WO2022198711A1 - Backlight module and display device - Google Patents

Backlight module and display device Download PDF

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Publication number
WO2022198711A1
WO2022198711A1 PCT/CN2021/084671 CN2021084671W WO2022198711A1 WO 2022198711 A1 WO2022198711 A1 WO 2022198711A1 CN 2021084671 W CN2021084671 W CN 2021084671W WO 2022198711 A1 WO2022198711 A1 WO 2022198711A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipation
substrate
base substrate
backlight module
light source
Prior art date
Application number
PCT/CN2021/084671
Other languages
French (fr)
Chinese (zh)
Inventor
杨余华
Original Assignee
惠州市华星光电技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市华星光电技术有限公司 filed Critical 惠州市华星光电技术有限公司
Publication of WO2022198711A1 publication Critical patent/WO2022198711A1/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133603Direct backlight with LEDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133382Heating or cooling of liquid crystal cells other than for activation, e.g. circuits or arrangements for temperature control, stabilisation or uniform distribution over the cell
    • G02F1/133385Heating or cooling of liquid crystal cells other than for activation, e.g. circuits or arrangements for temperature control, stabilisation or uniform distribution over the cell with cooling means, e.g. fans
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133608Direct backlight including particular frames or supporting means

Definitions

  • the present application relates to the field of display technology, and in particular, to a backlight module and a display device.
  • Backlight technology has a wide range of applications in the field of liquid crystal display, which can increase the brightness of the liquid crystal display by relying on a backlight source.
  • Most traditional backlights use cold cathode tubes, but with the continuous development of LED technology, LEDs will gradually replace traditional backlights due to their low power consumption, low calorific value, high brightness and long life.
  • the LED backlight works, because the LED is a photoelectric element, 15%-25% of the electrical energy can be converted into light energy during its operation, and most of the remaining electrical energy is almost converted into heat energy, which increases the temperature of the LED element.
  • the entire backlight system is in a relatively sealed space. If the heat continues to accumulate, when the temperature of the LED element rises to exceed its maximum allowable temperature, the LED element will be damaged due to overheating, further affecting the service life of the product.
  • the present application provides a backlight module and a display device, which solve the technical problem of the poor heat dissipation capability of the backlight module in the prior art, thereby affecting the service life of the product.
  • a backlight module including:
  • a plurality of light sources arranged on the base substrate at intervals;
  • the heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
  • the heat dissipation layer includes a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate is far away from the base substrate.
  • One side of the light source is attached, so that the heat dissipation cavity is formed between the concave portion and the base substrate.
  • the bonding method of the heat dissipation substrate and the base substrate includes welding or bonding.
  • the orthographic projection of the light source on the base substrate and the orthographic projection of the heat dissipation cavity on the base substrate at least partially overlap.
  • the boiling point of the heat dissipation liquid is 50-70°C.
  • a plurality of first sub-convex portions are formed on a surface of the heat dissipation cavity corresponding to the side of the base substrate and the heat dissipation substrate that are bonded.
  • a plurality of second sub-convex portions are formed on the surface of the heat dissipation substrate on the side away from the base substrate.
  • the material of the heat dissipation substrate includes glass, ceramic or metal.
  • the light source is a mini LED lamp bead.
  • the backlight module further includes a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and the material of the thermally conductive layer includes a thermal interface material.
  • a display device includes a backlight module, and the backlight module includes:
  • a plurality of light sources arranged on the base substrate at intervals;
  • the heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
  • the heat dissipation layer includes a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate and the base substrate are far away from the base substrate.
  • One side of the light source is attached so that the heat dissipation cavity is formed between the concave portion and the base substrate.
  • the bonding method of the heat dissipation substrate and the base substrate includes welding or bonding.
  • the orthographic projection of the light source on the base substrate at least partially overlaps with the orthographic projection of the heat dissipation cavity on the base substrate.
  • the boiling point of the heat dissipation liquid is 50-70°C.
  • a plurality of first sub-protrusions are formed on a surface of the heat dissipation cavity corresponding to the side of the base substrate and the heat dissipation substrate that are bonded.
  • a plurality of second sub-convex portions are formed on the surface of the heat dissipation substrate on the side away from the base substrate.
  • the material of the heat dissipation substrate includes glass, ceramic or metal.
  • the light source is a mini LED lamp bead.
  • the backlight module further includes a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and a material of the thermally conductive layer includes a thermal interface material.
  • the present application provides a backlight module and a display device, including a base substrate, a plurality of light sources arranged on the base substrate at intervals, and a heat dissipation layer disposed on the side of the base substrate away from the light source.
  • the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity, which absorbs the heat generated by the light source through the conversion of the heat dissipation liquid between the liquid state and the gaseous state to improve the heat dissipation efficiency.
  • a plurality of first sub-convex portions formed on the surface of the heat dissipation cavity corresponding to the side where the substrate is attached, and a plurality of second sub-convex portions formed on the surface of the heat dissipation substrate away from the base substrate, can increase the heat dissipation area and further Improve cooling effect.
  • FIG. 1 is a schematic structural diagram of a backlight module provided by an embodiment of the present application.
  • FIG. 2 is a schematic top-view structure diagram of a heat dissipation layer provided by an embodiment of the present application
  • FIG. 3 is a schematic structural diagram of a heat dissipation substrate provided by an embodiment of the present application.
  • FIG. 4 is a partial enlarged structural schematic diagram of the heat dissipation substrate in FIG. 3;
  • FIG. 5 is a schematic top-view structural diagram of a backlight module provided by an embodiment of the present application.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature. In the description of this application, unless stated otherwise, “plurality” means two or more. Additionally, the term “comprising” and any variations thereof are intended to cover non-exclusive inclusion.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • an embodiment of the present application provides a backlight module 1 , which includes a base substrate 10 , a plurality of light sources 20 disposed on the base substrate 10 at intervals, and a plurality of light sources 20 disposed on the base substrate 10 away from The heat dissipation layer 30 on one side of the light source 20, wherein the heat dissipation layer 30 includes at least one heat dissipation cavity, and a heat dissipation liquid 34 filled in the heat dissipation cavity, and the heat dissipation liquid 34 passes through the liquid state and the gaseous state.
  • the conversion absorbs the heat generated by the light source 20 to improve the heat dissipation efficiency.
  • the working process of the cooling liquid 34 is as follows: when the backlight module is activated, the light source 20 starts to emit light and generates a large amount of heat, and the heat generated by the light source 20 is conducted to the base substrate 10.
  • the heat dissipation layer 30 is disposed on the side of the base substrate 10 away from the light source 20 , wherein the heat dissipation layer 30 includes at least one of the heat dissipation cavity and the heat dissipation liquid 34 filled in the heat dissipation cavity,
  • the heat dissipation liquid 34 and the base substrate 10 can be in contact with the base substrate 10 completely; at this time, the heat dissipation liquid 34 in the heat dissipation cavity absorbs the heat generated by the light source 20, and the heat dissipation liquid 34 is extremely heated when heated.
  • the volatile liquid vaporizes and absorbs heat when heated, and transfers the heat to the side of the heat dissipation layer 30 away from the base substrate 10, the gas condenses at a lower temperature position, restores the liquid state, and can be recycled.
  • the heat dissipation liquid 34 continuously conducts heat during the liquid-gas-liquid cyclic conversion process, which greatly improves the heat conduction of the light source 20 to the outside, prevents the temperature of the light source 20 from being high, and increases the temperature of the light source 20. The overall heat dissipation effect of the backlight module is described.
  • the heat dissipation liquid 34 vaporized by heat is stored in the heat dissipation cavity, and the liquid stored in the heat dissipation cavity adopts a low boiling point, high volatility solvent.
  • a heat conduction layer is disposed on the side of the base substrate 10 away from the light source 20 , that is, the heat conduction layer (not shown in the figure) is disposed between the heat dissipation layer 30 and the base substrate 10 .
  • the thermally conductive layer is made of a thermal interface material, wherein the thermal interface material is a bonding and curing thermally conductive adhesive, a phase change material or a thermally conductive elastomer material, preferably thermally conductive gel or silica gel.
  • thermal interface materials such as thermally conductive gel or silica gel to form the thermally conductive layer, it can ensure that the heat generated by the light source 20 is effectively transferred to the The heat dissipation liquid 34 in the heat dissipation cavity.
  • the heat generated by the light source 20 is conducted to the heat dissipation cavity through the thermal interface material, and the heat dissipation liquid 34 in the heat dissipation cavity is heated and vaporized into steam.
  • the heat is quickly transferred to the side of the heat dissipation layer 30 away from the base substrate 10, and the steam condenses into a liquid at a lower temperature position, so as to complete the cycle and transfer of heat in the heat dissipation cavity over and over again.
  • the whole system It is a sustainable cooling device that truly realizes circulation. Since the vaporization and condensation process of the liquid can absorb and release a large amount of heat, the heat dissipation efficiency is extremely high. One side is finally emitted into the air, thus ensuring that the overall temperature of the backlight module is relatively low, and the user will not experience heat during use.
  • the above solution effectively reduces the overall temperature of the backlight module, while also reducing the temperature distribution gradient in the backlight module, effectively preventing the optical components in the backlight module from being affected by temperature
  • the thermal expansion and contraction caused by the difference in gradient change reduce the occurrence of internal stress problems of various components.
  • the heat dissipation layer 30 disposed on the side of the base substrate 10 away from the light source 20 enables the heat generated by the light source 20 on the base substrate 10 to be effectively conducted, so that the light source 20 can be controlled
  • the temperature of the chip can also be effectively reduced, prolonging the life of the light source 20, and due to the improvement of the heat dissipation effect, the backlight module can also use a light source with a higher power.
