WO2023024571A1 - Composite heat conductive material and electronic device - Google Patents

Composite heat conductive material and electronic device Download PDF

Info

Publication number
WO2023024571A1
WO2023024571A1 PCT/CN2022/091299 CN2022091299W WO2023024571A1 WO 2023024571 A1 WO2023024571 A1 WO 2023024571A1 CN 2022091299 W CN2022091299 W CN 2022091299W WO 2023024571 A1 WO2023024571 A1 WO 2023024571A1
Authority
WO
WIPO (PCT)
Prior art keywords
particles
electronic device
thermally conductive
composite
diameter
Prior art date
Application number
PCT/CN2022/091299
Other languages
French (fr)
Chinese (zh)
Inventor
方浩明
徐焰
郑坤
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Publication of WO2023024571A1 publication Critical patent/WO2023024571A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/10Encapsulated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the present application relates to the field of thermally conductive materials, in particular to a composite thermally conductive material and electronic equipment using the composite thermally conductive material.
  • Interface thermally conductive materials usually include thermally conductive silicone grease, thermally conductive pads, thermally conductive gels, phase change thermally conductive materials, thermally conductive adhesives, etc.; and according to different application scenarios, different types of interface thermally conductive materials with different thermal conductivity can be used.
  • the gel-like interface heat-conducting material is provided on the contact interface between the chip and the heat sink, the problem of overflow of the gel-like interface heat-conducting material is very likely to occur.
  • the process mechanism of the gel-like interface heat-conducting material overflowing When the heat sink is assembled, the gel-like interface heat-conducting material is compressed and spreads around. When it overflows out of the chip package, it is initially suspended due to its own weight; When the yield deformation strength of its own is exceeded, the gel-like interface thermal material will collapse and contact the surface of the circuit board or the surrounding device housing.
  • the interface thermal conductive material itself conducts electricity, it will lead to short circuit failure of the circuit board component parts in contact with it. If the interface thermal conduction material itself is insulated, but contains conductive particles inside, it may lead to insufficient dielectric strength of the circuit board components in contact with it. Even if the interface heat conduction material itself is insulated and does not contain conductive particles inside, when there is a high-frequency or high-speed signal in the circuit board component in contact with it, the impedance mismatch caused by the contact of the interface heat conduction material may cause electrical signal changes of the circuit board component and other defects. .
  • the first aspect of the embodiment of the present application provides an electronic device, including:
  • a heat sink is arranged on the electronic component, and the surface of the heat sink facing the electronic component is provided with a magnetic layer, and the magnetic layer contains a permanent magnetic material;
  • a composite thermally conductive material combined between the electronic component and the heat sink, the composite thermally conductive material includes an organic matrix and a thermally conductive filler, wherein the thermally conductive filler is distributed in the organic matrix, and the thermally conductive filler includes iron magnetic particles.
  • the electronic device described in the first aspect of the present application by arranging a magnetic layer on the surface of the heat sink and setting ferromagnetic particles in the composite heat-conducting material, a gap between the magnetic layer on the surface of the heat sink and the composite heat-conducting material containing ferromagnetic particles is generated.
  • the magnetic adsorption effect reduces the probability of glue overflow and sag in the gel-like composite heat-conducting material before curing during the dispensing process.
  • the ferromagnetic particles are selected from Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles, CuOFe 2 O 3 particles, At least one of MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, and Ni powder.
  • the thermally conductive filler further includes non-magnetic particles.
  • the material of the non-magnetic particles includes at least one of aluminum oxide, aluminum nitride, boron nitride, zinc oxide, magnesium oxide, graphite, carbon nanotubes, graphene, diamond, and non-magnetic metal powder. kind.
  • the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
  • the large-diameter particles generally have the largest average particle diameter among the thermally conductive fillers, and the thermal conductivity of the large-diameter particles is higher than that of the ferromagnetic particles, preferably the highest among the thermally conductive fillers.
  • the average particle size of the large particle size particles is 20 ⁇ m or more.
  • the average particle size of the large particle size particles is usually the largest among the thermally conductive fillers. In some embodiments, the average particle diameter of the large-diameter particles is 40 ⁇ m-250 ⁇ m, more preferably 60 ⁇ m-160 ⁇ m.
  • the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
  • At least part of the large-diameter particles are attached to the surface of the bonding medium, and at least part of the ferromagnetic particles are bonded to the surface of the large-diameter particles through the bonding medium.
  • the ferromagnetic particles are bonded to the surface of the large particle size particles through the bonding medium, which can ensure that the overall heat conduction effect and magnetic performance of the composite heat conduction material are better.
  • the bonding medium is an organic bonding material
  • the bonding medium and the organic matrix are selected from the same polymer system, and the molecular weight of the bonding medium is lower than that of the organic matrix .
  • the thermal conductivity of the large-diameter particles is higher than the thermal conductivity of the ferromagnetic particles.
  • the large-diameter particles include at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, and aluminum-coated copper.
  • the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
  • the volume percentage of the heat conduction filler in the composite heat conduction material is greater than 70%, more preferably 80% to 90% .
  • the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  • the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  • the organic matrix is selected from at least one of a silicone system, an epoxy system, an acrylic system, a polyurethane system, and a polyimide system.
  • a coating that reacts with the organic matrix is further provided on the magnetic layer, and the coating includes a silane coupling agent.
  • the silane coupling agent has a graft reaction with the surface of the heat sink to realize the connection with the heat sink, and the silane coupling agent exposes a functional group that can react with the organic matrix.
  • the general structural formula of the silane coupling agent is:
  • R 3 /R 1 represents one of R 3 and R 1 , wherein R 1 is an unsubstituted or substituted monovalent hydrocarbon group, R 2 is an alkyl or alkoxy group, and R 3 is a hydrogen-containing functional group or a vinyl functional group , X is an alkyl group.
  • a groove is formed on the surface of the heat sink facing the electronic component, and the magnetic layer is embedded in the groove.
  • the magnetic layer is a magnet structure embedded in the groove, and the magnet structure is not limited to designs such as back-shaped, cross-shaped, I-shaped, square, etc., and the shape of the groove matches the shape of the magnetic layer of the magnet structure .
  • the magnetic layer of the magnet structure can also be designed in a mosaic type such as a convex platform type and a concave platform type.
  • the second aspect of the embodiment of the present application provides a composite heat-conducting material, including:
  • thermally conductive filler distributed in the organic matrix, the thermally conductive filler comprising:
  • Non-magnetic particles the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
  • the composite thermal conductive material has high thermal conductivity and is magnetic.
  • At least part of the large-diameter particles are attached to the surface of the bonding medium, and at least part of the ferromagnetic particles are bonded to the surface of the large-diameter particles through the bonding medium.
  • the ferromagnetic particles are bonded to the surface of the large particle size particles through the bonding medium, which can ensure that the overall heat conduction effect and magnetic performance of the composite heat conduction material are better.
  • the thermal conductivity of the large-diameter particles is higher than the thermal conductivity of the ferromagnetic particles.
  • the large-diameter particles include at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, and aluminum-coated copper.
  • the ferromagnetic particles are selected from Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles, CuOFe 2 O 3 particles, At least one of MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, and Ni powder.
  • the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
  • the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  • the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  • the average particle size of the large particle size particles is 20 ⁇ m or more.
  • the average particle size of the large particle size particles is usually the largest among the thermally conductive fillers. In some embodiments, the average particle diameter of the large-diameter particles is 40 ⁇ m-250 ⁇ m, more preferably 60 ⁇ m-160 ⁇ m.
  • the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
  • the organic matrix is selected from at least one of a silicone system, an epoxy system, an acrylic system, a polyurethane system, and a polyimide system.
  • the third aspect of the embodiment of the present application provides an electronic device, which includes an electronic component and a cured product of the composite thermally conductive material described in the second aspect of the embodiment of the present application disposed on the electronic component.
  • the electronic component is a chip
  • the electronic device further includes a heat sink disposed on the electronic component, an interface heat conducting material is disposed between the electronic component and the heat sink, and the interface
  • the thermally conductive material is a cured product of the composite thermally conductive material described in the second aspect of the embodiment of the present application.
  • the composite heat-conducting material has high thermal conductivity and is magnetic, and can be used as an interface heat-conducting material, so that the heat dissipation effect of electronic components is good.
  • FIG. 1 is a schematic structural diagram of a chip provided with a heat sink.
  • FIG. 2 is a schematic structural diagram of a packaged chip.
  • Fig. 3A is a partial schematic view of the electronic device according to the embodiment of the present application before dispensing glue.
  • FIG. 3B is a partial schematic diagram of an electronic device according to an embodiment of the present application.
  • Fig. 4 is a schematic diagram of the composite heat-conducting material of the first embodiment of the present application.
  • FIG. 5 is a schematic diagram of a composite thermally conductive material according to a second embodiment of the present application.
  • FIG. 6A and FIG. 6B are two schematic diagrams of the radiator of the present application, respectively.
  • Fig. 7 is a flow chart of the preparation of the composite heat-conducting material of the present application.
  • Fig. 8 is another preparation flow chart of the composite heat-conducting material of the present application.
  • a heating power device or a heating module is arranged on the circuit board 51 .
  • the heat generating power device is a chip 53 as an example for illustration.
  • the chip 53 is provided with a heat sink 55 .
  • the chip 53 can be a bare chip or a ball grid array (BGA) packaged chip with a heat dissipation cover disposed thereon.
  • BGA package chip as shown in Figure 2 between the chip 53 and the heat dissipation cover 59 is also filled with an interface heat conduction material 57, and the interface heat conduction material 57 is used to reduce the contact heat between the chip 53 and the heat dissipation cover 59 resistance, so that the heat generated by the chip 53 can be effectively conducted to the heat dissipation cover 59 .
  • the pre-cured interface heat-conducting material gel-like heat-conducting material
  • the glue-like heat-conducting material is prone to the problem of glue overflowing, and then the chip 53 Components on the perimeter and/or on the circuit board 51 are in direct contact, leading to a series of undesirable problems.
  • the present application provides an electronic device, including an electronic component 210 and a heat sink 55 disposed on the electronic component 210 .
  • a magnetic layer 231 is disposed on the surface of the heat sink 55 facing the electronic component 210 , and the magnetic layer 231 contains a permanent magnetic material.
  • a composite heat conducting material 100 is disposed between the electronic component 210 and the surface of the radiator 55 having the magnetic layer 231 .
  • Electronic components 210 are provided on the circuit board 51 .
  • the electronic component 210 can be a chip, but not limited thereto. As shown in FIG. 4 and FIG.
  • the composite heat-conducting material 100 includes an organic matrix 10 and a heat-conducting filler distributed in the organic matrix 10 , and the heat-conducting filler includes ferromagnetic particles 33 .
  • magnetic adsorption occurs between the magnetic layer 231 on the surface of the heat sink 55 and the composite thermally conductive material 100 containing ferromagnetic particles 33, reducing the amount of the composite thermally conductive material 100 (colloidal composite thermally conductive material 100) before curing in the dispensing process. ) the probability of glue overflow and sag flow.
  • the ferromagnetic particles 33 are Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles (including blended NiO and Fe 2 O 3 ), CuOFe 2 O 3 particles (comprising blended CuO and Fe 2 O 3 ), MgOFe 2 O 3 particles (comprising blended MgO and Fe 2 O 3 ), MnBi particles, CrO 2 particles, Fe powder, Co powder and Ni at least one of the powders.
  • the size of the ferromagnetic particles 33 may be nanoscale, with a particle diameter ranging from 10 nm to 1000 nm. From the perspective of thermal conductivity, it is preferable that the ferromagnetic particles 33 are pure metals such as Fe, Co, Ni and the like with high thermal conductivity.
  • the thermally conductive filler also includes non-magnetic particles 30 .
  • the material of described nonmagnetic particle 30 comprises aluminum oxide, aluminum nitride, boron nitride, zinc oxide, magnesium oxide, graphite, carbon nanotube, graphene, diamond and nonmagnetic metal powder (such as aluminum powder, silver powder, copper powder) Powder, etc.) at least one.
  • the non-magnetic particles 30 include large particle size particles 31, the average particle size of the large particle size particles 31 is larger than the average particle size of the ferromagnetic particles 33, usually the average particle size of the thermally conductive filler biggest.
  • the thermal conductivity of the large-diameter particles 31 is higher than that of the ferromagnetic particles 33 , for example greater than 200 W/mK, preferably the highest thermal conductivity among the thermally conductive fillers.
  • the material of the large-diameter particles 31 is selected from at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver particles, and aluminum-coated copper particles.
  • the ferromagnetic particles 33 are randomly distributed in the organic matrix 10 .
  • the surface of the large-diameter particles 31 is attached with a bonding medium 32, and at least part of the ferromagnetic particles 33 pass through the bonding medium. 32 is bonded to the surface of the large-diameter particles 31. That is, it is possible that all the ferromagnetic particles 33 are bonded to the surface of the large-diameter particles 31 through the bonding medium 32; 31, while other ferromagnetic particles 33 are randomly dispersed in the organic matrix 10, as shown in FIG. 5 .
  • the packing density of the thermally conductive filler in material 100 is greater.
  • the volume percentage of the ferromagnetic particles 33 randomly distributed in the organic matrix 10 may be 0%-20%. In addition, as shown in FIG.
  • the thermally conductive particles adhered to the surface of the large-diameter particles 31 include not only ferromagnetic particles 33 , but also other average particle sizes smaller than the large-diameter particles 31 .
  • Other non-magnetic particles 30 of diameter The random distribution mentioned in this application means that the distribution of the ferromagnetic particles 33 in the organic matrix 10 is not bound by the bonding medium 32 .
  • the shape of the large-diameter particles 31 shown in FIG. 4 and FIG. 5 is spherical, which is only for illustration, but not limited thereto.
  • the large-diameter particles 31 may be polyhedral diamonds.
  • the non-magnetic particles 30 can also optionally include other heat-conducting particles with a variety of particle size distributions, such as small-diameter particles 30a and medium-diameter particles 30b, as shown in Figure 4 and Figure 5 shows.
  • the heat-conducting filler when the particle diameter ratio of the large-diameter particles 31 to a heat-conducting particle with the smallest average particle diameter is greater than 50, the heat-conducting filler includes three or more heat-conducting particles with different average particle diameters.
  • the volume percentage of the heat conduction filler in the composite heat conduction material 100 is greater than 70%, more preferably 80% to 90%. %. From the perspective of dispensing and better reliability, the volume fraction of the thermally conductive filler in the composite thermally conductive material 100 should not exceed 92%.
  • the volume percentage of the ferromagnetic particles 33 in the composite thermal conductive material 100 is 10%-30%.
  • the average particle diameter of the large-diameter particles 31 is above 20 ⁇ m, preferably 40 ⁇ m-250 ⁇ m, more preferably 60 ⁇ m-160 ⁇ m.
  • the volume fraction of the large-diameter particles 31 in the composite heat-conducting material 100 is 35%-55%.
  • the organic matrix 10 which can also be called a polymer matrix, is used as a continuous phase to fix the dispersed phase (such as various thermal conductive fillers) in the composite thermal conductive material 100 in the organic matrix 10 to form a macroscopic composite thermal conductive material 100 .
  • the organic matrix 10 is selected from at least one of silicone systems, epoxy systems, acrylic systems, polyurethane systems, and polyimide systems.
  • the composite thermal conductive material 100 is used in a product, for example, when used in the application scene in FIG. 1 , the composite thermal conductive material 100 is a cured product, and curing mainly refers to the curing of the organic matrix 10 .
  • the organic matrix 10 is curable polymer, including silicone polymer, epoxy polymer, urethane polymer, phenolic polymer, unsaturated polyester, polyimide polymer, acrylonitrile Butadiene rubber, ethylene-propylene-diene rubber, ethylene-propylene rubber, natural rubber, polybutadiene rubber, polyisoprene rubber, polyester, polyurethane, etc.
  • the material of the organic matrix 10 is preferably organic silicon such as silicone rubber, silicone oil, silicone resin, or epoxy resin, more preferably silicone.
  • the silicone can be any one of the condensation curing type silicone system and the addition reaction curing type silicone system, preferably an addition reaction curing type silicone system, and more preferably an addition polymerization reaction curing type silicone rubber .
  • silicone oil is a popular name for organopolysiloxane.
  • the addition reaction-curable silicone rubber includes two major types of basic silicone oil components, such as alkenyl-containing organopolysiloxane and hydrogen-containing (Si-H group)-containing organopolysiloxane. Coupling agent, coupling agent, catalyst, inhibitor and other functional additives.
  • the alkenyl-containing organopolysiloxane may include vinyl two-terminal polydimethylsiloxane, vinyl two-terminal polyphenylmethylsiloxane, vinyl two-terminal dimethylsiloxane-dimethicone Phenylsiloxane copolymer, vinyl two-terminal dimethylsiloxane-phenylmethylsiloxane copolymer, vinyl two-terminal dimethylsiloxane-diethylsiloxane copolymer, etc. base two-terminal organopolysiloxane.
  • the viscosity of the alkenyl group-containing organopolysiloxane at 25° C. is preferably not less than 5 mPa ⁇ s and not more than 10000 mPa ⁇ s, preferably not less than 30 mPa ⁇ s and not more than 500 mPa ⁇ s.
  • the number of hydrogen atoms bonded to silicon atoms on the hydrogen group-containing organopolysiloxane molecule is 2 or more, preferably 2 to 50.
  • the molar ratio of the hydrogen group-containing organopolysiloxane to the alkenyl group-containing organopolysiloxane is preferably 0.3-3.
  • the viscosity of the hydrogen group-containing organopolysiloxane at 25°C is not particularly limited, but is preferably 1 mPa ⁇ s or more and 1000 mPa ⁇ s or less, and can be mixed and cured with an alkenyl group-containing organopolysiloxane to form physical properties good polymer.
  • the viscosities of the above-mentioned organopolysiloxanes are all measured with a rotational viscometer.
  • the noble metal catalysts may be platinum-based catalysts, palladium-based catalysts, rhodium-based catalysts, and the like.
  • platinum-based catalysts are used, such as platinum-based catalysts such as elemental platinum, oxyplatinic acid, platinum-olefin complexes, platinum-alcohol complexes, and platinum coordination compounds.
  • the content of the above catalyst is 0.1 ppm to 300 ppm, preferably 0.1 ppm to 200 ppm.
  • inhibitors need to be added to the composite thermal conductive material 100 .
  • Inhibitors can be various acetylenic compounds such as 1-ethynyl-1-cyclohexanol and 3-butyn-1-ol, triallyl isocyanurate and derivatives of triallyl isocyanurate, etc. Nitrogen compounds, organic phosphorus compounds such as triphenylphosphine, etc.
