WO2022213470A1 - Garlic clove identification and adjustment apparatus, and adjustment method - Google Patents

Garlic clove identification and adjustment apparatus, and adjustment method Download PDF

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Publication number
WO2022213470A1
WO2022213470A1 PCT/CN2021/098216 CN2021098216W WO2022213470A1 WO 2022213470 A1 WO2022213470 A1 WO 2022213470A1 CN 2021098216 W CN2021098216 W CN 2021098216W WO 2022213470 A1 WO2022213470 A1 WO 2022213470A1
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garlic
straightening
conveying
scale
seed
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PCT/CN2021/098216
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French (fr)
Chinese (zh)
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陈刚
王卫东
孙宜田
沈景新
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山东省农业机械科学研究院
西安电子科技大学
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Publication of WO2022213470A1 publication Critical patent/WO2022213470A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C9/00Potato planters

Definitions

  • the invention relates to a garlic scale sprout identification and adjustment device and an adjustment method, belonging to the technical field of agricultural machinery.
  • Garlic is my country's main economic crop and export product, with a wide range of uses and a large social demand.
  • the shape of garlic cloves varies greatly between different varieties, and the morphological differences between garlic cloves of the same variety are obvious.
  • manpower to plant garlic cloves one by one, which is labor-intensive, low in efficiency and high in labor costs.
  • the invention provides a garlic scale bud identification and adjustment device and an adjustment method, which can complete the functions of directional transportation of garlic seeds, scale bud direction identification, and scale bud direction adjustment.
  • a garlic scale bud identification and adjustment device and an adjustment method which can complete the functions of directional transportation of garlic seeds, scale bud direction identification, and scale bud direction adjustment.
  • the present invention adopts the following technical solutions:
  • a garlic scale sprout identification and adjustment device comprising a bracket, a straightening and conveying mechanism, a detection mechanism, a direction adjustment mechanism and a seed dropping pipe; the straightening and conveying mechanism, the direction adjustment mechanism and the seed dropping pipe are arranged on the support in sequence, and the detection mechanism is arranged on the On the straightening conveying mechanism; the straightening conveying mechanism and the direction adjusting mechanism are communicated through a conveying member, and the seed dropping pipe is arranged below the direction adjusting mechanism.
  • the straightening and conveying mechanism includes a conveying motor, a belt drive pair and a straightening baffle;
  • the straightening baffles are arranged above the belt drive pair and on both sides;
  • the straightening baffle is set on the bracket through the straightening baffle fixing plate;
  • the straightening conveying device includes a garlic seed straightening area and a garlic seed directional conveying area;
  • the distance between the straightening baffles on both sides of the garlic seed straightening area is gradually reduced, and the distance between the straightening baffles on both sides of the garlic seed directional conveying area is less than the length of the garlic seed and greater than the width of the garlic seed.
  • the direction adjustment mechanism includes a photoelectric sensor, a proximity switch, a rotating motor and a turning tray;
  • baffles on both sides above the flipping tray, and the distance between the baffles is less than the length of the garlic seed and greater than the width of the garlic seed;
  • the photoelectric sensor is arranged on the baffle to detect the status of the garlic seeds in place;
  • the rotating motor is arranged on the bracket and connected with the turning tray, and is used to drive the turning tray to turn over;
  • Proximity switches are arranged on the side of the bracket where the rotating motor is installed and placed at both ends of the flip tray to detect the in-position state after the flip tray is rotated.
  • the conveying member is a conveying square tube, and the straightening conveying mechanism and the direction adjusting mechanism are arranged obliquely.
  • the distance is the same, and the section size of the conveying square pipe is smaller than the length of the garlic seed and greater than the width of the garlic seed.
  • the seed-dropping tube is arranged on the bracket, and is placed under the overturning tray in a Y-shape.
  • the detection mechanism includes a set of opposite-radiation gratings, which are vertically arranged on the straightening and conveying mechanism.
  • a method for identifying and adjusting the direction of garlic scale buds comprising the garlic scale bud identifying and adjusting device, and the working steps are:
  • the whole process time of garlic seeds on the straightening and conveying mechanism passing through the detection mechanism is t.
  • the photoelectric signals collected during this process generate an array, and the number of arrays is recorded as N.
  • Extract (0,0.3N) and (0.7N,N ) The array of these two intervals, namely, is equivalent to extracting the contour data of the front 30% and the rear 30% along the garlic length direction, through integral operation, the contour area S1 and the front 30% of the garlic length L direction are obtained
  • the flip tray is turned to the rear; when the scale bud direction is at the back end of the running direction, the flip tray is turned to the front; The seed slides into the nozzle of the seed drop tube, and after the overturning action is completed, it is detected whether the overturning tray is in a horizontal state.
  • the testing agency collects data, and determines the direction of the scale buds according to the size of the front and rear cross-sectional areas of the garlic seeds.
  • the turning tray is controlled to be turned in different directions, so that the garlic seeds can slide into the seed tube with the scale buds facing up, so as to achieve the purpose of erect and erect planting.
