WO2023051346A1 - Method for manufacturing nitrogen-doped monocrystalline silicon - Google Patents

Method for manufacturing nitrogen-doped monocrystalline silicon Download PDF

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WO2023051346A1
WO2023051346A1 PCT/CN2022/120211 CN2022120211W WO2023051346A1 WO 2023051346 A1 WO2023051346 A1 WO 2023051346A1 CN 2022120211 W CN2022120211 W CN 2022120211W WO 2023051346 A1 WO2023051346 A1 WO 2023051346A1
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nitrogen
silicon
single crystal
doped
crystal silicon
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PCT/CN2022/120211
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French (fr)
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徐鹏
文英熙
倚娜
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西安奕斯伟材料科技有限公司
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/02Single-crystal growth by pulling from a melt, e.g. Czochralski method adding crystallising materials or reactants forming it in situ to the melt
    • C30B15/04Single-crystal growth by pulling from a melt, e.g. Czochralski method adding crystallising materials or reactants forming it in situ to the melt adding doping materials, e.g. for n-p-junction

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  • the present application relates to the field of semiconductor silicon wafer production, in particular to a method for manufacturing nitrogen-doped single crystal silicon.
  • silicon material is by far the most widely used semiconductor material. Silicon materials account for about 95% of the production and use of semiconductor materials.
  • the size of devices in the application field of silicon wafers continues to decrease.
  • the stress on silicon wafers will increase significantly when the integration of devices is gradually increasing. Due to the low mechanical strength of silicon materials, it will affect the setting of processing and manufacturing process parameters. , and silicon wafers are extremely prone to damage and breakage during the product assembly process, resulting in an increase in the production cost of silicon wafers. Therefore, it is of great significance to improve the mechanical strength of silicon wafers.
  • Silicon wafers used for the production of semiconductor electronic components such as integrated circuits are mainly manufactured by slicing single crystal silicon rods drawn by Czochralski (CZ) method.
  • CZ Czochralski
  • the Czochralski method involves melting polysilicon in a crucible made of quartz to obtain a silicon melt, immersing a single crystal seed in the silicon melt, and continuously lifting the seed to move away from the surface of the silicon melt, whereby during the movement A single crystal silicon rod grows at the phase interface.
  • the silicon wafer has a crystal defect-free region (Denuded Zone, DZ) extending from the front side to the body and a denuded zone adjacent to the DZ and further extending to the body.
  • DZ Crystal defect-free region
  • BMD Bulk Micro Defect
  • the above-mentioned DZ is important because in order to form electronic components on a silicon wafer, it is required that there are no crystal defects in the formation area of the electronic components, otherwise it will cause failures such as circuit breaks, so that the electronic components are formed in the DZ The influence of crystal defects can be avoided; and the function of the above-mentioned BMD is that it can generate an intrinsic getter (Intrinsic Getter, IG) effect on metal impurities, so that the metal impurities in the silicon wafer can be kept away from the DZ, thereby avoiding the leakage caused by metal impurities Adverse effects such as increased current and decreased film quality of the gate oxide film.
  • IG intrinsic getter
  • the silicon wafers with BMD regions it is very advantageous to dope the silicon wafers with nitrogen.
  • nitrogen in the case of silicon doped with nitrogen, it can promote the formation of BMD with nitrogen as the core, so that the BMD can reach a certain density, so that the BMD can effectively function as a metal gettering source, and it can also It has a favorable effect on the density distribution of BMD, such as making the distribution of BMD density more uniform in the radial direction of the silicon wafer, such as making the density of BMD higher in the area near the DZ and gradually decreasing towards the silicon wafer.
  • Doping nitrogen impurities in CZ silicon can also reduce the size of voids (Voids), which can be eliminated by annealing at high temperature. Nitrogen can also improve dislocations and improve the mechanical properties of silicon wafers. In addition, nitrogen impurities are doped in CZ silicon, and nitrogen and oxygen will interact to form nitrogen-oxygen complexes with shallow thermal donor properties, improving the electrical properties of silicon wafers.
  • Voids voids
  • silicon nitride as a nitrogen dopant and polycrystalline silicon are melted in a quartz crucible. Since the melting temperature of silicon nitride (1800°C) is higher than the melting temperature of polysilicon (1425°C), it is necessary to heat the quartz crucible to a sufficiently high temperature (at least the melting temperature of silicon nitride) and maintain it for a long enough time to obtain nitrogen Doped melt, but when the quartz crucible is heated to such a high temperature and kept for such a long time, the oxygen in the quartz crucible will be excessively precipitated, resulting in an excessively high oxygen content in the melt, and the heating time is reduced to reduce the oxygen concentration. The precipitation will cause the silicon nitride to not be completely melted, and the unmelted particles will enter the ingot and cause dislocations, resulting in the failure of crystal pulling.
  • the embodiment of the present application expects to provide a method for manufacturing nitrogen-doped single crystal silicon, nitrogen atoms can be completely melted into the molten silicon at a relatively low furnace temperature, without affecting the low-nitrogen-doped single crystal silicon.
  • Oxygen concentration in crystalline silicon strengthens the control of oxygen concentration in the preparation of low nitrogen doped single crystal silicon.
  • it also includes calculating the quality of the high nitrogen-doped single crystal silicon required for preparing the low nitrogen-doped single crystal silicon.
  • the calculation of the quality of the high nitrogen-doped single crystal silicon required for preparing the low nitrogen-doped single crystal silicon includes:
  • the mass of the high nitrogen doped ingot put into the quartz crucible is determined according to the total nitrogen amount required for preparing the low nitrogen doped single crystal silicon and the nitrogen concentration.
  • said using a silicon nitride crucible and a silicon nitride dopant to pull a highly nitrogen-doped single crystal silicon through the Czochralski method includes:
  • High nitrogen-doped single crystal silicon was pulled by Czochralski method.
  • the silicon nitride dopant is particles or powders.
  • using a quartz crucible and using the highly nitrogen-doped single-crystal silicon as a dopant to obtain low-nitrogen-doped single-crystal silicon by Czochralski method includes:
  • the protective gas is argon.
  • Fig. 1 is a schematic diagram of a method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application
  • Fig. 2 is a schematic diagram of a method for producing nitrogen-doped single crystal silicon using a silicon nitride crucible and a silicon nitride dopant to pull a highly nitrogen-doped single crystal silicon by the Czochralski method according to an embodiment of the present application ;
  • FIG. 3 is a schematic diagram of calculating the quality of the high nitrogen-doped single crystal silicon required to prepare the low nitrogen-doped single crystal silicon in a method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application;
  • Fig. 4 is a method for producing nitrogen-doped single crystal silicon according to an embodiment of the present application, using a quartz crucible and using the high nitrogen-doped single crystal silicon as a dopant to pull low-nitrogen-doped silicon through the Czochralski method Schematic diagram of single crystal silicon.
  • the silicon single crystal growth method of the present application is based on the Czochralski method, and the silicon single crystal is prepared in a manner of solid-phase nitrogen doping. That is, polysilicon and dopants are placed together in a crucible and heated to form a melt, and the melt is pulled to grow into single crystal silicon.
  • a silicon nitride crucible and a silicon nitride dopant are used to pull highly nitrogen-doped single crystal silicon through the Czochralski method; Manufacture of low nitrogen doped single crystal silicon. .
  • gas-phase nitrogen doping is often used in this field. After the seed crystal is welded, high-purity nitrogen or nitrogen/argon mixed gas is introduced, and the nitrogen doping concentration of silicon crystal is controlled by the time of nitrogen introduction. Gas-phase nitrogen doping completes nitrogen doping through the reaction of nitrogen and silicon melt, and the purity is high, and the silicon nitride formed by the reaction is less likely to be granulated. However, gas-phase nitrogen doping completely relies on thermal convection for reaction, which is difficult to control in the process Makes the nitrogen doping results less uniform.
  • the field also uses solid silicon nitride (Si3N4) materials to prepare nitrogen-doped single crystal silicon, so that the nitrogen doping concentration can be precisely controlled.
  • Si3N4 solid silicon nitride
  • the silicon nitride is not completely melted, it will cause dislocation defects in the crystal rod, resulting in Crystal pull failed.
  • keeping the furnace temperature at the melting temperature of silicon nitride (about 1900°C) for a long time will cause the softening of the quartz crucible.
