WO2022201589A1 - 端子モジュール - Google Patents
端子モジュール Download PDFInfo
- Publication number
- WO2022201589A1 WO2022201589A1 PCT/JP2021/033132 JP2021033132W WO2022201589A1 WO 2022201589 A1 WO2022201589 A1 WO 2022201589A1 JP 2021033132 W JP2021033132 W JP 2021033132W WO 2022201589 A1 WO2022201589 A1 WO 2022201589A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- contact
- terminal fitting
- mating
- leaf spring
- case
- Prior art date
Links
- 230000013011 mating Effects 0.000 claims abstract description 104
- 238000005452 bending Methods 0.000 claims description 12
- 238000003780 insertion Methods 0.000 description 33
- 230000037431 insertion Effects 0.000 description 33
- 238000006073 displacement reaction Methods 0.000 description 12
- 239000002184 metal Substances 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/24—Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting
- H01H1/26—Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting with spring blade support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/18—Contacts characterised by the manner in which co-operating contacts engage by abutting with subsequent sliding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/24—Contacts characterised by the manner in which co-operating contacts engage by abutting with resilient mounting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/02—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
- H01H3/16—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch adapted for actuation at a limit or other predetermined position in the path of a body, the relative movement of switch and body being primarily for a purpose other than the actuation of the switch, e.g. for a door switch, a limit switch, a floor-levelling switch of a lift
- H01H3/161—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch adapted for actuation at a limit or other predetermined position in the path of a body, the relative movement of switch and body being primarily for a purpose other than the actuation of the switch, e.g. for a door switch, a limit switch, a floor-levelling switch of a lift for actuation by moving a closing member, e.g. door, cover or lid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
Definitions
- the present disclosure relates to terminal modules.
- Patent Literature 1 discloses a terminal module used in a butt-type electrical connection structure developed for high-current applications.
- This terminal module includes a metal case having an opening into which the mating contact enters, a coil spring housed in the case, and a coil spring that is urged by the coil spring toward the opening and pressed against the mating contact. It has a contact portion that moves while compressing the spring.
- both contacts can be slid against each other when they are butted against each other.
- a braided wire or the like is required to connect the connecting portion and the contact portion. Therefore, further improvement for simplifying the structure has been sought.
- a terminal module that can achieve mutual sliding when both contacts are abutted with a simple structure.
- a terminal module includes a case having an opening into which a mating contact enters, a cavity for accommodating the mating contact that has entered from the opening, and a terminal fitting held in the case, wherein the The terminal fitting has a fixing portion fixed to the case, and a leaf spring portion protruding from the fixing portion toward the opening in a cantilever shape and accommodated in the space so as to be flexibly deformable,
- the leaf spring portion includes a base end portion extending from the fixing portion toward the opening, a tip portion extending from the base end portion toward one side in a plate thickness direction of the base end portion, and and a contact portion provided therein, wherein the contact portion is displaced toward the fixed portion side and the one side in the plate thickness direction due to bending deformation of the leaf spring portion when pressed by the mating contact. It is.
- the terminal module of the present disclosure it is possible to achieve mutual sliding when both contacts are abutted with a simple structure.
- FIG. 1 is a perspective view showing a terminal module according to Embodiment 1 before being connected to a mating contact.
- 2 is a longitudinal sectional view of the terminal module shown in FIG. 1;
- FIG. 3 is an exploded perspective view of the terminal module shown in FIG. 1;
- FIG. 4 is a perspective view showing the terminal module shown in FIG. 1 in a connected state with a mating contact.
- 5 is a longitudinal sectional view of the terminal module shown in FIG. 4;
- the terminal module of the present disclosure includes: (1) A case having an opening into which a mating contact enters and a cavity for accommodating the mating contact that has entered from the opening; and a terminal fitting held in the case, wherein the terminal fitting is: a fixing portion fixed to the case; and a plate spring portion protruding from the fixing portion toward the opening in a cantilever shape and accommodated in the space so as to be flexibly deformable, wherein the plate spring portion a base end portion extending from the fixed portion toward the opening; a tip portion extending from the base end portion toward one side in a thickness direction of the base end portion; and a contact provided at the tip portion. and the contact portion is displaced toward the fixed portion side and the one side in the plate thickness direction due to bending deformation of the leaf spring portion when pressed by the mating contact.
- the terminal fitting held by the case has the leaf spring portion extending from the fixed portion fixed to the case to the opening side into which the mating contact enters.
- the leaf spring portion has a base end portion extending from the fixed portion toward the opening, a tip portion extending from the base end portion toward one side in the plate thickness direction of the base end portion, and a contact portion provided at the tip portion. and is housed in a cavity of the case so as to be flexibly deformable.
- the leaf spring portion has a base end portion extending from the fixing portion toward the opening and a tip portion extending from the base end portion toward one side in the plate thickness direction.
- the base end portion and the tip end portion of the leaf spring portion may be connected via a right-angled corner portion, or may be connected via a curved portion.
- the proximal end portion may extend straight from the fixed portion toward the opening, or may extend obliquely.
- the inclination angle may be constant or may vary.
- the distal end portion may extend straight in the plate thickness direction of the base end portion, or may extend obliquely in the plate thickness direction.