  • the heat dissipation layer 30 includes a heat dissipation substrate 36, and the heat dissipation substrate 36 is provided with at least one recess 362 facing the side of the base substrate 10.
  • the substrate 36 is attached to the side of the base substrate 10 away from the light source 20 , so that the heat dissipation cavity is formed between the concave portion 362 and the base substrate 10 .
  • the heat dissipation layer 30 is disposed on the side of the base substrate 10 away from the light source 20 , and the heat dissipation layer 30 includes a heat dissipation substrate 36 disposed in contact with the base substrate 10 .
  • the heat-dissipating substrate 36 and the base substrate 10 are attached and disposed, and the heat-dissipating substrate 36 is provided with at least one concave portion 362 facing the base substrate 10.
  • the heat-dissipating substrate 36 further includes The convex portion 364 on the side of the base substrate 10 adjacent to the concave portion 362 is attached to the side of the base substrate 10 away from the light source 20, so that the concave portion 362 and the substrate A sealed accommodation space, that is, the heat dissipation cavity, is formed between the substrates 10 .
  • the surface of the heat dissipation substrate 36 on the side away from the base substrate 10 is exposed at the bottom of the backlight module, and can quickly exchange heat with the air circulating outside through the backplane of the display device. Heat can be quickly dissipated to the outside through the heat dissipation substrate 36 .
  • the heat dissipation performance of the backlight module in this embodiment is improved, which is beneficial to improve the working stability of the light source 20 and prolong its service life.
  • the heat-dissipating substrate 36 supports the internal structural components of the backlight module. Therefore, the heat-dissipating substrate 36 provided in this embodiment not only forms the heat-dissipating substrate 36 with the base substrate 10
  • the heat dissipation cavity can make the heat generated by the light source 20 uniform, prevent the local temperature from being too high, and can also be used as a supporting part of the backlight module to further improve the process performance of the product.
  • the bonding method of the heat dissipation substrate 36 and the base substrate 10 includes welding or bonding.
  • the heat dissipation substrate 36 and the base substrate 10 are attached and disposed, and at least one recess 362 is provided on the side of the heat dissipation substrate 36 facing the base substrate 10 .
  • the heat dissipation substrate 36 further includes Facing the convex portion 364 adjacent to the concave portion 362 on the side of the base substrate 10, the convex portion 364 of the heat dissipation substrate 36 is welded or bonded to the side of the base substrate 10 away from the light source 20, so that A sealed accommodating space, namely the heat dissipation cavity, is formed between the recess 362 and the base substrate 10 ; on the other hand, the heat dissipation base plate 36 can support the base substrate 10 and improve the product process performance.
  • the convex portion 364 can be connected to the base substrate 10 through a thermally conductive adhesive layer 366 , so that the thermally conductive substrate 36 is attached to the base substrate 10 , and the thermally conductive adhesive layer 366 not only It can play the role of fixing the base substrate 10 , and in addition, the heat emitted by the light source 20 during operation can be quickly conducted to the heat dissipation cavity through the thermally conductive adhesive layer 366 .
  • the heat dissipation substrate 36 and the base substrate 10 can also be connected and fixed by a detachable connection method such as locking screws, even if the heat dissipation substrate 36 or the heat dissipation liquid 34 needs to be replaced later,
  • the heat dissipation substrate 36 or the heat dissipation liquid 34 can also be easily replaced by loosening the locking screw.
  • the backlight module includes a base substrate 10 , a light source 20 and a heat dissipation layer 30 , the light source 20 is located on the base substrate 10 , and the heat dissipation layer 30 is disposed on the base substrate 10 away from the One side of the light source 20 , that is, the base substrate 10 is located between the light source 20 and the heat dissipation layer 30 as a heat conduction medium, and conducts the heat emitted by the light source 20 to the heat dissipation liquid 34 in the heat dissipation layer 30 , further, the orthographic projection of the light source 20 on the base substrate 10 and the orthographic projection of the heat dissipation cavity on the base substrate 10 are at least partially overlapped, so that the heat dissipated by the light source
  • FIG. 2 is a schematic top-view structure diagram of a heat dissipation layer provided by an embodiment of the present application.
  • the light source 20 is a light source that provides direct backlight to the backlight module.
  • the backlight module provides a light source of an edge-type backlight.
  • the heat dissipation cavities are arranged in an array on the heat dissipation layer 30 , and the heat on the base substrate 10 can be dissipated through the heat dissipation cavities arranged in an array.
  • the heat dissipation liquid 34 in the cavity conducts uniform heat dissipation to ensure the uniformity of the heat dissipation effect.
  • the boiling point of the heat dissipation liquid 34 is 50-70°C.
  • the light source 20 is mounted on the base substrate 10
  • the heat dissipation layer 30 is mounted on the other surface of the base substrate 10 .
  • the heat dissipation cavity of the heat dissipation solution at 70°C.
  • the backlight module When the backlight module is activated, the light source 20 starts to emit light and generates a large amount of heat.
  • the heat generated by the light source 20 is conducted to the base substrate 10 , and the dissipated heat is dissipated by the other side of the base substrate 10 .
  • the heat dissipation solution inside the cavity is absorbed, and when the absorbed heat makes the temperature of the heat dissipation solution reach its boiling point, the heat dissipation solution vaporizes and absorbs the heat, and transfers the heat to the heat dissipation layer 30 away from the base substrate On the 10th side, the gas condenses at a lower temperature position and restores the liquid state, so that it can be recycled.
  • the heat generated by the light source 20 is continuously conducted by the heat dissipation liquid 34 during the liquid-gas-liquid cyclic conversion process, thereby greatly improving the heat conduction of the light source 20, preventing the temperature of the light source 20 from being high and increasing The cooling effect of the overall backlight module.
  • the heat dissipation liquid 34 has a very high thermal conductivity, which can quickly conduct the heat on the base substrate 10, so that the ambient temperature around the light source 20 can be stabilized during operation, thereby ensuring the service life of the device. .
  • the side where the base substrate 10 and the heat dissipation substrate 36 are attached corresponds to the surface of the heat dissipation cavity.
  • the heat emitted by the light source 20 is transferred from the base substrate 10 through the heat dissipation liquid 34 to the surface 361 of the heat dissipation substrate 36 on the side close to the heat dissipation cavity.
  • the heat dissipation liquid 34 conducts heat continuously during the liquid-gas-liquid cyclic conversion process, so the heat dissipation liquid 34 transfers heat to the
  • a plurality of first sub-convex portions 368 are formed on the surface 361 of the heat-dissipating substrate 36 on the side close to the heat-dissipating cavity, and the heat-dissipating substrate 36 is increased by the first sub-convex portions 368 .
  • the area of the surface 361 close to the side of the heat dissipation cavity increases the contact area between the heat dissipation substrate 36 and the heat dissipation liquid 34, which is equivalent to increasing the effective contact area of thermal convection, thereby increasing the amount of heat carried away by thermal convection. , thereby improving the heat dissipation efficiency of the heat dissipation substrate 36 .
  • the heat emitted by the light source 20 is transferred from the base substrate 10 through the heat dissipation liquid 34 to the surface 361 of the heat dissipation substrate 36 on the side close to the heat dissipation cavity, and then transferred to the heat dissipation substrate 36
  • a plurality of second sub-protrusions 369 are formed on the surface 363 of the heat dissipation substrate 36 on the side away from the base substrate 10 .
  • the second sub-convex portion 369 increases the heat dissipation area of the heat dissipation substrate 36 and further enhances the heat dissipation effect of the backlight module.
  • the material of the heat dissipation substrate 36 includes glass, ceramic or metal.
  • the heat-dissipating substrate 36 is made of graphite.
  • graphite As a brand-new heat-conducting and heat-dissipating material, graphite conducts heat evenly in two directions, and its thermal conductivity in the horizontal direction is much greater than that in the vertical direction. It is said that the thermal conductivity of graphite in the horizontal direction is between 150-1500W/(m.K), and the thermal conductivity in the vertical direction is 15-25W/(m.K). Therefore, graphite is a good material for uniform heat. Using graphite to prepare the heat dissipation substrate 36 can further improve the overall uniform heat dissipation effect of the backlight module.
  • the heat dissipation substrate 36 is made of copper foil material. Since copper foil is an isotropic material, its electrical conductivity in all directions reaches 401W/(m.K), which is an excellent thermal conductive material and can The heat transferred from the light source 20 to the heat dissipation liquid 34 is effectively dissipated to improve heat dissipation efficiency.
  • the heat dissipation substrate 36 is made of conductive metal material, which can conduct static electricity away, reduce the impact of static electricity on components, effectively reduce the risk of static electricity, and ensure the The use environment of the light source 20 .
  • the heat dissipation liquid 34 has high thermal conductivity, and the heat dissipation substrate 36 is provided with a plurality of recesses 362 on the side close to the base substrate 10, it allows to design a thinner heat dissipation substrate to save metal materials and reduce the cost.
  • the light source 20 is a mini LED lamp beads.
  • the mini LED lamp bead is a rectangular parallelepiped, its long side and wide side are 0.25mm-0.5mm, and its height is about 0.1mm, and it can emit light on five sides.
  • the backlight module using mini LED can use a denser chip arrangement to reduce the light mixing distance, so that the backlight module can be ultra-thin.
  • the display device using mini LED can get better contrast and display effect.
  • the current mini backlight display has become the mainstream solution for high-end products. Since the number of LEDs in a single product is as many as tens of thousands or even hundreds of thousands, which is dozens of times higher than the number of LEDs in conventional direct-lit backlights, the heat per unit area is concentrated, resulting in mini backlights.
  • the product needs to use a fan or other means to dissipate heat, which increases the noise and the user's perceivable temperature rise, which affects the user experience.
