WO2023097692A1 - 一种凝胶糖果上糖工艺的干燥装置 - Google Patents

一种凝胶糖果上糖工艺的干燥装置 Download PDF

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Publication number
WO2023097692A1
WO2023097692A1 PCT/CN2021/135526 CN2021135526W WO2023097692A1 WO 2023097692 A1 WO2023097692 A1 WO 2023097692A1 CN 2021135526 W CN2021135526 W CN 2021135526W WO 2023097692 A1 WO2023097692 A1 WO 2023097692A1
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belt
drying device
gel
rubber belt
feeding
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PCT/CN2021/135526
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English (en)
French (fr)
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王孟淇
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王孟淇
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Priority to PCT/CN2021/135526 priority Critical patent/WO2023097692A1/zh
Publication of WO2023097692A1 publication Critical patent/WO2023097692A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00—Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/02—Cooling or drying apparatus

Definitions

  • the utility model belongs to the field of gel candy production, in particular to a drying device for the sugar coating process of gel candy.
  • the technical problem to be solved by the utility model is to provide a drying device for the process of adding sugar to jelly candies integrating pouring, drying and demoulding.
  • the content of the utility model includes a drying tunnel, a frame, and a feeding conveyor belt arranged in the drying tunnel through the frame.
  • the feeding conveyor belt includes a driving roller and a rubber belt, and the outer surface of the rubber belt is arranged in a rectangular array.
  • a plurality of molding cavities, the bottom of the molding cavities is provided with a soft ejector block, and the front end of the feeding conveyor belt is provided with a feeding piece for placing gel raw materials in the molding cavities through the frame.
  • the rack is also provided with a blanking part positioned in the rubber belt towards the soft ejection block of the rubber belt below.
  • the blanking part includes a pushing part arranged inside the rubber belt and aligned with a row of soft ejection blocks, and pressing rollers arranged outside the rubber belt and on both sides of the pushing part.
  • the pusher and the pressing roller are fixed by a gantry frame, and the gantry frame is arranged on the machine frame.
  • the feeding member includes a lift assembly 1 and a material delivery pipe arranged at an output end of the lift assembly 1 .
  • a powder feeding assembly is provided on the front side of the feeding member near the conveying direction, and the powder feeding assembly includes a lifting assembly 2 and a powder conveying pipe arranged at the output end of the lifting assembly 2.
  • the loading member is provided with a pressing assembly near the rear side of the conveying direction, and the pressing assembly includes a lifting assembly 3 and a pressing belt arranged at the output end of the lifting assembly 3.
  • a support belt corresponding to the pressing belt is provided inside the rubber belt via a frame.
  • the pressing belt and supporting belt are non-powered belt devices.
  • drying tunnel is an air-cooled drying tunnel.
  • the belt of the feeding conveyor belt of the utility model is a rubber belt, and a forming mold cavity is set on the rubber belt for forming gel candy, and a soft top is arranged at the bottom of the forming cavity Blocking, after the gel material is loaded in the molding cavity and dried in the drying tunnel, the rubber candy is pushed out of the formed rubber candy by pushing the soft ejection block through the blanking part, and the drying and filming are carried out in sequence.
  • the belt is a rubber belt, When the rubber belt turns through the driving roller, the belt will deform and the size of the forming cavity will become larger. At this time, the formed gel candy will loosen or separate from the forming cavity, which in turn facilitates the detachment of the gel candy. Difficulty of operation is simplified.
  • Fig. 1 is the structural representation of the utility model
  • Fig. 2 is a schematic diagram of the structure of the first angle after the utility model hides the drying tunnel
  • Fig. 3 is the left view of the utility model after hiding the drying tunnel
  • Fig. 4 is A-A direction sectional view in Fig. 3;
  • Fig. 5 is a partial enlarged view of place B in Fig. 4;
  • Fig. 6 is a schematic diagram of the structure of the second angle after the drying tunnel is hidden in the utility model
  • Fig. 7 is a structural schematic diagram of the blanking part in the utility model.
