WO2022217776A1 - Natural-rubber packing and feeding manipulator - Google Patents

Natural-rubber packing and feeding manipulator Download PDF

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Publication number
WO2022217776A1
WO2022217776A1 PCT/CN2021/108274 CN2021108274W WO2022217776A1 WO 2022217776 A1 WO2022217776 A1 WO 2022217776A1 CN 2021108274 W CN2021108274 W CN 2021108274W WO 2022217776 A1 WO2022217776 A1 WO 2022217776A1
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WO
WIPO (PCT)
Prior art keywords
clamping
plate
infrared receiver
glue
bracket
Prior art date
Application number
PCT/CN2021/108274
Other languages
French (fr)
Chinese (zh)
Inventor
李振华
郭博睿
孙世海
白先权
丁爱武
张毅超
Original Assignee
海南天然橡胶产业集团股份有限公司
海南中橡科技有限公司
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Application filed by 海南天然橡胶产业集团股份有限公司, 海南中橡科技有限公司 filed Critical 海南天然橡胶产业集团股份有限公司
Publication of WO2022217776A1 publication Critical patent/WO2022217776A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • B65B35/18Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • B65B1/34Adjusting weight by trickle feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/26Feeding, e.g. conveying, single articles by rotary conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged

Definitions

  • the invention relates to the technical field of rubber packaging, in particular to a natural rubber packaging and feeding manipulator.
  • Natural rubber is a natural polymer compound with polyisoprene as the main component.
  • the latex harvested from the rubber tree is diluted with impurities, then solidified with acid, then matured, creped, granulated, dried and packaged to obtain commercially available natural rubber.
  • natural rubber has relatively good insulation, resilience, plasticity and other properties, and after proper processing, it has valuable properties such as heat resistance, acid resistance, alkali resistance, wear resistance, etc., so it has a very wide range of uses, such as daily life. Warm water bags and slippers commonly used in life; blood vessels and surgeon gloves used in the medical and health industry; various tires and road signs used in transportation.
  • Natural rubber drying packaging is an important part of natural rubber processing. Since 2000, domestic authors have done a lot of research on the drying of agricultural products, among which the research content of natural rubber drying is relatively rich. However, these studies are basically research on the drying process of natural rubber, and the research on the automatic production line of natural rubber drying and packaging has not yet been found. However, the feeding process of the baler of the natural rubber packaging production line is completely dependent on manual operation, which not only has low production efficiency, but also has great labor intensity. , glue delivery rollers and glue collection boxes.
  • the drying conveyor belt is a multi-layered mesh structure, and the lower hopper is composed of a plurality of horizontal pipes with holes at the bottom arranged vertically, and lays material for each layer of the drying conveyor belt respectively.
  • Each layer of the drying conveyor belt is provided with a baffle to ensure that the rubber layer on the conveyor belt has a certain thickness.
  • Vertical partitions are arranged in the drying room, so that the thickness of the glue layer on the drying conveyor belt is uniform and plays the role of sealing and guiding the air flow.
  • the glue discharging conveyor roller is also a multi-layer structure, which is arranged above each layer of drying conveyor belt in the outlet section of the drying room, and is used for outputting the dried rubber to the glue collecting box. Only natural rubber is dried. When packing the natural rubber after drying, it needs to be reloaded, and the production efficiency is low.
  • the present invention aims to solve one of the above-mentioned technical problems in the related art at least to a certain extent. For this reason, the present invention proposes a natural rubber packing and feeding manipulator, which drives the rotating disc to rotate 90° by a stepping motor, thereby making The clamping component automatically transports the glue blocks to the packaging table for packaging after weighing and cutting treatment in sequence, which realizes the automation of feeding, reduces the labor intensity of workers, and improves production efficiency.
  • a natural rubber packing and feeding manipulator comprises a manipulator arm, a connection box is arranged at the lower end of the suspended end of the manipulator arm, and a rotating disc driven and rotated by a stepper motor is rotatably connected to the lower end of the connection box, and the stepper motor Set in the connection box, the lower end of the rotating disk is evenly distributed with four clamping assemblies at equal intervals in the circumferential direction, each clamping assembly includes a connecting plate, and the lower end of the connecting plate is slidably connected in the up-down direction.
  • clamping plate There is a clamping plate, the clamping plate is driven up and down by the first cylinder, and the lower end of the clamping plate is provided with a clamping part for clamping the rubber block; the lower part of the rotating plate rotates along the rotation of the rotating plate
  • a feeding table, a weighing table, a glue cutting mechanism and a packing table are arranged at intervals in the direction.
  • the weighing platform includes a base and a mounting plate arranged on the upper end of the base, four weight sensors are arranged between the base and the mounting plate, and the four weight sensors are respectively arranged on the The four corner positions of the mounting plate, the weight sensor signal is connected to a controller, the controller signal is connected to the clamping assembly and the glue cutting mechanism, the glue cutting mechanism includes a bracket, on the bracket A conveyor belt is provided, a baffle plate is provided on the end of the bracket away from the axis of the rotating disk, a second cylinder is symmetrically arranged on both sides of the bracket, and a top tightening block is arranged on the piston rod of the second cylinder , an end of the baffle plate facing the axis of the rotating disk is provided with a mounting bracket, the mounting bracket spans the top of the conveyor belt, and the mounting bracket is driven by a driving mechanism to move along the length direction of the bracket , the mounting frame is provided with a cutter, and the cutter is driven up and down by the third cylinder.
  • the left and right sides of the conveyor belt are respectively provided with a first guide member and a second guide member in parallel, and the first guide member and the second guide member form a channel for the glue block to pass through, and the first guide member and the second guide member form a channel for the glue block to pass through.
  • One end of the guide member and the second guide member facing the axis of the rotating disk are both folded outward to form a trumpet-shaped opening.
  • a part of the bracket between the mounting frame and the baffle plate is provided with a fourth cylinder along the width direction of the bracket, and a push plate is arranged on the piston rod of the fourth cylinder.
  • the drive mechanism includes a lead screw arranged in the middle of the lower end of the bracket, one end of the lead screw is connected with a second motor that drives the lead screw to rotate, and a nut seat is arranged on the lead screw, so The mounting bracket is connected to the nut seat.
  • sliding rails are respectively arranged on the left and right side walls of the bracket along the length direction of the bracket, and the mounting bracket is slidably connected to the sliding rails.
  • the lower end of the connecting plate is provided with a vertical sliding rod, and the clamping plate is slidably sleeved on the sliding rod.
  • the clamping part includes a plurality of vacuum suction cups, the suction end of the vacuum suction cups is connected with a vacuum pump, the vacuum pump is arranged on the upper end of the clamping plate, and the vacuum pump is signally connected to the controller. .
  • the left and right sides of the clamping portion are respectively provided with a first vertical plate and a second vertical plate, and both the first vertical plate and the second vertical plate are provided with horizontal guide cylinders
  • the clamping part includes a fifth cylinder and a sixth cylinder respectively arranged on both sides of the upper end of the clamping plate, the piston rods of the fifth cylinder and the sixth cylinder are respectively provided with insert rods, the The insertion rod is sleeved in the guide cylinder.
  • a first infrared receiver is provided on the rear side of the packing table
  • a second infrared receiver is provided on the side of the first infrared receiving end away from the packing table
  • a lower end of the connecting plate is provided with a The first infrared receiver and the second infrared receiver are matched with a first infrared transmitter, and both the first infrared receiver and the second infrared transmitter are signally connected to the controller.
  • the front side of the packaging table is provided with a third infrared receiver
  • the side of the third infrared receiver away from the packaging table is provided with a fourth infrared receiver
  • the lower end of the connecting plate is provided with a
  • the third infrared receiver and the fourth infrared receiver are matched with a second infrared transmitter, and both the third infrared receiver and the fourth infrared receiver are signal-connected to the controller.
  • clamping components are respectively provided at the positions of the lower end of the rotating disk corresponding to the feeding table, the weighing table, the glue cutting mechanism and the packing table.
  • the first air cylinder drives the clamping plate to descend close to the glue block on the feeding table and clamp the glue block through the clamping part, then the first air cylinder drives the clamping part and the glue block to rise and reset, and then the stepping motor starts to drive the rotation
  • the plate rotates 90° (that is, the four clamping components are rotated and driven to the corresponding next station respectively).
  • the clamping component that clamps the glue block from the feeding table moves to the top of the weighing table, which was originally located on the upper
  • the clamping component directly above the material table rotates to the top of the glue cutting mechanism
  • the clamping component originally located directly above the glue cutting mechanism rotates to just above the packaging table
  • the clamping component originally located directly above the packaging table moves.
  • the clamping assembly directly above the feeding table clamps the glue block on the feeding table, while the clamping assembly directly above the weighing table puts the glue block on the scale.
  • the weighing table weighs and clamps it.
  • the weighing table will transmit the weight information of the corresponding plastic block to the controller to compare the set value to determine whether the corresponding plastic block exceeds the standard plastic block weight;
  • the stepper motor starts to drive the rotating plate to rotate 90°, and the four clamping components are rotated and driven to the corresponding next work. position, and then the clamping assembly directly above the feeding table clamps the glue block on the feeding table, while the clamping assembly directly above the weighing table puts the glue block on the weighing table and weighs it.
  • the clamping component located directly above the glue cutting mechanism After clamping, the clamping component located directly above the glue cutting mechanism performs corresponding operations according to whether the weight weighed in the previous process exceeds the weight of the standard glue block. If the weight weighed in the previous process exceeds the standard glue block weight, The clamping component located directly above the glue cutting mechanism puts the glue block on the glue cutting mechanism, and cuts off the excess weight of the glue block, and then re-clamps the cut part of the glue block.
  • the clamping components located directly above the glue cutting mechanism do not operate; when the clamping components located directly above the feeding table, weighing table, and glue cutting mechanism complete the corresponding actions, the stepper motor starts Drive the rotating disc to rotate 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table clamp the glue blocks on the feeding table and at the same time they are positioned on the scale.
  • the clamping components directly above the heavy table and the glue cutting mechanism also perform corresponding work, so that the clamping components located directly above the packaging table at the same time put the processed glue blocks on the packaging table for packaging work;
  • the stepping motor rotates and drives the rotating disk to rotate 90° to realize the above-mentioned cyclic work, so that the four clamping components are Circulate between positions and perform corresponding work to realize automatic assembly line production of reclaiming, weighing, cutting (overweight) and loading and packaging, replacing the traditional manual weighing, cutting off excess weight and handling and loading. work, reduce the labor intensity of work, improve Productivity.
  • the four weight sensors are respectively weighed to detect the weight of the glue block placed on the mounting plate.
  • the detection information of each weight sensor is analyzed and processed to reduce the deviation caused by the load distribution and transfer process, and the weight of the glue block placed on the weighing platform can be measured reliably.
  • the cutter is driven down by the third cylinder to cut off the overweight part of the rubber block, then the cutter is raised, the top tightening block is retracted to loosen the rubber block, and the reverse movement of the conveyor belt will cut off the overweight part.
  • the plastic block is reset, and the clamping component located above the conveyor belt re-clamps the plastic block that has cut off the overweight part, and then transports it to the packing table for packing. , to ensure that the quality of the packaged plastic blocks meets the requirements.
