WO2022183603A1 - 一种具有双面铝浆电极的N型Topcon电池及其制备方法 - Google Patents
一种具有双面铝浆电极的N型Topcon电池及其制备方法 Download PDFInfo
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/02168—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
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- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/022441—Electrode arrangements specially adapted for back-contact solar cells
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- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
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- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
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Definitions
- the invention relates to the technical field of solar cells, in particular to an N-type Topcon cell with double-sided aluminum paste electrodes and a preparation method thereof.
- Topcon solar cell (Tunnel Oxide Passivated Contact) is a solar cell that uses an ultra-thin oxide layer as a passivation layer structure.
- the structure of the N-type Topcon battery is N-type Si
- the P+ doped layer is obtained by B diffusion on the front side
- the corresponding AlO x /SiN x passivation dielectric film is deposited on the front side by ALD or PECVD.
- N-type Topcon cells use silver paste on the back, although it can ensure a higher bifacial ratio, but at the same time increases the battery manufacturing cost, Therefore, in order to meet the principles of efficiency improvement and cost reduction of N-type Topcon cells at the same time, the use of silver paste on the back side should be reduced as much as possible; occupy an absolute advantage.
- the patent number CN202010483586.7 the patent name "a manufacturing method of an N-type Topcon solar cell", which relates to a manufacturing method of an N-type Topcon solar cell, includes the following steps: a. Double-sided texturing: b. Single-sided Spin coating: c. Single-sided oxidation: A layer of boron-containing silicon oxide is formed on the spin coating surface; d. Formation of heavily and lightly doped area substrate: Using a mask method, a protective heavily doped area is formed at the position of the corresponding metal gate line the organic mask layer; use HF to completely remove the boron-containing silicon oxide layer and the boron source outside the coverage area of the organic mask layer, and then remove the organic mask layer; e.
- the disadvantage is that only the silver grid is used as the transmission medium, and the photoelectric conversion efficiency of the battery is low.
- the present invention provides an N-type Topcon battery with double-sided aluminum paste electrodes and a preparation method thereof.
- Gate line and segmented silver busbar by adjusting the glass powder composition in the paste, only a good ohmic contact is formed between the paste and the doped N-type doped polysilicon layer, and no BSF layer is formed, so that the backside aluminum paste can be realized
- silver paste a good field passivation effect is formed, thereby increasing the diffusion length of carriers, improving the Voc of the battery, and reducing the manufacturing cost of the battery.
- An N-type Topcon battery with double-sided aluminum paste electrodes the battery includes an N-type substrate, and the front of the N-type substrate is sequentially provided with a P-type doped region layer, an AlO x layer and a SiN x Hy layer from the inside to the outside.
- the backside of the type substrate is sequentially provided with a tunnel oxide layer, an N-type doped polysilicon layer and a SiNxHy layer from the inside to the outside, and a frontside silver busbar and a frontside aluminum fine grid are arranged on the SiNxHy layer on the front side.
- the back side silver busbar and the back side aluminum fine grid are arranged on the SiN x Hy layer on the back side.
- the preparation method of the above cell includes: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ winding plating removal ⁇ front side AlOx layer and SiNxHy Layer deposition ⁇ backside SiNxHy deposition ⁇ front/backside UV laser ablation ⁇ screen printing.
- aluminum paste and a small amount of silver paste are respectively used on the front to obtain aluminum fine grids and segmented silver busbars.
- Aluminum fine grids and segmented silver busbars are prepared by using aluminum paste and a small amount of silver paste.
- the aluminum fine grids collect the collected current to the silver busbars, and the silver busbars meet the welding requirements; on the one hand, this method can reduce the amount of silver on the front and back.
- the Voc of the battery can be improved by reducing the laser damage, forming the front surface field on the front surface, and reducing the metal recombination, and the battery efficiency is better than that of the double-sided silver paste.
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid line.
- the number of grids is 106-122, the width is 25-40um, and the height is 10-25um; the length of each section of the front silver busbar is 2-8mm, the width is 0.1-2mm, the height is 4-8um, and the number of roots is 5-12;
- D. Use weak burn-through aluminum paste printing and sintering on the back of the battery to form a local contact point H-type back aluminum fine grid electrode.