  • mini LED with aluminum substrate there are two types of mini backlights currently on the market, one is mini LED with aluminum substrate; the other is glass substrate mini LED, relatively speaking, the mini LED of the glass substrate can achieve a more refined solution, but due to the mini LED of the glass substrate
  • the number of LEDs integrated is very large, resulting in high heat dissipation of the lamp board, and the overall temperature is uncontrollable. It is necessary to increase the heat dissipation scheme to achieve mass production benefits.
  • the heat generated by the light source 20 is uniformly transferred to the side of the heat dissipation layer 30 away from the base substrate 10 through the heat dissipation liquid 34, and finally dissipated into the air, Therefore, the overall temperature of the backlight module is guaranteed to be relatively low, the product can be controlled within a certain temperature rise range, and the mini Application of LEDs.
  • the backlight module includes a metal wiring 21 disposed on the side of the base substrate 10 close to the light source 20 .
  • FIG. 5 is a schematic top-view structural diagram of a backlight module provided by an embodiment of the present application.
  • the light source 20 is exemplarily used to provide a direct-type backlight for the backlight module.
  • the light source 20 of an edge-type backlight can be provided to the backlight module; the light source 20 is arranged on the base substrate 10 in an array, and passes through the base substrate
  • the metal traces 21 on the 10 realize the electrical connection between the light sources 20 .
  • the temperature of the base substrate 10 will be high, and the temperature difference between the LED area and the non-LED area is very large, so the base substrate 10 is far away from the
  • the heat dissipation layer 30 is added to one side of the light source 20 , and the heat generated by the light source 20 is evenly transferred to the heat dissipation layer 30 through the heat dissipation liquid 34 to the side away from the base substrate 10 , and the heat dissipation liquid 34 passes through the heat dissipation layer 30 .
  • the heat dissipation liquid 34 in the heat dissipation cavity performs uniform heat dissipation, which improves the uniformity of the heat dissipation effect.
  • the base substrate 10 may be made of glass, the metal traces 21 are arranged on the base substrate 10, and the metal traces 21 are easily broken when pulled or squeezed, which affects the display effect. Therefore, the heat dissipation substrate 36 made of metal can provide a good fixing and supporting effect to the base substrate 10 made of glass, and prevent the base substrate 10 from being deformed too much and affecting the metal traces 21; In addition, structural members can be added to fix the base substrate 10 to further improve the process performance of the product.
  • the metal traces 21 are used to form the circuit structure of the light source 20.
  • the metal traces 21 are made of copper foil material, which can satisfy the good conductive effect of the conductive layer, and the copper foil It is an isotropic material, and its electrical conductivity in all directions reaches 401W/(m.K), which is an excellent thermal conductive material, which can effectively conduct the heat generated by the light source 20 .
  • the metal traces 21 may be provided on the base substrate 10 by an etching method, and then the light source 20 may be welded to the circuit structure composed of the metal traces 21 by a welding technique.
  • the light source 20 is directly welded to the circuit structure without being fixed by a PCB board and thermally conductive adhesive, which further simplifies the process.
  • Embodiments of the present application further provide a display device, including the aforementioned backlight module and a display panel, wherein the display panel is disposed on a side close to the light-emitting surface of the backlight module.
  • the present application provides a backlight module and a display device, comprising a base substrate, a plurality of light sources arranged on the base substrate at intervals, and a heat dissipation layer disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer It includes at least one heat-dissipating cavity and a heat-dissipating liquid filled in the heat-dissipating cavity, which absorbs the heat generated by the light source through the conversion of the heat-dissipating liquid between the liquid state and the gaseous state, improves the heat-dissipating efficiency, and is attached to the heat-dissipating substrate through the base substrate.
  • the plurality of first sub-convex portions formed on the surface of one side corresponding to the heat dissipation cavity and the plurality of second sub-convex portions formed on the surface of the heat dissipation substrate away from the base substrate can increase the heat dissipation area and further improve the heat dissipation effect.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Planar Illumination Modules (AREA)

Abstract

The present application provides a backlight module and a display device, the backlight module comprising a base substrate, a plurality of light sources which are disposed at intervals on the base substrate, and a heat dissipation layer which is disposed on a side of the base substrate distant from the light sources, wherein the heat dissipation layer comprises at least one heat dissipation cavity and heat dissipation liquid which is filled inside of the heat dissipation cavities.

Description

背光模组及显示装置Backlight module and display device 技术领域technical field
本申请涉及显示技术领域,具体涉及一种背光模组及显示装置。The present application relates to the field of display technology, and in particular, to a backlight module and a display device.
背景技术Background technique
背光技术在液晶显示领域有着广泛的应用,其依靠背光源可以增加液晶显示屏的亮度。传统背光源大多采用冷阴极管,但是随着LED技术的不断发展,LED因为低功耗、低发热量、亮度高以及寿命长等特点,其将会逐步地取代传统背光源。Backlight technology has a wide range of applications in the field of liquid crystal display, which can increase the brightness of the liquid crystal display by relying on a backlight source. Most traditional backlights use cold cathode tubes, but with the continuous development of LED technology, LEDs will gradually replace traditional backlights due to their low power consumption, low calorific value, high brightness and long life.
在LED背光工作时,由于LED属于光电元件,其工作过程中有15%-25%的电能可转换为光能,其余大部分的电能几乎都转换成热能,使得LED元件的温度升高,而整个背光系统又处于一个相对密封的空间,如果热量不断积累,当LED元件的温度上升到超过其最大允许温度时,LED元件就会因过热而损坏,进一步地影响产品的使用寿命。When the LED backlight works, because the LED is a photoelectric element, 15%-25% of the electrical energy can be converted into light energy during its operation, and most of the remaining electrical energy is almost converted into heat energy, which increases the temperature of the LED element. The entire backlight system is in a relatively sealed space. If the heat continues to accumulate, when the temperature of the LED element rises to exceed its maximum allowable temperature, the LED element will be damaged due to overheating, further affecting the service life of the product.
技术问题technical problem
本申请提供一种背光模组及显示装置,解决现有技术中背光模组散热能力差,进而影响产品使用寿命的技术问题。The present application provides a backlight module and a display device, which solve the technical problem of the poor heat dissipation capability of the backlight module in the prior art, thereby affecting the service life of the product.
技术解决方案technical solutions
为解决上述技术问题,本申请实施例提供了一种背光模组,包括:In order to solve the above-mentioned technical problems, the embodiments of the present application provide a backlight module, including:
衬底基板;substrate substrate;
多个光源,间隔设置于所述衬底基板上;a plurality of light sources, arranged on the base substrate at intervals;
散热层,设置于所述衬底基板远离所述光源一侧,其中,所述散热层包括至少一个散热空腔,及填充于所述散热空腔内的散热液体。The heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
根据本申请实施例所提供的背光模组,所述散热层包括散热基板,所述散热基板朝向所述衬底基板一侧设置有至少一个凹部,所述散热基板与所述衬底基板远离所述光源一侧贴合,使所述凹部与所述衬底基板之间形成所述散热空腔。According to the backlight module provided by the embodiment of the present application, the heat dissipation layer includes a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate is far away from the base substrate. One side of the light source is attached, so that the heat dissipation cavity is formed between the concave portion and the base substrate.
根据本申请实施例所提供的背光模组,所述散热基板与所述衬底基板的贴合方式包括焊接或者粘接。According to the backlight module provided by the embodiment of the present application, the bonding method of the heat dissipation substrate and the base substrate includes welding or bonding.
根据本申请实施例所提供的背光模组,所述光源在所述衬底基板上的正投影与所述散热空腔在所述衬底基板上的正投影至少部分重叠。According to the backlight module provided by the embodiment of the present application, the orthographic projection of the light source on the base substrate and the orthographic projection of the heat dissipation cavity on the base substrate at least partially overlap.
根据本申请实施例所提供的背光模组,所述散热液体的沸点为50-70℃。According to the backlight module provided by the embodiment of the present application, the boiling point of the heat dissipation liquid is 50-70°C.
根据本申请实施例所提供的背光模组,所述衬底基板与所述散热基板贴合的一侧对应所述散热空腔的表面形成有多个第一子凸部。According to the backlight module provided by the embodiment of the present application, a plurality of first sub-convex portions are formed on a surface of the heat dissipation cavity corresponding to the side of the base substrate and the heat dissipation substrate that are bonded.
根据本申请实施例所提供的背光模组,所述散热基板远离所述衬底基板一侧的表面上形成有多个第二子凸部。According to the backlight module provided by the embodiment of the present application, a plurality of second sub-convex portions are formed on the surface of the heat dissipation substrate on the side away from the base substrate.
根据本申请实施例所提供的背光模组,所述散热基板的材料包括玻璃、陶瓷或金属。According to the backlight module provided by the embodiment of the present application, the material of the heat dissipation substrate includes glass, ceramic or metal.
根据本申请实施例所提供的背光模组,所述光源为mini LED灯珠。According to the backlight module provided by the embodiment of the present application, the light source is a mini LED lamp bead.
根据本申请实施例所提供的背光模组,所述背光模组还包括设置于所述衬底基板与所述散热层之间的导热层,且所述导热层的材料包括热界面材料。According to the backlight module provided by the embodiment of the present application, the backlight module further includes a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and the material of the thermally conductive layer includes a thermal interface material.
