WO2023024564A1 - Housing assembly and electronic device - Google Patents

Housing assembly and electronic device Download PDF

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Publication number
WO2023024564A1
WO2023024564A1 PCT/CN2022/091025 CN2022091025W WO2023024564A1 WO 2023024564 A1 WO2023024564 A1 WO 2023024564A1 CN 2022091025 W CN2022091025 W CN 2022091025W WO 2023024564 A1 WO2023024564 A1 WO 2023024564A1
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WO
WIPO (PCT)
Prior art keywords
electronic device
groove
display screen
closed cavity
housing assembly
Prior art date
Application number
PCT/CN2022/091025
Other languages
French (fr)
Chinese (zh)
Inventor
周海刚
王伟
Original Assignee
荣耀终端有限公司
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Filing date
Publication date
Application filed by 荣耀终端有限公司 filed Critical 荣耀终端有限公司
Publication of WO2023024564A1 publication Critical patent/WO2023024564A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/026Details of the structure or mounting of specific components

Definitions

  • the present application relates to the technical field of heat dissipation, in particular to a housing assembly and electronic equipment.
  • phase change heat dissipation devices such as heat pipes, vapor chambers, etc. Since the thermal conductivity of the phase change cooling device is several times or even ten times higher than that of graphite sheets and dozens of times higher than that of metal cooling sheets, it is often used for heat dissipation of electronic equipment.
  • phase change heat dissipation device limited by the processing technology, it is difficult to make the thickness of the phase change heat dissipation device less than 0.3 mm, which results in thicker electronic equipment.
  • the area of the phase change heat dissipation device is relatively small, which results in a limited heat dissipation effect of the electronic equipment.
  • the embodiment of the present application provides a shell assembly and electronic equipment, which are used to solve the technical limitations of current electronic equipment such as heat pipes, vapor chambers and other phase-change heat dissipation devices, as well as the limitations of the internal space of electronic equipment, and the existing thickness is relatively thick, The cooling effect of the whole machine is not good.
  • the present application provides a casing assembly.
  • the casing assembly is applied in electronic equipment and is used for fixing functional devices of the electronic equipment.
  • the housing assembly includes: a housing body and a cover sheet.
  • the shell assembly includes a first surface and a second surface oppositely arranged. The first surface is depressed along a direction close to the second surface to form a groove.
  • the cover sheet covers the opening of the groove and forms a closed cavity with the groove.
  • the closed cavity is in a vacuum state, and the closed cavity is filled with a phase change medium.
  • the heat of the functional device can be conducted to the closed cavity, and the phase change medium can be vaporized and liquefied in the closed cavity under the action of the heat of the functional device, thereby conducting heat conduction to the functional device.
  • the housing assembly since the groove is formed by recessing the first surface of the housing body along a direction close to the second surface, the top of the groove will not be higher than the first surface of the housing body.
  • the housing assembly with the function of a phase-change heat dissipation device occupies a dimension in the thickness direction of the electronic device that is at most the thickness of the cover sheet covering the groove.
  • the thickness of the device is thinner, so compared with the solution of the phase-change heat dissipation device arranged between the casing component and the display screen, it is beneficial to reduce the thickness of the electronic device.
  • the cover sheet since the cover sheet is very thin, its presence has little effect on the thickness of the electronic device.
  • the housing assembly utilizes its own structure as one of the components of the phase change heat dissipation device, so that the thickness space occupied by the housing assembly itself completes the integration of the functions of the phase change heat dissipation device.
  • the surface area of the shell assembly is larger, so the area of the heat dissipation area required for setting the function of the phase-change heat dissipation device is larger, and the heat dissipation effect is better .
  • the above-mentioned shell assembly further includes welding contraction joints and welding bosses.
  • the welding shrinkage joint is formed by the depression of the first surface along the direction close to the second surface.
  • the welding shrinkage seam surrounds the periphery of the groove and has a distance from the edge line of the groove so as to form a welding boss between the welding shrinkage seam and the groove.
  • the cover sheet is welded with the welding boss so as to cover the top of the groove.
  • the welding shrinkage joint has a thermal insulation effect on the welding bosses distributed on both sides of the welding shrinkage joint and the area of the shell body.
  • the heat on the welding boss will transfer the air through the welding shrinkage joint and the bottom of the welding shrinkage joint to the area of the shell body outside the welding shrinkage joint. Due to the heat insulation effect of the air in the welding shrinkage joint, the heat on the welding boss will not be transferred to the area outside the welding shrinkage joint of the shell body in large quantities, thereby causing high heat in this area, thereby avoiding warping deformation of the first surface, Ensure its overall flatness.
  • the cover sheet and the first surface are substantially on the same plane.
  • the casing assembly does not occupy additional space in the thickness direction of the electronic device due to the integration of the function of the phase change heat dissipation device, so there is no problem of increasing the thickness of the electronic device.
  • the depth of the groove is not more than 0.3 mm, which can ensure the structural strength of the housing assembly, thereby ensuring the overall strength of the electronic device.
  • the bottom of the groove is provided with a plurality of support columns arranged at intervals extending toward the cover sheet.
  • the support column abuts against the cover sheet.
  • the support column and the cover sheet are in contact, and the cover sheet can be supported by the support column to avoid its deformation and improve the strength of the whole machine.
  • the closed cavity includes an evaporation section, and the phase change medium is vaporized in the evaporation section.
  • the area where the bottom of the groove is located in the evaporation section has a hydrophilic structure.
  • the evaporating section with a hydrophilic structure has a greater water absorption effect on the phase change medium in the condensing section, which helps the phase change medium in the condensing section to flow back to the evaporating section for heat absorption, thereby improving the heat dissipation effect.
  • the hydrophilic structure refers to a porous capillary structure with a porosity greater than 60% to 70% and a pore diameter greater than 20 nanometers and less than 200 microns.
  • the structure has high porosity and small interconnected pores, so it has high hydrophilicity, that is, a large water absorption capacity.
  • the closed cavity further includes a condensation section, where the phase change medium is liquefied, and the area at the bottom of the groove located in the condensation section has a hydrophobic structure.
  • the condensation section of the hydrophobic structure has a good condensation effect on the phase change medium in the condensation section, which helps the phase change medium liquefied in the condensation section to flow back to the evaporation section for heat absorption and vaporization, maintaining internal circulation, thereby improving the heat dissipation effect.
  • the material of the housing component is one of magnesium alloy, aluminum alloy, or stainless steel.
  • the metal materials used in heat dissipation structures that use the principle of gas-liquid phase transition such as heat pipes, vapor chambers, and housing components, have little influence on their heat dissipation effects.
  • heat dissipation structures such as heat pipes, vapor chambers, and housing components, due to their thinner walls and contact heat transfer time periods, have a uniform temperature effect that is affected by the metal material in the initial cooling stage, but enters a steady state. The temperature uniformity effect in the state heat transfer stage is weakly related to the shell material. Therefore, the use of magnesium alloy, aluminum alloy, or stainless steel can achieve similar heat dissipation effects without significantly reducing the thermal conductivity while greatly reducing the cost.
  • the present application also provides an electronic device.
  • the electronic device includes a display screen, a functional device, and the housing assembly according to any one of the first aspect. Wherein, the display screen and the housing assembly are stacked, and the functional devices are fixed through the housing assembly.
  • the electronic device provided in the second aspect is associated with the housing assembly provided in the first aspect, therefore, the beneficial effects it can achieve can refer to the beneficial effects in the housing assembly provided in the first aspect, here I won't repeat them here.
  • the above-mentioned electronic device further includes a rear case.
  • the display screen, the shell assembly, and the rear shell are sequentially arranged in layers.
  • the side of the rear shell facing away from the display screen is the exterior surface of the electronic device.
  • the side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface.
  • the side of the housing body facing the display screen is the second surface, and the side of the housing body facing the rear shell is the first surface. That is to say, this design scheme integrates the function of the phase change heat dissipation device on the middle frame component of the electronic device used for the fixed function device. Since the middle frame component is usually made of metal material, the metal properties of the middle frame component can be used for heat conduction, so as to realize heat dissipation.
  • the above-mentioned electronic device further includes a rear case
  • the middle frame component of the electronic device includes a casing component and a middle frame.
  • the middle frame is arranged around the periphery of the shell assembly.
  • the display screen, the middle frame component, and the rear case are stacked in sequence.
  • the side of the rear shell facing away from the display screen is the exterior surface of the electronic device.
  • the side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface.
  • the side of the housing body facing the display screen is the second surface, and the side of the housing body facing the rear shell is the first surface.
  • the design scheme integrates the function of the phase-change heat dissipation device on the front housing assembly of the middle frame assembly of the electronic device used to fix the functional device. Since the front casing component is generally made of metal material, the metal properties of the front casing component can be utilized for heat conduction, thereby achieving heat dissipation.
  • the side of the casing body facing away from the display screen is the appearance surface of the electronic device and is the second surface, and the side of the casing body facing the display screen is the first surface. That is to say, the design scheme integrates the function of the phase-change heat dissipation device on the rear shell of the electronic device used for the fixed-function device.
  • the back shell is made of metal material, the metal properties of the back shell can be used for heat conduction, thereby realizing heat dissipation.
  • FIG. 1 is a schematic structural diagram of an electronic device provided in an embodiment of the present application.
  • FIG. 2 is a schematic diagram of an exploded structure of an electronic device provided by some embodiments of the present application.
  • Fig. 3 is a front view and a rear view of a front housing assembly provided by some embodiments of the present application;
  • Fig. 4 is a schematic diagram of the exploded structure of the front housing assembly provided by some embodiments of the present application.
  • Fig. 5 is a sectional view cut along the section line A1 - A1 in Fig. 3;
  • FIG. 6 is a partially enlarged view of the region C shown in FIG. 4 provided by some embodiments of the present application.
  • Fig. 7 is an assembly flowchart of the front housing assembly provided by some embodiments of the present application.
  • 8a to 8e are schematic structural diagrams of the assembly process of the front housing assembly provided by some embodiments of the present application.
  • first”, second, etc. are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • a feature defined as “first”, “second”, etc. may expressly or implicitly include one or more of that feature.
  • plural means two or more.
  • connection should be understood in a broad sense, for example, “connection” can be a fixed connection, a detachable connection, or an integral body; it can be a direct connection, or It can be connected indirectly through an intermediary.
  • An embodiment of the present application provides an electronic device.
  • the electronic device may be a handheld terminal such as a mobile phone or a tablet.
  • a handheld terminal such as a mobile phone or a tablet.
  • the following embodiments are all described by taking the electronic device as a mobile phone as an example.
  • the electronic device 01 includes a display screen 10 , a middle frame assembly 20 and a rear case (not shown in the figure).
  • the middle frame assembly 20 is used to fix and support the functional devices in the electronic equipment (such as the display screen 10, the main control board, the battery, etc.), and the middle frame assembly 20 is usually made of metal materials such as stainless steel, aluminum alloy, magnesium alloy make.
  • the display screen 10 and the rear case are respectively disposed on opposite sides of the middle frame assembly 20 , and the display screen 10 , the middle frame assembly 20 and the rear case are stacked. It should be noted that functional devices will generate heat during operation, which will cause localized heating of electronic devices to become more serious, affecting the performance, lifespan, and user experience of electronic components inside them.
  • a heat dissipation structure that relies on the phase change of its internal working liquid to realize heat dissipation (hereinafter referred to as a phase change heat dissipation device for short) ), such as heat pipes and/or vapor chambers, etc. Since the thermal conductivity of the phase change heat dissipation device is several times or even ten times that of graphite sheets, and dozens of times that of metal heat sinks, it is often used for heat dissipation of electronic equipment 01.
  • the phase change heat dissipation device may be embedded by slotting or digging holes on the middle frame assembly 20 .
  • the phase change heat dissipation device is fixed by slotting.
  • phase-change heat dissipation device of the electronic equipment can only be made into a small area, which will lead to The cooling effect is limited.
  • the present application provides an improved electronic device.
  • an independently formed phase-change heat dissipation device is no longer designed. Instead, the function of the phase-change heat dissipation device is integrated into the middle frame assembly 20. , thereby providing a middle frame assembly 20 with a heat dissipation function.
  • the electronic device 01 and the middle frame assembly 20 with heat dissipation function provided by the present application will be described in detail below with reference to FIGS. 2 to 8e.
  • FIG. 2 is a schematic diagram of an exploded structure of the electronic device shown in FIG. 1 .
  • the middle frame assembly 20 includes a front casing assembly 21 (ie, casing assembly), and a middle frame 22 arranged around the periphery of the front casing assembly 21 .
  • a main control board 41, a battery 42, an FPC 43, an antenna module, a rear camera module (not shown in the figure), a speaker (not shown in the figure), etc. are arranged between the rear shell 30 and the front shell assembly 21 functional device.
  • the display screen 10 is disposed on a side of the front housing assembly 21 away from the rear housing 30 .
  • FIG. 3 (a) in FIG. 3 illustrates a front view of the front housing assembly 21 of FIG. 2
  • FIG. 3 illustrates the front housing of FIG. 2 Rear view of assembly 21.
  • the above-mentioned front housing assembly 21 includes an opposite front surface 1a (shown in (a) in Figure 3 ) and a rear surface 1b (shown in (b) in Figure 3 Shows).
  • the front surface 1a is used to face the display screen 10, and can be fixed with functional devices such as the display screen 10, front camera (not shown in the figure), speaker (not shown in the figure), microphone (not shown in the figure),
  • the rear surface 1 b is used to face the rear shell 30 and can be fixed with functional devices such as the main control board 41 , the battery 42 , and the rear camera module (not shown in the figure).
  • the above-mentioned functional devices fixed on the front surface 1a and the rear surface 1b are only illustrative, and do not constitute a specific limitation on the functions of the front surface 1a and the rear surface 1b.
  • the functional devices fixed on the front surface 1 a and the rear surface 1 b may also be adaptively changed. For example, a speaker is fixed to the rear surface 1b.
  • FIG. 4 is a schematic diagram of the exploded structure of the front housing assembly 21 shown in FIG. 3 .
  • the front housing assembly 21 includes a front housing body 211 (ie, the housing body) and a cover 212 .
  • the front case body 211 includes a first surface 2a and a second surface (not shown in the figure) opposite to each other. It should be understood that, in the electronic device shown in FIG. One side close to the rear case 30 . And, the front surface 1a of the front housing assembly 21 in FIG. That is, the second surface of the front shell body 211 .
  • the first surface 2 a of the front housing body 211 is recessed in the direction where the second surface of the front housing body 211 is located, forming a groove 2111 . Since no hole is dug on the front shell body 211 , the strength of the whole machine is better than that of opening a hole to embed a phase-change heat dissipation device. In some embodiments, in order to ensure the strength of the whole machine, the depth of the groove 2111 is not more than 0.3 mm.
  • the cover sheet 212 covers the groove 2111 and forms a closed cavity B shown in FIG. 5 between the groove 2111 and the groove 2111 , thereby forming a heat dissipation area on the front housing assembly 21 . Please refer to (a) in FIG.
  • the area A (shown by the shaded part in the figure) is the projection of the heat dissipation area on the front surface 1 a of the front housing assembly 21 .
