WO2022185975A1 - アルカリ金属/アルカリ土類金属水酸化物の製造方法、及び、当該製造方法のカルボン酸塩廃棄物再資源化技術への応用 - Google Patents
アルカリ金属/アルカリ土類金属水酸化物の製造方法、及び、当該製造方法のカルボン酸塩廃棄物再資源化技術への応用 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D1/00—Oxides or hydroxides of sodium, potassium or alkali metals in general
- C01D1/04—Hydroxides
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/02—Refining fats or fatty oils by chemical reaction
- C11B3/06—Refining fats or fatty oils by chemical reaction with bases
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/14—Alkali metal compounds
- C25B1/16—Hydroxides
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/18—Alkaline earth metal compounds or magnesium compounds
- C25B1/20—Hydroxides
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/01—Products
- C25B3/03—Acyclic or carbocyclic hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/23—Oxidation
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/29—Coupling reactions
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/17—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
- C25B9/19—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/04—Regeneration of pulp liquors or effluent waste waters of alkali lye
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/02—Pulping cellulose-containing materials with inorganic bases or alkaline reacting compounds, e.g. sulfate processes
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/26—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/26—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
- C02F2103/28—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof from the paper or cellulose industry
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
- C02F2103/322—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters from vegetable oil production, e.g. olive oil production
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
- C02F2103/36—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/46—Apparatus for electrochemical processes
- C02F2201/461—Electrolysis apparatus
- C02F2201/46105—Details relating to the electrolytic devices
- C02F2201/46115—Electrolytic cell with membranes or diaphragms
Definitions
- the present invention relates to a method for producing alkali metal/alkaline earth metal hydroxides, and the application of this production method to carboxylate waste recycling technology.
- Vegetable oils and fats are produced by pressing plant raw materials such as soybeans and rapeseeds to extract crude oil, and subjecting this crude oil to various processes such as degumming, deacidification, decolorization, and deodorization (see Fig. 1). ).
- an alkali metal hydroxide such as caustic soda (NaOH) is added to convert the fatty acid into a fatty acid salt, which is precipitated to separate and remove the fatty acid salt from the oil.
- the fraction containing the removed fatty acid salt generally contains about 30 to 60% by weight of fatty acid salt, about 30 to 50% by weight of water, and about 10 to 30% by weight of other fats and oils, It is called oil slag (foots). This soapstock is generated at a rate of 0.5 to 20% by mass with respect to the production amount of vegetable oil.
- the soapstock contains moisture, is alkaline, and is in the form of a highly viscous paste, it is often disposed of as waste due to poor handling.
- the effective use of slag is also being studied.
- use of the soapstock as fuel is also under consideration.
- the soapstock produced as a by-product in the deacidification process is neutralized with an acid, the neutralized soapstock is dried, and this is mixed with the undried neutralized soapstock to obtain a suitable fluidity.
- Patent Document 2 describes that fatty acids or salts thereof obtained by hydrolyzing fats and oils are subjected to Kolbe electrolysis to produce hydrocarbons at the anode.
- the Kolbe electrolysis reaction is a long-known electrochemical organic synthesis reaction of hydrocarbons.
- the conjugated anion of the fatty acid is decarboxylated while undergoing one-electron oxidation at the anode electrode, and a hydrocarbon is obtained in which the aliphatic chain of the fatty acid is dimerized.
- the present invention makes it possible to effectively utilize not only a liquid containing a salt of a fatty acid or a derivative thereof and water as a hydrocarbon source, but also substantially the entire liquid as a resource without a particularly complicated operation.
- the objective is to provide technology to
- a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is subjected to an electrochemical reaction to cause a Kolbe electrolytic reaction at the anode to produce at least R A -R A and carbon dioxide.
- RA represents a hydrocarbon group
- M B represents an alkali metal
- M C represents an alkaline earth metal.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water includes at least one of the following (a) to (c) waste liquids: Production method. (a) slag generated in the deacidification process in the production of vegetable oil, (b) black liquor from the post-cooking washing step in papermaking; and (c) soap wastewater from the washing step of the crude fatty acid ester fraction in the production of fatty acid esters.
- a reaction solution containing M B —OH and/or M C —(OH) 2 generated by the neutralization is put into one side of a tank whose interior is separated by an ion-permeable diaphragm, and The production method according to [ 1 ] or [ 2 ], wherein water is put into the other side separated by the .
- the diaphragm separates the anode side from the cathode side, and the anode side is filled with a liquid containing R A -COOM B and/or ( R A -COO) 2 MC and water, and the cathode side is filled with water.
- the production method according to [4] wherein the electrochemical reaction is performed.