  • the reaction product of molten Si and crucible raw material SiO2 is gaseous SiO.
  • the graphite product placed in the crucible reacts to form CO gas, and CO is easy to enter the silicon melt, introducing carbon and oxygen into the silicon, so that the oxygen content in the silicon melt increases.
  • Excessive oxygen atoms are the main cause of defects.
  • the oxygen precipitation of excessive oxygen atoms in the active region of the device can cause breakdown or leakage. During the annealing process, the generation of oxygen precipitation will reduce the yield of the device.
  • the present application finds that the silicon nitride that provides nitrogen atoms is replaced by highly nitrogen-doped single crystal silicon, and the highly nitrogen-doped single crystal silicon that carries nitrogen atoms It can also be completely melted at the melting temperature of silicon (1450°C), which promotes the complete integration of nitrogen into the molten silicon, which solves the technical problems of high furnace temperature and long heating time, and the effect of nitrogen doping is more uniform, and it is easier to achieve the required doping. Nitrogen concentration, simple process, easy to control and low cost.
  • the highly nitrogen-doped silicon single crystal required for the above preparation is usually cut from crystal rods manufactured by the suspension zone melting method, but this manufacturing method has high manufacturing cost and low yield. Therefore, this application uses the CZ method to pull high nitrogen-doped single crystal silicon, and then cuts it into high nitrogen-doped ingots with a certain size as a nitrogen source to replace the silicon nitride raw material.
  • square or round quartz ceramic crucibles are also used in the process of preparing high-nitrogen-doped single crystal silicon, which has the weakness of softening and devitrification at high temperatures, and is easy to crack and cause high-temperature melt leakage.
  • the dissolved oxygen is inevitably incorporated into the high nitrogen-doped crystal due to the convection and diffusion of molten silicon and transported to the molten silicon interface or free surface, resulting in high nitrogen-doped crystals.
  • the crystal quality problem will also face the situation that the oxygen concentration in the high nitrogen-doped single crystal silicon increases due to the uncontrollable precipitation of oxygen in the quartz crucible at high temperature for a long time.
  • the quartz crucible is a disposable consumable, which cannot be reused and has a very limited service life.
  • the service life of the conventional quartz crucible for Si polycrystalline is less than three days, and the service life of conventional quartz crucible for Si single crystal is about one week.
  • the limit is less than 400 hours, which cannot meet the demand for pulling high nitrogen-doped single crystal silicon.
  • silicon nitride as a crucible material can eliminate the contact between liquid or hot metal silicon and elemental oxygen (assuming that the crucible above The atmosphere is substantially free of oxygen), this feature will cut off the above reaction chain that leads to the introduction of oxygen and carbon contamination in molten silicon, thereby substantially improving the level of oxygen and carbon contamination present in polysilicon, and avoiding uncontrollable oxygen in the quartz crucible
  • the problem of ground precipitation, and the silicon nitride crucible has the advantages of high temperature resistance, low oxygen content, long service life and long-term repeated use, which solves the problem that the quartz crucible cannot meet the requirements of preparing high nitrogen-doped single crystal silicon.
  • This application is mainly to use a silicon nitride crucible to prepare high nitrogen-doped ingots with high nitrogen content and low oxygen content, and then further use the high nitrogen-doped ingots to prepare low nitrogen-doped single crystal silicon, so as to realize the mechanical strength of silicon wafers Increase, the BMD content inside the monocrystalline silicon increases.
  • the method includes the following steps:
  • the monocrystalline silicon dopant which has the same melting point as polycrystalline silicon, does not need to heat the quartz crucible to a high temperature for melting silicon nitride as in the related art, thereby reducing oxygen evolution from the quartz crucible.
  • FIG. Silicon includes the following steps.
  • silicon nitride dopant and polysilicon into the silicon nitride crucible.
  • silicon nitride raw material is selected from silicon nitride powder or silicon nitride particles to ensure The quality of high nitrogen-doped ingots.
  • silicon nitride dopants are used when pulling the highly nitrogen-doped single crystal silicon, excluding any other dopants such as boron, phosphorus, arsenic, etc. to avoid affecting the subsequent preparation of low nitrogen-doped single crystal silicon.
  • the crucible is made of silicon nitride crucible prepared by reaction sintering in the related art. Its main raw material is high-purity Si powder or high-purity Si3N4 powder, which is made with sintering additives.
  • the content of Si3N4 in the silicon nitride crucible made by sintering exceeds 82wt%, and the sintered density exceeds 92%, which can fully meet the requirements of the container for pulling silicon single crystal or silicon, and has a long service life and can be reused for a long time.
  • the content of oxygen element is low, and the content of free oxygen atoms is extremely low. Diffusion and introduction of oxygen can be avoided during the crystal pulling process, thereby further controlling the oxygen concentration for subsequent preparation of low nitrogen-doped single crystal silicon.
  • Vacuumize the crystal pulling furnace for preparing the highly nitrogen-doped single crystal silicon and pass in protective gas In the crystal pulling process, in order to avoid the oxidation of silicon, it must be carried out under the action of vacuum environment and protective gas. Pass protective gas (high-purity argon) into the crystal pulling furnace, inject it from the top of the furnace, and turn on the vacuum pump at the bottom to pump out the gas, so that the vacuum value in the furnace is kept at a dynamic balance, and the gas flow in the furnace runs through the crystal rod from top to bottom
  • the growth area can immediately take away the silicon oxide and impurity volatiles produced at high temperature.
  • the vacuum value in the furnace is kept stable by controlling the intake flow rate and maintaining the vacuum pumping efficiency of the vacuum pump.
  • the heater increase the temperature of the furnace chamber and keep it warm for a period of time until the silicon nitride dopant and the polysilicon are completely melted to obtain a highly nitrogen-doped silicon melt.
  • the melting point temperature of the silicon raw material (about 1900° C.) is maintained at this temperature for a period of time until all the silicon nitride raw materials are fully melted, and the nitrogen element is completely integrated into the silicon melt.
  • High nitrogen-doped single crystal silicon was pulled by Czochralski method. After the silicon raw material is completely melted, the temperature of the furnace chamber is gradually reduced to 1420°C to 1450°C at a cooling rate of 2°C/min to 10°C/min to start pulling the ingot. Since the crucible made of silicon nitride is used, no or very few oxygen atoms are precipitated during the melting process of the silicon nitride raw material, and the high nitrogen-doped single crystal silicon produced has high nitrogen content and low oxygen content.
  • the most common spectral analysis technique is to detect chemical bonds in molecules by using Fourier Transform Infrared Spectroscopy (Fourier Transform InfRared spectroscopy, FTIR) to generate infrared absorption spectra of solids, liquids or gases.
  • Samples (such as solids, liquids or gases), measure the transmitted or reflected light intensity for each wavelength, and then qualitatively or quantitatively analyze and determine the type and quantity of substances contained in the sample based on the spectral information. Since such spectral analysis technology can obtain test results without destroying the sample, it is widely used in the content testing of elements or components in the semiconductor industry, especially in the measurement of nitrogen content.
  • gas fusion analysis (Gas Fusion Analysis, GFA) method can also be used to measure the nitrogen concentration in the high nitrogen-doped ingot.
  • GFA is a method specially used to quantitatively measure the content of oxygen, carbon or nitrogen in a single crystal silicon sample.
  • a pulsed electrode furnace is generally used as a heat source, and the sample is melted in a graphite crucible with an inert atmosphere at a high temperature. The compound of the element is reduced and decomposed, and the nitrogen in the sample enters the thermal conductivity cell with the inert gas in the form of nitrogen gas, and the nitrogen is quantitatively detected by the thermal conductivity detection system.
  • the calculation of the quality of the high nitrogen-doped single crystal silicon required for the preparation of the low nitrogen-doped single crystal silicon includes the following steps: cutting the made high nitrogen-doped single crystal silicon into a fixed High nitrogen-doped ingots of different sizes; use FTIR infrared spectroscopy to measure the nitrogen concentration content in each high nitrogen-doped ingot; determine the input according to the total nitrogen required for the preparation of the low nitrogen-doped single crystal silicon and the nitrogen concentration The mass of the high nitrogen-doped ingot block into the quartz crucible.