  • the area A only occupies a part of the front surface 1a, and generally presents an inverted "concave" shape, but this illustration does not constitute a specific limitation on the heat dissipation area.
  • the projection of the heat dissipation area on the front surface 1a may also occupy the entire area of the front surface 1a, and may also be in the shape of a square, a circle, or the like.
  • the heat dissipation area can occupy the entire space or part of the space of the front housing assembly 21 in the first direction, and the shape of the heat dissipation area can be set as required.
  • the first direction refers to the first surface perpendicular to the front housing body 211 2a and the direction of the alignment direction of the second surface of the front case body 211.
  • the closed cavity is also filled with a phase change medium, for example, ultrapure water, acetone, ethanol, methanol, etc. with a resistivity ⁇ 18M ⁇ *cm (25°C) have a low boiling point medium.
  • a phase change medium for example, ultrapure water, acetone, ethanol, methanol, etc. with a resistivity ⁇ 18M ⁇ *cm (25°C) have a low boiling point medium.
  • This kind of low-boiling point medium can be vaporized by absorbing the heat emitted by the functional devices of the electronic equipment, thereby taking away the heat of the functional devices and having a heat dissipation effect.
  • the closed cavity is vacuum-processed to form a vacuum state, so as to reduce the boiling point of the phase-change medium as much as possible and improve the heat dissipation effect. So far, the front housing assembly 21 with the function of a phase-change heat dissipation device is obtained.
  • the vacuum state may refer to a
  • functional devices can be fixed to the front surface 1 a or the rear surface 1 b by a heat conduction structure such as a heat conduction pad or heat conduction glue.
  • a heat conduction structure such as a heat conduction pad or heat conduction glue.
  • the heat of the functional device is transmitted to the front surface 1a or the rear surface 1b of the front housing assembly 21 through the heat conduction structure, and then transferred to the closed cavity, and the phase change medium in the closed cavity absorbs heat and vaporizes, pushing the steam in the evaporation section to the The condensation section flows; the steam releases heat and liquefies after reaching the condensation section, and the phase change medium flows back to the evaporation section through the internal capillary structure to maintain circulation.
  • the front housing assembly 21 exchanges heat through the evaporating section and the condensing section, which can spread the heat evenly and efficiently to all parts of the electronic equipment, so that the heat does not accumulate locally to generate high heat, and passes through the structural parts of the electronic equipment (such as the middle frame) to dissipate heat, which increases the heat dissipation area in a disguised form and improves the heat dissipation effect.
  • the front housing assembly 21 shown in FIG. 3 utilizes its own structure as one of the components of the phase change heat dissipation device, so that the front housing assembly 21 completes the function of the phase change heat dissipation device by utilizing the thickness space occupied by itself. integration. In this way, it is possible to reduce the extra space occupied by the electronic device in the thickness direction in order to meet the function of the phase change heat dissipation device, and thus realize the reduction of the thickness of the electronic device.
  • FIG. 5 The following is a specific analysis in conjunction with FIG. 5 .
  • FIG. 5 is a cross-sectional view of FIG. 3 taken along the section line A 1 -A 1 . Because the groove 2111 is formed by the first surface 2a of the front shell body 211 being recessed in the direction where the second surface of the front shell body 211 is located, therefore, as shown in Figure 5, the top of the groove 2111 will not be higher than the front shell body 211 of the first surface 2a.
  • the size of the front case assembly 21 having the function of a phase change heat dissipation device in the thickness direction of the electronic device is at most the thickness of the cover sheet 212 covering the groove 2111, and the cover sheet 212 is compared to the independent
  • the formed phase-change heat dissipation device has a thinner thickness, so compared with the phase-change heat dissipation device disposed between the front housing assembly 21 and the display screen 10 , it is beneficial to reduce the thickness of the electronic device.
  • the cover sheet 212 is very thin, its presence has little effect on the thickness of the electronic device.
  • the cover sheet 212 is substantially on the same plane as the first surface 2 a of the front case body 211 .
  • the front housing assembly 21 does not occupy additional space in the thickness direction of the electronic device due to the integration of the function of the phase change heat dissipation device, so there is no problem of increasing the thickness of the electronic device.
  • the cover sheet 212 is substantially on the same plane as the first surface 2 a of the front housing body 211 , which means that they are not absolutely required to be on the same plane, but relatively appear to be substantially on the same plane.
  • the above-mentioned front shell body 211 with the groove 2111 can be made of metal materials such as magnesium alloy, aluminum alloy, or stainless steel through injection molding, die-casting, or computerized numerical control machining (CNC) processing
  • the front casing assembly 21 with the function of a phase-change heat dissipation device can be obtained by one-time forming by a process, and then by covering the cover sheet 212 above the groove 2111 .
  • phase-change cooling devices such as independently formed heat pipes or vapor chambers to dissipate heat
  • the independently formed phase-change cooling devices and the front case assembly 21 need to be processed separately, and then the front case Grooves are dug on the component 21 to embed phase-change heat dissipation devices.
  • the front housing assembly 21 completes the integration of the functions of the phase change heat dissipation device during the process of processing the front housing body 211 , which makes the process more convenient and helps to save costs.
  • the front housing assembly 21 made of magnesium alloy, aluminum alloy, stainless steel and other metal materials with the function of a phase change heat dissipation device compared with the use of phase change heat dissipation devices such as copper heat pipes or copper vapor chambers, Obviously, the cost can be greatly reduced, and the heat dissipation effect can be effectively guaranteed while reducing the cost.
  • copper heat pipes or copper vapor chambers have a faster cooling rate in the initial cooling stage. Fast, that is, it has a good heat dissipation effect in the initial stage of heat dissipation. As the temperature gradually stabilizes, the gap in heat dissipation effect gradually narrows, and the heat dissipation effect is basically the same.
  • the cover sheet 212 can be fixed with the groove 2111 by welding, so as to cover the groove 2111 .
  • FIG. 6 which is a partially enlarged view of area C in FIG. 4 .
  • FIG. 6 is flipped by 180° relative to area C in FIG. 4 .
  • the first surface 2a of the front shell body 211 is further formed with a welding shrinkage seam 2112a in the direction where the second surface of the front shell body 211 is located.
  • the welding shrinkage seam 2112a surrounds the periphery of the groove 2111, and has a distance from the edge line of the groove 2111, so as to form a welding boss 2113a between the welding shrinkage seam 2112a and the groove 2111 (the darker shadow in the figure area illustrates the mesa of the solder boss 2113a).
  • the edge of the cover sheet 212 is welded to the welding boss 2113a, so as to cover the groove 2111.
  • the welding shrinkage joint 2112a has a thermal insulation effect on the welding boss 2113a distributed on both sides of the welding shrinkage joint 2112a and the front shell body 211 area, so , when the cover sheet 212 and the welding boss 2113a are welded, the heat on the welding boss 2113a will transfer the air through the welding shrinkage seam 2112a and the bottom of the welding shrinkage seam 2112a to the front shell body 211 outside the welding shrinkage seam 2112a area.
  • the heat on the welding boss 2113a will not be transferred to the area outside the welding shrinkage joint 2112a of the front shell body 211 in large quantities, thereby causing high heat in this area, thereby avoiding the first surface 2a warping deformation, to ensure its flatness.
  • a large amount of heat on the welding boss 2113a is transferred to the outside through the bottom of the welding shrinkage seam 2112a, it is easy to cause deformation of the bottom of the welding shrinkage seam 2112a, but basically has no effect on the first surface 2a. Since the bottom of the welding shrinkage seam 2112a will not fix the functional device, its deformation or not has little influence on the electronic device.
  • the cover sheet 212 can be designed as a thin film structure, for example, the thickness should be less than 0.08mm Structure.
  • the cover sheet 212 may be made of weldable and ductile materials. For example, metal (titanium, stainless steel, copper alloy, etc.) film, plate, or polyimide film (polyimide film, PI) film material, etc. In this way, the weldability ensures that the thinner cover sheet 212 is not easily damaged during welding, and the ductility prevents the cover sheet 212 from breaking during the forming process of stretching into a film.
  • cover sheet 212 is thin and needs to be fixed and supported for the functional devices, it is easy to deform during the assembly process and daily use. Please refer to FIG. 4 or FIG. 6 .
  • a plurality of support columns 2114 extending from 212 are arranged at intervals, and each support column 2114 abuts against the cover sheet 212 .
  • the support column 2114 is in contact with the cover sheet 212, and the cover sheet 212 can be supported by the support column 2114 to avoid its deformation and improve the strength of the whole machine.
  • the above-mentioned evaporating section and the above-mentioned condensing section are relative concepts, which respectively change according to the position where the phase-change medium absorbs heat to vaporize and releases heat to liquefy.
  • the evaporating section is the high heat accumulation area on the closed cavity, and the condensing section is other areas except the evaporating section.
  • the area of the closed cavity where the main control board 41 is located can be regarded as an evaporation section; and the front shell
  • the area of the body component 21 where no functional devices are fixed, and the area where the functional devices are sparse, the area of the closed cavity can be regarded as the condensation section.
  • the main control board 41 is distributed near the top of the mobile phone (the side of the mobile phone close to the camera), the position where the closed cavity is at the top of the mobile phone can be regarded as the evaporation section, and other areas are condensation sections.
  • the area of all heat-generating functional devices can also be regarded as the evaporation section, and the area of the front housing assembly 21 where no functional devices are fixed can be regarded as the condensation section.
  • the area where the bottom of the groove 2111 is located in the evaporation section (hereinafter referred to as the evaporation section area) is a hydrophilic structure.
  • the evaporating section with a hydrophilic structure has a greater water absorption effect on the phase change medium in the condensing section, which helps the phase change medium in the condensing section to flow back to the evaporating section for heat absorption, thereby improving the heat dissipation effect.
  • the hydrophilicity of the evaporation section area can be increased by increasing the roughness of the evaporation section area.
  • the contact angle of a liquid on a solid surface is an important parameter to measure the wettability of the liquid to the solid surface (and vice versa, the hydrophilicity of the solid). The smaller the contact angle, the better the wettability of the liquid to the solid surface, that is, the better the hydrophilicity.
  • ⁇ w is the contact angle of the liquid on the rough fixed surface
  • r is the roughness of the rough fixed surface (generally greater than 1)
  • is the contact angle of the liquid on the ideal smooth solid surface.
  • a porous capillary structure with a pore diameter of 20 nanometers to 200 microns and a porosity of 60%-70% or more can be formed in the evaporation section area by etching, electrochemical deposition, anodic oxidation, or radium engraving.
  • the porous capillary structure with porosity and small interconnected pores has high hydrophilicity, that is, a large water absorption capacity.
  • the porous capillary structure can also be formed by sintering copper powder, metal mesh and the like.
  • the hydrophilicity of the evaporation section area can also be increased by designing the evaporation section area as a fiber structure, a groove structure, or a multi-layered metal mesh. The embodiment of the present application does not specifically limit the manner of forming the evaporation section region.
  • the area where the bottom of the groove 2111 is located in the condensation section has a hydrophobic structure.
  • the condensation section of the hydrophobic structure has a good condensation effect on the phase change medium in the condensation section, which helps the phase change medium liquefied in the condensation section to flow back to the evaporation section for heat absorption and vaporization, maintaining internal circulation, thereby improving the heat dissipation effect.
  • the hydrophobicity of the evaporating section of the condensing section can be improved by increasing the smoothness of the condensing section.
  • alcohol liquids such as lauryl stearic acid may be used to soak the region of the condensation section to make it smooth.
  • the above-mentioned embodiment of designing the evaporating section area as a hydrophilic structure and the embodiment of designing the condensing section area as a hydrophobic structure can be implemented independently in the front housing assembly 21, and can also be implemented in combination.
  • the embodiment of the application does not specifically limit this.
  • the front housing body 211 in order to fill the closed cavity with a phase change medium and perform vacuum treatment on the closed cavity, the front housing body 211 has a through hole 2115 .
  • the through hole 2115 may be a hole in FIG. 2 through which the connecting wires of the main control board 41 and the display screen 10 pass, that is to say, the closed cavity and the connecting wires of the display screen 10 share the same hole.
  • the holes for the connection lines between the closed cavity and the display screen 10 can also be set independently.
  • the hole 2115 can also be repaired after use, and of course it can also be retained, which is not specifically limited in this embodiment of the present application.
  • the above-mentioned through hole 2115 needs to communicate with the chamber where the closed cavity is located during the production stage, and after filling and vacuum treatment and The closed cavity is isolated and impervious to ensure that the closed cavity is in a vacuum state and the phase change medium does not overflow.
  • the chamber where the closed cavity is located and the through hole 2115 are connected during the production stage, the chamber where the closed cavity is located at this time is in an unsealed state, and the closed cavity in this state is called an unsealed state.
  • the unsealed cavity As for the cavity, after the unsealed cavity is filled with the phase change medium and subjected to vacuum treatment, the unsealed cavity is sealed to form a closed closed cavity.
  • the above-mentioned through hole 2115 may be located on the closed cavity. In this case, after the unsealed cavity is filled with the phase change medium and subjected to vacuum treatment, the through hole 2115 can be closed, Form a closed cavity. In some other embodiments, the above-mentioned through hole 2115 may also be located in other areas outside the closed cavity. Exemplarily, the through hole 2115 is located in an area outside the welding shrinkage joint 2112a.
  • the cover sheet 212 and the front casing 211 outside the closed cavity and the area inside the through hole 2115 can be welded to form a closed cavity.
  • the manufacturing process of the above-mentioned front housing assembly 21 will be described in detail, so as to facilitate Comprehend the relative positional relationship between the above-mentioned through hole 2115 and the closed cavity.
  • the above-mentioned front housing assembly 21 may be formed through the following steps S101 to S105:
  • the front shell body 211 is sequentially distributed with grooves 2111 , welding bosses 2113 a , and welding contraction joints 2112 a.
  • the front shell body 211 is further provided with a through hole 2115, and the through hole 2115 is located in an area outside the welding contraction joint 2112a.
  • the cover sheet 212 a to be cut has a cut area D and a non-cut area E reserved.
  • the cut area D is used to cover the through hole 2115 of the front shell body 211
  • the non-cut area E is used to cover the groove 2111 of the front shell body 211 .
  • the cut area D covers the through hole 2115
  • the non-cut area E covers the groove 2111.
  • the specific process of welding for the first time can be as follows: along the non-overlapping path of the non-cutting area E (the thicker black solid line in the figure), the non-overlapping path of the cutting area D (in the figure thicker black dotted line), the cover sheet 212a to be cut and the front shell body 211 are welded together by welding methods such as laser welding or resistance welding.
  • the non-overlapping path of the cutting area D refers to the position on the front shell body 211 facing the cutting area D that does not touch the non-cutting area E
  • the non-overlapping path of the non-cutting area E refers to the front shell
  • the welding boss 2113 a around the edge of the groove 2111 on the body 211 is facing the position where the non-cutting area E is not in contact with the cutting area D.
  • the through hole 2115 is located in the area of the front case 211 facing the welding path, wherein the welding path refers to the path of the first welding of the cover sheet 212a to be cut and the front case body 211, as shown in the figure Path bounded by thicker black solid and dashed black lines.