  • Fig. 1 is the structural representation of the first embodiment of a kind of natural rubber packing and feeding manipulator of the present invention
  • Figure 2 is a schematic diagram of the arrangement of the feeding table, the weighing table, the glue cutting mechanism and the packing table in Figure 1;
  • Fig. 3 is the enlarged schematic diagram of A place in 2;
  • Fig. 4 is the top-view structure schematic diagram of the glue cutting mechanism in the embodiment of the present invention.
  • Fig. 5 is the side view structural schematic diagram of the glue cutting mechanism in the embodiment of the present invention.
  • Fig. 6 is the enlarged schematic diagram at B in Fig. 5;
  • FIG. 7 is a schematic front view of a cross-section of the glue cutting mechanism in the embodiment of the present invention.
  • Fig. 8 is the front view structure schematic diagram of Fig. 1;
  • Fig. 9 is the bottom view structural schematic diagram of the assembly of the rotating disk and the four clamping assemblies in Fig. 8;
  • Fig. 10 is the enlarged schematic diagram of C in Fig. 9;
  • FIG. 11 is a schematic structural diagram of a weighing platform in an embodiment of the present invention.
  • FIG. 12 is a schematic front view of the structure of a second embodiment of a natural rubber packing and feeding manipulator of the present invention.
  • FIG. 13 is a schematic diagram of the structure at D in FIG. 12 .
  • 500 glue cutting mechanism 510 bracket, 511 slide rail, 520 conveyor belt, 530 baffle plate, 541 second cylinder, 542 top tightening block, 550 mounting frame, 561 cutter, 562 third cylinder, 571 first guide, 572 Second guide, 581 fourth cylinder, 582 baffle plate, 591 lead screw, 592 second motor, 593 nut seat;
  • a natural rubber packing and feeding manipulator provided according to an embodiment of the present invention includes a manipulator arm 100 .
  • a connection box 110 is provided at the lower end of the suspended end of the manipulator arm 100 .
  • the connection box 110 The lower end of the rotating disk 130 is rotatably connected with a rotating disk 130 driven and rotated by a stepping motor 120, the stepping motor 120 is arranged in the connecting box 110, and the lower end of the rotating disk 130 is evenly distributed with four clips at equal intervals in the circumferential direction.
  • Each clamping assembly includes a connecting plate 210, and the lower end of the connecting plate 210 is slidably connected to a clamping plate 220 in the up-down direction.
  • the clamping plate 220 is driven up and down by the first air cylinder 230.
  • the lower end of the clamping plate 220 is provided with a clamping portion for clamping the glue block;
  • the lower part of the rotating plate 130 is provided with a feeding table 300 , a weighing table 400 and a glue cutting mechanism at intervals along the rotation direction of the rotating plate 130 .
  • the feeding table 300, the weighing table 400, the glue cutting mechanism 500 and the packing table 600 are arranged at equal intervals in the circumferential direction with the axis of the rotating disk 130 as the center, and the weighing table 400 includes a base 410 and a mounting plate 420 arranged on the upper end of the base 410, four weight sensors 430 are arranged between the base 410 and the mounting plate 420, and the four weight sensors 430 are respectively arranged on the At the four corner positions of the mounting plate 420, the weight sensor 430 is connected to a controller with a signal, and the controller is connected to the clamping assembly and the glue cutting mechanism 500, and the glue cutting mechanism 500 includes a bracket 510 , a conveyor belt 520 is arranged on the bracket 510, a baffle 530 is arranged on the end of the bracket 510 away from the axis of the rotating disk 130, and a second cylinder 541 is symmetrically arranged on both sides of the bracket 510.
  • a pressing block 542 is provided on the piston rod of the second air cylinder 541 , and a mounting bracket 550 is provided at one end of the baffle plate 530 facing the axis of the rotating disk 130 , and the mounting bracket 550 spans the conveyor belt 520 Above, the mounting frame 550 is driven by a driving mechanism to move along the length direction of the bracket 510 .
  • the model of the controller here is FX3G.
  • clamping components are respectively provided at the positions of the lower end of the rotating disk 130 corresponding to the feeding table 300 , the weighing table 400 , the glue cutting mechanism 500 and the packing table 600 .
  • the first air cylinder 230 of the clamping assembly located directly above the feeding table 300 drives the clamping plate 220 to descend and close to the glue block on the feeding table 300 and clamp the glue block through the clamping part, and then the first air cylinder 230 drives the clamp
  • the holding part and the glue block are lifted and reset, and then the stepping motor 120 is activated to drive the rotating disk 130 to rotate 90° (that is, the four clamping components are rotated and driven to the corresponding next station respectively), at this time, the clamping unit is clamped from the loading table 300
  • the clamping assembly of the glue block is moved to the top of the weighing table 400, the clamping assembly that was originally located directly above the feeding table 300 is rotated to be directly above the glue cutting mechanism 500, and the clamping assembly that was originally
  • the clamping assembly rotates to just above the packing table 600 , the clamping assembly originally located directly above the packing table 600 moves to the right above the feeding table 300 , and then the clamping assembly located directly above the feeding table 300 will load the material. While the glue block on the table 300 is clamped and lifted, the clamping assembly located directly above the weighing table 400 places the glue block on the weighing table 400 to weigh and hold it up.
  • the weighing table 400 will Transfer the weight information of the corresponding glue block to the controller and compare the set value to judge whether the corresponding glue block exceeds the standard glue block weight;
  • the stepping motor 120 is activated to drive the rotating plate 130 to rotate 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table 300 are clamped.
  • the assembly clamps the glue block on the feeding table 300 and at the same time the clamping assembly located directly above the weighing table 400 puts the glue block on the weighing table 400 and weighs and clamps it.
  • the clamping component directly above performs corresponding operations according to whether the weight weighed in the previous process exceeds the weight of the standard glue block.
  • the assembly puts the glue block on the glue cutting mechanism 500, cuts off the excess weight of the glue block, and then re-clamps the cut part of the glue block.
  • the clamping components directly above the glue mechanism 500 do not operate; when the clamping components located directly above the feeding table 300 , the weighing table 400 and the glue cutting mechanism 500 complete their corresponding actions, the stepping motor 120 starts to drive the rotating disk 130 rotates 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table 300 clamp the glue blocks on the feeding table 300 while they are positioned on the scale.
  • the clamping components directly above the heavy table 400 and the glue cutting mechanism 500 also perform corresponding work, so that the clamping components located directly above the packaging table 600 at the same time place the processed glue blocks on the packaging table 600 for packaging work. ;When loading table 30 0.
  • the stepping motor 120 rotates and drives the rotating disk 130 to rotate 90° to realize the above-mentioned cyclic work, so that the four clamping
  • the components circulate among the four stations and perform corresponding work to realize automatic assembly line production of reclaiming, weighing, cutting (overweight) and loading and packaging, replacing traditional manual handling and weighing, and then cutting off excess weight. And the work of handling and loading materials, reducing the labor intensity of the work and improving the production efficiency.
  • the weight sensors 430 are respectively provided at the four corners of the mounting plate 420, the four weight sensors 430 are respectively weighed and detected, so as to facilitate the adjustment of the glue blocks placed on the mounting plate 420. It can be analyzed and processed according to the detection information of the four weight sensors 430 to reduce the deviation caused by the load distribution and transfer process, and the weight of the glue block placed on the weighing platform 400 can be reliably measured Measurement.
  • a conveyor belt 520 is provided on the bracket 510 , when the clamping assembly holding the glue block that exceeds the weight of the standard glue block is driven by the stepping motor 120 and rotates to just above the glue cutting mechanism 500 After that, the first air cylinder 230 is activated to extend the piston rod, and the clamping plate 220, the clamping part and the rubber block are lowered to the conveyor belt 520, and then the clamping part is released, and the conveyor belt 520 is activated, and the conveyor belt 520 will be overweight.
  • the rubber block moves to the position abutting the baffle 530 and stops rotating, and then the second air cylinder 541 is activated to extend the piston rod, so that the two pressing blocks 542 fix the rubber block, and then the mounting frame 550 is driven by the driving mechanism according to the Adjust the distance between the cutter 561 and the baffle 530 when the glue block exceeds the weight of the standard glue block (it is understandable that due to the constant cross-sectional area of the glue block, there are differences in length between different glue blocks.
  • a first guide member 571 and a second guide member 572 are respectively provided on the left and right sides of the conveyor belt 520 in parallel, and the first guide member 571 and the The second guide member 572 forms a channel for the glue block to pass through, and one end of the first guide member 571 and the second guide member 572 toward the axis of the rotating disk 130 is folded outward to form a trumpet-shaped opening.
  • the trumpet-shaped opening makes it possible to gradually correct and form a horizontal shape when the clamping part places the glue block on the conveyor belt 520, and moves to the position where it abuts against the baffle 530 in the guide of the channel, so that the cutter 561 can be more accurate. Cut off the overweight part of the glue block.
  • a fourth cylinder 581 is provided along the width direction of the bracket 510 on the part of the bracket 510 between the mounting bracket 550 and the baffle 530 , so A push plate 582 is provided on the piston rod of the fourth cylinder 581 .
  • Push plate 582 after the cutter 561 cuts off the overweight part of the glue block, activate the fourth air cylinder 581 to extend, so that the push plate 582 pushes the overweight part of the glue block down the bracket 510 into the collection box for collection, so that the cut part is It is completely separated from the body part of the glue block.
  • the driving mechanism includes a lead screw 591 arranged in the middle of the lower end of the bracket 510 , and one end of the lead screw 591 is connected with a second screw for driving the lead screw 591 to rotate.
  • the lead screw 591 is provided with a nut seat 593 , and the mounting bracket 550 is connected to the nut seat 593 .
  • the controller When the controller detects that the weight of the glue block placed on the weighing platform 400 exceeds the weight of the standard glue block, it calculates the overweight value and converts it into a length value corresponding to the glue block, and then controls the second motor 592 to drive the lead screw 591 to rotate , since both ends of the lead screw 591 are rotatably connected to the bracket 510, the nut seat 593 and the mounting bracket 550 are moved along the length of the bracket 510 to adjust the distance between the cutter 561 and the baffle 530 to ensure that the cutter 561 Under the driving of the third air cylinder 562, pressing down can more accurately cut off the overweight part of the glue block.
  • sliding rails 511 are respectively arranged on the left and right side walls of the bracket 510 along the length direction of the bracket 510 , and the mounting bracket 550 is slidably connected to the sliding rails 511 .
  • the mounting bracket 550 can smoothly and smoothly move along the length direction of the bracket 510 when the second motor 592 drives the lead screw 591 to rotate.
  • the distance between the cutter 561 and the baffle 530 can be adjusted more accurately, so as to ensure that the cutter 561 is pressed down by the third cylinder 562 to accurately cut off the overweight part of the glue block.
  • the lower end of the connecting plate 210 is provided with a vertical sliding rod 240 , and the clamping plate 220 is slidably sleeved on the sliding rod 240 .
  • the clamping plate 220 Under the guiding operation of the sliding rod 240 , the clamping plate 220 can be moved up and down smoothly and accurately under the driving of the first air cylinder 230 , so as to smoothly pick up or put down the glue block.
  • the clamping part includes a plurality of vacuum suction cups 710 , and a vacuum pump 720 is connected to the suction end of the vacuum suction cups 710 , and the vacuum pump 720 is arranged on the clamping plate At the upper end of 220, the vacuum pump 720 is signally connected to the controller.
