO 2023115892A1
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WIPO (PCT)
Prior art keywords
layer
functional
positioning
initial
clothing
Prior art date
Application number
PCT/CN2022/102677
Other languages
English (en)
French (fr)
Inventor
魏书涛
王可芹
戴惠恋
刘洋
廖彩霞
Original Assignee
三六一度(中国)有限公司
三六一度(福建)体育用品有限公司
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Application filed by 三六一度(中国)有限公司, 三六一度(福建)体育用品有限公司 filed Critical 三六一度(中国)有限公司
Priority to EP22830348.3A priority Critical patent/EP4223524A4/en
Publication of WO2023115892A1 publication Critical patent/WO2023115892A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00Garments
    • A41D1/04Vests, jerseys, sweaters or the like
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/28Means for ventilation
    • A41D27/285Means for ventilation with closure adjustment
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/02Layered materials
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/12Hygroscopic; Water retaining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/18Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/10Removing layers, or parts of layers, mechanically or chemically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • B32B2037/1215Hot-melt adhesive
    • B32B2037/1223Hot-melt adhesive film-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0292Polyurethane fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/728Hydrophilic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/73Hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing

Definitions

  • the invention relates to the technical field of garment fabric production, in particular to a method for preparing garments that can be opened automatically.
  • Excellent breathability and moisture permeability is one of the common goals of current clothing, especially sportswear research and development.
  • the industry usually adopts a dense air hole structure or changes the composition ratio of the fabric to improve the moisture absorption rate, etc., but this breathability and moisture permeability
  • the function is fixed and cannot be adjusted according to the state of perspiration and non-perspiration, and it is easy to catch cold in cold wind and other conditions; there is also a design that can be opened and closed by opening an opening and installing a zipper on the opening, but it requires manual operation and increases Zippered clothes are not light enough, and the appearance is not simple enough. How to prepare clothes that can automatically adjust the breathable and moisture-permeable structure according to the state of the human body perspiration is an urgent problem to be solved at present.
  • the object of the present invention is to provide a method for preparing clothes that can be opened automatically.
  • the present invention aims to solve the technical problem of how to prepare the garment that can automatically adjust the air-permeable and moisture-permeable structure according to the state of whether the human body perspires or not.
  • the present invention adopts following technical scheme:
  • a method for preparing clothing that can be opened automatically comprising the following steps:
  • the garment opening prefabricated part comprises:
  • the functional layer has a predetermined shape and size and is made of hydrophilic or hydrophobic materials; it is used to position the opening of the garment to be opened and cooperate with the fabric layer of the opened garment to automatically open or close the opening of the garment;
  • the positioning layer has an inner surface, and one or more functional layers are connected to a part of the inner surface;
  • the first connecting layer is arranged between the positioning layer and the functional layer, and is used to connect the functional layer and the positioning layer; the shape and size of the first connecting layer are the same as or similar to those of the functional layer adapt;
  • the second connection layer is at least connected to the area where the functional layer is not connected to part of the inner surface; it is used to connect the preform to the garment to be opened to position the garment opening;
  • the adhesive layer is connected to the side of the functional layer away from the positioning layer, and is used for subsequent connection of the functional layer and the clothing fabric, and the shape and size of the adhesive layer are the same as or adapted to the functional layer.
  • the number of the slits is the same as the number of the functional layers, the shape of the slits is the same as one side or two interconnected sides of the functional layer, and the slit position of the slits is the same as that of the functional layers.
  • the side distribution positions correspond to each other.
  • first connection layer and the second connection layer are the same layer (the preparation material, structure, thickness, etc. are all the same), and the two are integrated to form an integral connection layer and cover the entire inner surface;
  • Said step S1 comprises the following steps:
  • step S12 and step S13 the positioning layer remains unchanged.
  • the positioning layer is integrated with the first connection layer and the second connection layer.
  • first connection layer and the second connection layer may not be the same layer or may not be connected to each other as a whole, and the step S1 may include the following steps:
  • step S12 and step S13 the positioning layer remains unchanged.
  • connection layer is distributed on the four corners or edges of the inner surface.
  • the plurality of functional layers are evenly spaced and distributed on the inner side of the positioning layer.
  • a protective film is connected to the side of the adhesive layer away from the functional layer.
  • the cross section of the functional layer is semicircular, and the slits are arc lines; or the cross section of the functional layer is triangular, and the slits are V-shaped lines.
  • the functional layer is connected to the side of the clothing fabric layer close to human skin, the functional layer is a hydrophilic material layer, and the moisture absorption rate of the hydrophilic material layer is higher than that of the clothing fabric layer; or
  • the functional layer is connected to the side of the clothing material layer away from human skin, and the functional layer is a layer of hydrophobic material, and the moisture absorption rate of the hydrophobic material layer is lower than that of the clothing material layer.
  • step S2 the fabric layer, the adhesive layer and the functional layer are combined into a composite body by hot pressing.
