WO2022236897A1 - 一种基于焊接元件的质量检测装置及其检测方法 - Google Patents
一种基于焊接元件的质量检测装置及其检测方法 Download PDFInfo
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- WO2022236897A1 WO2022236897A1 PCT/CN2021/098134 CN2021098134W WO2022236897A1 WO 2022236897 A1 WO2022236897 A1 WO 2022236897A1 CN 2021098134 W CN2021098134 W CN 2021098134W WO 2022236897 A1 WO2022236897 A1 WO 2022236897A1
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- 238000003466 welding Methods 0.000 title claims abstract description 101
- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 238000003825 pressing Methods 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 67
- 238000007689 inspection Methods 0.000 claims description 26
- 230000032258 transport Effects 0.000 claims description 18
- 230000000670 limiting effect Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
- B23K3/053—Heating appliances electric using resistance wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Definitions
- the invention relates to a quality detection device, in particular to a quality detection device based on welding components, and relates to the technical field of welding detection.
- Welding is a process in which two or more materials of the same or different materials are connected into one through bonding and diffusion between atoms or molecules.
- a quality inspection device based on welding components is provided to solve the above-mentioned problems in the prior art.
- a quality inspection device based on welding components comprising:
- the preheating unit and the pressing unit are located on the same level, the workpiece is preheated by the preheating unit and placed on the pressing unit, and the welding inspection unit completes the welding inspection of the components.
- the preheating unit includes a group of clamping units symmetrically installed on the support, a support frame located on the support, and a telescopic tube arranged on the support frame;
- the clamping unit clamps the component, the clamping unit is located inside the telescopic tube, the component is located on the axis of the telescopic tube, the preheating unit preheats the component, and the preheating device is set, and then It can complete the heating work of the workpiece, and then complete the preheating work of the workpiece.
- the preheating unit includes a driving motor and a driven gear installed on the support frame, a rotating rod located at the output end of the driving motor, a transmission gear sleeved on the rotating rod,
- the transmission belt used to connect the transmission gear and the driven gear, the rotating disc connected with the driven gear, and the wires arranged in the circumferential direction of the telescopic tube;
- the telescopic tube is located on the rotating disc;
- the driving The motor drives the rotating disk to move, the rotating disk drives the telescopic tube to move, the wire starts to be energized, and under the condition of energizing, the wire heats the workpiece in the telescopic tube to complete the preheating of the workpiece, and the clamping device can complete the workpiece. Clamping work, transporting the workpiece after preheating to a predetermined position, and then completing the preheating work of the workpiece.
- the pressing unit includes a supporting platform connected to the support, and at least one set of pressing devices arranged on the supporting platform; At least one set of connecting parts fixedly connected, a limit seat located on the connection part, a third gear arranged on the limit seat, a fourth gear meshed with the third gear, sleeved on the The transmission part on the fourth gear and the fifth gear located on the transmission part can complete the pressing work of the workpiece, thereby avoiding the deformation of the device, and thus ensuring the smooth operation of the welding work or the detection work.
- the pressing unit further includes a driving device fixedly installed on the support and a set of driving slide rails, a driving screw at the output end of the driving device is sleeved on the driving wire
- the connecting piece on the rod is a group of driving sliders symmetrically installed on the support platform; the driving slider is located on the driving slide rail, and the connecting piece is connected with the supporting platform, which can drive the supporting platform to drive
- the reciprocating motion on the rail can adjust the position of the workpiece, and the adjustment of the position of the workpiece can be completed.
- the support platform is also provided with a feed motor, a transmission shaft located at the output end of the feed motor, a first gear sleeved on the transmission shaft and at least one set of drive wheels, and the The second gear meshed with the first gear, the driving gear meshed with the second gear, and the connecting shaft arranged on the driving gear; the connecting shaft passes through the third gear on the pressing device to support the platform There is a through hole adapted to the driving wheel. At least in the working state, the driving wheel and the fifth gear are in contact with the surface of the workpiece. The driving wheel and the fifth gear are located on both sides of the workpiece. Through the set The feeding motor can make the speed of the connecting shaft and the drive shaft the same, thereby ensuring the smooth progress of workpiece transportation.
- the welding detection unit includes a pillar fixedly installed on the support, an adjustment device located on the pillar, a set of sliding plates located on the adjustment device, a set of sliding plates located on the sliding plate
- the rotating device includes a rotating part on the sliding plate, a transmission rod passing through the rotating part, a connection block connected with the transmission rod, and a transmission rod on the connection block.
- Rod, the driven ball located at the other end of the transmission rod, and the adjustment member abutting against the driven ball can adjust the working area of the testing equipment and welding equipment through the provided rotating device, thereby ensuring the smooth operation of the device. run.
- the handling unit includes a transportation device fixedly installed on the support, a connecting frame located on the transportation device, an adjusting device located on the connecting frame, and a The limiting device on the upper part and the clamping device connected with the limiting device can complete the handling and transportation of the workpiece through the provided handling unit, thereby ensuring the smooth operation of the device.
- a detection method based on the quality detection device of the above-mentioned welding element comprising the steps of:
- the clamping unit transports the components into the telescopic tube, and then the operating system energizes the wires, and then the energized wires heat the components in the telescopic tubes, and then complete the workpiece. preheating work;
- the telescopic tube starts to shorten at this time, so that the workpiece can be exposed outside, and then driven by the transportation device, it can drive the clamping device to start working, and then the clamping device that moves It can complete the clamping work of the workpiece, and then can transfer the workpiece to the support platform to complete the transportation of the workpiece;
- the invention discloses a quality inspection device based on welding components.
- the preheating unit in the device is further improved.
- the preheating unit includes a drive motor installed on the support frame and a slave Driving gear, the rotating rod located at the output end of the driving motor, the driving gear sleeved on the rotating rod, the driving belt used to connect the driving gear and the driven gear, the rotating disc connected with the driven gear , and the wires arranged in the circumferential direction of the telescopic tube; the telescopic tube is located on the rotating disk; the driving motor drives the rotating disk to move, and the rotating disk drives the telescopic tube to move, and the wire starts to be energized, and the wire is under the condition of being energized , to heat the workpiece in the telescopic tube to complete the preheating of the workpiece.
- the device can complete the preheating work of the welding components through the preheating device, and at the same time, by rotating the telescopic tube, the components located in the telescopic tube can be heated evenly, thereby avoiding the traditional rapid heating of the workpiece. Furthermore, the welding quality of the device can be improved, and the installed detection device can further detect the welded product, thereby ensuring the quality of the product.
- Fig. 1 is a perspective view of the present invention.
- Fig. 2 is a structural schematic diagram of the transport unit of the present invention.
- Fig. 3 is a schematic diagram of the welding detection unit of the present invention.
- Fig. 4 is a structural schematic diagram of the pressing unit of the present invention.
- Fig. 5 is a schematic diagram of the pressing device of the present invention.
- Fig. 6 is a schematic diagram of the preheating unit of the present invention.