  • this operation may cause deformation of the front housing 211 due to the non-overlapping paths of the cutout area D on the front housing 211 during the first weld.
  • welding contraction joints 2112b may be provided outside the area of the front housing 211 facing the welding path.
  • there is a gap between the welding shrinkage seam 2112b and the through hole 2115 so as to form a welding boss 2113b between the welding shrinkage seam 2112b and the through hole 2115 .
  • the above-mentioned non-overlapping path of the cutting area D refers to the position on the welding boss 2113b that is directly opposite to the cutting area D and not connected to the non-cutting area E.
  • the unsealed cavity is filled with a phase change medium through the processing channel; after standing for a period of time, the unsealed cavity is pumped through the processing channel. Vacuum, keep pumping, heat around the front shell body 211, so that the air in the corner of the unsealed cavity expands and is driven out of the closed cavity, making the air pressure in the unsealed cavity lower than 6KPa.
  • the front shell body 211 can be tilted so that the through hole 2115 is at a higher position, so as to prevent the phase change medium from flowing out.
  • the heating temperature should not exceed 80°, so as to prevent the phase change medium from vaporizing and expanding out of the unsealed cavity.
  • the cover sheet 212a to be cut is welded to the front shell body 211 along the overlapping path (the thicker black solid line in the figure), thereby forming a closed cavity, and the closed cavity and The through hole 2115 no longer runs through.
  • the overlapping path refers to the position where the non-cutting area E and the cutting area D meet on the welding boss 2113a around the edge of the groove 2111 on the front shell body 211 .
  • the part of the cover sheet 212a to be cut outside the welding boss 2113a that is, the cutting area D
  • the front housing assembly 21 shown in FIG. 8e is obtained.
  • FIG. 2 to FIG. 8 e illustrate the situation that the function of the phase change heat dissipation device is integrated into the front surface 1 a of the front housing assembly 21 .
  • the function of the phase change heat dissipation device may also be integrated into the rear surface 1 b of the front housing assembly 21 , which is not specifically limited in this embodiment of the present application. It should be understood that when the function of the phase change heat dissipation device is integrated into the rear surface 1b, in the electronic device shown in FIG.
  • the second surface of the housing assembly 21 refers to a side of the front housing body 211 close to the display screen 10 .
  • the specific implementation can be adaptively referred to the specific implementation of setting the function of the phase change heat dissipation device on the front surface 1 a of the front housing assembly 21 in FIGS. 2 to 8 e , which will not be described in detail here.
  • the front surface 1a of the front housing assembly 21 is the second surface of the front housing body 211
  • the rear surface 1b of the front housing assembly 21 is composed of the first surface (excluding the bottom surface of the groove 2111)
  • the cover The sheet 212 is formed on the side away from the groove 2111
  • the specific implementation can refer to the realization of being disposed on the front surface 1a, which will not be described in detail here.
  • the structure of the middle frame assembly 20 is described by taking the middle frame assembly 20 including the independently formed front casing assembly 21 and the middle frame 22 as an example.
  • the front casing body 211 and the middle frame 22 can also be integrated to form the middle frame assembly body (ie, the housing body), and then cover the cover sheet 212 to form the middle frame assembly 20 (ie, the housing assembly), which is not specifically limited in this embodiment of the present application.
  • the middle frame assembly 20 includes the middle frame assembly housing, and cover.
  • the housing of the middle frame assembly includes a first surface and a second surface.
  • the first surface of the middle frame assembly casing is recessed toward the direction where the second surface of the middle frame assembly casing is located, forming a groove.
  • the cover sheet covers the groove and forms a closed cavity with the groove.
  • the side of the middle frame assembly 20 facing the display screen 10 can be regarded as the first surface 2a of the middle frame assembly 21, and the side of the middle frame assembly 20 facing the rear case 30 can be regarded as the second surface .
  • the side of the middle frame assembly 20 facing the display screen 10 may also be regarded as the second surface, and the side of the middle frame assembly 20 facing the rear case 30 may be regarded as the first surface.
  • phase-change heat dissipation device can refer to the above-mentioned embodiment of integrating the functions of the phase-change heat dissipation device into the front surface 1 a and the rear surface 1 b respectively, which will not be described in detail here.
  • the mobile phone rear case 30 is usually not made of metal materials. Therefore, for mobile phones In other words, it is not convenient to integrate a heat dissipation structure that needs to conduct heat through metal at the rear case 30 .
  • the function of the phase change heat dissipation device can also be integrated in the back shell 30 (that is, the housing body) facing the middle frame assembly 20.
  • the rear shell assembly (ie, the shell assembly) for heat conduction.
  • the side of the back shell 30 facing the display screen 10 is the first surface of the back shell 30; the side of the back shell 30 facing away from the display screen is the appearance surface of the electronic device, which is also the second surface of the rear case 30 .
  • the specific implementation can be adaptively referred to the specific implementation of setting the function of the phase change heat dissipation device on the front surface 1 a of the front housing assembly 21 in FIGS. 2 to 8 e , which will not be described in detail here.
  • the rear shell assembly has a front surface and a rear surface oppositely arranged, wherein the front surface is used to face the display screen 10, and can be connected with the functional components of the electronic device 01, such as the display screen 10, the main control board 41, the battery 42. Fixing the speaker, microphone, etc. may be formed by the first surface (excluding the bottom surface of the groove 2111 ) and the side of the cover sheet 212 away from the groove 2111 .
  • the specific implementation can be adaptively referred to the implementation disposed on the front surface 1a, which will not be described in detail here.
  • the rear surface is also the second surface of the rear case 30 , that is, the appearance surface of the electronic device 01 .

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Signal Processing (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

The present application discloses a housing assembly and an electronic device, which are used to solve the problems of a current electronic device being limited by the technology of a phase change heat dissipation device such as a heat pipe or a vapor chamber, and limited by a space inside the electronic device, such that the thickness of the electronic device is relatively thick, and heat dissipation effects are poor. The housing assembly is used in an electronic device to affix a functional component of the electronic device. The housing assembly comprises a housing body and a cover sheet. The housing assembly comprises oppositely disposed first and second surfaces. The first surface is recessed along a direction adjacent to the second surface to form a groove. The cover sheet covers an opening of the groove and forms a closed cavity with the groove. The closed cavity is in a vacuum state, and the closed cavity is filled with a phase change medium. The heat of the functional component can be conducted to the closed cavity, and the phase change medium can be vaporized and liquefied in the closed cavity by the heat of the functional component, thereby conducting the heat of the functional component.

Description

壳体组件及电子设备Housing components and electronics
本申请要求于2021年08月25日提交国家知识产权局、申请号为202110980141.4、发明名称为“壳体组件及电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the State Intellectual Property Office on August 25, 2021, with application number 202110980141.4, and the title of the invention is "housing assembly and electronic equipment", the entire content of which is incorporated by reference in this application .
技术领域technical field
本申请涉及散热的技术领域,尤其涉及一种壳体组件及电子设备。The present application relates to the technical field of heat dissipation, in particular to a housing assembly and electronic equipment.
背景技术Background technique
随着手机等电子设备的内部集成度的变高,局部发热愈发严重,影响其内部的电子元器件性能、寿命、以及用户使用体验。目前常用的散热结构有金属散热片、石墨片、以及依靠自身内部工作液体相变来实现散热的散热结构(后续将这类器件简称为相变散热器件),例如热管、均热板等。由于该相变散热器件的导热率是石墨片的几倍甚至十几倍,是金属散热片的几十倍,因此常用于电子设备的散热。As the internal integration of mobile phones and other electronic devices becomes higher, local heating becomes more serious, which affects the performance, lifespan, and user experience of electronic components inside. At present, the commonly used heat dissipation structures include metal heat sinks, graphite sheets, and heat dissipation structures that rely on the phase change of their internal working liquid to achieve heat dissipation (subsequently, these devices will be referred to as phase change heat dissipation devices), such as heat pipes, vapor chambers, etc. Since the thermal conductivity of the phase change cooling device is several times or even ten times higher than that of graphite sheets and dozens of times higher than that of metal cooling sheets, it is often used for heat dissipation of electronic equipment.
然而,受加工工艺的限制,相变散热器件的厚度很难做到0.3mm以下,从而导致电子设备的厚度较厚。此外,受电子设备内部空间的限制,相变散热器件的面积较小,从而导致电子设备的散热效果有限。However, limited by the processing technology, it is difficult to make the thickness of the phase change heat dissipation device less than 0.3 mm, which results in thicker electronic equipment. In addition, due to the limitation of the internal space of the electronic equipment, the area of the phase change heat dissipation device is relatively small, which results in a limited heat dissipation effect of the electronic equipment.
发明内容Contents of the invention
本申请实施例提供一种壳体组件及电子设备,用于解决目前电子设备受热管、均热板等相变散热器件的工艺限制、以及电子设备内部空间的限制,而存在的厚度较厚、整机散热效果不佳的问题。The embodiment of the present application provides a shell assembly and electronic equipment, which are used to solve the technical limitations of current electronic equipment such as heat pipes, vapor chambers and other phase-change heat dissipation devices, as well as the limitations of the internal space of electronic equipment, and the existing thickness is relatively thick, The cooling effect of the whole machine is not good.
第一方面,本申请提供一种壳体组件。该壳体组件应用于电子设备中,用于固定电子设备的功能器件。该壳体组件包括:壳体本体、以及盖片。其中,壳体组件包括相对设置的第一表面和第二表面。第一表面沿靠近第二表面的方向凹陷,形成凹槽。盖片,覆盖凹槽的开口,并与凹槽形成封闭腔体。封闭腔体处于真空态,且封闭腔体内填充有相变介质。其中,功能器件的热量可传导至封闭腔体,相变介质在功能器件的热量的作用下,可在封闭腔体内汽化和液化,从而对功能器件进行热传导。In a first aspect, the present application provides a casing assembly. The casing assembly is applied in electronic equipment and is used for fixing functional devices of the electronic equipment. The housing assembly includes: a housing body and a cover sheet. Wherein, the shell assembly includes a first surface and a second surface oppositely arranged. The first surface is depressed along a direction close to the second surface to form a groove. The cover sheet covers the opening of the groove and forms a closed cavity with the groove. The closed cavity is in a vacuum state, and the closed cavity is filled with a phase change medium. The heat of the functional device can be conducted to the closed cavity, and the phase change medium can be vaporized and liquefied in the closed cavity under the action of the heat of the functional device, thereby conducting heat conduction to the functional device.
该壳体组件中,由于凹槽是由壳体本体的第一表面沿靠近第二表面的方向凹陷形成,因此,凹槽的顶部不会高于壳体本体的第一表面。在此情况下,具有相变散热器件功能的壳体组件,在电子设备的厚度方向占据的尺寸至多为覆盖在凹槽上方的盖片的厚度,该盖片相比于独立成型的相变散热器件的厚度更薄,因此,相比设置在于壳体组件和显示屏之间的相变散热器件的方案而言,有利于降低电子设备的厚度。并且,由于盖片非常薄,其存在对电子设备的厚度影响并不大。也就是说,该壳体组件利用了自身的结构作为相变散热器件的组成部分之一,从而使得该壳体组件自身所占用的厚度空间完成了相变散热器件功能的集成。这样一来,可以减少为满足相变散热器件功能所需,而额外占用电子设备在厚度方向的空间,进而可以实现电子设备的减薄。此外,相比于独立成型的相变散热器件而言更大,该壳体组件的表面积更大,因此,可供设置相变散热器件功能所需的散热区域的面积更大,散热效果更好。In the housing assembly, since the groove is formed by recessing the first surface of the housing body along a direction close to the second surface, the top of the groove will not be higher than the first surface of the housing body. In this case, the housing assembly with the function of a phase-change heat dissipation device occupies a dimension in the thickness direction of the electronic device that is at most the thickness of the cover sheet covering the groove. Compared with an independently formed phase-change heat dissipation The thickness of the device is thinner, so compared with the solution of the phase-change heat dissipation device arranged between the casing component and the display screen, it is beneficial to reduce the thickness of the electronic device. Moreover, since the cover sheet is very thin, its presence has little effect on the thickness of the electronic device. That is to say, the housing assembly utilizes its own structure as one of the components of the phase change heat dissipation device, so that the thickness space occupied by the housing assembly itself completes the integration of the functions of the phase change heat dissipation device. In this way, it is possible to reduce the additional space occupied by the electronic device in the thickness direction in order to satisfy the function of the phase-change heat dissipation device, thereby achieving thinning of the electronic device. In addition, compared with independently formed phase-change heat dissipation devices, the surface area of the shell assembly is larger, so the area of the heat dissipation area required for setting the function of the phase-change heat dissipation device is larger, and the heat dissipation effect is better .
在一些设计方案中,上述壳体组件还包括焊接收缩缝、以及焊接凸台。其中,焊接收缩缝由第一表面沿靠近第二表面的方向凹陷形成。焊接收缩缝环绕在凹槽的外围,并与凹槽的边缘线之间具有间距,以便于在焊接收缩缝和凹槽之间形成焊接凸台。盖片通过和焊接凸台焊接,从而覆盖在凹槽的上方。In some design schemes, the above-mentioned shell assembly further includes welding contraction joints and welding bosses. Wherein, the welding shrinkage joint is formed by the depression of the first surface along the direction close to the second surface. The welding shrinkage seam surrounds the periphery of the groove and has a distance from the edge line of the groove so as to form a welding boss between the welding shrinkage seam and the groove. The cover sheet is welded with the welding boss so as to cover the top of the groove.
如此,焊接收缩缝内将具有空气,空气为不良热导体,因此,焊接收缩缝对分布在焊接收缩缝两侧的焊接凸台、以及壳体本体区域具有隔热作用,如此,当对盖片和焊接凸台进行焊接时,焊接凸台上的热量将经焊接收缩缝的空气以及焊接收缩缝的底部传至壳体本体位于焊接收缩缝外侧的区域。由于焊接收缩缝中空气的隔热作用,焊接凸台上的热量将不会大量传输至壳体本体位于焊接收缩缝外侧的区域,从而引起该区域高热,进而可以避免第一表面翘曲变形,保证其整体平整度。此外,焊接凸台上的局部热量通过焊接收缩缝的底部往外侧传递时,容易引起焊接收缩缝的底部变形,但对于第一表面基本不存在影响。由于焊接收缩缝的底部不会固定功能器件,因此,其变形与否对电子设备影响较小In this way, there will be air in the welding shrinkage joint, and air is a poor thermal conductor. Therefore, the welding shrinkage joint has a thermal insulation effect on the welding bosses distributed on both sides of the welding shrinkage joint and the area of the shell body. When welding with the welding boss, the heat on the welding boss will transfer the air through the welding shrinkage joint and the bottom of the welding shrinkage joint to the area of the shell body outside the welding shrinkage joint. Due to the heat insulation effect of the air in the welding shrinkage joint, the heat on the welding boss will not be transferred to the area outside the welding shrinkage joint of the shell body in large quantities, thereby causing high heat in this area, thereby avoiding warping deformation of the first surface, Ensure its overall flatness. In addition, when the local heat on the welding boss is transferred to the outside through the bottom of the welding shrinkage joint, it is easy to cause deformation of the bottom of the welding shrinkage joint, but basically has no effect on the first surface. Since the bottom of the welding shrinkage seam will not fix functional devices, its deformation or not has little effect on electronic equipment
可选地,盖片和第一表面大致在同一平面上。在此情况下,壳体组件不会由于集成了相变散热器件的功能,而额外占据电子设备在厚度方向的空间,从而不存在增加电子设备的厚度的问题。Optionally, the cover sheet and the first surface are substantially on the same plane. In this case, the casing assembly does not occupy additional space in the thickness direction of the electronic device due to the integration of the function of the phase change heat dissipation device, so there is no problem of increasing the thickness of the electronic device.
