WO2022255240A1 - 制御システム、制御方法および作業機械 - Google Patents
制御システム、制御方法および作業機械 Download PDFInfo
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- WO2022255240A1 WO2022255240A1 PCT/JP2022/021712 JP2022021712W WO2022255240A1 WO 2022255240 A1 WO2022255240 A1 WO 2022255240A1 JP 2022021712 W JP2022021712 W JP 2022021712W WO 2022255240 A1 WO2022255240 A1 WO 2022255240A1
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- Prior art keywords
- posture
- target
- work tool
- command signal
- bucket
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- 238000000034 method Methods 0.000 title claims description 20
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 230000036544 posture Effects 0.000 claims description 222
- 230000008569 process Effects 0.000 description 13
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 12
- 238000009412 basement excavation Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 239000010720 hydraulic oil Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/431—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like
- E02F3/432—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like for keeping the bucket in a predetermined position or attitude
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/431—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like
- E02F3/434—Control of dipper or bucket position; Control of sequence of drive operations for bucket-arms, front-end loaders, dumpers or the like providing automatic sequences of movements, e.g. automatic dumping or loading, automatic return-to-dig
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/437—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/205—Remotely operated machines, e.g. unmanned vehicles
Definitions
- the present disclosure relates to control systems, control methods, and working machines.
- This application claims priority based on Japanese Patent Application No. 2021-091215 filed in Japan on May 31, 2021, the content of which is incorporated herein.
- Patent Document 1 discloses a wheel loader that automatically adjusts the bucket to a horizontal posture when the operating lever is operated to the holding position.
- a wheel loader which is an example of a work machine
- typical postures often used in a bucket include a horizontal posture, a carrying posture, an earth-discharging posture, and a grounding posture.
- the wheel loader described in Patent Document 1 has a problem that the attitude of the bucket cannot be automatically adjusted to a plurality of regular attitudes.
- the present disclosure has been made in view of the above circumstances, and aims to provide a control system, a control method, and a working machine that can automatically adjust the posture of a work tool to a plurality of postures.
- a first aspect of the present disclosure is a control system for a work machine having a work machine including a work tool and a movable support for changing the attitude of the work tool, the control system having at least three types of targets
- a controller having a storage unit for storing postures is provided. The controller selects one of at least three target postures as the target posture of the work tool based on a command signal for manipulating the posture of the work tool and a detection signal indicating the current posture of the work tool, and moves the work tool. Control the support.
- a second aspect of the present disclosure is a control system for a working machine having a working machine that includes a working tool and a movable support that changes the attitude of the working tool, wherein the working machine has at least three attitudes including a first attitude.
- a controller having a storage unit that stores a target posture is provided. When the controller receives a command signal for manipulating the attitude of the work tool, the controller controls the movable support part with the first attitude as the target attitude of the work tool. When the controller continuously and repeatedly receives the command signal within a predetermined time, the controller selects a target posture different from the first posture from among at least three types of target postures and sets it as the target posture of the work tool. to control.
- a third aspect of the present disclosure is a control method for a working machine having a working tool and a movable support that changes the attitude of the working tool, comprising the following steps.
- a first step stores at least three types of target postures.
- a second step is to select one of at least three target postures based on a command signal for manipulating the posture of the work tool and a detection signal indicating the current posture of the work tool.
- a third step controls the movable support with the selected target posture as the target posture of the work tool.
- a fourth aspect of the present disclosure is a control method for a working machine having a working tool and a movable support that changes the attitude of the working tool, comprising the following steps.
- a first step stores at least three types of target postures including a first posture.
- a second step selects the first attitude as the target attitude when a command signal for manipulating the attitude of the work tool is received.
- a third step selects a target posture different from the first posture among at least three types of target postures when the command signal is continuously and repeatedly received within a predetermined time.
- a fourth step controls the movable support with the selected target posture as the target posture of the work tool.
- a fifth aspect of the present disclosure is a work machine having a work tool and a movable support that changes the posture of the work tool, and a controller that controls the moveable support.
- the controller includes a storage section that stores at least three types of target postures. The controller selects one of at least three target postures as the target posture of the work tool based on a command signal for manipulating the posture of the work tool and a detection signal indicating the current posture of the work tool, and moves the work tool. Control the support.
- a sixth aspect of the present disclosure is a work machine having a work tool and a movable support that changes the posture of the work tool, and comprising a controller that controls the movable support.
- the controller includes a storage unit that stores at least three types of target postures including the first posture.
- the controller receives a command signal for manipulating the attitude of the work tool, the controller controls the movable support part with the first attitude as the target attitude of the work tool.
- the controller continuously and repeatedly receives the command signal within a predetermined time, the controller selects a target posture different from the first posture from among at least three types of target postures and sets it as the target posture of the work tool. to control.
- the posture of the work tool can be automatically adjusted to a plurality of postures.
- FIG. 1 is a side view showing a working machine according to a first embodiment; FIG. It is a side view showing an example of operation of a work machine concerning a 1st embodiment.
- FIG. 7 is a side view showing another operation example of the work machine according to the first embodiment;
- FIG. 7 is a side view showing another operation example of the work machine according to the first embodiment;
- FIG. 7 is a side view showing another operation example of the work machine according to the first embodiment;
- 1 is a block diagram showing a configuration example of a control system for a working machine according to a first embodiment;
- FIG. BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view which shows the structural example of the bucket operating device which concerns on 1st Embodiment.
