WO2022209344A1 - Electric air blower and cooling fan - Google Patents

Electric air blower and cooling fan Download PDF

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Publication number
WO2022209344A1
WO2022209344A1 PCT/JP2022/005382 JP2022005382W WO2022209344A1 WO 2022209344 A1 WO2022209344 A1 WO 2022209344A1 JP 2022005382 W JP2022005382 W JP 2022005382W WO 2022209344 A1 WO2022209344 A1 WO 2022209344A1
Authority
WO
WIPO (PCT)
Prior art keywords
fan
electric blower
cooling fan
bracket
cooling
Prior art date
Application number
PCT/JP2022/005382
Other languages
French (fr)
Japanese (ja)
Inventor
克敏 藤田
静 横手
Original Assignee
パナソニックIpマネジメント株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニックIpマネジメント株式会社 filed Critical パナソニックIpマネジメント株式会社
Priority to JP2023510603A priority Critical patent/JPWO2022209344A1/ja
Priority to EP22779573.9A priority patent/EP4317701A1/en
Priority to CN202280022145.4A priority patent/CN116997722A/en
Publication of WO2022209344A1 publication Critical patent/WO2022209344A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • F04D17/165Axial entry and discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D25/0606Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/281Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/4226Fan casings
    • F04D29/4253Fan casings with axial entry and discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • F04D29/441Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
    • F04D29/444Bladed diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/5806Cooling the drive system

Definitions

  • the present disclosure relates to electric blowers and cooling fans.
  • the present disclosure relates to cooling fans built into bypass type blower motors.
  • Electric blowers with motors are used in various electric appliances such as vacuum cleaners.
  • An electric blower has a rotary fan, such as a centrifugal fan, attached to a rotary shaft of the motor in order to draw in outside air.
  • a bypass type blower motor is known as one of the electric blowers (see Patent Document 1, for example).
  • a bypass type blower motor is provided with a cooling fan for cooling the internal parts of the motor, in addition to a centrifugal fan for compressing and sucking outside air.
  • cooling fans used in bypass-type blower motors have a single-sided wing specification in which the fan blades are provided only on one side on the motor side.
  • a single-sided blade radial fan is generally used.
  • the cooling fan which is a single-sided radial fan
  • the fan blades may deform due to the stress generated in the fan blades of the cooling fan.
  • the base plate that holds the fan blades may be deformed, causing the cooling fan to come into contact with the bracket or the like, causing a problem.
  • single-sided cooling fans have fan blades only on one side, so the fan blades need to be raised in order to increase the cooling airflow.
  • the fan blades of the cooling fan are raised, not only are the fan blades more likely to deform, but noise due to the rotation of the cooling fan also increases.
  • An object of the present disclosure is to provide an electric blower and a cooling fan that can suppress deformation of the cooling fan and suppress an increase in noise.
  • one aspect of the electric blower includes a rotor having a rotating shaft and a rotor core, a motor case that houses the rotor, and a rotating fan that is attached to the rotating shaft and sucks outside air. and a cooling fan that is attached to the rotary shaft and cools the inner space of the motor case, wherein the rotation of the cooling fan and the first ventilation passage through which the airflow generated by the rotation of the rotary fan flows a second ventilation passage through which the generated airflow flows, wherein the cooling fan is positioned between the rotating fan and the rotor core, and the cooling fan includes a plurality of first fan blades provided on the rotor core side. , and a plurality of second fan blades provided on the side opposite to the rotor core side.
  • the cooling fan is preferably a resin molded product.
  • the height of the first fan blade and the height of the second fan blade are preferably the same.
  • the electric blower further include a stator that is arranged to surround the rotor core, and that the stator has a wall located on the side of the cooling fan.
  • the stator has a stator core and a winding coil wound around the stator core via an insulator, and the wall portion is a part of the insulator.
  • the outer diameter dimension of the cooling fan is preferably equal to the outer diameter dimension of the rotor core.
  • the electric blower has an air intake, further includes a fan case covering the rotating fan, a bracket positioned between the rotating fan and the cooling fan, and the first air passage and the second air passage. and are preferably separated by the brackets.
  • the bracket includes a step on the outer periphery.
  • the fan case is in contact with the step.
  • the bracket may have ribs, and the ribs may protrude toward the cooling fan.
  • the electric blower preferably further has a cover that covers the ribs.
  • cooling fan attached to the rotating shaft in the electric blower described above, wherein the electric blower is a bypass type blower motor and is provided on one surface side. and the plurality of second fan blades provided on the side opposite to the one surface side.
  • deformation of the cooling fan can be suppressed, and an increase in noise can be suppressed.
  • FIG. 1 is an external perspective view of an electric blower according to Embodiment 1.
  • FIG. FIG. 2 is a cross-sectional view of the electric blower according to Embodiment 1 in an XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • FIG. 3 is a cross-sectional view of the electric blower according to Embodiment 1 in the YZ cross section taken along a plane passing through the axis of the rotating shaft.
  • FIG. 4A is a perspective view of the cooling fan mounted on the electric blower according to Embodiment 1 as viewed obliquely from above.
  • FIG. 4B is a perspective view of the cooling fan mounted on the electric blower according to Embodiment 1 when viewed obliquely from below.
  • FIG. 5A is a top view showing a configuration of a cooling fan mounted on the electric blower according to Embodiment 1.
  • FIG. 5B is a side view showing the configuration of the cooling fan mounted on the electric blower according to Embodiment 1.
  • FIG. 6 is a cross-sectional view of an electric blower of Comparative Example 1.
  • FIG. 7A is a perspective view of a cooling fan mounted on an electric blower of Comparative Example 1.
  • FIG. 7B is a side view of a cooling fan mounted on the electric blower of Comparative Example 1.
  • FIG. 8 is a cross-sectional view of the electric blower according to Embodiment 2 in the XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • FIG. 9 is a perspective view showing an air guide of an electric blower according to Embodiment 2.
  • FIG. 10 is a perspective view showing a bracket of an electric blower according to Embodiment 2.
  • FIG. 11 is a cross-sectional view of the electric blower according to Embodiment 3 in the XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • 12 is a perspective view showing an air guide of an electric blower according to Embodiment 3.
  • FIG. FIG. 13 is a cross-sectional view of the electric blower according to Embodiment 4 in the XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • 14 is a perspective view showing a cover of an electric blower according to Embodiment 4.
  • FIG. 15 is a cross-sectional view of the electric blower according to Comparative Example 2 in an XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • FIG. 16 is a cross-sectional view of the electric blower according to Comparative Example 3 in an XZ cross section taken along a plane passing through the axis of the rotating shaft.
  • FIG. 17 is a top view of a cooling fan according to a modification.
  • the X-axis, Y-axis and Z-axis represent three axes of a three-dimensional orthogonal coordinate system.
  • the X-axis and the Y-axis are orthogonal to each other and both orthogonal to the Z-axis.
  • the Z-axis direction is the direction in which the axis C of the rotating shaft 13 extends.
  • each figure is a schematic diagram and is not necessarily strictly illustrated. Moreover, in each figure, the same code
  • FIG. 1 is an external perspective view of an electric blower 1 according to Embodiment 1.
  • FIG. FIG. 2 is a cross-sectional view of the electric blower 1 according to Embodiment 1 in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 3 is a cross-sectional view of the electric blower 1 according to Embodiment 1 in the YZ cross section taken along a plane passing through the axis C of the rotating shaft 13 .
  • 2 and 3 mainly show only line drawings appearing in the cross section.
  • the thick arrows shown in FIG. 3 indicate the flow of air.
  • the electric blower 1 includes a motor 10, a centrifugal fan 20 and a cooling fan 70 which are rotating fans, an air guide 30, a fan case 40, a motor case 50, and a bracket 60.
  • Motor 10 has a rotor 11 and a stator 12 .
  • Centrifugal fan 20 and cooling fan 70 are attached to rotary shaft 13 of motor 10 .
  • Air discharged from the centrifugal fan 20 flows into the air guide 30 .
  • a fan case 40 covers the centrifugal fan 20 and the air guide 30 .
  • Motor case 50 accommodates motor 10 .
  • Bracket 60 covers motor case 50 .
  • the electric blower 1 according to Embodiment 1 is a bypass type blower motor. That is, the electric blower 1 has a cooling fan 70 for cooling the internal parts of the motor 10 separately from the centrifugal fan 20 that sucks the outside air as the main function of the electric blower 1 .
  • the electric blower 1, which is a bypass type blower motor has a first ventilation path R1 through which the air current generated by the rotation of the centrifugal fan 20 flows, and a second ventilation path R2 through which the air current generated by the rotation of the cooling fan 70 flows. are separated.
  • the first ventilation path R1 and the second ventilation path R2 are spatially separated without intersecting each other. In other words, airflow does not come and go between the first ventilation path R1 and the second ventilation path R2.
  • the electric blower 1 can be used, for example, in a vacuum cleaner.
  • the electric blower 1, which is a bypass type blower motor, is used in a commercial rechargeable dry/wet vacuum cleaner.
  • the motor 10 is an electric motor that rotates the centrifugal fan 20.
  • the motor 10 is a direct current motor that receives a direct current power supply.
  • Motor 10 is a brushed commutator motor.
  • the motor 10 includes a rotor 11 , a stator 12 , a rotating shaft 13 , a commutator 14 , brushes 15 , a first bearing 16 and a second bearing 17 .
  • the rotor 11 (rotor) has a rotating shaft 13 .
  • the rotor 11 rotates around the rotating shaft 13 by the magnetic force of the stator 12 .
  • the rotor 11 is an inner rotor.
  • the rotor 11 is arranged inside the stator 12 as shown in FIGS. Specifically, the rotor 11 is surrounded by the stator 12 with a small air gap therebetween.
  • the rotor 11 is an armature.
  • the rotor 11 has a rotor core 11a (rotor core) and winding coils 11b (rotor coils) wound around the rotor core 11a.
  • the winding coil 11b is shown typically.
  • the rotor core 11a is a magnetic body made of a magnetic material.
  • the rotor core 11a is a laminate in which a plurality of electromagnetic steel sheets are laminated in the direction in which the axis C of the rotating shaft 13 extends (axial direction).
  • the rotor core 11a has a plurality of radially projecting teeth. Each tooth generates a magnetic force that acts on the stator 12 by the current flowing through the winding coil 11b.
  • the stator 12 (stator) is arranged to face the rotor 11 .
  • the stator 12 generates magnetic force acting on the rotor 11 .
  • Stator 12 is arranged to surround rotor 11 .
  • the stator 12 is arranged so as to surround a rotor core 11 a of the rotor 11 .
  • the stator 12 forms a magnetic circuit together with the rotor 11, which is an armature.
  • the stator 12 is fixed to the motor case 50, for example.
  • the stator 12 is configured such that N poles and S poles alternately appear on the air gap surface in the circumferential direction. As shown in FIG. 3, the stator 12 has a stator core 12a and winding coils 12b (stator coils). The stator core 12a has a plurality of teeth that generate main magnetic flux. A winding coil 12b (stator coil) is wound around the stator core 12a via an insulator 12c.
  • the stator core 12 a is, for example, a laminate in which a plurality of electromagnetic steel sheets are laminated in the direction of the axis C of the rotating shaft 13 .
  • the stator core 12a faces the rotor core 11a. Specifically, the stator core 12a surrounds the rotor core 11a.
  • the winding coil 12b is wound around each of the plurality of teeth of the stator core 12a.
  • the insulator 12c is an insulating frame that covers the stator core 12a. Specifically, the insulator 12c covers the teeth of the stator core 12a. Therefore, the winding coil 12b is wound around an insulator 12c covering the teeth. That is, the insulator 12c is a winding frame around which the winding coil 12b is wound.
  • the insulator 12c is made of, for example, an insulating resin material such as polybutylene terephthalate (PBT).
  • stator 12 may be composed of permanent magnets.
  • the stator 12 has, for example, a plurality of permanent magnets arranged so that N poles and S poles appear alternately along the circumferential direction.
  • the stator 12 has a wall portion 12d located on the side of the cooling fan 70.
  • the wall portion 12d is part of the insulator 12c. That is, the wall portion 12d is formed integrally with the insulator 12c.
  • a plurality of wall portions 12d are provided along the circumferential direction.
  • the wall portions 12d are arcuate with a central angle of about 20° to 100° when viewed from above, and are provided in pairs so as to face each other. Three or more wall portions 12d may be formed along the circumferential direction.
  • the rotating shaft 13 is a shaft that serves as the center when the rotor 11 rotates.
  • the rotating shaft 13 extends in the longitudinal direction, which is the axial center C direction.
  • the rotating shaft 13 is, for example, a metal rod.
  • the rotating shaft 13 is fixed to the rotor 11 .
  • the rotating shaft 13 is fixed to the rotor core 11a of the rotor 11, for example, while passing through the center of the rotor core 11a.
  • the rotary shaft 13 is fixed to the rotor core 11a by press-fitting or shrink fitting into a center hole provided in the rotor core 11a.
  • a first end 13 a (the end on the side of the centrifugal fan 20 ), which is one end of the rotating shaft 13 , is supported by a first bearing 16 .
  • a first end 13 a of the rotating shaft 13 protrudes from the first bearing 16 .
  • a centrifugal fan 20 is attached to the tip of the rotating shaft 13 protruding from the first bearing 16 .
  • the first bearing 16 is fixed to the bracket 60 .
  • the second end 13b which is the other end of the rotating shaft 13, is supported by the second bearing 17.
  • the second bearing 17 is fixed to the bottom of the motor case 50 .
  • the rotary shaft 13 is supported by the first bearing 16 and the second bearing 17 so as to be rotatable.
  • the first bearing 16 and the second bearing 17 are ball bearings. However, it is not limited to this.
  • the portion to which the centrifugal fan 20 is attached (the portion on the side of the first bearing 16) is called an output shaft, and the portion on the side opposite to the side of the centrifugal fan 20 (the portion on the side of the second bearing 17). is called the anti-output shaft.
  • the commutator 14 is attached to the rotating shaft 13 . Therefore, the commutator 14 rotates together with the rotating shaft 13 .
  • the commutator 14 is positioned closer to the second bearing 17 than the rotor core 11a in the axial center C direction. Specifically, the commutator 14 is attached to a portion of the rotating shaft 13 between the rotor core 11 a and the second bearing 17 .
  • the commutator 14 has a plurality of commutator segments arranged in an annular shape so as to surround the rotating shaft 13 .
  • the plurality of commutator segments are insulated and separated from each other in the rotating direction of the rotating shaft 13 .
  • Each of the multiple commutator segments is electrically connected to the winding coil 11b of the rotor 11 .
  • the commutator 14 is in contact with the brushes 15 .
  • the brushes 15 are power supply brushes for supplying power to the rotor 11 by contacting the commutator 14 .
  • the brushes 15 supply the armature current to the winding coils 11b of the rotor 11 via the commutator 14 by coming into contact with the commutator pieces of the commutator 14 .
  • the brush 15 is a conductive carbon brush made of carbon.
  • the brush 15 is an elongated substantially rectangular parallelepiped.
  • the brush 15 is arranged so as to be slidably contactable with the commutator 14 .
  • a pair of brushes 15 are provided.
  • a pair of brushes 15 are arranged to face each other with the commutator 14 interposed therebetween. Specifically, the inner tip of each of the pair of brushes 15 is in contact with the commutator 14 .
  • the brush 15 receives a pressing force from a brush spring such as a torsion spring and is in sliding contact with the commutator 14 .
  • the brush 15 is housed, for example, in a brush holder.
  • the centrifugal fan 20 is an example of a rotating fan, and sucks air by rotating. Specifically, the centrifugal fan 20 sucks air into an outer casing (housing) composed of the fan case 40 and the motor case 50 . In the present embodiment, air is sucked into the space area between fan case 40 and bracket 60 . A high suction pressure can be obtained by using the centrifugal fan 20 as the rotating fan.
  • the centrifugal fan 20 is attached to the first end 13a of the rotating shaft 13 of the motor 10, and rotates as the rotating shaft 13 rotates.
  • the centrifugal fan 20 is fixed to the tip of the rotary shaft 13 on the first end 13a side.
  • the centrifugal fan 20 is fixed to the rotating shaft 13 by, for example, press-fitting the rotating shaft 13 into a through hole provided in the centrifugal fan 20 .
  • the method of fixing the centrifugal fan 20 and the rotating shaft 13 is not limited to this.
  • the centrifugal fan 20 may be pressurized and held on the rotating shaft 13 by being inserted into the rotating shaft 13 together with the fastening nut and the mounting plate and tightening the fastening nut.
  • the centrifugal fan 20 has an intake port 20a (intake port) for sucking air and an exhaust port 20b (outlet) for blowing out the air sucked from the intake port 20a.
  • the air intake port 20 a is a circular opening provided in the central portion of the centrifugal fan 20 .
  • a plurality of exhaust ports 20 b are provided on the side of the centrifugal fan 20 .
  • the centrifugal fan 20 includes a first side plate 21 (first fan plate) provided with an air intake port 20a, and a second side plate 22 (second fan plate) facing the first side plate 21 with a predetermined gap therebetween. plate) and a plurality of fan blades 23 arranged between the first side plate 21 and the second side plate 22 .
  • the first side plate 21 is a shroud located on the upstream side.
  • the first side plate 21 is a flat, substantially truncated cone-shaped tubular body.
  • the intake port 20 a is provided at the top of the first side plate 21 .
  • the second side plate 22 is a hub positioned downstream.
  • the second side plate 22 is a flat circular flat plate.
  • the plurality of fan blades 23 are blades sandwiched between the first side plate 21 and the second side plate 22 .
  • the plurality of fan blades 23 are plate-shaped members each curved in an arc shape, and are arranged radially.
  • the plurality of fan blades 23 are arranged in a spiral shape at regular intervals.
  • a space surrounded by four surfaces of the two adjacent fan blades 23, the first side plate 21, and the second side plate 22 is a ventilation passage through which the air that has flowed into the centrifugal fan 20 from the air inlet 20a passes.
  • An opening on the radially outer side of this ventilation passage serves as an exhaust port 20b.
  • the first side plate 21, the second side plate 22 and the plurality of fan blades 23 are made of metal plates made of aluminum, for example.
  • the plurality of fan blades 23 are fixed to the first side plate 21 and the second side plate 22 by caulking.
  • centrifugal fan 20 is arranged above the bracket 60 . Specifically, centrifugal fan 20 is arranged between fan case 40 and bracket 60 .
