WO2022193377A1 - Système de gestion de production à distance pour métier à tricoter rectiligne façonné faisant appel à une plateforme en nuage - Google Patents

Système de gestion de production à distance pour métier à tricoter rectiligne façonné faisant appel à une plateforme en nuage Download PDF

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Publication number
WO2022193377A1
WO2022193377A1 PCT/CN2021/085348 CN2021085348W WO2022193377A1 WO 2022193377 A1 WO2022193377 A1 WO 2022193377A1 CN 2021085348 W CN2021085348 W CN 2021085348W WO 2022193377 A1 WO2022193377 A1 WO 2022193377A1
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cloud platform
flat knitting
unit
sweater
personalized
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PCT/CN2021/085348
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English (en)
Chinese (zh)
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朱信忠
孙平范
李立军
陈罡
金贵阳
徐慧英
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宁波慈星股份有限公司
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Publication of WO2022193377A1 publication Critical patent/WO2022193377A1/fr

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Definitions

  • the invention relates to the technical field of production management, in particular to a remote production management system for a full-forming flat knitting machine based on a cloud platform.
  • Knitted garments are comfortable to wear and develop towards outerwear, fashion and personalization. With the continuous improvement of people's living standards, more and more people choose knitted products with multiple styles and colors, and even underwear has set off a "whole body seamless" underwear craze. Whether it is leisure, travel, home, work, or even in many public occasions, people wear all kinds of knitted sweaters, sportswear, and knitted sneakers. The popularity of knitted clothing has become a sign of the arrival of the knitting era. Therefore, the knitted garment industry must meet the more and more personalized needs of consumers.
  • Fully formed computerized flat knitting machine similar to 3D printing, can be directly knitted into sweater garments, using fewer work steps and fewer manual processes to shorten the production cycle, reduce seams and reduce the cost of yarn and semi-finished product storage, It can also save cutting and processing procedures, reduce manpower, save costs and improve economic benefits.
  • the existing sweater production SMEs have the following problems:
  • the purpose of the present invention is to provide a remote production management system for full-forming flat knitting machines based on a cloud platform, aiming at the defects of the prior art.
  • a cloud platform Through the cloud platform, the relevant entities of the sweater industry are linked together to build an ecosystem, which integrates the existing production capacity resources of sweater production SMEs, solves the high cost problem of self-built production management systems for sweater industry SMEs Industry trend analysis provides the basis for big data.
  • a remote production management system for fully formed flat knitting machines based on a cloud platform comprising a cloud platform, a consumer unit, a designer unit, a sweater production enterprise unit, and a flat knitting knitting manufacturer unit; the cloud platform is respectively connected with the consumer unit, the designer unit The unit, the sweater production enterprise unit, and the flat knitting machine manufacturer unit are connected; the flat knitting machine manufacturer unit is connected with the sweater production enterprise unit;
  • the designer unit is used to upload sweater-related design works to the cloud platform
  • the consumer unit is used to generate personalized orders according to its own needs, and transmit the generated personalized orders to the cloud platform;
  • the cloud platform is used to receive personalized orders transmitted by consumer units, and distribute the received personalized orders to the corresponding sweater production enterprise units;
  • the sweater production enterprise unit is used to receive personalized orders allocated by the cloud platform, and feed back the real-time production status of the personalized orders to the cloud platform for consumers to view the real-time status information of the orders.
  • the cloud platform includes a personalized customization module, an order management module, an intelligent process module, an advanced scheduling module, and a manufacturing execution module;
  • the personalized customization module is used to provide personalized customization for consumers and generate personalized orders
  • the order management module is used to provide consumers with order management and tracking information
  • the intelligent process module is used to calculate the bill of materials of the ordered product, and create the design file of the sweater according to the bill of materials;
  • the advanced scheduling module is used to perform intelligent scheduling according to the order information, and assign the order to the most corresponding flat knitting knitting manufacturer unit;
  • the manufacturing execution module is used for receiving the execution situation of weaving according to the order requirements.
  • the sweater production enterprise node includes a fully formed computerized flat knitting machine and an edge gateway connected to the fully formed computerized flat knitting machine.
  • generating a personalized order in the consumer unit according to its own needs includes: customization based on designer finished models, and personalized customization based on basic models.
  • the personalized customization module includes human body data collection, template data management, design material management, online virtual fitting, and personalized visual customization.
  • the order management module includes online payment, commodity management, marketing activity management, logistics management, e-commerce platform docking, customer order management, order status tracking, return and exchange.
  • the intelligent process module includes an intelligent counting module and a knitting plate-making module;
  • the intelligent counting module is used to formulate the operation counting according to the requirements of the personalized order, and obtain the gross amount, gross material cost and production process requirements;
  • Knitting pattern module used to create pattern files for sweaters.
  • the advanced scheduling module performs intelligent scheduling according to the order information, and assigns the order to the most corresponding flat knitting knitting manufacturer unit specifically: according to the priority of the order, the equipment capacity of each sweater production enterprise unit, The order is intelligently scheduled according to the machine load status, the complete set of materials, and the equipment sweater style adaptation list constraints, and the order is allocated to the full-form computerized flat knitting machine of the corresponding sweater production enterprise unit.