- Reference signs are: support 1, handling unit 2, welding detection unit 3, pressing unit 4, preheating unit 5, clamping unit 6, transport device 21, connecting frame 22, adjustment device 23, limit device 24, Clamping device 25, adjusting device 31, sliding plate 32, rotating device 33, adjusting part 34, welding device 35, testing device 36, pillar 37, driving device 41, driving slide rail 42, driving slider 43, supporting platform 44, Feed motor 45, first gear 46, second gear 47, drive gear 48, hold-down device 49, support frame 51, drive motor 52, turning bar 53, drive gear 54, drive belt 55, driven gear 56, rotate Disc 57, telescopic tube 58, wire 59, rotating part 331, adjusting member 332, driven rod 333, driven ball 334, connecting block 335, transmission rod 336, connecting part 491, limit seat 492, third gear 493, The fourth gear 494 , the transmission member 495 , the fifth gear 496 , the transmission shaft 410 , the driving wheel 411 , the connecting member 412 , and the connecting shaft 413 .
- the reason for this problem is that there are still some problems in the existing welding device. Heating, and then when the volume of the element is large, the heat capacity of the element is also large, and the element that has not been preheated cannot rise to a certain melting temperature, and then it will not be welded or the welding effect will be poor during welding, and there will be Some companies will heat the welding head rapidly during the welding process, and then perform welding when the temperature of the component rises to a certain value, but this method will cause the internal physical structure of the component to appear due to rapid thermal expansion and contraction. Larger changes, in turn, return to the destruction of poetry component performance.
- the device further improves the preheating unit in the device, the preheating unit includes a driving motor and a driven gear installed on the support frame, and a rotating rod located at the output end of the driving motor , the transmission gear sleeved on the rotating rod, the transmission belt used to connect the transmission gear and the driven gear, the rotating disk connected with the driven gear, and the wires arranged in the circumferential direction of the telescopic tube
- the telescopic tube is located on the rotating disk; the driving motor drives the rotating disk to move, and the rotating disk drives the telescopic tube to move, and the wire starts to be energized, and the wire heats the workpiece in the telescopic tube under the condition of energizing to complete the workpiece warm-up work.
- the device can complete the preheating work of the welding components through the preheating device, and at the same time, by rotating the telescopic tube, the components located in the telescopic tube can be heated evenly, thereby avoiding the traditional rapid heating of the workpiece. Furthermore, the welding quality of the device can be improved, and the installed detection device can further detect the welded product, thereby ensuring the quality of the product.
- a quality inspection device based on welding components including: a support 1, a handling unit 2, a welding inspection unit 3, a pressing unit 4, a preheating unit 5, a clamping unit 6, a transport device 21, a connecting frame 22, and an adjustment device 23.
- This mechanism includes a support 1, a preheating unit 5 and a pressing unit 4 fixedly connected to the support 1, a handling unit 2 located on the support 1, and a welding detection unit located on the support 1 Unit 3; the preheating unit 5 and the pressing unit 4 are located on the same level, the workpiece is preheated by the preheating unit 5 and positioned on the pressing unit 4, and the welding detection unit 3 completes the welding detection of the components.
- the workpiece to be welded can then be placed on the clamping unit 6 to complete the placement of the parts. 58, and then by energizing the wire 59, the telescopic tube 58 can be heated, and then the preheating work to the workpiece can be completed. Heating can avoid rapid heating of the workpiece and cause changes in the physical structure of the workpiece, thereby avoiding welding failure and improving the quality of the welded product.
- the preheating unit 5 includes a group of clamping units 6 symmetrically installed on the support 1, a support frame 51 located on the support 1, and a telescopic tube 58 arranged on the support frame 51;
- the clamping unit 6 clamps the component, the clamping unit 6 is located inside the telescopic tube 58, the component is located on the axis of the telescopic tube 58, the preheating unit 5 preheats the component, when the component is completed
- the clamping unit 6 transports the components to the telescopic tube 58, and then the operating system energizes the wire 59, and then the energized wire 59 heats the components in the telescopic tube 58, and then completes the operation of the telescopic tube 58.
- the preheating work of the workpiece can complete the heating work of the workpiece through the preheating device provided, and then complete the preheating work of the workpiece.
- the existing staff all use electric soldering irons to heat the workpiece. If the workpiece is not preheated, the components that have not been preheated will not be able to rise to a certain melting temperature. There will be failure to weld or poor welding effect.
- the telescopic tube 58 provided in this device and the wire 59 arranged in the circumferential direction of the telescopic tube 58 are further used to clamp the element by the clamping unit 6, and then the element is placed on the telescopic At the axis of the tube 58, energize the wire 59, and then the energized wire 59 will heat the elements in the telescopic tube 58, and then complete the heating of the elements, and then complete the preheating of the workpiece, ensuring that the welding device When welding the components, the temperature of the components can rise to the melting temperature, thereby ensuring the welding speed during welding.
- the preheating unit 5 includes a driving motor 52 and a driven gear 56 installed on the support frame 51 , a rotating rod 53 located at the output end of the driving motor 52 , and a transmission gear 54 sleeved on the rotating rod 53 , the transmission belt 55 used to connect the transmission gear 54 and the driven gear 56, the rotating disk 57 connected with the driven gear 56, and the wire 59 arranged on the circumferential direction of the telescopic tube 58; the telescopic tube 58 is located on the rotating disk 57; the drive motor 52 drives the rotating disk 57 to move, the rotating disk 57 drives the telescopic tube 58 to move, the wire 59 starts to be energized, and the wire 59 carries out the workpiece in the telescopic tube 58 under the condition of energization.
- the drive motor 52 starts to work at this time, and then the moving drive motor 52 drives the rotating rod 53 to start moving, and the moving rotating rod 53 drives the transmission gear 54 starts to work, and then the moving transmission gear 54 can drive the transmission belt 55 to start working, and then the moving transmission belt 55 can start to move from the driven gear 56, and then the moving driven gear 56 can drive the rotating disc 57 to start rotating, and then the moving The rotating disk 57 can drive the telescopic tube 58 to start rotating, and then complete the uniform heating of the workpiece; through the provided telescopic tube 58, the clamping unit 6 can make the element be located in the telescopic tube 58, and then when the preheating work is performed, this When one end of the telescopic tube 58 abuts against one end of the support frame 51, the telescopic tube 58 forms a sealed space, and then the preheating work to the workpiece can be completed.
- one end of the telescopic tube 58 and the The support frame 51 is disengaged, and then the clamping device 25 can complete the clamping work of the workpiece, and transport the preheated workpiece to a predetermined position, thereby completing the preheating work of the workpiece.
- the device uses the provided drive motor 52, and then the drive motor 52 can drive the driven gear 56 to start moving, and then the moving driven gear 56 can drive the telescopic tube 58 to start rotating, and then under the condition that the wire 59 is energized
- the telescopic tube 58 is also constantly rotating, so that the components can be heated evenly, and the rapid heating of the components by the response device can be avoided, and the rapid thermal expansion and contraction of the components will cause damage to the components, so as to achieve the purpose of protecting the device.
- the pressing unit 4 includes a supporting platform 44 connected to the support 1, and at least one set of pressing devices 49 arranged on the supporting platform 44; At least one set of connecting parts 491 fixedly connected, a limiting seat 492 located on the connecting part 491, a third gear 493 arranged on the limiting seat 492, and a fourth gear meshing with the third gear 493 494, the transmission member 495 sleeved on the fourth gear 494, and the fifth gear 496 located on the transmission member 495, the fifth gear 496 abuts against the workpiece, thereby completing the compression of the workpiece Work, thereby avoiding the deformation of the device, thereby ensuring that the welding work or inspection work can run smoothly.