- the number of aluminum fine grids on the back is 110-160, the width is 40-160um, and the height is 10-25um ;
- the silver busbar on the back adopts a segmented design, each segment is 2-8mm in length, 0.1-2mm in width, 4-8um in height, and the number of roots is 5-12.
- the front side of the present invention removes part of the AlO x layer and the SiN x Hy layer passivation film by UV laser ablation without damaging the PN junction, and the back side partially removes the SiN x Hy layer passivation film by UV laser. , and does not damage the N-type doped polysilicon layer;
- the advantages of the front/back metal electrode of the present invention are: (1) UV laser ablation is used to remove the passivation film of the front surface part of the AlO x layer and the SiN x Hy layer, which is more green than green light.
- the spot diameter is small, and there is almost no ablation crater on the edge, which minimizes the damage to the passivation dielectric film and the PN junction area of the battery;
- UV laser ablation is used to remove the passivation of the SiN x Hy layer on the back surface.
- the diameter of the spot is smaller, and there is almost no ablation crater on the edge, which minimizes the damage to the passivation dielectric film, and can precisely control the release of energy to ensure that the N-type doped polysilicon layer is not damaged.
- Using this method to make front/back metal electrodes can ensure that the efficiency is equivalent to that of double-sided silver paste metal electrodes, but the production cost is greatly reduced.
- the thickness of the AlO x layer on the front is 2-15 nm, the thickness of the SiN x Hy layer on the front is 50-100 nm; the thickness of the tunnel oxide layer on the back is 1-8 nm, and the thickness of the N-type doping layer on the back is 1-8 nm.
- the thickness of the polysilicon layer is 100-200nm, and the thickness of the SiNxHy layer on the backside is 50-100nm .
- Front AlO x and SiN x Hy increase the passivation effect of the front surface and reduce the reflectivity of the front surface
- the tunnel oxide layer on the back side is the selective passivation of carriers
- the N-doped polysilicon is mainly to reduce the contact resistance with the back electrode
- the backside SiNxHy increases the passivation effect of the backside surface. This thickness range is set because different film thicknesses require both optical and electrical balance to maximize the photoelectric conversion efficiency.
- the spot diameter of the UV laser is 10-30um; the spot spacing is 0-700um , the depth of the front ablation and removal of the film is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal of the film is the same as the thickness of the back SiN
- the thickness of the passivation dielectric film of the xHy layer is the same.
- the depth of the front/reverse ablation and removal must be consistent with the thickness of the passivation film layer, so as to ensure that the front aluminum fine gate and the P-type doped region layer are in full contact, and the back aluminum fine The gate is in full contact with the N-type doped polysilicon layer, so that the photoelectric conversion efficiency of the battery is further improved.
- the backside aluminum fine gate formed by backside sintering forms an ohmic contact with the N-type doped polysilicon layer, and a BSF layer will not be formed.
- the aluminum fine gate only forms ohmic contact with the N-type doped polysilicon layer, and the aluminum paste will not continue to penetrate the doped polysilicon layer into the Si matrix to form secondary doping, so the BSF layer will not be formed.
- the N-type Topcon battery with double-sided aluminum paste electrodes prepared by the preparation method the thickness of the front silver busbar is smaller than the thickness of the front aluminum fine grid, the front silver busbar is distributed in the front aluminum fine grid, and the back silver busbar is The thickness of the backside aluminum fine grid is smaller than that of the backside aluminum fine grid, and the backside silver busbar is distributed in the backside aluminum fine grid.
- the silver busbar is printed first, and then the aluminum fine grid is printed, the two need an overlapping part to collect the carriers collected by the aluminum fine grid to the silver busbar.
- the silver busbar is lower than the aluminum fine grid.
- the design will not affect the welding effect of the silver busbar, thereby improving the flow efficiency of carriers, and in terms of the surface structure of the battery, the convexity of the welding structure of the silver busbar is avoided, the surface structure is also more flat, and the whole battery is small in size , saving installation space.
