WO2023077784A1 - 掘锚机及掘进系统 - Google Patents
掘锚机及掘进系统 Download PDFInfo
- Publication number
- WO2023077784A1 WO2023077784A1 PCT/CN2022/095785 CN2022095785W WO2023077784A1 WO 2023077784 A1 WO2023077784 A1 WO 2023077784A1 CN 2022095785 W CN2022095785 W CN 2022095785W WO 2023077784 A1 WO2023077784 A1 WO 2023077784A1
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- WO
- WIPO (PCT)
- Prior art keywords
- drilling
- frame
- roadway
- assembly
- bolter
- Prior art date
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- 238000004873 anchoring Methods 0.000 title claims abstract description 17
- 230000005641 tunneling Effects 0.000 title abstract description 11
- 238000005553 drilling Methods 0.000 claims abstract description 300
- 238000005520 cutting process Methods 0.000 claims abstract description 136
- 238000012544 monitoring process Methods 0.000 claims abstract description 52
- 239000003245 coal Substances 0.000 claims description 42
- 239000011435 rock Substances 0.000 claims description 33
- 238000006073 displacement reaction Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 18
- 238000005065 mining Methods 0.000 claims description 15
- 230000000087 stabilizing effect Effects 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 9
- 239000004519 grease Substances 0.000 claims description 4
- 239000010687 lubricating oil Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 description 10
- 239000003921 oil Substances 0.000 description 10
- 238000009412 basement excavation Methods 0.000 description 9
- 238000011084 recovery Methods 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001141 propulsive effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/06—Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/003—Supports for the drilling machine, e.g. derricks or masts adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
- E21B19/083—Cam, rack or like feed mechanisms
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
- E21B19/084—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with flexible drawing means, e.g. cables
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/022—Control of the drilling operation; Hydraulic or pneumatic means for activation or operation
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/024—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting having means for adapting to inclined terrain; having means for stabilizing the vehicle while drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/026—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting having auxiliary platforms, e.g. for observation purposes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/06—Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
- E21C25/10—Rods; Drums
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/66—Machines for making slits with additional arrangements for drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/20—General features of equipment for removal of chippings, e.g. for loading on conveyor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/24—Remote control specially adapted for machines for slitting or completely freeing the mineral
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C41/00—Methods of underground or surface mining; Layouts therefor
- E21C41/16—Methods of underground mining; Layouts therefor
- E21C41/18—Methods of underground mining; Layouts therefor for brown or hard coal
Definitions
- the present disclosure relates to the technical field of tunneling equipment, in particular, to a bolter and a tunneling system using the bolter.
- Bolter miner is a kind of excavation equipment that can realize tunneling and anchor protection.
- the bolter miner is equipped with cutting device and anchor protection device, wherein the cutting device is used for tunneling operation, and the anchor protection device is used for anchor protection operation.
- the cutting device includes a cutting drum and a cutting arm, the cutting drum is used to cut the coal wall when rotating, and the cutting arm is used to drive the cutting drum to swing up and down.
- the bolter In order to ensure the smooth progress of mining efficiency and footage, the bolter needs to advance along the extension direction of the coal seam.
- the bolter miner due to the uncertainty of the inclination angle of the front coal seam and the undulation of the coal seam, the bolter miner has to cut the roof during the advancement process. In this way, on the one hand, the recovery rate will be reduced, and on the other hand, due to the high hardness of the rock, the excavation equipment is easily damaged and production will be delayed.
- the present disclosure aims to solve one of the technical problems in the related art at least to a certain extent.
- the embodiment of the present disclosure proposes a bolter miner, which avoids the situation that the cutting device cuts the roof rock layer and the floor rock layer, improves the recovery rate, and prolongs the service life of the equipment.
- Embodiments of the present disclosure also propose a tunneling system using the above-mentioned bolter miner.
- the bolter mining machine in the embodiment of the present disclosure includes: a frame; a cutting device, which is arranged on the frame so that it can swing up and down, and the cutting device has the lowest swing angle and the highest swing angle. At the lowest swing angle, the cutting device is suitable for cutting the coal rock at the bottom of the working face, and at the highest swing angle, the cutting device is suitable for cutting the coal rock at the top of the working face; the drilling device, the drilling device Located on the frame, the drilling device includes a drilling rig and a sensor, the sensor is electrically connected to the drilling rig, the drilling rig is suitable for drilling the tunnel floor and/or the tunnel roof, and the sensor is suitable for drilling on the drilling rig When drilling, monitor the set parameters of the drilling rig and generate monitoring data signals; the control device, the sensor is electrically connected to the control device, and the control device is suitable for receiving and analyzing the monitoring data signals.
- the control device In the process of drilling the first thickness of the roadway floor, if the monitoring data signal is greater than the first threshold, the control device is adapted to reduce the minimum swing angle; in the process of the drilling rig drilling the second thickness of the roadway roof, if the The monitoring data signal is greater than the second threshold, and the control device is adapted to reduce the maximum swing angle.
- the bolter miner in the embodiment of the present disclosure avoids the situation that the cutting device cuts the roof rock layer and the floor rock layer, improves the recovery rate, and prolongs the service life of the equipment.
- the drilling device includes a lifting assembly, the lifting assembly is connected to the frame, the drilling rig is arranged on the lifting assembly and can drive bolts, and the lifting assembly is suitable for lifting the A drilling rig such that the drilling rig can be adapted to drill the floor and the roof of the roadway.
- the drilling device includes a connecting piece and a swing driver, one end of the connecting piece is connected with the lifting assembly, the other end of the connecting piece is rotatably connected with the frame, and the swinging One end of the driver is rotatably connected with the frame, the other end of the swing driver is rotatably connected with the connecting piece, and the swing driver is suitable for driving the connecting piece in the width direction of the frame Swing to adjust the distance between the drilling rig and the side of the roadway.
- the drilling device includes a displacement driver
- the extension direction of the displacement driver is consistent with the extension direction of the connecting piece
- one end of the displacement driver is rotatably connected with the frame
- the displacement driver The other end of the driver is rotatably connected with the lifting assembly
- the connecting member is synchronously telescopic with the displacement driver
- the displacement driver is suitable for driving the drilling machine to move in the length direction of the frame to adjust the anchor
- the pole is used to set the row spacing.
