WO2023097689A1 - 一种凝胶糖果生产淀粉过滤装置 - Google Patents

一种凝胶糖果生产淀粉过滤装置 Download PDF

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Publication number
WO2023097689A1
WO2023097689A1 PCT/CN2021/135519 CN2021135519W WO2023097689A1 WO 2023097689 A1 WO2023097689 A1 WO 2023097689A1 CN 2021135519 W CN2021135519 W CN 2021135519W WO 2023097689 A1 WO2023097689 A1 WO 2023097689A1
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assembly
filter
filter screen
starch
filter cartridge
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PCT/CN2021/135519
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English (en)
French (fr)
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王孟淇
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王孟淇
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Priority to PCT/CN2021/135519 priority Critical patent/WO2023097689A1/zh
Publication of WO2023097689A1 publication Critical patent/WO2023097689A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens

Definitions

  • the utility model belongs to a filtering device, in particular to a starch filtering device for producing gelatin candy.
  • the technical problem to be solved by the utility model is to provide a starch filter device for gel candy production that can clean the large-grain starch remaining on the filter screen without manual labor.
  • the content of the utility model includes a filter assembly, a vibration assembly and a waste material assembly.
  • the filter assembly is arranged on the vibration assembly.
  • the filter assembly includes a filter cartridge and a filter screen.
  • the net is installed in the filter cartridge through the chute, and fills the section of the filter cartridge.
  • the waste dumping assembly includes a moving assembly that grabs the filter screen and slides out along the chute, and is set on the moving assembly to drive the dumping of the filter screen. .
  • the filter cartridge is provided with a groove at the position where the filter screen is installed, and the filter screen is embedded in the groove.
  • the filter screen includes a circular support and a fine mesh arranged at the bottom of the circular support. After the circular support is embedded in the groove, the inner wall of the circular support and the inner wall of the filter cartridge make a smooth transition.
  • the moving assembly includes two sets of X-axis moving assemblies, and a Y-axis moving assembly arranged at the output ends of the two groups of X-axis moving assemblies and facing the filter cartridge, and the output ends of the Y-axis moving assemblies are provided with engagement pins , the two sides of the filter screen are provided with engaging holes corresponding to the engaging pins.
  • the X-axis moving assembly and the Y-axis moving assembly are air cylinders.
  • the dumping drive assembly is a motor
  • the dumping drive assembly is arranged at the output end of the Y-axis moving assembly
  • the engaging pin is arranged at the output end of the dumping drive assembly.
  • the filter cartridge is detachably provided with a locking pin for restricting the movement of the locking pin along the chute, and the Y-axis moving assembly is also provided with a locking pin for inserting and pulling out the locking pin. Plug and unplug components.
  • the upper and lower ends of the chute are provided with through holes close to the installation position of the locking pin, and the locking pin of the locking pin is inserted into the through hole from top to bottom, and the plug-in assembly includes a linear drive and a setting Solenoid at the output of the linear drive.
  • the vibration assembly is used to drive the filter assembly to vibrate laterally and/or vertically.
  • the bottom of the filter cartridge is funnel-shaped.
  • the beneficial effect of the utility model is that the utility model is suitable for the continuous filtration of starch in the production of gel candy, that is, in the mass production process.
  • Fig. 1 is the structural representation of the utility model
  • Fig. 2 is a partial enlarged view of place A in Fig. 1;
  • Fig. 3 is the front sectional view of Fig. 1 state screen part
  • Fig. 4 is the structural representation when the utility model is poured waste state
  • Fig. 5 is a partial enlarged view of place B in Fig. 4;
  • FIG. 6 is a partially enlarged view at point C in FIG. 4 .
  • 1-filter cartridge 11-chute; 12-groove; 13-through hole; 2-filter; 21-ring bracket; 22-fine mesh; ; 31-X-axis moving assembly; 32-Y-axis moving assembly; 33-engaging pin; 4-dumping drive assembly; 5-engaging pin locking pin;
  • the utility model comprises filter assembly, vibrating assembly and waste material assembly, and described filter assembly is arranged on the vibrating assembly, and described filter assembly comprises filter cartridge 1 and filter screen 2, and described filter cartridge 1
  • a chute 11 is arranged perpendicular to the axis, and the filter screen 2 is installed in the filter cartridge 1 through the chute 11 and fills the cross section of the filter cartridge 1.
  • the moving assembly 3 is provided with a dumping drive assembly 4 on the moving assembly 3 to drive the filter screen 2 to turn over and topple.
  • the utility model is suitable for the continuous filtration of starch in the production of gel candy, that is, the mass production process.
  • the filter cartridge 1 is provided with a groove 12 at the position where the filter screen 2 is installed, and the filter screen 2 is embedded in the groove 12 to ensure the stability of the cooperation between the filter screen 2 and the filter cartridge 1, so that the filter cartridge 1 and the filter screen 2 vibrate It will not loosen during the process.