- the AlO x layer and the SiN x Hy layer on the front side are provided with contact grooves, and the SiN x Hy layer on the back side is provided with contact grooves.
- the front-side aluminum fine grids pass through the contact grooves to form local contact points with the AlO x layer.
- the backside aluminum fine gate passes through the contact groove to form a local contact point with the N-type doped polysilicon layer.
- the back metal electrode of the N-type Topcon cell is directly printed with silver paste, and the front metal electrode is printed with silver-aluminum paste.
- the production cost is high, and the efficiency advantage cannot be highlighted, that is, the solar energy cannot be significantly reduced.
- the manufacturing cost per watt of the battery some researchers focus on the use of the front silver paste of the N-type Topcon battery.
- the aluminum fine grid is first printed, and then the silver fine grid is superimposed on the aluminum fine grid; this method
- the consumption of the front silver paste is reduced to a certain extent and the production cost of the battery is reduced, in order to meet the sintering conditions of the upper layer silver paste, the sintering temperature is too high, which leads to the enhanced horizontal and vertical expansion of the lower layer aluminum paste.
- the front side of the cell is first subjected to UV laser ablation to remove part of the passivation film of the AlO x layer and SiN x Hy layer on the surface, and then use aluminum paste and A small amount of silver paste is printed to obtain fine grid lines and segmented silver busbars; the back of the battery is also first removed by UV laser ablation to remove the surface part of the SiN x Hy layer, because the N-type doped polysilicon layer is not damaged by laser reference control, and then aluminum alloys are used respectively. Paste and a small amount of silver paste are printed to obtain fine grid lines and segmented silver busbars.
- the battery structure of the present invention has the following advantages: (1) The front surface is directly printed with aluminum paste to obtain aluminum grid lines, and on the one hand, N-type doping can be formed on the front surface.
- the polysilicon layer forms a good field passivation effect, thereby increasing the diffusion length of carriers and improving the Voc of the battery; on the other hand, it can greatly reduce the production cost of the front electrode; (2)
- the back side is directly printed with aluminum paste to obtain an aluminum grid Line, by adjusting the glass powder composition in the paste, only a good ohmic contact is formed between the paste and the doped N-type doped polysilicon layer, and no BSF layer is formed, so that the backside aluminum paste can be replaced by the silver paste, and the backside can be reduced.
- the front/back surface is made of aluminum paste to avoid excessive metal recombination caused by the entry of the deep-level impurity Ag of Si, that is, the J 0,metal is too large, thereby improving the battery Voc and battery The conversion efficiency is low.
- the present invention has the following beneficial effects:
- the aluminum fine grid and segmented silver busbar are made by using aluminum paste and a small amount of silver paste on the front/back of the battery structure.
- the aluminum fine grid collects the collected current to the silver busbar, and the silver busbar meets the welding requirements. ;
- UV laser ablation is used to remove the passivation film of AlO x layer and SiN x Hy layer on the front surface.
- the spot diameter is smaller, and there is almost no ablated crater on the edge, which minimizes the Damage to the passivation dielectric film and the PN junction area of the battery, and reduce the damage to the surface coating of the battery;
- the battery structure can reduce the consumption of silver paste on the front and back, thereby reducing the cost; on the other hand, it can improve the battery Voc by reducing laser damage, forming a front surface field on the front surface, and reducing metal recombination, and the battery efficiency is better than Cell efficiency of double-sided silver paste.
- FIG. 1 is a schematic diagram of the structure of a battery of the present invention.
- FIG. 2 is a schematic diagram of the structure of a front grid line of a battery according to the present invention.
- FIG. 3 is a schematic diagram of a grid line structure on the back side of a battery according to the present invention.
- N-type substrate 2. Front silver busbar; 3. Front aluminum fine grid; 4. Back silver busbar; 5. Back aluminum fine grid; 6. P-type doped region layer; 7. AlO x layer; 8, SiN x Hy layer; 9, tunnel oxide layer; 10, N-type doped polysilicon layer; 11, local contact point.