  • Wind pressure is generated by the rotation of the centrifugal fan 20, and air is sucked from the air intake port 40a of the fan case 40.
  • the centrifugal fan 20 rotates, the vicinity of the exhaust port 20b of the centrifugal fan 20 becomes high pressure to generate suction pressure, and external air is sucked through the intake port 40a of the fan case 40 .
  • the air sucked into the fan case 40 is sucked from the air inlet 20 a of the centrifugal fan 20 , blown out from the air outlet 20 b, and flows into the air guide 30 . That is, air discharged from the centrifugal fan 20 flows into the air guide 30 .
  • the air guide 30 has the function of rectifying the flow of air discharged from the centrifugal fan 20 and discharging it to the outside of the electric blower 1 . Specifically, the air guide 30 guides the air compressed by the centrifugal fan 20 to the outside of the electric blower 1 while gradually returning the pressure to atmospheric pressure.
  • the air guide 30 is formed in a substantially annular shape as a whole. Air guide 30 is arranged to surround centrifugal fan 20 . Air guide 30 is arranged between fan case 40 and motor case 50 . Specifically, the air guide 30 is arranged between the fan case 40 and the bracket 60 .
  • the air guide 30 is made of, for example, a resin material. However, the air guide 30 may be made of a metal material.
  • the air guide 30 has a plurality of diffuser wings 31.
  • the plurality of diffuser blades 31 each have a plate shape curved in an arc shape and are erected. Specifically, the plurality of diffuser blades 31 are arranged in a spiral shape so as to spiral as a whole.
  • the air that has flowed into the air guide 30 is exhausted to the outside of the electric blower 1 through a plurality of diffuser air passages formed by a plurality of diffuser blades 31 . This diffuser air passage is part of the first air passage R1.
  • the fan case 40 is a cover that covers the centrifugal fan 20 and the air guide 30. Fan case 40 also covers bracket 60 .
  • the fan case 40 has a lid portion 41 (first fan case portion) and a side wall portion 42 (second fan case portion).
  • the lid portion 41 covers the upper portions of the centrifugal fan 20 and the air guide 30 .
  • the side wall portion 42 covers lateral portions of the centrifugal fan 20 and the air guide 30 .
  • the fan case 40 is, for example, a metal cover made of a metal material. However, it is not limited to this.
  • the fan case 40 has an intake port 40a (intake port) for sucking outside air.
  • the intake port 40 a is a circular through hole provided in the central portion of the lid portion 41 .
  • the intake port 40 a of the fan case 40 faces the intake port 20 a of the centrifugal fan 20 . As the centrifugal fan 20 rotates, air flows into the fan case 40 from the air inlet 40 a of the fan case 40 .
  • the fan case 40 is fixed to the bracket 60. Specifically, as shown in FIG. 2, the fan case 40 and the bracket 60 are fixed by connecting the side wall portion 42 of the fan case 40 and the outer peripheral end portion of the bracket 60 .
  • a fan case spacer 80 is attached to the fan case 40 .
  • fan case spacer 80 is attached to fan case 40 so as to surround air inlet 40 a of fan case 40 .
  • the blowing efficiency of the electric blower 1 can be improved as compared with the case where the fan case spacer 80 is not provided.
  • the motor case 50 is a housing (frame) that houses the motor 10 . Specifically, the motor case 50 houses the parts that make up the motor 10 such as the rotor 11 and the stator 12 .
  • the motor case 50 is an outer shell member (outer shell) of the electric blower 1 and the motor 10 .
  • the motor case 50 is, for example, a metal case made of a metal material.
  • the motor case 50 has a bottomed cylindrical shape with an opening.
  • Motor case 50 has a bottom and a cylindrical side wall.
  • the opening of the cylindrical portion of motor case 50 is covered with bracket 60 and fan case 40 .
  • a plurality of through holes 50a are formed in the bottom and side walls of the motor case 50.
  • the plurality of through-holes 50a are intake ports (intake ports) for sucking air from the outside of the motor case 50 as the cooling fan 70 rotates.
  • the air sucked from the through hole 50 a flows between the stator core 12 a and the rotor core 11 a and between the stator core 12 a and the motor case 50 to flow through the inside of the motor case 50 toward the bracket 60 side.
  • the air that has flowed to the bracket 60 side inside the motor case 50 is discharged to the outside through a gap formed between the bracket 60 and the motor case 50 .
  • the gap 50b formed between the bracket 60 and the motor case 50 functions as an exhaust port (air outlet).
  • the motor case 50 also functions as a bracket that holds the second bearing 17. Therefore, the motor case 50 has a bearing holder 51 that holds the second bearing 17 .
  • the bearing holding portion 51 is provided on the bottom portion of the motor case 50 .
  • the second bearing 17 is fixed to the bearing holding portion 51 by, for example, adhesion.
  • the bracket 60 has a bearing holding portion 61 that holds the first bearing 16 .
  • the first bearing 16 is fixed to the bearing holding portion 61 by, for example, adhesion.
  • Bracket 60 is arranged to cover the opening of the cylindrical portion of motor case 50 .
  • the bracket 60 divides the space area surrounded by the fan case 40 and the motor case 50 into upper and lower parts.
  • An upper first space area surrounded by the fan case 40 and the bracket 60 is a first ventilation path R1 through which the airflow generated by the rotation of the centrifugal fan 20 flows.
  • a centrifugal fan 20 is arranged in this first space area.
  • the lower second space area surrounded by the bracket 60 and the motor case 50 is the second ventilation path R2 through which the airflow generated by the rotation of the cooling fan 70 flows.
  • a cooling fan 70 is arranged in this second spatial region. Therefore, bracket 60 is arranged between centrifugal fan 20 and cooling fan 70 .
  • the bracket 60 separates the first ventilation passage R1 through which the air current from the centrifugal fan 20 flows and the second ventilation passage R2 through which the air current from the cooling fan 70 flows. That is, the bracket 60 has a function of separating the first ventilation path R1 and the second ventilation path R2.
  • the outer peripheral edge of the bracket 60 is provided with a plurality of exhaust ports 60a (blowout ports) for blowing out the air sucked in by the rotation of the centrifugal fan 20.
  • the exhaust port 60 a is a through hole for exhausting the air sucked into the fan case 40 by the centrifugal fan 20 to the outside of the electric blower 1 .
  • the plurality of exhaust ports 60a are arranged at equal intervals along the circumferential direction at the outer peripheral edge of the bracket 60.
  • a plurality of exhaust ports 60a are provided, for example, for each diffuser air passage formed by two adjacent diffuser blades 31 . However, it is not limited to this.
  • the cooling fan 70 is an example of a rotating fan. Cooling fan 70 is attached to rotating shaft 13 of motor 10 . Therefore, cooling fan 70 rotates as rotating shaft 13 rotates. Since centrifugal fan 20 is also attached to rotary shaft 13 , cooling fan 70 rotates in conjunction with centrifugal fan 20 positioned above bracket 60 .
  • the cooling fan 70 is arranged below the bracket 60 in the axial center C direction. Therefore, cooling fan 70 faces centrifugal fan 20 via bracket 60 . Cooling fan 70 is arranged between bracket 60 and rotor core 11 a of rotor 11 . That is, the cooling fan 70 is positioned between the centrifugal fan 20 and the rotor core 11 a of the rotor 11 in the axial center C direction of the rotating shaft 13 .
  • FIG. 4A is a perspective view of cooling fan 70 mounted on electric blower 1 according to Embodiment 1, viewed obliquely from above.
  • FIG. 4B is a perspective view of the cooling fan 70 mounted on the electric blower 1 according to Embodiment 1 as viewed obliquely from below.
  • FIG. 5A is a top view showing the configuration of cooling fan 70 mounted on electric blower 1 according to Embodiment 1.
  • FIG. 5B is a side view showing the configuration of cooling fan 70 mounted on electric blower 1 according to Embodiment 1.
  • the cooling fan 70 has a plurality of first fan blades 71, a plurality of second fan blades 72, and a base portion 73.
  • the base portion 73 is disc-shaped.
  • the base portion 73 has a first surface 73a and a second surface 73b facing the first surface 73a.
  • the first surface 73a of the base portion 73 is the upper side (bracket 60 side), and the second surface 73b of the base portion 73 is the lower side.
  • a through hole 74 into which the rotating shaft 13 is inserted is formed in the central portion of the base portion 73 .
  • a cylindrical portion in which a through hole 74 is formed is provided in the central portion of the base portion 73 .
  • the cooling fan 70 has double-sided blade specifications.
  • the cooling fan 70 has a plurality of first fan blades 71 provided on one side and a plurality of second fan blades 72 provided on the other side in the direction of the axis C of the rotating shaft 13 .
  • the plurality of first fan blades 71 are provided on the side of the base portion 73 opposite to the rotor core 11a side (that is, on the side of the centrifugal fan 20). Specifically, the plurality of first fan blades 71 are provided so as to protrude from the first surface 73a of the base portion 73 and extend like ridges on the first surface 73a. The plurality of first fan blades 71 are arranged at equal intervals in the circumferential direction and arranged radially. Each of the plurality of first fan blades 71 has a curved portion. The plurality of first fan blades 71 are arranged in a spiral so as to spiral. All of the plurality of first fan blades 71 have the same shape. However, it is not limited to this.
  • the plurality of second fan blades 72 are provided on the rotor core 11a side of the base portion 73 . Specifically, the plurality of second fan blades 72 are provided on the second surface 73b of the base portion 73 so as to protrude from the second surface 73b. The plurality of second fan blades 72 are also arranged at equal intervals in the circumferential direction and arranged radially. Each of the plurality of second fan blades 72 has a curved portion. The plurality of second fan blades 72 are arranged in a spiral so as to spiral. All of the plurality of second fan blades 72 have the same shape. However, it is not limited to this.
  • Each of the first fan blades 71 and the second fan blades 72 is formed so as to extend radially outward from the central portion of the cooling fan 70 and curve halfway.
  • the first fan blades 71 and the second fan blades 72 are curved in the same direction.
  • the first fan blades 71 and the second fan blades 72 are curved in the same direction as the fan blades 23 of the centrifugal fan 20 .
  • Each of the first fan blades 71 and the second fan blades 72 extends with a constant width.
  • the first fan blades 71 and the second fan blades 72 are alternately arranged one by one. That is, the first fan blades 71 are arranged so as to be positioned between two adjacent second fan blades 72 . Similarly, the second fan blades 72 are arranged so as to be positioned between two adjacent first fan blades 71 .
  • the width of the first fan blade 71 and the width of the second fan blade 72 are the same.
  • the height of the first fan blades 71 and the height of the second fan blades 72 are the same.
  • the first fan blades 71 and the second fan blades 72 have the same shape.
  • the cooling fan 70 configured in this manner is a resin molded product that is integrally molded from a resin material. That is, the first fan blades 71, the second fan blades 72, and the base portion 73 are integrally formed of resin.
  • a lightweight resin such as Polybutylene Terephthalate (PBT), Polyethylene Terephthalate (PET), or Polypropylene (PP) can be used.
  • the resin forming the cooling fan 70 may contain a reinforcing material such as a glass filler. Thereby, the strength of the cooling fan 70 can be improved.
  • the outer diameter of the cooling fan 70 is smaller than the outer diameter of the centrifugal fan 20.
  • the outer diameter dimension of the cooling fan 70 is the same as the outer diameter dimension of the rotor core 11 a of the rotor 11 .
  • the cooling fan 70 is positioned on the side of the wall portion 12 d of the stator 12 . Specifically, the cooling fan 70 is surrounded by the wall portion 12 d of the stator 12 . Since a pair of wall portions 12d are provided facing each other, the cooling fan 70 is sandwiched between the pair of wall portions 12d.
  • the upper end of the wall portion 12d is preferably located above the first surface 73a (upper surface) of the base portion 73 of the cooling fan 70, and is located above the upper ends of the first fan blades 71 of the cooling fan 70. It's even better when you're there.
  • the centrifugal fan 20 rotates, an airflow is generated in the first ventilation passage R1. Specifically, air is sucked into the fan case 40 from the intake port 40a of the fan case 40, as indicated by the thick arrow in FIG. The air sucked from the air intake port 40a of the fan case 40 is exhausted to the outside of the electric blower 1 through the plurality of air outlets 60a of the bracket 60 through the first air passage R1. Therefore, the inlet of the first ventilation path R1 is the intake port 40a of the fan case 40. As shown in FIG. The outlet of the first ventilation path R1 is the exhaust port 60a of the bracket 60. As shown in FIG.
  • the centrifugal fan 20 rotates, the air sucked from the air inlet 40 a of the fan case 40 flows into the centrifugal fan 20 from the air inlet 20 a of the centrifugal fan 20 .
  • the air that has flowed into the centrifugal fan 20 is blown radially outward of the centrifugal fan 20 and exhausted from the exhaust port 20b.
  • the air sucked into the centrifugal fan 20 is compressed to a high pressure by the centrifugal fan 20 .
  • Air exhausted from the centrifugal fan 20 flows into an air guide 30 surrounding the centrifugal fan 20 .
  • the air that has flowed into the air guide 30 is decelerated as it passes through the diffuser ventilation passage whose cross-sectional area gradually increases, and the pressure drops. It is folded back by the ventilation channel. The folded air is discharged to the outside of the electric blower 1 from the exhaust port 60 a of the bracket 60 .
  • the cooling fan 70 rotates, an airflow is generated in the second ventilation passage R2. Specifically, as indicated by the thick arrow in FIG. 3 , air is sucked into the motor case 50 through the through hole 50a by the rotation of the cooling fan 70 . The sucked air generates an airflow inside the motor case 50 as the cooling fan 70 rotates. The airflow generated inside the motor case 50 moves inside the motor case 50 toward the bracket 60 side through the second ventilation path R2. The air flowing through the motor case 50 toward the bracket 60 is discharged to the outside of the electric blower 1 through a gap 50 b formed between the motor case 50 and the bracket 60 . That is, the entrance of the second ventilation path R2 is the through hole 50a of the motor case 50, and the exit of the second ventilation path R2 is the gap 50b.
  • the cooling fan 70 rotates, an airflow is generated inside the motor case 50 from the through-hole 50a to the gap 50b.
  • the generated airflow passes through the second ventilation path R2 while cooling internal parts of the motor 10 such as the rotor 11 and the stator 12 .
  • the air sucked through the through hole 50 a of the motor case 50 is discharged to the outside of the electric blower 1 together with the heat extracted from the internal parts of the motor 10 .
  • FIG. 6 is a cross-sectional view of an electric blower 1X of Comparative Example 1.
  • FIG. 7A is a perspective view of a cooling fan 70X mounted in an electric blower 1X of Comparative Example 1
  • FIG. 7B is a side view of the same cooling fan 70X.
  • the electric blower 1X of Comparative Example 1 is a bypass type blower motor, and differs from the electric blower 1 according to the above embodiment only in the configuration of the cooling fan 70X.
  • a cooling fan 70X mounted in an electric blower 1X of Comparative Example 1 (cooling fan of Comparative Example 1) has fan blades 71X on only one side on the motor 10 side. It has a single-sided wing specification.
  • the cooling fan 70X in order to prevent the cooling fan 70X from deforming during high-speed rotation, it is conceivable to construct the cooling fan 70X with a metal material to increase its strength. However, if the cooling fan 70X is made of a metal material, the weight of the cooling fan 70X increases or the weight is unbalanced, resulting in reduced efficiency and vibration.
  • the cooling fan 70X of Comparative Example 1 has fan blades 71X only on one side. Accordingly, it is necessary to increase the height of the fan blades 71X in order to increase the amount of cooling air. However, if the fan blades 71X of the cooling fan 70X are raised, not only will the fan blades 71X be easily deformed, but also the noise caused by the rotation of the cooling fan 70X will increase.
  • the cooling fan 70 mounted on the electric blower 1 according to the present embodiment has double-sided blade specifications.
  • the cooling fan 70 has a plurality of first fan blades 71 provided on one side and a plurality of second fan blades 72 provided on the other side in the direction of the axis C of the rotating shaft 13 .
  • the cooling fan 70 is formed of a resin material instead of being made of a metallic material as in the present embodiment, the deformation of the cooling fan 70 can be prevented. can be suppressed. Moreover, deformation of the cooling fan 70 can be suppressed even if the cooling fan 70, which is a resin molded product, does not contain a glass filler or the like. In other words, the cooling fan 70 has high strength even if it is a resin molded product.
  • the cooling fan 70 By making the cooling fan 70 a resin molded product in this way, the weight of the cooling fan 70 can be reduced and weight imbalance can be suppressed compared to the case where the cooling fan 70 is made of a metal material. As a result, the weight of the electric blower 1 can be reduced, and the vibration of the electric blower 1 can be suppressed.
  • the first fan blades 71 and the second The cooling air volume can be ensured without increasing the height of the fan blades 72 too much.
  • the sum of the height of the first fan blades 71 and the height of the second fan blades 72 is equal to the height of the fan blades 71X of the cooling fan 70X of Comparative Example 1. It was confirmed that a cooling air volume equivalent to that of the cooling fan 70X of Comparative Example 1 can be ensured by making the height equivalent. That is, even if the height of each of the first fan blades 71 and the second fan blades 72 is half the height of the fan blades 71X of the cooling fan 70X of the comparative example 1, the cooling air volume of the cooling fan 70 is the same as that of the comparative example. The amount of cooling air can be made equivalent to that of one cooling fan 70X.
  • the height of each of the first fan blades 71 and the second fan blades 72 is low. Therefore, compared with the electric blower 1X using the cooling fan 70X of Comparative Example 1, the noise caused by the cooling fan 70 can be reduced while maintaining the efficiency.
  • the electric blower 1 includes the rotor 11, the motor case 50, the centrifugal fan 20 which is a rotating fan, and the cooling fan .
  • the rotor 11 has a rotating shaft 13 and a rotor core 11a.
  • the motor case 50 accommodates the rotor 11 .
  • a centrifugal fan 20, which is a rotating fan, is attached to the rotating shaft 13 and sucks outside air.
  • Cooling fan 70 is attached to rotating shaft 13 and cools the internal space of motor case 50 .
  • the electric blower 1 includes a first ventilation passage R1 and a second ventilation passage R2. An air current generated by the rotation of the centrifugal fan 20 flows through the first air passage R1.
  • Cooling fan 70 is positioned between centrifugal fan 20 and rotor core 11a.
  • the cooling fan 70 has a plurality of first fan blades 71 and a plurality of second fan blades 72 .
