WO2022261998A1 - Ultra-smooth planarization polishing method and apparatus - Google Patents

Ultra-smooth planarization polishing method and apparatus Download PDF

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Publication number
WO2022261998A1
WO2022261998A1 PCT/CN2021/101915 CN2021101915W WO2022261998A1 WO 2022261998 A1 WO2022261998 A1 WO 2022261998A1 CN 2021101915 W CN2021101915 W CN 2021101915W WO 2022261998 A1 WO2022261998 A1 WO 2022261998A1
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Prior art keywords
eccentric
axis
drive mechanism
rotation
revolution
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PCT/CN2021/101915
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French (fr)
Chinese (zh)
Inventor
潘继生
阎秋生
蔡志航
洪志清
陈海阳
梁智镔
Original Assignee
广东工业大学
广东纳诺格莱科技有限公司
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Publication of WO2022261998A1 publication Critical patent/WO2022261998A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • B24B31/112Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work using magnetically consolidated grinding powder, moved relatively to the workpiece under the influence of pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting

Definitions

  • the invention belongs to the technical field of ultra-precision machining, and more specifically relates to an ultra-smooth planarization polishing method and device.
  • Magnetorheological polishing technology is a new type of optical surface processing method proposed by Kordonski W.I. and his collaborators in the 1990s based on the magnetorheological effect.
  • the "flexible polishing film" with low fluidity removes a small amount of material on the surface of the workpiece, which has the advantages that traditional polishing does not have, such as no sub-surface damage and suitable for curved surface processing, and has broad application prospects.
  • the Chinese patent CN200610132495.9 proposes a grinding and polishing method and polishing device based on magnetorheological effect, but the magnetorheological effect polishing pad formed by the static magnetic field lacks self-dressing and abrasive renewal.
  • the sharp mechanism, the viscoelasticity of the magnetorheological fluid under the action of the magnetic field makes the polishing pad formed by the static magnetic field force and distort the surface of the workpiece after processing, making it difficult to maintain the stable performance of the processed workpiece.
  • Chinese patent CN201510801886.4 proposes a dynamic magnetic field self-sharpening polishing device and polishing method for a magnetorheological flexible polishing pad.
  • the dynamic movement of the magnetic poles is realized through a multi-magnetic pole synchronous rotation drive mechanism, making flexible polishing
  • the pad can maintain a constant polishing pressure on the workpiece for a long time, but the movement of each magnetic pole of the device is driven by an independent shaft, so that the magnetic poles cannot be densely arranged under the polishing area, resulting in low processing efficiency.
  • the Chinese patent CN201710662467.6 proposes a magneto-rheological plane polishing device.
  • the workpiece rotates through the polishing disc and the workpiece rotates to generate relative motion.
  • polishing requires Higher workpiece rotation speed can achieve high-efficiency machining, which makes the center of the workpiece have a relative linear velocity zero point and uneven distribution of linear velocity during workpiece polishing, which will lead to differences in the effect of the central area and the edge area of the workpiece after processing.
  • the device generates the required magnetic field for polishing by placing a magnetic field generator under the polishing area, but the rotation of the magnetic field generator and the rotation of the polishing disc make the relative motion between the two larger, so that the flexible polishing pad does not Stable, but also easy to cause wear on the surface of the polishing disc.
  • the present invention provides an ultra-smooth and planarized polishing method and device, which can effectively avoid the problem that there is a linear velocity zero point at the center of the workpiece, resulting in a difference in processing effect between the center and the edge of the workpiece.
  • an ultra-smooth planarization polishing method comprising the following steps:
  • Configure magnetorheological polishing fluid and add the configured magnetorheological polishing fluid to the polishing disc;
  • a yaw driving mechanism for driving the dynamic magnetic field generating mechanism to generate deflection motion and a yaw auxiliary mechanism for limiting the rotational movement of the eccentric disk on which the magnet is installed are provided.
  • the eccentric disk mounted on the magnet performs regular yaw without overall rotation, and the eccentric disk mounted on the magnet moves regularly to generate a dynamic magnetic field in the polishing disk;
  • revolution drive mechanism Set up a revolution drive mechanism and an autorotation drive mechanism, the revolution drive mechanism is connected with the autorotation drive mechanism, and drives the autorotation drive mechanism to undergo revolution movement; the workpiece to be processed is installed on the autorotation drive mechanism, and the revolution drive mechanism and the autorotation drive mechanism drive the workpiece to perform revolution at the same time Movement and rotation movement;
  • the Z-axis drive mechanism is set, and the Z-axis drive mechanism is connected with the revolution drive mechanism to drive the revolution drive mechanism to move up and down along the Z-axis; adjust the distance between the workpiece and the polishing disc, so that the workpiece contacts the polishing pad formed in the polishing disc and reaches The processing gap can realize the uniform polishing of the surface of the workpiece to be processed.
  • the present invention also provides an ultra-smooth and flattening polishing device, which includes a base, a Z-axis drive mechanism for driving the workpiece to move up and down, a revolution drive mechanism for driving the workpiece to perform a revolution movement, and an autorotation mechanism for driving the workpiece to perform an autorotation movement.
  • the Z-axis driving mechanism is installed on the base, Z The output end of the shaft drive mechanism is connected to the revolution drive mechanism, the output end of the revolution drive mechanism is connected to the rotation drive mechanism, and the output end of the rotation drive mechanism is provided with a clamping disc for clamping the workpiece;
  • the polishing disc is fixed on the base, and is located under the revolution drive mechanism and the rotation drive mechanism;
  • the dynamic magnetic field generating mechanism is arranged under the polishing disc, and forms a dynamic magnetic field in the polishing disc;
  • the revolving drive mechanism includes a revolving installation box, a revolving motor, a revolving small pulley, a revolving synchronous belt, a revolving large pulley, and a revolving main shaft; the revolving installation box and the Z-axis The output end of the drive mechanism is connected; the revolving motor is installed on the top of the revolving installation box, the revolving small pulley is connected to the output shaft of the revolving motor, and the revolving main shaft is arranged along the Z-axis direction and is rotatable Installed in the revolution installation box, one end of the revolution main shaft is fixedly connected with the revolution large pulley, and the other end is an output end for connecting with the rotation drive mechanism; the revolution synchronous belt surrounds the revolution small pulley and the revolution Large pulley perimeter.
  • the autorotation drive mechanism includes an autorotation installation box, an autorotation motor, a small autorotation pulley, an autorotation synchronous belt, a large autorotation pulley, and an autorotation main shaft;
  • the main shaft is fixedly connected, the autorotation motor is installed in the autorotation installation box, and the output shaft of the autorotation motor is connected with the small rotation pulley;
  • the autorotation main shaft is arranged along the Z-axis direction and is rotatably installed in the autorotation installation box;
  • One end of the self-rotation main shaft is fixedly connected with the large self-rotation pulley, and the other end is fixedly connected with the chucking disc;
  • the self-rotation synchronous belt surrounds the outer periphery of the small self-rotation pulley and the large self-rotation pulley.
  • the revolving main shaft is a hollow structure; the revolving main shaft is rotatably connected with the revolving installation box through an angular contact ball bearing; connect.
  • the Z-axis drive mechanism includes a Z-axis motor, a Z-axis small pulley, a Z-axis timing belt, a Z-axis large pulley, a Z-axis screw, a screw seat, and an upper ball screw support seat and the lower ball screw support seat;
  • the Z-axis motor is installed on the base, and the Z-axis small pulley is connected with the output shaft of the Z-axis motor;
  • the Z-axis screw is arranged along the Z-axis direction , one end is rotatably connected to the base through the upper ball screw support seat, and the other end is rotatably connected to the base through the lower ball screw support seat;
  • the Z-axis large pulley is fixedly connected to one end of the Z-axis screw rod, and the
  • the Z-axis timing belt surrounds the outer circumference of the Z-axis small pulley and the Z-axis large pulley;
  • the screw seat is rotatably set on the Z-axi
  • it also includes a balance cylinder, guide rails are provided along the Z-axis direction on both sides of the revolving installation box, and a guide rail pressing plate is provided along the Z-axis direction on the base, and the guide rails and the guide rails The pressure plate is slidingly connected; the balance cylinder is arranged along the Z-axis direction, the balance cylinder is fixed on the base, and the piston rod of the balance cylinder is fixedly connected to the top of the revolving installation box through the connection plate.
  • the yaw drive mechanism includes a yaw motor, a small yaw pulley, a yaw synchronous belt, a large yaw pulley, and an eccentric main shaft;
  • the yaw motor is installed on the base , the output shaft of the yaw motor is connected to the small yaw pulley, the eccentric main shaft is arranged along the Z-axis direction, and is rotationally connected to the base through angular contact ball bearings, and the bottom end of the eccentric main shaft is connected to the large yaw pulley,
  • the end with eccentricity on the top is connected with the dynamic magnetic field generating mechanism, and the eccentric rotation of the eccentric main shaft drives the dynamic magnetic field generating mechanism to rotate eccentrically;
  • the yaw synchronous belt wraps around the outer periphery of the small yaw pulley and the large yaw pulley.
  • the moving magnetic field generating mechanism includes a magnet mounting eccentric disk, a plurality of magnetic pole disks, magnetic poles, and a yaw auxiliary small shaft for limiting the rotation of the magnet mounting eccentric disk;
  • the magnet mounting eccentric A first mounting hole is provided at the center of the disk bottom, and one end of the eccentric spindle with eccentric moment is installed in the first mounting hole through an angular contact ball bearing;
  • the magnet mounting eccentric disk is located below the polishing disk , the magnetic pole disc is installed on the top of the eccentric disc for magnet installation, and the magnetic pole rule is installed in the magnetic pole disc; along the circumference of the first installation hole, a plurality of eccentric auxiliary discs are arranged at intervals, and the eccentric auxiliary disc is provided with
  • the moving magnetic field generating mechanism includes a magnet mounting eccentric disk, a plurality of magnetic pole disks, magnetic poles, and an eccentric auxiliary shaft with an eccentricity for limiting the rotation of the magnet mounting eccentric disk;
  • the shaft center of the bottom of the magnet installation eccentric disc is provided with a mounting through hole, and the support block at the bottom of the polishing disc is provided with a third mounting hole.
  • One end of the eccentric main shaft with eccentric moment passes through the mounting through hole and the third mounting hole.
  • the holes are rotationally connected by angular contact ball bearings, and the eccentric main shaft located in the installation through hole is also rotationally connected with the installation through hole by tapered roller bearings; the magnet installation eccentric disc is located below the polishing disc, and the magnetic pole disc is installed The magnet is installed on the top of the eccentric disk, and the magnetic poles are regularly installed in the magnetic pole disk; a plurality of fourth installation holes are arranged at intervals around the circumference of the installation through hole; The hole position corresponds to the fifth mounting hole; one end of the eccentric auxiliary shaft is rotationally connected to the fifth mounting hole through an angular contact ball bearing, and the other end is rotationally connected to the fourth mounting hole through an angular contact ball bearing.
  • the eccentricity between the yaw auxiliary small shaft and the second mounting hole is the same as the eccentricity of the eccentric main shaft; the eccentricity of the eccentric auxiliary shaft is the same as the eccentricity of the eccentric main shaft;
  • the magnetic pole disks have a fan-shaped structure, and a plurality of magnetic pole disks are spaced apart from each other to form a circular arrangement in the eccentric disk for magnet installation; magnetic poles are arranged in each magnetic pole disk, and the arrangement of the magnets in each magnetic pole disk is the same.
  • a kind of ultra-smooth and flattening polishing device and polishing method provided by the present invention adopts the polishing method in which the polishing disc is stationary while the workpiece is simultaneously orbited and rotated along the polishing area, so as to avoid the possibility that the polishing liquid in the polishing disc is easily thrown out.
  • the problem on the other hand, can improve the unevenness of the linear velocity on the surface of the workpiece by increasing the speed at which the workpiece revolves along the polishing area, and solve the problem that there is a zero point of the relative linear velocity at the center of the workpiece.
  • the polishing disc is still, the precision of the polishing disc and the stability of the magnetorheological flexible polishing pad are guaranteed during the polishing process of large-sized workpieces.
  • An ultra-smooth and flattening polishing device drives the dynamic magnetic field generating mechanism to move through the yaw generating mechanism to generate a dynamic magnetic field.
  • the magnet is installed with an eccentric disk Only do regular yaw motion without overall rotation, so that the shape of the flexible polishing pad is continuously restored; at the same time, the yaw motion makes the magnetic poles only perform small regular motions, so that the processing performance of the magneto-rheological flexible polishing pad can be maintained.
  • the wear on the surface of the polishing disc is minimized; in addition, the magnetic poles are mounted on the eccentric disc through the magnet to perform the overall yaw movement, so the magnetic poles can be densely arranged under the polishing disc, resulting in more intensive and better processing performance. Pad, improve processing efficiency.
  • FIG. 1 is a structural schematic view of the overall structure of the present invention at a first viewing angle.
  • Fig. 2 is a structural schematic diagram of the second viewing angle of the overall structure of the present invention.
  • FIG. 3 is a structural schematic diagram of the dynamic magnetic field generating mechanism and the yaw driving mechanism of the present invention.
  • Fig. 4 is another structural schematic diagram of the dynamic magnetic field generating mechanism and the yaw driving mechanism of the present invention.