- the connector includes an inner sleeve and an outer sleeve, the inner sleeve fits in the outer sleeve and is slidable relative to the outer sleeve, and the free end of the outer sleeve is connected to the outer sleeve.
- the frame is rotatably connected, the free end of the inner sleeve is rotatably connected with the lifting assembly, the swing driver is rotatably connected with the outer sleeve, and the outer sleeve is provided with An oil injection nozzle is suitable for injecting lubricating oil into the outer sleeve.
- the drilling machine is rotatably connected with the lifting assembly, and the drilling machine can swing in the height direction of the frame and the length direction of the frame so as to be suitable for adjusting the setting of the bolt. position.
- the lifting assembly includes a frame body, a lifting driver, a guide column, a mounting plate and a chain
- the guide column is arranged on the frame body and extends along the up and down direction
- the mounting plate is guided and slidably mounted on the The guide column
- the mounting plate is suitable for installing a drilling machine
- one end of the lifting driver is connected to the frame
- the lifting driver is provided with a first gear and a second gear
- the two gears are arranged at intervals along the extension direction of the lifting drive
- the chain meshes and surrounds the outer peripheral sides of the first gear and the second gear
- the chain is connected with the mounting plate and the frame body
- the The chain is adapted to translate and rotate when the lifting drive is retracted to drive the mounting plate to move.
- the drilling device can drive bolts
- the drilling device includes a first drilling device and a second drilling device, and the first drilling device and the second drilling device are arranged on the frame and arranged at intervals along the width direction of the frame, the first drilling device is suitable for drilling and laying bolts to one side of the roadway, and the second drilling device is suitable for drilling and driving to the side of the roadway Anchor bolts are set on the other side of the side.
- the bolter includes a shovel device and a conveying trough device
- the shovel device is arranged at the head end of the frame and is located below the cutting device, and the inlet size of the shovel device can be Adjustment
- the conveying trough device is arranged on the frame, the conveying trough device is located at the rear side of the shoveling device and is suitable for conveying the coal and rock collected by the shoveling device.
- the first drilling device is provided on one side of the trough device and the second drilling device is provided on the other side of the trough device.
- the first threshold and the second threshold may be the same.
- the bolt miner includes an anchor protection device
- the anchor protection device includes a lifting assembly, a working platform and a first drill frame assembly
- the lifting assembly is arranged between the frame and the working platform,
- the lifting assembly is suitable for lifting the working platform
- the first drilling frame assembly is arranged on the working platform
- the working platform is retractable so that the first drilling frame assembly can be moved above the cutting device
- the first drill mast assembly is suitable for anchoring the roof above the cutting device to reduce the empty head distance.
- the anchor protection device includes a stabilizing component
- the stabilizing component includes a first support component and a second support component
- the first support component and the second support component are arranged on the working platform
- the first supporting assembly can extend upwards and is suitable for supporting the roof of the roadway
- the second supporting assembly can extend downwards and is suitable for supporting the cutting device.
- the anchor protection device includes a second drilling frame assembly, the second drilling frame assembly is arranged on the working platform, and the drilling device can drill anchor rods, and the second drilling frame assembly is located on the Between the first drill frame assembly and the drilling device, the second drill frame assembly is suitable for cooperating with the drilling device to perform anchoring and protection to the side walls of the roadway.
- the bolter includes a jacking device
- the jacking device includes a first jacking device and a second jacking device
- the first jacking device is arranged on one side of the machine frame, so that The first supporting device can be supported between the side rail on one side of the roadway and the frame, the second supporting device is arranged on the other side of the frame, and the second supporting device can support the roof Between the side rails and the rack on the other side of the aisle.
- S1 Determine the number of circular advances advanced by the cutting device according to the thickness of the coal seam
- the control device compares and analyzes the monitoring data signal with the first threshold in real time, and corrects the minimum swing angle of the cutting device in the control device if the monitoring data signal is greater than the first threshold.
- S1 Determine the number of circular advances advanced by the cutting device according to the thickness of the coal seam
- the control device compares and analyzes the monitoring data signal with the second threshold in real time, and corrects the highest swing angle of the cutting device in the control device if the monitoring data signal is greater than the second threshold.
- the excavation system in the embodiment of the present disclosure includes a bolter mining machine, and the bolter mining machine is the bolter mining machine described in any one of the above embodiments.
- Fig. 1 is a schematic rear perspective view of a bolter miner according to an embodiment of the present disclosure.
- Fig. 2 is a perspective view of the front side of the bolter miner according to the embodiment of the present disclosure.
- Fig. 3 is a schematic diagram of a right side view of a bolter miner according to an embodiment of the present disclosure.
- Fig. 4 is a schematic top view of a bolter miner according to an embodiment of the present disclosure.
- Fig. 5 is a schematic diagram of the rear structure of the drilling device in Fig. 1 .
- Fig. 6 is a schematic view of the front structure of the drilling device in Fig. 5 .
- FIG. 7 is a schematic side view of a single drilling device in FIG. 5 .
- Fig. 8 is a three-dimensional schematic diagram 1 of a single drilling device in Fig. 5 .
- Fig. 9 is a perspective view II of a single drilling device in Fig. 5 .
- Fig. 10 is a schematic structural view of the lifting assembly of the drilling device in Fig. 9 .
- Fig. 11 is an exploded schematic view of the lifting assembly in Fig. 10 .
- Fig. 12 is a schematic diagram of the assembly of the anchor protection device in Fig. 2 .
- Fig. 13 is a schematic structural view of the anchor protection device in Fig. 2 .
- Fig. 14 is a schematic perspective view of a single anchor protection device in Fig. 13 .
- Cutting device 2 Cutting drum 21;
- Drilling device 3 first drilling device 301; second drilling device 302;
- Lifting assembly 32 frame body 321; chain connecting part 3211; lifting driver 322; first gear 3221; second gear 3222; guide post 323; mounting plate 324; chain 325;
- Connector 33 Outer sleeve 331; Inner sleeve 332;
- Anchoring device 6 a first anchoring device 601; a second anchoring device 602;
- Stability assembly 64 first support assembly 641; second support assembly 642;
- Second drill frame assembly 65 Second drill frame assembly 65 .
- a bolter miner 100 includes a frame 1 , a cutting device 2 , a drilling device 3 and a control device (not shown).