  • the content of the above-mentioned inhibitor is 0.01wt%-5wt% of the composite heat-conducting material 100, preferably 0.1wt%-1wt%.
  • the bonding medium 32 tightly binds the ferromagnetic particles 33 on the surface of the large-diameter particles 31 .
  • the process of the adhesive medium 32 exerting tight fixation can be completed before the large-diameter particles 31 are added to the organic matrix 10, for example, the ferromagnetic particles 33 are coated on the surface of the large-diameter particles 31 by the adhesive medium 32 in advance, or This may be done after the large size particles 31 have been added in the organic matrix 10 .
  • the thickness of the adhesive medium 32 covering the large-diameter particles 31 is usually less than 10 ⁇ m, preferably less than 1 ⁇ m.
  • the adhesive medium 32 can be made of the same material as the organic matrix 10, or can be made of a different material.
  • the adhesive medium 32 may be an inorganic adhesive.
  • Inorganic binders can be clay, phosphate, silicate, etc.
  • the inorganic binder can be added with a solvent to adjust the viscosity before coating the ferromagnetic particles 33 .
  • Adhesive medium 32 also can be organic adhesive
  • organic adhesive can be polyvinyl alcohol (Polyvinyl Alcohol, PVA), ethylene-vinyl acetate copolymer (Ethylene Vinyl Acetate, EVA), polyvinyl butyral (Polyvinyl Butyral, PVB) and other commonly used adhesive materials for granulation of ceramic powders, solvents can be added to significantly reduce the viscosity of the organic adhesive to achieve uniform dispersion of large ferromagnetic particles 33 in the organic adhesive solution.
  • the bonding medium 32 can adhere the ferromagnetic particles 33 to the surface of the large-diameter particles 31 through chemical bonding forces such as covalent bonds, ionic bonds, or metal bonds.
  • the adhesive medium 32 is made of the same material as the organic matrix 10 , that is, the adhesive medium 32 and the organic matrix 10 use the same polymer system.
  • the material of the organic matrix 10 is silicone
  • the material of the bonding medium 32 is also silicone.
  • the adhesive medium 32 is organosiloxane composed of a certain number of repeated -O-Si-bonds.
  • the number of silicon-oxygen bonds of the organosiloxane material bonding the ferromagnetic particles 33 is lower than the number of silicon-oxygen bonds of the organic silicon host molecule of the organic matrix 10, that is, the molecular weight of the silicone oil for bonding Lower than the molecular weight of the silicone oil matrix. That is, the molecular weight of the organic adhesive medium 32 is lower than that of the organic matrix 10 .
  • the surfaces of the large-diameter particles and the ferromagnetic particles all contain a certain amount of -OH active functional groups.
  • the bonding silicone oil forms adhesion between the large-diameter particles through the C-O-Si bond, wherein the carbon atoms come from diamond.
  • the bonding silicone oil forms adhesion with small-diameter particles through the -O-Si bond.
  • the silicone oil of the adhesive medium 32 may have the same terminal reactive functional group as the end of the polysiloxane molecular chain of the silicone oil of the organic matrix 10, for example, for the addition polymerization silicone system, it may be ethylene Base silicone oil, also can be hydrogen base silicone oil.
  • the silicone oil of the bonding medium 32 is vinyl silicone oil, at least two vinyl silicone oils with different molecular weights are added to the silicone matrix.
  • the silicone oil of the adhesive medium 32 is hydrogen-based silicone oil, at least two kinds of hydrogen-based silicone oils with different molecular weights are added to the silicone matrix.
  • the adhesive silicone oil can be that the other end of the polysiloxane molecular chain is a functional group that can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, Ester group, hydroxyl group, halogen group, etc.
  • the adhesive silicone oil can also be that the other end of the polysiloxane molecular chain is an inactive functional group, such as an alkyl group.
  • a silane coupling agent that can react with the terminal functional group of the adhesive silicone oil such as a vinyl silane coupling agent and a hydrogen silane coupling agent, can also be added to the silicone matrix.
  • the adhesive silicone oil may also include a terminal functional group that is an active functional group and can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, ester group, hydroxyl group, halo group, etc.
  • a terminal functional group that is an active functional group and can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, ester group, hydroxyl group, halo group, etc.
  • the adhesion and fixation of the adhesive silicone oil to the large-diameter particles 31 and the ferromagnetic particles 33 can be carried out simultaneously with the curing reaction of the main silicone matrix, or can be carried out separately in advance.
  • the magnetic layer 231 can be formed on the surface of the heat sink 55 by means of magnetic paint coating or whole magnet embedding.
  • the magnetic coating can be composed of permanent magnet material powder, film-forming base material, additives, solvents, etc.; the powder of permanent magnet material can be AlNiCo permanent magnet alloy, FeCrCo permanent magnet alloy, permanent magnet ferrite, at least one of magnetic materials.
  • Rare earth permanent magnet materials can be conventional materials such as NdFeB, SmCo, AlNiCo, etc.
  • the surface of the heat sink 55 is provided with a groove 551, and the groove 551 is used to inlay the magnetic layer 231 of the magnet structure, and the magnet structure is not limited to that shown in Figure 6A.
  • the back shape shown, the cross shape shown in FIG. 6B , and other I-shaped, square and other designs, the shape of the groove 551 matches the shape of the magnetic layer 231 of the magnet structure.
  • the magnetic layer 231 of the magnet structure can also be designed in a mosaic type such as a convex platform type and a concave platform type.
  • the magnetic layer 231 is further provided with a coating 233 that reacts quickly with the organic matrix 10 , and the coating 233 includes a silane coupling agent.
  • the coating 233 mainly includes a silane coupling agent, and can be formed on the radiator 55 by coating.
  • the coating 233 can be a hydrogen-containing silane coupling agent.
  • the coating 233 can be an amino-containing silane coupling agent.
  • the methoxane of the silane coupling agent will undergo a graft reaction with the surface of the heat sink 55 to achieve connection with the heat sink 55 , while the silane coupling agent exposes a functional group capable of reacting with the organic matrix 10 .
  • a chemical bond can be formed, thereby preventing the jelly-like composite heat-conducting material 100 from flowing vertically and overflowing.
  • the general structural formula of the silane coupling agent is:
  • R 3 /R 1 represents one of R 3 and R 1 , wherein R 1 is an unsubstituted or substituted monovalent hydrocarbon group, R 2 is an alkyl group or an alkoxy group, and R 3 is a reactive functional group, for example is a hydrogen-containing functional group or a vinyl functional group, and X is an alkyl group.
  • the silane coupling agent is a silane coupling agent containing at least one hydrogen atom directly bonded to a silicon atom in one molecule.
  • a curable silicone system is used as the organic matrix 10 for the composite thermally conductive material 100
  • the composite thermally conductive material 100 contains a certain amount of inhibitor to prevent the composite thermally conductive material 100 from curing immediately after dispensing. Therefore, in order to achieve the adhesion effect between the composite thermally conductive material 100 and the coating 233 , the key is to adjust the catalyst type and content of the composite thermally conductive material 100 and the coating 233 coated on the surface of the radiator 55 .
  • the inhibitor content in the composite thermal conductive material 100 is relatively low, usually 0-0.1 wt%, and the catalyst content is relatively high, which may be 0.1 wt%-0.5 wt%.
  • the concentration of the catalyst in the coating 233 coated on the surface of the radiator 55 may be 1 ppm ⁇ 1000 ppm.
  • the catalyst may be a platinum-based catalyst, a palladium-based catalyst, a rhodium-based catalyst, or the like.
  • platinum-based catalysts are used, which can be known platinum-based catalysts such as elemental platinum, oxyplatinic acid, platinum-olefin complexes, platinum-alcohol complexes, and platinum coordination compounds.
  • additives such as antioxidants, heat stabilizers, colorants, flame retardants, and antistatic agents can also be added to the composite thermally conductive material 100 of the present application as required.
  • the preparation method for the ferromagnetic particles 33 coating the surface of the large-diameter particles 31 includes the following steps.
  • Dispersion uniformly disperse a plurality of large-diameter particles and a plurality of ferromagnetic particles in the bonding medium to form a slurry, and the particle diameter of the ferromagnetic particles is smaller than that of the large-diameter particles.
  • Granulating into balls using the slurry to granulate into balls, so that the ferromagnetic particles are coated on the surface of the large-diameter particles 31 through the bonding medium.
  • Glue removal remove the excess bonding medium, so that the ferromagnetic particles can be tightly combined with the large particle size particles.
  • Debinding can be done by high temperature calcination.
  • Size screening screen out the coated thermally conductive fillers whose size and particle size distribution meet the requirements through gauze filtration and air classification.
  • the composite heat-conducting material can be prepared by dispersing the above-mentioned large-diameter particles coated with ferromagnetic particles and other heat-conducting fillers in the organic polymer matrix.
  • a typical process of manufacturing the composite heat-conducting material 100 includes the following steps.
  • Mixing add the above-mentioned large-size particles coated with ferromagnetic particles, other fillers (such as small-size and medium-size fillers), functional additives, etc. to the organic matrix according to the specified formula design.
  • Stirring and dispersion The random and uniform dispersion of the above fillers in the organic matrix is achieved by using high-speed stirring processes such as double planetary mixing, meshing dispersion, and homogenizer. Usually when stirring or after stirring, it is necessary to vacuum to remove the air bubbles in the paste mixture.
  • the temperature setting in the mixing process is not particularly limited, and it may be above 10°C and below 150°C.
  • the curing of the composite material is realized under the specified curing conditions, mainly referring to the curing of the organic matrix to make a composite heat-conducting material.
  • the curing process is not particularly limited, and it is usually heating and curing.
  • the typical heating and curing temperature is in the range of 100°C to 250°C, and the heating time is half an hour to several hours.
  • Before curing, it can be coated as a pad or film according to product requirements. After curing, it can be packaged according to product requirements, such as sub-packaging or cutting.
  • the composite thermally conductive material 100 prepared by the above method includes an organic matrix 10 and a thermally conductive filler distributed in the organic matrix 10, the thermally conductive filler includes ferromagnetic particles 33 and nonmagnetic particles 30, so
  • the non-magnetic particles 30 include large-diameter particles 31, the average particle diameter of the large-diameter particles 31 is greater than the average particle diameter of the ferromagnetic particles 33, and at least part of the surface of the large-diameter particles 31 is attached and bonded medium 32 , at least part of the ferromagnetic particles 33 are bonded to the surface of the large-diameter particles 31 through the bonding medium 32 .
  • the present application also provides another preparation method of the composite heat-conducting material 100, which does not need to carry out surface-coating ferromagnetic particles 33 on the large-size filler particles in advance, but directly realizes such ferromagnetic particles 33 when making the composite heat-conducting material 100
  • the effect of covering the surroundings of the large-diameter particles 31 is shown in FIG. 8 .
  • the adhesive medium 32 used can be a material homogeneous with the organic matrix 10.
  • the adhesive medium 32 is composed of -O-Si-bonds with a certain number of repetitions. of organosiloxanes.
  • the number of silicon-oxygen bonds of the organosiloxane material for bonding small particles is lower than the number of silicon-oxygen bonds as the main molecule of the silicone matrix, that is, the molecular weight of the silicone oil for bonding is lower than that of the main silicone oil.
  • the silicone oil for bonding can have the same terminal reactive functional group as the end of the polysiloxane molecular chain of the main silicone oil, for example, for the addition polymerization silicone system, it can be vinyl silicone oil or hydrogen silicone oil .
  • the adhesive silicone oil is vinyl silicone oil, at least two vinyl silicone oils with different molecular weights are added to the silicone matrix.
  • the adhesive silicone oil is hydrogen-based silicone oil, at least two hydrogen-based silicone oils with different molecular weights are added to the silicone matrix.
  • the adhesive silicone oil can be that the other end of the end of the polysiloxane molecular chain is a functional group that can react with the -OH functional group, such as a carboxyl group, an epoxy group, a carbonyl group, a double bond, an amine group, an acid chloride group, an ester group, a hydroxyl group, Halo, etc.
  • the adhesive silicone oil can also be that the other end of the polysiloxane molecular chain is an inactive functional group, such as an alkyl group.
  • a silane coupling agent that can react with the terminal functional group of the adhesive silicone oil such as a vinyl silane coupling agent and a hydrogen silane coupling agent, can also be added to the silicone matrix.
  • the adhesive silicone oil can also be only a terminal functional group that is an active functional group and can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, ester, hydroxyl, halogen Base etc.
  • the adhesion and fixation of the adhesive silicone oil and the large-diameter filler particles and nano-scale ferromagnetic particles 33 can be carried out simultaneously with the curing reaction of the main silicone matrix, or can be carried out separately in advance.
  • the composite thermally conductive material 100 prepared by the above method includes an organic matrix 10 and a thermally conductive filler distributed in the organic matrix 10, and the thermally conductive filler includes ferromagnetic particles 33 and nonmagnetic particles 30, so
  • the non-magnetic particles 30 include large-diameter particles 31 and small-diameter particles 30a, the average particle diameter of the large-diameter particles 31 is larger than the average particle diameter of the ferromagnetic particles 33 and the small-diameter particles 30a, at least A bonding medium 32 is attached to the surface of part of the large particle size particles 31, and at least part of the ferromagnetic particles 33 and at least part of other small particle size particles 30a are bonded to the large particle size particles through the bonding medium 32.
  • the surface of the diameter particle 31 includes an organic matrix 10 and a thermally conductive filler distributed in the organic matrix 10, and the thermally conductive filler includes ferromagnetic particles 33 and nonmagnetic particles 30, so
  • the non-magnetic particles 30
  • the present application also provides an electronic device, which includes an electronic component that generates heat during operation and a composite heat-conducting material covering the electronic component.
  • the electronic device further includes a circuit board 51 and a heat sink 55 .
  • the electronic component is a chip 53, and the chip 53 is arranged on the circuit board 51, and the heat sink 55 is arranged on the side of the chip 53 away from the circuit board 51, and the composite heat conducting material 100 between the chip 53 and the heat sink 55 cured product.
  • the composite thermally conductive material 100 described in this application can also be used for heat conduction at the interface between a thermally conductive structural member (such as the above-mentioned chip uniform temperature substrate, thermally conductive plate) and another thermally conductive structural member, that is, a function in an electronic device Heat conduction between the structural housing of a module and the structural housing of another functional module.
  • a thermally conductive structural member such as the above-mentioned chip uniform temperature substrate, thermally conductive plate
  • another thermally conductive structural member that is, a function in an electronic device Heat conduction between the structural housing of a module and the structural housing of another functional module.
  • the average particle size is 0.4 ⁇ m
  • the sphericity is 1, spherical body.
  • the average particle size is 4 ⁇ m
  • the sphericity is 1, spherical body.
  • Nano-iron powder untreated, Shanghai Metallurgical Powder Research Institute, average particle size 0.5 ⁇ m, sphericity 1, spherical body.
  • Bonding medium 32 long carbon chain polysiloxane.
  • Diamond surface coating disperse the above-mentioned artificial diamond and nano-iron powder particles in an acetone solution containing 2wt% long carbon chain polysiloxane, stir at 30°C for 30 minutes, granulate into balls, and heat at 70°C Heating at low temperature for 12 hours, removing the solvent, and obtaining artificial diamond coated with nano-iron powder. After surface modification, the sphericity of the obtained coated synthetic diamond was increased to 0.95.
  • Organic matrix 1 Vinyl-containing polyorganosiloxane, ⁇ , ⁇ -divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 100Pa ⁇ s.
  • Organic matrix 2 polyhydrogen-containing organosiloxane, silicone oil: ⁇ , ⁇ -divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 30Pa ⁇ s.
  • Platinum catalyst Platinum-1,2-divinyltetramethyldisiloxane complex, Jiangxi Lanxinghuo Silicone Co., Ltd.
  • Addition-reactive silicone resin is used as the polymer matrix, in which the vinyl ends are organopolysiloxane, the surface modifier is dodecyltrimethoxysilane, and the organic matrix 1 is used according to the volume fraction shown in Table 1. Adding diamond coated with nano-iron powder particles and thermally conductive filler, further adding reaction inhibitor in parts by mass and platinum catalyst to prepare component A thermally conductive material.
  • the organic matrix 2 is used and the diamond coated with nanoparticles and the thermally conductive filler are added according to the volume fraction shown in Table 1 to prepare B component thermal conductive material, the difference between B component and A component is that the organic matrix is different.
  • the aluminum radiator After the NdFeB magnet is attached to the aluminum radiator, the aluminum radiator is coated with an ethanol solution of 1 wt% hydrogen-terminated silane coupling agent, and after natural drying, a sizing comparison test is carried out.
  • the specific examples are shown in Table 1. shown.
  • the Longwin interface thermal resistance tester is used to test according to the ASTM D5470 standard. Coat the heat-conducting composite material on a section of the copper rod, and gradually raise the temperature from normal temperature to 80°C under the pressure of 40psi, and use the steady-state heat transfer method to measure the thermal conductivity of the heat-conducting material under different thicknesses (0.5mm, 1.0mm, 1.5mm). Apply the thermal resistance, and then fit the intrinsic thermal conductivity of the colloid.
  • the diamond particles before and after coating were analyzed and measured by XPS, focusing on the C/O ratio on the diamond surface.
  • the oxygen content was defined as the surface oxygen content of the diamond for evaluation.
  • a true density meter Quantachrome, a fully automatic true density meter Ultrapyc 1200e
  • the theoretical density (without voids) of the thermally conductive material is derived from the mixing recipe above.
  • a true density meter to measure the density of the mixed thermally conductive colloid to obtain the actual density.
  • the internal porosity of the composite is obtained by dividing the actual density by the ratio of the theoretical density.
  • Examples 1-4 are anti-sag flow high thermal conductivity materials with a thermal conductivity greater than 15W/mK; and with a radiator with a special coating structure, the thermal conductivity can be significantly reduced The phenomenon of sagging and overflowing after gel sizing.
  • Nano-zinc oxide particles untreated, Suzhou Jinyi New Material Technology Co., Ltd., with an average particle size of 0.3 ⁇ m, a sphericity of 0.8, and a spheroidal shape.
  • Micron iron powder untreated, Shanghai Metallurgical Powder Research Institute, with an average particle size of 4 ⁇ m, a sphericity of 0.8, and a spheroidal body.
  • Organic matrix 1 Vinyl-containing polyorganosiloxane, ⁇ , ⁇ -divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 100Pa ⁇ s.
  • Organic matrix 2 polyhydrogen-containing organosiloxane, silicone oil: ⁇ , ⁇ -divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 30Pa ⁇ s.
  • Platinum catalyst Platinum-1,2-divinyltetramethyldisiloxane complex, Jiangxi Lanxinghuo Silicone Co., Ltd.
  • Addition reaction type silicone resin is used as the polymer matrix, in which the vinyl ends are organopolysiloxane, the surface modifier is dodecyltrimethoxysilane, organic matrix 1 is used and the volume fraction shown in Table 2 is used. Adding nano-zinc oxide, iron powder particles, micron silver powder, long carbon chain polysiloxane, dodecyltrimethoxysilane, further adding inhibitors and platinum catalysts to prepare A-component thermal conductivity materials through double planetary mixing.
  • organic matrix 2 was used and nanometers were added according to the volume fraction shown in Table 2. Iron powder particles and thermally conductive fillers are used to prepare component B thermally conductive materials. The difference between component B and component A is that the organic matrix is different.

