WO2023021986A1 - 感光性組成物、カラーフィルタ基板、指紋センサーおよび表示装置 - Google Patents
感光性組成物、カラーフィルタ基板、指紋センサーおよび表示装置 Download PDFInfo
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- WO2023021986A1 WO2023021986A1 PCT/JP2022/029742 JP2022029742W WO2023021986A1 WO 2023021986 A1 WO2023021986 A1 WO 2023021986A1 JP 2022029742 W JP2022029742 W JP 2022029742W WO 2023021986 A1 WO2023021986 A1 WO 2023021986A1
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- photosensitive composition
- mass
- alkali
- tricyclodecanyl
- skeleton
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V40/00—Recognition of biometric, human-related or animal-related patterns in image or video data
- G06V40/10—Human or animal bodies, e.g. vehicle occupants or pedestrians; Body parts, e.g. hands
- G06V40/12—Fingerprints or palmprints
- G06V40/13—Sensors therefor
- G06V40/1318—Sensors therefor using electro-optical elements or layers, e.g. electroluminescent sensing
Definitions
- the present invention relates to a photosensitive composition, a color filter substrate, a fingerprint sensor and a display device.
- Liquid crystal display devices are used in various applications such as televisions, laptop computers, personal digital assistants, smartphones, digital cameras, etc., taking advantage of their characteristics such as lightness, thinness, and low power consumption. Liquid crystal display devices are required to have three to six optimum colors depending on the application, and color filter substrates are used to provide various color performances.
- a color filter substrate is generally manufactured by applying a photosensitive composition to the substrate with a slit coater when forming colored pixels, drying, and then exposing, developing, and baking the composition.
- a photosensitive composition is known as photosensitive compositions for color filters (see, for example, Patent Documents 1 and 2). These photosensitive compositions are applied onto a substrate and then exposed and developed using a photolithography mask to form a pattern into a desired shape.
- a pattern with a desired shape can be formed at a desired position by adjusting the positional relationship between the substrate and the photolithography mask.
- an alignment mark previously formed on the substrate with a colored composition or the like is used as a reference.
- the above-mentioned photosensitive composition has low shape retention on the substrate, so even if the alignment mark is observed from above the substrate using a camera, , there was a problem that the position could not be specified.
- An object of the present invention is to provide a photosensitive composition that is excellent in shape retention with respect to uneven portions of a base substrate, and that changes in processing characteristics is small even when left to stand after coating.
- the present invention provides a photosensitive composition containing an alkali-soluble resin having a tricyclodecanyl skeleton, a radically polymerizable compound, a photopolymerization initiator, a coloring material and an organic solvent, wherein the alkali
- the soluble resin accounts for 20% by mass or more and 40% by mass or less in the solid content, and is contained in the total mass Tg of the solid content excluding the coloring material of the photosensitive composition and the solid content of the photosensitive composition
- the photosensitive composition satisfies a ratio T/M of the number of moles M of carboxyl groups of 1,300 or more and 1,600 or less.
- the photosensitive composition of the present invention it is possible to provide a photosensitive composition that is excellent in shape retention with respect to uneven portions of a base substrate, and that changes in processing characteristics are small even when left to stand after coating.
- FIG. 2 is a cross-sectional view when a film made of a photosensitive composition is formed on a glass substrate having a pattern in the shape retention evaluation described in Examples, and shows the height H and the width L of the portion that runs over the pattern. is.
- the photosensitive composition of the present invention is a photosensitive composition containing an alkali-soluble resin having a tricyclodecanyl skeleton, a radically polymerizable compound, a photopolymerization initiator, a coloring material and an organic solvent,
- the proportion of the alkali-soluble resin having a nil skeleton is 20% by mass or more and 40% by mass or less in the solid content, and the total mass Tg of the solid content excluding the coloring material of the photosensitive composition and the color of the photosensitive composition
- the photosensitive composition satisfies a ratio T/M of 1,300 to 1,600 in terms of the number of moles M of carboxyl groups contained in the solid content excluding the material.
- the photosensitive composition of the present invention is excellent in shape retention with respect to uneven portions of an underlying substrate, and can suppress changes in processing characteristics even when left to stand after coating.
- the photosensitive composition of the present invention is excellent in shape retention, when the photosensitive composition is applied onto a substrate including alignment marks, the film formed on the alignment marks maintains a raised shape. Therefore, even if the alignment mark is observed from above the substrate using a camera, the position can be specified.
- the photosensitive composition of the present invention contains an alkali-soluble resin having a tricyclodecanyl skeleton.
- an alkali-soluble resin having a tricyclodecanyl skeleton By containing an alkali-soluble resin having a tricyclodecanyl skeleton, it is excellent in workability and shape retention with respect to the irregularities of the base substrate, and can suppress changes in workability even when left to stand after coating.
- alkali-soluble resins having a tricyclodecanyl skeleton examples include acrylic resins, epoxy resins, polyimide resins, urethane resins, urea resins, polyvinyl alcohol resins, melamine resins, polyamide resins, polyamideimide resins, polyester resins, and polyolefin resins. etc. You may contain 2 or more types of these. From the viewpoint of stability, acrylic resin is preferably used.
- ethylenically unsaturated compounds having a tricyclodecanyl skeleton include, for example, tricyclodecanyl (meth)acrylate and tricyclodecanedimethanol di(meth)acrylate. Copolymers are preferred.
- unsaturated carboxylic acids include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, vinylacetic acid, and acid anhydrides thereof. You may use 2 or more types of these.
- the weight ratio of the unit having a tricyclodecanyl skeleton contained in the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 2% by mass or more and 30% by mass or less in the alkali-soluble resin having a tricyclodecanyl skeleton. .
- the weight ratio of the unit having a tricyclodecanyl skeleton is preferably 30% by mass or less, more preferably 20% by mass, in the alkali-soluble resin having a tricyclodecanyl skeleton, from the viewpoint of shape retention with respect to the irregularities of the underlying substrate. Below, more preferably 15% by mass or less, still more preferably 12% by mass or less.
- the weight ratio of the unit having a tricyclodecanyl skeleton contained in the alkali-soluble resin having a tricyclodecanyl skeleton is It is preferably 1% by mass or more, more preferably 2% by mass or more, and even more preferably 5% by mass or more.
- the weight ratio of the unit having a tricyclodecanyl skeleton contained in the alkali-soluble resin is preferably 5% by mass or more, more preferably 9% by mass or more, in the alkali-soluble resin. is.
- the weight ratio of the unit having a tricyclodecanyl skeleton can be determined by calculating the weight of each structural unit from the molar ratio of each structural unit in the alkali-soluble resin having a tricyclodecanyl skeleton. Moreover, in the photosensitive composition, the weight ratio of the unit having a tricyclodecanyl skeleton contained in the alkali-soluble resin having a tricyclodecanyl skeleton can be calculated by the following method. First, each component contained in the photosensitive composition of the present invention is isolated and purified by methods such as preparative GPC, preparative HPLC, and column purification, and the structure of an alkali-soluble resin having a tricyclodecanyl skeleton is obtained.
- the alkali-soluble resin having a tricyclodecanyl skeleton can be specifically identified by 1 H-NMR, 13 C-NMR, two-dimensional NMR such as HMBC and HMQC, and the like. , can be calculated by calculating the weight ratio of the tricyclodecanyl skeleton in the total alkali-soluble resin.
- the alkali-soluble resin having a tricyclodecanyl skeleton may be a resin obtained by copolymerizing another ethylenically unsaturated compound.
- ethylenically unsaturated compounds include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, ( sec-butyl meth)acrylate, iso-butyl (meth)acrylate, tert-butyl (meth)acrylate, n-pentyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, benzyl (meth)acrylate, etc.
- unsaturated carboxylic acid alkyl esters styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, aromatic vinyl compounds such as ⁇ -methylstyrene, unsaturated carboxylic acid aminoalkyl esters such as aminoethyl acrylate, glycidyl Unsaturated carboxylic acid glycidyl esters such as acrylates and glycidyl methacrylate, carboxylic acid vinyl esters such as vinyl acetate and vinyl propionate, vinyl cyanide compounds such as acrylonitrile, methacrylonitrile and ⁇ -chloroacrylonitrile, 1,3-butadiene, isoprene and macromonomers such as polystyrene, polymethyl acrylate, polymethyl methacrylate, polybutyl acrylate, polybutyl methacrylate, and polysilicone having (meth)acryloyl groups at their terminals.
- the alkali-soluble resin having a tricyclodecanyl skeleton preferably has an ethylenically unsaturated group in the side chain.