  • the vacuum suction cup 710 is attached to the upper end face of the glue block, and then the vacuum pump 720 starts to pump air, so that the space between the vacuum suction cup 710 and the upper end face of the glue block forms a vacuum area, whereby, the glue block is tightly attached to the vacuum suction cup 710 under the action of negative pressure, so that the glue block can be picked up; when the glue block needs to be put down, the vacuum pump 720 is turned off, so that the vacuum suction cup 710 and the upper end surface of the glue block are in contact with each other. The space between them is filled with air, so that the glue block and the vacuum suction cup 710 are separated from each other.
  • the suction force for the glue block can be ensured, and the situation that the glue block cannot be sucked up when one of the vacuum suction cups 710 is not sucked tightly can be avoided; and the vacuum suction cup 710 is under negative pressure.
  • the function sucks the glue block without damaging the glue block.
  • a first infrared receiver 910 is provided on the rear side of the packing table 600 , and the first infrared receiver 910 is away from a side of the packing table 600 .
  • a second infrared receiver 920 is arranged on the side, and a first infrared transmitter 930 matched with the first infrared receiver 910 and the second infrared receiver 920 is arranged at the lower end of the connecting plate 210.
  • An infrared receiver 910 and the second infrared transmitter 960 are both signally connected to the controller.
  • the second infrared receiver 920 is disposed on the side of the first infrared receiver 910 away from the packing table 600.
  • the second infrared receiver 920 receives the first infrared transmitter 930.
  • the second infrared receiver 920 transmits the signal to the controller, and the controller controls the stepping motor 120 to drive the rotating disk 130 to reverse to the position where the first infrared receiver 910 receives the signal sent by the first infrared transmitter 930. Error compensation in order to work properly.
  • the front side of the packing table 600 is provided with a third infrared receiver 940, and the side of the third infrared receiver 940 away from the packing table 600 is provided with a fourth infrared receiver 950.
  • the lower end of the board 210 is provided with a second infrared transmitter 960 matched with the third infrared receiver 940 and the fourth infrared receiver 950, the third infrared receiver 940 and the fourth infrared receiver 950 are all signal-connected to the controller.
  • the fourth infrared receiver 950 when the rotation amount of the rotating disk 130 driven by the stepping motor 120 is less than 90° each time and the error is continuously accumulated until the fourth infrared receiver 950 receives the signal from the second infrared transmitter 960, the fourth infrared receiver 950 The signal is transmitted to the controller, and the controller controls the stepper motor 120 to drive the rotating disk 130 to rotate forward to the position where the third infrared receiver 940 receives the signal sent by the second infrared transmitter 960 for error compensation, so that the work can be carried out normally;
  • the cooperative work of the second infrared receiver 920 and the fourth infrared receiver 950 enables the accumulated rotational error of the rotating disk 130 to transmit a signal to the controller for error compensation regardless of whether it is a forward rotation error or a reverse rotation error accumulated to affect the working accuracy .
  • the difference between the embodiment of the present invention and the first embodiment is that the left and right sides of the clamping portion are respectively provided with a first vertical plate 810 and a second vertical plate 820 .
  • the first vertical plate 810 and the second vertical plate 820 are both provided with horizontal guide cylinders 830
  • the clamping portion includes fifth cylinders 840 respectively disposed on both sides of the upper end of the clamping plate 220 .
  • the sixth air cylinder 850 the piston rods of the fifth air cylinder 840 and the sixth air cylinder 850 are respectively provided with insertion rods 860 , and the insertion rods 860 are sleeved in the guide cylinder 830 .
  • the piston rod of the first air cylinder 230 extends so that the first vertical plate 810 and the second vertical plate 820 are placed on the two outer sides of the glue block, and then the fifth air cylinder 840 is activated simultaneously. and the piston rod of the sixth air cylinder 850 is contracted, so that the insertion rods 860 on both sides are moved inward and inserted into the glue block, and then the piston rod of the first air cylinder 230 is contracted; when the glue block needs to be put down, the first The piston rod of the first air cylinder 230 is extended, so that after the rubber block is lowered to the corresponding position, the piston rods of the fifth air cylinder 840 and the sixth air cylinder 850 are simultaneously activated to shrink. Under the action of the limit, the insertion rod 860 can be pulled out from the colloid. It can be understood that the distance between the first vertical plate 810 and the second vertical plate 820 is slightly larger than the dimension in the width direction of the glue block.

Abstract

A natural-rubber packing and feeding manipulator, which comprises a mechanical arm (100) and a connecting box (110), wherein a rotating disc (130) driven by a stepping electric motor (120) is provided at the lower end of the connecting box (110), and four clamping assemblies are uniformly distributed at the lower end of the rotating disc (130) in a circumferential direction; a feeding table (300), a weighing platform (400), a rubber cutting mechanism (500) and a packing table (600) are arranged below the rotating disc (130) at equal intervals in a rotation direction of the rotating disc (130); the weighing platform (400) is in signal connection with a controller, and the controller is in signal connection with the clamping assemblies and the rubber cutting mechanism (500); the rubber cutting mechanism (500) comprises a support (510), a conveying belt (520) and a baffle (530); two sides of the support (510) are provided with jacking blocks (542) driven by a second air cylinder (541); a mounting frame (550), which is driven by a driving mechanism to move forward and backward, spans the conveying belt (520); and the mounting frame (550) is provided with a cutter (561).

Description

一种天然橡胶打包上料机械手A kind of natural rubber packing and feeding manipulator 技术领域technical field
本发明涉及橡胶包装技术领域,特别涉及一种天然橡胶打包上料机械手。The invention relates to the technical field of rubber packaging, in particular to a natural rubber packaging and feeding manipulator.
背景技术Background technique
天然橡胶是一种以聚异戊二稀为主要成分的天然高分子化合物。从橡胶树上割采得到的乳胶,经除杂稀释后加酸凝固、然后熟化、压绉、造粒、干燥、打包,即得到市售的天然橡胶。由于天然橡胶具有较为良好的绝缘性、回弹性、可塑性等一系性质,经适当加工后,又具有耐热、耐酸、耐碱、耐磨等宝贵特性,以致其具有极为广泛的用途,如日常生活中常见的暖水袋、拖鞋;医疗卫生行业使用的输血管、外科医生手套;交通运输上使用的各种轮胎、路标等等。Natural rubber is a natural polymer compound with polyisoprene as the main component. The latex harvested from the rubber tree is diluted with impurities, then solidified with acid, then matured, creped, granulated, dried and packaged to obtain commercially available natural rubber. Because natural rubber has relatively good insulation, resilience, plasticity and other properties, and after proper processing, it has valuable properties such as heat resistance, acid resistance, alkali resistance, wear resistance, etc., so it has a very wide range of uses, such as daily life. Warm water bags and slippers commonly used in life; blood vessels and surgeon gloves used in the medical and health industry; various tires and road signs used in transportation.
天然橡胶干燥包装是天然橡胶加工的重要环节,自2000年以来,国内学者在农产品干燥方面的研究很多,其中在天然橡胶干燥方面研究内容比较丰富。但这些研究基本上都是对天然橡胶干燥工艺进行研究,而针对天然橡胶干燥包装自动化生产线的研究尚未发现。而天然橡胶包装生产线打包机上料工序完全依靠人工操作,不仅生产效率低,而且劳动强度极大,例如专利号为CN201611101609.3一种天然橡胶连续干燥方法,公开了下料斗、干燥传送带、干燥房、出胶传送辊和收胶箱。所述干燥传送带为多层网状结构,所述下料斗由多个底部开孔的水平管道竖直排列组成,分别为每层干燥传送带铺料。所述干燥传送带每层均设有挡板,保证传送带上的橡胶层具有一定厚度。所述干燥房内设有竖直隔板,使干燥传送带上的胶层厚度均匀并起到密封、引导气流的作用。所述出胶传送辊也为多层结构,设置于干燥房出口段每层干燥传送带上方,用于输出干燥后的橡胶至收胶箱。仅针对天然橡胶进行干燥,对干燥结束后的天然橡胶进行包装时,需要重新上料,生产效率较低。Natural rubber drying packaging is an important part of natural rubber processing. Since 2000, domestic scholars have done a lot of research on the drying of agricultural products, among which the research content of natural rubber drying is relatively rich. However, these studies are basically research on the drying process of natural rubber, and the research on the automatic production line of natural rubber drying and packaging has not yet been found. However, the feeding process of the baler of the natural rubber packaging production line is completely dependent on manual operation, which not only has low production efficiency, but also has great labor intensity. , glue delivery rollers and glue collection boxes. The drying conveyor belt is a multi-layered mesh structure, and the lower hopper is composed of a plurality of horizontal pipes with holes at the bottom arranged vertically, and lays material for each layer of the drying conveyor belt respectively. Each layer of the drying conveyor belt is provided with a baffle to ensure that the rubber layer on the conveyor belt has a certain thickness. Vertical partitions are arranged in the drying room, so that the thickness of the glue layer on the drying conveyor belt is uniform and plays the role of sealing and guiding the air flow. The glue discharging conveyor roller is also a multi-layer structure, which is arranged above each layer of drying conveyor belt in the outlet section of the drying room, and is used for outputting the dried rubber to the glue collecting box. Only natural rubber is dried. When packing the natural rubber after drying, it needs to be reloaded, and the production efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少在一定程度上解决相关技术中的上述技术问题之一,为此,本发明提出一种天然橡胶打包上料机械手,通过步进电机驱动转动盘每次旋转90°,从而使得夹持组件 自动将胶块依次经过称重和切胶处理后再输送到打包台进行打包,实现上料的自动化,降低工人劳动强度,提高生产效率。The present invention aims to solve one of the above-mentioned technical problems in the related art at least to a certain extent. For this reason, the present invention proposes a natural rubber packing and feeding manipulator, which drives the rotating disc to rotate 90° by a stepping motor, thereby making The clamping component automatically transports the glue blocks to the packaging table for packaging after weighing and cutting treatment in sequence, which realizes the automation of feeding, reduces the labor intensity of workers, and improves production efficiency.