Abstract

The present application provides an electronic device comprising an electronic element (210) and a heat sink (55) provided on the electronic element (210). The surface of the heat sink (55) facing the electronic element (210) is provided with a magnetic layer (231), and the magnetic layer (231) comprises a permanent magnet material. A composite heat conductive material (100) is incorporated between the electronic element (210) and the heat sink (55). The composite heat conductive material (100) comprises an organic matrix (10) and a heat conductive filler, wherein the heat conductive filler is distributed in the organic matrix (10), and the heat conductive filler comprises ferromagnetic particles (33). The present application further provides a composite heat conductive material (100). A magnetic attraction effect is generated between the magnetic layer (231) on the surface of the heat sink (55) and the composite heat conductive material (100) containing the ferromagnetic particles (33), thereby reducing the probability of glue overflowing in a vertical flow manner before the gelatinous composite heat conductive material (100) is cured in the process of forming the composite heat conductive material (100) by means of glue dispensing.

Description

复合导热材料和电子设备Composite Thermally Conductive Materials and Electronic Devices
相关申请的交叉引用Cross References to Related Applications
本申请要求在2021年8月26日提交中国专利局、申请号为202110991016.3、申请名称为“复合导热材料和电子设备”的中国专利的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent with application number 202110991016.3 and application title "Composite Thermal Conductive Material and Electronic Equipment" filed with the China Patent Office on August 26, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及导热材料领域,尤其涉及一种复合导热材料、应用该复合导热材料的电子设备。The present application relates to the field of thermally conductive materials, in particular to a composite thermally conductive material and electronic equipment using the composite thermally conductive material.
背景技术Background technique
电子设备中发热功率器件,例如芯片,产生的热量通常需借助散热器实现热量向外部扩散。从微观角度看,芯片与散热器的接触界面为凹凸不平的,通常使用界面导热材料填充在芯片与散热器之间,降低接触热阻。界面导热材料通常包含导热硅脂、导热垫、导热凝胶、相变导热材料、导热胶等;且根据不同的应用场景,可使用不同类型、不同导热系数的界面导热材料。然而,在芯片与散热器的接触界面上设置胶状的界面导热材料时,极易出现胶状的界面导热材料溢出的问题。胶状的界面导热材料溢出的过程机理:散热器装配时,胶状的界面导热材料被压缩,向四周呈扩散,当溢出到芯片封装外时,由于自重原因,初始呈悬空状;当自重超过本身的屈服变形强度时,胶状的界面导热材料将坍塌,接触到电路板表面或者周边器件壳体。The heat generated by heat-generating power devices in electronic equipment, such as chips, usually requires the use of heat sinks to spread the heat to the outside. From a microscopic point of view, the contact interface between the chip and the heat sink is uneven, and the interface heat-conducting material is usually used to fill the gap between the chip and the heat sink to reduce the contact thermal resistance. Interface thermally conductive materials usually include thermally conductive silicone grease, thermally conductive pads, thermally conductive gels, phase change thermally conductive materials, thermally conductive adhesives, etc.; and according to different application scenarios, different types of interface thermally conductive materials with different thermal conductivity can be used. However, when the gel-like interface heat-conducting material is provided on the contact interface between the chip and the heat sink, the problem of overflow of the gel-like interface heat-conducting material is very likely to occur. The process mechanism of the gel-like interface heat-conducting material overflowing: When the heat sink is assembled, the gel-like interface heat-conducting material is compressed and spreads around. When it overflows out of the chip package, it is initially suspended due to its own weight; When the yield deformation strength of its own is exceeded, the gel-like interface thermal material will collapse and contact the surface of the circuit board or the surrounding device housing.
如果界面导热材料本身导电,将会导致与其接触的电路板组件部位短路失效。若界面导热材料本身绝缘,但内部含有导电颗粒,可能会导致与其接触的电路板组件部位绝缘耐压强度不够。即使界面导热材料本身绝缘,且内部不含有导电颗粒,当与其接触的电路板组件存在高频或者高速信号时,可能会由于界面导热材料接触导致阻抗不匹配而引发电路板组件电气信号变化等不良。If the interface thermal conductive material itself conducts electricity, it will lead to short circuit failure of the circuit board component parts in contact with it. If the interface thermal conduction material itself is insulated, but contains conductive particles inside, it may lead to insufficient dielectric strength of the circuit board components in contact with it. Even if the interface heat conduction material itself is insulated and does not contain conductive particles inside, when there is a high-frequency or high-speed signal in the circuit board component in contact with it, the impedance mismatch caused by the contact of the interface heat conduction material may cause electrical signal changes of the circuit board component and other defects. .
发明内容Contents of the invention
本申请实施例第一方面提供了一种电子设备,包括:The first aspect of the embodiment of the present application provides an electronic device, including:
电子元件;Electronic component;
散热器,设置在所述电子元件上,所述散热器朝向所述电子元件的表面设置有磁性层,所述磁性层含有永磁材料;A heat sink is arranged on the electronic component, and the surface of the heat sink facing the electronic component is provided with a magnetic layer, and the magnetic layer contains a permanent magnetic material;
复合导热材料,结合在所述电子元件和所述散热器之间,所述复合导热材料包括有机基体和导热填料,其中,所述导热填料分布在所述有机基体中,所述导热填料包括铁磁性颗粒。A composite thermally conductive material, combined between the electronic component and the heat sink, the composite thermally conductive material includes an organic matrix and a thermally conductive filler, wherein the thermally conductive filler is distributed in the organic matrix, and the thermally conductive filler includes iron magnetic particles.
本申请第一方面的所述电子设备,通过在散热器表面设置磁性层同时复合导热材料中设置铁磁性颗粒,使得散热器表面的磁性层与含有铁磁性颗粒的所述复合导热材料之间产生磁性吸附作用,降低点胶过程中固化前胶状的复合导热材料出现溢胶垂流的概率。In the electronic device described in the first aspect of the present application, by arranging a magnetic layer on the surface of the heat sink and setting ferromagnetic particles in the composite heat-conducting material, a gap between the magnetic layer on the surface of the heat sink and the composite heat-conducting material containing ferromagnetic particles is generated. The magnetic adsorption effect reduces the probability of glue overflow and sag in the gel-like composite heat-conducting material before curing during the dispensing process.
本申请实施方式中,所述铁磁性颗粒选自Fe 3O 4颗粒、CaLaCo颗粒、AlNiCo颗粒、NdFeB颗粒、SmCo颗粒、BiFeO 3颗粒、FeCrCo颗粒、NiOFe 2O 3颗粒、CuOFe 2O 3颗粒、MgOFe 2O 3颗粒、MnBi颗粒、CrO 2颗粒、Fe粉、Co粉、Ni粉中的至少一种。 In the embodiment of the present application, the ferromagnetic particles are selected from Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles, CuOFe 2 O 3 particles, At least one of MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, and Ni powder.
本申请实施方式中,所述导热填料还包括非磁性颗粒。In the embodiment of the present application, the thermally conductive filler further includes non-magnetic particles.
本申请实施方式中,所述非磁性颗粒的材料包括氧化铝、氮化铝、氮化硼、氧化锌、氧化镁、石墨、碳纳米管、石墨烯、金刚石、非磁性金属粉中的至少一种。In the embodiment of the present application, the material of the non-magnetic particles includes at least one of aluminum oxide, aluminum nitride, boron nitride, zinc oxide, magnesium oxide, graphite, carbon nanotubes, graphene, diamond, and non-magnetic metal powder. kind.
本申请实施方式中,所述非磁性颗粒包括大粒径颗粒,所述大粒径颗粒的平均粒径大于所述铁磁性颗粒的平均粒径。In the embodiment of the present application, the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
所述大粒径颗粒通常为导热填料中平均粒径最大的,所述大粒径颗粒的导热系数高于所述铁磁性颗粒的导热系数,优选为导热填料中导热系数最高的。The large-diameter particles generally have the largest average particle diameter among the thermally conductive fillers, and the thermal conductivity of the large-diameter particles is higher than that of the ferromagnetic particles, preferably the highest among the thermally conductive fillers.
本申请实施方式中,所述大粒径颗粒的平均粒径为20μm以上。In the embodiment of the present application, the average particle size of the large particle size particles is 20 μm or more.
所述大粒径颗粒的平均粒径通常为导热填料中平均粒径最大的。一些实施例中,所述大粒径颗粒的平均粒径为40μm~250μm,更优选为60μm~160μm。The average particle size of the large particle size particles is usually the largest among the thermally conductive fillers. In some embodiments, the average particle diameter of the large-diameter particles is 40 μm-250 μm, more preferably 60 μm-160 μm.
本申请实施方式中,所述大粒径颗粒在所述复合导热材料中的体积百分数为35%~55%。In the implementation manner of the present application, the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
本申请实施方式中,至少部分的所述大粒径颗粒的表面附着粘接介质,至少部分的所述铁磁性颗粒通过所述粘接介质粘接在所述大粒径颗粒的表面。In the embodiment of the present application, at least part of the large-diameter particles are attached to the surface of the bonding medium, and at least part of the ferromagnetic particles are bonded to the surface of the large-diameter particles through the bonding medium.
将铁磁性颗粒通过粘接介质粘接在大粒径颗粒的表面,可保证复合导热材料整体的导热效果和磁性性能效果均较佳。The ferromagnetic particles are bonded to the surface of the large particle size particles through the bonding medium, which can ensure that the overall heat conduction effect and magnetic performance of the composite heat conduction material are better.
本申请实施方式中,所述粘接介质为有机粘接材料,所述粘接介质与所述有机基体选用相同的聚合物体系,且所述粘接介质的分子量低于所述有机基体的分子量。In the embodiment of the present application, the bonding medium is an organic bonding material, the bonding medium and the organic matrix are selected from the same polymer system, and the molecular weight of the bonding medium is lower than that of the organic matrix .
本申请实施方式中,所述大粒径颗粒的导热系数高于所述铁磁性颗粒的导热系数。In the embodiment of the present application, the thermal conductivity of the large-diameter particles is higher than the thermal conductivity of the ferromagnetic particles.
本申请实施方式中,所述大粒径颗粒包括氮化铝、金刚石、铝粉、银粉、铜粉、铝包覆银、铝包覆铜中的至少一种。In an embodiment of the present application, the large-diameter particles include at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, and aluminum-coated copper.
本申请实施方式中,所述导热填料在所述复合导热材料中的体积百分数大于70%。In the implementation manner of the present application, the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
从高导热效率复配、导热网络构建、粘度可点胶流动性等方面的因素考量,所述导热填料在所述复合导热材料中的体积百分数大于70%,更优地为80%~90%。Considering factors such as high heat conduction efficiency compounding, heat conduction network construction, viscosity and dispensable fluidity, etc., the volume percentage of the heat conduction filler in the composite heat conduction material is greater than 70%, more preferably 80% to 90% .
本申请实施方式中,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。In the implementation manner of the present application, the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
为了平衡所述复合导热材料的磁性和导热性能,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。In order to balance the magnetic properties and thermal conductivity of the composite heat-conducting material, the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
本申请实施方式中,所述有机基体选自有机硅体系、环氧体系、丙烯酸体系、聚氨酯体系、聚酰亚胺体系中的至少一种。In the embodiment of the present application, the organic matrix is selected from at least one of a silicone system, an epoxy system, an acrylic system, a polyurethane system, and a polyimide system.
本申请实施方式中,所述磁性层上还设置有与所述有机基体反应的涂层,所述涂层包括硅烷偶联剂。In an embodiment of the present application, a coating that reacts with the organic matrix is further provided on the magnetic layer, and the coating includes a silane coupling agent.
硅烷偶联剂与散热器的表面发生接枝反应实现与散热器的连接,而硅烷偶联剂暴露出能够与有机基体反应的官能团。当溢出的胶状的复合导热材料与散热器表面的涂层接触时,即可形成化学键,提升复合导热材料与散热器之间的相互作用力,从而避免胶状的复合导热材料垂流溢出。The silane coupling agent has a graft reaction with the surface of the heat sink to realize the connection with the heat sink, and the silane coupling agent exposes a functional group that can react with the organic matrix. When the overflowing gel-like composite heat-conducting material contacts the coating on the surface of the radiator, a chemical bond can be formed to increase the interaction force between the composite heat-conducting material and the radiator, thereby preventing the gel-like composite heat-conducting material from flowing vertically.
本申请实施方式中,所述硅烷偶联剂的结构通式为:In the embodiment of the present application, the general structural formula of the silane coupling agent is:
Figure PCTCN2022091299-appb-000001
Figure PCTCN2022091299-appb-000001
R 3/R 1代表取R 3和R 1中的一种,其中R 1为未取代或取代的一价烃基,R 2为烷基或烷氧 基,R 3为含氢官能团或乙烯基官能团,X为烷基。 R 3 /R 1 represents one of R 3 and R 1 , wherein R 1 is an unsubstituted or substituted monovalent hydrocarbon group, R 2 is an alkyl or alkoxy group, and R 3 is a hydrogen-containing functional group or a vinyl functional group , X is an alkyl group.
本申请实施方式中,所述散热器朝向所述电子元件的表面开设有凹槽,所述磁性层镶嵌在所述凹槽中。In an embodiment of the present application, a groove is formed on the surface of the heat sink facing the electronic component, and the magnetic layer is embedded in the groove.
所述磁性层为镶嵌在所述凹槽中的磁铁结构,磁铁结构不限于回字形、十字形、工字形、正方形等设计方案,所述凹槽的形状与磁铁结构的磁性层的形状相匹配。磁铁结构的磁性层也可为凸台型、凹台型等镶嵌型设计。The magnetic layer is a magnet structure embedded in the groove, and the magnet structure is not limited to designs such as back-shaped, cross-shaped, I-shaped, square, etc., and the shape of the groove matches the shape of the magnetic layer of the magnet structure . The magnetic layer of the magnet structure can also be designed in a mosaic type such as a convex platform type and a concave platform type.
本申请实施例第二方面提供了一种复合导热材料,包括:The second aspect of the embodiment of the present application provides a composite heat-conducting material, including:
有机基体;organic matrix;
分布在所述有机基体中的导热填料,所述导热填料包括:A thermally conductive filler distributed in the organic matrix, the thermally conductive filler comprising:
铁磁性颗粒;Ferromagnetic particles;
非磁性颗粒,所述非磁性颗粒包括大粒径颗粒,所述大粒径颗粒的平均粒径大于所述铁磁性颗粒的平均粒径。Non-magnetic particles, the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
所述复合导热材料的导热系数高且具有磁性。The composite thermal conductive material has high thermal conductivity and is magnetic.
本申请实施方式中,至少部分的所述大粒径颗粒的表面附着粘接介质,至少部分的所述铁磁性颗粒通过所述粘接介质粘接在所述大粒径颗粒的表面。In the embodiment of the present application, at least part of the large-diameter particles are attached to the surface of the bonding medium, and at least part of the ferromagnetic particles are bonded to the surface of the large-diameter particles through the bonding medium.
将铁磁性颗粒通过粘接介质粘接在大粒径颗粒的表面,可保证复合导热材料整体的导热效果和磁性性能效果均较佳。The ferromagnetic particles are bonded to the surface of the large particle size particles through the bonding medium, which can ensure that the overall heat conduction effect and magnetic performance of the composite heat conduction material are better.
本申请实施方式中,所述大粒径颗粒的导热系数高于所述铁磁性颗粒的导热系数。In the embodiment of the present application, the thermal conductivity of the large-diameter particles is higher than the thermal conductivity of the ferromagnetic particles.
本申请实施方式中,所述大粒径颗粒包括氮化铝、金刚石、铝粉、银粉、铜粉、铝包覆银、铝包覆铜中的至少一种。In an embodiment of the present application, the large-diameter particles include at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, and aluminum-coated copper.
本申请实施方式中,所述铁磁性颗粒选自Fe 3O 4颗粒、CaLaCo颗粒、AlNiCo颗粒、NdFeB颗粒、SmCo颗粒、BiFeO 3颗粒、FeCrCo颗粒、NiOFe 2O 3颗粒、CuOFe 2O 3颗粒、MgOFe 2O 3颗粒、MnBi颗粒、CrO 2颗粒、Fe粉、Co粉、Ni粉中的至少一种。 In the embodiment of the present application, the ferromagnetic particles are selected from Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles, CuOFe 2 O 3 particles, At least one of MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, and Ni powder.
本申请实施方式中,所述导热填料在所述复合导热材料中的体积百分数大于70%。In the implementation manner of the present application, the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
本申请实施方式中,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。In the implementation manner of the present application, the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
为了平衡所述复合导热材料的磁性和导热性能,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。In order to balance the magnetic properties and thermal conductivity of the composite heat-conducting material, the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
本申请实施方式中,所述大粒径颗粒的平均粒径为20μm以上。In the embodiment of the present application, the average particle size of the large particle size particles is 20 μm or more.
所述大粒径颗粒的平均粒径通常为导热填料中平均粒径最大的。一些实施例中,所述大粒径颗粒的平均粒径为40μm~250μm,更优选为60μm~160μm。The average particle size of the large particle size particles is usually the largest among the thermally conductive fillers. In some embodiments, the average particle diameter of the large-diameter particles is 40 μm-250 μm, more preferably 60 μm-160 μm.
本申请实施方式中,所述大粒径颗粒在所述复合导热材料中的体积百分数为35%~55%。In the implementation manner of the present application, the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
本申请实施方式中,所述有机基体选自有机硅体系、环氧体系、丙烯酸体系、聚氨酯体系、聚酰亚胺体系中的至少一种。In the embodiment of the present application, the organic matrix is selected from at least one of a silicone system, an epoxy system, an acrylic system, a polyurethane system, and a polyimide system.
本申请实施例第三方面提供了一种电子设备,其包括电子元件以及设置在所述电子元件上的本申请实施例第二方面所述的复合导热材料的固化产物。The third aspect of the embodiment of the present application provides an electronic device, which includes an electronic component and a cured product of the composite thermally conductive material described in the second aspect of the embodiment of the present application disposed on the electronic component.
本申请实施方式中,所述电子元件为芯片,所述电子设备还包括设置在所述电子元件上的散热器,所述电子元件与所述散热器之间设置有界面导热材料,所述界面导热材料为本申请实施例第二方面所述的复合导热材料的固化产物。In the embodiment of the present application, the electronic component is a chip, and the electronic device further includes a heat sink disposed on the electronic component, an interface heat conducting material is disposed between the electronic component and the heat sink, and the interface The thermally conductive material is a cured product of the composite thermally conductive material described in the second aspect of the embodiment of the present application.
所述复合导热材料的导热系数高且具有磁性,可作为界面导热材料,使电子元件的散热效果良好。The composite heat-conducting material has high thermal conductivity and is magnetic, and can be used as an interface heat-conducting material, so that the heat dissipation effect of electronic components is good.
附图说明Description of drawings
图1是设置有散热器的芯片的结构示意图。FIG. 1 is a schematic structural diagram of a chip provided with a heat sink.
图2是封装芯片的结构示意图。FIG. 2 is a schematic structural diagram of a packaged chip.