- ethylenically unsaturated groups include vinyl groups, allyl groups, acrylic groups, and methacrylic groups.
- acrylic resin having an ethylenically unsaturated group in the side chain include "Cychromer” (registered trademark) P (Daisel Chemical Industries, Ltd.), alkali-soluble cardo resin, and the like.
- the double bond equivalent of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 500 or more, more preferably 800 or more, and still more preferably 1,000 or more, from the viewpoint of the stability and workability of the film after coating. be.
- the double bond equivalent of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 3,000 or less, more preferably 2,000 or less, from the viewpoint of shape retention, workability, and reliability with respect to the irregularities of the underlying substrate. 000 or less, more preferably 1,500 or less.
- the weight-average molecular weight of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 9,000 or more and 200,000 or less.
- the weight-average molecular weight of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 3,000 or more, more preferably 9,000 or more, from the viewpoint of the strength of the cured film.
- it is preferably 10,000 or more, more preferably 20,000 or more, and even more preferably 30,000 or more.
- the weight average molecular weight of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 200,000 or less. It is more preferably 100,000 or less, still more preferably 40,000 or less. From the viewpoint of clogging of the discharge port of the discharge device, the weight average molecular weight of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 40,000 or less, more preferably 35,000 or less.
- the weight average molecular weight of the alkali-soluble resin referred to here refers to a standard polystyrene equivalent value measured by gel permeation chromatography.
- the content of the alkali-soluble resin having a tricyclodecanyl skeleton contained in the photosensitive composition of the present invention is 20% by mass or more and 40% by mass or less in the solid content. If the content of the alkali-soluble resin having a tricyclodecanyl skeleton is less than 20% by mass in the solid content, the shape retainability of the underlying substrate with respect to the irregularities deteriorates.
- the content of the alkali-soluble resin having a tricyclodecanyl skeleton is more preferably 22% by mass or more, and even more preferably 25% by mass or more.
- the content of the alkali-soluble resin having a tricyclodecanyl skeleton is more than 40% by mass in the solid content, the stability of the coated film deteriorates.
- the content of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 35% by mass or less, more preferably 30% by mass or less, in the solid content.
- the content of the alkali-soluble resin having a tricyclodecanyl skeleton is preferably 35% by mass or less, more preferably 32% by mass or less in the solid content.
- the photosensitive composition of the invention contains a radically polymerizable compound.
- the term "radical polymerizable compound” as used herein refers to a compound that reacts by radical polymerization, and refers to a compound having a weight average molecular weight of 1,000 or less.
- the radically polymerizable compound is preferably a compound having an unsaturated hydrocarbon group. Examples of unsaturated hydrocarbon groups include (meth)acryloyl groups, vinyl groups, and maleimide groups. You may have 2 or more types of these.
- radically polymerizable compounds include dipentaerythritol penta(meth)acrylate, tetratrimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, penta(meth)acryloyloxy Dipentaerythritol monosuccinic acid ester, ethylene oxide-modified or propylene oxide-modified products such as dipentaerythritol hexa(meth)acrylate, styrene derivatives, polyfunctional maleimide compounds, poly(meth)acrylate carbamate, 1,6-hexane adipic acid Oligomers such as diol (meth)acrylate, propylene oxide (meth)acrylate phthalate anhydride, diethylene glycol (meth)acrylate trimellitate, rosin-modified epoxy di(meth)acrylate, and alky
- the content of the radically polymerizable compound in the photosensitive composition of the present invention is preferably 40% by mass or more in the solid content from the viewpoint of patterning properties.
- the content of the radical polymerizable compound is preferably 90% by mass or less, and 70% by mass in the solid content. The following are more preferable, and 60% by mass or less is even more preferable.
- the photosensitive composition of the invention contains a photopolymerization initiator.
- a photopolymerization initiator refers to a compound that decomposes and/or reacts with light (including ultraviolet rays or electron beams) to generate radicals.
- photopolymerization initiators include oxime ester compounds, benzophenone compounds, acetophenone compounds, oxanthone compounds, anthraquinone compounds, imidazole compounds, benzothiazole compounds, benzoxazole compounds, carbazole compounds, and triazine compounds. compounds, phosphorus-based compounds, titanocene-based compounds, and the like.
- examples of oxime ester compounds include 1,2-octanedione, 1-[4-(phenylthio)phenyl]-, 2-(O-benzoyloxime), ethanone, 1-[9-ethyl -6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime), ethanone, 1-[9-ethyl-6-(2-methyl-4-tetrahydrofuranylmethoxy benzoyl)-9H-carbazol-3-yl]-,1-(O-acetyloxime), ethanone, 1-[9-ethyl-6- ⁇ 2-methyl-4-(2,2-dimethyl-1,3 -dioxolanyl)methoxybenzoyl ⁇ -9H-carbazol-3-yl]-,1-(O-acetyloxime), 1,2-octanedione, 1-[4-(phenylthio)-2-(O-benz
- benzophenone compounds include benzophenone, N,N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone and the like.
- acetophenone compounds include 2,2-diethoxyacetophenone, benzoin, benzoin methyl ether, benzoin isobutyl ether, benzyl dimethyl ketal, ⁇ -hydroxyisobutylphenone, 1-hydroxycyclohexylphenyl ketone, 2-methyl-1-[ 4-(methylthio)phenyl]-2-morpholino-1-propane, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone, 2-(dimethylamino)-2-[(4- methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, 2-methyl-1-[4-(methylthio)phenyl
- anthraquinone compounds include t-butylanthraquinone, 1-chloroanthraquinone, 2,3-dichloroanthraquinone, 3-chloro-2-methylanthraquinone, 2-ethylanthraquinone, 1,4-naphthoquinone, 9,10-phenoquinone, nanthraquinone, 1,2-benzoanthraquinone, 1,4-dimethylanthraquinone, 2-phenylanthraquinone and the like.
- imidazole compounds include 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer.
- Benzothiazole compounds include, for example, 2-mercaptobenzothiazole.
- benzoxazole compounds include 2-mercaptobenzoxazole.
- triazine-based compounds include 4-(p-methoxyphenyl)-2,6-di-(trichloromethyl)-s-triazine. You may contain 2 or more types of these.
- the content of the photopolymerization initiator is preferably 1% by mass or more, more preferably 2% by mass or more, more preferably 5% by mass of the solid content excluding the coloring material of the photosensitive composition, from the viewpoint of sensitivity, patterning properties, and processability. % or more is more preferable.
- the content of the photopolymerization initiator is preferably 30% by mass or less, preferably 20% by mass or less, in the solid content of the photosensitive composition excluding the coloring material, from the viewpoint of sensitivity, patterning properties, processability, and heat resistance. More preferably, 15% by mass or less is even more preferable.
- the photosensitive composition of the invention contains a coloring material.
- the coloring material include organic pigments, inorganic pigments, dyes, and the like, and two or more of these may be contained. Among these, organic pigments and dyes are preferable from the viewpoint of further improving the transmittance.
- red colorant for example, C.I. I. Pigment Red (hereinafter "PR") 9, PR48, PR97, PR122, PR123, PR144, PR149, PR166, PR168, PR177, PR179, PR180, PR192, PR209, PR215, PR216, PR217, PR220, PR223, PR224, PR226 , PR227, PR228, PR240, PR254, and diketopyrrolopyrrole colorants having a bromine group.
- PR C.I. I. Pigment Red
- diketopyrrolopyrrole colorants having a bromine group are preferable, and from the viewpoints of brightness, vividness, and prevention of color mixing, a diketopyrrolopyrrole colorant having a bromine group is used. is preferred.
- yellow colorants include organic pigments, inorganic pigments, and dyes.
- PY Pigment Yellow
- You may contain 2 or more types of these. From the viewpoint of color purity, light transmittance and contrast, PY129, PY139, PY150 and PY185 are preferred, and PY150 and PY185 are more preferred.
- green colorants include organic pigments, inorganic pigments, and dyes.
- C.I. I. Pigment Orange (hereinafter referred to as "PO") 13, PO31, PO36, PO38, PO40, PO42, PO43, PO51, PO55, PO59, PO61, PO64, PO65, PO71 and the like.
- PB 15 C.I. I. Pigment Blue
- PV C.I. I. Pigment Violet
- PV30 C.I. I. Pigment Violet
- PV32 C.I. I. Pigment Violet
- PV37 C.I. I. Pigment Violet
- PV50 C.I. I. Pigment Violet
- Dyes include, for example, oil-soluble dyes, acid dyes, direct dyes, basic dyes, and acid mordant dyes.
- the dye may be made into a lake, or a salt-forming compound of a dye and a nitrogen-containing compound may be used.
