WO2023035851A1 - Heating assembly and preparation method therefor, and aerosol generating device - Google Patents

Heating assembly and preparation method therefor, and aerosol generating device Download PDF

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Publication number
WO2023035851A1
WO2023035851A1 PCT/CN2022/111890 CN2022111890W WO2023035851A1 WO 2023035851 A1 WO2023035851 A1 WO 2023035851A1 CN 2022111890 W CN2022111890 W CN 2022111890W WO 2023035851 A1 WO2023035851 A1 WO 2023035851A1
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WO
WIPO (PCT)
Prior art keywords
heating
tube
heating assembly
base tube
cross
Prior art date
Application number
PCT/CN2022/111890
Other languages
French (fr)
Chinese (zh)
Inventor
刘宇航
张蛟
金鹤
牛永斌
李欢喜
周宏明
Original Assignee
深圳麦克韦尔科技有限公司
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Publication date
Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Publication of WO2023035851A1 publication Critical patent/WO2023035851A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the invention relates to the field of atomization, more specifically, to a heating assembly and an aerosol generating device.
  • the heat-not-burn atomizing device is an aerosol generating device that heats the atomized material to form an inhalable aerosol by means of low-temperature heat-not-burn.
  • the heating methods of aerosol generating devices are usually tubular peripheral heating or central embedded heating.
  • tubular peripheral heating means that the heating element surrounds the aerosol generating matrix.
  • Existing heating components usually include a heating tube and a heating circuit arranged on the outer surface of the heating tube.
  • the heating tube is usually designed as a hollow circular tube.
  • the circle where the contour line of the cross-section of the aerosol-generating matrix is located coincides with or is tangent to the circle on the inner wall of the heating tube, and the aerosol-generating matrix will not be significantly squeezed.
  • the heating circuit is mostly made by resistance wire technology, and the molding process method is single.
  • the technical problem to be solved by the present invention is to provide an improved heating assembly and an aerosol generating device with the heating assembly for the above-mentioned defects of the prior art.
  • the technical solution adopted by the present invention to solve the technical problem is: construct a heating assembly, the heating assembly includes a heating tube; the heating tube includes a base tube, a medium layer coated on the outer surface of the base tube, and a For the heating circuit of the medium layer, a heating cavity for accommodating the aerosol generating substrate is formed in the base tube, and the outer and inner profiles of the cross-section of the base tube are both non-circular.
  • the dielectric layer is sintered integrally with the base tube.
  • the dielectric layer is formed by rolling a film tape and then sintering it.
  • the tape is cast by casting.
  • the heating circuit is formed by printing conductive paste on the dielectric layer and then firing.
  • the base tube is made of stainless steel, and the dielectric layer is made of dielectric glass.
  • the coefficient of thermal expansion of the dielectric layer matches the coefficient of thermal expansion of the base tube.
  • the heating tube further includes an infrared radiation layer disposed on the inner surface of the base tube, and the base tube is made of metal or ceramics with high thermal conductivity.
  • the heating tube further includes an infrared radiation layer disposed on the outer surface of the base tube, and the base tube is made of quartz glass.
  • the cross-sectional outer and inner contours of the base tube are substantially Rello polygonal.
  • the Lello polygons include Lello triangles, Lello pentagons, or Lello heptagons.
  • rounded corners are formed at the joints of every two arc-shaped sides of the Lello polygon.
  • the curved sides of the Lello polygon are used to squeeze the aerosol-generating substrate.
  • the heating assembly further includes a guide component connected to the heating tube, and an introduction cavity for introducing the aerosol-generating substrate communicated with the heating cavity is formed in the guide component.
  • the introduction cavity has a first end away from the heating cavity and a second end close to the heating cavity, and the cross-sectional area of the introduction cavity at the first end is larger than that at the second end.
  • the cross-sectional area of both ends is larger than that at the second end.
  • the introduction cavity has a gradual transition from the first end to the second end.
  • the present invention also provides an aerosol generating device, comprising the heating assembly described in any one of the above.
  • the structure of the heating assembly can realize the flexible design of the heating circuit on the non-circular base tube, and can realize the full or partial coverage of the heating circuit on the surface of the base tube.
  • Fig. 1 is a schematic diagram of the three-dimensional structure of the heating assembly in the first embodiment of the present invention
  • Fig. 2 is a schematic diagram of an exploded structure of the heating assembly shown in Fig. 1;
  • Fig. 3 is a structural schematic diagram during the molding process of the heating assembly shown in Fig. 1;
  • Fig. 4 is a schematic cross-sectional view of the substrate tube in Fig. 2 when the aerosol-generating substrate is contained;
  • Fig. 5 is a schematic diagram of a cross-sectional profile of the heating chamber in Fig. 4;
  • Fig. 6 is the ternary phase diagram of BaO-A12O3-SiO2;
  • FIG. 7 is a schematic cross-sectional view of a substrate tube of a heating assembly in a second embodiment of the present invention.
  • Fig. 8 is a schematic perspective view of the three-dimensional structure of the heating assembly in the third embodiment of the present invention.
  • Fig. 9 is a cross-sectional schematic diagram during the molding process of the heating assembly shown in Fig. 8;
  • Fig. 10 is a schematic perspective view of the three-dimensional structure of the heating assembly in the fourth embodiment of the present invention.
  • Fig. 11 is a schematic longitudinal sectional view of the heating assembly shown in Fig. 10;
  • Fig. 12 is a schematic cross-sectional view of the substrate tube in Fig. 10;
  • Fig. 13 is a schematic perspective view of the three-dimensional structure of the heating assembly in the fifth embodiment of the present invention.
  • Fig. 14 is a schematic cross-sectional view of the substrate tube in Fig. 13;
  • Fig. 15 is a schematic diagram of a three-dimensional structure of an aerosol generating device inserted with an aerosol generating substrate in some embodiments of the present invention.
  • Fig. 16 is a schematic longitudinal sectional view of the aerosol generating device shown in Fig. 15 when an aerosol generating substrate is inserted.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the heating assembly 1 includes a heating tube 10, and a heating cavity 110 for accommodating and heating an aerosol generating substrate 200 is formed in the heating tube 10 .
  • the heating tube 10 may include a base tube 11 , a dielectric layer 12 covering the surface of the base tube 11 , and a heating circuit 13 disposed on the dielectric layer 12 .
  • the base pipe 11 is in a hollow tubular shape, and the inner wall of the base pipe 11 defines a heating cavity 110 .
  • Both the outer profile and the inner profile of the cross-section of the base pipe 11 can be non-circular, such as polygonal, and the polygonal shape includes but not limited to triangle, square, trapezoid, pentagon and so on.
  • the base tube 11 is approximately a Lello polygonal tube, that is, the cross-sectional outer profile and inner profile of the base tube 11 are approximately a Lello polygon, for example, a Lello triangle, a Lello pentagon, or a Lello seven. polygon etc.
  • the Lello polygon is a curve of equal width and has an odd number of curved sides.
  • the odd number of curved inner walls of the base tube 11 can squeeze the aerosol-generating substrate 200 accommodated in the base tube 11 and can have a closer relationship with the aerosol-generating substrate 200. Large contact area.
  • the substrate tube 11 can keep the width constant during one plane rotation.
  • the cross-sectional inner contour line of the substrate tube 11 that is, the cross-sectional contour line of the heating cavity 110 has a maximum inscribed circle C1 .
  • the diameter 2R of the largest inscribed circle C1 is smaller than the outer diameter of the aerosol-generating substrate 200 before being squeezed.
  • the diameter 2R of the largest inscribed circle may be 0.2-2.0 mm smaller than the outer diameter of the aerosol-generating substrate 200 before being squeezed.
  • the diameter 2R of the largest inscribed circle C1 may be 3-9 mm, preferably 4-7 mm.
  • FIG. 4 is a cross-sectional view of the roughly cylindrical aerosol-generating substrate 200 housed in the base tube 11 , where the dotted line represents the outline of the cross-section of the aerosol-generating substrate 200 before being squeezed. After the aerosol generating matrix 200 is squeezed and deformed, the distance from its radial surface to the center is reduced, thereby shortening the heat conduction distance.
  • the air inside the aerosol generating substrate 200 is squeezed out, and the density of the atomized substrate in the aerosol generating substrate 200 increases, thereby improving the heat conduction efficiency and improving the large temperature difference and low heat transfer efficiency of the aerosol generating substrate 200.
  • the problem of long warm-up time It can be understood that the more edges there are in the cross-sectional profile of the heating cavity 110 , the closer the cross-sectional profile of the heating cavity 110 is to a circle. In order to effectively squeeze the aerosol-generating substrate 200 to a certain extent, the number of edges of the cross-sectional profile of the heating chamber 110 should not be too many.
  • the base tube 11 is a triangular Lello tube or a five-edge Lello tube. In this embodiment, the base tube 11 is a Lyro triangular tube.
  • the maximum distance L between the center of the largest inscribed circle C1 and the cross-sectional outline of the heating chamber 110 is greater than the radius R of the largest inscribed circle C1 .
  • at least one airflow channel 111 for gas circulation may be formed between the outer wall surface of the aerosol-generating substrate 200 and the wall of the heating chamber 110.
  • the channel 111 can extend along the axial direction of the heating chamber 110, so as to ensure smooth air flow during suction.
  • the maximum distance L from the center of the maximum inscribed circle C1 to the cross-sectional outline of the heating cavity 110 may be greater than 2mm, preferably 3-5mm.
  • there are three airflow channels 111 there are three airflow channels 111 , and the three airflow channels 111 are respectively located at the joints of every two arc-shaped sides of the heating cavity 110 .