  • the pulling of low-nitrogen-doped single-crystal silicon by Czochralski method using a quartz crucible and using the high-nitrogen-doped single-crystal silicon as a dopant includes the following steps.
  • the crystal pulling process in order to avoid the oxidation of silicon, it must be carried out under the action of vacuum environment and protective gas.
  • protective gas high-purity argon
  • inject it from the top of the furnace start the vacuum pump at the bottom to pump out the gas, so that the vacuum value in the furnace is kept at a dynamic balance, and the gas flow in the furnace runs through the ingot from top to bottom
  • the growth area can immediately take away the silicon oxide and impurity volatiles produced at high temperature.
  • the vacuum value in the furnace is kept stable by controlling the intake flow rate and maintaining the vacuuming efficiency of the vacuum pump.
  • the heater increase the temperature of the furnace chamber and keep it warm for a period of time until the high nitrogen-doped monocrystalline silicon and the polycrystalline silicon are completely melted to obtain a low nitrogen-doped silicon melt.
  • the temperature of the furnace chamber is raised to the melting temperature of silicon (about 1450°C to 1550°C) and kept at this temperature for a period of time to fully melt the polysilicon.
  • the temperature in the furnace does not need to be too high.
  • the high-nitrogen-doped ingot can be fully melted, so that nitrogen can be fully integrated into the silicon melt.
  • the quartz crucible does not have problems such as softening and cracking, and the precipitation of elements is within an acceptable range, which will not cause technical problems such as difficult control of oxygen content.
  • the high-nitrogen-doped ingot as the nitrogen source uses silicon nitride with high nitrogen content and low oxygen content, it prevents the dopant from bringing excess oxygen to the silicon melt.
  • Low nitrogen-doped single crystal silicon was pulled by Czochralski method. After the above steps are completed, adjust the temperature of the furnace chamber and slowly put down the seed crystal. The seed crystal in the furnace body undergoes seeding, necking, shouldering, equal-diameter growth, and the final stage to complete the crystal growth process to produce low-nitrogen-doped single crystal silicon. .
  • the seed crystal used is single crystal silicon.
  • the quality of the crystal can be adjusted by adjusting parameters such as the rotation speed of the crystal and the rotation speed of the quartz crucible.
  • a method for producing nitrogen-doped single crystal silicon since it utilizes a quartz crucible and uses the high nitrogen-doped single crystal silicon as a dopant to pull low nitrogen-doped single crystal silicon through the Czochralski method, Nitrogen atoms can be fully integrated into the silicon melt at a lower furnace temperature, and the quartz crucible will not precipitate excess oxygen atoms, which improves the control of oxygen concentration and BMD control.
  • the use of silicon nitride crucible and silicon nitride dopant to pull high nitrogen-doped single crystal silicon through the Czochralski method has the advantages of low cost and high efficiency.
  • the container obtained high nitrogen-doped single crystal silicon with high nitrogen content and low oxygen content further strengthened the control of oxygen concentration in the subsequent process of pulling low nitrogen-doped single crystal silicon, and reduced the risk of dislocation.

Abstract

A method for manufacturing nitrogen-doped monocrystalline silicon. The method comprises: drawing highly nitrogen-doped monocrystalline silicon by using a silicon nitride crucible and a silicon nitride dopant by means of the Czochralski method; and drawing lightly nitrogen-doped monocrystalline silicon by using a quartz crucible and taking the highly nitrogen-doped monocrystalline silicon as a dopant by means of the Czochralski method.

Description

用于制造氮掺杂的单晶硅的方法Method for producing nitrogen-doped single crystal silicon
相关申请的交叉引用Cross References to Related Applications
本申请主张在2021年9月29日在中国提交的中国专利申请No.202111155528.2的优先权,其全部内容通过引用包含于此。This application claims priority to Chinese Patent Application No. 202111155528.2 filed in China on September 29, 2021, the entire contents of which are hereby incorporated by reference.
技术领域technical field
本申请涉及半导体硅片生产领域,尤其涉及一种用于制造氮掺杂的单晶硅的方法。The present application relates to the field of semiconductor silicon wafer production, in particular to a method for manufacturing nitrogen-doped single crystal silicon.
背景技术Background technique
伴随信息化的全球发展,半导体硅材料为迄今为止应用最广泛的半导体材料。在整个半导体材料的生产和使用中硅材料占95%左右。硅片应用领域的器件尺寸持续减小,同时在器件集成度逐渐提高的情况下硅片所受到的应力会显著提高,由于硅材料的机械强度低,会影响加工和制造过工艺参数的设定,并且在产品组装过程中硅片损伤、破碎的情况极其容易发生,从而导致硅片生产成本的增加,因此改善硅片的机械强度具有重要意义。With the global development of informatization, semiconductor silicon material is by far the most widely used semiconductor material. Silicon materials account for about 95% of the production and use of semiconductor materials. The size of devices in the application field of silicon wafers continues to decrease. At the same time, the stress on silicon wafers will increase significantly when the integration of devices is gradually increasing. Due to the low mechanical strength of silicon materials, it will affect the setting of processing and manufacturing process parameters. , and silicon wafers are extremely prone to damage and breakage during the product assembly process, resulting in an increase in the production cost of silicon wafers. Therefore, it is of great significance to improve the mechanical strength of silicon wafers.
用于生产上述集成电路等半导体电子元器件的硅片,主要通过将直拉(Czochralski,CZ)法拉制的单晶硅棒切片而制造出。Czochralski法包括使由石英制成的坩埚中的多晶硅熔化以获得硅熔体,将单晶晶种浸入硅熔体中,以及连续地提升晶种移动离开硅熔体表面,由此在移动过程中在相界面处生长出单晶硅棒。Silicon wafers used for the production of semiconductor electronic components such as integrated circuits are mainly manufactured by slicing single crystal silicon rods drawn by Czochralski (CZ) method. The Czochralski method involves melting polysilicon in a crucible made of quartz to obtain a silicon melt, immersing a single crystal seed in the silicon melt, and continuously lifting the seed to move away from the surface of the silicon melt, whereby during the movement A single crystal silicon rod grows at the phase interface.
在上述生产过程中,提供这样的一种硅片是非常有利的:该硅片具有从正面开始向体内延伸的无晶体缺陷区域(Denuded Zone,DZ)以及与DZ邻接并且进一步向体内延伸的含有体微缺陷(Bulk Micro Defect,BMD)的区域,这里的正面指的是硅片的需要形成电子元器件的表面。上述的DZ是重要的,因为为了在硅片上形成电子元器件,要求在电子元器件的形成区域内不存在晶体缺陷,否则会导致电路断路等故障的产生,使电子元器件形成在DZ中便可以避免晶体缺陷的影响;而上述的BMD的作用在于,能够对金属 杂质产生内在吸杂(Intrinsic Getter,IG)作用,使硅片中的金属杂质保持远离DZ,从而避免金属杂质导致的漏电电流增加、栅极氧化膜的膜质下降等不利影响。In the above-mentioned production process, it is very advantageous to provide such a silicon wafer: the silicon wafer has a crystal defect-free region (Denuded Zone, DZ) extending from the front side to the body and a denuded zone adjacent to the DZ and further extending to the body. Bulk Micro Defect (BMD) area, where the front side refers to the surface of the silicon wafer that needs to form electronic components. The above-mentioned DZ is important because in order to form electronic components on a silicon wafer, it is required that there are no crystal defects in the formation area of the electronic components, otherwise it will cause failures such as circuit breaks, so that the electronic components are formed in the DZ The influence of crystal defects can be avoided; and the function of the above-mentioned BMD is that it can generate an intrinsic getter (Intrinsic Getter, IG) effect on metal impurities, so that the metal impurities in the silicon wafer can be kept away from the DZ, thereby avoiding the leakage caused by metal impurities Adverse effects such as increased current and decreased film quality of the gate oxide film.