- the proximal end portion of the leaf spring portion is connected to the distal end portion via a curved portion directed toward the one side in the plate thickness direction toward the opening. Due to the curved portion provided at the proximal end portion, bending deformation is likely to occur at the proximal end portion of the leaf spring portion, and it is possible to increase the amount of displacement when the contact portion abuts against the mating contact. As a result, it is possible to increase the amount of sliding when the contact portion collides with the mating contact and to increase the contact pressure of the contact portion to the mating contact.
- the base end portion of the leaf spring portion has a bent portion that bends toward the one side in the plate thickness direction, and the tip portion side of the bent portion extends toward the one side in the plate thickness direction. is preferably slanted. Due to the bending portion provided at the base end portion, the tip portion side is inclined toward one side in the plate thickness direction of the base end portion with respect to the bending portion, so that bending deformation occurs at the base end portion of the leaf spring portion. easier. As a result, it is possible to increase the amount of displacement when the contact portion collides with the mating contact, increasing the amount of sliding when the contact portion collides with the mating contact, and increasing the contact pressure of the contact portion to the mating contact. can be achieved.
- FIG. 1 A terminal module 10 according to a first embodiment of the present disclosure will be described below with reference to FIGS. 1 to 5.
- FIG. The terminal module 10 includes a terminal fitting 16 that can be electrically connected to a mating contact 14 in a mating terminal fitting 12 provided in a device such as an inverter.
- 1 to 3 show the terminal module 10 before the terminal fitting 16 and the mating terminal fitting 12 (mating contact 14) are connected.
- 1 and 2 show the terminal module 10 with the mating terminal fitting 12 (mating contact 14) spaced downward from the terminal fitting 16.
- FIG. 4 and 5 show the terminal module 10 with the terminal fitting 16 and the mating terminal fitting 12 (mating contact 14) fully connected.
- the terminal module 10 can be placed in any orientation, directional references in the following description are relative to the arrows shown in FIG.
- the left side refers to the back side of the paper surface in FIG. 2
- the right side refers to the front side of the paper surface in FIG.
- only some members are given reference numerals, and the reference numerals are omitted for other members.
- the terminal module 10 includes a case 22 having an opening 18 into which the mating contacts 14 enter and a cavity 20 for accommodating the mating contacts 14 entering through the opening 18 .
- the terminal fitting 16 is held by the case 22 .
- the case 22 has a box-like shape that is open downward as a whole, and is made of insulating synthetic resin or the like.
- the case 22 has a stepped box shape, and the lower portion of the case 22 protrudes forward compared to the upper portion. That is, the case 22 includes an upper wall portion 24, a pair of side wall portions 26, 26 extending downward from both lateral sides of the upper wall portion 24, and a rear wall portion 28 extending downward from the rear side of the upper wall portion 24. I have.
- An upper front wall portion 30 extending downward from the front side of the upper wall portion 24 is provided at the upper front portion of the case 22 .
- a lower front wall portion 32 is provided which is located further forward.
- a stepped wall portion 34 that spreads in the horizontal direction (direction perpendicular to the vertical direction) is provided.
- the lower end of the upper front wall portion 30 is connected to the stepped wall portion 34
- the upper end of the lower front wall portion 32 is connected to the stepped wall portion 34 .
- the internal space of the case 22 is larger in the lower part than in the upper part.
- the upper portion of the internal space of the case 22 is a space for fixing the terminal fitting 16 to the case 22, and the lower portion of the internal space of the case 22 is a space 20 for accommodating the mating contact 14.
- the opening 18 into which the mating contact 14 enters in the case 22 is formed by the lower opening of the case 22 .
- a space 20 for accommodating the mating contact 14 entering from the opening 18 is constituted by a space surrounded by the lower front wall portion 32, the stepped wall portion 34, the pair of side wall portions 26, 26, and the rear wall portion 28. It is
- An insertion hole 36 through which the upper end portion of the terminal fitting 16 is inserted is formed through the upper wall portion 24 of the case 22 in the thickness direction (vertical direction) in a substantially central portion.
- Each side wall portion 26 of the case 22 is provided with an engaging claw 38 projecting outward in the left-right direction.
- the upper portion of the rear wall portion 28 of the case 22 is formed with a portion that is thicker than the lower portion.
- a nut accommodating portion 40 that opens forward is provided in the thickened portion of the rear wall portion 28 , and a nut 42 is accommodated in the nut accommodating portion 40 .
- the upper front wall portion 30 is provided with an insertion window 44 penetrating in the thickness direction (front-rear direction).
- the insertion window 44 has predetermined vertical and horizontal dimensions, and in the first embodiment, the insertion window 44 is formed over the entire length of the upper front wall portion 30 in the horizontal direction.
- the nut accommodating portion 40 is exposed to the outside through the insertion window 44 when the case 22 is in a single product state before the terminal fitting 16 is fixed to the case 22 .
- the nut 42 can be accommodated in the nut accommodating portion 40 through the insertion window 44, and a bolt 72, which will be described later, can be inserted through the nut 42 and fastened.