- most of the existing clamping devices 25 use a set of manipulators to complete the clamping of the device.
- the The weight or the hardness of the workpiece itself will cause the workpiece itself to deform; or through at least one set of pressing equipment, it will apply a force perpendicular to the surface of the workpiece, and then complete the clamping of the workpiece. Then avoid the displacement of the workpiece during the welding process, and then ensure the smooth progress of the welding work, but this method will cause the surrounding parts of the workpiece to warp, and then increase the difficulty of welding the workpiece by the welding equipment 35, and then cause the reduction of the welding rate.
- the device can drive the third gear 493 to start to rotate through the rotation of the connecting shaft 413 through at least one set of pressing device 49, and then the moving third gear 493 can make the fourth gear 494 and The 5th gear 496 starts to move, and then makes the 5th gear 496 contact with the upper surface of the workpiece, and then can play the extruding work to the workpiece.
- the impact is much smaller.
- at least one set of pressing devices 49 are symmetrically installed in the device, the workpiece can be avoided from lifting.
- the pressing unit 4 also includes a driving device 41 fixedly installed on the support 1 and a set of driving slide rails 42, and a driving screw located at the output end of the driving device 41 is sleeved on the driving screw
- the connecting piece 412 is a group of driving sliders 43 symmetrically installed on the support platform 44; the driving slider 43 is located on the driving slide rail 42, and the connecting piece 412 is connected with the supporting platform 44, by setting
- the driving device 41 can drive the support platform 44 to reciprocate on the driving slide rail 42, and then can adjust the position of the workpiece, thereby completing the adjustment of the position of the workpiece.
- the support platform 44 is also provided with a feed motor 45, a transmission shaft 410 located at the output end of the feed motor 45, a first gear 46 sleeved on the transmission shaft 410 and at least one set of drive wheels 411, and the The second gear 47 meshed with the first gear 46, the driving gear 48 meshed with the second gear 47, and the connecting shaft 413 arranged on the driving gear 48; the connecting shaft 413 passes through the pressing device 49
- the third gear 493 on the support platform 44 is provided with a through hole adapted to the driving wheel 411. At least in the working state, the driving wheel 411 and the fifth gear 496 are in contact with the workpiece surface, and the driving wheel 411 is in contact with the surface of the workpiece.
- Wheel 411 and the fifth gear 496 are positioned at both sides of workpiece, and when feeding motor 45 starts to work, transmission shaft 410 also starts to work now, and then can drive driving wheel 411 to start working, and now driving wheel 411 and the lower surface of workpiece contact Then, under the driving of the driving wheel 411, the workpiece can be driven to start moving on the support platform 44, and then the movement work of the workpiece can be completed, and the workpiece can be transported to a predetermined area; when the workpiece is located on the support platform 44, the The feeding motor 45 starts to work, and then the moving feeding motor 45 drives the first gear 46 to start working, and then the moving first gear 46 drives the second gear 47 to start rotating, and then the moving second gear 47 can drive the driving gear 48 to start Work, and then can drive the pressing device 49 to start working, and then the pressing device 49 can abut against the upper surface of the workpiece, and can apply a downward force to the workpiece, through the provided feeding motor 45, and then can make the connecting shaft 413 and transmission shaft 410 have
- the welding detection unit 3 includes a pillar 37 fixedly installed on the support 1, an adjusting device 31 located on the pillar 37, a set of sliding plates 32 located on the adjusting device 31, and a set of sliding plates 32 located on the sliding plate.
- the rotating device 33 on the rotating device 32, the adjusting part 34 arranged on the rotating device 33, and the welding equipment 35 and the detecting device 36 located on the adjusting part 34 can adjust the welding equipment 35 and the detecting device 36 through the provided rotating device 33.
- the welding area and the detection area of the detection equipment 36 are used to complete the welding and detection work of the workpiece.
- the rotating device 33 includes a rotating part 331 located on the sliding plate 32, a transmission rod 336 passing through the rotating part 331, a connecting block 335 connected with the driving rod 336, and a connecting block 335 located on the connecting block 335.
- the transmission rod 336, the driven ball 334 located at the other end of the transmission rod 336, and the adjustment member 332 abutted against the driven ball 334, when the workpiece is located in a predetermined area, the adjustment device 31 and the rotating device 33 Driven, the positions of the welding equipment 35 and the detection equipment 36 can be adjusted, and the detection of the workpiece can be completed, and the handling unit 2 can transport the finished product to a predetermined position, and then repeat the above S1-S6, and then complete the entire welding detection work .
- most of the rotating devices 33 will be provided with a limit mechanism, which can limit the rotation angle of the rotating device 33, thereby avoiding the gap between the devices. collide with each other, but most of the traditional limiting mechanisms for the rotating device 33 are similar to the brake discs in the car, and then when the rotating device 33 rotates at a certain angle, the brake disc can limit the rotating device 33 at this time. Furthermore, the rotation area of the rotating device 33 is restricted.
- the position limiting effect will become worse and worse, and then the brake disc cannot perform the braking effect on the rotating device 33 in time, and then rotate
- the device 33 will still keep the welding equipment 35 and the detection equipment 36 in rotation, so that the rotating device 33 cannot be braked in real time, which will still cause collisions between the devices.
- most of the existing limit devices 24 use limit Block, and then through the contact between the rotating device 33 and the limit block, and then complete the limit of the rotating device 33, but under the impact for a long time, the limit block will be deformed, and the expected rotation area will increase. This in turn can lead to collisions between devices.
- the device is provided with an arc-shaped through hole on the rotating part 331, and the driven rod 333 passes through the rotating part 331.
- the driven rod 333 can limit the rotation of the rotating part 331.
- Rotation area, and then can limit the rotation area of rotating device 33 be connected with driven rod 333 with connecting block 335 and transmission rod 336 simultaneously, and transmission rod 336 is connected with driven ball 334, and make driven ball 334 and regulator 332,
- the adjustment member 332 includes a limit connection seat symmetrically installed on the sliding plate 32, at least one set of guide tubes located on the limit connection seat, and a lift sleeve sleeved on the guide tube.
- the slider, the lifting slider is in contact with the driven ball 334, and during use, through the set driven ball 334, the rotation of the rotating part 331 can be converted into the vertical motion of the lifting slider, and then can be completed.
- the rotation area of the device is certain, and the rotation area of the rotating device 33 will not be caused by external factors.
- the transmission rod 336 passes through the lifting slider, and the lifting slider is provided with a groove, and the driven ball 334 is in the groove, so that the limit work of the rotating part 331 can be completed without using
- the limit block can avoid the deformation of the traditional limit block, and then complete the adjustment of the detection equipment 36 and the welding equipment 35.