- the frame 1 is the fuselage frame of the bolter miner 100, and the frame 1 can be formed by tailor welding of profiles. As shown in FIG. 3 , the rack 1 may be generally extended along the front-to-rear direction.
- the cutting device 2 is arranged on the frame 1 so as to swing up and down.
- the cutting device 2 has the lowest swing angle and the highest swing angle. At the lowest swing angle, the cutting device 2 is suitable for cutting the coal rock at the bottom of the working face. angle, the cutting device 2 is suitable for cutting the coal rock at the top of the working face.
- the cutting device 2 is arranged on the front side of the frame 1, the cutting device 2 may include a cutting arm and a cutting drum 21, and the cutting arm generally extends along the front-to-back direction,
- the rear end of the cutting arm is connected with the frame 1 and can swing up and down relative to the frame 1.
- the rear end of the cutting arm can be connected with the frame 1 through a pivot.
- the cutting drum 21 is assembled on the front end of the cutting arm, and the cutting drum 21 is provided with pick teeth and the cutting drum 21 can rotate by itself.
- the cutting drum 21 is driven to move up and down by the up and down swing of the cutting arm, and the rotating cutting drum 21 can cut the coal wall, thereby realizing the cutting operation on the front coal wall.
- the cutting arm can have the highest swing angle ⁇ and the lowest swing angle ⁇ , where the highest swing angle ⁇ is the maximum upward swing angle of the cutting arm during actual use , that is, the angle between the axial direction and the horizontal direction of the cutting arm after the cutting arm swings upward; the minimum swing angle ⁇ is the maximum downward swing angle of the cutting arm during actual use, that is, after the cutting arm swings downward, , the angle between the axial direction and the horizontal direction of the cutting arm.
- the cutting drum 21 when the cutting arm swings to the highest swing angle ⁇ , the cutting drum 21 can cut the top of the head-on working surface; when the cutting arm swings to the lowest swing angle ⁇ , the cutting drum 21 can cut the Cut against the bottom of the face.
- the drilling device 3 is arranged on the frame 1, the drilling device 3 includes a drilling machine 31 and a sensor, the sensor is electrically connected to the drilling machine 31, the drilling machine 31 is suitable for drilling the roadway floor and/or the roadway roof, and the sensor is suitable for monitoring the drilling machine 31 when the drilling machine 31 is drilling The set parameters and generate monitoring data signals.
- the drilling rig 31 can be a bolter rig 31, and the drilling rig 31 can carry out drilling operations such as drilling and drilling rock samples.
- the setting parameters of the drilling rig 31 can be the propulsion of the drilling rig 31.
- the sensor can be a pressure sensor.
- the sensor can monitor the reverse force of the formation on the drilling machine 31, which can be regarded as an interaction force with the required propulsion force of the drilling machine 31, thus , the monitoring of the propulsion force of the drilling rig 31 can be realized.
- the propulsion force that the drilling rig 31 needs to apply when drilling is not the same, for example, because the coal seam is softer in quality, the propulsion force that the drilling rig 31 needs to apply when drilling the coal seam is less, Due to the hard texture of the rock formation, the propulsion force that the drilling rig 31 needs to apply when drilling the rock formation is relatively large. Whether the drilling rig 31 is drilling is a rock formation or a coal seam can be judged by monitoring different propulsion forces.
- the setting parameters of the drilling rig 31 can also be some parameters that can reflect the nature of the formation, such as the working power of the drilling rig 31 and the pressure of the hydraulic system.
- the sensor is a sensor that can monitor the corresponding parameters .
- the sensor is electrically connected to the control device, and the control device is suitable for receiving and analyzing the monitoring data signal.
- the control device is suitable for reducing the minimum swing angle;
- the control device is adapted to reduce the maximum swing angle.
- control device may be a PLC control system, and of course may also be other types of controllers or processors.
- the sensor can be electrically connected with the control device through wires, and in some other embodiments, the sensor can also transmit data signals with the control device through wireless transmission.
- the control device can be fixed on the inner side of the frame 1, so as to have a protective effect.
- the monitoring data signal monitored by the sensor can be transmitted to the control device, and the control device can convert the received monitoring data signal into a numerical parameter, and then compare it with the preset first threshold or second threshold, and finally pass the comparison result Control the swing of the cutting arm.
- the first threshold is the numerical parameter corresponding to the propulsive force when breaking through the interface between the coal seam and the rock layer below the coal seam
- the second threshold is the numerical parameter corresponding to the propulsive force when breaking through the interface between the coal seam and the rock layer above the coal seam.
- the first thickness is the thickness of the bottom plate drilled by the drilling rig 31 when drilling the roadway floor
- the second thickness is the thickness of the roof drilled by the drilling rig 31 when drilling the roadway roof.
- the first thickness and the second thickness need to be selected according to needs and experience.
- the first thickness can be the thickness of the remaining coal seam allowed by the bottom plate
- the second thickness can be the thickness of the remaining coal seam allowed by the roof.
- the control device can receive the monitoring data signal in real time, and the control device will compare the monitoring data signal with the first threshold after receiving the monitoring data signal.
- the numerical parameter corresponding to the monitoring data signal is greater than the first threshold, at this time, it can be judged that the cutting device 2 has cut to or adjacent to the rock layer below the coal seam, and the minimum swing angle ⁇ of the cutting arm is adjusted to a smaller value by the control device , the cutting drum 21 of the cutting device 2 can avoid subsequent cutting of the lower rock formation.
- the control device can receive the monitoring data signal in real time, and the control device will compare the monitoring data signal with the second threshold after receiving the monitoring data signal.
- the monitoring data signal When the corresponding numerical parameter is greater than the second threshold value, at this time, it can be judged that the cutting device 2 has cut to or adjacent to the rock formation above the coal seam, and the highest swing angle ⁇ of the cutting arm is adjusted to a small value by the control device, cutting The cutting drum 21 of the device 2 can avoid subsequent cutting of the upper rock formation.
- the drilling operation can be performed at every cycle footage, or can be performed at intervals of a set number of excavation cycle footage.
- the timing of the drilling operation can be selected according to the needs.
- a monitor for whether the drilling device 3 is drilling the roof or the floor of the roadway can be added.
- the monitor can be a position monitor, such as an infrared monitor, and the position monitor can monitor the position change of the drilling device 3 , so as to provide a basis for the control device to judge whether to drill the top plate or the bottom plate.