可选地,凹槽的深度不超过0.3mm,可以保证壳体组件的结构强度,从而保证电子设备的整机强度。Optionally, the depth of the groove is not more than 0.3 mm, which can ensure the structural strength of the housing assembly, thereby ensuring the overall strength of the electronic device.
在一些设计方案中,凹槽的底部设置有往盖片延伸的多根间隔设置的支撑柱。支撑柱与盖片抵接。支撑柱和盖片抵接,可以通过支撑柱对盖片进行支撑,避免其变形,并提高整机强度。In some design schemes, the bottom of the groove is provided with a plurality of support columns arranged at intervals extending toward the cover sheet. The support column abuts against the cover sheet. The support column and the cover sheet are in contact, and the cover sheet can be supported by the support column to avoid its deformation and improve the strength of the whole machine.
在一些设计方案中,封闭腔体包括蒸发段,相变介质在蒸发段汽化。凹槽底部位于蒸发段的区域为亲水性构造。亲水性构造的蒸发段对处于冷凝段的相变介质具有较大的吸水作用,有助于冷凝段的相变介质回流至蒸发段进行吸热,从而提升散热效果。In some design schemes, the closed cavity includes an evaporation section, and the phase change medium is vaporized in the evaporation section. The area where the bottom of the groove is located in the evaporation section has a hydrophilic structure. The evaporating section with a hydrophilic structure has a greater water absorption effect on the phase change medium in the condensing section, which helps the phase change medium in the condensing section to flow back to the evaporating section for heat absorption, thereby improving the heat dissipation effect.
可选地,亲水性构造是指孔隙率大于60%至70%,孔径为大于20纳米且小于200微米的多孔毛细结构。该结构具有高孔隙率、细小连通孔,从而具有高亲水性,即较大的吸水能力。Optionally, the hydrophilic structure refers to a porous capillary structure with a porosity greater than 60% to 70% and a pore diameter greater than 20 nanometers and less than 200 microns. The structure has high porosity and small interconnected pores, so it has high hydrophilicity, that is, a large water absorption capacity.
在一些设计方案中,封闭腔体还包括冷凝段,相变介质在冷凝段液化,凹槽底部位于冷凝段的区域为疏水性构造。疏水性构造的冷凝段对处于冷凝段的相变介质具有较好的凝结作用,有助于在冷凝段液化的相变介质回流至蒸发段进行吸热汽化,维持内部循环,从而提升散热效果。In some design schemes, the closed cavity further includes a condensation section, where the phase change medium is liquefied, and the area at the bottom of the groove located in the condensation section has a hydrophobic structure. The condensation section of the hydrophobic structure has a good condensation effect on the phase change medium in the condensation section, which helps the phase change medium liquefied in the condensation section to flow back to the evaporation section for heat absorption and vaporization, maintaining internal circulation, thereby improving the heat dissipation effect.
在一些设计方案中,壳体组件的材料为镁合金、铝合金、或不锈钢中的一种。相比于采用铜制成的热管、均热板等相变散热器件而言,有利于降低整机厚度与成本。此外,需要说明的是,利用气液相变原理工作的散热结构,例如,热管、均热板、壳体组件,其所使用的金属材料对其散热效果影响较小。具体而言,热管、均热板、壳体组件等散热结构,因其壁厚较薄,接触传热时间段,其均温效果在最初始降温的阶段降温速度受金属材料影响,但进入稳态传热阶段均温效果与外壳材料弱相关,因此,使用镁合金、铝合金、或不锈钢在大幅减低成本的同时,导热率无明显减低,也能达到相近的散热效果。In some design solutions, the material of the housing component is one of magnesium alloy, aluminum alloy, or stainless steel. Compared with phase-change heat dissipation devices such as heat pipes and vapor chambers made of copper, it is beneficial to reduce the thickness and cost of the whole machine. In addition, it should be noted that the metal materials used in heat dissipation structures that use the principle of gas-liquid phase transition, such as heat pipes, vapor chambers, and housing components, have little influence on their heat dissipation effects. Specifically, heat dissipation structures such as heat pipes, vapor chambers, and housing components, due to their thinner walls and contact heat transfer time periods, have a uniform temperature effect that is affected by the metal material in the initial cooling stage, but enters a steady state. The temperature uniformity effect in the state heat transfer stage is weakly related to the shell material. Therefore, the use of magnesium alloy, aluminum alloy, or stainless steel can achieve similar heat dissipation effects without significantly reducing the thermal conductivity while greatly reducing the cost.
第二方面,本申请还提供一种电子设备。该电子设备包括显示屏、功能器件、以及第一方面任一项所述的壳体组件。其中,显示屏和壳体组件层叠设置,功能器件通过壳体组件固定。In a second aspect, the present application also provides an electronic device. The electronic device includes a display screen, a functional device, and the housing assembly according to any one of the first aspect. Wherein, the display screen and the housing assembly are stacked, and the functional devices are fixed through the housing assembly.
可以理解地,第二方面提供的电子设备和第一方面所提供的壳体组件相关联,因此,其所能达到的有益效果可参考第一方面所提供的壳体组件中的有益效果,此处不再赘述。It can be understood that the electronic device provided in the second aspect is associated with the housing assembly provided in the first aspect, therefore, the beneficial effects it can achieve can refer to the beneficial effects in the housing assembly provided in the first aspect, here I won't repeat them here.
一种可能的设计方案,上述电子设备还包括后壳。显示屏、壳体组件、后壳依次层叠设置。后壳背对显示屏的一面为电子设备的外观面。壳体本体朝向显示屏的一面为第一表面,壳体本体朝向后壳的一面为第二表面。或,壳体本体朝向显示屏的一面为第二表面,壳体本体朝向后壳的一面为第一表面。也就是说,该设计方案将相变散热器件的功能集成在了电子设备用于固定功能器件的中框组件上。由于中框组件通常为金属材料,如此,可以利用中框组件的金属特性进行热传导,从而实现散热。In a possible design solution, the above-mentioned electronic device further includes a rear case. The display screen, the shell assembly, and the rear shell are sequentially arranged in layers. The side of the rear shell facing away from the display screen is the exterior surface of the electronic device. The side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface. Or, the side of the housing body facing the display screen is the second surface, and the side of the housing body facing the rear shell is the first surface. That is to say, this design scheme integrates the function of the phase change heat dissipation device on the middle frame component of the electronic device used for the fixed function device. Since the middle frame component is usually made of metal material, the metal properties of the middle frame component can be used for heat conduction, so as to realize heat dissipation.
另一种可能的设计方案,上述电子设备还包括后壳,电子设备的中框组件包括壳体组件、以及中框。中框环绕壳体组件的外围设置。显示屏、中框组件、后壳依次层叠设置。后壳背对显示屏的一面为电子设备的外观面。壳体本体朝向显示屏的一面为第一表面,壳体本体朝向后壳的一面为第二表面。或,壳体本体朝向显示屏的一面为第二表面,壳体本体朝向后壳的一面为第一表面。也就是说,该设计方案将相变散热器件的功能集成在了电子设备用于固定功能器件的中框组件的前壳体组件上。由于前壳体组件通常为金属材料,如此,可以利用前壳体组件的金属特性进行热传导,从而实现散热。In another possible design solution, the above-mentioned electronic device further includes a rear case, and the middle frame component of the electronic device includes a casing component and a middle frame. The middle frame is arranged around the periphery of the shell assembly. The display screen, the middle frame component, and the rear case are stacked in sequence. The side of the rear shell facing away from the display screen is the exterior surface of the electronic device. The side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface. Or, the side of the housing body facing the display screen is the second surface, and the side of the housing body facing the rear shell is the first surface. That is to say, the design scheme integrates the function of the phase-change heat dissipation device on the front housing assembly of the middle frame assembly of the electronic device used to fix the functional device. Since the front casing component is generally made of metal material, the metal properties of the front casing component can be utilized for heat conduction, thereby achieving heat dissipation.
另一种可能的设计方案,壳体本体背对显示屏的一面为电子设备的外观面,且为第二表面,壳体本体朝向显示屏的一面为第一表面。也就是说,该设计方案将相变散热器件的功能集成在了电子设备用于固定功能器件的后壳上。当后壳为金属材料时,则可以利用后壳的金属特性进行热传导,从而实现散热。In another possible design solution, the side of the casing body facing away from the display screen is the appearance surface of the electronic device and is the second surface, and the side of the casing body facing the display screen is the first surface. That is to say, the design scheme integrates the function of the phase-change heat dissipation device on the rear shell of the electronic device used for the fixed-function device. When the back shell is made of metal material, the metal properties of the back shell can be used for heat conduction, thereby realizing heat dissipation.
附图说明Description of drawings
图1为本申请实施例提供的一种电子设备的结构示意图;FIG. 1 is a schematic structural diagram of an electronic device provided in an embodiment of the present application;
图2为本申请一些实施例提供的电子设备的爆炸结构示意图;FIG. 2 is a schematic diagram of an exploded structure of an electronic device provided by some embodiments of the present application;
图3为本申请一些实施例提供的前壳体组件的正视图和后视图;Fig. 3 is a front view and a rear view of a front housing assembly provided by some embodiments of the present application;
图4为本申请一些实施例提供的前壳体组件的爆炸结构示意图;Fig. 4 is a schematic diagram of the exploded structure of the front housing assembly provided by some embodiments of the present application;
图5为沿图3中的A 1-A 1剖切线剖切得到的剖面图; Fig. 5 is a sectional view cut along the section line A1 - A1 in Fig. 3;
图6为本申请一些实施例提供的图4所示的区域C的局部放大图;FIG. 6 is a partially enlarged view of the region C shown in FIG. 4 provided by some embodiments of the present application;
图7为本申请一些实施例提供的前壳体组件的组装流程图;Fig. 7 is an assembly flowchart of the front housing assembly provided by some embodiments of the present application;
图8a至图8e为本申请一些实施例提供的前壳体组件的组装过程结构示意图。8a to 8e are schematic structural diagrams of the assembly process of the front housing assembly provided by some embodiments of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The following will describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them.
以下,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明, “多个”的含义是两个或两个以上。Hereinafter, the terms "first", "second", etc. are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present application, unless otherwise specified, "plurality" means two or more.
此外,本申请中,“上”、“下”等方位术语是相对于附图中的部件示意置放的方位来定义的,应当理解到,这些方向性术语是相对的概念,它们用于相对于的描述和澄清,其可以根据附图中部件所放置的方位的变化而相应地发生变化。In addition, in this application, directional terms such as "upper" and "lower" are defined relative to the schematic placement of components in the drawings. It should be understood that these directional terms are relative concepts, and they are used for relative For descriptions and clarifications, it may vary accordingly according to changes in the orientation of parts placed in the drawings.
在本申请中,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连。In this application, unless otherwise specified and limited, the term "connection" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral body; it can be a direct connection, or It can be connected indirectly through an intermediary.
本申请实施例提供一种电子设备。该电子设备可以为手机、平板等手持式终端。以下实施例为了方便说明,均是以电子设备是手机为例进行的举例说明。An embodiment of the present application provides an electronic device. The electronic device may be a handheld terminal such as a mobile phone or a tablet. For the convenience of description, the following embodiments are all described by taking the electronic device as a mobile phone as an example.
如图1所示,该电子设备01包括显示屏10、中框组件20以及后壳(图中未示出)。其中,中框组件20用于对电子设备内的功能器件(如显示屏10、主控板、电池等)起到固定支撑作用,中框组件20通常由不锈钢、铝合金、镁合金等金属材料制作。显示屏10和后壳分别设置于中框组件20的相对两侧,且显示屏10、中框组件20和后壳层叠设置。需要说明的是,功能器件在工作的过程中会产生热量,从而造成电子设备局部发热愈发严重,影响其内部的电子元器件性能、寿命、以及用户使用体验。As shown in FIG. 1 , the electronic device 01 includes a display screen 10 , a middle frame assembly 20 and a rear case (not shown in the figure). Among them, the middle frame assembly 20 is used to fix and support the functional devices in the electronic equipment (such as the display screen 10, the main control board, the battery, etc.), and the middle frame assembly 20 is usually made of metal materials such as stainless steel, aluminum alloy, magnesium alloy make. The display screen 10 and the rear case are respectively disposed on opposite sides of the middle frame assembly 20 , and the display screen 10 , the middle frame assembly 20 and the rear case are stacked. It should be noted that functional devices will generate heat during operation, which will cause localized heating of electronic devices to become more serious, affecting the performance, lifespan, and user experience of electronic components inside them.
为了解决上述发热的问题,相关技术中,通常在显示屏10和中框组件20之间,设置依靠自身内部工作液体相变来实现散热的散热结构(后续将这类器件简称为相变散热器件),例如热管和/或均热板等。由于该相变散热器件的导热率是石墨片的几倍甚至十几倍,是金属散热片的几十倍,因此常用于电子设备01的散热。In order to solve the above-mentioned problem of heat generation, in the related art, usually between the display screen 10 and the middle frame assembly 20, a heat dissipation structure that relies on the phase change of its internal working liquid to realize heat dissipation (hereinafter referred to as a phase change heat dissipation device for short) ), such as heat pipes and/or vapor chambers, etc. Since the thermal conductivity of the phase change heat dissipation device is several times or even ten times that of graphite sheets, and dozens of times that of metal heat sinks, it is often used for heat dissipation of electronic equipment 01.
然而,受加工工艺的限制,该相变散热器件的厚度很难做到0.3mm以下,从而导致电子设备的厚度较厚。为了实现电子设备的减薄,在一些实施例中,可以通过在中框组件20上开槽或挖孔的方式嵌放相变散热器件。一方面,通过开槽的方式固定相变散热器件,相变散热器件作为器件固定在中框组件20的槽内时,需要在其靠近槽底的一面贴合背胶辅助固定,而背胶会占用额外的空间,因此,其对于电子设备的减薄效果不明显。另一方面,通过挖孔的方式设置相变散热器件,虽然能够获得较大的厚度收益,但该方式势必会大大降低整机的结构强度,降低电子设备的强度可靠性。此外,受电子设备内部空间的限制,没有足够的空间设置较大面积的相变散热器件,换而言之,该电子设备的相变散热器件只能做成小面积,这将导致电子设备的散热效果有限。However, limited by the processing technology, it is difficult to make the thickness of the phase change heat dissipation device less than 0.3 mm, which results in thicker electronic equipment. In order to reduce the thickness of the electronic equipment, in some embodiments, the phase change heat dissipation device may be embedded by slotting or digging holes on the middle frame assembly 20 . On the one hand, the phase change heat dissipation device is fixed by slotting. When the phase change heat dissipation device is fixed in the groove of the middle frame assembly 20 as a device, it needs to be attached to the side near the bottom of the groove to assist in fixing, and the adhesive will Occupies extra space, therefore, its thinning effect on electronic equipment is not obvious. On the other hand, although a large thickness benefit can be obtained by setting the phase-change heat dissipation device by digging holes, this method will inevitably greatly reduce the structural strength of the whole machine and reduce the strength and reliability of electronic equipment. In addition, due to the limitation of the internal space of the electronic equipment, there is not enough space to install a large-area phase-change heat dissipation device. In other words, the phase-change heat dissipation device of the electronic equipment can only be made into a small area, which will lead to The cooling effect is limited.