  • the temperature of hot pressing is 140-160°C
  • the time is 15-25 seconds
  • the pressure is 3-5kg.
  • the present invention first designs and manufactures a garment opening preform, and then utilizes the preform to prepare a garment that can be opened automatically.
  • the opening preform one or more functional layers with a predetermined shape and size are connected to the positioning layer through the first connecting layer
  • the area where the positioning layer is not connected with the functional layer is also provided with a second connecting layer, which is used to connect the prefabricated part with the garment so as to position the opening of the garment, when the garment needs to be opened , it is only necessary to connect the prefabricated part with the area to be opened in the garment, and make incisions according to the position of the functional layer, without positioning the incisions one by one on the garment, which is convenient, simple, and easy to adjust, providing a convenient and accurate template for the opening of the garment , ready to use;
  • the functional layer of the garment opening prefabricated part provided by the present invention is made of hydrophilic material or hydrophobic material, cooperates with the garment fabric with the incision seam, utilizes the difference in moisture absorption rate between the functional layer and the garment fabric layer to make the incision seam according to the Whether the human body sweats or not automatically opens or closes, which improves the breathability and moisture permeability, and improves the wearing comfort.
  • Fig. 1 A flow chart of the preparation method of the garment that can be opened automatically provided by an embodiment of the present invention
  • Fig. 2 a structural schematic diagram of a garment opening prefabricated part provided by an embodiment of the present invention
  • Figure 3 Schematic diagram of an exploded structure of a garment opening prefabricated part provided by an embodiment of the present invention
  • Figure 4 A schematic cross-sectional structure diagram of an automatically opening garment provided by an embodiment of the present invention.
  • Figure 5 A partial front view of a garment that can be opened automatically provided by an embodiment of the present invention
  • Fig. 6 An example diagram of a garment that can be opened automatically prepared by the present invention.
  • the present invention proposes a new solution to prepare a garment that can automatically adjust the breathable and moisture-permeable structure according to the state of whether the human body perspires or not.
  • the present invention provides a kind of preparation method of the garment that can open automatically, it first prepares the garment opening preform 1, then utilizes the garment opening preform 1 to prepare the garment 2 that can automatically open .
  • the preform 1 includes a functional layer 11 , a positioning layer 12 , a first connecting layer 131 , a second connecting layer 132 and an adhesive layer 14 .
  • the functional layer 11 has a predetermined shape and size, and a part of the inner surface 121 of the positioning layer 12 is connected with a plurality of functional layers 11, and the plurality of functional layers 11 are evenly distributed on the positioning layer 12.
  • the first connecting layer 131 is arranged between the functional layer 11 and the positioning layer 12, and is used to connect the functional layer 11 and the positioning layer 12, and the second connecting layer 132 is at least arranged on part of the inner side 121 and is not connected.
  • the area with a functional layer is used to connect the prefabricated part 1 with the garment to be opened when making the garment to be opened, so as to position the opening of the garment to be opened.
  • the adhesive layer 14 is connected to the side of the functional layer 11 away from the positioning layer 12 for subsequent connection of the functional layer 11 and the clothing fabric layer 21.
  • the shape and size of the adhesive layer 14 are the same as or adapted to the functional layer 11.
  • the prefabricated part 1 includes an adhesive layer 14, the shape and size of the adhesive layer 14 are the same as the predetermined shape and size of the functional layer 11, which can be more accurate and convenient to use when it is subsequently connected to the clothing fabric layer, and avoids direct contact with the clothing fabric.
  • the adhesive layer is covered on the upper layer, there are problems such as inconvenient positioning, increased labor and adhesive material residue.
  • the functional layer 11 is a hydrophilic material layer made of a hydrophilic material, or a hydrophobic material layer made of a hydrophobic material.
  • the moisture absorption rate of the hydrophilic material is higher than that of common clothing fabrics, such as polyurethane/polyethylene composite film or cotton cloth; the moisture absorption rate of the hydrophobic material is lower than that of common clothing fabrics, such as polyester or nylon.
  • the functional layer 11 cooperates with the clothing fabric layer 21 with incision seams, and utilizes the difference in moisture absorption rate between the functional layer 11 and the clothing fabric layer 21 to make the incision seams automatically open or close according to whether the human body perspires or not, thereby improving air permeability and moisture permeability , improve wearing comfort.
  • the cross-sectional shapes of the multiple functional layers 11 are semicircular and have the same size. It is easy to understand that the shape, quantity, size and arrangement of the functional layer 11 are designed according to the opening design of the garment to be opened, and it can be changed according to the needs of garment design, and can be of uniform shape, uniform size, or It is in various shapes and sizes, and can be arranged in multiple evenly spaced distributions or irregularly arranged.
  • the shape of the garment opening seam corresponding to the uniform semicircular functional layer is a uniform arc-shaped line (see Figure 5 below).
