WO2022246733A1 - 一种用于整车消毒及冷链产品消杀的自动化组合装置 - Google Patents
一种用于整车消毒及冷链产品消杀的自动化组合装置 Download PDFInfo
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- WO2022246733A1 WO2022246733A1 PCT/CN2021/096337 CN2021096337W WO2022246733A1 WO 2022246733 A1 WO2022246733 A1 WO 2022246733A1 CN 2021096337 W CN2021096337 W CN 2021096337W WO 2022246733 A1 WO2022246733 A1 WO 2022246733A1
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- Prior art keywords
- disinfection
- cargo
- vehicle
- electron beam
- cold chain
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- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 205
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 19
- 238000010894 electron beam technology Methods 0.000 claims abstract description 57
- 239000007921 spray Substances 0.000 claims abstract description 16
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- 239000000645 desinfectant Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 5
- 230000000249 desinfective effect Effects 0.000 claims description 4
- 238000007710 freezing Methods 0.000 claims description 4
- 230000008014 freezing Effects 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 2
- 235000013305 food Nutrition 0.000 abstract description 12
- 238000005507 spraying Methods 0.000 abstract description 12
- 235000013611 frozen food Nutrition 0.000 abstract description 11
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 241000711573 Coronaviridae Species 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 241000700605 Viruses Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000009246 food effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011330 nucleic acid test Methods 0.000 description 1
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- 230000002265 prevention Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/16—Sterilising contents prior to, or during, packaging by irradiation
Definitions
- the invention relates to the technical field of disinfection equipment, in particular to an automatic combined device for vehicle disinfection and cold chain product disinfection.
- the new coronavirus can survive in a low temperature environment of -80°C to a high temperature environment of 50°C. For example, if there is a new coronavirus or its infected person in the food processing, transportation, sales or storage environment, the production and processing of the entire cold chain food Therefore, it is imminent to invent equipment for cold chain disinfection.
- Disinfection equipment for cold chain food and its means of transportation has not been reported yet.
- the disinfection of cold chain products can only be carried out by spraying and disinfecting the container, and then the operator enters the container to carry the cold chain food to the conveyor belt.
- the items are sprayed with disinfectant, and the disinfection method is manually carried, which is laborious and laborious.
- Spray disinfection can only disinfect the virus on the outer surface of the package, but has no effect on the virus existing inside the cold chain food.
- spraying disinfectant has the risk of chemical contamination of cold chain products, especially cold chain food, and the sprayed chemical disinfectant will undergo pre-cooling and crystallization after encountering cold chain products, and cannot play a disinfection role.
- Manual spraying is used for disinfection of container vehicles, which takes a long time for disinfection, and the disinfection of the bottom of the vehicle is not complete, and there are dead spots for sterilization.
- an automatic combination device for vehicle disinfection and cold chain product disinfection is provided.
- the technical means adopted in the present invention are as follows:
- An automatic combination device for vehicle disinfection and cold chain product disinfection including a vehicle rapid disinfection device, a cargo transfer device and a cargo disinfection device
- the vehicle rapid disinfection device includes a spray disinfection device capable of accommodating transport equipment to be disinfected The workshop box and the graded disinfection pipeline with nozzles arranged in it;
- the cargo conveying device is used to transport the cargo in the transportation equipment after being processed by the vehicle rapid disinfection device to the cargo disinfection device;
- the cargo disinfection device It is used to carry out penetrating sterilization and disinfection on the goods passing through it one by one, specifically electron beam irradiation disinfection, and the goods after electron beam irradiation disinfection are output from the outlet of the goods disinfection device.
- vehicle rapid disinfection device is a constant temperature closed six-sided covering type in the working state to spray, disinfect and sterilize the entire transportation equipment.
- the vehicle rapid disinfection device also includes opening and closing doors arranged at both ends of the box body of the spraying disinfection workshop and an operation control platform for controlling the opening and closing doors, and also includes a disinfection box filled with disinfectant, A pressurized suction device for pressurizing the disinfectant, the input end of the graded disinfection pipeline is connected to the output end of the pressurized suction device.