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO layer from the inside to the outside x layer 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside, and the SiN x layer on the front side is The front silver busbar 2 and the front aluminum fine grid 3 are arranged on the Hy layer 8 , and the rear silver busbar 4 and the back aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and polysilicon layer ⁇ backside P diffusion ⁇ removal PSG ⁇ de-plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Including the following specific preparation steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer.
- the thickness of PECVD deposition is 2-15nm.
- the AlO x layer with a thickness of 50-100nm and a SiN xH y layer with a thickness of 50-100nm are deposited on the back of the N-type silicon wafer by LPCVD with a thickness of 1-8mm.
- P diffusion forms an N-type doped polysilicon layer with a thickness of 100-200 nm, and a SiN x Hy layer with a thickness of 50-100 nm is deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 10-30um; the spot spacing is 0-700um , the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is the same as the thickness of the passivation dielectric film of the SiN x Hy layer on the back consistent;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum thin grid line, the number of the front aluminum thin grid is 106-122, the width is 25-40um, and the height is 25-40um.
- the length of each section of the front silver busbar is 2-8mm, the width is 0.1-2mm, the height is 4-8um, and the number of wires is 5-12;
- Use weak fire-through aluminum paste Al 60-80wt%, Si ⁇ 40wt%, glass frit ⁇ 5wt%, resin ⁇ 5wt%; add organic solvent to adjust the viscosity to 20-25Pa.s
- Form a local contact point H-type back aluminum fine grid electrode the number of aluminum fine grids on the back is 110-160, the width is 40-160um, and the height is 10-25um;
- the back silver busbar adopts a segmented design, and the length of each section is 2-8mm, 0.1-2mm wide, 4-8um high, and 5-12 in number;
- the aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and no BSF layer will be formed.
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6 and an AlO x layer from the inside to the outside. 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the front side is The SiN x Hy layer 8 is provided with a front silver busbar 2 and a front aluminum fine grid 3.
- the back SiN x Hy layer 8 is provided with a rear silver busbar 4 and a back aluminum fine grid. Grid 5.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and polysilicon layer ⁇ backside P diffusion ⁇ removal PSG ⁇ de-plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- the x layer and the SiN x Hy layer with a thickness of 80nm are deposited on the back of the N-type silicon wafer by LPCVD with a thickness of 2nm.
- the thickness of the N-type doped polysilicon is formed by LPCVD and P diffusion. layer, the PECVD deposition thickness is 75nm SiN x Hy layer;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 20um; the spot spacing is 350um, the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum fine grid lines, the number of front aluminum fine grids is 112, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm, width 1mm, height 6um, the number of roots is 8;
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6 and an AlO x layer from the inside to the outside. 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside, as shown in FIG. 21, the front side is The SiN x Hy layer 8 is provided with a front silver busbar 2 and a front aluminum fine grid 3. As shown in FIG. 3, the back SiN x Hy layer 8 is provided with a rear silver busbar 4 and a back aluminum fine grid. Grid 5.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P-diffusion ⁇ PSG removal ⁇ de-winding plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 15nm is deposited by PECVD.
- the x layer and the 50nm thick SiN x Hy layer with a thickness of 100nm are deposited on the back of the N-type silicon wafer by LPCVD in turn with a thickness of 1nm.
- the tunnel oxide layer is formed by LPCVD and P diffusion.
- Type doped polysilicon layer, a SiN x Hy layer with a thickness of 100 nm is deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 10um; the spot spacing is 700um , the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum fine grid lines, the number of front aluminum fine grids is 106, the width is 40um, and the height is 10um; the length of each section of the front silver busbar is 8mm, width 0.1mm, height 8um, the number of roots is 5;
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6 and an AlO x layer from the inside to the outside. 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the front side is The SiN x Hy layer 8 is provided with a front silver busbar 2 and a front aluminum fine grid 3.
- the back SiN x Hy layer 8 is provided with a rear silver busbar 4 and a back aluminum fine grid. Grid 5.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P-diffusion ⁇ PSG removal ⁇ de-winding plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Specifically include the following steps:
- the x layer and the SiN x Hy layer with a thickness of 50nm are deposited on the back of the N-type silicon wafer by LPCVD with a thickness of 8nm in turn, and the N-type doped polysilicon layer with a thickness of 100nm is formed by LPCVD and P diffusion.