- the bolter 100 of the embodiment of the present disclosure since the cutting direction of the cutting device 2 can be corrected in time by the drilling device 3 and the control device, thereby avoiding the situation that the cutting device 2 cuts the roof rock layer and the floor rock layer, making the cutting The device 2 can always cut operations in the coal seam.
- the bolter 100 since the bolter 100 works in the coal seam, it avoids the situation that the bolter 100 cuts the hard rock formation, thereby avoiding the situation that the bolter 100 is easily damaged when cutting the rock formation, and ensures the safety of the tunneling operation.
- the smooth progress of the process prolongs the service life of the equipment, reduces the amount of gangue mining, and realizes the green and efficient mining of coal seams.
- the drilling device 3 includes a lifting assembly 32, the lifting assembly 32 is connected to the frame 1, the drilling rig 31 is arranged on the lifting assembly 32 and can be used for laying bolts, and the lifting assembly 32 is suitable for lifting the drilling machine 31 so that the drilling machine 31 can It is suitable for drilling the floor of the roadway and the roof of the roadway.
- the lifting assembly 32 can be detachably installed on the frame 1 through fasteners such as bolts and nuts, the lifting assembly 32 can include a hydraulic telescopic cylinder, and the hydraulic telescopic cylinder can extend along the up and down direction,
- the drilling rig 31 can be connected with the hydraulic telescopic oil cylinder, and the up and down movement of the drilling rig 31 can be realized through the expansion and contraction of the hydraulic telescopic oil cylinder.
- the drilling rig 31 can not only perform drilling operations on the roadway floor, but also perform drilling operations on the roadway roof, making the use of the drilling machine 31 more flexible.
- the lifting assembly 32 may also be other lifting assemblies 32 such as scissor lifting equipment, lead screw driving equipment and the like.
- the drilling device 3 includes a connecting piece 33 and a swing driver 34, one end of the connecting piece 33 is connected with the lifting assembly 32, the other end of the connecting piece 33 is rotatably connected with the frame 1, and one end of the swinging driver 34 is connected with the The frame 1 is rotatably connected, and the other end of the swing driver 34 is rotatably connected with the connecting piece 33, and the swing driver 34 is suitable for driving the connecting piece 33 to swing in the width direction of the frame 1 to adjust the alignment between the drilling machine 31 and the roadway side. spacing.
- the drilling device 3 can be arranged at the rear end of the frame 1, and the connecting piece 33 can be a connecting rod, and one end of the connecting piece 33 can be passed through a bolt or the like at the rear end of the frame 1.
- the fastener is connected and fixed, and the other end of the connecting member 33 can be pivotally connected with the lifting assembly 32 and the pivot shaft extends along the up and down direction, so that the connecting member 33 can only swing in the left and right directions.
- the swing driver 34 can be a hydraulic telescopic oil cylinder, one end of the swing driver 34 can be hinged with the frame 1, and the other end of the swing driver 34 can be hinged with the connecting piece 33, thus, the swing of the connecting piece 33 can be realized through the expansion and contraction of the swinging expander Drive, and then can realize the swing driving of lifting assembly 32 and drilling machine 31 in the left and right direction, thereby facilitates the distance between adjusting drilling machine 31 and the roadway side.
- the drilling device 3 includes a displacement driver 35, the extension direction of the displacement driver 35 is consistent with the extension direction of the connecting member 33, one end of the displacement driver 35 is rotatably connected with the frame 1, and the other end of the displacement driver 35 is connected to the
- the lifting assembly 32 is rotatably connected, and the connecting member 33 and the displacement driver 35 can be retracted synchronously, and the displacement driver 35 is suitable for driving the drilling machine 31 to move in the length direction of the frame 1 to adjust the row spacing of bolts.
- the displacement driver 35 can be a hydraulic telescopic cylinder, the rear end of the displacement driver 35 can be hinged or pivotally assembled with the lifting assembly 32 , and the front end of the displacement driver 35 can be hinged or pivotally mounted on the frame 1.
- the displacement driver 35 and the connecting part 33 are generally arranged in parallel, and the connecting part 33 can be telescopic, for example, the connecting part 33 can be a telescopic rod. Both ends of the displacement driver 35 are hinged, so that the displacement driver 35 can swing, thereby meeting the swing requirement of the swing driver 34 .
- the lifting assembly 32 and the drilling machine 31 can be moved back and forth through the expansion and contraction of the displacement driver 35, so that the drilling machine 31 can meet the drilling requirements of different row spacings, which is convenient for use.
- the connecting piece 33 can form a triangular structure with the frame 1 and the swing driver 34, thereby facilitating the swinging drive of the drilling machine 31;
- the force has the effect of protecting the displacement driver 35.
- the connector 33 includes an inner sleeve 332 and an outer sleeve 331, the inner sleeve 332 fits in the outer sleeve 331 and is slidable relative to the outer sleeve 331, the free end of the outer sleeve 331 is in contact with the frame 1 is rotatably connected, the free end of the inner sleeve 332 is rotatably connected with the lifting assembly 32, the swing driver 34 is rotatably connected with the outer sleeve 331, and the outer sleeve 331 is provided with a grease nozzle, which is suitable for Lubricating oil is injected into the outer sleeve 331 .
- the inner sleeve 332 and the outer sleeve 331 can be both square sleeves, and the square design of the inner sleeve 332 and the outer sleeve 331 has a rotation-stop effect, so that the inner sleeve 332 can only Move along the axial direction of the connecting piece 33.
- the rear end of the outer sleeve 331 is pivotally connected with the frame 1 , the inner sleeve 332 is guided and slidably mounted on the front end of the outer sleeve 331 , and the front end of the inner sleeve 332 is connected and fixed with the lifting assembly 32 .
- the grease nozzle can be arranged on the top surface of the outer sleeve 331, thereby facilitating the use.
- Lubricating oil can be injected into the outer sleeve 331 through the oil nozzle, so that the inner sleeve 332 and the outer sleeve 331 can slide more smoothly.
- a protective structure may be provided at the oil injection nozzle, thereby avoiding damage to the oil injection nozzle during anchor protection operations.
- the drilling machine 31 is rotatably connected with the lifting assembly 32, and the drilling machine 31 can swing in the height direction of the frame 1 and the length direction of the frame 1, so as to adjust the setting orientation of the bolt.
