WO2023097872A1 - Anti-deviation crawler travel hydraulic system - Google Patents

Anti-deviation crawler travel hydraulic system Download PDF

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Publication number
WO2023097872A1
WO2023097872A1 PCT/CN2022/071226 CN2022071226W WO2023097872A1 WO 2023097872 A1 WO2023097872 A1 WO 2023097872A1 CN 2022071226 W CN2022071226 W CN 2022071226W WO 2023097872 A1 WO2023097872 A1 WO 2023097872A1
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WIPO (PCT)
Prior art keywords
valve
oil
port
precision pressure
pressure reducing
Prior art date
Application number
PCT/CN2022/071226
Other languages
French (fr)
Chinese (zh)
Inventor
刘小华
辛德忠
陈航
唐敏
万军
王清峰
张始斋
吕晋军
蒲剑
马振纲
杨林
雷万年
万园
周富佳
鲁石平
王兴
Original Assignee
中煤科工集团重庆研究院有限公司
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Priority to AU2022279525A priority Critical patent/AU2022279525A1/en
Publication of WO2023097872A1 publication Critical patent/WO2023097872A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/06Endless track vehicles with tracks without ground wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/22Synchronisation of the movement of two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/041Removal or measurement of solid or liquid contamination, e.g. filtering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/615Filtering means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/78Control of multiple output members
    • F15B2211/782Concurrent control, e.g. synchronisation of two or more actuators

Definitions

  • the invention belongs to the technical field of hydraulic systems, and relates to a crawler hydraulic system for preventing running deviation.
  • the object of the present invention is to provide an anti-deviation crawler hydraulic system, which uses a load-sensitive hydraulic system to automatically adjust the output pressure of the pump according to changes in external loads, and uses a precision pressure relief valve to control the load-sensitive multi-way valve spool Precise displacement, so as to maintain the synchronous walking of the dual motors.
  • the present invention provides the following technical solutions:
  • An anti-deviation crawler hydraulic system including a power module, a walking module, and a control module; the power module and the control module are respectively connected to the walking module; the power module includes a fuel tank, a hydraulic pump connected to the fuel tank, and a motor
  • the travel module includes a first travel motor and a second travel motor arranged in parallel, and the travel module is connected to the control module through a multi-way valve; the control module includes a first precision pressure reducing valve and a second precision pressure relief valve arranged in parallel.
  • the pressure reducing valve, the third precision pressure reducing valve and the fourth precision pressure reducing valve respectively control the forward rotation and reverse rotation of the first travel motor and the second travel motor.
  • the first precision pressure reducing valve, the second precision pressure reducing valve and the first hydraulic control switching valve are connected to the walking module in parallel; the third pressure reducing valve, the fourth pressure reducing valve and the second The hydraulic control switching valve is connected to the walking module in parallel.
  • the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all connected to a pilot handle for controlling the walking module.
  • the power module is connected to the walking module through a filter.
  • both the first hydraulically controlled on-off valve and the second hydraulically controlled on-off valve are connected to the travel module through a manual reversing valve.
  • the oil outlet of the power module is connected to the P port of the multi-way valve
  • the T port of the multi-way valve is connected to the fuel tank
  • the M port of the multi-way valve is connected to a pressure gauge
  • the P port of the multi-way valve is connected to the oil tank.
  • the fluid passes through the bridge oil circuit in the valve, and flows into the oil inlet port of the first valve section and the oil inlet port of the second valve section of the multi-way valve respectively, and the working oil ports A and B of the first valve section of the multi-way valve
  • the ports are respectively connected to the oil inlet and outlet of the first traveling motor, and the working oil ports A and B of the second valve plate of the multi-way valve are respectively connected to the oil inlet and oil outlet of the second traveling motor.
  • the oil outlets of the first valve plate and the second valve plate flow back to the oil tank through the internal bridge oil circuit, and the oil drain port of the first travel motor and the oil drain port of the second travel motor are connected to the oil tank so that the oil Drain directly back
  • the hydraulic pump in the power module is a load-sensing pump, and its control oil port X is connected to the feedback oil port Ls of the multi-way valve; the pilot oil port Pp of the multi-way valve is divided into two oil circuits Liquid, all the way into the pilot handle, all the way into the manual reversing valve.
  • one line of oil from the pilot oil port Pp of the multi-way valve is connected to the oil inlet of the manual reversing valve, and the oil outlet of the manual reversing valve is divided into two lines of oil, and one line of oil is connected to the first hydraulic control valve.
  • the hydraulic control port of the switch valve is connected, and the other is connected with the hydraulic control port of the second hydraulic control switch, and the first hydraulic control switch valve and the second hydraulic control switch valve are connected in parallel.
  • the pilot handle is a two-piece split structure, including a first handle and a second handle, wherein the two working oil ports A and B of the first handle are divided into two oil paths, one of which is oil They are respectively connected to the oil inlet ports of the first precision pressure reducing valve and the second precision pressure reducing valve, while the oil outlet of the first precision pressure reducing valve is connected to the upper liquid control port of the first joint valve plate of the multi-way valve, and the second
  • the oil outlet of the precision decompression valve is connected to the lower hydraulic control port of the first valve section of the multi-way valve; the other oil is respectively connected to the oil inlet of the first hydraulic control switch valve,
  • the oil port has two streams of oil, one of which is connected to the upper liquid control port of the first valve section of the multi-way valve, and the other oil is connected to the lower liquid control port of the first valve plate of the multi-way valve;
  • the two working oil ports A and B of the second handle are divided into two lines of oil, one of which is connected to the oil inlets of the third precision pressure reducing valve and the fourth precision pressure reducing valve respectively, and the third precision pressure reducing valve
  • the oil outlet of the pressure relief valve is connected to the upper hydraulic control port of the second valve section of the multi-way valve, and the oil outlet of the fourth precision pressure reducing valve is connected to the lower hydraulic control port of the second valve section of the multi-way valve;
  • the oil is respectively connected to the oil inlet of the second hydraulic control switch valve, and the oil outlet of the second hydraulic control switch valve contains two oils, one of which is connected to the upper liquid of the second valve plate of the multi-way valve. Control port, and another stream of oil is connected to the lower liquid control port of the second valve section of the multi-way valve.
  • the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all composed of a fixed value pressure relief valve and a one-way valve connected in parallel.
  • the invention discloses an anti-deviation crawler belt walking hydraulic system, which can adjust the crawler belts to synchronous walking according to needs. At this time, when the crawler belts are operated again, the double crawler belts can always keep synchronous without frequent correction. Applying this system to walking machinery can ensure that the walking machinery prevents deviation during the moving process and improves the passing capacity when moving the machine, especially when passing through narrow road sections.
  • the load-sensing hydraulic system adopted can automatically adjust the output pressure of the pump according to the change of the external load, which reduces the energy loss of the hydraulic system, reduces the heat generation of the hydraulic system, and improves the working efficiency of the hydraulic system.
  • Fig. 1 is a schematic diagram of the system of the present invention.
  • the main components of the present invention include a fuel tank 1, a motor 2, a hydraulic pump 3, a filter 4, a manual reversing valve 5, a pilot handle 6, a first hydraulic control switch valve 7, and a second hydraulic control switch valve 8 , the first precision decompression valve 9, the second precision decompression valve 10, the third precision decompression valve 11, the fourth precision decompression valve 12, the multi-way valve 13, the first travel motor 14, the second travel motor 15, pressure gauge 16.
  • the oil tank 1 is a component for storing hydraulic oil in the hydraulic system, and also plays a role of cooling and heat dissipation to a certain extent;
  • the motor 2 is an intrinsically safe explosion-proof three-phase asynchronous motor, which can provide power input for the hydraulic pump 3 ;
  • the hydraulic pump 3 is a load-sensitive pump, which can output the corresponding flow according to the required control amount.