  • the plurality of first fan blades 71 are provided on the rotor core 11a side.
  • a plurality of second fan blades 72 are provided on the side opposite to the rotor core 11a side.
  • the height of the first fan blades 71 and the height of the second fan blades 72 are the same.
  • the stress generated in the first fan blade 71 and the stress generated in the second fan blade 72 can be balanced. As a result, mutual stresses generated in the first fan blades 71 and the second fan blades 72 can be more canceled out. Therefore, deformation of the cooling fan 70 during high-speed rotation can be further suppressed.
  • the height of the first fan blades 71 and the height of the second fan blades 72 may be different.
  • the height of the first fan blades 71 on the bracket 60 side should be higher than the height of the second fan blades 72 .
  • the cooling fan 70 is deformed by the stress generated by the first fan blades 71 and the second fan blades 72, the height of the second fan blades 72 is higher than the height of the first fan blades 71.
  • the deformed cooling fan 70 can be prevented from coming into contact with the bracket 60 and the like.
  • the stator 12 has a wall portion 12 d located on the side of the cooling fan 70 . That is, the wall portion 12 d is positioned on the side of the cooling fan 70 .
  • the wall portion 12d functions as a rectifying plate, so the air volume (cooling air volume) generated by the rotation of the cooling fan 70 can be increased compared to the case where the wall portion 12d is not provided.
  • the wall portion 12d of the stator 12 is part of the insulator 12c of the stator 12.
  • the outer diameter dimension of the cooling fan 70 is the same as the outer diameter dimension of the rotor core 11 a of the rotor 11 .
  • the outer diameter of the cooling fan 70 can be made as large as possible. Therefore, the amount of cooling air by the cooling fan 70 can be increased as much as possible.
  • FIG. 8 is a cross-sectional view of the electric blower 1a according to the second embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 9 is a perspective view showing the air guide 30a of the electric blower 1a according to the second embodiment.
  • FIG. 10 is a perspective view showing bracket 60 of electric blower 1a according to the second embodiment.
  • the high-speed rotation of the centrifugal fan 20 causes interference between the air rotated by the centrifugal fan 20 and the air existing between the ribs 63 of the bracket 60 . a vortex is generated. As a result, there is a problem that the rotation of the centrifugal fan 20 is hindered.
  • the bracket 60 is covered with the air guide 30a, which has the effect of increasing the output. In other words, the performance of the centrifugal fan 20 can be suppressed from deteriorating by the air guide 30a.
  • FIG. 11 is a cross-sectional view of the electric blower 1b according to the third embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 11 is a cross-sectional view of the electric blower 1b according to the third embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 12 is a perspective view showing the air guide 30b of the electric blower 1a according to the third embodiment.
  • the high-speed rotation of the centrifugal fan 20 causes interference between the air rotated by the centrifugal fan 20 and the air existing between the ribs 63 of the bracket 60 . a vortex is generated. As a result, there is a problem that the rotation of the centrifugal fan 20 is hindered.
  • the bracket 60 is covered with the air guide 30b. In other words, the performance of the centrifugal fan 20 can be suppressed from deteriorating by the air guide 30b.
  • the bracket 60 includes a step 62 on its outer circumference. Fan case 40 contacts step 62 . A stepped portion 62 provided on the outer peripheral portion of the bracket 60 supports the fan case 40 .
  • the mounting position of the fan case 40 is determined by a step 62 . That is, the fan case and the bracket are used in common at the outer peripheral portion of the fan case 40 supported by the step 62 provided on the outer peripheral portion of the bracket 60 . In this way, the outer peripheral portion of the fan case 40 can perform a plurality of functions by changing the minimum number of parts.
  • FIG. 13 is a cross-sectional view of the electric blower 1c according to the fourth embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 14 is a perspective view showing the cover 35 of the electric blower 1c according to the fourth embodiment.
  • a cover 35 is provided.
  • the ribs 63 provided on the bracket 60b protrude toward the cooling fan 70, and by providing the cover 35 so as to cover the ribs 63, the deterioration of the performance of the centrifugal fan 20 can be suppressed.
  • FIG. 15 is a cross-sectional view of an electric blower 1Y according to Comparative Example 2 in an XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. As shown in FIG.
  • the difference between the electric blower 1Y and the electric blower 1 is that the upper and lower surfaces of the bracket 60Y are flat.
  • the bracket 60Y serves as the air guide 30a and the bracket 60 of the second embodiment, the air guide 30b and the bracket 60 of the third embodiment, and the bracket 60b and the cover 35 of the fourth embodiment. can be done.
  • the bracket 60Y serves as an air guide and a bracket. Therefore, the bracket 60Y should have a desired thickness. However, if the thickness of the bracket 60Y is simply increased, the bracket itself becomes heavy and the cost increases. Therefore, it is necessary to reduce the weight while maintaining the strength of the bracket. Therefore, in order to reduce the weight of the bracket while maintaining the strength of the bracket, the inventors adopted a configuration in which ribs are formed on the bracket. As a result, deterioration in performance of the centrifugal fan 20 can be suppressed.
  • FIG. 16 is a cross-sectional view of an electric blower 1Z according to Comparative Example 3 in an XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • FIG. 16 is a cross-sectional view of an electric blower 1Z according to Comparative Example 3 in an XZ cross section taken along a plane passing through the axis C of the rotating shaft 13.
  • the difference between the electric blower 1Z and the electric blower 1 is that the ribs of the bracket 60 are removed to form a bracket 60Z.
  • the bracket 60Z fulfills the role of the air guide 30a and the bracket 60 of the second embodiment, the role of the air guide 30b and the bracket 60 of the third embodiment, and the role of the bracket 60b and the cover 35 of the fourth embodiment. can be done.
  • the strength of the bracket 60Z is insufficient.
  • FIG. 17 is a top view of a cooling fan according to a modification. Specifically, like the cooling fan 70A shown in FIG. 17, the first fan blades 71A and the second fan blades 72A extend radially outward from the central portion of the cooling fan 70A. may be formed in
  • a brushed commutator motor is used as the motor 10 used in the electric blower 1 .
  • the motor 10 used in the electric blower 1 it is not limited to this.
  • the electric blower 1 is used for a vacuum cleaner.
  • the electric blower 1 may be used for other electrical equipment such as an air towel.
  • the technology of the present disclosure can be used in various electric devices that use electric blowers.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

This electric air blower comprises: a rotor having a rotational shaft and a rotor core; a motor case that accommodates the rotor; a centrifugal fan that is attached to the rotational shaft and that is an example of a rotational fan that draws in external air; and a cooling fan that is attached to the rotational shaft, and that is for cooling the internal space of the motor case. The electric air blower includes: a first flow path through which passes an air flow generated by the rotation of the centrifugal fan; and a second flow path through which passes an air flow generated by the rotation of the cooling fan. The cooling fan is positioned between the centrifugal fan and the rotor core, and the cooling fan has a plurality of first fan blades provided on the rotor core side, and a plurality of second fan blades provided on the side opposite to the rotor core side.

Description

電動送風機及び冷却ファンelectric blower and cooling fan
 本開示は、電動送風機及び冷却ファンに関する。特に、本開示は、バイパスタイプのブロワモータに内蔵される冷却ファンに関する。 The present disclosure relates to electric blowers and cooling fans. In particular, the present disclosure relates to cooling fans built into bypass type blower motors.
 モータを有する電動送風機は、電気掃除機等の種々の電気機器に用いられる。電動送風機は、外気を吸い込むために、モータが有する回転軸に遠心ファン等の回転ファンが取り付けられている。電動送風機の一つとして、バイパスタイプのブロワモータが知られている(例えば特許文献1を参照)。バイパスタイプのブロワモータには、外気を圧縮して吸引するための遠心ファンとは別に、モータの内部部品を冷却するための冷却ファンが備えられている。 Electric blowers with motors are used in various electric appliances such as vacuum cleaners. An electric blower has a rotary fan, such as a centrifugal fan, attached to a rotary shaft of the motor in order to draw in outside air. A bypass type blower motor is known as one of the electric blowers (see Patent Document 1, for example). A bypass type blower motor is provided with a cooling fan for cooling the internal parts of the motor, in addition to a centrifugal fan for compressing and sucking outside air.
 従来、バイパスタイプのブロワモータに用いられる冷却ファンは、ファン翼がモータ側の片面のみに設けられた片面翼仕様になっている。この種の冷却ファンとしては、片面翼仕様のラジアルファンが一般的である。 Conventionally, cooling fans used in bypass-type blower motors have a single-sided wing specification in which the fan blades are provided only on one side on the motor side. As this type of cooling fan, a single-sided blade radial fan is generally used.
 しかしながら、片面翼仕様のラジアルファンである冷却ファンは、遠心ファンとともに高速回転すると、冷却ファンのファン翼に発生する応力によってファン翼が変形することがある。この場合、ファン翼を保持するベース板までもが変形して、冷却ファンがブラケット等に接触し、不具合が発生することがある。 However, when the cooling fan, which is a single-sided radial fan, rotates at high speed together with the centrifugal fan, the fan blades may deform due to the stress generated in the fan blades of the cooling fan. In this case, even the base plate that holds the fan blades may be deformed, causing the cooling fan to come into contact with the bracket or the like, causing a problem.
 また、片面翼仕様の冷却ファンは、片面にしかファン翼が設けられていないので、冷却風量を大きくするために、ファン翼を高くする必要がある。しかしながら、冷却ファンのファン翼を高くすると、ファン翼が変形しやすくなるだけではなく、冷却ファンの回転による騒音が増大する。 In addition, single-sided cooling fans have fan blades only on one side, so the fan blades need to be raised in order to increase the cooling airflow. However, if the fan blades of the cooling fan are raised, not only are the fan blades more likely to deform, but noise due to the rotation of the cooling fan also increases.
特開2003-284657号公報Japanese Patent Application Laid-Open No. 2003-284657
 本開示は、このような問題を解決するためになされたものである。本開示は、冷却ファンが変形することを抑制できるとともに騒音が増大することを抑制できる電動送風機及び冷却ファンを提供することを目的とする。 This disclosure was made to solve such problems. An object of the present disclosure is to provide an electric blower and a cooling fan that can suppress deformation of the cooling fan and suppress an increase in noise.
 上記目的を達成するために、本開示に係る電動送風機の一態様は、回転軸及びロータコアを有するロータと、前記ロータを収納するモータケースと、前記回転軸に取り付けられ、外気を吸い込む回転ファンと、前記回転軸に取り付けられ、前記モータケースの内部空間を冷却する冷却ファンと、を備え、前記回転ファンが回転することで発生する気流が流れる第1通風路と前記冷却ファンが回転することで発生する気流が流れる第2通風路とを含み、前記冷却ファンは、前記回転ファンと前記ロータコアとの間に位置し、前記冷却ファンは、前記ロータコア側に設けられた複数の第1ファン翼と、前記ロータコア側とは反対側に設けられた複数の第2ファン翼とを有する。 In order to achieve the above object, one aspect of the electric blower according to the present disclosure includes a rotor having a rotating shaft and a rotor core, a motor case that houses the rotor, and a rotating fan that is attached to the rotating shaft and sucks outside air. and a cooling fan that is attached to the rotary shaft and cools the inner space of the motor case, wherein the rotation of the cooling fan and the first ventilation passage through which the airflow generated by the rotation of the rotary fan flows a second ventilation passage through which the generated airflow flows, wherein the cooling fan is positioned between the rotating fan and the rotor core, and the cooling fan includes a plurality of first fan blades provided on the rotor core side. , and a plurality of second fan blades provided on the side opposite to the rotor core side.
 前記冷却ファンは、樹脂成型品であることが好ましい。 The cooling fan is preferably a resin molded product.
 前記第1ファン翼の高さと前記第2ファン翼の高さとが同じであることが好ましい。 The height of the first fan blade and the height of the second fan blade are preferably the same.
 電動送風機は、さらに、前記ロータコアを囲むように配置されたステータを備え、前記ステータは、前記冷却ファンの側方に位置する壁部を有することが好ましい。 It is preferable that the electric blower further include a stator that is arranged to surround the rotor core, and that the stator has a wall located on the side of the cooling fan.
 前記ステータは、ステータコアと、インシュレータを介して前記ステータコアに巻回された巻線コイルとを有し、前記壁部は、前記インシュレータの一部であることが好ましい。 It is preferable that the stator has a stator core and a winding coil wound around the stator core via an insulator, and the wall portion is a part of the insulator.
 前記冷却ファンの外径寸法は、前記ロータコアの外径寸法と同等であることが好ましい。 The outer diameter dimension of the cooling fan is preferably equal to the outer diameter dimension of the rotor core.
 電動送風機は、吸気口を有し、前記回転ファンを覆うファンケースと、前記回転ファンと前記冷却ファンとの間に位置するブラケットとをさらに有し、前記第1通風路と前記第2通風路とは、前記ブラケットによって区分けされていることが好ましい。 The electric blower has an air intake, further includes a fan case covering the rotating fan, a bracket positioned between the rotating fan and the cooling fan, and the first air passage and the second air passage. and are preferably separated by the brackets.
 前記ブラケットを覆うエアガイドをさらに備えることが好ましい。 It is preferable to further include an air guide that covers the bracket.
 前記ブラケットは、外周部に段差を含む。前記ファンケースは、前記段差と接することが好ましい。 The bracket includes a step on the outer periphery. Preferably, the fan case is in contact with the step.
 前記ブラケットはリブを備え、前記リブは前記冷却ファンに向かって突出していてもよい。 The bracket may have ribs, and the ribs may protrude toward the cooling fan.
 電動送風機は、前記リブを覆うカバーをさらに有することが好ましい。 The electric blower preferably further has a cover that covers the ribs.
 また、本開示に係る冷却ファンの一態様は、上記の電動送風機における前記回転軸に取り付けられる前記冷却ファンであって、前記電動送風機は、バイパスタイプのブロワモータであり、一方の面側に設けられた前記複数の第1ファン翼と、前記一方の面側と反対側に設けられた前記複数の第2ファン翼とを有する。 Further, one aspect of the cooling fan according to the present disclosure is the cooling fan attached to the rotating shaft in the electric blower described above, wherein the electric blower is a bypass type blower motor and is provided on one surface side. and the plurality of second fan blades provided on the side opposite to the one surface side.
 本開示によれば、冷却ファンが変形することを抑制できるとともに、騒音が増大することを抑制できる。 According to the present disclosure, deformation of the cooling fan can be suppressed, and an increase in noise can be suppressed.
図1は、実施の形態1に係る電動送風機の外観斜視図である。FIG. 1 is an external perspective view of an electric blower according to Embodiment 1. FIG. 図2は、回転軸の軸心を通る平面で切断したときのXZ断面における実施の形態1に係る電動送風機の断面図である。FIG. 2 is a cross-sectional view of the electric blower according to Embodiment 1 in an XZ cross section taken along a plane passing through the axis of the rotating shaft. 図3は、回転軸の軸心を通る平面で切断したときのYZ断面における実施の形態1に係る電動送風機の断面図である。FIG. 3 is a cross-sectional view of the electric blower according to Embodiment 1 in the YZ cross section taken along a plane passing through the axis of the rotating shaft. 図4Aは、実施の形態1に係る電動送風機に搭載される冷却ファンを斜め上方から見たときの斜視図である。FIG. 4A is a perspective view of the cooling fan mounted on the electric blower according to Embodiment 1 as viewed obliquely from above. 図4Bは、実施の形態1に係る電動送風機に搭載される冷却ファンを斜め下方から見たときの斜視図である。FIG. 4B is a perspective view of the cooling fan mounted on the electric blower according to Embodiment 1 when viewed obliquely from below. 図5Aは、実施の形態1に係る電動送風機に搭載される冷却ファンの構成を示す上面図である。5A is a top view showing a configuration of a cooling fan mounted on the electric blower according to Embodiment 1. FIG. 図5Bは、実施の形態1に係る電動送風機に搭載される冷却ファンの構成を示す側面図である。5B is a side view showing the configuration of the cooling fan mounted on the electric blower according to Embodiment 1. FIG. 図6は、比較例1の電動送風機の断面図である。6 is a cross-sectional view of an electric blower of Comparative Example 1. FIG. 図7Aは、比較例1の電動送風機に搭載される冷却ファンの斜視図である。7A is a perspective view of a cooling fan mounted on an electric blower of Comparative Example 1. FIG. 図7Bは、比較例1の電動送風機に搭載される冷却ファンの側面図である。7B is a side view of a cooling fan mounted on the electric blower of Comparative Example 1. FIG. 図8は、回転軸の軸心を通る平面で切断したときのXZ断面における実施の形態2に係る電動送風機の断面図である。FIG. 8 is a cross-sectional view of the electric blower according to Embodiment 2 in the XZ cross section taken along a plane passing through the axis of the rotating shaft. 図9は、実施の形態2に係る電動送風機のエアガイドを示す斜視図である。FIG. 9 is a perspective view showing an air guide of an electric blower according to Embodiment 2. FIG. 図10は、実施の形態2に係る電動送風機のブラケットを示す斜視図である。10 is a perspective view showing a bracket of an electric blower according to Embodiment 2. FIG. 図11は、回転軸の軸心を通る平面で切断したときのXZ断面における実施の形態3に係る電動送風機の断面図である。FIG. 11 is a cross-sectional view of the electric blower according to Embodiment 3 in the XZ cross section taken along a plane passing through the axis of the rotating shaft. 図12は、実施の形態3に係る電動送風機のエアガイドを示す斜視図である。12 is a perspective view showing an air guide of an electric blower according to Embodiment 3. FIG. 図13は、回転軸の軸心を通る平面で切断したときのXZ断面における実施の形態4に係る電動送風機の断面図である。FIG. 13 is a cross-sectional view of the electric blower according to Embodiment 4 in the XZ cross section taken along a plane passing through the axis of the rotating shaft. 図14は、実施の形態4に係る電動送風機のカバーを示す斜視図である。14 is a perspective view showing a cover of an electric blower according to Embodiment 4. FIG. 図15は、回転軸の軸心を通る平面で切断したときのXZ断面における比較例2に係る電動送風機の断面図である。FIG. 15 is a cross-sectional view of the electric blower according to Comparative Example 2 in an XZ cross section taken along a plane passing through the axis of the rotating shaft. 図16は、回転軸の軸心を通る平面で切断したときのXZ断面における比較例3に係る電動送風機の断面図である。FIG. 16 is a cross-sectional view of the electric blower according to Comparative Example 3 in an XZ cross section taken along a plane passing through the axis of the rotating shaft. 図17は、変形例に係る冷却ファンの上面図である。FIG. 17 is a top view of a cooling fan according to a modification.