- Alkali metal hydroxide (M B —OH) and/or alkaline earth metal hydroxide (M C —(OH) 2 ) is obtained using a liquid containing soapstock generated in the deacidification step in , and this alkali metal
- a method for producing a vegetable oil comprising using a hydroxide and/or an alkaline earth metal hydroxide in a deacidification step in the production of the vegetable oil.
- the fatty acid ester is produced as a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water.
- An electrochemical device comprising an anode, a cathode, and an electrolytic cell, and a cell having an interior separated by an ion-permeable diaphragm
- the electrochemical device subjects a liquid containing the soapstock produced in the deoxidizing process in the production of vegetable oil to an electrochemical reaction to produce M B -OH and/or M C -(OH) 2 in the reaction liquid,
- the resulting reaction solution is put into one side of the tank separated by the diaphragm, and water is put into the other side of the tank separated by the diaphragm to remove M B -OH and / or an apparatus for producing alkali metal/alkaline earth metal hydroxides, wherein M C -(OH) 2 is transferred into said water.
- An electrolytic cell having an anode, a cathode, and an ion-permeable diaphragm separating the anode side and the cathode side is provided. is placed on the cathode side to conduct an electrochemical reaction.
- An electrochemical device comprising an anode, a cathode, and an electrolytic cell, and a cell having an interior separated by an ion-permeable diaphragm,
- a liquid containing black liquor produced in the washing process after cooking in papermaking is subjected to an electrochemical reaction to produce M B -OH and/or M C -(OH) 2 in the reaction liquid.
- the obtained reaction solution is put into one side of the tank separated by the diaphragm, water is put into the other side of the tank separated by the diaphragm, and M B -OH and/or Or an apparatus for producing an alkali metal/alkaline earth metal hydroxide, which transfers M C —(OH) 2 into the water.
- An alkali metal/alkaline earth metal hydroxide production apparatus that is placed on the cathode side and performs an electrochemical reaction.
- Alkali metal/alkaline earth metal hydroxide production equipment for transferring to [19]
- the production apparatus according to any one of [16] to [18], and the alkali metal hydroxide and/or alkaline earth metal hydroxide produced using the production apparatus are supplied to a cooking step in papermaking. means for recycling alkali metal/alkaline earth metal hydroxides.
- An electrochemical device comprising an anode, a cathode, and an electrolytic cell, and a cell having an interior separated by an ion-permeable diaphragm,
- a liquid containing soapy waste water generated in the step of washing a crude fatty acid ester fraction in the production of fatty acid ester is subjected to an electrochemical reaction to produce M B -OH and/or M C -(OH) in the reaction liquid.
- An electrolytic cell having an anode, a cathode, and an ion-permeable diaphragm separating the anode side and the cathode side is provided, and a liquid containing soap waste water generated in the washing step of the crude fatty acid ester fraction in the production of fatty acid ester is added.
- An apparatus for producing alkali metal/alkaline earth metal hydroxides in which water is put on the anode side and water is put on the cathode side to carry out an electrochemical reaction.
- OH and/or M C —(OH) 2 are produced, water is added to the other side of the electrolytic cell separated by the diaphragm, and M B —OH and/or M C —( OH) 2 into said water for the production of alkali metal/alkaline earth metal hydroxides.
- the production apparatus according to any one of [20] to [22], and the alkali metal hydroxide and/or alkaline earth metal hydroxide produced using the production apparatus are used to produce a crude fatty acid in the production of a fatty acid ester. and means for supplying an ester production reaction step.
- a liquid containing a fatty acid salt or a derivative thereof and water can be effectively used not only as a hydrocarbon source but also substantially as a resource without a particularly complicated operation.
- FIG. 2 is a flow diagram showing a production process of fatty acid ester
- 1 is a flow diagram showing a papermaking process
- FIG. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an explanatory view schematically showing one embodiment of an apparatus for producing alkali metal/alkaline earth metal hydroxides
- FIG. 4 is an explanatory view schematically showing another embodiment of the production apparatus for alkali metal/alkaline earth metal hydroxide.
- FIG. 4 is an explanatory view schematically showing still another embodiment of the production apparatus for alkali metal/alkaline earth metal hydroxides.
- FIG. 4 is an explanatory view schematically showing still another embodiment of the production apparatus for alkali metal/alkaline earth metal hydroxides.
- the present invention provides a method for producing an alkali metal hydroxide/alkaline earth metal. That is, a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is subjected to an electrochemical reaction to cause a Kolbe electrolytic reaction at the anode to produce at least R A -R A and dioxide. Alkali metal/alkali producing carbon and M B+ and/or M C2 + ions, and neutralizing said M B+ and/or M C2+ ions with OH ⁇ ions produced by the electrolysis of water at the cathode.
- a method for producing an earth metal hydroxide (M B -OH/M C -(OH) 2 ) is provided.