- red, green, blue, purple or yellow dyes include direct dyes, acid dyes and basic dyes. Specific examples of these dyes include azo dyes, benzoquinone dyes, naphthoquinone dyes, anthraquinone dyes, xanthene dyes, cyanine dyes, squarylium dyes, croconium dyes, merocyanine dyes, stilbene dyes, Examples include diarylmethane dyes, triarylmethane dyes, fluorane dyes, spiropyran dyes, phthalocyanine dyes, indigo dyes, fulgide dyes, nickel complex dyes, and azulene dyes.
- the dye may be dissolved in the photosensitive composition or dispersed as particles.
- the basic dye is preferably a salt-forming compound composed of an organic acid such as an organic sulfonic acid or an organic carboxylic acid or a perchloric acid, such as Tobias acid. Naphthalenesulfonic acid or perchloric acid is more preferable.
- salt-forming compounds comprising quaternary ammonium salts, primary to tertiary amines, or sulfonamides are preferred as acid dyes and direct dyes in order to increase resistance to heat, light, acids, alkalis, organic solvents, and the like.
- the content of the coloring material is preferably 10% by mass or more, more preferably 20% by mass or more, based on the solid content of the photosensitive composition, from the viewpoint of clogging the discharge part of the coating device. Further, the content of the coloring material is preferably 40% by mass or less, more preferably 35% by mass or less, and even more preferably 30% by mass or less in the solid content of the photosensitive composition, from the viewpoint of film stability. be.
- the coloring material contained in the photosensitive composition can be identified by laser Raman spectroscopy (Ar + laser (457.9 nm)) or mass spectrometry using a MALDI mass spectrometer or time-of-flight secondary ion mass spectrometer. .
- the content of the coloring material in the photosensitive composition can be quantified by mass spectrometry using a MALDI mass spectrometer or a time-of-flight secondary ion mass spectrometer. From the content of the component, the ratio (% by mass) of the solid content in the photosensitive composition can be determined. In addition, when the mixing ratio of the raw materials of the photosensitive composition is known, the ratio (% by mass) of the solid content in the photosensitive composition can be calculated from the blending amount of the coloring material and the blending amount of other components. can ask.
- the photosensitive composition of the invention contains an organic solvent.
- organic solvents include diethylene glycol monobutyl ether acetate, benzyl acetate, ethyl benzoate, methyl benzoate, diethyl malonate, 2-ethylhexyl acetate, 2-butoxyethyl acetate, ethylene glycol monobutyl ether acetate, diethyl oxalate, ethyl acetoacetate, Cyclohexyl acetate, 3-methoxy-butyl acetate, methyl acetoacetate, ethyl-3-ethoxypropionate, 2-ethylbutyl acetate, isopentyl propionate, propylene glycol monomethyl ether propionate, pentyl acetate, propylene glycol monomethyl ether Acetate, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monoeth
- the ratio of the organic solvent having a boiling point of 150° C. or less is 80% by mass or more, from the viewpoint of shape retention with respect to the irregularities of the underlying substrate.
- the photosensitive composition of the present invention may further contain dispersants, chain transfer agents, photosensitizers, polymerization inhibitors, adhesion improvers, surfactants, cross-linking agents and the like.
- the photosensitive composition of the present invention may contain a dispersant such as a pigment derivative together with the colorant.
- a dispersant such as a pigment derivative together with the colorant.
- dispersants include low-molecular-weight dispersants such as pigment intermediates and derivatives, and high-molecular-weight dispersants.
- pigment derivatives include alkylamine-modified pigment skeletons, carboxylic acid derivatives, and sulfonic acid derivatives, which contribute to appropriate wetting and stabilization of pigments. Preferred are sulfonic acid derivatives of the pigment backbone, which have a pronounced effect on stabilizing fine pigments.
- polymer dispersants examples include polyesters, polyalkylamines, polyallylamines, polyimines, polyamides, polyurethanes, polyacrylates, polyimides, polyamideimides, and copolymers thereof. You may contain 2 or more types of these. Among these polymer dispersants, those having an amine value of 5 to 200 mgKOH/g and an acid value of 1 to 100 mgKOH/g are preferable. Among them, a polymer dispersant having a basic group is preferable, and can improve the storage stability of the pigment dispersion and the photosensitive composition.
- polymer dispersants having a basic group include, for example, "Solsperse” (registered trademark) (manufactured by Avecia), “EFKA” (registered trademark) (manufactured by Efka), and “Ajisper” (registered trademark). ) (manufactured by Ajinomoto Fine-Techno Co., Ltd.) and “BYK” (registered trademark) (manufactured by BYK-Chemie Corporation). You may contain 2 or more types of these.
- Solsperse (registered trademark) 24000 (manufactured by Avecia), "EFKA” (registered trademark) 4300, 4330 (manufactured by Efka), 4340 (manufactured by Efka), "Ajisper” (registered trademark) PB821, PB822 (Ajinomoto Fine Techno Co., Ltd.), "BYK” (registered trademark) 161 to 163, 2000, 2001, 6919, 21116 (manufactured by BYK-Chemie Co., Ltd.) are preferable.
- the total content of the polymer dispersant and the alkali-soluble resin is 10 mass in solid content from the viewpoint of suppressing film thickness unevenness during film formation. % or more is preferable, 20% by mass or more is more preferable, and 30% by mass or more is even more preferable.
- the total content of the polymer dispersant and the alkali-soluble resin is preferably 60% by mass or less, more preferably 50% by mass or less, of the solid content of the photosensitive composition excluding the colorant. .
- the photosensitive composition of the present invention may contain a chain transfer agent together with the photopolymerization initiator, thereby further improving the sensitivity.
- chain transfer agents include thioglycolic acid, thiomalic acid, thiosalicylic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, 3-mercaptobutyric acid, N-(2-mercaptopropionyl)glycine, and 2-mercaptonicotinic acid.
- the photosensitive composition of the present invention may further contain a photosensitizer, such as a thioxanthone-based sensitizer, an aromatic or aliphatic tertiary amine, and the like.
- a photosensitizer such as a thioxanthone-based sensitizer, an aromatic or aliphatic tertiary amine, and the like.
- thioxanthone-based sensitizers include thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthen-9-one, "KAYACURE” (registered trademark) DETX-S (manufactured by Nippon Kayaku Co., Ltd.), and the like. mentioned. You may contain 2 or more types of these.
- the photosensitive composition of the present invention may further contain a polymerization inhibitor to improve stability.
- Polymerization inhibitors generally exhibit the action of inhibiting or stopping polymerization by radicals generated by heat, light, radical initiators, etc., and are generally used to prevent gelation of thermosetting resins and during polymer production. Used for polymerization termination.
- Examples of polymerization inhibitors include hydroquinone, tert-butylhydroquinone, 2,5-bis(1,1,3,3-tetramethylbutyl)hydroquinone, 2,5-bis(1,1-dimethylbutyl)hydroquinone, catechol, tert-butyl catechol and the like. You may contain 2 or more types of these.
- the content of the polymerization inhibitor is preferably 0.0001% by mass or more, more preferably 0.005% by mass or more in the solid content. Moreover, from the viewpoint of the balance between stability and photosensitive properties, the content of the polymerization inhibitor is preferably 1% by mass or less, more preferably 0.5% by mass or less in the solid content.
- the photosensitive composition of the present invention may further contain an adhesion improver to improve the adhesion of the coating film of the photosensitive composition to the substrate.
- Adhesion improvers include, for example, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, N-(2-amino ethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl Silane coupling agents such as trimethoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimeth
- the photosensitive composition of the present invention may further contain a surfactant to improve the coatability of the photosensitive composition and the uniformity of the coating film surface.
- surfactants include anionic surfactants such as ammonium lauryl sulfate and triethanolamine polyoxyethylene alkyl ether sulfate; cationic surfactants such as stearylamine acetate and lauryltrimethylammonium chloride; lauryldimethylamine oxide; Amphoteric surfactants such as carboxymethylhydroxyethylimidazolium betaine, nonionic surfactants such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and sorbitan monostearate, fluorine-based surfactants, silicon-based surfactants, etc. is mentioned. You may contain 2 or more types of these.
- the content of the surfactant is preferably 0.001 to 10% by mass in the photosensitive composition from the viewpoint of in-plane uniformity of the coating film.
- the total mass T (grams) of the solid content of the photosensitive composition excluding the colorant and the number of moles M of carboxyl groups contained in the solid content of the photosensitive composition excluding the colorant It is important that the ratio T/M is 1300 or more and 1600 or less from the viewpoint of the stability and processability of the film after coating and the shape retention against the irregularities of the underlying substrate. Since the shape retainability is excellent, the display readability of the mark portion is improved.