基于此,为了解决上述问题,本申请提供一种改进的电子设备,该电子设备中不再设计独立成型的相变散热器件,取而代之,其将相变散热器件的功能集成到中框组件20上,从而提供一种具有散热功能的中框组件20。下面结合图2至图8e对本申请提供的电子设备01和具有散热功能的中框组件20进行详细说明。Based on this, in order to solve the above problems, the present application provides an improved electronic device. In this electronic device, an independently formed phase-change heat dissipation device is no longer designed. Instead, the function of the phase-change heat dissipation device is integrated into the middle frame assembly 20. , thereby providing a middle frame assembly 20 with a heat dissipation function. The electronic device 01 and the middle frame assembly 20 with heat dissipation function provided by the present application will be described in detail below with reference to FIGS. 2 to 8e.
请参阅图2,图2为图1所示的电子设备的爆炸结构示意图。该电子设备01中,中框组件20包括前壳体组件21(即壳体组件)、以及环绕前壳体组件21外围设置的中框22。其中,后壳30和前壳体组件21之间设置有主控板41、电池42、FPC 43、天线模块、后置摄像头模块(图中未示出)、扬声器(图中未示出)等功能器件。显示屏10设置在前壳体组件21远离后壳30的一侧。Please refer to FIG. 2 . FIG. 2 is a schematic diagram of an exploded structure of the electronic device shown in FIG. 1 . In the electronic device 01 , the middle frame assembly 20 includes a front casing assembly 21 (ie, casing assembly), and a middle frame 22 arranged around the periphery of the front casing assembly 21 . Wherein, a main control board 41, a battery 42, an FPC 43, an antenna module, a rear camera module (not shown in the figure), a speaker (not shown in the figure), etc. are arranged between the rear shell 30 and the front shell assembly 21 functional device. The display screen 10 is disposed on a side of the front housing assembly 21 away from the rear housing 30 .
在本申请的一些实施例中,请参阅图3,图3中的(a)示意了图2的前壳体组件21的正视图,图3中的(b)示意了图2的前壳体组件21的后视图。如图3中的(a) 和(b)所示,上述前壳体组件21包括相对的前表面1a(图3中的(a)示出)和后表面1b(图3中的(b)示出)。前表面1a用于朝向显示屏10,并可以与显示屏10、前置摄像头(图中未示出)、扬声器(图中未示出)、麦克风(图中未示出)等功能器件固定,后表面1b用于朝向后壳30,并可以和主控板41、电池42、后置摄像头模块(图中未示出)等功能器件固定。需要说明的是,前述前表面1a和后表面1b固定的功能器件仅仅是一种示意,并不构成对前表面1a、以及后表面1b的功能的具体限定,在其他实施例中,当电子设备内部的功能器件的布置位置发生变化时,前表面1a和后表面1b所固定的功能器件也可以为适应性变化。例如,扬声器固定在后表面1b。In some embodiments of the present application, please refer to FIG. 3 , (a) in FIG. 3 illustrates a front view of the front housing assembly 21 of FIG. 2 , and (b) in FIG. 3 illustrates the front housing of FIG. 2 Rear view of assembly 21. As shown in (a) and (b) in Figure 3, the above-mentioned front housing assembly 21 includes an opposite front surface 1a (shown in (a) in Figure 3 ) and a rear surface 1b (shown in (b) in Figure 3 Shows). The front surface 1a is used to face the display screen 10, and can be fixed with functional devices such as the display screen 10, front camera (not shown in the figure), speaker (not shown in the figure), microphone (not shown in the figure), The rear surface 1 b is used to face the rear shell 30 and can be fixed with functional devices such as the main control board 41 , the battery 42 , and the rear camera module (not shown in the figure). It should be noted that the above-mentioned functional devices fixed on the front surface 1a and the rear surface 1b are only illustrative, and do not constitute a specific limitation on the functions of the front surface 1a and the rear surface 1b. In other embodiments, when the electronic device When the arrangement position of the internal functional devices changes, the functional devices fixed on the front surface 1 a and the rear surface 1 b may also be adaptively changed. For example, a speaker is fixed to the rear surface 1b.
如图4所示,图4为图3所示的前壳体组件21的爆炸结构示意图。前壳体组件21包括前壳本体211(即壳体本体)、以及盖片212。前壳本体211包括相对设置的第一表面2a和第二表面(图中未示出)。应理解,图2所示的电子设备中,前壳体组件21的第一表面2a是指前壳本体211靠近显示屏10的一面,前壳体组件21的第二表面是指前壳本体211靠近后壳30的一面。并且,图3中前壳体组件21的前表面1a由第一表面2a(不包括凹槽2111的底面),以及盖片212远离凹槽2111的一面形成,前壳体组件21的后表面1b即为前壳本体211的第二表面。As shown in FIG. 4 , FIG. 4 is a schematic diagram of the exploded structure of the front housing assembly 21 shown in FIG. 3 . The front housing assembly 21 includes a front housing body 211 (ie, the housing body) and a cover 212 . The front case body 211 includes a first surface 2a and a second surface (not shown in the figure) opposite to each other. It should be understood that, in the electronic device shown in FIG. One side close to the rear case 30 . And, the front surface 1a of the front housing assembly 21 in FIG. That is, the second surface of the front shell body 211 .
其中,前壳本体211的第一表面2a向前壳本体211的第二表面所在的方向凹陷,形成凹槽2111。由于未在前壳本体211上挖孔,因此相比于开孔嵌放相变散热器件的方案而言,整机强度更好。在一些实施例中,为了保证整机强度,凹槽2111的深度不超过0.3mm。盖片212覆盖在凹槽2111的上方,并与凹槽2111之间形成图5所示的封闭腔体B,从而在前壳体组件21上形成散热区域。请参阅图3中的(a),区域A(图中阴影部分示出)为散热区域在前壳体组件21的前表面1a的投影。该区域A仅占据了前表面1a的部分区域,并且整体上呈现倒“凹”字形,但该示意并不构成对散热区域的具体限定。在其他实施例中,散热区域在前表面1a的投影也可以占据前表面1a的整个区域,并且也可以为方形、圆形等形状。也就是说,散热区域可以占据前壳体组件21在第一方向上的整个空间或部分空间,且散热区域的形状可以根据需要设置,第一方向是指垂直于前壳本体211的第一表面2a和前壳本体211的第二表面的排列方向的方向。Wherein, the first surface 2 a of the front housing body 211 is recessed in the direction where the second surface of the front housing body 211 is located, forming a groove 2111 . Since no hole is dug on the front shell body 211 , the strength of the whole machine is better than that of opening a hole to embed a phase-change heat dissipation device. In some embodiments, in order to ensure the strength of the whole machine, the depth of the groove 2111 is not more than 0.3 mm. The cover sheet 212 covers the groove 2111 and forms a closed cavity B shown in FIG. 5 between the groove 2111 and the groove 2111 , thereby forming a heat dissipation area on the front housing assembly 21 . Please refer to (a) in FIG. 3 , the area A (shown by the shaded part in the figure) is the projection of the heat dissipation area on the front surface 1 a of the front housing assembly 21 . The area A only occupies a part of the front surface 1a, and generally presents an inverted "concave" shape, but this illustration does not constitute a specific limitation on the heat dissipation area. In other embodiments, the projection of the heat dissipation area on the front surface 1a may also occupy the entire area of the front surface 1a, and may also be in the shape of a square, a circle, or the like. That is to say, the heat dissipation area can occupy the entire space or part of the space of the front housing assembly 21 in the first direction, and the shape of the heat dissipation area can be set as required. The first direction refers to the first surface perpendicular to the front housing body 211 2a and the direction of the alignment direction of the second surface of the front case body 211.
为了使得前壳体组件21具有相变散热器件的功能,封闭腔体内还填充有相变介质,例如,电阻率≥18MΩ*cm(25℃)的超纯水、丙酮、乙醇、甲醇等具有低沸点的介质。这类低沸点的介质通过吸收电子设备的功能器件散发的热量可以实现汽化,从而带走功能器件的热量,起到散热效果。并且,封闭腔体还经过真空处理,形成真空态,以尽可能降低相变介质的沸点,并提高散热效果,至此获得具有相变散热器件功能的前壳体组件21。示例性的,真空态可以指气压低于6KPa的状态。In order to make the front housing assembly 21 have the function of a phase change heat dissipation device, the closed cavity is also filled with a phase change medium, for example, ultrapure water, acetone, ethanol, methanol, etc. with a resistivity ≥ 18MΩ*cm (25°C) have a low boiling point medium. This kind of low-boiling point medium can be vaporized by absorbing the heat emitted by the functional devices of the electronic equipment, thereby taking away the heat of the functional devices and having a heat dissipation effect. Moreover, the closed cavity is vacuum-processed to form a vacuum state, so as to reduce the boiling point of the phase-change medium as much as possible and improve the heat dissipation effect. So far, the front housing assembly 21 with the function of a phase-change heat dissipation device is obtained. Exemplarily, the vacuum state may refer to a state where the air pressure is lower than 6KPa.
该前壳体组件21中,功能器件可以通过导热垫或导热胶等导热结构和前表面1a、或后表面1b固定。如此,功能器件的热量通过导热结构传输给前壳体组件21的前表面1a或后表面1b,然后再传导至封闭腔体内,封闭腔体内的相变介质吸热汽化,推动蒸发段的蒸汽向冷凝段流动;蒸汽到达冷凝段后放热液化,相变介质通过内部毛细结构回流到蒸发段维持循环。可见,该前壳体组件21通过蒸发段和冷凝段进行热量交换,可以将热量均匀高效地扩散到电子设备的各处,使热量不聚集在局部产生高热, 并通过电子设备各处的结构件(如中框)散热出去,变相增大了散热面积,提升了散热效果。In the front housing assembly 21 , functional devices can be fixed to the front surface 1 a or the rear surface 1 b by a heat conduction structure such as a heat conduction pad or heat conduction glue. In this way, the heat of the functional device is transmitted to the front surface 1a or the rear surface 1b of the front housing assembly 21 through the heat conduction structure, and then transferred to the closed cavity, and the phase change medium in the closed cavity absorbs heat and vaporizes, pushing the steam in the evaporation section to the The condensation section flows; the steam releases heat and liquefies after reaching the condensation section, and the phase change medium flows back to the evaporation section through the internal capillary structure to maintain circulation. It can be seen that the front housing assembly 21 exchanges heat through the evaporating section and the condensing section, which can spread the heat evenly and efficiently to all parts of the electronic equipment, so that the heat does not accumulate locally to generate high heat, and passes through the structural parts of the electronic equipment (such as the middle frame) to dissipate heat, which increases the heat dissipation area in a disguised form and improves the heat dissipation effect.
需要说明的是,图3所示的前壳体组件21的前表面1a的面积,相比于现有的相变散热器件而言更大,因此,前表面1a可供设置散热区域的面积更大,散热效果更好。It should be noted that the area of the front surface 1a of the front housing assembly 21 shown in FIG. Larger, better heat dissipation.
此外,图3所示的前壳体组件21利用了自身的结构作为相变散热器件的组成部分之一,从而使得该前壳体组件21利用自身所占用的厚度空间完成了相变散热器件功能的集成。这样一来,可以减少为满足相变散热器件功能所需,而额外占用电子设备在厚度方向的空间,进而可以实现电子设备的减薄,下面结合图5进行具体分析。In addition, the front housing assembly 21 shown in FIG. 3 utilizes its own structure as one of the components of the phase change heat dissipation device, so that the front housing assembly 21 completes the function of the phase change heat dissipation device by utilizing the thickness space occupied by itself. integration. In this way, it is possible to reduce the extra space occupied by the electronic device in the thickness direction in order to meet the function of the phase change heat dissipation device, and thus realize the reduction of the thickness of the electronic device. The following is a specific analysis in conjunction with FIG. 5 .
请参阅图5,图5为图3沿剖切线A 1-A 1剖切所获得的剖面图。由于凹槽2111是由前壳本体211的第一表面2a向前壳本体211的第二表面所在的方向凹陷形成,因此,如图5所示,凹槽2111的顶部不会高于前壳本体211的第一表面2a。在此情况下,具有相变散热器件功能的前壳体组件21,在电子设备的厚度方向占据的尺寸至多为覆盖在凹槽2111上方的盖片212的厚度,该盖片212相比于独立成型的相变散热器件的厚度更薄,因此,相比设置在于前壳体组件21和显示屏10之间的相变散热器件而言,有利于降低电子设备的厚度。并且,由于盖片212非常薄,其存在对电子设备的厚度影响并不大。并且,在一些实施例中,盖片212与前壳本体211的第一表面2a大致在同一平面上。在此情况下,前壳体组件21不会由于集成了相变散热器件的功能,而额外占据电子设备在厚度方向的空间,从而不存在增加电子设备的厚度的问题。应理解,盖片212与前壳本体211的第一表面2a大致在同一平面上,是指并不要求在绝对的同一平面上,而是相对看起来大致在同一平面上。并且,相比于在前壳本体211上开槽以嵌放单体的相变散热器件而言,由于该前壳体组件21集成了相变散热器件功能,因此不再存在需要利用背胶粘接固定的相变散热器件,因此,无需设置背胶,收益了背胶所占用的空间,从而实现了电子设备的减薄。 Please refer to FIG. 5 . FIG. 5 is a cross-sectional view of FIG. 3 taken along the section line A 1 -A 1 . Because the groove 2111 is formed by the first surface 2a of the front shell body 211 being recessed in the direction where the second surface of the front shell body 211 is located, therefore, as shown in Figure 5, the top of the groove 2111 will not be higher than the front shell body 211 of the first surface 2a. In this case, the size of the front case assembly 21 having the function of a phase change heat dissipation device in the thickness direction of the electronic device is at most the thickness of the cover sheet 212 covering the groove 2111, and the cover sheet 212 is compared to the independent The formed phase-change heat dissipation device has a thinner thickness, so compared with the phase-change heat dissipation device disposed between the front housing assembly 21 and the display screen 10 , it is beneficial to reduce the thickness of the electronic device. Moreover, since the cover sheet 212 is very thin, its presence has little effect on the thickness of the electronic device. Moreover, in some embodiments, the cover sheet 212 is substantially on the same plane as the first surface 2 a of the front case body 211 . In this case, the front housing assembly 21 does not occupy additional space in the thickness direction of the electronic device due to the integration of the function of the phase change heat dissipation device, so there is no problem of increasing the thickness of the electronic device. It should be understood that the cover sheet 212 is substantially on the same plane as the first surface 2 a of the front housing body 211 , which means that they are not absolutely required to be on the same plane, but relatively appear to be substantially on the same plane. And, compared to slotting on the front shell body 211 to embed a single phase change heat sink, since the front shell assembly 21 integrates the function of the phase change heat sink, there is no need to use back adhesive Therefore, there is no need to set the back glue, and the space occupied by the back glue is benefited, thereby realizing the thinning of the electronic equipment.