- RA represents a hydrocarbon group
- M B represents an alkali metal
- M C represents an alkaline earth metal.
- the above "neutralization” means that electrical neutrality is maintained by cations and anions.
- a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is subjected to a Kolbe electrolysis reaction to produce an alkali metal hydroxide and/or an alkaline earth metal hydroxide. has not been known until now, and the present invention has been completed based on this new finding.
- a liquid containing R A -COOM B and/or ( R A -COO) 2 MC and water by subjecting a liquid containing R A -COOM B and/or ( R A -COO) 2 MC and water to a Kolbe electrolytic reaction, the anode reaction causes R A -R A (carbonization While a hydrogen compound is obtained, an alkali metal hydroxide and/or an alkaline earth metal hydroxide is produced in the liquid, and for example, industrially useful caustic soda can be obtained. Therefore, a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is simply subjected to an electrochemical reaction without any particular complicated operation, and the resource can be effectively used as
- the hydrocarbon group of RA may be a saturated hydrocarbon group or an unsaturated hydrocarbon group.
- the hydrocarbon group of RA may be a linear or branched aliphatic group, an aromatic hydrocarbon group, or a combination thereof.
- the hydrocarbon group of RA may have a substituent. There are no particular restrictions on the substituents that the hydrocarbon group of RA can take. For example, sinapic acid, coumaric acid, caffeic acid, and the like contained in black liquor generated in the papermaking process described above are all included in R A -COOM B.
- substituents that the hydrocarbon group of R A can take include an alkoxy group (preferably a lower alkoxy group having 1 to 3 carbon atoms, more preferably a methoxy group), a hydroxy group, a carboxy group, and the like. be done.
- the number of carbon atoms in the hydrocarbon group of RA is preferably 1-40, more preferably 3-35, still more preferably 5-30, and particularly preferably 8-25. When the hydrocarbon group has a substituent, this carbon number is the number of carbon atoms including the carbon atoms in the substituent.
- Alkali metals for MB include lithium, sodium, potassium, rubidium, and cesium.
- R A -COOM B preferably includes sodium and/or potassium salt forms, more preferably sodium and/or potassium salts.
- M B -OH preferably comprises caustic soda (NaOH) and/or KOH, more preferably caustic soda and/or KOH.
- Alkaline earth metals of MC include beryllium, magnesium, calcium, strontium, and barium.
- M C preferably includes magnesium and/or calcium salt forms, more preferably magnesium and/or calcium salts.
- M C -(OH) 2 preferably comprises Mg(OH) 2 and/or Ca(OH) 2 , more preferably Mg(OH) 2 and/or Ca(OH) 2 .
- the liquid subjected to the electrochemical reaction contains one or more compounds represented by R A -COOM B or (R A -COO) 2 M C. 2 or more are included.
- R A -COOM B and (R A -COO) 2 M C are: Acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, behenic acid, lignoceric acid, cerotic acid, montan acids and alkali metal or alkaline earth metal salts of saturated fatty acids such as melissic acid; Palmitoleic acid, oleic acid, vaccenic acid, linoleic acid, (9,12,15)-linolenic acid, (6,9,12)-linolenic acid, eleostearic acid, arachidic acid, mead acid, arachidonic acid, nervonic acid alkali metal or alkaline earth metal salts of unsaturated fatty acids such as erucic acid,
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water contains R A -COOM B and (R A -COO) 2 M C as long as the effects of the present invention are not impaired. and may contain components other than water. For example, it may contain oils and fats or their decomposition products, non-carboxylate lignin decomposition products, organic solvents, organic/inorganic salts, and the like.
- the total content of R A -COOM B and (R A -COO) 2 M C in a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is obtained
- the concentration of the alkali metal hydroxide can be adjusted as appropriate to achieve the desired concentration.
- the total content of R A -COOM B and (R A -COO) 2 M C in the liquid is, for example, 1 to 90% by mass, preferably 2 to 60% by mass, more preferably 5 to 50% by mass. can be appropriately adjusted within the range of
- the content of water in the liquid is also appropriately adjusted within a range of, for example, 10 to 99% by mass, preferably 40 to 98% by mass, and more preferably 50 to 95% by mass.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is at least one of the following (a) to (c) can be a form containing the waste liquid.
- the above (a) to (c) are liquids containing R A -COOM B and/or (R A -COO) 2 M C and water.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water contains at least one waste liquid of (a) to (c) means that R A It means that at least part of the liquid containing —COOM B and/or (R A —COO) 2 M C and water is at least one waste liquid of the above (a) to (c).
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water may be at least one waste liquid of the above (a) to (c).
- ) to (c) may be diluted, or at least one waste liquid from (a) to (c) may be concentrated.
- a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is added to the above (a) to (c) ) and does not contain the other two.