  • the dielectric layer 12 can be formed by wrapping the film tape 120 on the outer surface of the base tube 11 and then sintering, wherein the film tape 120 can be a cast film tape formed by tape casting. Specifically, during the process of manufacturing the heating element 1 , the base pipe 11 can be rotated under the action of a force, and the rolled film tape 120 for forming the medium layer 12 can be adhered. Since the outer contour of the cross section of the base tube 11 is an equal-width curve, the base tube 11 is always kept tangent to the rolled film tape 120 during the rotation process, which is conducive to the removal of air bubbles in the roll film process, can effectively avoid roll film bubbles, and improve It can also avoid defects such as tearing of the film due to unstable pressure during the film rolling process.
  • rounded corners 112 can also be provided at the joints of every two arc-shaped sides of the cross-sectional profile of the base pipe 11.
  • the heating circuit 13 can be formed by printing the conductive paste 130 on the film tape 120 and then sintering.
  • the film tape 120 printed with the conductive paste 130 is coated on the outer surface of the base tube 11 , and the dielectric layer 12 formed after sintering is pasted on the outer surface of the base tube 11 .
  • the design of the heating circuit 13 is flexible.
  • the heating circuit 13 can be located on the outer surface of the dielectric layer 12, or between the inner surface of the dielectric layer 12 and the outer surface of the base tube 11. In addition, the heating circuit 13 can also be placed on the surface of the base tube 11. full or partial coverage.
  • the heating component 1 is heated by pure resistance conduction heating.
  • the heating circuit 13 is located outside the base tube 11. After the heating circuit 13 is energized and generates heat, it transfers heat from the outer surface of the base tube 11 to the aerosol-generating substrate 200 housed in the base tube 11 to heat the aerosol-generating substrate 200.
  • the base pipe 11 can be made of metal or non-metal material with high thermal conductivity, which is beneficial to the rapid transfer of heat, and the temperature field uniformity of the base pipe 11 is better under rapid temperature rise.
  • the metal material with high thermal conductivity may be stainless steel, aluminum or aluminum alloy, copper or copper alloy, etc., for example, 430 stainless steel.
  • the non-metallic material with high thermal conductivity can be ceramics, such as aluminum oxide, silicon carbide, aluminum nitride, silicon nitride and the like.
  • the dielectric layer 12 has good insulation and can meet the requirements of thick film printing and sintering to form an effective circuit connection.
  • the dielectric material selected for the dielectric layer 12 needs to have a good co-firing matching with the conductive paste printed on the surface, and have good thermal matching and thermal shock resistance.
  • the dielectric material can be sintered and bonded to the base material surface of the base tube 11 at low temperature, and the thermal expansion coefficient of the dielectric material matches the thermal expansion coefficient of the base material of the base tube 11 .
  • the base tube 11 is made of 430 stainless steel substrate
  • the dielectric layer 12 is made of dielectric glass.
  • the dielectric layer 12 also has a certain ability to resist mechanical shock and thermal shock, which can be obtained by adding oxides to the base glass, such as oxides of Fe, Co, Ni, etc., for example, adding oxides to the base glass Add Co2O3. Adding oxides such as Fe, Co, and Ni to the matrix glass can improve the wettability between the dielectric layer 12 and the stainless steel substrate. During the firing process, these elements can form chemical bonds with the stainless steel substrate to increase the bonding strength.
  • the thermal expansion coefficient of the dielectric layer 12 can be adjusted.
  • the main component ratio can be selected near the barium feldspar region, and the approximate ratio between barium-aluminum-silicon oxide in dielectric glass can be: 30-60% BaO, 10-30% A12O3, 15-50% SiO2.
  • the dielectric glass may also include crystal nucleating agents, such as one or more of TiO2, ZrO2, CaF2 and the like.
  • the dielectric glass can also include alkali metal oxides and alkaline earth metal oxides, such as Na2O, K2O, CaO, MgO, BaO, Al2O3, ZnO, etc., as glass performance adjustment functions.
  • the approximate composition ratio of the dielectric glass is: 75-90% matrix glass, 5-10% B2O3, 1-3% crystal nucleating agent, 0.5-2% Fe, Co, Ni Oxides, 3-10% other alkali metal oxides and alkaline earth metal oxides.
  • the low-temperature treatment temperature of the dielectric layer 12 can be 800-900°C.
  • the dielectric layer 12 can be combined with the stainless steel substrate and can withstand the 350°C room temperature water quenching test, and can withstand the long-term cycle of rising to 350°C for 2 minutes and then cooling for 1 minute. Tested 8000 times.
  • FIG. 7 shows a schematic cross-sectional view of the base tube 11 in the second embodiment of the present invention.
  • the cross-sectional profile of the base tube 11 in this embodiment is a Relot triangle, and each There is a direct connection between the two arc-shaped sides, that is, no chamfering is performed at the junction of the two arc-shaped sides, so that a sharp corner is formed at the junction of the two arc-shaped sides.
  • FIGS 8-9 show the heating assembly 1 in the third embodiment of the present invention.
  • the heating assembly 1 in this embodiment is a Lello pentacle tube
  • the transverse direction of the substrate tube 11 is The outer and inner contours of the section are all Lello pentagons.
  • the intersection of every two arc-shaped sides of the cross-sectional profile of the base tube 11 can be properly rounded to improve the smoothness of the intersection.
  • the heating assembly 1 in this embodiment also includes an upper part of the heating tube 10 for introducing air.
  • the guide part 20 of the aerosol-generating substrate 200 and the supporting wall 30 covering the bottom of the heating tube 10 are used for axially supporting and positioning the aerosol-generating substrate 200 .
  • the guide part 20, the heating tube 10, and the supporting wall 30 can be integrally formed, or can be formed separately and then assembled together.
  • the base tube 11 is a regular triangular tube, that is, the inner and outer profiles of the cross-section of the base tube 11 are both regular triangular prisms, which have three straight edges. Rounded corners 112 may also be provided at the junction of every two edges of the cross-sectional profile of the base tube 11 to improve the smoothness of the junction. It can be understood that, in other embodiments, the cross-sectional inner and outer contours of the base tube 11 can also be regular quadrilaterals, regular pentagons, regular hexagons and other regular polygons. In order to effectively squeeze the aerosol-generating substrate 200 to a certain extent, the number of edges of the cross-sectional profile of the substrate tube 11 should not be too many, and in some embodiments, the number of edges may be 3-7.
  • the heating assembly 1 in this embodiment can adopt the combined heating method of resistance conduction and infrared radiation
  • the heating tube 10 includes an infrared radiation layer 14 in addition to the above-mentioned base tube 11 , dielectric layer 12 and heating circuit 13 .
  • the infrared radiation layer 14 can be disposed on the inner surface of the base tube 11, and at this time, the base tube 11 can be made of metal or non-metal material with high thermal conductivity.
  • the metal material with high thermal conductivity may be stainless steel, aluminum or aluminum alloy, copper or copper alloy, etc., for example, 430 stainless steel.
  • the non-metallic material with high thermal conductivity can be ceramics, such as aluminum oxide, silicon carbide, aluminum nitride, silicon nitride and the like.
  • the infrared radiation layer 14 can also be disposed on the outer surface of the base tube 11 , and in this case, the base tube 11 can be made of materials such as quartz with high infrared transmittance.
  • the supporting wall 30 covers the opening of the lower end of the heating tube 10 and can be integrally formed with the heating tube 10 .
  • the inner side wall of the heating tube 10 and/or the upper side wall of the support wall 30 may also be provided with at least one limiting boss 31 for limiting the aerosol generating substrate 200 .
  • the at least one limiting boss 31 and the heating tube 10 and/or the supporting wall 30 can be integrally formed, or they can be formed separately and then assembled together by welding or the like.
  • there is one limiting boss 31 and the one limiting boss 31 can be formed by bending upwards of the supporting wall 30 integrally and can coincide with the central axis of the supporting wall 30 .
  • the top surface of the limiting boss 31 is a plane, and the lower end surface of the aerosol-generating substrate 200 can abut against the at least one limiting boss 31 to achieve supporting positioning.
  • the guide part 20 is in the shape of a hollow tube, and the inner wall of the guide part 20 defines an introduction cavity 210 for introducing the aerosol generating matrix 200 .
  • the introduction chamber 210 has a first end 211 away from the heating tube 10 and a second end 212 close to the heating tube 10 .
  • the cross-sectional area of the introduction cavity 210 at the first end 211 is larger than the cross-sectional area at the second end 212, and the cross-sectional area of the introduction cavity 210 at the first end 211 is not smaller than that of the aerosol-generating substrate 200 before being squeezed. cross-sectional area.
  • the cross-sectional shape of the introduction cavity 210 at the first end 211 corresponds to the cross-sectional shape of the aerosol generating matrix 200, that is, the cross-sectional shape of the introduction cavity 210 at the first end 211 is circular.
  • the cross-sectional area of the introduction cavity 210 at the first end 211 is larger than the cross-sectional area of the aerosol-generating substrate 200 before being squeezed, which facilitates the smooth introduction of the aerosol-generating substrate 200 into the heating element 1 .
  • the cross-sectional shape of the introduction cavity 210 at the second end 212 matches the cross-sectional shape of the heating cavity 110 , and is different from the cross-sectional shape of the first end 211 .
  • the cross-sectional shape of the introduction cavity 210 at the second end 212 is roughly a regular triangular prism connected by a circular arc transition.
  • the second end 212 of the leading cavity 210 is connected with the upper end of the heating cavity 110 , and the cross-sectional size of the second end 212 of the leading cavity 210 is consistent with the cross-sectional size of the heating cavity 110 .
