WO2023040112A1 - 一种钢桶旋转清洗装置 - Google Patents

一种钢桶旋转清洗装置 Download PDF

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Publication number
WO2023040112A1
WO2023040112A1 PCT/CN2021/140602 CN2021140602W WO2023040112A1 WO 2023040112 A1 WO2023040112 A1 WO 2023040112A1 CN 2021140602 W CN2021140602 W CN 2021140602W WO 2023040112 A1 WO2023040112 A1 WO 2023040112A1
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Prior art keywords
cleaning device
steel drum
seat
steel
joint
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PCT/CN2021/140602
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English (en)
French (fr)
Inventor
茆林凤
张伯金
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无锡四方友信股份有限公司
太仓四方友信制桶有限公司
南京四方制桶有限公司
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Application filed by 无锡四方友信股份有限公司, 太仓四方友信制桶有限公司, 南京四方制桶有限公司 filed Critical 无锡四方友信股份有限公司
Publication of WO2023040112A1 publication Critical patent/WO2023040112A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • B08B9/32—Rotating conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/0821—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34—Arrangements of conduits or nozzles

Definitions

  • the present application relates to the technical field of steel drum cleaning, for example, to a steel drum rotary cleaning device.
  • the application provides a steel drum rotary cleaning device, which rotates and flips the drum body and seals the orifice with a special structure, so as to realize convenient and efficient cleaning and improve the cleaning effect.
  • a steel drum rotary cleaning device which includes a support seat, on which a turning drive mechanism is arranged, on which a horizontal output shaft is arranged, on which a placing frame is fixedly connected, and on the placing frame there is a Clean the bottom turntable of the steel drum, the bottom turntable is controlled by the rotary drive mechanism, the top of the bottom turntable is provided with a connecting seat driven by the first lifting mechanism to reciprocate relative to the bottom turntable, and the connecting seat is provided with a top that presses on the surface of the steel drum.
  • Pressure plate one side of the top pressure plate is provided with a mounting seat driven by the second lifting mechanism, a hollow pipe body is provided on the mounting seat, and one end of the hollow pipe body is provided with a capping joint that matches the opening of the steel drum.
  • the other end of the hollow tube body is connected with a cleaning pipeline.
  • Fig. 1 is a schematic structural view of a steel drum rotary cleaning device provided in an embodiment of the present application
  • Fig. 2 is a front view of the steel drum rotary cleaning device provided by the embodiment of the present application.
  • Fig. 3 is a side view of the steel drum rotary cleaning device provided by the embodiment of the present application.
  • Fig. 4 is a schematic structural view of the orifice seal in the steel drum rotary cleaning device provided by the embodiment of the present application;
  • Fig. 5 is a cross-sectional view of the hollow pipe body in the steel drum rotary cleaning device provided by the embodiment of the present application;
  • Fig. 6 is a structural schematic diagram of a cleaning pipeline in a steel drum rotary cleaning device provided in an embodiment of the present application.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or a mechanical
  • a connection can also be an electrical connection, or an indirect connection through an intermediary, or an internal communication between two elements or an interaction relationship between two elements.
  • a first feature being “on” or “under” a second feature may include direct contact between the first feature and the second feature, and may also include the first feature Not in direct contact with the second feature but through another feature therebetween.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • this optional embodiment provides a steel drum rotary cleaning device, which includes a support base 1, a turning drive mechanism 2 is provided on the support base 1, and a horizontal output is provided on the turning drive mechanism 2.
  • the shaft 3 and the horizontal output shaft 3 are fixedly connected with the placement frame 4, and the placement frame 4 is driven to turn around the horizontal output shaft 3 by the turning drive mechanism 2.
  • the overturning drive mechanism 2 here can be optionally a geared motor.
  • the placement frame 4 is provided with a bottom turntable 5 for containing steel drums 32 to be cleaned, and the bottom turntable 5 is controlled to rotate by a rotary drive mechanism 6, and above the bottom turntable 5 is provided with a reciprocating mechanism driven by a first lifting mechanism relative to the bottom turntable 5.