- FIG. 4 is an explanatory diagram schematically showing the basic configuration of an electrochemical reaction apparatus used for the electrochemical reaction.
- the electrochemical reaction device itself used in the present invention can appropriately apply the structure of a normal electrochemical reaction device. That is, the electrochemical reaction device has an anode 1 and a cathode 2 .
- the material that constitutes the anode 1 and anode materials that are commonly used in electrochemical reactions can be applied as appropriate.
- platinum, stainless steel, nickel, iron, aluminum, graphite, and an aluminum/magnesium alloy (duralumin) can be used as the anode material.
- a cathode material commonly used for electrochemical reactions can be appropriately applied.
- platinum, titanium, nickel, iron, aluminum, graphite, and the like can be used as cathode materials.
- the shape of the anode 1 and the cathode 2 is not limited to a specific shape.
- the shape of the anode 1 and cathode 2 is preferably rod-like, plate-like or foil-like.
- the anode 1 and the cathode 2 may have a shape with holes, such as a wire mesh shape or a mesh shape.
- a liquid 4 containing R A -COOM B and water is subjected to an electrochemical reaction, and a Kolbe electrolysis reaction occurs at the anode 1 to generate at least hydrocarbons, carbon dioxide, and alkali metal ions, and these alkali metal ions are generated. , is neutralized by OH ⁇ ions produced by the electrolysis of water at the cathode 2 to produce alkali metal hydroxide (M B —OH). It has been known until now that hydrocarbons are produced at the anode when a liquid containing R A -COOM B and water is subjected to an electrochemical reaction. However, it was not known how the resulting MB + ions behaved, that is, whether the reaction of formula (3) actually occurred.
- Carbon dioxide (CO 2 ) generated by the above formula (1) has much higher solubility in water than hydrogen and oxygen. Carbon dioxide becomes a bicarbonate ion (HCO 3 ⁇ ) in a state dissolved in water, and is considered to neutralize M 2 B+ (make it electrically neutral). In this case, the OH ⁇ ions produced by the above formula (2) are considered to be oxidized at the anode 1 to become oxygen molecules, as in ordinary electrolysis of water.
- an organic synthesis reaction of hydrocarbons occurs at the anode 1.
- the above electrochemical reaction is preferably carried out at 10 to 60°C, more preferably 15 to 50°C, still more preferably 20 to 40°C.
- the current density applied in the electrochemical reaction of the present invention is preferably 0.05 to 2.00 A/cm 2 , more preferably 0.1 to 1.0 A/cm 2 , still more preferably 0.2 to 1.0 A/cm 2 . 0.6 A/cm 2 .
- hydrocarbons are produced at the anode in the above electrochemical reaction, these hydrocarbons can be recovered and used as resources. That is, when the hydrocarbons produced by the Kolbe electrolysis reaction are gases, mixed gases containing hydrocarbons, carbon dioxide, air, and the like can be recovered. Hydrocarbons can be selectively recovered from this recovered mixed gas by a membrane separation method, liquefaction of hydrocarbons by compression or cooling, or the like. In addition, when the hydrocarbon produced by the Kolbe electrolysis reaction is liquid or solid, phase separation occurs from the hydrophilic liquid containing the alkali metal hydroxide and water, so the target hydrocarbon can be easily separated and recovered. can do.
- the recovered hydrocarbons can be used as, for example, fuels, waxes, insulating materials, moisture-proof materials, waterproof materials, abrasives, pharmaceuticals, cosmetics, molding material organic solvents, waxes, lubricating oils, organic solvents, and the like. If the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water contains, for example, at least one of the above-described slag, black liquor, and soap waste water, it is recovered.
- the hydrocarbons are derived from plants and fuels containing these hydrocarbons are carbon neutral.
- the alkali metal hydroxide produced by the electrochemical reaction can be recovered as an aqueous solution.
- the obtained aqueous solution of alkali metal hydroxide can be appropriately concentrated or removed from impurities, and industrially used as an aqueous solution of caustic soda or the like.
- the anode side and the cathode side can be separated by an ion-permeable diaphragm in the electrolysis reaction.
- M B+ ions and M C2+ ions can be almost selectively moved to the cathode side by a concentration gradient or an electrical gradient.
- concentration and purity of the alkali metal hydroxide or alkaline earth hydroxide can be increased.
- a diaphragm examples include cation exchange membranes, semipermeable membranes, cellophane membranes, zeolite membranes, etc., which more efficiently transfer MB + ions and MC2+ ions generated on the anode side to the cathode side.
- a cation exchange membrane is preferable from the point of view.
- the cation exchange membrane may be a strongly acidic cation exchange membrane or a weakly acidic cation exchange membrane.
- the cation-exchangeable groups of the cation-exchange membrane may be in the form of having hydrogen atoms, or may be in a state of being exchanged (substituted) with alkali metal ions.