- solid content refers to all of the components contained in the photosensitive composition, excluding the organic solvent.
- the number of moles M of carboxyl groups contained in the solid content of the photosensitive composition excluding the coloring material can be calculated from the amount of carboxylic acid in each raw material to be blended, and can be specifically measured by the following method. can. First, the photosensitive composition is weighed, and the number of moles of the acid component contained therein is measured by an automatic potential difference measuring device or the like, and the number of moles of the acid component contained in the solid content of the photosensitive composition excluding the coloring material. can be asked for.
- each component is isolated and purified by methods such as preparative GPC, preparative HPLC, and column purification, followed by 1 H-NMR, 13 C-NMR, two-dimensional NMR such as HMBC and HMQC, It can be identified by IR or the like, and the number of moles of the carboxyl group is calculated from the number of moles of the acid component.
- the number of moles of the carboxyl group is calculated from the number of moles of the acid component.
- an acid component is present in a component that is not contained in the solid content such as an organic solvent
- the number of moles of those acid components is subtracted, and the carboxyl contained in the solid content excluding the coloring material of the photosensitive composition is calculated.
- the number of moles M of the group can be calculated.
- T/M is less than 1300, the stability of the film after application deteriorates.
- T/M is preferably 1320 or more, more preferably 1350 or more, and still more preferably 1400 or more. Further, when T/M is larger than 1600, the shape retainability to the irregularities of the base substrate is deteriorated.
- T/M is preferably 1590 or less, more preferably 1580 or less, still more preferably 1550 or less, and even more preferably 1500 or less.
- the viscosity change amount ⁇ per solid content change mass ⁇ W when the solid content concentration is changed from 18% by mass to 25% by mass, that is, ⁇ / ⁇ W is 0.50 or more and 0.70 is preferable from the viewpoint of shape retention with respect to the irregularities of the base substrate and discharge opening clogging property of the discharge device.
- the viscosity change amount ⁇ per solid content change amount ⁇ W can be calculated by the following method.
- the viscosity change amount ⁇ per solid content change amount ⁇ W is ( ⁇ 1- ⁇ 2)/(W1-W2).
- Viscosity refers to a value measured with an E-type viscometer at a temperature of 23°C.
- the viscosity change amount ⁇ per solid content change amount ⁇ W is preferably 0.50 or more, more preferably 0.53 or more, and still more preferably 0.56 or more from the viewpoint of shape retention with respect to the uneven portion of the base substrate. .
- the viscosity change amount ⁇ per solid content change amount ⁇ W is preferably 0.70 or less, more preferably 0.64 or less, and still more preferably 0.60 or less from the viewpoint of the discharge port clogging property of the discharge device. .
- the method for producing the photosensitive resin composition of the present invention is not particularly limited, and it can be produced by a general-purpose method.
- a container such as a flask or a reaction kiln
- the alkali-soluble resin having a tricyclodecanyl skeleton, the radically polymerizable compound, the photopolymerization initiator, a dispersion containing a colorant, and, if necessary, the other additives , and an organic solvent are added and stirred.
- a solution obtained by diluting each component with an organic solvent or a dissolved solution obtained by dissolving each component with an organic solvent may be used.
- the components may be added in any order, and the resulting photosensitive composition may be filtered.
- the color filter substrate of the invention has pixels containing the photocured product of the photosensitive composition of the invention.
- the fingerprint sensor of the present invention has a photocured product of the photosensitive composition of the present invention.
- the color filter substrate and fingerprint sensor of the present invention may have a black matrix, photospacer, overcoat layer, alignment film, polarizing plate, retardation plate, antireflection film, transparent electrode, diffusion plate and the like.
- Examples of the substrate used for the color filter substrate and the fingerprint sensor of the present invention include soda glass, non-alkali glass, borosilicate glass, quartz glass, aluminoborosilicate glass, aluminosilicate glass, alkali aluminosilicate glass, and the surface thereof.
- Inorganic glass plates such as silica-coated soda-lime glass, silicon wafers, organic plastic films and sheets, and the like can be used. You may laminate
- the display device provided with the color filter substrate of the present invention is a reflective display device or a display device having light-emitting elements such as a silicon OLED, the substrate may be opaque.
- the organic plastic film or sheet may be a self-supporting film or a film formed by coating on a substrate such as a glass substrate.
- a coating film the adhesive force between the substrate and the film can be appropriately adjusted by using a laser or the like, and the film can be peeled off.
- organic plastic materials include polypropylene, polyethylene, polystyrene, polyester such as polyethylene terephthalate (PET), polyphenylene sulfide (PPS), polyimide, polyamide, polyamideimide, polyethersulfone, polytetrafluoroethylene (PTFE), and the like. Fluorine-containing polymers, polyetheretherketones, polyphenylene ethers, polyarylates, polysulfones, and the like.
- the substrate is preferably a film with a thickness of 5 ⁇ m or more, more preferably 10 ⁇ m or more.
- the substrate is preferably a film having a thickness of 100 ⁇ m or less.
- Pixels include colored pixels such as red and blue, and transparent pixels.
- the material forming the pixel include the photosensitive composition of the present invention, and a colored photosensitive composition containing a binder resin such as an acrylic resin or a polyimide resin and a radically polymerizable compound.
- the film thickness of the pixel is preferably 0.5 ⁇ m or more, more preferably 1.0 ⁇ m or more, and even more preferably 1.4 ⁇ m or more. On the other hand, it is preferably 3.0 ⁇ m or less, more preferably 2.8 ⁇ m or less, from the viewpoint of improving the flatness, pattern workability and reliability of the color filter substrate.
- a colored member having a large size can be formed from a member made of the photosensitive composition of the present invention.
- the black matrix prevents deterioration of contrast and color purity due to light leakage between pixels, and is preferably arranged between pixels or in the frame.
- Materials constituting the black matrix include, for example, a photosensitive composition containing a binder resin such as an acrylic resin or a polyimide resin and a radically polymerizable compound, and a non-photosensitive resin composition colored black.
- the film thickness of the black matrix is not particularly specified, it is preferably 0.5 ⁇ m or more, more preferably 1.0 ⁇ m or more, from the viewpoint of light shielding properties.
- the photospacer formed on the color filter substrate provides a certain gap between it and the opposing substrate, and the gap can be filled with a liquid crystal compound or the like. Therefore, it is possible to omit the step of arranging the spacers when manufacturing the liquid crystal display device.
- the photospacer is preferably fixed at a specific location on the color filter substrate so as to be in contact with the counter substrate when the liquid crystal display device is manufactured.
- Materials constituting the photospacer include, for example, a photosensitive composition containing a binder resin such as an acrylic resin or a polyimide resin and a radically polymerizable compound.
- Examples of the shape of the photospacer include a cylindrical shape, a prismatic shape, a truncated cone shape, a truncated pyramid shape, and the like.
- the diameter and height of the photospacer are not particularly specified, and any one may be used.
- the overcoat layer suppresses the transmission of impurities from the pixels of the color filter substrate and flattens the steps caused by the pixels of the color filter substrate.
- Materials constituting the overcoat layer include, for example, epoxy resins, acrylic epoxy resins, acrylic resins, siloxane resins, polyimide resins, and photosensitive or non-photosensitive materials commercially available as flattening materials.
- Materials constituting the transparent electrode include, for example, metals such as aluminum, chromium, tantalum, titanium, neodymium or molybdenum, Indium-Tin-Oxide (ITO), Indium-Zinc-Oxide (InZnO), and the like.
- metals such as aluminum, chromium, tantalum, titanium, neodymium or molybdenum, Indium-Tin-Oxide (ITO), Indium-Zinc-Oxide (InZnO), and the like.
- a method for manufacturing a color filter substrate or a fingerprint sensor for example, there is a method of forming a pattern of pixels made of a resin composition on a substrate.
- the manufacturing method will be described below taking as an example a color filter substrate having pixels made of the photosensitive composition of the present invention.
- the photosensitive composition of the present invention is applied onto a substrate, patterned by selective exposure and development using a photomask, and baked to form members such as pixels, thereby obtaining a color filter substrate. .
- Methods for applying the photosensitive composition of the present invention onto a substrate include, for example, a spin coater, a bar coater, a blade coater, a roll coater, a die coater, an inkjet printing method, a screen printing method, and a substrate coated with a photosensitive composition.
- a spin coater for example, a spin coater, a bar coater, a blade coater, a roll coater, a die coater, an inkjet printing method, a screen printing method, and a substrate coated with a photosensitive composition.