- the whole vehicle rapid disinfection device also includes an air conditioner, which is used to start during the spray disinfection process of the whole vehicle, so as to prevent the surface of the transportation equipment from freezing.
- the cargo disinfection device includes an upper box body, a lower box body and a workbench for supporting the lower box body, a disinfection area is provided between the upper box body and the lower box body, and the disinfection area is provided for
- the cargo pushing mechanism that pushes the cargo forward sequentially, the disinfection area includes an electron beam irradiation disinfection area, and opposite electron beam emitters are arranged above and below the electron beam irradiation disinfection area.
- the cargo pushing mechanism includes a rotary propulsion plate
- the rotary propulsion plate is a cross-shaped metal plate structure
- the center of the cross is a rotating shaft
- the lower part of the rotating shaft is connected to the power motor assembly of the lower box through a bearing, and the power The motor assembly is used to drive the rotary propulsion plate, so that the rotary propulsion plate rotates and pushes the goods by 90 degrees, and the goods enter the electron beam irradiation disinfection area.
- the electron beam irradiation disinfection area is provided with a rotating tray, the rotating tray is a fence type, and the gap of the fence of the rotating tray can allow the electron beam from below to irradiate the goods.
- the goods are transported to The electron beams generated by the electron beam emitters above, above and below the rotating tray radiate on the goods at the same time, and the rotating tray rotates 360 degrees to realize all-round radiation disinfection of the goods.
- the cargo conveying device includes a conveyor belt, the input section of the cargo disinfection device is provided with an inlet inclined sliding bracket connected to the conveyor belt, and the output section of the cargo disinfection device is also provided with a slideway with a preset inclination .
- the present invention adopts a constant temperature closed six-sided covering type overall spraying disinfection and sterilization for refrigerated containers, which has short disinfection time, wide sterilization area and higher sterilization efficiency.
- the frozen items are sterilized by penetrating radiation, which avoids physical and chemical pollution, improves food safety performance, and is thoroughly sterilized.
- the present invention uses electron beam irradiation technology to carry out penetrating irradiation disinfection on frozen items, especially frozen foods, which can realize the disinfection of heat-sensitive materials and items, and electron beam irradiation disinfection can maintain the original ingredients of food , taste and quality ensure the edible effect of food.
- the equipment has a high degree of automation, which can realize rapid disinfection of the whole vehicle without dead ends, automatic loading and unloading of goods, and realize disinfection during the transmission process, and then directly loaded by the conveyor belt, which improves the disinfection efficiency of the container and the goods it contains.
- the fence-shaped rotating tray realizes the use of electron beams to sterilize the facing objects, and also realizes the simultaneous irradiation of the upper and lower layers of electron beams, and the electron beam irradiation depth can be superimposed to achieve thicker Items are thoroughly sterilized.
- Fig. 1 is a structural schematic diagram of the vehicle rapid disinfection device of the present invention.
- Fig. 2 is a top view schematic diagram of the vehicle rapid disinfection device of the present invention.
- Fig. 3 is a structural schematic diagram of the cargo disinfection device of the present invention.
- Fig. 4 is a front view of the cargo disinfection device of the present invention.
- Fig. 5 is a top view of the cargo disinfection device of the present invention.
- Fig. 6 is a structural schematic diagram of the rotary propulsion plate of the present invention.
- Fig. 7 is a schematic diagram of the structure of the rotary tray of the present invention.
- This embodiment discloses an automatic combination device for vehicle disinfection and cold chain product sterilization.
- This embodiment is mainly designed for rapid sterilization equipment for frozen foods. Realize the overall process design of the overall rapid disinfection and sterilization of the container for frozen food transportation (including the frozen food in the box).
- the present invention includes a whole vehicle rapid disinfection device, a goods conveying device and a goods disinfection device, as shown in Fig.