- the insertion window 44 is covered with a lid member 46 . That is, the cover member 46 is formed in a size that can cover the insertion window 44, and mounting pieces 48, 48 that protrude rearward are provided at both ends in the left-right direction. Each mounting piece 48 is formed with an engaging hole 50 penetrating in the thickness direction (horizontal direction). Then, the lid member 46 is brought closer to the insertion window 44 from the front, and the engagement claws 38 of the case 22 are engaged with the engagement holes 50 , so that the lid member 46 covers the insertion window 44 . Fixed.
- the terminal fitting 16 includes a fixed portion 52 fixed to the case 22 and a leaf spring portion protruding from the fixed portion 52 toward the opening 18 side in a cantilever shape and accommodated in the space 20 so as to be flexibly deformable. 54.
- the terminal fitting 16 is made of a conductive metal.
- the terminal fitting 16 has a substantially constant left-right dimension over its entire length and is bent into a predetermined shape.
- the terminal fitting 16 extends in the vertical direction, the upper portion extends substantially straight in the vertical direction, and the lower portion has a bent portion.
- a bolt insertion hole 56 penetrating in the thickness direction is formed on the lower side of the portion of the terminal fitting 16 that extends substantially straight in the vertical direction, that is, in the substantially central portion of the terminal fitting 16 in the vertical direction.
- this bolt insertion hole 56 is aligned with the inner hole of the nut 42 provided in the case 22, and a bolt 72 inserted through the bolt insertion hole 56 is fastened to the nut 42, whereby the terminal fitting 16 is attached. is fixed to the case 22 . Therefore, the portion of the terminal fitting 16 around the bolt insertion hole 56 , that is, the substantially central portion of the terminal fitting 16 in the vertical direction is the fixed portion 52 fixed to the case 22 .
- a connection hole 58 is formed through the terminal fitting 16 in the thickness direction (back and forth direction) above the portion of the terminal fitting 16 that extends substantially straight in the vertical direction, that is, at the upper end portion of the terminal fitting 16 .
- the terminal fitting 16 is fixed to the case 22 , the upper end portion of the terminal fitting 16 protrudes outside the case 22 through the insertion hole 36 in the upper wall portion 24 of the case 22 .
- the terminal fitting 16 is electrically connected to an external electric wire or the like by a bolt or the like (not shown) inserted through the connection hole 58 .
- a fixing portion 52 is provided at substantially the center portion of the terminal fitting 16 in the vertical direction.
- the leaf spring portion 54 is provided below the fixed portion 52 .
- the leaf spring portion 54 protrudes from the fixed portion 52 in a cantilever shape.
- the leaf spring portion 54 is configured by a so-called leaf spring in which a band metal fitting is flexibly deformable in the plate thickness direction.
- the plate spring portion 54 includes a base end portion 60 extending downward from the fixing portion 52 toward the opening 18 and a front portion extending from the base end portion 60 to one side of the base end portion 60 in the plate thickness direction (front-rear direction). and a contact portion 64 provided on the tip portion 62 .
- the entire terminal fitting 16 is integrally formed of a single band plate fitting having a substantially constant plate thickness.
- the base end portion 60 may extend straight downward from the fixing portion 52 , but in the first embodiment, the base end portion 60 is bent to one side in the plate thickness direction (front-rear direction) at an intermediate portion in the vertical direction. It has a bent portion 66 . As a result, in the base end portion 60, the portion above the bent portion 66 extends straight downward from the fixed portion 52, and the portion below the bent portion 66 closer to the tip portion 62 is the upper portion. , which is one side of the base end portion 60 in the plate thickness direction.
- the crossing angle between the proximal end portion 60 and the distal end portion 62 is not limited. 62 are orthogonal to each other. That is, the tip portion 62 extends horizontally, and in the first embodiment, the tip portion 62 extends straight forward.
- the proximal end 60 is connected to the distal end 62 via the curved portion 68 .
- the curved portion 68 curves toward the front, which is one side of the base end portion 60 in the plate thickness direction, toward the opening 18 , that is, downward.
- the base end portion 60 is inclined forward by a bent portion 66 in the middle portion in the vertical direction, and a curved portion 68 is connected to the lower end portion of the base end portion 60 inclined forward and extends forward.
- the distal end portion 62 is connected to the distal end (front end) of the curved portion 68 extending forward, and further extends forward from the curved portion 68 .
- the contact portion 64 is a portion of the tip portion 62 that comes into contact with the mating contact 14 as will be described later.
- the contact portion 64 is provided at the front end, which is the projecting tip of the tip portion 62, and is provided over substantially the entire length of the tip portion 62 (leaf spring portion 54) in the width direction (horizontal direction).
- the shape of the contact portion 64 is not limited, in the first embodiment, the lower surface of the contact portion 64 is the curved surface 70, and has a substantially semicircular shape in the longitudinal section shown in FIG.
- the tip of the contact portion 64 protruding downward is a bolt 72, which is a fixing point of the leaf spring portion 54 and will be described later. and the nut 42 at a position rotationally displaced by a predetermined angle ⁇ clockwise with respect to the vertical direction in the longitudinal section shown in FIG.
