WO2023103216A1 - 一种自动堆垛生产线 - Google Patents

一种自动堆垛生产线 Download PDF

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Publication number
WO2023103216A1
WO2023103216A1 PCT/CN2022/081906 CN2022081906W WO2023103216A1 WO 2023103216 A1 WO2023103216 A1 WO 2023103216A1 CN 2022081906 W CN2022081906 W CN 2022081906W WO 2023103216 A1 WO2023103216 A1 WO 2023103216A1
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WO
WIPO (PCT)
Prior art keywords
discharge
stacking
recovery
automatic
conveyor belt
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PCT/CN2022/081906
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English (en)
French (fr)
Inventor
韦杰
邢礼军
腾达
王干琴
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盐城市华森机械有限公司
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Application filed by 盐城市华森机械有限公司 filed Critical 盐城市华森机械有限公司
Priority to DE212022000014.5U priority Critical patent/DE212022000014U1/de
Publication of WO2023103216A1 publication Critical patent/WO2023103216A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20—Storage arrangements; Piling or unpiling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16—Unwinding or uncoiling
    • B21C47/18—Unwinding or uncoiling from reels or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of production lines, in particular to an automatic stacking production line.
  • the punching machine is a machine that uses a punching knife to quickly trim the edge of the material to make the product trimmed beautifully.
  • the general punching production line generally includes a feeding device, a punching host, and a discharging device.
  • the existing cutting production line for raw materials has the following problems: (1) After the raw materials are punched, the finished product and the leftover material cannot be automatically separated; (2) The discharge device cannot automatically recycle the scraps.
  • the present invention provides an automatic stacking production line, which can perform automatic feeding, automatic punching, automatic stacking, synchronous discharging and automatic recycling of leftover materials on the production line materials, fully automatic operation, and greatly improve production efficiency.
  • an automatic stacking production line including a discharge rack, a feeding and transportation system, a blanking host, a finished product stacker, a synchronous transportation system, and a waste recycling device arranged in sequence from left to right
  • the finished product stacker includes a stacking support, a power cylinder, a beating racket, a limit plate, and a stacking conveyor belt.
  • the power cylinder is arranged on the top of the stacking support, and the bottom of the telescopic rod of the power cylinder is connected and fixed.
  • the waste recycling device It includes a recovery bracket, a recovery scroll arranged on the top of the recovery bracket, and an adjustment rod arranged on the recovery bracket.
  • One end of the recovery bracket is provided with a recovery motor, and the output shaft of the recovery motor is fixedly connected to one end of the recovery scroll.
  • one end of the stacking conveyor belt is provided with a finished product conveyor belt.
  • the synchronous transport system includes a material discharge movement mechanism and a material discharge movement clamp.
  • a roll drum is provided on the unwinding frame.
  • the feeding transport system includes a feeding moving mechanism and a feeding moving clamp.
  • the beneficial effect of the present invention is that it can realize automatic feeding, automatic punching, automatic stacking and synchronous discharge of the materials in the production line, and at the same time, the formed materials are output by the finished product conveyor belt, and passed through the discharge rack.
  • the raw materials are sent to the punching machine by the feeding and transportation system, and then the finished products and scraps are separated by the finished product stacker, and the finished products are transported to the finished product conveyor belt for transportation.
  • the scraps are rolled and recycled through the waste recycling device, fully automatic operation , greatly improving production efficiency.
  • Fig. 1 is a structural representation of the present invention
  • Fig. 2 is the structural representation of finished product stacker of the present invention
  • Fig. 3 is a structural schematic diagram of the synchronous transport system of the present invention.
  • an automatic stacking production line of the present invention includes a discharge rack 1, a feeding transportation system 2, a blanking host 3, a finished product stacker 4, a synchronous transportation system 5, and Waste recycling device 6,
  • the finished product stacker 4 includes a stacking support 7, a power cylinder 8, a beating racket 9, a limit plate 10, and a stacking conveyor belt 11, and the power cylinder 8 is arranged on the stacking support 7
  • the bottom of the telescopic rod of the power cylinder 8 is connected to the fixed frame 12
  • the top of the beater 9 is fixedly connected to the fixed frame 12
  • the bottom of the beater 9 is provided with a stacking conveyor belt 11.
  • the bit plate 10 is set between the stacking conveyor belt 11 and the beating racket 9, and the waste recycling device 6 includes a recycling bracket 13, a recycling reel 14 arranged on the top of the recycling bracket 13, an adjusting rod 15 arranged on the recycling bracket 13, One end of the recovery bracket 13 is provided with a recovery motor 15 , and the output shaft of the recovery motor 15 is fixedly connected to one end of the recovery reel 14 .
  • one end of the stacking conveyor belt 11 is provided with a finished product conveyor belt 16 .
  • the synchronous transport system 5 includes a material discharge movement mechanism and a material discharge movement clamp 17 .
  • the present invention includes a discharge frame 18, a discharge power motor, a discharge shaft 20, a gear 21, and a discharge gear belt 22.
  • the discharge power motor is arranged on the discharge frame 18.
  • a roll drum 19 is provided on the unwinding frame 1 .
  • the feeding transportation system 2 includes a feeding moving mechanism and a feeding moving clamp.
  • the parameters are set through the electric control cabinet, the die cutter device is installed on the blanking main machine 3, the raw material is hoisted on the discharge rack 1 manually, and the end of the material is pulled to the position on the feeding transportation system 2.
  • the feeding moving clamp is transported to the punching area through the feeding moving mechanism, the punching main machine is started, and the raw materials are punched, and then the punched products and leftover materials are output to the finished product stacker 4, and the power cylinder 8 pushes the telescopic rod and
  • the fixed frame 12 moves downward, so that the beating racket 9 separates the finished product from the leftover material, and the finished product falls to the stacking conveyor belt 11 through the discharge hole on the limit plate 10, and then is transported to the finished product conveyor belt 16, and the leftover material is transported synchronously
  • the device 5 is transported to the waste recycling device 6, and the leftover materials are automatically rolled up by the recycling motor 15.
  • the present invention can realize automatic feeding, automatic punching, automatic stacking, and synchronous discharge of the production line materials, and at the same time, the formed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Discharge By Other Means (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