- the handling unit 2 includes a transport device 21 fixedly installed on the support 1, a connecting frame 22 located on the transport device 21, an adjusting device 23 located on the connecting frame 22, and an adjusting device 23 arranged on the adjusting device. 23, and the clamping device 25 connected with the limiting device 24, when the preheating work to the workpiece is completed, the telescopic tube 58 begins to shorten, so that the workpiece can be exposed outside, and then Driven by the transportation device 21, the clamping device 25 can then be driven to start working, and then the moving clamping device 25 can complete the clamping work of the workpiece, and then the workpiece can be transported to the support platform 44 to complete the transportation of the workpiece Work, through the handling unit 2 provided, and then can complete the handling and transportation of the workpiece, and then ensure the smooth operation of the device.
- the workpiece to be welded can be placed on the clamping unit 6 to complete the placement of the parts; when the placement of the components is completed Finally, at this time, the clamping unit 6 transports the components into the telescopic tube 58, and then the operating system energizes the wire 59 at this time, and then the energized wire 59 heats the components in the telescopic tube 58, and then completes the pretreatment of the workpiece.
- the drive motor 52 starts to work, and then the moving drive motor 52 drives the rotating rod 53 to start moving, and then the moving rotating rod 53 drives the transmission gear 54 to start working, and then the moving
- the transmission gear 54 can drive the transmission belt 55 to start working, and then the moving transmission belt 55 can start to move from the driven gear 56, and then the moving driven gear 56 can drive the rotating disc 57 to start rotating, and then the moving rotating disc 57 can drive the telescopic tube 58 starts to rotate, and then completes the uniform heating work to workpiece;
- Drive the clamping device 25 to start working, and then the moving clamping device 25 can complete the clamping work to the workpiece, and then can transport the workpiece to the supporting platform 44 to complete the transportation of the workpiece; when the workpiece is located on the supporting platform 44,
- the feed motor 45 starts to work, and then the moving feed motor 45 drives the first gear 46 to start working, and then the moving first gear 46 drives the second gear 47 to start rotating, and then the moving second gear 47 can drive the driving gear
- the driving wheel 411 abuts against the lower surface of the workpiece, and then driven by the driving wheel 411, the workpiece can be driven to start moving on the support platform 44. Then complete the movement of the workpiece, and then transport the workpiece to a predetermined area; when the workpiece is located in a predetermined area, at this time, under the drive of the adjustment device 31 and the rotating device 33, the position of the welding device 35 and the detection device 36 can be adjusted. Furthermore, the detection work on the workpiece can be completed, and then the conveying unit 2 can transport the finished product to a predetermined position, and then repeat the above S1-S6, and then complete the whole welding detection work.