  • the filter screen 2 includes a ring bracket 21 and a fine mesh 22 arranged at the bottom of the ring bracket 21.
  • the inner wall of the ring bracket 21 and the filter cartridge 1 The smooth transition of the inner wall avoids the formation of steps, causing part of the starch starch to fail to pass through the filter screen 2 on the steps.
  • the moving assembly 3 includes two groups of X-axis moving assemblies 31, a Y-axis moving assembly 32 arranged at the output ends of the two groups of X-axis moving assemblies 31 and arranged toward the filter cartridge 1, the Y
  • the output end of the shaft moving assembly 32 is provided with an engaging pin 33, and the corresponding engaging pin 33 on both sides of the filter screen 2 is provided with an engaging hole 23, by setting two sets of X-axis moving assembly 31 and Y-axis moving assembly 32, and Y
  • the output end of the shaft moving assembly 32 is provided with a snap pin 33, which is convenient for the disengagement and docking of the moving assembly and the filter screen 2, so that the filter screen 2 does not affect its vibration when it is in the filtering state, and it is convenient for docking with it when it needs to be cleaned.
  • the X-axis moving assembly 31 and the Y-axis moving assembly 32 are air cylinders, and the control is convenient and precise.
  • the dumping drive assembly 4 is a motor, and the dumping drive assembly 4 is arranged at the output end of the Y-axis moving assembly 32, and the engagement pin 33 is provided at the output end of the dumping driving assembly 4, and the filter screen 2 is transported to the recovery box in the moving assembly After 7 tops, motor-driven filter screen 2 rotates 180 ° and dumps large-grained starch.
  • the filter cartridge 1 is detachably provided with a locking pin 5 for restricting the movement of the locking pin 33 along the chute 11, and the Y-axis moving component 32 is also provided with a locking pin for inserting and pulling out the locking pin.
  • 5 of the plug-in assembly 6, in this embodiment by setting the locking pin 5 for limiting the movement of the locking pin 33 along the chute 11, when the filtering work is performed, the locking pin 5 of the locking pin is used for filtering
  • the position of the net 2 is limited to prevent the filter net 2 from loosening during the vibration process and improve the stability of the filtration.
  • the driving part for inserting and pulling the locking pin 5 is set on the moving assembly to prevent the filter cartridge 1 and the filter Power parts and electronic components are arranged on the net 2 to ensure the stability of the filter cartridge 1 and the filter net 2 and the reliability of the plug-in component 6 .
  • the upper and lower ends of the chute 11 are provided with a through hole 13 close to the installation position of the locking pin 33, the locking pin 5 of the locking pin is inserted into the through hole 13 from top to bottom, and the plug-in assembly 6 includes The linear drive and the electromagnet arranged at the output end of the linear drive absorb the locking pin 5 through the electromagnet to realize the insertion and removal of the locking pin 5.
  • the structure is simple and reliable, and the operation is convenient.
  • the vibration component is used to drive the filter component to vibrate laterally and/or vertically to improve the filtering effect.
  • the bottom of the filter cartridge 1 is funnel-shaped, which is convenient for collecting and transporting the filtered starch.
  • the starch to be filtered is continuously or intermittently transported to the filter screen 2 of the filter cartridge 1 through the conveying parts, and the vibrating component continuously or intermittently drives the filter cartridge 1 and the filter screen 2 to vibrate, and the starch above the filter screen 2 After filtering, the starch with a size smaller than the mesh of the filter 2 falls into the bottom of the filter cartridge 1 for storage or transportation, and the starch with a size larger than the mesh of the filter 2 stays on the filter 2.
  • the conveying part stops conveying, and the vibrating component works for a certain period of time to filter out only the small starch particles remaining on the filter screen 2, and finally only the large particle starch particles stay on the filter screen 2.
  • the vibration assembly is stopped, and the X-axis moving assembly 31 of the moving assembly drives the Y-axis moving assembly 32 to align with the engaging hole 23 of the filter screen 2, and the Y-axis moving assembly 32 drives the engaging pin 33 to insert into the engaging hole 23.
  • the electromagnet at the output end of the linear driver of the pulling component 6 absorbs the locking pin 5 of the locking pin, and pulls out the locking pin 5 of the locking pin through the line driver.
  • the X-axis moving component 31 drives the filter screen 2 to slide
  • the groove 11 slides out until it is transported to the top of the recovery box 7, and the dump drive assembly 4 drives the filter screen 2 to turn over 180°, and the large-grained starch on the filter screen 2 falls into the recovery box 7, and then slides along the filter screen 2 after turning it over 180°
  • the groove 11 is installed in the filter cartridge 1, and the plug-in assembly 6 inserts the engaging pin and the locking pin 5 into the through hole 13 to continue the filtering work.