图3A是本申请实施例的电子设备点胶前的部分示意图。Fig. 3A is a partial schematic view of the electronic device according to the embodiment of the present application before dispensing glue.
图3B是本申请实施例的电子设备的部分示意图。FIG. 3B is a partial schematic diagram of an electronic device according to an embodiment of the present application.
图4是本申请第一实施例的复合导热材料的示意图。Fig. 4 is a schematic diagram of the composite heat-conducting material of the first embodiment of the present application.
图5是本申请第二实施例的复合导热材料的示意图。FIG. 5 is a schematic diagram of a composite thermally conductive material according to a second embodiment of the present application.
图6A和图6B分別是本申请的散热器的两种示意图。FIG. 6A and FIG. 6B are two schematic diagrams of the radiator of the present application, respectively.
图7是本申请的复合导热材料的一种制备流程图。Fig. 7 is a flow chart of the preparation of the composite heat-conducting material of the present application.
图8是本申请的复合导热材料的另一种制备流程图。Fig. 8 is another preparation flow chart of the composite heat-conducting material of the present application.
主要元件符号说明Description of main component symbols
电路板 circuit board 5151
芯片 chip 5353
散热器 heat sink 5555
界面导热材料interface thermal material 5757
散热盖 Cooling cover 5959
电子元件 Electronic component 210210
磁性层 magnetic layer 231231
凹槽 groove 551551
涂层 coating 233233
复合导热材料Composite thermal conductive material 100100
有机基体 organic matrix 1010
铁磁性颗粒 ferromagnetic particles 3333
非磁性颗粒 non-magnetic particles 3030
大粒径颗粒 large particle size 3131
粘接介质 Bonding medium 3232
小粒径颗粒 Small particle size 30a30a
中粒径颗粒 Medium particle size 30b30b
具体实施方式Detailed ways
下面结合本申请实施例中的附图对本申请实施例进行描述。本申请中涉及的数据范围如无特别说明,均应包括端值。Embodiments of the present application are described below with reference to the drawings in the embodiments of the present application. Unless otherwise specified, the data ranges involved in this application shall include the end values.
电子设备中通常设置有很多发热的电子元器件,例如芯片。高温将会对电子元器件的稳定性、可靠性和寿命产生有害的影响,譬如过高的温度会危及半导体的结点,损伤电路的连接界面,增加导体的阻值和造成机械应力损伤等。如图1所示,电路板51上设置有发热功率器件或发热模组,本实施例中以所述发热功率器件为芯片53为例进行说明,芯片53上设置有散热器55。然而,芯片53和散热器55的接触界面之间通常存在细微的凹凸不平的空隙,如果将 芯片53和散热器55直接安装在一起,芯片53和散热器55之间会存在很多的空气间隙。因为空气热导率只有0.024W/(m·K),是热的不良导体,将导致电子元件210与散热器55间的接触热阻非常大,严重阻碍热量的传导,最终造成散热器55的效能低下。因此,芯片53与散热器55之间填充有界面导热材料57,以排除芯片53与散热器55之间的空气间隙,在芯片53与散热器55之间建立有效的热传导通道,可大幅度降低接触热阻,使散热器55的作用得到充分地发挥。Electronic devices are usually provided with many electronic components that generate heat, such as chips. High temperature will have a harmful effect on the stability, reliability and life of electronic components. For example, excessive temperature will endanger the junction of semiconductors, damage the connection interface of the circuit, increase the resistance of the conductor and cause mechanical stress damage. As shown in FIG. 1 , a heating power device or a heating module is arranged on the circuit board 51 . In this embodiment, the heat generating power device is a chip 53 as an example for illustration. The chip 53 is provided with a heat sink 55 . However, there are usually fine uneven spaces between the contact interface of the chip 53 and the heat sink 55. If the chip 53 and the heat sink 55 are directly mounted together, there will be a lot of air gaps between the chip 53 and the heat sink 55. Because the thermal conductivity of air is only 0.024W/(m·K), it is a bad conductor of heat, which will cause the contact thermal resistance between the electronic component 210 and the heat sink 55 to be very large, which seriously hinders the conduction of heat, and finally causes the heat sink 55 to be damaged. Ineffective. Therefore, between chip 53 and heat sink 55, be filled with interface heat-conducting material 57, to get rid of the air gap between chip 53 and heat sink 55, between chip 53 and heat sink 55, establish effective heat conduction path, can significantly reduce Contact thermal resistance, so that the role of the radiator 55 can be fully brought into play.
所述芯片53可为裸芯片或者上方设置有散热盖的球状引脚栅格阵列(Ball Grid Array,BGA)封装芯片。如图2所示的BGA封装芯片,芯片53与散热盖59之间也填充有界面导热材料57,所述界面导热材料57用以降低所述芯片53与所述散热盖59之间的接触热阻,使芯片53产生的热量能够有效传导至散热盖59。The chip 53 can be a bare chip or a ball grid array (BGA) packaged chip with a heat dissipation cover disposed thereon. BGA package chip as shown in Figure 2, between the chip 53 and the heat dissipation cover 59 is also filled with an interface heat conduction material 57, and the interface heat conduction material 57 is used to reduce the contact heat between the chip 53 and the heat dissipation cover 59 resistance, so that the heat generated by the chip 53 can be effectively conducted to the heat dissipation cover 59 .
然而,将固化前的界面导热材料(胶状的导热材料)施加在所述芯片53与所述散热器55之间时,胶状的导热材料容易出现溢胶垂流的问题,继而与芯片53周边和/或电路板51上的组件直接接触,进而导致出现一系列的不良问题。However, when the pre-cured interface heat-conducting material (gel-like heat-conducting material) is applied between the chip 53 and the heat sink 55, the glue-like heat-conducting material is prone to the problem of glue overflowing, and then the chip 53 Components on the perimeter and/or on the circuit board 51 are in direct contact, leading to a series of undesirable problems.
因此,如图3A和图3B所示,本申请提供一种电子设备,包括电子元件210和设置在所述电子元件210上的散热器55。所述散热器55朝向所述电子元件210的表面设置有磁性层231,所述磁性层231含有永磁材料。所述电子元件210和所述散热器55具有磁性层231的表面之间设置有复合导热材料100。电子元件210设置在电路板51上。所述电子元件210可为芯片,但不以此为限。如图4和图5所示,所述复合导热材料100包括有机基体10和分布在所述有机基体10中的导热填料,所述导热填料包括铁磁性颗粒33。如此,散热器55表面的磁性层231与含有铁磁性颗粒33的所述复合导热材料100之间产生磁性吸附作用,降低点胶过程中固化前的复合导热材料100(胶状的复合导热材料100)出现溢胶垂流的概率。Therefore, as shown in FIG. 3A and FIG. 3B , the present application provides an electronic device, including an electronic component 210 and a heat sink 55 disposed on the electronic component 210 . A magnetic layer 231 is disposed on the surface of the heat sink 55 facing the electronic component 210 , and the magnetic layer 231 contains a permanent magnetic material. A composite heat conducting material 100 is disposed between the electronic component 210 and the surface of the radiator 55 having the magnetic layer 231 . Electronic components 210 are provided on the circuit board 51 . The electronic component 210 can be a chip, but not limited thereto. As shown in FIG. 4 and FIG. 5 , the composite heat-conducting material 100 includes an organic matrix 10 and a heat-conducting filler distributed in the organic matrix 10 , and the heat-conducting filler includes ferromagnetic particles 33 . In this way, magnetic adsorption occurs between the magnetic layer 231 on the surface of the heat sink 55 and the composite thermally conductive material 100 containing ferromagnetic particles 33, reducing the amount of the composite thermally conductive material 100 (colloidal composite thermally conductive material 100) before curing in the dispensing process. ) the probability of glue overflow and sag flow.
所述铁磁性颗粒33为Fe 3O 4颗粒、CaLaCo颗粒、AlNiCo颗粒、NdFeB颗粒、SmCo颗粒、BiFeO 3颗粒、FeCrCo颗粒、NiOFe 2O 3颗粒(包含共混的NiO和Fe 2O 3)、CuOFe 2O 3颗粒(包含共混的CuO和Fe 2O 3)、MgOFe 2O 3颗粒(包含共混的MgO和Fe 2O 3)、MnBi颗粒、CrO 2颗粒、Fe粉、Co粉及Ni粉中的至少一种。所述铁磁性颗粒33的尺寸可为纳米级,粒径为10nm~1000nm。从导热角度考量,优选所述铁磁性颗粒33为导热系数较高的Fe、Co、Ni等纯金属。 The ferromagnetic particles 33 are Fe 3 O 4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO 3 particles, FeCrCo particles, NiOFe 2 O 3 particles (including blended NiO and Fe 2 O 3 ), CuOFe 2 O 3 particles (comprising blended CuO and Fe 2 O 3 ), MgOFe 2 O 3 particles (comprising blended MgO and Fe 2 O 3 ), MnBi particles, CrO 2 particles, Fe powder, Co powder and Ni at least one of the powders. The size of the ferromagnetic particles 33 may be nanoscale, with a particle diameter ranging from 10 nm to 1000 nm. From the perspective of thermal conductivity, it is preferable that the ferromagnetic particles 33 are pure metals such as Fe, Co, Ni and the like with high thermal conductivity.
所述导热填料还包括非磁性颗粒30。所述非磁性颗粒30的材料包括氧化铝、氮化铝、氮化硼、氧化锌、氧化镁、石墨、碳纳米管、石墨烯、金刚石及非磁性的金属粉(如铝粉、银粉、铜粉等)中的至少一种。The thermally conductive filler also includes non-magnetic particles 30 . The material of described nonmagnetic particle 30 comprises aluminum oxide, aluminum nitride, boron nitride, zinc oxide, magnesium oxide, graphite, carbon nanotube, graphene, diamond and nonmagnetic metal powder (such as aluminum powder, silver powder, copper powder) Powder, etc.) at least one.
依据粒径大小划分,所述非磁性颗粒30包括大粒径颗粒31,所述大粒径颗粒31的平均粒径大于所述铁磁性颗粒33的平均粒径,通常为导热填料中平均粒径最大的。一些实施例中,所述大粒径颗粒31的导热系数高于所述铁磁性颗粒33的导热系数,例如大于200W/mK,优选为导热填料中导热系数最高的。所述大粒径颗粒31的材料选自氮化铝、金刚石、铝粉、银粉、铜粉、铝包覆银颗粒、铝包覆铜颗粒中的至少一种。According to the particle size, the non-magnetic particles 30 include large particle size particles 31, the average particle size of the large particle size particles 31 is larger than the average particle size of the ferromagnetic particles 33, usually the average particle size of the thermally conductive filler biggest. In some embodiments, the thermal conductivity of the large-diameter particles 31 is higher than that of the ferromagnetic particles 33 , for example greater than 200 W/mK, preferably the highest thermal conductivity among the thermally conductive fillers. The material of the large-diameter particles 31 is selected from at least one of aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver particles, and aluminum-coated copper particles.
一些实施例中,所述铁磁性颗粒33为随机分布在所述有机基体10中。另一些实施例中,基于导热和磁性性能的考量,如图4所示,所述大粒径颗粒31的表面附着粘接介质32,至少部分的所述铁磁性颗粒33通过所述粘接介质32粘接在所述大粒径颗粒31的表面。也即,可能所有的铁磁性颗粒33通过所述粘接介质32粘接在大粒径颗粒31的表面;也可能部分的铁磁性颗粒33通过所述粘接介质32粘接在大粒径颗粒31的表面,而其他的铁磁性颗粒33随机分散在有机基体10中,如图5所示。通常所述大粒径颗粒31与所述铁磁性颗粒33的粒 径差值越大,同一个大粒径颗粒31的表面可粘附的铁磁性颗粒33就越多,总体上会使复合导热材料100中导热填料的堆积密度更大。另外,依据铁磁性颗粒33的包覆效果及磁性应用需求,随机分布在有机基体10中的铁磁性颗粒33的体积百分数可为0%~20%。此外,如图5所示,一些实施例中,大粒径颗粒31表面粘附的导热颗粒不仅有铁磁性颗粒33,还有可能有其它平均粒径小于所述大粒径颗粒31的平均粒径的其他非磁性颗粒30。本申请所述的随机分布是指所述铁磁性颗粒33在所述有机基体10中的分布没有受到粘接介质32的束缚。图4和图5所示的大粒径颗粒31的形状为球形,仅为示意,但不以此限。例如,当大粒径颗粒31可为多面体的金刚石。In some embodiments, the ferromagnetic particles 33 are randomly distributed in the organic matrix 10 . In some other embodiments, based on the consideration of thermal conductivity and magnetic performance, as shown in FIG. 4 , the surface of the large-diameter particles 31 is attached with a bonding medium 32, and at least part of the ferromagnetic particles 33 pass through the bonding medium. 32 is bonded to the surface of the large-diameter particles 31. That is, it is possible that all the ferromagnetic particles 33 are bonded to the surface of the large-diameter particles 31 through the bonding medium 32; 31, while other ferromagnetic particles 33 are randomly dispersed in the organic matrix 10, as shown in FIG. 5 . Generally, the larger the particle diameter difference between the large-diameter particles 31 and the ferromagnetic particles 33 is, the more ferromagnetic particles 33 can be adhered to the surface of the same large-diameter particle 31, which will generally make composite heat conduction The packing density of the thermally conductive filler in material 100 is greater. In addition, according to the coating effect of the ferromagnetic particles 33 and the requirements of magnetic applications, the volume percentage of the ferromagnetic particles 33 randomly distributed in the organic matrix 10 may be 0%-20%. In addition, as shown in FIG. 5 , in some embodiments, the thermally conductive particles adhered to the surface of the large-diameter particles 31 include not only ferromagnetic particles 33 , but also other average particle sizes smaller than the large-diameter particles 31 . Other non-magnetic particles 30 of diameter. The random distribution mentioned in this application means that the distribution of the ferromagnetic particles 33 in the organic matrix 10 is not bound by the bonding medium 32 . The shape of the large-diameter particles 31 shown in FIG. 4 and FIG. 5 is spherical, which is only for illustration, but not limited thereto. For example, the large-diameter particles 31 may be polyhedral diamonds.
所述非磁性颗粒30除了包括上述的大粒径颗粒31以外,还可选择性地包括其它多种粒径分布的导热颗粒,例如小粒径颗粒30a、中粒径颗粒30b,如图4和图5所示。一些实施例中,当所述大粒径颗粒31与一种平均粒径最小的那种导热颗粒的粒径比大于50时,所述导热填料包括三种及以上不同平均粒径的导热颗粒。In addition to the above-mentioned large-diameter particles 31, the non-magnetic particles 30 can also optionally include other heat-conducting particles with a variety of particle size distributions, such as small-diameter particles 30a and medium-diameter particles 30b, as shown in Figure 4 and Figure 5 shows. In some embodiments, when the particle diameter ratio of the large-diameter particles 31 to a heat-conducting particle with the smallest average particle diameter is greater than 50, the heat-conducting filler includes three or more heat-conducting particles with different average particle diameters.
从高导热效率复配、导热网络构建、粘度可点胶流动性等方面的因素考量,所述导热填料在所述复合导热材料100中的体积百分数大于70%,更优地为80%~90%。从可点胶、较优可靠性的角度考量,导热填料在所述复合导热材料100中的体积分数不宜超过92%。Considering factors such as high heat conduction efficiency compounding, heat conduction network construction, viscosity and dispensable fluidity, etc., the volume percentage of the heat conduction filler in the composite heat conduction material 100 is greater than 70%, more preferably 80% to 90%. %. From the perspective of dispensing and better reliability, the volume fraction of the thermally conductive filler in the composite thermally conductive material 100 should not exceed 92%.
为了平衡磁性和导热性能,所述铁磁性颗粒33在所述复合导热材料100中的体积百分数为10%~30%。In order to balance the magnetic properties and thermal conductivity, the volume percentage of the ferromagnetic particles 33 in the composite thermal conductive material 100 is 10%-30%.
一些实施例中,所述大粒径颗粒31的平均粒径为20μm以上,推荐为40μm~250μm,更优选为60μm~160μm。所述大粒径颗粒31在所述复合导热材料100中的体积分数为35%~55%。In some embodiments, the average particle diameter of the large-diameter particles 31 is above 20 μm, preferably 40 μm-250 μm, more preferably 60 μm-160 μm. The volume fraction of the large-diameter particles 31 in the composite heat-conducting material 100 is 35%-55%.
所述有机基体10,也可称为聚合物基体,作为连续相将复合导热材料100中的分散相(比如各种导热填料)固定在有机基体10中,构成宏观的复合导热材料100。所述有机基体10选自有机硅体系、环氧体系、丙烯酸体系、聚氨酯体系、聚酰亚胺体系中的至少一种。复合导热材料100在产品中使用时,例如图1中的应用场景中使用时,复合导热材料100为固化后的产品,固化主要是指所述有机基体10的固化。The organic matrix 10 , which can also be called a polymer matrix, is used as a continuous phase to fix the dispersed phase (such as various thermal conductive fillers) in the composite thermal conductive material 100 in the organic matrix 10 to form a macroscopic composite thermal conductive material 100 . The organic matrix 10 is selected from at least one of silicone systems, epoxy systems, acrylic systems, polyurethane systems, and polyimide systems. When the composite thermal conductive material 100 is used in a product, for example, when used in the application scene in FIG. 1 , the composite thermal conductive material 100 is a cured product, and curing mainly refers to the curing of the organic matrix 10 .
所述有机基体10作为可固化的聚合物,包括有机硅聚合物、环氧聚合物、氨基甲酸酯聚合物、酚类聚合物、不饱和聚酯、聚酰亚胺类聚合物、烯腈丁二烯橡胶、乙烯-丙烯-二烯橡胶、乙烯-丙烯橡胶、天然橡胶、聚丁二烯橡胶、聚异戊二烯橡胶、聚酯系、聚氨酯等。The organic matrix 10 is curable polymer, including silicone polymer, epoxy polymer, urethane polymer, phenolic polymer, unsaturated polyester, polyimide polymer, acrylonitrile Butadiene rubber, ethylene-propylene-diene rubber, ethylene-propylene rubber, natural rubber, polybutadiene rubber, polyisoprene rubber, polyester, polyurethane, etc.
一些实施例中,所述有机基体10的材质优选为有机硅橡胶、硅油、有机硅树脂等有机硅、或者环氧树脂,更优选为有机硅。有机硅可以为缩合固化型有机硅体系、加成反应固化型有机硅体系中的任一者,优选为加成反应固化型的有机硅体系,更优化为加成聚合反应固化型的有机硅橡胶。本申请中,硅油是有机聚硅氧烷的通俗叫法。In some embodiments, the material of the organic matrix 10 is preferably organic silicon such as silicone rubber, silicone oil, silicone resin, or epoxy resin, more preferably silicone. The silicone can be any one of the condensation curing type silicone system and the addition reaction curing type silicone system, preferably an addition reaction curing type silicone system, and more preferably an addition polymerization reaction curing type silicone rubber . In this application, silicone oil is a popular name for organopolysiloxane.
其中,加成反应固化型有机硅橡胶包括含烯基的有机聚硅氧烷、含氢基(Si-H基)的有机聚硅氧烷等两大类基础硅油组分,通常还会添加交联剂、偶联剂、催化剂、抑制剂等功能助剂。Among them, the addition reaction-curable silicone rubber includes two major types of basic silicone oil components, such as alkenyl-containing organopolysiloxane and hydrogen-containing (Si-H group)-containing organopolysiloxane. Coupling agent, coupling agent, catalyst, inhibitor and other functional additives.
其中,含烯基的有机聚硅氧烷可包括乙烯基两末端聚二甲基硅氧烷、乙烯基两末端聚苯基甲基硅氧烷、乙烯基两末端二甲基硅氧烷-二苯基硅氧烷共聚物、乙烯基两末端二甲基硅氧烷-苯基甲基硅氧烷共聚物、乙烯基两末端二甲基硅氧烷-二乙基硅氧烷共聚物等乙烯基两末端有机聚硅氧烷。Among them, the alkenyl-containing organopolysiloxane may include vinyl two-terminal polydimethylsiloxane, vinyl two-terminal polyphenylmethylsiloxane, vinyl two-terminal dimethylsiloxane-dimethicone Phenylsiloxane copolymer, vinyl two-terminal dimethylsiloxane-phenylmethylsiloxane copolymer, vinyl two-terminal dimethylsiloxane-diethylsiloxane copolymer, etc. base two-terminal organopolysiloxane.
上述含烯基的有机聚硅氧烷在25℃下的粘度优选为5mPa·s以上且10000mPa·s以下,优选为30mPa·s以上且500mPa·s以下。The viscosity of the alkenyl group-containing organopolysiloxane at 25° C. is preferably not less than 5 mPa·s and not more than 10000 mPa·s, preferably not less than 30 mPa·s and not more than 500 mPa·s.
其中,含氢基的有机聚硅氧烷分子上的硅原子键合的氢原子的数目为2个以上,优选为2~50个。例如,甲基氢硅氧烷-二甲基硅氧烷共聚物、聚甲基氢硅氧烷、聚乙基氢硅氧烷、甲基氢硅氧烷-苯基甲基硅氧烷共聚物等含氢有机聚硅氧烷。其中含氢基的有机聚硅氧烷与含烯基的有机聚硅氧烷的摩尔比优选为0.3~3。Among them, the number of hydrogen atoms bonded to silicon atoms on the hydrogen group-containing organopolysiloxane molecule is 2 or more, preferably 2 to 50. For example, methylhydrogensiloxane-dimethylsiloxane copolymer, polymethylhydrogensiloxane, polyethylhydrogensiloxane, methylhydrogensiloxane-phenylmethylsiloxane copolymer and other hydrogen-containing organopolysiloxanes. Among them, the molar ratio of the hydrogen group-containing organopolysiloxane to the alkenyl group-containing organopolysiloxane is preferably 0.3-3.
上述含氢基的有机聚硅氧烷在25℃下的粘度无特定的限定,优选为1mPa·s以上且1000mPa·s以下,能够与含烯基的有机聚硅氧烷进行混合固化,形成物性良好的聚合物。上述有机聚硅氧烷的粘度都是采用旋转粘度计进行测定。The viscosity of the hydrogen group-containing organopolysiloxane at 25°C is not particularly limited, but is preferably 1 mPa·s or more and 1000 mPa·s or less, and can be mixed and cured with an alkenyl group-containing organopolysiloxane to form physical properties good polymer. The viscosities of the above-mentioned organopolysiloxanes are all measured with a rotational viscometer.