- This predetermined angle ⁇ is set within a range larger than 0 degrees and smaller than 90 degrees. That is, the terminal fitting 16 has a base end portion 60 extending from the fixing portion 52 to the opening 18 and a tip portion 62 extending forward from the base end portion 60 to one side of the base end portion 60 in the plate thickness direction. , the contact portion 64 can be set within the range of the predetermined angle ⁇ .
- the terminal module 10 of Embodiment 1 is assembled, for example, by the following method. First, the nut 42 is received from the front through the insertion window 44 and fixed to the nut receiving portion 40 of the case 22 . Then, the terminal metal fitting 16 bent into the above shape is inserted from the lower opening (opening 18) of the case 22, the upper end portion of the terminal metal fitting 16 is inserted through the insertion hole 36 of the upper wall portion 24, and the upper wall portion 24 is opened. protrude upwards.
- the bolt 72 is inserted from the front through the bolt insertion hole 56 through the insertion window 44 and fastened to the nut 42 .
- the lid member 46 is brought close to the insertion window 44 from the front, and the engaging claw 38 is engaged with the engagement hole 50 to fix the lid member 46 to the case 22 while covering the insertion window 44 .
- the terminal module 10 is completed.
- the leaf spring portion 54 of the terminal fitting 16 is accommodated in the space 20 of the case 22 .
- the internal space of the case 22 has a shape in which the lower portion (the space 20) protrudes forward compared to the upper portion, so that the distal end portion 62 protruding forward from the base end portion 60 is well accommodated.
- the protruding tip of the contact portion 64 extends vertically in the longitudinal section shown in FIG. , at a position having a central angle ⁇ with respect to a straight line extending from Further, the projecting tip of the contact portion 64 is separated from the opening 18 of the case 22 by a predetermined dimension A (see FIG. 2) in the vertical direction.
- the mating terminal fitting 12 having a substantially L shape is held by the mating housing 74 .
- the mating housing 74 has an inserting portion 76 at its upper end which is inserted into the case 22 through the opening 18 when connecting to the terminal module 10 .
- Stepped surfaces 78 are provided on both sides in the front-rear direction at the lower end of the insertion portion 76 .
- the mating housing 74 has an insertion hole 80 through which the mating terminal fitting 12 is inserted.
- the counterpart terminal fitting 12 is bent forward at its upper end portion, and the upper end portion of the counterpart terminal fitting 12 is arranged on the upper end surface of the insertion portion 76 and exposed to the outside.
- the portion exposed to the outside at the upper end portion of the mating terminal fitting 12 is the mating contact 14 .
- the upper end surface of the mating contact 14 and the stepped surface 78 are vertically separated by a predetermined dimension B (see FIG. 2).
- a vertical separation distance A between the projecting tip of the contact portion 64 and the opening 18 is smaller than a vertical separation distance B between the upper end surface of the mating contact 14 and the stepped surface 78 (A ⁇ B). .
- the end (lower end) of the mating terminal fitting 12 opposite to the mating contact 14 is electrically connected to the conductive member of the mating device.
- FIGS. 76 In order to connect the terminal module 10 and the mating contacts 14, first, as shown in FIGS. 76 is inserted into cavity 20 through opening 18 . Insertion of the mating housing 74 into the case 22 is restricted when the lower end of the case 22, which is the periphery of the opening 18, abuts against the stepped surface 78 of the mating housing 74, preventing further insertion.
- the vertical separation distance A between the projecting tip of the contact portion 64 and the opening 18 is smaller than the vertical separation distance B between the upper end surface of the mating contact 14 and the stepped surface 78 . Therefore, by inserting the insertion portion 76 into the cavity 20, the contact portion 64 is pressed against the mating contact 14, and the leaf spring portion 54 is elastically deformed as shown in FIG.
- the plate spring portion 54 before being deformed is indicated by a chain double-dashed line.
- the contact portion 64 when the contact portion 64 is pressed by the mating contact 14 , the contact portion 64 is displaced upward toward the fixed portion 52 and forward toward one side of the base end portion 60 in the plate thickness direction due to bending deformation of the leaf spring portion 54 . do. Specifically, as shown in FIG. 5, the projecting tip of the contact portion 64 is displaced upward by ⁇ V and forward by ⁇ H compared to before deformation. In short, when the contact portion 64 is pressed upward by the mating contact 14 , the contact portion 64 not only deforms upward, but also deforms forward while sliding on the upper surface of the mating contact 14 . .
- Such deformation of the contact portion 64 occurs when the contact portion 64 is pressed against the mating contact 14 and a rotational moment about the fixed point (fixed portion 52 ) is applied to the leaf spring portion 54 . . Then, the pressing force by the mating contact 14 is exerted as a rotational moment on the contact portion 64, which is the point of action, and as shown in FIG. up to Due to the displacement of the plate spring portion 54 in the rotational direction, the contact portion 64 is displaced not only upward but also forward. That is, the leaf spring portion 54 has a base end portion 60 extending from the fixing portion 52 toward the opening 18 and a tip end portion 62 extending forward from the base end portion 60 to one side of the base end portion 60 in the plate thickness direction.