本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:
一种天然橡胶打包上料机械手,包括机械臂,所述机械臂的悬空端的下端设置有连接箱,所述连接箱的下端转动连接有由步进电机驱动旋转的转动盘,所述步进电机设置在所述连接箱内,所述转动盘的下端沿周向等间隔均布有四个夹持组件,每个夹持组件均包括有连接板,所述连接板的下端沿上下方向滑动连接有夹持板,所述夹持板由第一气缸驱动上下升降,所述夹持板的下端设置有用于夹持胶块的夹持部;所述转动盘的下方沿所述转动盘的旋转方向间隔设置有上料台、称重台、切胶机构和打包台,所述上料台、称重台、切胶机构和所述打包台以所述转动盘的轴心为圆心周向等间隔布置,所述称重台包括有底座以及设在所述底座上端的安装板,所述底座与所述安装板之间设置有四个重量传感器,四个所述重量传感器分别设置在所述安装板的四个边角位置,所述重量传感器信号连接有控制器,所述控制器信号连接所述夹持组件和所述切胶机构,所述切胶机构包括有支架,所述支架上设置有输送带,所述支架上背离所述转动盘的轴心的一端设置挡板,所述支架的两侧对称设置有第二气缸,所述第二气缸的活塞杆上设置有顶紧块,所述挡板朝向所述转动盘的轴心的一端设置有安装架,所述安装架横跨于所述输送带的上方,所述安装架通过驱动机构驱动沿所述支架的长度方向移动,所述安装架上设置有切刀,所述切刀由第三气缸驱动上下升降。A natural rubber packing and feeding manipulator comprises a manipulator arm, a connection box is arranged at the lower end of the suspended end of the manipulator arm, and a rotating disc driven and rotated by a stepper motor is rotatably connected to the lower end of the connection box, and the stepper motor Set in the connection box, the lower end of the rotating disk is evenly distributed with four clamping assemblies at equal intervals in the circumferential direction, each clamping assembly includes a connecting plate, and the lower end of the connecting plate is slidably connected in the up-down direction. There is a clamping plate, the clamping plate is driven up and down by the first cylinder, and the lower end of the clamping plate is provided with a clamping part for clamping the rubber block; the lower part of the rotating plate rotates along the rotation of the rotating plate A feeding table, a weighing table, a glue cutting mechanism and a packing table are arranged at intervals in the direction. spaced arrangement, the weighing platform includes a base and a mounting plate arranged on the upper end of the base, four weight sensors are arranged between the base and the mounting plate, and the four weight sensors are respectively arranged on the The four corner positions of the mounting plate, the weight sensor signal is connected to a controller, the controller signal is connected to the clamping assembly and the glue cutting mechanism, the glue cutting mechanism includes a bracket, on the bracket A conveyor belt is provided, a baffle plate is provided on the end of the bracket away from the axis of the rotating disk, a second cylinder is symmetrically arranged on both sides of the bracket, and a top tightening block is arranged on the piston rod of the second cylinder , an end of the baffle plate facing the axis of the rotating disk is provided with a mounting bracket, the mounting bracket spans the top of the conveyor belt, and the mounting bracket is driven by a driving mechanism to move along the length direction of the bracket , the mounting frame is provided with a cutter, and the cutter is driven up and down by the third cylinder.
进一步的,所述输送带的左右两侧分别平行设置有第一导向件和第二导向件,所述第一导向件和所述第二导向件形成供胶块穿过的通道,所述第一导向件和所述第二导向件朝向所述转动盘的轴心的一端均向外翻折形成喇叭状开口。Further, the left and right sides of the conveyor belt are respectively provided with a first guide member and a second guide member in parallel, and the first guide member and the second guide member form a channel for the glue block to pass through, and the first guide member and the second guide member form a channel for the glue block to pass through. One end of the guide member and the second guide member facing the axis of the rotating disk are both folded outward to form a trumpet-shaped opening.
进一步的,所述支架上位于所述安装架与所述挡板之间的部分沿所述支架的宽度方向设置有第四气缸,所述第四气缸的活塞杆上设置有推板。Further, a part of the bracket between the mounting frame and the baffle plate is provided with a fourth cylinder along the width direction of the bracket, and a push plate is arranged on the piston rod of the fourth cylinder.
进一步的,所述驱动机构包括设置在所述支架的下端中部的丝杠,所述丝杠的一端连接有驱动所述丝杠转动的第二电机,所述丝杠上设置有螺母座,所述安装架连接在所述螺母座上。Further, the drive mechanism includes a lead screw arranged in the middle of the lower end of the bracket, one end of the lead screw is connected with a second motor that drives the lead screw to rotate, and a nut seat is arranged on the lead screw, so The mounting bracket is connected to the nut seat.
进一步的,所述支架的左右两侧侧壁上分别沿所述支架的长度方向布置有滑轨,所述安装架滑动连接在所述滑轨上。Further, sliding rails are respectively arranged on the left and right side walls of the bracket along the length direction of the bracket, and the mounting bracket is slidably connected to the sliding rails.
进一步的,所述连接板的下端设置有竖直的滑动杆,所述夹持板滑动套接在所述滑动杆上。Further, the lower end of the connecting plate is provided with a vertical sliding rod, and the clamping plate is slidably sleeved on the sliding rod.
进一步的,所述夹持部包括有多个真空吸盘,所述真空吸盘的抽气端连通有真空泵,所述真空泵设置在所述夹持板的上端,所述真空泵与所述控制器信号连接。Further, the clamping part includes a plurality of vacuum suction cups, the suction end of the vacuum suction cups is connected with a vacuum pump, the vacuum pump is arranged on the upper end of the clamping plate, and the vacuum pump is signally connected to the controller. .
进一步的,所述夹持部的左右两侧分别设置有第一竖直板和第二竖直板,所述第一竖直板和所述第二竖直板上均设有水平的导向筒,所述夹持部包括有分设在所述夹持板上端两侧的第五气缸和第六气缸,所述第五气缸和所述第六气缸的活塞杆上分别设置有插杆,所述插杆套接在所述导向筒内。Further, the left and right sides of the clamping portion are respectively provided with a first vertical plate and a second vertical plate, and both the first vertical plate and the second vertical plate are provided with horizontal guide cylinders , the clamping part includes a fifth cylinder and a sixth cylinder respectively arranged on both sides of the upper end of the clamping plate, the piston rods of the fifth cylinder and the sixth cylinder are respectively provided with insert rods, the The insertion rod is sleeved in the guide cylinder.
进一步的,所述打包台的后侧设置有第一红外接收器,所述第一红外接收端背离所述打包台的一侧设置有第二红外接收器,所述连接板的下端设置有与所述第一红外接收器和所述第二红外接收器相匹配的第一红外发射器,所述第一红外接收器和所述第二红外发射器均与所述控制器信号连接。Further, a first infrared receiver is provided on the rear side of the packing table, a second infrared receiver is provided on the side of the first infrared receiving end away from the packing table, and a lower end of the connecting plate is provided with a The first infrared receiver and the second infrared receiver are matched with a first infrared transmitter, and both the first infrared receiver and the second infrared transmitter are signally connected to the controller.
进一步的,所述打包台的前侧设置有第三红外接收器,所述第三红外接收器背离所述打包台的一侧设置有第四红外接收器,所述连接板的下端设置有与所述第三红外接收器和所述第四红外接收器相匹配的第二红外发射器,所述第三红外接收器和所述第四红外接收器均与所述控制器信号连接。Further, the front side of the packaging table is provided with a third infrared receiver, the side of the third infrared receiver away from the packaging table is provided with a fourth infrared receiver, and the lower end of the connecting plate is provided with a The third infrared receiver and the fourth infrared receiver are matched with a second infrared transmitter, and both the third infrared receiver and the fourth infrared receiver are signal-connected to the controller.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明通过在转动盘的下端对应上料台、称重台、切胶机构和打包台的位置分别设有夹持组件,在工作时,首先位于上料台正上方的夹持组件的第一气缸带动夹持板下降靠近上料台上的胶块并通过夹持部将胶块夹持,随后第一气缸带动夹持部和胶块升起复位,随后步进电机启动带动转动盘旋转90°(即将四个夹持组件分别旋转带动至对应的下一个工位),此时从上料台夹持起胶块的夹持组件移动至称重台的正上方,原先位于上料台的正上方的夹持组件转动至切胶机构的正上方,原先位于切胶机构的正上方的夹持组件转动至打包台的正上方,原先位于打包台的正上方的夹持组件移动至上料台的正上方,随后在位于上料台的正上方的夹持组件将上料台上的胶块夹持起的同时位于称重台的正上方的夹持组件将胶块放上称重台称重并夹持起,在称重的过程中称重台会将对应的胶块的重量信息传递至控制器对比设定值判断对应的胶块是否超过标准胶块重量;从上料台上夹持起胶块和将胶块放上称重台称重并重新夹持起来后,步进电机启动带动转动盘旋转90°将四个夹持组件分别旋转带动至对应的下一个工位,随后在位于上料台的正上方的夹持组件将上料台上的胶块夹持起的同时位于称重台的正上方的夹持组件将胶块放上称重台称重并夹持起,此时位于切胶机构正上方的夹持组件根据上一工序称重的重量是否超过标准胶块重量进行对应的操作,若是上 一工序称重的重量超过标准胶块的重量,位于切胶机构正上方的夹持组件将胶块放上切胶机构上将胶块超出的重量部分切除随后再重新将切除部分的胶块夹持起,若是上一工序称重的重量未超过标准胶块的重量,位于切胶机构正上方的夹持组件不进行作业;当位于上料台、称重台、切胶机构的正上方的夹持组件完成对应的动作后,步进电机启动带动转动盘旋转90°将四个夹持组件分别旋转带动至对应的下一个工位,随后在位于上料台正上方的夹持组件将上料台上的胶块夹持起的同时位于称重台和切胶机构的正上方的夹持组件也进行对应的工作,由此同时位于打包台的正上方的夹持组件将经过处理的胶块放入打包台上进行打包工作;当上料台、称重台、切胶机构和打包台的正上方的夹持组件完成对应的动作后,步进电机旋转带动转动盘旋转90°实现上述循环工作,使得四个夹持组件在四个工位之间循环并进行对应的工作,实现取料、称重、切割(超重的情况)和上料打包的自动流水线生产,替代传统的人工搬运称重、再切除多余重量部分和搬运上料的工作,降低工作劳动强度,提高生产效率。(1) In the present invention, clamping components are respectively provided at the positions of the lower end of the rotating disk corresponding to the feeding table, the weighing table, the glue cutting mechanism and the packing table. During operation, the clamping components directly above the feeding table are firstly located. The first air cylinder drives the clamping plate to descend close to the glue block on the feeding table and clamp the glue block through the clamping part, then the first air cylinder drives the clamping part and the glue block to rise and reset, and then the stepping motor starts to drive the rotation The plate rotates 90° (that is, the four clamping components are rotated and driven to the corresponding next station respectively). At this time, the clamping component that clamps the glue block from the feeding table moves to the top of the weighing table, which was originally located on the upper The clamping component directly above the material table rotates to the top of the glue cutting mechanism, the clamping component originally located directly above the glue cutting mechanism rotates to just above the packaging table, and the clamping component originally located directly above the packaging table moves. to the top of the feeding table, and then the clamping assembly directly above the feeding table clamps the glue block on the feeding table, while the clamping assembly directly above the weighing table puts the glue block on the scale. The weighing table weighs and clamps it. During the weighing process, the weighing table will transmit the weight information of the corresponding plastic block to the controller to compare the set value to determine whether the corresponding plastic block exceeds the standard plastic block weight; After clamping the rubber block on the table and placing the rubber block on the weighing table for weighing and re-clamping, the stepper motor starts to drive the rotating plate to rotate 90°, and the four clamping components are rotated and driven to the corresponding next work. position, and then the clamping assembly directly above the feeding table clamps the glue block on the feeding table, while the clamping assembly directly above the weighing table puts the glue block on the weighing table and weighs it. After clamping, the clamping component located directly above the glue cutting mechanism performs corresponding operations according to whether the weight weighed in the previous process exceeds the weight of the standard glue block. If the weight weighed in the previous process exceeds the standard glue block weight, The clamping component located directly above the glue cutting mechanism puts the glue block on the glue cutting mechanism, and cuts off the excess weight of the glue block, and then re-clamps the cut part of the glue block. If the weight of the previous process does not exceed For the weight of the standard glue block, the clamping components located directly above the glue cutting mechanism do not operate; when the clamping components located directly above the feeding table, weighing table, and glue cutting mechanism complete the corresponding actions, the stepper motor starts Drive the rotating disc to rotate 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table clamp the glue blocks on the feeding table and at the same time they are positioned on the scale. The clamping components directly above the heavy table and the glue cutting mechanism also perform corresponding work, so that the clamping components located directly above the packaging table at the same time put the processed glue blocks on the packaging table for packaging work; After the table, the weighing table, the glue cutting mechanism and the clamping components directly above the packaging table complete the corresponding actions, the stepping motor rotates and drives the rotating disk to rotate 90° to realize the above-mentioned cyclic work, so that the four clamping components are Circulate between positions and perform corresponding work to realize automatic assembly line production of reclaiming, weighing, cutting (overweight) and loading and packaging, replacing the traditional manual weighing, cutting off excess weight and handling and loading. work, reduce the labor intensity of work, improve Productivity.