此外,在使用固化性有机硅聚合物作为有机基体10的情况下,需配合贵金属催化剂使用。贵金属催化剂可为铂系催化剂、钯系催化剂、铑系催化剂等。优选地,采用铂系催化剂,例如单质铂、氧铂酸、铂-烯烃络合物、铂-醇络合物、铂配位化合物等铂系催化剂。上述催化剂的含量为0.1ppm~300ppm,优选为0.1ppm~200ppm。In addition, in the case of using a curable silicone polymer as the organic matrix 10 , it needs to be used in combination with a noble metal catalyst. The noble metal catalysts may be platinum-based catalysts, palladium-based catalysts, rhodium-based catalysts, and the like. Preferably, platinum-based catalysts are used, such as platinum-based catalysts such as elemental platinum, oxyplatinic acid, platinum-olefin complexes, platinum-alcohol complexes, and platinum coordination compounds. The content of the above catalyst is 0.1 ppm to 300 ppm, preferably 0.1 ppm to 200 ppm.
为了提高复合导热材料100的存放期、适用期,抑制Si-H基等活性官能团在室温下发生副反应(氢化硅烷化反应)而被提前消耗掉,复合导热材料100中需添加抑制剂。抑制剂可为1-乙炔基-1-环己醇、3-丁炔-1-醇等炔属化合物、异氰脲酸三烯丙酯和异氰脲酸三烯丙酯衍生物等各种氮化合物、三苯基膦等有机磷化合物等。上述抑制剂的含量为复合导热材料100的0.01wt%~5wt%,优选为0.1wt%~1wt%。In order to increase the shelf life and pot life of the composite thermal conductive material 100 and prevent active functional groups such as Si-H groups from being consumed in advance due to side reactions (hydrosilylation reaction) at room temperature, inhibitors need to be added to the composite thermal conductive material 100 . Inhibitors can be various acetylenic compounds such as 1-ethynyl-1-cyclohexanol and 3-butyn-1-ol, triallyl isocyanurate and derivatives of triallyl isocyanurate, etc. Nitrogen compounds, organic phosphorus compounds such as triphenylphosphine, etc. The content of the above-mentioned inhibitor is 0.01wt%-5wt% of the composite heat-conducting material 100, preferably 0.1wt%-1wt%.
所述粘接介质32将所述铁磁性颗粒33紧密结合在所述大粒径颗粒31的表面。所述粘接介质32发挥紧密固定的过程可以是在大粒径颗粒31添加在有机基体10之前完成,比如提前通过粘接介质32将铁磁性颗粒33包覆在大粒径颗粒31表面,也可以是在大粒径颗粒31已添加在有机基体10中后完成。The bonding medium 32 tightly binds the ferromagnetic particles 33 on the surface of the large-diameter particles 31 . The process of the adhesive medium 32 exerting tight fixation can be completed before the large-diameter particles 31 are added to the organic matrix 10, for example, the ferromagnetic particles 33 are coated on the surface of the large-diameter particles 31 by the adhesive medium 32 in advance, or This may be done after the large size particles 31 have been added in the organic matrix 10 .
所述粘接介质32包覆所述大粒径颗粒31的厚度通常在10μm以下,优选为1μm以下。The thickness of the adhesive medium 32 covering the large-diameter particles 31 is usually less than 10 μm, preferably less than 1 μm.
所述粘接介质32可以和有机基体10为同类材质,也可以为不同类的材质。粘接介质32可以为无机粘接剂。无机粘接剂可以是黏土、磷酸盐、硅酸盐等。无机粘接剂可添加溶剂调整粘度后再进行包覆所述铁磁性颗粒33的操作。粘接介质32也可以为有机粘接剂,有机粘接剂可以是聚乙烯醇(Polyvinyl Alcohol,PVA)、乙烯-醋酸乙烯共聚物(Ethylene Vinyl Acetate,EVA)、聚乙烯醇缩丁醛(Polyvinyl Butyral,PVB)等陶瓷粉体造粒常用的粘接材料,可添加溶剂显著降低有机粘接剂的粘度,实现大铁磁性颗粒33在有机粘接剂溶液中的均匀分散。粘接介质32可通过共价键或者离子键或者金属键等化学键结合力将铁磁性颗粒33粘附在大粒径颗粒31的表面。The adhesive medium 32 can be made of the same material as the organic matrix 10, or can be made of a different material. The adhesive medium 32 may be an inorganic adhesive. Inorganic binders can be clay, phosphate, silicate, etc. The inorganic binder can be added with a solvent to adjust the viscosity before coating the ferromagnetic particles 33 . Adhesive medium 32 also can be organic adhesive, organic adhesive can be polyvinyl alcohol (Polyvinyl Alcohol, PVA), ethylene-vinyl acetate copolymer (Ethylene Vinyl Acetate, EVA), polyvinyl butyral (Polyvinyl Butyral, PVB) and other commonly used adhesive materials for granulation of ceramic powders, solvents can be added to significantly reduce the viscosity of the organic adhesive to achieve uniform dispersion of large ferromagnetic particles 33 in the organic adhesive solution. The bonding medium 32 can adhere the ferromagnetic particles 33 to the surface of the large-diameter particles 31 through chemical bonding forces such as covalent bonds, ionic bonds, or metal bonds.
一些实施例中,所述粘接介质32为与有机基体10同质的材料,即所述粘接介质32与所述有机基体10选用相同的聚合物体系。比如,有机基体10的材质为有机硅,则所述粘接介质32的材质也为有机硅。以有机硅的有机基体10为例,所述粘接介质32为具有一定重复数量的-O-Si-键构成的有机硅氧烷。In some embodiments, the adhesive medium 32 is made of the same material as the organic matrix 10 , that is, the adhesive medium 32 and the organic matrix 10 use the same polymer system. For example, if the material of the organic matrix 10 is silicone, the material of the bonding medium 32 is also silicone. Taking the organic matrix 10 of silicone as an example, the adhesive medium 32 is organosiloxane composed of a certain number of repeated -O-Si-bonds.
一些实施例中,粘接所述铁磁性颗粒33的有机硅氧烷材料的硅氧键数量低于作为所述有机基体10的有机硅主体分子的硅氧键数量,即粘接用硅油的分子量低于有机硅油基体的分子量。也即,所述有机粘接介质32的分子量低于所述有机基体10的分子量。In some embodiments, the number of silicon-oxygen bonds of the organosiloxane material bonding the ferromagnetic particles 33 is lower than the number of silicon-oxygen bonds of the organic silicon host molecule of the organic matrix 10, that is, the molecular weight of the silicone oil for bonding Lower than the molecular weight of the silicone oil matrix. That is, the molecular weight of the organic adhesive medium 32 is lower than that of the organic matrix 10 .
所述大粒径颗粒、铁磁性颗粒的表面都含有一定量的-OH活性官能团。当大粒径颗粒为金刚石颗粒,所述粘接硅油通过C-O-Si键和大粒径颗粒之间形成粘附,其中碳原子来自于金刚石。所述粘接硅油通过-O-Si键与小粒径颗粒之间形成粘附。The surfaces of the large-diameter particles and the ferromagnetic particles all contain a certain amount of -OH active functional groups. When the large-diameter particles are diamond particles, the bonding silicone oil forms adhesion between the large-diameter particles through the C-O-Si bond, wherein the carbon atoms come from diamond. The bonding silicone oil forms adhesion with small-diameter particles through the -O-Si bond.
一些实施例中,所述粘接介质32之硅油可以和有机基体10之硅油的聚硅氧分子链的末 端具有相同的端基反应官能团,比如对于加成聚合有机硅体系而言,可以为乙烯基硅油,也可以为氢基硅油。当所述粘接介质32之硅油为乙烯基硅油时,有机硅基体中至少添加有两种不同分子量大小的乙烯基硅油。当所述粘接介质32之硅油为氢基硅油时,有机硅基体中至少添加有两种不同分子量大小的氢基硅油。In some embodiments, the silicone oil of the adhesive medium 32 may have the same terminal reactive functional group as the end of the polysiloxane molecular chain of the silicone oil of the organic matrix 10, for example, for the addition polymerization silicone system, it may be ethylene Base silicone oil, also can be hydrogen base silicone oil. When the silicone oil of the bonding medium 32 is vinyl silicone oil, at least two vinyl silicone oils with different molecular weights are added to the silicone matrix. When the silicone oil of the adhesive medium 32 is hydrogen-based silicone oil, at least two kinds of hydrogen-based silicone oils with different molecular weights are added to the silicone matrix.
一些实施例中,所述粘接硅油可以为聚硅氧分子链的末端的另一端为可与-OH官能团反应的官能团,比如羧基、环氧基、羰基、双键、胺基、酰氯基、酯基、羟基、卤基等。In some embodiments, the adhesive silicone oil can be that the other end of the polysiloxane molecular chain is a functional group that can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, Ester group, hydroxyl group, halogen group, etc.
一些实施例中,所述粘接硅油也可以为聚硅氧分子链的末端的另一端为非活性官能团,比如烷基等。在这种情况下所述有机硅基体中还可添加可与所述粘接硅油的端基官能团反应的硅烷偶联剂,比如乙烯基硅烷偶联剂、氢基硅烷偶联剂。In some embodiments, the adhesive silicone oil can also be that the other end of the polysiloxane molecular chain is an inactive functional group, such as an alkyl group. In this case, a silane coupling agent that can react with the terminal functional group of the adhesive silicone oil, such as a vinyl silane coupling agent and a hydrogen silane coupling agent, can also be added to the silicone matrix.
一些实施例中,所述粘接硅油也可包括一个端基官能团为活性官能团,且可与-OH官能团反应的官能团,比如羧基、环氧基、羰基、双键、胺基、酰氯基、酯基、羟基、卤基等。In some embodiments, the adhesive silicone oil may also include a terminal functional group that is an active functional group and can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, ester group, hydroxyl group, halo group, etc.
所述粘接硅油与大粒径颗粒31、铁磁性颗粒33的粘附固定可以与主体有机硅基体的固化反应同步开展,也可以提前单独进行。The adhesion and fixation of the adhesive silicone oil to the large-diameter particles 31 and the ferromagnetic particles 33 can be carried out simultaneously with the curing reaction of the main silicone matrix, or can be carried out separately in advance.
所述磁性层231可通过磁性涂料涂覆或者整块磁铁镶嵌等方式形成在所述散热器55的表面。磁性涂料可由永磁材料粉末、成膜基料、助剂、溶剂等组成;永磁材料的粉末可为铝镍钴系永磁合金、铁铬钴系永磁合金、永磁铁氧体、稀土永磁材料中的至少一种。稀土永磁材料可为钕铁硼、钐钴、铝镍钴等常规材料。对于磁铁镶嵌的方式,如图6A和图6B所示,所述散热器55的表面开设有凹槽551,所述凹槽551用以镶嵌磁铁结构的磁性层231,磁铁结构不限于图6A所示的回字形、图6B所示的十字形、以及其他的工字形、正方形等设计方案,所述凹槽551的形状与磁铁结构的磁性层231的形状相匹配。磁铁结构的磁性层231也可为凸台型、凹台型等镶嵌型设计。The magnetic layer 231 can be formed on the surface of the heat sink 55 by means of magnetic paint coating or whole magnet embedding. The magnetic coating can be composed of permanent magnet material powder, film-forming base material, additives, solvents, etc.; the powder of permanent magnet material can be AlNiCo permanent magnet alloy, FeCrCo permanent magnet alloy, permanent magnet ferrite, at least one of magnetic materials. Rare earth permanent magnet materials can be conventional materials such as NdFeB, SmCo, AlNiCo, etc. For the way of inlaying magnets, as shown in Figure 6A and Figure 6B, the surface of the heat sink 55 is provided with a groove 551, and the groove 551 is used to inlay the magnetic layer 231 of the magnet structure, and the magnet structure is not limited to that shown in Figure 6A. The back shape shown, the cross shape shown in FIG. 6B , and other I-shaped, square and other designs, the shape of the groove 551 matches the shape of the magnetic layer 231 of the magnet structure. The magnetic layer 231 of the magnet structure can also be designed in a mosaic type such as a convex platform type and a concave platform type.
一些实施例中,如图3A和图3B所示,所述磁性层231上还设置有与所述有机基体10快速反应的涂层233,所述涂层233包括硅烷偶联剂。所述涂层233主要包括硅烷偶联剂,可通过涂敷形成在散热器55上。当胶状的复合导热材料100溢出后,即与散热器55表面的涂层233进行反应(例如交联反应),提升复合导热材料100与散热器55之间的相互作用力。例如,当有机基体10采用乙烯基封端的加成型有机硅体系,所述涂层233可为含氢的硅烷偶联剂。当有机基体10采用固化型环氧树脂,所述涂层233可为含氨基的硅烷偶联剂。硅烷偶联剂的甲氧烷将与散热器55的表面发生接枝反应实现与散热器55的连接,而硅烷偶联剂暴露出能够与有机基体10反应的官能团。当溢出的胶状的复合导热材料100与散热器55表面的涂层233接触时,即可形成化学键,从而避免胶状的复合导热材料100垂流溢出。In some embodiments, as shown in FIG. 3A and FIG. 3B , the magnetic layer 231 is further provided with a coating 233 that reacts quickly with the organic matrix 10 , and the coating 233 includes a silane coupling agent. The coating 233 mainly includes a silane coupling agent, and can be formed on the radiator 55 by coating. When the gel-like composite heat-conducting material 100 overflows, it reacts with the coating 233 on the surface of the heat sink 55 (for example, a cross-linking reaction), thereby increasing the interaction force between the composite heat-conducting material 100 and the heat sink 55 . For example, when the organic matrix 10 adopts a vinyl-terminated addition type silicone system, the coating 233 can be a hydrogen-containing silane coupling agent. When the organic matrix 10 adopts curable epoxy resin, the coating 233 can be an amino-containing silane coupling agent. The methoxane of the silane coupling agent will undergo a graft reaction with the surface of the heat sink 55 to achieve connection with the heat sink 55 , while the silane coupling agent exposes a functional group capable of reacting with the organic matrix 10 . When the overflowing jelly-like composite heat-conducting material 100 contacts the coating 233 on the surface of the heat sink 55 , a chemical bond can be formed, thereby preventing the jelly-like composite heat-conducting material 100 from flowing vertically and overflowing.
一些实施例中,所述硅烷偶联剂的结构通式为:In some embodiments, the general structural formula of the silane coupling agent is:
Figure PCTCN2022091299-appb-000002
Figure PCTCN2022091299-appb-000002
R 3/R 1代表取R 3和R 1中的一种,其中R 1为未取代或取代的一价烃基,R 2为烷基、烷氧基,R 3为可反应的官能团,可举例为含氢官能团或乙烯基官能团,X为烷基。硅烷偶联剂在1分子中含有至少1个与硅原子直接键合的氢原子的硅烷偶联剂。 R 3 /R 1 represents one of R 3 and R 1 , wherein R 1 is an unsubstituted or substituted monovalent hydrocarbon group, R 2 is an alkyl group or an alkoxy group, and R 3 is a reactive functional group, for example is a hydrogen-containing functional group or a vinyl functional group, and X is an alkyl group. The silane coupling agent is a silane coupling agent containing at least one hydrogen atom directly bonded to a silicon atom in one molecule.
通常来说,对于复合导热材料100采用可固化的有机硅体系作为有机基体10,复合导热材料100中含有一定含量的抑制剂,避免复合导热材料100在点胶后马上固化。因此,为了实现 复合导热材料100与所述涂层233之间的粘附效果,关键在于调节复合导热材料100及散热器55表面涂覆的涂层233的催化剂种类及含量。一般,复合导热材料100中抑制剂含量较低,通常为0~0.1wt%,催化剂含量较高可为0.1wt%~0.5wt%。散热器55表面涂覆的涂层233中的催化剂浓度可为1ppm~1000ppm。催化剂可为铂系催化剂、钯系催化剂、铑系催化剂等。优选地,采用铂系催化剂,可为单质铂、氧铂酸、铂-烯烃络合物、铂-醇络合物、铂配位化合物等公知铂系催化剂。Generally speaking, a curable silicone system is used as the organic matrix 10 for the composite thermally conductive material 100 , and the composite thermally conductive material 100 contains a certain amount of inhibitor to prevent the composite thermally conductive material 100 from curing immediately after dispensing. Therefore, in order to achieve the adhesion effect between the composite thermally conductive material 100 and the coating 233 , the key is to adjust the catalyst type and content of the composite thermally conductive material 100 and the coating 233 coated on the surface of the radiator 55 . Generally, the inhibitor content in the composite thermal conductive material 100 is relatively low, usually 0-0.1 wt%, and the catalyst content is relatively high, which may be 0.1 wt%-0.5 wt%. The concentration of the catalyst in the coating 233 coated on the surface of the radiator 55 may be 1 ppm˜1000 ppm. The catalyst may be a platinum-based catalyst, a palladium-based catalyst, a rhodium-based catalyst, or the like. Preferably, platinum-based catalysts are used, which can be known platinum-based catalysts such as elemental platinum, oxyplatinic acid, platinum-olefin complexes, platinum-alcohol complexes, and platinum coordination compounds.
此外,本申请的复合导热材料100还可根据需要添加抗氧化剂、热稳定剂、着色剂、阻燃剂、抗静电剂等一般所使用的添加剂。In addition, commonly used additives such as antioxidants, heat stabilizers, colorants, flame retardants, and antistatic agents can also be added to the composite thermally conductive material 100 of the present application as required.
请参阅图7,上述铁磁性颗粒33包覆大粒径颗粒31的表面的制备方法,包括如下步骤。Please refer to FIG. 7 , the preparation method for the ferromagnetic particles 33 coating the surface of the large-diameter particles 31 includes the following steps.
分散:将多个大粒径颗粒和多个铁磁性颗粒均匀分散在粘接介质中形成浆料,铁磁性颗粒的粒径小于大粒径颗粒的粒径。Dispersion: uniformly disperse a plurality of large-diameter particles and a plurality of ferromagnetic particles in the bonding medium to form a slurry, and the particle diameter of the ferromagnetic particles is smaller than that of the large-diameter particles.
造粒成球:使用所述浆料进行造粒成球,使铁磁性颗粒通过所述粘接介质包覆在大粒径颗粒31的表面。Granulating into balls: using the slurry to granulate into balls, so that the ferromagnetic particles are coated on the surface of the large-diameter particles 31 through the bonding medium.
排胶:去除多余的粘接介质,使铁磁性颗粒与大粒径颗粒的紧密结合。排胶可通过高温煅烧的方式。Glue removal: remove the excess bonding medium, so that the ferromagnetic particles can be tightly combined with the large particle size particles. Debinding can be done by high temperature calcination.
尺寸筛选:通过纱网过滤、气流分级等方式筛选出尺寸、粒径分布符合需求的包覆后的导热填料。Size screening: screen out the coated thermally conductive fillers whose size and particle size distribution meet the requirements through gauze filtration and air classification.
将上述包覆有铁磁性颗粒的大粒径颗粒和其它导热填料分散在有机聚合物基体中,即可制得复合导热材料。The composite heat-conducting material can be prepared by dispersing the above-mentioned large-diameter particles coated with ferromagnetic particles and other heat-conducting fillers in the organic polymer matrix.
继续参阅图7,一实施例中,制作复合导热材料100的典型工艺包括如下步骤。Continuing to refer to FIG. 7 , in one embodiment, a typical process of manufacturing the composite heat-conducting material 100 includes the following steps.
混料:将上述包覆有铁磁性颗粒的大粒径颗粒、其他填料(例如小粒径和中粒径填料)、功能助剂等按照指定配方设计添加到有机基体中。Mixing: add the above-mentioned large-size particles coated with ferromagnetic particles, other fillers (such as small-size and medium-size fillers), functional additives, etc. to the organic matrix according to the specified formula design.
搅拌分散:采用双行星混合,啮合分散、均质机等高速搅拌工艺实现上述填料在有机基体中的随机、均匀分散。通常搅拌时或者搅拌后需抽真空排除膏状混合物中的气泡。其中的混合工艺中的温度设定并没有特别限定,在10℃以上且150℃以下即可。Stirring and dispersion: The random and uniform dispersion of the above fillers in the organic matrix is achieved by using high-speed stirring processes such as double planetary mixing, meshing dispersion, and homogenizer. Usually when stirring or after stirring, it is necessary to vacuum to remove the air bubbles in the paste mixture. The temperature setting in the mixing process is not particularly limited, and it may be above 10°C and below 150°C.
固化:按照配方设计,在指定固化条件下实现复合材料的固化,主要是指所述有机基体的固化,制作成复合导热材料。固化工艺无特别限定,通常为加热固化,典型加热固化温度为100℃~250℃范围内,加热时间为半小时~数小时不等。在固化前,可根据产品需求涂布成垫片或者薄膜状。在固化后,可根据产品需求,进行分装或者裁切等包装。Curing: According to the formula design, the curing of the composite material is realized under the specified curing conditions, mainly referring to the curing of the organic matrix to make a composite heat-conducting material. The curing process is not particularly limited, and it is usually heating and curing. The typical heating and curing temperature is in the range of 100°C to 250°C, and the heating time is half an hour to several hours. Before curing, it can be coated as a pad or film according to product requirements. After curing, it can be packaged according to product requirements, such as sub-packaging or cutting.
如图4所示,由上述方法制得的复合导热材料100,包括有机基体10和分布在所述有机基体10中的导热填料,所述导热填料包括铁磁性颗粒33和非磁性颗粒30,所述非磁性颗粒30包括大粒径颗粒31,所述大粒径颗粒31的平均粒径大于所述铁磁性颗粒33的平均粒径,至少部分的所述大粒径颗粒31的表面附着粘接介质32,至少部分的所述铁磁性颗粒33通过所述粘接介质32粘接在所述大粒径颗粒31的表面。As shown in Figure 4, the composite thermally conductive material 100 prepared by the above method includes an organic matrix 10 and a thermally conductive filler distributed in the organic matrix 10, the thermally conductive filler includes ferromagnetic particles 33 and nonmagnetic particles 30, so The non-magnetic particles 30 include large-diameter particles 31, the average particle diameter of the large-diameter particles 31 is greater than the average particle diameter of the ferromagnetic particles 33, and at least part of the surface of the large-diameter particles 31 is attached and bonded medium 32 , at least part of the ferromagnetic particles 33 are bonded to the surface of the large-diameter particles 31 through the bonding medium 32 .