 以下、本開示の実施の形態について、図面を参照しながら説明する。なお、以下に説明する実施の形態は、いずれも本開示の一具体例を示すものである。したがって、以下の実施の形態で示される、数値、形状、材料、構成要素、構成要素の配置位置及び接続形態等は、一例であって本開示を限定する主旨ではない。よって、以下の実施の形態における構成要素のうち独立請求項に記載されていない構成要素については、任意の構成要素として説明される。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. It should be noted that each of the embodiments described below is a specific example of the present disclosure. Therefore, numerical values, shapes, materials, constituent elements, arrangement positions of constituent elements, connection forms, and the like shown in the following embodiments are examples and are not intended to limit the present disclosure. Therefore, among constituent elements in the following embodiments, constituent elements not described in independent claims will be described as optional constituent elements.
 また、本明細書及び図面において、X軸、Y軸及びZ軸は、三次元直交座標系の三軸を表している。X軸及びY軸は、互いに直交し、かつ、いずれもZ軸に直交する軸である。本実施の形態において、Z軸方向は、回転軸13の軸心Cが延伸する方向である。 In addition, in this specification and drawings, the X-axis, Y-axis and Z-axis represent three axes of a three-dimensional orthogonal coordinate system. The X-axis and the Y-axis are orthogonal to each other and both orthogonal to the Z-axis. In the present embodiment, the Z-axis direction is the direction in which the axis C of the rotating shaft 13 extends.
 なお、各図は、模式図であり、必ずしも厳密に図示されたものではない。また、各図において、実質的に同一の構成に対しては同一の符号を付しており、その説明を援用する。また、本明細書において、「上」及び「下」という用語は、必ずしも、絶対的な空間認識における上方向(鉛直上方)及び下方向(鉛直下方)を指すものではない。 It should be noted that each figure is a schematic diagram and is not necessarily strictly illustrated. Moreover, in each figure, the same code|symbol is attached|subjected to the substantially same structure, and the description is used. Also, in this specification, the terms "upper" and "lower" do not necessarily indicate upward (vertically upward) and downward (vertically downward) directions in absolute spatial recognition.
 (実施の形態1)
 まず、実施の形態1に係る電動送風機1の全体の構成について、図1~図3を用いて説明する。図1は、実施の形態1に係る電動送風機1の外観斜視図である。図2は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における実施の形態1に係る電動送風機1の断面図である。図3は、回転軸13の軸心Cを通る平面で切断したときのYZ断面における実施の形態1に係る電動送風機1の断面図である。なお、図2及び図3では、主に断面に現われる線画のみを図示している。図3に示される太矢印は、空気の流れを示している。
(Embodiment 1)
First, the overall configuration of an electric blower 1 according to Embodiment 1 will be described with reference to FIGS. 1 to 3. FIG. FIG. 1 is an external perspective view of an electric blower 1 according to Embodiment 1. FIG. FIG. 2 is a cross-sectional view of the electric blower 1 according to Embodiment 1 in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. FIG. FIG. 3 is a cross-sectional view of the electric blower 1 according to Embodiment 1 in the YZ cross section taken along a plane passing through the axis C of the rotating shaft 13 . 2 and 3 mainly show only line drawings appearing in the cross section. The thick arrows shown in FIG. 3 indicate the flow of air.
 図1~図3に示すように、電動送風機1は、モータ10と、回転ファンである遠心ファン20及び冷却ファン70と、エアガイド30と、ファンケース40と、モータケース50と、ブラケット60とを備える。モータ10は、ロータ11及びステータ12を有する。遠心ファン20及び冷却ファン70は、モータ10が有する回転軸13に取り付けられている。エアガイド30には、遠心ファン20から排出された空気が流れ込む。ファンケース40は、遠心ファン20及びエアガイド30を覆う。モータケース50は、モータ10を収納する。ブラケット60は、モータケース50を覆う。 As shown in FIGS. 1 to 3, the electric blower 1 includes a motor 10, a centrifugal fan 20 and a cooling fan 70 which are rotating fans, an air guide 30, a fan case 40, a motor case 50, and a bracket 60. Prepare. Motor 10 has a rotor 11 and a stator 12 . Centrifugal fan 20 and cooling fan 70 are attached to rotary shaft 13 of motor 10 . Air discharged from the centrifugal fan 20 flows into the air guide 30 . A fan case 40 covers the centrifugal fan 20 and the air guide 30 . Motor case 50 accommodates motor 10 . Bracket 60 covers motor case 50 .
 本実施の形態1に係る電動送風機1は、バイパスタイプのブロワモータである。すなわち、電動送風機1は、電動送風機1の主機能として外気を吸い込む遠心ファン20とは別に、モータ10の内部部品を冷却するための冷却ファン70を備えている。バイパスタイプのブロワモータである電動送風機1では、遠心ファン20が回転することで発生する気流が流れる第1通風路R1と、冷却ファン70が回転することで発生する気流が流れる第2通風路R2とが区分けされている。第1通風路R1と第2通風路R2とは、交わることなく空間的に分離されている。つまり、第1通風路R1と第2通風路R2との間では、気流は行き来しない。 The electric blower 1 according to Embodiment 1 is a bypass type blower motor. That is, the electric blower 1 has a cooling fan 70 for cooling the internal parts of the motor 10 separately from the centrifugal fan 20 that sucks the outside air as the main function of the electric blower 1 . The electric blower 1, which is a bypass type blower motor, has a first ventilation path R1 through which the air current generated by the rotation of the centrifugal fan 20 flows, and a second ventilation path R2 through which the air current generated by the rotation of the cooling fan 70 flows. are separated. The first ventilation path R1 and the second ventilation path R2 are spatially separated without intersecting each other. In other words, airflow does not come and go between the first ventilation path R1 and the second ventilation path R2.
 電動送風機1は、例えば、電気掃除機に用いることができる。一例として、バイパスタイプのブロワモータである電動送風機1は、業務用充電式乾湿両用掃除機に用いられる。 The electric blower 1 can be used, for example, in a vacuum cleaner. As an example, the electric blower 1, which is a bypass type blower motor, is used in a commercial rechargeable dry/wet vacuum cleaner.
 モータ10は、遠心ファン20を回転させる電動機である。一例として、モータ10は、直流電源を入力とする直流モータである。モータ10は、ブラシ付きの整流子モータである。 The motor 10 is an electric motor that rotates the centrifugal fan 20. As an example, the motor 10 is a direct current motor that receives a direct current power supply. Motor 10 is a brushed commutator motor.
 具体的には、モータ10は、ロータ11と、ステータ12と、回転軸13と、整流子14と、ブラシ15と、第1軸受け16と、第2軸受け17とを備える。 Specifically, the motor 10 includes a rotor 11 , a stator 12 , a rotating shaft 13 , a commutator 14 , brushes 15 , a first bearing 16 and a second bearing 17 .
 ロータ11(回転子)は、回転軸13を有する。ロータ11は、ステータ12による磁力によって回転軸13を回転中心として回転する。ロータ11は、インナーロータである。ロータ11は、図2及び図3に示すように、ステータ12の内側に配置されている。具体的には、ロータ11は、ステータ12との間に微小なエアギャップを介してステータ12に囲まれている。 The rotor 11 (rotor) has a rotating shaft 13 . The rotor 11 rotates around the rotating shaft 13 by the magnetic force of the stator 12 . The rotor 11 is an inner rotor. The rotor 11 is arranged inside the stator 12 as shown in FIGS. Specifically, the rotor 11 is surrounded by the stator 12 with a small air gap therebetween.
 ロータ11は、電機子である。ロータ11は、ロータコア11a(回転子鉄心)と、ロータコア11aに巻回された巻線コイル11b(ロータコイル)とを有する。なお、図2及び図3において、巻線コイル11bは、模式的に示している。ロータコア11aは、磁性材料によって構成された磁性体である。一例として、ロータコア11aは、複数の電磁鋼板が回転軸13の軸心Cが延伸する方向(軸心方向)に積層された積層体である。ロータコア11aは、径方向に突出する複数のティース部を有している。巻線コイル11bに電流が流れることで、各ティース部は、ステータ12に作用させる磁力を発生させる。 The rotor 11 is an armature. The rotor 11 has a rotor core 11a (rotor core) and winding coils 11b (rotor coils) wound around the rotor core 11a. In addition, in FIG.2 and FIG.3, the winding coil 11b is shown typically. The rotor core 11a is a magnetic body made of a magnetic material. As an example, the rotor core 11a is a laminate in which a plurality of electromagnetic steel sheets are laminated in the direction in which the axis C of the rotating shaft 13 extends (axial direction). The rotor core 11a has a plurality of radially projecting teeth. Each tooth generates a magnetic force that acts on the stator 12 by the current flowing through the winding coil 11b.
 ステータ12(固定子)は、ロータ11と向い合うように配置されている。ステータ12は、ロータ11に作用する磁力を発生させる。ステータ12は、ロータ11を囲むように配置されている。具体的には、ステータ12は、ロータ11が有するロータコア11aを囲むように配置されている。ステータ12は、電機子であるロータ11とともに磁気回路を構成している。ステータ12は、例えば、モータケース50に固定されている。 The stator 12 (stator) is arranged to face the rotor 11 . The stator 12 generates magnetic force acting on the rotor 11 . Stator 12 is arranged to surround rotor 11 . Specifically, the stator 12 is arranged so as to surround a rotor core 11 a of the rotor 11 . The stator 12 forms a magnetic circuit together with the rotor 11, which is an armature. The stator 12 is fixed to the motor case 50, for example.
 ステータ12は、エアギャップ面にN極とS極とが周方向に交互に表れるように構成されている。図3に示すように、ステータ12は、ステータコア12aと、巻線コイル12b(ステータコイル)とを有する。ステータコア12aは、主磁束を発生させる複数のティース部を有する。巻線コイル12b(ステータコイル)は、インシュレータ12cを介してステータコア12aに巻回されている。 The stator 12 is configured such that N poles and S poles alternately appear on the air gap surface in the circumferential direction. As shown in FIG. 3, the stator 12 has a stator core 12a and winding coils 12b (stator coils). The stator core 12a has a plurality of teeth that generate main magnetic flux. A winding coil 12b (stator coil) is wound around the stator core 12a via an insulator 12c.
 ステータコア12aは、例えば複数の電磁鋼板が回転軸13の軸心C方向に積層された積層体である。ステータコア12aは、ロータコア11aに対向している。具体的には、ステータコア12aは、ロータコア11aを囲っている。巻線コイル12bは、ステータコア12aが有する複数のティース部の各々に巻回されている。インシュレータ12cは、ステータコア12aを覆う絶縁枠である。具体的には、インシュレータ12cは、ステータコア12aのティース部を覆っている。したがって、巻線コイル12bは、ティース部を覆うインシュレータ12cに巻回されている。つまり、インシュレータ12cは、巻線コイル12bが巻かれる巻枠である。インシュレータ12cは、例えば、ポリブチレンテレフタレート(PBT、Polybutylene Terephthalate)等の絶縁性樹脂材料によって構成されている。 The stator core 12 a is, for example, a laminate in which a plurality of electromagnetic steel sheets are laminated in the direction of the axis C of the rotating shaft 13 . The stator core 12a faces the rotor core 11a. Specifically, the stator core 12a surrounds the rotor core 11a. The winding coil 12b is wound around each of the plurality of teeth of the stator core 12a. The insulator 12c is an insulating frame that covers the stator core 12a. Specifically, the insulator 12c covers the teeth of the stator core 12a. Therefore, the winding coil 12b is wound around an insulator 12c covering the teeth. That is, the insulator 12c is a winding frame around which the winding coil 12b is wound. The insulator 12c is made of, for example, an insulating resin material such as polybutylene terephthalate (PBT).
 なお、ステータ12は、永久磁石によって構成されていてもよい。この場合、ステータ12は、例えば、周方向に沿ってN極とS極とが交互に表れるように複数の永久磁石が配置される。 Note that the stator 12 may be composed of permanent magnets. In this case, the stator 12 has, for example, a plurality of permanent magnets arranged so that N poles and S poles appear alternately along the circumferential direction.
 図3に示すように、ステータ12は、冷却ファン70の側方に位置する壁部12dを有する。壁部12dは、インシュレータ12cの一部である。つまり、壁部12dは、インシュレータ12cと一体に形成されている。壁部12dは、周方向に沿って複数設けられている。例えば、壁部12dは、上面視において、中心角が20°~100°程度の円弧状であり、対向するように一対設けられている。壁部12dは、周方向に沿って3つ以上形成されていてもよい。 As shown in FIG. 3, the stator 12 has a wall portion 12d located on the side of the cooling fan 70. As shown in FIG. The wall portion 12d is part of the insulator 12c. That is, the wall portion 12d is formed integrally with the insulator 12c. A plurality of wall portions 12d are provided along the circumferential direction. For example, the wall portions 12d are arcuate with a central angle of about 20° to 100° when viewed from above, and are provided in pairs so as to face each other. Three or more wall portions 12d may be formed along the circumferential direction.
 回転軸13は、ロータ11が回転する際の中心となるシャフトである。回転軸13は、軸心C方向である長手方向に延伸している。回転軸13は、例えば金属棒である。回転軸13は、ロータ11に固定されている。具体的には、回転軸13は、例えば、ロータ11のロータコア11aの中心を貫いた状態でロータコア11aに固定されている。一例として、回転軸13は、ロータコア11aに設けられた中心孔に圧入したり焼き嵌めしたりすることでロータコア11aに固定されている。 The rotating shaft 13 is a shaft that serves as the center when the rotor 11 rotates. The rotating shaft 13 extends in the longitudinal direction, which is the axial center C direction. The rotating shaft 13 is, for example, a metal rod. The rotating shaft 13 is fixed to the rotor 11 . Specifically, the rotating shaft 13 is fixed to the rotor core 11a of the rotor 11, for example, while passing through the center of the rotor core 11a. As an example, the rotary shaft 13 is fixed to the rotor core 11a by press-fitting or shrink fitting into a center hole provided in the rotor core 11a.
 回転軸13の一方の端部である第1端部13a(遠心ファン20側の端部)は、第1軸受け16に支持されている。回転軸13の第1端部13aは、第1軸受け16から突出している。第1軸受け16から突出した回転軸13の先端部には、遠心ファン20が取り付けられている。第1軸受け16は、ブラケット60に固定されている。 A first end 13 a (the end on the side of the centrifugal fan 20 ), which is one end of the rotating shaft 13 , is supported by a first bearing 16 . A first end 13 a of the rotating shaft 13 protrudes from the first bearing 16 . A centrifugal fan 20 is attached to the tip of the rotating shaft 13 protruding from the first bearing 16 . The first bearing 16 is fixed to the bracket 60 .
 一方、回転軸13の他方の端部である第2端部13bは、第2軸受け17に支持されている。第2軸受け17は、モータケース50の底部に固定されている。このように、回転軸13は、第1軸受け16と第2軸受け17とによって、回転自在となるように支持されている。一例として、第1軸受け16及び第2軸受け17は、玉軸受である。しかし、これに限らない。 On the other hand, the second end 13b, which is the other end of the rotating shaft 13, is supported by the second bearing 17. As shown in FIG. The second bearing 17 is fixed to the bottom of the motor case 50 . Thus, the rotary shaft 13 is supported by the first bearing 16 and the second bearing 17 so as to be rotatable. As an example, the first bearing 16 and the second bearing 17 are ball bearings. However, it is not limited to this.
 なお、回転軸13において、遠心ファン20が取り付けられている部分(第1軸受け16側の部分)を出力軸といい、遠心ファン20側とは反対側の部分(第2軸受け17側の部分)を反出力軸という。 In addition, in the rotary shaft 13, the portion to which the centrifugal fan 20 is attached (the portion on the side of the first bearing 16) is called an output shaft, and the portion on the side opposite to the side of the centrifugal fan 20 (the portion on the side of the second bearing 17). is called the anti-output shaft.
 整流子14は、回転軸13に取り付けられている。したがって、整流子14は、回転軸13とともに回転する。整流子14は、軸心C方向においてロータコア11aよりも第2軸受け17側に位置している。具体的には、整流子14は、回転軸13におけるロータコア11aと第2軸受け17との間の部位に取り付けられている。 The commutator 14 is attached to the rotating shaft 13 . Therefore, the commutator 14 rotates together with the rotating shaft 13 . The commutator 14 is positioned closer to the second bearing 17 than the rotor core 11a in the axial center C direction. Specifically, the commutator 14 is attached to a portion of the rotating shaft 13 between the rotor core 11 a and the second bearing 17 .
 整流子14は、回転軸13を囲むように円環状に配列された複数の整流子片を有する。複数の整流子片は、回転軸13の回転方向において互いに絶縁分離されている。複数の整流子片の各々は、ロータ11の巻線コイル11bと電気的に接続されている。 The commutator 14 has a plurality of commutator segments arranged in an annular shape so as to surround the rotating shaft 13 . The plurality of commutator segments are insulated and separated from each other in the rotating direction of the rotating shaft 13 . Each of the multiple commutator segments is electrically connected to the winding coil 11b of the rotor 11 .
 図2に示すように、整流子14には、ブラシ15が接触している。ブラシ15は、整流子14に接触することでロータ11に電力を供給するための給電ブラシである。具体的には、ブラシ15は、整流子14の整流子片に接触することで整流子14を介してロータ11の巻線コイル11bに電機子電流を供給する。一例として、ブラシ15は、カーボンによって構成された導電性のカーボンブラシである。ブラシ15は、長尺状の実質的な直方体である。 As shown in FIG. 2, the commutator 14 is in contact with the brushes 15 . The brushes 15 are power supply brushes for supplying power to the rotor 11 by contacting the commutator 14 . Specifically, the brushes 15 supply the armature current to the winding coils 11b of the rotor 11 via the commutator 14 by coming into contact with the commutator pieces of the commutator 14 . As an example, the brush 15 is a conductive carbon brush made of carbon. The brush 15 is an elongated substantially rectangular parallelepiped.
