WO2022267079A1 - 可穿戴加热控制系统及方法 - Google Patents

可穿戴加热控制系统及方法 Download PDF

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Publication number
WO2022267079A1
WO2022267079A1 PCT/CN2021/103079 CN2021103079W WO2022267079A1 WO 2022267079 A1 WO2022267079 A1 WO 2022267079A1 CN 2021103079 W CN2021103079 W CN 2021103079W WO 2022267079 A1 WO2022267079 A1 WO 2022267079A1
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unit
heating
wearable
flexible
central processor
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PCT/CN2021/103079
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English (en)
French (fr)
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唐飞飞
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深圳市傲丰电子商务有限公司
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Publication of WO2022267079A1 publication Critical patent/WO2022267079A1/zh

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00—Details of electric heating devices
    • H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227—Applications
    • H05B1/0252—Domestic applications
    • H05B1/0272—For heating of fabrics
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
    • A41D13/005—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
    • A41D13/0051—Heated garments
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/036—Heaters specially adapted for garment heating

Definitions

  • the present application relates to the technical field of material heating, in particular to a wearable heating control system and method.
  • the embodiment of the present application provides a wearable heating control system and method to solve the problem that when the user is in a harsh environment, the assembled wearable product can keep warm in time, and needs assistance and timely rescue in case of danger or accident.
  • a wearable heating control system comprising a power supply unit, a central processor unit electrically connected to the power supply unit, and a heating drive unit and a user control unit electrically connected to the power supply unit and the central processor unit, respectively, and further comprising:
  • At least one piece of flexible heating layer adapted to the shape and structure of any position to be heated on the wearable product, the shape of the flexible heating layer is different or the same between two pairs; all flexible heating layers are detachable and distributed on the wearable product ;
  • Each flexible heating layer includes a flexible insulating and corrosion-resistant jacket, and a flexible heating material implanted in the flexible insulating and corrosion-resistant jacket, and each flexible heating material is electrically connected to the heating drive unit; the flexible heating layer is used for local heating of the human body Heating for protection and therapy;
  • Each flexible heating layer is also fixed with an internal temperature sensor, and the internal temperature sensor is electrically connected to the power supply unit; if the central processor unit determines that the measured value of the internal temperature sensor is lower than the preset temperature preset by the user control unit, the heating drive is started the unit starts heating with controlled flexible heating material until a preset temperature is reached; and
  • An alarm unit adapted to the application environment includes an environmental sensor and an alarm device, the alarm unit is electrically connected to the power supply unit and the central processor unit respectively; the environmental sensor is used to detect the environmental data in the application environment and then transmit it to the center The processor unit is used to activate the alarm device in time when the central processor unit detects that the environmental data is abnormal data.
  • a wearable heating control method comprising:
  • Each flexible heating layer is detachably and distributedly arranged on the corresponding position to be heated of the wearable product
  • the alarm unit includes environmental sensors and alarm devices;
  • the power supply unit is powered on to supply power to the wearable heating control system
  • the alarm device When the central processor unit detects that the environmental data acquired by the environmental sensor is abnormal data, the alarm device is activated.
  • Fig. 1 is a working principle diagram of a wearable heating control system in an embodiment of the present application
  • Fig. 2 is a diagram of an alloy fiber harness wrapped with insulating silica gel used in a wearable heating control system in an embodiment of the present application;
  • Fig. 3 is the application example diagram of the product formed in Fig. 2;
  • Fig. 4 is an outline drawing of a carbon nanotube semi-finished product used in a wearable heating control system in an embodiment of the present application
  • Fig. 5 is a schematic diagram of the reverse side of the semi-finished circuit of the graphene arrangement used in the wearable heating control system in an embodiment of the present application;
  • Fig. 6 is a flowchart of a wearable heating control method in an embodiment of the present application.
  • Fig. 7 is another flowchart of a wearable heating control method in an embodiment of the present application.
  • the wearable heating control system and method provided in the embodiments of the present application can heat clothes, pants, shoes, socks, gloves, hats, scarves, hand pockets, blankets, etc. to maintain the temperature required by the human body to prevent cold and keep warm; Cases and bags are heated to ensure that products with special needs can obtain the corresponding temperature environment. Heating locally used products such as knee pads, wrist pads, waist pads, neck and shoulder straps, and eye protection to reach the required temperature for local protection and physical therapy; for outdoor enthusiasts or field workers in cold environments, sensors are added ( GPS/BDS and other global positioning equipment, distance detection, camera unit, emergency lights, pedometer, etc.), so that users can get timely rescue when an accident occurs.
  • a wearable heating control system including: a power supply unit, a central processor unit electrically connected to the power supply unit, and a heating drive unit and a heating drive unit electrically connected to the power supply unit and the central processor unit, respectively.
  • User control unit also including:
  • At least one flexible heating layer adapted to the shape and structure of any position to be heated on the wearable product, and the shapes of the flexible heating layers are different or the same between two pairs. All flexible heating layers are detachably and distributedly arranged on wearable products.
  • Each flexible heating layer includes a flexible insulating and corrosion-resistant jacket, and a flexible heating material implanted in the flexible insulating and corrosion-resistant jacket, and each flexible heating material is electrically connected to the heating drive unit.
  • the flexible heating layer is used to locally heat the human body for protection and physical therapy.
  • Each flexible heating layer also fixes an internal temperature sensor, and the internal temperature sensor is electrically connected to the power supply unit. If the central processor unit determines that the measured value of the internal temperature sensor is lower than the preset temperature preset by the user control unit, the heating drive unit is activated to control the flexible heating material to start heating until the preset temperature is reached.
  • An alarm unit adapted to the application environment includes an environmental sensor and an alarm device, and the alarm unit is electrically connected to the power supply unit and the central processor unit respectively.
  • the environmental sensor is used to detect the environmental data in the application environment and then transmits it to the central processor unit, so as to activate the alarm device in time when the central processor unit detects that the environmental data is abnormal data.