  • Fig. 5 is a partially enlarged schematic diagram of A in Fig. 3 of the present invention.
  • Fig. 6 is a partially enlarged schematic diagram of B in Fig. 4 of the present invention.
  • Fig. 7 is a schematic diagram of the structure of the magnetic pole arrangement in the present invention.
  • Fig. 8 is a schematic diagram of the yaw movement of the dynamic magnetic field generating mechanism of the present invention.
  • an ultra-smooth and flattening polishing device includes a base 1, a Z-axis drive mechanism 2 for driving the workpiece to move up and down, a revolution drive mechanism 3 for driving the workpiece to perform revolution motion, and An autorotation drive mechanism 4 for driving the workpiece to rotate, a dynamic magnetic field generator 5, a yaw drive mechanism 6 for driving the dynamic magnetic field generator 5 to deflect, and a polishing disc 7 for containing magnetorheological fluid;
  • Z The shaft drive mechanism 2 is installed on the base 1, the output end of the Z-axis drive mechanism 2 is connected with the revolution drive mechanism 3, the output end of the revolution drive mechanism 3 is connected with the rotation drive mechanism 4, and the output end of the rotation drive mechanism 4 is provided with a The clamping disc 47 for clamping the workpiece;
  • the polishing disc 7 is fixed on the base 1, and is located below the revolution drive mechanism 3 and the rotation drive mechanism 4;
  • the dynamic magnetic field generating mechanism 5 is arranged under the polishing disc 7, and A dynamic magnetic field is formed in 7;
  • the polishing disk 7 is fixed on the base 1, and the dynamic magnetic field generating mechanism 5 is driven by the yaw driving mechanism 6 to perform regular motion to form a dynamic magnetic field in the polishing disk 7, which avoids the movement of the polishing disk 7 in the prior art
  • the problem that the polishing liquid is easily thrown out also ensures the accuracy of the polishing disc 7 and the stability of the magnetorheological flexible polishing pad when large-scale workpieces are processed;
  • the workpiece is driven by the revolution drive mechanism 3 and the rotation drive mechanism 4 Simultaneous revolution and rotation can improve the uneven distribution of linear velocity on the surface of the workpiece and the zero point of linear velocity at the center of the workpiece by increasing the revolution speed of the workpiece along the polishing area, avoiding the problem of machining accuracy differences between the center and edge of the workpiece ;
  • the Z-axis drive mechanism 2 is used to adjust the distance between the workpiece and the polishing disc 7, so as to select an appropriate distance value to ensure that the workpiece and the polishing pad are in contact with each
  • the revolution driving mechanism 3 includes a revolution installation box 31, a revolution motor 32, a revolution small pulley 33, a revolution synchronous belt 34, a revolution large pulley 35, and a revolution Main shaft 36;
  • Revolving installation box 31 is connected with the output end of Z-axis drive mechanism 2;
  • the direction of the Z axis is arranged and rotatably installed in the revolution installation box 31.
  • One end of the revolution main shaft 36 is fixedly connected with the revolution belt pulley 35, and the other end is an output end for connecting with the rotation drive mechanism 4;
  • the revolution synchronous belt 34 It surrounds the outer periphery of the small revolving pulley 33 and the large revolving pulley 35 .
  • the revolving motor 32 is started, the small revolving pulley 33 rotates, and the revolving large pulley 35 and the revolving main shaft 36 are driven to rotate through the revolving synchronous belt 34, and the revolving main shaft 36 is connected with the rotation drive mechanism 4, thereby driving the rotation drive mechanism 4 and the workpiece to revolve together sports.
  • the autorotation drive mechanism 4 includes an autorotation installation box 41, an autorotation motor 42, a small autorotation pulley 43, an autorotation timing belt 44, a large autorotation pulley 45, and an autorotation main shaft 46;
  • the top of the rotation installation box 41 is fixedly connected with the revolution main shaft 36, the rotation motor 42 is installed in the rotation installation box 41, the output shaft of the rotation motor 42 is connected with the rotation small pulley 43;
  • the rotation main shaft 46 is arranged along the Z-axis direction , and rotatably installed in the rotation installation box 41; one end of the rotation main shaft 46 is fixedly connected with the large rotation pulley 45, and the other end is fixedly connected with the chucking disc 47;
  • the rotation timing belt 44 surrounds the rotation small pulley 43 and the rotation Big pulley 45 peripheries.
  • the rotation motor 42 starts, drives the rotation small pulley 43 motions, drives the rotation large pulley 45 and the rotation main shaft 46 to rotate by the rotation synchronous belt 44, and the chucking disc 47 is connected with the rotation main shaft 46, thereby realizes workpiece rotation.
  • a plurality of autorotation motors 42, autorotation small pulleys 43, autorotation timing belts 44, autorotation large pulleys 45, autorotation main shafts 46 and chucking discs 47 can be set in the autorotation installation box body 41; A plurality of clamping disks 47 are formed to undergo autorotation, so that multiple workpieces can be processed at the same time, and work efficiency is improved.
  • the revolving main shaft 36 is a hollow structure to facilitate the connection between the rotation motor 42 and the electric slip ring; the revolving main shaft 36 is rotatably connected to the revolving installation box 31 through an angular contact ball bearing 8; the revolving main shaft 46 is connected through an angular contact ball bearing 8 is rotationally connected with the rotation installation casing 41.
  • the Z-axis driving mechanism 2 includes a Z-axis motor 21, a Z-axis small pulley 22, a Z-axis timing belt 23, a Z-axis large pulley 24, a Z-axis wire Rod 25, screw seat 26, upper ball screw support seat 27 and lower ball screw support seat 28;
  • Z-axis motor 21 is installed on the base 1, Z-axis small pulley 22 is connected with the output shaft of Z-axis motor 21 ;
  • the Z-axis screw rod 25 is arranged along the Z-axis direction, one end is rotationally connected with the base 1 through the upper ball screw support seat 27, and the other end is rotationally connected with the base 1 through the lower ball screw support seat 28;
  • the Z-axis large pulley 24 is fixedly connected to one end of the Z-axis screw rod 25, and the Z-axis timing belt 23 surrounds the outer circumference of the Z-axis small pulley 22 and the Z-axis large pulley 24;
  • the revolving installation box 31 is fixedly
  • the Z-axis motor 21 starts, drives the Z-axis small pulley 22 to rotate, drives the Z-axis large pulley 24 and the Z-axis screw 25 to rotate through the Z-axis timing belt 23, and the screw seat 26 is connected with the revolution installation box 31, and the Z-axis
  • the screw mandrel 25 rotates to drive the screw mandrel base 26 to rotate, but due to the limitation of the base 1, the screw mandrel base 26 and the revolving installation box 31 cannot rotate with the Z-axis screw mandrel 25, so that the screw mandrel base 26 can move along the Z axis.
  • the shaft screw mandrel 25 moves up and down.
  • a balance cylinder is also included, and guide rails 37 are provided along the Z-axis direction on both sides of the revolving installation box 31 , and a guide rail pressing plate 11 is provided on the base 1 along the Z-axis direction.
  • the guide rail 37 is slidingly connected with the guide rail pressing plate 11; the balance cylinder is arranged along the Z-axis direction, the balance cylinder is fixed on the base 1, and the piston rod of the balance cylinder is fixedly connected with the top of the revolving installation box 31 through a connecting plate. Setting the balance cylinder can improve the stability of the device and reduce the vibration of the revolving installation box 31 during work.
  • the yaw driving mechanism 6 includes a yaw motor 61 , a small yaw pulley 62 , a yaw synchronous belt 63 , a large yaw pulley 64 and an eccentric main shaft 65
  • the yaw motor 61 is installed on the base 1, the output shaft of the yaw motor 61 is connected with the yaw small pulley 62, the eccentric main shaft 65 is arranged along the Z-axis direction, and is rotationally connected with the base 1 through the angular contact ball bearing 8 , one end of the bottom of the eccentric main shaft 65 is connected with the large yaw pulley 64, and one end with the eccentric distance at the top is connected with the dynamic magnetic field generating mechanism 5, and the eccentric rotation of the eccentric main shaft 65 drives the dynamic magnetic field generating mechanism 5 to rotate eccentrically; the yaw synchronous belt 63 surrounds the outer periphery of the yaw small pull
  • the yaw motor 61 is started to drive the yaw small pulley 62 to rotate, and the yaw synchronous belt 63 drives the yaw large pulley 64 and the eccentric main shaft 65 to rotate, and the eccentric main shaft 65 is connected with the dynamic magnetic field generating mechanism 5 to drive the dynamic magnetic field to generate Mechanism 5 moves and produces dynamic magnetic field; Due to the end that eccentric main shaft 65 is connected with dynamic magnetic field generating mechanism 5, there is an eccentric distance, that is, eccentric main shaft 65 is divided into two sections, and two sections are arranged on different axes, and have eccentric distance; When the main shaft 65 rotates, it can drive the dynamic magnetic field generating mechanism 5 to perform eccentric rotation.
  • the dynamic magnetic field generating mechanism 5 includes a magnet mounting eccentric disc 51, a plurality of magnetic pole discs 52, magnetic poles 56, and a
  • the eccentric disc 51 is installed with a magnet to rotate the yaw auxiliary small shaft 53;
  • the shaft center at the bottom of the eccentric disc 51 is provided with a first installation hole, and the end with the eccentric moment of the eccentric main shaft 65 is rotated and installed on the In the first installation hole;
  • the magnet installation eccentric disk 51 is positioned at the below of the polishing disc 7, and the magnetic pole disk 52 is installed on the magnet installation eccentric disk 51 top, as shown in Figure 7, the magnetic pole 56 law is installed in the magnetic pole disk 52;
  • Along the first A plurality of eccentric auxiliary disks 54 are provided at circumferential intervals around the installation hole, and a second installation hole is provided in the eccentric auxiliary disk 54; one end of the yaw auxiliary small shaft 53 is fixed on the base 1, and the other end
  • the eccentric disc 51 mounted on the magnet is connected to the eccentric main shaft 65, which is driven to rotate eccentrically by the eccentric main shaft 65, and due to the setting of the yaw auxiliary small shaft 53, the rotational movement of the eccentric disc 51 mounted on the magnet is limited, and only regular yaw movement, as shown in Figure 5.
  • the angular contact ball bearing 8 sleeved on the yaw auxiliary small shaft 53 can reduce the contact area, reduce friction, and reduce heat generation.
  • the moving magnetic field generating mechanism 5 includes a magnet mounting eccentric disk 51, a plurality of magnetic pole disks 52, magnetic poles 56, and a mechanism for limiting the rotation of the magnet mounting eccentric disk 51, There is an eccentric auxiliary shaft 55 with an eccentric distance; the shaft center at the bottom of the magnet installation eccentric disc 51 is provided with an installation through hole, and the support block 71 at the bottom of the polishing disc 7 is provided with a third mounting hole, and the eccentric main shaft 65 has an eccentric moment.
  • the magnet installation eccentric disk 51 is located at Below the polishing disc 7, as shown in Figure 7, the magnetic pole plate 52 is installed on the top of the magnet installation eccentric plate 51, and the magnetic pole 56 is regularly installed in the magnetic pole plate 52;
  • Mounting hole; the base 1 is provided with a fifth mounting hole corresponding to the position of the fourth mounting hole; one end of the eccentric auxiliary shaft 55 is rotationally connected with the fifth mounting hole through an angular contact ball bearing 8, and the other end is through an angular contact ball bearing 8 is rotationally connected with the fourth mounting hole.
  • the eccentric auxiliary shaft 55 is used to limit the rotation of the magnet mounted eccentric disk 51, which is the same as the working principle of setting the yaw auxiliary small shaft 53 in the above embodiment; in this embodiment, the eccentric auxiliary shaft 55 itself has an eccentricity,
  • the eccentric auxiliary shaft 55 is also divided into two sections, and the two sections are arranged on different axes to form an eccentric distance; and in the above-mentioned embodiment, when the eccentric auxiliary small shaft 53 is installed with the second mounting hole, it is connected with the second mounting hole. There is an eccentricity.
  • Both methods can limit the rotational movement of the eccentric disc 51 on which the magnet is installed; the yaw auxiliary small shaft 53 requires low precision and generates less heat during movement; and the eccentric auxiliary shaft 55 requires high precision, but the load
  • the magnet mounted eccentric disk 51 is more stable.
  • the edge of the polishing disc 7 is fixed on the base 1, and the support block 71 at the bottom of the polishing disc 7 is not connected with the base 1.
  • the support block 71 is used to be connected with the eccentric main shaft 65 to support the polishing The role of disc 7.
  • the eccentricity between the yaw auxiliary small shaft 53 and the second mounting hole is the same as the eccentricity of the eccentric main shaft 65; the eccentricity of the eccentric auxiliary shaft 55 is the same as the eccentricity of the eccentric main shaft 65; as shown in Figure 7
  • the magnetic pole disk 52 is a fan-shaped structure, and a plurality of magnetic pole disks 52 are arranged in a circle in the magnet installation eccentric disk 51 at intervals; each magnetic pole disk 52 is provided with a magnetic pole 56, and each magnetic pole disk 52 The arrangement of the magnets is the same.