 ブラシ15は、整流子14に摺接可能に配置されている。本実施の形態において、ブラシ15は、一対設けられている。一対のブラシ15は、整流子14を挟持するように整流子14を挟んで対向して配置されている。具体的には、一対のブラシ15の各々の内側の先端部は、整流子14に当接している。ブラシ15は、トーションバネ等のブラシバネからの押圧力を受けて整流子14に摺接するとともに、回転軸13の外周から軸心Cに向かう径方向に移動可能に配置されている。ブラシ15は、例えばブラシ保持器に収納されている。 The brush 15 is arranged so as to be slidably contactable with the commutator 14 . In this embodiment, a pair of brushes 15 are provided. A pair of brushes 15 are arranged to face each other with the commutator 14 interposed therebetween. Specifically, the inner tip of each of the pair of brushes 15 is in contact with the commutator 14 . The brush 15 receives a pressing force from a brush spring such as a torsion spring and is in sliding contact with the commutator 14 . The brush 15 is housed, for example, in a brush holder.
 遠心ファン20は、回転ファンの一例であり、回転することで空気を吸引する。具体的には、遠心ファン20は、ファンケース40とモータケース50とにより構成される外郭筐体(ハウジング)の内部に空気を吸引する。本実施の形態では、ファンケース40とブラケット60との間の空間領域に空気を吸引する。回転ファンとして遠心ファン20を用いることで、高い吸引圧力を得ることができる。 The centrifugal fan 20 is an example of a rotating fan, and sucks air by rotating. Specifically, the centrifugal fan 20 sucks air into an outer casing (housing) composed of the fan case 40 and the motor case 50 . In the present embodiment, air is sucked into the space area between fan case 40 and bracket 60 . A high suction pressure can be obtained by using the centrifugal fan 20 as the rotating fan.
 遠心ファン20は、モータ10が有する回転軸13の第1端部13aに取り付けられており、回転軸13が回転することで回転する。遠心ファン20は、回転軸13の第1端部13a側の先端部に固定されている。遠心ファン20は、例えば、遠心ファン20に設けられた貫通孔に回転軸13を圧入することによって回転軸13に固定されている。なお、遠心ファン20と回転軸13との固定方法は、これに限るものではない。例えば、遠心ファン20は、締結ナット及び取付板とともに回転軸13に挿入されて締結ナットを締め付けることで回転軸13に加圧保持されていてもよい。 The centrifugal fan 20 is attached to the first end 13a of the rotating shaft 13 of the motor 10, and rotates as the rotating shaft 13 rotates. The centrifugal fan 20 is fixed to the tip of the rotary shaft 13 on the first end 13a side. The centrifugal fan 20 is fixed to the rotating shaft 13 by, for example, press-fitting the rotating shaft 13 into a through hole provided in the centrifugal fan 20 . Note that the method of fixing the centrifugal fan 20 and the rotating shaft 13 is not limited to this. For example, the centrifugal fan 20 may be pressurized and held on the rotating shaft 13 by being inserted into the rotating shaft 13 together with the fastening nut and the mounting plate and tightening the fastening nut.
 遠心ファン20は、空気を吸い込むための吸気口20a(吸込口)と、吸気口20aから吸い込んだ空気を吹き出す排気口20b(吹出口)とを有する。吸気口20aは、円形の開口であり、遠心ファン20の中央部に設けられている。排気口20bは、遠心ファン20の側部に複数設けられている。 The centrifugal fan 20 has an intake port 20a (intake port) for sucking air and an exhaust port 20b (outlet) for blowing out the air sucked from the intake port 20a. The air intake port 20 a is a circular opening provided in the central portion of the centrifugal fan 20 . A plurality of exhaust ports 20 b are provided on the side of the centrifugal fan 20 .
 遠心ファン20は、吸気口20aが設けられた第1側板21(第1ファンプレート)と、第1側板21と所定の間隙を隔てて第1側板21に対向する第2側板22(第2ファンプレート)と、第1側板21と第2側板22との間に配置された複数のファン翼23とを有する。 The centrifugal fan 20 includes a first side plate 21 (first fan plate) provided with an air intake port 20a, and a second side plate 22 (second fan plate) facing the first side plate 21 with a predetermined gap therebetween. plate) and a plurality of fan blades 23 arranged between the first side plate 21 and the second side plate 22 .
 第1側板21は、上流側に位置するシュラウドである。第1側板21は、扁平な実質的に円錐台状の筒体である。吸気口20aは、第1側板21の頂部に設けられている。第2側板22は、下流側に位置するハブである。第2側板22は、フラットな円形の平板である。複数のファン翼23は、第1側板21と第2側板22とに挟持されたブレードである。複数のファン翼23は、各々が円弧状に湾曲する板状部材であり、放射状に配置されている。複数のファン翼23は、等間隔で渦巻き状となるように配置されている。 The first side plate 21 is a shroud located on the upstream side. The first side plate 21 is a flat, substantially truncated cone-shaped tubular body. The intake port 20 a is provided at the top of the first side plate 21 . The second side plate 22 is a hub positioned downstream. The second side plate 22 is a flat circular flat plate. The plurality of fan blades 23 are blades sandwiched between the first side plate 21 and the second side plate 22 . The plurality of fan blades 23 are plate-shaped members each curved in an arc shape, and are arranged radially. The plurality of fan blades 23 are arranged in a spiral shape at regular intervals.
 隣り合う2つのファン翼23と第1側板21と第2側板22との4面で囲まれる空間は、吸気口20aから遠心ファン20内に流入した空気が通る通風路である。この通風路の径方向外側の開口が排気口20bになっている。 A space surrounded by four surfaces of the two adjacent fan blades 23, the first side plate 21, and the second side plate 22 is a ventilation passage through which the air that has flowed into the centrifugal fan 20 from the air inlet 20a passes. An opening on the radially outer side of this ventilation passage serves as an exhaust port 20b.
 第1側板21、第2側板22及び複数のファン翼23は、例えばアルミニウム製の金属板によって構成されている。複数のファン翼23は、かしめによって第1側板21及び第2側板22に固定されている。 The first side plate 21, the second side plate 22 and the plurality of fan blades 23 are made of metal plates made of aluminum, for example. The plurality of fan blades 23 are fixed to the first side plate 21 and the second side plate 22 by caulking.
 遠心ファン20は、ブラケット60の上側に配置されている。具体的には、遠心ファン20は、ファンケース40とブラケット60との間に配置されている。 The centrifugal fan 20 is arranged above the bracket 60 . Specifically, centrifugal fan 20 is arranged between fan case 40 and bracket 60 .
 遠心ファン20が回転することにより風圧が発生し、ファンケース40の吸気口40aから空気が吸い込まれる。具体的には、遠心ファン20が回転すると、遠心ファン20の排気口20b付近が高圧になって吸引圧力が発生し、ファンケース40の吸気口40aから外部の空気が吸い込まれる。ファンケース40内に吸い込まれた空気は、遠心ファン20の吸気口20aから吸い込まれて排気口20bから吹き出され、エアガイド30に流れ込む。つまり、エアガイド30には、遠心ファン20から排出された空気が流入する。 Wind pressure is generated by the rotation of the centrifugal fan 20, and air is sucked from the air intake port 40a of the fan case 40. Specifically, when the centrifugal fan 20 rotates, the vicinity of the exhaust port 20b of the centrifugal fan 20 becomes high pressure to generate suction pressure, and external air is sucked through the intake port 40a of the fan case 40 . The air sucked into the fan case 40 is sucked from the air inlet 20 a of the centrifugal fan 20 , blown out from the air outlet 20 b, and flows into the air guide 30 . That is, air discharged from the centrifugal fan 20 flows into the air guide 30 .
 エアガイド30は、遠心ファン20から排出された空気の流れを整流して電動送風機1の外部に排気する機能を有する。具体的には、エアガイド30は、遠心ファン20により圧縮された空気を徐々に大気圧に戻しながら電動送風機1の外部に導く。エアガイド30は、全体として実質的に円環状に形成されている。エアガイド30は、遠心ファン20を囲むように配置されている。エアガイド30は、ファンケース40とモータケース50との間に配置されている。具体的には、エアガイド30は、ファンケース40とブラケット60との間に配置されている。エアガイド30は、例えば、樹脂材料によって構成されている。しかし、エアガイド30は、金属材料によって構成されていてもよい。 The air guide 30 has the function of rectifying the flow of air discharged from the centrifugal fan 20 and discharging it to the outside of the electric blower 1 . Specifically, the air guide 30 guides the air compressed by the centrifugal fan 20 to the outside of the electric blower 1 while gradually returning the pressure to atmospheric pressure. The air guide 30 is formed in a substantially annular shape as a whole. Air guide 30 is arranged to surround centrifugal fan 20 . Air guide 30 is arranged between fan case 40 and motor case 50 . Specifically, the air guide 30 is arranged between the fan case 40 and the bracket 60 . The air guide 30 is made of, for example, a resin material. However, the air guide 30 may be made of a metal material.
 エアガイド30は、複数のディフューザ翼31を有する。複数のディフューザ翼31は、各々が円弧状に湾曲する板形状であり、立設されている。具体的には、複数のディフューザ翼31は、全体として渦を巻くように渦巻き状に配置されている。エアガイド30に流入した空気は、複数のディフューザ翼31で構成された複数のディフューザ通風路を通って、電動送風機1の外部に排気される。このディフューザ通風路は、第1通風路R1の一部である。 The air guide 30 has a plurality of diffuser wings 31. The plurality of diffuser blades 31 each have a plate shape curved in an arc shape and are erected. Specifically, the plurality of diffuser blades 31 are arranged in a spiral shape so as to spiral as a whole. The air that has flowed into the air guide 30 is exhausted to the outside of the electric blower 1 through a plurality of diffuser air passages formed by a plurality of diffuser blades 31 . This diffuser air passage is part of the first air passage R1.
 ファンケース40は、遠心ファン20及びエアガイド30を覆うカバーである。ファンケース40は、ブラケット60も覆っている。ファンケース40は、蓋部41(第1ファンケース部)と、側壁部42(第2ファンケース部)とを有する。蓋部41は、遠心ファン20及びエアガイド30の上方部分を覆う。側壁部42は、遠心ファン20及びエアガイド30の側方部分を覆う。ファンケース40は、例えば、金属材料によって構成された金属カバーである。しかし、これに限らない。 The fan case 40 is a cover that covers the centrifugal fan 20 and the air guide 30. Fan case 40 also covers bracket 60 . The fan case 40 has a lid portion 41 (first fan case portion) and a side wall portion 42 (second fan case portion). The lid portion 41 covers the upper portions of the centrifugal fan 20 and the air guide 30 . The side wall portion 42 covers lateral portions of the centrifugal fan 20 and the air guide 30 . The fan case 40 is, for example, a metal cover made of a metal material. However, it is not limited to this.
 ファンケース40は、外気を吸引するための吸気口40a(吸込口)を有している。吸気口40aは、蓋部41の中央部に設けられた円形の貫通孔である。ファンケース40の吸気口40aは、遠心ファン20の吸気口20aに対向している。遠心ファン20が回転することで、ファンケース40の吸気口40aからファンケース40内に空気が流れ込む。 The fan case 40 has an intake port 40a (intake port) for sucking outside air. The intake port 40 a is a circular through hole provided in the central portion of the lid portion 41 . The intake port 40 a of the fan case 40 faces the intake port 20 a of the centrifugal fan 20 . As the centrifugal fan 20 rotates, air flows into the fan case 40 from the air inlet 40 a of the fan case 40 .
 ファンケース40は、ブラケット60に固定されている。具体的には、図2に示すように、ファンケース40の側壁部42とブラケット60の外周端部とが接続されることで、ファンケース40とブラケット60とが固定されている。 The fan case 40 is fixed to the bracket 60. Specifically, as shown in FIG. 2, the fan case 40 and the bracket 60 are fixed by connecting the side wall portion 42 of the fan case 40 and the outer peripheral end portion of the bracket 60 .
 ファンケース40には、ファンケーススペーサ80が取り付けられている。具体的には、ファンケーススペーサ80は、ファンケース40の吸気口40aを囲うようにファンケース40に取り付けられている。ファンケーススペーサ80を設けることで、ファンケーススペーサ80を設けない場合と比べて、電動送風機1の送風効率を向上させることができる。 A fan case spacer 80 is attached to the fan case 40 . Specifically, fan case spacer 80 is attached to fan case 40 so as to surround air inlet 40 a of fan case 40 . By providing the fan case spacer 80, the blowing efficiency of the electric blower 1 can be improved as compared with the case where the fan case spacer 80 is not provided.
 モータケース50は、モータ10を収納する筐体(フレーム)である。具体的には、モータケース50は、ロータ11及びステータ12等のモータ10を構成する部品を収納している。モータケース50は、電動送風機1及びモータ10の外郭部材(外殻)である。モータケース50は、例えば、金属材料によって構成された金属ケースである。 The motor case 50 is a housing (frame) that houses the motor 10 . Specifically, the motor case 50 houses the parts that make up the motor 10 such as the rotor 11 and the stator 12 . The motor case 50 is an outer shell member (outer shell) of the electric blower 1 and the motor 10 . The motor case 50 is, for example, a metal case made of a metal material.
 モータケース50は、開口部を有する有底円筒形状である。モータケース50は、底部及び円筒状の側壁を有する。モータケース50の筒部の開口部は、ブラケット60及びファンケース40によって覆われている。 The motor case 50 has a bottomed cylindrical shape with an opening. Motor case 50 has a bottom and a cylindrical side wall. The opening of the cylindrical portion of motor case 50 is covered with bracket 60 and fan case 40 .
 モータケース50の底部及び側壁には、複数の貫通孔50aが形成されている。複数の貫通孔50aは、冷却ファン70が回転することで、モータケース50の外部から空気を吸い込むための吸気口(吸込口)である。貫通孔50aから吸い込まれた空気は、ステータコア12aとロータコア11aとの間、及び、ステータコア12aとモータケース50との間を通ってモータケース50内をブラケット60側へと流れる。モータケース50内のブラケット60側まで流れてきた空気は、ブラケット60とモータケース50との間に形成された隙間から外部へと排出される。このとき、ブラケット60とモータケース50との間に形成した隙間50bが排気口(吹出口)として機能する。 A plurality of through holes 50a are formed in the bottom and side walls of the motor case 50. The plurality of through-holes 50a are intake ports (intake ports) for sucking air from the outside of the motor case 50 as the cooling fan 70 rotates. The air sucked from the through hole 50 a flows between the stator core 12 a and the rotor core 11 a and between the stator core 12 a and the motor case 50 to flow through the inside of the motor case 50 toward the bracket 60 side. The air that has flowed to the bracket 60 side inside the motor case 50 is discharged to the outside through a gap formed between the bracket 60 and the motor case 50 . At this time, the gap 50b formed between the bracket 60 and the motor case 50 functions as an exhaust port (air outlet).
 モータケース50は、第2軸受け17を保持するブラケットとしても機能する。したがって、モータケース50は、第2軸受け17を保持する軸受け保持部51を有する。軸受け保持部51は、モータケース50の底部に設けられている。第2軸受け17は、例えば接着により軸受け保持部51に固定されている。 The motor case 50 also functions as a bracket that holds the second bearing 17. Therefore, the motor case 50 has a bearing holder 51 that holds the second bearing 17 . The bearing holding portion 51 is provided on the bottom portion of the motor case 50 . The second bearing 17 is fixed to the bearing holding portion 51 by, for example, adhesion.
 ブラケット60は、第1軸受け16を保持する軸受け保持部61を有する。第1軸受け16は、例えば接着により軸受け保持部61に固定されている。ブラケット60は、モータケース50の筒部の開口部を覆うように配置されている。 The bracket 60 has a bearing holding portion 61 that holds the first bearing 16 . The first bearing 16 is fixed to the bearing holding portion 61 by, for example, adhesion. Bracket 60 is arranged to cover the opening of the cylindrical portion of motor case 50 .
 ブラケット60は、ファンケース40とモータケース50とで囲まれる空間領域を上下2つに区分けしている。ファンケース40とブラケット60とに囲まれた上側の第1空間領域は、遠心ファン20の回転によって発生する気流が流れる第1通風路R1である。この第1空間領域には、遠心ファン20が配置されている。一方、ブラケット60とモータケース50とに囲まれた下側の第2空間領域は、冷却ファン70の回転によって発生する気流が流れる第2通風路R2である。この第2空間領域には、冷却ファン70が配置されている。したがって、ブラケット60は、遠心ファン20と冷却ファン70との間に配置されている。遠心ファン20による気流が流れる第1通風路R1と冷却ファン70による気流が流れる第2通風路R2とは、ブラケット60によって区分けされている。つまり、ブラケット60は、第1通風路R1と第2通風路R2とを分離する機能を有する。 The bracket 60 divides the space area surrounded by the fan case 40 and the motor case 50 into upper and lower parts. An upper first space area surrounded by the fan case 40 and the bracket 60 is a first ventilation path R1 through which the airflow generated by the rotation of the centrifugal fan 20 flows. A centrifugal fan 20 is arranged in this first space area. On the other hand, the lower second space area surrounded by the bracket 60 and the motor case 50 is the second ventilation path R2 through which the airflow generated by the rotation of the cooling fan 70 flows. A cooling fan 70 is arranged in this second spatial region. Therefore, bracket 60 is arranged between centrifugal fan 20 and cooling fan 70 . The bracket 60 separates the first ventilation passage R1 through which the air current from the centrifugal fan 20 flows and the second ventilation passage R2 through which the air current from the cooling fan 70 flows. That is, the bracket 60 has a function of separating the first ventilation path R1 and the second ventilation path R2.
 図1及び図3に示すように、ブラケット60の外周端部には、遠心ファン20の回転によって吸い込んだ空気を吹き出すための複数の排気口60a(吹出口)が設けられている。つまり、排気口60aは、遠心ファン20によってファンケース40に吸引された空気を電動送風機1の外部に排気するための貫通孔である。図1に示すように、複数の排気口60aは、ブラケット60の外周端部において、周方向に沿って等間隔に配置されている。複数の排気口60aは、例えば、隣り合う2つのディフューザ翼31で構成されたディフューザ通風路ごとに設けられている。しかし、これに限らない。 As shown in FIGS. 1 and 3, the outer peripheral edge of the bracket 60 is provided with a plurality of exhaust ports 60a (blowout ports) for blowing out the air sucked in by the rotation of the centrifugal fan 20. As shown in FIG. That is, the exhaust port 60 a is a through hole for exhausting the air sucked into the fan case 40 by the centrifugal fan 20 to the outside of the electric blower 1 . As shown in FIG. 1, the plurality of exhaust ports 60a are arranged at equal intervals along the circumferential direction at the outer peripheral edge of the bracket 60. As shown in FIG. A plurality of exhaust ports 60a are provided, for example, for each diffuser air passage formed by two adjacent diffuser blades 31 . However, it is not limited to this.