- Examples include a method of immersion and a method of spraying the photosensitive composition onto the substrate.
- a coating film of the photosensitive composition is formed on the substrate. Drying methods include, for example, air drying, heat drying, and vacuum drying. Two or more of these may be combined. For example, it is preferable to dry under reduced pressure and then heat dry.
- the temperature for heat drying is preferably 80 to 130° C., and the heat drying device is preferably a hot air oven or a hot plate.
- Exposing machines include, for example, proximity exposure machines, mirror projection exposure machines, lens scanning exposure machines, steppers, and the like. From the viewpoint of accuracy, a lens scanning exposure machine is preferred.
- Light sources used for exposure include, for example, ultra-high pressure mercury lamps, chemical lamps, and high pressure mercury lamps.
- alkaline substances used in the alkaline developer include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine and the like.
- examples include primary amines, secondary amines such as diethylamine and di-n-propylamine, tertiary amines such as triethylamine and methyldiethylamine, and organic alkalis such as tetramethylammonium hydroxide.
- the alkaline developer include 0.02 to 1% by mass of potassium hydroxide or tetramethylammonium hydroxide.
- a color filter substrate having pixels patterned is obtained.
- the heat treatment may be performed in air, in a nitrogen atmosphere, or in vacuum.
- the heating temperature is preferably 80 to 250°C.
- the heating time is preferably 5 minutes to 5 hours.
- a hot air oven and a hot plate are preferable as the heat treatment device.
- the heat treatment may be performed continuously or stepwise.
- pixels are sequentially formed by the above method.
- the order of forming each color is not particularly limited, but when forming a pixel containing a dye, it is preferable to form the pixel containing the dye after forming other pixels from the viewpoint of further suppressing color transfer of the coloring material.
- the color filter substrate of the present invention can be used as a constituent element of display devices such as liquid crystal displays, organic EL displays, and electronic paper, and can be used as image display devices. That is, the display device of the present invention has the color filter substrate of the present invention. Furthermore, the display device may have a light source such as an external light source, various films such as a brightness enhancement film and a diffuser plate, and the like.
- a display device refers to a device that displays an image by making a part of the screen visible. Examples of display devices include transmissive liquid crystal displays, transflective liquid crystal displays, reflective liquid crystal displays, organic EL displays, inorganic EL displays, quantum dot displays, and electronic paper. Examples of reflective display devices include devices that display using outdoor light or indoor light, such as wearable terminals, electronic signboards, digital signage, and electronic shelf labels.
- the display device of the present invention is a display device having a fingerprint sensor having a photocured product of the photosensitive composition of the present invention.
- a display device having a fingerprint sensor here means a display device having a fingerprint sensor installed on the image display surface of the image display device and having a function of detecting a fingerprint by placing a finger on the image display portion.
- a known fingerprint sensor can be used as the fingerprint sensor.
- TFT thin film transistor
- TFD thin film diode
- a liquid crystal display device is completed by attaching a backlight and mounting an IC driver and the like.
- a backlight a two-wavelength LED, three-wavelength LED, CCFL, or the like can be used, but the three-wavelength LED is preferable because the color reproduction range of the liquid crystal display device can be expanded and the power consumption can be kept low. .
- Radically polymerizable compound C1 pentaerythritol triacrylate (having no carboxyl group in the structure)
- Photopolymerization initiator D1 "ADEKA Arkles” (registered trademark) NCI831 (manufactured by ADEKA Corporation, having no carboxyl group in the structure.)
- Organic solvent E1 propylene glycol monomethyl ether acetate.
- ⁇ Shape retention evaluation> As shown in FIG. 1, the photosensitive compositions obtained in Examples 1 to 7 and Comparative Examples 1 to 4 were placed on a glass substrate having a pattern shape consisting of a colored composition of 400 ⁇ m in length, 40 ⁇ m in width, and 1.5 ⁇ m in height. The product was applied so as to cover the pattern so that the film thickness at a location 200 ⁇ m away from the pattern end was 2.5 ⁇ m, and dried at 90° C. for 10 minutes to form a film of the photosensitive composition. The height H and the width of the slope L of the portion on the pattern were measured with a laser microscope VK-9710 manufactured by KEYENCE CORPORATION to evaluate the shape retainability. The closer the height H is to 2.5 ⁇ m, and the closer the slope width L is to 0 ⁇ m, the better the shape retention.
- a beaker containing the slurry was connected to a Dyno mill with a tube, and zirconia beads with a diameter of 0.5 mm were used as media to perform dispersion treatment at a peripheral speed of 14 m/s for 8 hours.
- I. Pigment Green 58 dispersion (A1) was prepared. Dispersion (A1) does not have a carboxyl group.
- Production Example 2 (Preparation of Dispersion (A2)) C. I. Pigment Green 58 was replaced with C.I. I. Pigment Yellow 150 (“Chromofine (registered trademark) Yellow 6266EC” manufactured by Dainichiseika Co., Ltd.) was used in the same manner as in Production Example 1 except that 150 g of C.I. I. Pigment Yellow 150 dispersion (A2) was prepared. Dispersion (A2) does not have a carboxyl group.
- the polymerization vessel was replaced with air, 10 g of glycidyl methacrylate, 1.2 g of dimethylbenzylamine and 0.2 g of p-methoxyphenol were added to the obtained reaction solution and stirred at 110° C. for 6 hours. .
- the resulting solution was diluted with PGMEA to obtain an alkali-soluble resin solution (B1) with a solid content of 35% by mass (double bond equivalent of alkali-soluble resin: 1171 g/mol, unit having a tricyclodecanyl skeleton: weight ratio of 9.7 mass %, carboxyl group only as an acid component).
- the acid value of the alkali-soluble resin was measured for a 0.1 mol / L potassium hydroxide ethanol solution, and the acid value was 109.2 (mg KOH / g). Further, when the polystyrene-equivalent weight average molecular weight was calculated using a GPC apparatus, the weight average molecular weight was 31,400.
- the polymerization vessel was replaced with air, 9 g of glycidyl methacrylate, 1.2 g of dimethylbenzylamine and 0.2 g of p-methoxyphenol were added to the obtained reaction solution and stirred at 110° C. for 6 hours. .
- the resulting solution was diluted with PGMEA to obtain an alkali-soluble resin solution (B2) with a solid content of 35% by mass (double bond equivalent of alkali-soluble resin: 1396 g/mol, unit having a tricyclodecanyl skeleton: weight ratio of 17.0% by mass, carboxyl group only as an acid component).
- the acid value of the alkali-soluble resin was measured for a 0.1 mol / L potassium hydroxide ethanol solution, and the acid value was 106.8 (mg KOH / g). Further, when the polystyrene equivalent weight average molecular weight was calculated using a GPC apparatus, the weight average molecular weight was 12,000.
- the polymerization vessel was replaced with air, 13 g of glycidyl methacrylate, 1.2 g of dimethylbenzylamine and 0.2 g of p-methoxyphenol were added to the obtained reaction solution and stirred at 110° C. for 6 hours. .
- the obtained solution was diluted with PGMEA to obtain an alkali-soluble resin solution (B3) with a solid content of 35% by mass (double bond equivalent of alkali-soluble resin: 868 g/mol, unit having a tricyclodecanyl skeleton: weight ratio of 6.3% by mass, carboxyl group only as an acid component).
- the acid value of the alkali-soluble resin was measured for a 0.1 mol / L potassium hydroxide ethanol solution, and the acid value was 157.1 (mg KOH / g). Further, when the polystyrene-equivalent weight average molecular weight was calculated using a GPC apparatus, the weight average molecular weight was 28,900.
- the polymerization vessel was replaced with air, 14 g of glycidyl methacrylate, 1.2 g of dimethylbenzylamine and 0.2 g of p-methoxyphenol were added to the obtained reaction solution and stirred at 110° C. for 6 hours. .
- the obtained solution was diluted with PGMEA to obtain an alkali-soluble resin solution (B4) with a solid content of 35% by mass (double bond equivalent of alkali-soluble resin: 867 g/mol, unit having a tricyclodecanyl skeleton: weight ratio of 8.2 mass %, only carboxyl group as an acid component).
- the acid value of the alkali-soluble resin was measured for a 0.1 mol / L potassium hydroxide / ethanol solution, and the acid value was 87.6 (mg KOH / g). Further, when the polystyrene-equivalent weight average molecular weight was calculated using a GPC apparatus, the weight average molecular weight was 32,300.