Abstract
本发明公开了一种基于焊接元件的质量检测装置及其检测方法，一种基于焊接元件的质量检测装置包括支座，与所述支座固定连接的预热单元和压紧单元，位于所述支座上的搬运单元，以及位于所述支座上的焊接检测单元；所述预热单元与压紧单元位于同一水平面，工件经预热单元预热并位于压紧单元上，焊接检测单元完成对元件的焊接检测工作。本装置通过设置的预热装置，进而能够完成对本焊接元件的预热工作，同时通过转动伸缩管，进而能够使位于伸缩管中的元件进行均匀加热，进而避免了传统的对工件进行急速加热，进而能够提高装置的焊接质量，通过设置的检测装置，进而能够对焊接后的产品进行检测工作，进而保证产品的质量。
Description
本发明涉及一种质量检测装置，具体是一种基于焊接元件的质量检测装置，涉及焊接检测的技术领域。
焊接是两种或两种以上同种或异种材料通过原子或分子之间的结合和扩散连接成一体的工艺过程。
但是现有的焊接装置还存在一些问题，由于现有的工件都是采用电烙铁对工件进行加热，进而当元件的体积较大时，元件的热容量也较大，进而未经过预热的元件不能够升到一定的融化温度，进而在焊接时会出现焊接不上或者焊接效果差，进而有的企业会在焊接的过程中对焊接头进行急速的加热，进而当元件的温度升到一定值时在进行焊接，但是这种做法会导致元件内部的物理结构因急速的热胀冷缩而出现较大的变化，进而回到诗元件性能的破坏。
因此，如何完成对元件的焊接工作，是目前要解决的一个问题。
提供一种基于焊接元件的质量检测装置，以解决现有技术存在的上述问题。
一种基于焊接元件的质量检测装置，包括：
支座，与所述支座固定连接的预热单元和压紧单元，位于所述支座上的搬运单元，以及位于所述支座上的焊接检测单元；
所述预热单元与压紧单元位于同一水平面，工件经预热单元预热并位于压紧单元上，焊接检测单元完成对元件的焊接检测工作。
在进一步的实施例中，所述预热单元包括对称安装在所述支座上的一组夹持单元，位于所述支座上的支撑架，设置在所述支撑架上的伸缩管；所述夹持单元对元件进行夹持，所述夹持单元位于伸缩管内部，所述元件位于伸缩管的轴线上，所述预热单元对元件进行预热工作，通过设置的预热装置，进而能够完成对工件的加热工作，进而完成对工件的预热工作。
在进一步的实施例中，所述预热单元包括安装在所述支撑架上的驱动电机和从动齿轮，位于所述驱动电机输出端的转动杆，套接在所述转动杆上的传动齿轮，用于连接所述传动齿轮和从动齿轮的传动皮带，与所述从动齿轮连接的转动盘，以及设置在所述伸缩管周向上的导线；所述伸缩管位于转动盘上；所述驱动电机带动转动盘运动，所述转动盘带动伸缩管运动，导线开始通电，导线在通电的条件下，对伸缩管内的工件进行加热，完成对工件的预热工作，夹持装置能够完成对工件的夹持工作，并将预热结束后的工件运输至既定位置，进而完成对工件的预热工作。
在进一步的实施例中，所述压紧单元包括与所述支座连接的支撑平台，以及设置在所述支撑平台上的至少一组压紧装置；所述压紧装置包括与所述支撑平台固定连接的至少一组连接部，位于所述连接部上的限位座，设置在所述限位座上的第三齿轮，与所述第三齿轮啮合的第四齿轮，套接在所述第四齿轮上传动件，以及位于所述传动件上的第五齿轮，能够完成对工件的压紧工作，进而避免装置发生形变，进而保证焊接工作或检测工作能够顺利运行。
在进一步的实施例中，所述压紧单元还包括固定安装在所述支座上的驱动设备和一组驱动滑轨，位于所述驱动设备输出端的传动丝杆，套接在所述传动丝杆上的连接件，对称安装在所述支撑平台上的一组驱动滑块；所述驱动滑块位于所述驱动滑轨上，所述连接件与支撑平台连接，能够带动支撑平台在驱动滑轨上做往复运动，进而能够调节工件的位置，进而能够完成对工件位置的调节工作。
在进一步的实施例中，所述支撑平台还设有进料电机，位于所述进料电机输出端的传动轴，套接在所述传动轴上的第一齿轮和至少一组驱动轮，与所述第一齿轮啮合的第二齿轮，与所述第二齿轮啮合的驱动齿轮，以及设置在所述驱动齿轮上的连接轴；所述连接轴穿过压紧装置上的第三齿轮，支撑平台上设有与所述驱动轮适配的通孔，至少在工作状态时，所述驱动轮与第五齿轮与工件表面抵接，所述驱动轮和第五齿轮位于工件两侧，通过设置的进料电机，进而能够使连接轴和传动轴的转速相同，进而保证工件运输工作的顺利进行。
在进一步的实施例中，所述焊接检测单元包括固定安装在所述支座上的支柱，位于所述支柱上的调节设备，位于所述调节设备上的一组滑动板，位于所述滑动板上的旋转装置，设置在所旋转装置上的调节部，以及位于所述调节部上的焊接设备和检测设备。
在进一步的实施例中，所述旋转装置包括位于所述滑动板上的旋转部，穿过所述旋转部的传动杆，与所述传动杆连接的连接块，位于所述连接块上的传动杆，位于所述传动杆另一端的从动球，以及与所述从动球抵接的调节件，通过设置的旋转装置，进而能够调节检测设备和焊接设备的工作区域，进而保证装置的顺利运行。
在进一步的实施例中，所述搬运单元包括固定安装在所述支座上的运输装置，位于所述运输装置上的连接架，位于所述连接架上的调节装置，设置在所述调节装置上的限位装置，以及与所述限位装置连接的夹持装置，通过设置的搬运单元，进而能够完成对工件的搬运和运输工作，进而保证本装置的顺利运行。
一种基于上述焊接元件的质量检测装置的检测方法，包括如下步骤：
S1：当需要对工件进行焊接工作并对焊接后的成品进行质量检测工作时，进而可将需要焊接的工件放置在夹持单元上，完成零件的放置工作；
S2：当完成元件的放置工作后，此时夹持单元将元件运送至伸缩管内，进而此时操作系统给导线进行通电，进而通电的导线对伸缩管中的元件进行加热工作，进而完成对工件的预热工作；
S3：当装置对工件进行预热工作时，此时驱动电机开始工作，进而运动的驱动电机带动转动杆开始运动，进而运动的转动杆带动传动齿轮开始工作，进而运动的传动齿轮能够带动传动皮带开始工作，进而运动的传动皮带能够从动齿轮开始运动，进而运动的从动齿轮能够带动转动盘开始转动，进而运动的转动盘能够带动伸缩管开始转动，进而完成对工件的均匀加热工作；
S4：当完成对工件的预热工作后，此时伸缩管开始缩短，进而能够使工件裸露在外面，进而在运输装置的带动下，进而能够带动夹持装置开始工作，进而运动的夹持装置能够完成对工件的夹持工作，进而能够将工件搬运至支撑平台上，完成对工件的运输工作；
S5：当工件位于支撑平台上，所述进料电机开始工作，进而运动的进料电机带动第一齿轮开始工作，进而运动的第一齿轮带动第二齿轮开始转动，进而运动的第二齿轮能够带动驱动齿轮开始工作，进而能够带动压紧装置开始工作，进而压紧装置能够与工件的上表面抵接，且能够施加给工件一个向下的力；
S6：当进料电机开始工作时，此时传动轴也开始工作，进而能够带动驱动轮开始工作，此时驱动轮与工件的下表面抵接，进而在驱动轮的带动下，进而能够驱动工件在支撑平台上开始运动，进而完成对工件的运动工作，进而能够将工件运输至既定区域；
S7：当工件位于既定区域，此时在调节设备和旋转装置的带动下，进而能够调节焊接设备和检测设备的位置，进而能够完成对工件的检测工作，进而搬运单元能够将成品运输至既定位置，进而重复上述S1—S6，进而完成整个焊接检测工作。