  • the sweater production enterprise unit receives the personalized orders distributed by the cloud platform, and feeds back the real-time production status of the personalized orders to the cloud platform. After arriving at the corresponding full-forming flat knitting machine position, download the pattern file corresponding to the order to the corresponding full-forming flat knitting machine, knitting according to the order requirements, and transmit the order processing status to the cloud platform.
  • the consumer unit includes a personalized customization system, a sales store, a sweater brand, and a sweater seller.
  • the present invention has a subversive industrial production mode, and the established platform for rapid customization of knitted sweaters completely changes the operation rules of the entire sweater industry chain, and establishes a brand-new, personalized customization ecosystem for the sweater market.
  • Fig. 1 is a kind of cloud platform-based remote production management system structure diagram of full-forming flat knitting machine provided by Embodiment 1;
  • Fig. 2 is the flow chart of consumer personalized customization provided by the second embodiment
  • Fig. 3 is the personalized order production flow chart provided by the second embodiment
  • FIG. 4 is a flow chart of the collaborative design of the design provided by the third embodiment.
  • the present invention provides a remote production management system for a full-forming flat knitting machine based on a cloud platform.
  • This embodiment provides a cloud platform-based remote production management system for fully formed flat knitting machines, as shown in FIG. 1 , including a cloud platform 1, a consumer unit 2, a designer unit 3, a sweater production enterprise unit 4, and a flat knitting machine.
  • the manufacturer unit 5; the cloud platform 1 is respectively connected with the consumer unit 2, the designer unit 3, the sweater manufacturer unit 4, and the flat knitting machine manufacturer unit 5; the flat knitting machine manufacturer unit 5 is connected with the sweater manufacturer unit 4.
  • This embodiment provides a cloud production management platform for small and medium sweater manufacturers, and establishes an ecosystem that includes consumers, designers, manufacturers, platform operators, logistics and distribution, payment and other parties.
  • the ecosystem emphasizes the stickiness of personalized customization to end users. By opening up consumer personalized design and the addition of free professional designers, it enriches the sweater pattern and layout design library, realizes a product marketing model with common characteristics, and integrates small and medium sweaters.
  • the existing production capacity resources of production enterprises realize the division and cooperation of the whole industry chain.
  • the cloud platform 1 includes a personalized customization module, an order management module, an intelligent process module, an advanced scheduling module, and a manufacturing execution module.
  • Personalized customization module realizes consumer information database, personalized customization database, size collection database, template design database, pattern material database, etc.; personalized customization module consists of human body data collection, template data management, pattern material management, online virtual test It is composed of functions such as clothing, personalized visual customization, etc., to realize the personalized customization of consumers, and finally generate personalized orders;
  • the order management module is composed of functions such as online payment, commodity management, marketing activity management, logistics management, e-commerce platform docking, customer order management, order status tracking, return and exchange, etc., to realize the management and tracking of consumer orders;
  • the intelligent process module is composed of an intelligent counting module and a knitting plate-making module.
  • the intelligent counting module calculates the bill of materials (BOM) of the ordered product according to the requirements of the product style, size, feel and finished product weight required by the personalized order.
  • BOM bill of materials
  • the amount of wool used, the cost of wool materials and the production process requirements are obtained;
  • the knitting pattern making module is used to create the pattern file of the sweater, and establish a complete product database, including the gram weight of a single piece of raw materials, accessories, working hours, size standards, process descriptions, etc., Provide data support for rapid generation arrangements and cost budgets for subsequent single-piece orders.
  • the advanced scheduling module intelligently schedules orders according to the constraints of order priority (delivery time, customer), equipment capacity of each production enterprise, machine load status, material completeness status, equipment sweater style adaptation list, etc. Orders are allocated to the most suitable full-form computerized flat knitting machine of the manufacturer;
  • Manufacturing execution module to receive the execution of weaving according to the order requirements.
  • Designer unit 3 is used to upload sweater-related design works to the cloud platform.
  • the designer uses the intelligent process module provided by the cloud platform to design the sweater online, upload the design work to the pattern library of the fully formed computerized flat knitting machine, and publish it to the e-commerce platform for customers to choose and customize after being reviewed by the factory designer.
  • Flat knitting machine manufacturer unit 5 is used to remotely manage flat knitting products sold or leased to sweater production enterprise units.
  • Flat knitting manufacturers have management centers, which can sell or lease their own flat knitting products through the cloud platform, as well as remotely manage flat knitting products sold or leased to manufacturers. Flat knitting manufacturers can also hire excellent designers to design trendy sweater styles for their own flat knitting products and increase the added value of the products; flat knitting manufacturers can also remotely monitor flat knitting machines through the production status monitoring function provided by the cloud platform. Maintenance to ensure the reliability of the equipment.
  • Fully formed computerized flat knitting machine and a networked production network composed of many fully formed computerized flat knitting machines.
  • the main board of the computer flat knitting machine is equipped with RJ45 network port, plug in the network cable, and use the network function of the flat knitting system to connect the machine to the network, with the remote transmission capability of pattern files, upgrade files and parameter files; in addition, It can also record the status of the flat knitting machine in the whole process (including alarm status, running status, shutdown status, etc.), to provide index basis for analysis and troubleshooting of faulty equipment, quantitative staff assessment and other production management; in addition, the operating parameters of the flat knitting machine can be set remotely, which is convenient for engineers.
  • each flat knitting machine is connected to the cloud platform separately, it will greatly increase the connection burden of the cloud platform. For this reason, each production enterprise is equipped with an edge gateway, so that all computer flat knitting machines pass through this edge gateway. Connect to the cloud platform.