- the contact portion 64 is preferably set within a range of 10° ⁇ 50°, more preferably 20° ⁇ 45° with respect to the fixed point (fixed portion 52). Accordingly, it is possible to suppress an increase in the size of the terminal module 10 while ensuring a large amount of displacement ( ⁇ H ).
- the elastic restoring force of the upwardly deformed plate spring portion 54 is exerted as an urging force on the lower mating contact 14, so that the contact portion 64 and the mating contact 14 are overlapped with a large contact pressure. and electrically connected. Further, the case 22 and the counterpart housing 74 are fixed to each other by bolts (not shown). As a result, the overlapping state of the contact portion 64 and the mating contact 14 with a large contact pressure is maintained.
- the contact portion 64 is pressed upward by the mating contact 14 at the time of connection with the mating contact 14 , so that the contact portion 64 slides forward on the surface of the mating contact 14 . It is designed to In particular, when the mating contact 14 presses the contact portion 64 upward, a rotational moment about the fixed portion 52 is applied to the leaf spring portion 54, so that the forward deformation of the contact portion 64 is stabilized. occur. As a result, foreign substances such as oxides are removed from the overlapping surfaces of the mating contact 14 and the contact portion 64 by sliding the mating contact 14 and the contact portion 64, and the mating contact 14 and the contact portion 64 are separated. It can be energized well.
- the contact portion 64 is deformed upward, the elastic restoring force of the contact portion 64 is exerted on the mating contact 14, so that the contact pressure between the contact portion 64 and the mating contact 14 can be ensured.
- the terminal module 10 of Embodiment 1 it is possible to achieve both the effects of removing foreign matter and improving the contact pressure.
- the proximal end portion 60 and the distal end portion 62 are connected via a curved portion 68 .
- substantially the entire leaf spring portion 54 can be easily deformed.
- a large amount of deformation can be ensured in the contact portion 64, and the effect of removing foreign matter accompanying the forward displacement of the contact portion 64 can be improved.
- the downward elastic restoring force that is, the contact pressure to the mating contact 14 can be improved. can maintain a good energized state.
- a bending portion 66 that bends forward is provided at the base end portion 60 of the leaf spring portion 54 . That is, by bending the leaf spring portion 54 forward in advance, when the contact portion 64 is pressed by the mating contact 14 , the tip portion 62 side of the bent portion 66 can be stably deformed. As a result, the effect of removing foreign matter and improving the contact pressure associated with the forward and upward displacement of the contact portion 64 can be exhibited more stably.
- the proximal end portion 60 and the distal end portion 62 of the plate spring portion 54 are connected by the curved portion 68, but they may be connected by a right-angled corner portion.
- the base end portion 60 has the bent portion 66, and the tip portion 62 side is inclined forward from the bent portion 66, but the bent portion may not be provided. That is, the proximal end may extend straight toward the opening over substantially the entirety and be connected to the distal end, or may be curved over substantially the entirety and connected to the distal end.
- the tip portion may extend straight forward as in the first embodiment, or if the contact portion is pressed by the mating contact when connected to the mating contact, the tip may extend forward and backward. It may be slanted or curved to extend forward. Therefore, the leaf spring portion may be curved almost entirely from the fixed portion to the contact portion, for example.
- the fixing between the terminal metal fitting and the case is not limited to fixing with bolts as in the first embodiment, and conventionally known fixing structures such as adhesion, welding, concave-convex fitting, and insert molding may be employed.
- the plate thickness of the terminal fitting need not be constant.
- the leaf spring portion is formed relatively thin to facilitate elastic deformation, and the fixing portion and upper end portion are formed relatively thick. It may be made possible to stably connect to a case or an external electric wire.
- the case may have a substantially constant longitudinal dimension over substantially the entire length in the vertical direction.
- the terminal module 10 is connected to the mating terminal fittings 12 provided in the mating device such as an inverter, but the present invention is not limited to this mode.
- the mating terminal to which the terminal module 10 is connected may be provided in a connector or the like provided at the end of the electric wire.
- the terminal module 10 of the illustrated embodiment is sometimes referred to as a first terminal module.
- the assembly or module of mating terminal fitting 12 and mating housing 74 is sometimes referred to as a second terminal module that is mechanically mated and electrically connected to the first terminal module.
- the upward direction in FIG. 2 is sometimes referred to as the assembly direction of the first terminal module and the second terminal module.
- the first terminal module and second terminal module pair is sometimes referred to as a butt connector pair.
- the overall structure shown in FIG. 2 may be referred to as a butt-type electrical connection structure.
- terminal fitting 16 and the mating terminal fitting 12 of the illustrated embodiment may be referred to as a butt type terminal fitting pair.
- Terminal fitting 16 and mating terminal fitting 12 may be referred to as a first terminal fitting and a second terminal fitting, respectively.
- the mating contact 14 of the mating terminal fitting 12 of the illustrated embodiment is referred to as a flat surface or abutment surface extending transversely or perpendicularly to the assembly direction of the first terminal module and the second terminal module.
- the mating housing 74 may be referred to as a housing block that supports the mating contact 14 of the mating terminal fitting 12 so as not to bend or deform.
- the terminal fitting 16 of the illustrated embodiment is sometimes referred to as a J-shaped terminal fitting having a free end and a fixed portion or a terminal fitting having a J-shaped leaf spring.