  • the cross-sections of the multiple functional layers 11 may also be uniform triangles (not shown), and at this time the shape of the corresponding garment opening seams is a uniform V-shaped line.
  • the shapes of the multiple functional layers 11 may also be horseshoe, crescent, star or any combination thereof.
  • the number of functional layers 11 is multiple, so that the incisions of the clothing to be opened can be produced in batches; in other embodiments, the number of functional layers 11 can also be one, such as individual unique or prominent shape design.
  • the side of the adhesive layer 14 away from the positioning layer 11 can also be connected with a protective film (not shown in the figure), so that the functional layer 11 and the adhesive layer 14 will not be damaged before they are subsequently connected to the clothing fabric layer 21 .
  • the positioning layer 12 is used to carry the functional layer 11, and it can be a transparent plastic film with both sides smooth, which is convenient for subsequent observation when it is connected with the clothing fabric, or it can be a release paper.
  • the positioning layer 12 is connected to the functional layer 12 through the first connecting layer 131.
  • the first connecting layer 131 is, for example, a low-viscosity adhesive layer.
  • the second connection layer 132 is, for example, a low-viscosity adhesive layer.
  • the first connection layer 131 and the second connection layer 132 are the same layer, and they are integrated into one body and cover the entire inner surface. This is convenient for production, and can make the effect of subsequent pasting and positioning better.
  • the positioning layer 12, the first connection layer 131 and the second connection layer 132 can also be an integrated product, such as a commercially available PET film with low viscosity on one side, so that the raw materials are easy to obtain and easy to obtain. implement.
  • preparing the preform 1 includes the following steps:
  • the positioning layer 12 the overall connection layer (the overall connection layer does not have the predetermined shape and size, can be an unprocessed whole/whole piece form, and the initial shape and size can be the same as the shape and size of the positioning layer or adapt), initial functional layer (initial functional layer does not have said predetermined shape and size, can be untreated integral/monolithic form), initial adhesive layer (initial adhesive layer does not have said predetermined shape and Size, can be untreated whole/whole piece form, such as a whole piece of hot melt adhesive film) combined into a prefabricated composite by hot pressing;
  • step S12 and step S13 the positioning layer 12 remains unchanged.
  • the second connection layer 132 may only be connected to a part of the area on the inner side 121 that is not connected with the functional layer 11, that is, the area on the inner side 121 that is not connected to the first connection layer 131 is not fully connected with
  • the second connecting layer 132 only needs to be able to be connected and positioned with subsequent clothing fabrics.
  • the second connection layer 132 can be distributed on the four corners or edges of the inner surface 121 (refer to the blank area in FIG. 2 ), and the first connection layer 131 and the second connection layer 132 can be made of the same material. It can also be made of different materials.
  • preparing the preform 1 includes the following steps:
  • step S12 and step S13 the positioning layer remains unchanged.
  • using the garment opening preform 1 to prepare the garment 2 that can be opened automatically includes the following steps: the garment opening preform 1 is fixed on the fabric layer of the garment to be opened through the second connecting layer 132 21, the fabric layer 21, the adhesive layer 14 and the functional layer 11 are composited into a composite, and the composite is laser-engraved to make the fabric layer 21 produce a through slit; remove the positioning layer, the second Tie layer and first tie layer, ie.
  • the hot pressing temperature is 140-160°C, preferably 150°C
  • the time is 15-25 seconds, preferably 20 seconds
  • the pressure is 3-5kg, preferably 4kg.
  • the clothing 2 that can open automatically comprises the functional layer 11 of preform 1, clothing material layer 21 and adhesive layer 14, and adhesive layer 14 is arranged between functional layer 11 and clothing material layer 21 to achieve mutual bonding.
  • the adhesive layer 14 can be a hot-melt adhesive film, and the hot-melt adhesive can be one of polyamide, polyester, polyethylene and polyester amide, such as Bemi adhesive film.
  • Clothing material layer 21 is provided with slit seam 22 through, and the quantity of slit seam 22 is identical with the quantity of functional layer 11, and the shape of slit seam 22 is identical with one side of functional layer 11 or two sides connected with each other, and the slit seam 22
  • the slit positions correspond to the side edge distribution positions.
  • the cross section of the functional layer 11 is semicircular, and the corresponding incision 22 is an arc line (see FIG. 5 ); or the cross section of the functional layer 11 is triangular, and the incision slit is a V-shaped line (not shown).
  • the slit width of the slit is 1-6mm, such as 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, preferably 4mm.
  • the functional layer 11 can be connected to the side of the clothing fabric layer 21 close to the skin of the human body.
  • the functional layer 11 is a hydrophilic material layer, and the moisture absorption rate of the hydrophilic material layer is higher than that of the clothing fabric.