  • the filter 4 It is a high-pressure filter, which is a hydraulic accessory, which can filter impurities for the hydraulic system, ensure the oil cleanliness of the hydraulic system, and prevent oil pollution;
  • the manual reversing valve 5 is a two-position three-way reversing valve, which automatically With a steel ball positioning device, the oil flow direction of the oil can be switched through the operating handle, and the hydraulic system can be switched between the "anti-deviation" state and the "normal” state;
  • the pilot handle 6 is a hydraulic control double handle, Contains a left handle (first handle) and a right handle (second handle), which can control the counterclockwise and clockwise rotation of the first traveling motor 14 and the second traveling motor 15;
  • the hydraulic control switch valves 8 are two-position four-way switch valves; the first precision pressure reducing valve 9, the second precision pressure reducing valve 10, the third precision pressure reducing valve 11 and the fourth precision pressure
  • the multi-way valve 13 is a load-sensitive multi-way
  • the valve adopts a split structure, including two-connected three-position four-way hydraulic directional valve.
  • the load-sensing multi-way valve is a kind of one-way valve that can feed back the pressure, flow and power change signals to the multi-way valve to realize the control function.
  • the valve can accurately control the flow of the first travel motor 14 and the second travel motor 15, thereby ensuring the synchronization of the left and right crawlers and preventing deviation;
  • the first travel motor 14 and the second travel motor 15 are hydraulic actuators, which can The hydraulic energy is converted into mechanical energy to achieve forward and reverse bidirectional rotation.
  • the first traveling motor 14 is installed on the driving wheel of the left crawler
  • the second traveling motor 15 is installed on the driving wheel of the right crawler.
  • the forward and reverse rotation of the second traveling motor 15 can control the forward, backward and turning of the crawler belt.
  • the pressure gauge 16 is a hydraulic accessory used to monitor the pressure of the hydraulic system in real time.
  • the motor 2 is connected to the hydraulic pump 3, the hydraulic pump 3 is a load sensitive pump, its oil suction port is connected to the oil tank 1, its oil outlet is connected to the oil inlet of the filter 4, and the oil outlet of the filter 4 It is connected to the P port of the multi-way valve 13, the T port of the multi-way valve is connected to the oil tank 1, and the M port of the multi-way valve is connected to the pressure gauge 16.
  • the oil from the P port of the multi-way valve 13 flows into the multi- The oil inlet port of the first valve plate and the oil inlet port of the second valve plate of the multi-way valve 13, the working oil port (port A, port B) of the first valve plate of the multi-way valve 13 is connected with the first travel motor 14 respectively.
  • oil outlet connection, the second joint valve plate working oil ports (A port, B port) of the multi-way valve 13 are respectively connected with the inlet and outlet ports of the second travel motor 15, the first joint valve plate and the second joint
  • the oil outlet of the valve plate flows back to the oil tank 1 through the internal bridge oil circuit.
  • the oil drain ports of the first travel motor 14 and the second travel motor 15 are all connected to the fuel tank 1, so that the oil in the travel motor housing directly leaks back to the fuel tank.
  • the control oil port (X port) of the hydraulic pump 3 is connected to the load feedback port (Ls port) of the multi-way valve 13 to realize the load sensitivity of flow and pressure.
  • the pilot oil port (Pp port) of the load-sensing multi-way valve 13 is divided into two oil paths, one path is connected to the pilot handle 6, and the other path is connected to the manual reversing valve 5.
  • Pilot handle 6 is a two-piece split structure, including left and right handles, wherein the two working oil ports (A port, B port) of the left handle are divided into two oil paths, one of which (including two oil flows) They are respectively connected to the oil inlets of the first precision pressure reducing valve 9 and the second precision pressure reducing valve 10, while the oil outlet of the first precision pressure reducing valve 9 is connected to the upper liquid control port of the first joint valve plate of the multi-way valve 13.
  • the oil outlet of the second precision decompression valve 10 is connected with the lower liquid control port of the first joint valve plate of the multi-way valve 13;
  • the oil inlet port of the first hydraulic control switching valve 7 has two oil outlets, one of which is connected to the upper hydraulic control port of the first valve plate of the multi-way valve 13, and the other oil Connect to the lower liquid control port of the first valve section of the multi-way valve 13.
  • the two working oil ports (port A and port B) of the right handle are divided into two circuits of oil, one of which (including two stocks of oil) is connected to the third precision pressure reducing valve 11 and the fourth precision pressure reducing valve respectively.
  • the oil inlet of the valve 12 is connected, and the oil outlet of the third precision pressure reducing valve 11 is connected with the upper liquid control port of the second valve plate of the multi-way valve 13, and the oil outlet of the fourth precision pressure reducing valve 12 is connected with the multi-way valve 13.
  • the lower liquid control port of the second joint valve plate of the road valve 13 is connected; the other road oil (comprising two oil liquids) is respectively connected with the oil inlet of the second hydraulic control switch valve 8, and the outlet of the second hydraulic control switch valve 8
  • the oil port contains two streams of oil, one of which is connected to the upper hydraulic control port of the second valve section of the multi-way valve 13, and the other oil is connected to the lower hydraulic control port of the second valve section of the multi-way valve 13. mouth.
  • the motor 2 When the motor 2 rotates, it drives the hydraulic pump 3 to absorb the oil from the oil tank 1, and through the action of the high-pressure filter 4, the oil is filtered.
  • the oil enters the oil inlet (P port) of the multi-way valve 13 and passes through the The valve internal shunt, one way of oil passes through the pilot oil port (Pp port) to form a control oil source that acts on the manual reversing valve 5 and pilot handle 6; the other way of oil forms a power oil source through the internal bridge oil circuit of the multi-way valve 13, It flows into the first joint valve plate and the second joint valve, and distributes and acts on the first travel motor 14 and the second travel motor 15, thereby driving the rotation of the motors and driving the crawler belts.
  • the forward rotation and reverse rotation of the motor can be controlled by controlling the oil circuit, and then the crawler belt is driven forward and backward, and the internal oil return of the multi-way valve 13 returns to the oil tank 1 through the oil return port (T port).
  • the pressure gauge 16 can monitor the pressure of the system in real time.
  • the present invention mainly includes two working states.
  • the control oil The liquid enters the oil, and the left handle flows in from the first precision pressure reducing valve 9, and then acts on the upper liquid control port of the first valve section of the multi-way valve 13.
  • the upper function of the first valve section can be connected, and the main oil
  • the power oil source of the road flows into the first travel motor 14 through the upper position, and the first travel motor 14 rotates counterclockwise.
  • the lower control oil of the first joint valve plate passes through the check valve inside the second precision pressure reducing valve 10 and finally discharges through the left handle. Oil returns to tank 1.
  • the right handle flows through the third precision pressure reducing valve 11, and flows into the upper hydraulic control port of the second valve section of the multi-way valve 13.
  • the upper function of the second valve section can be connected, and the power oil source from the main oil circuit passes through The upper position flows into the second travel motor 15, and the second travel motor 15 rotates counterclockwise.
  • the lower control oil of the second joint valve plate passes through the check valve inside the fourth precision pressure reducing valve 12 and finally returns to the oil tank 1 through the right handle.
  • the oil is controlled to enter the oil, and the left handle flows in from the second precision pressure reducing valve 10, and then acts on the first valve plate of the multi-way valve 13.
  • the lower function of the first valve plate can be connected, and the power source oil from the main oil circuit flows into the first travel motor 14 through the lower position, the first travel motor 14 rotates clockwise, and the first valve plate
  • the upper control oil passes through the check valve inside the first precision pressure reducing valve 9 and finally returns to the oil tank 1 through the left handle to drain the oil.
  • the right handle flows through the fourth precision pressure reducing valve 12, and flows into the lower liquid control port of the second valve section of the multi-way valve 13.
  • the lower function of the second valve section can be connected, and the power source from the main oil circuit passes through the lower Flow into the second travel motor 15, the second travel motor 15 rotates clockwise, the lower control oil of the second joint valve plate passes through the check valve inside the third precision pressure reducing valve 11, and finally drains the oil back to the oil tank 1 through the right handle.