- FIG. 2 is a schematic block diagram showing the configuration of a controller according to the first embodiment
- FIG. 4A and 4B are schematic diagrams showing an operation example of the bucket according to the first embodiment
- FIG. 4 is a flowchart showing an operation example of a controller according to the first embodiment
- 9 is a flowchart showing an operation example of a controller according to the second embodiment
- 9 is a flowchart showing an operation example of a controller according to the second embodiment
- 9 is a flowchart showing an operation example of a controller according to the second embodiment
- 9 is a flowchart showing an operation example of a controller according to the second embodiment
- a local coordinate system is set in the working machine 1, and the positional relationship of each part will be described with reference to the local coordinate system.
- the first axis extending in the left-right direction (vehicle width direction) of the work machine 1 is defined as the X-axis
- the second axis extending in the front-rear direction of the work machine 1 is defined as the Y-axis
- the X-axis and the Y-axis are orthogonal.
- the Y-axis and the Z-axis are orthogonal.
- the Z-axis and the X-axis are orthogonal.
- the +X direction is to the right and the -X direction is to the left.
- the +Y direction is the forward direction and the -Y direction is the backward direction.
- the +Z direction is upward and the -Z direction is downward.
- FIG. 1 to 5 are side views showing a working machine 1 according to the first embodiment.
- a working machine 1 according to the first embodiment is, for example, a wheel loader. In the following description, the work machine 1 will be called a wheel loader 1 as appropriate.
- the wheel loader 1 has a vehicle body 2, a cab 3, a travel device 4, and a working machine 10.
- the wheel loader 1 travels the work site by the travel device 4 .
- the wheel loader 1 performs work using the work machine 10 at the work site.
- the wheel loader 1 can use the work machine 10 to perform works such as excavation work, loading work, transportation work, and snow removal work.
- the cab 3 is supported by the vehicle body 2. Inside the cab 3 are arranged a driver's seat 31 in which an operator sits, an operation device 32 to be described later, and a display input unit 34 .
- the travel device 4 has rotatable wheels 5 . Wheels 5 support vehicle body 2 .
- the wheel loader 1 can travel on the road surface (or the ground) RS by the travel device 4 . Note that FIG. 1 shows only the left front wheel 5F and the left rear wheel 5R.
- the working machine 10 is supported by the vehicle body 2.
- the work machine 10 includes a bucket 12 as an example of a work tool, and a movable support portion 17 that changes the position and posture of the bucket 12 .
- the movable support 17 comprises a boom 11 , a boom cylinder 13 , a bucket cylinder 14 , a bellcrank 15 and a link 16 .
- the boom 11 is rotatably supported with respect to the vehicle body 2, and moves vertically as shown in FIGS.
- the boom cylinder 13 is an actuator that generates power for moving the boom 11 , one end of which is connected to the vehicle body 2 and the other end of which is connected to the boom 11 .
- a boom operating device (not shown) included in the operating device 32
- the boom cylinder 13 extends and contracts. As a result, the boom 11 moves vertically.
- the boom cylinder 13 is, for example, a hydraulic cylinder.
- the bucket 12 has a cutting edge 12T and is a working tool for excavating and loading an excavation object such as earth and sand.
- the bucket 12 is rotatably connected to the boom 11 and rotatably connected to one end of the link 16 .
- the other end of the link 16 is rotatably connected to one end of the bell crank 15 .
- the bellcrank 15 has a central portion rotatably connected to the boom 11 and the other end portion rotatably connected to one end of the bucket cylinder 14 .
- the other end of the bucket cylinder 14 is rotatably connected to the vehicle body 2 .
- Bucket 12 is operated by power generated by bucket cylinder 14 .
- Bucket cylinder 14 is an actuator that generates power for moving bucket 12 .
- the bucket cylinder 14 When the operator operates the bucket operating device 33, the bucket cylinder 14 expands and contracts. Thereby, the bucket 12 swings.
- the bucket cylinder 14 is, for example, a hydraulic cylinder.
- the cutting edge 12T has a shape such as a flat blade and a flat blade, and is attached to the end of the bucket 12 so as to be replaceable.
- the posture of the bucket 12 in which the cutting edge 12T faces downward as shown in FIG. 2 is referred to as the dump posture.
- the dump posture is, for example, a posture (discharge posture) in which excavated materials in the bucket 12 can be loaded onto a transport vehicle or the like.
- the posture of the bucket 12 in which the cutting edge 12T faces upward as shown in FIG. 3 is called a tilt posture (holding posture).
- the tilt posture is, for example, a posture (transport posture) in which excavated material can be held in the bucket 12 . Also, as shown in FIG.
- the posture of the bucket 12 in which the cutting edge 12T faces the road surface RS in a horizontal direction is referred to as an excavating posture (or a traveling posture during excavation).
- the excavation posture is, for example, a posture when starting excavation of an excavation object such as earth and sand or traveling toward the excavation object (or a posture suitable for starting excavation or traveling).
- the posture of the bucket 12 in which the cutting edge 12T is in contact with the road surface RS as shown in FIG. 5 is referred to as the grounding posture.
- the wheel loader 1 places the bucket 12 in the excavation posture (or in the excavation posture in which the cutting edge 12T is lower than the road surface RS), and travels forward to start excavating an object to be excavated in front.
- the excavation posture of the wheel loader 1 can also be called a horizontal posture because the direction of the cutting edge is substantially horizontal with the road surface RS.
- FIG. 6 is a block diagram showing a configuration example of a control system for the wheel loader 1 according to the first embodiment.