  • the hydrophilic material layer is, for example, a PU high-permeability film; when the human body sweats, the hydrophilic material layer near the incision seam 22 will expand and elongate more than the clothing fabric layer 21 after absorbing moisture, so it will be located on the outside The clothing fabric layer 21 with short elongation is pulled apart, so that the incision seam 22 is automatically opened, increasing the contact area between the surface of the human skin and the outside air, and accelerating sweat evaporation and heat dissipation; when the human body does not sweat and returns to a dry state , the force of pulling away disappears, and the incision seam 22 is automatically closed again.
  • a PU high-permeability film when the human body sweats, the hydrophilic material layer near the incision seam 22 will expand and elongate more than the clothing fabric layer 21 after absorbing moisture, so it will be located on the outside The clothing fabric layer 21 with short elongation is pulled apart, so that the incision seam 22 is automatically opened, increasing the contact area between the surface of the human skin
  • the functional layer 11 can also be connected to the side of the clothing fabric layer 21 away from the human skin.
  • the functional layer 11 is a hydrophobic material layer, and the moisture absorption rate of the hydrophobic material layer is lower than that of the clothing fabric layer.
  • Layer 21 when the human body sweats, the clothing fabric layer 21 near the incision seam 22 expands and elongates more than the hydrophobic material layer after absorbing moisture, so it is pulled apart by the hydrophobic material layer with a short elongation on the outside, so that The incision seam 22 opens automatically, increases the contact area between the surface of the human skin and the outside air, accelerates sweat evaporation and heat distribution;
  • the clothing that can be opened automatically (automatically open the incision seam) provided by the present invention cooperates with the clothing fabric layer through the functional layer, and utilizes the difference in moisture absorption rate between the functional layer and the clothing fabric layer to make the incision seam automatically open according to whether the human body perspires or not. Open or closed, improve air permeability and moisture permeability, and improve wearing comfort.