- the obtained photosensitive composition was evaluated for shape retention by the method described above, the height H of the portion overlaid on the pattern was 1.30 ⁇ m, and the slope width L was 17.3 ⁇ m.
- the change in line width after 48 hours was less than 1 ⁇ m (A evaluation). Further, when the blocking property was evaluated by the above method, no coating unevenness was observed on the substrate (A evaluation). Further, by changing only the blending amount of the organic solvent E1, a photosensitive composition (F1, solid content concentration 18 mass%) and a photosensitive composition of 25 mass% differing only in solid content concentration were prepared, and each viscosity was measured with a viscometer RE-215L manufactured by Toki Sangyo Co., Ltd., and the viscosity change amount ⁇ / ⁇ W per solid content change amount was evaluated when the solid content concentration was changed from 18% by mass to 25% by mass. As a result, it was 0.58.
- the photosensitive composition of the present invention can be suitably used for color filter substrates, fingerprint sensors, display devices equipped with them, decorative ink materials, and the like.
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Abstract
Description
本発明の感光性組成物は、トリシクロデカニル骨格を有するアルカリ可溶性樹脂を含有する。トリシクロデカニル骨格を有するアルカリ可溶性樹脂を含有することで、加工性や下地基板の凹凸部に対する形状保持性に優れ、また塗布後にて放置しても加工特性の変化を抑制することができる。
本発明の感光性組成物は、ラジカル重合性化合物を含有する。ここで言うラジカル重合性化合物とは、ラジカル重合により反応する化合物を指し、重量平均分子量が1,000以下の化合物を指す。ラジカル重合性化合物は、不飽和炭化水素基を有する化合物が好ましい。不飽和炭化水素基としては、例えば、(メタ)アクリロイル基、ビニル基、マレイミド基などが挙げられる。これらを2種以上有してもよい。
本発明の感光性組成物は、光重合開始剤を含有する。光重合開始剤を含有することで、パターニング時の感度を向上させることができる。ここで、光重合開始剤とは、光(紫外線または電子線を含む)により分解および/または反応し、ラジカルを発生させる化合物を指す。光重合開始剤としては、例えば、オキシムエステル系化合物、ベンゾフェノン系化合物、アセトフェノン系化合物、オキサントン系化合物、アントラキノン系化合物、イミダゾール系化合物、ベンゾチアゾール系化合物、ベンゾオキサゾール系化合物、カルバゾール系化合物、トリアジン系化合物、リン系化合物、チタノセン系化合物などが挙げられる。
本発明の感光性組成物は、色材を含有する。色材としては、有機顔料、無機顔料、染料等が挙げられ、これらを2種以上含有してもよい。これらの中でも、透過率をより向上させる観点から、有機顔料、染料が好ましい。
本発明の感光性組成物は、有機溶剤を含有する。有機溶剤としては、例えば、ジエチレングリコールモノブチルエーテルアセテート、ベンジルアセテート、エチルベンゾエート、メチルベンゾエート、マロン酸ジエチル、2-エチルヘキシルアセテート、2-ブトキシエチルアセテート、エチレングリコールモノブチルエーテルアセテート、シュウ酸ジエチル、アセト酢酸エチル、シクロヘキシルアセテート、3-メトキシ-ブチルアセテート、アセト酢酸メチル、エチル-3-エトキシプロピオネート、2-エチルブチルアセテート、イソペンチルプロピオネート、プロピレングリコールモノメチルエーテルプロピオネート、酢酸ペンチル、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテル、モノエチルエーテル、メチルカルビトール、エチルカルビトール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールターシャリーブチルエーテル、ジプロピレングリコールモノメチルエーテル、酢酸エチル、酢酸ブチル、酢酸イソペンチルブタノール、3-メチル-2-ブタノール、3-メチル-3-メトキシブタノール、シクロペンタノン、シクロヘキサノン、キシレン、エチルベンゼン、ソルベントナフサなどが挙げられる。これらを2種以上含有してもよい。
本発明の感光性組成物は、さらに、分散剤、連鎖移動剤、光増感剤、重合禁止剤、密着改良剤、界面活性剤、架橋剤などを含有してもよい。
本発明の感光性組成物は、色材とともに、顔料誘導体などの分散剤を含有してもよい。分散剤としては、例えば、顔料の中間体や誘導体等の低分子分散剤、高分子分散剤などが挙げられる。顔料誘導体としては、例えば、顔料の適度な湿潤や安定化に資する、顔料骨格のアルキルアミン変性体、カルボン酸誘導体、スルホン酸誘導体などが挙げられる。微細顔料の安定化に顕著な効果を有する、顔料骨格のスルホン酸誘導体が好ましい。
本発明の感光性組成物は、光重合開始剤と合わせて連鎖移動剤を含有してもよく、感度をより向上させることができる。連鎖移動剤としては、例えば、チオグリコール酸、チオリンゴ酸、チオサリチル酸、2-メルカプトプロピオン酸、3-メルカプトプロピオン酸、3-メルカプト酪酸、N-(2-メルカプトプロピオニル)グリシン、2-メルカプトニコチン酸、3-[N-(2-メルカプトエチル)カルバモイル]プロピオン酸、3-[N-(2-メルカプトエチル)アミノ]プロピオン酸、N-(3-メルカプトプロピオニル)アラニン、2-メルカプトエタンスルホン酸、3-メルカプトプロパンスルホン酸、4-メルカプトブタンスルホン酸、ドデシル(4-メチルチオ)フェニルエーテル、2-メルカプトエタノール、3-メルカプト-1,2-プロパンジオール、1-メルカプト-2-プロパノール、3-メルカプト-2-ブタノール、メルカプトフェノール、2-メルカプトエチルアミン、2-メルカプトイミダゾール、2-メルカプト-3-ピリジノール、2-メルカプトベンゾチアゾール、メルカプト酢酸、トリメチロールプロパントリス(3-メルカプトプロピオネート)、1,3,5-トリス(3-メルカプトブチルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン)、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、1,4-ビス(3-メルカプトブチリルオキシ)ブタン、“カレンズ”(登録商標)MT PE-1(昭和電工(株)製)、“カレンズ”(登録商標)MT NR-1(昭和電工(株)製)、“カレンズ”(登録商標)MT BD-1(昭和電工(株)製)、等のメルカプト化合物、該メルカプト化合物を酸化して得られるジスルフィド化合物、ヨード酢酸、ヨードプロピオン酸、2-ヨードエタノール、2-ヨードエタンスルホン酸、3-ヨードプロパンスルホン酸等のヨード化アルキル化合物が挙げられる。これらを2種以上含有してもよい。
本発明の感光性組成物は、さらに光増感剤を含有してもよく、光増感剤としては、チオキサントン系増感剤、芳香族または脂肪族の第3級アミンなどが挙げられる。チオキサントン系増感剤としては、例えば、チオキサントン、2-クロロチオキサントン、2,4-ジエチルチオキサンテン-9-オン、“KAYACURE”(登録商標)DETX-S(日本化薬(株)製)等が挙げられる。これらを2種以上含有してもよい。