- the wheel loader 1 includes a power source 201, a PTO (Power Take Off) 202, a hydraulic pump 203, a control valve 200, an operation device 32, a display input unit 34, and a controller 100.
- PTO Power Take Off
- the power source 201 generates driving force for operating the work machine.
- Examples of the power source include an internal combustion engine and an electric motor.
- the PTO 202 transmits at least part of the driving force of the power source 201 to the hydraulic pump 203.
- the PTO 202 distributes the driving force of the power source 201 to the travel device 4 and the hydraulic pump 203 .
- the hydraulic pump 203 is driven by the power source 201 and discharges hydraulic oil. At least part of the hydraulic fluid discharged from hydraulic pump 203 is supplied to boom cylinder 13 and bucket cylinder 14 via control valve 200 . Control valve 200 controls the flow rate and direction of hydraulic oil supplied from hydraulic pump 203 to boom cylinder 13 and bucket cylinder 14 . Work implement 10 is operated by hydraulic oil from hydraulic pump 203 .
- the operating device 32 is arranged inside the cab 3 .
- the operating device 32 is operated by an operator.
- the operator operates the operation device 32 to adjust the traveling direction and travel speed of the wheel loader 1 , switch between forward and reverse travel, and operate the work implement 10 .
- the operating device 32 includes, for example, a steering wheel, a shift lever, an accelerator pedal, a brake pedal, and a bucket operating device (an example of a working tool operating device) 33 for operating the bucket 12 of the working machine 10 .
- the bucket operating device 33 outputs a command signal for operating the posture of the bucket 12 .
- the display input unit 34 is configured by a combination of an input device and a display device, an input display device such as a touch panel, and the like. The operator uses the display input unit 34 to set, for example, stored values of a target position and a target orientation in controlling the work machine 10, which will be described later.
- FIGS. 7 and 8 are configuration diagrams showing the bucket operating device 33 according to the first embodiment.
- 7 shows an example in which the bucket operation device 33 has one switch 33b1 on the operation lever 33L
- FIG. 8 shows the bucket operation device 33 in which the operation lever 33L has two switches 33b1 and a switch 33b2.
- the bucket operating device 33 moves from a tilting position A1 (first control position) to a tilting position E1 (second control position) in the longitudinal direction with respect to the neutral position (C1).
- the tilting positions A1 and E1 are, for example, positions where the operating lever 33L has reached the rearward and forward stroke ends.
- the bucket operation device 33 has a mechanism that automatically returns the position of the operation lever 33L to the neutral position (C1) when the operation lever 33L is not applied with an operation force exceeding a certain level.
- a tilt holding operation an operation for tilting the position of the operating lever 33L to the tilt position A1 or the tilt position E1 is referred to as a tilt holding operation.
- tilt side tilt holding operation an operation of tilting the position of the operating lever 33L to the tilt position A1 is referred to as tilt side tilt holding operation.
- An operation of tilting the operating lever 33L to the tilting position E1 is referred to as a dump side tilt holding operation.
- the bucket operating device 33 outputs a control signal corresponding to the tilting direction and tilting amount of the operating lever 33L.
- the bucket operation device 33 outputs a predetermined operation pattern signal indicating that the operation lever 33L is operated to tilt to the tilting positions A1 and E1.
- Bucket operating device 33 also outputs a signal indicating whether switch 33b1 or switch 33b2 is pressed.
- the operation of pressing the switch 33b1 or the switch 33b2 may be the tilt holding operation.
- the bucket operating device 33 may be configured using a PPC (Pressure Proportional Control) valve.
- the wheel loader 1 also has a work implement load sensor 71 , a boom angle sensor 72 and a bucket angle sensor 73 .
- the work machine load sensor 71 detects the load applied to the work machine 10 .
- the work machine load sensor 71 is, for example, a load measuring device such as a strain gauge or a load cell arranged on at least a part of the work machine 10 .
- Load data detected by work implement load sensor 71 is output to controller 100 .
- the load applied to the work machine 10 may be detected using, for example, a hydraulic sensor that detects the pressure of pressure oil that drives the boom cylinder 13 or a pressure sensor that detects the pressure of pressure oil that drives the bucket cylinder 14. good. In this case, the load applied to the work implement 10 changes depending on whether the excavated material is held by the bucket 12 or not.
- Work implement load sensor 71 can detect the presence or absence of an excavated object held in bucket 12 by detecting a change in the load applied to work implement 10 .
- the boom angle sensor 72 detects the angle of the boom 11 with respect to the vehicle body 2 and outputs the detected data to the controller 100.
- the boom angle sensor 72 is, for example, an angle sensor arranged at a connecting portion between the vehicle body 2 and the boom 11 . Note that the angle of the boom 11 may be calculated from the stroke amount of the boom cylinder 13 .
- the bucket angle sensor 73 is a sensor for detecting the angle of the bucket 12.
- the bucket angle sensor 73 is, for example, an angle sensor arranged at a connecting portion between the boom 11 and the bellcrank 15 .
- Bucket angle sensor 73 detects the angle of bellcrank 15 with respect to boom 11 and outputs the detected data to controller 100 . Based on the angle of the boom 11 relative to the vehicle body 2 detected by the boom angle sensor 72 and the angle of the bellcrank 15 relative to the boom 11 detected by the bucket angle sensor 73, the angle of the bucket 12 relative to the boom 11 (and vehicle body 2) is calculated. can do.