 冷却ファン70は、回転ファンの一例である。冷却ファン70は、モータ10が有する回転軸13に取り付けられている。したがって、冷却ファン70は、回転軸13が回転することで回転する。回転軸13には遠心ファン20も取付られているので、冷却ファン70は、ブラケット60の上側に位置する遠心ファン20と連動して回転することになる。 The cooling fan 70 is an example of a rotating fan. Cooling fan 70 is attached to rotating shaft 13 of motor 10 . Therefore, cooling fan 70 rotates as rotating shaft 13 rotates. Since centrifugal fan 20 is also attached to rotary shaft 13 , cooling fan 70 rotates in conjunction with centrifugal fan 20 positioned above bracket 60 .
 冷却ファン70は、軸心C方向においてブラケット60の下側に配置されている。したがって、冷却ファン70は、ブラケット60を介して遠心ファン20と対向している。冷却ファン70は、ブラケット60とロータ11が有するロータコア11aとの間に配置されている。つまり、冷却ファン70は、回転軸13の軸心C方向において、遠心ファン20とロータ11のロータコア11aとの間に位置している。 The cooling fan 70 is arranged below the bracket 60 in the axial center C direction. Therefore, cooling fan 70 faces centrifugal fan 20 via bracket 60 . Cooling fan 70 is arranged between bracket 60 and rotor core 11 a of rotor 11 . That is, the cooling fan 70 is positioned between the centrifugal fan 20 and the rotor core 11 a of the rotor 11 in the axial center C direction of the rotating shaft 13 .
 ここで、図2及び図3を参照しつつ、図4A、図4B及び図5を用いて、冷却ファン70の詳細な構成について説明する。図4Aは、実施の形態1に係る電動送風機1に搭載される冷却ファン70を斜め上方から見たときの斜視図である。図4Bは、実施の形態1に係る電動送風機1に搭載される冷却ファン70を斜め下方から見たときの斜視図である。図5Aは、実施の形態1に係る電動送風機1に搭載される冷却ファン70の構成を示す上面図である。図5Bは、実施の形態1に係る電動送風機1に搭載される冷却ファン70の構成を示す側面図である。 Here, the detailed configuration of the cooling fan 70 will be described using FIGS. 4A, 4B and 5 while referring to FIGS. 2 and 3. FIG. FIG. 4A is a perspective view of cooling fan 70 mounted on electric blower 1 according to Embodiment 1, viewed obliquely from above. FIG. 4B is a perspective view of the cooling fan 70 mounted on the electric blower 1 according to Embodiment 1 as viewed obliquely from below. FIG. 5A is a top view showing the configuration of cooling fan 70 mounted on electric blower 1 according to Embodiment 1. FIG. 5B is a side view showing the configuration of cooling fan 70 mounted on electric blower 1 according to Embodiment 1. FIG.
 図4A、図4B、図5A、及び図5Bに示すように、冷却ファン70は、複数の第1ファン翼71と、複数の第2ファン翼72と、ベース部73とを有する。 As shown in FIGS. 4A, 4B, 5A, and 5B, the cooling fan 70 has a plurality of first fan blades 71, a plurality of second fan blades 72, and a base portion 73.
 ベース部73は、円板状である。ベース部73は、第1面73aと、第1面73aに背向する第2面73bとを有する。ベース部73の第1面73aは、上側(ブラケット60側)の面であり、ベース部73の第2面73bは、下側の面である。 The base portion 73 is disc-shaped. The base portion 73 has a first surface 73a and a second surface 73b facing the first surface 73a. The first surface 73a of the base portion 73 is the upper side (bracket 60 side), and the second surface 73b of the base portion 73 is the lower side.
 なお、ベース部73の中央部には、回転軸13が挿入される貫通孔74が形成されている。具体的には、ベース部73の中央部には、貫通孔74が形成される円筒部が設けられている。回転軸13を貫通孔74に圧入することで、冷却ファン70を回転軸13の所定の位置に固定することができる。 A through hole 74 into which the rotating shaft 13 is inserted is formed in the central portion of the base portion 73 . Specifically, a cylindrical portion in which a through hole 74 is formed is provided in the central portion of the base portion 73 . By press-fitting the rotating shaft 13 into the through hole 74 , the cooling fan 70 can be fixed at a predetermined position on the rotating shaft 13 .
 冷却ファン70は、両面翼仕様になっている。冷却ファン70は、回転軸13の軸心C方向において、一方側に設けられた複数の第1ファン翼71と、他方側に設けられた複数の第2ファン翼72とを有する。 The cooling fan 70 has double-sided blade specifications. The cooling fan 70 has a plurality of first fan blades 71 provided on one side and a plurality of second fan blades 72 provided on the other side in the direction of the axis C of the rotating shaft 13 .
 複数の第1ファン翼71は、ベース部73のロータコア11a側とは反対側(つまり遠心ファン20側)に設けられている。具体的には、複数の第1ファン翼71は、ベース部73の第1面73aから突出するように第1面73aに突条に延在するように設けられている。複数の第1ファン翼71は、周方向に等間隔で配置されており、放射状に並べられている。複数の第1ファン翼71の各々は、湾曲する湾曲部を有している。複数の第1ファン翼71は、渦を巻くように渦巻状に並べられている。複数の第1ファン翼71は、全て同じ形状である。しかし、これに限らない。 The plurality of first fan blades 71 are provided on the side of the base portion 73 opposite to the rotor core 11a side (that is, on the side of the centrifugal fan 20). Specifically, the plurality of first fan blades 71 are provided so as to protrude from the first surface 73a of the base portion 73 and extend like ridges on the first surface 73a. The plurality of first fan blades 71 are arranged at equal intervals in the circumferential direction and arranged radially. Each of the plurality of first fan blades 71 has a curved portion. The plurality of first fan blades 71 are arranged in a spiral so as to spiral. All of the plurality of first fan blades 71 have the same shape. However, it is not limited to this.
 複数の第2ファン翼72は、ベース部73のロータコア11a側に設けられている。具体的には、複数の第2ファン翼72は、ベース部73の第2面73bから突出するように第2面73bに突条に延在するように設けられている。複数の第2ファン翼72も、周方向に等間隔で配置されており、放射状に並べられている。複数の第2ファン翼72の各々は、湾曲する湾曲部を有している。複数の第2ファン翼72は、渦を巻くように渦巻状に並べられている。複数の第2ファン翼72は、全て同じ形状である。しかし、これに限らない。 The plurality of second fan blades 72 are provided on the rotor core 11a side of the base portion 73 . Specifically, the plurality of second fan blades 72 are provided on the second surface 73b of the base portion 73 so as to protrude from the second surface 73b. The plurality of second fan blades 72 are also arranged at equal intervals in the circumferential direction and arranged radially. Each of the plurality of second fan blades 72 has a curved portion. The plurality of second fan blades 72 are arranged in a spiral so as to spiral. All of the plurality of second fan blades 72 have the same shape. However, it is not limited to this.
 第1ファン翼71及び第2ファン翼72の各々は、冷却ファン70の中央部から径方向外側に延在し、途中から湾曲するように形成されている。第1ファン翼71及び第2ファン翼72は、同じ方向に湾曲している。第1ファン翼71及び第2ファン翼72は、遠心ファン20のファン翼23と同じ方向に湾曲している。第1ファン翼71及び第2ファン翼72の各々は、一定の幅で延在している。 Each of the first fan blades 71 and the second fan blades 72 is formed so as to extend radially outward from the central portion of the cooling fan 70 and curve halfway. The first fan blades 71 and the second fan blades 72 are curved in the same direction. The first fan blades 71 and the second fan blades 72 are curved in the same direction as the fan blades 23 of the centrifugal fan 20 . Each of the first fan blades 71 and the second fan blades 72 extends with a constant width.
 図5Aに示すように、冷却ファン70を上面視したときに、第1ファン翼71と第2ファン翼72とは、1つずつ交互に位置するように配置されている。つまり、第1ファン翼71は、隣り合う2つの第2ファン翼72の間に位置するように配置されている。同様に、第2ファン翼72は、隣り合う2つの第1ファン翼71の間に位置するように配置されている。 As shown in FIG. 5A, when the cooling fan 70 is viewed from above, the first fan blades 71 and the second fan blades 72 are alternately arranged one by one. That is, the first fan blades 71 are arranged so as to be positioned between two adjacent second fan blades 72 . Similarly, the second fan blades 72 are arranged so as to be positioned between two adjacent first fan blades 71 .
 第1ファン翼71の幅と第2ファン翼72の幅とは、同じである。第1ファン翼71の高さと第2ファン翼72の高さとは、同じである。具体的には、第1ファン翼71と第2ファン翼72とは、互いに同じ形状である。 The width of the first fan blade 71 and the width of the second fan blade 72 are the same. The height of the first fan blades 71 and the height of the second fan blades 72 are the same. Specifically, the first fan blades 71 and the second fan blades 72 have the same shape.
 このように構成される冷却ファン70は、樹脂材料により一体成型された樹脂成型品である。つまり、第1ファン翼71、第2ファン翼72及びベース部73は、樹脂によって一体に形成されている。冷却ファン70を構成する樹脂としては、ポリブチレンテレフタレート(Polybutylene Terephthalate、PBT)、ポリエチレンテレフタレート(Polyethylene Terephthalate、PET)又はポリプロピレン(Polypropylene、PP)等の軽量樹脂を用いることができる。なお、冷却ファン70を構成する樹脂には、ガラスフィラー等の補強材が含有されていてもよい。これにより、冷却ファン70の強度を向上させることができる。 The cooling fan 70 configured in this manner is a resin molded product that is integrally molded from a resin material. That is, the first fan blades 71, the second fan blades 72, and the base portion 73 are integrally formed of resin. As the resin constituting the cooling fan 70, a lightweight resin such as Polybutylene Terephthalate (PBT), Polyethylene Terephthalate (PET), or Polypropylene (PP) can be used. The resin forming the cooling fan 70 may contain a reinforcing material such as a glass filler. Thereby, the strength of the cooling fan 70 can be improved.
 図2及び図3に示すように、冷却ファン70の外径は、遠心ファン20の外径よりも小さい。冷却ファン70の外径寸法は、ロータ11が有するロータコア11aの外径寸法と同等である。冷却ファン70は、ステータ12が有する壁部12dの側方に位置している。具体的には、冷却ファン70は、ステータ12の壁部12dで囲まれている。壁部12dは、対向して一対設けられているので、冷却ファン70は、一対の壁部12dに挟まれている。壁部12dの上端は、冷却ファン70のベース部73の第1面73a(上面)よりも上側に位置しているとよく、冷却ファン70の第1ファン翼71の上端よりも上側に位置しているとさらによい。 As shown in FIGS. 2 and 3, the outer diameter of the cooling fan 70 is smaller than the outer diameter of the centrifugal fan 20. The outer diameter dimension of the cooling fan 70 is the same as the outer diameter dimension of the rotor core 11 a of the rotor 11 . The cooling fan 70 is positioned on the side of the wall portion 12 d of the stator 12 . Specifically, the cooling fan 70 is surrounded by the wall portion 12 d of the stator 12 . Since a pair of wall portions 12d are provided facing each other, the cooling fan 70 is sandwiched between the pair of wall portions 12d. The upper end of the wall portion 12d is preferably located above the first surface 73a (upper surface) of the base portion 73 of the cooling fan 70, and is located above the upper ends of the first fan blades 71 of the cooling fan 70. It's even better when you're there.
 このように構成される電動送風機1では、モータ10を駆動して、ロータ11が回転すると、ロータ11の回転軸13に取り付けられた遠心ファン20及び冷却ファン70が回転する。 In the electric blower 1 configured as described above, when the motor 10 is driven to rotate the rotor 11, the centrifugal fan 20 and the cooling fan 70 attached to the rotation shaft 13 of the rotor 11 rotate.
 この場合、遠心ファン20が回転することで、第1通風路R1に気流が発生する。具体的には、図3の太矢印で示されるように、ファンケース40の吸気口40aからファンケース40の内部に空気が吸引される。ファンケース40の吸気口40aから吸い込まれた空気は、第1通風路R1を通ってブラケット60の複数の排気口60aから電動送風機1の外部に排気されることになる。したがって、第1通風路R1の入口は、ファンケース40の吸気口40aである。第1通風路R1の出口は、ブラケット60の排気口60aである。 In this case, as the centrifugal fan 20 rotates, an airflow is generated in the first ventilation passage R1. Specifically, air is sucked into the fan case 40 from the intake port 40a of the fan case 40, as indicated by the thick arrow in FIG. The air sucked from the air intake port 40a of the fan case 40 is exhausted to the outside of the electric blower 1 through the plurality of air outlets 60a of the bracket 60 through the first air passage R1. Therefore, the inlet of the first ventilation path R1 is the intake port 40a of the fan case 40. As shown in FIG. The outlet of the first ventilation path R1 is the exhaust port 60a of the bracket 60. As shown in FIG.
 具体的には、遠心ファン20が回転することでファンケース40の吸気口40aから吸い込まれた空気は、遠心ファン20の吸気口20aから遠心ファン20の内部に流れ込む。遠心ファン20の内部に流れ込んだ空気は、遠心ファン20の径方向外側に向かって送風されて、排気口20bから排気される。このとき、遠心ファン20に吸い込まれた空気は、遠心ファン20によって高圧に圧縮される。遠心ファン20から排気された空気は、遠心ファン20を囲むエアガイド30に流れ込む。エアガイド30に流入した空気は、断面積が徐々に拡大するディフューザ通風路を通過することで減速して圧力が低下し、エアガイド30の側部とファンケース40の側壁部42との間の通風路によって折り返される。折り返された空気は、ブラケット60の排気口60aから電動送風機1の外部に排気される。 Specifically, when the centrifugal fan 20 rotates, the air sucked from the air inlet 40 a of the fan case 40 flows into the centrifugal fan 20 from the air inlet 20 a of the centrifugal fan 20 . The air that has flowed into the centrifugal fan 20 is blown radially outward of the centrifugal fan 20 and exhausted from the exhaust port 20b. At this time, the air sucked into the centrifugal fan 20 is compressed to a high pressure by the centrifugal fan 20 . Air exhausted from the centrifugal fan 20 flows into an air guide 30 surrounding the centrifugal fan 20 . The air that has flowed into the air guide 30 is decelerated as it passes through the diffuser ventilation passage whose cross-sectional area gradually increases, and the pressure drops. It is folded back by the ventilation channel. The folded air is discharged to the outside of the electric blower 1 from the exhaust port 60 a of the bracket 60 .
 一方、冷却ファン70が回転することで、第2通風路R2に気流が発生する。具体的には、図3の太矢印で示されるように、冷却ファン70が回転することで貫通孔50aからモータケース50の内部へと空気が吸い込まれる。吸い込まれた空気は、冷却ファン70が回転することでモータケース50の内部に気流を生成する。モータケース50の内部に発生した気流は、第2通風路R2を通ってモータケース50内をブラケット60側へと移動する。モータケース50内をブラケット60側へと流れてきた空気は、モータケース50とブラケット60との間に形成された隙間50bから電動送風機1の外部に排出される。つまり、第2通風路R2の入口は、モータケース50の貫通孔50aであり、第2通風路R2の出口は、隙間50bである。 On the other hand, as the cooling fan 70 rotates, an airflow is generated in the second ventilation passage R2. Specifically, as indicated by the thick arrow in FIG. 3 , air is sucked into the motor case 50 through the through hole 50a by the rotation of the cooling fan 70 . The sucked air generates an airflow inside the motor case 50 as the cooling fan 70 rotates. The airflow generated inside the motor case 50 moves inside the motor case 50 toward the bracket 60 side through the second ventilation path R2. The air flowing through the motor case 50 toward the bracket 60 is discharged to the outside of the electric blower 1 through a gap 50 b formed between the motor case 50 and the bracket 60 . That is, the entrance of the second ventilation path R2 is the through hole 50a of the motor case 50, and the exit of the second ventilation path R2 is the gap 50b.
 具体的には、冷却ファン70が回転することでモータケース50の内部には、貫通孔50aから隙間50bへと流れる空気の流れ、すなわち、気流が発生する。発生した気流は、ロータ11及びステータ12等のモータ10の内部部品を冷却しながら第2通風路R2を通過する。モータケース50の貫通孔50aから吸い込まれた空気は、モータ10の内部部品から取出した熱とともに電動送風機1の外部に排出される。 Specifically, when the cooling fan 70 rotates, an airflow is generated inside the motor case 50 from the through-hole 50a to the gap 50b. The generated airflow passes through the second ventilation path R2 while cooling internal parts of the motor 10 such as the rotor 11 and the stator 12 . The air sucked through the through hole 50 a of the motor case 50 is discharged to the outside of the electric blower 1 together with the heat extracted from the internal parts of the motor 10 .
 ここで、本実施の形態に係る電動送風機1の効果について、比較例1の電動送風機1Xと比較して説明する。図6は、比較例1の電動送風機1Xの断面図である。図7Aは、比較例1の電動送風機1Xに搭載される冷却ファン70Xの斜視図であり、図7Bは、同冷却ファン70Xの側面図である。 Here, the effect of the electric blower 1 according to the present embodiment will be described in comparison with the electric blower 1X of Comparative Example 1. FIG. 6 is a cross-sectional view of an electric blower 1X of Comparative Example 1. FIG. 7A is a perspective view of a cooling fan 70X mounted in an electric blower 1X of Comparative Example 1, and FIG. 7B is a side view of the same cooling fan 70X.
 図6に示すように、比較例1の電動送風機1Xは、バイパスタイプのブロワモータであって、上記実施の形態に係る電動送風機1とは、冷却ファン70Xの構成のみが異なる。具体的には、図7A及び図7Bに示すように、比較例1の電動送風機1Xに搭載される冷却ファン70X(比較例1の冷却ファン)は、ファン翼71Xがモータ10側の片面のみに設けられた片面翼仕様になっている。 As shown in FIG. 6, the electric blower 1X of Comparative Example 1 is a bypass type blower motor, and differs from the electric blower 1 according to the above embodiment only in the configuration of the cooling fan 70X. Specifically, as shown in FIGS. 7A and 7B, a cooling fan 70X mounted in an electric blower 1X of Comparative Example 1 (cooling fan of Comparative Example 1) has fan blades 71X on only one side on the motor 10 side. It has a single-sided wing specification.