- the hydrogen atoms are replaced with M B+ ions and M C2+ ions over time as an electrochemical reaction is carried out, and then the M B+ ions and M C2+ ions are transferred to the cathode side. transition will be smooth.
- a preferred method for producing an alkali metal/alkaline earth metal hydroxide of the present invention is a form in which a liquid containing the liquid is put in and water is put in the cathode side to conduct an electrochemical reaction.
- the two electrodes are separated by an ion-permeable diaphragm 5, a liquid 4 containing R A -COOM B and water is put on the anode side, and water 6 is put on the cathode side to conduct an electrochemical reaction.
- M B+ ions generated at the anode selectively migrate to the cathode side according to the concentration gradient, are neutralized by OH ⁇ ions on the cathode side, and form high-purity alkali metal hydroxides on the cathode side.
- An aqueous solution is obtained. Tap water, distilled water, pure water, or the like can be appropriately used as water to be put into the cathode side.
- water in the present invention means that it may contain alkali metal hydroxides, other electrolytes, etc., as long as the effects of the present invention are not impaired.
- FIG. 6 shows a form in which a liquid 4 containing R A -COOM B and water is subjected to an electrochemical reaction and the resulting reaction liquid is put in another tank.
- M B —OH M B+ ions
- FIG. 7 shows a modification of the form shown in FIG.
- the inside of the electrolytic cell is separated by an ion-permeable diaphragm, and both electrodes of an anode and a cathode are arranged on one side separated by this diaphragm to cause an electrochemical reaction, and the other electrode separated by the diaphragm Add water to the side.
- the M B —OH (M B+ ions) produced by the electrochemical reaction migrate to the water-filled side along the concentration gradient, and an aqueous solution of M B —OH with higher purity can be obtained.
- the method for producing an alkali metal/alkaline earth metal hydroxide of the present invention can be applied to a method for producing vegetable oils and fats by effectively utilizing the waste liquid generated in the process of producing vegetable oils and fats. That is, according to the present invention, as the liquid containing R A -COOM B and/or (R A -COO) 2 MC and water, a liquid containing soapstock generated in the deacidification process in the production of vegetable oil to obtain alkali metal hydroxides and/or alkaline earth metal hydroxides, which are used in the deacidification step in the production of vegetable oils and fats.
- the alkali metal hydroxide and/or alkaline earth metal hydroxide usually includes caustic soda (NaOH).
- “As the liquid containing RA -COOM B and/or ( RA -COO) 2MC and water, a liquid containing soapstock generated in the deacidification process in the production of vegetable oil is used” means RA- It means using soapstock as at least part of the liquid containing COOM B and/or (R A -COO) 2 M C and water.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water may be the soapstock itself, a dilution of the soapstock, or a concentrate of the soapstock.
- the method for producing an alkali metal/alkaline earth metal hydroxide of the present invention can be applied to a paper manufacturing method that makes effective use of the waste liquid generated in the paper manufacturing process. That is, according to the present invention, as the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water, a liquid containing black liquor generated in the washing process after cooking in papermaking is used. to obtain alkali metal hydroxides and/or alkaline earth metal hydroxides and utilize them in the cooking step in papermaking.
- the alkali metal hydroxide and/or alkaline earth metal hydroxide usually includes caustic soda (NaOH).
- a liquid containing black liquor generated in the washing process after cooking in papermaking is used as a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water
- R A -COOM It means using black liquor as at least part of the liquor containing B and/or (R A -COO) 2 M C and water.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water may be black liquor itself, a dilution of black liquor, or a concentrate of black liquor.
- the method for producing alkali metal/alkaline earth metal hydroxides of the present invention can be applied to a method for producing fatty acid esters by effectively utilizing waste liquid generated in the production process of fatty acid esters such as biodiesel. That is, according to the present invention, a liquid containing R A -COOM B and/or (R A -COO) 2 M C and water is produced in the step of washing a crude fatty acid ester fraction in the production of a fatty acid ester.
- Production of fatty acid esters comprising obtaining alkali metal hydroxides and/or alkaline earth metal hydroxides from a liquid containing soap waste water, and using these in a reaction to produce crude fatty acid esters in the production of fatty acid esters
- a method is provided.
- the alkali metal hydroxide and/or alkaline earth metal hydroxide acts as an alkali catalyst.
- the alkali metal hydroxides and/or alkaline earth metal hydroxides usually include caustic soda (NaOH) or caustic potash (KOH).
- a liquid containing soapy waste water generated in the step of washing the crude fatty acid ester fraction in the production of fatty acid ester is used.
- the soap waste water is used as at least part of the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water.
- the liquid containing R A -COOM B and/or (R A -COO) 2 M C and water may be the soapy wastewater itself, a diluted soapy wastewater, or a concentrated soapy wastewater. It can be a thing.