- graded disinfection pipelines 5 with nozzles in it, wherein the nozzles under the disinfection box in the spraying workshop are arranged to stagger the vehicle driving track; Cargo disinfection device; the cargo disinfection device is used to carry out penetrating sterilization and disinfection of the goods passing through it one by one, specifically electron beam irradiation disinfection, and the goods after electron beam irradiation disinfection are discharged from the delivery port of the cargo disinfection device output. During use, the whole vehicle is driven into the vehicle rapid disinfection device for spraying and disinfection of the whole vehicle.
- the whole vehicle drives out of the disinfection device, and the items in the compartment are transferred to the irradiation disinfection device by the automatic loading and unloading conveyor device.
- the goods are transported by the conveyor and manually transported to the sterilized container car.
- the vehicle rapid disinfection device is a constant temperature closed six-sided covering type in the working state to spray, disinfect and sterilize the entire transportation equipment.
- the vehicle rapid disinfection device also includes opening and closing doors arranged at both ends of the spray disinfection workshop box body and an operation control platform 6 for controlling the opening and closing doors, and also includes a disinfection box 3 equipped with disinfectant,
- the pressurized suction device 4 for pressurizing the disinfectant the input end of the graded disinfection pipeline is connected to the output end of the pressurized suction device 4 .
- the vehicle rapid disinfection device also includes an air conditioner 7, which is used to start during the spray disinfection process of the vehicle to prevent the surface of the transport equipment from freezing.
- the working process of the vehicle rapid disinfection device is as follows: the front opening and closing door 2 and the rear opening and closing door 22 are controlled by the operation control platform 6, the container vehicle 8 drives into the box body 1 of the rapid spray disinfection workshop, and the front opening and closing is controlled by the operation control platform 6
- the door 2 and the rear opening and closing door 22 are closed, and the operation control platform 6 controls the pressurized suction device 4 so that the disinfectant in the disinfection box 3 enters the graded disinfection pipeline 5 with nozzles, and the operation control platform 6 controls the nozzles with automatic pressurization.
- the sprinkler on the graded disinfection pipeline 5 starts to work, and the disinfectant disinfects the surface of the container car 8.
- the disinfection time lasts for 10s, and the nozzle and the pressurized suction device 4 on the graded disinfection pipeline 5 with the sprinkler are closed. , the front opening and closing door 2 and the rear opening and closing door 22 are opened, and the container vehicle 8 drives out to complete the rapid spraying and disinfection process of the container vehicle 8.
- the air conditioner 7 continues to work.
- the cement platform with the graded disinfection pipeline 5 of the spray nozzle is laid on the connection part between the spraying disinfection box body 1 and the ground, and the pipeline adopts reinforced compression-resistant material.
- the cargo disinfection device includes an upper box body 19, a lower box body 16 and a workbench 15 for supporting the lower box body 16, and the upper box body 19 and the lower box body 16 is provided with a disinfection area, and the disinfection area is provided with a cargo pushing mechanism for advancing the goods sequentially, and the disinfection area includes an electron beam irradiation disinfection area 21, and the upper and lower sides of the electron beam irradiation disinfection area
- An opposite beam emitter 13 is provided, and the electron beam emitter is driven by a general controller 14 . Before the goods enter the conveying device, start the goods disinfection device, turn on the main control switch, and the electron beam emitter starts to run.
- the cargo pushing mechanism includes a rotating propulsion plate 11, the rotating propulsion plate is a cross-shaped metal plate structure, the center of the cross is a rotating shaft, and the lower part of the rotating shaft is connected to the power motor assembly of the lower box through a bearing.
- the power motor assembly is used to drive the rotating propulsion plate, and the working state of the rotating propulsion plate is intermittent movement every 10s, so that the rotating propulsion plate rotates and pushes the goods by 90 degrees, and the goods enter the electron beam irradiation disinfection area.