- the angle of the bucket 12 with respect to the boom 11 may be detected using a sensor that detects the angle of the bucket 12 with respect to the boom 11 at the joint between the bucket 12 and the boom 11, for example. Also, the angle of the bellcrank 15 with respect to the boom 11 and the angle of the bucket 12 with respect to the boom 11 may be calculated from the stroke amount of the boom cylinder 13 and the stroke amount of the bucket cylinder 14 .
- FIG. 9 is a configuration diagram showing the controller 100 of the wheel loader 1 according to the first embodiment.
- the controller 100 is configured using, for example, an FPGA (Field Programmable Gate Array) or a microcomputer having a processor, a main memory device, an auxiliary memory device, an input/output device, and the like.
- the controller 100 includes an operation signal detection unit 101, a boom angle acquisition unit 102, a bucket angle calculation unit 104, and a storage unit 105 as a functional configuration configured by hardware or a combination of hardware and software such as a program. , a target bucket angle determination unit 107 , a bucket contact detection unit 112 , and a bucket cylinder control unit 109 .
- the controller 100 of this embodiment is a device that controls the work machine 10 having the bucket 12 and the movable support portion 17 that changes the position and posture of the bucket 12 . Then, the controller 100 selects one of at least three target attitudes of the bucket 12 based on the command signal for manipulating the attitude of the bucket 12 and the detection signal indicating the current attitude of the bucket 12 . A target posture is set, and the movable support section 17 is controlled.
- the command signal for manipulating the attitude of the bucket 12 is a control signal according to the tilting direction and the tilting amount of the operation lever 33L output by the bucket operating device 33, and the tilting of the bucket operating device 33 output by the operation signal detection unit 101. and a control signal indicating that a hold operation has been performed.
- the detection signal indicating the current attitude of the bucket 12 is a detection signal indicating the current bucket angle output by the bucket angle calculator 104 .
- FIG. 9 shows only the configuration corresponding to the control according to the operation of the bucket operation device 33 of the operation device 32 (operation unit) among the functions of the controller 100 . Further, in the example of the operation of the controller 100 to be described later, among the controls according to the operation of the bucket operating device 33, the case where the operation lever 33L of the bucket operating device 33 shown in FIGS. 7 and 8 is tilted and held will be described. do.
- the operation signal detection unit 101 receives an operation signal of the bucket operation device 33 in the operation device 32, and determines whether or not a tilt holding operation for tilting the operation lever 33L to the tilt position A1 or the tilt position E1 has been performed, or , the result of detecting whether or not the tilt holding operation has been performed on the switch 33b1 is output to the target bucket angle determination unit 107 and the bucket cylinder control unit 109 as a control signal indicating that the tilt holding operation has been performed.
- the command signal for manipulating the attitude of the bucket 12 includes the following first command signal and second command signal output by the manipulation signal detection section 101 .
- the first command signal is, for example, a signal output when the operation lever 33L is tilted and held to the tilt position A1 (first control position).
- the second command signal is, for example, a signal that is output when the operating lever 33L is tilted and held to the tilted position E1 (second control position).
- the first command signal is, for example, a signal that is output when the operating lever 33L is operated to the tilt position B1 (toward the first control position) and the switch 33b1 is operated.
- the second command signal is, for example, a signal that is output when the operating lever 33L is operated to the tilt position D1 (toward the second control position) and the switch 33b1 is operated.
- the first command signal is, for example, a signal output when the switch 33b1 (first switch) is operated.
- the second command signal is a signal output when the switch 33b2 (second switch) is operated.
- the boom angle acquisition unit 102 receives data detected by the boom angle sensor 72 and acquires the current boom angle. Boom angle acquisition unit 102 outputs the acquired current boom angle data to target bucket angle determination unit 107 and bucket contact detection unit 112 .
- the current boom angle data may be, for example, data indicating the current boom cylinder length.
- the bucket angle calculator 104 receives the data detected by the boom angle sensor 72 and the data detected by the bucket angle sensor 73, and calculates the current bucket angle. Bucket angle calculator 104 outputs the calculated current bucket angle data to target bucket angle determiner 107 , bucket cylinder controller 109 , and bucket contact detector 112 .
- the current bucket angle data may be, for example, data indicating the current bucket cylinder length.
- the storage unit 105 stores the setting values of at least three types of target attitudes of the bucket 12 set using the display input unit 34 as storage values.
- at least three types of target postures include a first posture, a second posture, and a third posture.
- at least three types of target orientations include the first orientation.
- the initial value of the first attitude can be, for example, the horizontal attitude of the bucket 12 .
- the initial value of the second posture can be, for example, the carrying posture of the bucket 12 .
- the initial value of the third posture can be, for example, the dumping posture or the grounding posture of the bucket 12 .
- the operator can use the display input unit 34 to change or initialize the set values of these target postures.
- the target bucket angle determination unit 107 stores a One target posture is selected from at least three stored target posture setting values.
- the target bucket angle determination unit 107 determines the target bucket angle based on the selected target attitude and the output signal (boom angle) of the boom angle acquisition unit 102 . Since the attitude of the bucket 12 varies in its movable range according to the angle of the boom 11 (boom angle), the attitude of the bucket 12 is determined based on the target attitude and the boom angle.
- the data indicating the target bucket angle may be, for example, data indicating the target bucket cylinder length, which is the target value of the bucket cylinder length.
- Target bucket angle determination unit 107 outputs the selected target posture data to bucket cylinder control unit 109 .