  • the introduction cavity 210 can adopt a gradual transition from the first end 211 to the second end 212, that is, the cross section of the introduction cavity 210 gradually changes from a circle at the first end 211 to a regular triangular prism consistent with the cross section of the heating tube 10. cavity 110.
  • the aerosol-generating substrate 200 is smoothly inserted into the heating tube 10 through the guiding function of the guiding member 20 , and at the same time is pressed radially inward by the heating tube 10 into a triangular shape similar to the cross-sectional shape of the heating chamber 110 .
  • three airflow passages 111 may be formed between the outer wall of the aerosol-generating substrate 200 and the wall of the heating chamber 110, and the three airflow passages 111 are respectively located in the heating chamber. 110 every two edge joints.
  • the heating assembly 1 in the fifth embodiment of the present invention shows the heating assembly 1 in the fifth embodiment of the present invention.
  • the cross-sectional outer contour and inner contour of the base pipe 11 in this embodiment are both racetrack circles.
  • Shape, the diameter 2R of the largest inscribed circle C1 of the cross-sectional outline of the heating chamber 110 is consistent with the minor axis length of the circular cross-section inner contour of the runway, and the center of the largest inscribed circle C1 reaches the cross-sectional outline of the heating chamber 110
  • the maximum distance L corresponds to the radius of the major axis of the inner profile of the circular cross-section of the runway.
  • two airflow passages 111 may be formed between the outer wall of the aerosol-generating substrate 200 and the wall of the heating chamber 110, and the two airflow passages 111 are located in the heating chamber respectively. 110 on either side of the major axis. It can be understood that, in other embodiments, the cross section of the heating cavity 110 may also be other non-circular, for example, axisymmetric non-circular.
  • the cross-sectional shape of the second end 212 of the introduction chamber 210 communicating with the heating chamber 110 is a racetrack circle consistent with the cross-sectional shape of the heating chamber 110 .
  • the cross-sectional shape of the first end 211 of the introduction cavity 210 may be circular, and the cross-sectional shape of the introduction cavity 210 gradually changes from a circle at the first end 211 to a racetrack circle at the second end 212 .
  • through holes 113 communicating with the heating chamber 110 and the introduction chamber 210 may also be opened on the heating assembly 1 .
  • the through hole 113 can be opened at any position of the heating assembly 1 as required.
  • the through hole 113 can be opened on the side wall of the guide component 20 and/or the heating tube 10 , and/or, the through hole 113 can also be opened on the support wall 30 and/or the limiting boss 31 .
  • the shape, size and quantity of the through holes 113 are not limited.
  • the aerosol generating device 100 may be roughly rectangular and columnar and may include a housing 2, a heating assembly 1 and a main board disposed in the housing 2. 3 and battery 4. Wherein, the heating assembly 1 can adopt the heating assembly structure in any of the above-mentioned embodiments. It can be understood that, in other embodiments, the aerosol generating device 100 is not limited to be in the shape of a rectangular column, and it can also be in other shapes such as a square column, a cylinder, an ellipse column, and the like.
  • the top of the housing 2 is provided with a socket 20 for inserting the aerosol generating substrate 200.
  • the cross-sectional shape and size of the socket 20 are compatible with the cross-sectional shape and size of the aerosol generating substrate 200.
  • the aerosol generating substrate 200 can be inserted through the socket. 20 is inserted into the heating component 1 and contacts the inner wall of the heating component 1 . After the heating component 1 is energized and generates heat, it can transfer heat to the aerosol generating substrate 200 , so as to realize the baking and heating of the aerosol generating substrate 200 .
  • the main board 3 is electrically connected to the battery 4 and the heating assembly 1 respectively.
  • a related control circuit is arranged on the main board 3 , and the on-off connection between the battery 4 and the heating assembly 1 can be controlled by the switch 5 provided on the casing 2 .
  • a dustproof cover 6 for covering or exposing the socket 20 may also be provided on the top of the housing 2 . When the aerosol generating device 100 is not needed, the dust-proof cover 6 can be pushed to cover the socket 20 to prevent dust from entering the socket 20 . When needed, push the dust-proof cover 6 to expose the socket 20 so that the aerosol-generating substrate 200 can be inserted through the socket 20 .
  • the aerosol-generating substrate 200 may include an outer covering 210 and an atomizing substrate 220 disposed on the inner bottom of the outer covering 210 .
  • the outer wrapping layer 210 may be outer wrapping paper.
  • the atomized substrate 220 can be a material used for medical treatment or health preservation, for example, plant-like materials such as plant roots, stems, leaves, etc. in solid sheet or filament form.
  • the aerosol generating device 100 bakes and heats the aerosol generating substrate 200 inserted therein at a low temperature, so as to release the aerosol extract in the atomized substrate 220 without burning.
  • the aerosol generating substrate 200 may also include a hollow supporting section 230 , a cooling section 240 and a filtering section 250 arranged in the outer cladding 210 and sequentially arranged above the atomizing substrate 220 in the longitudinal direction.
  • the cross-sectional shape of the aerosol-generating substrate 200 is not limited to being circular, and it can also be in other shapes such as ellipse, square, and polygon.

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  • Resistance Heating (AREA)

Abstract

A heating assembly (1) and a preparation method therefor, and an aerosol generating device (100). The heating assembly (1) comprises a heating pipe (10). The heating pipe (10) comprises a base pipe (11), a dielectric layer (12) covering an outer surface of the base pipe (11), and a heating circuit (13) arranged on the dielectric layer (12), wherein a heating cavity (110) for accommodating an aerosol generating substrate (200) is formed in the base pipe (11), and both an outer contour and an inner contour of a cross section of the base pipe (11) are non-circular. By means of the structure of the heating assembly (1), flexible design of the heating circuit (13) on the non-circular base pipe (11) can be realized, and full coverage or partial coverage of the heating circuit (13) on the surface of the base pipe (11) can be realized.

Description

加热组件及其制备方法和气溶胶产生装置Heating component and its preparation method and aerosol generating device 技术领域technical field
本发明涉及雾化领域,更具体地说,涉及一种加热组件及气溶胶产生装置。The invention relates to the field of atomization, more specifically, to a heating assembly and an aerosol generating device.
背景技术Background technique
加热不燃烧型雾化装置是一种通过低温加热不燃烧的方式加热雾化材料形成可抽吸气雾的气溶胶产生装置。目前,气溶胶产生装置的加热方式通常为管式外围加热或中心嵌入加热。其中,管式外围加热是指加热组件围绕于气溶胶产生基质外。现有的加热组件通常包括加热管以及设置于加热管外表面的发热线路。加热管通常设计为中空圆管状,插入气溶胶产生基质后,气溶胶产生基质横截面的轮廓线所在的圆和加热管内壁的圆接触重合或相切,气溶胶产生基质不会被明显挤压而出现横截面形状突变的情形。发热线路多采用电阻丝工艺制作,成型工艺方式单一。The heat-not-burn atomizing device is an aerosol generating device that heats the atomized material to form an inhalable aerosol by means of low-temperature heat-not-burn. At present, the heating methods of aerosol generating devices are usually tubular peripheral heating or central embedded heating. Wherein, tubular peripheral heating means that the heating element surrounds the aerosol generating matrix. Existing heating components usually include a heating tube and a heating circuit arranged on the outer surface of the heating tube. The heating tube is usually designed as a hollow circular tube. After inserting the aerosol-generating matrix, the circle where the contour line of the cross-section of the aerosol-generating matrix is located coincides with or is tangent to the circle on the inner wall of the heating tube, and the aerosol-generating matrix will not be significantly squeezed. However, there is a sudden change in the cross-sectional shape. The heating circuit is mostly made by resistance wire technology, and the molding process method is single.
技术问题technical problem
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种改进的加热组件及具有该加热组件的气溶胶产生装置。The technical problem to be solved by the present invention is to provide an improved heating assembly and an aerosol generating device with the heating assembly for the above-mentioned defects of the prior art.
技术解决方案technical solution
本发明解决其技术问题所采用的技术方案是:构造一种加热组件,所述加热组件包括加热管;所述加热管包括基体管、包覆于所述基体管外表面的介质层以及设置于所述介质层的发热线路,所述基体管内形成有用于收容气溶胶产生基质的加热腔,所述基体管的横截面外轮廓和内轮廓均为非圆形。The technical solution adopted by the present invention to solve the technical problem is: construct a heating assembly, the heating assembly includes a heating tube; the heating tube includes a base tube, a medium layer coated on the outer surface of the base tube, and a For the heating circuit of the medium layer, a heating cavity for accommodating the aerosol generating substrate is formed in the base tube, and the outer and inner profiles of the cross-section of the base tube are both non-circular.
在一些实施例中,所述介质层与所述基体管烧结成一体。In some embodiments, the dielectric layer is sintered integrally with the base tube.
在一些实施例中,所述介质层采用膜带卷制后烧结而成。In some embodiments, the dielectric layer is formed by rolling a film tape and then sintering it.
在一些实施例中,所述膜带通过流延成型。In some embodiments, the tape is cast by casting.
在一些实施例中,所述发热线路采用导电浆料印刷于所述介质层上后再烧结形成。In some embodiments, the heating circuit is formed by printing conductive paste on the dielectric layer and then firing.
在一些实施例中,所述基体管采用不锈钢基材制成,所述介质层采用介质玻璃制成。In some embodiments, the base tube is made of stainless steel, and the dielectric layer is made of dielectric glass.
在一些实施例中,所述介质层的热膨胀系数与所述基体管的热膨胀系数相匹配。In some embodiments, the coefficient of thermal expansion of the dielectric layer matches the coefficient of thermal expansion of the base tube.