本発明の感光性組成物は、さらに重合禁止剤を含有してもよく、安定性を向上させることができる。重合禁止剤は、一般的に、熱、光、ラジカル開始剤などによって発生したラジカルによる重合を禁止または停止する作用を示し、一般的には、熱硬化性樹脂のゲル化防止やポリマー製造時の重合停止などに使用される。重合禁止剤としては、例えば、ヒドロキノン、tert-ブチルヒドロキノン、2,5-ビス(1,1,3,3-テトラメチルブチル)ヒドロキノン、2,5-ビス(1,1-ジメチルブチル)ヒドロキノン、カテコール、tert-ブチルカテコールなどが挙げられる。これらを2種以上含有してもよい。安定性と感光特性のバランスの観点から、重合禁止剤の含有量は、固形分中0.0001質量%以上が好ましく、0.005質量%以上がより好ましい。また、安定性と感光特性のバランスの観点から、重合禁止剤の含有量は、固形分中1質量%以下が好ましく、0.5質量%以下がより好ましい。
本発明の感光性組成物は、さらに密着改良剤を含有してもよく、感光性組成物の塗膜の基板への密着性を向上させることができる。密着改良剤としては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2-メトキシエトキシ)シラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-クロロプロピルメチルジメトキシシラン、3-クロロプロピルトリメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メルカプトプロピルトリメトキシシランなどのシランカップリング剤が挙げられる。これらを2種以上含有してもよい。
本発明の感光性組成物は、さらに界面活性剤を含有してもよく、感光性組成物の塗布性および塗膜表面の均一性を向上させることができる。界面活性剤としては、例えば、ラウリル硫酸アンモニウム、ポリオキシエチレンアルキルエーテル硫酸トリエタノールアミンなどの陰イオン界面活性剤、ステアリルアミンアセテート、ラウリルトリメチルアンモニウムクロライドなどの陽イオン界面活性剤、ラウリルジメチルアミンオキサイド、ラウリルカルボキシメチルヒドロキシエチルイミダゾリウムベタインなどの両性界面活性剤、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ソルビタンモノステアレートなどの非イオン界面活性剤、フッ素系界面活性剤やシリコン系界面活性剤などが挙げられる。これらを2種以上含有してもよい。界面活性剤の含有量は、塗膜の面内均一性の観点から、感光性組成物中0.001~10質量%が好ましい。
本発明の感光性組成物において、感光性組成物の色材を除く固形分の総質量T(グラム)と前記感光性組成物の色材を除く固形分中に含まれるカルボキシル基のモル数Mの比率T/Mが、1300以上1600以下を満たすことが、塗布後の皮膜の安定性や加工性、下地基板の凹凸部に対する形状保持性の観点から重要である。形状保持性に優れることで、マーク部の表示読み取りが良好になる。ここで言う固形分とは、感光性組成物に含まれる成分の中で、有機溶剤を除く全成分のことを指す。
本発明の感光性樹脂組成物の製造方法は、とくに制限はなく、汎用の方法で製造することができる。例えば、フラスコや反応窯のような容器内に、前記トリシクロデカニル骨格を有するアルカリ可溶性樹脂、前記ラジカル重合性化合物、光重合開始剤、色材を含む分散液、必要によりその他の前記添加剤、および有機溶剤を添加し、撹拌することで、得ることができる。このとき、各成分を有機溶剤で希釈した溶液、有機溶剤で溶解した溶解溶液を用いてもよい。各成分を添加する順番はいずれでもよく、また、得られた感光性組成物をろ過してもよい。
次に、本発明のカラーフィルタ基板や指紋センサーについて説明する。本発明のカラーフィルタ基板は、本発明の感光性組成物の光硬化物を含む画素を有する。また、本発明の指紋センサーは、本発明の感光性組成物の光硬化物を有する。さらに、本発明のカラーフィルタ基板や指紋センサーに、ブラックマトリックス、フォトスペーサー、オーバーコート層、配向膜、偏光板、位相差板、反射防止膜、透明電極、拡散板等を有してもよい。
カラーフィルタ基板や指紋センサーの製造方法としては、例えば、基板上に、樹脂組成物からなる画素をパターン形成する方法が挙げられる。以下に、本発明の感光性組成物からなる画素を有するカラーフィルタ基板を例に製造方法を説明する。基板上に、本発明の感光性組成物を塗布し、フォトマスクを用いた選択的な露光および現像によりパターン化し、焼成することにより画素等の部材を形成し、カラーフィルタ基板を得ることができる。
本発明のカラーフィルタ基板は、液晶ディスプレイ、有機ELディスプレイ、電子ペーパー等の表示装置の構成要素とすることができ、画像表示装置として使用できる。すなわち、本発明の表示装置は、本発明のカラーフィルタ基板を有する。さらに、表示装置には、外部光源等の光源や輝度向上フィルムや拡散板等の各種フィルム等を有してもよい。表示装置とは、画面の一部を視認させて、画像を表示する装置のことを指す。表示装置としては、例えば、透過型液晶ディスプレイ、半透過型液晶ディスプレイ、反射型液晶ディスプレイ、有機ELディスプレイ、無機ELディスプレイ、量子ドットディスプレイ、電子ペーパー等が挙げられる。反射型表示装置としては、ウエアラブル端末、電子看板、デジタルサイネージ、電子棚札などの、屋外光や室内光で表示する装置が挙げられる。
本発明の表示装置の製造方法の一例として、カラーフィルタ基板を有する液晶表示装置の製造方法を以下に示す。本発明のカラーフィルタ基板とアレイ基板とを、それらの基板上に設けられた液晶配向膜およびセルギャップ保持のためのスペーサーを介して、対向させて貼り合わせる。なお、アレイ基板上に薄膜トランジスタ(TFT)素子若しくは薄膜ダイオード(TFD)素子、走査線または信号線等を設けることで、TFT液晶表示装置またはTFD液晶表示装置を製造することができる。次に、シール部に設けられた注入口から液晶を注入した後に、注入口を封止する。さらに、バックライトを取り付け、ICドライバー等を実装することにより、液晶表示装置が完成する。なお、バックライトとしては、2波長LED、3波長LEDまたはCCFL等を用いることができるが、液晶表示装置の色再現範囲が拡大でき、かつ消費電力を低く押さえられることから、3波長LEDが好ましい。
C1:ペンタエリスリトールトリアクリレート(構造中にカルボキシル基を有しない。)
光重合開始剤
D1:“アデカアークルズ”(登録商標)NCI831(ADEKA(株)製、構造中にカルボキシル基を有しない。)
有機溶剤
E1:プロピレングリコールモノメチルエーテルアセテート。
図1に示す通り、縦400μm、横40μm、高さ1.5μmの着色組成物からなるパターン形状を有するガラス基板上に、実施例1~7および比較例1~4により得られた感光性組成物を、パターン端部から200μm離れた箇所の膜厚が2.5μmになるよう、パターンを覆うように塗布し、90℃で10分間乾燥させ、感光性組成物からなる皮膜を形成した。パターンへの乗り上げ部の高さH、傾斜幅Lを(株)キーエンス製レーザー顕微鏡VK-9710にて計測し、形状保持性を評価した。高さHが2.5μmに近いほど、また傾斜幅Lが0μmに近いほど、形状保持性に優れていることを示す。
実施例1~7および比較例1~4により得られた感光性組成物をガラス基板上に塗布し、90℃で10分間乾燥させ、皮膜形成したガラス基板を2枚準備した。準備した1枚について、50μmのライン&スペースパターンを持つフォトマスクを介して、i線40mJ/cm2で露光した。次に、23℃の0.15質量%水酸化テトラメチルアンモニウム水溶液で70秒間シャワー現像した後、純水で洗浄した。230℃で30分間焼成して厚さ2.3μmの皮膜付き基板1を得た。準備した2枚の皮膜形成したガラス基板の内、残りの1枚については、温度23℃下で48時間放置した後に、50μmのライン&スペースパターンを持つフォトマスクを介して、i線40mJ/cm2で露光した。次に、23℃の0.15質量%水酸化テトラメチルアンモニウム水溶液で70秒間シャワー現像した後、純水で洗浄した。230℃で30分間焼成して厚さ2.3μmの皮膜付き基板2を得た。皮膜付き基板1、皮膜付き基板2の50μmパターンの線幅を光学顕微鏡にて計測し、下記評価基準にて評価した。
A:48時間での線幅変化が1μm未満
B:48時間での線幅変化が1μm以上2μm未満
C:48時間での線幅変化が2μm以上もしくはガラス部に残渣発生。
実施例1~7および比較例1~4により得られた感光性組成物を口金間ギャップ100μmのスリットコーターにてガラス基板上に塗布を行った。塗布完了後、6分間放置し、別のガラス基板に塗布し、得られた基板を目視にて観察し、下記評価基準にて評価した。
A:塗布ムラなし
B:縦スジムラあり。
C.I.ピグメントグリーン58(DIC(株)製“FASTGEN”(登録商標)Green A110)150g、“BYK”(登録商標)LPN6919(ビックケミー社製、高分子分散剤溶液(60質量%プロピレングリコールモノメチルエーテル溶液))125g、“サイクロマー”(登録商標)ACA250(ダイセル化学(株)製、45質量%ジプロピレングリコールモノメチルエーテル溶液)100g、プロピレングリコールモノメチルエーテル(PMA)625gを混合してスラリーを作製した。スラリーを入れたビーカーをダイノーミルとチューブでつなぎ、メディアとして直径0.5mmのジルコニアビーズを使用して、周速14m/sで8時間の分散処理を行い、C.I.ピグメントグリーン58分散液(A1)を調製した。尚、分散液(A1)はカルボキシル基を有しない。