  • 1-drying tunnel 2-feeding conveyor belt; 21-driving roller; 22-rubber belt; 221-forming cavity; 222-soft ejector block; 3-feeding parts; 31-lifting assembly 1; 32-feeding pipe; 4-cutting part; 41-push piece; 42-pressing roller; 43-gantry; 5-pressing component; 51-lifting component three; 52-pressing belt; -supporting belt; 6-feeding conveyor belt; 7-powder loading assembly; 71-lifting assembly 2; 72-powder conveying pipe.
  • the utility model includes a drying tunnel 1, a frame (not shown in the figure, for supporting and fixing various parts), a feeding conveyor belt 2 arranged in the drying tunnel 1 through the frame,
  • the feeding conveyor belt 2 includes a driving roller 21 and a rubber belt 22.
  • the outer surface of the rubber belt 22 is provided with several molding cavities 221 in a rectangular array, and the bottom of the molding cavities 221 is provided with a soft ejector block 222.
  • the front end of the feeding conveyor belt 2 is provided with a feeding part 3 for placing the gel material in the molding cavity 221 through the frame, and the frame is also provided with a rubber belt 22 facing downward in the rubber belt 22.
  • the blanking part 4 provided by the soft ejection block 222.
  • the belt of the feeding conveyor belt 2 of the utility model is a rubber belt 22, and a molding cavity 221 is set on the rubber belt 22 for forming gel candy, and a soft ejector block 222 is arranged at the bottom of the molding cavity 221 After the gel raw material is loaded in the molding cavity 221 and dried and formed through the drying tunnel 1, the soft ejection block 222 is pushed through the blanking part 4 to eject the formed rubber candy, and the drying and filming are carried out in sequence.
  • belt Since the belt is rubber Belt 22, when rubber belt 22 turns by driving roller 21, belt can produce deformation, and the size of molding cavity 221 is to become larger, and at this moment, the gel candy after molding can produce loosening or break away from molding cavity 221, This in turn facilitates the demoulding of the gel candy and simplifies the difficulty of operation.
  • the blanking part 4 includes a pusher 41 arranged on the inside of the rubber belt 22 and aligned with a row of soft ejection blocks 222 , and a pusher 41 arranged on the outside of the rubber belt 22 and positioned on the pusher 41 .
  • the soft ejector block 222 is reset by elasticity, which is convenient for the next time to undertake the gel raw material to meet the molding work.
  • One side and be positioned at push piece 41 both sides are provided with pressure covering roller 42, guarantee that push piece 41 does not make rubber belt 22 deformation influence the pushing effect of soft ejection block 222 when working, guarantee the back success rate of blanking.
  • the pusher 41 and the pressing roller 42 are fixed by the gantry 43 to improve the structural integrity, and the gantry 43 is arranged on the machine frame.
  • the feeding part 3 includes a lifting assembly one 31 and a feeding pipe 32 arranged at the output end of the lifting assembly one 31.
  • the lifting assembly one 31 can make the feeding pipe 32 close to the rubber belt 22 to facilitate the accuracy of feeding.
  • the feeding part 3 is provided with a powder feeding assembly 7 near the front side of the conveying direction.
  • the powder feeding assembly 7 includes a lifting assembly 2 71 and a powder delivery pipe 72 arranged at the output end of the lifting assembly 2 71.
  • sugar coating and edible anti-sticking agent can be applied. Or other elements to improve scalability.
  • Described feeding part 3 is provided with pressing assembly 5 near the rear side of conveying direction, and pressing assembly 5 comprises lifting assembly 3 51 and is arranged on the pressing belt 52 of lifting assembly 3 51 output end, and pressing assembly 5 improves the gel raw material. Molding effect, providing compression molding function.
  • the support belt 53 corresponding to the pressing belt 52 is provided with the support belt 53 through the frame in the described rubber belt 22, which provides support for the pressing belt 52 to ensure the molding effect.
  • the pressing belt 52 and the supporting belt 53 are all without In the power belt device, when the rubber belt 22 moves, the pressing belt 52 and the support belt 53 rotate accordingly and provide pressure.
  • the lower part of the feeding conveyor belt 2 is also provided with an unloading conveyor belt 6, which is convenient for the delivery of the formed gel candy.
  • the drying tunnel 1 is an air-cooled drying tunnel to ensure the drying effect. Specifically, multiple groups of fans can be installed on the top of the drying tunnel 1 .