根据本申请的上述目的,提供一种显示装置,所述显示装置包括背光模组,所述背光模组包括:According to the above purpose of the present application, a display device is provided, the display device includes a backlight module, and the backlight module includes:
衬底基板;substrate substrate;
多个光源,间隔设置于所述衬底基板上;a plurality of light sources, arranged on the base substrate at intervals;
散热层,设置于所述衬底基板远离所述光源一侧,其中,所述散热层包括至少一个散热空腔,及填充于所述散热空腔内的散热液体。The heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
根据本申请实施例所提供的显示装置,所述散热层包括散热基板,所述散热基板朝向所述衬底基板一侧设置有至少一个凹部,所述散热基板与所述衬底基板远离所述光源一侧贴合,使所述凹部与所述衬底基板之间形成所述散热空腔。According to the display device provided by the embodiment of the present application, the heat dissipation layer includes a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate and the base substrate are far away from the base substrate. One side of the light source is attached so that the heat dissipation cavity is formed between the concave portion and the base substrate.
根据本申请实施例所提供的显示装置,所述散热基板与所述衬底基板的贴合方式包括焊接或者粘接。According to the display device provided by the embodiment of the present application, the bonding method of the heat dissipation substrate and the base substrate includes welding or bonding.
根据本申请实施例所提供的显示装置,所述光源在所述衬底基板上的正投影与所述散热空腔在所述衬底基板上的正投影至少部分重叠。According to the display device provided by the embodiment of the present application, the orthographic projection of the light source on the base substrate at least partially overlaps with the orthographic projection of the heat dissipation cavity on the base substrate.
根据本申请实施例所提供的显示装置,所述散热液体的沸点为50-70℃。According to the display device provided by the embodiment of the present application, the boiling point of the heat dissipation liquid is 50-70°C.
根据本申请实施例所提供的显示装置,所述衬底基板与所述散热基板贴合的一侧对应所述散热空腔的表面形成有多个第一子凸部。According to the display device provided by the embodiment of the present application, a plurality of first sub-protrusions are formed on a surface of the heat dissipation cavity corresponding to the side of the base substrate and the heat dissipation substrate that are bonded.
根据本申请实施例所提供的显示装置,所述散热基板远离所述衬底基板一侧的表面上形成有多个第二子凸部。According to the display device provided by the embodiment of the present application, a plurality of second sub-convex portions are formed on the surface of the heat dissipation substrate on the side away from the base substrate.
根据本申请实施例所提供的显示装置,所述散热基板的材料包括玻璃、陶瓷或金属。According to the display device provided by the embodiment of the present application, the material of the heat dissipation substrate includes glass, ceramic or metal.
根据本申请实施例所提供的显示装置,所述光源为mini LED灯珠。According to the display device provided by the embodiment of the present application, the light source is a mini LED lamp bead.
根据本申请实施例所提供的显示装置,所述背光模组还包括设置于所述衬底基板与所述散热层之间的导热层,且所述导热层的材料包括热界面材料。According to the display device provided by the embodiment of the present application, the backlight module further includes a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and a material of the thermally conductive layer includes a thermal interface material.
有益效果beneficial effect
相较于现有技术,本申请提供了一种背光模组及显示装置,包括衬底基板、间隔设置于衬底基板上的多个光源,以及设置于衬底基板远离光源一侧的散热层,其中散热层包括至少一个散热空腔,及填充于散热空腔内的散热液体,通过散热液体在液态和气态之间的转化吸收光源产生的热量,提高散热效率,并且通过衬底基板与散热基板贴合的一侧对应散热空腔的表面形成的多个第一子凸部,及散热基板远离衬底基板一侧的表面上形成的多个第二子凸部,可以增加散热面积,进一步提升散热效果。Compared with the prior art, the present application provides a backlight module and a display device, including a base substrate, a plurality of light sources arranged on the base substrate at intervals, and a heat dissipation layer disposed on the side of the base substrate away from the light source. , wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity, which absorbs the heat generated by the light source through the conversion of the heat dissipation liquid between the liquid state and the gaseous state to improve the heat dissipation efficiency. A plurality of first sub-convex portions formed on the surface of the heat dissipation cavity corresponding to the side where the substrate is attached, and a plurality of second sub-convex portions formed on the surface of the heat dissipation substrate away from the base substrate, can increase the heat dissipation area and further Improve cooling effect.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面对实施例中所需要使用的附图作简单的介绍。下面描述中的附图仅为本申请的部分实施例,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获取其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the embodiments. The drawings in the following description are only part of the embodiments of the present application, and for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative effort.
图1为本申请实施例提供的一种背光模组的结构示意图;1 is a schematic structural diagram of a backlight module provided by an embodiment of the present application;
图2为本申请实施例提供的一种散热层的俯视结构示意图;FIG. 2 is a schematic top-view structure diagram of a heat dissipation layer provided by an embodiment of the present application;
图3为本申请实施例提供的一种散热基板的结构示意图;FIG. 3 is a schematic structural diagram of a heat dissipation substrate provided by an embodiment of the present application;
图4为图3中散热基板的部分放大结构示意图;FIG. 4 is a partial enlarged structural schematic diagram of the heat dissipation substrate in FIG. 3;
图5为本申请实施例提供的一种背光模组的俯视结构示意图。FIG. 5 is a schematic top-view structural diagram of a backlight module provided by an embodiment of the present application.
本发明的实施方式Embodiments of the present invention
这里所公开的具体结构和功能细节仅仅是代表性的,并且是用于描述本申请的示例性实施例的目的。但是本申请可以通过许多替换形式来具体实现,并且不应当被解释成仅仅受限于这里所阐述的实施例。Specific structural and functional details disclosed herein are merely representative and for purposes of describing example embodiments of the present application. The application may, however, be embodied in many alternative forms and should not be construed as limited only to the embodiments set forth herein.
在本申请的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。另外,术语“包括”及其任何变形,意图在于覆盖不排他的包含。In the description of this application, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of this application, unless stated otherwise, "plurality" means two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.
本申请所提到的方向用语,例如[上]、[下]、[内]、[外]等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本申请,而非用以限制本申请。在图中,结构相似的单元是用以相同标号表示。Directional terms mentioned in this application, such as [upper], [lower], [inner], [outer], etc., only refer to the directions of the attached drawings. Therefore, the directional terms used are used to describe and understand the present application, rather than to limit the present application. In the figures, structurally similar elements are denoted by the same reference numerals.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection, electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
为了方便对本申请技术方案的理解,下面结合附图及具体实施例对本申请的技术方案进行详细的说明。In order to facilitate the understanding of the technical solutions of the present application, the technical solutions of the present application will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,本申请实施例提供一种背光模组1,包括衬底基板10、间隔设置于所述衬底基板10上的多个光源20,以及设置于所述衬底基板10远离所述光源20一侧的散热层30,其中所述散热层30包括至少一个散热空腔,及填充于所述散热空腔内的散热液体34,通过所述散热液体34在液态和气态之间的转化吸收所述光源20产生的热量,提高散热效率。As shown in FIG. 1 , an embodiment of the present application provides a backlight module 1 , which includes a base substrate 10 , a plurality of light sources 20 disposed on the base substrate 10 at intervals, and a plurality of light sources 20 disposed on the base substrate 10 away from The heat dissipation layer 30 on one side of the light source 20, wherein the heat dissipation layer 30 includes at least one heat dissipation cavity, and a heat dissipation liquid 34 filled in the heat dissipation cavity, and the heat dissipation liquid 34 passes through the liquid state and the gaseous state. The conversion absorbs the heat generated by the light source 20 to improve the heat dissipation efficiency.
所述散热液体34的工作过程如下:当所述背光模组启动后,所述光源20开始发光并产生大量热量,所述光源20产生的热量传导到所述衬底基板10上,由于所述衬底基板10远离所述光源20一侧设置有所述散热层30,其中所述散热层30包括至少一个所述散热空腔,及填充于所述散热空腔内的所述散热液体34,所述散热液体34与所述衬底基板10能够完全无缝隙接触;此时所述散热空腔内的所述散热液体34吸收所述光源20产生的热量,所述散热液体34在受热时极容易汽化,易挥发液体在受热时汽化并吸收热量,将热量传递到所述散热层30背离所述衬底基板10一侧,气体在温度较低的位置凝结,恢复液体状态,从而循环使用。通过所述散热液体34在液体‑气体‑液体的循环转换过程中将热量源源不断的传导出来,大幅提升了所述光源20向外的热量传导,防止所述光源20的温度偏高并提升所述背光模组整体的散热效果。The working process of the cooling liquid 34 is as follows: when the backlight module is activated, the light source 20 starts to emit light and generates a large amount of heat, and the heat generated by the light source 20 is conducted to the base substrate 10. The heat dissipation layer 30 is disposed on the side of the base substrate 10 away from the light source 20 , wherein the heat dissipation layer 30 includes at least one of the heat dissipation cavity and the heat dissipation liquid 34 filled in the heat dissipation cavity, The heat dissipation liquid 34 and the base substrate 10 can be in contact with the base substrate 10 completely; at this time, the heat dissipation liquid 34 in the heat dissipation cavity absorbs the heat generated by the light source 20, and the heat dissipation liquid 34 is extremely heated when heated. Easy to vaporize, the volatile liquid vaporizes and absorbs heat when heated, and transfers the heat to the side of the heat dissipation layer 30 away from the base substrate 10, the gas condenses at a lower temperature position, restores the liquid state, and can be recycled. The heat dissipation liquid 34 continuously conducts heat during the liquid-gas-liquid cyclic conversion process, which greatly improves the heat conduction of the light source 20 to the outside, prevents the temperature of the light source 20 from being high, and increases the temperature of the light source 20. The overall heat dissipation effect of the backlight module is described.