C.I.ピグメントグリーン58にかえてC.I.ピグメントイエロー150(大日精化(株)製 “クロモファイン(登録商標)イエロー6266EC”)150gを用いたこと以外は製造例1と同様にして、C.I.ピグメントイエロー150分散液(A2)を調製した。尚、分散液(A2)はカルボキシル基を有しない。
20gのメタクリル酸、20gのスチレン、8gのトリシクロデカニルメタクリレート、20gのメタクリル酸メチル、3gの2,2’-アゾビス(2-メチルブチロニトリル)および150gのPGMEAを重合容器中に仕込み、窒素雰囲気下で90℃にて2時間撹拌してから液温を100℃に上げ、さらに5時間反応させた。次に、重合容器を空気置換し、得られた反応溶液に10gのメタクリル酸グリシジル、1.2gのジメチルベンジルアミンおよび0.2gのp-メトキシフェノールを添加して110℃で6時間撹拌させた。得られた溶液にPGMEAを加えて希釈し、固形分35質量%のアルカリ可溶性樹脂溶液(B1)を得た(アルカリ可溶性樹脂の二重結合当量1171g/モル、トリシクロデカニル骨格を有するユニットの重量比率9.7質量%、酸成分としてはカルボキシル基のみ)。京都電子工業(株)製の電位差自動測定装置AT-610を用いて、0.1mol/L水酸化カリウム・エタノール溶液についてアルカリ可溶性樹脂の酸価を測定したところ、酸価は109.2(mgKOH/g)であった。また、GPC装置を用いて、ポリスチレン換算の重量平均分子量を算出したところ、重量平均分子量は31,400であった。
20gのメタクリル酸、20gのスチレン、15gのトリシクロデカニルメタクリレート、20gのメタクリル酸メチル、3gの2,2’-アゾビス(2-メチルブチロニトリル)および150gのPGMEAを重合容器中に仕込み、窒素雰囲気下で90℃にて2時間撹拌してから液温を100℃に上げ、さらに5時間反応させた。次に、重合容器を空気置換し、得られた反応溶液に9gのメタクリル酸グリシジル、1.2gのジメチルベンジルアミンおよび0.2gのp-メトキシフェノールを添加して110℃で6時間撹拌させた。得られた溶液にPGMEAを加えて希釈し、固形分35質量%のアルカリ可溶性樹脂溶液(B2)を得た(アルカリ可溶性樹脂の二重結合当量1396g/モル、トリシクロデカニル骨格を有するユニットの重量比率17.0質量%、酸成分としてはカルボキシル基のみ)。京都電子工業(株)製の電位差自動測定装置AT-610を用いて、0.1mol/L水酸化カリウム・エタノール溶液についてアルカリ可溶性樹脂の酸価を測定したところ、酸価は106.8(mgKOH/g)であった。また、GPC装置を用いて、ポリスチレン換算の重量平均分子量を算出したところ、重量平均分子量は12,000であった。
27gのメタクリル酸、15gのスチレン、5gのトリシクロデカニルメタクリレート、15gのメタクリル酸メチル、3gの2,2’-アゾビス(2-メチルブチロニトリル)および150gのPGMEAを重合容器中に仕込み、窒素雰囲気下で90℃にて2時間撹拌してから液温を100℃に上げ、さらに5時間反応させた。次に、重合容器を空気置換し、得られた反応溶液に13gのメタクリル酸グリシジル、1.2gのジメチルベンジルアミンおよび0.2gのp-メトキシフェノールを添加して110℃で6時間撹拌させた。得られた溶液にPGMEAを加えて希釈し、固形分35質量%のアルカリ可溶性樹脂溶液(B3)を得た(アルカリ可溶性樹脂の二重結合当量868g/モル、トリシクロデカニル骨格を有するユニットの重量比率6.3質量%、酸成分としてはカルボキシル基のみ)。京都電子工業(株)製の電位差自動測定装置AT-610を用いて、0.1mol/L水酸化カリウム・エタノール溶液についてアルカリ可溶性樹脂の酸価を測定したところ、酸価は157.1(mgKOH/g)であった。また、GPC装置を用いて、ポリスチレン換算の重量平均分子量を算出したところ、重量平均分子量は28,900であった。
20gのメタクリル酸、20gのスチレン、7gのトリシクロデカニルメタクリレート、20gのメタクリル酸メチル、3gの2,2’-アゾビス(2-メチルブチロニトリル)および150gのPGMEAを重合容器中に仕込み、窒素雰囲気下で90℃にて2時間撹拌してから液温を100℃に上げ、さらに5時間反応させた。次に、重合容器を空気置換し、得られた反応溶液に14gのメタクリル酸グリシジル、1.2gのジメチルベンジルアミンおよび0.2gのp-メトキシフェノールを添加して110℃で6時間撹拌させた。得られた溶液にPGMEAを加えて希釈し、固形分35質量%のアルカリ可溶性樹脂溶液(B4)を得た(アルカリ可溶性樹脂の二重結合当量867g/モル、トリシクロデカニル骨格を有するユニットの重量比率8.2質量%、酸成分としてはカルボキシル基のみ)。京都電子工業(株)製の電位差自動測定装置AT-610を用いて、0.1mol/L水酸化カリウム・エタノール溶液についてアルカリ可溶性樹脂の酸価を測定したところ、酸価は87.6(mgKOH/g)であった。また、GPC装置を用いて、ポリスチレン換算の重量平均分子量を算出したところ、重量平均分子量は32,300であった。
50mLプラスチックボトルに、製造例1により得られた分散液A1 6.11g、製造例2により得られた分散液A2 2.04g、製造例3により得られたアルカリ可溶性樹脂溶液B1 4.42g、ラジカル重合性化合物C1 1.57g、光重合開始剤D1 0.09g、有機溶剤E1 15.78gを添加し、3時間撹拌して、感光性組成物(F1、T/M=1387)を調製した。得られた感光性組成物について、前記方法により形状保持性評価を行ったところ、パターンへの乗り上げ部の高さHは、1.30μm、傾斜幅Lは17.3μmであった。また、前記方法により皮膜安定性評価を行ったところ、48時間での線幅変化は1μm未満(A評価)であった。また、前記方法により閉塞性評価を行ったところ、基板上に塗布ムラは見られなかった(A評価)。また、有機溶剤E1の配合量のみを変更して、感光性組成物(F1、固形分濃度18質量%)と固形分濃度のみが異なる25質量%の感光性組成物を調製し、それぞれの粘度を東機産業(株)社製粘度計RE-215Lにて測定し、固形分濃度を18質量%から25質量%に変化させたときの固形分変化量当たりの粘度変化量Δη/ΔWを評価したところ、0.58であった。
分散液、アルカリ可溶性樹脂溶液、ラジカル重合性化合物、光重合開始剤、有機溶剤の種類と仕込み量を表1に記載のとおり変更したこと以外は実施例1と同様にして感光性組成物(F2~F11)を得た。得られた感光性組成物を用いて、前記方法により評価した結果を表2にまとめた。
2 パターン形状
3 感光性組成物からなる皮膜
L 傾斜幅
H 高さ
Claims (9)
- トリシクロデカニル骨格を有するアルカリ可溶性樹脂、ラジカル重合性化合物、光重合開始剤、色材および有機溶剤を含有する感光性組成物であって、前記トリシクロデカニル骨格を有するアルカリ可溶性樹脂の占める割合が固形分中20質量%以上40質量%以下であり、かつ前記感光性組成物の色材を除く固形分の総質量Tgと前記感光性組成物の色材を除く固形分中に含まれるカルボキシル基のモル数Mの比率T/Mが1300以上1600以下を満たす感光性組成物。
- 前記トリシクロデカニル骨格を有するアルカリ可溶性樹脂に含まれるトリシクロデカニル骨格を有するユニットの重量比率が、トリシクロデカニル骨格を有するアルカリ可溶性樹脂中2質量%以上15質量%以下である請求項1に記載の感光性組成物。
- 前記トリシクロデカニル骨格を有するアルカリ可溶性樹脂の重量平均分子量が20,000以上40,000以下である請求項1または2に記載の感光性組成物。
- 前記トリシクロデカニル骨格を有するアルカリ可溶性樹脂の二重結合当量が500以上2,000以下である請求項1または2に記載の感光性組成物。
- 固形分濃度を18質量%から25質量%に変化させたときの固形分変化質量ΔW(質量%)当たりの粘度変化量Δη(cP)が、0.50以上0.70以下である請求項1または2に記載の感光性組成物。
- 請求項1または2に記載の感光性組成物の光硬化物を含む画素を有するカラーフィルタ基板。
- 請求項1または2に記載の感光性組成物の光硬化物を有する指紋センサー。
- 請求項6に記載のカラーフィルタ基板を有する表示装置。
- 請求項7に記載の指紋センサーを有する表示装置。
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| JP2016117799A (ja) * | 2014-12-19 | 2016-06-30 | 東友ファインケム株式会社Dongwoo Fine−Chem Co., Ltd. | 着色硬化性樹脂組成物 |
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