在一些实施例中,所述加热管还包括设置于所述基体管内表面的红外辐射层,所述基体管采用高导热的金属或陶瓷制成。In some embodiments, the heating tube further includes an infrared radiation layer disposed on the inner surface of the base tube, and the base tube is made of metal or ceramics with high thermal conductivity.
在一些实施例中,所述加热管还包括设置于所述基体管外表面的红外辐射层,所述基体管采用石英玻璃制成。In some embodiments, the heating tube further includes an infrared radiation layer disposed on the outer surface of the base tube, and the base tube is made of quartz glass.
在一些实施例中,所述基体管的横截面外轮廓和内轮廓大致为莱洛多边形。In some embodiments, the cross-sectional outer and inner contours of the base tube are substantially Rello polygonal.
在一些实施例中,所述莱洛多边形包括莱洛三角形、莱洛五边形或莱洛七边形。In some embodiments, the Lello polygons include Lello triangles, Lello pentagons, or Lello heptagons.
在一些实施例中,所述莱洛多边形的每两条弧形边的相接处形成有倒圆角。In some embodiments, rounded corners are formed at the joints of every two arc-shaped sides of the Lello polygon.
在一些实施例中,所述莱洛多边形的弧形边用于挤压所述气溶胶产生基质。In some embodiments, the curved sides of the Lello polygon are used to squeeze the aerosol-generating substrate.
在一些实施例中,所述加热组件还包括与所述加热管连接的导向部件,所述导向部件内形成有与所述加热腔相连通的用于导入所述气溶胶产生基质的导入腔。In some embodiments, the heating assembly further includes a guide component connected to the heating tube, and an introduction cavity for introducing the aerosol-generating substrate communicated with the heating cavity is formed in the guide component.
在一些实施例中,所述导入腔具有远离所述加热腔的第一端以及靠近所述加热腔的第二端,所述导入腔在所述第一端的横截面积大于在所述第二端的横截面积。In some embodiments, the introduction cavity has a first end away from the heating cavity and a second end close to the heating cavity, and the cross-sectional area of the introduction cavity at the first end is larger than that at the second end. The cross-sectional area of both ends.
在一些实施例中,所述导入腔从所述第一端至所述第二端为渐变过渡。In some embodiments, the introduction cavity has a gradual transition from the first end to the second end.
本发明还提供一种气溶胶产生装置,包括上述任一项所述的加热组件。The present invention also provides an aerosol generating device, comprising the heating assembly described in any one of the above.
有益效果Beneficial effect
实施本发明至少具有以下有益效果:该加热组件的结构能够实现发热线路在非圆基体管上的灵活设计,可实现发热线路在基体管表面的全覆盖或部分覆盖。The implementation of the present invention has at least the following beneficial effects: the structure of the heating assembly can realize the flexible design of the heating circuit on the non-circular base tube, and can realize the full or partial coverage of the heating circuit on the surface of the base tube.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明第一实施例中加热组件的立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the heating assembly in the first embodiment of the present invention;
图2是图1所示加热组件的分解结构示意图;Fig. 2 is a schematic diagram of an exploded structure of the heating assembly shown in Fig. 1;
图3是图1所示加热组件成型过程中的结构示意图;Fig. 3 is a structural schematic diagram during the molding process of the heating assembly shown in Fig. 1;
图4是图2中基体管容纳有气溶胶产生基质时的横截面示意图;Fig. 4 is a schematic cross-sectional view of the substrate tube in Fig. 2 when the aerosol-generating substrate is contained;
图5是图4中加热腔的横截面轮廓示意图;Fig. 5 is a schematic diagram of a cross-sectional profile of the heating chamber in Fig. 4;
图6是BaO-A12O3-SiO2的三元相图;Fig. 6 is the ternary phase diagram of BaO-A12O3-SiO2;
图7是本发明第二实施例中加热组件的基体管的横截面示意图;7 is a schematic cross-sectional view of a substrate tube of a heating assembly in a second embodiment of the present invention;
图8是本发明第三实施例中加热组件的立体结构示意图;Fig. 8 is a schematic perspective view of the three-dimensional structure of the heating assembly in the third embodiment of the present invention;
图9是图8所示加热组件成型过程中的横截面示意图;Fig. 9 is a cross-sectional schematic diagram during the molding process of the heating assembly shown in Fig. 8;
图10是本发明第四实施例中加热组件的立体结构示意图;Fig. 10 is a schematic perspective view of the three-dimensional structure of the heating assembly in the fourth embodiment of the present invention;
图11是图10所示加热组件的纵向剖面示意图;Fig. 11 is a schematic longitudinal sectional view of the heating assembly shown in Fig. 10;
图12是图10中基体管的横截面示意图;Fig. 12 is a schematic cross-sectional view of the substrate tube in Fig. 10;
图13是本发明第五实施例中加热组件的立体结构示意图;Fig. 13 is a schematic perspective view of the three-dimensional structure of the heating assembly in the fifth embodiment of the present invention;
图14是图13中基体管的横截面示意图;Fig. 14 is a schematic cross-sectional view of the substrate tube in Fig. 13;
图15是本发明一些实施例中气溶胶产生装置插入有气溶胶产生基质时的立体结构示意图;Fig. 15 is a schematic diagram of a three-dimensional structure of an aerosol generating device inserted with an aerosol generating substrate in some embodiments of the present invention;
图16是图15所示气溶胶产生装置插入有气溶胶产生基质时的纵向剖面示意图。Fig. 16 is a schematic longitudinal sectional view of the aerosol generating device shown in Fig. 15 when an aerosol generating substrate is inserted.
本发明的实施方式Embodiments of the present invention
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described in detail with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系或者是本发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship that is usually placed when the product of the present invention is used, and is only for the convenience of describing the present invention. The invention and the simplified description do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
图1-5示出了本发明第一实施例中的加热组件1,该加热组件1包括加热管10,加热管10内形成有用于收容并加热气溶胶产生基质200的加热腔110。加热管10可包括基体管11、包覆于基体管11表面的介质层12以及设置于介质层12的发热线路13。1-5 show the heating assembly 1 in the first embodiment of the present invention, the heating assembly 1 includes a heating tube 10, and a heating cavity 110 for accommodating and heating an aerosol generating substrate 200 is formed in the heating tube 10 . The heating tube 10 may include a base tube 11 , a dielectric layer 12 covering the surface of the base tube 11 , and a heating circuit 13 disposed on the dielectric layer 12 .
基体管11呈内部中空的管状,基体管11的内壁面界定出加热腔110。基体管11的横截面外轮廓和内轮廓均可以为非圆形,例如多边形,该多边形包括但不限于三角形、方形、梯形、五边形等。较佳地,基体管11大致为莱洛多棱管,即,基体管11的横截面外轮廓和内轮廓均大致为莱洛多边形,例如,莱洛三角形、莱洛五边形或者莱洛七边形等。莱洛多边形为等宽曲线且具有奇数个弧形边,基体管11的奇数个弧形内壁面能够挤压收容于基体管11中的气溶胶产生基质200并能够与气溶胶产生基质200具有更大的接触面积。此外,由于莱洛多边形在任何方向上都具有相同的宽度,使得基体管11在一个平面旋转过程中能够保持宽度恒定。The base pipe 11 is in a hollow tubular shape, and the inner wall of the base pipe 11 defines a heating cavity 110 . Both the outer profile and the inner profile of the cross-section of the base pipe 11 can be non-circular, such as polygonal, and the polygonal shape includes but not limited to triangle, square, trapezoid, pentagon and so on. Preferably, the base tube 11 is approximately a Lello polygonal tube, that is, the cross-sectional outer profile and inner profile of the base tube 11 are approximately a Lello polygon, for example, a Lello triangle, a Lello pentagon, or a Lello seven. polygon etc. The Lello polygon is a curve of equal width and has an odd number of curved sides. The odd number of curved inner walls of the base tube 11 can squeeze the aerosol-generating substrate 200 accommodated in the base tube 11 and can have a closer relationship with the aerosol-generating substrate 200. Large contact area. In addition, since the Lello polygon has the same width in any direction, the substrate tube 11 can keep the width constant during one plane rotation.