  • the environmental sensor provided in this embodiment can be expanded in various ways based on the application environment. In this embodiment, multiple environmental sensor interfaces are preset for expansion, so as to adapt to different application environments.
  • the power supply unit supplies power to the whole system to make each functional module of the system work normally.
  • the CPU can be used as the central processing unit to communicate with each module unit and output related instructions. It is the heart of the whole system.
  • the user control unit may adopt common user input interfaces such as button panels and touch screen panels in the existing market, which are not specifically limited here. Through the user control unit, various mode commands can be sent to the CPU, and the CPU can calculate and issue execution commands after identification.
  • the heating driving unit provides electric energy to the load of the flexible heating layer.
  • the flexible heating layer and its corresponding internal temperature sensor can be topologically unlimited.
  • the flexible insulating and corrosion-resistant jacket can be insulating varnish or wrapped with special insulating silica gel, or a commonly used insulating jacket on the market such as an insulating adhesive layer and an insulating cloth wrapped outside the insulating adhesive layer, and is not specifically limited here.
  • the flexible heating layer adapted to the shape and structure of any position to be heated on the wearable product can be implanted on any wearable product to adapt to different application environments; and through the internal temperature
  • the sensor feeds back to the central processor unit to accurately calculate the internal temperature and heat the human body in a timely manner.
  • the alarm device can be activated in time to ensure that the user can get timely rescue and solve the problem caused by the cold to the relevant people. Inconvenience and possible injury can make it work and move freely, safely and comfortably in harsh environments, providing necessary safety guarantees for special operators.
  • the environmental sensor in the wearable heating control system includes: a global positioning device, and the global positioning device is electrically connected to the power supply unit and the central processor unit, so that the central processor unit can obtain the user control unit The positioning command is controlled, so as to obtain the global position positioning.
  • the global positioning device can be used in case of emergency, activated by operation of the user control unit, and can be deactivated when not in use.
  • the alarm device includes: emergency lighting equipment, the emergency lighting equipment is electrically connected with the power supply unit and the central processor unit, and is used for the central processor unit to obtain the lighting instructions from the user control unit for control, so as to set it as the emergency flashing mode or the basic lighting mode .
  • environmental sensors include:
  • the distance detection device is electrically connected to the power supply unit and the central processor unit respectively, and is used for the central processor unit to obtain the distance detection command from the user control unit for control, thereby obtaining the fixed-point position distance.
  • the pedometer and the distance detection device are electrically connected to the power supply unit and the central processor unit respectively, so as to combine with the distance detection device and obtain the step counting instruction of the user control unit through the central processor unit for control, so as to obtain the number of steps at the fixed-point position and distance.
  • the wearable heating control system also includes:
  • the camera unit is electrically connected to the power supply unit and the central processor unit respectively, and is used for the central processor unit to obtain the camera command of the user control unit for control, thereby starting the camera unit to record the environmental image and sound of the application environment at that time, and Turn off when not necessary.
  • a display unit the display unit is electrically connected with the power supply unit and the central processor unit respectively, and is used for the central processor unit to obtain the display instruction of the user control unit for control, thereby displaying the working mode and status of the wearable heating control system, including : Internal temperature, preset temperature, power output status, environment image and time.
  • the wearable heating control system also includes:
  • the external temperature sensor is electrically connected to the power supply unit and the central processor unit respectively, and is used to measure the external ambient temperature and display it on the display unit in real time.
  • the wearable heating control system includes:
  • a rechargeable battery to power the wearable heating control system uses the TYPE-C interface as the power input.
  • a DC power adapter with a TYPE-C interface used to charge the rechargeable battery through the TYPE-C interface.
  • a commercially available 5V adapter can be used.
  • the power display module is built-in or external to the rechargeable battery, and is electrically connected to the rechargeable battery and the central processor unit, so that the central processor can detect and obtain the battery power of the rechargeable battery in real time and display the battery power in real time.
  • the user control unit in the wearable heating control system includes:
  • the self-starting instruction input module is used to obtain at least one self-starting precondition input by the user.
  • any data obtained by the central processor unit satisfies any self-starting precondition, then start the self-starting instruction corresponding to the self-starting precondition, so that the hardware corresponding to the self-starting instruction begins to execute the self-starting instruction.
  • the flexible heating material in the wearable heating control system includes: at least one of composite alloy fibers, carbon nanotubes and graphene, as shown in FIGS. 2 to 5 .
  • weavable composite alloy fibers can be used as the heating material.
  • This material is not only soft but also has the characteristics of high tensile strength, high bending resistance, acid and alkali resistance, and corrosion resistance.
  • the diameter of the single fiber is about 6.5 ⁇ m, and the braidable alloy fiber wire bundle is formed by twisting multiple strands together.
  • the wire diameter can be dynamically combined according to the actual heating demand. Due to its electrical conductivity, it is necessary to coat the outside of the alloy wire bundle with insulating varnish or wrap Special insulating silicone.
  • the alloy fiber wire bundle is woven or sewn on the product, and the head and the tail are respectively connected through wires and then led to the heating drive unit.
  • Weaving method First determine the shape and size of the product to be woven. Know that the thinnest diameter of the single fiber of the composite alloy fiber is 6.5 ⁇ m. It is necessary to use the thickness of the fiber bundle to determine the number of single fibers. Use the composite alloy fiber with a certain thickness The bundle is implanted into the pre-designed fiber bundle part on the loom or embroidery machine, and is evenly implanted into the cloth surface through the machine thread shuttle. The fiber bundle implanted into the cloth surface is electronically measured to find out the reserved nodes and Carry out an electrical test, and then lead out the fixed terminals required for heating.
  • carbon nanotubes are not only soft, but also have high heating efficiency and uniform distribution of heat.
  • the properties of folding resistance, acid and alkali resistance, and corrosion resistance are realized. Its area and shape can be designed according to actual needs. Because of its good electrical conductivity, it is an ideal material for heating products.
  • graphene As a heating material, graphene is not only soft, but also achieves high bending resistance, acid and alkali resistance, and corrosion resistance by covering the surface with a film layer.