此外,在一些实施例中,上述带有凹槽2111的前壳本体211可以由镁合金、铝合金、或不锈钢等金属材料通过注塑成型、压铸、或计算机数控(computerized numerical control machining,CNC)加工等工艺一次成型,然后通过在凹槽2111上方覆盖盖片212,即可得到具有相变散热器件功能的前壳体组件21。In addition, in some embodiments, the above-mentioned front shell body 211 with the groove 2111 can be made of metal materials such as magnesium alloy, aluminum alloy, or stainless steel through injection molding, die-casting, or computerized numerical control machining (CNC) processing The front casing assembly 21 with the function of a phase-change heat dissipation device can be obtained by one-time forming by a process, and then by covering the cover sheet 212 above the groove 2111 .
相关技术中,利用独立成型的热管或均热板等相变散热器件进行散热的电子设备中,首先需要分别加工获得独立成型的相变散热器件以及前壳体组件21,然后再在前壳体组件21上挖槽嵌放相变散热器件。显然,前壳体组件21在加工前壳本体211的过程中一道完成了相变散热器件功能的集成,工艺更加简便,有利于节省成本。此外,利用镁合金、铝合金、不锈钢等金属材料制成的具有相变散热器件功能的前壳体组件21,相比于利用铜制热管或铜制均热板等相变散热器件而言,显然可以大幅降低成本,并且,在降低成本的同时还能够有效保障散热效果。具体而言,较利用镁合金、铝合金、不锈钢等金属材料制成的前壳体组件21而言,铜制热管或铜制均热板,其均温效果在最初始降温的阶段降温速度较快,即在散热的初始阶段具有较好的散热效果,随着温度逐渐趋于稳定后,这种散热效果的差距逐渐缩小,散热效果基本差不多。In the related art, in the electronic equipment that utilizes phase-change cooling devices such as independently formed heat pipes or vapor chambers to dissipate heat, firstly, the independently formed phase-change cooling devices and the front case assembly 21 need to be processed separately, and then the front case Grooves are dug on the component 21 to embed phase-change heat dissipation devices. Apparently, the front housing assembly 21 completes the integration of the functions of the phase change heat dissipation device during the process of processing the front housing body 211 , which makes the process more convenient and helps to save costs. In addition, the front housing assembly 21 made of magnesium alloy, aluminum alloy, stainless steel and other metal materials with the function of a phase change heat dissipation device, compared with the use of phase change heat dissipation devices such as copper heat pipes or copper vapor chambers, Obviously, the cost can be greatly reduced, and the heat dissipation effect can be effectively guaranteed while reducing the cost. Specifically, compared with the front housing assembly 21 made of metal materials such as magnesium alloy, aluminum alloy, and stainless steel, copper heat pipes or copper vapor chambers have a faster cooling rate in the initial cooling stage. Fast, that is, it has a good heat dissipation effect in the initial stage of heat dissipation. As the temperature gradually stabilizes, the gap in heat dissipation effect gradually narrows, and the heat dissipation effect is basically the same.
在一些实施例中,上述盖片212可以通过焊接的方式和凹槽2111固定在一起,从而覆盖在凹槽2111的上方。在此情况下,为了避免焊接的高温引起前壳本体211靠近 显示屏10的表面翘曲变形,从而导致平整度较差,如图6所示,图6为图4的区域C的局部放大图。应理解,为了方便展示,图6相对于图4的C区域进行了180°的翻转。其中,前壳本体211的第一表面2a向前壳本体211的第二表面所在的方向还形成有焊接收缩缝2112a。焊接收缩缝2112a环绕在凹槽2111的外围,并与凹槽2111的边缘线之间具有间距,以便于在焊接收缩缝2112a与凹槽2111之间形成焊接凸台2113a(图中较深的阴影区域示意了焊接凸台2113a的台面)。盖片212的边缘通过和焊接凸台2113a焊接,从而覆盖在凹槽2111的上方。In some embodiments, the cover sheet 212 can be fixed with the groove 2111 by welding, so as to cover the groove 2111 . In this case, in order to avoid warping and deformation of the surface of the front shell body 211 close to the display screen 10 caused by the high temperature of welding, resulting in poor flatness, as shown in FIG. 6 , which is a partially enlarged view of area C in FIG. 4 . It should be understood that, for convenience of presentation, FIG. 6 is flipped by 180° relative to area C in FIG. 4 . Wherein, the first surface 2a of the front shell body 211 is further formed with a welding shrinkage seam 2112a in the direction where the second surface of the front shell body 211 is located. The welding shrinkage seam 2112a surrounds the periphery of the groove 2111, and has a distance from the edge line of the groove 2111, so as to form a welding boss 2113a between the welding shrinkage seam 2112a and the groove 2111 (the darker shadow in the figure area illustrates the mesa of the solder boss 2113a). The edge of the cover sheet 212 is welded to the welding boss 2113a, so as to cover the groove 2111.
如此,焊接收缩缝2112a内将具有空气,空气为不良热导体,因此,焊接收缩缝2112a对分布在焊接收缩缝2112a两侧的焊接凸台2113a、以及前壳本体211区域具有隔热作用,如此,当对盖片212和焊接凸台2113a进行焊接时,焊接凸台2113a上的热量将经焊接收缩缝2112a的空气以及焊接收缩缝2112a的底部传至前壳本体211位于焊接收缩缝2112a外侧的区域。由于焊接收缩缝2112a中空气的隔热作用,焊接凸台2113a上的热量将不会大量传输至前壳本体211位于焊接收缩缝2112a外侧的区域,从而引起该区域高热,进而可以避免第一表面2a翘曲变形,保证其平整度。此外,焊接凸台2113a上的大量热量通过焊接收缩缝2112a的底部往外侧传递时,容易引起焊接收缩缝2112a的底部变形,但对于第一表面2a基本不存在影响。由于焊接收缩缝2112a的底部不会固定功能器件,因此,其变形与否对电子设备影响较小。In this way, there will be air in the welding shrinkage joint 2112a, and air is a poor thermal conductor. Therefore, the welding shrinkage joint 2112a has a thermal insulation effect on the welding boss 2113a distributed on both sides of the welding shrinkage joint 2112a and the front shell body 211 area, so , when the cover sheet 212 and the welding boss 2113a are welded, the heat on the welding boss 2113a will transfer the air through the welding shrinkage seam 2112a and the bottom of the welding shrinkage seam 2112a to the front shell body 211 outside the welding shrinkage seam 2112a area. Due to the heat insulation effect of the air in the welding shrinkage joint 2112a, the heat on the welding boss 2113a will not be transferred to the area outside the welding shrinkage joint 2112a of the front shell body 211 in large quantities, thereby causing high heat in this area, thereby avoiding the first surface 2a warping deformation, to ensure its flatness. In addition, when a large amount of heat on the welding boss 2113a is transferred to the outside through the bottom of the welding shrinkage seam 2112a, it is easy to cause deformation of the bottom of the welding shrinkage seam 2112a, but basically has no effect on the first surface 2a. Since the bottom of the welding shrinkage seam 2112a will not fix the functional device, its deformation or not has little influence on the electronic device.
在一些实施例中,请继续参阅图4,由于盖片212需要和功能器件接触导热,为了便于盖片212具有良好的导热效果,盖片212可以设计成薄膜结构,例如厚度做到0.08mm以下的结构。在此情况下,为了获得薄膜结构的盖片212,盖片212可以利用具有焊接性、延展性的材料制成。例如,金属(钛、不锈钢、铜合金等)薄膜、板材,或聚酰亚胺薄膜(polyimide film,PI)薄膜材料等。如此,焊接性保证了较薄的盖片212在焊接时不易损坏,延展性避免了盖片212在拉伸成薄膜的成型过程中破掉。In some embodiments, please continue to refer to FIG. 4 , since the cover sheet 212 needs to be in contact with the functional device to conduct heat, in order to facilitate the cover sheet 212 to have a good heat conduction effect, the cover sheet 212 can be designed as a thin film structure, for example, the thickness should be less than 0.08mm Structure. In this case, in order to obtain the cover sheet 212 with a film structure, the cover sheet 212 may be made of weldable and ductile materials. For example, metal (titanium, stainless steel, copper alloy, etc.) film, plate, or polyimide film (polyimide film, PI) film material, etc. In this way, the weldability ensures that the thinner cover sheet 212 is not easily damaged during welding, and the ductility prevents the cover sheet 212 from breaking during the forming process of stretching into a film.
进一步地,由于盖片212较薄,且需要对功能器件进行固定支撑,从而容易在组装过程、以及日常使用过程中发生变形,请参阅图4或图6,凹槽2111底部设置有往盖片212延伸的多根间隔设置的支撑柱2114,每根支撑柱2114与盖片212抵接。支撑柱2114和盖片212抵接,可以通过支撑柱2114对盖片212进行支撑,避免其变形,并提高整机强度。Furthermore, since the cover sheet 212 is thin and needs to be fixed and supported for the functional devices, it is easy to deform during the assembly process and daily use. Please refer to FIG. 4 or FIG. 6 . A plurality of support columns 2114 extending from 212 are arranged at intervals, and each support column 2114 abuts against the cover sheet 212 . The support column 2114 is in contact with the cover sheet 212, and the cover sheet 212 can be supported by the support column 2114 to avoid its deformation and improve the strength of the whole machine.
需要说明的是,上述蒸发段和上述冷凝段为相对概念,其分别跟随相变介质吸热汽化的位置、以及放热液化的位置而变化。针对于本申请而言,蒸发段则是封闭腔体上的高热量聚集区,冷凝段则是除蒸发段之外的其他区域。示例性的,请继续参阅图2,由于主控板41上集成了大量发热器件,属于高热量聚集区,因此,主控板41所在的封闭腔体的区域可以视为蒸发段;而前壳体组件21上未固定功能器件的区域,以及功能器件较稀疏的区域,所在的封闭腔体的区域则可以视为冷凝段。例如,针对于手机而言,由于主控板41分布在靠近手机顶部(手机靠近摄像头的一方)的位置,因此可以将封闭腔体处于手机顶部的位置视为蒸发段,其他区域为冷凝段。在其他示例中,也可以将所有发热的功能器件的区域视为蒸发段,而将前壳体组件21上未固定功能器件的区域视为冷凝段。It should be noted that the above-mentioned evaporating section and the above-mentioned condensing section are relative concepts, which respectively change according to the position where the phase-change medium absorbs heat to vaporize and releases heat to liquefy. For this application, the evaporating section is the high heat accumulation area on the closed cavity, and the condensing section is other areas except the evaporating section. Exemplary, please continue to refer to Figure 2, since a large number of heat generating devices are integrated on the main control board 41, which belongs to a high heat accumulation area, therefore, the area of the closed cavity where the main control board 41 is located can be regarded as an evaporation section; and the front shell The area of the body component 21 where no functional devices are fixed, and the area where the functional devices are sparse, the area of the closed cavity can be regarded as the condensation section. For example, for mobile phones, since the main control board 41 is distributed near the top of the mobile phone (the side of the mobile phone close to the camera), the position where the closed cavity is at the top of the mobile phone can be regarded as the evaporation section, and other areas are condensation sections. In other examples, the area of all heat-generating functional devices can also be regarded as the evaporation section, and the area of the front housing assembly 21 where no functional devices are fixed can be regarded as the condensation section.
为了促进封闭腔体内的相变介质在上述蒸发段和冷凝段之间快速循环,在一些实 施例中,凹槽2111底部位于蒸发段的区域(后续简称为蒸发段区域)为亲水性构造。亲水性构造的蒸发段对处于冷凝段的相变介质具有较大的吸水作用,有助于冷凝段的相变介质回流至蒸发段进行吸热,从而提升散热效果。In order to promote the rapid circulation of the phase change medium in the closed cavity between the evaporation section and the condensation section, in some embodiments, the area where the bottom of the groove 2111 is located in the evaporation section (hereinafter referred to as the evaporation section area) is a hydrophilic structure. The evaporating section with a hydrophilic structure has a greater water absorption effect on the phase change medium in the condensing section, which helps the phase change medium in the condensing section to flow back to the evaporating section for heat absorption, thereby improving the heat dissipation effect.
具体实施过程中,可以通过增加蒸发段区域的粗糙度来增加蒸发段区域的亲水性。液体在固体表面上的接触角,是衡量该液体对固体表面浸润性(反之则是固体的亲水性)的重要参数。接触角也小,液体对固体表面浸润性越好,即亲水性越好。During specific implementation, the hydrophilicity of the evaporation section area can be increased by increasing the roughness of the evaporation section area. The contact angle of a liquid on a solid surface is an important parameter to measure the wettability of the liquid to the solid surface (and vice versa, the hydrophilicity of the solid). The smaller the contact angle, the better the wettability of the liquid to the solid surface, that is, the better the hydrophilicity.
需要说明的是,相同的液体在粗糙的固定表面和在理想光滑的固定表面,其接触角具体如下关系:It should be noted that the contact angle of the same liquid on a rough fixed surface and on an ideal smooth fixed surface is as follows:
cosθ w=r*cosθ; cosθ w = r*cosθ;
其中,θ w为液体在粗糙的固定表面的接触角;r为粗糙的固定表面的粗糙度(一般大于1);θ为液体在理想光滑的固体表面的接触角。可见,通过等式可以发现,液体在粗糙的固定表面的接触角θ w小于液体在理想光滑的固体表面的接触角θ。因此,通过改变液体接触的固体表面的粗糙度可以改变液体对固体表面浸润性,即固体表面对液体的亲水性。针对于本申请实施例而言,通过增加蒸发段区域的粗糙度,可以使其表面更亲水。 Among them, θ w is the contact angle of the liquid on the rough fixed surface; r is the roughness of the rough fixed surface (generally greater than 1); θ is the contact angle of the liquid on the ideal smooth solid surface. It can be seen that through the equation, it can be found that the contact angle θw of liquid on a rough fixed surface is smaller than the contact angle θ of liquid on an ideal smooth solid surface. Therefore, by changing the roughness of the solid surface in contact with the liquid, the wettability of the liquid to the solid surface can be changed, that is, the hydrophilicity of the solid surface to the liquid. For the embodiment of the present application, the surface of the evaporation section can be made more hydrophilic by increasing the roughness of the area of the evaporation section.
示例性的,可以通过蚀刻、电化学沉积、阳极氧化、或镭雕等方法,在蒸发段区域形成孔径为20纳米至200微米,孔隙率达到60%—70%以上的多孔毛细结构,具有高孔隙率、细小连通孔的多孔毛细结构具有高亲水性,即较大的吸水能力。Exemplarily, a porous capillary structure with a pore diameter of 20 nanometers to 200 microns and a porosity of 60%-70% or more can be formed in the evaporation section area by etching, electrochemical deposition, anodic oxidation, or radium engraving. The porous capillary structure with porosity and small interconnected pores has high hydrophilicity, that is, a large water absorption capacity.