  • the present invention also provides a dynamic magnetic field magneto-rheological ultra-smooth planarization polishing method, using the polishing device described in the above embodiment, comprising the following steps:
  • the workpiece to be processed is installed in the clamping disc 47, the diameter of the magnetic pole 56 and the arrangement of the magnetic pole 56 are selected according to the structure of the workpiece to be processed, and the magnetic pole 56 is installed on the magnet through a plurality of magnetic pole plates 52 according to the selected rule.
  • a magnetorheological fluid with a diamond abrasive particle concentration of 10%, a particle size of 7 microns, and a carbonyl iron powder concentration of 16%; and add the configured magnetorheological polishing fluid to the polishing disc 7;
  • the Z-axis driving mechanism 2 adjust the distance between the workpiece and the polishing disc 7, make the workpiece contact with the polishing pad formed in the polishing disc 7 and reach the processing gap, the gap is 0.8mm, and realize the uniform polishing of the surface of the workpiece to be processed.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

Abstract

The present invention relates to an ultra-smooth planarization polishing method and apparatus. The apparatus comprises a base, a Z-axis driving mechanism, a revolution driving mechanism, an autorotation driving mechanism, a dynamic magnetic field generating mechanism, a deflection driving mechanism, and a polishing disc used for containing a magnetorheological fluid. The Z-axis driving mechanism is mounted on the base; an output end of the Z-axis driving mechanism is connected to the revolution driving mechanism; an output end of the revolution driving mechanism is connected to the autorotation driving mechanism; a clamping disc used for clamping a workpiece is provided at an output end of the autorotation driving mechanism; the polishing disc is fixed on the base and is located below the revolution driving mechanism and the autorotation driving mechanism; the dynamic magnetic field generating mechanism is provided below the polishing disc, and a dynamic magnetic field is formed in the polishing disc; the deflection driving mechanism is mounted on the base; and the dynamic magnetic field generating mechanism is connected to an output end of the deflection driving mechanism. The present invention effectively avoids the problem that a machining effect difference exists between the center and edge of a workpiece due to the fact that a linear speed zero point exists at the center of the workpiece.

Description

一种超光滑平坦化抛光方法及装置An ultra-smooth planarization polishing method and device 技术领域technical field
本发明属于超精密加工技术领域,更具体地,涉及一种超光滑平坦化抛光方法及装置。The invention belongs to the technical field of ultra-precision machining, and more specifically relates to an ultra-smooth planarization polishing method and device.
背景技术Background technique
随着当今社会科学技术和信息技术的飞速发展,不断推动着半导体产业快速发展,半导体产业已然成为各国经济发展的重要推动力。伴随5G通讯、云计算、人工智能等新一代信息技术的发展,半导体元器件的需求量逐年增长,这要求高效加工表面粗糙度达到纳米级的超光滑无损伤半导体晶片以应对市场需求。以LED外延蓝宝石衬底为例,一般要求总厚度偏差小于10μm,表面粗糙度应小于0.3nm。因此平坦化加工成为半导体基片必不可少的工序,其加工质量和精度直接决定了半导体器件的性能With the rapid development of science and technology and information technology in today's society, the semiconductor industry has been continuously promoted, and the semiconductor industry has become an important driving force for the economic development of various countries. With the development of next-generation information technologies such as 5G communications, cloud computing, and artificial intelligence, the demand for semiconductor components is increasing year by year, which requires efficient processing of ultra-smooth and non-damaging semiconductor wafers with surface roughness reaching the nanometer level to meet market demand. Taking the LED epitaxial sapphire substrate as an example, it is generally required that the total thickness deviation is less than 10 μm, and the surface roughness should be less than 0.3nm. Therefore, planarization processing has become an indispensable process for semiconductor substrates, and its processing quality and precision directly determine the performance of semiconductor devices.
磁流变抛光技术是20世纪90年代由Kordonski W.I.及其合作者基于磁流变效应提出的一种新型的光学表面加工方法,其加工过程是利用磁流变工作液在磁场下形成的高粘度、低流动性的“柔性抛光膜”对工件表面材料进行微量去除具有不产生亚表面损伤、适合曲面加工等传统抛光所不具备的优点,应用前景广阔。Magnetorheological polishing technology is a new type of optical surface processing method proposed by Kordonski W.I. and his collaborators in the 1990s based on the magnetorheological effect. The "flexible polishing film" with low fluidity removes a small amount of material on the surface of the workpiece, which has the advantages that traditional polishing does not have, such as no sub-surface damage and suitable for curved surface processing, and has broad application prospects.
为提高磁流变的抛光效率中国专利CN200610132495.9,提出了一种基于磁流变效应的研磨抛光方法及抛光装置,但是由于静态磁场形成的磁流变效应抛光垫缺乏自我修整和磨料更新自锐的机制,磁流变液在磁场作用下的黏弹性使得静磁场形成的拋光垫对工件表面加工后受力畸变,难以保持加工后工件的性能稳定。In order to improve the polishing efficiency of magnetorheology, the Chinese patent CN200610132495.9 proposes a grinding and polishing method and polishing device based on magnetorheological effect, but the magnetorheological effect polishing pad formed by the static magnetic field lacks self-dressing and abrasive renewal. The sharp mechanism, the viscoelasticity of the magnetorheological fluid under the action of the magnetic field makes the polishing pad formed by the static magnetic field force and distort the surface of the workpiece after processing, making it difficult to maintain the stable performance of the processed workpiece.
针对加工均匀性的问题中国专利CN201510801886.4,提出了一种磁流变柔性抛光垫的动态磁场自锐抛光装置及其抛光方法,通过多磁极同步旋转驱动机构实现磁极的动态运动,使得柔性抛光垫能长时间维持对工件的恒定抛光压力,但是该装置每一个磁极的运动都由一根独立的轴进行驱动导致磁极无法在抛光区域下方实现密集排布,进而导致加工效率低下。Aiming at the problem of processing uniformity, Chinese patent CN201510801886.4 proposes a dynamic magnetic field self-sharpening polishing device and polishing method for a magnetorheological flexible polishing pad. The dynamic movement of the magnetic poles is realized through a multi-magnetic pole synchronous rotation drive mechanism, making flexible polishing The pad can maintain a constant polishing pressure on the workpiece for a long time, but the movement of each magnetic pole of the device is driven by an independent shaft, so that the magnetic poles cannot be densely arranged under the polishing area, resulting in low processing efficiency.
为增加磁极密度提高加工效率中国专利CN201710662467.6,提出了一种磁流变平面抛光装置,工件通过抛光盘旋转和工件旋转产生相对运动,但是由于抛光盘转速受到离心力的限制,抛光需要用到较高的工件自转转速才能实现高效率加工,使得工件中心位置存在相对线速度零点、工件抛光过程中线速度分布不均匀的问题,这将导致工件加工后中心区域与边缘区域存在效果差异。于此同时,该装置通过在抛光区域下方放置磁场发生装置以产生抛光所需磁场,但磁场发生装置的旋转加上抛光盘的旋转使得两者之间的相对运动较大,使得柔性抛光垫不稳定,也容易造成抛光盘盘面的磨损。In order to increase the magnetic pole density and improve the processing efficiency, the Chinese patent CN201710662467.6 proposes a magneto-rheological plane polishing device. The workpiece rotates through the polishing disc and the workpiece rotates to generate relative motion. However, because the polishing disc speed is limited by centrifugal force, polishing requires Higher workpiece rotation speed can achieve high-efficiency machining, which makes the center of the workpiece have a relative linear velocity zero point and uneven distribution of linear velocity during workpiece polishing, which will lead to differences in the effect of the central area and the edge area of the workpiece after processing. At the same time, the device generates the required magnetic field for polishing by placing a magnetic field generator under the polishing area, but the rotation of the magnetic field generator and the rotation of the polishing disc make the relative motion between the two larger, so that the flexible polishing pad does not Stable, but also easy to cause wear on the surface of the polishing disc.
发明内容Contents of the invention
本发明为克服上述现有技术中的至少一个缺陷,提供一种超光滑平坦化抛光方法及装置,有效避免工件中心位置存在线速度零点导致工件中心与边缘存在加工效果差异的问题。In order to overcome at least one defect in the above-mentioned prior art, the present invention provides an ultra-smooth and planarized polishing method and device, which can effectively avoid the problem that there is a linear velocity zero point at the center of the workpiece, resulting in a difference in processing effect between the center and the edge of the workpiece.
为解决上述技术问题,本发明采用的技术方案是:一种超光滑平坦化抛光方法,包括以下步骤:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: an ultra-smooth planarization polishing method, comprising the following steps:
设置动磁场发生机构,根据待加工工件的结构选择合适的磁极的直径以及磁极的排列规律,并按照选择的规律将磁极通过多个磁极盘安装在动磁场发生机构上的磁铁安装偏心盘中;Set up a dynamic magnetic field generating mechanism, select the appropriate diameter of the magnetic poles and the arrangement of the magnetic poles according to the structure of the workpiece to be processed, and install the magnetic poles on the magnet installation eccentric disk on the dynamic magnetic field generating mechanism through a plurality of magnetic pole disks according to the selected law;
配置磁流变抛光液,并将配置好的磁流变抛光液加入到抛光盘中;Configure magnetorheological polishing fluid, and add the configured magnetorheological polishing fluid to the polishing disc;
设置用于驱动动磁场发生机构发生偏转运动的偏摆驱动机构以及用于限制磁铁安装偏心盘发生旋转运动的偏摆辅助机构,偏摆驱动机构带动偏心主轴转动,从而带动磁铁安装偏心盘运动,在偏摆辅助机构的配合下,磁铁安装偏心盘进行规律的偏摆而不进行整体的旋转,磁铁安装偏心盘规律运动从而在抛光盘中产生动态磁场;A yaw driving mechanism for driving the dynamic magnetic field generating mechanism to generate deflection motion and a yaw auxiliary mechanism for limiting the rotational movement of the eccentric disk on which the magnet is installed are provided. With the cooperation of the yaw auxiliary mechanism, the eccentric disk mounted on the magnet performs regular yaw without overall rotation, and the eccentric disk mounted on the magnet moves regularly to generate a dynamic magnetic field in the polishing disk;
设置公转驱动机构和自转驱动机构,公转驱动机构与自转驱动机构连接,带动自转驱动机构发生公转运动;将待加工工件安装于自转驱动机构上,通过公转驱动机构和自转驱动机构带动工件同时进行公转运动和自转运动;Set up a revolution drive mechanism and an autorotation drive mechanism, the revolution drive mechanism is connected with the autorotation drive mechanism, and drives the autorotation drive mechanism to undergo revolution movement; the workpiece to be processed is installed on the autorotation drive mechanism, and the revolution drive mechanism and the autorotation drive mechanism drive the workpiece to perform revolution at the same time Movement and rotation movement;
设置Z轴驱动机构,Z轴驱动机构与公转驱动机构连接,带动公转驱动机构沿Z轴上下移动;调节工件与抛光盘之间的距离,使工件与抛光盘中所形成的抛光垫接触并达到加工间隙,实现待加工工件表面的均匀抛光。The Z-axis drive mechanism is set, and the Z-axis drive mechanism is connected with the revolution drive mechanism to drive the revolution drive mechanism to move up and down along the Z-axis; adjust the distance between the workpiece and the polishing disc, so that the workpiece contacts the polishing pad formed in the polishing disc and reaches The processing gap can realize the uniform polishing of the surface of the workpiece to be processed.
本发明还提供一种超光滑平坦化抛光装置,包括基座、用于驱动工件上下移动的Z轴驱动机构、用于驱动工件进行公转运动的公转驱动机构、用于驱动工件进行自转运动的自转驱动机构、动磁场发生机构、用于驱动动磁场发生机构发生偏转运动的偏摆驱动机构、以及用于盛装磁流变液的抛光盘;所述的Z轴驱动机构安装于基座上,Z轴驱动机构的输出端与公转驱动机构连接,所述的公转驱动机构的输出端与自转驱动机构连接,所述的自转驱动机构的输出端设有用于装夹工件的装夹盘;所述的抛光盘固定于基座上,且位于公转驱动机构和自转驱动机构的下方;所述的动磁场发生机构设于抛光盘的下方,且在抛光盘内形成动态磁场;所述的偏摆驱动机构安装于基座上,所述的动磁场发生机构与偏摆驱动机构的输出端连接。The present invention also provides an ultra-smooth and flattening polishing device, which includes a base, a Z-axis drive mechanism for driving the workpiece to move up and down, a revolution drive mechanism for driving the workpiece to perform a revolution movement, and an autorotation mechanism for driving the workpiece to perform an autorotation movement. A driving mechanism, a moving magnetic field generating mechanism, a yaw driving mechanism for driving the moving magnetic field generating mechanism to deflect, and a polishing disc for containing magnetorheological fluid; the Z-axis driving mechanism is installed on the base, Z The output end of the shaft drive mechanism is connected to the revolution drive mechanism, the output end of the revolution drive mechanism is connected to the rotation drive mechanism, and the output end of the rotation drive mechanism is provided with a clamping disc for clamping the workpiece; The polishing disc is fixed on the base, and is located under the revolution drive mechanism and the rotation drive mechanism; the dynamic magnetic field generating mechanism is arranged under the polishing disc, and forms a dynamic magnetic field in the polishing disc; the yaw drive mechanism Installed on the base, the moving magnetic field generating mechanism is connected with the output end of the yaw driving mechanism.