- the electron beam irradiation disinfection area is provided with a rotating tray 12, the rotating tray is fence type, the rotation is controlled by the master control switch, and the rotating speed is 10s/r.
- the electron beam generated by the electron beam emitter above is radiated on the goods, and the gap position of the fence of the rotating pallet can strengthen the irradiation depth of the lower electron beam, and the above-mentioned power motor assembly is also used to drive the rotating pallet.
- the rotating tray includes a circular tray body and a drive shaft connected below the tray body.
- the tray body is provided with cross ribs that divide the circumference into four sectors of equal area.
- the tray body is along the A plurality of ring-shaped grooves with central angles at right angles are provided at the same preset intervals in the circumferential direction.
- the rotating tray 12 adopts a fence design, so that the light emitted by the electron beam emitter at the bottom of the rotating tray can also penetrate the article. Since there are electron beam surfaces generated by electron beam emitters above and below the rotating tray, this equipment can realize the disinfection of packaging boxes with an electron beam irradiation depth of 0-30 cm. It makes up for the shortcomings of insufficient electron beam irradiation depth and incomplete disinfecting.
- the cargo conveying device includes a conveyor belt 9, the input section of the cargo disinfection device is provided with an inlet ramp bracket 10 connected to the conveyor belt, and the output section of the cargo disinfection device is also provided with an outlet ramp with a preset inclination. Brackets.
- the principle of the cargo disinfection device is as follows: after the frozen food enters the electron beam irradiation disinfection device from the conveyor belt 9 from the container, the rotating push plate 11 pushes the frozen food into the electron beam irradiation disinfection area in sequence.