具体地,所述散热空腔内存储有受热汽化的所述散热液体34,存储于所述散热空腔内的所述液体采用低沸点,高挥发性溶剂。进一步地,所述衬底基板10远离所述光源20一侧设置有导热层,即所述散热层30与所述衬底基板10之间设置所述导热层(图中未示出),所述导热层采用热界面材料制成,其中热界面材料为粘结固化导热胶、相变材料或导热弹性体材料,优选导热凝胶或硅胶。通过采用导热凝胶或硅胶这些热界面材料形成所述导热层,可以保证所述光源20产生的热量通过所述衬底基板10远离所述光源20一侧的所述导热层有效传递至所述散热空腔内的所述散热液体34。所述光源20产生的热量经过热界面材料传导到所述散热空腔,所述散热空腔内的所述散热液体34受热汽化变成蒸汽,经过蒸汽在所述散热空腔内的循环,将热量快速传递给所述散热层30远离所述衬底基板10一侧,蒸汽在温度较低的位置冷凝变成液体,从而在所述散热空腔内周而复始地完成热量的循环和传递,整套系统是一个可持续的真正实现了循环的散热装置。由于液体的汽化和冷凝过程能够吸收和放出大量的热量,因此散热效率极高,所述光源20产生的热量经过所述散热液体34均匀的传递给所述散热层30远离所述衬底基板10一侧,最终散发到空气中,因而保证所述背光模组整体的温度相对较低,不会产生给用户带来使用发热的体验。Specifically, the heat dissipation liquid 34 vaporized by heat is stored in the heat dissipation cavity, and the liquid stored in the heat dissipation cavity adopts a low boiling point, high volatility solvent. Further, a heat conduction layer is disposed on the side of the base substrate 10 away from the light source 20 , that is, the heat conduction layer (not shown in the figure) is disposed between the heat dissipation layer 30 and the base substrate 10 . The thermally conductive layer is made of a thermal interface material, wherein the thermal interface material is a bonding and curing thermally conductive adhesive, a phase change material or a thermally conductive elastomer material, preferably thermally conductive gel or silica gel. By using thermal interface materials such as thermally conductive gel or silica gel to form the thermally conductive layer, it can ensure that the heat generated by the light source 20 is effectively transferred to the The heat dissipation liquid 34 in the heat dissipation cavity. The heat generated by the light source 20 is conducted to the heat dissipation cavity through the thermal interface material, and the heat dissipation liquid 34 in the heat dissipation cavity is heated and vaporized into steam. The heat is quickly transferred to the side of the heat dissipation layer 30 away from the base substrate 10, and the steam condenses into a liquid at a lower temperature position, so as to complete the cycle and transfer of heat in the heat dissipation cavity over and over again. The whole system It is a sustainable cooling device that truly realizes circulation. Since the vaporization and condensation process of the liquid can absorb and release a large amount of heat, the heat dissipation efficiency is extremely high. One side is finally emitted into the air, thus ensuring that the overall temperature of the backlight module is relatively low, and the user will not experience heat during use.
另一方面,上述方案在有效的降低所述背光模组整体的温度的同时,也减小了所述背光模组中温度分布梯度,有效地避免了所述背光模组内的光学部件因温度梯度变化差异导致的热胀冷缩,减少各部件的内部应力问题的出现。此外,在所述衬底基板10远离所述光源20一侧设置的所述散热层30使所述衬底基板10上的所述光源20产生的热量得到有效的传导,使得控制所述光源20的芯片的温度也能有效的降低,延长了所述光源20的寿命,由于散热效果的提高,所述背光模组也能够使用更大功率的光源。On the other hand, the above solution effectively reduces the overall temperature of the backlight module, while also reducing the temperature distribution gradient in the backlight module, effectively preventing the optical components in the backlight module from being affected by temperature The thermal expansion and contraction caused by the difference in gradient change reduce the occurrence of internal stress problems of various components. In addition, the heat dissipation layer 30 disposed on the side of the base substrate 10 away from the light source 20 enables the heat generated by the light source 20 on the base substrate 10 to be effectively conducted, so that the light source 20 can be controlled The temperature of the chip can also be effectively reduced, prolonging the life of the light source 20, and due to the improvement of the heat dissipation effect, the backlight module can also use a light source with a higher power.
一种具体的实施方式中,本申请提供的背光模组,所述散热层30包括散热基板36,所述散热基板36朝向所述衬底基板10一侧设置有至少一个凹部362,所述散热基板36与所述衬底基板10远离所述光源20一侧贴合,使所述凹部362与所述衬底基板10之间形成所述散热空腔。In a specific embodiment, in the backlight module provided by the present application, the heat dissipation layer 30 includes a heat dissipation substrate 36, and the heat dissipation substrate 36 is provided with at least one recess 362 facing the side of the base substrate 10. The substrate 36 is attached to the side of the base substrate 10 away from the light source 20 , so that the heat dissipation cavity is formed between the concave portion 362 and the base substrate 10 .
本实施例中,在所述衬底基板10远离所述光源20一侧设置的所述散热层30,所述散热层30包括与所述衬底基板10接触设置的散热基板36,具体地,所述散热基板36与所述衬底基板10贴合设置,所述散热基板36朝向所述衬底基板10一侧设置有至少一个凹部362,相应的,所述散热基板36还包括朝向所述衬底基板10一侧与所述凹部362相邻的凸部364,所述凸部364与所述衬底基板10远离所述光源20一侧贴合,使得所述凹部362与所述衬底基板10之间形成密闭的容纳空间,即所述散热空腔。所述散热基板36远离所述衬底基板10一侧的表面裸露于所述背光模组的底部,可以通过显示器件的背板与外界流通的空气快速进行热交换,因此所述光源20散发的热量可快速的通过所述散热基板36散发到外界。相比现有技术,本实施例中的所述背光模组的散热性能提高,有利于提高所述光源20的工作稳定性,延长其使用寿命。In this embodiment, the heat dissipation layer 30 is disposed on the side of the base substrate 10 away from the light source 20 , and the heat dissipation layer 30 includes a heat dissipation substrate 36 disposed in contact with the base substrate 10 . Specifically, The heat-dissipating substrate 36 and the base substrate 10 are attached and disposed, and the heat-dissipating substrate 36 is provided with at least one concave portion 362 facing the base substrate 10. Correspondingly, the heat-dissipating substrate 36 further includes The convex portion 364 on the side of the base substrate 10 adjacent to the concave portion 362 is attached to the side of the base substrate 10 away from the light source 20, so that the concave portion 362 and the substrate A sealed accommodation space, that is, the heat dissipation cavity, is formed between the substrates 10 . The surface of the heat dissipation substrate 36 on the side away from the base substrate 10 is exposed at the bottom of the backlight module, and can quickly exchange heat with the air circulating outside through the backplane of the display device. Heat can be quickly dissipated to the outside through the heat dissipation substrate 36 . Compared with the prior art, the heat dissipation performance of the backlight module in this embodiment is improved, which is beneficial to improve the working stability of the light source 20 and prolong its service life.
另一方面,所述散热基板36对所述背光模组的内部结构件起到支撑作用,因此,本实施例提供的所述散热基板36,不仅与所述衬底基板10之间形成所述散热空腔,使所述光源20产生的热量均匀化,防止局部位置温度偏高,还可以作为所述背光模组的支撑零件,进一步提升产品的工艺性能。On the other hand, the heat-dissipating substrate 36 supports the internal structural components of the backlight module. Therefore, the heat-dissipating substrate 36 provided in this embodiment not only forms the heat-dissipating substrate 36 with the base substrate 10 The heat dissipation cavity can make the heat generated by the light source 20 uniform, prevent the local temperature from being too high, and can also be used as a supporting part of the backlight module to further improve the process performance of the product.
一种具体的实施方式中,本申请提供的背光模组,所述散热基板36与所述衬底基板10的贴合方式包括焊接或者粘接。In a specific embodiment, in the backlight module provided by the present application, the bonding method of the heat dissipation substrate 36 and the base substrate 10 includes welding or bonding.
具体的,所述散热基板36与所述衬底基板10贴合设置,所述散热基板36朝向所述衬底基板10一侧设置有至少一个凹部362,相应的,所述散热基板36还包括朝向所述衬底基板10一侧与所述凹部362相邻的凸部364,所述散热基板36的凸部364与所述衬底基板10远离所述光源20一侧焊接或者粘接,使得所述凹部362与所述衬底基板10之间形成密闭的容纳空间,即所述散热空腔;另一方面,所述散热基板36可对所述衬底基板10起到支撑作用,提升产品的工艺性能。Specifically, the heat dissipation substrate 36 and the base substrate 10 are attached and disposed, and at least one recess 362 is provided on the side of the heat dissipation substrate 36 facing the base substrate 10 . Correspondingly, the heat dissipation substrate 36 further includes Facing the convex portion 364 adjacent to the concave portion 362 on the side of the base substrate 10, the convex portion 364 of the heat dissipation substrate 36 is welded or bonded to the side of the base substrate 10 away from the light source 20, so that A sealed accommodating space, namely the heat dissipation cavity, is formed between the recess 362 and the base substrate 10 ; on the other hand, the heat dissipation base plate 36 can support the base substrate 10 and improve the product process performance.
其中,如图1所示,所述凸部364可以通过导热胶层366与所述衬底基板10连接,使得所述散热基板36贴附在所述衬底基板10上,导热胶层366既可以起到固定所述衬底基板10的作用,另外还可以快速地通过导热胶层366将所述光源20工作时散发的热量传导至所述散热空腔。Wherein, as shown in FIG. 1 , the convex portion 364 can be connected to the base substrate 10 through a thermally conductive adhesive layer 366 , so that the thermally conductive substrate 36 is attached to the base substrate 10 , and the thermally conductive adhesive layer 366 not only It can play the role of fixing the base substrate 10 , and in addition, the heat emitted by the light source 20 during operation can be quickly conducted to the heat dissipation cavity through the thermally conductive adhesive layer 366 .