本申请还提供另外一种复合导热材料100的制备方法,不用提前对大粒径填料颗粒进行表面包覆铁磁性颗粒33处理,而是直接在制作复合导热材料100时实现这种铁磁性颗粒33覆盖在大粒径颗粒31四周的效果,如图8所示。The present application also provides another preparation method of the composite heat-conducting material 100, which does not need to carry out surface-coating ferromagnetic particles 33 on the large-size filler particles in advance, but directly realizes such ferromagnetic particles 33 when making the composite heat-conducting material 100 The effect of covering the surroundings of the large-diameter particles 31 is shown in FIG. 8 .
此种情况下,所采用的粘接介质32可为与有机基体10同质的材料,以有机硅基体体系为例,所述粘接介质32为具有一定重复数量的-O-Si-键构成的有机硅氧烷。In this case, the adhesive medium 32 used can be a material homogeneous with the organic matrix 10. Taking the organic silicon matrix system as an example, the adhesive medium 32 is composed of -O-Si-bonds with a certain number of repetitions. of organosiloxanes.
所述粘接小颗粒的有机硅氧烷材料的硅氧键数量低于作为所述有机硅基体主体分子的硅 氧键数量,即粘接用硅油的分子量低于主体有机硅油的分子量。The number of silicon-oxygen bonds of the organosiloxane material for bonding small particles is lower than the number of silicon-oxygen bonds as the main molecule of the silicone matrix, that is, the molecular weight of the silicone oil for bonding is lower than that of the main silicone oil.
所述粘接用硅油可以和主体有机硅油的聚硅氧分子链的末端具有相同的端基反应官能团,比如对于加成聚合有机硅体系而言,可以为乙烯基硅油,也可以为氢基硅油。当所述粘接硅油为乙烯基硅油时,有机硅基体中至少添加有两种不同分子量大小的乙烯基硅油。当所述粘接硅油为氢基硅油时,有机硅基体中至少添加有两种不同分子量大小的氢基硅油。The silicone oil for bonding can have the same terminal reactive functional group as the end of the polysiloxane molecular chain of the main silicone oil, for example, for the addition polymerization silicone system, it can be vinyl silicone oil or hydrogen silicone oil . When the adhesive silicone oil is vinyl silicone oil, at least two vinyl silicone oils with different molecular weights are added to the silicone matrix. When the adhesive silicone oil is hydrogen-based silicone oil, at least two hydrogen-based silicone oils with different molecular weights are added to the silicone matrix.
所述粘接硅油可以为聚硅氧分子链的末端的另一端为可与-OH官能团反应的官能团,比如羧基、环氧基、羰基、双键、胺基、酰氯基、酯基、羟基、卤基等。The adhesive silicone oil can be that the other end of the end of the polysiloxane molecular chain is a functional group that can react with the -OH functional group, such as a carboxyl group, an epoxy group, a carbonyl group, a double bond, an amine group, an acid chloride group, an ester group, a hydroxyl group, Halo, etc.
所述粘接硅油也可以为聚硅氧分子链的末端的另一端为非活性官能团,比如烷基等。在这种情况下所述有机硅基体中还可添加可与所述粘接硅油的端基官能团反应的硅烷偶联剂,比如乙烯基硅烷偶联剂、氢基硅烷偶联剂。The adhesive silicone oil can also be that the other end of the polysiloxane molecular chain is an inactive functional group, such as an alkyl group. In this case, a silane coupling agent that can react with the terminal functional group of the adhesive silicone oil, such as a vinyl silane coupling agent and a hydrogen silane coupling agent, can also be added to the silicone matrix.
所述粘接硅油也可以只是一个端基官能团为活性官能团,且可与-OH官能团反应的官能团,比如羧基、环氧基、羰基、双键、胺基、酰氯基、酯基、羟基、卤基等。The adhesive silicone oil can also be only a terminal functional group that is an active functional group and can react with the -OH functional group, such as carboxyl, epoxy, carbonyl, double bond, amine, acid chloride, ester, hydroxyl, halogen Base etc.
所述粘接硅油与大粒径填料颗粒、纳米级的铁磁性颗粒33的粘附固定可以与主体有机硅基体的固化反应同步开展,也可以提前单独进行。The adhesion and fixation of the adhesive silicone oil and the large-diameter filler particles and nano-scale ferromagnetic particles 33 can be carried out simultaneously with the curing reaction of the main silicone matrix, or can be carried out separately in advance.
如图5所示,由上述方法制得的复合导热材料100,包括有机基体10和分布在所述有机基体10中的导热填料,所述导热填料包括铁磁性颗粒33和非磁性颗粒30,所述非磁性颗粒30包括大粒径颗粒31和小粒径颗粒30a,所述大粒径颗粒31的平均粒径大于所述铁磁性颗粒33以及所述小粒径颗粒30a的平均粒径,至少部分的所述大粒径颗粒31的表面附着粘接介质32,至少部分的所述铁磁性颗粒33和至少部分其它的小粒径颗粒30a通过所述粘接介质32粘接在所述大粒径颗粒31的表面。As shown in Figure 5, the composite thermally conductive material 100 prepared by the above method includes an organic matrix 10 and a thermally conductive filler distributed in the organic matrix 10, and the thermally conductive filler includes ferromagnetic particles 33 and nonmagnetic particles 30, so The non-magnetic particles 30 include large-diameter particles 31 and small-diameter particles 30a, the average particle diameter of the large-diameter particles 31 is larger than the average particle diameter of the ferromagnetic particles 33 and the small-diameter particles 30a, at least A bonding medium 32 is attached to the surface of part of the large particle size particles 31, and at least part of the ferromagnetic particles 33 and at least part of other small particle size particles 30a are bonded to the large particle size particles through the bonding medium 32. The surface of the diameter particle 31.
本申请还提供一种电子设备,包括工作时发热的电子元件以及覆盖所述电子元件的复合导热材料。一些实施例中,参图1所示,电子设备进一步包括电路板51和散热器55。电子元件为芯片53,芯片53设置在所述电路板51上,散热器55设置在芯片53背离电路板51的一侧,所述芯片53与所述散热器55之间的复合导热材料100的固化产物。The present application also provides an electronic device, which includes an electronic component that generates heat during operation and a composite heat-conducting material covering the electronic component. In some embodiments, as shown in FIG. 1 , the electronic device further includes a circuit board 51 and a heat sink 55 . The electronic component is a chip 53, and the chip 53 is arranged on the circuit board 51, and the heat sink 55 is arranged on the side of the chip 53 away from the circuit board 51, and the composite heat conducting material 100 between the chip 53 and the heat sink 55 cured product.
可以理解的,本申请所述的复合导热材料100,还可用于导热结构件(比如上述芯片均温衬底、导热板)与另一导热结构件之间的界面导热,即电子设备中一个功能模组的结构壳体与另一功能模组的结构壳体之间的导热。It can be understood that the composite thermally conductive material 100 described in this application can also be used for heat conduction at the interface between a thermally conductive structural member (such as the above-mentioned chip uniform temperature substrate, thermally conductive plate) and another thermally conductive structural member, that is, a function in an electronic device Heat conduction between the structural housing of a module and the structural housing of another functional module.
下面通过具体实施例对本申请实施例技术方案进行进一步的说明。The technical solutions of the embodiments of the present application will be further described below through specific examples.
实施例1~4Embodiment 1-4
导热填料Thermally conductive filler
人工金刚石,未处理,河南黄河旋风股份有限公司,粒径范围120μm~150μm,球形度0.9,多面体状。Artificial diamond, untreated, Henan Huanghe Cyclone Co., Ltd., particle size range 120 μm ~ 150 μm, sphericity 0.9, polyhedral shape.
氧化铝,未处理,苏州锦艺新材料科技有限公司,平均粒径为0.4μm,球形度为1,球型体。Alumina, untreated, Suzhou Jinyi New Material Technology Co., Ltd., the average particle size is 0.4 μm, the sphericity is 1, spherical body.
氧化铝,未处理,苏州锦艺新材料科技有限公司,平均粒径为4μm,球形度为1,球型体。Alumina, untreated, Suzhou Jinyi New Material Technology Co., Ltd., the average particle size is 4 μm, the sphericity is 1, spherical body.
纳米铁粉,未处理,上海冶金粉末研究院,平均粒径为0.5μm,球形度为1,球型体。Nano-iron powder, untreated, Shanghai Metallurgical Powder Research Institute, average particle size 0.5μm, sphericity 1, spherical body.
粘接介质32:长碳链聚硅氧烷。Bonding medium 32: long carbon chain polysiloxane.
金刚石表面包覆:将上述的人工金刚石与纳米铁粉颗粒分散在含有2wt%长碳链聚硅氧烷的丙酮溶液中,在30℃下搅拌30分钟后,经造粒成球,在70℃下加热12小时,将溶剂除去,即可得纳米铁粉包覆的人工金刚石。经表面修饰后,所得的包覆人工金刚石球形度提高至 0.95。Diamond surface coating: disperse the above-mentioned artificial diamond and nano-iron powder particles in an acetone solution containing 2wt% long carbon chain polysiloxane, stir at 30°C for 30 minutes, granulate into balls, and heat at 70°C Heating at low temperature for 12 hours, removing the solvent, and obtaining artificial diamond coated with nano-iron powder. After surface modification, the sphericity of the obtained coated synthetic diamond was increased to 0.95.
复合导热材料的制备Preparation of Composite Thermal Conductive Materials
有机基体1:含乙烯基的聚有机硅氧烷,α,ω-二乙烯基聚二甲基硅氧烷,江西蓝星星火有机硅有限公司,粘度100Pa·s。Organic matrix 1: Vinyl-containing polyorganosiloxane, α, ω-divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 100Pa·s.
有机基体2:聚含氢有机硅氧烷,硅油:α,ω-二乙烯基聚二甲基硅氧烷,江西蓝星星火有机硅有限公司,粘度30Pa·s。Organic matrix 2: polyhydrogen-containing organosiloxane, silicone oil: α, ω-divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 30Pa·s.
铂催化剂:铂-1,2-二乙烯基四甲基二硅氧烷络合物,江西蓝星星火有机硅有限公司。Platinum catalyst: Platinum-1,2-divinyltetramethyldisiloxane complex, Jiangxi Lanxinghuo Silicone Co., Ltd.
抑制剂:乙炔基-1-环己醇,江西蓝星星火有机硅有限公司。Inhibitor: Ethynyl-1-cyclohexanol, Jiangxi Lanxinghuo Silicone Co., Ltd.
表面处理剂:十二烷基三甲氧基硅烷,江西蓝星星火有机硅有限公司。Surface treatment agent: dodecyltrimethoxysilane, Jiangxi Lanxinghuo Silicone Co., Ltd.
采用加成反应型有机硅树脂作为聚合物基体,其中乙烯基两末端有机聚硅氧烷,表面修饰剂为十二烷基三甲氧基硅烷,采用有机基体1并按照表1所示的体积分数加入进行了纳米铁粉颗粒包覆的金刚石及导热填料,进一步添加反应抑制剂质量份、铂催化剂制备出A组分导热材料。Addition-reactive silicone resin is used as the polymer matrix, in which the vinyl ends are organopolysiloxane, the surface modifier is dodecyltrimethoxysilane, and the organic matrix 1 is used according to the volume fraction shown in Table 1. Adding diamond coated with nano-iron powder particles and thermally conductive filler, further adding reaction inhibitor in parts by mass and platinum catalyst to prepare component A thermally conductive material.
此外,相对于构成加成反应型有机硅树脂的固化剂的有机含氢聚硅氧烷,采用有机基体2并按照以表1所示的体积分数加入纳米颗粒包覆的金刚石及导热填料,制备出B组分导热材料,B组分与A组分区别在于有机基体不同。In addition, relative to the organic hydrogen-containing polysiloxane that constitutes the curing agent of the addition reaction silicone resin, the organic matrix 2 is used and the diamond coated with nanoparticles and the thermally conductive filler are added according to the volume fraction shown in Table 1 to prepare B component thermal conductive material, the difference between B component and A component is that the organic matrix is different.
将A组分与B组分以质量比1:1进行混合,制作出新型导热材料。其中,固化条件为80℃下,固化2小时即可。实施例1~4和对比例1的复合导热材料的配比如表1所示,并进行物理性能测试,具体见表1所示。Mix component A and component B at a mass ratio of 1:1 to produce a new type of thermally conductive material. Wherein, the curing condition is 80° C., and curing takes 2 hours. The proportioning ratio of the composite heat-conducting materials of Examples 1-4 and Comparative Example 1 is shown in Table 1, and physical performance tests are carried out, as shown in Table 1 for details.
实施例1~4和比较例1中的评价方法和测定方法如以下。The evaluation methods and measurement methods in Examples 1 to 4 and Comparative Example 1 are as follows.
散热器表面处理radiator surface treatment
使用钕铁硼磁铁贴附在铝散热器后,使用1wt%的端氢基硅烷偶联剂的乙醇溶液涂敷铝散热器,自然晾干后,进行施胶对比测试,具体实施例见表1所示。After the NdFeB magnet is attached to the aluminum radiator, the aluminum radiator is coated with an ethanol solution of 1 wt% hydrogen-terminated silane coupling agent, and after natural drying, a sizing comparison test is carried out. The specific examples are shown in Table 1. shown.
实施例1-4和比较例1中的评价方法和测定方法如以下。The evaluation methods and measurement methods in Examples 1-4 and Comparative Example 1 are as follows.
导热性能测试Thermal conductivity test
采用Longwin界面热阻测试仪,按照ASTM D5470标准进行测试。将导热复合材料涂敷在铜棒一段,在压力40psi下,逐步从常温升温至80℃,采用稳态传热手段进行测量,测量不同厚度下(0.5mm、1.0mm、1.5mm)导热材料的应用热阻,继而拟合出胶体的本征导热系数。The Longwin interface thermal resistance tester is used to test according to the ASTM D5470 standard. Coat the heat-conducting composite material on a section of the copper rod, and gradually raise the temperature from normal temperature to 80°C under the pressure of 40psi, and use the steady-state heat transfer method to measure the thermal conductivity of the heat-conducting material under different thicknesses (0.5mm, 1.0mm, 1.5mm). Apply the thermal resistance, and then fit the intrinsic thermal conductivity of the colloid.
流动性测试Liquidity test
使用30cc针筒,内径2.54±5%mm,90±5%PSI压力,测1min内流出的胶重量。流动性测试通过以下评价基准进行了评价。Use a 30cc syringe with an inner diameter of 2.54±5%mm and a pressure of 90±5%PSI to measure the weight of the glue that flows out within 1min. The fluidity test was evaluated by the following evaluation criteria.
A:流动性>25g/min;A: Fluidity>25g/min;
B:流动性15~25g/min;B: Fluidity 15~25g/min;
C:流动性<15g/min。C: Fluidity <15g/min.
表面含氧量surface oxygen content
包覆前后的金刚石颗粒用XPS进行分析测定,主要关注金刚石表面的C/O比。将氧的含量定义为金刚石的表面含氧量进行评价。The diamond particles before and after coating were analyzed and measured by XPS, focusing on the C/O ratio on the diamond surface. The oxygen content was defined as the surface oxygen content of the diamond for evaluation.
空隙率porosity
使用真密度仪(美国康塔仪器公司Quantachrome,全自动真密度仪Ultrapyc 1200e)对导热填料如金刚石、氧化铝等及有机硅助剂等各组分进行测定得出实际密度。按照上述混合配 方得出导热材料的理论密度(无空隙)。再使用真密度仪对混合后导热胶体进行密度测量,得出实际密度。以实际密度除与理论密度的比得出复合材料的内部空隙率。Use a true density meter (Quantachrome, a fully automatic true density meter Ultrapyc 1200e) to measure the components of thermally conductive fillers such as diamond, alumina, etc., and silicone additives to obtain the actual density. The theoretical density (without voids) of the thermally conductive material is derived from the mixing recipe above. Then use a true density meter to measure the density of the mixed thermally conductive colloid to obtain the actual density. The internal porosity of the composite is obtained by dividing the actual density by the ratio of the theoretical density.
垂流量vertical flow
将1.12毫升导热凝胶施胶至40mm*40mm*10mm的假件上,使用100mm*100mm的铝板压头压至厚度为0.5mm,观察24h后垂流出来的凝胶体积。抗垂流性测试通过以下评价基准进行了评价。A:流动性<0.1ml;B:流动性0.1~0.4ml;C:流动性>0.4ml。Apply 1.12 ml of thermal conductive gel to the dummy of 40mm*40mm*10mm, press it to a thickness of 0.5mm with a 100mm*100mm aluminum plate pressure head, and observe the volume of the gel that hangs out after 24 hours. The sag resistance test was evaluated by the following evaluation criteria. A: Fluidity<0.1ml; B: Fluidity0.1~0.4ml; C: Fluidity>0.4ml.
表1Table 1
Figure PCTCN2022091299-appb-000003
Figure PCTCN2022091299-appb-000003
由表1的结果可知,与对比例1相比,实施例1-4为导热系数大于15W/mK的抗垂流高导热材料;且配合带有特殊涂层结构的散热器,可以明显减少导热凝胶施胶后垂流溢出的现象。From the results in Table 1, it can be seen that compared with Comparative Example 1, Examples 1-4 are anti-sag flow high thermal conductivity materials with a thermal conductivity greater than 15W/mK; and with a radiator with a special coating structure, the thermal conductivity can be significantly reduced The phenomenon of sagging and overflowing after gel sizing.
实施例5~7Embodiment 5~7
导热填料Thermally conductive filler
纳米氧化锌颗粒,未处理,苏州锦艺新材料科技有限公司,平均粒径为0.3μm,球形度为0.8,类球型体。Nano-zinc oxide particles, untreated, Suzhou Jinyi New Material Technology Co., Ltd., with an average particle size of 0.3 μm, a sphericity of 0.8, and a spheroidal shape.
微米铁粉,未处理,上海冶金粉末研究院,平均粒径为4μm,球形度为0.8,类球型体。Micron iron powder, untreated, Shanghai Metallurgical Powder Research Institute, with an average particle size of 4 μm, a sphericity of 0.8, and a spheroidal body.
微米银粉,未处理,广州宏武材料科技有限公司,平均粒径为25μm,球形度为1,球型体。Micron silver powder, untreated, Guangzhou Hongwu Material Technology Co., Ltd., the average particle size is 25 μm, the sphericity is 1, spherical body.
有机基体1:含乙烯基的聚有机硅氧烷,α,ω-二乙烯基聚二甲基硅氧烷,江西蓝星星火有机硅有限公司,粘度100Pa·s。Organic matrix 1: Vinyl-containing polyorganosiloxane, α, ω-divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 100Pa·s.
有机基体2:聚含氢有机硅氧烷,硅油:α,ω-二乙烯基聚二甲基硅氧烷,江西蓝星星火有机硅有限公司,粘度30Pa·s。Organic matrix 2: polyhydrogen-containing organosiloxane, silicone oil: α, ω-divinyl polydimethylsiloxane, Jiangxi Lanxinghuo Silicone Co., Ltd., viscosity 30Pa·s.
铂催化剂:铂-1,2-二乙烯基四甲基二硅氧烷络合物,江西蓝星星火有机硅有限公司。Platinum catalyst: Platinum-1,2-divinyltetramethyldisiloxane complex, Jiangxi Lanxinghuo Silicone Co., Ltd.
抑制剂:乙炔基-1-环己醇,江西蓝星星火有机硅有限公司。Inhibitor: Ethynyl-1-cyclohexanol, Jiangxi Lanxinghuo Silicone Co., Ltd.
表面处理剂:十二烷基三甲氧基硅烷,江西蓝星星火有机硅有限公司。Surface treatment agent: dodecyltrimethoxysilane, Jiangxi Lanxinghuo Silicone Co., Ltd.
采用加成反应型有机硅树脂作为聚合物基体,其中乙烯基两末端有机聚硅氧烷,表面修饰剂为十二烷基三甲氧基硅烷,采用有机基体1并按照表2所示的体积分数加入进行了纳米氧化锌、铁粉颗粒、微米银粉、长碳链聚硅氧烷、十二烷基三甲氧基硅烷,进一步添加抑制剂、铂催化剂通过双行星混合制备出A组分导热材料。Addition reaction type silicone resin is used as the polymer matrix, in which the vinyl ends are organopolysiloxane, the surface modifier is dodecyltrimethoxysilane, organic matrix 1 is used and the volume fraction shown in Table 2 is used. Adding nano-zinc oxide, iron powder particles, micron silver powder, long carbon chain polysiloxane, dodecyltrimethoxysilane, further adding inhibitors and platinum catalysts to prepare A-component thermal conductivity materials through double planetary mixing.
此外,相对于构成加成反应型有机硅树脂的固化剂的有机含氢聚硅氧烷(25℃下的粘度为100mPa·s),采用有机基体2并按照表2所示的体积分数加入纳米铁粉颗粒及导热填料,制备出B组分导热材料,B组分与A组分区别在于有机基体不同。In addition, relative to the organic hydrogen-containing polysiloxane (viscosity at 25°C: 100 mPa·s) constituting the curing agent of the addition-reactive silicone resin, organic matrix 2 was used and nanometers were added according to the volume fraction shown in Table 2. Iron powder particles and thermally conductive fillers are used to prepare component B thermally conductive materials. The difference between component B and component A is that the organic matrix is different.
将A组分与B组分以质量比1:1进行混合,在20psi,150℃高温加压下进行固化制备出新型导热材料,并进行上述的物理性能测试,具体实施例见表2所示。Mix component A and component B at a mass ratio of 1:1, cure at 20psi, 150°C under high temperature and pressure to prepare a new type of thermally conductive material, and perform the above physical performance test. The specific examples are shown in Table 2 .
表2Table 2
Figure PCTCN2022091299-appb-000004
Figure PCTCN2022091299-appb-000004
Figure PCTCN2022091299-appb-000005
Figure PCTCN2022091299-appb-000005
由表2的结果可知,实施例5~7的复合导热材料搭配带有特殊涂层结构的散热器,可有效减少导热凝胶施胶后垂流溢出的现象。From the results in Table 2, it can be known that the composite heat-conducting materials of Examples 5-7 are matched with a heat sink with a special coating structure, which can effectively reduce the phenomenon of sagging and overflowing of the heat-conducting gel after sizing.
需要说明的是,以上仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内;在不冲突的情况下,本申请的实施方式及实施方式中的特征可以相互组合。因此,本申请的保护范围应以权利要求的保护范围为准。It should be noted that the above is only a specific implementation of the application, but the scope of protection of the application is not limited thereto, and any person familiar with the technical field can easily think of changes or substitutions within the scope of the technology disclosed in the application , should be covered within the protection scope of the present application; in the case of no conflict, the implementation modes and the features in the implementation modes of the application can be combined with each other. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (29)