- the rapid sterilization equipment adopts a rotating tray 12. After the frozen food enters, the rotating tray rotates, and the rotating push plate pushes the frozen food out of the rapid sterilization equipment.
- the entrance inclined bracket 10 is a metal plate groove inclined at an angle of 45-60 degrees, and the disinfection is carried out by gravity. Items can slide along the entrance slanting bracket 10 onto the disinfection platform 20 .
- the power motor assembly drives the rotary propulsion plate 11, and the rotary propulsion plate 11 rotates and pushes the goods by 90 degrees, and the articles enter the electron beam irradiation disinfection area 21.
- Outlet inclined sliding bracket 14 is the metal plate groove of inclined 45-60 degree angle, relies on the effect of gravity, and sterilized article can slide on the automatic transmission belt along outlet inclined sliding bracket 14. Transported by automatic transmission into a sterilized container.
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Abstract
提供了一种用于整车消毒及冷链产品消杀的自动化组合装置，包括整车快速消毒装置、货物传送装置和货物消毒装置，整车快速消毒装置包括喷洒消毒车间箱体（1）和设置于其内的带有喷头的分级消毒管道（5）；货物传送装置用于将经过整车快速消毒装置处理后的运输设备中的货物输送至货物消毒装置；货物消毒装置用于逐个对经过其的货物进行穿透式灭菌消毒，具体为电子束辐照消毒，经过电子束辐照消毒后的货物从货物消毒装置的出货口输出。对冷冻集装箱采用恒温封闭六面覆盖式整体喷洒消毒灭菌，通过电子束辐照设备对冷冻集装箱内的冷冻食品进行穿透式灭菌消毒，可实现在不拆开包装的前提下对食品进行消杀且自动化程度高，消杀迅速彻底。
Description
本发明涉及消杀设备技术领域，尤其涉及一种用于整车消毒及冷链产品消杀的自动化组合装置。
2019年以来，新型冠状病毒肆虐，虽然各级政府、全国人民付出了巨大的努力，但由于进口冷链食品本身和冷链食品运输工具检测出新冠病毒核酸检测阳性情况频繁出现，使得防疫工作仍然非常严峻。新冠状病毒在-80℃的低温环境到50℃的高温环境下都能存活，如在食品加工、运输、销售或储存环境中存在新冠状病毒或其感染者，整个冷链食品的生产、加工、流通环节均存在被污染的可能，因此发明用于冷链消毒的设备迫在眉睫。
目前针对冷链食品及其运输工具的消毒设备尚未见报道。针对冷链产品的消毒只能采用对集装箱喷洒消毒再由操作人员进入集装箱，把冷链食品搬运到传送带上，物品被喷淋消毒液，采用人工搬运消毒方式，费事费力。采用喷淋消毒仅能消杀包装外表面的病毒，对冷链食品内部存在的病毒没有消杀作用。此外喷淋消毒液对冷链产品尤其是冷链食品存在化学污染的风险，并且喷洒的化学消毒剂在遇到冷链产品后会发生预冷结晶的现象，无法发挥消毒作用。对集装箱车采取人工喷洒消毒，消毒时间长，且存在车底消毒不彻底，有杀菌死角存在。