Abstract

一种凝胶糖果生产领域，具体是涉及到一种凝胶糖果上糖工艺的干燥装置，包括干燥隧道(1)、机架、通过机架设置在干燥隧道(1)内的上料输送带(2)，所述上料输送带(2)包括驱动辊(21)和橡胶皮带(22)，所述橡胶皮带(22)外表面呈矩形阵列设置有若干个成型模腔(221)，所述成型模腔(221)底部设置有软性顶出块(222)，所述上料输送带(2)前端通过机架设置有用于给成型模腔(221)内放置凝胶原料的上料件(3)，所述机架上还设置有位于橡胶皮带(22)内朝向下方橡胶皮带(22)的软性顶出块(222)设置的下料件(4)。所述装置用于成型凝胶糖果，凝胶原料经过干燥隧道干燥成型之后，通过下料件推动软性顶出块顶出成型后的凝胶糖果，干燥出膜依次进行，由于皮带为橡胶皮带，依次便于凝胶糖果的脱模，简化操作难度。

Description

一种凝胶糖果上糖工艺的干燥装置 技术领域
本实用新型属于一种凝胶糖果生产领域，具体是涉及到一种凝胶糖果上糖工艺的干燥装置。
背景技术
凝胶糖果生产中一般需要浇注在淀粉托盘中，之后经过干燥再脱模，目前该三个工序一般相互独立，需要人工或者三套设备独立衔接，占用空间大，同时会导致生产不连续，过多半成品的存在以及半产品占用空间大等。不利于提高效率。
实用新型内容
本实用新型要解决的技术问题是提供一种浇注、干燥和脱模一体的凝胶糖果上糖工艺的干燥装置。
本实用新型的内容包括干燥隧道、机架、通过机架设置在干燥隧道内的上料输送带，所述上料输送带包括驱动辊和橡胶皮带，所述橡胶皮带外表面呈矩形阵列设置有若干个成型模腔，所述成型模腔底部设置有软性顶出块，所述上料输送带前端通过机架设置有用于给成型模腔内放置凝胶原料的上料件，所述机架上还设置有位于橡胶皮带内朝向下方橡胶皮带的软性顶出块设置的下料件。
更进一步地，所述下料件包括设置在橡胶皮带内侧且与一列软性顶出块对齐的顶推件以及设置在橡胶皮带外侧且位于顶推件两侧的压覆滚轮。
更进一步地，所述顶推件和压覆滚轮通过龙门架固定，龙门架设置在机架上。
更进一步地，所述上料件包括升降组件一和设置在升降组件一输出端的输料管。
更进一步地，所述上料件靠近输送方向前侧设置有上粉组件，上粉组件包括升降组件二和设置在升降组件二输出端的输粉管。
更进一步地，所述上料件靠近输送方向后侧设置有压覆组件，压覆组件包括升降组件三和设置在升降组件三输出端的压覆皮带。
更进一步地，所述橡胶皮带内通过机架设置有与压覆皮带对应的支撑皮带。
更进一步地，所述压覆皮带好支撑皮带均为无动力皮带装置。
更进一步地，所述上料输送带下方还设置有下料输送带。
更进一步地，所述干燥隧道为风冷干燥隧道。
本实用新型的有益效果是，本实用新型的上料输送带的皮带为橡胶皮带，并在橡胶皮带上设置成型模腔，用于成型凝胶糖果，并且在成型模腔底部设置有软性顶出块，在成型模腔 内上凝胶原料并经过干燥隧道干燥成型之后，通过下料件推动软性顶出块顶出成型后的橡胶糖果，干燥出膜依次进行，由于皮带为橡胶皮带，在橡胶皮带通过驱动辊进行转弯时，皮带会产生变形，成型模腔的尺寸为变大，此时，成型后的凝胶糖果会与成型模腔产生松动或者脱离，依次便于凝胶糖果的脱模，简化操作难度。
附图说明
图1为本实用新型的结构示意图；
图2为本实用新型隐藏干燥隧道后的第一角度结构示意图；
图3为本实用新型隐藏干燥隧道后的左视图；
图4为图3中A-A向剖视图；
图5为图4中B处的局部放大图；
图6为本实用新型隐藏干燥隧道后的第二角度结构示意图；
图7为本实用新型中下料件的结构示意图。
在图中，1-干燥隧道；2-上料输送带；21-驱动辊；22-橡胶皮带；221-成型模腔；222-软性顶出块；3-上料件；31-升降组件一；32-输料管；4-下料件；41-顶推件；42-压覆滚轮；43-龙门架；5-压覆组件；51-升降组件三；52-压覆皮带；53-支撑皮带；6-下料输送带；7-上粉组件；71-升降组件二；72-输粉管。
具体实施方式
如图1-7所示，本实用新型包括干燥隧道1、机架(图中未示出，用于支撑和固定各个部件)、通过机架设置在干燥隧道1内的上料输送带2，所述上料输送带2包括驱动辊21和橡胶皮带22，所述橡胶皮带22外表面呈矩形阵列设置有若干个成型模腔221，所述成型模腔221底部设置有软性顶出块222，所述上料输送带2前端通过机架设置有用于给成型模腔221内放置凝胶原料的上料件3，所述机架上还设置有位于橡胶皮带22内朝向下方橡胶皮带22的软性顶出块222设置的下料件4。
本实用新型的上料输送带2的皮带为橡胶皮带22，并在橡胶皮带22上设置成型模腔221，用于成型凝胶糖果，并且在成型模腔221底部设置有软性顶出块222，在成型模腔221内上凝胶原料并经过干燥隧道1干燥成型之后，通过下料件4推动软性顶出块222顶出成型后的橡胶糖果，干燥出膜依次进行，由于皮带为橡胶皮带22，在橡胶皮带22通过驱动辊21进行转弯时，皮带会产生变形，成型模腔221的尺寸为变大，此时，成型后的凝胶糖果会与成型模腔221产生松动或者脱离，依次便于凝胶糖果的脱模，简化操作难度。
如图6和图7所示，所述下料件4包括设置在橡胶皮带22内侧且与一列软性顶出块222对齐的顶推件41以及设置在橡胶皮带22外侧且位于顶推件41两侧的压覆滚轮42，本实施例中，软性顶出块222的材质比橡胶皮带22的变形量更大，顶推件41优选采用气缸，气缸 输出端推动软性顶出块222将滞留的凝胶糖果顶出，进入下一道工序，在气缸输出端缩回之后，软性顶出块222通过弹性进行复位，便于下次承接凝胶原料满足成型工作，另外，通过在橡胶皮带另一侧且位于顶推件41两侧设置压覆滚轮42，保证顶推件41在工作时不对使橡胶皮带22变形影响软性顶出块222的顶推效果，保证下料的后成功率。
所述顶推件41和压覆滚轮42通过龙门架43固定，提高结构一体性，龙门架43设置在机架上。
所述上料件3包括升降组件一31和设置在升降组件一31输出端的输料管32，升降组件一31可以使输料管32靠近橡胶皮带22，便于上料的精准性。
所述上料件3靠近输送方向前侧设置有上粉组件7，上粉组件7包括升降组件二71和设置在升降组件二71输出端的输粉管72，具体可以上糖衣、食用防粘剂或者其它元素，提高扩展性。
所述上料件3靠近输送方向后侧设置有压覆组件5，压覆组件5包括升降组件三51和设置在升降组件三51输出端的压覆皮带52，压覆组件5提高凝胶原料的成型效果，提供压模功能。
所述橡胶皮带22内通过机架设置有与压覆皮带52对应的支撑皮带53，为压覆皮带52提供支撑，保证压模效果，另外，所述压覆皮带52和支撑皮带53均为无动力皮带装置，在橡胶皮带22进行移动时，压覆皮带52和支撑皮带53随之自转，并提供压力。
所述上料输送带2下方还设置有下料输送带6，便于成型后的凝胶糖果的输送。
所述干燥隧道1为风冷干燥隧道，保证干燥效果，具体可以在干燥隧道1顶部设置多组风机。