基体管11的横截面内轮廓线,即加热腔110的横截面轮廓线,具有一最大内切圆C1。该最大内切圆C1的直径2R小于被挤压前的气溶胶产生基质200的外径。在一些实施例中,该最大内切圆的直径2R可以比被挤压前的气溶胶产生基质200的外径小0.2-2.0mm。该最大内切圆C1的直径2R可以为3-9mm,较佳为4-7mm。在气溶胶产生基质200插入至加热腔110中时,加热腔110的至少部分腔壁能够挤压气溶胶产生基质200,促使气溶胶产生基质200沿径向向内产生形变。图4所示为大致呈圆柱状的气溶胶产生基质200收容在基体管11内时的横剖视图,其中,虚线表示气溶胶产生基质200被挤压前的横截面外轮廓线。气溶胶产生基质200被挤压变形后,其径向表面到中心的距离减小,从而缩短了热量传导距离。同时,气溶胶产生基质200内部的空气被挤压排出,气溶胶产生基质200内的雾化基质的密度增大,从而可以提高导热效率,改善气溶胶产生基质200表心温差大、热传导效率低、预热时间长的问题。可以理解地,加热腔110的横截面轮廓的棱边数越多,加热腔110的横截面轮廓越趋近于圆。为了有效对气溶胶产生基质200进行一定的挤压,加热腔110的横截面轮廓的棱边数不宜过多。较佳地,基体管11为莱洛三棱管或莱洛五棱管。在本实施例中,基体管11为莱洛三棱管。The cross-sectional inner contour line of the substrate tube 11 , that is, the cross-sectional contour line of the heating cavity 110 has a maximum inscribed circle C1 . The diameter 2R of the largest inscribed circle C1 is smaller than the outer diameter of the aerosol-generating substrate 200 before being squeezed. In some embodiments, the diameter 2R of the largest inscribed circle may be 0.2-2.0 mm smaller than the outer diameter of the aerosol-generating substrate 200 before being squeezed. The diameter 2R of the largest inscribed circle C1 may be 3-9 mm, preferably 4-7 mm. When the aerosol-generating substrate 200 is inserted into the heating chamber 110 , at least part of the cavity wall of the heating chamber 110 can press the aerosol-generating substrate 200 , prompting the aerosol-generating substrate 200 to deform radially inward. FIG. 4 is a cross-sectional view of the roughly cylindrical aerosol-generating substrate 200 housed in the base tube 11 , where the dotted line represents the outline of the cross-section of the aerosol-generating substrate 200 before being squeezed. After the aerosol generating matrix 200 is squeezed and deformed, the distance from its radial surface to the center is reduced, thereby shortening the heat conduction distance. At the same time, the air inside the aerosol generating substrate 200 is squeezed out, and the density of the atomized substrate in the aerosol generating substrate 200 increases, thereby improving the heat conduction efficiency and improving the large temperature difference and low heat transfer efficiency of the aerosol generating substrate 200. , The problem of long warm-up time. It can be understood that the more edges there are in the cross-sectional profile of the heating cavity 110 , the closer the cross-sectional profile of the heating cavity 110 is to a circle. In order to effectively squeeze the aerosol-generating substrate 200 to a certain extent, the number of edges of the cross-sectional profile of the heating chamber 110 should not be too many. Preferably, the base tube 11 is a triangular Lello tube or a five-edge Lello tube. In this embodiment, the base tube 11 is a Lyro triangular tube.
该最大内切圆C1的中心到加热腔110的横截面轮廓线的最大距离L大于该最大内切圆C1的半径R。在气溶胶产生基质200收容在加热腔110中时,气溶胶产生基质200的外壁面和加热腔110的腔壁之间还可形成有至少一个可供气体流通的气流通道111,该至少一个气流通道111可沿加热腔110的轴向方向延伸,可保证抽吸时气流流通顺畅。在一些实施例中,该最大内切圆C1的中心到加热腔110的横截面轮廓线的最大距离L可大于2mm,较佳为3-5mm。在本实施例中,气流通道111有三个,该三个气流通道111分别位于加热腔110每两条弧形边的相接处。The maximum distance L between the center of the largest inscribed circle C1 and the cross-sectional outline of the heating chamber 110 is greater than the radius R of the largest inscribed circle C1 . When the aerosol-generating substrate 200 is housed in the heating chamber 110, at least one airflow channel 111 for gas circulation may be formed between the outer wall surface of the aerosol-generating substrate 200 and the wall of the heating chamber 110. The channel 111 can extend along the axial direction of the heating chamber 110, so as to ensure smooth air flow during suction. In some embodiments, the maximum distance L from the center of the maximum inscribed circle C1 to the cross-sectional outline of the heating cavity 110 may be greater than 2mm, preferably 3-5mm. In this embodiment, there are three airflow channels 111 , and the three airflow channels 111 are respectively located at the joints of every two arc-shaped sides of the heating cavity 110 .
介质层12可由膜带120卷绕包覆在基体管11的外表面后再烧结形成,其中,膜带120可以为通过流延成型的流延膜带。具体地,在制造加热组件1的过程中,可在一个力的作用下旋转基体管11,粘附用于成型介质层12的卷膜膜带120。由于基体管11的横截面外轮廓为等宽曲线,基体管11在转动过程中一直保持与卷膜膜带120相切,有利于卷膜过程中的气泡排除,可以有效避免卷膜气泡,提高良品率,还可避免在卷膜过程中由于压力不稳定而出现卷膜拉裂等缺陷。此外,还可在基体管11的横截面轮廓的每两条弧形边的相接处设置倒圆角112,通过适当的倒角,改善该相接处的圆滑度,同时保持等宽特征,从而进一步提高工艺稳定性和良品率。The dielectric layer 12 can be formed by wrapping the film tape 120 on the outer surface of the base tube 11 and then sintering, wherein the film tape 120 can be a cast film tape formed by tape casting. Specifically, during the process of manufacturing the heating element 1 , the base pipe 11 can be rotated under the action of a force, and the rolled film tape 120 for forming the medium layer 12 can be adhered. Since the outer contour of the cross section of the base tube 11 is an equal-width curve, the base tube 11 is always kept tangent to the rolled film tape 120 during the rotation process, which is conducive to the removal of air bubbles in the roll film process, can effectively avoid roll film bubbles, and improve It can also avoid defects such as tearing of the film due to unstable pressure during the film rolling process. In addition, rounded corners 112 can also be provided at the joints of every two arc-shaped sides of the cross-sectional profile of the base pipe 11. Through proper chamfering, the smoothness of the joints can be improved while maintaining the feature of equal width. Thereby further improving process stability and yield.
发热线路13可采用导电浆料130印刷于膜带120上后再烧结形成。将印刷有导电浆料130的膜带120包覆在基体管11的外表面,烧结后形成的介质层12贴附在基体管11的外表面。发热线路13设计灵活,发热线路13可位于介质层12的外表面,也可位于介质层12的内表面和基体管11的外表面之间,此外,还可以实现发热线路13在基体管11表面的全覆盖或部分覆盖。The heating circuit 13 can be formed by printing the conductive paste 130 on the film tape 120 and then sintering. The film tape 120 printed with the conductive paste 130 is coated on the outer surface of the base tube 11 , and the dielectric layer 12 formed after sintering is pasted on the outer surface of the base tube 11 . The design of the heating circuit 13 is flexible. The heating circuit 13 can be located on the outer surface of the dielectric layer 12, or between the inner surface of the dielectric layer 12 and the outer surface of the base tube 11. In addition, the heating circuit 13 can also be placed on the surface of the base tube 11. full or partial coverage.
在本实施例中,加热组件1采用纯电阻传导加热的方式进行加热。发热线路13位于基体管11的外侧,发热线路13在通电发热后,将热量从基体管11的外表面传递给收容于基体管11内的气溶胶产生基质200,对气溶胶产生基质200进行加热。基体管11可采用高导热系数的金属或非金属材料制成,有利于热量的快速传递,且在快速升温下基体管11的温度场均匀性较好。其中,该高导热系数的金属材料可以为不锈钢、铝或铝合金、铜或铜合金等,例如为430不锈钢。该高导热系数的非金属材料可以为陶瓷,例如氧化铝、碳化硅、氮化铝、氮化硅等。In this embodiment, the heating component 1 is heated by pure resistance conduction heating. The heating circuit 13 is located outside the base tube 11. After the heating circuit 13 is energized and generates heat, it transfers heat from the outer surface of the base tube 11 to the aerosol-generating substrate 200 housed in the base tube 11 to heat the aerosol-generating substrate 200. . The base pipe 11 can be made of metal or non-metal material with high thermal conductivity, which is beneficial to the rapid transfer of heat, and the temperature field uniformity of the base pipe 11 is better under rapid temperature rise. Wherein, the metal material with high thermal conductivity may be stainless steel, aluminum or aluminum alloy, copper or copper alloy, etc., for example, 430 stainless steel. The non-metallic material with high thermal conductivity can be ceramics, such as aluminum oxide, silicon carbide, aluminum nitride, silicon nitride and the like.
介质层12具有良好的绝缘性,能够满足厚膜印刷烧结形成有效电路连接。介质层12所选取的介质材料需与表面印刷的导电浆料共烧匹配性较好,且具有较好的热匹配和抗热震效果。此外,该介质材料能够与基体管11的基材表面低温烧结结合,该介质材料的热膨胀系数与基体管11的基材的热膨胀系数相匹配。在本实施例中,基体管11采用430不锈钢基材制成,介质层12采用介质玻璃制成。The dielectric layer 12 has good insulation and can meet the requirements of thick film printing and sintering to form an effective circuit connection. The dielectric material selected for the dielectric layer 12 needs to have a good co-firing matching with the conductive paste printed on the surface, and have good thermal matching and thermal shock resistance. In addition, the dielectric material can be sintered and bonded to the base material surface of the base tube 11 at low temperature, and the thermal expansion coefficient of the dielectric material matches the thermal expansion coefficient of the base material of the base tube 11 . In this embodiment, the base tube 11 is made of 430 stainless steel substrate, and the dielectric layer 12 is made of dielectric glass.
进一步地,介质层12还具有一定的抗机械冲击与热冲击的能力,这种能力可以通过向基体玻璃中添加氧化物而获得,例如Fe、Co、Ni等的氧化物,例如向基体玻璃中添加Co2O3。基体玻璃中添加Fe、Co、Ni等氧化物能改善介质层12与不锈钢基材的润湿性,在烧成过程中这些元素能够与不锈钢基材形成化学键的结合从而提高结合强度。Further, the dielectric layer 12 also has a certain ability to resist mechanical shock and thermal shock, which can be obtained by adding oxides to the base glass, such as oxides of Fe, Co, Ni, etc., for example, adding oxides to the base glass Add Co2O3. Adding oxides such as Fe, Co, and Ni to the matrix glass can improve the wettability between the dielectric layer 12 and the stainless steel substrate. During the firing process, these elements can form chemical bonds with the stainless steel substrate to increase the bonding strength.