  • the area and shape can be freely combined according to actual needs. Because of its good electrical conductivity, uniform heating surface distribution, and flexible layout, most special-shaped products are used more.
  • the display unit will have a detection status indication), and the voltage of each unit and the working status of the load are detected through AD conversion. If there is no abnormality in the detection, the system enters the standby state. If there is any abnormality, the code will be displayed (the code indicates the failure points of different units). The system is in the standby state, and the user performs the required operations through the user control unit. Other working modules of the entire system are in parallel mode, activated when needed, and turned off when not needed. Based on the control and calculation of the flexible heating layer, when the flexible heating layer is turned on, the internal temperature detection unit starts to work at the same time.
  • the internal temperature measured by software calculation is compared with the preset temperature. If it is lower than the preset temperature, the maximum power of the flexible heating layer will be automatically turned on until it reaches the preset temperature; when it reaches the preset temperature When the temperature is set, the flexible heating layer automatically enters the constant temperature heating mode.
  • the temperature can be adjusted through the button panel on the user control unit.
  • Layers issue auto-tuning instructions.
  • the automatic adjustment instruction refers to: when the temperature is high, run in a low temperature mode, and when the temperature is low, run in a medium temperature mode.
  • the user After the user reaches the appropriate temperature through adjustment, he can memorize it into the CPU memory through the one-key memory function on the key panel. When the user uses it again, he can switch to the memorized temperature mode with one key, which reflects the humanization and intelligence of the system setting.
  • the temperature detected by the internal temperature sensor is the reference temperature for the software to execute commands.
  • the reference temperature is collected through the AD conversion of the peripheral circuit of the CPU, and the software performs calculation and comparison. . If the user activates the one-button memory function, the temperature stored in the CPU will be used as the reference. If it is used again without adjustment, the system will directly enter the last memory mode working state by default; if it is adjusted, the reference temperature changes, then The memory function needs to be activated again.
  • the external temperature detection unit performs AD conversion through the analog data measured by the sensor, and converts it into an ambient temperature value displayed on the display unit. Every set minute (this embodiment can be set to 3 minutes) is one detection loop.
  • the emergency lighting equipment is triggered by the command of the button panel, and the trigger mode is divided into two types: one is the lighting mode, and the other is the flashing mode for calling for help.
  • the global positioning equipment such as the working mode of GPS or BDS etc. is activated (being sleep state at ordinary times), the global positioning equipment every preset time (can be set to 30 in this embodiment) seconds) to send the position coordinates to the satellite.
  • the software processing process is as follows: when the working mode of the global positioning device is activated, the system will enter the power-saving working mode to prolong the maximum working time of the system; the power-saving working mode first forces the flexible heating layer into the lowest heat supply state, The program starts the black box mode and starts recording the position coordinates of uploaded satellites; when the memory is full, the previous data will be overwritten. When the system is equipped with a camera unit, in this mode, the video and audio information will be recorded and stored in the memory.
  • the flexible heating layer adapted to the shape and structure of any position to be heated on the wearable product can be implanted on any wearable product to adapt to different application environments; and through the internal temperature
  • the sensor feeds back to the central processor unit to accurately calculate the internal temperature and heat the human body in a timely manner.
  • the alarm device can be activated in time to ensure that the user can get timely rescue and solve the problem caused by the cold to the relevant people. Inconvenience and possible injury can make it work and move freely, safely and comfortably in harsh environments, providing necessary safety guarantees for special operators.
  • the wearable heating control system involved in this embodiment mainly refers to: according to ergonomics, by designing wearable products and attaching them to wearable products, the wearable heating control system controls the electrical properties of the flexible heating layer. After treatment, heat the position to be heated of the wearable product that requires heat to reach a preset temperature.
  • the system can be combined with any wearable products, and different shapes, sensors and other accessories can be configured according to different purposes and usage environments.
  • woven flexible composite metal fibers and new-type heating carbon nanotubes, graphene, etc. are uniformly woven or arranged on wearable products, with uniform and stable heat generation and no foreign body sensation.
  • the products supported by the provided wearable heating control system are resistant to water washing and corrosion.
  • the central processor unit such as CPU and embedded software and electronic circuits, the safety, functionality, wearing comfort, safety and reliability of the product are improved.
  • the working state of the wearable heating control system is set through the button control unit, and the internal temperature sensor is fed back to the CPU to accurately calculate the working state of the flexible heating layer.
  • the heating drive unit uses an electronic switch instead of a traditional relay, and the switch is stable. Life ⁇ 100,000 times.
  • a wearable heating control method specifically includes the following steps:
  • each flexible heating layer Arranges in a detachable and distributed manner on a corresponding position to be heated of the wearable product.
  • the power supply unit is powered on, and supplies power to the wearable heating control system.
  • the flexible heating material in the wearable heating control method is an alloy fiber.
  • Step S10 implants the flexible heating material into the flexible heating layer, which specifically includes the following steps:
  • weavable composite alloy fibers can be used as the heating material.
  • This material is not only soft but also has the characteristics of high tensile strength, high bending resistance, acid and alkali resistance, and corrosion resistance.
  • the diameter of the single fiber is about 6.5 ⁇ m, and the braidable alloy fiber wire bundle is formed by twisting multiple strands.
  • the wire diameter can be combined according to actual needs. Due to its electrical conductivity, it is necessary to coat the outside of the alloy wire bundle with insulating varnish or wrap special insulation Silica gel.
  • the alloy fiber wire bundle is woven or sewn on the product, and the head and the tail are respectively connected through wires and then led to the heating drive unit.
  • Weaving method First determine the shape and size of the product to be woven. Know that the thinnest diameter of the single fiber of the composite alloy fiber is 6.5 ⁇ m. It is necessary to use the thickness of the fiber bundle to determine the number of single fibers. Use the composite alloy fiber with a certain thickness The bundle is implanted into the pre-designed fiber bundle part on the loom or embroidery machine, and is evenly implanted into the cloth surface through the machine thread shuttle. The fiber bundle implanted into the cloth surface is electronically measured to find out the reserved nodes and Carry out an electrical test, and then lead out the fixed terminals required for heating.