Claims (10)

  1. 一种凝胶糖果上糖工艺的干燥装置，其特征是，包括干燥隧道(1)、机架、通过机架设置在干燥隧道(1)内的上料输送带(2)，所述上料输送带(2)包括驱动辊(21)和橡胶皮带(22)，所述橡胶皮带(22)外表面呈矩形阵列设置有若干个成型模腔(221)，所述成型模腔(221)底部设置有软性顶出块(222)，所述上料输送带(2)前端通过机架设置有用于给成型模腔(221)内放置凝胶原料的上料件(3)，所述机架上还设置有位于橡胶皮带(22)内朝向下方橡胶皮带(22)的软性顶出块(222)设置的下料件(4)。
  2. 如权利要求1所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述下料件(4)包括设置在橡胶皮带(22)内侧且与一列软性顶出块(222)对齐的顶推件(41)以及设置在橡胶皮带(22)外侧且位于顶推件(41)两侧的压覆滚轮(42)。
  3. 如权利要求2所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述顶推件(41)和压覆滚轮(42)通过龙门架(43)固定，龙门架(43)设置在机架上。
  4. 如权利要求1所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述上料件(3)包括升降组件一(31)和设置在升降组件一(31)输出端的输料管(32)。
  5. 如权利要求1所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述上料件(3)靠近输送方向前侧设置有上粉组件(7)，上粉组件(7)包括升降组件二(71)和设置在升降组件二(71)输出端的输粉管(72)。
  6. 如权利要求1所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述上料件(3)靠近输送方向后侧设置有压覆组件(5)，压覆组件(5)包括升降组件三(51)和设置在升降组件三(51)输出端的压覆皮带(52)。
  7. 如权利要求6所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述橡胶皮带(22)内通过机架设置有与压覆皮带(52)对应的支撑皮带(53)。
  8. 如权利要求7所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述压覆皮带(52)和支撑皮带(53)均为无动力皮带装置。
  9. 如权利要求1-8任一项所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述上料输送带(2)下方还设置有下料输送带(6)。
  10. 如权利要求1-8任一项所述的凝胶糖果上糖工艺的干燥装置，其特征是，所述干燥隧道(1)为风冷干燥隧道。
PCT/CN2021/135526 2021-12-03 2021-12-03 一种凝胶糖果上糖工艺的干燥装置 WO2023097692A1 (zh)

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US20030075830A1 (en) * 2001-10-23 2003-04-24 Thomas Sollich Method and apparatus for producing a form body of cooked sugar mass in a mold
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CN207151828U (zh) * 2017-07-21 2018-03-30 师宗县光裕食品有限责任公司 一种连续浇注糖果成型装置
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