其中,所述散热基板36与所述衬底基板10也可以通过锁螺钉这种可拆卸的连接方式进行连接固定,即使以后出现了所述散热基板36或所述散热液体34需要更换的情况,也可以通过松动锁螺钉很方便地对所述散热基板36或所述散热液体34进行更换。Wherein, the heat dissipation substrate 36 and the base substrate 10 can also be connected and fixed by a detachable connection method such as locking screws, even if the heat dissipation substrate 36 or the heat dissipation liquid 34 needs to be replaced later, The heat dissipation substrate 36 or the heat dissipation liquid 34 can also be easily replaced by loosening the locking screw.
如图1所示,本申请提供的背光模组,所述光源20在所述衬底基板10上的正投影与所述散热空腔在所述衬底基板10上的正投影至少部分重叠,具体地,所述背光模组包括衬底基板10、光源20以及散热层30,所述光源20位于所述衬底基板10上,所述散热层30设置在所述衬底基板10远离所述光源20的一侧,即所述衬底基板10作为热传导介质位于所述光源20和所述散热层30之间,将所述光源20散发的热量传导至所述散热层30内的散热液体34中,进一步地,使所述光源20在所述衬底基板10上的正投影与所述散热空腔在所述衬底基板10上的正投影至少部分重叠,这样所述光源20散发的热量可以直接传导至所述散热空腔与所述衬底基板10接触的范围,减少了热量传导的路径,进一步增强了散热效果。As shown in FIG. 1 , in the backlight module provided by the present application, the orthographic projection of the light source 20 on the base substrate 10 and the orthographic projection of the heat dissipation cavity on the base substrate 10 at least partially overlap, Specifically, the backlight module includes a base substrate 10 , a light source 20 and a heat dissipation layer 30 , the light source 20 is located on the base substrate 10 , and the heat dissipation layer 30 is disposed on the base substrate 10 away from the One side of the light source 20 , that is, the base substrate 10 is located between the light source 20 and the heat dissipation layer 30 as a heat conduction medium, and conducts the heat emitted by the light source 20 to the heat dissipation liquid 34 in the heat dissipation layer 30 , further, the orthographic projection of the light source 20 on the base substrate 10 and the orthographic projection of the heat dissipation cavity on the base substrate 10 are at least partially overlapped, so that the heat dissipated by the light source 20 It can be directly conducted to the range where the heat dissipation cavity is in contact with the base substrate 10 , which reduces the heat conduction path and further enhances the heat dissipation effect.
图2为本申请实施例提供的一种散热层的俯视结构示意图,图2中示例性地,所述光源20为向所述背光模组提供直射式背光的光源,在其他实施方式中,向所述背光模组提供侧入式背光的光源。如图2所示,所述散热空腔在所述散热层30上呈阵列排布,通过呈阵列排布的所述散热空腔,使得所述衬底基板10上的热量可以通过所述散热空腔内的散热液体34进行均匀的散热,保证散热效果的均匀性。FIG. 2 is a schematic top-view structure diagram of a heat dissipation layer provided by an embodiment of the present application. In FIG. 2 , the light source 20 is a light source that provides direct backlight to the backlight module. The backlight module provides a light source of an edge-type backlight. As shown in FIG. 2 , the heat dissipation cavities are arranged in an array on the heat dissipation layer 30 , and the heat on the base substrate 10 can be dissipated through the heat dissipation cavities arranged in an array. The heat dissipation liquid 34 in the cavity conducts uniform heat dissipation to ensure the uniformity of the heat dissipation effect.
可选地,所述散热液体34的沸点为50-70℃。具体地,所述光源20安装在所述衬底基板10上,在所述衬底基板10的另外一侧表面上安装所述散热层30,所述散热层30包括内部包含有沸点为50-70℃的散热溶液的所述散热腔体。当背光模组启动后,所述光源20开始发光并产生大量热量,所述光源20产生的热量传导到所述衬底基板10上,散发的热量由所述衬底基板10的另外一面的散热腔体内部的所述散热溶液吸收,当吸收的热量使得所述散热溶液的温度达到其沸点时,所述散热溶液汽化并吸收热量,将热量传递到所述散热层30背离所述衬底基板10一侧,气体在温度较低的位置凝结,恢复液体状态,从而循环使用。通过所述散热液体34在液体‑气体‑液体的循环转换过程中将所述光源20产生的热量源源不断的传导出来,大幅提升所述光源20的热量传导,防止光源20的温度偏高并提升整体背光模组的散热效果。Optionally, the boiling point of the heat dissipation liquid 34 is 50-70°C. Specifically, the light source 20 is mounted on the base substrate 10 , and the heat dissipation layer 30 is mounted on the other surface of the base substrate 10 . The heat dissipation cavity of the heat dissipation solution at 70°C. When the backlight module is activated, the light source 20 starts to emit light and generates a large amount of heat. The heat generated by the light source 20 is conducted to the base substrate 10 , and the dissipated heat is dissipated by the other side of the base substrate 10 . The heat dissipation solution inside the cavity is absorbed, and when the absorbed heat makes the temperature of the heat dissipation solution reach its boiling point, the heat dissipation solution vaporizes and absorbs the heat, and transfers the heat to the heat dissipation layer 30 away from the base substrate On the 10th side, the gas condenses at a lower temperature position and restores the liquid state, so that it can be recycled. The heat generated by the light source 20 is continuously conducted by the heat dissipation liquid 34 during the liquid-gas-liquid cyclic conversion process, thereby greatly improving the heat conduction of the light source 20, preventing the temperature of the light source 20 from being high and increasing The cooling effect of the overall backlight module.
其中,所述散热液体34的热传导率非常高,可以将所述衬底基板10上的热量进行快速传导,这样就能够稳定所述光源20工作时周围的环境温度,从而可以保证装置的使用寿命。The heat dissipation liquid 34 has a very high thermal conductivity, which can quickly conduct the heat on the base substrate 10, so that the ambient temperature around the light source 20 can be stabilized during operation, thereby ensuring the service life of the device. .
一种具体的实施方式中,本申请提供的背光模组,如图3所示,所述衬底基板10与所述散热基板36贴合的一侧对应所述散热空腔的表面形成有多个第一子凸部368;具体地,所述光源20发出的热量从所述衬底基板10经过所述散热液体34传递至所述散热基板36靠近所述散热空腔一侧的表面361,根据传导、对流和辐射的三种热传递方式,本实施例中通过所述散热液体34在液体‑气体‑液体的循环转换过程中将热量源源不断的传导,因此所述散热液体34向所述散热基板36靠近所述散热空腔一侧的表面361传递热量的方式主要以对流为主,其热对流的公式为:Q=H×A×ΔT;其中,Q代表热量,也就是热对流所带走的热量;H为热对流系数值,A代表热对流的有效接触面积;ΔT代表固体表面与区域流体之间的温度差。如图4所示,所述散热基板36靠近所述散热空腔一侧的表面361上形成有多个第一子凸部368,通过所述第一子凸部368增加了所述散热基板36靠近所述散热空腔一侧的表面361的面积,即增加了散热基板36与散热液体34的接触面积,相当于增加了热对流的有效接触面积,由此使得热对流所带走的热量增多,从而提高了所述散热基板36的散热效率。In a specific embodiment, in the backlight module provided by the present application, as shown in FIG. 3 , the side where the base substrate 10 and the heat dissipation substrate 36 are attached corresponds to the surface of the heat dissipation cavity. Specifically, the heat emitted by the light source 20 is transferred from the base substrate 10 through the heat dissipation liquid 34 to the surface 361 of the heat dissipation substrate 36 on the side close to the heat dissipation cavity, According to the three heat transfer modes of conduction, convection and radiation, in this embodiment, the heat dissipation liquid 34 conducts heat continuously during the liquid-gas-liquid cyclic conversion process, so the heat dissipation liquid 34 transfers heat to the The heat transfer method of the surface 361 of the heat dissipation substrate 36 on the side close to the heat dissipation cavity is mainly convection, and the formula of the heat convection is: Q=H×A×ΔT; The heat taken away; H is the thermal convection coefficient value, A represents the effective contact area of thermal convection; ΔT represents the temperature difference between the solid surface and the regional fluid. As shown in FIG. 4 , a plurality of first sub-convex portions 368 are formed on the surface 361 of the heat-dissipating substrate 36 on the side close to the heat-dissipating cavity, and the heat-dissipating substrate 36 is increased by the first sub-convex portions 368 . The area of the surface 361 close to the side of the heat dissipation cavity increases the contact area between the heat dissipation substrate 36 and the heat dissipation liquid 34, which is equivalent to increasing the effective contact area of thermal convection, thereby increasing the amount of heat carried away by thermal convection. , thereby improving the heat dissipation efficiency of the heat dissipation substrate 36 .
进一步地,所述光源20发出的热量从所述衬底基板10经过所述散热液体34传递至所述散热基板36靠近所述散热空腔一侧的表面361,再传递至所述散热基板36远离所述衬底基板10一侧的表面363,如图4所示,所述散热基板36远离所述衬底基板10一侧的表面363上形成有多个第二子凸部369,通过所述第二子凸部369增加了所述散热基板36的散热面积,进一步增强了所述背光模组的散热效果。Further, the heat emitted by the light source 20 is transferred from the base substrate 10 through the heat dissipation liquid 34 to the surface 361 of the heat dissipation substrate 36 on the side close to the heat dissipation cavity, and then transferred to the heat dissipation substrate 36 On the surface 363 on the side away from the base substrate 10 , as shown in FIG. 4 , a plurality of second sub-protrusions 369 are formed on the surface 363 of the heat dissipation substrate 36 on the side away from the base substrate 10 . The second sub-convex portion 369 increases the heat dissipation area of the heat dissipation substrate 36 and further enhances the heat dissipation effect of the backlight module.