  • the consumer unit 2 is used to generate personalized orders according to its own needs, and transmit the generated personalized orders to the cloud platform.
  • the consumer unit includes personalized customization systems, sales stores, sweater brands, and sweater sellers.
  • the system has developed personal APP and web client for consumer nodes. Consumers can produce personalized orders through simple selection and input on the mobile APP or web client. In addition, it has developed personalized orders for stores and experience stores.
  • the system including tools such as three-dimensional measurement of human body, can obtain more accurate anthropometric data.
  • the platform can also provide consumers with better customized clothing:
  • this category Based on the customization of the designer's finished product, this category has provided templates for consumers on basic parameters such as style and collar shape, and users only need to customize according to their personal body size;
  • the cloud platform 1 is used to receive personalized orders transmitted by consumer units, and distribute the received personalized orders to corresponding sweater production enterprise units.
  • the cloud platform has the function of customization. According to the suitable objects, it can be divided into three categories: men's clothing, women's clothing, and children's clothing for customization; in terms of style, it can be divided into pullovers, cardigans, skirts, pants and other categories for customization; In terms of shape, it can be divided into low round neck, semi-high round neck, two-turn round neck, V-neck, cap collar, one-word neck, etc. for customization; from the sleeves, it can be divided into long-sleeved, medium-long Sleeves, sleeveless, lantern sleeves, etc.
  • the yarn color can be customized; from the pattern, it can be divided into structural patterns (unilateral, secondary color, pit strip, pearl, wicker, tuck, three flat, four flat, twisted flower, Alan flower, pick hole, etc.), jacquard, intarsia (also known as hanging wool); from the raw material (yarn), it can be divided into cashmere, pure wool, cotton, cotton wool blend, cotton and linen blend, etc. for customization; In addition, on the yarn color, we will provide several colors for customization according to the designer's recommendation.
  • the above customized parameters can be freely combined according to customer preferences, providing tens of thousands of options for personalized customization.
  • the cloud platform When the cloud platform receives the personalized order transmitted by the consumer unit, it processes the received personalized order through the order management module, intelligent process module, advanced scheduling module, etc., and assigns the received personalized order to the corresponding sweater production enterprise unit.
  • the sweater production enterprise unit 4 is used to receive the design works uploaded by the designer unit, evaluate the received design works, and store the approved works in the database for consumers to choose; And feedback the real-time production status of personalized orders to the cloud platform for consumers to view the real-time status information of orders.
  • the majority of small and medium-sized sweater production enterprises undertake personalized orders from the cloud platform according to the constraints such as bidding ranking, equipment capacity, machine load status, material completeness, and equipment sweater style adaptation list, and real-time production of orders.
  • the status is fed back to the cloud platform for consumers to view the real-time status information of the order.
  • Small and medium-sized sweater production enterprises include one or more fully-formed computerized flat knitting machines and some auxiliary production equipment, as well as an edge gateway connected to each computerized flat knitting machine.
  • the computerized flat knitting machine and the edge gateway are connected by Ethernet. All the data of the flat knitting machine interacts with the cloud platform through the edge gateway.
  • the cloud platform assigns the order to the sweater production enterprise unit
  • the raw material yarns of different task orders are accurately sent to the corresponding full-forming flat knitting machine position through the sweater ingredient management using the intelligent hanging system, and the corresponding task
  • the single design file is downloaded to the corresponding flat knitting machine to correctly knit according to the order requirements, and the status of the order processing process is sent back to the cloud platform, and customers can query the order execution status in real time through the cloud platform.
  • This embodiment has a subversive industrial production mode.
  • the established platform for rapid customization of knitted sweaters completely changes the operation rules of the entire sweater industry chain, and establishes a brand-new, personalized customization ecosystem for the sweater market.
  • This embodiment provides a custom process for a consumer's personalized order, as shown in Figures 2 and 3 .
  • consumers can choose the designer's finished style and choose the color they like. Then consumers can preview the renderings and confirm the order when they are satisfied. If they are not satisfied, repeat the previous process; or consume Users can choose personalized customization, by entering text or uploading pictures, selecting the position of the text or pictures, and finally selecting the color they like, and previewing the customized effect. If you are satisfied, confirm the order, and if you are not satisfied, repeat the previous process;
  • the order information is first processed by the intelligent process module to the customer's customized requirements, and the relevant process files, production day plan, and bill of materials are generated; specifically: obtain the boring demand according to the bill of materials, and further confirm whether it is necessary to purchase Materials, if so, sign a purchase contract and purchase; if not, take out the corresponding materials from the inventory and distribute them to the computer workshop and other workshops. Determine the processing requirements according to the process file, and transmit the processing requirements to the computer workshop and other workshops. Transfer the production day plan to the computer workshop and other workshops.
  • the quality of the processed products is inspected, and after the inspection is passed, the ready-made garments are packaged and delivered to consumers.
  • This embodiment provides a design flow of a design work, as shown in FIG. 4 .
  • the craftsmen of the factory use the intelligent process system provided by the cloud customization platform to evaluate the design works submitted by the designers, mainly focusing on the feasibility of the intelligent production process of the works, the availability of fabric colors and yarn materials, and the merging of the design styles of the works. Carry out evaluation, and the design works optimized by evaluation can be selected as the standard pattern library template of the platform.