Abstract

一种凝胶糖果生产淀粉过滤装置，包括过滤组件、振动组件和倒废料组件，过滤组件设置在振动组件上，过滤组件包括滤筒（1）和滤网（2），滤筒（1）垂直于轴线设置有滑槽（11），滤网（2）通过滑槽（11）安装在滤筒（1）内，并填充滤筒（1）的截面，倒废料组件包括抓取滤网（2）沿滑槽（11）滑出的移动组件（3），设置在移动组件（3）上驱动滤网（2）翻转倾倒的倾倒驱动组件（4）。该装置用于凝胶糖果生产淀粉连续过滤，即大批量生产过程，通过设置倒废料组件，在滤网滞留过量的大颗粒淀粉时，通过倒废料组件驱动滤网脱离滤筒，并翻转滤网将滞留在上面的大颗粒淀粉倒入回收箱进行回收加工，之后重新插入滤筒内进行过滤工作。

Description

一种凝胶糖果生产淀粉过滤装置 技术领域
本实用新型属于过滤装置，具体是涉及到一种凝胶糖果生产淀粉过滤装置。
背景技术
凝胶糖生产过程中，淀粉颗粒大小的把控至关重要，淀粉的生产过程中需要加以过滤，目前对淀粉的过滤装置，在使用时间久了之后，大颗粒淀粉滞留在滤网上，需要人工定时进行清理，否则会严重影响过滤效果，导致效率低，效果不理想。同时，清理过程繁琐复杂，及其耗费人力。
实用新型内容
本实用新型要解决的技术问题是提供一种无需人工即可清理滞留在滤网上的大颗粒淀粉的凝胶糖果生产淀粉过滤装置。
本实用新型的内容包括过滤组件、振动组件和倒废料组件，所述过滤组件设置在振动组件上，所述过滤组件包括过滤筒和滤网，所述滤筒垂直于轴线设置有滑槽，滤网通过滑槽安装在滤筒内，并填充滤筒的截面，所述倒废料组件包括抓取滤网沿滑槽滑出的移动组件，设置在移动组件上驱动滤网翻转倾倒的倾倒驱动组件。
更进一步地，所述滤筒安装滤网位置设置有凹槽，所述滤网嵌入凹槽设置。
更进一步地，所述滤网包括圆环支架和设置在圆环支架底部的细网，所述圆环支架嵌入凹槽后，圆环支架内壁和滤筒内壁平滑过渡。
更进一步地，所述移动组件包括两组X轴移动组件、设置在两组X轴移动组件输出端且朝向滤筒设置的Y轴移动组件，所述Y轴移动组件输出端设置有卡合销，所述滤网两侧对应卡合销设置有卡合孔。
更进一步地，所述X轴移动组件和Y轴移动组件为气缸。
更进一步地，所述倾倒驱动组件为电机，所述倾倒驱动组件设置在Y轴移动组件输出端，所述卡合销设置倾倒驱动组件输出端。
更进一步地，所述滤筒上可拆卸设置有用于限制卡合销沿滑槽移动的卡合销锁止销，所述Y轴移动组件上还设置有用于插拔卡合销锁止销的插拔组件。
更进一步地，所述滑槽的上下两端靠近卡合销安装位置设置有通孔，所述卡合销锁止销从上至下插入通孔，所述插拔组件包括直线驱动件和设置在直线驱动件输出端的电磁铁。
更进一步地，所述振动组件用于驱动过滤组件横向和/或纵向振动。
更进一步地，所述滤筒底部为漏斗型。
本实用新型的有益效果是，本实用新型适用于凝胶糖果生产淀粉连续过滤，即大批量生产过程，通过设置倒废料组件，在滤网滞留过量的大颗粒淀粉时，通过倒废料组件驱动滤网 脱离滤筒，并翻转滤网将滞留在上面的大颗粒淀粉倒入回收箱进行回收加工，之后重新插入滤筒内进行过滤工作，其中，倒废料组件并不直接连接滤网，使滤网在工作时，配合滤筒和振动组件进行筛选。
附图说明
图1为本实用新型的结构示意图；
图2为图1中A处的局部放大图；
图3为图1状态滤网部分的正剖视图；
图4为本实用新型倒废料状态时的结构示意图；
图5为图4中B处的局部放大图；
图6为图4中C处的局部放大图。
在图中，1-滤筒；11-滑槽；12-凹槽；13-通孔；2-滤网；21-圆环支架；22-细网；23-卡合孔；3-移动组件；31-X轴移动组件；32-Y轴移动组件；33-卡合销；4-倾倒驱动组件；5-卡合销锁止销；6-插拔组件；7-回收箱。
具体实施方式
如附图1-6所示，本实用新型包括过滤组件、振动组件和倒废料组件，所述过滤组件设置在振动组件上，所述过滤组件包括过滤筒1和滤网2，所述滤筒1垂直于轴线设置有滑槽11，滤网2通过滑槽11安装在滤筒1内，并填充滤筒1的截面，所述倒废料组件包括抓取滤网2沿滑槽11滑出的移动组件3，设置在移动组件3上驱动滤网2翻转倾倒的倾倒驱动组件4。