- a SiN x Hy layer with a thickness of 60 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 30um; the spot spacing is 0um , the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum fine grid lines, the number of front aluminum fine grids is 122, the width is 25um, and the height is 25um; the length of each section of the front silver busbar is 2mm, width 2mm, height 4um, the number of roots is 12;
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6 and an AlO x layer from the inside to the outside. 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the front side is The SiN x Hy layer 8 is provided with a front silver busbar 2 and a front aluminum fine grid 3, as shown in FIG. Grid 5.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the back silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P-diffusion ⁇ PSG removal ⁇ de-winding plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Specifically include the following steps:
- x layer and SiN x Hy layer with a thickness of 60nm deposit a tunnel oxide layer with a thickness of 2nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 120nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 80 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 25um; the spot spacing is 100um, the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum fine grid lines, the number of front aluminum fine grids is 112, the width is 30um, and the height is 20um; the length of each section of the front silver busbar is 4mm, width 0.5mm, height 5um, the number of roots is 7;
- an N-type Topcon battery with double-sided aluminum paste electrodes includes an N-type substrate 1, and the front side of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6 and an AlO x layer from the inside to the outside. 7 and SiN x Hy layer 8, the back of the N-type substrate 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the front side is The SiN x Hy layer 8 is provided with a front silver busbar 2 and a front aluminum fine grid 3.
- the back SiN x Hy layer 8 is provided with a rear silver busbar 4 and a back aluminum fine grid. Grid 5.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation method of the N-type Topcon battery with double-sided aluminum paste electrodes is as follows: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P-diffusion ⁇ PSG removal ⁇ de-winding plating ⁇ front AlO x layer and SiN x Hy layer deposition ⁇ back SiN x Hy deposition ⁇ front/back UV laser ablation ⁇ screen printing. Specifically include the following steps:
- x layer and SiN x Hy layer with a thickness of 90nm deposit a tunnel oxide layer with a thickness of 3nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 180nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 90 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 15um; the spot spacing is 650um , the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design, the front silver busbar is distributed in the aluminum fine grid lines, the number of front aluminum fine grids is 120, the width is 35um, and the height is 22um; the length of each section of the front silver busbar is 6mm, width 1.6mm, height 6.5um, the number of roots is 10;
- D. Use weak fire-through aluminum paste (Al 65wt%, Si 25wt%, glass frit 5wt%, resin 5wt%; add organic solvent to adjust the viscosity to 20Pa.s) on the back of the battery to print and sinter to form a local contact point H-type backside Aluminum fine grid electrode, the number of aluminum fine grids on the back is 150, the width is 150um, and the height is 15um; the silver busbar on the back adopts a segmented design, each section is 6.5mm long, 1.8mm wide, and 6um high, and the number of wires is 10; The aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and a BSF layer will not be formed.
- weak fire-through aluminum paste Al 65wt%, Si 25wt%, glass frit 5wt%, resin 5wt%; add organic solvent to adjust the viscosity to 20Pa.s
- Comparative Example 1 (The difference from Example 1 is that there are no aluminum grid lines on the front and back sides.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back surface of 1 is provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 in sequence from the inside to the outside.
- the backside silver busbar 4 is provided on the SiN x Hy layer 8 .
- the preparation process of the N-type Topcon cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ unwinding plating ⁇ front side AlOx layer and SiNxHy layer deposition ⁇ backside SiNxHy deposition ⁇ front/backside UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- each segment is 5mm in length, 1mm in width, 5um in height, and the number of wires is 8.
- Comparative Example 2 (the difference from Example 1 is that UV laser ablation is not used to remove part of the AlO x layer and SiN x Hy layer passivation dielectric film on the front side of the battery; UV laser ablation is not used to remove part of the SiN x layer on the back of the battery. Hy layer passivation dielectric film.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back side of 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the backside silver busbar 4 and the backside aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back side.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation process of the N-type Topcon cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ unwinding plating ⁇ Front side AlOx layer and SiNxHy layer deposition ⁇ back side SiNxHy deposition ⁇ screen printing. Specifically include the following steps:
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid lines.