- the drilling machine 31 can be connected with the lifting assembly 32 through a rotary drive, and the rotary drive can have two rotation axes, wherein the extension direction of one rotation axis is consistent with the extension direction of the connecting piece 33, the drilling machine 31 can rotate around this axis of rotation, so that drilling machine 31 can swing in the up-down direction (the height direction of frame 1); another axis of rotation can extend along the up-down direction, and drilling machine 31 can rotate around this axis of rotation, making The drill 31 can swing in the front-rear direction (the longitudinal direction of the frame 1).
- the drilling machine 31 can be adjusted by swinging in the height direction and the length direction of the frame 1, and the drilling machine 31 can realize the adjustment of the upper and lower positions through the lifting assembly 32, so that the drilling machine 31 can have a higher degree of freedom of adjustment in the space, satisfying Anchor bolt setting requirements in any orientation.
- the drilling machine 31 can swing in the length direction of the frame 1 so that the drilling machine 31 can be recalibrated to a position perpendicular to the side of the roadway, thereby facilitating The anchor bolt was set.
- the lifting assembly 32 includes a frame body 321, a lifting driver 322, a guide column 323, a mounting plate 324, and a chain 325.
- the guide column 323 is arranged on the frame body 321 and extends along the vertical direction, and the mounting plate 324 guides and slides Assembled on the guide column 323, the mounting plate 324 is suitable for installing the drilling machine 31, and one end of the lifting driver 322 is connected with the frame body 321, and the lifting driver 322 is provided with a first gear 3221 and a second gear 3222, and the first gear 3221 and the second gear 3222 are arranged at intervals along the extension direction of the lifting driver 322, and the chain 325 meshes and surrounds the outer peripheral side of the first gear 3221 and the second gear 3222.
- the frame body 321 can be generally rectangular parallelepiped, the frame body 321 extends along the up and down direction, the lifting driver 322 can be a hydraulic telescopic oil cylinder, and the top of the lifting driver 322 is in contact with the frame body 321.
- the top ends are fixedly connected, and the bottom end of the lifting driver 322 is a free end, and the lifting driver 322 extends along the up and down direction and can be stretched up and down.
- the lifting driver 322 may include or a piston rod and a cylinder body, the piston rod may be fixedly connected to the top of the frame body 321, and the bottom end of the cylinder body is a free end.
- the mounting plate 324 is guided and assembled on the two guide posts 323 and can slide along the up and down direction, and the drilling machine 31 can be connected with the mounting plate 324 through rotary driving.
- the outside of the cylinder of the lifting driver 322 can be provided with a first gear 3221 and a second gear 3222, the first gear 3221 and the second gear 3222 are arranged at intervals along the up and down direction, and the first gear 3221 and the second gear 3222 are all opposite to the cylinder.
- the chain 325 can surround the outer peripheral sides of the first gear 3221 and the second gear 3222 , and the chain 325 is meshed with the first gear 3221 and the second gear 3222 .
- the rear side of the chain 325 can be connected with the frame body 321 , and the front side of the chain 325 can be connected with the installation plate 324 .
- the chain 325 will translate up and down and rotate around the first gear 3221 and the second gear 3222, and the rotating chain 325 will drive the mounting plate 324 to move up and down, thereby causing To drive the drilling rig 31 to move up and down.
- the arrangement of the chain 325 has the effect of multiplying the displacement of the cylinder body of the lifting driver 322 and increasing the moving stroke of the drilling machine 31 .
- a chain connecting portion 3211 can be provided on the frame body 321, and the chain connecting portion 3211 is arranged at the middle position of the frame body 321, and the rear side of the chain 325 can be detachably connected with the chain connecting portion 3211 .
- the chain connecting portion 3211 can be provided with a matching groove, and the cylinder body of the lifting driver 322 can be embedded in the matching groove, thereby enhancing the guiding effect of the lifting driver 322 .
- the top of the frame body 321 can be provided with an end plate, and the end plate is detachably arranged on the frame body 321, and the lifting driver 322 and two guide columns 323 can be detachably connected with the end plate, thus facilitating The assembling and overhaul of lifting assembly 32 are realized.
- the drilling device 3 can be drilled with bolts, the drilling device 3 includes a first drilling device 301 and a second drilling device 302, and the first drilling device 301 and the second drilling device 302 are arranged at the rear end of the frame 1 And arranged at intervals along the width direction of the frame 1, the first drilling device 301 is suitable for drilling and laying bolts to one side of the roadway, and the second drilling device 302 is suitable for drilling and driving to the other side of the roadway.
- the anchor is suitable for drilling and laying bolts to one side of the roadway.
- the first drilling device 301 and the second drilling device 302 can both be arranged on the rear side of the frame 1, wherein the first drilling device 301 can be arranged on the left side of the frame 1,
- the second drilling device 302 may be arranged on the right side of the frame 1 , and the first drilling device 301 and the second drilling device 302 are generally mirror-symmetrically arranged.
- the drilling rig 31 of the first drilling device 301 can swing to the left and is mainly used for anchoring the side wall on the left side of the roadway
- the drilling machine 31 of the second drilling device 302 can swing to the right and is mainly used for the side wall on the right side of the roadway. Anchor protection on the sides.
- the setting of the first drilling device 301 and the second drilling device 302 can increase the efficiency of anchoring and protection on the one hand, avoiding the situation that a single drilling device 3 needs to be moved back and forth in the left and right direction; on the other hand, the two drilling devices 3 can Simultaneous drilling operations are beneficial to reduce errors and improve the accuracy of monitoring.
- the bolter 100 includes a shoveling device 4 and a conveying trough device 5, the shoveling device 4 is arranged at the head end of the frame 1 and is located below the cutting device 2, and the inlet size of the shoveling device 4 is adjustable
- the conveying trough device 5 is arranged on the frame 1, the conveying trough device 5 is located at the rear side of the shoveling device 4 and is suitable for conveying the ground coal and rock gathered by the shoveling device 4, and the first drilling device 301 is arranged on one side of the conveying trough device 5.
- the second drilling device 302 is arranged on the other side of the conveying trough device 5 .
- the scraping device 4 can be arranged at the front end of the frame 1, and the scraping device 4 can include a main scraping board and two auxiliary scraping boards, the main scraping board is connected with the frame 1, and the two auxiliary scraping boards are rotatably rotated respectively.