  • the right handle controls the oil source to flow in through the second hydraulic control switching valve 8, and then acts on the upper hydraulic control port of the second valve plate of the multi-way valve 13. At this time, the upper function of the second valve plate is connected, and the main The power source of the oil circuit flows into the second travel motor 15 through the upper position, and the second travel motor 15 rotates counterclockwise.
  • the upper control oil of the second valve plate flows out through the second hydraulic control switch valve 8, and finally drains the oil through the right operating handle to return to the Fuel tank 1.
  • the right handle flows through the second hydraulic control switching valve 8, and flows into the lower hydraulic control port of the second valve plate of the multi-way valve 13. At this time, the lower function of the second valve plate can be connected, and the power source from the main oil circuit passes through the lower position. It flows into the second travel motor 15, and the second travel motor 15 rotates clockwise, and the upper control oil of the second valve plate passes through the second hydraulic control switching valve 8 and returns to the oil tank 1 through the right handle.
  • the hydraulic pump 3 is a load-sensing pump; the multi-way valve 13 is a load-sensing multi-way valve, and the control oil port (X port) of the hydraulic pump 3 is connected to the load-sensing feedback port (Ls port) of the multi-way valve 13 connect.
  • the hydraulic pump 3 and the multi-way valve 13 will automatically adjust the output pressure accordingly, Output the corresponding flow according to the required control amount to realize "on-demand supply", then the entire hydraulic system will achieve efficiency improvement and reduce energy loss.

Abstract

An anti-deviation crawler travel hydraulic system, comprising a power module, a travel module and a control module. The power module and the control module respectively communicate with the travel module. The power module comprises an oil tank (1), a hydraulic pump (3) connected to the oil tank (1), and an electric motor (2). The travel module comprises a first travel motor (14) and a second travel motor (15), which are connected in parallel, and the travel module is connected to the control module by means of a multi-way valve (13). The control module comprises a first precise pressure-reducing valve (9), a second precise pressure-reducing valve (10), a third precise pressure-reducing valve (11) and a fourth precise pressure-reducing valve (12), which are connected in parallel, and respectively controls the clockwise and anti-clockwise rotation of the first travel motor (14) and the second travel motor (15). The anti-deviation crawler travel hydraulic system can prevent deviation in the movement process of an automatic drill, thereby improving the passing capability thereof; in addition, the system can automatically regulate an output pressure of a pump according to a change in an external load, thus reducing the energy loss of the hydraulic system.

Description

一种防跑偏履带行走液压系统An anti-deviation crawler hydraulic system 技术领域technical field
本发明属于液压系统技术领域,涉及一种防跑偏履带行走液压系统。The invention belongs to the technical field of hydraulic systems, and relates to a crawler hydraulic system for preventing running deviation.
背景技术Background technique
传统装置多采用单泵双马达的方式对履带行走装置进行驱动,此种系统容易出现左、右马达转速不同步,从而导致左、右履带驱动轮转速不同步,无法驱动左、右履带保持同步行走。因此,普通履带行走液压系统,在移机时容易跑偏,每行走几米就需要手动操作进行修正。Traditional devices mostly use single pump and double motors to drive the crawler walking device. This kind of system is prone to out-of-synchronization of the left and right motor speeds, resulting in asynchronous speed of the left and right track drive wheels, and cannot drive the left and right tracks to maintain synchronization. walk. Therefore, the ordinary crawler hydraulic system is easy to deviate when moving the machine, and it needs to be corrected by manual operation every few meters.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种防跑偏履带行走液压系统,采用负载敏感液压系统根据外界负载变化,自动调节泵输出的压力,采用精密减压阀控制负载敏感多路阀阀芯精确位移量,从而保持双马达的同步行走。In view of this, the object of the present invention is to provide an anti-deviation crawler hydraulic system, which uses a load-sensitive hydraulic system to automatically adjust the output pressure of the pump according to changes in external loads, and uses a precision pressure relief valve to control the load-sensitive multi-way valve spool Precise displacement, so as to maintain the synchronous walking of the dual motors.
为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种防跑偏履带行走液压系统,包括动力模块、行走模块、控制模块;所述动力模块及控制模块分别连通至所述行走模块;所述动力模块包括油箱、与油箱相连的液压泵及电机;所述行走模块包括并联布置的第一行走马达、第二行走马达,所述行走模块经多路阀连接至控制模块;所述控制模块包括并联布置的第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀,分别控制第一行走马达及第二行走马达的正转及反转。An anti-deviation crawler hydraulic system, including a power module, a walking module, and a control module; the power module and the control module are respectively connected to the walking module; the power module includes a fuel tank, a hydraulic pump connected to the fuel tank, and a motor The travel module includes a first travel motor and a second travel motor arranged in parallel, and the travel module is connected to the control module through a multi-way valve; the control module includes a first precision pressure reducing valve and a second precision pressure relief valve arranged in parallel. The pressure reducing valve, the third precision pressure reducing valve and the fourth precision pressure reducing valve respectively control the forward rotation and reverse rotation of the first travel motor and the second travel motor.
可选的,所述第一精密减压阀、第二精密减压阀与第一液控开关阀并联接至所述行走模块;所述第三减压阀、第四减压阀与第二液控开关阀并联接至行走模块。Optionally, the first precision pressure reducing valve, the second precision pressure reducing valve and the first hydraulic control switching valve are connected to the walking module in parallel; the third pressure reducing valve, the fourth pressure reducing valve and the second The hydraulic control switching valve is connected to the walking module in parallel.
可选的,所述第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀均连通至用于控制行走模块的先导手柄。Optionally, the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all connected to a pilot handle for controlling the walking module.
可选的,所述动力模块通过过滤器连接至所述行走模块。Optionally, the power module is connected to the walking module through a filter.
可选的,所述第一液控开关阀及所述第二液控开关阀均通过手动换向阀连接至行走模块。Optionally, both the first hydraulically controlled on-off valve and the second hydraulically controlled on-off valve are connected to the travel module through a manual reversing valve.
可选的,动力模块的出油口与多路阀的P口连接,多路阀T口与所述油箱连接;所述多路阀M口连接压力表,所述多路阀的P口油液通过阀内过桥油路,分别流入多路阀的第一联阀片进油口和第二联阀片进油口,多路阀的第一联阀片的工作油口A口及B口分别与第一行走马达的进油口、出油口连接,多路阀的第二联阀片工作油口A口及B口分别与第二行走马 达的进油口、出油口连接,第一联阀片和第二联阀片的出油口通过内部过桥油路流回油箱,第一行走马达的泄油口与第二行走马达的泄油口都与油箱连接,以便油液直接泄回油箱。Optionally, the oil outlet of the power module is connected to the P port of the multi-way valve, the T port of the multi-way valve is connected to the fuel tank; the M port of the multi-way valve is connected to a pressure gauge, and the P port of the multi-way valve is connected to the oil tank. The fluid passes through the bridge oil circuit in the valve, and flows into the oil inlet port of the first valve section and the oil inlet port of the second valve section of the multi-way valve respectively, and the working oil ports A and B of the first valve section of the multi-way valve The ports are respectively connected to the oil inlet and outlet of the first traveling motor, and the working oil ports A and B of the second valve plate of the multi-way valve are respectively connected to the oil inlet and oil outlet of the second traveling motor. The oil outlets of the first valve plate and the second valve plate flow back to the oil tank through the internal bridge oil circuit, and the oil drain port of the first travel motor and the oil drain port of the second travel motor are connected to the oil tank so that the oil Drain directly back to tank.
可选的,所述动力模块中的液压泵为负载敏感泵,其控制油口X口与多路阀的反馈油口Ls口连接;所述多路阀的先导油口Pp口分成两路油液,一路接入所述先导手柄,一路接入所述手动换向阀。Optionally, the hydraulic pump in the power module is a load-sensing pump, and its control oil port X is connected to the feedback oil port Ls of the multi-way valve; the pilot oil port Pp of the multi-way valve is divided into two oil circuits Liquid, all the way into the pilot handle, all the way into the manual reversing valve.