- the number of front aluminum fine grids is 112, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm. , width 1mm, height 6um, the number of roots is 8;
- the number of aluminum fine grids on the back is 135, the width is 100um, and the height is 18um; the silver busbar on the back adopts a segmented design, each segment is 5mm long, 1mm wide, 5um high, and the number is 8.
- Comparative Example 3 (The difference from Example 1 is that only part of the SiN x Hy layer passivation dielectric film is removed by UV laser ablation on the front side of the battery.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back side of 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the backside silver busbar 4 and the backside aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back side.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation process of the cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ de-winding plating ⁇ front side AlO x layer and SiN xHy layer deposition ⁇ backside SiNxHy deposition ⁇ front/backside UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery; the spot diameter of the UV laser is 20um ; The spot spacing is 350um, the depth of the front ablation and removal of the film is consistent with the thickness of the SiN x Hy layer, and the depth of the back ablation and removal of the film is consistent with the thickness of the passivation dielectric film of the back SiN x Hy layer;
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid line.
- the number of grids is 112, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm, the width is 1mm, the height is 6um, and the number of grids is 8;
- D. Use weak burn-through aluminum paste printing and sintering on the back of the battery to form a local contact point H-type back aluminum thin grid electrode.
- the number of aluminum thin grids on the back is 135, the width is 100um, and the height is 18um; the silver busbar on the back adopts Segmented design, each segment is 5mm in length, 1mm in width, 5um in height, and the number is 8; the aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and no BSF layer will be formed.
- Comparative Example 4 (The difference from Example 1 is that the UV laser is replaced with a green laser.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back side of 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the backside silver busbar 4 and the backside aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back side.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation process of the N-type Topcon cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ unwinding plating ⁇ front side AlOx layer and SiNxHy layer deposition ⁇ backside SiNxHy deposition ⁇ front/backside green laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid line.
- the number of grids is 112, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm, the width is 1mm, the height is 6um, and the number of grids is 8;
- D. Use weak burn-through aluminum paste printing and sintering on the back of the battery to form a local contact point H-type back aluminum thin grid electrode.
- the number of aluminum thin grids on the back is 135, the width is 100um, and the height is 18um; the silver busbar on the back adopts Segmented design, each segment is 5mm in length, 1mm in width, 5um in height, and the number is 8; the aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and no BSF layer will be formed.
- Comparative Example 5 (The difference from Example 1 is that the number of aluminum fine grids on the front side is too small, only 60.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back side of 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the backside silver busbar 4 and the backside aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back side.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation process of the N-type Topcon cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ unwinding plating ⁇ Front side AlOx layer and SiNxH y layer deposition ⁇ back side SiNxHy deposition ⁇ front/back side UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 20um; the spot spacing is 350um, the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid line.
- the number of grids is 60, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm, the width is 1mm, the height is 6um, and the number of grids is 8;
- D. Use weak burn-through aluminum paste printing and sintering on the back of the battery to form a local contact point H-type back aluminum thin grid electrode.
- the number of aluminum thin grids on the back is 135, the width is 100um, and the height is 18um; the silver busbar on the back adopts Segmented design, each segment is 5mm in length, 1mm in width, 5um in height, and the number is 8; the aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and no BSF layer will be formed.
- Comparative Example 6 (The difference from Example 1 is that the number of aluminum fine grids on the front side is too much, which is 140.)
- An N-type Topcon battery comprising an N-type substrate 1, the front of the N-type substrate 1 is sequentially provided with a P-type doped region layer 6, an AlO x layer 7 and a SiN x Hy layer 8 from the inside to the outside, and the N-type substrate
- the back side of 1 is sequentially provided with a tunnel oxide layer 9, an N-type doped polysilicon layer 10 and a SiN x Hy layer 8 from the inside to the outside.
- the backside silver busbar 4 and the backside aluminum fine grid 5 are arranged on the SiN x Hy layer 8 on the back side.