(2)由于安装板的四个边角位置分别设置有重量传感器,因此通过对四个重量传感器分别进行称重检测,以便于对放在安装板上的胶块的重量进行检测,可根据四个重量传感器的检测信息进行分析、处理以减少因载荷分补、传递过程中引起的偏差,可以可靠地对放上称重台上的胶块的重量进行测量。(2) Since there are weight sensors at the four corners of the mounting plate, the four weight sensors are respectively weighed to detect the weight of the glue block placed on the mounting plate. The detection information of each weight sensor is analyzed and processed to reduce the deviation caused by the load distribution and transfer process, and the weight of the glue block placed on the weighing platform can be measured reliably.
(3)通过在支架上设有输送带,当夹持有超过标准胶块的重量的胶块的夹持组件在步进电机的带动下转动至切胶机构的正上方后,第一气缸启动将活塞杆伸出,将夹持板、夹持部和胶块下降至输送带上,随后夹持部松开,启动输送带,输送带将超重的胶块移动至抵接挡板的位置停止转动,然后第二气缸启动将活塞杆伸出,使得两个顶紧块将胶块固定,再然后安装架在驱动机构的驱动下根据胶块超出标准胶块重量的值调整切刀与挡板之间的距离,随后切刀在第三气缸的带动下降将胶块超重的部分切除,随后将切刀升起、顶紧块缩回松开胶块,输送带反向运动将切除超重部分的胶块复位,位于输送带上方的夹持组件再将切除超重部分的胶块重新夹持起,再输送到打包台进行打包,实现对超重的胶块自动进行切除处理再输送到打包台进行打包,确保打包的胶块的质量满足要求。(3) By providing a conveyor belt on the bracket, when the clamping assembly holding the glue block that exceeds the weight of the standard glue block rotates to the top of the glue cutting mechanism under the driving of the stepping motor, the first air cylinder is activated Extend the piston rod, lower the clamping plate, the clamping part and the rubber block onto the conveyor belt, then release the clamping part, start the conveyor belt, and the conveyor belt will move the overweight rubber block to the position where it touches the baffle and stop Rotate, and then the second cylinder is activated to extend the piston rod, so that the two clamping blocks fix the rubber block, and then the mounting frame is driven by the driving mechanism to adjust the cutter and the baffle according to the weight of the rubber block exceeding the standard rubber block. Then the cutter is driven down by the third cylinder to cut off the overweight part of the rubber block, then the cutter is raised, the top tightening block is retracted to loosen the rubber block, and the reverse movement of the conveyor belt will cut off the overweight part. The plastic block is reset, and the clamping component located above the conveyor belt re-clamps the plastic block that has cut off the overweight part, and then transports it to the packing table for packing. , to ensure that the quality of the packaged plastic blocks meets the requirements.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本发明一种天然橡胶打包上料机械手的第一种实施例的结构示意图;Fig. 1 is the structural representation of the first embodiment of a kind of natural rubber packing and feeding manipulator of the present invention;
图2为图1中上料台、称重台、切胶机构和打包台的布置结构示意图;Figure 2 is a schematic diagram of the arrangement of the feeding table, the weighing table, the glue cutting mechanism and the packing table in Figure 1;
图3为2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of A place in 2;
图4为本发明实施例中切胶机构的俯视结构示意图;Fig. 4 is the top-view structure schematic diagram of the glue cutting mechanism in the embodiment of the present invention;
图5为本发明实施例中切胶机构的侧视结构示意图;Fig. 5 is the side view structural schematic diagram of the glue cutting mechanism in the embodiment of the present invention;
图6为图5中B处的放大示意图;Fig. 6 is the enlarged schematic diagram at B in Fig. 5;
图7为本发明实施例中切胶机构的剖视的主视示意图;7 is a schematic front view of a cross-section of the glue cutting mechanism in the embodiment of the present invention;
图8为图1的主视结构示意图;Fig. 8 is the front view structure schematic diagram of Fig. 1;
图9为图8中转动盘和四个夹持组件的装配的仰视结构示意图;Fig. 9 is the bottom view structural schematic diagram of the assembly of the rotating disk and the four clamping assemblies in Fig. 8;
图10为图9中C的放大示意图;Fig. 10 is the enlarged schematic diagram of C in Fig. 9;
图11为本发明实施例中称重台的结构示意图;11 is a schematic structural diagram of a weighing platform in an embodiment of the present invention;
图12为本发明一种天然橡胶打包上料机械手的第二种实施例的主视结构示意图;12 is a schematic front view of the structure of a second embodiment of a natural rubber packing and feeding manipulator of the present invention;
图13为图12中D处的结构示意图。FIG. 13 is a schematic diagram of the structure at D in FIG. 12 .
附图标记:Reference number:
100机械臂、110连接箱、120步进电机、130转动盘;100 mechanical arms, 110 connection boxes, 120 stepping motors, 130 rotating discs;
210连接板、220夹持板、230第一气缸、240滑动杆;210 connecting plate, 220 clamping plate, 230 first cylinder, 240 sliding rod;
300上料台;300 feeding table;
400称重台、410底座、420安装板、430重量传感器;400 weighing platform, 410 base, 420 mounting plate, 430 weight sensor;
500切胶机构、510支架、511滑轨、520输送带、530挡板、541第二气缸、542顶紧块、550安装架、561切刀、562第三气缸、571第一导向件、572第二导向件、581第四气缸、582挡板、591丝杠、592第二电机、593螺母座;500 glue cutting mechanism, 510 bracket, 511 slide rail, 520 conveyor belt, 530 baffle plate, 541 second cylinder, 542 top tightening block, 550 mounting frame, 561 cutter, 562 third cylinder, 571 first guide, 572 Second guide, 581 fourth cylinder, 582 baffle plate, 591 lead screw, 592 second motor, 593 nut seat;
600打包台;600 packing tables;
710真空吸盘、720真空泵;710 vacuum suction cup, 720 vacuum pump;
810第一竖直板、820第二竖直板、830导向筒、840第五气缸、850第六气缸、860插杆;810 first vertical plate, 820 second vertical plate, 830 guide cylinder, 840 fifth cylinder, 850 sixth cylinder, 860 insert rod;
910第一红外接收器、920第二红外接收器、930第一红外发射器、940第三红外接收器、950第四红外接收器、960第二红外发射器。910 first infrared receiver, 920 second infrared receiver, 930 first infrared transmitter, 940 third infrared receiver, 950 fourth infrared receiver, 960 second infrared transmitter.
具体实施方式Detailed ways
实施例一Example 1
参见图1至图11所示,根据本发明实施例提供的一种天然橡胶打包上料机械手,包括机械臂100,所述机械臂100的悬空端的下端设置有连接箱110,所述连接箱110的下端转动连接有由步进电机120驱动旋转的转动盘130,所述步进电机120设置在所述连接箱110内,所述转动盘130的下端沿周向等间隔均布有四个夹持组件,每个夹持组件均包括有连接板210,所述连接板210的下端沿上下方向滑动连接有夹持板220,所述夹持板220由第一气缸230驱动上下升降,所述夹持板220的下端设置有用于夹持胶块的夹持部;所述转动盘130的下方沿所述转动盘130的旋转方向间隔设置有上料台300、称重台400、切胶机构500和打包台600,所述上料台300、称重台400、切胶机构500和所述打包台600以所述转动盘130的轴心为圆心周向等间隔布置,所述称重台400包括有底座410以及设在所述底座410上端的安装板420,所述底座410与所述安装板420之间设置有四个重量传感器430,四个所述重量传感器430分别设置在所述安装板420的四个边角位置,所述重量传感器430信号连接有控制器,所述控制器信号连接所述夹持组件和所述切胶机构500,所述切胶机构500包括有支架510,所述支架510上设置有输送带520,所述支架510上背离所述转动盘130的轴心的一端设置挡板530,所述支架510的两侧对称设置有第二气缸541,所述第二气缸541的活塞杆上设置有顶紧块542,所述挡板530朝向所述转动盘130的轴心的一端设置有安装架550,所述安装架550横跨于所述输送带520的上方,所述安装架550通过驱动机构驱动沿所述支架510的长度方向移动,所述安装架550上设置有切刀561,所述切刀561由第三气缸562驱动上下升降。此处控制器的型号为FX3G。Referring to FIGS. 1 to 11 , a natural rubber packing and feeding manipulator provided according to an embodiment of the present invention includes a manipulator arm 100 . A connection box 110 is provided at the lower end of the suspended end of the manipulator arm 100 . The connection box 110 The lower end of the rotating disk 130 is rotatably connected with a rotating disk 130 driven and rotated by a stepping motor 120, the stepping motor 120 is arranged in the connecting box 110, and the lower end of the rotating disk 130 is evenly distributed with four clips at equal intervals in the circumferential direction. Each clamping assembly includes a connecting plate 210, and the lower end of the connecting plate 210 is slidably connected to a clamping plate 220 in the up-down direction. The clamping plate 220 is driven up and down by the first air cylinder 230. The lower end of the clamping plate 220 is provided with a clamping portion for clamping the glue block; the lower part of the rotating plate 130 is provided with a feeding table 300 , a weighing table 400 and a glue cutting mechanism at intervals along the rotation direction of the rotating plate 130 . 500 and the packing table 600, the feeding table 300, the weighing table 400, the glue cutting mechanism 500 and the packing table 600 are arranged at equal intervals in the circumferential direction with the axis of the rotating disk 130 as the center, and the weighing table 400 includes a base 410 and a mounting plate 420 arranged on the upper end of the base 410, four weight sensors 430 are arranged between the base 410 and the mounting plate 420, and the four weight sensors 430 are respectively arranged on the At the four corner positions of the mounting plate 420, the weight sensor 430 is connected to a controller with a signal, and the controller is connected to the clamping assembly and the glue cutting mechanism 500, and the glue cutting mechanism 500 includes a bracket 510 , a conveyor belt 520 is arranged on the bracket 510, a baffle 530 is arranged on the end of the bracket 510 away from the axis of the rotating disk 130, and a second cylinder 541 is symmetrically arranged on both sides of the bracket 510. A pressing block 542 is provided on the piston rod of the second air cylinder 541 , and a mounting bracket 550 is provided at one end of the baffle plate 530 facing the axis of the rotating disk 130 , and the mounting bracket 550 spans the conveyor belt 520 Above, the mounting frame 550 is driven by a driving mechanism to move along the length direction of the bracket 510 . The model of the controller here is FX3G.