可选的,多路阀的先导油口Pp口的一路油液接入手动换向阀的进油口,手动换向阀的出油口分成两路油液,一路油液与第一液控开关阀的液控口连接,另一路与第二液控开关的液控口连接,第一液控开关阀和第二液控开关阀并联。Optionally, one line of oil from the pilot oil port Pp of the multi-way valve is connected to the oil inlet of the manual reversing valve, and the oil outlet of the manual reversing valve is divided into two lines of oil, and one line of oil is connected to the first hydraulic control valve. The hydraulic control port of the switch valve is connected, and the other is connected with the hydraulic control port of the second hydraulic control switch, and the first hydraulic control switch valve and the second hydraulic control switch valve are connected in parallel.
可选的,所述先导手柄为两联分片式结构,包括第一手柄及第二手柄,其中第一手柄的两个工作油口A口和B口分成两路油液,其中一路油液分别与第一精密减压阀、第二精密减压阀的进油口连接,而第一精密减压阀的出油口与多路阀的第一联阀片上位液控口连接,第二精密减压阀的出油口与多路阀的第一联阀片下位液控口连接;另一路油液分别与第一液控开关阀的进油口连接,第一液控开关阀的出油口有两股油液,其中一股油液接入多路阀的第一联阀片上位液控口,另一股油液接入多路阀的第一联阀片下位液控口;Optionally, the pilot handle is a two-piece split structure, including a first handle and a second handle, wherein the two working oil ports A and B of the first handle are divided into two oil paths, one of which is oil They are respectively connected to the oil inlet ports of the first precision pressure reducing valve and the second precision pressure reducing valve, while the oil outlet of the first precision pressure reducing valve is connected to the upper liquid control port of the first joint valve plate of the multi-way valve, and the second The oil outlet of the precision decompression valve is connected to the lower hydraulic control port of the first valve section of the multi-way valve; the other oil is respectively connected to the oil inlet of the first hydraulic control switch valve, The oil port has two streams of oil, one of which is connected to the upper liquid control port of the first valve section of the multi-way valve, and the other oil is connected to the lower liquid control port of the first valve plate of the multi-way valve;
第二手柄的两个工作油口A口和B口分成两路油液,其中一路油液分别与第三精密减压阀、第四精密减压阀的进油口连接,而第三精密减压阀的出油口与多路阀的第二联阀片上位液控口连接,第四精密减压阀的出油口与多路阀的第二联阀片下位液控口连接;另一路油液分别与第二液控开关阀的进油口连接,第二液控开关阀的出油口包含两股油液,其中一股油液接入多路阀的第二联阀片上位液控口,另一股油液接入多路阀的第二联阀片下位液控口。The two working oil ports A and B of the second handle are divided into two lines of oil, one of which is connected to the oil inlets of the third precision pressure reducing valve and the fourth precision pressure reducing valve respectively, and the third precision pressure reducing valve The oil outlet of the pressure relief valve is connected to the upper hydraulic control port of the second valve section of the multi-way valve, and the oil outlet of the fourth precision pressure reducing valve is connected to the lower hydraulic control port of the second valve section of the multi-way valve; The oil is respectively connected to the oil inlet of the second hydraulic control switch valve, and the oil outlet of the second hydraulic control switch valve contains two oils, one of which is connected to the upper liquid of the second valve plate of the multi-way valve. Control port, and another stream of oil is connected to the lower liquid control port of the second valve section of the multi-way valve.
可选的,所述第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀均由一个定值减压阀和单向阀并联组成。Optionally, the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all composed of a fixed value pressure relief valve and a one-way valve connected in parallel.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明公开了一种防跑偏履带行走液压系统,可根据需要,将履带调节成同步行走,此时再操作履带行走时,双履带可以一直保持同步,无需经常修正。将此系统运用于行走机械,在移机时,特别是通过狭窄路段时,能保证行走机械移机过程防跑偏,提高通过能力。采用的负载敏感液压系统能够根据外界负载变化,系统自动调节泵输出的压力,降低了液压系统能量损失,减少了液压系统发热,提高了液压系统的工作效率。The invention discloses an anti-deviation crawler belt walking hydraulic system, which can adjust the crawler belts to synchronous walking according to needs. At this time, when the crawler belts are operated again, the double crawler belts can always keep synchronous without frequent correction. Applying this system to walking machinery can ensure that the walking machinery prevents deviation during the moving process and improves the passing capacity when moving the machine, especially when passing through narrow road sections. The load-sensing hydraulic system adopted can automatically adjust the output pressure of the pump according to the change of the external load, which reduces the energy loss of the hydraulic system, reduces the heat generation of the hydraulic system, and improves the working efficiency of the hydraulic system.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention may be realized and attained by the following specification.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose of the present invention, technical solutions and advantages clearer, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明的系统示意图。Fig. 1 is a schematic diagram of the system of the present invention.
附图标记:1-油箱;2-电机;3-液压泵;4-过滤器;5-手动换向阀;6-先导手柄;7-第一液控开关阀;8-第二液控开关阀;9-第一精密减压阀;10-第二精密减压阀;11-第三精密减压阀;12-第四精密减压阀;13-多路阀;14-第一行走马达;15-第二行走马达;16-压力表。Reference signs: 1-fuel tank; 2-motor; 3-hydraulic pump; 4-filter; 5-manual reversing valve; 6-pilot handle; 7-first hydraulic control switch valve; 8-second hydraulic control switch Valve; 9-the first precision pressure reducing valve; 10-the second precision pressure reducing valve; 11-the third precision pressure reducing valve; 12-the fourth precision pressure reducing valve; 13-multi-way valve; 14-the first travel motor ; 15-the second travel motor; 16-pressure gauge.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic concept of the present invention, and the following embodiments and the features in the embodiments can be combined with each other in the case of no conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Wherein, the accompanying drawings are for illustrative purposes only, and represent only schematic diagrams, rather than physical drawings, and should not be construed as limiting the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, Enlargement or reduction does not represent the size of the actual product; for those skilled in the art, it is understandable that certain known structures and their descriptions in the drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar symbols correspond to the same or similar components; , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred devices or elements must It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the drawings are for illustrative purposes only, and should not be construed as limiting the present invention. For those of ordinary skill in the art, the understanding of the specific meaning of the above terms.
请参阅图1,本发明的主要构成包括油箱1、电机2、液压泵3、过滤器4、手动换向阀5、先导手柄6、第一液控开关阀7、第二液控开关阀8、第一精密减压阀9、第二精密减压阀10、第三精密减压阀11、第四精密减压阀12、多路阀13、第一行走马达14、第二行走马达15、压力表16。Please refer to Figure 1, the main components of the present invention include a fuel tank 1, a motor 2, a hydraulic pump 3, a filter 4, a manual reversing valve 5, a pilot handle 6, a first hydraulic control switch valve 7, and a second hydraulic control switch valve 8 , the first precision decompression valve 9, the second precision decompression valve 10, the third precision decompression valve 11, the fourth precision decompression valve 12, the multi-way valve 13, the first travel motor 14, the second travel motor 15, pressure gauge 16.