  • the distance between garlic seeds can be adjusted by adjusting the speed of the conveying motor and the rotating motor, so as to achieve the purpose of adjusting the distance between garlic seeds.
  • Fig. 1 is three kinds of state diagrams that garlic seed appears in conveying process of the present invention
  • Fig. 2 is the structure diagram of the present invention
  • Fig. 3 is the top view of the direction adjustment device of the present invention.
  • FIG. 4 is a top view of the straightening conveying device of the present invention.
  • a garlic scale sprout identification and adjustment device comprising a bracket 1, a straightening and conveying mechanism, a detection mechanism, a direction adjustment mechanism and a seed dropping pipe 11; It is arranged on the straightening conveying mechanism; the straightening conveying mechanism and the direction adjusting mechanism are communicated through a conveying member, and the seed dropping pipe 11 is arranged below the direction adjusting mechanism.
  • the straightening conveying mechanism includes a conveying motor 2, a belt drive pair 3 and a straightening baffle 4;
  • the straightening baffle 4 is arranged above the belt drive pair 3 and on both sides;
  • the straightening baffle 4 is arranged on the bracket through the straightening baffle fixing plate 5;
  • the straightening conveying device includes garlic seed straightening area I and garlic seed directional conveying area II;
  • the distance between the straightening baffles 4 on both sides of the garlic seed straightening area I is gradually reduced, and the distance between the straightening baffles 4 on both sides of the garlic seed directional conveying area II is less than the length L of the garlic seed and greater than the width H of the garlic seed.
  • the direction adjustment mechanism includes a photoelectric sensor 8, a proximity switch 9, a rotating motor 10 and a flip tray 12;
  • baffle plates on both sides above the overturning tray 12, and the distance between the baffle plates is less than the length L of the garlic seed and greater than the width H of the garlic seed;
  • the photoelectric sensor 8 is arranged on the baffle plate to detect the in-position state of the garlic seeds
  • the rotating motor 10 is arranged on the bracket 1 and is connected with the turning tray 12, and is used to drive the turning tray 12 to turn over;
  • the proximity switches 9 are arranged on the side of the bracket 1 where the rotating motor 10 is installed and are placed at both ends of the inversion tray 12 to detect the in-position state after the inversion tray 12 is rotated.
  • the conveying member is the conveying square pipe 7, and the straightening conveying mechanism and the direction adjusting mechanism are set obliquely.
  • the cross-sectional dimension of the square tube 7 is smaller than the length L of the garlic seed and greater than the width H of the garlic seed.
  • the seed dropping tube 11 is arranged on the bracket 1 and is placed under the turning tray 12 in a Y-shape.
  • the detection mechanism 6 includes a set of opposite light gratings, and is vertically arranged on the straightening and conveying mechanism.
  • a method for identifying and adjusting the direction of garlic scale buds comprising the garlic scale bud identifying and adjusting device, and the working steps are:
  • Garlic garlic is mainly composed of three surfaces, and there are three states during the conveying process, as shown in Figure 1, state 1: surface II is the bottom surface in contact with the conveyor belt; state 2: surface III is the bottom surface in contact with the conveyor belt; state 3: surface I is the contact between the bottom surface and the conveyor belt.
  • the garlic and garlic seeds pass into the grating area, and the photoelectric signal is triggered from the garlic seeds entering the grating area to the garlic seeds leaving the grating area.
  • the garlic and garlic seeds on the straightening and conveying mechanism pass through the detection mechanism.
  • the number of arrays is denoted as N, and the arrays of the two intervals (0, 0.3N) and (0.7N, N) are extracted, which is equivalent to extracting the front 30% and the rear 30% along the length of the garlic.
  • Contour data through integral operation, the contour area S1 of the front 30% part and the contour area S2 of the rear 30% part along the garlic length L direction are obtained.
  • S1>S2 the rear part is the garlic scale bud
  • S2 >S1 the front part is the garlic scale bud;
  • the proximity switch 12 detects whether the inversion tray 12 is in a horizontal state.
  • the photoelectric sensors 8 are arranged on the baffles on both sides of the inversion tray 12.
  • the length of the detection area is greater than the length L of the garlic seeds.
  • the garlic seeds are in the photoelectric detection area after sliding into the inversion tray 12, as shown in Figure 3. trigger. If the garlic seed triggers the photoelectric sensor on the far right, no matter whether the garlic seed is in a static state or a sliding state at this time, in order to prevent the garlic seed from sliding out of the turning tray 12 to the right, the rotating motor 10 will act immediately.
  • the overturning tray 12 is turned over to the rear end to prevent the garlic seed from continuing to slide, and the garlic seed is slid into the nozzle on the left side of the seed drop tube 11; 2.
  • the rear end of the operation is the scale bud part, and the overturning tray 12 is turned over to the front end to promote the garlic seed to continue. Slide, slide the garlic seeds into the right nozzle of the seed drop tube 11.