在其他示例中,也可以通过烧结铜粉、金属网等方式形成多孔毛细结构。此外,在其他实施例中,也可以通过将蒸发段区域设计为纤维结构、沟槽结构、多层层叠的金属网孔来增加蒸发段区域的亲水性。本申请实施例对形成蒸发段区域的方式不作具体限定。In other examples, the porous capillary structure can also be formed by sintering copper powder, metal mesh and the like. In addition, in other embodiments, the hydrophilicity of the evaporation section area can also be increased by designing the evaporation section area as a fiber structure, a groove structure, or a multi-layered metal mesh. The embodiment of the present application does not specifically limit the manner of forming the evaporation section region.
在另一些实施例中,凹槽2111底部位于冷凝段的区域(后续简称为冷凝段区域)为疏水性构造。疏水性构造的冷凝段对处于冷凝段的相变介质具有较好的凝结作用,有助于在冷凝段液化的相变介质回流至蒸发段进行吸热汽化,维持内部循环,从而提升散热效果。具体实施过程中,可以通过增加冷凝段区域的光滑度来冷凝段蒸发段区域的疏水性。示例性的,可以采用十二烃基硬脂酸等醇类液体对冷凝段区域进行浸泡,使其变得光滑。In some other embodiments, the area where the bottom of the groove 2111 is located in the condensation section (hereinafter referred to as the condensation section area for short) has a hydrophobic structure. The condensation section of the hydrophobic structure has a good condensation effect on the phase change medium in the condensation section, which helps the phase change medium liquefied in the condensation section to flow back to the evaporation section for heat absorption and vaporization, maintaining internal circulation, thereby improving the heat dissipation effect. In the specific implementation process, the hydrophobicity of the evaporating section of the condensing section can be improved by increasing the smoothness of the condensing section. Exemplarily, alcohol liquids such as lauryl stearic acid may be used to soak the region of the condensation section to make it smooth.
需要说明的是,上述将蒸发段区域设计为亲水性构造的实施例,以及将冷凝段区域设计为疏水性构造的实施例可以在前壳体组件21中独立实施,也可以结合实施,本申请实施例对此不作具体限定。It should be noted that the above-mentioned embodiment of designing the evaporating section area as a hydrophilic structure and the embodiment of designing the condensing section area as a hydrophobic structure can be implemented independently in the front housing assembly 21, and can also be implemented in combination. The embodiment of the application does not specifically limit this.
在一些实施例中,请参阅图4或图6,为了向封闭腔体内填充相变介质,并对封闭腔体进行真空处理,前壳本体211上具有通孔2115。可选地,该通孔2115可以是图2中供主控板41连接显示屏10的连接线穿过的孔,也就是说,封闭腔体和显示屏10的连接线共用一个孔。当然,在其他实施例中,封闭腔体和显示屏10的连接线的孔也可以独立设置,在此情况下,由于封闭腔体所需的通孔2115仅在生产阶段使用,因此,上述通孔2115在使用完后也可以进行修复,当然也可以保留,本申请实施例对此不作具体限定。In some embodiments, referring to FIG. 4 or FIG. 6 , in order to fill the closed cavity with a phase change medium and perform vacuum treatment on the closed cavity, the front housing body 211 has a through hole 2115 . Optionally, the through hole 2115 may be a hole in FIG. 2 through which the connecting wires of the main control board 41 and the display screen 10 pass, that is to say, the closed cavity and the connecting wires of the display screen 10 share the same hole. Of course, in other embodiments, the holes for the connection lines between the closed cavity and the display screen 10 can also be set independently. The hole 2115 can also be repaired after use, and of course it can also be retained, which is not specifically limited in this embodiment of the present application.
需要说明的是,请参阅图6,为了利用通孔2115向封闭腔体填充和真空处理,上 述通孔2115在生产阶段需要和封闭腔体所在的腔室贯通,并在填充和真空处理后和封闭腔体隔离不贯通,以保证封闭腔体处于真空态且相变介质不溢出。为方便说明,当封闭腔体所在的腔室和通孔2115在生产阶段贯通时,此时的封闭腔体所在的腔室处于未封闭的状态,将该状态下的封闭腔体称为未封闭腔体,当未封闭腔体填充完相变介质并进行真空处理后,对未封闭腔体进行封闭,形成封闭的封闭腔体。应理解,在一些实施例中,上述通孔2115可以位于封闭腔体上,在此情况下,当未封闭腔体填充完相变介质并进行真空处理后,可以封闭该通孔2115的方式,形成封闭腔体。在另一些实施例中,上述通孔2115也可以位于封闭腔体之外的其他区域,示例性的,通孔2115处于焊接收缩缝2112a之外的区域,在此情况下,当未封闭腔体填充完相变介质并进行真空处理后,可以将盖片212、以及前壳体211位于封闭腔体之外,且位于通孔2115之内的区域(如焊接凸台2113a)焊接,从而形成封闭腔体。下面结合图7、以及图8a至图8e,并以上述通孔2115所处的位置在焊接收缩缝2112a之外的区域为例,对上述前壳体组件21的制作过程进行具体说明,以便于理解上述通孔2115和封闭腔体之间的相对位置关系。It should be noted that, please refer to FIG. 6 , in order to use the through hole 2115 to fill and vacuum the closed cavity, the above-mentioned through hole 2115 needs to communicate with the chamber where the closed cavity is located during the production stage, and after filling and vacuum treatment and The closed cavity is isolated and impervious to ensure that the closed cavity is in a vacuum state and the phase change medium does not overflow. For the convenience of description, when the chamber where the closed cavity is located and the through hole 2115 are connected during the production stage, the chamber where the closed cavity is located at this time is in an unsealed state, and the closed cavity in this state is called an unsealed state. As for the cavity, after the unsealed cavity is filled with the phase change medium and subjected to vacuum treatment, the unsealed cavity is sealed to form a closed closed cavity. It should be understood that, in some embodiments, the above-mentioned through hole 2115 may be located on the closed cavity. In this case, after the unsealed cavity is filled with the phase change medium and subjected to vacuum treatment, the through hole 2115 can be closed, Form a closed cavity. In some other embodiments, the above-mentioned through hole 2115 may also be located in other areas outside the closed cavity. Exemplarily, the through hole 2115 is located in an area outside the welding shrinkage joint 2112a. In this case, when the cavity is not closed After filling the phase change medium and performing vacuum treatment, the cover sheet 212 and the front casing 211 outside the closed cavity and the area inside the through hole 2115 (such as the welding boss 2113a) can be welded to form a closed cavity. Next, with reference to Fig. 7 and Fig. 8a to Fig. 8e, and taking the position of the above-mentioned through hole 2115 outside the welding shrinkage joint 2112a as an example, the manufacturing process of the above-mentioned front housing assembly 21 will be described in detail, so as to facilitate Comprehend the relative positional relationship between the above-mentioned through hole 2115 and the closed cavity.
在一些实施例中,如图7所示,可以通过如下步骤S101至S105形成上述前壳体组件21:In some embodiments, as shown in FIG. 7 , the above-mentioned front housing assembly 21 may be formed through the following steps S101 to S105:
S101,准备待裁剪盖片212a和前壳本体211。S101, prepare the cover sheet 212a and the front shell body 211 to be cut.
如图8a所示,前壳本体211由内至外依次分布有凹槽2111、焊接凸台2113a、焊接收缩缝2112a。此外,前壳本体211上还设有通孔2115,通孔2115位于焊接收缩缝2112a之外的区域。As shown in FIG. 8 a , the front shell body 211 is sequentially distributed with grooves 2111 , welding bosses 2113 a , and welding contraction joints 2112 a. In addition, the front shell body 211 is further provided with a through hole 2115, and the through hole 2115 is located in an area outside the welding contraction joint 2112a.
如图8b所示,相比于盖片212而言,待裁剪盖片212a预留有裁切区域D和非裁切区域E。其中,裁切区域D用于覆盖前壳本体211的通孔2115,非裁切区域E用于覆盖前壳本体211的凹槽2111。As shown in FIG. 8 b , compared with the cover sheet 212 , the cover sheet 212 a to be cut has a cut area D and a non-cut area E reserved. Wherein, the cut area D is used to cover the through hole 2115 of the front shell body 211 , and the non-cut area E is used to cover the groove 2111 of the front shell body 211 .
S102,将待裁剪盖片212a和前壳本体211对位,进行第一次焊接。S102, align the cover sheet 212a to be cut with the front shell body 211, and perform welding for the first time.
结合图8a至图8c所示,对位好的待裁剪盖片212a和前壳本体211中,裁切区域D覆盖通孔2115,非裁切区域E覆盖凹槽2111。As shown in FIG. 8a to FIG. 8c, in the aligned cover sheet 212a to be cut and the front shell body 211, the cut area D covers the through hole 2115, and the non-cut area E covers the groove 2111.
如图8c所示,第一次焊接的具体过程可以如下:沿非裁切区域E的非交叠路径(图中较粗的黑实线),裁切区域D的非交叠路径(图中较粗的黑虚线),通过激光焊或电阻焊等焊接方式,将待裁剪盖片212a与前壳本体211焊接在一起。其中,裁切区域D的非交叠路径是指前壳本体211上正对裁切区域D未和非裁切区域E相接的位置,非裁切区域E的非交叠路径是指前壳本体211上围绕凹槽2111边缘的焊接凸台2113a上,正对非裁切区域E未和裁切区域D相接的位置。经过第一次焊接后,通孔2115处于焊接路径正对的前壳体211区域之内,其中,焊接路径是指待裁剪盖片212a与前壳本体211第一次焊接的路径,即图中较粗的黑实线和黑虚线所围成的路径。As shown in Figure 8c, the specific process of welding for the first time can be as follows: along the non-overlapping path of the non-cutting area E (the thicker black solid line in the figure), the non-overlapping path of the cutting area D (in the figure thicker black dotted line), the cover sheet 212a to be cut and the front shell body 211 are welded together by welding methods such as laser welding or resistance welding. Among them, the non-overlapping path of the cutting area D refers to the position on the front shell body 211 facing the cutting area D that does not touch the non-cutting area E, and the non-overlapping path of the non-cutting area E refers to the front shell The welding boss 2113 a around the edge of the groove 2111 on the body 211 is facing the position where the non-cutting area E is not in contact with the cutting area D. After the first welding, the through hole 2115 is located in the area of the front case 211 facing the welding path, wherein the welding path refers to the path of the first welding of the cover sheet 212a to be cut and the front case body 211, as shown in the figure Path bounded by thicker black solid and dashed black lines.
应理解,在一些实施例中,由于在第一次焊接的过程中,在前壳体211上的裁切区域D的非交叠路径进行焊接,此操作可能导致前壳体211变形。基于此,可以在焊接路径正对的前壳体211区域之外设置焊接收缩缝2112b。其中,焊接收缩缝2112b与通孔2115之间具有间隙,以便于在焊接收缩缝2112b与通孔2115之间形成焊接凸台2113b。应理解,上述裁切区域D的非交叠路径即指焊接凸台2113b上,正对裁切 区域D未和非裁切区域E相接的位置。It should be understood that, in some embodiments, this operation may cause deformation of the front housing 211 due to the non-overlapping paths of the cutout area D on the front housing 211 during the first weld. Based on this, welding contraction joints 2112b may be provided outside the area of the front housing 211 facing the welding path. Wherein, there is a gap between the welding shrinkage seam 2112b and the through hole 2115 , so as to form a welding boss 2113b between the welding shrinkage seam 2112b and the through hole 2115 . It should be understood that the above-mentioned non-overlapping path of the cutting area D refers to the position on the welding boss 2113b that is directly opposite to the cutting area D and not connected to the non-cutting area E.
S103,填充相变介质,并进行真空处理。S103, filling the phase change medium and performing vacuum treatment.
具体来说,从前壳本体211的第二表面位于通孔2115的位置,通过处理通道向未封闭的腔体加注相变介质;静置一段时间后,通过处理通道对未封闭的腔体抽真空,保持抽气,在前壳本体211的四周加热,以便于使未封闭的腔体角落的空气膨胀而被赶出封闭腔体,使未封闭的腔体内气压低于6KPa。Specifically, from the position where the second surface of the front shell body 211 is located at the through hole 2115, the unsealed cavity is filled with a phase change medium through the processing channel; after standing for a period of time, the unsealed cavity is pumped through the processing channel. Vacuum, keep pumping, heat around the front shell body 211, so that the air in the corner of the unsealed cavity expands and is driven out of the closed cavity, making the air pressure in the unsealed cavity lower than 6KPa.
需要说明的是,在加注相变介质的过程中,前壳本体211可以倾斜,使通孔2115处于较高的位置,以避免相变介质流出。此外,加热温度不宜超过80°,以避免相变介质汽化而膨出至未封闭的腔体外。It should be noted that, during the process of filling the phase change medium, the front shell body 211 can be tilted so that the through hole 2115 is at a higher position, so as to prevent the phase change medium from flowing out. In addition, the heating temperature should not exceed 80°, so as to prevent the phase change medium from vaporizing and expanding out of the unsealed cavity.
S104,对待裁剪盖片212a和前壳本体211进行第二次焊接,并对待裁剪盖片212a裁剪。S104, performing a second welding on the cover sheet 212a to be cut and the front shell body 211, and cutting the cover sheet 212a to be cut.
具体来说,如图8d所示,沿着交叠路径(图中较粗的黑实线)将待裁剪盖片212a与前壳本体211焊接在一起,从而形成封闭腔体,封闭腔体和通孔2115不再贯通。其中,结合图8a和图8b所示,交叠路径是指前壳本体211上围绕凹槽2111边缘的焊接凸台2113a上,正对非裁切区域E和裁切区域D相接的位置。然后,将待裁剪盖片212a位于焊接凸台2113a之外的部分(即裁切区域D)裁掉,露出通孔2115,得到图8e所示的前壳体组件21。Specifically, as shown in FIG. 8d, the cover sheet 212a to be cut is welded to the front shell body 211 along the overlapping path (the thicker black solid line in the figure), thereby forming a closed cavity, and the closed cavity and The through hole 2115 no longer runs through. Wherein, as shown in FIG. 8a and FIG. 8b , the overlapping path refers to the position where the non-cutting area E and the cutting area D meet on the welding boss 2113a around the edge of the groove 2111 on the front shell body 211 . Then, the part of the cover sheet 212a to be cut outside the welding boss 2113a (that is, the cutting area D) is cut off to expose the through hole 2115, and the front housing assembly 21 shown in FIG. 8e is obtained.
S105,进行表面钝化与性能测试。S105, performing surface passivation and performance testing.