  • Connecting seat 7, the connecting seat 7 is provided with a top pressure plate 8 pressed on the surface of the steel drum 32, the bottom turntable 5 cooperates with the top pressure plate 8 to clamp and fix the steel barrel 32, and the bottom turntable is driven by the rotary drive mechanism 6 5, and then drive the steel drum 32 to rotate.
  • the rotary drive mechanism 6 here can be optionally a geared motor.
  • signal blocks are respectively arranged on the rotating shafts of the horizontal output shaft 3 and the bottom turntable 5, and the signal blocks are set as feedback speeds, so as to regulate the turning and autorotation states of the steel drum 32.
  • the first lifting mechanism includes a screw base 9 installed on the placement frame 4, the screw base 9 is provided with a first cylinder 10, and the connecting base 7 is connected to the output rod of the first cylinder 10 through a bearing assembly.
  • the threaded mandrel seat 9 can also be set to be movable.
  • a threaded mandrel 11 parallel to the rotating shaft of the bottom turntable 5 is arranged on the placement frame 4.
  • the rod motor 20 drives the rotation
  • the placement frame 4 is provided with a slide block 12
  • the corresponding slide block 12 is provided with a guide rail 13 on the screw rod seat 9
  • the guide rail 13 is provided with a rubber wheel seat 14
  • the rubber wheel seat 14 is provided with a steel drum.
  • 32 rubberized wheels 15 in rolling contact with the outer wall to stabilize the steel drum 32 radial displacements.
  • One side of the pressure plate 8 is provided with a mounting seat 16 driven by the second lifting mechanism, and a hollow pipe body 17 is provided on the mounting seat 16, and one end of the hollow pipe body 17 is provided with a matching hole 33 of the steel drum 32 orifice 33. Cover joint 18, the other end of hollow pipe body 17 is connected with cleaning pipeline.
  • the second lifting mechanism includes a second air cylinder 19 fixed on the connecting base 7 , and the mounting base 16 is fixed on the output rod of the second air cylinder 19 .
  • the hollow pipe body 17 and the mounting seat 16 are assembled and connected by a joint bearing 21, and a sealing ring 22 is provided on the cover joint 18, and the joint bearing 21 allows the hollow pipe body 17 to be connected with the steel drum.
  • a joint bearing 21 allows the hollow pipe body 17 to be connected with the steel drum.
  • the mounting base 16 is provided with a split fixing block 23, and the split fixing block 23 clamps and fixes the joint bearing 21 on the mounting base 16, thereby facing different sizes of the orifice 33, it is convenient to select and match a suitable hollow pipe body 17 for replacement. convenient.
  • the cleaning pipeline includes a first three-way joint 24, a second three-way joint 25, a liquid inlet pipe 26, a suction pipe 27 and an exhaust pipe 28, and the hollow pipe body 17 and the first three-way joint 24 are communicated by pipelines, the other two interfaces of the first three-way joint 24 are respectively connected to the second three-way joint 25 and the exhaust pipe 28, and the other two interfaces of the second three-way joint 25 are respectively connected to the liquid inlet pipeline 26 It communicates with the liquid suction pipeline 27, and the liquid inlet pipeline 26, the liquid suction pipeline 27, and the exhaust pipeline 28 are respectively provided with electromagnetic valves 29, and the liquid inlet end of the electromagnetic valve 29 on the liquid inlet pipeline 26, and the solenoid valve on the liquid suction pipeline 27 The liquid outlets of 29 are respectively provided with quick connectors 30, which are convenient for quick connection and disconnection of external pipelines.
  • the port of the exhaust pipe 28 connected to the first three-way joint 24 is provided with a thin hose 31 extending into the hollow body 17, so as to facilitate the flow of gas and adjust the air pressure balance in the barrel when entering and exiting the liquid.
  • the above-mentioned steel drum rotary cleaning device realizes the function of steel drum rotation and overturning through the placement frame, meets the needs of rotary cleaning, and reliably seals the steel drum orifice by designing a hollow pipe body, and reserves cleaning time at the same time. Liquid inlet and outlet, so that there is no need to repeatedly disassemble and assemble the seal, which ensures the tightness of the orifice, and is convenient for cleaning liquid handling and easy to use.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

提供一种钢桶旋转清洗装置，包括支撑座（1），支撑座（1）上设置有翻转驱动机构（2），翻转驱动机构（2）上设置有横向输出轴（3），横向输出轴（3）上固连有放置架（4），放置架（4）上设置有盛放待清洗钢桶（32）的底转盘（5），底转盘（5）由旋转驱动机构（6）控制转动，底转盘（5）的上方设置有由第一升降机构驱动相对于底转盘（5）往复运动的连接座（7），连接座（7）上设置有压于钢桶（32）表面的顶压盘（8），顶压盘（8）的一侧设置有由第二升降机构驱动的安装座（16），安装座上设置有中空管体（17），中空管体（17）的一端设置有与钢桶（32）孔口（33）匹配的封盖接头（18），中空管体（17）的另一端连接清洗管路，因此满足了旋转清洗需要，无需重复拆装密封件，保证了孔口密封性，且方便清洗液处理，使用便捷。