所述油箱1,为液压系统中储存液压油液的部件,同时在一定程度上也起到冷却散热的作用;所述电机2为本安防爆三相异步电动机,可为液压泵3提供动力输入;所述液压泵3 为负载敏感泵,能够根据所需控制量输出相应的流量,在电机2的带动下,可实现机械能到液压能的转换,为整个液压系统提供动力;所述过滤器4为高压过滤器,是一种液压辅件,可为液压系统过滤杂质,保证液压系统的油液清洁度,防止油液污染;所述手动换向阀5是两位三通换向阀,自带钢珠定位装置,通过操作手柄能切换油液的油流方向,可将该液压系统在“防跑偏”状态和“普通”状态之间切换;所述先导手柄6为液控双联手柄,包含左手柄(第一手柄)和右手柄(第二手柄),能够操控第一行走马达14、第二行走马达15的逆时针、顺时针转动;所述第一液控开关阀7和第二液控开关阀8均为两位四通开关阀;第一精密减压阀9、第二精密减压阀10、第三精密减压阀11和第四精密减压阀12,都为一个定值减压阀和单向阀组成,来自先导手柄6的控制压力通过精密减压阀的调节作用,能够精确控制多路阀13的阀芯位移量,所述多路阀13为负载敏感多路阀,采用分片式结构,包括两联三位四通液动换向阀,负载敏感多路阀是一种可将压力、流量和功率变化信号,向多路阀进行反馈,实现控制功能的一种阀,可精确控制第一行走马达14、第二行走马达15的流量,从而保证左、右履带行走同步,防止跑偏;第一行走马达14和第二行走马达15为液压执行元件,能够将液压能转换成机械能,实现正、反双向转动,第一行走马达14安装在左履带的驱动轮之上,第二行走马达15安装在右履带的驱动轮之上,通过第一行走马达14、第二行走马达15的正向、反向旋转能够控制履带的前进、后退、转弯。最后,压力表16是一种液压辅件,用于实时监测液压系统的压力。The oil tank 1 is a component for storing hydraulic oil in the hydraulic system, and also plays a role of cooling and heat dissipation to a certain extent; the motor 2 is an intrinsically safe explosion-proof three-phase asynchronous motor, which can provide power input for the hydraulic pump 3 ; The hydraulic pump 3 is a load-sensitive pump, which can output the corresponding flow according to the required control amount. Driven by the motor 2, the conversion from mechanical energy to hydraulic energy can be realized to provide power for the entire hydraulic system; the filter 4 It is a high-pressure filter, which is a hydraulic accessory, which can filter impurities for the hydraulic system, ensure the oil cleanliness of the hydraulic system, and prevent oil pollution; the manual reversing valve 5 is a two-position three-way reversing valve, which automatically With a steel ball positioning device, the oil flow direction of the oil can be switched through the operating handle, and the hydraulic system can be switched between the "anti-deviation" state and the "normal" state; the pilot handle 6 is a hydraulic control double handle, Contains a left handle (first handle) and a right handle (second handle), which can control the counterclockwise and clockwise rotation of the first traveling motor 14 and the second traveling motor 15; the first hydraulic control switch valve 7 and the second The hydraulic control switch valves 8 are two-position four-way switch valves; the first precision pressure reducing valve 9, the second precision pressure reducing valve 10, the third precision pressure reducing valve 11 and the fourth precision pressure reducing valve 12 are all fixed pressure reducing valves. It is composed of a value pressure reducing valve and a one-way valve. The control pressure from the pilot handle 6 can precisely control the displacement of the spool of the multi-way valve 13 through the regulation of the precision pressure reducing valve. The multi-way valve 13 is a load-sensitive multi-way The valve adopts a split structure, including two-connected three-position four-way hydraulic directional valve. The load-sensing multi-way valve is a kind of one-way valve that can feed back the pressure, flow and power change signals to the multi-way valve to realize the control function. The valve can accurately control the flow of the first travel motor 14 and the second travel motor 15, thereby ensuring the synchronization of the left and right crawlers and preventing deviation; the first travel motor 14 and the second travel motor 15 are hydraulic actuators, which can The hydraulic energy is converted into mechanical energy to achieve forward and reverse bidirectional rotation. The first traveling motor 14 is installed on the driving wheel of the left crawler, and the second traveling motor 15 is installed on the driving wheel of the right crawler. Through the first traveling motor 14 , The forward and reverse rotation of the second traveling motor 15 can control the forward, backward and turning of the crawler belt. Finally, the pressure gauge 16 is a hydraulic accessory used to monitor the pressure of the hydraulic system in real time.
所述电机2与液压泵3连接,所述液压泵3为负载敏感泵,其吸油口与油箱1连接,其出油口与过滤器4的进油口连接,所述过滤器4出油口与多路阀13的P口连接,多路阀T口接油箱1,多路阀M口接压力表16,来自多路阀13的P口油液通过阀内过桥油路,分别流入多路阀13的第一联阀片进油口和第二联阀片进油口,多路阀13的第一联阀片工作油口(A口、B口)分别与第一行走马达14进、出油口连接,多路阀13的第二联阀片工作油口(A口、B口)分别与第二行走马达15的进、出油口连接,第一联阀片和第二联阀片的出油口通过内部过桥油路流回油箱1。第一行走马达14、第二行走马达15的泄油口都与油箱1连接,以便行走马达壳体中的油液直接泄回油箱。同时,液压泵3的控制油口(X口)与多路阀13的负载反馈口(Ls口)连接,实现流量与压力的负载敏感。负载敏感多路阀13的先导油口(Pp口)分成两路油液,一路接入先导手柄6,另一路接入手动换向阀5。The motor 2 is connected to the hydraulic pump 3, the hydraulic pump 3 is a load sensitive pump, its oil suction port is connected to the oil tank 1, its oil outlet is connected to the oil inlet of the filter 4, and the oil outlet of the filter 4 It is connected to the P port of the multi-way valve 13, the T port of the multi-way valve is connected to the oil tank 1, and the M port of the multi-way valve is connected to the pressure gauge 16. The oil from the P port of the multi-way valve 13 flows into the multi- The oil inlet port of the first valve plate and the oil inlet port of the second valve plate of the multi-way valve 13, the working oil port (port A, port B) of the first valve plate of the multi-way valve 13 is connected with the first travel motor 14 respectively. , oil outlet connection, the second joint valve plate working oil ports (A port, B port) of the multi-way valve 13 are respectively connected with the inlet and outlet ports of the second travel motor 15, the first joint valve plate and the second joint The oil outlet of the valve plate flows back to the oil tank 1 through the internal bridge oil circuit. The oil drain ports of the first travel motor 14 and the second travel motor 15 are all connected to the fuel tank 1, so that the oil in the travel motor housing directly leaks back to the fuel tank. At the same time, the control oil port (X port) of the hydraulic pump 3 is connected to the load feedback port (Ls port) of the multi-way valve 13 to realize the load sensitivity of flow and pressure. The pilot oil port (Pp port) of the load-sensing multi-way valve 13 is divided into two oil paths, one path is connected to the pilot handle 6, and the other path is connected to the manual reversing valve 5.
先导手柄6为两联分片式结构,包括左、右手柄,其中左手柄的两个工作油口(A口、B口)分成两路油液,其中一路油液(包含两股油液)分别与第一精密减压阀9、第二精密减压阀10的进油口连接,而第一精密减压阀9的出油口与多路阀13的第一联阀片上位液控口 连接,第二精密减压阀10的出油口与多路阀13的第一联阀片下位液控口连接;另一路油液(包含两股油液)分别与第一液控开关阀7的进油口连接,第一液控开关阀7的出油口有两股油液,其中一股油液接入多路阀13的第一联阀片上位液控口,另一股油液接入多路阀13的第一联阀片下位液控口。 Pilot handle 6 is a two-piece split structure, including left and right handles, wherein the two working oil ports (A port, B port) of the left handle are divided into two oil paths, one of which (including two oil flows) They are respectively connected to the oil inlets of the first precision pressure reducing valve 9 and the second precision pressure reducing valve 10, while the oil outlet of the first precision pressure reducing valve 9 is connected to the upper liquid control port of the first joint valve plate of the multi-way valve 13. connected, the oil outlet of the second precision decompression valve 10 is connected with the lower liquid control port of the first joint valve plate of the multi-way valve 13; The oil inlet port of the first hydraulic control switching valve 7 has two oil outlets, one of which is connected to the upper hydraulic control port of the first valve plate of the multi-way valve 13, and the other oil Connect to the lower liquid control port of the first valve section of the multi-way valve 13.