 比較例1の電動送風機1Xでは、遠心ファン20とともに冷却ファン70Xが高速回転すると、冷却ファン70Xのファン翼71Xに応力が発生してファン翼71Xが変形することがある。この場合、ファン翼71Xを保持するベース部73Xまでもが変形して、ファン翼71Xが電動送風機1Xの内部部品に接触することがある。例えば、ベース部73Xが変形して、変形したベース部73Xの一部がブラケット60に接触することがある。 In the electric blower 1X of Comparative Example 1, when the cooling fan 70X rotates at high speed together with the centrifugal fan 20, stress is generated in the fan blades 71X of the cooling fan 70X, and the fan blades 71X may be deformed. In this case, even the base portion 73X that holds the fan blades 71X may be deformed, and the fan blades 71X may come into contact with internal parts of the electric blower 1X. For example, the base portion 73X may deform and a portion of the deformed base portion 73X may come into contact with the bracket 60 .
 そこで、冷却ファン70Xが高速回転時に変形することを防止するために、冷却ファン70Xを金属材料によって構成して高強度にすることも考えられる。しかし、冷却ファン70Xを金属材料によって構成すると、冷却ファン70Xの重量が増加したり重量のアンバランスが生じたりして、効率が低下したり振動が生じたりする。 Therefore, in order to prevent the cooling fan 70X from deforming during high-speed rotation, it is conceivable to construct the cooling fan 70X with a metal material to increase its strength. However, if the cooling fan 70X is made of a metal material, the weight of the cooling fan 70X increases or the weight is unbalanced, resulting in reduced efficiency and vibration.
 比較例1の冷却ファン70Xは、片面にしかファン翼71Xが設けられていない。これにより、冷却風量を大きくするために、ファン翼71Xを高くする必要がある。しかしながら、冷却ファン70Xのファン翼71Xを高くすると、ファン翼71Xが変形しやすくなるだけではなく、冷却ファン70Xの回転による騒音が増大する。 The cooling fan 70X of Comparative Example 1 has fan blades 71X only on one side. Accordingly, it is necessary to increase the height of the fan blades 71X in order to increase the amount of cooling air. However, if the fan blades 71X of the cooling fan 70X are raised, not only will the fan blades 71X be easily deformed, but also the noise caused by the rotation of the cooling fan 70X will increase.
 これに対して、本実施の形態に係る電動送風機1に搭載される冷却ファン70は、両面翼仕様になっている。これにより、冷却ファン70は、回転軸13の軸心C方向において、一方側に設けられた複数の第1ファン翼71と、他方側に設けられた複数の第2ファン翼72とを有する。 On the other hand, the cooling fan 70 mounted on the electric blower 1 according to the present embodiment has double-sided blade specifications. Thus, the cooling fan 70 has a plurality of first fan blades 71 provided on one side and a plurality of second fan blades 72 provided on the other side in the direction of the axis C of the rotating shaft 13 .
 この構成により、冷却ファン70が高速回転したときに、第1ファン翼71及び第2ファン翼72で発生する互いの応力が相殺し合う。これにより、片面翼仕様の冷却ファン70Xと比べて、冷却ファン70が変形することを抑制できる。この結果、変形した冷却ファン70の一部がブラケット60等に接触することを抑制できる。 With this configuration, when the cooling fan 70 rotates at high speed, the stresses generated in the first fan blades 71 and the second fan blades 72 cancel each other out. As a result, deformation of the cooling fan 70 can be suppressed compared to the cooling fan 70X with single-sided blade specifications. As a result, it is possible to prevent a portion of the deformed cooling fan 70 from contacting the bracket 60 and the like.
 これにより、本実施の形態のように、冷却ファン70を金属材料によって構成するのではなく、冷却ファン70を樹脂材料によって構成された樹脂成型品にしたとしても、冷却ファン70が変形することを抑制できる。また、樹脂成型品である冷却ファン70にガラスフィラー等を含有させなくても、冷却ファン70が変形することを抑制できる。つまり、冷却ファン70は、樹脂成型品であっても高強度になっている。 As a result, even if the cooling fan 70 is formed of a resin material instead of being made of a metallic material as in the present embodiment, the deformation of the cooling fan 70 can be prevented. can be suppressed. Moreover, deformation of the cooling fan 70 can be suppressed even if the cooling fan 70, which is a resin molded product, does not contain a glass filler or the like. In other words, the cooling fan 70 has high strength even if it is a resin molded product.
 このように、冷却ファン70を樹脂成型品にすることで、冷却ファン70を金属材料によって構成する場合と比べて、冷却ファン70を軽量化できるとともに重量のアンバランスが生じることを抑制できる。これにより、電動送風機1の軽量化を図ることができるとともに、電動送風機1の振動を抑制することができる。 By making the cooling fan 70 a resin molded product in this way, the weight of the cooling fan 70 can be reduced and weight imbalance can be suppressed compared to the case where the cooling fan 70 is made of a metal material. As a result, the weight of the electric blower 1 can be reduced, and the vibration of the electric blower 1 can be suppressed.
 しかも、本実施の形態における冷却ファン70のように、一方側に複数の第1ファン翼71を設けるとともに他方側に複数の第2ファン翼72を設けることで、第1ファン翼71及び第2ファン翼72の高さをあまり高くすることなく、冷却風量を確保することができる。 Moreover, like the cooling fan 70 in this embodiment, by providing a plurality of first fan blades 71 on one side and providing a plurality of second fan blades 72 on the other side, the first fan blades 71 and the second The cooling air volume can be ensured without increasing the height of the fan blades 72 too much.
 この点に関して、発明者らの実験結果によれば、第1ファン翼71の高さと第2ファン翼72の高さとを足し合わせた高さを、比較例1の冷却ファン70Xのファン翼71Xの高さと同等にすることで、比較例1の冷却ファン70Xと同等の冷却風量を確保できることが確認できた。つまり、第1ファン翼71及び第2ファン翼72の各々の高さを比較例1の冷却ファン70Xのファン翼71Xの高さの半分にしたとしても、冷却ファン70の冷却風量を、比較例1の冷却ファン70Xの冷却風量と同等にすることができる。 Regarding this point, according to the experimental results of the inventors, the sum of the height of the first fan blades 71 and the height of the second fan blades 72 is equal to the height of the fan blades 71X of the cooling fan 70X of Comparative Example 1. It was confirmed that a cooling air volume equivalent to that of the cooling fan 70X of Comparative Example 1 can be ensured by making the height equivalent. That is, even if the height of each of the first fan blades 71 and the second fan blades 72 is half the height of the fan blades 71X of the cooling fan 70X of the comparative example 1, the cooling air volume of the cooling fan 70 is the same as that of the comparative example. The amount of cooling air can be made equivalent to that of one cooling fan 70X.
 このように、本実施の形態における冷却ファン70を用いた電動送風機1では、第1ファン翼71及び第2ファン翼72の各々の高さが低くなっている。したがって、比較例1の冷却ファン70Xを用いた電動送風機1Xに対して、効率を維持したまま、冷却ファン70による騒音を低減することができる。 Thus, in the electric blower 1 using the cooling fan 70 according to the present embodiment, the height of each of the first fan blades 71 and the second fan blades 72 is low. Therefore, compared with the electric blower 1X using the cooling fan 70X of Comparative Example 1, the noise caused by the cooling fan 70 can be reduced while maintaining the efficiency.
 以上、説明したように、本実施の形態に係る電動送風機1は、ロータ11と、モータケース50と、回転ファンである遠心ファン20と、冷却ファン70と、を備える。ロータ11は、回転軸13及びロータコア11aを有する。モータケース50は、ロータ11を収納する。回転ファンである遠心ファン20は、回転軸13に取り付けられ、外気を吸い込む。冷却ファン70は、回転軸13に取り付けられ、モータケース50の内部空間を冷却する。電動送風機1は、第1通風路R1と第2通風路R2とを含む。第1通風路R1には、遠心ファン20が回転することで発生する気流が流れる。第2通風路R2には、冷却ファン70が回転することで発生する気流が流れる。冷却ファン70は、遠心ファン20とロータコア11aとの間に位置する。冷却ファン70は、複数の第1ファン翼71と複数の第2ファン翼72とを有する。複数の第1ファン翼71は、ロータコア11a側に設けられる。複数の第2ファン翼72は、ロータコア11a側とは反対側に設けられる。 As described above, the electric blower 1 according to the present embodiment includes the rotor 11, the motor case 50, the centrifugal fan 20 which is a rotating fan, and the cooling fan . The rotor 11 has a rotating shaft 13 and a rotor core 11a. The motor case 50 accommodates the rotor 11 . A centrifugal fan 20, which is a rotating fan, is attached to the rotating shaft 13 and sucks outside air. Cooling fan 70 is attached to rotating shaft 13 and cools the internal space of motor case 50 . The electric blower 1 includes a first ventilation passage R1 and a second ventilation passage R2. An air current generated by the rotation of the centrifugal fan 20 flows through the first air passage R1. An air current generated by the rotation of the cooling fan 70 flows through the second ventilation path R2. Cooling fan 70 is positioned between centrifugal fan 20 and rotor core 11a. The cooling fan 70 has a plurality of first fan blades 71 and a plurality of second fan blades 72 . The plurality of first fan blades 71 are provided on the rotor core 11a side. A plurality of second fan blades 72 are provided on the side opposite to the rotor core 11a side.
 これにより、冷却ファン70を軽量化したとしても冷却ファン70が変形することを抑制できる。同時に、電動送風機1の効率を維持したままで騒音が増大することを抑制できる。したがって、整流子モータへの軽量化、高効率及び低騒音の要求に対して、要求を見たすことができる電動送風機1を実現することができる。 Therefore, even if the weight of the cooling fan 70 is reduced, deformation of the cooling fan 70 can be suppressed. At the same time, it is possible to suppress an increase in noise while maintaining the efficiency of the electric blower 1 . Therefore, it is possible to realize the electric blower 1 that can meet the demands for weight reduction, high efficiency, and low noise for the commutator motor.
 また、本実施の形態における電動送風機1において、第1ファン翼71の高さと第2ファン翼72の高さとが同じになっている。 Also, in the electric blower 1 according to the present embodiment, the height of the first fan blades 71 and the height of the second fan blades 72 are the same.
 この構成により、第1ファン翼71で発生する応力と第2ファン翼72で発生する応力とを釣り合わせることができる。これにより、第1ファン翼71及び第2ファン翼72で発生する互いの応力を、より相殺させることができる。したがって、高速回転時に冷却ファン70が変形することを一層抑制できる。 With this configuration, the stress generated in the first fan blade 71 and the stress generated in the second fan blade 72 can be balanced. As a result, mutual stresses generated in the first fan blades 71 and the second fan blades 72 can be more canceled out. Therefore, deformation of the cooling fan 70 during high-speed rotation can be further suppressed.
 第1ファン翼71の高さと第2ファン翼72の高さとは異なっていてもよい。この場合、ブラケット60側(遠心ファン20側)の第1ファン翼71の高さを、第2ファン翼72の高さよりも高くするとよい。これにより、第1ファン翼71及び第2ファン翼72で発生する応力によって冷却ファン70が変形したとしても、第2ファン翼72の高さを第1ファン翼71の高さよりも高くした場合と比べて、変形した冷却ファン70がブラケット60等に接触することを抑制できる。 The height of the first fan blades 71 and the height of the second fan blades 72 may be different. In this case, the height of the first fan blades 71 on the bracket 60 side (the centrifugal fan 20 side) should be higher than the height of the second fan blades 72 . As a result, even if the cooling fan 70 is deformed by the stress generated by the first fan blades 71 and the second fan blades 72, the height of the second fan blades 72 is higher than the height of the first fan blades 71. In comparison, the deformed cooling fan 70 can be prevented from coming into contact with the bracket 60 and the like.
 本実施の形態における電動送風機1において、ステータ12は、冷却ファン70の側方に位置する壁部12dを有する。つまり、冷却ファン70の側方に壁部12dが位置している。 In the electric blower 1 according to the present embodiment, the stator 12 has a wall portion 12 d located on the side of the cooling fan 70 . That is, the wall portion 12 d is positioned on the side of the cooling fan 70 .
 この構成により、壁部12dが整流板として機能するので、壁部12dを設けない場合と比べて、冷却ファン70の回転によって生じる気流の風量(冷却風量)を多くすることができる。 With this configuration, the wall portion 12d functions as a rectifying plate, so the air volume (cooling air volume) generated by the rotation of the cooling fan 70 can be increased compared to the case where the wall portion 12d is not provided.
 この場合、ステータ12が有する壁部12dは、ステータ12が有するインシュレータ12cの一部になっている。 In this case, the wall portion 12d of the stator 12 is part of the insulator 12c of the stator 12.
 この構成により、別途整流板を設けることなく、冷却ファン70による冷却風量を多くすることができる。 With this configuration, it is possible to increase the amount of cooling air by the cooling fan 70 without providing a separate current plate.
 本実施の形態における電動送風機1において、冷却ファン70の外径寸法は、ロータ11のロータコア11aの外径寸法と同等である。 In the electric blower 1 of the present embodiment, the outer diameter dimension of the cooling fan 70 is the same as the outer diameter dimension of the rotor core 11 a of the rotor 11 .
 この構成により、冷却ファン70の外径寸法を可能な限り大きくすることができる。したがって、冷却ファン70による冷却風量を可能な限り多くすることができる。 With this configuration, the outer diameter of the cooling fan 70 can be made as large as possible. Therefore, the amount of cooling air by the cooling fan 70 can be increased as much as possible.
 また、発明者らが引き続き鋭意検討した結果、後述する実施の形態により、遠心ファン20と冷却ファン70の性能の低下を抑制できることを見出した。 In addition, as a result of continuing diligent studies by the inventors, it was found that the performance degradation of the centrifugal fan 20 and the cooling fan 70 can be suppressed by the embodiment described later.
 (実施の形態2)
 実施の形態2に係る電動送風機1aの構成について、図8~図10を用いて説明する。実施の形態1に係る電動送風機1と同じ構成要素については、同じ符号を用い、その説明を援用する。図8は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における実施の形態2に係る電動送風機1aの断面図である。
(Embodiment 2)
A configuration of an electric blower 1a according to Embodiment 2 will be described with reference to FIGS. 8 to 10. FIG. The same reference numerals are used for the same components as in the electric blower 1 according to Embodiment 1, and the description thereof is incorporated. FIG. 8 is a cross-sectional view of the electric blower 1a according to the second embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. FIG.
 電動送風機1aと電動送風機1との違いは、エアガイド30aがブラケット60を覆う構成としたことである。図9は、実施の形態2に係る電動送風機1aのエアガイド30aを示す斜視図である。図10は、実施の形態2に係る電動送風機1aのブラケット60を示す斜視図である。 The difference between the electric blower 1a and the electric blower 1 is that the air guide 30a is configured to cover the bracket 60. FIG. 9 is a perspective view showing the air guide 30a of the electric blower 1a according to the second embodiment. FIG. 10 is a perspective view showing bracket 60 of electric blower 1a according to the second embodiment.
 遠心ファン20の下にエアガイド30aがない場合、遠心ファン20が高速で回転することによって、遠心ファン20によって回転される空気とブラケット60のリブ63の間に存在する空気との間で干渉して渦が生じる。これにより、遠心ファン20の回転を阻害するという問題があった。この問題を解決するために、エアガイド30aがブラケット60を覆う構成としたところ、出力が上昇するという効果が得られた。つまり、エアガイド30aにより、遠心ファン20の性能の低下を抑制できた。 Without the air guide 30 a below the centrifugal fan 20 , the high-speed rotation of the centrifugal fan 20 causes interference between the air rotated by the centrifugal fan 20 and the air existing between the ribs 63 of the bracket 60 . a vortex is generated. As a result, there is a problem that the rotation of the centrifugal fan 20 is hindered. In order to solve this problem, the bracket 60 is covered with the air guide 30a, which has the effect of increasing the output. In other words, the performance of the centrifugal fan 20 can be suppressed from deteriorating by the air guide 30a.
 (実施の形態3)
 実施の形態3に係る電動送風機1bの構成について、図11と図12を用いて説明する。実施の形態1に係る電動送風機1と同じ構成要素については、同じ符号を用い、その説明を援用する。図11は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における実施の形態3に係る電動送風機1bの断面図である。
(Embodiment 3)
A configuration of an electric blower 1b according to Embodiment 3 will be described with reference to FIGS. 11 and 12. FIG. The same reference numerals are used for the same components as in the electric blower 1 according to Embodiment 1, and the description thereof is incorporated. FIG. 11 is a cross-sectional view of the electric blower 1b according to the third embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. FIG.
 電動送風機1bと電動送風機1との違いは、エアガイド30bがブラケット60を覆う構成としたことと、実施の形態1に係るディフューザ翼31をなくしたことである。図12は、実施の形態3に係る電動送風機1aのエアガイド30bを示す斜視図である。 The difference between the electric blower 1b and the electric blower 1 is that the air guide 30b is configured to cover the bracket 60 and the diffuser blades 31 according to the first embodiment are eliminated. FIG. 12 is a perspective view showing the air guide 30b of the electric blower 1a according to the third embodiment.
 遠心ファン20の下にエアガイド30bがない場合、遠心ファン20が高速で回転することによって、遠心ファン20によって回転される空気とブラケット60のリブ63の間に存在する空気との間で干渉して渦が生じる。これにより、遠心ファン20の回転を阻害するという問題があった。この問題を解決するために、エアガイド30bがブラケット60を覆う構成としたところ、遠心ファン20による騒音を防止するという効果が得られた。つまり、エアガイド30bにより、遠心ファン20の性能の低下を抑制できた。 Without the air guide 30 b below the centrifugal fan 20 , the high-speed rotation of the centrifugal fan 20 causes interference between the air rotated by the centrifugal fan 20 and the air existing between the ribs 63 of the bracket 60 . a vortex is generated. As a result, there is a problem that the rotation of the centrifugal fan 20 is hindered. In order to solve this problem, the bracket 60 is covered with the air guide 30b. In other words, the performance of the centrifugal fan 20 can be suppressed from deteriorating by the air guide 30b.