  • the device of the present invention also has the function of adjusting the spacing of garlic seeds, and the specific method is:
  • the speed v of the conveying belt changes, and the distance between the garlic seeds that fall on the conveying belt in an orderly manner also changes, v becomes garlic
  • the distance between the seeds increases, v becomes smaller and the distance between the garlic seeds decreases, and the time interval between the garlic seeds that are flipped and slid into the seed pipe 11 through the inversion tray 12 also changes with the change of v, and finally passes through.
  • the distance between the garlic seeds sown in the soil by the seeding device also changes with the change of v, so as to realize the purpose of adjusting the spacing between garlic seeds.

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  • Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Sowing (AREA)
  • Pretreatment Of Seeds And Plants (AREA)

Abstract

A garlic clove identification and adjustment apparatus, and an adjustment method. The adjustment apparatus comprises a frame (1), a straightening and conveying mechanism, a detection mechanism (6), an orientation adjustment mechanism and a seed dropping tube (11). The straightening and conveying mechanism, the orientation adjustment mechanism and the seed dropping tube (11) are sequentially arranged on the frame (1), the detection mechanism (6) is arranged on the straightening and conveying mechanism, the straightening and conveying mechanism is in communication with the orientation adjustment mechanism by means of a conveying piece, and the seed dropping tube (11) is arranged below the orientation adjustment mechanism.

Description

大蒜鳞芽识别调整装置及调整方法Garlic scale sprout identification and adjustment device and adjustment method 技术领域technical field
本发明涉及一种大蒜鳞芽识别调整装置及调整方法,属于农业机械技术领域。The invention relates to a garlic scale sprout identification and adjustment device and an adjustment method, belonging to the technical field of agricultural machinery.
背景技术Background technique
大蒜是我国主要的经济作物和出口产品,用途广泛、社会的需求量大。但是由于蒜瓣本身形状不规则,且大蒜品种不一,不同品种之间蒜瓣形状差别较大,同一品种蒜瓣之间形态差异性明显,因此,导致机械化立直种植大蒜困难重重。长期以来主要是依靠人力去逐颗蒜瓣种植,劳动强度大,效率低下,人力成本较高。Garlic is my country's main economic crop and export product, with a wide range of uses and a large social demand. However, due to the irregular shape of garlic cloves and different varieties of garlic, the shape of garlic cloves varies greatly between different varieties, and the morphological differences between garlic cloves of the same variety are obvious. For a long time, it has mainly relied on manpower to plant garlic cloves one by one, which is labor-intensive, low in efficiency and high in labor costs.
近年来大蒜立直种植受到广泛关注,许多科研单位和企业也相继研发出具有定向、立直种植功能的大蒜种植机,但这些机具种植效果受蒜种外形影响较大,且缺少大蒜鳞芽方向识别和调整装置,最终的作业效果均未达到高速作业的标准。In recent years, garlic vertical planting has received extensive attention, and many scientific research units and enterprises have also developed garlic planting machines with directional and vertical planting functions. Adjusting the device, the final operation effect did not reach the standard of high-speed operation.
发明内容SUMMARY OF THE INVENTION
为了克服现有大蒜播种机技术的不足,本发明提供了一种大蒜鳞芽识别调整装置及调整方法,能够完成蒜种的定向输送、鳞芽方向识别、鳞芽方向调整等功能,为实现大蒜机械化立直种植提供技术支持。In order to overcome the shortcomings of the existing garlic planter technology, the invention provides a garlic scale bud identification and adjustment device and an adjustment method, which can complete the functions of directional transportation of garlic seeds, scale bud direction identification, and scale bud direction adjustment. Provide technical support for mechanized vertical planting.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种大蒜鳞芽识别调整装置,包括支架、调直输送机构、检测机构、方向调整机构和落种管;调直输送机构、方向调整机构和落种管依次设置在支架上,检测机构设置在调直输送机构上;调直输送机构与方向调整机构之间通过输送件连通,落种管设置在方向调整机构下方。A garlic scale sprout identification and adjustment device, comprising a bracket, a straightening and conveying mechanism, a detection mechanism, a direction adjustment mechanism and a seed dropping pipe; the straightening and conveying mechanism, the direction adjustment mechanism and the seed dropping pipe are arranged on the support in sequence, and the detection mechanism is arranged on the On the straightening conveying mechanism; the straightening conveying mechanism and the direction adjusting mechanism are communicated through a conveying member, and the seed dropping pipe is arranged below the direction adjusting mechanism.
所述大蒜鳞芽识别调整装置优选方案,调直输送机构包括输送电机、皮带传动副和调直挡板;In the preferred solution of the garlic scale sprout identification and adjustment device, the straightening and conveying mechanism includes a conveying motor, a belt drive pair and a straightening baffle;
调直挡板设置在皮带传动副上方并位于两侧;The straightening baffles are arranged above the belt drive pair and on both sides;
调直挡板通过调直挡板固定板设置在支架上;The straightening baffle is set on the bracket through the straightening baffle fixing plate;
调直输送装置包括蒜种调直区和蒜种定向输送区;The straightening conveying device includes a garlic seed straightening area and a garlic seed directional conveying area;
蒜种调直区两侧调直挡板距离逐渐缩小,蒜种定向输送区两侧调直挡板之间的距离小于蒜种长度且大于蒜种宽度。The distance between the straightening baffles on both sides of the garlic seed straightening area is gradually reduced, and the distance between the straightening baffles on both sides of the garlic seed directional conveying area is less than the length of the garlic seed and greater than the width of the garlic seed.