- the proximal end portion 60 of the terminal fitting 16 may be referred to as a linear plate-shaped base extending parallel to the assembly direction of the first terminal module and the second terminal module.
- the leaf spring portion 54 of the terminal fitting 16 is continuous with the linear plate-shaped base and can extend obliquely and/or intersecting with respect to the assembly direction.
- the bent portion 66 of the terminal fitting 16 of the embodiment may be a bent line formed at the boundary between the base end portion 60 and the leaf spring portion 54 .
- the tip 62 of the terminal fitting 16 is sometimes referred to as the free end.
- the curved surface 70 of the contact portion 64 of the terminal fitting 16 may be referred to as a pressing surface configured to make wiping contact with the mating contact 14 and elastically press the mating contact 14 .
- the displacement amount ⁇ H in the embodiment may be referred to as the wiping length of the contact portion 64 of the terminal fitting 16 with respect to the mating contact 14 .
- the front-rear direction in FIG. 2 is sometimes referred to as the wiping direction of the contact portion 64 of the terminal fitting 16 with respect to the mating contact 14 .
- the wiping direction can be orthogonal to the assembly direction.
- the displacement amount ⁇ V in the embodiment may be referred to as the deflection length of the leaf spring portion of the terminal fitting 16 .
- the imaginary line connecting the contact portion 64 of the terminal fitting 16 and the fixed portion 52 has a first inclination with respect to the assembly direction. It can be tilted with an angle (eg, ⁇ ).
- the imaginary line connecting the contact portion 64 of the terminal fitting 16 and the fixed portion 52 is the first can be tilted with a second tilt angle (eg, ⁇ ′) that is greater than the tilt angle of .
- the first tilt angle (eg, ⁇ ) and the second tilt angle (eg, ⁇ ′) may be acute angles.
- the contact portion 64 of the terminal fitting 16 may be separated from the fixing portion 52 by a first distance in the assembly direction, The contact portion 64 of the terminal fitting 16 may be separated from the fixed portion 52 by a second distance smaller than the first distance in the front-rear direction (wiping direction) orthogonal to the assembling direction.
- the contact portion 64 of the terminal fitting 16 is separated from the fixing portion 52 by a distance smaller than the first distance in the assembly direction. They may be separated by a distance of 3.
- the third distance corresponding to the terminal fitting 16 after deformation is smaller than the corresponding first distance before the terminal fitting 16 is deformed by the amount of displacement .delta.V .
- the contact portion 64 of the terminal fitting 16 is positioned further from the fixed portion 52 than the second distance in the front-rear direction (wiping direction) orthogonal to the assembling direction. They may be spaced apart by a large fourth distance.
- the first terminal module (10) and the second terminal module (12, 74) may be configured to be assembled in an assembly direction
- the first terminal module (10) includes a J-shaped first terminal fitting (16) having conductive free ends (62, 64) and a fixing portion (52); a case (22) that fixedly supports the fixing portion (52) of 16) and supports the first terminal fitting (16) in a flexurally deformable manner
- the second terminal module (12, 74) comprises: a second terminal fitting (12) having a conductive flat surface (14) extending transversely or orthogonally to the assembly direction; a housing block (74) that supports the fitting (12) in a non-flexurally deformable manner,
- said conductive free ends (62, 64) of said first terminal fitting (16) are aligned with said conductive flat surface (14) of said second terminal fitting (12).
- the imaginary line connecting the conductive free ends (62, 64) of the first terminal fitting (16) and the fixed portion (52) is the third line with respect to the assembly direction. can be tilted with a tilt angle of 1 (e.g.
- said first An imaginary line connecting the conductive free ends (62, 64) of the terminal fitting (16) and the fixed portion (52) is a second angle larger than the first inclination angle with respect to the assembly direction. It can be tilted with a tilt angle (eg, ⁇ ′).