本发明公开了一种基于焊接元件的质量检测装置，为了完成对元件的焊接工作，进而提高本装置中的预热单元，所述预热单元包括安装在所述支撑架上的驱动电机和从动齿轮，位于所述驱动电机输出端的转动杆，套接在所述转动杆上的传动齿轮，用于连接所述传动齿轮和从动齿轮的传动皮带，与所述从动齿轮连接的转动盘，以及设置在所述伸缩管周向上的导线；所述伸缩管位于转动盘上；所述驱动电机带动转动盘运动，所述转动盘带动伸缩管运动，导线开始通电，导线在通电的条件下，对伸缩管内的工件进行加热，完成对工件的预热工作。本装置通过设置的预热装置，进而能够完成对本焊接元件的预热工作，同时通过转动伸缩管，进而能够使位于伸缩管中的元件进行均匀加热，进而避免了传统的对工件进行急速加热，进而能够提高装置的焊接质量，通过设置的检测装置，进而能够对焊接后的产品进行检测工作，进而保证产品的质量。
图1是本发明的立体图。
图2是本发明的搬运单元结构示意图。
图3是本发明的焊接检测单元示意图。
图4是本发明的压紧单元结构示意图。
图5是本发明的压紧装置示意图。
图6是本发明的预热单元示意图。
附图标记为：支座1、搬运单元2、焊接检测单元3、压紧单元4、预热单元5、夹持单元6、运输装置21、连接架22、调节装置23、限位装置24、夹持装置25、调节设备31、滑动板32、旋转装置33、调节部34、焊接设备35、检测设备36、支柱37、驱动设备41、驱动滑轨42、驱动滑块43、支撑平台44、进料电机45、第一齿轮46、第二齿轮47、驱动齿轮48、压紧装置49、支撑架51、驱动电机52、转动杆53、传动齿轮54、传动皮带55、从动齿轮56、转动盘57、伸缩管58、导线59、旋转部331、调节件332、从动杆333、从动球334、连接块335、传动杆336、连接部491、限位座492、第三齿轮493、第四齿轮494、传动件495、第五齿轮496、传动轴410、驱动轮411、连接件412、连接轴413。
经过申请人的研究分析，出现这一问题（焊接时会出现焊接不上或者焊接效果差）的原因在于现有的焊接装置还存在一些问题，由于现有的工件都是采用电烙铁对工件进行加热，进而当元件的体积较大时，元件的热容量也较大，进而未经过预热的元件不能够升到一定的融化温度，进而在焊接时会出现焊接不上或者焊接效果差，进而有的企业会在焊接的过程中对焊接头进行急速的加热，进而当元件的温度升到一定值时在进行焊接，但是这种做法会导致元件内部的物理结构因急速的热胀冷缩而出现较大的变化，进而回到诗元件性能的破坏。本装置为了完成对元件的焊接工作，进而提高本装置中的预热单元，所述预热单元包括安装在所述支撑架上的驱动电机和从动齿轮，位于所述驱动电机输出端的转动杆，套接在所述转动杆上的传动齿轮，用于连接所述传动齿轮和从动齿轮的传动皮带，与所述从动齿轮连接的转动盘，以及设置在所述伸缩管周向上的导线；所述伸缩管位于转动盘上；所述驱动电机带动转动盘运动，所述转动盘带动伸缩管运动，导线开始通电，导线在通电的条件下，对伸缩管内的工件进行加热，完成对工件的预热工作。本装置通过设置的预热装置，进而能够完成对本焊接元件的预热工作，同时通过转动伸缩管，进而能够使位于伸缩管中的元件进行均匀加热，进而避免了传统的对工件进行急速加热，进而能够提高装置的焊接质量，通过设置的检测装置，进而能够对焊接后的产品进行检测工作，进而保证产品的质量。
一种基于焊接元件的质量检测装置，包括：支座1、搬运单元2、焊接检测单元3、压紧单元4、预热单元5、夹持单元6、运输装置21、连接架22、调节装置23、限位装置24、夹持装置25、调节设备31、滑动板32、旋转装置33、调节部34、焊接设备35、检测设备36、支柱37、驱动设备41、驱动滑轨42、驱动滑块43、支撑平台44、进料平台45、第一齿轮46、第二齿轮47、驱动齿轮48、压紧装置49、支撑架51、驱动电机52、转动杆53、传动齿轮54、传动皮带55、从动齿轮56、转动盘57、伸缩管58、导线59、旋转部331、调节件332、从动杆333、从动球334、连接块335、传动杆336、连接部491、限位座492、第三齿轮493、第四齿轮494、传动件495、第五齿轮496、传动轴410、驱动轮411、连接件412、连接轴413。
本机构中包括支座1，与所述支座1固定连接的预热单元5和压紧单元4，位于所述支座1上的搬运单元2，以及位于所述支座1上的焊接检测单元3；所述预热单元5与压紧单元4位于同一水平面，工件经预热单元5预热并位于压紧单元4上，焊接检测单元3完成对元件的焊接检测工作，当需要对工件进行焊接工作并对焊接后的成品进行质量检测工作时，进而可将需要焊接的工件放置在夹持单元6上，完成零件的放置工作，本装置通过将元件放置在缠绕着导线59的伸缩管58的内部，进而通过给导线59通电，进而能够对伸缩管58进行加热，进而完成对工件的预热工作，同时所述伸缩管58可以转动，进而能够使位于伸缩管58内部的工件能够均匀加热，进而能够避免工件的急速加热而导致工件的物理结构发生变化，进而避免了焊接的失败，进而提高焊接后产品的质量。
所述预热单元5包括对称安装在所述支座1上的一组夹持单元6，位于所述支座1上的支撑架51，设置在所述支撑架51上的伸缩管58；所述夹持单元6对元件进行夹持，所述夹持单元6位于伸缩管58内部，所述元件位于伸缩管58的轴线上，所述预热单元5对元件进行预热工作，当完成元件的放置工作后，此时夹持单元6将元件运送至伸缩管58内，进而此时操作系统给导线59进行通电，进而通电的导线59对伸缩管58中的元件进行加热工作，进而完成对工件的预热工作，通过设置的预热装置，进而能够完成对工件的加热工作，进而完成对工件的预热工作。
在进一步实施例中，现有的工作人员都是采用电烙铁对工件进行加热，如果不对工件进行预热，则会导致未经过预热的元件不能够升到一定的融化温度，进而在焊接时会出现焊接不上或者焊接效果差。
为了解决上述问题，进而本装置中通过设置的可伸缩的伸缩管58以及设置在所述伸缩管58周向上的导线59，进而通过夹持单元6对元件进行夹持，然后将元件放置在伸缩管58的轴线处，然后通过给导线59进行通电，进而通电的导线59会对伸缩管58内的元件进行加热，进而完成对元件的加热工作，进而完成对工件的预热，保证了焊接装置在对元件进行焊接工作时，元件的温度能够上升至融化温度，进而保证焊接时的焊接速率。
所述预热单元5包括安装在所述支撑架51上的驱动电机52和从动齿轮56，位于所述驱动电机52输出端的转动杆53，套接在所述转动杆53上的传动齿轮54，用于连接所述传动齿轮54和从动齿轮56的传动皮带55，与所述从动齿轮56连接的转动盘57，以及设置在所述伸缩管58周向上的导线59；所述伸缩管58位于转动盘57上；所述驱动电机52带动转动盘57运动，所述转动盘57带动伸缩管58运动，导线59开始通电，导线59在通电的条件下，对伸缩管58内的工件进行加热，完成对工件的预热工作，当装置对工件进行预热工作时，此时驱动电机52开始工作，进而运动的驱动电机52带动转动杆53开始运动，进而运动的转动杆53带动传动齿轮54开始工作，进而运动的传动齿轮54能够带动传动皮带55开始工作，进而运动的传动皮带55能够从动齿轮56开始运动，进而运动的从动齿轮56能够带动转动盘57开始转动，进而运动的转动盘57能够带动伸缩管58开始转动，进而完成对工件的均匀加热工作；通过设置的伸缩管58，进而夹持单元6能够使元件位于伸缩管58内，进而在进行预热工作时，此时伸缩管58的一端与支撑架51的一端抵接，进而使伸缩管58形成一个密封空间，进而能够完成对工件的预热工作，当完成预热工作后，此时伸缩管58的一端与支撑架51脱离，进而夹持装置25能够完成对工件的夹持工作，并将预热结束后的工件运输至既定位置，进而完成对工件的预热工作。
在进一步实施例中，如果是对焊接区域进行急速加热的话，进而会导致元件内部的物理结构因急速的热胀冷缩而出现较大的变化，进而会导致元件的损坏。