- Target bucket angle determination unit 107 outputs the determined target bucket angle to bucket cylinder control unit 109 .
- the target bucket angle determination unit 107 when the target bucket angle determination unit 107 receives the first command signal from the operation signal detection unit 101, it selects either the first posture or the second posture as the target posture. When the target bucket angle determination unit 107 receives the second command signal from the operation signal detection unit 101, the target bucket angle determination unit 107 selects either the first posture or the third posture as the target posture.
- the bucket 12 is rotatable between the first posture area and the second posture area.
- the first posture region is a posture region between the first posture and the second posture
- the second posture region is a posture region between the first posture and the third posture.
- bucket grounding detection unit 112 Based on the boom angle output by boom angle acquisition unit 102 , the bucket angle calculated by bucket angle calculation unit 104 , and the load of work implement 10 detected by work implement load sensor 71 , bucket grounding detection unit 112 detects bucket grounding. 12 is in contact with the road surface (ground) RS. Bucket contact detection unit 112 estimates the distance between bucket 12 and road surface RS based on, for example, the boom angle and the bucket angle. Detect when grounded. Bucket contact detection unit 112 outputs the detection result to bucket cylinder control unit 109 .
- the bucket cylinder control unit 109 When a predetermined tilt holding operation is performed on the bucket operating device 33, the bucket cylinder control unit 109 performs the following operations based on the command signal for operating the attitude of the bucket 12 and the detection signal indicating the current attitude of the bucket 12.
- a bucket cylinder command is output so that the target attitude selected by the target bucket angle determination unit 107 is achieved.
- the bucket cylinder control unit compares the current bucket angle calculated by the bucket angle calculation unit 104 with the target bucket angle determined by the target bucket angle determination unit 107, and adjusts the bucket so that the current bucket angle becomes the target bucket angle. Output a cylinder command.
- Bucket cylinder control unit 109 outputs a bucket cylinder command to control control valve 200 .
- the control valve 200 drives the bucket cylinder 14 and controls the movable support 17 based on the bucket cylinder command.
- FIG. 10 is a schematic diagram showing an operation example of the bucket 12 according to the first embodiment.
- the case where the bucket 12 is in a horizontal state (horizontal posture) is shown as a bucket 12-1.
- a state in which the bucket 12 is tilted to the maximum is shown as a bucket 12-2.
- a state in which the bucket 12 is dumped to the maximum extent is shown as a bucket 12-3.
- the attitude of the dump end is either a state in which the bucket 12 is dumped to the maximum (shown as bucket 12-3a) or a state in which the bucket 12 is grounded (shown as bucket 12-3b).
- the first attitude is the horizontal attitude
- the second attitude is the tilt end
- the third attitude is the dump end.
- Bucket 12-1-2 is positioned between bucket 12-1 in the first position and bucket 12-2 in the second position.
- Bucket 12-1-3 is positioned between bucket 12-1 in the first position and bucket 12-3 in the third position.
- FIG. 11 is a flow chart showing an operation example of the controller 100 according to the first embodiment.
- the controller 100 bucket cylinder control unit 109 controls the bucket posture by the process shown in FIG.
- FIG. 11 is a flow that is repeatedly executed at a predetermined cycle.
- FIG. 11 shows the processing on the tilt side, and in the processing on the dump side, "tilt side” or “tilt end” is read as “(dump side)” or “(dump end)” in “()". processing.
- the controller 100 first determines whether or not a tilt holding operation to the tilt side (dump side) has been detected (S101). If the tilt holding operation is not detected (S101: No), the controller 100 ends the processing shown in FIG. When the tilt holding operation is detected (S101: Yes), the controller 100 determines whether the current posture of the bucket 12 is on the dump side (tilt side) from the horizontal posture based on the current bucket angle data (S102). . If the current attitude of the bucket 12 is on the dump side (tilt side) from the horizontal attitude (S102: Yes), the controller 100 determines the target bucket angle at which the bucket 12 is in the horizontal attitude according to the current boom angle. (S103).
- the controller 100 If the current attitude of the bucket 12 is not on the dump side (tilt side) of the horizontal attitude (S102: No), the controller 100 puts the bucket 12 in the tilt end (dump end) state according to the current boom angle. A target bucket angle is determined (S104). Next, the controller 100 outputs a command so that the current bucket angle becomes the target bucket angle (S105). Next, the controller 100 determines whether or not a lever operation to the dump side (tilt side) has been detected (S106). When the lever operation to the dump side (tilt side) is detected (S106: Yes), the controller 100 stops the process (S107). When the lever operation to the dump side (tilt side) is not detected (S106: No), the controller 100 terminates the processing shown in FIG.
- the controller 100 controls the movable support section 17 so that the posture of the bucket 12 becomes the target bucket posture.
- the bucket posture is on the dump side (tilt side) from the horizontal posture (first posture)
- the bucket posture is adjusted to the horizontal posture (first posture) by the tilt side (dump side) tilt holding operation. can be done.
- the controller 100 can adjust to the tilt end (dump end) by the tilt side (dump side) tilt holding operation.
- the posture of the work tool can be automatically adjusted to a plurality of postures.
- Example of controller operation 12 to 14 are flow charts showing operation examples of the controller 100 according to the second embodiment.
- the controller 100 bucket cylinder control section 109 controls the bucket posture by the processing shown in FIGS.
- FIG. 12 shows the main flow that is repeatedly executed at a predetermined cycle.
- FIG. 13 shows the details of processing 1 (processing when one tilt holding operation is detected) which is executed in S202 and canceled in S206.