  1. 一种电子设备,其特征在于,包括:An electronic device, characterized in that it comprises:
    电子元件;Electronic component;
    散热器,设置在所述电子元件上,所述散热器朝向所述电子元件的表面设置有磁性层,所述磁性层含有永磁材料;A heat sink is arranged on the electronic component, and the surface of the heat sink facing the electronic component is provided with a magnetic layer, and the magnetic layer contains a permanent magnetic material;
    复合导热材料,结合在所述电子元件和所述散热器之间,所述复合导热材料包括有机基体和导热填料,a composite thermally conductive material, combined between the electronic component and the heat sink, the composite thermally conductive material includes an organic matrix and a thermally conductive filler,
    其中,所述导热填料分布在所述有机基体中,所述导热填料包括铁磁性颗粒。Wherein, the thermally conductive filler is distributed in the organic matrix, and the thermally conductive filler includes ferromagnetic particles.
  2. 根据权利要求1所述的电子设备,其特征在于,所述铁磁性颗粒选自Fe 3O 4颗粒、CaLaCo颗粒、AlNiCo颗粒、NdFeB颗粒、SmCo颗粒、BiFeO 3颗粒、FeCrCo颗粒、NiOFe 2O 3颗粒、CuOFe 2O 3颗粒、MgOFe 2O 3颗粒、MnBi颗粒、CrO 2颗粒、Fe粉、Co粉、Ni粉中的至少一种。 The electronic device according to claim 1, wherein the ferromagnetic particles are selected from Fe3O4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO3 particles, FeCrCo particles, NiOFe2O3 At least one of particles, CuOFe 2 O 3 particles, MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, Ni powder.
  3. 根据权利要求1或2所述的电子设备,其特征在于,所述导热填料还包括非磁性颗粒。The electronic device according to claim 1 or 2, wherein the thermally conductive filler further comprises non-magnetic particles.
  4. 根据权利要求3所述的电子设备,其特征在于,所述非磁性颗粒的材料包括氧化铝、氮化铝、氮化硼、氧化锌、氧化镁、石墨、碳纳米管、石墨烯、金刚石、非磁性金属粉中的至少一种。The electronic device according to claim 3, wherein the material of the non-magnetic particles comprises aluminum oxide, aluminum nitride, boron nitride, zinc oxide, magnesium oxide, graphite, carbon nanotubes, graphene, diamond, at least one of non-magnetic metal powders.
  5. 根据权利要求3或4所述的电子设备,其特征在于,所述非磁性颗粒包括大粒径颗粒,所述大粒径颗粒的平均粒径大于所述铁磁性颗粒的平均粒径。The electronic device according to claim 3 or 4, wherein the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
  6. 根据权利要求5所述的电子设备,其特征在于,所述大粒径颗粒的平均粒径为20μm以上。The electronic device according to claim 5, wherein the average particle size of the large particle size particles is 20 μm or more.
  7. 根据权利要求5或6所述的电子设备,其特征在于,所述大粒径颗粒在所述复合导热材料中的体积百分数为35%~55%。The electronic device according to claim 5 or 6, characterized in that the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
  8. 根据权利要求5至7中任一项所述的电子设备,其特征在于,至少部分的所述大粒径颗粒的表面附着粘接介质,至少部分的所述铁磁性颗粒通过所述粘接介质粘接在所述大粒径颗粒的表面。The electronic device according to any one of claims 5 to 7, wherein at least part of the surface of the large-diameter particles is attached to a bonding medium, and at least part of the ferromagnetic particles pass through the bonding medium Adhering to the surface of the large particle size.
  9. 根据权利要求8所述的电子设备,其特征在于,所述粘接介质为有机粘接材料,所述粘接介质与所述有机基体选用相同的聚合物体系,且所述粘接介质的分子量低于所述有机基体的分子量。The electronic device according to claim 8, wherein the bonding medium is an organic bonding material, the bonding medium and the organic matrix are selected from the same polymer system, and the molecular weight of the bonding medium is lower than the molecular weight of the organic matrix.
  10. 根据权利要求5至9中任一项所述的电子设备,其特征在于,所述大粒径颗粒的导热系数高于所述铁磁性颗粒的导热系数。The electronic device according to any one of claims 5 to 9, characterized in that the thermal conductivity of the large-diameter particles is higher than that of the ferromagnetic particles.
  11. 根据权利要求5至10中任一项所述的电子设备,其特征在于,所述大粒径颗粒包括氮化铝、金刚石、铝粉、银粉、铜粉、铝包覆银、铝包覆铜中的至少一种。The electronic device according to any one of claims 5 to 10, wherein the large particle size particles include aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, aluminum-coated copper at least one of the
  12. 根据权利要求1至11中任一项所述的电子设备,其特征在于,所述导热填料在所述复合导热材料中的体积百分数大于70%。The electronic device according to any one of claims 1 to 11, wherein the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
  13. 根据权利要求1至12中任一项所述的电子设备,其特征在于,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。The electronic device according to any one of claims 1-12, characterized in that, the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  14. 根据权利要求1至13中任一项所述的电子设备,其特征在于,所述有机基体选自有机硅体系、环氧体系、丙烯酸体系、聚氨酯体系、聚酰亚胺体系中的至少一种。The electronic device according to any one of claims 1 to 13, wherein the organic matrix is selected from at least one of organosilicon systems, epoxy systems, acrylic systems, polyurethane systems, and polyimide systems .
  15. 根据权利要求1至14中任一项所述的电子设备,其特征在于,所述磁性层上还设置 有与所述有机基体反应的涂层,所述涂层包括硅烷偶联剂。The electronic device according to any one of claims 1 to 14, wherein the magnetic layer is also provided with a coating that reacts with the organic matrix, and the coating includes a silane coupling agent.
  16. 根据权利要求15所述的电子设备,其特征在于,所述硅烷偶联剂的结构通式为:The electronic device according to claim 15, wherein the general structural formula of the silane coupling agent is:
    Figure PCTCN2022091299-appb-100001
    Figure PCTCN2022091299-appb-100001
    R 3/R 1代表取R 3和R 1中的一种,其中R 1为未取代或取代的一价烃基,R 2为烷基或烷氧基,R 3为含氢官能团或乙烯基官能团,X为烷基。 R 3 /R 1 represents one of R 3 and R 1 , wherein R 1 is an unsubstituted or substituted monovalent hydrocarbon group, R 2 is an alkyl or alkoxy group, and R 3 is a hydrogen-containing functional group or a vinyl functional group , X is an alkyl group.
  17. 根据权利要求15所述的电子设备,其特征在于,所述散热器朝向所述电子元件的表面开设有凹槽,所述磁性层镶嵌在所述凹槽中。The electronic device according to claim 15, wherein a groove is opened on the surface of the heat sink facing the electronic component, and the magnetic layer is embedded in the groove.
  18. 一种复合导热材料,其特征在于,包括:A composite heat conducting material, characterized in that it comprises:
    有机基体;organic matrix;
    分布在所述有机基体中的导热填料,所述导热填料包括:A thermally conductive filler distributed in the organic matrix, the thermally conductive filler comprising:
    铁磁性颗粒;Ferromagnetic particles;
    非磁性颗粒,所述非磁性颗粒包括大粒径颗粒,所述大粒径颗粒的平均粒径大于所述铁磁性颗粒的平均粒径。Non-magnetic particles, the non-magnetic particles include large-diameter particles, and the average particle diameter of the large-diameter particles is larger than the average particle diameter of the ferromagnetic particles.
  19. 根据权利要求18所述的复合导热材料,其特征在于,至少部分的所述大粒径颗粒的表面附着粘接介质,至少部分的所述铁磁性颗粒通过所述粘接介质粘接在所述大粒径颗粒的表面。The composite heat-conducting material according to claim 18, characterized in that at least part of the large-diameter particles are attached to the surface of the bonding medium, and at least part of the ferromagnetic particles are bonded to the surface through the bonding medium. surface of large particles.
  20. 根据权利要求18或19所述的复合导热材料,其特征在于,所述大粒径颗粒的导热系数高于所述铁磁性颗粒的导热系数。The composite heat conducting material according to claim 18 or 19, characterized in that the thermal conductivity of the large-diameter particles is higher than that of the ferromagnetic particles.
  21. 根据权利要求18至20中任一项所述的复合导热材料,其特征在于,所述大粒径颗粒包括氮化铝、金刚石、铝粉、银粉、铜粉、铝包覆银、铝包覆铜中的至少一种。The composite heat-conducting material according to any one of claims 18 to 20, wherein the large particle size particles include aluminum nitride, diamond, aluminum powder, silver powder, copper powder, aluminum-coated silver, aluminum-coated at least one of copper.
  22. 根据权利要求18至21中任一项所述的复合导热材料,其特征在于,所述铁磁性颗粒选自Fe 3O 4颗粒、CaLaCo颗粒、AlNiCo颗粒、NdFeB颗粒、SmCo颗粒、BiFeO 3颗粒、FeCrCo颗粒、NiOFe 2O 3颗粒、CuOFe 2O 3颗粒、MgOFe 2O 3颗粒、MnBi颗粒、CrO 2颗粒、Fe粉、Co粉、Ni粉中的至少一种。 The composite heat conducting material according to any one of claims 18 to 21, wherein the ferromagnetic particles are selected from Fe3O4 particles, CaLaCo particles, AlNiCo particles, NdFeB particles, SmCo particles, BiFeO3 particles, At least one of FeCrCo particles, NiOFe 2 O 3 particles, CuOFe 2 O 3 particles, MgOFe 2 O 3 particles, MnBi particles, CrO 2 particles, Fe powder, Co powder, and Ni powder.
  23. 根据权利要求18至22中任一项所述的复合导热材料,其特征在于,所述导热填料在所述复合导热材料中的体积百分数大于70%。The composite thermally conductive material according to any one of claims 18 to 22, characterized in that the volume percentage of the thermally conductive filler in the composite thermally conductive material is greater than 70%.
  24. 根据权利要求18至23中任一项所述的复合导热材料,其特征在于,所述铁磁性颗粒在所述复合导热材料中的体积百分数为10%~30%。The composite heat-conducting material according to any one of claims 18-23, characterized in that the volume percentage of the ferromagnetic particles in the composite heat-conducting material is 10%-30%.
  25. 根据权利要求18至24中任一项所述的复合导热材料,其特征在于,所述大粒径颗粒的平均粒径为20μm以上。The composite thermally conductive material according to any one of claims 18 to 24, characterized in that, the average particle diameter of the large particle diameter particles is above 20 μm.
  26. 根据权利要求18至25中任一项所述的复合导热材料,其特征在于,所述大粒径颗粒在所述复合导热材料中的体积百分数为35%~55%。The composite heat-conducting material according to any one of claims 18-25, characterized in that the volume percentage of the large-diameter particles in the composite heat-conducting material is 35%-55%.
  27. 根据权利要求18至26中任一项所述的复合导热材料,其特征在于,所述有机基体选自有机硅体系、环氧体系、丙烯酸体系、聚氨酯体系、聚酰亚胺体系中的至少一种。The composite thermal conductive material according to any one of claims 18 to 26, wherein the organic matrix is selected from at least one of organosilicon systems, epoxy systems, acrylic systems, polyurethane systems, and polyimide systems. kind.
  28. 一种电子设备,其特征在于,包括电子元件以及设置在所述电子元件上的如权利要求18至27中任一项所述的复合导热材料的固化产物。An electronic device, characterized by comprising an electronic component and a cured product of the composite heat-conducting material according to any one of claims 18 to 27 arranged on the electronic component.
  29. 根据权利要求28所述的电子设备,其特征在于,所述电子设备还包括设置在所述电 子元件上的散热器,所述电子元件与所述散热器之间设置有如权利要求18至27中任一项所述的复合导热材料的固化产物。The electronic device according to claim 28, characterized in that, the electronic device further comprises a heat sink arranged on the electronic component, and the electronic device described in claims 18 to 27 is arranged between the electronic component and the heat sink. A cured product of any one of the composite heat-conducting materials.
PCT/CN2022/091299 2021-08-26 2022-05-06 Composite heat conductive material and electronic device WO2023024571A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110991016.3A CN115734557A (en) 2021-08-26 2021-08-26 Composite heat conductive material and electronic device
CN202110991016.3 2021-08-26