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Abstract

一种可穿戴加热控制系统及方法，该系统包括供电单元、中心处理器单元、加热驱动单元和用户控制单元，还包括：与可穿戴产品上任一待加热位置的外形构造适配的至少一片柔性加热层；每一柔性加热层包括柔性绝缘耐腐蚀外套，以及植入在柔性绝缘耐腐蚀外套内的柔性发热材料，每一柔性加热层还固定一内温传感器；以及与应用环境适配的报警单元，报警单元包括环境传感器和报警装置。

Description

可穿戴加热控制系统及方法
本申请以2021年06月21日提交的申请号为2021106857761，名称为“可穿戴加热控制系统及方法”的中国发明申请为基础，并要求其优先权。
技术领域
本申请涉及材料加热技术领域，尤其涉及一种可穿戴加热控制系统及方法。
背景技术
目前在极地、高寒、低温等恶劣环境下，存在部分具有加热功能的产品(主要集中于衣服)，但这类产品的控制部分大多以开关和局部加热的形式存在。这类产品从人体工程学角度来看，穿戴后容易出现异物感强烈、加热局部温度不均匀，功能性单一的问题。从寿命和安全角度来看，存在寿命短、危险性高、使用时防寒保温差、不耐折、不耐水洗或不耐腐蚀等问题。如何确保使用者处于恶劣环境时，装配使用的可穿戴产品能及时保暖并得到及时救援成为亟待解决的问题。
发明内容
本申请实施例提供一种可穿戴加热控制系统及方法，以解决使用者处于恶劣环境时，装配的可穿戴产品能及时保暖，遇到危险或意外需要协助并得到及时救援的问题。
一种可穿戴加热控制系统，包括供电单元、与供电单元电性连接的中心处理器单元，以及分别与供电单元和中心处理器单元电性连接的加热驱动单元和用户控制单元，还包括：
与可穿戴产品上任一待加热位置的外形构造适配的至少一片柔性加热层，柔性加热层的形状两两之间不同或相同；所有柔性加热层可拆卸且分散式地布置 在可穿戴产品上；每一柔性加热层包括柔性绝缘耐腐蚀外套，以及植入在柔性绝缘耐腐蚀外套内的柔性发热材料，且每一柔性发热材料电性连接加热驱动单元；柔性加热层用以对人体局部进行加热，实现保护和理疗；
每一柔性加热层还固定一内温传感器，内温传感器电性连接供电单元；若中心处理器单元判定内温传感器的测量值低于通过用户控制单元预设的预设温度，则启动加热驱动单元以控制柔性加热材料开始加热，直至达到预设温度；以及
与应用环境适配的报警单元，报警单元包括环境传感器和报警装置，报警单元分别与供电单元和中心处理器单元电性连接；环境传感器用以在应用环境中对环境数据进行探测后传输给中心处理器单元，用以中心处理器单元检测到环境数据为异常数据时及时启动报警装置。
一种可穿戴加热控制方法，包括：
获取可穿戴产品上所有待加热位置的外形构造，并基于每一外形构造确定柔性加热层的形状和柔性发热材料，将柔性发热材料植入柔性加热层内；
将每一柔性加热层可拆卸且分散式地布置在可穿戴产品的对应的待加热位置上；
获取应用环境，基于应用环境确定适配的报警单元，报警单元包括环境传感器和报警装置；
供电单元上电，给可穿戴加热控制系统进行供电；
当任一柔性加热层对应的内温传感器获取的测量值低于通过用户控制单元预设的预设温度时，启动加热驱动单元以控制柔性加热层内的柔性发热材料开始加热，直至达到预设温度；
当中心处理器单元检测到环境传感器获取的环境数据为异常数据时，启动报警装置。
本申请的一个或多个实施例的细节在下面的附图和描述中提出，本申请的其他特征和优点将从说明书、附图以及权利要求变得明显。
附图说明
为了更清楚地说明本申请实施例的技术方案，下面将对本申请实施例的描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1是本申请一实施例中可穿戴加热控制系统的工作原理图；
图2是本申请一实施例中可穿戴加热控制系统采用的合金纤维线束包裹绝缘硅胶图；
图3是由图2形成的的产品的应用实例图；
图4是是本申请一实施例中可穿戴加热控制系统采用的碳纳米管半成品外形图；
图5是是本申请一实施例中可穿戴加热控制系统采用的石墨烯布置的电路半成品反面示意图；
图6是本申请一实施例中可穿戴加热控制方法的一流程图；
图7是本申请一实施例中可穿戴加热控制方法的另一流程图。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
本申请实施例提供的可穿戴加热控制系统和方法，可以给衣服、裤子、鞋、袜、手套、帽、围巾、手兜、毯等进行加热保持人体所需的温度，以防寒、取暖；给箱和包加热，以保证特殊需要的产品可得到相应的温度环境。给护膝、护腕、护腰、颈肩带、护眼等局部使用的产品加热，达到所需温度，以进行局 部保护和理疗；对寒冷环境下户外爱好者或野外工作者，增加了传感器(GPS/BDS等全球定位设备、距离探测、摄像单元、应急灯、计步器等)，用以使用者发生意外时能够得到及时的救援。
进一步地，在寒冷地区户外或野外需要工作或活动的人群穿戴上此类产品能够得到人体需要的温暖体感，通过相关传感器可以帮助其在更快时间内完成户外工作或活动，既解决了寒冷给相关人群带来的不便及可能的伤害，又能使其在此环境下自由安全舒适的工作和活动，为特殊作业者提供必要的安全保障。
在一实施例中，提供一种可穿戴加热控制系统，包括：供电单元、与供电单元电性连接的中心处理器单元，以及分别与供电单元和中心处理器单元电性连接的加热驱动单元和用户控制单元，还包括：