- a blade driver can be installed between the two auxiliary blades and the main blade, and the swing drive of the corresponding auxiliary blade can be realized through the expansion and contraction of the blade driver, so that the blade can be realized Adjustment of import size.
- the conveying trough device 5 can be fixed on the frame 1, and the conveying trough device 5 can extend along the front-to-back direction. Device 5 delivers.
- the first drilling device 301 can be arranged on the left side of the conveying trough device 5, and the second drilling device 302 can be arranged on the right side of the conveying trough device 5, thereby avoiding the drilling device 3 and the conveying trough device 5 In case of interference.
- the first threshold and the second threshold may be the same.
- the setting of the first threshold and the second threshold is simplified.
- the bolter 100 includes an anchor protection device 6, the anchor protection device 6 includes a lifting assembly 61, a working platform 62 and a first drill frame assembly 63, and the lifting assembly 61 is arranged between the frame 1 and the working platform 62 , the lifting assembly 61 is suitable for elevating the work platform 62, the first drill stand assembly 63 is located on the work platform 62, the work platform 62 is scalable so that the first drill stand assembly 63 can move to the top of the cutting device 2, the first drill stand assembly 63 is suitable for anchoring and protecting the roof above the cutting device 2 to reduce the empty roof distance.
- the lifting assembly 61 can be installed on the frame 1, the lifting assembly 61 can include a lifting platform and a lifting cylinder, the lifting platform is fixed on the top of the lifting cylinder, and the lifting platform can be driven by the lifting cylinder up and down.
- the working platform 62 can be fixed on the lifting platform, and the lifting assembly 61 can realize the lifting of the working platform 62 .
- the working platform 62 may be a rectangular platform, the working platform 62 extends along the front-rear direction, and the working platform 62 is telescopic in the front-back direction.
- the first drilling frame assembly 63 can be installed on the front end of the working platform 62, wherein the first drilling mounting assembly 63 is used for anchoring and protection operations, specifically, when the working platform 62 is stretched out forward, the first drilling mounting assembly 63 is generally located at the section At the position above the cutting drum 21 of the cutting device 2, the first drill stand assembly 63 can carry out anchor protection work on the roadway roof near the head.
- the working platform 62 can be retracted, and the first drilling frame assembly 63 can be withdrawn to the rear of the cutting drum 21 of the cutting device 2, so that the cutting device 2 can drive the cutting through the cutting arm.
- the drum 21 moves up and down, thereby realizing the cutting operation and avoiding interference with the cutting device 2 .
- the bolter 100 can realize the parallel operation and non-parallel operation of excavation and anchor protection, and on the other hand, it can perform anchor protection on the roof of the roadway close to the head, thereby avoiding the situation that there is an empty roof distance at the head and ensuring Safe excavation under the condition of poor roadway roof.
- two anchor protection devices 6 can be provided, namely a first anchor protection device 601 and a second anchor protection device 602 , and the first anchor protection device 601 can be arranged on the left side of the frame 1 On the right side of the frame 1, the second anchor protection device 602 can be arranged.
- the anchor protection device 6 includes a stabilizing component 64
- the stabilizing component 64 includes a first support component 641 and a second support component 642
- the first support component 641 and the second support component 642 are arranged on the working platform 62
- the first The support assembly 641 can extend upwards and is suitable for supporting the roof of the tunnel
- the second support assembly 642 can extend downwards and is suitable for supporting the cutting device 2 .
- the stabilizing component 64 can be installed on the front end of the working platform 62, and the stabilizing component 64 can be located on the front side of the first drill frame component 63, and the stabilizing component 64 can be a telescopic oil cylinder, when the second When a drill stand assembly 63 is switched to the anchor protection position, the stabilizing assembly 64 can be stretched and pressed against the top side of the cutting device 2, thereby playing the role of temporarily supporting the front end of the working platform 62 and preventing the working platform 62 from moving forward. The longer overhang avoids the problem that the working platform 62 is easily deflected and deformed, and on the other hand, it also reduces the vibration of the first drill frame assembly 63 during anchoring operations, which plays a role in stabilizing the structure.
- the stabilizing component 64 may also be in pressure contact with the roof of the roadway, and the stabilizing component 64 may also be in pressure contact with the roof of the roadway and the cutting device 2 at the same time. In some other embodiments, the stabilizing component 64 may also be in pressure contact with the side wall of the roadway, so as to satisfy the anchoring and protection work for the side walls of the roadway.
- the stabilizing assembly 64 may include a first support assembly 641 and a second support assembly 642, the first support assembly 641 and the second support assembly 642 are arranged on the work platform 62, the first support assembly 641 can be extended upwards and adapted to In order to support the roof of the roadway, the second supporting component 642 can extend downwards and is suitable for supporting the cutting device 2 . Both the first support assembly 641 and the second support assembly 642 can be detachably mounted on the front end of the working platform 62 through fasteners such as bolts.
- the first support assembly 641 and the second support assembly 642 can both be hydraulic telescopic cylinders, wherein the first support assembly 641 can extend upwards and support the roadway roof, and the second support assembly 642 can extend downward and contact the cutting device 2 support the top.
- the arrangement of the first support assembly 641 and the second support assembly 642 on the one hand enhances the structural stability during the anchor protection operation, on the other hand the first support assembly 641 and the second support assembly 642 can work independently, thereby improving the performance of the roof. reliability.
- the anchor protection device 6 includes a second drill frame assembly 65, the second drill frame assembly 65 is arranged on the work platform 62, and the drilling device 3 can be drilled with a bolt, and the second drill frame assembly 65 is located on the first drill frame Between the assembly 63 and the drilling device 3 , the second drilling frame assembly 65 is suitable for cooperating with the drilling device 3 to perform anchoring and protection for the side walls of the roadway.
- the working platform 62 can include a first platform and a second platform, the second platform is fixed on the top of the lifting assembly 61, the first platform and the second platform are guided and slidably assembled and can extend forward , the first rig assembly 63 can be fixed on the front end of the first platform, the second rig assembly 65 can be fixed on the second platform, and the first rig assembly 63, the second rig assembly 65, and the drilling device 3 can be fixed along the Arranged at intervals in sequence from front to back.