为了解决上述问题，本装置通过设置的驱动电机52，进而驱动电机52能够带动从动齿轮56开始运动，进而运动的从动齿轮56能够带动伸缩管58开始转动，进而在导线59通电的条件下伸缩管58也在不断的进行转动，进而能够对元件均匀加热，进而能够避免应装置对元件的急速加热，进而因元件急速的热胀冷缩而导致元件的损坏，进入达到保护装置的目的。
所述压紧单元4包括与所述支座1连接的支撑平台44，以及设置在所述支撑平台44上的至少一组压紧装置49；所述压紧装置49包括与所述支撑平台44固定连接的至少一组连接部491，位于所述连接部491上的限位座492，设置在所述限位座492上的第三齿轮493，与所述第三齿轮493啮合的第四齿轮494，套接在所述第四齿轮494上传动件495，以及位于所述传动件495上的第五齿轮496，通过设置的第五齿轮496与工件抵接，进而能够完成对工件的压紧工作，进而避免装置发生形变，进而保证焊接工作或检测工作能够顺利运行。
在进一步实施例中，现有的夹持装置25大都是采用一组机械手，进而完成对装置进行夹持，但是这种夹持方法在对工件进行夹持工作的过程中，会因为工件本身的重量或者工件本身的软硬度，进而会导致工件本身发生形变；又或者通过设置的至少一组压紧设备，进而会施加给一个垂直与工件表面的力，进而完成对工件的夹持工作，进而避免工件在焊接过程中发生位移，进而保证焊接工作的顺利进行，但是这种做法会导致工件的四周翘起，进而增加焊接设备35对工件的焊接难度，进而导致焊接速率的降低。
为了解决上述问题，本装置通过设置的至少一组压紧装置49，进而通过连接轴413的转动，进而能够带动第三齿轮493开始转动，进而运动的第三齿轮493能够使第四齿轮494和第五齿轮496开始运动，进而使第五齿轮496与工件上表面抵接，进而能够起到对工件的挤压工作，由于本装置的工件位于支撑平台44上，进而工件本身的质量对工件的影响就小很多，同时由于本装置中对称安装有至少一组压紧装置49，进而能够避免工件发生翘起现象，同时现有的压紧装大多是直接对元件进行挤压工作，进而压紧装置49与工件之间的位置时固定的，而本装置中的压紧装置49上的第五齿轮496可在工件表面运动，进而与驱动轮411的配合下，进而在对工件进行运输的过程中还能够完成对工件的压紧和焊接工作，进而提高了装置的使用效率。
所述压紧单元4还包括固定安装在所述支座1上的驱动设备41和一组驱动滑轨42，位于所述驱动设备41输出端的传动丝杆，套接在所述传动丝杆上的连接件412，对称安装在所述支撑平台44上的一组驱动滑块43；所述驱动滑块43位于所述驱动滑轨42上，所述连接件412与支撑平台44连接，通过设置的驱动设备41，进而能够带动支撑平台44在驱动滑轨42上做往复运动，进而能够调节工件的位置，进而能够完成对工件位置的调节工作。
所述支撑平台44还设有进料电机45，位于所述进料电机45输出端的传动轴410，套接在所述传动轴410上的第一齿轮46和至少一组驱动轮411，与所述第一齿轮46啮合的第二齿轮47，与所述第二齿轮47啮合的驱动齿轮48，以及设置在所述驱动齿轮48上的连接轴413；所述连接轴413穿过压紧装置49上的第三齿轮493，支撑平台44上设有与所述驱动轮411适配的通孔，至少在工作状态时，所述驱动轮411与第五齿轮496与工件表面抵接，所述驱动轮411和第五齿轮496位于工件两侧，当进料电机45开始工作时，此时传动轴410也开始工作，进而能够带动驱动轮411开始工作，此时驱动轮411与工件的下表面抵接，进而在驱动轮411的带动下，进而能够驱动工件在支撑平台44上开始运动，进而完成对工件的运动工作，进而能够将工件运输至既定区域；当工件位于支撑平台44上，所述进料电机45开始工作，进而运动的进料电机45带动第一齿轮46开始工作，进而运动的第一齿轮46带动第二齿轮47开始转动，进而运动的第二齿轮47能够带动驱动齿轮48开始工作，进而能够带动压紧装置49开始工作，进而压紧装置49能够与工件的上表面抵接，且能够施加给工件一个向下的力，通过设置的进料电机45，进而能够使连接轴413和传动轴410的转速相同，进而保证工件运输工作的顺利进行。
所述焊接检测单元3包括固定安装在所述支座1上的支柱37，位于所述支柱37上的调节设备31，位于所述调节设备31上的一组滑动板32，位于所述滑动板32上的旋转装置33，设置在所旋转装置33上的调节部34，以及位于所述调节部34上的焊接设备35和检测设备36，通过设置的旋转装置33，进而能够调节焊接设备35和检测设备36的焊接区域和检测区域，进而完成对工件的焊接和检测工作。
所述旋转装置33包括位于所述滑动板32上的旋转部331，穿过所述旋转部331的传动杆336，与所述传动杆336连接的连接块335，位于所述连接块335上的传动杆336，位于所述传动杆336另一端的从动球334，以及与所述从动球334抵接的调节件332，当工件位于既定区域，此时在调节设备31和旋转装置33的带动下，进而能够调节焊接设备35和检测设备36的位置，进而能够完成对工件的检测工作，进而搬运单元2能够将成品运输至既定位置，进而重复上述S1—S6，进而完成整个焊接检测工作。
在进一步实施例中，为了限制焊接设备35和检测设备36的检测区域，大多数的旋转装置33中都会设置有限位机构，进而能够限制住旋转装置33的转动的角度，从而能够避免装置之间的相互碰撞，但是传统的用于旋转装置33的限位机构大多数类似于汽车中的刹车盘，进而当旋转装置33转动一定角度后，此时刹车盘能够对旋转装置33进行限位工作，进而起到限制旋转装置33的转动区域，首先这种刹车盘在长时间使用后，限位的效果会越来越差，然后该刹车盘不能够及时对旋转装置33进行制动效果，进而旋转装置33依旧会使焊接设备35和检测设备36保持转动，进而不能对旋转装置33进行实时制动，进而依旧会导致装置之间发生碰撞，同时现有的限位装置24大多数使采用限位块，进而通过旋转装置33与限位块之间的接触，进而完成对旋转装置33的限位，但是在长时间的撞击下会导致限位块发生形变，进而导致预期的转动区域增大，进而导致会导致装置之间发生碰撞。
为了解决上述问题，本装置通过在旋转部331上设有弧形的通孔，所述从动杆333穿过旋转部331，随着旋转部331的转动，从动杆333可以限制旋转部331转动区域，进而能够限制旋转装置33的转动区域，同时将从动杆333与连接块335和传动杆336连接，并且将传动杆336与从动球334连接，并使从动球334与调节件332抵接，所述调节件332包括对称安装在所述滑动板32上的限位连座，位于所述限位连座上的至少一组导向管，套接在所述导向管上的升降滑块，所述升降滑块与从动球334抵接，进而在使用过程中，通过设置的从动球334，进而能够将旋转部331的旋转转化成升降滑块的垂直运动，进而能够完成对旋转装置33的制动工作，同时相对于传统的制动装置而言，本装置即使长时间使用，进而本装置的转动区域是一定的，进而不会因为外界的因素导致旋转装置33转动区域的改变，同时传动杆336穿过升降滑块，所述升降滑块上设有凹槽所述从动球334在该凹槽中，进而能够完成对旋转部331的限位工作，同时不使用限位块，进而能够避免传统的限位块发生形变，进而完成对检测设备36和焊接设备35的调节工作。
所述搬运单元2包括固定安装在所述支座1上的运输装置21，位于所述运输装置21上的连接架22，位于所述连接架22上的调节装置23，设置在所述调节装置23上的限位装置24，以及与所述限位装置24连接的夹持装置25，当完成对工件的预热工作后，此时伸缩管58开始缩短，进而能够使工件裸露在外面，进而在运输装置21的带动下，进而能够带动夹持装置25开始工作，进而运动的夹持装置25能够完成对工件的夹持工作，进而能够将工件搬运至支撑平台44上，完成对工件的运输工作，通过设置的搬运单元2，进而能够完成对工件的搬运和运输工作，进而保证本装置的顺利运行。