然而,在生产上述的具有BMD区域的硅片的过程中,在硅片中掺杂有氮是非常有利的。举例而言,在硅片中掺杂有氮的情况下,能够促进以氮作为核心的BMD的形成,从而使BMD达到一定的密度,使BMD作为金属吸杂源有效地发挥作用,而且还能够对BMD的密度分布产生有利影响,比如使BMD的密度在硅片的径向上的分布更为均匀,比如使BMD的密度在临近DZ的区域更高而朝向硅片的体内逐渐降低等。在CZ法制硅中掺杂氮杂质还可以减小空隙(Voids)的尺寸,使其在高温下退火得到消除,氮还能改善位错提高硅片的机械性能。另外,在CZ法制硅中掺杂氮杂质,氮和氧会发生相互作用,形成浅热施主性能的氮氧复合体,改善硅片的电学性能。However, in the process of producing the above-mentioned silicon wafers with BMD regions, it is very advantageous to dope the silicon wafers with nitrogen. For example, in the case of silicon doped with nitrogen, it can promote the formation of BMD with nitrogen as the core, so that the BMD can reach a certain density, so that the BMD can effectively function as a metal gettering source, and it can also It has a favorable effect on the density distribution of BMD, such as making the distribution of BMD density more uniform in the radial direction of the silicon wafer, such as making the density of BMD higher in the area near the DZ and gradually decreasing towards the silicon wafer. Doping nitrogen impurities in CZ silicon can also reduce the size of voids (Voids), which can be eliminated by annealing at high temperature. Nitrogen can also improve dislocations and improve the mechanical properties of silicon wafers. In addition, nitrogen impurities are doped in CZ silicon, and nitrogen and oxygen will interact to form nitrogen-oxygen complexes with shallow thermal donor properties, improving the electrical properties of silicon wafers.
在目前制造氮掺杂单晶硅的过程中,利用石英坩埚熔化作为氮掺杂剂的氮化硅以及多晶硅。由于氮化硅的熔化温度(1800℃)高于多晶硅熔化温度(1425℃),需要将石英坩埚加热至足够高的温度(至少氮化硅的熔化温度)并且保持足够长的时间才能够获得氮掺杂的熔体,但是石英坩埚被加热至这样的高温并且保持这样的长时间时会使石英坩埚中的氧的过度析出,导致熔体中氧含量过高,另外减少加热时间以减少氧的析出会导致氮化硅无法完全熔化,未熔化微粒会进入晶棒中造成位错,导致拉晶失败。In the current process of manufacturing nitrogen-doped single crystal silicon, silicon nitride as a nitrogen dopant and polycrystalline silicon are melted in a quartz crucible. Since the melting temperature of silicon nitride (1800°C) is higher than the melting temperature of polysilicon (1425°C), it is necessary to heat the quartz crucible to a sufficiently high temperature (at least the melting temperature of silicon nitride) and maintain it for a long enough time to obtain nitrogen Doped melt, but when the quartz crucible is heated to such a high temperature and kept for such a long time, the oxygen in the quartz crucible will be excessively precipitated, resulting in an excessively high oxygen content in the melt, and the heating time is reduced to reduce the oxygen concentration. The precipitation will cause the silicon nitride to not be completely melted, and the unmelted particles will enter the ingot and cause dislocations, resulting in the failure of crystal pulling.
发明内容Contents of the invention
为解决上述技术问题,本申请实施例期望提供一种用于制造氮掺杂的单晶硅的方法,在较低炉室温度下氮原子能够完全熔化至熔融硅当中,不影响低掺氮单晶硅中的氧浓度,加强了制备低掺氮单晶硅的氧浓度控制。In order to solve the above technical problems, the embodiment of the present application expects to provide a method for manufacturing nitrogen-doped single crystal silicon, nitrogen atoms can be completely melted into the molten silicon at a relatively low furnace temperature, without affecting the low-nitrogen-doped single crystal silicon. Oxygen concentration in crystalline silicon strengthens the control of oxygen concentration in the preparation of low nitrogen doped single crystal silicon.
本申请的技术方案是这样实现的,包括:The technical scheme of the present application is achieved in this way, including:
利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅;Using silicon nitride crucible and silicon nitride dopant to pull high nitrogen doped single crystal silicon by Czochralski method;
利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅。Using a quartz crucible and using the high nitrogen doped single crystal silicon as a dopant to pull low nitrogen doped single crystal silicon by Czochralski method.
可选地,还包括计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅 质量。Optionally, it also includes calculating the quality of the high nitrogen-doped single crystal silicon required for preparing the low nitrogen-doped single crystal silicon.
可选地,所述计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量包括:Optionally, the calculation of the quality of the high nitrogen-doped single crystal silicon required for preparing the low nitrogen-doped single crystal silicon includes:
将所述高掺氮单晶硅切割为具有固定尺寸的高掺氮锭块;cutting the highly nitrogen-doped single crystal silicon into high nitrogen-doped ingots with fixed dimensions;
利用(Fourier Transform InfRared spectroscopy,FTIR)红外光谱或(Gas Fusion Analysis,GFA)测量单块所述高掺氮锭块的氮浓度;Utilize (Fourier Transform InfRared spectroscopy, FTIR) infrared spectroscopy or (Gas Fusion Analysis, GFA) to measure the nitrogen concentration of a single high nitrogen-doped ingot;
依据制备所述低掺氮单晶硅所需要的总氮量以及所述氮浓度确定投入到所述石英坩埚中的所述高掺氮锭块的质量。The mass of the high nitrogen doped ingot put into the quartz crucible is determined according to the total nitrogen amount required for preparing the low nitrogen doped single crystal silicon and the nitrogen concentration.
可选地,所述利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅包括:Optionally, said using a silicon nitride crucible and a silicon nitride dopant to pull a highly nitrogen-doped single crystal silicon through the Czochralski method includes:
将所述氮化硅掺杂剂与多晶硅一起投入所述氮化硅坩埚;Putting the silicon nitride dopant into the silicon nitride crucible together with the polysilicon;
将制备所述高掺氮单晶硅的拉晶炉抽真空并通入保护气体;Vacuumize the crystal pulling furnace for preparing the highly nitrogen-doped single crystal silicon and pass in protective gas;
打开加热器,提升炉室温度并保温一段时间,直至所述氮化硅掺杂剂与所述多晶硅完全熔化,得到高掺氮硅熔体;Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the silicon nitride dopant and the polysilicon are completely melted to obtain a highly nitrogen-doped silicon melt;
利用直拉法拉制高掺氮单晶硅。High nitrogen-doped single crystal silicon was pulled by Czochralski method.
可选地,所述氮化硅掺杂剂为颗粒或粉末。Optionally, the silicon nitride dopant is particles or powders.
可选地,不在所述氮化硅坩埚中投入除所述氮化硅掺杂剂之外的任何其他掺杂剂。Optionally, no other dopant except the silicon nitride dopant is put into the silicon nitride crucible.
可选地,所述利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制获得低掺氮单晶硅包括:Optionally, using a quartz crucible and using the highly nitrogen-doped single-crystal silicon as a dopant to obtain low-nitrogen-doped single-crystal silicon by Czochralski method includes:
将所述高掺氮单晶硅与多晶硅一起投入所述石英坩埚;Putting the highly nitrogen-doped monocrystalline silicon and polycrystalline silicon into the quartz crucible;
将制备所述低掺氮单晶硅的拉晶炉抽真空并通入保护气体;Vacuumize the crystal pulling furnace for preparing the low-nitrogen-doped single crystal silicon and pass in protective gas;
打开加热器,提升炉室温度并且保温一段时间,直至所述高掺氮单晶硅与所述多晶硅完全熔化,得到低掺氮硅熔体;Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the high nitrogen-doped monocrystalline silicon and the polycrystalline silicon are completely melted to obtain a low nitrogen-doped silicon melt;
利用直拉法拉制低掺氮单晶硅。Low nitrogen-doped single crystal silicon was pulled by Czochralski method.
可选地,所述保护气体为氩气。Optionally, the protective gas is argon.
附图说明Description of drawings
图1为根据本申请的实施例的一种用于制造氮掺杂的单晶硅的方法的示 意图;Fig. 1 is a schematic diagram of a method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application;
图2为根据本申请的实施例的一种用于制造氮掺杂的单晶硅的方法中利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅的示意图;Fig. 2 is a schematic diagram of a method for producing nitrogen-doped single crystal silicon using a silicon nitride crucible and a silicon nitride dopant to pull a highly nitrogen-doped single crystal silicon by the Czochralski method according to an embodiment of the present application ;
图3为根据本申请的实施例的一种用于制造氮掺杂的单晶硅的方法中计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量的示意图;3 is a schematic diagram of calculating the quality of the high nitrogen-doped single crystal silicon required to prepare the low nitrogen-doped single crystal silicon in a method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application;
图4为根据本申请的实施例的一种用于制造氮掺杂的单晶硅的方法中利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅的示意图。Fig. 4 is a method for producing nitrogen-doped single crystal silicon according to an embodiment of the present application, using a quartz crucible and using the high nitrogen-doped single crystal silicon as a dopant to pull low-nitrogen-doped silicon through the Czochralski method Schematic diagram of single crystal silicon.