一种具体的实施方式中,本申请提供的背光模组,所述散热基板36的材料包括玻璃、陶瓷或金属。In a specific embodiment, in the backlight module provided by the present application, the material of the heat dissipation substrate 36 includes glass, ceramic or metal.
可选地,所述散热基板36采用石墨制成,石墨作为一种全新的导热散热材料,沿两个方向均匀导热,并且其水平方向的热导率远大于垂直方向的热导率,一般来说,石墨水平方向的热导率在150-1500W/(m.K)之间,其垂直方向的热导率在15-25W/(m.K),因此,石墨是一种很好的均匀热量的材料,采用石墨制备所述散热基板36,可以进一步提升背光模组整体均匀散热的效果。Optionally, the heat-dissipating substrate 36 is made of graphite. As a brand-new heat-conducting and heat-dissipating material, graphite conducts heat evenly in two directions, and its thermal conductivity in the horizontal direction is much greater than that in the vertical direction. It is said that the thermal conductivity of graphite in the horizontal direction is between 150-1500W/(m.K), and the thermal conductivity in the vertical direction is 15-25W/(m.K). Therefore, graphite is a good material for uniform heat. Using graphite to prepare the heat dissipation substrate 36 can further improve the overall uniform heat dissipation effect of the backlight module.
可选地,所述散热基板36采用铜箔材料,由于铜箔属于各向同性材料,其在各个方向上的电导率均达到401W/(m.K),是一种极佳的导热材料,能够将所述光源20传递到所述散热液体34的热量进行有效的散热,提高散热效率。Optionally, the heat dissipation substrate 36 is made of copper foil material. Since copper foil is an isotropic material, its electrical conductivity in all directions reaches 401W/(m.K), which is an excellent thermal conductive material and can The heat transferred from the light source 20 to the heat dissipation liquid 34 is effectively dissipated to improve heat dissipation efficiency.
另一方面,常见的摩擦,人员走动,接触/分离都会产生静电,所述散热基板36采用导电的金属材料,可将静电导走,减少静电冲击元器件,可有效降低静电风险,保障所述光源20的使用环境。同时由于所述散热液体34具有较高的热传导率,而且所述散热基板36靠近所述衬底基板10一侧设置有多个凹部362,故允许设计更薄的散热基板以节省金属材料,降低成本。On the other hand, common friction, movement of people, and contact/separation will generate static electricity. The heat dissipation substrate 36 is made of conductive metal material, which can conduct static electricity away, reduce the impact of static electricity on components, effectively reduce the risk of static electricity, and ensure the The use environment of the light source 20 . At the same time, because the heat dissipation liquid 34 has high thermal conductivity, and the heat dissipation substrate 36 is provided with a plurality of recesses 362 on the side close to the base substrate 10, it allows to design a thinner heat dissipation substrate to save metal materials and reduce the cost.
一种具体的实施方式中,本申请提供的背光模组,所述光源20为mini LED灯珠。具体地,所述mini LED灯珠为长方体,其长边和宽边尺寸为0.25mm-0.5mm,高0.1mm左右,可五面发光。相比于采用传统LED作为光源的背光模组,使用mini LED的背光模组可采用更加密集的芯片排布来减少混光距离,使背光模组能够做到超薄。此外,配合local dimming控制,采用mini LED的显示装置可以得到更好的对比度和显示效果。In a specific embodiment, in the backlight module provided by this application, the light source 20 is a mini LED lamp beads. Specifically, the mini LED lamp bead is a rectangular parallelepiped, its long side and wide side are 0.25mm-0.5mm, and its height is about 0.1mm, and it can emit light on five sides. Compared with the backlight module using traditional LED as the light source, the backlight module using mini LED can use a denser chip arrangement to reduce the light mixing distance, so that the backlight module can be ultra-thin. In addition, with local Dimming control, the display device using mini LED can get better contrast and display effect.
目前的mini背光显示成为高阶产品的主流方案,由于单个产品LED的数量多达几万甚至几十万颗,比常规直下式背光的LED数量提升几十倍,单位面积热量集中,导致mini背光产品需要采用风扇或其他方式进行散热,从而增加噪音及用户可感知的温度提升,影响用户体验;目前市面上的mini背光有两种方式,一种是铝基板的mini LED;另一种是玻璃基板的mini LED,相对而言,玻璃基板的mini LED可做到更加精细的方案,但是由于玻璃基板的mini LED集成数量极大,导致灯板的散热较高,整体温度不可控,需要增加散热方案才能具有量产效益。本申请实施例提供的一种背光模组,所述光源20产生的热量经过所述散热液体34均匀的传递给所述散热层30远离所述衬底基板10一侧,最终散发到空气中,因而保证背光模组整体的温度相对较低,可以将产品控制在一定温升范围内,扩展了mini LED的应用。The current mini backlight display has become the mainstream solution for high-end products. Since the number of LEDs in a single product is as many as tens of thousands or even hundreds of thousands, which is dozens of times higher than the number of LEDs in conventional direct-lit backlights, the heat per unit area is concentrated, resulting in mini backlights. The product needs to use a fan or other means to dissipate heat, which increases the noise and the user's perceivable temperature rise, which affects the user experience. There are two types of mini backlights currently on the market, one is mini LED with aluminum substrate; the other is glass substrate mini LED, relatively speaking, the mini LED of the glass substrate can achieve a more refined solution, but due to the mini LED of the glass substrate The number of LEDs integrated is very large, resulting in high heat dissipation of the lamp board, and the overall temperature is uncontrollable. It is necessary to increase the heat dissipation scheme to achieve mass production benefits. In the backlight module provided by the embodiment of the present application, the heat generated by the light source 20 is uniformly transferred to the side of the heat dissipation layer 30 away from the base substrate 10 through the heat dissipation liquid 34, and finally dissipated into the air, Therefore, the overall temperature of the backlight module is guaranteed to be relatively low, the product can be controlled within a certain temperature rise range, and the mini Application of LEDs.
一种具体的实施方式中,本申请提供的背光模组,所述背光模组包括设置于所述衬底基板10靠近所述光源20一侧的金属走线21。具体地,如图5所示,图5为本申请实施例提供的一种背光模组的俯视结构示意图,图5中示例性地,所述光源20为向所述背光模组提供直射式背光的光源20,在其他实施方式中,可以向所述背光模组提供侧入式背光的光源20;所述光源20呈阵列式设置于所述衬底基板10上,并且通过所述衬底基板10上的所述金属走线21实现所述光源20之间的电连接。由于所述光源20发光及其他元器件工作的过程,会导致所述衬底基板10的温度较高,并且LED区域与非LED区域温度差异极大,所以在所述衬底基板10远离所述光源20的一侧增加所述散热层30,所述光源20产生的热量经过所述散热液体34均匀的传递给所述散热层30远离所述衬底基板10一侧,通过所述散热液体34在液体与气体之间进行转化,将所述光源20的热量传导至所述散热基板36,并且通过呈阵列排布的所述散热空腔,使得所述衬底基板10上的热量可以通过所述散热空腔内的散热液体34进行均匀的散热,提升了散热效果的均匀性。In a specific embodiment, in the backlight module provided by the present application, the backlight module includes a metal wiring 21 disposed on the side of the base substrate 10 close to the light source 20 . Specifically, as shown in FIG. 5 , FIG. 5 is a schematic top-view structural diagram of a backlight module provided by an embodiment of the present application. In FIG. 5 , the light source 20 is exemplarily used to provide a direct-type backlight for the backlight module. In other embodiments, the light source 20 of an edge-type backlight can be provided to the backlight module; the light source 20 is arranged on the base substrate 10 in an array, and passes through the base substrate The metal traces 21 on the 10 realize the electrical connection between the light sources 20 . Since the light source 20 emits light and other components work, the temperature of the base substrate 10 will be high, and the temperature difference between the LED area and the non-LED area is very large, so the base substrate 10 is far away from the The heat dissipation layer 30 is added to one side of the light source 20 , and the heat generated by the light source 20 is evenly transferred to the heat dissipation layer 30 through the heat dissipation liquid 34 to the side away from the base substrate 10 , and the heat dissipation liquid 34 passes through the heat dissipation layer 30 . Convert between liquid and gas, conduct the heat of the light source 20 to the heat dissipation substrate 36, and pass the heat dissipation cavity arranged in an array, so that the heat on the base substrate 10 can pass through all the heat dissipation cavities. The heat dissipation liquid 34 in the heat dissipation cavity performs uniform heat dissipation, which improves the uniformity of the heat dissipation effect.
其中,所述衬底基板10可以采用玻璃制成,所述金属走线21排布在所述衬底基板10上,所述金属走线21受到拉扯或挤压,容易断裂,影响显示效果,因此通过金属材质的所述散热基板36,可以对玻璃材质的所述衬底基板10提供良好的固定和支撑效果,防止所述衬底基板10变形过大对所述金属走线21造成影响;此外,还可以增加结构件固定所述衬底基板10,进一步提升产品的工艺性能。Wherein, the base substrate 10 may be made of glass, the metal traces 21 are arranged on the base substrate 10, and the metal traces 21 are easily broken when pulled or squeezed, which affects the display effect. Therefore, the heat dissipation substrate 36 made of metal can provide a good fixing and supporting effect to the base substrate 10 made of glass, and prevent the base substrate 10 from being deformed too much and affecting the metal traces 21; In addition, structural members can be added to fix the base substrate 10 to further improve the process performance of the product.