需要说明的是,图2至图8e示意了相变散热器件的功能集成到前壳体组件21的前表面1a的情况。在其他实施例中,也可以将相变散热器件的功能集成到前壳体组件21的后表面1b,本申请实施例对此不作具体限定。应理解,当相变散热器件的功能集成到后表面1b时,图2所示的电子设备中,则前壳体组件21的第一表面是指前壳本体211靠近后壳30的一面,前壳体组件21的第二表面是指前壳本体211靠近显示屏10的一面。具体实施可以适应性参考将相变散热器件的功能设置于图2至图8e中前壳体组件21的前表面1a的具体实现,此处不再详述。在此情况下,前壳体组件21的前表面1a即为前壳本体211的第二表面,前壳体组件21的后表面1b由第一表面(不包括凹槽2111的底面),以及盖片212远离凹槽2111的一面形成,具体实施可以适应性参考设置于前表面1a的实现,此处不再详述。It should be noted that, FIG. 2 to FIG. 8 e illustrate the situation that the function of the phase change heat dissipation device is integrated into the front surface 1 a of the front housing assembly 21 . In other embodiments, the function of the phase change heat dissipation device may also be integrated into the rear surface 1 b of the front housing assembly 21 , which is not specifically limited in this embodiment of the present application. It should be understood that when the function of the phase change heat dissipation device is integrated into the rear surface 1b, in the electronic device shown in FIG. The second surface of the housing assembly 21 refers to a side of the front housing body 211 close to the display screen 10 . The specific implementation can be adaptively referred to the specific implementation of setting the function of the phase change heat dissipation device on the front surface 1 a of the front housing assembly 21 in FIGS. 2 to 8 e , which will not be described in detail here. In this case, the front surface 1a of the front housing assembly 21 is the second surface of the front housing body 211, the rear surface 1b of the front housing assembly 21 is composed of the first surface (excluding the bottom surface of the groove 2111), and the cover The sheet 212 is formed on the side away from the groove 2111 , and the specific implementation can refer to the realization of being disposed on the front surface 1a, which will not be described in detail here.
需要说明的是,以上实施例以中框组件20包括独立成型的前壳体组件21和中框22为例说明了中框组件20的结构,在其他实施例中,前壳本体211和中框22也可以一体化形成中框组件本体(即壳体本体),然后在通过覆盖盖片212,形成中框组件20(即壳体组件),本申请实施例对此不作具体限定。当前壳本体211和中框22一体化形成中框组件本体时,不再存在独立的前壳本体211、前壳体组件21、和中框22的概念,取而代之,中框组件20包括中框组件壳体,以及盖片。中框组件壳体包括第一表面和第二表面。其中,中框组件壳体的第一表面向中框组件壳体的第二表面所在的方向凹陷,形成凹槽。盖片覆盖在凹槽的上方,并与凹槽之间形成封闭腔体。在此基础上,在一些实施例中,中框组件20朝向显示屏10的一面可以视为中框组件21的第一表面2a,中框组件20朝向后壳30的一面可以视为第二表面。在另一些实施例中,也可以将中框组件20朝向显示屏10的一面视为第二表面,中框组件20朝向后壳 30的一面视为第一表面。应理解,如何集成相变散热器件的具体实施可以分别参考上述将相变散热器件的功能集成到前表面1a和后表面1b的实施例,此处不再详述。It should be noted that, in the above embodiments, the structure of the middle frame assembly 20 is described by taking the middle frame assembly 20 including the independently formed front casing assembly 21 and the middle frame 22 as an example. In other embodiments, the front casing body 211 and the middle frame 22 can also be integrated to form the middle frame assembly body (ie, the housing body), and then cover the cover sheet 212 to form the middle frame assembly 20 (ie, the housing assembly), which is not specifically limited in this embodiment of the present application. When the front case body 211 and the middle frame 22 are integrated to form the middle frame assembly body, there is no longer the independent concept of the front case body 211, the front case assembly 21, and the middle frame 22. Instead, the middle frame assembly 20 includes the middle frame assembly housing, and cover. The housing of the middle frame assembly includes a first surface and a second surface. Wherein, the first surface of the middle frame assembly casing is recessed toward the direction where the second surface of the middle frame assembly casing is located, forming a groove. The cover sheet covers the groove and forms a closed cavity with the groove. On this basis, in some embodiments, the side of the middle frame assembly 20 facing the display screen 10 can be regarded as the first surface 2a of the middle frame assembly 21, and the side of the middle frame assembly 20 facing the rear case 30 can be regarded as the second surface . In other embodiments, the side of the middle frame assembly 20 facing the display screen 10 may also be regarded as the second surface, and the side of the middle frame assembly 20 facing the rear case 30 may be regarded as the first surface. It should be understood that the specific implementation of how to integrate the phase-change heat dissipation device can refer to the above-mentioned embodiment of integrating the functions of the phase-change heat dissipation device into the front surface 1 a and the rear surface 1 b respectively, which will not be described in detail here.
以上实施例以手机为例进行了说明。还需要说明的是,由于手机通常需要通过后壳与中框30进行天线辐射,因此,为减小对5G天线性能的影响,手机后壳30通常不会利用金属材料制作,因此,针对于手机而言,不便于在后壳30处集成需要通过金属导热的散热结构。但当某些电子设备为后壳30是金属材料的手持式终端设备(如平板)时,也可以将相变散热器件的功能集成在后壳30(即壳体本体)朝向中框组件20的表面,从而形成后壳组件(即壳体组件)进行导热。当相变散热器件的功能集成到后壳30时,后壳30朝向显示屏10的一面为后壳30的第一表面;后壳30背对显示屏的一面为电子设备的外观面,也为后壳30的第二表面。具体实施可以适应性参考将相变散热器件的功能设置于图2至图8e中前壳体组件21的前表面1a的具体实现,此处不再详述。在此情况下,后壳组件具有相对设置的前表面和后表面,其中,前表面用于朝向显示屏10,并可以与电子设备01的功能器件,如显示屏10、主控板41、电池42、扬声器、麦克风等固定,可以由第一表面(不包括凹槽2111的底面),以及盖片212远离凹槽2111的一面形成。具体实施可以适应性参考设置于前表面1a的实现,此处不再详述。后表面也为后壳30的第二表面,即电子设备01的外观面。The above embodiments are described by taking a mobile phone as an example. It should also be noted that since the mobile phone usually needs antenna radiation through the rear case and the middle frame 30, in order to reduce the impact on the performance of the 5G antenna, the mobile phone rear case 30 is usually not made of metal materials. Therefore, for mobile phones In other words, it is not convenient to integrate a heat dissipation structure that needs to conduct heat through metal at the rear case 30 . However, when some electronic equipment is a handheld terminal device (such as a tablet) whose back shell 30 is a metal material, the function of the phase change heat dissipation device can also be integrated in the back shell 30 (that is, the housing body) facing the middle frame assembly 20. Surface, thereby forming the rear shell assembly (ie, the shell assembly) for heat conduction. When the function of the phase-change heat dissipation device is integrated into the back shell 30, the side of the back shell 30 facing the display screen 10 is the first surface of the back shell 30; the side of the back shell 30 facing away from the display screen is the appearance surface of the electronic device, which is also the second surface of the rear case 30 . The specific implementation can be adaptively referred to the specific implementation of setting the function of the phase change heat dissipation device on the front surface 1 a of the front housing assembly 21 in FIGS. 2 to 8 e , which will not be described in detail here. In this case, the rear shell assembly has a front surface and a rear surface oppositely arranged, wherein the front surface is used to face the display screen 10, and can be connected with the functional components of the electronic device 01, such as the display screen 10, the main control board 41, the battery 42. Fixing the speaker, microphone, etc. may be formed by the first surface (excluding the bottom surface of the groove 2111 ) and the side of the cover sheet 212 away from the groove 2111 . The specific implementation can be adaptively referred to the implementation disposed on the front surface 1a, which will not be described in detail here. The rear surface is also the second surface of the rear case 30 , that is, the appearance surface of the electronic device 01 .
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何在本申请揭露的技术范围内的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above are only specific implementation methods of this application, but the protection scope of this application is not limited thereto. Any changes or replacements within the technical scope disclosed in this application shall be covered within the protection scope of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (13)

  1. 一种壳体组件,其特征在于,应用于电子设备中,用于固定所述电子设备的功能器件,所述壳体组件包括:A housing assembly, characterized in that it is applied to electronic equipment for fixing functional devices of the electronic equipment, and the housing assembly includes:
    壳体本体,包括相对设置的第一表面和第二表面;所述第一表面沿靠近所述第二表面的方向凹陷,形成凹槽;The housing body includes a first surface and a second surface opposite to each other; the first surface is depressed along a direction close to the second surface to form a groove;
    盖片,覆盖所述凹槽的开口,并与所述凹槽形成封闭腔体;所述封闭腔体处于真空态,且所述封闭腔体内填充有相变介质;A cover sheet, covering the opening of the groove, and forming a closed cavity with the groove; the closed cavity is in a vacuum state, and the closed cavity is filled with a phase change medium;
    其中,所述功能器件的热量可传导至所述封闭腔体,所述相变介质在所述功能器件的热量的作用下,可在所述封闭腔体内汽化和液化,从而对所述功能器件进行热传导。Wherein, the heat of the functional device can be conducted to the closed cavity, and the phase change medium can be vaporized and liquefied in the closed cavity under the action of the heat of the functional device, so that the functional device Conduct heat conduction.
  2. 根据权利要求1所述的壳体组件,其特征在于,所述壳体组件还包括:The housing assembly according to claim 1, further comprising:
    焊接收缩缝,所述焊接收缩缝由所述第一表面沿靠近所述第二表面的方向凹陷形成;所述焊接收缩缝环绕在所述凹槽的外围,并与所述凹槽的边缘线之间具有间距;Welding shrinkage seam, the welding shrinkage seam is formed by the depression of the first surface along the direction close to the second surface; the welding shrinkage seam surrounds the periphery of the groove and is aligned with the edge line of the groove with spacing between
    焊接凸台,位于所述焊接收缩缝和所述凹槽之间;所述盖片通过和所述焊接凸台焊接,从而覆盖在所述凹槽的上方。The welding boss is located between the welding shrinkage joint and the groove; the cover sheet is welded to the welding boss so as to cover the groove.
  3. 根据权利要求1或2所述的壳体组件,其特征在于,所述盖片和所述第一表面大致在同一平面上。The housing assembly according to claim 1 or 2, wherein the cover sheet and the first surface are substantially on the same plane.
  4. 根据权利要求1至3任一项所述的壳体组件,其特征在于,所述凹槽的深度不超过0.3mm。The casing assembly according to any one of claims 1 to 3, wherein the depth of the groove is no more than 0.3mm.
  5. 根据权利要求1至4任一项所述的壳体组件,其特征在于,所述凹槽的底部设置有往所述盖片延伸的多根间隔设置的支撑柱;The housing assembly according to any one of claims 1 to 4, wherein the bottom of the groove is provided with a plurality of spaced support columns extending toward the cover;
    所述支撑柱与所述盖片抵接。The support column abuts against the cover sheet.
  6. 根据权利要求1至5任一项所述的壳体组件,其特征在于,所述封闭腔体包括蒸发段;The housing assembly according to any one of claims 1 to 5, wherein the closed cavity comprises an evaporation section;
    所述相变介质在所述蒸发段汽化,所述凹槽底部位于所述蒸发段的区域为亲水性构造。The phase change medium is vaporized in the evaporation section, and the area where the bottom of the groove is located in the evaporation section has a hydrophilic structure.
  7. 根据权利要求6所述的壳体组件,其特征在于,所述亲水性构造是指孔隙率大于60%至70%,孔径为大于20纳米且小于200微米的多孔毛细结构。The shell assembly according to claim 6, wherein the hydrophilic structure refers to a porous capillary structure with a porosity greater than 60% to 70% and a pore diameter greater than 20 nanometers and less than 200 microns.
  8. 根据权利要求1至7任一项所述的壳体组件,其特征在于,所述封闭腔体还包括冷凝段;The shell assembly according to any one of claims 1 to 7, wherein the closed cavity further includes a condensation section;
    所述相变介质在所述冷凝段液化,所述凹槽底部位于所述冷凝段的区域为疏水性构造。The phase change medium is liquefied in the condensation section, and the area where the bottom of the groove is located in the condensation section has a hydrophobic structure.
  9. 根据权利要求1至8任一项所述的壳体组件,其特征在于,所述壳体组件的材料为镁合金、铝合金、或不锈钢中的一种。The casing assembly according to any one of claims 1 to 8, wherein the material of the casing assembly is one of magnesium alloy, aluminum alloy, or stainless steel.
  10. 一种电子设备,其特征在于,包括显示屏、功能器件、以及权利要求1至8任一项所述的壳体组件,所述显示屏和所述壳体组件层叠设置,所述功能器件通过所述壳体组件固定。An electronic device, characterized in that it comprises a display screen, a functional device, and a casing assembly according to any one of claims 1 to 8, the display screen and the casing assembly are stacked, and the functional device passes through The housing assembly is fixed.
  11. 如权利要求10所述的电子设备,其特征在于,所述电子设备还包括后壳;The electronic device according to claim 10, further comprising a rear case;
    所述显示屏、所述壳体组件、所述后壳依次层叠设置;所述后壳背对所述显示屏 的一面为所述电子设备的外观面;The display screen, the housing assembly, and the back shell are sequentially stacked; the side of the back shell facing away from the display screen is the appearance surface of the electronic device;
    所述壳体本体朝向所述显示屏的一面为所述第一表面,所述壳体本体朝向所述后壳的一面为所述第二表面;或,The side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface; or,
    所述壳体本体朝向所述显示屏的一面为所述第二表面,所述壳体本体朝向所述后壳的一面为所述第一表面。A side of the housing body facing the display screen is the second surface, and a side of the housing body facing the rear shell is the first surface.
  12. 如权利要求10所述的电子设备,其特征在于,所述电子设备还包括后壳;The electronic device according to claim 10, further comprising a rear case;
    所述电子设备的中框组件包括所述壳体组件、以及中框;其中,所述中框环绕所述壳体组件的外围设置;The middle frame assembly of the electronic device includes the housing assembly and a middle frame; wherein, the middle frame surrounds the periphery of the housing assembly;
    所述显示屏、所述中框组件、所述后壳依次层叠设置;所述后壳背对所述显示屏的一面为所述电子设备的外观面;The display screen, the middle frame assembly, and the back shell are stacked in sequence; the side of the back shell facing away from the display screen is the appearance surface of the electronic device;
    所述壳体本体朝向所述显示屏的一面为所述第一表面,所述壳体本体朝向所述后壳的一面为所述第二表面;或,The side of the housing body facing the display screen is the first surface, and the side of the housing body facing the rear shell is the second surface; or,
    所述壳体本体朝向所述显示屏的一面为所述第二表面,所述壳体本体朝向所述后壳的一面为所述第一表面。A side of the housing body facing the display screen is the second surface, and a side of the housing body facing the rear shell is the first surface.
  13. 如权利要求10所述的电子设备,其特征在于,所述壳体本体背对所述显示屏的一面为所述电子设备的外观面,且为所述第二表面;The electronic device according to claim 10, wherein the side of the casing body facing away from the display screen is the appearance surface of the electronic device and is the second surface;
    所述壳体本体朝向所述显示屏的一面为所述第一表面。A side of the housing body facing the display screen is the first surface.
PCT/CN2022/091025 2021-08-25 2022-05-05 Housing assembly and electronic device WO2023024564A1 (en)

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