- FIG. 14 shows the details of the process 2 executed in S207 (for example, the process when the second tilt holding operation is detected within a predetermined time after the first tilt holding operation is detected).
- 12 to 14 show the processing on the tilt side, and for the processing on the dump side, "tilt side” or “tilt end” is replaced with "(dump side)" or "(dump end)" in "()". , and the determination of (S405) is added. However, there is no problem even if the processing for determination in S405 is executed in the processing on the tilt side.
- the controller 100 first determines whether or not a tilt holding operation to the tilt side (dump side) has been detected (S201). If the tilt holding operation is not detected (S201: No), the controller 100 ends the processing shown in FIG. When the tilt holding operation is detected (S201: Yes), the controller 100 starts processing 1 (FIG. 13) (S202). After that, the process 1 is executed until the process 1 is stopped within the process 1 or stopped at S206.
- the controller 100 first determines whether the current posture of the bucket 12 is on the dump side (tilt side) from the horizontal posture based on the current bucket angle data (S301). If the current attitude of the bucket 12 is not on the dump side (tilt side) of the horizontal attitude (S301: No), the controller 100 ends the process 1 shown in FIG. If the current attitude of the bucket 12 is on the dump side (tilt side) from the horizontal attitude (S301: Yes), the controller 100 sets the target bucket angle at which the bucket 12 is in the horizontal attitude according to the current boom angle. Determine (S302). Next, the controller 100 outputs a command so that the current bucket angle becomes the target bucket angle (S303).
- the controller 100 determines whether or not a lever operation to the dump side (tilt side) has been detected (S304).
- S304 determines whether or not a lever operation to the dump side (tilt side) has been detected.
- S304 determines whether or not a lever operation to the dump side (tilt side) has been detected.
- S304 Yes
- the controller 100 stops the process (S304), and when the lever operation to the dump side (tilt side) is not detected (S304). : No)
- the controller 100 ends the process 1 shown in FIG.
- the controller 100 determines whether or not a tilt holding operation to the tilt side (dump side) has been detected within a predetermined time (S204). If the tilt holding operation to the tilt side (dump side) is not detected within the predetermined time (S204: No), the controller 100 clears the counter (S208) and ends the processing shown in FIG. When the tilt holding operation to the tilt side (dump side) is detected within the predetermined time (S204: Yes), the controller 100 determines whether or not process 1 is being executed (S205).
- the controller 100 stops the process 1 (S206). If the process 1 is not being executed (S205: No), or if the process 1 is canceled (S206), the controller 100 starts the process 2 (FIG. 14) (S207) and clears the count (S208). , the process shown in FIG. 12 ends.
- the controller 100 first determines a target bucket angle at which the attitude of the bucket 12 is in a tilt end (dump end) state according to the current boom angle (S401). Next, the controller 100 outputs a command so that the current bucket angle becomes the target bucket angle (S402). Next, the controller 100 determines whether or not a lever operation to the dump side (tilt side) has been detected (S403). When the lever operation to the dump side (tilt side) is detected (S403: Yes), the controller 100 stops the process (S404). On the other hand, when the lever operation to the dump side (tilt side) is not detected (S403: No), the controller 100 determines whether or not the grounding of the bucket 12 is detected (S405). If grounding of the bucket 12 is detected (S405: Yes), the controller 100 stops processing (S404), and if grounding of the bucket 12 is not detected (S405: No), the controller 100 returns to FIG. Terminate the indicated process.
- the controller 100 causes the bucket 12 to move to the first posture when the dump side tilt holding operation is performed once when the bucket 12 is in the second posture or in a posture between the first posture and the second posture. (horizontal posture). Further, when the tilt side tilt holding operation is performed once when the bucket 12 is in the third posture or in the posture between the first posture and the third posture, the controller 100 puts the bucket 12 in the first posture (horizontal posture). ).
- the controller 100 adjusts the bucket 12 to the second attitude (tilt end) when the tilt side tilt holding operation is continuously repeated within a predetermined time when the bucket 12 is in an arbitrary attitude. Further, the controller 100 adjusts the bucket 12 to the third posture (dump end) when the dump side tilt holding operation is continuously repeated within a predetermined time when the bucket 12 is in an arbitrary posture. .
- the target bucket angle determination unit 107 of the controller 100 sets the first attitude to the bucket 12 when receiving the command signal for manipulating the attitude of the bucket 12 .
- the movable support portion 17 is controlled as the target posture of . Further, when the controller 100 continuously and repeatedly receives the command signal indicating the current attitude of the bucket 12 within a predetermined time, the controller 100 selects a target attitude different from the first attitude among at least three kinds of target attitudes. is set to the target posture of the bucket 12, and the movable support portion 17 is controlled.
- the target bucket angle determination unit 107 determines the set values of at least three target attitudes stored in the storage unit 105. , the second posture is selected as the target posture and set as the target posture of the bucket 12, and the movable support portion 17 is controlled. Further, when the target bucket angle determination unit 107 continuously and repeatedly receives the second command signal from the operation signal detection unit 101 within a predetermined period of time, the target bucket angle determination unit 107 selects at least three types of target postures stored in the storage unit 105. The third posture is selected from the set values as the target posture of the bucket 12, and the movable support portion 17 is controlled.
- the posture of the work tool can be automatically adjusted to a plurality of postures by performing a predetermined tilting holding operation on the bucket operating device 33 .
- the wheel loader 1 may be remotely controlled.