现有消毒方式局限性较大，例如：物理加热法无法用于冷链货物；紫外消毒灭菌仅能对物品表面进行消毒，无法对包装箱内物品进行消毒；臭氧杀菌需要在无人的环境下进行，且需要保持很高的臭氧浓度，消杀时间较长，也无法对有包装的物体内部进行消毒，所以也并不适用冷链系统。此外，化学消杀剂遇到低温冷链产品容易发生喷洒的消毒剂冷冻结晶无法发挥消杀作用，导致大部分化学消毒剂对冷链产品消毒失效，另外化学试剂对食物品质 影响较大甚至残留毒性、效果不理想、耗费能源过多以及对环境不友好等诸多因素，迫使人们急切的想要去研究发现新型高效的消毒灭菌技术和设备。
发明内容
根据上述提出的技术问题，而提供一种用于整车消毒及冷链产品消杀的自动化组合装置。本发明采用的技术手段如下：
一种用于整车消毒及冷链产品消杀的自动化组合装置，包括整车快速消毒装置、货物传送装置和货物消毒装置，所述整车快速消毒装置包括能够容纳待消毒运输设备的喷洒消毒车间箱体和设置于其内的带有喷头的分级消毒管道；所述货物传送装置用于将经过整车快速消毒装置处理后的运输设备中的货物输送至货物消毒装置；所述货物消毒装置用于逐个对经过其的货物进行穿透式灭菌消毒，具体为电子束辐照消毒，经过电子束辐照消毒后的货物从货物消毒装置的出货口输出。
进一步地，所述整车快速消毒装置在工作状态下为恒温封闭六面覆盖式对运输设备整体进行喷洒消毒灭菌。
进一步地，所述整车快速消毒装置还包括设置于所述喷洒消毒车间箱体两端的开合门以及用于控制所述开合门的操作控制平台，还包括装有消毒液的消毒箱、用于对消毒液加压的加压抽吸装置，所述分级消毒管道的输入端连接在所述加压抽吸装置的输出端。
进一步地，所述整车快速消毒装置还包括空调，其用于在整车进行喷雾消毒过程中启动，防止运输设备的表面结冰。
进一步地，所述货物消毒装置包括上箱体、下箱体和用于支撑下箱体的工作台，所述上箱体和下箱体之间设有消毒区域，所述消毒区域设有用于推进货物依次前进的货物推送机构，所述消毒区域包括电子束辐照消毒区，所述电子束辐照消毒区的上、下方设有对射的电子束发射器。
进一步地，所述货物推送机构包括旋转推进板，所述旋转推进板为十字形金属板结构，其十字中心位置为旋转轴，旋转轴下方通过轴承连接在下箱体的动力电机总成上，动力电机总成用于驱动旋转推进板，使得旋转推进板 对货物进行90度旋转推动，货物进入电子束辐照消毒区。
进一步地，所述电子束辐照消毒区设有旋转托盘，所述旋转托盘为栅栏式，所述旋转托盘栅栏空隙能够使来自下方的电子束辐照到货物，工作状态下，货物被输送至旋转托盘上方，上方和下方的电子束发射器产生的电子束同时辐射在货物上，随着旋转托盘进行360度旋转，实现对货物全方位辐照消毒。
进一步地，所述货物传送装置包括传送带，所述货物消毒装置的输入段设有连接在传送带上的入口斜滑托槽，所述货物消毒装置的输出段也设有预设倾斜度的滑道。
本发明具有以下优点：
1、本发明对冷冻集装箱采用恒温封闭六面覆盖式整体喷洒消毒灭菌，消毒时间短，杀菌面积广，杀菌效率更高。
2、通过电子束辐照设备对冷冻物品尤其是冷冻食品进行穿透式辐照消毒，避免了理化污染，食品安全性能提高，并且消毒彻底。
3、本发明采用电子束辐照技术对冷冻物品尤其是冷冻食品进行穿透式辐照消毒，可以实现对畏热材料及物品的消毒，电子束辐照消毒灭菌能保持食品原有的成分、味道和品质，确保了食品的食用效果。
4、该设备自动化程度高，可实现整车快速、无死角消毒，自动装卸货物，并且实现在传送过程中消毒，然后由传送带直接装车，提高了集装箱及其所载货物的消毒效率。
5、通过栅栏状的旋转托盘，即实现了利用电子束所产生的面对物品进行消毒，也实现了上下两层电子束同时辐照，可将电子束辐照深度叠加，实现对较厚的物品开展彻底消杀。
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在 不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1为本发明整车快速消毒装置结构示意图。
图2为本发明整车快速消毒装置俯视图示意图。
图3为本发明货物消毒装置结构示意图。
图4为本发明货物消毒装置主视图。
图5为本发明货物消毒装置俯视图。
图6为本发明旋转推进板结构示意图。
图7为本发明旋转托盘结构示意图。
图中：1、喷洒消毒车间箱体；2、前开合门；3、消毒箱；4、加压抽吸装置；5、带有喷头的分级消毒管道；6、操作控制平台；7、空调；8、集装箱车；9、传送带；10、入口斜滑托槽；11、旋转推进板；12、旋转托盘；13、对射的电子束发射器；14、出口斜滑托槽；15、工作台；16、下箱体；17、总控制器；18、动力电机总成；19、上箱体；20、消毒平台；21、电子束辐照消毒区；22、后开合门。