在其中一个实施例中,所述的公转驱动机构包括公转安装箱体、公转电机、公转小带轮、公转同步带、公转大带轮、以及公转主轴;所述的公转安装箱体与Z轴驱动机构的输出端连接;所述的公转电机安装于公转安装箱体的顶部,所述的公转小带轮与公转电机的输出轴连接,所述的公转主轴沿Z轴方向设置、且可转动安装于公转安装箱体内,所述的公转主轴的一端与公转大带轮固定连接,另一端为输出端,用于与自转驱动机构连接;所述的公转同步带环绕于公转小带轮和公转大带轮外周。In one of the embodiments, the revolving drive mechanism includes a revolving installation box, a revolving motor, a revolving small pulley, a revolving synchronous belt, a revolving large pulley, and a revolving main shaft; the revolving installation box and the Z-axis The output end of the drive mechanism is connected; the revolving motor is installed on the top of the revolving installation box, the revolving small pulley is connected to the output shaft of the revolving motor, and the revolving main shaft is arranged along the Z-axis direction and is rotatable Installed in the revolution installation box, one end of the revolution main shaft is fixedly connected with the revolution large pulley, and the other end is an output end for connecting with the rotation drive mechanism; the revolution synchronous belt surrounds the revolution small pulley and the revolution Large pulley perimeter.
在其中一个实施例中,所述的自转驱动机构包括自转安装箱体、自转电机、自转小带轮、自转同步带、自转大带轮以及自转主轴;所述的自转安装箱体的顶部与公转主轴固定连接,所述的自转电机安装于自转安装箱体内,自转电机的输出轴与自转小带轮连接;所述的自转主轴沿Z轴方向设置、且可转动安装于自转安装箱体内;所述的自转主轴的一端与自转大带轮固定连接,另一端与装夹盘固定连接;所述的自转同步带环绕于自转小带轮和自转大带轮外周。In one of the embodiments, the autorotation drive mechanism includes an autorotation installation box, an autorotation motor, a small autorotation pulley, an autorotation synchronous belt, a large autorotation pulley, and an autorotation main shaft; The main shaft is fixedly connected, the autorotation motor is installed in the autorotation installation box, and the output shaft of the autorotation motor is connected with the small rotation pulley; the autorotation main shaft is arranged along the Z-axis direction and is rotatably installed in the autorotation installation box; One end of the self-rotation main shaft is fixedly connected with the large self-rotation pulley, and the other end is fixedly connected with the chucking disc; the self-rotation synchronous belt surrounds the outer periphery of the small self-rotation pulley and the large self-rotation pulley.
在其中一个实施例中,所述的公转主轴为空心结构;所述的公转主轴通过角接触球轴承与公转安装箱体转动连接;所述的自转主轴通过角接触球轴承与自转安装箱体转动连接。In one of the embodiments, the revolving main shaft is a hollow structure; the revolving main shaft is rotatably connected with the revolving installation box through an angular contact ball bearing; connect.
在其中一个实施例中,所述的Z轴驱动机构包括Z轴电机、Z轴小带轮、Z轴同步带、Z轴大带轮、Z轴丝杆、丝杆座、上滚珠丝杆支撑座以及下滚珠丝杆支撑座;所述的Z轴电机安装于基座上,所述的Z轴小带轮与Z轴电机的输出轴连接;所述的Z轴丝杆沿Z轴方向设置,一端通过上滚珠丝杆支撑座与基 座转动连接,另一端通过下滚珠丝杆支撑座与基座转动连接;所述的Z轴大带轮与Z轴丝杆的一端固定连接,所述的Z轴同步带环绕于Z轴小带轮和Z轴大带轮的外周;所述的丝杆座转动套设于Z轴丝杆上,所述的公转安装箱体与丝杆座固定连接。In one of the embodiments, the Z-axis drive mechanism includes a Z-axis motor, a Z-axis small pulley, a Z-axis timing belt, a Z-axis large pulley, a Z-axis screw, a screw seat, and an upper ball screw support seat and the lower ball screw support seat; the Z-axis motor is installed on the base, and the Z-axis small pulley is connected with the output shaft of the Z-axis motor; the Z-axis screw is arranged along the Z-axis direction , one end is rotatably connected to the base through the upper ball screw support seat, and the other end is rotatably connected to the base through the lower ball screw support seat; the Z-axis large pulley is fixedly connected to one end of the Z-axis screw rod, and the The Z-axis timing belt surrounds the outer circumference of the Z-axis small pulley and the Z-axis large pulley; the screw seat is rotatably set on the Z-axis screw, and the revolution installation box is fixedly connected with the screw seat .
在其中一个实施例中,还包括平衡气缸,在公转安装箱体的两侧沿Z轴方向设有导轨,在所述的基座上沿Z轴方向设有导轨压板,所述的导轨与导轨压板滑动连接;所述的平衡气缸沿Z轴方向设置,平衡气缸固定于基座上,平衡气缸的活塞杆通过连接板与公转安装箱体的顶部固定连接。In one of the embodiments, it also includes a balance cylinder, guide rails are provided along the Z-axis direction on both sides of the revolving installation box, and a guide rail pressing plate is provided along the Z-axis direction on the base, and the guide rails and the guide rails The pressure plate is slidingly connected; the balance cylinder is arranged along the Z-axis direction, the balance cylinder is fixed on the base, and the piston rod of the balance cylinder is fixedly connected to the top of the revolving installation box through the connection plate.
在其中一个实施例中,所述的偏摆驱动机构包括偏摆电机、偏摆小带轮、偏摆同步带、偏摆大带轮以及偏心主轴;所述的偏摆电机安装于基座上,偏摆电机的输出轴与偏摆小带轮连接,所述的偏心主轴沿Z轴方向设置、且通过角接触球轴承与基座转动连接,偏心主轴底部一端与偏摆大带轮连接,顶部具有偏心距的一端与动磁场发生机构连接,通过偏心主轴的偏心转动带动动磁场发生机构发生偏心旋转;所述的偏摆同步带环绕在偏摆小带轮和偏摆大带轮外周。In one of the embodiments, the yaw drive mechanism includes a yaw motor, a small yaw pulley, a yaw synchronous belt, a large yaw pulley, and an eccentric main shaft; the yaw motor is installed on the base , the output shaft of the yaw motor is connected to the small yaw pulley, the eccentric main shaft is arranged along the Z-axis direction, and is rotationally connected to the base through angular contact ball bearings, and the bottom end of the eccentric main shaft is connected to the large yaw pulley, The end with eccentricity on the top is connected with the dynamic magnetic field generating mechanism, and the eccentric rotation of the eccentric main shaft drives the dynamic magnetic field generating mechanism to rotate eccentrically; the yaw synchronous belt wraps around the outer periphery of the small yaw pulley and the large yaw pulley.
在其中一个实施例中,所述的动磁场发生机构包括磁铁安装偏心盘、多个磁极盘、磁极、以及用于限制磁铁安装偏心盘发生旋转的偏摆辅助小轴;所述的磁铁安装偏心盘底部的轴心处设有第一安装孔,所述的偏心主轴的具有偏心矩的一端通过角接触球轴承转动安装于第一安装孔中;所述的磁铁安装偏心盘位于抛光盘的下方,所述的磁极盘安装于磁铁安装偏心盘顶部,所述的磁极规律安装于磁极盘中;沿着第一安装孔的四周周向间隔设有多个偏心辅助盘,在偏心辅助盘内设有第二安装孔;所述的偏摆辅助小轴的一端固定于基座上,另一端套设有角接触球轴承,且位于第二安装孔中;且偏摆辅助小轴与第二安装孔的中轴线存在偏心距。In one of the embodiments, the moving magnetic field generating mechanism includes a magnet mounting eccentric disk, a plurality of magnetic pole disks, magnetic poles, and a yaw auxiliary small shaft for limiting the rotation of the magnet mounting eccentric disk; the magnet mounting eccentric A first mounting hole is provided at the center of the disk bottom, and one end of the eccentric spindle with eccentric moment is installed in the first mounting hole through an angular contact ball bearing; the magnet mounting eccentric disk is located below the polishing disk , the magnetic pole disc is installed on the top of the eccentric disc for magnet installation, and the magnetic pole rule is installed in the magnetic pole disc; along the circumference of the first installation hole, a plurality of eccentric auxiliary discs are arranged at intervals, and the eccentric auxiliary disc is provided with There is a second installation hole; one end of the yaw auxiliary small shaft is fixed on the base, and the other end is sleeved with an angular contact ball bearing, which is located in the second installation hole; and the yaw auxiliary small shaft is connected to the second installation The central axis of the hole has an eccentricity.
在其中一个实施例中,所述的动磁场发生机构包括磁铁安装偏心盘、多个磁极盘、磁极、以及用于限制磁铁安装偏心盘发生旋转的、具有偏心距的偏心辅助轴;所述的磁铁安装偏心盘底部的轴心处设有安装通孔,在抛光盘底部的支撑块处设有第三安装孔,所述的偏心主轴的具有偏心矩的一端穿过安装通孔与第三安装孔通过角接触球轴承转动连接,且位于安装通孔中的偏心主轴与安装通孔也通过圆锥滚子轴承转动连接;所述的磁铁安装偏心盘位于抛光盘的下方,所述的磁极盘安装于磁铁安装偏心盘顶部,所述的磁极规律安装于磁极盘 中;沿着安装通孔的四周周向间隔设有多个第四安装孔;在所述的基座上设有与第四安装孔位置对应的第五安装孔;所述的偏心辅助轴的一端通过角接触球轴承与第五安装孔转动连接,另一端通过角接触球轴承与第四安装孔转动连接。In one of the embodiments, the moving magnetic field generating mechanism includes a magnet mounting eccentric disk, a plurality of magnetic pole disks, magnetic poles, and an eccentric auxiliary shaft with an eccentricity for limiting the rotation of the magnet mounting eccentric disk; The shaft center of the bottom of the magnet installation eccentric disc is provided with a mounting through hole, and the support block at the bottom of the polishing disc is provided with a third mounting hole. One end of the eccentric main shaft with eccentric moment passes through the mounting through hole and the third mounting hole. The holes are rotationally connected by angular contact ball bearings, and the eccentric main shaft located in the installation through hole is also rotationally connected with the installation through hole by tapered roller bearings; the magnet installation eccentric disc is located below the polishing disc, and the magnetic pole disc is installed The magnet is installed on the top of the eccentric disk, and the magnetic poles are regularly installed in the magnetic pole disk; a plurality of fourth installation holes are arranged at intervals around the circumference of the installation through hole; The hole position corresponds to the fifth mounting hole; one end of the eccentric auxiliary shaft is rotationally connected to the fifth mounting hole through an angular contact ball bearing, and the other end is rotationally connected to the fourth mounting hole through an angular contact ball bearing.
在其中一个实施例中,所述的偏摆辅助小轴与第二安装孔之间的偏心距与偏心主轴的偏心距相同;所述的偏心辅助轴的偏心距与偏心主轴的偏心距相同;所述的磁极盘为扇形结构,多个磁极盘相互间隔围成圆形排列在磁铁安装偏心盘中;在每个磁极盘中均设有磁极,且每个磁极盘中磁铁的排列规律相同。In one of the embodiments, the eccentricity between the yaw auxiliary small shaft and the second mounting hole is the same as the eccentricity of the eccentric main shaft; the eccentricity of the eccentric auxiliary shaft is the same as the eccentricity of the eccentric main shaft; The magnetic pole disks have a fan-shaped structure, and a plurality of magnetic pole disks are spaced apart from each other to form a circular arrangement in the eccentric disk for magnet installation; magnetic poles are arranged in each magnetic pole disk, and the arrangement of the magnets in each magnetic pole disk is the same.
与现有技术相比,有益效果是:Compared with the prior art, the beneficial effect is:
1、本发明提供的一种超光滑平坦化抛光装置及抛光方法,采用工件沿抛光区域同时进行公转和自转的抛光的同时抛光盘静止的抛光方式,避免了抛光盘中抛光液容易甩出的问题,另一方面,可以通过提高工件沿抛光区域公转的速度改善工件表面的线速度的不均匀,解决工件中心位置存在相对线速度的零点的问题。同时由于抛光盘静止保证了在大尺寸工件的抛光加工时抛光盘的精度和磁流变柔性抛光垫的稳定。1. A kind of ultra-smooth and flattening polishing device and polishing method provided by the present invention adopts the polishing method in which the polishing disc is stationary while the workpiece is simultaneously orbited and rotated along the polishing area, so as to avoid the possibility that the polishing liquid in the polishing disc is easily thrown out. The problem, on the other hand, can improve the unevenness of the linear velocity on the surface of the workpiece by increasing the speed at which the workpiece revolves along the polishing area, and solve the problem that there is a zero point of the relative linear velocity at the center of the workpiece. At the same time, because the polishing disc is still, the precision of the polishing disc and the stability of the magnetorheological flexible polishing pad are guaranteed during the polishing process of large-sized workpieces.