与可穿戴产品上任一待加热位置的外形构造适配的至少一片柔性加热层，柔性加热层的形状两两之间不同或相同。所有柔性加热层可拆卸且分散式地布置在可穿戴产品上。每一柔性加热层包括柔性绝缘耐腐蚀外套，以及植入在柔性绝缘耐腐蚀外套内的柔性发热材料，且每一柔性发热材料电性连接加热驱动单元。柔性加热层用以对人体局部进行加热，实现保护和理疗。
每一柔性加热层还固定一内温传感器，内温传感器电性连接供电单元。若中心处理器单元判定内温传感器的测量值低于通过用户控制单元预设的预设温度，则启动加热驱动单元以控制柔性加热材料开始加热，直至达到预设温度。
与应用环境适配的报警单元，报警单元包括环境传感器和报警装置，报警单元分别与供电单元和中心处理器单元电性连接。环境传感器用以在应用环境中对环境数据进行探测后传输给中心处理器单元，用以中心处理器单元检测到环境数据为异常数据时及时启动报警装置。具体地，本实施例提供的环境传感器可基于应用环境进行各种拓展，本实施例已预设多个环境传感器接口用于扩展，用以适应不同的应用环境。
其中，供电单元给整个系统供电，使系统的各功能模块正常工作。本实施例中可采用CPU作为中心处理器单元，与各模块单元进行通讯和输出相关的指 令。是整个系统的心脏。
用户控制单元可采用按键面板、触屏面板等现有市面常见用户输入界面，此处不做具体限定。通过用户控制单元可发出各种模式指令给CPU，CPU识别后通过计算并发出执行指令。
加热驱动单元给柔性加热层的负载提供电能。柔性加热层和其对应的内部温度传感器可无限数量拓朴。
于本实施例中，柔性绝缘耐腐蚀外套可为绝缘漆或包裹特殊绝缘硅胶，或者绝缘胶层及包裹在绝缘胶层外的绝缘布面等市面常用绝缘外套，此处不做具体限定。
本实施例提供的可穿戴加热控制系统，与可穿戴产品上任一待加热位置的外形构造适配的柔性加热层，可植入到任何可穿戴产品上，适应不同的应用环境；并通过内部温度传感器反馈给中心处理器单元准确计算内部温度并及时给人体局部进行加热，并在遇到意外情况时可及时启动报警装置，保障使用者可得到及时的救援，解决了寒冷给相关人群带来的不便及可能的伤害，又能使其在恶劣环境下自由安全舒适的工作和活动，为特殊作业者提供必要的安全保障。
在一具体实施例中，该可穿戴加热控制系统中的环境传感器，包括：全球定位设备，全球定位设备分别与供电单元和中心处理器单元电性连接，用以中心处理器单元获取用户控制单元的定位指令进行控制，从而获取全球位置定位。具体地，全球定位设备可在紧急时使用，通过用户控制单元的操作进行激活，不用时可关闭。
报警装置包括：应急照明设备，应急照明设备分别与供电单元和中心处理器单元电性连接，用以中心处理器单元获取用户控制单元的照明指令进行控制，从而设置为呼救闪光模式或基本照明模式。
在一具体实施例中，环境传感器包括：
距离探测设备，距离探测设备分别与供电单元和中心处理器单元电性连接，用以中心处理器单元获取用户控制单元的距离探测指令进行控制，从而获取定 点位置距离。
计步器，距离探测设备分别与供电单元和中心处理器单元电性连接，用以结合距离探测设备，通过中心处理器单元获取用户控制单元的计步指令进行控制，从而获取定点位置的步数和距离。
在一具体实施例中，该可穿戴加热控制系统，还包括：
摄像单元，摄像单元分别与供电单元和中心处理器单元电性连接，用以中心处理器单元获取用户控制单元的摄像指令进行控制，从而启动摄像单元记录应用环境在当时的环境影像和声音，并在不必要时关闭。
显示单元，显示单元分别与供电单元和中心处理器单元电性连接，用以中心处理器单元获取用户控制单元的显示指令进行控制，从而显示可穿戴加热控制系统所处的工作模式和状态，包括：内部温度、预设温度、功率输出状态、环境影像和时间。
在一具体实施例中，该可穿戴加热控制系统，还包括：
外部温度传感器，外部温度传感器分别与供电单元和中心处理器单元电性连接，用以测量外部环境温度并实时显示在显示单元上。
在一具体实施例中，该可穿戴加热控制系统，供电单元包括：
可充电电池，用以给可穿戴加热控制系统进行供电。加热系统使用TYPE-C接口作为供电输入。
带有TYPE-C接口的直流电源适配器，用以通过TYPE-C接口给可充电电池进行充电。本实施例中可采用市面通用的5V适配器。
电量显示模块，电量显示模块内置或外置于可充电电池，分别与可充电电池和中心处理器单元电性连接，用以中心处理器实时检测得到可充电电池的电池电量并实时显示电池电量。
在一具体实施例中，该可穿戴加热控制系统中的用户控制单元包括：
自启动指令输入模块，用以获取用户输入的至少一个自启动前置条件。当中心处理器单元获取的任一数据满足任一自启动前置条件，则启动自启动前置 条件对应的自启动指令，以使自启动指令对应的硬件开始执行自启动指令。
在一具体实施例中，该可穿戴加热控制系统中的柔性发热材料包括：复合合金纤维、碳纳米管和石墨烯中的至少一种，如图2至5所示。
具体地，对于复合合金纤维来说：
本实施例中可采用可编织复合合金纤维，作为加热材料，此材料不仅柔软并且具有高抗拉力、高抗折、耐酸碱、耐腐蚀等特性。单纤维直径约6.5μm，通过多股绞合在一起形成可编织合金纤维线束，线径可根据实际加热需求进行动态组合，由于其具有导电性能，需在合金线束的外部镀上绝缘漆或包裹特殊绝缘硅胶。通过对可穿戴加热产品加热部分的面积和形状进行设计，将合金纤维线束织造或缝纫在产品上，并通过导线将头和尾分别连接后引出到加热驱动单元。