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本实施例公开了一种用于整车消毒及冷链产品消杀的自动化组合装置，本实施例主要是针对冷冻食品的快速灭菌设备设计。实现对冷冻食品运输的集装箱(包含箱内的冷冻食品)进行整体快速消毒灭菌的整体流程设计。本发明包括整车快速消毒装置、货物传送装置和货物消毒装置，如图1、图2所示，所述整车快速消毒装置包括能够容纳待消毒运输设备的喷洒消毒车间箱体1和设置于其内的带有喷头的分级消毒管道5，其中喷洒车间消毒箱体 下方喷头布置错开车辆行驶轨道；所述货物传送装置用于将经过整车快速消毒装置处理后的运输设备中的货物输送至货物消毒装置；所述货物消毒装置用于逐个对经过其的货物进行穿透式灭菌消毒，具体为电子束辐照消毒，经过电子束辐照消毒后的货物从货物消毒装置的出货口输出。使用过程中将整车开入整车快速消毒装置进行整车喷洒消毒，消毒后整车驶出消毒装置，由自动装卸货传送装置将车厢中的物品传送至辐照消毒装置，消毒完成后再由将货物由传送装置运送出来，人工搬运至已消毒的集装箱车内。
所述整车快速消毒装置在工作状态下为恒温封闭六面覆盖式对运输设备整体进行喷洒消毒灭菌。所述整车快速消毒装置还包括设置于所述喷洒消毒车间箱体两端的开合门以及用于控制所述开合门的操作控制平台6，还包括装有消毒液的消毒箱3、用于对消毒液加压的加压抽吸装置4，所述分级消毒管道的输入端连接在所述加压抽吸装置4的输出端。所述整车快速消毒装置还包括空调7，其用于在整车进行喷雾消毒过程中启动，防止运输设备的表面结冰。
整车快速消毒装置工作过程如下：通过操作控制平台6控制打开前开合门2、后开合门22，集装箱车8驶入快速喷洒消毒车间箱体1内，操作控制平台6控制前开合门2、后开合门22关闭，操作控制平台6控制加压抽吸装置4使消毒箱3内的消毒液进入带有喷头的分级消毒管道5，操作控制平台6控制带有自动加压喷头的分级消毒管道5上的喷头开始工作，消毒液向集装箱车8表面进行消毒，本实施例中，消毒时间持续10s，关闭带有喷头的分级消毒管道5上的喷头和加压抽吸装置4，打开前开合门2、后开合门22，集装箱车8驶出，完成集装箱车8快速喷洒消毒过程。整车进行喷雾消毒过程中，为防止集装箱车8表面结冰，空调7持续工作中。喷洒消毒箱体1与地面连接部分铺设带有喷头的分级消毒管道5的水泥台，管道采用强化抗压材料。
如图3、图4、图5所示，所述货物消毒装置包括上箱体19、下箱体16和用于支撑下箱体16的工作台15，所述上箱体19和下箱体16之间设有消毒区域，所述消毒区域设有用于推进货物依次前进的货物推送机构，所述消毒区域包括电子束辐照消毒区21，所述电子束辐照消毒区21的上、下方设有对射的电子束发射器13，所述电子束发射器通过总控制器14驱动。货物 进入传送装置前，启动货物消毒装置，开启总控制开关，电子束发射器开始运行。
如图6所示，所述货物推送机构包括旋转推进板11，所述旋转推进板为十字形金属板结构，其十字中心位置为旋转轴，旋转轴下方通过轴承连接在下箱体的动力电机总成18上，动力电机总成用于驱动旋转推进板，旋转推进板工作状态为每10s做间歇运动，使得旋转推进板对货物进行90度旋转推动，货物进入电子束辐照消毒区。
如图7所示，所述电子束辐照消毒区设有旋转托盘12，所述旋转托盘为栅栏式，由总控制开关控制转动，转速为10s/r，工作状态下，货物被输送至旋转托盘上方，上方的电子束发射器产生的电子束辐射在货物上，所述旋转托盘栅栏空隙位置能够加强下方电子束的照射深度，上述动力电机总成也用于驱动旋转托盘。由于电子束发射器的发射光为一束光源，消杀面积小，因此本实施例优选采用一排电子束同时照射形成电子束面，物品在该电子束面下进行旋转时可以实现物品全面消毒。本实施例中，所述旋转托盘包括圆形的托盘本体和连接在托盘本体下方的驱动轴，所述托盘本体上设有将圆周划分为4个等面积扇形的十字加强筋，托盘本体沿着圆周方向以相同预设间隔开设若干圆心角为直角的圆环型凹槽。
由于电子束消毒深度仅为10-15厘米，因此旋转托盘12采用栅栏设计，实现了旋转托盘下部的电子束发射器发射光也可以穿透物品。由于在旋转托盘的上、下方均有电子束发射器所产生的电子束面，所以该设备可以实现电子束辐照深度0-30厘米的包装箱物体消毒。弥补了电子束照射深度不够，消杀不彻底的弊端。
所述货物传送装置包括传送带9，所述货物消毒装置的输入段设有连接在传送带上的入口斜滑托槽10，所述货物消毒装置的输出段也设有预设倾斜度的出口斜滑托槽。
货物消毒装置原理如下：冷冻食品从集装箱自传送带9进入电子束辐照消毒装置后，旋转推进板11将冷冻食品依次推进电子束辐照消毒区，电子束辐射器采用斜插式设计，同时为了使冷冻食品进行全方位穿透式的消毒灭菌，快速灭菌设备采用了旋转托盘12，冷冻食品进去后，旋转托盘旋转后， 旋转推进板将冷冻食品推出快速灭菌设备。