所述大蒜鳞芽识别调整装置优选方案,方向调整机构包括光电传感器、接近开关、转动电机和翻转托盘;In the preferred solution of the garlic scale sprout identification and adjustment device, the direction adjustment mechanism includes a photoelectric sensor, a proximity switch, a rotating motor and a turning tray;
翻转托盘上方两侧设有挡板,且挡板之间的距离小于蒜种长度且大于蒜种宽度;There are baffles on both sides above the flipping tray, and the distance between the baffles is less than the length of the garlic seed and greater than the width of the garlic seed;
光电传感器设置在挡板上,用于检测蒜种到位状态;The photoelectric sensor is arranged on the baffle to detect the status of the garlic seeds in place;
转动电机设置在支架上并与翻转托盘连接,用于带动翻转托盘翻转;The rotating motor is arranged on the bracket and connected with the turning tray, and is used to drive the turning tray to turn over;
接近开关设置在支架安装转动电机的一侧并放置在翻转托盘两端,用于检测翻转托盘转动后的到位状态。Proximity switches are arranged on the side of the bracket where the rotating motor is installed and placed at both ends of the flip tray to detect the in-position state after the flip tray is rotated.
所述大蒜鳞芽识别调整装置优选方案,输送件为输送方管,倾斜设置调直输送机构与方向调整机构之间,输送方管截面尺寸与蒜种定向输送区Ⅱ两侧调直挡板的距离相同,输送方管截面尺寸小于蒜种长度且大于蒜种宽度。The preferred solution of the garlic scale sprout identification and adjustment device, the conveying member is a conveying square tube, and the straightening conveying mechanism and the direction adjusting mechanism are arranged obliquely. The distance is the same, and the section size of the conveying square pipe is smaller than the length of the garlic seed and greater than the width of the garlic seed.
所述大蒜鳞芽识别调整装置优选方案,落种管设置在支架上,呈Y型放置在翻转托盘下方。In the preferred solution of the garlic sprout identification and adjustment device, the seed-dropping tube is arranged on the bracket, and is placed under the overturning tray in a Y-shape.
所述大蒜鳞芽识别调整装置优选方案,检测机构包括一组对射光栅,且竖直设置在调直输送机构上。In the preferred solution of the garlic scale sprout identification and adjustment device, the detection mechanism includes a set of opposite-radiation gratings, which are vertically arranged on the straightening and conveying mechanism.
一种大蒜鳞芽方向识别调整方法,包括所述的大蒜鳞芽识别调整装置,工作步骤为:A method for identifying and adjusting the direction of garlic scale buds, comprising the garlic scale bud identifying and adjusting device, and the working steps are:
(1)大蒜鳞芽方向识别:(1) Recognition of the direction of garlic scale buds:
在调直输送机构上的大蒜蒜种经过检测机构整个过程时间为t,在这个过程中采集的光电信号生成数组,数组个数记为N,提取(0,0.3N)和(0.7N,N)这两个区间的数组,即相当于提取沿大蒜长度方向前部30%和后部30%的轮廓数据,通过积分运算,得出沿大蒜长度L方向前部30%部分的轮廓面积S1和后部30%部分的轮廓面积S2,当S1>S2时,后部为大蒜鳞芽部分,当S2>S1时,前部为大蒜鳞芽部分;The whole process time of garlic seeds on the straightening and conveying mechanism passing through the detection mechanism is t. The photoelectric signals collected during this process generate an array, and the number of arrays is recorded as N. Extract (0,0.3N) and (0.7N,N ) The array of these two intervals, namely, is equivalent to extracting the contour data of the front 30% and the rear 30% along the garlic length direction, through integral operation, the contour area S1 and the front 30% of the garlic length L direction are obtained The contour area S2 of the rear 30% part, when S1>S2, the rear part is the garlic scale bud part, and when S2>S1, the front part is the garlic scale bud part;
(2)大蒜鳞芽方向调整:(2) Adjustment of the direction of garlic scales:
根据大蒜鳞芽方向的识别结果,当鳞芽方向在运行方向前端时,翻转托盘向后端翻转;当鳞芽方向在运行方向后端时,翻转托盘向前端翻转;翻转托盘翻转一定角度后蒜种滑入落种管的管口,翻转动作结束后检测翻转托盘是否处于水平状态。According to the identification result of the garlic scale bud direction, when the scale bud direction is at the front end of the running direction, the flip tray is turned to the rear; when the scale bud direction is at the back end of the running direction, the flip tray is turned to the front; The seed slides into the nozzle of the seed drop tube, and after the overturning action is completed, it is detected whether the overturning tray is in a horizontal state.
本发明的优点在于:The advantages of the present invention are:
1.检测机构进行数据采集,根据蒜种前后端截面积的大小判别鳞芽方向。1. The testing agency collects data, and determines the direction of the scale buds according to the size of the front and rear cross-sectional areas of the garlic seeds.