与现有技术相比,本发明实施例通过在转动盘130的下端对应上料台300、称重台400、切胶机构500和打包台600的位置分别设有夹持组件,在工作时,首先位于上料台300正上方的夹持组件的第一气缸230带动夹持板220下降靠近上料台300上的胶块并通过夹持部将胶块夹持,随后第一气缸230带动夹持部和胶块升起复位,随后步进电机120启动带动转动盘130旋转90°(即将四个夹持组件分别旋转带动至对应的下一个工位),此时从上料台300夹持起胶块的夹持组件移动至称重台400的正上方,原先位于上料台300的正上方的夹持组件转动至切胶机构500的正上方,原先位于切胶机构500的正上方的夹持组件转动至打包台 600的正上方,原先位于打包台600的正上方的夹持组件移动至上料台300的正上方,随后在位于上料台300的正上方的夹持组件将上料台300上的胶块夹持起的同时位于称重台400的正上方的夹持组件将胶块放上称重台400称重并夹持起,在称重的过程中称重台400会将对应的胶块的重量信息传递至控制器对比设定值判断对应的胶块是否超过标准胶块重量;从上料台300上夹持起胶块和将胶块放上称重台400称重并重新夹持起来后,步进电机120启动带动转动盘130旋转90°将四个夹持组件分别旋转带动至对应的下一个工位,随后在位于上料台300的正上方的夹持组件将上料台300上的胶块夹持起的同时位于称重台400的正上方的夹持组件将胶块放上称重台400称重并夹持起,此时位于切胶机构500正上方的夹持组件根据上一工序称重的重量是否超过标准胶块重量进行对应的操作,若是上一工序称重的重量超过标准胶块的重量,位于切胶机构500正上方的夹持组件将胶块放上切胶机构500上将胶块超出的重量部分切除随后再重新将切除部分的胶块夹持起,若是上一工序称重的重量未超过标准胶块的重量,位于切胶机构500正上方的夹持组件不进行作业;当位于上料台300、称重台400、切胶机构500的正上方的夹持组件完成对应的动作后,步进电机120启动带动转动盘130旋转90°将四个夹持组件分别旋转带动至对应的下一个工位,随后在位于上料台300正上方的夹持组件将上料台300上的胶块夹持起的同时位于称重台400和切胶机构500的正上方的夹持组件也进行对应的工作,由此同时位于打包台600的正上方的夹持组件将经过处理的胶块放入打包台600上进行打包工作;当上料台300、称重台400、切胶机构500和打包台600的正上方的夹持组件完成对应的动作后,步进电机120旋转带动转动盘130旋转90°实现上述循环工作,使得四个夹持组件在四个工位之间循环并进行对应的工作,实现取料、称重、切割(超重的情况)和上料打包的自动流水线生产,替代传统的人工搬运称重、再切除多余重量部分和搬运上料的工作,降低工作劳动强度,提高生产效率。同时本发明实施例中由于在安装板420的四个边角位置分别设置有重量传感器430,因此通过对四个重量传感器430分别进行称重检测,以便于对放在安装板420上的胶块的重量进行检测,可根据四个重量传感器430的检测信息进行分析、处理以减少因载荷分补、传递过程中引起的偏差,可以可靠地对放上称重台400上的胶块的重量进行测量。本发明实施例还通过在支架510上设有输送带520,当夹持有超过标准胶块的重量的胶块的夹持组件在步进电机120的带动下转动至切胶机构500的正上方后,第一气缸230启动将活塞杆伸出,将夹持板220、夹持部和胶块下降至输送带520上,随后夹持部松开,启动输送带520,输送带520将超重的胶块移动至抵接挡板530的位置停止转动,然后第二气缸541启动将活塞杆伸出,使得两个顶紧块542将胶块固定,再然后安装架550在驱动机构的驱动下根据胶块超出标准胶块重量的值 调整切刀561与挡板530之间的距离(可以理解的是,由于胶块的截面积的不变,不同胶块之间是在长度上存在差异导致出现超重的现象,因此一定长度的胶块对应有一定的重量),随后切刀561在第三气缸562的带动下下降将胶块超重的部分切除,随后将切刀561升起、顶紧块542缩回松开胶块,输送带520反向运动将切除超重部分的胶块复位,位于输送带520上方的夹持组件再将切除超重部分的胶块重新夹持起,再输送到打包台600进行打包,实现对超重的胶块自动进行切除处理再输送到打包台600进行打包,确保打包的胶块的质量满足要求。Compared with the prior art, in the embodiment of the present invention, clamping components are respectively provided at the positions of the lower end of the rotating disk 130 corresponding to the feeding table 300 , the weighing table 400 , the glue cutting mechanism 500 and the packing table 600 . During operation, First, the first air cylinder 230 of the clamping assembly located directly above the feeding table 300 drives the clamping plate 220 to descend and close to the glue block on the feeding table 300 and clamp the glue block through the clamping part, and then the first air cylinder 230 drives the clamp The holding part and the glue block are lifted and reset, and then the stepping motor 120 is activated to drive the rotating disk 130 to rotate 90° (that is, the four clamping components are rotated and driven to the corresponding next station respectively), at this time, the clamping unit is clamped from the loading table 300 The clamping assembly of the glue block is moved to the top of the weighing table 400, the clamping assembly that was originally located directly above the feeding table 300 is rotated to be directly above the glue cutting mechanism 500, and the clamping assembly that was originally located directly above the glue cutting mechanism 500. The clamping assembly rotates to just above the packing table 600 , the clamping assembly originally located directly above the packing table 600 moves to the right above the feeding table 300 , and then the clamping assembly located directly above the feeding table 300 will load the material. While the glue block on the table 300 is clamped and lifted, the clamping assembly located directly above the weighing table 400 places the glue block on the weighing table 400 to weigh and hold it up. During the weighing process, the weighing table 400 will Transfer the weight information of the corresponding glue block to the controller and compare the set value to judge whether the corresponding glue block exceeds the standard glue block weight; After reloading and re-clamping, the stepping motor 120 is activated to drive the rotating plate 130 to rotate 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table 300 are clamped. The assembly clamps the glue block on the feeding table 300 and at the same time the clamping assembly located directly above the weighing table 400 puts the glue block on the weighing table 400 and weighs and clamps it. At this time, it is located in the glue cutting mechanism 500 The clamping component directly above performs corresponding operations according to whether the weight weighed in the previous process exceeds the weight of the standard glue block. The assembly puts the glue block on the glue cutting mechanism 500, cuts off the excess weight of the glue block, and then re-clamps the cut part of the glue block. If the weight of the previous process does not exceed the standard glue The clamping components directly above the glue mechanism 500 do not operate; when the clamping components located directly above the feeding table 300 , the weighing table 400 and the glue cutting mechanism 500 complete their corresponding actions, the stepping motor 120 starts to drive the rotating disk 130 rotates 90° to drive the four clamping components to the corresponding next station respectively, and then the clamping components located directly above the feeding table 300 clamp the glue blocks on the feeding table 300 while they are positioned on the scale. The clamping components directly above the heavy table 400 and the glue cutting mechanism 500 also perform corresponding work, so that the clamping components located directly above the packaging table 600 at the same time place the processed glue blocks on the packaging table 600 for packaging work. ;When loading table 30 0. After the clamping components directly above the weighing table 400, the glue cutting mechanism 500 and the packing table 600 complete the corresponding actions, the stepping motor 120 rotates and drives the rotating disk 130 to rotate 90° to realize the above-mentioned cyclic work, so that the four clamping The components circulate among the four stations and perform corresponding work to realize automatic assembly line production of reclaiming, weighing, cutting (overweight) and loading and packaging, replacing traditional manual handling and weighing, and then cutting off excess weight. And the work of handling and loading materials, reducing the labor intensity of the work and improving the production efficiency. At the same time, in the embodiment of the present invention, since the weight sensors 430 are respectively provided at the four corners of the mounting plate 420, the four weight sensors 430 are respectively weighed and detected, so as to facilitate the adjustment of the glue blocks placed on the mounting plate 420. It can be analyzed and processed according to the detection information of the four weight sensors 430 to reduce the deviation caused by the load distribution and transfer process, and the weight of the glue block placed on the weighing platform 400 can be reliably measured Measurement. In the embodiment of the present invention, a conveyor belt 520 is provided on the bracket 510 , when the clamping assembly holding the glue block that exceeds the weight of the standard glue block is driven by the stepping motor 120 and rotates to just above the glue cutting mechanism 500 After that, the first air cylinder 230 is activated to extend the piston rod, and the clamping plate 220, the clamping part and the rubber block are lowered to the conveyor belt 520, and then the clamping part is released, and the conveyor belt 520 is activated, and the conveyor belt 520 will be overweight. The rubber block moves to the position abutting the baffle 530 and stops rotating, and then the second air cylinder 541 is activated to extend the piston rod, so that the two pressing blocks 542 fix the rubber block, and then the mounting frame 550 is driven by the driving mechanism according to the Adjust the distance between the cutter 561 and the baffle 530 when the glue block exceeds the weight of the standard glue block (it is understandable that due to the constant cross-sectional area of the glue block, there are differences in length between different glue blocks. The phenomenon of overweight, so a certain length of glue block corresponds to a certain weight), and then the cutter 561 is lowered under the drive of the third air cylinder 562 to cut off the overweight part of the glue block, and then the cutter 561 is lifted and the block 542 is pushed up. Retract and release the glue block, the conveyor belt 520 moves in the reverse direction to reset the glue block with the overweight part removed, and the clamping component located above the conveyor belt 520 re-clamps the glue block with the overweight part removed, and then transports it to the packing table 600 Packing is carried out to realize automatic cutting processing of overweight plastic blocks and then transport them to the packing table 600 for packing, so as to ensure that the quality of the packed plastic blocks meets the requirements.
如图4、图5和图7所示,优选地,所述输送带520的左右两侧分别平行设置有第一导向件571和第二导向件572,所述第一导向件571和所述第二导向件572形成供胶块穿过的通道,所述第一导向件571和所述第二导向件572朝向所述转动盘130的轴心的一端均向外翻折形成喇叭状开口。喇叭状开口使得在夹持部将胶块放置在输送带520出现偏移时也能逐渐矫正形成水平状并在通道的导向移动至抵接挡板530的位置,以便切刀561能够较为准确的将胶块的超重的部分切除。As shown in FIG. 4 , FIG. 5 and FIG. 7 , preferably, a first guide member 571 and a second guide member 572 are respectively provided on the left and right sides of the conveyor belt 520 in parallel, and the first guide member 571 and the The second guide member 572 forms a channel for the glue block to pass through, and one end of the first guide member 571 and the second guide member 572 toward the axis of the rotating disk 130 is folded outward to form a trumpet-shaped opening. The trumpet-shaped opening makes it possible to gradually correct and form a horizontal shape when the clamping part places the glue block on the conveyor belt 520, and moves to the position where it abuts against the baffle 530 in the guide of the channel, so that the cutter 561 can be more accurate. Cut off the overweight part of the glue block.