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种可自动开口的服装的制备方法,该方法首先制造服装开口预制件,再利用该预制件制备可自动开口的服装。该预制件中,一个或多个具有预定形状和大小的功能层连接在定位层上,当需要对服装进行开口时,仅需将该预制件与服装待开口区域连接,按照功能层的位置进行切口,无需在服装上一一对切口进行定位,高效方便简洁,便于调整,为服装开口提供了便捷、精准的模板作用,即开即用;该服装开口预制件的功能层由亲水性材料或疏水性材料制成,与具有切口缝的服装面料配合,利用功能层与服装面料层吸湿率的差异,使所述切口缝根据人体排汗与否自动张开或闭合,提高透气透湿性能,提升穿着舒适感。

Description

一种可自动开口的服装的制备方法 技术领域
本发明涉及服装面料生产技术领域,特别涉及一种可自动开口的服装的制备方法。
背景技术
透气透湿性能优良是当前服装尤其是运动服装研发的共同目标之一,业内通常采用开设密集的透气孔结构或者通过改变面料的成分配比,改良吸湿率透气率等,但是这样透气透湿的功能是固定的,不能根据排汗和不排汗的状态调整,在冷风等情况下容易受凉;也有通过开设开口,开口处再安装拉链实现可开可闭的设计,但是需要手动操作,且增加拉链后衣服不够轻便,外观也不够简洁,如何制备出可根据人体排汗与否的状态自动调整透气透湿结构的服装,是当前急需解决的问题。
技术问题
本发明的目的是提供一种可自动开口的服装的制备方法。
本发明要解决的是如何制备出可根据人体排汗与否的状态自动调整透气透湿结构的服装的技术问题。
技术解决方案
为实现本发明的目的,本发明采用以下的技术方案:
一种可自动开口的服装的制备方法,其包括以下步骤:
S1、制备服装开口预制件:所述服装开口预制件包括:
功能层,具有预定形状和大小,由亲水性材料或疏水性材料制成;用于为待开口服装的开口定位及配合已开口服装的面料层使服装的开口自动张开或闭合;
定位层,具有内侧面,所述内侧面的一部分区域上连接有一个或多个所述功能层;
第一连接层,设置在所述定位层和所述功能层之间,用于连接所述功能层和所述定位层;所述第一连接层的形状和大小与所述功能层相同或相适应;
第二连接层,至少连接在部分所述内侧面上未连接有所述功能层的区域;用于将所述预制件与所述待开口服装连接以为服装开口定位;
粘合层,连接在所述功能层远离所述定位层的一侧,用于后续连接所述功能层和服装面料,所述粘合层的形状和大小与所述功能层相同或相适应。
S2、利用所述服装开口预制件制备可自动开口的服装:将所述服装开口预制件通过所述第二连接层固定在待开口服装的面料层上,将所述面料层、粘合层及功能层三者复合成一复合体,对该复合体进行雕刻开口,使所述面料层产生贯穿的切口缝;去除所述定位层、第二连接层和第一连接层,即得;
所述切口缝的数量与所述功能层的数量相同,所述切口缝的形状与所述功能层的一侧边或两相互连接的侧边相同,所述切口缝的开缝位置与所述侧边分布位置相对应。
进一步地,所述第一连接层和所述第二连接层为同一层(制备材料、结构、厚度等均相同),两者连成一体形成整体连接层并覆盖整个所述内侧面;
所述步骤S1包括以下步骤:
S11、将所述定位层、所述整体连接层、初始功能层及初始粘合层通过热压复合成预制件复合体,所述初始功能层及初始粘合层尚不具有所述预定形状和大小;
S12、利用电子雕刻对所述预制件复合体的初始功能层和初始粘合层进行雕刻切割,使定位层上出现具有预定形状和大小的一个或多个所述功能层和所述粘合层;
S13、去除初始功能层和初始粘合层不具有所述预定形状和大小的部分;保留具有所述预定形状和大小的一个或多个所述功能层和所述粘合层;
步骤S12和步骤S13中,所述定位层保持不变。
更进一步地,所述定位层与所述第一连接层及第二连接层为一体式成品。
进一步地,所述第一连接层和第二连接层也可以不为同一层或者不相互连接成一体,所述步骤S1可包括以下步骤:
S11、将所述定位层、初始第一连接层、初始功能层与初始粘合层通过热压复合成预制件复合体,所述初始第一连接层、初始功能层及初始粘合层均不具有所述预定形状和大小;
S12、利用电子雕刻对所述预制件复合体的初始第一连接层、初始功能层及初始粘合层进行雕刻切割,使定位层上出现具有预定形状和大小的一个或多个所述功能层和所述粘合层;
S13、去除定位层上具有预定形状和大小的一个或多个所述功能层、所述粘合层及第一连接层三者以外的部分;
S14、在定位层上未连接有具有预定形状和大小的所述功能层的区域上部分或者全部连接第二连接层;
步骤S12和步骤S13中,所述定位层保持不变。
进一步地,所述第二连接层分布在所述内侧面的四角或边缘上。
进一步地,所述多个功能层间隔均匀的分布在所述定位层的内侧面上。
进一步地,所述预制件中,所述粘合层远离所述功能层的一面还连接有保护膜。
进一步地,所述功能层的横截面为半圆形,所述切口缝为圆弧线;或者所述功能层的横截面为三角形,所述切口缝为V形线。