- the first drill stand assembly 63 can comprise the first anchor drill 632, the second anchor drill 633 and the mounting base 631, the mounting base 631 is fixed on the front end of the first platform, the first anchor drill 632 and the mounting base 631
- the second anchor drill 633 is installed on the installation seat 631, and the first anchor drill 632 and the second anchor drill 633 can be rotated, so as to realize the support of the side walls and the roof.
- the second drill frame assembly 65 may include a third anchor drill, which can rotate and perform anchoring and protection on the side walls of the roadway.
- the bolter 100 includes a roofing device (not shown), the roofing device includes a first roofing device and a second roofing device, the first roofing device is arranged on one side of the frame 1, The first supporting device can be supported between the side wall on one side of the roadway and the frame 1, the second supporting device is located on the other side of the frame 1, and the second supporting device can be supported on the other side of the roadway between the side rails and rack 1.
- the supporting device can be a supporting oil cylinder, and the supporting device can extend along the width direction of the frame 1, and can support the roof with the side of the roadway, and the supporting device can be provided with two, respectively, the first supporting device
- the top supporting device and the second supporting device the first supporting device can be located on the left side of the frame 1, the first supporting device can stretch out to the left and support the top with the left side of the roadway, the second supporting device
- the device can be arranged on the right side of the frame 1, and the second roof supporting device can stretch out to the right and support the roof with the right side of the roadway. Therefore, when in use, the bolter 100 can be supported and fixed between the two sides of the roadway by using the jacking device, thereby avoiding the stability of the bolter 100 during operation.
- S1 Determine the number of cyclic footage advanced by the cutting device 2 according to the thickness of the coal seam. For example, when the coal seam is thick, the bolter miner 100 can advance more cycle footage before the drilling operation, that is, the bolter miner can advance more distance between two adjacent drilling operations.
- the control device compares and analyzes the monitoring data signal with the first threshold in real time, and corrects the minimum swing angle of the cutting device 2 in the control device if the monitoring data signal is greater than the first threshold. Specifically, in the process of drilling the first thickness of the roadway floor, if the monitoring data signal is greater than the first threshold, the drilling operation can be stopped, and then the minimum swing angle preset in the control device can be reduced. Therefore, in the subsequent cutting operation process, the cutting arm of the cutting device 2 can reduce the cutting depth to the roadway floor, and play a role in correcting the cutting direction.
- the monitoring data signals of the multiple drilling positions may be averaged, and then compared with the first threshold.
- S1 Determine the number of cyclic footage advanced by the cutting device 2 according to the thickness of the coal seam.
- the drilling position is determined on the roof of the roadway.
- an area can be arbitrarily selected on the roof of the roadway, and this area is the subsequent drilling location.
- multiple drilling positions can be selected on the roof of the roadway, and all the drilling positions can be drilled.
- the control device compares and analyzes the monitoring data signal with the second threshold in real time, and corrects the highest swing angle of the cutting device 2 in the control device if the monitoring data signal is greater than the second threshold. Specifically, in the process of drilling the second thickness of the roof of the roadway, if the monitoring data signal is greater than the second threshold, the drilling operation can be stopped, and then the maximum swing angle preset in the control device can be reduced. Therefore, in the subsequent cutting operation process, the cutting arm of the cutting device 2 can reduce the cutting depth to the roadway roof and play a role in correcting the cutting direction.