2、本发明提供的一种超光滑平坦化抛光装置,通过偏摆发生机构驱动动态磁场发生机构运动以产生动态磁场,同时,通过设置偏心辅助轴或偏摆辅助小轴,使得磁铁安装偏心盘只做规律的偏摆运动而不进行整体的旋转,使得柔性抛光垫的形状不断回复;同时,该偏摆运动使得磁极仅仅进行小幅度的规律运动,使得在保持磁流变柔性抛光垫加工性能的同时对抛光盘盘面的磨损降到最小;另外,磁极通过磁铁安装偏心盘进行整体的偏摆运动,因此磁极可以密集的排布于抛光盘的下方,产生更加密集且加工性能更优异的抛光垫,提高加工效率。2. An ultra-smooth and flattening polishing device provided by the present invention drives the dynamic magnetic field generating mechanism to move through the yaw generating mechanism to generate a dynamic magnetic field. At the same time, by setting the eccentric auxiliary shaft or the yaw auxiliary small shaft, the magnet is installed with an eccentric disk Only do regular yaw motion without overall rotation, so that the shape of the flexible polishing pad is continuously restored; at the same time, the yaw motion makes the magnetic poles only perform small regular motions, so that the processing performance of the magneto-rheological flexible polishing pad can be maintained. At the same time, the wear on the surface of the polishing disc is minimized; in addition, the magnetic poles are mounted on the eccentric disc through the magnet to perform the overall yaw movement, so the magnetic poles can be densely arranged under the polishing disc, resulting in more intensive and better processing performance. Pad, improve processing efficiency.
附图说明Description of drawings
图1是本发明整体结构的第一视角结构示意图。FIG. 1 is a structural schematic view of the overall structure of the present invention at a first viewing angle.
图2是本发明整体结构的第二视角结构示意图。Fig. 2 is a structural schematic diagram of the second viewing angle of the overall structure of the present invention.
图3是本发明动磁场发生机构与偏摆驱动机构其中一种结构示意图。FIG. 3 is a structural schematic diagram of the dynamic magnetic field generating mechanism and the yaw driving mechanism of the present invention.
图4是本发明动磁场发生机构与偏摆驱动机构的另一种结构示意图。Fig. 4 is another structural schematic diagram of the dynamic magnetic field generating mechanism and the yaw driving mechanism of the present invention.
图5是本发明图3中A的局部放大示意图。Fig. 5 is a partially enlarged schematic diagram of A in Fig. 3 of the present invention.
图6是本发明图4中B的局部放大示意图。Fig. 6 is a partially enlarged schematic diagram of B in Fig. 4 of the present invention.
图7是本发明磁极排列方式结构示意图。Fig. 7 is a schematic diagram of the structure of the magnetic pole arrangement in the present invention.
图8是本发明动磁场发生机构进行偏摆运动示意图。Fig. 8 is a schematic diagram of the yaw movement of the dynamic magnetic field generating mechanism of the present invention.
附图标记:1、基座;11、导轨压板;2、Z轴驱动机构;21、Z轴电机;22、Z轴小带轮;23、Z轴同步带;24、Z轴大带轮;25、Z轴丝杆;26、丝杆座;27、上滚珠丝杆支撑座;28、下滚珠丝杆支撑座;3、公转驱动机构;31、公转安装箱体;32、公转电机;33、公转小带轮;34、公转同步带;35、公转大带轮;36、公转主轴;37、导轨;4、自转驱动机构;41、自转安装箱体;42、自转电机;43、自转小带轮;44、自转同步带;45、自转大带轮;46、自转主轴;47、装夹盘;5、动磁场发生机构;51、磁铁安装偏心盘;52、磁极盘;53、偏摆辅助小轴;54、偏心辅助盘;55、偏心辅助轴;56、磁极;6、偏摆驱动机构;61、偏摆电机;62、偏摆小带轮;63、偏摆同步带;64、偏摆大带轮;65、偏心主轴;66、轴套;7、抛光盘;71、支撑块;8、角接触球轴承;9、圆锥滚子轴承;。Reference signs: 1, base; 11, guide rail pressure plate; 2, Z-axis drive mechanism; 21, Z-axis motor; 22, Z-axis small pulley; 23, Z-axis timing belt; 24, Z-axis large pulley; 25. Z-axis screw; 26. Screw seat; 27. Upper ball screw support seat; 28. Lower ball screw support seat; 3. Revolving drive mechanism; 31. Revolving installation box; 32. Revolving motor; 33 , small revolution pulley; 34, revolution synchronous belt; 35, large revolution pulley; 36, revolution main shaft; 37, guide rail; 4, rotation drive mechanism; 41, rotation installation box; 42, rotation motor; 43, rotation small Pulley; 44. Self-rotating synchronous belt; 45. Large self-rotating pulley; 46. Self-rotating main shaft; 47. Clamping disc; 5. Dynamic magnetic field generating mechanism; 51. Magnet mounting eccentric disc; 52. Magnetic pole disc; Auxiliary small shaft; 54, eccentric auxiliary disc; 55, eccentric auxiliary shaft; 56, magnetic pole; 6, yaw driving mechanism; 61, yaw motor; 62, yaw small pulley; 63, yaw synchronous belt; 64, 65. Eccentric main shaft; 66. Shaft sleeve; 7. Polishing disc; 71. Support block; 8. Angular contact ball bearing; 9. Tapered roller bearing.
具体实施方式detailed description
附图仅用于示例性说明,不能理解为对本发明的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本发明的限制。The accompanying drawings are for illustrative purposes only, and should not be construed as limiting the present invention; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as limiting the present invention.
如图1至图8所示,一种超光滑平坦化抛光装置,包括基座1、用于驱动工件上下移动的Z轴驱动机构2、用于驱动工件进行公转运动的公转驱动机构3、用于驱动工件进行自转运动的自转驱动机构4、动磁场发生机构5、用于驱动动磁场发生机构5发生偏转运动的偏摆驱动机构6、以及用于盛装磁流变液的抛光盘7;Z轴驱动机构2安装于基座1上,Z轴驱动机构2的输出端与公转驱动机构3连接,公转驱动机构3的输出端与自转驱动机构4连接,自转驱动机构4的输出端设有用于装夹工件的装夹盘47;抛光盘7固定于基座1上,且位于公转驱动机构3和自转驱动机构4的下方;动磁场发生机构5设于抛光盘7的下方,且在抛光盘7内形成动态磁场;偏摆驱动机构6安装于基座1上,动磁场发生机构5与偏摆驱动机构6的输出端连接。在本发明中,抛光盘7固定在基座1上,通过偏摆驱动机构6驱动动磁场发生机构5进行规律运动而在抛光盘7中形成动态磁场,避免了现有技术中抛光盘7运动而导致抛光液容易甩出的问题,也保证了在进行大尺寸工件加工时抛光盘7的精度和磁流变柔性抛光 垫的稳定性;另外,通过公转驱动机构3和自转驱动机构4带动工件同时进行公转和自转,可以通过提高工件沿抛光区域的公转速度来改善工件表面线速度分布不均、工件中心位置存在线速度零点的问题,避免了工件中心位置与边缘位置存在加工精度差异的问题;Z轴驱动机构2用于调整工件与抛光盘7之间的距离,以便于选择合适的距离值保证工件与抛光垫接触达到加工间隙。As shown in Figures 1 to 8, an ultra-smooth and flattening polishing device includes a base 1, a Z-axis drive mechanism 2 for driving the workpiece to move up and down, a revolution drive mechanism 3 for driving the workpiece to perform revolution motion, and An autorotation drive mechanism 4 for driving the workpiece to rotate, a dynamic magnetic field generator 5, a yaw drive mechanism 6 for driving the dynamic magnetic field generator 5 to deflect, and a polishing disc 7 for containing magnetorheological fluid; Z The shaft drive mechanism 2 is installed on the base 1, the output end of the Z-axis drive mechanism 2 is connected with the revolution drive mechanism 3, the output end of the revolution drive mechanism 3 is connected with the rotation drive mechanism 4, and the output end of the rotation drive mechanism 4 is provided with a The clamping disc 47 for clamping the workpiece; the polishing disc 7 is fixed on the base 1, and is located below the revolution drive mechanism 3 and the rotation drive mechanism 4; the dynamic magnetic field generating mechanism 5 is arranged under the polishing disc 7, and A dynamic magnetic field is formed in 7; the yaw driving mechanism 6 is installed on the base 1, and the dynamic magnetic field generating mechanism 5 is connected to the output end of the yaw driving mechanism 6. In the present invention, the polishing disk 7 is fixed on the base 1, and the dynamic magnetic field generating mechanism 5 is driven by the yaw driving mechanism 6 to perform regular motion to form a dynamic magnetic field in the polishing disk 7, which avoids the movement of the polishing disk 7 in the prior art The problem that the polishing liquid is easily thrown out also ensures the accuracy of the polishing disc 7 and the stability of the magnetorheological flexible polishing pad when large-scale workpieces are processed; in addition, the workpiece is driven by the revolution drive mechanism 3 and the rotation drive mechanism 4 Simultaneous revolution and rotation can improve the uneven distribution of linear velocity on the surface of the workpiece and the zero point of linear velocity at the center of the workpiece by increasing the revolution speed of the workpiece along the polishing area, avoiding the problem of machining accuracy differences between the center and edge of the workpiece ; The Z-axis drive mechanism 2 is used to adjust the distance between the workpiece and the polishing disc 7, so as to select an appropriate distance value to ensure that the workpiece and the polishing pad are in contact with each other to reach the processing gap.
在其中一个实施例中,如图1和图2所示,公转驱动机构3包括公转安装箱体31、公转电机32、公转小带轮33、公转同步带34、公转大带轮35、以及公转主轴36;公转安装箱体31与Z轴驱动机构2的输出端连接;公转电机32安装于公转安装箱体31的顶部,公转小带轮33与公转电机32的输出轴连接,公转主轴36沿Z轴方向设置、且可转动安装于公转安装箱体31内,公转主轴36的一端与公转大带轮35固定连接,另一端为输出端,用于与自转驱动机构4连接;公转同步带34环绕于公转小带轮33和公转大带轮35外周。公转电机32启动,公转小带轮33转动,通过公转同步带34带动公转大带轮35和公转主轴36旋转,公转主轴36与自转驱动机构4连接,从而带动自转驱动机构4及工件一起发生公转运动。In one of the embodiments, as shown in Figure 1 and Figure 2, the revolution driving mechanism 3 includes a revolution installation box 31, a revolution motor 32, a revolution small pulley 33, a revolution synchronous belt 34, a revolution large pulley 35, and a revolution Main shaft 36; Revolving installation box 31 is connected with the output end of Z-axis drive mechanism 2; The direction of the Z axis is arranged and rotatably installed in the revolution installation box 31. One end of the revolution main shaft 36 is fixedly connected with the revolution belt pulley 35, and the other end is an output end for connecting with the rotation drive mechanism 4; the revolution synchronous belt 34 It surrounds the outer periphery of the small revolving pulley 33 and the large revolving pulley 35 . The revolving motor 32 is started, the small revolving pulley 33 rotates, and the revolving large pulley 35 and the revolving main shaft 36 are driven to rotate through the revolving synchronous belt 34, and the revolving main shaft 36 is connected with the rotation drive mechanism 4, thereby driving the rotation drive mechanism 4 and the workpiece to revolve together sports.
在其中一个实施例中,如图1和图2所示,自转驱动机构4包括自转安装箱体41、自转电机42、自转小带轮43、自转同步带44、自转大带轮45以及自转主轴46;自转安装箱体41的顶部与公转主轴36固定连接,自转电机42安装于自转安装箱体41内,自转电机42的输出轴与自转小带轮43连接;自转主轴46沿Z轴方向设置、且可转动安装于自转安装箱体41内;自转主轴46的一端与自转大带轮45固定连接,另一端与装夹盘47固定连接;自转同步带44环绕于自转小带轮43和自转大带轮45外周。自转电机42启动,带动自转小带轮43运动,通过自转同步带44带动自转大带轮45和自转主轴46旋转,装夹盘47与自转主轴46连接,从而实现工件自转。为了提高加工效率,可以在自转安装箱体41内设置多个自转电机42、自转小带轮43、自转同步带44、自转大带轮45和自转主轴46以及装夹盘47;在自转箱体内形成多个装夹盘47发生自转运动,这样可以同时对多个工件进行加工,提高工作效率。In one of the embodiments, as shown in Figures 1 and 2, the autorotation drive mechanism 4 includes an autorotation installation box 41, an autorotation motor 42, a small autorotation pulley 43, an autorotation timing belt 44, a large autorotation pulley 45, and an autorotation main shaft 46; the top of the rotation installation box 41 is fixedly connected with the revolution main shaft 36, the rotation motor 42 is installed in the rotation installation box 41, the output shaft of the rotation motor 42 is connected with the rotation small pulley 43; the rotation main shaft 46 is arranged along the Z-axis direction , and rotatably installed in the rotation installation box 41; one end of the rotation main shaft 46 is fixedly connected with the large rotation pulley 45, and the other end is fixedly connected with the chucking disc 47; the rotation timing belt 44 surrounds the rotation small pulley 43 and the rotation Big pulley 45 peripheries. The rotation motor 42 starts, drives the rotation small pulley 43 motions, drives the rotation large pulley 45 and the rotation main shaft 46 to rotate by the rotation synchronous belt 44, and the chucking disc 47 is connected with the rotation main shaft 46, thereby realizes workpiece rotation. In order to improve processing efficiency, a plurality of autorotation motors 42, autorotation small pulleys 43, autorotation timing belts 44, autorotation large pulleys 45, autorotation main shafts 46 and chucking discs 47 can be set in the autorotation installation box body 41; A plurality of clamping disks 47 are formed to undergo autorotation, so that multiple workpieces can be processed at the same time, and work efficiency is improved.