进一步地,所述功能层连接在所述服装面料层靠近人体皮肤的一侧,所述功能层为亲水性材料层,所述亲水材料层的吸湿率高于所述服装面料层;或者所述功能层连接在所述服装面料层远离人体皮肤的一侧,所述功能层为疏水性材料层,所述疏水材料层的吸湿率低于所述服装面料层。
进一步地,步骤S2中,将所述面料层、粘合层及功能层三者复合成一复合体采用热压复合实现,热压的温度为140-160℃,时间为15-25秒,压力为3-5kg。
有益效果
与现有技术相比,本发明的有益效果如下:
本发明通过首先设计制造服装开口预制件,再利用该预制件制备可自动开口的服装,该开口预制件中,一个或多个具有预定形状和大小的功能层通过第一连接层连接在定位层上,所述定位层未连接有功能层的区域还设有第二连接层,该第二连接层用于将所述预制件与所述服装连接以为服装开口定位,当需要对服装进行开口时,仅需将该预制件与服装待开口区域连接,按照功能层的位置进行切口,无需在服装上一一对切口进行定位,方便简洁,便于调整,为服装开口提供了便捷、精准的模板作用,即开即用;
本发明提供的服装开口预制件的功能层由亲水性材料或疏水性材料制成,与具有切口缝的服装面料配合,利用功能层与服装面料层吸湿率的差异,使所述切口缝根据人体排汗与否自动张开或闭合,提高透气透湿性能,提升穿着舒适感。
附图说明
图1:本发明一实施例提供的可自动开口的服装的制备方法流程图;
图2:本发明一实施例提供的服装开口预制件的结构示意图;
图3:本发明一实施例提供的服装开口预制件的结构分解示意图;
图4:本发明一实施例提供的可自动开口的服装的剖面结构示意图;
图5:本发明一实施例提供的可自动开口的服装的局部正视图;
图6:利用本发明制备出的可自动开口的服装的实物示例图。
图中:
1、预制件,11、功能层,12、定位层,131、第一连接层,132、第二连接层,14、粘合层;2、可自动开口的服装,21、服装面料层, 22、切口缝。。
本发明的实施方式
现有技术中存在服装(服装面料)的透气透湿功能难以根据人体排汗与否的状态自动调整的技术问题。
所以本发明提出新的方案,制备出一种可根据人体排汗与否的状态自动调整透气透湿结构的服装。
为更加清楚的表示,下面结合附图和具体实施例对本发明做详细的说明。
请参阅图1-图6所示,本发明提供了一种可自动开口的服装的制备方法,其首先制备得出服装开口预制件1,然后利用服装开口预制件1制备可自动开口的服装2。
具体的,预制件1包括功能层11、定位层12、第一连接层131、第二连接层132及粘合层14。其中,参照图2所示,功能层11具有预定形状和大小,定位层12的内侧面121的一部分区域上连接有多个功能层11,该多个功能层11间隔均匀的分布在定位层12的内侧面121上。参照图3所示,第一连接层131设置在功能层11和定位层12之间,用于将功能层11和定位层12连接,第二连接层132至少设置在部分内侧面121上未连接有功能层的区域,用于后续制作开口服装时将预制件1与待开口服装连接,以为该待开口服装开口定位。粘合层14,连接在所功能层11远离定位层12的一侧,用于后续连接功能层11和服装面料层21,粘合层14的形状和大小与功能层11相同或相适应。预制件1包含粘合层14,粘合层14的形状和大小与功能层11的预定形状和大小相同可以在后续与服装面料层连接时更加精准,使用更加方便,且避免了直接在服装面料层上覆盖粘合层时出现不便定位、增加人工及胶黏材料残留等问题。
当需要对服装进行开口时,仅需将预制件1与服装待开口区域连接,按照功能层11的位置进行切口,无需利用机器在服装上一一进行排位然后切口,方便简洁,便于调整(连接位置),定位更加精准,为服装开口提供了便捷、精准的模板作用,即开即用。
功能层11,是由亲水性材料制成的亲水性材料层,或者是由疏水性材料制成的疏水性材料层。所述亲水性材料的吸湿率高于普通的服装面料,例如聚氨酯/聚乙烯复合膜或者棉布;所述疏水性材料的吸湿率低于普通的服装面料,例如涤纶或者锦纶。功能层11与具有切口缝的服装面料层21配合,利用功能层11与服装面料层21吸湿率的差异,使所述切口缝根据人体排汗与否自动张开或闭合,提高透气透湿性能,提升穿着舒适感。
参照图2所示,在一具体的实施例中,多个功能层11的横截面形状为半圆形,且大小相同。容易理解的是,功能层11的形状、数量、大小和排列分布是根据待开口服装的开口设计来设计的,其可以根据服装设计需要进行更改,可以是统一的形状,统一的大小,也可以是多种形状,多种大小,可以是多个均匀间隔的排列分布,也可以是不规则的排布。例如该实施例中统一半圆形的功能层对应的服装开口缝的形状为统一的圆弧形线(可参见后文的图5)。在另一实施例中,多个功能层11的横截面也可以是统一的三角形(未图示),此时其对应的服装开口缝形状为统一的V形线。在其他实施例中,多个功能层11的形状还可以是马蹄形、月牙形、星形或者其任意组合等。一实施例中,功能层11的数量为多个,这样可以使得待开口服装的切口可以批量化产生;在其他实施例中,功能层11的数量也可以是一个,例如是个别独特的或突出的形状设计。
作为进一步的改进,粘合层14远离定位层11的一面还可以连接有保护膜(图中未示出),以使功能层11和粘合层14后续与服装面料层21连接之前不被损坏。
定位层12用于承载功能层11,其可以是透明的两面光滑的塑料膜,便于后续与服装面料连接时观察,也可以是离型纸。定位层12通过第一连接层131与功能层12连接,第一连接层131例如是低粘度的胶黏剂层,定位层12的内侧面121上未覆盖/连接有功能层的部分上连接有第二连接层132。