- Terminal module 12 Mating terminal fitting 14 Mating contact 16 Terminal fitting 18 Opening 20 Space 22 Case 24 Upper wall portion 26 Side wall portion 28 Rear wall portion 30 Upper front wall portion 32 Lower front wall portion 34 Step wall portion 36 Insertion hole 38 Engagement claw 40 Nut housing portion 42 Nut 44 Insertion window 46 Lid member 48 Mounting piece 50 Engagement hole 52 Fixed portion 54
- Leaf spring portion 56
- Bolt insertion hole 58
- Connection hole 60
- Base end portion 62
- Tip portion 64
- Bending portion 68
- curved portion 70
- bolt mating housing
- 76 insertion portion 78 stepped surface 80 insertion hole
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
最初に、本開示の実施態様を列記して説明する。
本開示の端子モジュールは、
(1)相手方接点が進入する開口と、前記開口から進入した前記相手方接点を収容する空所と、を有するケースと、前記ケースに保持されている端子金具と、を備え、前記端子金具は、前記ケースに固定される固定部と、前記固定部から前記開口側に片持ち梁状に突出して前記空所内に撓み変形可能に収容された板ばね部と、を有し、前記板ばね部は、前記固定部から前記開口に向かって延び出す基端部と、前記基端部から前記基端部の板厚方向の一方側に向かって延び出す先端部と、前記先端部に設けられた接点部とを有し、前記接点部は、前記相手方接点に押圧された際に、前記板ばね部の撓み変形により前記固定部側と前記板厚方向の前記一方側に変位する、ものである。
本開示の実施形態に係る端子モジュールを、以下に図面を参照しつつ説明する。なお、本開示は、これらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
以下、本開示の実施形態1の端子モジュール10について、図1から図5を用いて説明する。端子モジュール10は、例えばインバータ等の機器に設けられた相手方端子金具12における相手方接点14と電気的に接続することのできる端子金具16を備えている。なお、図1から図3は、端子金具16と相手方端子金具12(相手方接点14)とが接続される前の状態の端子モジュール10を示す。図1および図2は、相手方端子金具12(相手方接点14)が端子金具16に対して下方に離隔した状態の端子モジュール10を示す。図4および図5は、端子金具16と相手方端子金具12(相手方接点14)とが完全に接続された状態の端子モジュール10を示す。端子モジュール10は、任意の向きで配置することができるが、以下の説明における方向の参照は、図2に示した矢印を基準とする。なお、、左方とは図2中の紙面奥側、右方とは図2中の紙面手前側をいう。複数の同一部材については、一部の部材にのみ符号を付し、他の部材については符号を省略する場合がある。
端子モジュール10は、相手方接点14が進入する開口18と、開口18から進入した相手方接点14を収容する空所20とを有するケース22を備えている。端子金具16は、ケース22に保持されている。
ケース22は、全体として下方に開口する箱形状であり、絶縁性を有する合成樹脂等により形成される。実施形態1では、ケース22は段付きの箱形状であり、ケース22の下方部分が上方部分に比べて前方に突出している。すなわち、ケース22は、上壁部24と、上壁部24の左右方向両側から下方に延びる一対の側壁部26,26と、上壁部24の後側から下方に延びる後壁部28とを備えている。また、ケース22の前方における上方部分には、上壁部24の前側から下方に延びる上側前壁部30が設けられていると共に、ケース22の前方における下方部分には、上側前壁部30よりも前方に位置する下側前壁部32が設けられている。上側前壁部30と下側前壁部32との間には、水平方向(上下方向と直交する方向)に広がる段差壁部34が設けられている。そして、上側前壁部30の下端が段差壁部34に接続されていると共に、下側前壁部32の上端が段差壁部34に接続されている。
端子金具16は、ケース22に固定される固定部52と、固定部52から開口18側となる下側に片持ち梁状に突出して空所20内に撓み変形可能に収容された板ばね部54とを有している。端子金具16は、導電性を有する金属により形成されている。実施形態1では、図3にも示されるように、端子金具16は、全長にわたって略一定の左右方向寸法を有しており、所定の形状に折り曲げられている。特に、実施形態1では、端子金具16が上下方向に延びており、上方部分が上下方向に略ストレートに延びていると共に、下方部分に折り曲げ部分を有している。
端子金具16の上下方向の略中央部分に固定部52が設けられる。板ばね部54は、固定部52の下側に設けられる。板ばね部54は、固定部52から片持ち梁状に突出している。板ばね部54は、帯板金具が板厚方向で撓み変形可能な、いわゆる板ばねによって構成されている。そして、板ばね部54は、固定部52から開口18に向かって下方に延び出す基端部60と、基端部60から基端部60の板厚方向(前後方向)の一方側となる前方に向かって延び出す先端部62と、先端部62に設けられた接点部64とを有している。端子金具16において、少なくとも板ばね部54は板厚方向で弾性変形可能である。なお、実施形態1では、端子金具16の全体が略一定の板厚寸法を有する単一の帯板金具により一体的に形成されている。
実施形態1の端子モジュール10は、例えば以下の方法で組み立てられる。先ず、ケース22におけるナット収容部40に対して、挿通窓44を通じて前方からナット42を収容して固定する。そして、上記の形状に折り曲げた端子金具16をケース22の下方開口部(開口18)から挿入し、端子金具16の上端部分を上壁部24の挿通孔36に挿通させて、上壁部24よりも上方まで突出させる。続いて、固定部52におけるボルト挿通孔56とナット42の内孔とを相互に位置合わせした状態で、挿通窓44を通じて前方からボルト挿通孔56にボルト72を挿通してナット42に締結する。その後、挿通窓44に前方から蓋部材46を接近させ、係合爪38を係合孔50に係止して、蓋部材46を、挿通窓44を覆蓋した状態でケース22に固定する。これにより、端子モジュール10が完成する。