在一些实施例中,公转主轴36为空心结构,以便于自转电机42与电滑环连接;公转主轴36通过角接触球轴承8与公转安装箱体31转动连接;自转主轴46通过角接触球轴承8与自转安装箱体41转动连接。In some embodiments, the revolving main shaft 36 is a hollow structure to facilitate the connection between the rotation motor 42 and the electric slip ring; the revolving main shaft 36 is rotatably connected to the revolving installation box 31 through an angular contact ball bearing 8; the revolving main shaft 46 is connected through an angular contact ball bearing 8 is rotationally connected with the rotation installation casing 41.
在另一个实施例中,如图1和图2所示,Z轴驱动机构2包括Z轴电机21、Z轴小带轮22、Z轴同步带23、Z轴大带轮24、Z轴丝杆25、丝杆座26、上滚珠丝杆支撑座27以及下滚珠丝杆支撑座28;Z轴电机21安装于基座1上,Z轴小带轮22与Z轴电机21的输出轴连接;Z轴丝杆25沿Z轴方向设置,一端通过上滚珠丝杆支撑座27与基座1转动连接,另一端通过下滚珠丝杆支撑座28与基座1转动连接;Z轴大带轮24与Z轴丝杆25的一端固定连接,Z轴同步带23环绕于Z轴小带轮22和Z轴大带轮24的外周;丝杆座26转动套设于Z轴丝杆25上,公转安装箱体31与丝杆座26固定连接。Z轴电机21启动,带动Z轴小带轮22转动,通过Z轴同步带23带动Z轴大带轮24和Z轴丝杆25旋转,丝杆座26与公转安装箱体31连接,Z轴丝杆25转动,带动丝杆座26旋转,但是由于基座1的限制,导致丝杆座26及公转安装箱体31不能跟着Z轴丝杆25一起转轴,从而实现丝杆座26沿着Z轴丝杆25上下移动。In another embodiment, as shown in Figures 1 and 2, the Z-axis driving mechanism 2 includes a Z-axis motor 21, a Z-axis small pulley 22, a Z-axis timing belt 23, a Z-axis large pulley 24, a Z-axis wire Rod 25, screw seat 26, upper ball screw support seat 27 and lower ball screw support seat 28; Z-axis motor 21 is installed on the base 1, Z-axis small pulley 22 is connected with the output shaft of Z-axis motor 21 ; The Z-axis screw rod 25 is arranged along the Z-axis direction, one end is rotationally connected with the base 1 through the upper ball screw support seat 27, and the other end is rotationally connected with the base 1 through the lower ball screw support seat 28; the Z-axis large pulley 24 is fixedly connected to one end of the Z-axis screw rod 25, and the Z-axis timing belt 23 surrounds the outer circumference of the Z-axis small pulley 22 and the Z-axis large pulley 24; The revolving installation box 31 is fixedly connected with the screw seat 26 . The Z-axis motor 21 starts, drives the Z-axis small pulley 22 to rotate, drives the Z-axis large pulley 24 and the Z-axis screw 25 to rotate through the Z-axis timing belt 23, and the screw seat 26 is connected with the revolution installation box 31, and the Z-axis The screw mandrel 25 rotates to drive the screw mandrel base 26 to rotate, but due to the limitation of the base 1, the screw mandrel base 26 and the revolving installation box 31 cannot rotate with the Z-axis screw mandrel 25, so that the screw mandrel base 26 can move along the Z axis. The shaft screw mandrel 25 moves up and down.
在一些实施例中,如图2所示,还包括平衡气缸,在公转安装箱体31的两侧沿Z轴方向设有导轨37,在基座1上沿Z轴方向设有导轨压板11,导轨37与导轨压板11滑动连接;平衡气缸沿Z轴方向设置,平衡气缸固定于基座1上,平衡气缸的活塞杆通过连接板与公转安装箱体31的顶部固定连接。设置平衡气缸可以提高装置的稳定性,减小公转安装箱体31在工作时的振动。In some embodiments, as shown in FIG. 2 , a balance cylinder is also included, and guide rails 37 are provided along the Z-axis direction on both sides of the revolving installation box 31 , and a guide rail pressing plate 11 is provided on the base 1 along the Z-axis direction. The guide rail 37 is slidingly connected with the guide rail pressing plate 11; the balance cylinder is arranged along the Z-axis direction, the balance cylinder is fixed on the base 1, and the piston rod of the balance cylinder is fixedly connected with the top of the revolving installation box 31 through a connecting plate. Setting the balance cylinder can improve the stability of the device and reduce the vibration of the revolving installation box 31 during work.
在其中一个实施例中,如图1至图4所示,偏摆驱动机构6包括偏摆电机61、偏摆小带轮62、偏摆同步带63、偏摆大带轮64以及偏心主轴65;偏摆电机61安装于基座1上,偏摆电机61的输出轴与偏摆小带轮62连接,偏心主轴65沿Z轴方向设置、且通过角接触球轴承8与基座1转动连接,偏心主轴65底部一端与偏摆大带轮64连接,顶部具有偏心距的一端与动磁场发生机构5连接,通过偏心主轴65的偏心转动带动动磁场发生机构5发生偏心旋转;偏摆同步带63环绕在偏摆小带轮62和偏摆大带轮64外周。偏摆电机61启动,带动偏摆小带轮62转动,通过偏摆同步带63带动偏摆大带轮64和偏心主轴65转动,偏心主轴65与动磁场发生机构5连接,从而带动动磁场发生机构5运动而产生动磁场;由于偏心主轴65与动磁场发生机构5连接的一端,存在一个偏心距,即偏心主轴65分为两段,两段不同轴设置,具有偏心距;这样在偏心主轴65转动时,则可以实现带动动磁场发生机构5进行偏心旋转运动。In one of the embodiments, as shown in FIGS. 1 to 4 , the yaw driving mechanism 6 includes a yaw motor 61 , a small yaw pulley 62 , a yaw synchronous belt 63 , a large yaw pulley 64 and an eccentric main shaft 65 The yaw motor 61 is installed on the base 1, the output shaft of the yaw motor 61 is connected with the yaw small pulley 62, the eccentric main shaft 65 is arranged along the Z-axis direction, and is rotationally connected with the base 1 through the angular contact ball bearing 8 , one end of the bottom of the eccentric main shaft 65 is connected with the large yaw pulley 64, and one end with the eccentric distance at the top is connected with the dynamic magnetic field generating mechanism 5, and the eccentric rotation of the eccentric main shaft 65 drives the dynamic magnetic field generating mechanism 5 to rotate eccentrically; the yaw synchronous belt 63 surrounds the outer periphery of the yaw small pulley 62 and the yaw large pulley 64. The yaw motor 61 is started to drive the yaw small pulley 62 to rotate, and the yaw synchronous belt 63 drives the yaw large pulley 64 and the eccentric main shaft 65 to rotate, and the eccentric main shaft 65 is connected with the dynamic magnetic field generating mechanism 5 to drive the dynamic magnetic field to generate Mechanism 5 moves and produces dynamic magnetic field; Due to the end that eccentric main shaft 65 is connected with dynamic magnetic field generating mechanism 5, there is an eccentric distance, that is, eccentric main shaft 65 is divided into two sections, and two sections are arranged on different axes, and have eccentric distance; When the main shaft 65 rotates, it can drive the dynamic magnetic field generating mechanism 5 to perform eccentric rotation.
在其中一个实施例中,如图1、图2、图3、图5、图7所示,动磁场发生 机构5包括磁铁安装偏心盘51、多个磁极盘52、磁极56、以及用于限制磁铁安装偏心盘51发生旋转的偏摆辅助小轴53;磁铁安装偏心盘51底部的轴心处设有第一安装孔,偏心主轴65的具有偏心矩的一端通过角接触球轴承8转动安装于第一安装孔中;磁铁安装偏心盘51位于抛光盘7的下方,磁极盘52安装于磁铁安装偏心盘51顶部,如图7所示,磁极56规律安装于磁极盘52中;沿着第一安装孔的四周周向间隔设有多个偏心辅助盘54,在偏心辅助盘54内设有第二安装孔;偏摆辅助小轴53的一端固定于基座1上,另一端套设有角接触球轴承8,且位于第二安装孔中;且偏摆辅助小轴53与第二安装孔的中轴线存在偏心距。磁铁安装偏心盘51与偏心主轴65连接,通过偏心主轴65带动其发生偏心旋转,而由于偏摆辅助小轴53的设置,限制了磁铁安装偏心盘51进行旋转运动,只能做规律的偏摆运动,如图5所示。在偏摆辅助小轴53上套设角接触球轴承8可以减小接触面积,减少摩擦,减少发热。In one of the embodiments, as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 7, the dynamic magnetic field generating mechanism 5 includes a magnet mounting eccentric disc 51, a plurality of magnetic pole discs 52, magnetic poles 56, and a The eccentric disc 51 is installed with a magnet to rotate the yaw auxiliary small shaft 53; the shaft center at the bottom of the eccentric disc 51 is provided with a first installation hole, and the end with the eccentric moment of the eccentric main shaft 65 is rotated and installed on the In the first installation hole; the magnet installation eccentric disk 51 is positioned at the below of the polishing disc 7, and the magnetic pole disk 52 is installed on the magnet installation eccentric disk 51 top, as shown in Figure 7, the magnetic pole 56 law is installed in the magnetic pole disk 52; Along the first A plurality of eccentric auxiliary disks 54 are provided at circumferential intervals around the installation hole, and a second installation hole is provided in the eccentric auxiliary disk 54; one end of the yaw auxiliary small shaft 53 is fixed on the base 1, and the other end is sleeved with a corner It is in contact with the ball bearing 8 and is located in the second mounting hole; and there is an eccentricity between the yaw auxiliary small shaft 53 and the central axis of the second mounting hole. The eccentric disc 51 mounted on the magnet is connected to the eccentric main shaft 65, which is driven to rotate eccentrically by the eccentric main shaft 65, and due to the setting of the yaw auxiliary small shaft 53, the rotational movement of the eccentric disc 51 mounted on the magnet is limited, and only regular yaw movement, as shown in Figure 5. The angular contact ball bearing 8 sleeved on the yaw auxiliary small shaft 53 can reduce the contact area, reduce friction, and reduce heat generation.
在另一个实施例中,如图4和图6所示,动磁场发生机构5包括磁铁安装偏心盘51、多个磁极盘52、磁极56、以及用于限制磁铁安装偏心盘51发生旋转的、具有偏心距的偏心辅助轴55;磁铁安装偏心盘51底部的轴心处设有安装通孔,在抛光盘7底部的支撑块71处设有第三安装孔,偏心主轴65的具有偏心矩的一端穿过安装通孔与第三安装孔通过圆锥滚子轴承9转动连接,且位于安装通孔中的偏心主轴65与安装通孔也通过角接触球轴承8转动连接;磁铁安装偏心盘51位于抛光盘7的下方,如图7所示,磁极盘52安装于磁铁安装偏心盘51顶部,磁极56规律安装于磁极盘52中;沿着安装通孔的四周周向间隔设有多个第四安装孔;在基座1上设有与第四安装孔位置对应的第五安装孔;偏心辅助轴55的一端通过角接触球轴承8与第五安装孔转动连接,另一端通过角接触球轴承8与第四安装孔转动连接。本实施例通过偏心辅助轴55实现限制磁铁安装偏心盘51发生旋转,与上述实施例中设置偏摆辅助小轴53的工作原理相同;在本实施例中,偏心辅助轴55本身具有偏心距,偏心辅助轴55也是分为两段的,两段不同轴设置,形成偏心距;而在上述实施例中,是通过偏摆辅助小轴53与第二安装孔安装时,与第二安装孔存在一个偏心量。两种方式均能够实现限制磁体安装偏心盘51发生旋转运动;偏摆辅助小轴53所需要的精度较低,运动时发热较小;而偏心辅助轴55所需要的精度较高,但是所承载的磁铁安装偏心盘51更为稳定。另外,抛光盘7的边缘是固定在基座1上的,抛 光盘7底部的支撑块71是没有与基座1连接的,支撑块71是用来与偏心主轴65连接的,起到支撑抛光盘7的作用。In another embodiment, as shown in FIG. 4 and FIG. 6 , the moving magnetic field generating mechanism 5 includes a magnet mounting eccentric disk 51, a plurality of magnetic pole disks 52, magnetic poles 56, and a mechanism for limiting the rotation of the magnet mounting eccentric disk 51, There is an eccentric auxiliary shaft 55 with an eccentric distance; the shaft center at the bottom of the magnet installation eccentric disc 51 is provided with an installation through hole, and the support block 71 at the bottom of the polishing disc 7 is provided with a third mounting hole, and the eccentric main shaft 65 has an eccentric moment. One end passes through the installation through hole and the third installation hole is rotatably connected through the tapered roller bearing 9, and the eccentric main shaft 65 located in the installation through hole is also rotatably connected with the installation through hole through the angular contact ball bearing 8; the magnet installation eccentric disk 51 is located at Below the polishing disc 7, as shown in Figure 7, the magnetic pole plate 52 is installed on the top of the magnet installation eccentric plate 51, and the magnetic pole 56 is regularly installed in the magnetic pole plate 52; Mounting hole; the base 1 is provided with a fifth mounting hole corresponding to the position of the fourth mounting hole; one end of the eccentric auxiliary shaft 55 is rotationally connected with the fifth mounting hole through an angular contact ball bearing 8, and the other end is through an angular contact ball bearing 8 is rotationally connected with the fourth mounting hole. In this embodiment, the eccentric auxiliary shaft 55 is used to limit the rotation of the magnet mounted eccentric disk 51, which is the same as the working principle of setting the yaw auxiliary small shaft 53 in the above embodiment; in this embodiment, the eccentric auxiliary shaft 55 itself has an eccentricity, The eccentric auxiliary shaft 55 is also divided into two sections, and the two sections are arranged on different axes to form an eccentric distance; and in the above-mentioned embodiment, when the eccentric auxiliary small shaft 53 is installed with the second mounting hole, it is connected with the second mounting hole. There is an eccentricity. Both methods can limit the rotational movement of the eccentric disc 51 on which the magnet is installed; the yaw auxiliary small shaft 53 requires low precision and generates less heat during movement; and the eccentric auxiliary shaft 55 requires high precision, but the load The magnet mounted eccentric disk 51 is more stable. In addition, the edge of the polishing disc 7 is fixed on the base 1, and the support block 71 at the bottom of the polishing disc 7 is not connected with the base 1. The support block 71 is used to be connected with the eccentric main shaft 65 to support the polishing The role of disc 7.