织造方法：首先确定需要织造产品的外形和尺寸，了解复合合金纤维单纤维的最细直径是6.5μm，需要使用纤维束的粗细通过计算单纤维数量的多少来确定，使用确定粗细的复合合金纤维束在织布机或绣花机上植入事先设计好的纤维束部分，通过机器线梭均匀的植入到布面中，植入到布面的纤维线束经过电子测量，找出预留的节点并进行电性测试，再引出加热需要的固定端子。
对于碳纳米管来说：
碳纳米管作为加热材料，不仅柔软并且发热效率高，发热分布均匀、通过在表面覆盖膜层，实现耐折、耐酸碱、耐腐蚀等特性。其面积和形状可根据实际需求进行设计，由于其具有很好的导电性能，是加热产品的理想材料。
使用方法：通过对可穿戴加热产品加热部分的面积和形状进行设计，在底层绝缘布面上涂覆一层绝缘胶，在绝缘胶层上涂覆设计好的正负铜箔实现均匀热辐射。铜箔的布置方式和阻抗是通过计算后，符合产品需求动态设计的片状材料，在涂覆的铜箔上再覆盖一层绝缘胶层，绝缘胶层上面再覆盖一层绝缘布面，引出正负电极，此时使用热压力机或超声波将此进行压接。将设计好的新 型碳纳米管半成品布置(缝纫)在产品上，并通过导线将头和尾分别连接后引出到加热驱动单元。
对于石墨烯来说：
石墨烯作为加热材料不仅柔软并且通过在表面覆盖膜层实现高抗折、耐酸碱、耐腐蚀等特性。面积和形状可根据实际需求自由组合，由于其具有导电性能佳、加热面分布均匀，布置方式灵活等，大部分异形产品使用较多。
使用方法：通过对可穿戴产品加热部分的面积和形状进行设计，在底层绝缘布面上涂覆一层绝缘胶，在绝缘胶层上涂覆设计好的正负铜箔，铜箔的布置方式一般采用平行线方式，两条铜箔间的间隙是通过计算后得到。在布好铜箔的胶面上，将事先计算好的石墨烯导电布条，均匀的粘贴在正负铜箔的间距之间，以实现均匀热辐射。布置完毕后，再覆盖一层绝缘胶层，绝缘胶层上面再覆盖一层绝缘布面，引出正负电极。用热压力机或超声波将整片进行压接。将设计好的新型石墨烯半成品布置(缝纫)在产品上，并通过导线将正极和负极分别连接后引出到加热驱动单元。
本系统通过嵌入式软件对整个系统进行协调处理，采用C++语言51内核环境编写工作稳定可靠，具体流程及逻辑如下，如图1所示:
初始上电开始先对所有单元进行自检(显示单元会有检测的状态指示)，通过AD转换检测各单元的电压及负载的工作状态，检测无异常，系统进入待机状态。若有异常则显示代码(代码表式不同单元的故障点)。系统在待机状态，使用者通过用户控制单元进行需要的操作，整个系统的其它工作模块都为并行方式，需要时进行激活，不需要时关闭。以柔性加热层控制及计算为基础，当柔性加热层开启时，同时内部温度侦测单元开始工作。
由于加热产品应用场合为比较寒冷的环境，通过软件计算测得的内部温度与预设温度对比，若低于预设温度，则自动开启柔性加热层最大功率，直至达到预设温度；当到达预设温度时，柔性加热层自动进入恒温加热模式。
若此时使用者感觉温度较高或较低时，可通过用户控制单元上的按键面板进行温度升降调节，软件通过对侦测到的当前温度和新预设的调节温度对比计算，对柔性加热层发出自动调节指令。其中，自动调节指令是指：当温度高时，以低温模式运行，当温度低时，以中温模式运行。
使用者通过调节达到合适的温度后，可以通过按键面板上的一键记忆功能，记忆到此CPU存储器中。使用者再次使用时，可以一键切入已记忆过的温度模式，从而体现系统的设置人性化和智能化。
软件对温度的判定及计算方法：当使用者首次使用时，内部温度传感器侦测到的温度为此软件执行命令的基准温度，基准温度采集是通过CPU外围电路的AD转换，软件进行计算对比得到。若使用者激活一键记忆功能，则以存储到CPU中的温度作为基准，如再次使用，不做调节，系统默认直接进入上次的记忆模式工作状态；若有调节，基准温度发生变化，则需再次激活记忆功能。
其它各个单元的程序处理：外部温度侦测单元，通过传感器测得的模拟数据进行AD转换，换算为环境温度值显示在显示单元，每设定分钟(本实施例可设置为3分钟)为一个侦测循环。
应急照明设备，通过按键面板的指令进行触发，触发模式分为两种：一种为照明模式，一种为呼救闪烁模式。当使用者遇到危险触发呼救闪烁模式时，同时全球定位设备，比如GPS或BDS等的工作模式被激活(平时为睡眠状态)，全球定位设备每预设时间(本实施例中可设置为30秒)向卫星发送位置坐标。软件处理过程为：当全球定位设备工作模式被激活时，系统将进入省电的工作模式，以延长系统的最长工作时间；省电工作模式首先将柔性加热层强制进入最低热量的供应状态，程序启动黑匣子模式，开始记录上传卫星的位置坐标；当存储器满载时则覆盖掉先前数据，当系统搭载摄像单元时，此种模式下则记录影像声音信息存储到存储器中。
本实施例提供的可穿戴加热控制系统，与可穿戴产品上任一待加热位置的外形构造适配的柔性加热层，可植入到任何可穿戴产品上，适应不同的应用环 境；并通过内部温度传感器反馈给中心处理器单元准确计算内部温度并及时给人体局部进行加热，并在遇到意外情况时可及时启动报警装置，保障使用者可得到及时的救援，解决了寒冷给相关人群带来的不便及可能的伤害，又能使其在恶劣环境下自由安全舒适的工作和活动，为特殊作业者提供必要的安全保障。
进一步地，本实施例涉及的可穿戴加热控制系统，主要是指：根据人体工程学，通过对可穿戴产品进行设计附加到可穿戴产品上，通过可穿戴加热控制系统对柔性加热层的电性处理后，给需要热量的可穿戴产品的待加热位置进行加热，以达到预设温度。该系统可与任何可穿戴产品进行结合，根据不同的用途及使用环境配置不同的外形、传感器等附件。