同理,右手柄的两个工作油口(A口、B口)分成两路油液,其中一路油液(包含两股油液)分别与第三精密减压阀11、第四精密减压阀12的进油口连接,而第三精密减压阀11的出油口与多路阀13的第二联阀片上位液控口连接,第四精密减压阀12的出油口与多路阀13的第二联阀片下位液控口连接;另一路油液(包含两股油液)分别与第二液控开关阀8的进油口连接,第二液控开关阀8的出油口包含两股油液,其中一股油液接入多路阀13的第二联阀片上位液控口,另一股油液接入多路阀13的第二联阀片下位液控口。In the same way, the two working oil ports (port A and port B) of the right handle are divided into two circuits of oil, one of which (including two stocks of oil) is connected to the third precision pressure reducing valve 11 and the fourth precision pressure reducing valve respectively. The oil inlet of the valve 12 is connected, and the oil outlet of the third precision pressure reducing valve 11 is connected with the upper liquid control port of the second valve plate of the multi-way valve 13, and the oil outlet of the fourth precision pressure reducing valve 12 is connected with the multi-way valve 13. The lower liquid control port of the second joint valve plate of the road valve 13 is connected; the other road oil (comprising two oil liquids) is respectively connected with the oil inlet of the second hydraulic control switch valve 8, and the outlet of the second hydraulic control switch valve 8 The oil port contains two streams of oil, one of which is connected to the upper hydraulic control port of the second valve section of the multi-way valve 13, and the other oil is connected to the lower hydraulic control port of the second valve section of the multi-way valve 13. mouth.
与此同时,来自多路阀13先导油口(Pp口)的另一路油液接入手动换向阀5进油口,手动换向阀5出油口分成两路油液,一路油液与第一液控开关阀7的液控口连接,另一路与第二液控开关阀8连接,即第一液控开关阀7和第二液控开关阀8并联。At the same time, another path of oil from the pilot oil port (Pp port) of the multi-way valve 13 is connected to the oil inlet of the manual reversing valve 5, and the oil outlet of the manual reversing valve 5 is divided into two paths of oil, one path of oil and The hydraulic control port of the first hydraulic control switch valve 7 is connected, and the other channel is connected with the second hydraulic control switch valve 8, that is, the first hydraulic control switch valve 7 and the second hydraulic control switch valve 8 are connected in parallel.
当电机2旋转,带动液压泵3从油箱1中吸取油液,通过高压过滤器4的作用,实现油液的过滤,油液进入多路阀13的进油口(P口),经过多路阀内部分流,一路油液经过先导油口(Pp口)形成控制油源作用于手动换向阀5和先导手柄6;另一路油液形成动力油源经过多路阀13内部过桥油路,流入第一联阀片和第二联阀,分布作用在第一行走马达14和第二行走马达15,从而驱动马达的转动,进而带动履带的行走。通过控制油路可控制马达的正转和反转,进而带动履带前进和后退,多路阀13内部回油通过回油口(T口)回到油箱1。压力表16能够实时监测系统的压力。When the motor 2 rotates, it drives the hydraulic pump 3 to absorb the oil from the oil tank 1, and through the action of the high-pressure filter 4, the oil is filtered. The oil enters the oil inlet (P port) of the multi-way valve 13 and passes through the The valve internal shunt, one way of oil passes through the pilot oil port (Pp port) to form a control oil source that acts on the manual reversing valve 5 and pilot handle 6; the other way of oil forms a power oil source through the internal bridge oil circuit of the multi-way valve 13, It flows into the first joint valve plate and the second joint valve, and distributes and acts on the first travel motor 14 and the second travel motor 15, thereby driving the rotation of the motors and driving the crawler belts. The forward rotation and reverse rotation of the motor can be controlled by controlling the oil circuit, and then the crawler belt is driven forward and backward, and the internal oil return of the multi-way valve 13 returns to the oil tank 1 through the oil return port (T port). The pressure gauge 16 can monitor the pressure of the system in real time.
本发明主要包括两种工作状态。The present invention mainly includes two working states.
(一)防跑偏状态:(1) Anti-deviation state:
操作手动换向阀5,将手柄置于“防跑偏”状态,按附图中显示状态,即手柄向上推,手动换向阀下位接通,来自Pp口的控制油源,只能流入先导手柄6,手动换向阀5手柄上推,系统处于“防跑偏”状态,流入手动换下阀(5)的控制油液被断开。随即,控制油液分成两路通过先导手柄6内部过桥油路,分别进入左手柄和右手柄,按图示标注方向,双手操纵左、右手柄,向左掰动手柄,此时,控制油液进油,左手柄从第一精密减压阀9流进,进而作用到多路阀13第一联阀片的上位液控口,此时第一联阀片上位机能接通,来自主油路的动力油源经过上位流入第一行走马达14,第一行走马达14逆时针旋转,第一联阀片的下位控制油经第二精密减压阀10内部的单向阀最后通过左手柄泄油回到油箱1。右手柄流经第三精密减 压阀11,流入多路阀13的第二联阀片的上位液控口,此时第二联阀片上位机能接通,来自主油路的动力油源经过上位流入第二行走马达15,第二行走马达15逆时针旋转,第二联阀片的下位控制油经过第四精密减压阀12内部的单向阀最后通过右手柄泄油回到油箱1。Operate the manual reversing valve 5, put the handle in the "anti-running deviation" state, according to the state shown in the attached figure, that is, push the handle upwards, the lower position of the manual reversing valve is connected, and the control oil source from the Pp port can only flow into the pilot Push up the handle 6 and the handle of the manual reversing valve 5, the system is in the state of "anti-deviation", and the control oil flowing into the manual reversing valve (5) is disconnected. Immediately, the control oil is divided into two paths, passes through the bridge oil circuit inside the pilot handle 6, and enters the left handle and the right handle respectively. Mark the direction according to the diagram, operate the left and right handles with both hands, and move the handle to the left. At this time, the control oil The liquid enters the oil, and the left handle flows in from the first precision pressure reducing valve 9, and then acts on the upper liquid control port of the first valve section of the multi-way valve 13. At this time, the upper function of the first valve section can be connected, and the main oil The power oil source of the road flows into the first travel motor 14 through the upper position, and the first travel motor 14 rotates counterclockwise. The lower control oil of the first joint valve plate passes through the check valve inside the second precision pressure reducing valve 10 and finally discharges through the left handle. Oil returns to tank 1. The right handle flows through the third precision pressure reducing valve 11, and flows into the upper hydraulic control port of the second valve section of the multi-way valve 13. At this time, the upper function of the second valve section can be connected, and the power oil source from the main oil circuit passes through The upper position flows into the second travel motor 15, and the second travel motor 15 rotates counterclockwise. The lower control oil of the second joint valve plate passes through the check valve inside the fourth precision pressure reducing valve 12 and finally returns to the oil tank 1 through the right handle.
同理,双手操作左、右手柄,向右掰动手柄,此时,控制油液进油,左手柄从第二精密减压阀10流进,进而作用到多路阀13第一联阀片的下位液控口,此时第一联阀片下位机能接通,来自主油路的动力源油液经过下位流入第一行走马达14,第一行走马达14顺时针旋转,第一联阀片的上位控制油经过第一精密减压阀9内部的单向阀最后通过左手柄泄油回到油箱1。右手柄流经第四精密减压阀12,流入多路阀13的第二联阀片的下位液控口,此时第二联阀片下位机能接通,来自主油路的动力源经过下位流入第二行走马达15,第二行走马达15顺时针旋转,第二联阀片的下位控制油经过第三精密减压阀11内部的单向阀最后通过右手柄泄油回到油箱1。In the same way, operate the left and right handles with both hands, and move the handles to the right. At this time, the oil is controlled to enter the oil, and the left handle flows in from the second precision pressure reducing valve 10, and then acts on the first valve plate of the multi-way valve 13. At this time, the lower function of the first valve plate can be connected, and the power source oil from the main oil circuit flows into the first travel motor 14 through the lower position, the first travel motor 14 rotates clockwise, and the first valve plate The upper control oil passes through the check valve inside the first precision pressure reducing valve 9 and finally returns to the oil tank 1 through the left handle to drain the oil. The right handle flows through the fourth precision pressure reducing valve 12, and flows into the lower liquid control port of the second valve section of the multi-way valve 13. At this time, the lower function of the second valve section can be connected, and the power source from the main oil circuit passes through the lower Flow into the second travel motor 15, the second travel motor 15 rotates clockwise, the lower control oil of the second joint valve plate passes through the check valve inside the third precision pressure reducing valve 11, and finally drains the oil back to the oil tank 1 through the right handle.