- a driving system according to an embodiment of the present disclosure is described below.
- the excavation system in the embodiment of the present disclosure includes a bolter 100, which may be the bolter 100 described in the above embodiments.
- the excavation system can also include a loader, a self-moving tail, a belt conveyor, etc.
- the bolter 100, loader, self-moving tail, and belt conveyor are sequentially arranged along the direction opposite to the excavation direction, and the coal and rock cut by the bolter 100 can be conveyed via the loader, the self-moving tail, and the belt. Machines and other equipment are transported to the ground.
- the bolter miner in the embodiment of the present disclosure avoids the situation that the cutting device cuts the roof rock layer and the floor rock layer, improves the recovery rate, and prolongs the service life of the equipment.
- first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
- the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
- “plurality” means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
- a first feature being “on” or “under” a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch.
- “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
- “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
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Abstract
Description
Claims (18)
- 一种掘锚机,包括:机架;截割装置,所述截割装置可上下摆动地设于所述机架,所述截割装置具有最低摆动角度和最高摆动角度,在所述最低摆动角度,所述截割装置适于截割工作面底部的煤岩,在所述最高摆动角度,所述截割装置适于截割工作面顶部的煤岩;钻探装置,所述钻探装置设于所述机架,所述钻探装置包括钻机和传感器,所述传感器与所述钻机电性相连,所述钻机适于钻探巷道底板和/或巷道顶板,所述传感器适于在所述钻机钻探时监测所述钻机的设定参数并产生监测数据信号;控制装置,所述传感器与所述控制装置电性相连,所述控制装置适于接收并分析所述监测数据信号,在所述钻机钻探巷道底板第一厚度过程中,若所述监测数据信号大于第一阈值,所述控制装置适于调小所述最低摆动角度;在所述钻机钻探巷道顶板第二厚度过程中,若所述监测数据信号大于第二阈值,所述控制装置适于调小所述最高摆动角度。
- 根据权利要求1所述的掘锚机,其中所述钻探装置包括提升组件,所述提升组件与所述机架相连,所述钻机设于所述提升组件并可打设锚杆,所述提升组件适于提升所述钻机以使所述钻机可适于钻探所述巷道底板和所述巷道顶板。
- 根据权利要求2所述的掘锚机,其中所述钻探装置包括连接件和摆动驱动器,所述连接件的一端与所述提升组件相连,所述连接件的另一端与所述机架可转动地相连,所述摆动驱动器的一端与所述机架可转动地相连,所述摆动驱动器的另一端与所述连接件可转动地相连,所述摆动驱动器适于驱动所述连接件在所述机架的宽度方向上摆动以调整所述钻机与巷道侧帮的间距。
- 根据权利要求3所述的掘锚机,其中所述钻探装置包括位移驱动器,所述位移驱动器的延伸方向和所述连接件的延伸方向一致,所述位移驱动器的一端与所述机架可转动地相连,所述位移驱动器的另一端与所述提升组件可转动地相连,所述连接件与所述位移驱动器可同步伸缩,所述位移驱动器适于驱动所述钻机在所述机架的长度方向上移动以调整锚杆打设排距。
- 根据权利要求3或4所述的掘锚机,其中所述连接件包括内套筒和外套筒,所述内套筒配合在所述外套筒内并相对所述外套筒可滑移,所述外套筒的自由端与所述机架可转动地相连,所述内套筒的自由端与所述提升组件可转动地相连,所述摆动驱动器与所述外套筒可转动地相连,所述外套筒上设有注油嘴,所述注油嘴适于向所述外套筒内注入润滑油。
- 根据权利要求2-5中任一项所述的掘锚机,其中所述钻机可转动地与所述提升组件相连,且所述钻机在所述机架的高度方向和所述机架的长度方向可摆动以适于调整锚杆的打设方位。
- 根据权利要求2-6中任一项所述的掘锚机,其中所述提升组件包括架体、提升驱动器、导向柱、安装板和链条,所述导向柱设于所述架体并沿着上下方向延伸,所述安装板导向滑移装配于所述导向柱,所述安装板适于安装钻机,所述提升驱动器的一端与所述架体相连,所述提升驱动器上设有第一齿轮和第二齿轮,所述第一齿轮和所述第二齿轮沿着所述提升驱动器的延伸方向间隔布置,所述链条啮合环绕在所述第一齿轮和第二齿轮的外周侧,所述链条与所述安装板和所述架体相连,所述链条适于在所述提升驱动器伸缩时平移并转动以驱动所述安装板移动。
- 根据权利要求2-7中任一项所述的掘锚机,其中所述钻探装置可打设锚杆,所述钻探装置包括第一钻探装置和第二钻探装置,所述第一钻探装置和所述第二钻探装置设在所述机架的尾端并沿着所述机架的宽度方向间隔布置,所述第一钻探装置适于钻探并向巷道的一侧侧帮打设锚杆,所述第二钻探装置适于钻探并向巷道的另一侧侧帮打设锚杆。
- 根据权利要求1-8中任一项所述的掘锚机,还包括铲板装置和输送槽装置,所述铲板装置设在所述机架的首端并位于所述截割装置下方,所述铲板装置的进口尺寸可调,所述输送槽装置设于所述机架,所述输送槽装置位于所述铲板装置的后侧并适于输送所述铲板装置汇拢地煤岩。
- 根据权利要求8所述的掘锚机,还包括铲板装置和输送槽装置,所述铲板装置设在所述机架的首端并位于所述截割装置下方,所述铲板装置的进口尺寸可调,所述输送槽装置设于所述机架,所述输送槽装置位于所述铲板装置的后侧并适于输送所述铲板装置汇拢地煤岩,所述第一钻探装置设在所述输送槽装置的一侧,所述第二钻探装置设在所述输送槽装置的另一侧。
- 根据权利要求1-10中任一项所述的掘锚机,其中若所述巷道顶板的岩性和所述巷道底板的岩性一致,所述第一阈值和所述第二阈值可相同。
- 根据权利要求1-11中任一项所述的掘锚机,还包括锚护装置,所述锚护装置包括升降组件、作业平台和第一钻架组件,所述升降组件设于所述机架和所述作业平台之间,所述升降组件适于升降所述作业平台,所述第一钻架组件设于所述作业平台,所述作业平台可伸缩以使所述第一钻架组件可移动至所述截割装置上方,所述第一钻架组件适于锚护所述截割装置上方的顶板以减小空顶距。
- 根据权利要求12所述的掘锚机,其中所述锚护装置包括稳定组件,所述稳定组件包括第一支撑组件和第二支撑组件,所述第一支撑组件和所述第二支撑组件设于所述作业平台,所述第一支撑组件可向上伸展并适于与巷道顶板撑顶,所述第二支撑组件可向下伸展并适于与所述截割装置撑顶。
- 根据权利要求13所述的掘锚机,其中所述锚护装置包括第二钻架组件,所述第二钻架组件设于所述作业平台,所述钻探装置可打设锚杆,所述第二钻架组件位于所述第一钻架组件和所述钻探装置之间,所述第二钻架组件适于与所述钻探装置配合以对巷道侧帮进行锚护。
- 根据权利要求1-14中任一项所述的掘锚机,还包括撑顶装置,所述撑顶装置包括第一撑顶装置和第二撑顶装置,所述第一撑顶装置设在所述机架的一侧,所述第一撑顶装置可撑顶在巷道一侧的侧帮和机架之间,所述第二撑顶装置设在所述机架的另一侧,所述第二撑顶装置可撑顶在巷道另一侧的侧帮和机架之间。
- 根据权利要求1-15中任一项所述的掘锚机,其中当对所述巷道底板钻探作业时,包括以下步骤:S1:根据煤层厚度确定所述截割装置推进的循环进尺数量;S2:待所述截割装置推进确定的循环进尺数量后,在所述巷道底板确定钻探位置;S3:驱动所述机架移动,并使得所述钻探装置移动至与所述巷道底板的所述钻探位置相对应地位置处,然后利用所述钻探装置对所述巷道底板钻探作业;S4:在所述钻探装置对所述巷道底板钻探第一厚度的过程中,利用所述传感器实时将所述监测数据信号传输给所述控制装置;S5:所述控制装置实时将所述监测数据信号和所述第一阈值比对分析,若出现所述监测数据信号大于所述第一阈值的情况,修正所述控制装置内所述截割装置的最低摆动角度。
- 根据权利要求1-16中任一项所述的掘锚机,其中当对所述巷道顶板钻探作业时,包括以下步骤:S1:根据煤层厚度确定所述截割装置推进的循环进尺数量;S2:待所述截割装置推进确定的循环进尺数量后,在所述巷道顶板确定钻探位置;S3:驱动所述机架移动,并使得所述钻探装置移动至与所述巷道顶板的所述钻探位置相对应地位置处,然后利用所述钻探装置对所述巷道顶板钻探作业;S4:在所述钻探装置对所述巷道顶板钻探第二厚度的过程中,利用所述传感器实时将监测数据信号传输给所述控制装置;S5:所述控制装置实时将所述监测数据信号和所述第二阈值比对分析,若出现所述监测数据信号大于所述第二阈值的情况,修正所述控制装置内所述截割装置的最高摆动角度。
- 一种掘进系统,包括掘锚机,所述掘锚机为根据权利要求1-17中任一项所述的掘锚机。
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