如图4至图6所示,进一步优选地,所述支架510上位于所述安装架550与所述挡板530之间的部分沿所述支架510的宽度方向设置有第四气缸581,所述第四气缸581的活塞杆上设置有推板582。考虑到在切刀561将胶块的超重的部分切除后还会存在切除部分和胶块的本体部分存在“藕断丝连”的现象,本发明实施例中通过在第四气缸581的活塞杆上设有推板582,当切刀561将胶块的超重部分切除后,启动第四气缸581伸出,使得推板582推动将胶块的超重部分推下支架510至收集盒内进行收集,使得切除部分和胶块的本体部分彻底的分离。As shown in FIGS. 4 to 6 , further preferably, a fourth cylinder 581 is provided along the width direction of the bracket 510 on the part of the bracket 510 between the mounting bracket 550 and the baffle 530 , so A push plate 582 is provided on the piston rod of the fourth cylinder 581 . Considering that after the cutter 561 cuts off the overweight part of the glue block, there will still be a phenomenon of "coupling" between the cut part and the body part of the glue block. Push plate 582, after the cutter 561 cuts off the overweight part of the glue block, activate the fourth air cylinder 581 to extend, so that the push plate 582 pushes the overweight part of the glue block down the bracket 510 into the collection box for collection, so that the cut part is It is completely separated from the body part of the glue block.
如图5和图7所示,优选地,所述驱动机构包括设置在所述支架510的下端中部的丝杠591,所述丝杠591的一端连接有驱动所述丝杠591转动的第二电机592,所述丝杠591上设置有螺母座593,所述安装架550连接在所述螺母座593上。当控制器检测到放置在称重台400上的胶块的重量超出标准胶块重量后,计算出超重的数值并换算成胶块对应的长度值后,控制第二电机592带动丝杠591转动,由于丝杠591的两端转动连接在支架510上,因此使得螺母座593和安装架550沿着支架510的长度方向移动从而调节切刀561与挡板530之间的距离,确保切刀561在第三气缸562的驱动下下压较为准确的将胶块超重的部分切除。As shown in FIG. 5 and FIG. 7 , preferably, the driving mechanism includes a lead screw 591 arranged in the middle of the lower end of the bracket 510 , and one end of the lead screw 591 is connected with a second screw for driving the lead screw 591 to rotate. For the motor 592 , the lead screw 591 is provided with a nut seat 593 , and the mounting bracket 550 is connected to the nut seat 593 . When the controller detects that the weight of the glue block placed on the weighing platform 400 exceeds the weight of the standard glue block, it calculates the overweight value and converts it into a length value corresponding to the glue block, and then controls the second motor 592 to drive the lead screw 591 to rotate , since both ends of the lead screw 591 are rotatably connected to the bracket 510, the nut seat 593 and the mounting bracket 550 are moved along the length of the bracket 510 to adjust the distance between the cutter 561 and the baffle 530 to ensure that the cutter 561 Under the driving of the third air cylinder 562, pressing down can more accurately cut off the overweight part of the glue block.
进一步优选地,所述支架510的左右两侧侧壁上分别沿所述支架510的长度方向布置有滑轨511,所述安装架550滑动连接在所述滑轨511上。通过滑轨511的导向,使得安装架 550在第二电机592带动丝杠591转动的过程中,顺畅且平稳的沿支架510的长度方向移动,能够较为精准的将丝杠591转动量转换成安装架550的移动量,从而较为准确的调整切刀561与挡板530之间的距离,确保切刀561在第三气缸562的驱动下下压较为准确的将胶块超重的部分切除。Further preferably, sliding rails 511 are respectively arranged on the left and right side walls of the bracket 510 along the length direction of the bracket 510 , and the mounting bracket 550 is slidably connected to the sliding rails 511 . Guided by the slide rails 511 , the mounting bracket 550 can smoothly and smoothly move along the length direction of the bracket 510 when the second motor 592 drives the lead screw 591 to rotate. The distance between the cutter 561 and the baffle 530 can be adjusted more accurately, so as to ensure that the cutter 561 is pressed down by the third cylinder 562 to accurately cut off the overweight part of the glue block.
如图8所示,优选地,所述连接板210的下端设置有竖直的滑动杆240,所述夹持板220滑动套接在所述滑动杆240上。在滑动杆240的导向作业下,使得夹持板220在第一气缸230的带动下平稳且精准的上下升降,以便将胶块平稳的取起或放下。As shown in FIG. 8 , preferably, the lower end of the connecting plate 210 is provided with a vertical sliding rod 240 , and the clamping plate 220 is slidably sleeved on the sliding rod 240 . Under the guiding operation of the sliding rod 240 , the clamping plate 220 can be moved up and down smoothly and accurately under the driving of the first air cylinder 230 , so as to smoothly pick up or put down the glue block.
如图8至图10所示,优选地,所述夹持部包括有多个真空吸盘710,所述真空吸盘710的抽气端连通有真空泵720,所述真空泵720设置在所述夹持板220的上端,所述真空泵720与所述控制器信号连接。这样设置,当需要将胶块取起时,真空吸盘710贴合在胶块的上端面上,随后真空泵720启动抽气,使得真空吸盘710与胶块的上端面之间的空间形成真空区域,从而使得胶块在负压的作用下紧紧的贴合在真空吸盘710上,以便胶块取起;当需要将胶块放下时,关闭真空泵720,使得真空吸盘710与胶块的上端面之间的空间填充有空气,使得胶块与真空吸盘710相互分离。通过设置有多个真空吸盘710,可以确保对胶块的吸取力,避免出现当其中一个真空吸盘710吸的不紧时,无法将胶块吸起的情况;并且真空吸盘710是通过负压的作用将胶块吸取,不会对胶块产生损坏。As shown in FIG. 8 to FIG. 10 , preferably, the clamping part includes a plurality of vacuum suction cups 710 , and a vacuum pump 720 is connected to the suction end of the vacuum suction cups 710 , and the vacuum pump 720 is arranged on the clamping plate At the upper end of 220, the vacuum pump 720 is signally connected to the controller. In this way, when the glue block needs to be picked up, the vacuum suction cup 710 is attached to the upper end face of the glue block, and then the vacuum pump 720 starts to pump air, so that the space between the vacuum suction cup 710 and the upper end face of the glue block forms a vacuum area, Thereby, the glue block is tightly attached to the vacuum suction cup 710 under the action of negative pressure, so that the glue block can be picked up; when the glue block needs to be put down, the vacuum pump 720 is turned off, so that the vacuum suction cup 710 and the upper end surface of the glue block are in contact with each other. The space between them is filled with air, so that the glue block and the vacuum suction cup 710 are separated from each other. By providing a plurality of vacuum suction cups 710, the suction force for the glue block can be ensured, and the situation that the glue block cannot be sucked up when one of the vacuum suction cups 710 is not sucked tightly can be avoided; and the vacuum suction cup 710 is under negative pressure. The function sucks the glue block without damaging the glue block.
如图2、图9、图9和图10所示,优选地,所述打包台600的后侧设置有第一红外接收器910,所述第一红外接收端背离所述打包台600的一侧设置有第二红外接收器920,所述连接板210的下端设置有与所述第一红外接收器910和所述第二红外接收器920相匹配的第一红外发射器930,所述第一红外接收器910和所述第二红外发射器960均与所述控制器信号连接。由于在步进电机120带动转动盘130旋转的过程中会存在误差,并且随着旋转次数的不断累积导致误差累积不断的增大,累积的误差达到一定值后会影响工作的精度,因此本发明实施例通过在第一红外接收器910背离打包台600的一侧设置有第二红外接收器920,当转动盘130的转动误差累积至第二红外接收器920接收到第一红外发射器930发出的信号时,第二红外接收器920传递信号给控制器,控制器控制步进电机120带动转动盘130反转至第一红外接收器910接收到第一红外发射器930发出的信号的位置进行误差补偿,以便工作的正常进行。As shown in FIG. 2 , FIG. 9 , FIG. 9 and FIG. 10 , preferably, a first infrared receiver 910 is provided on the rear side of the packing table 600 , and the first infrared receiver 910 is away from a side of the packing table 600 . A second infrared receiver 920 is arranged on the side, and a first infrared transmitter 930 matched with the first infrared receiver 910 and the second infrared receiver 920 is arranged at the lower end of the connecting plate 210. An infrared receiver 910 and the second infrared transmitter 960 are both signally connected to the controller. Because there will be errors in the process that the stepping motor 120 drives the rotating disk 130 to rotate, and the accumulation of errors will continue to increase with the continuous accumulation of the number of rotations, and the accumulated errors will affect the accuracy of work after reaching a certain value. Therefore, the present invention In the embodiment, the second infrared receiver 920 is disposed on the side of the first infrared receiver 910 away from the packing table 600. When the rotation error of the rotating disk 130 is accumulated to the second infrared receiver 920, the second infrared receiver 920 receives the first infrared transmitter 930. When the signal is received, the second infrared receiver 920 transmits the signal to the controller, and the controller controls the stepping motor 120 to drive the rotating disk 130 to reverse to the position where the first infrared receiver 910 receives the signal sent by the first infrared transmitter 930. Error compensation in order to work properly.
进一步优选地,所述打包台600的前侧设置有第三红外接收器940,所述第三红外接收器940背离所述打包台600的一侧设置有第四红外接收器950,所述连接板210的下端设置 有与所述第三红外接收器940和所述第四红外接收器950相匹配的第二红外发射器960,所述第三红外接收器940和所述第四红外接收器950均与所述控制器信号连接。这样设置,当步进电机120每次带动转动盘130的旋转量小于90°并且误差不断累积至第四红外接收器950接收到第二红外发射器960发出的信号时,第四红外接收器950传递信号给控制器,控制器控制步进电机120带动转动盘130正转至第三红外接收器940接收到第二红外发射器960发出的信号的位置进行误差补偿,以便工作的正常进行;通过第二红外接收器920和第四红外接收器950的协同工作,使得转动盘130的转动误差累积量不论是正转误差或反转误差累积至影响工作的精度都能传递信号给控制器进行误差补偿。Further preferably, the front side of the packing table 600 is provided with a third infrared receiver 940, and the side of the third infrared receiver 940 away from the packing table 600 is provided with a fourth infrared receiver 950. The lower end of the board 210 is provided with a second infrared transmitter 960 matched with the third infrared receiver 940 and the fourth infrared receiver 950, the third infrared receiver 940 and the fourth infrared receiver 950 are all signal-connected to the controller. In this way, when the rotation amount of the rotating disk 130 driven by the stepping motor 120 is less than 90° each time and the error is continuously accumulated until the fourth infrared receiver 950 receives the signal from the second infrared transmitter 960, the fourth infrared receiver 950 The signal is transmitted to the controller, and the controller controls the stepper motor 120 to drive the rotating disk 130 to rotate forward to the position where the third infrared receiver 940 receives the signal sent by the second infrared transmitter 960 for error compensation, so that the work can be carried out normally; The cooperative work of the second infrared receiver 920 and the fourth infrared receiver 950 enables the accumulated rotational error of the rotating disk 130 to transmit a signal to the controller for error compensation regardless of whether it is a forward rotation error or a reverse rotation error accumulated to affect the working accuracy .