(二)普通状态:(2) Normal state:
操作手动换向阀5,将手柄置于“普通”状态,按附图中显示状态,即手柄向下拉,手动换向阀上位接通,来自先导油口(Pp口)的控制油源,分成两路,一路油液流经手动换向阀5,再作用于第一液控开关阀7和第二液控开关阀8,此时第一液控开关阀7和第二液控开关阀8的下位接通,开关阀打开形成通路。另一路流入先导手柄6,控制油液分成两股通过先导手柄6内部过桥油路,分别进入左手柄和右手柄,按图示标注方向,双手操纵左、右手柄,向左掰动手柄,此时,控制油液进油,左手柄从第一液控开关阀7流进,进而作用到多路阀13第一联阀片的上位液控口,此时第一联阀片上位机能接通,来自主油路的动力油源经过上位流入第一行走马达14,第一行走马达14逆时针旋转,第一联阀片的下位控制油经过第一液控开关阀7流出,最后通过左操作手柄泄油回到油箱1。右手柄控制油源经第二液控开关阀8流进,进而作用到多路阀13的第二联阀片的上位液控口,此时第二联阀片的上位机能接通,来自主油路动力源经过上位流入第二行走马达15,第二行走马达15逆时针旋转,第二联阀片的上位控制油经过第二液控开关阀8流出,最后通过右操作手柄泄油回到油箱1。Operate the manual reversing valve 5, put the handle in the "normal" state, according to the state shown in the attached figure, that is, the handle is pulled down, the upper position of the manual reversing valve is connected, and the control oil source from the pilot oil port (Pp port) is divided into Two paths, one path of oil flows through the manual reversing valve 5, and then acts on the first hydraulic control switch valve 7 and the second hydraulic control switch valve 8, at this time the first hydraulic control switch valve 7 and the second hydraulic control switch valve 8 The lower bit is connected, and the switch valve is opened to form a passage. The other way flows into the pilot handle 6, and the control oil is divided into two streams and passes through the bridge oil circuit inside the pilot handle 6, and enters the left handle and the right handle respectively. Mark the direction according to the diagram, operate the left and right handles with both hands, and move the handle to the left. At this time, the control oil enters the oil, and the left handle flows in from the first hydraulic control switch valve 7, and then acts on the upper hydraulic control port of the first valve plate of the multi-way valve 13. At this time, the upper function of the first valve plate can be connected Connected, the power oil source from the main oil circuit flows into the first travel motor 14 through the upper position, the first travel motor 14 rotates counterclockwise, the lower control oil of the first valve plate flows out through the first hydraulic control switch valve 7, and finally passes through the left The operating handle drains the oil back to the fuel tank 1. The right handle controls the oil source to flow in through the second hydraulic control switching valve 8, and then acts on the upper hydraulic control port of the second valve plate of the multi-way valve 13. At this time, the upper function of the second valve plate is connected, and the main The power source of the oil circuit flows into the second travel motor 15 through the upper position, and the second travel motor 15 rotates counterclockwise. The upper control oil of the second valve plate flows out through the second hydraulic control switch valve 8, and finally drains the oil through the right operating handle to return to the Fuel tank 1.
同理,按图示标注方向,双手操作左、右操作手柄,向右掰动手柄,此时,控制油液进油,左手柄从第一液控开关阀7流进,进而作用到多路阀13第一联阀片的下位液控口,此时第一联阀片下位机能接通,来自主油路的动力源油液经过下位流入第一行走马达14,第一行走马达14顺时针旋转;第一联阀片的上位控制油经过第一液控开关阀7流出,最后通过左操作手柄泄油回到油箱1。右手柄流经第二液控开关阀8,流入多路阀13的第二联阀片的下位液控口,此时第二联阀片下位机能接通,来自主油路的动力源经过下位流入第二行走马达15, 第二行走马达15顺时针旋转,第二联阀片的上位控制油经过第二液控开关阀8通过右手柄泄油回到油箱1。In the same way, mark the direction according to the diagram, operate the left and right operating handles with both hands, and turn the handle to the right. At this time, the oil is controlled to enter the oil, and the left handle flows in from the first hydraulic control switch valve 7, and then acts on the multi-channel The lower hydraulic control port of the first valve section of valve 13, at this time, the lower function of the first valve section can be connected, and the power source oil from the main oil circuit flows into the first travel motor 14 through the lower position, and the first travel motor 14 clockwise Rotate; the upper control oil of the first joint valve plate flows out through the first hydraulic control switch valve 7, and finally drains the oil back to the oil tank 1 through the left operating handle. The right handle flows through the second hydraulic control switching valve 8, and flows into the lower hydraulic control port of the second valve plate of the multi-way valve 13. At this time, the lower function of the second valve plate can be connected, and the power source from the main oil circuit passes through the lower position. It flows into the second travel motor 15, and the second travel motor 15 rotates clockwise, and the upper control oil of the second valve plate passes through the second hydraulic control switching valve 8 and returns to the oil tank 1 through the right handle.
所述液压泵3为负载敏感泵;所述多路阀13为负载敏感多路阀,所述液压泵3的控制油口(X口)与多路阀13的负载敏感反馈口(Ls口)相接。通过液压泵3和多路阀13的负载敏感系统相互配合,当来自第一行走马达14、第二行走马达15的负载发生变化,液压泵3和多路阀13会相应自动的调节输出压力,根据所需控制量输出相应的流量,实现“按需供给”,那么整个液压系统会实现效率的提升,减少能耗损失。The hydraulic pump 3 is a load-sensing pump; the multi-way valve 13 is a load-sensing multi-way valve, and the control oil port (X port) of the hydraulic pump 3 is connected to the load-sensing feedback port (Ls port) of the multi-way valve 13 connect. Through the mutual cooperation of the load sensing system of the hydraulic pump 3 and the multi-way valve 13, when the load from the first travel motor 14 and the second travel motor 15 changes, the hydraulic pump 3 and the multi-way valve 13 will automatically adjust the output pressure accordingly, Output the corresponding flow according to the required control amount to realize "on-demand supply", then the entire hydraulic system will achieve efficiency improvement and reduce energy loss.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.

Claims (10)

  1. 一种防跑偏履带行走液压系统,其特征在于:包括动力模块、行走模块、控制模块;所述动力模块及控制模块分别连通至所述行走模块;所述动力模块包括油箱、与油箱相连的液压泵及电机;所述行走模块包括并联布置的第一行走马达、第二行走马达,所述行走模块经多路阀连接至控制模块;所述控制模块包括并联布置的第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀,分别控制第一行走马达及第二行走马达的正转及反转。An anti-deviation crawler walking hydraulic system is characterized in that: it includes a power module, a walking module, and a control module; the power module and the control module are respectively connected to the walking module; the power module includes a fuel tank, a hydraulic pump and motor; the travel module includes a first travel motor and a second travel motor arranged in parallel, and the travel module is connected to the control module through a multi-way valve; the control module includes a first precision pressure reducing valve arranged in parallel , the second precision pressure reducing valve, the third precision pressure reducing valve, and the fourth precision pressure reducing valve respectively control the forward rotation and reverse rotation of the first travel motor and the second travel motor.