Description

一种钢桶旋转清洗装置
本申请要求在2021年9月18日提交中国专利局、申请号为202111109793.7的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及钢桶清洗技术领域，例如涉及一种钢桶旋转清洗装置。
背景技术
成型的钢桶对其内壁清洗时，受小径孔口限制，难以通过毛刷等工具伸入清洁，在不取下桶盖的情况下仅能通过在桶内注入清洗液并晃动的方式进行清洗。由于钢桶本身较重，体积不小，人工难以进行操作，对此，目前没有专用的机械设备，导致操作不便，清洗不到位。另外，孔口处的密封处理很重要，一方面，普通封堵方式存在晃动过程中堵头掉落风险，另一方面，注液和出液时，需要反复拆装堵头，操作不便，会降低密封性，影响清洗效率。
发明内容
本申请提供一种钢桶旋转清洗装置，对桶体进行旋转翻动操作，并对孔口进行特殊结构密封，实现便捷、高效清洗，提高清洁效果。
本申请采用以下技术方案：
一种钢桶旋转清洗装置，其包括支撑座，支撑座上设置有翻转驱动机构，翻转驱动机构上设置有横向输出轴，横向输出轴上固连有放置架，放置架上设置有盛放待清洗钢桶的底转盘，底转盘由旋转驱动机构控制转动，底转盘的上方设置有由第一升降机构驱动相对于底转盘往复运动的连接座，连接座上设置有压于钢桶表面的顶压盘，顶压盘的一侧设置有由第二升降机构驱动的安装座，安装座上设置有中空管体，中空管体的一端设置有与钢桶孔口匹配的封盖接头，中空管体的另一端连接清洗管路。
附图说明
图1是本申请实施例提供的钢桶旋转清洗装置的结构示意图；
图2是本申请实施例提供的钢桶旋转清洗装置的正视图；
图3是本申请实施例提供的钢桶旋转清洗装置的侧视图；
图4是本申请实施例提供的钢桶旋转清洗装置中孔口密封处的结构示意图；
图5是本申请实施例提供的钢桶旋转清洗装置中中空管体的剖视图；
图6是本申请实施例提供的钢桶旋转清洗装置中清洗管路的结构示意图。
具体实施方式
下面详细描述本申请的实施例，实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的零部件或具有相同或类似功能的零部件。
在本申请的描述中，除非另有明确的规定和限定，术语“相连”、“连接”、“固定”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，可以是机械连接，也可以是电连接，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请的描述中，除非另有明确的规定和限定，第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触，也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且，第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方，或仅仅表示第一特征水平高度小于第二特征。下面结合附图并通过具体实施方式来说明本申请的技术方案。
请参阅图1至图3所示，本可选实施例提供一种钢桶旋转清洗装置，其包括支撑座1，支撑座1上设置有翻转驱动机构2，翻转驱动机构2上设置有横向 输出轴3，横向输出轴3上固连有放置架4，通过翻转驱动机构2驱动放置架4绕横向输出轴3翻转动作。此处的翻转驱动机构2可选为减速电机。
放置架4上设置有盛放待清洗钢桶32的底转盘5，底转盘5由旋转驱动机构6控制转动，底转盘5的上方设置有由第一升降机构驱动相对于底转盘5往复运动的连接座7，连接座7上设置有压于钢桶32表面的顶压盘8，底转盘5与顶压盘8配合对顶将钢桶32夹紧固定，并由旋转驱动机构6驱动底转盘5，进而带动钢桶32转动。此处的旋转驱动机构6可选为减速电机。
可选地，横向输出轴3和底转盘5的转轴上分别设置有信号块，信号块设置为反馈转速，以便对钢桶32翻转和自转状态进行调控。
其中，第一升降机构包括安装于放置架4上的丝杆座9，丝杆座9上设置有第一气缸10，连接座7与第一气缸10的输出杆之间通过轴承装配连接。特别地，丝杆座9也可以设置为可动，示例性的，放置架4上转动设置有与底转盘5的转轴平行的丝杆11，丝杆11与丝杆座9螺纹配合并由丝杆电机20驱动旋转，放置架4上设置有滑块12，丝杆座9上对应滑块12设置有导轨13，导轨13上设置有胶轮座14，胶轮座14上设置有与钢桶32外壁滚动接触的包胶轮15，以稳定钢桶32径向位移。
顶压盘8的一侧设置有由第二升降机构驱动的安装座16，安装座16上设置有中空管体17，中空管体17的一端设置有与钢桶32孔口33匹配的封盖接头18，中空管体17的另一端连接清洗管路。
其中，第二升降机构包括固定于连接座7上的第二气缸19，安装座16固定于第二气缸19的输出杆上。
如图4和图5所示，中空管体17与安装座16之间通过关节轴承21装配连接，封盖接头18上设置有密封圈22，关节轴承21允许中空管体17与钢桶32孔口33存在少量位移，提高适配度和密封性。安装座16上设置有分体固定块23，分体固定块23将关节轴承21夹紧固定于安装座16上，从而面对不同孔口33尺寸便于选配合适的中空管体17，更换方便。
如图6所示，清洗管路包括第一三通接头24、第二三通接头25、进液管道26、抽液管道27和排气管道28，中空管体17与第一三通接头24之间通过管路连通，第一三通接头24的另外两个接口分别连接第二三通接头25和排气管道28，第二三通接头25的另外两个接口分别与进液管道26和抽液管道27连通，进液管道26、抽液管道27、排气管道28上分别设置有电磁阀29，且进液管道26上电磁阀29的进液端、抽液管道27上电磁阀29的出液端分别设置有快速接头30，方便快速连接和断开外接管路。
特别地，排气管道28的与第一三通接头24连接的端口设置有延伸进入中空管体17的细软管31，从而仅方便气体流动，调节进出液时桶内气压平衡。
综上，上述的钢桶旋转清洗装置通过放置架实现了钢桶自转和翻转的功能，满足了旋转清洗需要，并通过在钢桶孔口设计中空管体进行可靠封堵，同时预留清洗液进出口，从而无需重复拆装密封件，保证了孔口密封性，且方便清洗液处理，使用便捷。