其中,所述金属走线21用于形成所述光源20的电路结构,可选地,本实施例中金属走线21由铜箔材料制成,可以满足导电层良好的导电效果,而且铜箔属于各向同性材料,其在各个方向上的电导率均达到401W/(m.K),是一种极佳的导热材料,能够将所述光源20产生的热量进行有效的传导。The metal traces 21 are used to form the circuit structure of the light source 20. Optionally, in this embodiment, the metal traces 21 are made of copper foil material, which can satisfy the good conductive effect of the conductive layer, and the copper foil It is an isotropic material, and its electrical conductivity in all directions reaches 401W/(m.K), which is an excellent thermal conductive material, which can effectively conduct the heat generated by the light source 20 .
可选地,可以通过刻蚀的方法在所述衬底基板10上设置所述金属走线21,再通过焊接技术将所述光源20焊接到所述金属走线21组成的电路结构中,通过将所述光源20直接焊接到电路结构上,无需通过PCB板及导热胶固定,进一步简化了工艺。Optionally, the metal traces 21 may be provided on the base substrate 10 by an etching method, and then the light source 20 may be welded to the circuit structure composed of the metal traces 21 by a welding technique. The light source 20 is directly welded to the circuit structure without being fixed by a PCB board and thermally conductive adhesive, which further simplifies the process.
本申请实施例还提供一种显示装置,包括如前所述的背光模组和显示面板,所述显示面板设置在靠近所述背光模组出光面一侧。Embodiments of the present application further provide a display device, including the aforementioned backlight module and a display panel, wherein the display panel is disposed on a side close to the light-emitting surface of the backlight module.
综上,本申请提供了一种背光模组及显示装置,包括衬底基板、间隔设置于衬底基板上的多个光源,以及设置于衬底基板远离光源一侧的散热层,其中散热层包括至少一个散热空腔,及填充于散热空腔内的散热液体,通过散热液体在液态和气态之间的转化吸收光源产生的热量,提高散热效率,并且通过衬底基板与散热基板贴合的一侧对应散热空腔的表面形成的多个第一子凸部,及散热基板远离衬底基板一侧的表面上形成的多个第二子凸部,可以增加散热面积,进一步提升散热效果。In summary, the present application provides a backlight module and a display device, comprising a base substrate, a plurality of light sources arranged on the base substrate at intervals, and a heat dissipation layer disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer It includes at least one heat-dissipating cavity and a heat-dissipating liquid filled in the heat-dissipating cavity, which absorbs the heat generated by the light source through the conversion of the heat-dissipating liquid between the liquid state and the gaseous state, improves the heat-dissipating efficiency, and is attached to the heat-dissipating substrate through the base substrate. The plurality of first sub-convex portions formed on the surface of one side corresponding to the heat dissipation cavity and the plurality of second sub-convex portions formed on the surface of the heat dissipation substrate away from the base substrate can increase the heat dissipation area and further improve the heat dissipation effect.
综上所述,虽然本申请已以优选实施例揭露如上,但上述优选实施例并非用以限制本申请,本领域的普通技术人员,在不脱离本申请的精神和范围内,均可作各种更动与润饰,因此本申请的保护范围以权利要求界定的范围为准。To sum up, although the present application has disclosed the above-mentioned preferred embodiments, the above-mentioned preferred embodiments are not intended to limit the present application. Those of ordinary skill in the art, without departing from the spirit and scope of this application, can Therefore, the scope of protection of the present application is subject to the scope defined by the claims.

Claims (20)

  1. 一种背光模组,其包括:A backlight module, comprising:
    衬底基板;substrate substrate;
    多个光源,间隔设置于所述衬底基板上;a plurality of light sources, arranged on the base substrate at intervals;
    散热层,设置于所述衬底基板远离所述光源一侧,其中,所述散热层包括至少一个散热空腔,及填充于所述散热空腔内的散热液体。The heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
  2. 如权利要求1所述的背光模组,其中,所述散热层包括散热基板,所述散热基板朝向所述衬底基板一侧设置有至少一个凹部,所述散热基板与所述衬底基板远离所述光源一侧贴合,使所述凹部与所述衬底基板之间形成所述散热空腔。The backlight module of claim 1, wherein the heat dissipation layer comprises a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate is far away from the base substrate One side of the light source is attached so that the heat dissipation cavity is formed between the concave portion and the base substrate.
  3. 如权利要求2所述的背光模组,其中,所述散热基板与所述衬底基板的贴合方式包括焊接或者粘接。The backlight module according to claim 2, wherein the bonding method of the heat dissipation substrate and the base substrate comprises welding or bonding.
  4. 如权利要求1所述的背光模组,其中,所述光源在所述衬底基板上的正投影与所述散热空腔在所述衬底基板上的正投影至少部分重叠。The backlight module of claim 1, wherein the orthographic projection of the light source on the base substrate at least partially overlaps the orthographic projection of the heat dissipation cavity on the base substrate.
  5. 如权利要求1所述的背光模组,其中,所述散热液体的沸点为50-70℃。The backlight module of claim 1, wherein the boiling point of the heat dissipation liquid is 50-70°C.
  6. 如权利要求1所述的背光模组,其中,所述衬底基板与所述散热基板贴合的一侧对应所述散热空腔的表面形成有多个第一子凸部。The backlight module as claimed in claim 1, wherein a plurality of first sub-convex portions are formed on a surface of the heat dissipation cavity corresponding to a side of the base substrate and the heat dissipation substrate that are bonded.
  7. 如权利要求1所述的背光模组,其中,所述散热基板远离所述衬底基板一侧的表面上形成有多个第二子凸部。The backlight module of claim 1, wherein a plurality of second sub-convex portions are formed on a surface of the heat dissipation substrate on a side away from the base substrate.
  8. 如权利要求1所述的背光模组,其中,所述散热基板的材料包括玻璃、陶瓷或金属。The backlight module of claim 1, wherein the material of the heat dissipation substrate comprises glass, ceramic or metal.
  9. 如权利要求1所述的背光模组,其中,所述光源为mini LED灯珠。The backlight module of claim 1, wherein the light source is a mini LED lamp bead.
  10. 如权利要求1所述的背光模组,其中,所述背光模组还包括设置于所述衬底基板与所述散热层之间的导热层,且所述导热层的材料包括热界面材料。The backlight module of claim 1, wherein the backlight module further comprises a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and a material of the thermally conductive layer comprises a thermal interface material.
  11. 一种显示装置,所述显示装置包括背光模组,所述背光模组包括:A display device, the display device comprising a backlight module, the backlight module comprising:
    衬底基板;substrate substrate;
    多个光源,间隔设置于所述衬底基板上;a plurality of light sources, arranged on the base substrate at intervals;
    散热层,设置于所述衬底基板远离所述光源一侧,其中,所述散热层包括至少一个散热空腔,及填充于所述散热空腔内的散热液体。The heat dissipation layer is disposed on the side of the base substrate away from the light source, wherein the heat dissipation layer includes at least one heat dissipation cavity and a heat dissipation liquid filled in the heat dissipation cavity.
  12. 如权利要求11所述的显示装置,其中,所述散热层包括散热基板,所述散热基板朝向所述衬底基板一侧设置有至少一个凹部,所述散热基板与所述衬底基板远离所述光源一侧贴合,使所述凹部与所述衬底基板之间形成所述散热空腔。The display device according to claim 11, wherein the heat dissipation layer comprises a heat dissipation substrate, the heat dissipation substrate is provided with at least one recess on a side facing the base substrate, and the heat dissipation substrate is far away from the base substrate. One side of the light source is attached, so that the heat dissipation cavity is formed between the concave portion and the base substrate.
  13. 如权利要求12所述的显示装置,其中,所述散热基板与所述衬底基板的贴合方式包括焊接或者粘接。The display device according to claim 12, wherein the bonding method of the heat dissipation substrate and the base substrate comprises welding or bonding.
  14. 如权利要求11所述的显示装置,其中,所述光源在所述衬底基板上的正投影与所述散热空腔在所述衬底基板上的正投影至少部分重叠。The display device of claim 11, wherein the orthographic projection of the light source on the base substrate at least partially overlaps the orthographic projection of the heat dissipation cavity on the base substrate.
  15. 如权利要求11所述的显示装置,其中,所述散热液体的沸点为50-70℃。The display device of claim 11, wherein the boiling point of the heat dissipation liquid is 50-70°C.
  16. 如权利要求11所述的显示装置,其中,所述衬底基板与所述散热基板贴合的一侧对应所述散热空腔的表面形成有多个第一子凸部。The display device according to claim 11 , wherein a plurality of first sub-convex portions are formed on a surface of the heat dissipation cavity corresponding to a side of the base substrate and the heat dissipation substrate that are adhered.
  17. 如权利要求11所述的显示装置,其中,所述散热基板远离所述衬底基板一侧的表面上形成有多个第二子凸部。The display device of claim 11, wherein a plurality of second sub-convex portions are formed on a surface of the heat dissipation substrate on a side away from the base substrate.
  18. 如权利要求11所述的显示装置,其中,所述散热基板的材料包括玻璃、陶瓷或金属。The display device of claim 11, wherein the material of the heat dissipation substrate comprises glass, ceramic or metal.
  19. 如权利要求11所述的显示装置,其中,所述光源为mini LED灯珠。The display device of claim 11, wherein the light source is a mini LED lamp bead.
  20. 如权利要求11所述的显示装置,其中,所述背光模组还包括设置于所述衬底基板与所述散热层之间的导热层,且所述导热层的材料包括热界面材料。The display device of claim 11 , wherein the backlight module further comprises a thermally conductive layer disposed between the base substrate and the heat dissipation layer, and a material of the thermally conductive layer comprises a thermal interface material.
PCT/CN2021/084671 2021-03-24 2021-03-31 Backlight module and display device WO2022198711A1 (en)

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