基于介质层12与不锈钢基材的热膨胀匹配性要求,可选择在基体玻璃中添加BaO-A12O3-SiO2体系,或使用CaO取代部分BaO的体系,可对介质层12的热膨胀系数进行调节。如图6所示,根据BaO-A12O3-SiO2的三元相图,主要组分比例可选择在钡长石区域附近,介质玻璃中钡铝硅氧化物之间大致比例可以为:30-60%BaO、10-30% A12O3、15-50% SiO2。该介质玻璃还可包括晶核剂,如TiO2、ZrO2、CaF2等中的一种或多种。另外,该介质玻璃还可包括作为玻璃性能调节作用的碱金属氧化物和碱土金属氧化物等,如Na2O、K2O、CaO、MgO、BaO及Al2O3、ZnO等,进一步地,还可包括用于降低玻璃的熔炼温度并调整玻璃的软化温度的B2O3。在一些实施例中,该介质玻璃的大致组成比例为:75-90%的基体玻璃,5-10%的B2O3,1-3%的晶核剂,0.5-2%的Fe、Co、Ni的氧化物,3-10%的其他碱金属氧化物和碱土金属氧化物。介质层12的低温处理温度可以为800-900℃,该介质层12能够与不锈钢基材结合且耐受350℃室温水骤冷试验,且可经受2min升至350℃再降温1min的长时循环测试8000次。Based on the thermal expansion matching requirements of the dielectric layer 12 and the stainless steel substrate, you can choose to add the BaO-Al2O3-SiO2 system to the base glass, or use CaO to replace part of the BaO system, and the thermal expansion coefficient of the dielectric layer 12 can be adjusted. As shown in Figure 6, according to the ternary phase diagram of BaO-A12O3-SiO2, the main component ratio can be selected near the barium feldspar region, and the approximate ratio between barium-aluminum-silicon oxide in dielectric glass can be: 30-60% BaO, 10-30% A12O3, 15-50% SiO2. The dielectric glass may also include crystal nucleating agents, such as one or more of TiO2, ZrO2, CaF2 and the like. In addition, the dielectric glass can also include alkali metal oxides and alkaline earth metal oxides, such as Na2O, K2O, CaO, MgO, BaO, Al2O3, ZnO, etc., as glass performance adjustment functions. The melting temperature of the glass and the B2O3 to adjust the softening temperature of the glass. In some embodiments, the approximate composition ratio of the dielectric glass is: 75-90% matrix glass, 5-10% B2O3, 1-3% crystal nucleating agent, 0.5-2% Fe, Co, Ni Oxides, 3-10% other alkali metal oxides and alkaline earth metal oxides. The low-temperature treatment temperature of the dielectric layer 12 can be 800-900°C. The dielectric layer 12 can be combined with the stainless steel substrate and can withstand the 350°C room temperature water quenching test, and can withstand the long-term cycle of rising to 350°C for 2 minutes and then cooling for 1 minute. Tested 8000 times.
图7示出了本发明第二实施例中基体管11的横截面示意图,其与第一实施例的主要区别在于,本实施例中的基体管11的横截面轮廓呈莱洛三角形,且每两条弧形边之间直接连接,即,在两条弧形边的相接处未进行倒角,从而在其相接处形成有尖角。FIG. 7 shows a schematic cross-sectional view of the base tube 11 in the second embodiment of the present invention. The main difference between it and the first embodiment is that the cross-sectional profile of the base tube 11 in this embodiment is a Relot triangle, and each There is a direct connection between the two arc-shaped sides, that is, no chamfering is performed at the junction of the two arc-shaped sides, so that a sharp corner is formed at the junction of the two arc-shaped sides.
图8-9示出了本发明第三实施例中的加热组件1,其与第一实施例的主要区别在于,本实施例中的加热组件1为莱洛五棱管,基体管11的横截面外轮廓和内轮廓均为莱洛五边形。此外,基体管11的横截面轮廓的每两条弧形边的相接处可进行适当的倒圆角,改善相接处的圆滑度。Figures 8-9 show the heating assembly 1 in the third embodiment of the present invention. The main difference between it and the first embodiment is that the heating assembly 1 in this embodiment is a Lello pentacle tube, and the transverse direction of the substrate tube 11 is The outer and inner contours of the section are all Lello pentagons. In addition, the intersection of every two arc-shaped sides of the cross-sectional profile of the base tube 11 can be properly rounded to improve the smoothness of the intersection.
图10-12示出了本发明第四实施例中的加热组件1,其与第一实施例的主要区别在于,本实施例中的加热组件1还包括位于加热管10的上部用于导入气溶胶产生基质200的导向部件20以及封盖于加热管10的底部用于气溶胶产生基质200轴向支撑定位的支撑壁30。导向部件20、加热管10、支撑壁30可一体成型,或者也可分别单独成型后再组装在一起。10-12 show the heating assembly 1 in the fourth embodiment of the present invention. The main difference between it and the first embodiment is that the heating assembly 1 in this embodiment also includes an upper part of the heating tube 10 for introducing air. The guide part 20 of the aerosol-generating substrate 200 and the supporting wall 30 covering the bottom of the heating tube 10 are used for axially supporting and positioning the aerosol-generating substrate 200 . The guide part 20, the heating tube 10, and the supporting wall 30 can be integrally formed, or can be formed separately and then assembled together.
此外,在本实施例中,基体管11为正三棱管,即,基体管11的横截面内轮廓和外轮廓均为正三棱形,其具有三条直棱边。基体管11的横截面轮廓的每两条棱边的相接处还可设置有倒圆角112,以改善该相接处的圆滑度。可以理解地,在其他实施例中,基体管11的横截面内轮廓和外轮廓也可以为正四边形、正五边形、正六边形等其它正多边形。为了有效对气溶胶产生基质200进行一定的挤压,基体管11的横截面轮廓的棱边数不宜过多,在一些实施例中,该棱边数可以为3-7。In addition, in this embodiment, the base tube 11 is a regular triangular tube, that is, the inner and outer profiles of the cross-section of the base tube 11 are both regular triangular prisms, which have three straight edges. Rounded corners 112 may also be provided at the junction of every two edges of the cross-sectional profile of the base tube 11 to improve the smoothness of the junction. It can be understood that, in other embodiments, the cross-sectional inner and outer contours of the base tube 11 can also be regular quadrilaterals, regular pentagons, regular hexagons and other regular polygons. In order to effectively squeeze the aerosol-generating substrate 200 to a certain extent, the number of edges of the cross-sectional profile of the substrate tube 11 should not be too many, and in some embodiments, the number of edges may be 3-7.
此外,本实施例中的加热组件1可采用电阻传导和红外辐射复合加热的加热方式,加热管10除了包括上述基体管11、介质层12和发热线路13外,还包括红外辐射层14。红外辐射层14可设置于基体管11的内表面,此时,基体管11可采用高导热系数的金属或非金属材料制成。其中,该高导热系数的金属材料可以为不锈钢、铝或铝合金、铜或铜合金等,例如为430不锈钢。该高导热系数的非金属材料可以为陶瓷,例如氧化铝、碳化硅、氮化铝、氮化硅等。在其他实施例中,红外辐射层14也可设置于基体管11的外表面,此时,基体管11可采用高红外透过率的石英等材料制成。In addition, the heating assembly 1 in this embodiment can adopt the combined heating method of resistance conduction and infrared radiation, and the heating tube 10 includes an infrared radiation layer 14 in addition to the above-mentioned base tube 11 , dielectric layer 12 and heating circuit 13 . The infrared radiation layer 14 can be disposed on the inner surface of the base tube 11, and at this time, the base tube 11 can be made of metal or non-metal material with high thermal conductivity. Wherein, the metal material with high thermal conductivity may be stainless steel, aluminum or aluminum alloy, copper or copper alloy, etc., for example, 430 stainless steel. The non-metallic material with high thermal conductivity can be ceramics, such as aluminum oxide, silicon carbide, aluminum nitride, silicon nitride and the like. In other embodiments, the infrared radiation layer 14 can also be disposed on the outer surface of the base tube 11 , and in this case, the base tube 11 can be made of materials such as quartz with high infrared transmittance.
支撑壁30封盖于加热管10的下端开口处,并可与加热管10一体成型。加热管10的内侧壁和/或支撑壁30的上侧壁还可设置有至少一个限位凸台31,用于对气溶胶产生基质200进行限位。该至少一个限位凸台31与加热管10和/或支撑壁30可以一体成型,或者,其也可分别单独成型后再通过焊接等方式组装在一起。在本实施例中,限位凸台31有一个,该一个限位凸台31可由支撑壁30一体向上弯折形成且可与支撑壁30的中轴线重合。限位凸台31的顶面为平面,气溶胶产生基质200的下端面可抵靠于该至少一个限位凸台31上实现支撑定位。在其他实施例中,限位凸台31也可有两个或两个以上,该两个或两个以上限位凸台31可分布于支撑壁30的周边,并可沿支撑壁30的周向均匀间隔设置。The supporting wall 30 covers the opening of the lower end of the heating tube 10 and can be integrally formed with the heating tube 10 . The inner side wall of the heating tube 10 and/or the upper side wall of the support wall 30 may also be provided with at least one limiting boss 31 for limiting the aerosol generating substrate 200 . The at least one limiting boss 31 and the heating tube 10 and/or the supporting wall 30 can be integrally formed, or they can be formed separately and then assembled together by welding or the like. In this embodiment, there is one limiting boss 31 , and the one limiting boss 31 can be formed by bending upwards of the supporting wall 30 integrally and can coincide with the central axis of the supporting wall 30 . The top surface of the limiting boss 31 is a plane, and the lower end surface of the aerosol-generating substrate 200 can abut against the at least one limiting boss 31 to achieve supporting positioning. In other embodiments, there may be two or more limiting bosses 31, and the two or more limiting bosses 31 may be distributed on the periphery of the supporting wall 30, and may be arranged along the periphery of the supporting wall 30. Set to evenly spaced.