2.根据鳞芽方向识别结果,控制翻转托盘向不同方向翻转,实现蒜种以鳞芽朝上状态滑入落种管,达到立直种植的目的。2. According to the identification results of the direction of the scale buds, the turning tray is controlled to be turned in different directions, so that the garlic seeds can slide into the seed tube with the scale buds facing up, so as to achieve the purpose of erect and erect planting.
3.通过调节输送电机和转动电机的转速可以调节蒜种之间的距离,达到蒜种粒距调节的目的。3. The distance between garlic seeds can be adjusted by adjusting the speed of the conveying motor and the rotating motor, so as to achieve the purpose of adjusting the distance between garlic seeds.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
图1为本发明输送过程蒜种出现的三种状态图;Fig. 1 is three kinds of state diagrams that garlic seed appears in conveying process of the present invention;
图2为本发明的结构图;Fig. 2 is the structure diagram of the present invention;
图3为本发明方向调整装置俯视图;Fig. 3 is the top view of the direction adjustment device of the present invention;
图4为本发明调直输送装置俯视图;4 is a top view of the straightening conveying device of the present invention;
如图所示:1、支架;2、输送电机;3、输送带;4、调直挡板;5、调直挡板固定板;6、检测装置;7、输送方管;8、光电传感器;9、接近开关;10、转动电机;11、落种管;12、翻转托盘。As shown in the figure: 1. Bracket; 2. Conveying motor; 3. Conveyor belt; 4. Straightening baffle; 5. Straightening baffle fixing plate; 6. Detection device; 7. Conveying square tube; 8. Photoelectric sensor 9. Proximity switch; 10. Rotating motor; 11. Seed drop tube; 12. Turning tray.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种大蒜鳞芽识别调整装置,包括支架1、调直输送机构、检测机构、方向调整机构和落种管11;调直输送机构、方向调整机构和落种管依次设置在支架上,检测机构设置在调直输送机构上;调直输送机构与方向调整机构之间通过输送件连通,落种管11设置在方向调整机构下方。A garlic scale sprout identification and adjustment device, comprising a bracket 1, a straightening and conveying mechanism, a detection mechanism, a direction adjustment mechanism and a seed dropping pipe 11; It is arranged on the straightening conveying mechanism; the straightening conveying mechanism and the direction adjusting mechanism are communicated through a conveying member, and the seed dropping pipe 11 is arranged below the direction adjusting mechanism.
参考图2及图4,调直输送机构包括输送电机2、皮带传动副3和调直挡板4;2 and 4, the straightening conveying mechanism includes a conveying motor 2, a belt drive pair 3 and a straightening baffle 4;
调直挡板4设置在皮带传动副3上方并位于两侧;The straightening baffle 4 is arranged above the belt drive pair 3 and on both sides;
调直挡板4通过调直挡板固定板5设置在支架上;The straightening baffle 4 is arranged on the bracket through the straightening baffle fixing plate 5;
调直输送装置包括蒜种调直区Ⅰ和蒜种定向输送区Ⅱ;The straightening conveying device includes garlic seed straightening area I and garlic seed directional conveying area II;
蒜种调直区Ⅰ两侧调直挡板4距离逐渐缩小,蒜种定向输送区Ⅱ两侧调直挡板4之间的距离小于蒜种长度L且大于蒜种宽度H。The distance between the straightening baffles 4 on both sides of the garlic seed straightening area I is gradually reduced, and the distance between the straightening baffles 4 on both sides of the garlic seed directional conveying area II is less than the length L of the garlic seed and greater than the width H of the garlic seed.
参考图3,方向调整机构包括光电传感器8、接近开关9、转动电机10和翻转托盘12;3, the direction adjustment mechanism includes a photoelectric sensor 8, a proximity switch 9, a rotating motor 10 and a flip tray 12;
翻转托盘12上方两侧设有挡板,且挡板之间的距离小于蒜种长度L且大于蒜种宽度H;There are baffle plates on both sides above the overturning tray 12, and the distance between the baffle plates is less than the length L of the garlic seed and greater than the width H of the garlic seed;
光电传感器8设置在挡板上,用于检测蒜种到位状态;The photoelectric sensor 8 is arranged on the baffle plate to detect the in-position state of the garlic seeds;
转动电机10设置在支架1上并与翻转托盘12连接,用于带动翻转托盘12翻转;The rotating motor 10 is arranged on the bracket 1 and is connected with the turning tray 12, and is used to drive the turning tray 12 to turn over;
接近开关9设置在支架1安装转动电机10的一侧并放置在翻转托盘12两端,用于检测翻转 托盘12转动后的到位状态。The proximity switches 9 are arranged on the side of the bracket 1 where the rotating motor 10 is installed and are placed at both ends of the inversion tray 12 to detect the in-position state after the inversion tray 12 is rotated.