实施例二Embodiment 2
参见图12和图13所示,本实用新型实施例与实施例一相比,区别在于,所述夹持部的左右两侧分别设置有第一竖直板810和第二竖直板820,所述第一竖直板810和所述第二竖直板820上均设有水平的导向筒830,所述夹持部包括有分设在所述夹持板220上端两侧的第五气缸840和第六气缸850,所述第五气缸840和所述第六气缸850的活塞杆上分别设置有插杆860,所述插杆860套接在所述导向筒830内。这样设置,当需要将胶块取起时,第一气缸230的活塞杆伸出使得第一竖直板810和第二竖直板820置于胶块的两外侧,随后同时启动第五气缸840和第六气缸850的活塞杆收缩,使得两侧的插杆860向内移动插入到胶块内,随后再将第一气缸230的活塞杆收缩即可实现;当需要将胶块放下时,第一气缸230的活塞杆伸出,使得胶块下降至对应的位置后,同时启动第五气缸840和第六气缸850的活塞杆收缩,在第一竖直板810和第二竖直板820的限位作用下,使得插杆860从胶体内拔出即可实现。可以理解的是,第一竖直板810和第二竖直板820之间的距离略大于胶块宽度方向的尺寸。Referring to FIG. 12 and FIG. 13 , the difference between the embodiment of the present invention and the first embodiment is that the left and right sides of the clamping portion are respectively provided with a first vertical plate 810 and a second vertical plate 820 . The first vertical plate 810 and the second vertical plate 820 are both provided with horizontal guide cylinders 830 , and the clamping portion includes fifth cylinders 840 respectively disposed on both sides of the upper end of the clamping plate 220 . and the sixth air cylinder 850 , the piston rods of the fifth air cylinder 840 and the sixth air cylinder 850 are respectively provided with insertion rods 860 , and the insertion rods 860 are sleeved in the guide cylinder 830 . In this way, when the glue block needs to be taken up, the piston rod of the first air cylinder 230 extends so that the first vertical plate 810 and the second vertical plate 820 are placed on the two outer sides of the glue block, and then the fifth air cylinder 840 is activated simultaneously. and the piston rod of the sixth air cylinder 850 is contracted, so that the insertion rods 860 on both sides are moved inward and inserted into the glue block, and then the piston rod of the first air cylinder 230 is contracted; when the glue block needs to be put down, the first The piston rod of the first air cylinder 230 is extended, so that after the rubber block is lowered to the corresponding position, the piston rods of the fifth air cylinder 840 and the sixth air cylinder 850 are simultaneously activated to shrink. Under the action of the limit, the insertion rod 860 can be pulled out from the colloid. It can be understood that the distance between the first vertical plate 810 and the second vertical plate 820 is slightly larger than the dimension in the width direction of the glue block.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. within.

Claims (10)

  1. 一种天然橡胶打包上料机械手,其特征在于,包括机械臂,所述机械臂的悬空端的下端设置有连接箱,所述连接箱的下端转动连接有由步进电机驱动旋转的转动盘,所述步进电机设置在所述连接箱内,所述转动盘的下端沿周向等间隔均布有四个夹持组件,每个夹持组件均包括有连接板,所述连接板的下端沿上下方向滑动连接有夹持板,所述夹持板由第一气缸驱动上下升降,所述夹持板的下端设置有用于夹持胶块的夹持部;所述转动盘的下方沿所述转动盘的旋转方向间隔设置有上料台、称重台、切胶机构和打包台,所述上料台、称重台、切胶机构和所述打包台以所述转动盘的轴心为圆心周向等间隔布置,所述称重台包括有底座以及设在所述底座上端的安装板,所述底座与所述安装板之间设置有四个重量传感器,四个所述重量传感器分别设置在所述安装板的四个边角位置,所述重量传感器信号连接有控制器,所述控制器信号连接所述夹持组件和所述切胶机构,所述切胶机构包括有支架,所述支架上设置有输送带,所述支架上背离所述转动盘的轴心的一端设置挡板,所述支架的两侧对称设置有第二气缸,所述第二气缸的活塞杆上设置有顶紧块,所述挡板朝向所述转动盘的轴心的一端设置有安装架,所述安装架横跨于所述输送带的上方,所述安装架通过驱动机构驱动沿所述支架的长度方向移动,所述安装架上设置有切刀,所述切刀由第三气缸驱动上下升降。A natural rubber packing and feeding manipulator is characterized in that it includes a manipulator arm, a connection box is arranged at the lower end of the suspended end of the manipulator arm, and a rotating disc driven and rotated by a stepping motor is rotatably connected to the lower end of the connection box. The stepping motor is arranged in the connection box, and the lower end of the rotating disk is evenly distributed with four clamping assemblies at equal intervals in the circumferential direction, and each clamping assembly includes a connecting plate, and the lower end of the connecting plate is along the circumference. A clamping plate is slidably connected in the up and down direction, the clamping plate is driven up and down by the first air cylinder, and the lower end of the clamping plate is provided with a clamping part for clamping the rubber block; The rotation direction of the rotating disk is provided with a feeding table, a weighing table, a glue cutting mechanism and a packing table. The centers of the circles are arranged at equal intervals in the circumferential direction, the weighing platform includes a base and a mounting plate arranged on the upper end of the base, and four weight sensors are arranged between the base and the mounting plate, and the four weight sensors are respectively It is arranged at the four corner positions of the mounting plate, the weight sensor signal is connected with a controller, and the controller signal is connected with the clamping assembly and the glue cutting mechanism, and the glue cutting mechanism includes a bracket, The support is provided with a conveyor belt, the end of the support away from the axis of the rotating disk is provided with a baffle plate, the two sides of the support are symmetrically provided with a second air cylinder, and the piston rod of the second air cylinder is provided with a baffle plate. There is a top tightening block, and one end of the baffle plate facing the axis of the rotating disk is provided with a mounting frame, the mounting frame spans above the conveyor belt, and the mounting frame is driven by a driving mechanism along the bracket. The installation frame is provided with a cutter, and the cutter is driven up and down by the third cylinder to move up and down.
  2. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述输送带的左右两侧分别平行设置有第一导向件和第二导向件,所述第一导向件和所述第二导向件形成供胶块穿过的通道,所述第一导向件和所述第二导向件朝向所述转动盘的轴心的一端均向外翻折形成喇叭状开口。The natural rubber packing and feeding manipulator according to claim 1, wherein a first guide member and a second guide member are respectively arranged on the left and right sides of the conveyor belt in parallel, and the first guide member and the The second guide member forms a channel for the glue block to pass through, and one end of the first guide member and the second guide member facing the axis of the rotating disk is folded outward to form a trumpet-shaped opening.
  3. 根据权利要求1或2所述的一种天然橡胶打包上料机械手,其特征在于,所述支架上位于所述安装架与所述挡板之间的部分沿所述支架的宽度方向设置有第四气缸,所述第四气缸的活塞杆上设置有推板。The natural rubber packing and feeding manipulator according to claim 1 or 2, wherein the part of the bracket located between the mounting bracket and the baffle plate is provided with a first part along the width direction of the bracket. There are four cylinders, and a push plate is arranged on the piston rod of the fourth cylinder.
  4. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述驱动机构包括设置在所述支架的下端中部的丝杠,所述丝杠的一端连接有驱动所述丝杠转动的第二电机,所述丝杠上设置有螺母座,所述安装架连接在所述螺母座上。The natural rubber packing and feeding manipulator according to claim 1, wherein the driving mechanism comprises a lead screw arranged in the middle of the lower end of the bracket, and one end of the lead screw is connected to drive the lead screw In the second rotating motor, a nut seat is arranged on the lead screw, and the mounting bracket is connected to the nut seat.
  5. 根据权利要求4所述的一种天然橡胶打包上料机械手,其特征在于,所述支架的左右两侧侧壁上分别沿所述支架的长度方向布置有滑轨,所述安装架滑动连接在所述滑轨上。The natural rubber packing and feeding manipulator according to claim 4, wherein slide rails are respectively arranged on the left and right side walls of the bracket along the length direction of the bracket, and the mounting bracket is slidably connected to on the slide rail.
  6. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述连接板的下端设置有竖直的滑动杆,所述夹持板滑动套接在所述滑动杆上。The natural rubber packing and feeding manipulator according to claim 1, wherein a vertical sliding rod is provided at the lower end of the connecting plate, and the clamping plate is slidably sleeved on the sliding rod.
  7. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述夹持部包括有多个真空吸盘,所述真空吸盘的抽气端连通有真空泵,所述真空泵设置在所述夹持板的上端,所述真空泵与所述控制器信号连接。The natural rubber packing and feeding manipulator according to claim 1, wherein the clamping part includes a plurality of vacuum suction cups, the suction end of the vacuum suction cups is connected with a vacuum pump, and the vacuum pump is arranged in the The upper end of the clamping plate, the vacuum pump is signally connected to the controller.
  8. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述夹持部的左右两侧分别设置有第一竖直板和第二竖直板,所述第一竖直板和所述第二竖直板上均设有水平的导向筒,所述夹持部包括有分设在所述夹持板上端两侧的第五气缸和第六气缸,所述第五气缸和所述第六气缸的活塞杆上分别设置有插杆,所述插杆套接在所述导向筒内。The natural rubber packing and feeding manipulator according to claim 1, wherein a first vertical plate and a second vertical plate are respectively provided on the left and right sides of the clamping portion, and the first vertical plate is Both the plate and the second vertical plate are provided with horizontal guide cylinders, the clamping part includes a fifth air cylinder and a sixth air cylinder respectively arranged on both sides of the upper end of the clamping plate, the fifth air cylinder and the Insert rods are respectively provided on the piston rods of the sixth cylinder, and the insertion rods are sleeved in the guide cylinder.
  9. 根据权利要求1所述的一种天然橡胶打包上料机械手,其特征在于,所述打包台的后侧设置有第一红外接收器,所述第一红外接收端背离所述打包台的一侧设置有第二红外接收器,所述连接板的下端设置有与所述第一红外接收器和所述第二红外接收器相匹配的第一红外发射器,所述第一红外接收器和所述第二红外发射器均与所述控制器信号连接。The natural rubber packing and feeding manipulator according to claim 1, wherein a first infrared receiver is provided on the rear side of the packing table, and the first infrared receiving end faces away from the side of the packing table A second infrared receiver is provided, the lower end of the connecting plate is provided with a first infrared transmitter matching the first infrared receiver and the second infrared receiver, the first infrared receiver and the The second infrared transmitters are all signal-connected to the controller.
  10. 根据权利要求9所述的一种天然橡胶打包上料机械手,其特征在于,所述打包台的前侧设置有第三红外接收器,所述第三红外接收器背离所述打包台的一侧设置有第四红外接收器,所述连接板的下端设置有与所述第三红外接收器和所述第四红外接收器相匹配的第二红外发射器,所述第三红外接收器和所述第四红外接收器均与所述控制器信号连接。The natural rubber packing and feeding manipulator according to claim 9, wherein a third infrared receiver is provided on the front side of the packing table, and the third infrared receiver faces away from the packing table. A fourth infrared receiver is provided, the lower end of the connecting plate is provided with a second infrared transmitter matching the third infrared receiver and the fourth infrared receiver, the third infrared receiver and the The fourth infrared receivers are all signal-connected to the controller.
PCT/CN2021/108274 2021-04-12 2021-07-23 Natural-rubber packing and feeding manipulator WO2022217776A1 (en)

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