本实用新型适用于凝胶糖果生产淀粉连续过滤，即大批量生产过程，通过设置倒废料组件，在滤网2滞留过量的大颗粒淀粉时，通过倒废料组件驱动滤网2脱离滤筒1，并翻转滤网2将滞留在上面的大颗粒淀粉倒入回收箱7进行回收加工，之后重新插入滤筒1内进行过滤工作，其中，倒废料组件并不直接连接滤网2，使滤网2在工作时，配合滤筒1和振动组件(图中未示出)进行筛选，带筛选过滤的淀粉通过输送组件输送至滤筒1的上方并滞留在滤网2上，通过振动组件使滤筒1和滤网2产生振动，尺寸合格的淀粉通过滤网2掉入滤筒1下方进行收集或者输送。
所述滤筒1安装滤网2位置设置有凹槽12，所述滤网2嵌入凹槽12设置，保证滤网2与滤筒1配合的稳定性，使滤筒1和滤网2在振动过程中不会松动。
如图3所示，所述滤网2包括圆环支架21和设置在圆环支架21底部的细网22，所述圆环支架21嵌入凹槽12后，圆环支架21内壁和滤筒1内壁平滑过渡，避免形成台阶，导致部分淀粉淀粉在台阶上无法通过滤网2。
如图4和图5所示，所述移动组件3包括两组X轴移动组件31、设置在两组X轴移动组 件31输出端且朝向滤筒1设置的Y轴移动组件32，所述Y轴移动组件32输出端设置有卡合销33，所述滤网2两侧对应卡合销33设置有卡合孔23，通过设置两组X轴移动组件31和Y轴移动组件32，且Y轴移动组件32输出端设置有卡合销33，便于移动组件与滤网2的脱离和对接，使滤网2在过滤状态时不影响其进行振动，在需要清理时方便与其对接。具体地，所述X轴移动组件31和Y轴移动组件32为气缸，控制方便精准。
所述倾倒驱动组件4为电机，所述倾倒驱动组件4设置在Y轴移动组件32输出端，所述卡合销33设置倾倒驱动组件4输出端，在移动组件将滤网2输送至回收箱7上方后，电机驱动滤网2转动180°倾倒大颗粒淀粉。
所述滤筒1上可拆卸设置有用于限制卡合销33沿滑槽11移动的卡合销锁止销5，所述Y轴移动组件32上还设置有用于插拔卡合销锁止销5的插拔组件6，本实施例中，通过设置用于限制卡合销33沿滑槽11移动的卡合销锁止销5，在进行过滤工作时，卡合销锁止销5对滤网2位置进行限位，避免滤网2在振动过程中松动，提高过滤的稳定性，另外，将插拔卡合销锁止销5的驱动件设置在移动组件上，避免滤筒1和滤网2上设置动力件和电子元件，保证滤筒1和滤网2的稳定性，保证插拔组件6的可靠性。具体地，所述滑槽11的上下两端靠近卡合销33安装位置设置有通孔13，所述卡合销锁止销5从上至下插入通孔13，所述插拔组件6包括直线驱动件和设置在直线驱动件输出端的电磁铁，通过电磁铁吸附卡合销锁止销5以实现卡合销锁止销5的插拔，结构简单可靠，操作便利。
所述振动组件用于驱动过滤组件横向和/或纵向振动，提高过滤效果。
所述滤筒1底部为漏斗型，便于过滤后的淀粉进行收集和输送。
本实用新型的具体工作原理：待过滤淀粉通过输送件连续或者间断输送至滤筒1的滤网2上，振动组件持续或间断驱动滤筒1和滤网2振动，对滤网2上方的淀粉进行过滤，尺寸小于滤网2网孔的淀粉掉入滤筒1下方，进行存储或者输送，尺寸大于滤网2网孔的淀粉则滞留在滤网2上，当滤网2上滞留的大颗粒淀粉足够多时，或者在设定时间之后，输送件停止输送，振动组件工作一定时间，将停留在滤网2上的小颗粒淀粉仅过滤掉，最后仅大颗粒粒淀粉停留在滤网2上。此时，停止振动组件，移动组件的X轴移动组件31驱动Y轴移动组件32对齐滤网2的卡合孔23，Y轴移动组件32驱动卡合销33插入卡合孔23，同时，插拔组件6的直线驱动件输出端电磁铁吸附卡合销锁止销5，并通过线驱动件将卡合销锁止销5拔出，此时，X轴移动组件31驱动滤网2沿滑槽11滑出，直至输送至回收箱7上方，倾倒驱动组件4驱动滤网2翻转180°，滤网2上大颗粒淀粉掉入回收箱7内，在将滤网2翻转180°重新沿滑槽11安装在滤筒1内，插拔组件6将卡合销锁止销5插入通孔13，继续过滤工作。