 また、実施の形態1に係るディフューザ翼31をなくしたことにより、ディフューザ翼31によってファンケース40を支えることができない。しかし、図11に示すように、ブラケット60は、外周部に段差62を含む。ファンケース40は、段差62と接する。ブラケット60の外周部に設けられた段差62は、ファンケース40を支える。ファンケース40は、段差62によって取り付けられる位置が決められる。つまり、ブラケット60の外周部に設けられた段差62によって支えられたファンケース40の外周部は、ファンケースとブラケットを共用化している。このように、最低限の部品の変更により、ファンケース40の外周部は、複数の作用をほどこすことができる。 Also, since the diffuser blades 31 according to the first embodiment are eliminated, the fan case 40 cannot be supported by the diffuser blades 31. However, as shown in FIG. 11, the bracket 60 includes a step 62 on its outer circumference. Fan case 40 contacts step 62 . A stepped portion 62 provided on the outer peripheral portion of the bracket 60 supports the fan case 40 . The mounting position of the fan case 40 is determined by a step 62 . That is, the fan case and the bracket are used in common at the outer peripheral portion of the fan case 40 supported by the step 62 provided on the outer peripheral portion of the bracket 60 . In this way, the outer peripheral portion of the fan case 40 can perform a plurality of functions by changing the minimum number of parts.
 (実施の形態4)
 実施の形態4に係る電動送風機1cの構成について、図13と図14を用いて説明する。実施の形態1に係る電動送風機1と同じ構成要素については、同じ符号を用い、その説明を援用する。図13は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における実施の形態4に係る電動送風機1cの断面図である。
(Embodiment 4)
A configuration of an electric blower 1c according to Embodiment 4 will be described with reference to FIGS. 13 and 14. FIG. The same reference numerals are used for the same components as in the electric blower 1 according to Embodiment 1, and the description thereof is incorporated. FIG. 13 is a cross-sectional view of the electric blower 1c according to the fourth embodiment in the XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. FIG.
 電動送風機1cと電動送風機1との違いは、ブラケット60bに備わるリブ63が冷却ファン70に向かって突出していることである。このリブ63を覆うように、カバー35が設けられている。図14は、実施の形態4に係る電動送風機1cのカバー35を示す斜視図である。リブ63が遠心ファン20に向かって突出している場合、遠心ファン20が高速で回転することによって、遠心ファン20によって回転される空気とブラケット60のリブ63の間に存在する空気との間で干渉して渦が生じる。これにより、遠心ファン20の回転を阻害するという問題があった。この問題を解決するために、電動送風機1cは、ブラケット60bに備わるリブ63が冷却ファン70に向かって突出する構成としている。 The difference between the electric blower 1c and the electric blower 1 is that the ribs 63 provided on the bracket 60b protrude toward the cooling fan 70. A cover 35 is provided to cover the rib 63 . FIG. 14 is a perspective view showing the cover 35 of the electric blower 1c according to the fourth embodiment. When the ribs 63 protrude toward the centrifugal fan 20, the high speed rotation of the centrifugal fan 20 causes interference between the air rotated by the centrifugal fan 20 and the air existing between the ribs 63 of the bracket 60. a vortex is generated. As a result, there is a problem that the rotation of the centrifugal fan 20 is hindered. In order to solve this problem, the electric blower 1c is configured such that the ribs 63 provided on the bracket 60b protrude toward the cooling fan 70. As shown in FIG.
 また、ブラケット60bに備わるリブ63が冷却ファン70に向かって突出する構成とすると、冷却ファン70によって回転される空気とブラケット60bのリブ63の間に存在する空気との間で干渉して渦が生じる。この問題を解決するために、カバー35を設けた。 Further, if the ribs 63 provided on the bracket 60b project toward the cooling fan 70, the air rotated by the cooling fan 70 and the air existing between the ribs 63 of the bracket 60b interfere with each other to form a vortex. occur. To solve this problem, a cover 35 is provided.
 以上のように、ブラケット60bに備わるリブ63が冷却ファン70に向かって突出し、このリブ63を覆うように、カバー35を設けることにより、遠心ファン20の性能の低下を抑制できる。 As described above, the ribs 63 provided on the bracket 60b protrude toward the cooling fan 70, and by providing the cover 35 so as to cover the ribs 63, the deterioration of the performance of the centrifugal fan 20 can be suppressed.
 次に、比較例2に係る電動送風機1Yの構成について、図15を用いて説明する。実施の形態1に係る電動送風機1と同じ構成要素については、同じ符号を用い、その説明を援用する。図15は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における比較例2に係る電動送風機1Yの断面図である。 Next, the configuration of the electric blower 1Y according to Comparative Example 2 will be described with reference to FIG. The same reference numerals are used for the same components as in the electric blower 1 according to Embodiment 1, and the description thereof is incorporated. FIG. 15 is a cross-sectional view of an electric blower 1Y according to Comparative Example 2 in an XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. As shown in FIG.
 電動送風機1Yと電動送風機1との違いは、ブラケット60Yの上面と下面を平面としたことである。これにより、ブラケット60Yは、実施の形態2のエアガイド30a及びブラケット60の役割、実施の形態3のエアガイド30b及びブラケット60の役割、実施の形態4のブラケット60b及びカバー35の役割を果たすことができる。 The difference between the electric blower 1Y and the electric blower 1 is that the upper and lower surfaces of the bracket 60Y are flat. Thereby, the bracket 60Y serves as the air guide 30a and the bracket 60 of the second embodiment, the air guide 30b and the bracket 60 of the third embodiment, and the bracket 60b and the cover 35 of the fourth embodiment. can be done.
 回転軸13及び第1軸受16などを保持するために、一般的には、エアガイド及びブラケットの厚さをある程度厚くする必要がある。比較例2において、エアガイド及びブラケットの役割を担っているのがブラケット60Yである。したがって、ブラケット60Yは所望の厚さが必要である。しかしながら、単にブラケット60Yを厚くすると、ブラケット自体が重くなり、コスト高になる。よって、ブラケットの強さを保ったまま軽量化する必要がある。そこで、ブラケットの強さを保ったまま軽量化するために、発明者らは、ブラケットにリブを形成する構成を採用した。これにより、遠心ファン20の性能の低下を抑制できた。 In order to hold the rotating shaft 13 and the first bearing 16, it is generally necessary to increase the thickness of the air guide and bracket to some extent. In Comparative Example 2, the bracket 60Y serves as an air guide and a bracket. Therefore, the bracket 60Y should have a desired thickness. However, if the thickness of the bracket 60Y is simply increased, the bracket itself becomes heavy and the cost increases. Therefore, it is necessary to reduce the weight while maintaining the strength of the bracket. Therefore, in order to reduce the weight of the bracket while maintaining the strength of the bracket, the inventors adopted a configuration in which ribs are formed on the bracket. As a result, deterioration in performance of the centrifugal fan 20 can be suppressed.
 次に、比較例3に係る電動送風機1Zの構成について、図16を用いて説明する。実施の形態1に係る電動送風機1と同じ構成要素については、同じ符号を用い、その説明を援用する。図16は、回転軸13の軸心Cを通る平面で切断したときのXZ断面における比較例3に係る電動送風機1Zの断面図である。 Next, the configuration of the electric blower 1Z according to Comparative Example 3 will be described with reference to FIG. The same reference numerals are used for the same components as in the electric blower 1 according to Embodiment 1, and the description thereof is incorporated. FIG. 16 is a cross-sectional view of an electric blower 1Z according to Comparative Example 3 in an XZ cross section taken along a plane passing through the axis C of the rotating shaft 13. FIG.
 電動送風機1Zと電動送風機1との違いは、ブラケット60のリブを削除し、ブラケット60Zとしたことである。これにより、ブラケット60Zは、実施の形態2のエアガイド30a及びブラケット60の役割、実施の形態3のエアガイド30b及びブラケット60の役割、実施の形態4のブラケット60b及びカバー35の役割を果たすことができる。しかし、ブラケット60Zの強度が不足することが考えられる。 The difference between the electric blower 1Z and the electric blower 1 is that the ribs of the bracket 60 are removed to form a bracket 60Z. Thereby, the bracket 60Z fulfills the role of the air guide 30a and the bracket 60 of the second embodiment, the role of the air guide 30b and the bracket 60 of the third embodiment, and the role of the bracket 60b and the cover 35 of the fourth embodiment. can be done. However, it is conceivable that the strength of the bracket 60Z is insufficient.
 (変形例)
 以上、本開示に係る電動送風機について、実施の形態に基づいて説明した。しかし、本開示は、上記実施の形態に限定されるものではない。
(Modification)
The electric blower according to the present disclosure has been described above based on the embodiment. However, the present disclosure is not limited to the above embodiments.
 例えば、上記実施の形態において、冷却ファン70が有する第1ファン翼71及び第2ファン翼72は、冷却ファン70の中央部から径方向外側に延在して途中から湾曲するように形成されていた。しかし、これに限らない。図17は、変形例に係る冷却ファンの上面図である。具体的には、図17に示される冷却ファン70Aのように、第1ファン翼71A及び第2ファン翼72Aは、冷却ファン70Aの中央部から径方向外側に直線状に延在するように放射状に形成されていてもよい。 For example, in the above-described embodiment, the first fan blades 71 and the second fan blades 72 of the cooling fan 70 are formed so as to extend radially outward from the central portion of the cooling fan 70 and curve midway. rice field. However, it is not limited to this. FIG. 17 is a top view of a cooling fan according to a modification. Specifically, like the cooling fan 70A shown in FIG. 17, the first fan blades 71A and the second fan blades 72A extend radially outward from the central portion of the cooling fan 70A. may be formed in
 また、上記実施の形態では、電動送風機1に用いられるモータ10として、ブラシ付き整流子モータを用いた。しかし、これに限るものではない。 Also, in the above embodiment, a brushed commutator motor is used as the motor 10 used in the electric blower 1 . However, it is not limited to this.
 また、上記実施の形態において、電動送風機1は、電気掃除機に用いる場合について説明した。しかし、これに限らない。例えば、電動送風機1は、エアタオル等の他の電気機器に用いてもよい。 Also, in the above embodiment, the case where the electric blower 1 is used for a vacuum cleaner has been described. However, it is not limited to this. For example, the electric blower 1 may be used for other electrical equipment such as an air towel.
 その他、上記実施の形態に対して当業者が思い付く各種変形を施して得られる形態、又は、本開示の趣旨を逸脱しない範囲で実施の形態における構成要素及び機能を任意に組み合わせることで実現される形態も本開示に含まれる。 In addition, forms obtained by applying various modifications that a person skilled in the art can think of to the above embodiments, or realized by arbitrarily combining the components and functions in the embodiments within the scope of the present disclosure Forms are also included in this disclosure.
 本開示の技術は、電動送風機が用いられる種々の電気機器に利用することができる。 The technology of the present disclosure can be used in various electric devices that use electric blowers.
 1、1a、1b、1c 電動送風機
 10 モータ
 11 ロータ
 11a ロータコア
 11b、12b 巻線コイル
 12 ステータ
 12a ステータコア
 12c インシュレータ
 12d 壁部
 13 回転軸
 13a 第1端部
 13b 第2端部
 14 整流子
 15 ブラシ
 16 第1軸受け
 17 第2軸受け
 20 遠心ファン(回転ファン)
 20a、40a 吸気口
 20b 排気口
 21 第1側板
 22 第2側板
 23 ファン翼
 30、30a、30b エアガイド
 31 ディフューザ翼
 35 カバー
 51、61 軸受け保持部
 40 ファンケース
 41 蓋部
 42 側壁部
 50 モータケース
 50a 貫通孔
 50b 隙間
 60、60b ブラケット
 60a 排気口
 62 段差
 63 リブ
 70、70A 冷却ファン
 71、71A 第1ファン翼
 72、72A 第2ファン翼
 73 ベース部
 73a 第1面
 73b 第2面
 74 貫通孔
 80 ファンケーススペーサ
 R1 第1通風路
 R2 第2通風路
Reference Signs List 1, 1a, 1b, 1c electric blower 10 motor 11 rotor 11a rotor core 11b, 12b winding coil 12 stator 12a stator core 12c insulator 12d wall 13 rotating shaft 13a first end 13b second end 14 commutator 15 brush 16 th 1 bearing 17 second bearing 20 centrifugal fan (rotating fan)
20a, 40a intake port 20b exhaust port 21 first side plate 22 second side plate 23 fan blades 30, 30a, 30b air guide 31 diffuser blade 35 cover 51, 61 bearing holder 40 fan case 41 lid portion 42 side wall portion 50 motor case 50a Through hole 50b Gap 60, 60b Bracket 60a Exhaust port 62 Step 63 Rib 70, 70A Cooling fan 71, 71A First fan blade 72, 72A Second fan blade 73 Base part 73a First surface 73b Second surface 74 Through hole 80 Fan Case spacer R1 1st ventilation path R2 2nd ventilation path

Claims (12)

  1.  回転軸及びロータコアを有するロータと、
     前記ロータを収納するモータケースと、
     前記回転軸に取り付けられ、外気を吸い込む回転ファンと、
     前記回転軸に取り付けられ、前記モータケースの内部空間を冷却する冷却ファンと、を備え、
     前記回転ファンが回転することで発生する気流が流れる第1通風路と前記冷却ファンが回転することで発生する気流が流れる第2通風路とを含み、
     前記冷却ファンは、前記回転ファンと前記ロータコアとの間に位置し、
     前記冷却ファンは、前記ロータコア側に設けられた複数の第1ファン翼と、前記ロータコア側とは反対側に設けられた複数の第2ファン翼とを有する、
     電動送風機。
    a rotor having a rotating shaft and a rotor core;
    a motor case that houses the rotor;
    a rotating fan attached to the rotating shaft and sucking outside air;
    a cooling fan attached to the rotating shaft and cooling the internal space of the motor case;
    a first ventilation passage through which airflow generated by rotation of the rotating fan flows; and a second ventilation passage through which airflow generated by rotation of the cooling fan flows;
    The cooling fan is positioned between the rotating fan and the rotor core,
    The cooling fan has a plurality of first fan blades provided on the rotor core side and a plurality of second fan blades provided on a side opposite to the rotor core side,
    electric blower.
  2.  前記冷却ファンは、樹脂成型品である、
     請求項1に記載の電動送風機。
    The cooling fan is a resin molded product,
    The electric blower according to claim 1.
  3.  前記第1ファン翼の高さと前記第2ファン翼の高さとが同じである、
     請求項1又は2に記載の電動送風機。
    the height of the first fan blade and the height of the second fan blade are the same;
    The electric blower according to claim 1 or 2.
  4.  さらに、前記ロータコアを囲むように配置されたステータを備え、
     前記ステータは、前記冷却ファンの側方に位置する壁部を有する、
     請求項1~3のいずれか1項に記載の電動送風機。
    Further comprising a stator arranged to surround the rotor core,
    The stator has a wall portion located on the side of the cooling fan,
    The electric blower according to any one of claims 1 to 3.
  5.  前記ステータは、ステータコアと、インシュレータを介して前記ステータコアに巻回された巻線コイルとを有し、
     前記壁部は、前記インシュレータの一部である、
     請求項4に記載の電動送風機。
    The stator has a stator core and a winding coil wound around the stator core via an insulator,
    The wall is part of the insulator,
    The electric blower according to claim 4.
  6.  前記冷却ファンの外径寸法は、前記ロータコアの外径寸法と同等である、
     請求項1~4のいずれか1項に記載の電動送風機。
    The outer diameter dimension of the cooling fan is equivalent to the outer diameter dimension of the rotor core,
    The electric blower according to any one of claims 1 to 4.
  7.  吸気口を有し、前記回転ファンを覆うファンケースと、
     前記回転ファンと前記冷却ファンとの間に位置するブラケットとをさらに有し、
     前記第1通風路と前記第2通風路とは、前記ブラケットによって区分けされている、
     請求項1~6のいずれか1項に記載の電動送風機。
    a fan case having an intake port and covering the rotating fan;
    a bracket positioned between the rotating fan and the cooling fan;
    The first ventilation path and the second ventilation path are separated by the bracket,
    The electric blower according to any one of claims 1 to 6.
  8.  前記ブラケットを覆うエアガイドをさらに備える、
     請求項7に記載の電動送風機。
    Further comprising an air guide covering the bracket,
    The electric blower according to claim 7.
  9.  前記ブラケットは、外周部に段差を含み、
     前記ファンケースは、前記段差と接する、
     請求項7に記載の電動送風機。
    The bracket includes a step on its outer periphery,
    the fan case is in contact with the step,
    The electric blower according to claim 7.
  10.  前記ブラケットはリブを備え、
     前記リブは前記冷却ファンに向かって突出している、
     請求項7に記載の電動送風機。
    the bracket includes ribs;
    the rib protrudes toward the cooling fan;
    The electric blower according to claim 7.
  11.  前記リブを覆うカバーをさらに有する
     請求項10に記載の電動送風機。
    The electric blower according to claim 10, further comprising a cover that covers said rib.
  12.  請求項1~11のいずれか1項に記載された電動送風機における前記回転軸に取り付けられる前記冷却ファンであって、
     前記電動送風機は、バイパスタイプのブロワモータであり、
     一方の面側に設けられた前記複数の第1ファン翼と、前記一方の面側と反対側に設けられた前記複数の第2ファン翼とを有する、
     冷却ファン。
    The cooling fan attached to the rotating shaft in the electric blower according to any one of claims 1 to 11,
    The electric blower is a bypass type blower motor,
    The plurality of first fan blades provided on one surface side and the plurality of second fan blades provided on the side opposite to the one surface side,
    cooling fan.
PCT/JP2022/005382 2021-03-30 2022-02-10 Electric air blower and cooling fan WO2022209344A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04311700A (en) * 1991-04-09 1992-11-04 Mitsubishi Electric Corp Motor fan
JPH10164799A (en) * 1996-11-26 1998-06-19 Hitachi Ltd Induction motor
JP2003284657A (en) 2002-02-07 2003-10-07 Johnson Electric Sa Blower electric motor assembly
JP2009027788A (en) * 2007-07-18 2009-02-05 Mitsubishi Electric Corp Rotary electric machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04311700A (en) * 1991-04-09 1992-11-04 Mitsubishi Electric Corp Motor fan
JPH10164799A (en) * 1996-11-26 1998-06-19 Hitachi Ltd Induction motor
JP2003284657A (en) 2002-02-07 2003-10-07 Johnson Electric Sa Blower electric motor assembly
JP2009027788A (en) * 2007-07-18 2009-02-05 Mitsubishi Electric Corp Rotary electric machine

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CN116997722A (en) 2023-11-03
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