参照图3所示,一实施例中,第一连接层131和第二连接层132为同一层,两者连成一体并覆盖整个所述内侧面。这样方便制作,且可以使得后续粘贴定位的效果更佳。作为进一步的改进,定位层12与第一连接层131及第二连接层132也可以为一体式成品,该一体式成品例如是一面具有低粘性的市售PET膜,这样原料简便易得,易于实施。
当第一连接层131和所述第二连接层132为同一层,两者连成一体形成整体连接层并覆盖整个所述内侧面时;制备预制件1包括以下步骤:
S11、将定位层12、所述整体连接层(整体连接层不具有所述预定形状和大小,可以为未经处理的整体/整片形态,初始形状、大小可以与定位层的形状、大小相同或相适应)、初始功能层(初始功能层不具有所述预定形状和大小,可以为未经处理的整体/整片形态)、初始粘合层(初始粘合层不具有所述预定形状和大小,可以为未经处理的整体/整片形态,例如是整片的热熔胶膜)通过热压复合成预制件复合体;
S12、利用电子雕刻(如激光雕刻、镭射等)对所述预制件复合体的初始功能层和初始粘合层进行雕刻切割,使定位层12上出现具有预定形状和大小的一个或多个功能层11(和粘合层14);
S13、去除所述初始功能层和所述初始粘合层不具有所述预定形状和大小的部分;保留具有所述预定形状和大小的一个或多个功能层11和粘合层14;
步骤S12和步骤S13中,定位层12保持不变。
在其他实施例中,第二连接层132也可以只连接在内侧面121上未连接有功能层11的区域的一部分,也即内侧面121上未连接有第一连接层131的区域不全连接有第二连接层132,只需能实现与后续的服装面料可连接定位即可。此时,第二连接层132可以是分布在所述内侧面121的四角或边缘上(可参照图2中空白区域所示),第一连接层131和第二连接层132可以是同种材料制成,也可以是不同材料制成。
当第一连接层131和所述第二连接层132不为同一层时,制备预制件1包括以下步骤:
S11、将定位层12、初始第一连接层、初始功能层与初始粘合层通过热压复合成预制件复合体,所述初始连接层、初始功能层及初始粘合层均不具有所述预定形状和大小,三者可以都是与定位层大小、形状相同或相应的整体或整片状;
S12、利用电子雕刻对所述预制件复合体的初始第一连接层、初始功能层及初始粘合层进行雕刻切割,使定位层上出现具有预定形状和大小的一个或多个功能层11和粘合层14及第一连接层131;
S13、去除定位层上具有预定形状和大小的一个或多个功能层11、粘合层14及第一连接层131以外的部分;
S14、在定位层上未连接有所述具有预定形状和大小的功能层的区域上部分或者全部连接第二连接层132;
步骤S12和步骤S13中,所述定位层保持不变。
本发明中,参照图1-图6所示,利用服装开口预制件1制备可自动开口的服装2包括以下步骤:将服装开口预制件1通过第二连接层132固定在待开口服装的面料层21上,将面料层21、粘合层14及功能层11三者复合成一复合体,对该复合体进行激光雕刻开口,使面料层21产生贯穿的切口缝;去除所述定位层、第二连接层和第一连接层,即得。
具体的,上述步骤可以进一步细化成如下:
(1)将服装开口预制件1的第二连接层132与待开口服装预设置切口缝22的区域对准并连接(例如是粘接),该区域优选对应人体出汗较多的服装区域,例如腋下两侧、胸前、后背(可参照图6)等;
(2)通过热压的方式将预制件1的功能层11、粘合层14与待开口的服装面料层21接合,使三者形成一体;热压的温度为140-160℃,优选150℃,时间为15-25秒,优选20秒,压力为3-5kg,优选4kg。
(3)利用激光雕刻按照功能层11的侧边形状和位置(可以是一曲线侧边,例如圆弧线,也可以是两相邻连接的侧边,例如V形线)雕刻切口缝;
(4)去除/撕除定位层12、第一连接层131和第二连接层132,当三者为一体式成品(例如PET膜)时,直接除去该一体式成品即可。
参照图4-图6所示,可自动开口的服装2包括预制件1的功能层11,服装面料层21及粘合层14,粘合层14设置在功能层11与服装面料层21之间以实现相互粘接。粘合层14可以为热熔胶膜,该热熔胶可以是为聚酰胺、聚酯、聚乙烯和聚酯酰胺的其中一种,例如百美粘胶膜。
服装面料层21贯穿设置有切口缝22,切口缝22的数量与功能层11的数量相同,切口缝22的形状与功能层11的一侧边或两相互连接的侧边相同,切口缝22的开缝位置与所述侧边分布位置相对应。例如,功能层11的横截面为半圆形,对应切口缝22为圆弧线(见图5);或者功能层11的横截面为三角形,所述切口缝为V形线(未图示)。所述切口缝的缝隙宽度为1-6mm,例如1mm、2mm、3mm、4mm、5mm、6mm,优选为4mm。
在一具体的实施例中,功能层11可以连接在服装面料层21靠近人体皮肤的一侧,此时功能层11为亲水性材料层,所述亲水材料层的吸湿率高于服装面料层21,所述亲水材料层例如为PU高透膜;当人体出汗时,切口缝22附近的亲水性材料层吸湿后膨胀伸长量比服装面料层21更大,从而被位于外侧的伸长量短的服装面料层21拉开,使得切口缝22自动张开,增加人体皮肤的表面与外界空气的接触面积,加快汗液蒸发及热量散发;当人体不出汗,恢复干燥状态时,拉开的力消失,切口缝22又自动闭合。