- a method for producing the fatty acid ester a method for producing a fatty acid methyl ester is preferably mentioned.
- the resulting alkali metal hydroxide and/or alkaline earth metal hydroxide is usually in the form of an aqueous solution.
- This aqueous solution can be appropriately concentrated and dried before being used in each manufacturing step.
- concentration of the alkali metal hydroxide and/or alkaline earth metal hydroxide it can be used in each production step.
- the concentration of alkali metal hydroxide and/or alkaline earth metal hydroxide is adjusted by removing water from the recovered liquid by heating, vacuum drying, etc., and removing alkali metal hydroxide and/or alkaline earth metal hydroxide. It can be carried out by adding water to the recovered liquid.
- the following apparatus for producing alkali metal/alkaline earth metal hydroxides and the same A recycling system for used alkali metal/alkaline earth metal hydroxides is provided. That is, according to the present invention, an electrochemical device having an anode, a cathode, and an electrolytic cell, and a cell whose interior is separated by an ion-permeable diaphragm, are produced by the electrochemical device.
- the liquid containing the soapstock generated in the deacidification step in is subjected to an electrochemical reaction to generate M B -OH and/or M C -(OH) 2 in the reaction liquid, and the resulting reaction liquid is transferred to the above one side separated by the diaphragm and water on the other side of the tank separated by the diaphragm to remove M B -OH and/or M C -(OH) 2 in the reaction solution.
- An apparatus for producing alkali metal/alkaline earth metal hydroxides is provided for transferring into the water.
- an electrolytic cell having an anode, a cathode, and an ion-permeable diaphragm separating the anode side and the cathode side is provided, and the oil residue generated in the deacidification process in the production of vegetable oil is removed.
- an apparatus for producing an alkali metal/alkaline earth metal hydroxide in which an electrochemical reaction is performed by putting a solution containing water on the anode side and water on the cathode side.
- an electrolytic cell separated by an ion-permeable diaphragm, and an anode and a cathode arranged on one side separated by the diaphragm, and deoxidizing in the production of vegetable oils and fats.
- a liquid containing the soapstock generated in the process is put into one side of the electrolytic cell separated by the diaphragm, and M B —OH and/or M C —(OH) 2 are introduced into the reaction liquid by an electrochemical reaction.
- water is put into the other side of the electrolytic cell separated by the diaphragm, and the M B —OH and/or M C —(OH) 2 in the reaction solution are transferred to the water.
- An apparatus for producing metal/alkaline earth metal hydroxides is provided. Furthermore, an alkaline A metal/alkaline earth metal hydroxide recycling system is provided. The size of the apparatus for producing alkali metal/alkaline earth metal hydroxide is appropriately designed according to the purpose.
- the means for supplying the alkali metal hydroxide and/or alkaline earth metal hydroxide to the deoxidizing step in the production of vegetable oil is not particularly limited, and the alkali metal hydroxide and/or alkaline earth metal hydroxide ( Any means capable of transporting an aqueous solution (usually in the form of an aqueous solution) to the site of the deacidification step in the production of vegetable oils and fats is included.
- an alkali metal hydroxide and/or an alkali can be transported to the site of the deoxidation process.
- the aqueous solution of alkali metal hydroxide and/or alkaline earth metal hydroxide recovered from the electrolytic cell may be transported to the site of the deoxidation step by truck, forklift, or the like.
- a recycled alkali metal/alkaline earth metal hydroxide recycling system is provided. That is, according to the present invention, an electrochemical device having an anode, a cathode, and an electrolytic cell, and a cell whose interior is separated by an ion-permeable diaphragm, are provided.
- the liquid containing black liquor produced in the washing step of is subjected to an electrochemical reaction to produce M B -OH and/or M C -(OH) 2 in the reaction liquid, and the resulting reaction liquid is transferred to the diaphragm of the tank. and water is placed in the other side of the tank separated by the diaphragm, and M B -OH and/or M C -(OH) 2 in the reaction solution is removed from the An apparatus for the production of alkali metal/alkaline earth metal hydroxides for transfer into water is provided.
- an electrolytic cell having an anode, a cathode, and an ion-permeable diaphragm separating the anode side and the cathode side is provided, and contains black liquor generated in the washing process after cooking in papermaking.
- an apparatus for producing alkali metal/alkaline earth metal hydroxides in which an electrochemical reaction is carried out by putting liquid on the anode side and water on the cathode side.
- an electrolytic cell separated by an ion-permeable diaphragm, and an anode and a cathode arranged on one side separated by the diaphragm are provided, and a washing process after cooking in papermaking into one side of the electrolytic cell separated by the diaphragm to produce M B —OH and/or M C —(OH) 2 in the reaction liquid by an electrochemical reaction.