导向部件20呈内部中空的管状,导向部件20的内壁面界定出一用于导入气溶胶产生基质200的导入腔210。该导入腔210具有远离加热管10的第一端211以及靠近加热管10的第二端212。该导入腔210在第一端211的横截面积大于在第二端212的横截面积,且该导入腔210在第一端211的横截面积不小于气溶胶产生基质200被挤压前的横截面积。在本实施例中,该导入腔210在第一端211的横截面形状与气溶胶产生基质200的横截面形状相对应,即,该导入腔210在第一端211的横截面形状为圆形,且该导入腔210在第一端211的横截面积大于气溶胶产生基质200被挤压前的横截面积,利于将气溶胶产生基质200顺滑导入到加热组件1内。The guide part 20 is in the shape of a hollow tube, and the inner wall of the guide part 20 defines an introduction cavity 210 for introducing the aerosol generating matrix 200 . The introduction chamber 210 has a first end 211 away from the heating tube 10 and a second end 212 close to the heating tube 10 . The cross-sectional area of the introduction cavity 210 at the first end 211 is larger than the cross-sectional area at the second end 212, and the cross-sectional area of the introduction cavity 210 at the first end 211 is not smaller than that of the aerosol-generating substrate 200 before being squeezed. cross-sectional area. In this embodiment, the cross-sectional shape of the introduction cavity 210 at the first end 211 corresponds to the cross-sectional shape of the aerosol generating matrix 200, that is, the cross-sectional shape of the introduction cavity 210 at the first end 211 is circular. , and the cross-sectional area of the introduction cavity 210 at the first end 211 is larger than the cross-sectional area of the aerosol-generating substrate 200 before being squeezed, which facilitates the smooth introduction of the aerosol-generating substrate 200 into the heating element 1 .
该导入腔210在第二端212的横截面形状与加热腔110的横截面形状相匹配,且与第一端211的横截面形状不同。在本实施例中,该导入腔210在第二端212的横截面形状大致为采用圆弧过渡连接的正三棱形。导入腔210的第二端212与加热腔110的上端连接在一起,导入腔210的第二端212的横截面尺寸与加热腔110的横截面尺寸一致。导入腔210从第一端211至第二端212可采用渐变过渡,即,导入腔210的横截面从第一端211的圆形渐变为与加热管10横截面一致的正三棱形,与加热腔110衔接。气溶胶产生基质200经由导向部件20的导向功能顺滑插入到加热管10内,同时被加热管10沿径向向内挤压为与加热腔110的横截面形状相似的三棱形状。在气溶胶产生基质200收容在加热管10中时,气溶胶产生基质200的外壁面和加热腔110的腔壁之间还可形成有三个气流通道111,该三个气流通道111分别位于加热腔110每两条棱边的相接处。The cross-sectional shape of the introduction cavity 210 at the second end 212 matches the cross-sectional shape of the heating cavity 110 , and is different from the cross-sectional shape of the first end 211 . In this embodiment, the cross-sectional shape of the introduction cavity 210 at the second end 212 is roughly a regular triangular prism connected by a circular arc transition. The second end 212 of the leading cavity 210 is connected with the upper end of the heating cavity 110 , and the cross-sectional size of the second end 212 of the leading cavity 210 is consistent with the cross-sectional size of the heating cavity 110 . The introduction cavity 210 can adopt a gradual transition from the first end 211 to the second end 212, that is, the cross section of the introduction cavity 210 gradually changes from a circle at the first end 211 to a regular triangular prism consistent with the cross section of the heating tube 10. cavity 110. The aerosol-generating substrate 200 is smoothly inserted into the heating tube 10 through the guiding function of the guiding member 20 , and at the same time is pressed radially inward by the heating tube 10 into a triangular shape similar to the cross-sectional shape of the heating chamber 110 . When the aerosol-generating substrate 200 is accommodated in the heating tube 10, three airflow passages 111 may be formed between the outer wall of the aerosol-generating substrate 200 and the wall of the heating chamber 110, and the three airflow passages 111 are respectively located in the heating chamber. 110 every two edge joints.
图13-14示出了本发明第五实施例中的加热组件1,其与第四实施例的主要区别在于,本实施例中的基体管11的横截面外轮廓和内轮廓均为跑道圆形,加热腔110的横截面轮廓线的最大内切圆C1的直径2R与跑道圆形横截面内轮廓的短轴长度一致,该最大内切圆C1的中心到加热腔110的横截面轮廓线的最大距离L与跑道圆形横截面内轮廓的长轴半径一致。在气溶胶产生基质200收容在加热腔110中时,气溶胶产生基质200的外壁面和加热腔110的腔壁之间可形成有两个气流通道111,该两个气流通道111分别位于加热腔110的长轴两侧。可以理解地,在其他实施例中,加热腔110的横截面也可以为其它非圆形,例如为轴对称的非圆形。13-14 show the heating assembly 1 in the fifth embodiment of the present invention. The main difference between it and the fourth embodiment is that the cross-sectional outer contour and inner contour of the base pipe 11 in this embodiment are both racetrack circles. Shape, the diameter 2R of the largest inscribed circle C1 of the cross-sectional outline of the heating chamber 110 is consistent with the minor axis length of the circular cross-section inner contour of the runway, and the center of the largest inscribed circle C1 reaches the cross-sectional outline of the heating chamber 110 The maximum distance L corresponds to the radius of the major axis of the inner profile of the circular cross-section of the runway. When the aerosol-generating substrate 200 is accommodated in the heating chamber 110, two airflow passages 111 may be formed between the outer wall of the aerosol-generating substrate 200 and the wall of the heating chamber 110, and the two airflow passages 111 are located in the heating chamber respectively. 110 on either side of the major axis. It can be understood that, in other embodiments, the cross section of the heating cavity 110 may also be other non-circular, for example, axisymmetric non-circular.
相应地,导入腔210与加热腔110相连通的第二端212的横截面形状为与加热腔110的横截面形状一致的跑道圆形。导入腔210的第一端211的横截面形状可呈圆形,导入腔210的横截面形状从第一端211的圆形渐变为第二端212的跑道圆形。Correspondingly, the cross-sectional shape of the second end 212 of the introduction chamber 210 communicating with the heating chamber 110 is a racetrack circle consistent with the cross-sectional shape of the heating chamber 110 . The cross-sectional shape of the first end 211 of the introduction cavity 210 may be circular, and the cross-sectional shape of the introduction cavity 210 gradually changes from a circle at the first end 211 to a racetrack circle at the second end 212 .
此外,在本实施例中,加热组件1上还可开设有若干个与加热腔110、导入腔210相连通的通孔113。该通孔113可根据需要开设于加热组件1的任意位置。例如,该通孔113可开设于导向部件20和/或加热管10的侧壁上,和/或,该通孔113也可开设于支撑壁30和/或限位凸台31上。通孔113的形状、尺寸和数量均不做限制。In addition, in this embodiment, several through holes 113 communicating with the heating chamber 110 and the introduction chamber 210 may also be opened on the heating assembly 1 . The through hole 113 can be opened at any position of the heating assembly 1 as required. For example, the through hole 113 can be opened on the side wall of the guide component 20 and/or the heating tube 10 , and/or, the through hole 113 can also be opened on the support wall 30 and/or the limiting boss 31 . The shape, size and quantity of the through holes 113 are not limited.
图15-16示出了本发明一些实施例中的气溶胶产生装置100,该气溶胶产生装置100大致可呈长方形柱状并可包括壳体2以及设置于壳体2内的加热组件1、主板3和电池4。其中,加热组件1可采用上述任一实施例中的加热组件结构。可以理解地,在其他实施例中,该气溶胶产生装置100并不局限于呈长方形柱状,其也可以呈方形柱状、圆柱状、椭圆柱状等其他形状。15-16 show an aerosol generating device 100 in some embodiments of the present invention. The aerosol generating device 100 may be roughly rectangular and columnar and may include a housing 2, a heating assembly 1 and a main board disposed in the housing 2. 3 and battery 4. Wherein, the heating assembly 1 can adopt the heating assembly structure in any of the above-mentioned embodiments. It can be understood that, in other embodiments, the aerosol generating device 100 is not limited to be in the shape of a rectangular column, and it can also be in other shapes such as a square column, a cylinder, an ellipse column, and the like.
壳体2的顶部设有供气溶胶产生基质200插入的插口20,插口20的横截面形状和尺寸与气溶胶产生基质200的横截面形状和尺寸相适配,气溶胶产生基质200可经由插口20插入到加热组件1中与加热组件1的内壁面接触。加热组件1在通电发热后,可以将热量传递给气溶胶产生基质200,从而实现对气溶胶产生基质200的烘烤加热。主板3分别与电池4、加热组件1电连接。主板3上布置有相关的控制电路,可借由设置于壳体2上的开关5控制电池4与加热组件1之间的通断。壳体2的顶部还可设置有一个用于遮挡或显露插口20的防尘盖6。在不需要使用气溶胶产生装置100时,可推动防尘盖6将插口20遮挡住,防止灰尘进入到插口20。在需要使用时,推动防尘盖6将插口20露出,以便气溶胶产生基质200从插口20插入。The top of the housing 2 is provided with a socket 20 for inserting the aerosol generating substrate 200. The cross-sectional shape and size of the socket 20 are compatible with the cross-sectional shape and size of the aerosol generating substrate 200. The aerosol generating substrate 200 can be inserted through the socket. 20 is inserted into the heating component 1 and contacts the inner wall of the heating component 1 . After the heating component 1 is energized and generates heat, it can transfer heat to the aerosol generating substrate 200 , so as to realize the baking and heating of the aerosol generating substrate 200 . The main board 3 is electrically connected to the battery 4 and the heating assembly 1 respectively. A related control circuit is arranged on the main board 3 , and the on-off connection between the battery 4 and the heating assembly 1 can be controlled by the switch 5 provided on the casing 2 . A dustproof cover 6 for covering or exposing the socket 20 may also be provided on the top of the housing 2 . When the aerosol generating device 100 is not needed, the dust-proof cover 6 can be pushed to cover the socket 20 to prevent dust from entering the socket 20 . When needed, push the dust-proof cover 6 to expose the socket 20 so that the aerosol-generating substrate 200 can be inserted through the socket 20 .