工作原理说明：当需要对工件进行焊接工作并对焊接后的成品进行质量检测工作时，进而可将需要焊接的工件放置在夹持单元6上，完成零件的放置工作；当完成元件的放置工作后，此时夹持单元6将元件运送至伸缩管58内，进而此时操作系统给导线59进行通电，进而通电的导线59对伸缩管58中的元件进行加热工作，进而完成对工件的预热工作；当装置对工件进行预热工作时，此时驱动电机52开始工作，进而运动的驱动电机52带动转动杆53开始运动，进而运动的转动杆53带动传动齿轮54开始工作，进而运动的传动齿轮54能够带动传动皮带55开始工作，进而运动的传动皮带55能够从动齿轮56开始运动，进而运动的从动齿轮56能够带动转动盘57开始转动，进而运动的转动盘57能够带动伸缩管58开始转动，进而完成对工件的均匀加热工作；当完成对工件的预热工作后，此时伸缩管58开始缩短，进而能够使工件裸露在外面，进而在运输装置21的带动下，进而能够带动夹持装置25开始工作，进而运动的夹持装置25能够完成对工件的夹持工作，进而能够将工件搬运至支撑平台44上，完成对工件的运输工作；当工件位于支撑平台44上，所述进料电机45开始工作，进而运动的进料电机45带动第一齿轮46开始工作，进而运动的第一齿轮46带动第二齿轮47开始转动，进而运动的第二齿轮47能够带动驱动齿轮48开始工作，进而能够带动压紧装置49开始工作，进而压紧装置49能够与工件的上表面抵接，且能够施加给工件一个向下的力；当进料电机45开始工作时，此时传动轴410也开始工作，进而能够带动驱动轮411开始工作，此时驱动轮411与工件的下表面抵接，进而在驱动轮411的带动下，进而能够驱动工件在支撑平台44上开始运动，进而完成对工件的运动工作，进而能够将工件运输至既定区域；当工件位于既定区域，此时在调节设备31和旋转装置33的带动下，进而能够调节焊接设备35和检测设备36的位置，进而能够完成对工件的检测工作，进而搬运单元2能够将成品运输至既定位置，进而重复上述S1—S6，进而完成整个焊接检测工作。
以上结合附图详细描述了本发明的优选实施方式，但是，本发明并不限于上述实施方式中的具体细节，在本发明的技术构思范围内，可以对本发明的技术方案进行多种等同变换，这些等同变换均属于本发明的保护范围。
Claims (10)
- 一种基于焊接元件的质量检测装置，其特征是，包括：支座，与所述支座固定连接的预热单元和压紧单元，位于所述支座上的搬运单元，以及位于所述支座上的焊接检测单元；所述预热单元与压紧单元位于同一水平面，工件经预热单元预热并位于压紧单元上，焊接检测单元完成对元件的焊接检测工作。
- 根据权利要求1所述的一种基于焊接元件的质量检测装置，其特征是：所述预热单元包括对称安装在所述支座上的一组夹持单元，位于所述支座上的支撑架，设置在所述支撑架上的伸缩管；所述夹持单元对元件进行夹持，所述夹持单元位于伸缩管内部，所述元件位于伸缩管的轴线上，所述预热单元对元件进行预热工作。
- 根据权利要求2所述的一种基于焊接元件的质量检测装置，其特征是：所述预热单元包括安装在所述支撑架上的驱动电机和从动齿轮，位于所述驱动电机输出端的转动杆，套接在所述转动杆上的传动齿轮，用于连接所述传动齿轮和从动齿轮的传动皮带，与所述从动齿轮连接的转动盘，以及设置在所述伸缩管周向上的导线；所述伸缩管位于转动盘上；所述驱动电机带动转动盘运动，所述转动盘带动伸缩管运动，导线开始通电，导线在通电的条件下，对伸缩管内的工件进行加热，完成对工件的预热工作。
- 根据权利要求1所述的一种基于焊接元件的质量检测装置，其特征是：所述压紧单元包括与所述支座连接的支撑平台，以及设置在所述支撑平台上的至少一组压紧装置；所述压紧装置包括与所述支撑平台固定连接的至少一组连接部，位于所述连接部上的限位座，设置在所述限位座上的第三齿轮，与所述第三齿轮啮合的第四齿轮，套接在所述第四齿轮上传动件，以及位于所述传动件上的第五齿轮。
- 根据权利要求4所述的一种基于焊接元件的质量检测装置，其特征是：所述压紧单元还包括固定安装在所述支座上的驱动设备和一组驱动滑轨，位于所述驱动设备输出端的传动丝杆，套接在所述传动丝杆上的连接件，对称安装在所述支撑平台上的一组驱动滑块；所述驱动滑块位于所述驱动滑轨上，所述连接件与支撑平台连接。
- 根据权利要求5所述的一种基于焊接元件的质量检测装置，其特征是：所述支撑平台还设有进料电机，位于所述进料电机输出端的传动轴，套接在所述传动轴上的第一齿轮和至少一组驱动轮，与所述第一齿轮啮合的第二齿轮，与所述第二齿轮啮合的驱动齿轮，以及设置在所述驱动齿轮上的连接轴；所述连接轴穿过压紧装置上的第三齿轮，支撑平台上设有与所述驱动轮适配的通孔，至少在工作状态时，所述驱动轮与第五齿轮与工件表面抵接，所述驱动轮和第五齿轮位于工件两侧。
- 根据权利要求5所述的一种基于焊接元件的质量检测装置，其特征是：所述焊接检测单元包括固定安装在所述支座上的支柱，位于所述支柱上的调节设备，位于所述调节设备上的一组滑动板，位于所述滑动板上的旋转装置，设置在所旋转装置上的调节部，以及位于所述调节部上的焊接设备和检测设备。
- 根据权利要求7所述的一种基于焊接元件的质量检测装置，其特征是：所述旋转装置包括位于所述滑动板上的旋转部，穿过所述旋转部的传动杆，与所述传动杆连接的连接块，位于所述连接块上的传动杆，位于所述传动杆另一端的从动球，以及与所述从动球抵接的调节件。
- 根据权利要求8所述的一种基于焊接元件的质量检测装置，其特征是：所述搬运单元包括固定安装在所述支座上的运输装置，位于所述运输装置上的连接架，位于所述连接架上的调节装置，设置在所述调节装置上的限位装置，以及与所述限位装置连接的夹持装置。
- 一种基于上述焊接元件的质量检测装置的检测方法，其特征是，包括如下步骤：S1：当需要对工件进行焊接工作并对焊接后的成品进行质量检测工作时，进而可将需要焊接的工件放置在夹持单元上，完成零件的放置工作；S2：当完成元件的放置工作后，此时夹持单元将元件运送至伸缩管内，进而此时操作系统给导线进行通电，进而通电的导线对伸缩管中的元件进行加热工作，进而完成对工件的预热工作；S3：当装置对工件进行预热工作时，此时驱动电机开始工作，进而运动的驱动电机带动转动杆开始运动，进而运动的转动杆带动传动齿轮开始工作，进而运动的传动齿轮能够带动传动皮带开始工作，进而运动的传动皮带能够从动齿轮开始运动，进而运动的从动齿轮能够带动转动盘开始转动，进而运动的转动盘能够带动伸缩管开始转动，进而完成对工件的均匀加热工作；S4：当完成对工件的预热工作后，此时伸缩管开始缩短，进而能够使工件裸露在外面，进而在运输装置的带动下，进而能够带动夹持装置开始工作，进而运动的夹持装置能够完成对工件的夹持工作，进而能够将工件搬运至支撑平台上，完成对工件的运输工作；S5：当工件位于支撑平台上，所述进料电机开始工作，进而运动的进料电机带动第一齿轮开始工作，进而运动的第一齿轮带动第二齿轮开始转动，进而运动的第二齿轮能够带动驱动齿轮开始工作，进而能够带动压紧装置开始工作，进而压紧装置能够与工件的上表面抵接，且能够施加给工件一个向下的力；S6：当进料电机开始工作时，此时传动轴也开始工作，进而能够带动驱动轮开始工作，此时驱动轮与工件的下表面抵接，进而在驱动轮的带动下，进而能够驱动工件在支撑平台上开始运动，进而完成对工件的运动工作，进而能够将工件运输至既定区域；S7：当工件位于既定区域，此时在调节设备和旋转装置的带动下，进而能够调节焊接设备和检测设备的位置，进而能够完成对工件的检测工作，进而搬运单元能够将成品运输至既定位置，进而重复上述S1—S6，进而完成整个焊接检测工作。
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