具体实施方式Detailed ways
下面将对本申请实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present application will be clearly and completely described below.
本申请的单晶硅的生长法是以又称为直拉法为基础,同时配合固相掺氮的方式进行硅单晶的制备。也就是说,将多晶硅和掺杂剂一起放置在坩埚内加热形成熔体,并提拉该熔体生长成单晶硅。在本申请中,利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅;利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅。。The silicon single crystal growth method of the present application is based on the Czochralski method, and the silicon single crystal is prepared in a manner of solid-phase nitrogen doping. That is, polysilicon and dopants are placed together in a crucible and heated to form a melt, and the melt is pulled to grow into single crystal silicon. In this application, a silicon nitride crucible and a silicon nitride dopant are used to pull highly nitrogen-doped single crystal silicon through the Czochralski method; Manufacture of low nitrogen doped single crystal silicon. .
在制备氮掺杂单晶硅时,本领域常常使用气相掺氮的手段,系于晶种熔接后导入高纯度氮气或氮/氩混合气体,藉由氮气导入时间以控制硅晶体掺氮浓度。气相掺氮通过氮气与硅熔体的反应而完成氮掺杂,纯度较高,且反应形成的氮化硅较不易颗粒化,然而,气相掺氮完全依靠热对流进行反应,在工艺上不易控制使得掺氮结果较不均匀。另外,本领域还会使用固态氮化硅(Si3N4)材料进行制备氮掺杂单晶硅,由此可以精确地控制掺氮浓度。在制备氮掺杂单晶硅的过程中,需要将石英坩埚内的多晶硅和氮化硅掺杂剂加热为熔融状态,当氮化硅熔化不完全时会造成晶棒中的位错缺陷,导致拉晶失败。但是将炉室温度长时间保持在氮化硅的熔化温度(约为1900℃)会造成石英坩埚的软化,高温生产过程中,熔融Si和坩埚原料SiO2的反应产物为气态SiO,逸出后与放置坩埚的石墨制品反应形成CO气体,CO易于进入硅熔体中,将碳和氧引入硅中,使得硅熔体中的氧含量增多。过多的氧原子是形成缺陷的主要起因,过多的氧原子在器件激活区中的氧沉淀可引起击穿或 漏电,在退火过程中,氧沉淀的产生使得器件成品率下降。另外,坩埚原料中常见的杂质硼和磷也会向硅锭转移,使得硅锭电阻率不能达到使用要求。因此,为了避免熔化氮化硅需要长时间在高温下加热的技术问题,本申请发现将提供氮原子的氮化硅替换为高掺氮单晶硅,携有氮原子的高掺氮单晶硅在硅的熔化温度(1450℃)下也可以完全熔化,促使氮元素完全融入熔融硅,解决了炉室温度高,加热时间久的技术问题,而且掺氮效果更均匀,更容易达到需求的掺氮浓度,工艺简单,容易控制且成本低。When preparing nitrogen-doped single crystal silicon, gas-phase nitrogen doping is often used in this field. After the seed crystal is welded, high-purity nitrogen or nitrogen/argon mixed gas is introduced, and the nitrogen doping concentration of silicon crystal is controlled by the time of nitrogen introduction. Gas-phase nitrogen doping completes nitrogen doping through the reaction of nitrogen and silicon melt, and the purity is high, and the silicon nitride formed by the reaction is less likely to be granulated. However, gas-phase nitrogen doping completely relies on thermal convection for reaction, which is difficult to control in the process Makes the nitrogen doping results less uniform. In addition, the field also uses solid silicon nitride (Si3N4) materials to prepare nitrogen-doped single crystal silicon, so that the nitrogen doping concentration can be precisely controlled. In the process of preparing nitrogen-doped single crystal silicon, it is necessary to heat the polysilicon and silicon nitride dopants in the quartz crucible to a molten state. When the silicon nitride is not completely melted, it will cause dislocation defects in the crystal rod, resulting in Crystal pull failed. However, keeping the furnace temperature at the melting temperature of silicon nitride (about 1900°C) for a long time will cause the softening of the quartz crucible. During the high-temperature production process, the reaction product of molten Si and crucible raw material SiO2 is gaseous SiO. The graphite product placed in the crucible reacts to form CO gas, and CO is easy to enter the silicon melt, introducing carbon and oxygen into the silicon, so that the oxygen content in the silicon melt increases. Excessive oxygen atoms are the main cause of defects. The oxygen precipitation of excessive oxygen atoms in the active region of the device can cause breakdown or leakage. During the annealing process, the generation of oxygen precipitation will reduce the yield of the device. In addition, boron and phosphorus, common impurities in crucible raw materials, will also be transferred to silicon ingots, so that the resistivity of silicon ingots cannot meet the requirements for use. Therefore, in order to avoid the technical problem that melting silicon nitride needs to be heated at high temperature for a long time, the present application finds that the silicon nitride that provides nitrogen atoms is replaced by highly nitrogen-doped single crystal silicon, and the highly nitrogen-doped single crystal silicon that carries nitrogen atoms It can also be completely melted at the melting temperature of silicon (1450°C), which promotes the complete integration of nitrogen into the molten silicon, which solves the technical problems of high furnace temperature and long heating time, and the effect of nitrogen doping is more uniform, and it is easier to achieve the required doping. Nitrogen concentration, simple process, easy to control and low cost.
本领域中制备上述需要的高掺氮单晶硅通常由采用悬浮区熔法制造的晶棒切制而成,但是该制造方法制造成本高、产量低。因此,本申请采用CZ法拉制高掺氮单晶硅,再将其切割为具有一定尺寸的高掺氮锭块作为氮源替换氮化硅原材料。然而在制备高掺氮单晶硅的过程中同样会采用方形或圆形的石英陶瓷坩埚,其存在在高温下软化、析晶的弱点,容易裂开导致高温熔体泄露。石英坩埚在高掺氮单晶硅的生长中,由于溶解出的氧经由熔融硅的对流和扩散传输到熔融硅界面或自由表面,不可避免地掺入到高掺氮晶中,导致高掺氮晶的质量问题,也就是说同样会面临因石英坩埚在长时间高温下不可控地析出氧导致高掺氮单晶硅中的氧浓度增加的情况。并且,石英坩埚为一次性耗材,不能重复利用,使用寿命极为有限,目前常规Si多晶用石英坩埚使用寿命不足三天左右,常规Si单晶用石英坩埚使用寿命在一周左右,现行工艺水平的极限不到400小时,不能满足拉制高掺氮单晶硅的需求。因此,为了获得高浓度氮、低浓度氧的高掺氮单晶硅,本申请发现使用氮化硅作为坩埚材料,能够消除液态或热的金属硅与元素氧之间的接触(假定坩埚上面的气氛基本没有氧),该特征将切断上述导致在熔融硅中引入氧和碳污染的反应链,由此基本上改进了多晶硅中存在的氧和碳的污染水平,避免了石英坩埚中氧不可控地析出的问题,并且氮化硅坩埚具有耐高温、低氧含量、长使用寿命且可长期重复使用的优点,解决了石英坩埚不能满足制备高掺氮单晶硅的问题。In this field, the highly nitrogen-doped silicon single crystal required for the above preparation is usually cut from crystal rods manufactured by the suspension zone melting method, but this manufacturing method has high manufacturing cost and low yield. Therefore, this application uses the CZ method to pull high nitrogen-doped single crystal silicon, and then cuts it into high nitrogen-doped ingots with a certain size as a nitrogen source to replace the silicon nitride raw material. However, square or round quartz ceramic crucibles are also used in the process of preparing high-nitrogen-doped single crystal silicon, which has the weakness of softening and devitrification at high temperatures, and is easy to crack and cause high-temperature melt leakage. During the growth of highly nitrogen-doped single crystal silicon in quartz crucibles, the dissolved oxygen is inevitably incorporated into the high nitrogen-doped crystal due to the convection and diffusion of molten silicon and transported to the molten silicon interface or free surface, resulting in high nitrogen-doped crystals. The crystal quality problem, that is to say, will also face the situation that the oxygen concentration in the high nitrogen-doped single crystal silicon increases due to the uncontrollable precipitation of oxygen in the quartz crucible at high temperature for a long time. Moreover, the quartz crucible is a disposable consumable, which cannot be reused and has a very limited service life. At present, the service life of the conventional quartz crucible for Si polycrystalline is less than three days, and the service life of conventional quartz crucible for Si single crystal is about one week. The limit is less than 400 hours, which cannot meet the demand for pulling high nitrogen-doped single crystal silicon. Therefore, in order to obtain highly nitrogen-doped single crystal silicon with high concentration of nitrogen and low concentration of oxygen, the applicant found that using silicon nitride as a crucible material can eliminate the contact between liquid or hot metal silicon and elemental oxygen (assuming that the crucible above The atmosphere is substantially free of oxygen), this feature will cut off the above reaction chain that leads to the introduction of oxygen and carbon contamination in molten silicon, thereby substantially improving the level of oxygen and carbon contamination present in polysilicon, and avoiding uncontrollable oxygen in the quartz crucible The problem of ground precipitation, and the silicon nitride crucible has the advantages of high temperature resistance, low oxygen content, long service life and long-term repeated use, which solves the problem that the quartz crucible cannot meet the requirements of preparing high nitrogen-doped single crystal silicon.