该气溶胶产生基质200可包括外包层210以及设置于外包层210内底部的雾化基质220。其中,外包层210可以为外包纸。雾化基质220可以是用于医疗或养生目的的材料,例如,固态片状或丝状的植物根、茎、叶等植物类材料。气溶胶产生装置100对插接于其中的气溶胶产生基质200进行低温烘烤加热,以在不燃烧的状态下释放雾化基质220中的气溶胶提取物。进一步地,该气溶胶产生基质200还可以包括设置于外包层210中并沿纵向依次设置于雾化基质220上方的中空支撑段230、降温段240及过滤段250。该气溶胶产生基质200的横截面形状也不局限于呈圆形,其也可以呈椭圆形、方形、多边形等其他形状。The aerosol-generating substrate 200 may include an outer covering 210 and an atomizing substrate 220 disposed on the inner bottom of the outer covering 210 . Wherein, the outer wrapping layer 210 may be outer wrapping paper. The atomized substrate 220 can be a material used for medical treatment or health preservation, for example, plant-like materials such as plant roots, stems, leaves, etc. in solid sheet or filament form. The aerosol generating device 100 bakes and heats the aerosol generating substrate 200 inserted therein at a low temperature, so as to release the aerosol extract in the atomized substrate 220 without burning. Further, the aerosol generating substrate 200 may also include a hollow supporting section 230 , a cooling section 240 and a filtering section 250 arranged in the outer cladding 210 and sequentially arranged above the atomizing substrate 220 in the longitudinal direction. The cross-sectional shape of the aerosol-generating substrate 200 is not limited to being circular, and it can also be in other shapes such as ellipse, square, and polygon.
以上实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本发明的保护范围;因此,凡跟本发明权利要求范围所做的等同变换与修饰,均应属于本发明权利要求的涵盖范围。Above embodiment has only expressed the specific implementation manner of the present invention, and its description is comparatively specific and detailed, but can not therefore be interpreted as the limitation of patent scope of the present invention; It should be pointed out that, for those of ordinary skill in the art, in Under the premise of not departing from the concept of the present invention, the above-mentioned technical features can be freely combined, and some deformations and improvements can also be made, which all belong to the protection scope of the present invention; therefore, all equivalent transformations made with the scope of the claims of the present invention All modifications and modifications shall fall within the scope of the claims of the present invention.

Claims (15)

  1. 一种加热组件,其特征在于,包括加热管(10);所述加热管(10)包括基体管(11)、包覆于所述基体管(11)外表面的介质层(12)以及设置于所述介质层(12)的发热线路(13),所述基体管(11)内形成有用于收容气溶胶产生基质(200)的加热腔(110),所述基体管(11)的横截面外轮廓和内轮廓均为非圆形。A heating assembly, characterized in that it includes a heating tube (10); the heating tube (10) includes a base tube (11), a medium layer (12) coated on the outer surface of the base tube (11), and a device In the heating circuit (13) of the medium layer (12), a heating cavity (110) for accommodating the aerosol generating substrate (200) is formed in the base tube (11), and the transverse direction of the base tube (11) Both the outer and inner contours of the section are non-circular.
  2. 根据权利要求1所述的加热组件,其特征在于,所述基体管(11)采用不锈钢基材制成,所述介质层(12)采用介质玻璃制成。The heating assembly according to claim 1, characterized in that, the base pipe (11) is made of stainless steel base material, and the medium layer (12) is made of dielectric glass.
  3. 根据权利要求1所述的加热组件,其特征在于,所述介质层(12)的热膨胀系数与所述基体管(11)的热膨胀系数相匹配。The heating assembly according to claim 1, characterized in that, the coefficient of thermal expansion of the medium layer (12) matches the coefficient of thermal expansion of the base pipe (11).
  4. 根据权利要求1所述的加热组件,其特征在于,所述加热管(10)还包括设置于所述基体管(11)内表面的红外辐射层(14),所述基体管(11)采用高导热的金属或陶瓷制成。The heating assembly according to claim 1, characterized in that, the heating tube (10) further comprises an infrared radiation layer (14) arranged on the inner surface of the base tube (11), and the base tube (11) adopts Made of high thermal conductivity metal or ceramics.
  5. 根据权利要求1所述的加热组件,其特征在于,所述加热管(10)还包括设置于所述基体管(11)外表面的红外辐射层(14),所述基体管(11)采用石英玻璃制成。The heating assembly according to claim 1, characterized in that, the heating tube (10) further comprises an infrared radiation layer (14) arranged on the outer surface of the base tube (11), and the base tube (11) adopts Made of quartz glass.
  6. 根据权利要求1所述的加热组件,其特征在于,所述基体管(11)的横截面外轮廓和内轮廓呈莱洛多边形。The heating assembly according to claim 1, characterized in that, the cross-sectional outer contour and inner contour of the base pipe (11) are Rello polygonal.
  7. 根据权利要求6所述的加热组件,其特征在于,所述莱洛多边形包括莱洛三角形、莱洛五边形或莱洛七边形。The heating assembly according to claim 6, wherein the Lello polygons include Lello triangles, Lello pentagons or Lello heptagons.
  8. 根据权利要求6所述的加热组件,其特征在于,所述莱洛多边形的每两条弧形边的相接处形成有倒圆角(112)。The heating assembly according to claim 6, characterized in that, rounded corners (112) are formed at the joints of every two arc sides of the Lello polygon.
  9. 根据权利要求1-8任一项所述的加热组件,其特征在于,所述加热组件还包括与所述加热管(10)连接的导向部件(20),所述导向部件(20)内形成有与所述加热腔(110)相连通的用于导入所述气溶胶产生基质(200)的导入腔(210)。The heating assembly according to any one of claims 1-8, characterized in that, the heating assembly further comprises a guide part (20) connected to the heating pipe (10), and the guide part (20) is formed inside There is an introduction chamber (210) communicating with the heating chamber (110) for introducing the aerosol generating matrix (200).
  10. 根据权利要求9所述的加热组件,其特征在于,所述导入腔(210)具有远离所述加热腔(110)的第一端(211)以及靠近所述加热腔(110)的第二端(212),所述导入腔(210)在所述第一端(211)的横截面积大于在所述第二端(212)的横截面积。The heating assembly according to claim 9, characterized in that, the introduction cavity (210) has a first end (211) away from the heating cavity (110) and a second end close to the heating cavity (110) (212), the cross-sectional area of the introduction cavity (210) at the first end (211) is larger than the cross-sectional area at the second end (212).
  11. 根据权利要求10所述的加热组件,其特征在于,所述导入腔(210)从所述第一端(211)至所述第二端(212)为渐变过渡。The heating assembly according to claim 10, characterized in that, the introduction cavity (210) has a gradual transition from the first end (211) to the second end (212).
  12. 一种气溶胶产生装置,其特征在于,包括权利要求1-11任一项所述的加热组件。An aerosol generating device, characterized by comprising the heating assembly according to any one of claims 1-11.
  13. 一种加热组件的制备方法,其特征在于,包括:A method for preparing a heating element, comprising:
    提供基体管(11),所述基体管(11)的横截面外轮廓和内轮廓均为非圆形;providing a base tube (11), the base tube (11) has a non-circular cross-sectional outer profile and inner profile;
    制备膜带(120);Prepare film tape (120);
    在所述膜带(120)上形成发热线路图案;forming a heating circuit pattern on the film tape (120);
    将形成有所述发热线路图案的所述膜带(120)包裹在所述基体管(11)的外表面,得到加热管半成品;Wrapping the film tape (120) formed with the heating circuit pattern on the outer surface of the base tube (11) to obtain a semi-finished heating tube;
    将所述加热管半成品进行烧结,得到加热管(10);Sintering the semi-finished heating tube to obtain a heating tube (10);
    其中,所述膜带(120)在烧结后形成介质层(12),所述发热线路图案在烧结后形成发热线路(13)。Wherein, the film strip (120) forms a dielectric layer (12) after sintering, and the heating circuit pattern forms a heating circuit (13) after sintering.
  14. 根据权利要求13所述的制备方法,其特征在于,制备所述膜带(120)的步骤包括:The preparation method according to claim 13, characterized in that the step of preparing the film tape (120) comprises:
    通过流延成型法制备所述膜带(120)。The film tape (120) is produced by tape casting.
  15. 根据权利要求13所述的制备方法,其特征在于,在所述膜带(120)上形成所述发热线路图案的步骤包括:The preparation method according to claim 13, characterized in that, the step of forming the heating circuit pattern on the film tape (120) comprises:
    在所述膜带(120)上印刷导电浆料(130),以形成所述发热线路图案。Printing conductive paste (130) on the film tape (120) to form the heating circuit pattern.
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CN216293048U (en) * 2021-09-08 2022-04-15 深圳麦克韦尔科技有限公司 Heating assembly and aerosol generating device
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CN113729288A (en) * 2021-09-08 2021-12-03 深圳麦克韦尔科技有限公司 Heating assembly and aerosol generating device
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