Publications (1)

Publication Number Publication Date
WO2023024571A1 true WO2023024571A1 (en) 2023-03-02

Family

ID=85290019

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/091299 WO2023024571A1 (en) 2021-08-26 2022-05-06 Composite heat conductive material and electronic device

Country Status (2)

Country Link
CN (1) CN115734557A (en)
WO (1) WO2023024571A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116102890A (en) * 2023-02-09 2023-05-12 广州回天新材料有限公司 Organic silicon rubber composition and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW526600B (en) * 2002-02-08 2003-04-01 United Test Ct Inc Semiconductor device including a heat spreader
CN1610725A (en) * 2001-12-27 2005-04-27 英特尔公司 Chain extension for thermal materials
CN204168707U (en) * 2014-11-07 2015-02-18 青岛卓英社科技有限公司 Self-adhesive high-thermal-conductivity absorbing material
CN106531902A (en) * 2016-11-16 2017-03-22 广州宏庆电子有限公司 Extremely-thin flexible heat-radiation film and method for manufacturing the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1610725A (en) * 2001-12-27 2005-04-27 英特尔公司 Chain extension for thermal materials
TW526600B (en) * 2002-02-08 2003-04-01 United Test Ct Inc Semiconductor device including a heat spreader
CN204168707U (en) * 2014-11-07 2015-02-18 青岛卓英社科技有限公司 Self-adhesive high-thermal-conductivity absorbing material
CN106531902A (en) * 2016-11-16 2017-03-22 广州宏庆电子有限公司 Extremely-thin flexible heat-radiation film and method for manufacturing the same

Also Published As

Publication number Publication date
CN115734557A (en) 2023-03-03

Similar Documents

Publication Publication Date Title
JP5305656B2 (en) Thermally conductive composition and method for producing the same
EP1143512B1 (en) Method of preparing thermally conductive compounds by liquid metal bridged particle clusters
CN109890900B (en) One-component curable heat-conductive silicone grease composition and electronic/electrical component
US20070241303A1 (en) Thermally conductive composition and method for preparing the same
CN107207858B (en) Silicon composition
WO2023024570A1 (en) Diamond-based thermally conductive filler and preparation method, composite thermally conductive material and electronic device
CN112852165A (en) Single-component addition type high-temperature-resistant high-heat-conductivity silicone gel and preparation method thereof
TW200825138A (en) Heat conductive silicone grease composition and cured product thereof
CN1552078A (en) Interface materials and methods of production and use thereof
CN1927989A (en) Compliant and crosslinkable thermal interface materials
JP7389014B2 (en) insulation heat dissipation sheet
WO2005096320A2 (en) Thermally conductive compositions and methods of making thereof
EP2139629A1 (en) Method for producing heterogeneous composites
WO2023024571A1 (en) Composite heat conductive material and electronic device
WO2021166370A1 (en) Heat conductive sheet and method for producing same
TW202038696A (en) Electronic component mounting substrate and electronic device
KR20110013907A (en) Heat dissipation pad with high thermoconductivity and manufacturing method thereof
CN109196052A (en) The manufacturing method of conducting-heat elements, thermally conductive composition and thermally conductive composition
TW201800223A (en) Metal-containing particle, connecting material, connected structure, and method for producing connected structure
JP2008214524A (en) Adhesive, semiconductor device, and method for manufacturing semiconductor device
TW202118854A (en) Thermally conductive silicone composition, and thermally conductive silicone sheet
TW200401805A (en) Thermally conductive coating compositions, methods of production and uses thereof
JP2021075630A (en) Thermally conductive silicone composition and thermally conductive silicone material
JP7007161B2 (en) Resin composition and laminate
JP2007084704A (en) Resin composition and circuit board and package using the same

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22859920

Country of ref document: EP

Kind code of ref document: A1