一种自动堆垛生产线，包括从左到右依次设置的放料架（1）、送料运输系统（2）、冲裁主机（3）、成品堆垛机（4）、同步运输系统（5）、废料回收装置（6），所述成品堆垛机包括堆垛支架（7）、动力气缸（8）、打料拍（9）、限位板（10）、堆垛传输带（11），所述动力气缸设置在堆垛支架的顶部，所述动力气缸的伸缩杆的底部连接固定框（12），所述打料拍的顶部与固定框固定连接，所述打料拍底部设有堆垛传输带，所述限位板设置在堆垛传输带和打料拍之间。该生产线能够实现自动送料、自动冲裁、自动堆垛、同步出料以及边角料的自动回收，全自动化操作，提高了生产效率。

Description

一种自动堆垛生产线 技术领域
本发明涉及生产线技术领域，尤其涉及一种自动堆垛生产线。
背景技术
冲切机是利用冲切刀将所需切边的材料迅速的切边，使其产品切边美观的机器，随着社会的发展与科学的进步，很多工厂对于自动冲切机的需求越来越大，一般的冲切生产线一般包括送料装置、冲裁主机、出料装置，对原材料进行现有的裁切生产线存在以下问题：(1)原材料进行冲切后，成品和边角料无法自动分离；(2)出料装置无法自动将边角料进行回收。
发明内容
针对上述不足，本发明提供了一种自动堆垛生产线，能够实对生产线材料进行自动送料、自动冲裁、自动堆垛、同步出料以及边角料的自动回收，全自动化操作，大大提高生产效率。
本发明是通过以下技术方案实现的：一种自动堆垛生产线，包括从左到右依次设置的放料架、送料运输系统、冲裁主机、成品堆垛机、同步运输系统、废料回收装置，所述成品堆垛机包括堆垛支架、动力气缸、打料拍、限位板、堆垛传输带，所述动力气缸设置在堆垛支架的顶部，所述动力气缸的伸缩杆的底部连接固定框，所述打料拍的顶部与固定框固定连接，所述打料拍底部设有堆垛传输带，所述限位板设置堆垛传输带和打料拍之间，所述废料回收装置包括回收支架、设置在回收支架顶部的回收卷轴、设置在回收支架上的调节杆，所述回收支架的一端设有回收电机，所述回收电机的输出轴与回收卷轴的一端固定连接。
作为本发明的一种优选技术方案，所述堆垛传输带的一端设有成品运输带。
作为本发明的一种优选技术方案，所述同步运输系统包括出料移动机构和 出料移动夹。
作为本发明的一种优选技术方案，所述放料架上设有卷料筒。
作为本发明的一种优选技术方案，所述送料运输系统包括送料移动机构和送料移动夹。
与现有技术相比，本发明的有益效果为：能够实对生产线材料进行自动送料、自动冲裁、自动堆垛、同步出料，同时将成型的物料由成品运输带输出，通过放料架和送料运输系统将原材料送到冲裁主机上，之后通过成品堆垛机将成品和边角料进行分离，将成品运输到成品运输带上进行运输，边角料通过废料回收装置进行打卷回收，全自动化操作，大大提高生产效率。
附图说明
图1是本发明的结构示意图；
图2是本发明的成品堆垛机的结构示意图；
图3是本发明的同步运输系统的结构示意图。
附图说明：1、放料架；2、送料运输系统；3、冲裁主机；4、成品堆垛机；5、同步运输系统；6、废料回收装置；7、堆垛支架；8、动力气缸；9、打料拍；10、限位板；11、堆垛传输带；12、固定框；13、回收支架；14、回收卷轴；15、回收电机；16、成品运输带；17、出料移动夹；18、出料架；19、卷料筒；20、出料转轴；21、齿轮；22、出料齿轮带。
具体实施方式
下面结合附图和具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。
如图1-3所示本发明一种自动堆垛生产线，包括从左到右依次设置的放料架1、送料运输系统2、冲裁主机3、成品堆垛机4、同步运输系统5、废料回 收装置6，所述成品堆垛机4包括堆垛支架7、动力气缸8、打料拍9、限位板10、堆垛传输带11，所述动力气缸8设置在堆垛支架7的顶部，所述动力气缸8的伸缩杆的底部连接固定框12，所述打料拍9的顶部与固定框12固定连接，所述打料拍9底部设有堆垛传输带11，所述限位板10设置堆垛传输带11和打料拍9之间，所述废料回收装置6包括回收支架13、设置在回收支架13顶部的回收卷轴14、设置在回收支架13上的调节杆15，所述回收支架13的一端设有回收电机15，所述回收电机15的输出轴与回收卷轴14的一端固定连接。