- part or all of the controller 100 and the operating device 32 can be provided, for example, at a place where remote control is performed.
- the work machine (or work vehicle) is not limited to a wheel loader, and may be other work machine such as a hydraulic excavator equipped with a work tool and a work tool movable support portion.
- the work tool is not limited to the bucket.
- the work tool may be, for example, a fork, bale grab, etc. that is replaceably attached to the wheel loader as an attachment.
- part or all of the programs executed by the computer in the above embodiments can be distributed via computer-readable recording media or communication lines.
- the posture of the work tool can be automatically adjusted to a plurality of postures.
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Abstract
Description
[作業機械の概要]
図1~図5は、第1の実施形態に係る作業機械1を示す側面図である。第1の実施形態に係る作業機械1は、例えばホイールローダである。以下の説明において、作業機械1を適宜、ホイールローダ1、と称する。
図6は、第1の実施形態に係るホイールローダ1の制御システムの構成例を示すブロック図である。図6に示すように、ホイールローダ1は、動力源201と、PTO(Power Take Off)202と、油圧ポンプ203と、制御弁200と、操作装置32と、表示入力部34と、コントローラ100とを備える。
図9は、第1の実施形態に係るホイールローダ1のコントローラ100を示す構成図である。コントローラ100は、例えば、プロセッサ、主記憶装置、補助記憶装置、入出力装置等を有するFPGA(Field Programmable Gate Array)やマイクロコンピュータを用いて構成される。コントローラ100は、ハードウェアまたはハードウェアとプログラム等のソフトウェアの組み合わせから構成される機能的構成として、操作信号検出部101と、ブーム角取得部102と、バケット角算出部104と、記憶部105と、目標バケット角決定部107と、バケット接地検出部112と、バケットシリンダ制御部109とを備える。
図10は、第1の実施形態に係るバケット12の動作例を示す模式図である。図10では、バケット12を水平状態(水平姿勢)とした場合をバケット12-1として示す。バケット12を最大限チルトさせた状態(この状態をチルトエンドという)をバケット12-2として示す。バケット12を最大限ダンプさせた状態(この状態をダンプエンドという)をバケット12-3として示す。ただし、ダンプエンドの姿勢は、バケット12を最大限ダンプさせた状態(バケット12-3aとして示す)と、バケット12が接地した状態(バケット12-3bとして示す)のいずれかの姿勢となる。
図11は、第1の実施形態に係るコントローラ100の動作例を示すフローチャートである。図11に示す処理によって、コントローラ100(バケットシリンダ制御部109)は、バケット姿勢を制御する。
以上のように本実施形態によれば、バケット操作装置33に対して所定の傾動保持操作を行うことで、作業工具の姿勢を複数の姿勢に自動で調整することができる。
次に、第2の実施形態に係るコントローラ100の動作例ついて、図12~図14を参照しながら詳細に説明する。なお、コントローラ100の構成は、図9に示す第1の実施形態と同一であるため、説明を省略する。
図12~図14は、第2の実施形態に係るコントローラ100の動作例を示すフローチャートである。図12~図14に示す処理によって、コントローラ100(バケットシリンダ制御部109)は、バケット姿勢を制御する。
以上のように、第2の実施形態に係るコントローラ100によれば、コントローラ100の目標バケット角決定部107は、バケット12の姿勢を操作する指令信号を受信した場合、第1の姿勢をバケット12の目標姿勢として可動支持部17を制御する。また、コントローラ100は、バケット12の現在の姿勢を示す指令信号を所定時間内に連続的に繰り返して受信した場合、少なくとも3種類の目標姿勢のうち第1の姿勢とは異なる目標姿勢を選択してバケット12の目標姿勢とし、可動支持部17を制御する。
以上、この発明の実施形態について図面を参照して説明してきたが、具体的な構成は上記実施形態に限られるものではなく、この発明の要旨を逸脱しない範囲の設計変更等も含まれる。
Claims (13)
- 作業工具と前記作業工具の姿勢を変化させる可動支持部とを含む作業機を有する作業機械の制御システムであって、
少なくとも3種類の目標姿勢を記憶する記憶部を含むコントローラを備え、
前記コントローラは、
前記作業工具の姿勢を操作する指令信号と前記作業工具の現在の姿勢を示す検出信号とに基づいて前記少なくとも3種類の目標姿勢のうちのいずれかを選択して前記作業工具の目標姿勢とし、前記可動支持部を制御する
制御システム。 - 作業工具と前記作業工具の姿勢を変化させる可動支持部とを含む作業機を有する作業機械の制御システムであって、