- water is put in the other side of the electrolytic cell separated by the diaphragm, and M B -OH and/or M C -(OH) 2 in the reaction solution are transferred to the water.
- An apparatus for producing alkaline earth metal hydroxides is provided.
- an alkali metal/alkali paper comprising these manufacturing apparatuses and means for supplying alkali metal hydroxides and/or alkaline earth metal hydroxides produced on the cathode side of these manufacturing apparatuses to a digesting step in papermaking.
- An earth metal hydroxide recycling system is provided.
- the size of the apparatus for producing alkali metal/alkaline earth metal hydroxide is appropriately designed according to the purpose.
- Means for supplying alkali metal hydroxide and/or alkaline earth metal hydroxide to the cooking process in papermaking is not particularly limited, and alkali metal hydroxide and/or alkaline earth metal hydroxide (usually aqueous solution state) to the site of the cooking step in papermaking.
- the group metal hydroxides can be transported to the site of the cooking process.
- the aqueous solution of alkali metal hydroxide and/or alkaline earth metal hydroxide recovered from the electrolytic cell may be transported to the site of the cooking step by truck, forklift or the like.
- the following apparatus for producing an alkali metal/alkaline earth metal hydroxide, and A recycling system for alkali metal/alkaline earth metal hydroxide using this is provided. That is, according to the present invention, an electrochemical device having an anode, a cathode, and an electrolytic cell, and a cell having an interior separated by an ion-permeable diaphragm, are produced by the electrochemical device.
- a liquid containing soapy wastewater generated in the step of washing the crude fatty acid ester fraction in step A is subjected to an electrochemical reaction to produce M B -OH and/or M C -(OH) 2 in the reaction liquid, and the resulting reaction liquid is put into one side of the tank separated by the diaphragm, water is put into the other side of the tank separated by the diaphragm, and M B -OH and/or M C -
- An apparatus for producing alkali metal/alkaline earth metal hydroxides is provided that transfers (OH) 2 into the water.
- an electrolytic cell having an anode, a cathode, and an ion-permeable diaphragm separating the anode side and the cathode side is provided, and a step of washing a crude fatty acid ester fraction in the production of fatty acid ester is performed.
- an apparatus for producing an alkali metal/alkaline earth metal hydroxide in which an electrochemical reaction is performed by introducing a solution containing soapy wastewater generated in the anode side and water into the cathode side.
- an electrolytic cell separated by an ion-permeable diaphragm, and an anode and a cathode disposed on one side separated by the diaphragm are used to produce a crude fatty acid in the production of a fatty acid ester.
- a liquid containing soapy waste water generated in the step of washing the ester fraction is introduced into one side of the electrolytic cell separated by the diaphragm, and electrochemical reaction causes M B —OH and/or M C — in the reaction liquid. (OH) 2 is produced, water is introduced into the other side of the electrolytic cell separated by the diaphragm, and M B -OH and/or M C -(OH) 2 in the reaction solution is transferred into the water.
- An apparatus for producing alkali metal/alkaline earth metal hydroxides is provided. Furthermore, these production apparatuses and means for supplying the alkali metal hydroxides and/or alkaline earth metal hydroxides produced using these production apparatuses to the production reaction step of crude fatty acid esters in the production of fatty acid esters there is provided an alkali metal/alkaline earth metal hydroxide recycling system comprising: The size of the apparatus for producing alkali metal/alkaline earth metal hydroxide is appropriately designed according to the purpose.
- the means for supplying the alkali metal hydroxide to the crude fatty acid ester production reaction step in the production of the fatty acid ester is not particularly limited. Any means that can bring it to the site of the fatty acid ester production reaction step is included.
- the electrolytic cell and the site of the production reaction step are connected with a pipe, and an aqueous solution of an alkali metal hydroxide and/or an alkaline earth metal hydroxide is circulated in the pipe to obtain an alkali metal hydroxide and/or
- the alkaline earth metal hydroxide can be transported to the site of the production reaction step.
- the aqueous solution of alkali metal hydroxide and/or alkaline earth metal hydroxide recovered from the electrolytic cell may be transported to the production reaction site by truck, forklift or the like.
- Example 1 100 mL (0.12 mol/L) aqueous solution of 2% by mass (0.12 mol/L) of sodium caprylate as a liquid containing R A -COOM B and water in the electrolytic cell 3 (150 cm 3 in volume) of the electrochemical reaction apparatus having the configuration shown in FIG. pH 8.8) was added.
- electrochemical reaction was performed for 15 minutes at 40° C. and a current density of 0.2 A/cm 2 .
- Example 2 to 7 An electrochemical reaction was carried out in the same manner as in Example 1, except that the type of R A -COOM B , its aqueous solution concentration, reaction temperature, and current density were as shown in Table 1 below.