本实施例中,输送件为输送方管7,倾斜设置调直输送机构与方向调整机构之间,输送方管7截面尺寸与蒜种定向输送区Ⅱ两侧调直挡板的距离相同,输送方管7截面尺寸小于蒜种长度L且大于蒜种宽度H。In this embodiment, the conveying member is the conveying square pipe 7, and the straightening conveying mechanism and the direction adjusting mechanism are set obliquely. The cross-sectional dimension of the square tube 7 is smaller than the length L of the garlic seed and greater than the width H of the garlic seed.
本实施例中,落种管11设置在支架1上,呈Y型放置在翻转托盘12下方。In this embodiment, the seed dropping tube 11 is arranged on the bracket 1 and is placed under the turning tray 12 in a Y-shape.
本实施例中,检测机构6包括一组对射光栅,且竖直设置在调直输送机构上。In this embodiment, the detection mechanism 6 includes a set of opposite light gratings, and is vertically arranged on the straightening and conveying mechanism.
一种大蒜鳞芽方向识别调整方法,包括所述的大蒜鳞芽识别调整装置,工作步骤为:A method for identifying and adjusting the direction of garlic scale buds, comprising the garlic scale bud identifying and adjusting device, and the working steps are:
(1)大蒜鳞芽方向识别:(1) Recognition of the direction of garlic scale buds:
a.输送带运送蒜种通过光栅区域,光电信号采样周期T必须大于蒜种通过光栅区的时间t,t=L/v,L为蒜种的长度,该值为取样测量获得的平均值;v为输送带的速度,通过测量输送电机2的转速获得;a. The conveyor belt transports garlic seeds through the grating area, and the photoelectric signal sampling period T must be greater than the time t for the garlic seeds to pass through the grating area, t=L/v, L is the length of the garlic seeds, and this value is the average value obtained by sampling and measurement; v is the speed of the conveyor belt, obtained by measuring the speed of the conveyor motor 2;
大蒜蒜种主要有三个面组成,在输送过程会出现三种状态,如图1,状态1:面Ⅱ为底面与输送带接触;状态2:面Ⅲ为底面与输送带接触;状态3:面Ⅰ为底面与输送带接触。大蒜蒜种通进入光栅区,从蒜种进入光栅区触发光电信号到蒜种离开光栅区,在调直输送机构上的大蒜蒜种经过检测机构整个过程时间为t,在这个过程中采集的光电信号生成数组,数组个数记为N,提取(0,0.3N)和(0.7N,N)这两个区间的数组,即相当于提取沿大蒜长度方向前部30%和后部30%的轮廓数据,通过积分运算,得出沿大蒜长度L方向前部30%部分的轮廓面积S1和后部30%部分的轮廓面积S2,当S1>S2时,后部为大蒜鳞芽部分,当S2>S1时,前部为大蒜鳞芽部分;Garlic garlic is mainly composed of three surfaces, and there are three states during the conveying process, as shown in Figure 1, state 1: surface II is the bottom surface in contact with the conveyor belt; state 2: surface III is the bottom surface in contact with the conveyor belt; state 3: surface Ⅰ is the contact between the bottom surface and the conveyor belt. The garlic and garlic seeds pass into the grating area, and the photoelectric signal is triggered from the garlic seeds entering the grating area to the garlic seeds leaving the grating area. The garlic and garlic seeds on the straightening and conveying mechanism pass through the detection mechanism. Signal generation array, the number of arrays is denoted as N, and the arrays of the two intervals (0, 0.3N) and (0.7N, N) are extracted, which is equivalent to extracting the front 30% and the rear 30% along the length of the garlic. Contour data, through integral operation, the contour area S1 of the front 30% part and the contour area S2 of the rear 30% part along the garlic length L direction are obtained. When S1>S2, the rear part is the garlic scale bud, and when S2 >S1, the front part is the garlic scale bud;
(2)大蒜鳞芽方向调整:(2) Adjustment of the direction of garlic scales:
根据大蒜鳞芽方向的识别结果,当鳞芽方向在运行方向前端时,翻转托盘12向后端翻转;当鳞芽方向在运行方向后端时,翻转托盘向12前端翻转;翻转托盘12翻转一定角度后蒜种滑入落种管11的管口,翻转动作结束后接近开关12检测翻转托盘12是否处于水平状态。According to the identification result of the garlic scale bud direction, when the scale bud direction is at the front end of the running direction, the turning tray 12 is turned to the rear end; when the scale bud direction is at the rear end of the running direction, the turning tray 12 is turned to the front end; After the angle, the garlic seeds slide into the mouth of the seed dropping tube 11. After the inversion operation is completed, the proximity switch 12 detects whether the inversion tray 12 is in a horizontal state.