进一步地，本实施例通过使用可编织的柔性复合金属纤维及新型加热用碳纳米管、石墨烯等，将其均匀的织造或布置在可穿戴产品上，发热均匀稳定，无异物感，本申请提供的可穿戴加热控制系统支持的产品能够耐水洗，耐腐蚀。通过中心处理器单元比如CPU和嵌入式软件及电子电路的设计，提高产品的安全性、功能性、穿戴舒适性、安全性以及可靠性等。
进一步地，本实施例通过按键控制单元，设置可穿戴加热控制系统的工作状态，通过内部温度传感器反馈给CPU准确计算柔性加热层的工作状态，加热驱动单元使用电子开关替代传统继电器，开关稳定、寿命≥10万次。
在一实施例中，一种可穿戴加热控制方法具体包括如下步骤：
S10、获取可穿戴产品上所有待加热位置的外形构造，并基于每一外形构造确定柔性加热层的形状和柔性发热材料，将柔性发热材料植入柔性加热层内。
S20、将每一柔性加热层可拆卸且分散式地布置在可穿戴产品的对应的待加热位置上。
S30、获取应用环境，基于应用环境确定适配的报警单元，报警单元包括环境传感器和报警装置。
S40、供电单元上电，给可穿戴加热控制系统进行供电。
S50、当任一柔性加热层对应的内温传感器获取的测量值低于通过用户控制 单元预设的预设温度时，启动加热驱动单元以控制柔性加热层内的柔性发热材料开始加热，直至达到预设温度。
S60、当中心处理器单元检测到环境传感器获取的环境数据为异常数据时，启动报警装置。
在一具体实施例中，该可穿戴加热控制方法中的柔性发热材料为合金纤维。
步骤S10将柔性发热材料植入柔性加热层内，具体包括如下步骤：
S11、基于单根合金纤维的直径，确定与柔性加热层对应的外形构造适配的复合合金纤维的绑定数量。
S12、按绑定数量绑定单根合金纤维以形成用以植入柔性加热层的复合合金纤维束。
S13、通过机器线梭将复合合金纤维束植入到柔性加热层内，并对复合合金纤维束预留的节点进行电性测试，获取测试结果。
S14、若测试结果为通过时，将复合合金纤维束两侧的固定端子固定到加热驱动单元上。
具体地，本实施例中可采用可编织复合合金纤维，作为加热材料，此材料不仅柔软并且具有高抗拉力、高抗折、耐酸碱、耐腐蚀等特性。单纤维直径约6.5μm，通过多股绞合在一起形成可编织合金纤维线束，线径可根据实际需求进行组合，由于其具有导电性能，需在合金线束的外部镀上绝缘漆或包裹特殊绝缘硅胶。通过对可穿戴加热产品加热部分的面积和形状进行设计，将合金纤维线束织造或缝纫在产品上，并通过导线将头和尾分别连接后引出到加热驱动单元。
织造方法：首先确定需要织造产品的外形和尺寸，了解复合合金纤维单纤维的最细直径是6.5μm，需要使用纤维束的粗细通过计算单纤维数量的多少来确定，使用确定粗细的复合合金纤维束在织布机或绣花机上植入事先设计好的纤维束部分，通过机器线梭均匀的植入到布面中，植入到布面的纤维线束经过电子测量，找出预留的节点并进行电性测试，再引出加热需要的固定端子。
以上实施例仅用以说明本申请的技术方案，而非对其限制；尽管参照前述实施例对本申请进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围，均应包含在本申请的保护范围之内。

Claims (17)

  1. 一种可穿戴加热控制系统，包括供电单元、与所述供电单元电性连接的中心处理器单元，以及分别与所述供电单元和所述中心处理器单元电性连接的加热驱动单元和用户控制单元，还包括：
    与可穿戴产品上任一待加热位置的外形构造适配的至少一片柔性加热层，所述柔性加热层的形状两两之间不同或相同；所有所述柔性加热层可拆卸且分散式地布置在所述可穿戴产品上；每一所述柔性加热层包括柔性绝缘耐腐蚀外套，以及植入在所述柔性绝缘耐腐蚀外套内的柔性发热材料，且每一所述柔性发热材料电性连接所述加热驱动单元；所述柔性加热层用以对人体和便携产品局部进行加热，实现保护和理疗；
    每一所述柔性加热层还固定一内温传感器，所述内温传感器电性连接所述供电单元；若所述中心处理器单元判定所述内温传感器的测量值低于通过所述用户控制单元预设的预设温度，则启动所述加热驱动单元以控制所述柔性加热材料开始加热，直至达到预设温度；以及
    与应用环境适配的报警单元，所述报警单元包括环境传感器和报警装置，所述报警单元分别与所述供电单元和所述中心处理器单元电性连接；所述环境传感器用以在所述应用环境中对环境数据进行探测后传输给所述中心处理器单元，用以所述中心处理器单元检测到所述环境数据为异常数据时及时启动所述报警装置。
  2. 如权利要求1所述可穿戴加热控制系统，其特征在于，
    所述环境传感器，包括：全球定位设备，所述全球定位设备分别与所述供电单元和所述中心处理器单元电性连接，用以所述中心处理器单元获取所述用户控制单元的定位指令进行控制，从而获取全球位置定位；
    所述报警装置，包括：应急照明设备，所述应急照明设备分别与所述供电单元和所述中心处理器单元电性连接，用以所述中心处理器单元获取所述用户 控制单元的照明指令进行控制，从而设置为呼救闪光模式或基本照明模式。
  3. 如权利要求1所述可穿戴加热控制系统，其特征在于，所述环境传感器，包括：
    距离探测设备，所述距离探测设备分别与所述供电单元和所述中心处理器单元电性连接，用以所述中心处理器单元获取所述用户控制单元的距离探测指令进行控制，从而获取定点位置距离；以及