相手方接点14を有する相手方機器の構造は限定されるものではないが、実施形態1では、略L字状とされた相手方端子金具12が、相手方ハウジング74に保持されている。相手方ハウジング74は、上端部分に、端子モジュール10との接続時に開口18を通じてケース22に挿入される挿入部76を備えている。挿入部76の下端には、前後方向両側に段差面78が設けられている。相手方ハウジング74には、相手方端子金具12が挿通される挿通孔80が上下方向で貫通して設けられており、相手方端子金具12において上下方向に延びる部分が挿通孔80に挿通されている。
以上、本開示の実施形態1に係る端子モジュール10について詳述したが、本開示は実施形態1に限定されない。本開示の目的を達成できる範囲での変形、改良等は本開示に含まれるものである。例えば次のような変形例も本開示の技術的範囲に含まれる。
(2)実施形態1では、基端部60が屈曲部66を有しており、屈曲部66よりも先端部62側が前方に傾斜していたが、屈曲部は設けられなくてもよい。すなわち、基端部は、例えば略全体にわたって開口に向かってストレートに延びて先端部に連結されていてもよいし、略全体にわたって湾曲して先端部に連結されていてもよい。
(5)端子金具における板厚寸法は一定である必要はなく、例えば板ばね部を比較的薄肉に形成して弾性変形を生じさせ易くすると共に、固定部および上端部を比較的厚肉に形成してケースや外部の電線等との接続を安定して行うことができるようにしてもよい。
(7)実施形態1では、端子モジュール10がインバータ等の相手方機器に設けられた相手方端子金具12に接続される態様を例示したが、この態様に限定されるものではない。例えば、端子モジュール10が接続される相手方端子が、電線端末に設けられたコネクタ等に設けられてもよい。
前記第1の端子モジュール(10)と前記第2の端子モジュール(12、74)とは、組付け方向に組付けられるように構成されてよく、
前記第1の端子モジュール(10)は、導電性自由端(62、64)と固定部(52)とを有するJ字状の第1の端子金具(16)と、前記第1の端子金具(16)の前記固定部(52)を固定的に支持し前記第1の端子金具(16)を撓み変形可能に支持するケース(22)とを備えることができ、
前記第2の端子モジュール(12,74)は、前記組付け方向に対して交差または直交して広がる導電性平坦面(14)を有する第2の端子金具(12)と、前記第2の端子金具(12)を撓み変形不能に支持するハウジングブロック(74)とを備えることができ、
前記第1の端子モジュール(10)と前記第2の端子モジュール(12、74)とを前記組付け方向に組み付けるとき、前記第1の端子金具(16)の前記導電性自由端(62,64)は、前記第2の端子金具(12)の前記導電性平坦面(14)を前記組付け方向に押圧し、前記導電性平坦面(14)を前記組付け方向に直交するワイピング方向にワイピング長さ(δH)だけワイピングするように構成されることができる。
前記第1の端子金具(16)の前記導電性自由端(62,64)が前記第2の端子金具(12)の前記導電性平坦面(14)に完全に接続されたとき、前記第1の端子金具(16)の前記導電性自由端(62,64)と前記固定部(52)とを結ぶ仮想線は、前記組付け方向に対して前記第1の傾斜角度よりも大きい第2の傾斜角度(例えばθ’)をもって傾斜することができる。
12 相手方端子金具
14 相手方接点
16 端子金具
18 開口
20 空所
22 ケース
24 上壁部
26 側壁部
28 後壁部
30 上側前壁部
32 下側前壁部
34 段差壁部
36 挿通孔
38 係合爪
40 ナット収容部
42 ナット
44 挿通窓
46 蓋部材
48 取付片
50 係合孔
52 固定部
54 板ばね部
56 ボルト挿通孔
58 接続孔
60 基端部
62 先端部
64 接点部
66 屈曲部
68 湾曲状部
70 湾曲面
72 ボルト
74 相手方ハウジング
76 挿入部
78 段差面
80 挿通孔
Claims (3)
- 相手方接点が進入する開口と、前記開口から進入した前記相手方接点を収容する空所と、を有するケースと、
前記ケースに保持されている端子金具と、を備え、
前記端子金具は、前記ケースに固定される固定部と、前記固定部から前記開口側に片持ち梁状に突出して前記空所内に撓み変形可能に収容された板ばね部と、を有し、
前記板ばね部は、前記固定部から前記開口に向かって延び出す基端部と、前記基端部から前記基端部の板厚方向の一方側に向かって延び出す先端部と、前記先端部に設けられた接点部とを有し、
前記接点部は、前記相手方接点に押圧された際に、前記板ばね部の撓み変形により前記固定部側と前記板厚方向の前記一方側に変位する、端子モジュール。 - 前記板ばね部の前記基端部が、前記開口に向かうにつれて前記板厚方向の前記一方側に向かう湾曲状部を介して前記先端部に連結されている、請求項1に記載の端子モジュール。
- 前記板ばね部の前記基端部が、前記板厚方向の前記一方側に屈曲する屈曲部を有し、前記屈曲部よりも前記先端部側が前記板厚方向の前記一方側に向かって傾斜している、請求項1または請求項2に記載の端子モジュール。
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DE112021007396.6T DE112021007396T5 (de) | 2021-03-26 | 2021-09-09 | Anschlussmodul |
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JP2013161620A (ja) * | 2012-02-03 | 2013-08-19 | Yazaki Corp | バルブソケット及び照明装置 |
WO2018116964A1 (ja) * | 2016-12-21 | 2018-06-28 | 株式会社オートネットワーク技術研究所 | 端子モジュール及びコネクタ |
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JP2013161620A (ja) * | 2012-02-03 | 2013-08-19 | Yazaki Corp | バルブソケット及び照明装置 |
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