翻转托盘12两侧挡板上设置光电传感器8,检测区域的长度大于蒜种长度L,蒜种滑入翻转托盘12后处于光电检测区域,如图3,此时检测区域右端的光电传感器不会触发。若蒜种触发最右侧的光电传感器,不论此时蒜种是静止状态还是滑行状态,为了防止蒜种向右滑出翻转托盘12,转动电机10立即动作,具体为:①运行前端为鳞芽部分,翻转托盘12向后端翻转阻止蒜种继续滑动,并将蒜种滑入落种管11左侧的管口;②运行后端为鳞芽部分,翻转托盘12向前端翻转促使蒜种继续滑动,将蒜种滑入落种管11右侧管口。The photoelectric sensors 8 are arranged on the baffles on both sides of the inversion tray 12. The length of the detection area is greater than the length L of the garlic seeds. The garlic seeds are in the photoelectric detection area after sliding into the inversion tray 12, as shown in Figure 3. trigger. If the garlic seed triggers the photoelectric sensor on the far right, no matter whether the garlic seed is in a static state or a sliding state at this time, in order to prevent the garlic seed from sliding out of the turning tray 12 to the right, the rotating motor 10 will act immediately. Partly, the overturning tray 12 is turned over to the rear end to prevent the garlic seed from continuing to slide, and the garlic seed is slid into the nozzle on the left side of the seed drop tube 11; 2. the rear end of the operation is the scale bud part, and the overturning tray 12 is turned over to the front end to promote the garlic seed to continue. Slide, slide the garlic seeds into the right nozzle of the seed drop tube 11.
本发明的装置还具有蒜种粒距调节的功能,具体方式为:The device of the present invention also has the function of adjusting the spacing of garlic seeds, and the specific method is:
调节输送电机2的转速和转动电机10的转度,使输送动作与翻转动作速度协调,输送带的速度v改变,有序落到输送带上的蒜种之间的距离也改变,v变大蒜种之间的距离增大,v变小蒜种之间的距离减小,经过翻转托盘12翻转滑入落种管11的蒜种之间的时间间隔也随着v的变化而变化,最终通过投种装置播种入土的蒜种之间的距离也随着v的变化而变化,实现蒜种粒距调节的目的。Adjust the speed of the conveying motor 2 and the rotation of the rotating motor 10, so that the conveying action and the speed of the turning action are coordinated, the speed v of the conveying belt changes, and the distance between the garlic seeds that fall on the conveying belt in an orderly manner also changes, v becomes garlic The distance between the seeds increases, v becomes smaller and the distance between the garlic seeds decreases, and the time interval between the garlic seeds that are flipped and slid into the seed pipe 11 through the inversion tray 12 also changes with the change of v, and finally passes through. The distance between the garlic seeds sown in the soil by the seeding device also changes with the change of v, so as to realize the purpose of adjusting the spacing between garlic seeds.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (7)

  1. 一种大蒜鳞芽识别调整装置,其特征在于:包括支架、调直输送机构、检测机构、方向调整机构和落种管;调直输送机构、方向调整机构和落种管依次设置在支架上,检测机构设置在调直输送机构上;调直输送机构与方向调整机构之间通过输送件连通,落种管设置在方向调整机构下方。A garlic scale sprout identification and adjustment device, which is characterized in that: it comprises a support, a straightening and conveying mechanism, a detection mechanism, a direction adjusting mechanism and a seed dropping pipe; the straightening and conveying mechanism, the direction adjusting mechanism and the seed dropping pipe are sequentially arranged on the support, The detection mechanism is arranged on the straightening and conveying mechanism; the straightening and conveying mechanism is communicated with the direction adjusting mechanism through a conveying member, and the seed dropping pipe is arranged below the direction adjusting mechanism.
  2. 根据权利要求1所述大蒜鳞芽识别调整装置,其特征在于:调直输送机构包括输送电机(2)、皮带传动副(3)和调直挡板(4);The garlic scale sprout identification and adjustment device according to claim 1, characterized in that: the straightening conveying mechanism comprises a conveying motor (2), a belt drive pair (3) and a straightening baffle plate (4);
    调直挡板(4)设置在皮带传动副(3)上方并位于两侧;The straightening baffles (4) are arranged above the belt drive pair (3) and on both sides;
    调直挡板(4)通过调直挡板固定板(5)设置在支架上;The straightening baffle (4) is arranged on the bracket through the straightening baffle fixing plate (5);
    调直输送装置包括蒜种调直区(Ⅰ)和蒜种定向输送区(Ⅱ);The straightening conveying device includes a garlic seed straightening area (I) and a garlic seed directional conveying area (II);
    蒜种调直区(Ⅰ)两侧调直挡板(4)距离逐渐缩小,蒜种定向输送区(Ⅱ),两侧调直挡板(4)之间的距离小于蒜种长度(L)且大于蒜种宽度(H)。In the garlic seed straightening area (I), the distance between the straightening baffles (4) on both sides is gradually reduced. In the garlic seed directional conveying area (II), the distance between the two sides of the straightening baffles (4) is smaller than the garlic seed length (L). And larger than the width of garlic (H).