- the oil phase floated on the surface layer over time. The oil phase was separated and recovered, and the liquid in the electrolytic cell 3 was monitored for changes in pH. The results are shown in Table 1 below.
- the electrochemical reaction caused a large pH increase in a short time, and an alkali metal hydroxide (M B -OH) was produced with high efficiency. backed up.
- Example 8 An electrochemical reaction was carried out using an electrochemical reaction apparatus configured as shown in FIG.
- both electrodes arranged in an electrolytic cell 3 are separated by an ion-permeable diaphragm 5 (trade name: Nafion NRE-212, manufactured by Merck), and the anode side of the electrolytic cell 3 (anode cell ) is 75 cm 3 , and the capacity of the cathode side (cathode tank) is also 75 cm 3 .
- 50 mL of a 2% by mass (0.12 mol/L) aqueous solution of sodium caprylate as a liquid containing R A -COOM B and water was put into the anode side of the electrolytic cell 3 .
- the organic matter generated by Kolbe electrolysis is transferred to the anode cell to form an alkali metal hydroxide (MB - OH). can be selectively separated into the cathodic cell.
- the organic matter generated by the Kolbe electrolysis can be selectively separated into the anode cell and the alkali metal hydroxide and/or alkaline earth metal hydroxide into the cathode cell. It turns out that it is possible.
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| Application Number | Priority Date | Filing Date | Title |
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| US18/276,314 US20240124986A1 (en) | 2021-03-05 | 2022-02-21 | Method for producing alkali metal/alkaline earth metal hydroxide and application of said production method to carboxylate waste recycling technology |
| CN202280014574.7A CN116867927A (zh) | 2021-03-05 | 2022-02-21 | 碱金属/碱土金属氢氧化物的制造方法和该制造方法在羧酸盐废弃物再资源化技术中的应用 |
| JP2023503723A JPWO2022185975A1 (https=) | 2021-03-05 | 2022-02-21 |
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| US5841002A (en) * | 1995-09-28 | 1998-11-24 | Davy Process Technology Limited | Process for the commercial production of polyhydroxy alcohols and glycols |
| US6193872B1 (en) * | 1996-10-25 | 2001-02-27 | Kvaerner Process Technology Limited | Process and plant for treating an aqueous waste stream containing at least one alkali metal carboxylate |
| US20100186289A1 (en) * | 2007-03-22 | 2010-07-29 | Cps Biofuels, Inc. | Biodiesel process |
| US20110035995A1 (en) * | 2007-09-12 | 2011-02-17 | Rainer Busch | Biofuel composition and manufacturing process |
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| JP2016517474A (ja) * | 2013-03-12 | 2016-06-16 | ダイナミック フード イングリディエンツ コーポレーションDynamic Food Ingredients Corp. | 糖の電解脱炭酸方法 |
| JP2017527682A (ja) * | 2014-07-15 | 2017-09-21 | アドヴォネックス インターナショナル コーポレーション | 植物油及び動物性脂肪に由来する脂肪酸を変換する高生産性コルベ反応プロセス |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB0325578D0 (en) * | 2003-11-03 | 2003-12-03 | Bioregional Minimills Uk Ltd | Method for treating black liquor |
| JP3869385B2 (ja) * | 2003-04-02 | 2007-01-17 | 株式会社J−オイルミルズ | 油滓からの燃料用脂肪酸エステルの製造方法 |
| US8961775B2 (en) * | 2011-02-01 | 2015-02-24 | Altranex Corporation | High productivity Kolbe reaction process for transformation of fatty acids derived from plant oil and animal fat |
| CA3139043C (en) * | 2013-03-08 | 2023-09-19 | Enlighten Innovations Inc. | Device and method of obtaining diols and other chemicals using decarboxylation |
-
2022
- 2022-02-21 JP JP2023503723A patent/JPWO2022185975A1/ja active Pending
- 2022-02-21 WO PCT/JP2022/007032 patent/WO2022185975A1/ja not_active Ceased
- 2022-02-21 CN CN202280014574.7A patent/CN116867927A/zh active Pending
- 2022-02-21 US US18/276,314 patent/US20240124986A1/en active Pending
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| US5841002A (en) * | 1995-09-28 | 1998-11-24 | Davy Process Technology Limited | Process for the commercial production of polyhydroxy alcohols and glycols |
| US6193872B1 (en) * | 1996-10-25 | 2001-02-27 | Kvaerner Process Technology Limited | Process and plant for treating an aqueous waste stream containing at least one alkali metal carboxylate |
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| CN116867927A (zh) | 2023-10-10 |
| US20240124986A1 (en) | 2024-04-18 |
| JPWO2022185975A1 (https=) | 2022-09-09 |
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