在另一具体的实施例中,功能层11还可以连接在服装面料层21远离人体皮肤的一侧,此时功能层11为疏水性材料层,所述疏水材料层的吸湿率低于服装面料层21,当人体出汗时,切口缝22附近的服装面料层21吸湿后膨胀伸长量比疏水性材料层更大,从而被位于外侧的伸长量短的疏水性材料层拉开,使得切口缝22自动张开,增加人体皮肤的表面与外界空气的接触面积,加快汗液蒸发及热量散发;当人体不出汗,恢复干燥状态时,拉开的力消失,切口缝22又自动闭合。
工业实用性
本发明提供的可自动开口(可自动张开切口缝)的服装通过功能层与服装面料层配合,利用功能层与服装面料层吸湿率的差异,使切口缝可根据人体排汗与否自动张开或闭合,提高透气透湿性能,提升了穿着舒适感。
以上实施例仅用以解释说明本发明的技术方案而非对其限制,尽管上述实施例对本发明进行了具体的说明,相关技术人员应当理解,依然可对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改和等同替换,其均应涵盖在本发明的权利要求范围之中。
 

Claims (10)

  1. 一种可自动开口的服装的制备方法,其特征在于:包括以下步骤:
    S1、制备服装开口预制件:所述服装开口预制件包括:
    功能层,具有预定形状和大小,由亲水性材料或疏水性材料制成;
    定位层,具有内侧面,所述内侧面的一部分区域上连接有一个或多个所述功能层;
    第一连接层,设置在所述定位层和所述功能层之间,用于连接所述功能层和所述定位层;
    第二连接层,至少连接在部分所述内侧面上未连接有所述功能层的区域;
    粘合层,连接在所述功能层远离所述定位层的一侧;
    S2、利用所述服装开口预制件制备可自动开口的服装:将所述服装开口预制件通过所述第二连接层固定在待开口服装的面料层上,将所述面料层、粘合层及功能层三者复合成一复合体,对该复合体进行雕刻开口,使所述面料层产生贯穿的切口缝;去除所述定位层、第二连接层和第一连接层,即得;
    所述切口缝的数量与所述功能层的数量相同,所述切口缝的形状与所述功能层的一侧边或两相互连接的侧边相同,所述切口缝的开缝位置与所述侧边分布位置相对应。
  2. 根据权利要求1所述的可自动开口的服装的制备方法,其特征在于:所述第一连接层和所述第二连接层为同一层,两者连成一体形成整体连接层并覆盖整个所述内侧面;
    所述步骤S1包括以下步骤:
    S11、将所述定位层、所述整体连接层、初始功能层及初始粘合层通过热压复合成预制件复合体,所述初始功能层及初始粘合层尚不具有所述预定形状和大小;
    S12、利用电子雕刻对所述预制件复合体的初始功能层和初始粘合层进行雕刻切割,使定位层上出现具有预定形状和大小的一个或多个所述功能层和所述粘合层;
    S13、去除初始功能层和初始粘合层不具有所述预定形状和大小的部分;保留具有所述预定形状和大小的一个或多个所述功能层和所述粘合层;
    步骤S12和步骤S13中,所述定位层保持不变。
  3. 根据权利要求2所述的可自动开口的服装的制备方法,其特征在于:所述定位层与所述第一连接层及第二连接层为一体式成品。
  4. 根据权利要求1所述的可自动开口的服装的制备方法,其特征在于:
    所述步骤S1包括以下步骤:
    S11、将所述定位层、初始第一连接层、初始功能层与初始粘合层通过热压复合成预制件复合体,所述初始第一连接层、初始功能层及初始粘合层均不具有所述预定形状和大小;
    S12、利用电子雕刻对所述预制件复合体的初始第一连接层、初始功能层及初始粘合层进行雕刻切割,使定位层上出现具有预定形状和大小的一个或多个所述功能层和所述粘合层;
    S13、去除定位层上具有预定形状和大小的一个或多个所述功能层、所述粘合层及第一连接层以外的部分;
    S14、在定位层上未连接有所述具有预定形状和大小的功能层的区域上部分或者全部连接第二连接层;
    步骤S12和步骤S13中,所述定位层保持不变。
  5. 根据权利要求4所述的可自动开口的服装的制备方法,其特征在于:所述第二连接层分布在所述内侧面的四角或边缘上。
  6. 根据权利要求1-5任一项所述的可自动开口的服装的制备方法,其特征在于:所述多个功能层间隔均匀的分布在所述定位层的内侧面上。
  7. 根据权利要求1-5任一项所述的可自动开口的服装的制备方法,其特征在于:所述预制件中,所述粘合层远离所述功能层的一面还连接有保护膜。
  8. 根据权利要求1-5任一项所述的可自动开口的服装的制备方法,其特征在于:所述功能层的横截面为半圆形,所述切口缝为圆弧线;或者所述功能层的横截面为三角形,所述切口缝为V形线。
  9. 根据权利要求1-5任一项所述的可自动开口的服装的制备方法,其特征在于:所述功能层连接在所述服装面料层靠近人体皮肤的一侧,所述功能层为亲水性材料层,所述亲水材料层的吸湿率高于所述服装面料层;或者所述功能层连接在所述服装面料层远离人体皮肤的一侧,所述功能层为疏水性材料层,所述疏水材料层的吸湿率低于所述服装面料层。
  10. 根据权利要求1-5任一项所述的可自动开口的服装的制备方法,其特征在于:步骤S2中,将所述面料层、粘合层及功能层三者复合成一复合体采用热压复合实现,热压的温度为140-160℃,时间为15-25秒,压力为3-5kg。
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