  3. 根据权利要求1所述大蒜鳞芽识别调整装置,其特征在于:方向调整机构包括光电传感器(8)、接近开关(9)、转动电机(10)和翻转托盘(12);The garlic scale sprout identification and adjustment device according to claim 1, characterized in that: the direction adjustment mechanism comprises a photoelectric sensor (8), a proximity switch (9), a rotating motor (10) and an overturning tray (12);
    翻转托盘(12)上方两侧设有挡板,且挡板之间的距离小于蒜种长度(L)且大于蒜种宽度(H);Baffles are provided on both sides above the overturning tray (12), and the distance between the baffles is less than the length (L) of the garlic seed and greater than the width (H) of the garlic seed;
    光电传感器(8)设置在挡板上,用于检测蒜种到位状态;The photoelectric sensor (8) is arranged on the baffle plate and is used to detect the in-position state of the garlic seeds;
    转动电机(10)设置在支架(1)上并与翻转托盘(12)连接,用于带动翻转托盘(12)翻转;The rotating motor (10) is arranged on the bracket (1) and connected with the turning tray (12), and is used to drive the turning tray (12) to turn over;
    接近开关(9)设置在支架(1)安装转动电机(10)的一侧并放置在翻转托盘(12)两端,用于检测翻转托盘(12)转动后的到位状态。The proximity switch (9) is arranged on the side of the bracket (1) where the rotating motor (10) is installed and placed at both ends of the turning tray (12), and is used to detect the in-position state after the turning tray (12) is rotated.
  4. 根据权利要求1所述大蒜鳞芽识别调整装置,其特征在于:输送件为输送方管(7),倾斜设置调直输送机构与方向调整机构之间,输送方管(7)截面尺寸与蒜种定向输送区Ⅱ两侧调直挡板的距离相同,且输送方管(7)截面尺寸小于蒜种长度(L)且大于蒜种宽度(H)。The garlic scale sprout identification and adjustment device according to claim 1, characterized in that: the conveying member is a conveying square pipe (7), and between the straightening conveying mechanism and the direction adjusting mechanism, the cross-sectional size of the conveying square pipe (7) is the same as that of the garlic. The distance between the straightening baffles on both sides of the directional conveying area II is the same, and the section size of the conveying square pipe (7) is smaller than the length (L) of the garlic seeds and larger than the width (H) of the garlic seeds.
  5. 根据权利要求1所述大蒜鳞芽识别调整装置,其特征在于:落种管(11)设置在支架(1)上,呈Y型放置在翻转托盘(12)下方。The garlic scale sprout identification and adjustment device according to claim 1, characterized in that: the seed dropping pipe (11) is arranged on the support (1), and is placed in a Y-shape under the overturning tray (12).
  6. 根据权利要求1所述大蒜鳞芽识别调整装置,其特征在于:检测机构(6)包括一组对射光栅,且竖直设置在调直输送机构上。The garlic scale sprout identification and adjustment device according to claim 1, characterized in that: the detection mechanism (6) comprises a set of opposite-radiation gratings, and is vertically arranged on the straightening and conveying mechanism.
  7. 一种大蒜鳞芽方向识别调整方法,其特征在于,包括如权利要求1至6任一项所述的大蒜鳞芽识别调整装置,工作步骤为:A method for identifying and adjusting the direction of garlic scale buds, comprising the garlic scale bud identifying and adjusting device as claimed in any one of claims 1 to 6, and the working steps are:
    (1)大蒜鳞芽方向识别:(1) Recognition of the direction of garlic scale buds:
    在调直输送机构上的大蒜蒜种经过检测机构整个过程时间为t,在这个过程中采集的光电信号生成数组,数组个数记为N,提取(0,0.3N)和(0.7N,N)这两个区间的数组,即相当于提取沿大蒜长度方向前部30%和后部30%的轮廓数据,通过积分运算,得出沿大蒜长度L方向前部30%部分的轮廓面积S1和后部30%部分的轮廓面积S2,当S1>S2时,后部为大蒜鳞芽部分,当S2>S1时,前部为大蒜鳞芽部分;The whole process time of garlic seeds on the straightening and conveying mechanism passing through the detection mechanism is t. The photoelectric signals collected during this process generate an array, and the number of arrays is recorded as N. Extract (0,0.3N) and (0.7N,N ) The array of these two intervals, namely, is equivalent to extracting the contour data of the front 30% and the rear 30% along the garlic length direction, through integral operation, the contour area S1 and the front 30% of the garlic length L direction are obtained The contour area S2 of the rear 30% part, when S1>S2, the rear part is the garlic scale bud part, and when S2>S1, the front part is the garlic scale bud part;
    (2)大蒜鳞芽方向调整:(2) Adjustment of the direction of garlic scales:
    根据大蒜鳞芽方向的识别结果,当鳞芽方向在运行方向前端时,翻转托盘(12)向后端翻转;当鳞芽方向在运行方向后端时,翻转托盘向(12)前端翻转;翻转托盘(12)翻转一定角度后蒜种滑入落种管(11)的管口,翻转动作结束后检测翻转托盘(12)是否处于水平状态。According to the identification result of the garlic scale bud direction, when the scale bud direction is at the front end of the running direction, the turning tray (12) is turned to the rear end; when the scale bud direction is at the rear end of the running direction, the turning tray is turned to the front end of (12); After the tray (12) is turned over at a certain angle, the garlic seeds slide into the nozzle of the seed dropping tube (11), and after the turning operation is completed, it is detected whether the turning tray (12) is in a horizontal state.
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CN113099792B (en) 2022-02-25

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