本申请主要在于利用氮化硅坩埚制备高含氮量、低含氧量的高掺氮锭块,然后进一步利用该高掺氮锭块来制备低掺氮单晶硅,从而实现硅片机械强度提升、单晶硅内部的BMD含量提高。This application is mainly to use a silicon nitride crucible to prepare high nitrogen-doped ingots with high nitrogen content and low oxygen content, and then further use the high nitrogen-doped ingots to prepare low nitrogen-doped single crystal silicon, so as to realize the mechanical strength of silicon wafers Increase, the BMD content inside the monocrystalline silicon increases.
根据本申请一个实施例的用于制造氮掺杂的单晶硅的方法,如图1所示,该方法包括下述步骤:According to a method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application, as shown in FIG. 1 , the method includes the following steps:
利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅;Using silicon nitride crucible and silicon nitride dopant to pull high nitrogen doped single crystal silicon by Czochralski method;
利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅。Using a quartz crucible and using the high nitrogen doped single crystal silicon as a dopant to pull low nitrogen doped single crystal silicon by Czochralski method.
由于利用的是氮化硅坩埚来熔化氮化硅掺杂剂,因此即使加热到非常高的温度也不会如相关技术中一样有过量的氧析出到熔体中,由于利用的是高掺氮单晶硅掺杂剂,其与多晶硅的熔点一致,因此不需要如相关技术中一样将石英坩埚加热至用于熔化氮化硅的高温,由此减少了石英坩埚的氧析出。Since a silicon nitride crucible is used to melt the silicon nitride dopant, even if it is heated to a very high temperature, excessive oxygen will not be precipitated into the melt as in the related art. The monocrystalline silicon dopant, which has the same melting point as polycrystalline silicon, does not need to heat the quartz crucible to a high temperature for melting silicon nitride as in the related art, thereby reducing oxygen evolution from the quartz crucible.
根据本申请一个实施例的用于制造氮掺杂的单晶硅的方法,如图2所示,所述利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅包括以下步骤。According to the method for manufacturing nitrogen-doped single crystal silicon according to an embodiment of the present application, as shown in FIG. Silicon includes the following steps.
将所述氮化硅掺杂剂与多晶硅一起投入所述氮化硅坩埚。根据实际索要生产的高掺氮单晶硅棒所需要的氮浓度选取一定量的氮化硅原材料,可选地,氮化硅原材料选择氮化硅粉末或者氮化硅颗粒以保证本申请所制备的高掺氮锭块的质量。可选地,拉制所述高掺氮单晶硅时只使用氮化硅掺杂剂,不包括硼、磷、砷等其他任何掺杂剂以避免影响后续低掺氮单晶硅的制备。坩埚选用相关技术中通过反应烧结制备的氮化硅坩埚,其主要原材料为高纯Si粉或者高纯Si3N4粉,加以烧结助剂制成,烧结制成的氮化硅坩埚主要成分Si3N4的含量超过82wt%,且烧结致密度超过92%,完全可以满足作为拉制硅单晶或的容器需求,并且使用寿命长,可以长期重复使用,其中的氧元素含量低,游离的氧原子含量极低,在拉晶过程中可以避免氧的扩散和引入,从而进一步控制后续制备低掺氮单晶硅的氧浓度。Put the silicon nitride dopant and polysilicon into the silicon nitride crucible. Select a certain amount of silicon nitride raw material according to the nitrogen concentration required for the high nitrogen-doped single crystal silicon rod that is actually required to be produced. Optionally, the silicon nitride raw material is selected from silicon nitride powder or silicon nitride particles to ensure The quality of high nitrogen-doped ingots. Optionally, only silicon nitride dopants are used when pulling the highly nitrogen-doped single crystal silicon, excluding any other dopants such as boron, phosphorus, arsenic, etc. to avoid affecting the subsequent preparation of low nitrogen-doped single crystal silicon. The crucible is made of silicon nitride crucible prepared by reaction sintering in the related art. Its main raw material is high-purity Si powder or high-purity Si3N4 powder, which is made with sintering additives. The content of Si3N4 in the silicon nitride crucible made by sintering exceeds 82wt%, and the sintered density exceeds 92%, which can fully meet the requirements of the container for pulling silicon single crystal or silicon, and has a long service life and can be reused for a long time. The content of oxygen element is low, and the content of free oxygen atoms is extremely low. Diffusion and introduction of oxygen can be avoided during the crystal pulling process, thereby further controlling the oxygen concentration for subsequent preparation of low nitrogen-doped single crystal silicon.
将制备所述高掺氮单晶硅的拉晶炉抽真空并通入保护气体。在拉晶过程中,为了避免硅的氧化,必须在真空环境和保护气体的作用下进行。向拉晶炉内通入保护气体(高纯度氩气),从炉顶注入,底部开启真空泵将气体抽出,使得炉内的真空值保持在动态平衡,炉内气体气流由上而下贯穿晶棒的生长区域,可以即时带走高温生产出来的硅氧化物和杂质挥发物。优选地,通过控制进气流量以及保持真空泵的抽真空效率以维持炉内的真空值稳定。Vacuumize the crystal pulling furnace for preparing the highly nitrogen-doped single crystal silicon and pass in protective gas. In the crystal pulling process, in order to avoid the oxidation of silicon, it must be carried out under the action of vacuum environment and protective gas. Pass protective gas (high-purity argon) into the crystal pulling furnace, inject it from the top of the furnace, and turn on the vacuum pump at the bottom to pump out the gas, so that the vacuum value in the furnace is kept at a dynamic balance, and the gas flow in the furnace runs through the crystal rod from top to bottom The growth area can immediately take away the silicon oxide and impurity volatiles produced at high temperature. Preferably, the vacuum value in the furnace is kept stable by controlling the intake flow rate and maintaining the vacuum pumping efficiency of the vacuum pump.
打开加热器,提升炉室温度并保温一段时间,直至所述氮化硅掺杂剂与所述多晶硅完全熔化,得到高掺氮硅熔体。在此过程中,首先将炉室温度升高至硅的熔化温度(约为1450℃至1550℃)并在此温度下保持一段时间使得多晶硅充分溶解,接着继续升温,使得炉室温度超过氮化硅原料的熔点温度(约为1900℃左右)在此温度下保持一段时间直到所有的氮化硅原料充分熔解,氮元素完全融入硅熔体。Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the silicon nitride dopant and the polysilicon are completely melted to obtain a highly nitrogen-doped silicon melt. In this process, first raise the temperature of the furnace chamber to the melting temperature of silicon (about 1450°C to 1550°C) and keep it at this temperature for a period of time to fully dissolve the polysilicon, and then continue to increase the temperature so that the temperature of the furnace chamber exceeds the nitriding temperature. The melting point temperature of the silicon raw material (about 1900° C.) is maintained at this temperature for a period of time until all the silicon nitride raw materials are fully melted, and the nitrogen element is completely integrated into the silicon melt.