在一些实施例中,偏摆辅助小轴53与第二安装孔之间的偏心距与偏心主轴65的偏心距相同;偏心辅助轴55的偏心距与偏心主轴65的偏心距相同;如图7所示,磁极盘52为扇形结构,多个磁极盘52相互间隔围成圆形排列在磁铁安装偏心盘51中;在每个磁极盘52中均设有磁极56,且每个磁极盘52中磁铁的排列规律相同。In some embodiments, the eccentricity between the yaw auxiliary small shaft 53 and the second mounting hole is the same as the eccentricity of the eccentric main shaft 65; the eccentricity of the eccentric auxiliary shaft 55 is the same as the eccentricity of the eccentric main shaft 65; as shown in Figure 7 As shown, the magnetic pole disk 52 is a fan-shaped structure, and a plurality of magnetic pole disks 52 are arranged in a circle in the magnet installation eccentric disk 51 at intervals; each magnetic pole disk 52 is provided with a magnetic pole 56, and each magnetic pole disk 52 The arrangement of the magnets is the same.
在另一个实施例中,本发明还提供一种动态磁场磁流变超光滑平坦化抛光方法,使用以上实施例所述的抛光装置,包括以下步骤:In another embodiment, the present invention also provides a dynamic magnetic field magneto-rheological ultra-smooth planarization polishing method, using the polishing device described in the above embodiment, comprising the following steps:
将待加工的工件安装于装夹盘47中,根据待加工工件的结构选择合适的磁极56的直径以及磁极56的排列规律,并按照选择的规律将磁极56通过多个磁极盘52安装在磁铁安装偏心盘51中;在本实施例中,工件选择单晶6H-SiC基片;选择直径为30mm的永磁体均匀的排布在抛光区域下方,即磁铁安装偏心盘51中;The workpiece to be processed is installed in the clamping disc 47, the diameter of the magnetic pole 56 and the arrangement of the magnetic pole 56 are selected according to the structure of the workpiece to be processed, and the magnetic pole 56 is installed on the magnet through a plurality of magnetic pole plates 52 according to the selected rule. Install the eccentric disc 51; in the present embodiment, the workpiece is selected as a single crystal 6H-SiC substrate; select a permanent magnet with a diameter of 30 mm to be evenly arranged below the polishing area, that is, the magnet is installed in the eccentric disc 51;
配置金刚石磨粒浓度为10%,粒径为7微米,羰基铁粉浓度为16%的磁流变液;并将配置好的磁流变抛光液加入到抛光盘7中;Configure a magnetorheological fluid with a diamond abrasive particle concentration of 10%, a particle size of 7 microns, and a carbonyl iron powder concentration of 16%; and add the configured magnetorheological polishing fluid to the polishing disc 7;
启动用于驱动动磁场发生机构5发生偏转运动的偏摆驱动机构6,带动偏心主轴65转动,转动速度为10r/min;在偏摆辅助小轴53或偏心辅助轴55的配合下,磁铁安装偏心盘51进行规律的偏摆而不进行整体的旋转,磁铁安装偏心盘51规律运动从而在抛光盘7中产生动态磁场;Start the yaw driving mechanism 6 used to drive the yaw movement of the dynamic magnetic field generating mechanism 5 to drive the eccentric main shaft 65 to rotate at a rotation speed of 10 r/min; The eccentric disk 51 performs regular deflection instead of overall rotation, and the magnet mounts the eccentric disk 51 to move regularly so as to generate a dynamic magnetic field in the polishing disk 7;
启动公转驱动机构3和自转驱动机构4,带动工件同时进行公转运动和自转运动;公转速度为150r/min,自转速度为10r/min;Start the revolution drive mechanism 3 and the autorotation drive mechanism 4, and drive the workpiece to perform revolution motion and autorotation motion simultaneously; the revolution speed is 150r/min, and the autorotation speed is 10r/min;
启动Z轴驱动机构2,调节工件与抛光盘7之间的距离,使工件与抛光盘7中所形成的抛光垫接触并达到加工间隙,间隙为0.8mm,实现待加工工件表面的均匀抛光。Start the Z-axis driving mechanism 2, adjust the distance between the workpiece and the polishing disc 7, make the workpiece contact with the polishing pad formed in the polishing disc 7 and reach the processing gap, the gap is 0.8mm, and realize the uniform polishing of the surface of the workpiece to be processed.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定 的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个、三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述 说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can also be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种超光滑平坦化抛光方法,其特征在于,包括以下步骤:An ultra-smooth planarization polishing method, is characterized in that, comprises the following steps:
    设置动磁场发生机构(5),根据待加工工件的结构选择合适的磁极(56)的直径以及磁极(56)的排列规律,并按照选择的规律将磁极(56)通过多个磁极盘(52)安装在动磁场发生机构(5)上的磁铁安装偏心盘(51)中;A dynamic magnetic field generating mechanism (5) is set, the diameter of the appropriate magnetic pole (56) and the arrangement rule of the magnetic pole (56) are selected according to the structure of the workpiece to be processed, and the magnetic pole (56) is passed through a plurality of magnetic pole plates (52) according to the selected rule. ) is installed in the magnet installation eccentric disc (51) on the moving magnetic field generating mechanism (5);
    配置磁流变抛光液,并将配置好的磁流变抛光液加入到抛光盘(7)中;Configuring a magnetorheological polishing fluid, and adding the configured magnetorheological polishing fluid to the polishing disc (7);
    设置用于驱动动磁场发生机构(5)发生偏转运动的偏摆驱动机构(6)以及用于限制磁铁安装偏心盘(51)发生旋转运动的偏摆辅助机构,偏摆驱动机构(6)带动偏心主轴(65)转动,从而带动磁铁安装偏心盘(51)运动,在偏摆辅助机构的配合下,磁铁安装偏心盘(51)进行规律的偏摆而不进行整体的旋转,磁铁安装偏心盘(51)规律运动从而在抛光盘(7)中产生动态磁场;A yaw driving mechanism (6) for driving the dynamic magnetic field generating mechanism (5) to generate deflection motion and a yaw auxiliary mechanism for limiting the rotational motion of the eccentric disk (51) on which the magnet is installed are provided, and the yaw drive mechanism (6) drives The eccentric main shaft (65) rotates, thereby driving the movement of the eccentric disc (51) mounted on the magnet. With the cooperation of the yaw auxiliary mechanism, the eccentric disc (51) mounted on the magnet performs regular deflection without overall rotation, and the eccentric disc (51) mounted on the magnet (51) Regular movement thereby generates a dynamic magnetic field in the polishing disc (7);
    设置公转驱动机构(3)和自转驱动机构(4),公转驱动机构(3)与自转驱动机构(4)连接,带动自转驱动机构(4)发生公转运动;将待加工工件安装于自转驱动机构(4)上,通过公转驱动机构(3)和自转驱动机构(4)带动工件同时进行公转运动和自转运动;A revolution drive mechanism (3) and an autorotation drive mechanism (4) are provided, and the revolution drive mechanism (3) is connected with the autorotation drive mechanism (4) to drive the autorotation drive mechanism (4) to undergo a revolution motion; the workpiece to be processed is mounted on the autorotation drive mechanism (4) On the upper part, the workpiece is driven by the revolution drive mechanism (3) and the rotation drive mechanism (4) to perform revolution movement and rotation movement at the same time;
    设置Z轴驱动机构(2),Z轴驱动机构(2)与公转驱动机构(3)连接,带动公转驱动机构(3)沿Z轴上下移动;调节工件与抛光盘(7)之间的距离,使工件与抛光盘(7)中所形成的抛光垫接触并达到加工间隙,实现待加工工件表面的均匀抛光。A Z-axis drive mechanism (2) is provided, and the Z-axis drive mechanism (2) is connected with the revolution drive mechanism (3), which drives the revolution drive mechanism (3) to move up and down along the Z-axis; adjusts the distance between the workpiece and the polishing disc (7) , make the workpiece contact with the polishing pad formed in the polishing disc (7) and reach the processing gap, so as to realize uniform polishing on the surface of the workpiece to be processed.
  2. 一种超光滑平坦化抛光装置,其特征在于,包括基座(1)、用于驱动工件上下移动的Z轴驱动机构(2)、用于驱动工件进行公转运动的公转驱动机构(3)、用于驱动工件进行自转运动的自转驱动机构(4)、动磁场发生机构(5)、用于驱动动磁场发生机构(5)发生偏转运动的偏摆驱动机构(6)、以及用于盛装磁流变液的抛光盘(7);所述的Z轴驱动机构(2)安装于基座(1)上,Z轴驱动机构(2)的输出端与公转驱动机构(3)连接,所述的公转驱动机构(3)的输出端与自转驱动机构(4)连接,所述的自转驱动机构(4)的输出端设有用于装夹工件的装夹盘(47);所述的抛光盘(7)固定于基座(1)上,且位于公转驱动机构(3)和自转驱动机构(4)的下方;所述的动磁场发生机构(5)设于抛光盘(7)的下方,且在抛光盘(7)内形成动态磁场;所述的偏摆驱动机 构(6)安装于基座(1)上,所述的动磁场发生机构(5)与偏摆驱动机构(6)的输出端连接。An ultra-smooth and planarized polishing device, characterized in that it includes a base (1), a Z-axis drive mechanism (2) for driving the workpiece to move up and down, a revolution drive mechanism (3) for driving the workpiece to perform revolution motion, The autorotation drive mechanism (4) used to drive the workpiece to perform autorotation motion, the dynamic magnetic field generator (5), the yaw drive mechanism (6) used to drive the dynamic magnetic field generator (5) to generate deflection motion, and the A polishing disc (7) of rheological fluid; the Z-axis drive mechanism (2) is installed on the base (1), and the output end of the Z-axis drive mechanism (2) is connected with the revolution drive mechanism (3), and the The output end of the revolution drive mechanism (3) is connected with the rotation drive mechanism (4), and the output end of the described rotation drive mechanism (4) is provided with a clamping disc (47) for clamping workpieces; (7) fixed on the base (1), and located below the revolution drive mechanism (3) and the rotation drive mechanism (4); the dynamic magnetic field generating mechanism (5) is located below the polishing disc (7), And a dynamic magnetic field is formed in the polishing disc (7); the described yaw driving mechanism (6) is installed on the base (1), and the dynamic magnetic field generating mechanism (5) and the yaw driving mechanism (6) output connection.
  3. 根据权利要求2所述的超光滑平坦化抛光装置,其特征在于,所述的公转驱动机构(3)包括公转安装箱体(31)、公转电机(32)、公转小带轮(33)、公转同步带(34)、公转大带轮(35)、以及公转主轴(36);所述的公转安装箱体(31)与Z轴驱动机构(2)的输出端连接;所述的公转电机(32)安装于公转安装箱体(31)的顶部,所述的公转小带轮(33)与公转电机(32)的输出轴连接,所述的公转主轴(36)沿Z轴方向设置于公转安装箱体(31)内,通过角接触球轴承(8)与公转安装箱体(31)转动连接;所述的公转主轴(36)的一端与公转大带轮(35)固定连接,另一端为输出端,用于与自转驱动机构(4)连接;所述的公转同步带(34)环绕于公转小带轮(33)和公转大带轮(35)外周。The ultra-smooth and flattening polishing device according to claim 2, characterized in that, the revolution drive mechanism (3) comprises a revolution installation box (31), a revolution motor (32), a revolution small pulley (33), Revolving synchronous belt (34), revolving pulley (35), and revolving main shaft (36); described revolving installation box (31) is connected with the output end of Z-axis driving mechanism (2); described revolving motor (32) installed on the top of the revolving installation box (31), the revolving small pulley (33) is connected with the output shaft of the revolving motor (32), and the revolving main shaft (36) is arranged on the Z axis along the In the revolution installation box (31), the angular contact ball bearing (8) is rotationally connected with the revolution installation box (31); one end of the revolution main shaft (36) is fixedly connected with the revolution belt pulley (35), and the other One end is an output end for connecting with the rotation drive mechanism (4); the revolving synchronous belt (34) wraps around the outer circumference of the small revolving pulley (33) and the large revolving pulley (35).