第1の姿勢を含む少なくとも3種類の目標姿勢を記憶する記憶部を含むコントローラを備え、
前記コントローラは、
前記作業工具の姿勢を操作する指令信号を受信した場合、前記第1の姿勢を前記作業工具の目標姿勢として前記可動支持部を制御し、
前記指令信号を所定時間内に連続的に繰り返して受信した場合、前記少なくとも3種類の目標姿勢のうち前記第1の姿勢とは異なる目標姿勢を選択して前記作業工具の目標姿勢とし、前記可動支持部を制御する
制御システム。 - 前記少なくとも3種類の目標姿勢は、第1の姿勢と第2の姿勢と第3の姿勢とを含み、 前記指令信号は、第1の指令信号と第2の指令信号とを含み、
前記コントローラは、
前記第1の指令信号を受信した場合、前記検出信号に基づいて前記第1の姿勢または前記第2の姿勢にいずれかを前記目標姿勢として選択し、
前記第2の指令信号を受信した場合、前記検出信号に基づいて前記第1の姿勢または前記第3の姿勢のいずれかを前記目標姿勢として選択する
請求項1に記載の制御システム。 - 前記作業工具は、第1の姿勢領域と第2の姿勢領域とに回動可能であり、
前記第1の姿勢領域は、前記第1の姿勢と前記第2の姿勢との間の姿勢領域であり、 前記第2の姿勢領域は、前記第1の姿勢と前記第3の姿勢との間の姿勢領域であり、 前記コントローラは、
前記第1の指令信号を受信し、且つ、前記作業工具の現在の姿勢が前記第2の姿勢領域である場合は、前記第1の姿勢を目標姿勢として選択し、
前記第2の指令信号を受信し、且つ、前記作業工具の現在の姿勢が前記第1の姿勢領域である場合は、前記第1の姿勢を目標姿勢として選択する
請求項3に記載の制御システム。 - 前記少なくとも3種類の目標姿勢は、第2の姿勢と第3の姿勢とをさらに含み、
前記指令信号は、第1の指令信号と第2の指令信号とを含み、
前記コントローラは、
前記第1の指令信号を所定時間内に連続的に繰り返して受信した場合、前記第2の姿勢を前記作業工具の前記目標姿勢として決定し、
前記第2の指令信号を所定時間内に連続的に繰り返して受信した場合、前記第3の姿勢を前記作業工具の前記目標姿勢として決定する
請求項2に記載の制御システム。 - 前記第1の姿勢は、前記作業工具の水平姿勢であり、
前記第2の姿勢は、前記作業工具の運搬姿勢であり、
前記第3の姿勢は、前記作業工具の排土姿勢または前記作業工具の接地姿勢である
請求項3から5のいずれか1項に記載の制御システム。 - 前記指令信号を出力する作業工具操作装置は、第1の制御位置と第2の制御位置との間を作動可能なレバーであり、
前記第1の指令信号は、前記レバーが前記第1の制御位置へ操作された場合に出力される信号であり、
前記第2の指令信号は、前記レバーが前記第2の制御位置へ操作された場合に出力される信号である
請求項3から5のいずれか1項に記載の制御システム。 - 前記指令信号を出力する作業工具操作装置は、第1の制御位置と第2の制御位置との間を作動可能なレバーと、スイッチとを含み、
前記第1の指令信号は、前記レバーが前記第1の制御位置の方向へ操作され、且つ前記スイッチが操作された場合に出力される信号であり、
前記第2の指令信号は、前記レバーが前記第2の制御位置の方向へ操作され、且つ前記スイッチが操作された場合に出力される信号である
請求項3から5のいずれか1項に記載の制御システム。 - 前記指令信号を出力する作業工具操作装置は、第1のスイッチと第2のスイッチを含み、
前記第1の指令信号は、前記第1のスイッチが操作された場合に出力される信号であり、
前記第2の指令信号は、前記第2のスイッチが操作された場合に出力される信号である 請求項3から5のいずれか1項に記載の制御システム。 - 作業工具と前記作業工具の姿勢を変化させる可動支持部とを含む作業機を有する作業機械の制御方法であって、
少なくとも3種類の目標姿勢を記憶するステップと、
前記作業工具の姿勢を操作する指令信号と前記作業工具の現在の姿勢を示す検出信号とに基づいて前記少なくとも3種類の目標姿勢のうちのいずれかを選択するステップと、 前記選択した目標姿勢を前記作業工具の目標姿勢として前記可動支持部を制御するステップと
を備える制御方法。 - 作業工具と前記作業工具の姿勢を変化させる可動支持部とを含む作業機を有する作業機械の制御方法であって、
第1の姿勢を含む少なくとも3種類の目標姿勢を記憶するステップと、
前記作業工具の姿勢を操作する指令信号を受信した場合、前記第1の姿勢を目標姿勢として選択するステップと、
前記指令信号を所定時間内に連続的に繰り返して受信した場合、前記少なくとも3種類の目標姿勢のうち前記第1の姿勢とは異なる目標姿勢を選択するステップと、
前記選択した目標姿勢を前記作業工具の目標姿勢として前記可動支持部を制御するステップと
を備える制御方法。 - 作業工具と前記作業工具の姿勢を変化させる可動支持部とを有する作業機械であって、 前記可動支持部を制御するコントローラを備え、
前記コントローラは、
少なくとも3種類の目標姿勢を記憶する記憶部を含み、
前記作業工具の姿勢を操作する指令信号と前記作業工具の現在の姿勢を示す検出信号とに基づいて前記少なくとも3種類の目標姿勢のうちのいずれかを選択して前記作業工具の目標姿勢とし、前記可動支持部を制御する
作業機械。 - 作業工具と前記作業工具の姿勢を変化させる可動支持部とを有する作業機械であって、 前記可動支持部を制御するコントローラを備え、
前記コントローラは、
第1の姿勢を含む少なくとも3種類の目標姿勢を記憶する記憶部を含み、
前記作業工具の姿勢を操作する指令信号を受信した場合、前記第1の姿勢を前記作業工具の目標姿勢として前記可動支持部を制御し、
前記指令信号を所定時間内に連続的に繰り返して受信した場合、前記少なくとも3種類の目標姿勢のうち前記第1の姿勢とは異なる目標姿勢を選択して前記作業工具の目標姿勢とし、前記可動支持部を制御する
作業機械。
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