Claims (10)

  1. 一种钢桶旋转清洗装置，包括支撑座，所述支撑座上设置有翻转驱动机构，所述翻转驱动机构上设置有横向输出轴，所述横向输出轴上固连有放置架，所述放置架上设置有盛放待清洗钢桶的底转盘，所述底转盘由旋转驱动机构控制转动，所述底转盘的上方设置有由第一升降机构驱动相对于底转盘往复运动的连接座，所述连接座上设置有压于钢桶表面的顶压盘，所述顶压盘的一侧设置有由第二升降机构驱动的安装座，所述安装座上设置有中空管体，所述中空管体的一端设置有与钢桶孔口匹配的封盖接头，中空管体的另一端连接清洗管路。
  2. 根据权利要求1所述的钢桶旋转清洗装置，其中：所述第一升降机构包括安装于放置架上的丝杆座，所述丝杆座上设置有第一气缸，所述连接座与所述第一气缸的输出杆之间通过轴承装配连接。
  3. 根据权利要求2所述的钢桶旋转清洗装置，其中：所述放置架上转动设置有与底转盘的转轴平行的丝杆，所述丝杆与丝杆座螺纹配合并由丝杆电机驱动旋转，所述放置架上设置有滑块，所述丝杆座上对应滑块设置有导轨。
  4. 根据权利要求3所述的钢桶旋转清洗装置，其中：所述导轨上设置有胶轮座，所述胶轮座上设置有与钢桶外壁滚动接触的包胶轮。
  5. 根据权利要求1所述的钢桶旋转清洗装置，其中：所述第二升降机构包括固定于连接座上的第二气缸，所述安装座固定于所述第二气缸的输出杆上。
  6. 根据权利要求5所述的钢桶旋转清洗装置，其中：所述中空管体与所述安装座之间通过关节轴承装配连接，所述封盖接头上设置有密封圈。
  7. 根据权利要求6所述的钢桶旋转清洗装置，其中：所述安装座上设置有分体固定块，所述分体固定块将所述关节轴承夹紧固定于所述安装座上。
  8. 根据权利要求1所述的钢桶旋转清洗装置，其中：所述清洗管路包括第一三通接头、第二三通接头、进液管道、抽液管道和排气管道，所述中空管体与所述第一三通接头之间通过管路连通，所述第一三通接头的另外两个接口分别连接所述第二三通接头和所述排气管道，所述第二三通接头的另外两个接口分别与所述进液管道和所述抽液管道连通，所述进液管道、抽液管道、排气管道 上分别设置有电磁阀。
  9. 根据权利要求8所述的钢桶旋转清洗装置，其中：所述排气管道的与第一三通接头连接的端口设置有延伸进入中空管体的细软管。
  10. 根据权利要求8所述的钢桶旋转清洗装置，其中：所述进液管道上电磁阀的进液端、所述抽液管道上电磁阀的出液端分别设置有快速接头。
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