使用过程中，需消毒的物品由传送带9将物品传送至入口斜滑托槽10，本实施例中，入口斜滑托槽10为倾斜45-60度角的金属板槽，依靠重力作用，消毒物品可沿着入口斜滑托槽10滑行至消毒平台20上。动力电机总成驱动旋转推进板11，旋转推进板11对货物进行90度旋转推动，物品进入电子束辐照消毒区21。
物品在电子束辐照消毒区完成消杀后由旋转推进板11再次推进旋转90度离开电子束辐照消毒区，消毒后的货物靠旋转推进板11的推动作用到达出口斜滑托槽14，出口斜滑托槽14为倾斜45-60度角的金属板槽，依靠重力作用，消毒物品可沿着出口斜滑托槽14滑落至自动传动带上。由自动传动装置运输至已消毒的集装箱内。
最后应说明的是：以上各实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述各实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。
Claims (8)
- 一种用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，包括整车快速消毒装置、货物传送装置和货物消毒装置，所述整车快速消毒装置包括能够容纳待消毒运输设备的喷洒消毒车间箱体和设置于其内的带有喷头的分级消毒管道；所述货物传送装置用于将经过整车快速消毒装置处理后的运输设备中的货物输送至货物消毒装置；所述货物消毒装置用于逐个对经过其的货物进行穿透式灭菌消毒，具体为电子束辐照消毒，经过电子束辐照消毒后的货物从货物消毒装置的出货口输出。
- 根据权利要求1所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述整车快速消毒装置在工作状态下为恒温封闭六面覆盖式对运输设备整体进行喷洒消毒灭菌。
- 根据权利要求1或2所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述整车快速消毒装置还包括设置于所述喷洒消毒车间箱体两端的开合门以及用于控制所述开合门的操作控制平台，还包括装有消毒液的消毒箱、用于对消毒液加压的加压抽吸装置，所述分级消毒管道的输入端连接在所述加压抽吸装置的输出端。
- 根据权利要求1所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述整车快速消毒装置还包括空调，其用于在整车进行喷雾消毒过程中启动，防止运输设备的表面结冰。
- 根据权利要求1所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述货物消毒装置包括上箱体、下箱体和用于支撑下箱体的工作台，所述上箱体和下箱体之间设有消毒区域，所述消毒区域设有用于推进货物依次前进的货物推送机构，所述消毒区域包括电子束辐照消毒区，所述电子束辐照消毒区的上、下方设有对射的电子束发射器。
- 根据权利要求1或5所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述货物推送机构包括旋转推进板，所述旋转推进板为十字形金属板结构，其十字中心位置为旋转轴，旋转轴下方通过轴承连接在下箱体的动力电机总成上，动力电机总成用于驱动旋转推进板，使得旋转推进板对货物进行90度旋转推动，货物进入电子束辐照消毒区。
- 根据权利要求1或6所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述电子束辐照消毒区设有旋转托盘，所述旋转托盘为栅栏式，所述旋转托盘栅栏空隙能够使来自下方的电子束辐照到货物，工作状态下，货物被输送至旋转托盘上方，上方和下方的电子束发射器产生的电子束同时辐射在货物上，随着旋转托盘进行360度旋转，实现对货物全方位辐照消毒。
- 根据权利要求1所述的用于整车消毒及冷链产品消杀的自动化组合装置，其特征在于，所述货物传送装置包括传送带，所述货物消毒装置的输入段设有连接在传送带上的入口斜滑托槽，所述货物消毒装置的输出段也设有预设倾斜度的滑道。
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| CN116617433A (zh) * | 2023-07-26 | 2023-08-22 | 金乡县昌鑫冷藏有限公司 | 一种库房出入库雾化杀毒方法及系统 |
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