  4. 根据权利要求3所述的超光滑平坦化抛光装置,其特征在于,所述的自转驱动机构(4)包括自转安装箱体(41)、自转电机(42)、自转小带轮(43)、自转同步带(44)、自转大带轮(45)、自转主轴(46)以及装夹盘(47);所述的自转安装箱体(41)的顶部与公转主轴(36)固定连接,所述的自转电机(42)安装于自转安装箱体(41)内,自转电机(42)的输出轴与自转小带轮(43)连接;所述的自转主轴(46)沿Z轴方向设置于自转安装箱体(41)内,通过角接触球轴承(8)与自转安装箱体(41)转动连接;所述的自转主轴(46)的一端与自转大带轮(45)固定连接,另一端与装夹盘(47)固定连接;所述的自转同步带(44)环绕于自转小带轮(43)和自转大带轮(45)外周。The ultra-smooth and flattening polishing device according to claim 3, characterized in that, the rotation drive mechanism (4) includes a rotation installation box (41), a rotation motor (42), a small rotation pulley (43), Rotation synchronous belt (44), rotation pulley (45), rotation main shaft (46) and clamping disc (47); The top of described rotation installation box (41) is fixedly connected with revolution main shaft (36), so The autorotation motor (42) described above is installed in the autorotation installation box (41), and the output shaft of the autorotation motor (42) is connected with the small rotation pulley (43); the described autorotation main shaft (46) is arranged on the In the rotation installation box (41), the angular contact ball bearing (8) is rotationally connected with the rotation installation box (41); one end of the rotation main shaft (46) is fixedly connected with the rotation large pulley (45), and the other One end is fixedly connected with the chucking disc (47); the described self-rotation timing belt (44) surrounds the outer periphery of the small self-rotation pulley (43) and the large self-rotation pulley (45).
  5. 根据权利要求4所述的超光滑平坦化抛光装置,其特征在于,所述的Z轴驱动机构(2)包括Z轴电机(21)、Z轴小带轮(22)、Z轴同步带(23)、Z轴大带轮(24)、Z轴丝杆(25)、丝杆座(26)、上滚珠丝杆支撑座(27)以及下滚珠丝杆支撑座(28);所述的Z轴电机(21)安装于基座(1)上,所述的Z轴小带轮(22)与Z轴电机(21)的输出轴连接;所述的Z轴丝杆(25)沿Z轴方向设置,一端通过上滚珠丝杆支撑座(27)与基座(1)转动连接,另一端通过下滚珠丝杆支撑座(28)与基座(1)转动连接;所述的Z轴大带轮(24)与Z轴丝杆(25)的一端固定连接,所述的Z轴同步带(23)环绕于Z轴小带轮(22)和Z轴大带轮(24)的外周;所述的丝杆座(26)转动套设于Z轴丝 杆(25)上,所述的公转安装箱体(31)与丝杆座(26)固定连接。The ultra-smooth and flattening polishing device according to claim 4, wherein the Z-axis driving mechanism (2) comprises a Z-axis motor (21), a Z-axis small pulley (22), a Z-axis timing belt ( 23), Z-axis large pulley (24), Z-axis screw (25), screw seat (26), upper ball screw support seat (27) and lower ball screw support seat (28); the described The Z-axis motor (21) is installed on the base (1), and the Z-axis small pulley (22) is connected with the output shaft of the Z-axis motor (21); The axial direction is set, one end is rotationally connected with the base (1) through the upper ball screw support seat (27), and the other end is rotationally connected with the base (1) through the lower ball screw support seat (28); the Z axis The large pulley (24) is fixedly connected to one end of the Z-axis screw rod (25), and the Z-axis timing belt (23) is wrapped around the outer circumference of the Z-axis small pulley (22) and the Z-axis large pulley (24) ; The screw base (26) is rotatably set on the Z-axis screw (25), and the revolution installation box (31) is fixedly connected with the screw base (26).
  6. 根据权利要求5所述的超光滑平坦化抛光装置,其特征在于,还包括平衡气缸,在公转安装箱体(31)的两侧沿Z轴方向设有导轨(37),在所述的基座(1)上沿Z轴方向设有导轨压板(11),所述的导轨(37)与导轨压板(11)滑动连接;所述的平衡气缸沿Z轴方向设置,平衡气缸固定于基座(1)上,平衡气缸的活塞杆通过连接板与公转安装箱体(31)的顶部固定连接。The ultra-smooth and flattening polishing device according to claim 5, further comprising a balance cylinder, guide rails (37) are arranged along the Z-axis direction on both sides of the revolving installation box (31), and on the base The seat (1) is provided with a guide rail pressure plate (11) along the Z-axis direction, and the guide rail (37) is slidingly connected with the guide rail pressure plate (11); the balance cylinder is arranged along the Z-axis direction, and the balance cylinder is fixed on the base (1), the piston rod of the balance cylinder is fixedly connected with the top of the revolution installation box (31) through a connecting plate.
  7. 根据权利要求2所述的超光滑平坦化抛光装置,其特征在于,所述的偏摆驱动机构(6)包括偏摆电机(61)、偏摆小带轮(62)、偏摆同步带(63)、偏摆大带轮(64)以及偏心主轴(65);所述的偏摆电机(61)安装于基座(1)上,偏摆电机(61)的输出轴与偏摆小带轮(62)连接,所述的偏心主轴(65)沿Z轴方向设置、且通过角接触球轴承(8)与基座(1)转动连接,偏心主轴(65)底部一端与偏摆大带轮(64)连接,顶部设有偏心距的一端与动磁场发生机构(5)连接,通过偏心主轴(65)的偏心转动带动动磁场发生机构(5)发生偏心旋转;所述的偏摆同步带(63)环绕在偏摆小带轮(62)和偏摆大带轮(64)外周。The ultra-smooth and flattening polishing device according to claim 2, characterized in that, the yaw driving mechanism (6) comprises a yaw motor (61), a yaw small pulley (62), a yaw synchronous belt ( 63), the yaw large pulley (64) and the eccentric main shaft (65); the yaw motor (61) is installed on the base (1), and the output shaft of the yaw motor (61) and the yaw small belt The wheel (62) is connected, the eccentric main shaft (65) is arranged along the Z-axis direction, and is rotationally connected with the base (1) through the angular contact ball bearing (8), and the bottom end of the eccentric main shaft (65) is connected to the The wheel (64) is connected, and one end with an eccentricity on the top is connected with the dynamic magnetic field generating mechanism (5), and the eccentric rotation of the eccentric main shaft (65) drives the dynamic magnetic field generating mechanism (5) to rotate eccentrically; the yaw is synchronized The belt (63) surrounds the outer circumference of the yaw small pulley (62) and the yaw large pulley (64).
  8. 根据权利要求7所述的超光滑平坦化抛光装置,其特征在于,所述的动磁场发生机构(5)包括磁铁安装偏心盘(51)、多个磁极盘(52)、磁极(56)、以及用于限制磁铁安装偏心盘(51)发生旋转的偏摆辅助小轴(53);所述的磁铁安装偏心盘(51)底部的轴心处设有第一安装孔,所述的偏心主轴(65)的设有偏心矩的一端通过角接触球轴承(8)转动安装于第一安装孔中;所述的磁铁安装偏心盘(51)位于抛光盘(7)的下方,所述的磁极盘(52)安装于磁铁安装偏心盘(51)顶部,所述的磁极(56)规律安装于磁极盘(52)中;沿着第一安装孔的四周周向间隔设有多个偏心辅助盘(54),在偏心辅助盘(54)内设有第二安装孔;所述的偏摆辅助小轴(53)的一端固定于基座(1)上,另一端套设有角接触球轴承(8),且位于第二安装孔中;且偏摆辅助小轴(53)与第二安装孔的中轴线存在偏心距。The ultra-smooth and flattening polishing device according to claim 7, wherein the moving magnetic field generating mechanism (5) includes a magnet mounting eccentric disk (51), a plurality of magnetic pole disks (52), magnetic poles (56), And the yaw auxiliary small shaft (53) used to limit the rotation of the eccentric disc (51) where the magnet is installed; (65) is provided with an end of eccentric moment by angular contact ball bearing (8) and is rotated in the first installation hole; Described magnet installation eccentric disc (51) is positioned at the below of polishing disc (7), and described magnetic pole The disk (52) is mounted on the top of the magnet mounting eccentric disk (51), and the magnetic poles (56) are regularly installed in the magnetic pole disk (52); a plurality of eccentric auxiliary disks are arranged at intervals along the circumference of the first mounting hole (54), a second mounting hole is provided in the eccentric auxiliary disc (54); one end of the yaw auxiliary small shaft (53) is fixed on the base (1), and the other end is sleeved with an angular contact ball bearing (8), and is located in the second mounting hole; and there is an eccentricity between the yaw auxiliary small shaft (53) and the central axis of the second mounting hole.
  9. 根据权利要求7所述的超光滑平坦化抛光装置,其特征在于,所述的动磁场发生机构(5)包括磁铁安装偏心盘(51)、多个磁极盘(52)、磁极(56)、以及用于限制磁铁安装偏心盘(51)发生旋转的、具有偏心距的偏心辅助轴(55);所述的磁铁安装偏心盘(51)底部的轴心处设有安装通孔,在抛光盘(7)底部 的支撑块(71)处设有第三安装孔,所述的偏心主轴(65)的设有偏心矩的一端穿过安装通孔与第三安装孔通过圆锥滚子轴承(9)转动连接,且位于安装通孔中的偏心主轴(65)与安装通孔也通过角接触球轴承(8)转动连接;所述的磁铁安装偏心盘(51)位于抛光盘(7)的下方,所述的磁极盘(52)安装于磁铁安装偏心盘(51)顶部,所述的磁极(56)规律安装于磁极盘(52)中;沿着安装通孔的四周周向间隔设有多个第四安装孔;在所述的基座(1)上设有与第四安装孔位置对应的第五安装孔;所述的偏心辅助轴(55)的一端通过角接触球轴承(8)与第五安装孔转动连接,另一端通过角接触球轴承(8)与第四安装孔转动连接。The ultra-smooth and flattening polishing device according to claim 7, wherein the moving magnetic field generating mechanism (5) includes a magnet mounting eccentric disk (51), a plurality of magnetic pole disks (52), magnetic poles (56), and an eccentric auxiliary shaft (55) with an eccentricity that is used to limit the rotation of the eccentric disc (51) where the magnet is installed; the shaft center at the bottom of the magnet-installed eccentric disc (51) is provided with a through hole for installation, and the polishing disc (7) The support block (71) at the bottom is provided with a third installation hole, and one end of the eccentric main shaft (65) provided with the eccentric moment passes through the installation through hole and the third installation hole through the tapered roller bearing (9 ) is rotationally connected, and the eccentric main shaft (65) located in the installation through hole is also rotationally connected with the installation through hole through an angular contact ball bearing (8); the magnet installation eccentric disc (51) is located under the polishing disc (7) , the magnetic pole disc (52) is installed on the top of the magnet installation eccentric disc (51), and the magnetic pole (56) is regularly installed in the magnetic pole disc (52); a fourth mounting hole; the base (1) is provided with a fifth mounting hole corresponding to the position of the fourth mounting hole; one end of the eccentric auxiliary shaft (55) passes through the angular contact ball bearing (8) It is rotatably connected with the fifth mounting hole, and the other end is rotatably connected with the fourth mounting hole through an angular contact ball bearing (8).
  10. 根据权利要求8或9所述的超光滑平坦化抛光装置,其特征在于,所述的偏摆辅助小轴(53)与第二安装孔之间的偏心距与偏心主轴(65)的偏心距相同;所述的偏心辅助轴(55)的偏心距与偏心主轴(65)的偏心距相同;所述的磁极盘(52)为扇形结构,多个磁极盘(52)相互间隔围成圆形排列在磁铁安装偏心盘(51)中;在每个磁极盘(52)中均设有磁极(56),且每个磁极盘(52)中磁铁的排列规律相同。The ultra-smooth and flattening polishing device according to claim 8 or 9, characterized in that, the eccentricity between the yaw auxiliary small shaft (53) and the second mounting hole and the eccentricity of the eccentric main shaft (65) The same; the eccentricity of the eccentric auxiliary shaft (55) is the same as the eccentricity of the eccentric main shaft (65); the magnetic pole disk (52) is a fan-shaped structure, and a plurality of magnetic pole disks (52) are mutually spaced to form a circle Arranged in the eccentric disk (51) where the magnets are installed; magnetic poles (56) are arranged in each magnetic pole disk (52), and the arrangement rules of the magnets in each magnetic pole disk (52) are the same.
PCT/CN2021/101915 2021-06-17 2021-06-23 Ultra-smooth planarization polishing method and apparatus WO2022261998A1 (en)

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