    计步器，所述距离探测设备分别与所述供电单元和所述中心处理器单元电性连接，用以结合所述距离探测设备，通过所述中心处理器单元获取所述用户控制单元的计步指令进行控制，从而获取定点位置的步数和距离。
  4. 如权利要求1所述可穿戴加热控制系统，其特征在于，还包括：
    摄像单元，所述摄像单元分别与所述供电单元和所述中心处理器单元电性连接，用以所述中心处理器单元获取所述用户控制单元的摄像指令进行控制，从而启动所述摄像单元记录所述应用环境在当时的环境影像和声音；以及
    显示单元，所述显示单元分别与所述供电单元和所述中心处理器单元电性连接，用以所述中心处理器单元获取所述用户控制单元的显示指令进行控制，从而显示所述可穿戴加热控制系统所处的工作模式和状态，包括：内部温度、预设温度、功率输出状态、环境影像和时间。
  5. 如权利要求4所述可穿戴加热控制系统，其特征在于，还包括：
    外部温度传感器，所述外部温度传感器分别与所述供电单元和所述中心处理器单元电性连接，用以测量外部环境温度并实时显示在所述显示单元上。
  6. 如权利要求1所述可穿戴加热控制系统，其特征在于，所述供电单元包括：
    可充电电池，用以给所述可穿戴加热控制系统进行供电，加热系统使用TYPE-C接口联接；
    带有TYPE-C接口的直流电源适配器，用以通过所述TYPE-C接口给所述可充电电池进行充电；以及
    电量显示模块，所述电量显示模块内置或外置于所述可充电电池，分别与所述可充电电池和所述中心处理器单元电性连接，用以所述中心处理器实时检测得到所述可充电电池的电池电量并实时显示所述电池电量。
  7. 如权利要求1所述可穿戴加热控制系统，其特征在于，所述用户控制单元，包括：
    自启动指令输入模块，用以获取用户输入的至少一个自启动前置条件；当所述中心处理器单元获取的任一数据满足任一所述自启动前置条件，则启动所述自启动前置条件对应的自启动指令，以使所述自启动指令对应的硬件开始执行所述自启动指令。
  8. 如权利要求1所述可穿戴加热控制系统，其特征在于，所述柔性绝缘耐腐蚀外套为绝缘漆、绝缘硅胶及绝缘胶层中的至少一种。
  9. 如权利要求1所述可穿戴加热控制系统，其特征在于，所述柔性发热材料，包括：复合合金纤维、碳纳米管和石墨烯中的至少一种。
  10. 如权利要求9所述可穿戴加热控制系统，其特征在于，所述柔性发热材料为复合合金纤维，且至少两股单纤维的所述复合合金纤维绞合在一起构成合金纤维线束，用以将所述构成合金纤维线束织造或缝纫在所述可穿戴产品上，满足所述柔性加热层的形状和厚度的要求。
  11. 如权利要求10所述可穿戴加热控制系统，其特征在于，柔性加热层的形状和厚度是基于可穿戴产品上待加热位置的外形构造和实际加热需求动态适配的。
  12. 如权利要求9所述可穿戴加热控制系统，其特征在于，所述柔性发热材料为碳纳米管，所述柔性绝缘耐腐蚀外套为内部涂覆一层绝缘胶的绝缘布面；所述碳纳米管布置在所述柔性绝缘耐腐蚀外套内，并通过所述绝缘胶上的涂覆的正负铜箔实现均匀热辐射。
  13. 如权利要求12所述可穿戴加热控制系统，其特征在于，所述正负铜箔的布置方式和抗阻是基于所述可穿戴产品的待加热位置进行动态适配的。
  14. 如权利要求9所述可穿戴加热控制系统，其特征在于，所述柔性发热材料为石墨烯，所述柔性绝缘耐腐蚀外套为内部涂覆一层绝缘胶的绝缘布面；将布置石墨烯的石墨烯导电布条粘贴在所述绝缘胶上的涂覆的正负铜箔的间距之间，以实现均匀热辐射。
  15. 如权利要求14所述可穿戴加热控制系统，其特征在于，所述石墨烯导电布条的正极和负极通过导线分别引出，以电性连接所述加热驱动单元。
  16. 一种可穿戴加热控制方法，包括：
    获取可穿戴产品上所有待加热位置的外形构造，并基于每一所述外形构造确定柔性加热层的形状和柔性发热材料，将所述柔性发热材料植入所述柔性加热层内；
    将每一所述柔性加热层可拆卸且分散式地布置在所述可穿戴产品的对应的待加热位置上；
    获取应用环境，基于应用环境确定适配的报警单元，所述报警单元包括环境传感器和报警装置；
    供电单元上电，给可穿戴加热控制系统进行供电；
    当任一柔性加热层对应的内温传感器获取的测量值低于通过用户控制单元预设的预设温度时，启动加热驱动单元以控制所述柔性加热层内的所述柔性发热材料开始加热，直至达到预设温度；以及
    当中心处理器单元检测到所述环境传感器获取的环境数据为异常数据时，启动所述报警装置。
  17. 如权利要求16所述可穿戴加热控制方法，其特征在于，所述柔性发热材料为合金纤维；
    所述将所述柔性发热材料植入所述柔性加热层内包括：
    基于单根合金纤维的直径，确定与所述柔性加热层对应的外形构造适配的复合合金纤维的绑定数量；
    按所述绑定数量绑定单根合金纤维以形成用以植入所述柔性加热层的复合 合金纤维束；
    通过机器线梭将所述复合合金纤维束植入到所述柔性加热层内，并对所述复合合金纤维束预留的节点进行电性测试，获取测试结果；以及
    若所述测试结果为通过时，将所述复合合金纤维束两侧的固定端子固定到所述加热驱动单元上。
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