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Abstract

Système de gestion de production à distance pour un métier à tricoter rectiligne façonné basé sur une plateforme en nuage, comprenant une plateforme en nuage (1), une unité client (2), une unité concepteur (3), des unités d'entreprise de production de pull-overs (4) et une unité de fabricant de métier à tricoter rectiligne (5). La plateforme en nuage (1) est connectée séparément à l'unité client (2), à l'unité concepteur (3), aux unités d'entreprise de production de pull-overs (4) et à l'unité de fabricant de métier à tricoter rectiligne (5) ; l'unité concepteur (3) est destinée à téléverser, vers la plateforme en nuage (1), des travaux de conception associés à un pull-over ; l'unité de fabricant de métier à tricoter rectiligne (5) est destinée à gérer à distance des produits de métier à tricoter rectiligne vendus ou loués aux unités d'entreprise de production de pull-overs (4) ; l'unité client (2) est destinée à générer une commande personnalisée en fonction d'exigences d'un client et à transmettre la commande personnalisée générée à la plateforme en nuage (1) ; la plateforme en nuage (1) est destinée à recevoir la commande personnalisée transmise par l'unité client (2) et à attribuer la commande personnalisée reçue à une unité d'entreprise de production de pull-overs correspondante (4) ; et l'unité d'entreprise de production de pull-overs (4) est destinée à recevoir la commande personnalisée attribuée par la plateforme en nuage (1) et à fournir un état de production en temps réel de la commande personnalisée à la plateforme en nuage (1).
PCT/CN2021/085348 2021-03-19 2021-04-02 Système de gestion de production à distance pour métier à tricoter rectiligne façonné faisant appel à une plateforme en nuage WO2022193377A1 (fr)

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