  2. 根据权利要求1所述的防跑偏履带行走液压系统,其特征在于:所述第一精密减压阀、第二精密减压阀与第一液控开关阀并联接至所述行走模块;所述第三精密减压阀、第四精密减压阀与第二液控开关阀并联接至行走模块。The anti-deviation crawler walking hydraulic system according to claim 1, characterized in that: the first precision pressure reducing valve, the second precision pressure reducing valve and the first hydraulic control switching valve are connected to the walking module in parallel; The third precision pressure reducing valve, the fourth precision pressure reducing valve and the second hydraulic control switching valve are connected to the walking module in parallel.
  3. 根据权利要求2所述的防跑偏履带行走液压系统,其特征在于:所述第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀均连通至用于控制行走模块的先导手柄。The anti-deviation crawler hydraulic system according to claim 2, characterized in that: the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all connected To the pilot handle used to control the travel module.
  4. 根据权利要求1所述的防跑偏履带行走液压系统,其特征在于:所述动力模块通过过滤器连接至所述行走模块。The anti-deviation crawler hydraulic system according to claim 1, characterized in that: the power module is connected to the travel module through a filter.
  5. 根据权利要求3所述的防跑偏履带行走液压系统,其特征在于:所述第一液控开关阀及所述第二液控开关阀均通过手动换向阀连接至行走模块。The anti-deviation crawler walking hydraulic system according to claim 3, characterized in that: the first hydraulic control on-off valve and the second hydraulic control on-off valve are both connected to the travel module through a manual reversing valve.
  6. 根据权利要求5所述的防跑偏履带行走液压系统,其特征在于:动力模块的出油口与多路阀的P口连接,多路阀T口与所述油箱连接;所述多路阀M口连接压力表,所述多路阀的P口油液通过阀内过桥油路,分别流入多路阀的第一联阀片进油口和第二联阀片进油口,多路阀的第一联阀片的工作油口A口及B口分别与第一行走马达的进油口、出油口连接,多路阀的第二联阀片工作油口A口及B口分别与第二行走马达的进油口、出油口连接,第一联阀片和第二联阀片的出油口通过内部过桥油路流回油箱,第一行走马达的泄油口与第二行走马达的泄油口都与油箱连接,以便油液直接泄回油箱。The anti-deviation crawler hydraulic system according to claim 5, characterized in that: the oil outlet of the power module is connected to the P port of the multi-way valve, and the T port of the multi-way valve is connected to the fuel tank; the multi-way valve The M port is connected to the pressure gauge, and the oil at the P port of the multi-way valve flows into the oil inlet port of the first valve plate and the oil inlet port of the second valve plate of the multi-way valve respectively through the bridge oil circuit in the valve. The working oil ports A and B of the first valve section of the valve are respectively connected to the oil inlet and oil outlet of the first travel motor, and the working oil ports A and B of the second valve section of the multi-way valve are respectively It is connected with the oil inlet and outlet of the second travel motor, and the oil outlets of the first valve plate and the second valve plate flow back to the oil tank through the internal bridge oil circuit, and the oil drain port of the first travel motor is connected with the oil outlet of the second valve plate. The oil drain ports of the two walking motors are all connected to the fuel tank so that the oil can directly drain back to the fuel tank.
  7. 根据权利要求6所述的防跑偏履带行走液压系统,其特征在于:所述动力模块中的液压泵为负载敏感泵,其控制油口X口与多路阀的反馈油口Ls口连接;所述多路阀的先导油口Pp口分成两路油液,一路接入所述先导手柄,一路接入所述手动换向阀。The anti-deviation crawler hydraulic system according to claim 6, characterized in that: the hydraulic pump in the power module is a load-sensitive pump, and its control oil port X is connected to the feedback oil port Ls of the multi-way valve; The pilot oil port Pp of the multi-way valve is divided into two oil paths, one path is connected to the pilot handle, and the other path is connected to the manual reversing valve.
  8. 根据权利要求5所述的防跑偏履带行走液压系统,其特征在于:多路阀的先导油口Pp口的一路油液接入手动换向阀的进油口,手动换向阀的出油口分成两路油液,一路油液与第一液控开关阀的液控口连接,另一路与第二液控开关的液控口连接,第一液控开关阀和第二液控开关阀并联。According to claim 5, the anti-deviation crawler walking hydraulic system is characterized in that: the oil of the pilot oil port Pp port of the multi-way valve is connected to the oil inlet of the manual reversing valve, and the oil outlet of the manual reversing valve The port is divided into two oil circuits, one oil circuit is connected to the hydraulic control port of the first hydraulic control switch valve, and the other circuit is connected to the hydraulic control port of the second hydraulic control switch, the first hydraulic control switch valve and the second hydraulic control switch valve in parallel.
  9. 根据权利要求3所述的防跑偏履带行走液压系统,其特征在于:所述先导手柄为两联分片式结构,包括第一手柄及第二手柄,其中第一手柄的两个工作油口A口和B口分成两路 油液,其中一路油液分别与第一精密减压阀、第二精密减压阀的进油口连接,而第一精密减压阀的出油口与多路阀的第一联阀片上位液控口连接,第二精密减压阀的出油口与多路阀的第一联阀片下位液控口连接;另一路油液分别与第一液控开关阀的进油口连接,第一液控开关阀的出油口有两股油液,其中一股油液接入多路阀的第一联阀片上位液控口,另一股油液接入多路阀的第一联阀片下位液控口;The anti-deviation crawler hydraulic system according to claim 3, characterized in that: the pilot handle is a two-joint split structure, including a first handle and a second handle, wherein the two working oil ports of the first handle Port A and port B are divided into two circuits of oil, one of which is connected to the oil inlet of the first precision pressure reducing valve and the second precision pressure reducing valve respectively, while the oil outlet of the first precision pressure reducing valve is connected to the multi-channel oil The upper hydraulic control port of the first valve section of the valve is connected, and the oil outlet of the second precision pressure reducing valve is connected with the lower hydraulic control port of the first valve section of the multi-way valve; the other oil channel is respectively connected with the first hydraulic control switch The oil inlet port of the valve is connected, and the oil outlet port of the first hydraulic control switch valve has two streams of oil, one of which is connected to the upper liquid control port of the first valve plate of the multi-way valve, and the other oil is connected to Into the lower liquid control port of the first valve section of the multi-way valve;
    第二手柄的两个工作油口A口和B口分成两路油液,其中一路油液分别与第三精密减压阀、第四精密减压阀的进油口连接,而第三精密减压阀的出油口与多路阀的第二联阀片上位液控口连接,第四精密减压阀的出油口与多路阀的第二联阀片下位液控口连接;另一路油液分别与第二液控开关阀的进油口连接,第二液控开关阀的出油口包含两股油液,其中一股油液接入多路阀的第二联阀片上位液控口,另一股油液接入多路阀的第二联阀片下位液控口。The two working oil ports A and B of the second handle are divided into two lines of oil, one of which is connected to the oil inlets of the third precision pressure reducing valve and the fourth precision pressure reducing valve respectively, and the third precision pressure reducing valve The oil outlet of the pressure relief valve is connected to the upper hydraulic control port of the second valve section of the multi-way valve, and the oil outlet of the fourth precision pressure reducing valve is connected to the lower hydraulic control port of the second valve section of the multi-way valve; The oil is respectively connected to the oil inlet of the second hydraulic control switch valve, and the oil outlet of the second hydraulic control switch valve contains two oils, one of which is connected to the upper liquid of the second valve plate of the multi-way valve. Control port, and another stream of oil is connected to the lower liquid control port of the second valve section of the multi-way valve.
  10. 根据权利要求1所述的防跑偏履带行走液压系统,其特征在于:所述第一精密减压阀、第二精密减压阀、第三精密减压阀、第四精密减压阀均由一个定值减压阀和单向阀并联组成。The anti-deviation crawler hydraulic system according to claim 1, characterized in that: the first precision pressure relief valve, the second precision pressure relief valve, the third precision pressure relief valve, and the fourth precision pressure relief valve are all composed of A fixed pressure reducing valve and a one-way valve are connected in parallel.
PCT/CN2022/071226 2021-12-02 2022-01-11 Anti-deviation crawler travel hydraulic system WO2023097872A1 (en)

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