利用直拉法拉制高掺氮单晶硅。待硅原料完全熔化后,将炉室温度以2℃/min至10℃/min的冷却速度逐渐降低至1420℃至1450℃开始拉制晶棒。由于使用的是氮化硅制成的坩埚,在氮化硅原材料的融化过程中没有氧原子析出或很少,制成的高掺氮单晶硅中氮含量高、氧含量低。High nitrogen-doped single crystal silicon was pulled by Czochralski method. After the silicon raw material is completely melted, the temperature of the furnace chamber is gradually reduced to 1420°C to 1450°C at a cooling rate of 2°C/min to 10°C/min to start pulling the ingot. Since the crucible made of silicon nitride is used, no or very few oxygen atoms are precipitated during the melting process of the silicon nitride raw material, and the high nitrogen-doped single crystal silicon produced has high nitrogen content and low oxygen content.
为了能够精确地控制低掺氮单晶硅中的掺氮浓度,需要控制用来制备低掺氮单晶硅作为氮源的高掺氮单晶硅的含氮量,即需要计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量。本领域中,通常采用光谱分析的方式鉴别物质以及确定其化学组成,结构或者相对含量。而当前最常见的光谱分析技术是借助傅立叶变换红外光谱仪(Fourier Transform InfRared spectroscopy,FTIR)通过产生固体、液体或气体的红外吸收光谱来检测分子中的化学键,简单来说,也就是利用红外光照射样品(比如固体,液体或气体),针对每个波长测量透射或反射光强度,然后根据光谱信息从而定性或定量地分析和确定样品中所含物质的类型和数量。这样的光谱分析技术由于不需要破坏样品就能够得出检测结果,因此在半导体行业内广泛的应用在元素或成分的含量测试工作,特别在对氮含量进行测量方面应用较多。可选地,高掺氮锭块中氮浓度含量测量还可以使用气体熔融分析(Gas Fusion Analysis,GFA)法。GFA是一种特别用于定量测量单晶硅样品中的氧或碳或氮含量的方法,处于上述目的,一般将以脉冲电极炉作为热源,高温下样品在惰性气氛的石墨坩埚中熔融,气体元素的化合物被还原分解,样品中的氮以氮气的形式随惰性气体进入热导池,氮被热导检测系统定量检测。由此可见,如图3所示,计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量包括如下步骤:将制成的高掺氮单晶硅切割为具有固定尺寸的高掺氮锭块;选用FTIR红外光谱测得每块高掺氮锭块中的氮浓度含量;依据制备所述低掺氮单 晶硅所需要的总氮量以及所述氮浓度确定投入到所述石英坩埚中的所述高掺氮锭块的质量。In order to accurately control the nitrogen-doped concentration in low nitrogen-doped single crystal silicon, it is necessary to control the nitrogen content of high nitrogen-doped single crystal silicon used to prepare low nitrogen-doped single crystal silicon as a nitrogen source, that is, it is necessary to calculate and prepare the low nitrogen-doped single crystal silicon. The quality of the high nitrogen doped single crystal silicon required by nitrogen doped single crystal silicon. In this field, spectral analysis is usually used to identify substances and determine their chemical composition, structure or relative content. At present, the most common spectral analysis technique is to detect chemical bonds in molecules by using Fourier Transform Infrared Spectroscopy (Fourier Transform InfRared spectroscopy, FTIR) to generate infrared absorption spectra of solids, liquids or gases. Samples (such as solids, liquids or gases), measure the transmitted or reflected light intensity for each wavelength, and then qualitatively or quantitatively analyze and determine the type and quantity of substances contained in the sample based on the spectral information. Since such spectral analysis technology can obtain test results without destroying the sample, it is widely used in the content testing of elements or components in the semiconductor industry, especially in the measurement of nitrogen content. Optionally, gas fusion analysis (Gas Fusion Analysis, GFA) method can also be used to measure the nitrogen concentration in the high nitrogen-doped ingot. GFA is a method specially used to quantitatively measure the content of oxygen, carbon or nitrogen in a single crystal silicon sample. For the above purpose, a pulsed electrode furnace is generally used as a heat source, and the sample is melted in a graphite crucible with an inert atmosphere at a high temperature. The compound of the element is reduced and decomposed, and the nitrogen in the sample enters the thermal conductivity cell with the inert gas in the form of nitrogen gas, and the nitrogen is quantitatively detected by the thermal conductivity detection system. It can be seen that, as shown in Figure 3, the calculation of the quality of the high nitrogen-doped single crystal silicon required for the preparation of the low nitrogen-doped single crystal silicon includes the following steps: cutting the made high nitrogen-doped single crystal silicon into a fixed High nitrogen-doped ingots of different sizes; use FTIR infrared spectroscopy to measure the nitrogen concentration content in each high nitrogen-doped ingot; determine the input according to the total nitrogen required for the preparation of the low nitrogen-doped single crystal silicon and the nitrogen concentration The mass of the high nitrogen-doped ingot block into the quartz crucible.
接着,如图4所示,所述利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅包括以下步骤。Next, as shown in FIG. 4 , the pulling of low-nitrogen-doped single-crystal silicon by Czochralski method using a quartz crucible and using the high-nitrogen-doped single-crystal silicon as a dopant includes the following steps.
将所述高掺氮单晶硅与多晶硅一起投入所述石英坩埚。在石英坩埚中底部放入多晶硅原料,其上层铺上制得的高掺氮锭块以及其他需要的掺杂剂。Put the highly nitrogen-doped monocrystalline silicon and polycrystalline silicon into the quartz crucible. Put the polysilicon raw material at the bottom of the quartz crucible, and spread the high nitrogen-doped ingot and other required dopants on the upper layer.
将制备所述低掺氮单晶硅的拉晶炉抽真空并通入保护气体。在拉晶过程中,为了避免硅的氧化,必须在真空环境和保护气体的作用下进行。向单晶炉内通入保护气体(高纯度氩气),从炉顶注入,底部开机真空泵将气体抽出,使得炉内的真空值保持在动态平衡,炉内气体气流由上而下贯穿晶棒的生长区域,可以即时带走高温生产出来的硅氧化物和杂质挥发物。优选地,通过控制进气流量和保持真空泵的抽真空效率以维持炉内的真空值稳定。Vacuumize the crystal pulling furnace for preparing the low-nitrogen-doped single crystal silicon and pass in protective gas. In the crystal pulling process, in order to avoid the oxidation of silicon, it must be carried out under the action of vacuum environment and protective gas. Introduce protective gas (high-purity argon) into the single crystal furnace, inject it from the top of the furnace, start the vacuum pump at the bottom to pump out the gas, so that the vacuum value in the furnace is kept at a dynamic balance, and the gas flow in the furnace runs through the ingot from top to bottom The growth area can immediately take away the silicon oxide and impurity volatiles produced at high temperature. Preferably, the vacuum value in the furnace is kept stable by controlling the intake flow rate and maintaining the vacuuming efficiency of the vacuum pump.
打开加热器,提升炉室温度并且保温一段时间,直至所述高掺氮单晶硅与所述多晶硅完全熔化,得到低掺氮硅熔体。在此过程中,将炉室温度升高至硅的熔化温度(约为1450℃至1550℃)并在此温度下保持一段时间使得多晶硅充分熔解,由于使用高掺氮锭块代替氮化硅原材料作为氮源拉制低掺氮单晶硅,所以炉内温度无需太高,在多晶硅的熔化温度下保持一段时间后高掺氮锭块便能够充分熔解,使得氮元素充分的融入硅熔体当中,在此温度下石英坩埚不存在软化、开裂等问题,并且元素的析出在可接受的范围之内,不会造成氧含量控制困难的技术问题。并且由于作为氮源的高掺氮锭块是使用氮化硅氮含量高、氧含量低,防止掺杂剂为硅熔体带去多余的氧。Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the high nitrogen-doped monocrystalline silicon and the polycrystalline silicon are completely melted to obtain a low nitrogen-doped silicon melt. During this process, the temperature of the furnace chamber is raised to the melting temperature of silicon (about 1450°C to 1550°C) and kept at this temperature for a period of time to fully melt the polysilicon. As a nitrogen source to pull low-nitrogen-doped monocrystalline silicon, the temperature in the furnace does not need to be too high. After a period of time at the melting temperature of polysilicon, the high-nitrogen-doped ingot can be fully melted, so that nitrogen can be fully integrated into the silicon melt. , At this temperature, the quartz crucible does not have problems such as softening and cracking, and the precipitation of elements is within an acceptable range, which will not cause technical problems such as difficult control of oxygen content. And because the high-nitrogen-doped ingot as the nitrogen source uses silicon nitride with high nitrogen content and low oxygen content, it prevents the dopant from bringing excess oxygen to the silicon melt.