Claims (10)

  1. 一种凝胶糖果生产淀粉过滤装置，其特征是，包括过滤组件、振动组件和倒废料组件，所述过滤组件设置在振动组件上，所述过滤组件包括过滤筒(1)和滤网(2)，所述滤筒(1)垂直于轴线设置有滑槽(11)，滤网(2)通过滑槽(11)安装在滤筒(1)内，并填充滤筒(1)的截面，所述倒废料组件包括抓取滤网(2)沿滑槽(11)滑出的移动组件(3)，设置在移动组件(3)上驱动滤网(2)翻转倾倒的倾倒驱动组件(4)。
  2. 如权利要求1所述的凝胶糖果生产淀粉过滤装置，其特征是，所述滤筒(1)安装滤网(2)位置设置有凹槽(12)，所述滤网(2)嵌入凹槽(12)设置。
  3. 如权利要求2所述的凝胶糖果生产淀粉过滤装置，其特征是，所述滤网(2)包括圆环支架(21)和设置在圆环支架(21)底部的细网(22)，所述圆环支架(21)嵌入凹槽(12)后，圆环支架(21)内壁和滤筒(1)内壁平滑过渡。
  4. 如权利要求1所述的凝胶糖果生产淀粉过滤装置，其特征是，所述移动组件(3)包括两组X轴移动组件(31)、设置在两组X轴移动组件(31)输出端且朝向滤筒(1)设置的Y轴移动组件(32)，所述Y轴移动组件(32)输出端设置有卡合销(33)，所述滤网(2)两侧对应卡合销(33)设置有卡合孔(23)。
  5. 如权利要求4所述的凝胶糖果生产淀粉过滤装置，其特征是，所述X轴移动组件(31)和Y轴移动组件(32)为气缸。
  6. 如权利要求4所述的凝胶糖果生产淀粉过滤装置，其特征是，所述倾倒驱动组件(4)为电机，所述倾倒驱动组件(4)设置在Y轴移动组件(32)输出端，所述卡合销(33)设置倾倒驱动组件(4)输出端。
  7. 如权利要求4所述的凝胶糖果生产淀粉过滤装置，其特征是，所述滤筒(1)上可拆卸设置有用于限制卡合销(33)沿滑槽(11)移动的卡合销锁止销(5)，所述Y轴移动组件(32)上还设置有用于插拔卡合销锁止销(5)的插拔组件(6)。
  8. 如权利要求7所述的凝胶糖果生产淀粉过滤装置，其特征是，所述滑槽(11)的上下两端靠近卡合销(33)安装位置设置有通孔(13)，所述卡合销锁止销(5)从上至下插入通孔(13)，所述插拔组件(6)包括直线驱动件和设置在直线驱动件输出端的电磁铁。
  9. 如权利要求1-8任一项所述的凝胶糖果生产淀粉过滤装置，其特征是，所述振动组件用于驱动过滤组件横向和/或纵向振动。
  10. 如权利要求1-8任一项所述的凝胶糖果生产淀粉过滤装置，其特征是，所述滤筒(1)底部为漏斗型。
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