作为本发明的一种实施例，所述堆垛传输带11的一端设有成品运输带16。
作为本发明的一种实施例，所述同步运输系统5包括出料移动机构和出料移动夹17。
作为本发明的一种实施例，包括出料架18、出料动力电机、出料转轴20、齿轮21、出料齿轮带22，所述出料动力电机设置在出料架18上，所述出料转轴20为两个，所述出料转轴20与出料架18转动连接，所述齿轮21固定套接在出料转轴20上，所述出料齿轮带22套接在齿轮21上，与两个齿轮21传动连接，所述出料移动夹17与出料齿轮带22传动连接。
作为本发明的一种实施例，所述放料架1上设有卷料筒19。
作为本发明的一种实施例，所述送料运输系统2包括送料移动机构和送料移动夹。
本发明工作时，通过电控柜设置好参数，将刀模装置安装在冲裁主机3上，人工将原材料吊装到放料架1上，并把材料的端部拉至送料运输系统2上的送料移动夹，通过送料移动机构运输到冲裁区域，启动冲裁主机，对原材料进行冲压，之后将冲切好的产品连同边角料一并输出到成品堆垛机4，动力气缸8推动伸缩杆和固定框12向下运动，使得打料拍9将成品与边角料分离，成品通过限位板10上的出料孔下落到堆垛传输带11上，之后运输到成品运输带16，边角料通过同步运输装置5运输到废料回收装置6上，通过回收电机15将边角料自动打卷，本发明能够实对生产线材料进行自动送料、自动冲裁、自动堆垛、 同步出料，同时将成型的物料由成品运输带输出。
最后应说明的是：以上所述仅为本发明的优选实例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

  1. 一种自动堆垛生产线，其特征在于：包括从左到右依次设置的放料架、送料运输系统、冲裁主机、成品堆垛机、同步运输系统、废料回收装置，所述成品堆垛机包括堆垛支架、动力气缸、打料拍、限位板、堆垛传输带，所述动力气缸设置在堆垛支架的顶部，所述动力气缸的伸缩杆的底部连接固定框，所述打料拍的顶部与固定框固定连接，所述打料拍底部设有堆垛传输带，所述限位板设置堆垛传输带和打料拍之间，所述废料回收装置包括回收支架、设置在回收支架顶部的回收卷轴、设置在回收支架上的调节杆，所述回收支架的一端设有回收电机，所述回收电机的输出轴与回收卷轴的一端固定连接。
  2. 根据权利要求1中所述的自动堆垛生产，其特征在于：所述堆垛传输带的一端设有成品运输带。
  3. 根据权利要求1中所述的自动堆垛生产，其特征在于：所述同步运输系统包括出料移动机构和出料移动夹。
  4. 根据权利要求3中所述的自动堆垛生产，其特征在于：包括出料架、出料动力电机、出料转轴、齿轮、出料齿轮带，所述出料动力电机设置在出料架上，所述出料转轴为两个，所述出料转轴与出料架转动连接，所述齿轮固定套接在出料转轴上，所述出料齿轮带套接在齿轮上，与两个齿轮传动连接，所述出料移动夹与出料齿轮带传动连接。
  5. 根据权利要求4中所述的自动堆垛生产，其特征在于：所述放料架上设有卷料筒。
  6. 根据权利要求1中所述的自动堆垛生产，其特征在于：所述送料运输系统包括送料移动机构和送料移动夹。
PCT/CN2022/081906 2021-12-07 2022-03-21 一种自动堆垛生产线 WO2023103216A1 (zh)

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CN117839982B (zh) * 2024-03-08 2024-05-14 宿迁市佳鑫布业有限公司 一种篷布生产用涂膜装置

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