利用直拉法拉制低掺氮单晶硅。上述步骤结束之后,调节炉室温度,缓慢放下籽晶,炉体内的籽晶经过引晶、缩颈、放肩、等径生长、收尾阶段完成晶体的生长过程,制成低掺氮单晶硅。可选地,采用的籽晶为单晶硅。进一步,可以通过调整晶体的转速、石英坩埚的转速等参数调节晶体的质量。Low nitrogen-doped single crystal silicon was pulled by Czochralski method. After the above steps are completed, adjust the temperature of the furnace chamber and slowly put down the seed crystal. The seed crystal in the furnace body undergoes seeding, necking, shouldering, equal-diameter growth, and the final stage to complete the crystal growth process to produce low-nitrogen-doped single crystal silicon. . Optionally, the seed crystal used is single crystal silicon. Further, the quality of the crystal can be adjusted by adjusting parameters such as the rotation speed of the crystal and the rotation speed of the quartz crucible.
根据本申请的一种用于制造氮掺杂的单晶硅的方法,由于其利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅,可以在较低的炉室温度下使得氮原子完全融入硅熔体,并且石英坩埚不会析出多余的氧原子,改善了氧浓度的控制,提高了BMD控制。另外,利用氮化硅 坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅,具有成本低、效率高的优点,其中以氮化硅坩埚作为拉制高掺氮单晶硅的容器,得到了氮含量高、氧含量低的高掺氮单晶硅,进一步加强了后续拉制低掺氮单晶硅过程中的氧浓度控制,降低了位错风险。According to a method for producing nitrogen-doped single crystal silicon according to the present application, since it utilizes a quartz crucible and uses the high nitrogen-doped single crystal silicon as a dopant to pull low nitrogen-doped single crystal silicon through the Czochralski method, Nitrogen atoms can be fully integrated into the silicon melt at a lower furnace temperature, and the quartz crucible will not precipitate excess oxygen atoms, which improves the control of oxygen concentration and BMD control. In addition, the use of silicon nitride crucible and silicon nitride dopant to pull high nitrogen-doped single crystal silicon through the Czochralski method has the advantages of low cost and high efficiency. The container obtained high nitrogen-doped single crystal silicon with high nitrogen content and low oxygen content, further strengthened the control of oxygen concentration in the subsequent process of pulling low nitrogen-doped single crystal silicon, and reduced the risk of dislocation.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application. Should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.

Claims (8)

  1. 一种用于制造氮掺杂的单晶硅的方法,所述方法包括:A method for producing nitrogen-doped single crystal silicon, the method comprising:
    利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅;Using silicon nitride crucible and silicon nitride dopant to pull high nitrogen doped single crystal silicon by Czochralski method;
    利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制低掺氮单晶硅。Using a quartz crucible and using the high nitrogen doped single crystal silicon as a dopant to pull low nitrogen doped single crystal silicon by Czochralski method.
  2. 根据权利要求1所述的用于制造氮掺杂的单晶硅的方法,所述方法还包括计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量。The method for manufacturing nitrogen-doped single crystal silicon according to claim 1, further comprising calculating the quality of the high nitrogen-doped single crystal silicon required for preparing the low nitrogen-doped single crystal silicon.
  3. 根据权利要求2所述的用于制造氮掺杂的单晶硅的方法,其中,所述计算制备所述低掺氮单晶硅所需要的所述高掺氮单晶硅质量包括:The method for manufacturing nitrogen-doped single crystal silicon according to claim 2, wherein said calculating the quality of said high nitrogen-doped single crystal silicon required for preparing said low nitrogen-doped single crystal silicon comprises:
    将所述高掺氮单晶硅切割为具有固定尺寸的高掺氮锭块;cutting the highly nitrogen-doped single crystal silicon into high nitrogen-doped ingots with fixed dimensions;
    利用FTIR红外光谱或GFA测量单块所述高掺氮锭块的氮浓度;Utilize FTIR infrared spectroscopy or GFA to measure the nitrogen concentration of a single block of the highly nitrogen-doped ingot;
    依据制备所述低掺氮单晶硅所需要的总氮量以及所述氮浓度确定投入到所述石英坩埚中的所述高掺氮锭块的质量。The mass of the high nitrogen doped ingot put into the quartz crucible is determined according to the total nitrogen amount required for preparing the low nitrogen doped single crystal silicon and the nitrogen concentration.
  4. 根据权利要求1所述的用于制造氮掺杂的单晶硅的方法,其中,所述利用氮化硅坩埚以及氮化硅掺杂剂通过直拉法拉制高掺氮单晶硅包括:The method for manufacturing nitrogen-doped single crystal silicon according to claim 1, wherein said using a silicon nitride crucible and a silicon nitride dopant to pull a highly nitrogen-doped single crystal silicon by the Czochralski method comprises:
    将所述氮化硅掺杂剂与多晶硅一起投入所述氮化硅坩埚;Putting the silicon nitride dopant into the silicon nitride crucible together with the polysilicon;
    将制备所述高掺氮单晶硅的拉晶炉抽真空并通入保护气体;Vacuumize the crystal pulling furnace for preparing the highly nitrogen-doped single crystal silicon and pass in protective gas;
    打开加热器,提升炉室温度并保温一段时间,直至所述氮化硅掺杂剂与所述多晶硅完全熔化,得到高掺氮硅熔体;Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the silicon nitride dopant and the polysilicon are completely melted to obtain a highly nitrogen-doped silicon melt;
    利用直拉法拉制高掺氮单晶硅。High nitrogen-doped single crystal silicon was pulled by Czochralski method.
  5. 根据权利要求4所述的用于制造氮掺杂的单晶硅的方法,其中,所述氮化硅掺杂剂为颗粒或粉末。The method for manufacturing nitrogen-doped single crystal silicon according to claim 4, wherein the silicon nitride dopant is a particle or a powder.
  6. 根据权利要求4所述的用于制造氮掺杂的单晶硅的方法,其中,不在所述氮化硅坩埚中投入除所述氮化硅掺杂剂之外的任何其他掺杂剂。The method for manufacturing nitrogen-doped silicon single crystal according to claim 4, wherein any other dopant other than the silicon nitride dopant is not put into the silicon nitride crucible.
  7. 根据权利要求1所述的用于制造氮掺杂的单晶硅的方法,其中,所述利用石英坩埚以及以所述高掺氮单晶硅作为掺杂剂通过直拉法拉制获得低掺氮单晶硅包括:The method for producing nitrogen-doped single crystal silicon according to claim 1, wherein said using a quartz crucible and using said highly nitrogen-doped single crystal silicon as a dopant to obtain low nitrogen-doped silicon through Czochralski method Monocrystalline silicon includes:
    将所述高掺氮单晶硅与多晶硅一起投入所述石英坩埚;Putting the highly nitrogen-doped monocrystalline silicon and polycrystalline silicon into the quartz crucible;
    将制备所述低掺氮单晶硅的拉晶炉抽真空并通入保护气体;Vacuumize the crystal pulling furnace for preparing the low-nitrogen-doped single crystal silicon and pass in protective gas;
    打开加热器,提升炉室温度并且保温一段时间,直至所述高掺氮单晶硅与所述多晶硅完全熔化,得到低掺氮硅熔体;Turn on the heater, increase the temperature of the furnace chamber and keep it warm for a period of time until the high nitrogen-doped monocrystalline silicon and the polycrystalline silicon are completely melted to obtain a low nitrogen-doped silicon melt;
    利用直拉法拉制低掺氮单晶硅。Low nitrogen-doped single crystal silicon was pulled by Czochralski method.
  8. 根据权利要求5或7所述的用于制造氮掺杂的单晶硅的方法,其中,所述保护气体为氩气。The method for manufacturing nitrogen-doped single crystal silicon according to claim 5 or 7, wherein the protective gas is argon.
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