- the thickness of the front silver busbar 2 is smaller than the thickness of the front aluminum fine grid 3, the front silver busbar 2 is distributed in the front aluminum fine grid 3, the thickness of the rear silver busbar 4 is smaller than the thickness of the back aluminum fine grid 5, and the rear silver busbar 4 are distributed in the backside aluminum fine grid 5 .
- Contact grooves are provided on the AlOx layer 7 and SiNxHy layer 8 on the front side, and contact grooves are provided on the SiNxHy layer 8 on the back side.
- the front-side aluminum fine grids 3 pass through the contact grooves to form local contact points 11 with the AlO x layer 7 .
- the backside aluminum fine gates 5 pass through the contact grooves to form local contact points 11 with the N-type doped polysilicon layer 10 .
- the preparation process of the N-type Topcon cell is: texturing ⁇ B diffusion ⁇ BSG removal ⁇ alkali polishing ⁇ backside LPCVD deposition of tunnel oxide layer and N-type doped polysilicon layer ⁇ backside P diffusion ⁇ PSG removal ⁇ unwinding plating ⁇ Front side AlOx layer and SiNxH y layer deposition ⁇ back side SiNxHy deposition ⁇ front/back side UV laser ablation ⁇ screen printing. Specifically include the following steps:
- N-type double-sided cells before metallization N-type monocrystalline silicon wafer is used as the substrate.
- the front side of the N-type silicon wafer is sequentially diffused through B to form a P-type doped region layer, and AlO with a thickness of 8 nm is deposited by PECVD.
- x layer and SiN x Hy layer with a thickness of 80nm deposit a tunnel oxide layer with a thickness of 4nm on the back of the N-type silicon wafer by LPCVD in turn, and form an N-type doped polysilicon with a thickness of 150nm by LPCVD and P diffusion layer, a SiN x Hy layer with a thickness of 75 nm was deposited by PECVD;
- UV laser ablation to remove part of the passivation dielectric film of AlO x layer and SiN x Hy layer on the front surface of the battery; use UV laser ablation to remove part of the passivation dielectric film of the SiN x Hy layer on the back of the battery;
- the spot diameter is 20um; the spot spacing is 350um, the depth of the front ablation and removal is consistent with the thickness of the AlO x layer and the SiN x Hy layer, and the depth of the back ablation and removal is consistent with the thickness of the passivation dielectric film of the SiN x Hy layer on the back;
- the front silver busbar adopts a segmented design.
- the front silver busbar is distributed in the aluminum fine grid line.
- the number of grids is 140, the width is 32um, and the height is 18um; the length of each section of the front silver busbar is 5mm, the width is 1mm, the height is 6um, and the number of grids is 8;
- D. Use weak burn-through aluminum paste printing and sintering on the back of the battery to form a local contact point H-type back aluminum thin grid electrode.
- the number of aluminum thin grids on the back is 135, the width is 100um, and the height is 18um; the silver busbar on the back adopts Segmented design, each segment is 5mm in length, 1mm in width, 5um in height, and the number is 8; the aluminum fine gate formed by backside sintering and the N-type doped polysilicon layer form an ohmic contact, and no BSF layer will be formed.
- Table 1 is the performance parameters of each embodiment and comparative battery
- Comparative Example 1 The difference between Comparative Example 1 and Example 1 is that there are no aluminum grid lines on the front and back, but silver grid lines are used.
- the shading ratio of silver grid lines is low, so the current density increases; but at the same time, the metal compound increases, and the open circuit voltage is significantly reduced. , the corresponding performance is lower than that of Example 1.
- Comparative Example 2 The difference between Comparative Example 2 and Example 1 is that the UV laser is not used on the front and back to open the film, the aluminum paste needs to be corroded by its own glass body, the damage to the passivation film is too large, the open circuit voltage and current density are reduced, and the corresponding The performance is lower than that of Example 1.
- Comparative Example 3 The difference between Comparative Example 3 and Example 1 is that only the UV laser is used to open the film on the front side, and the aluminum paste on the back side needs to be corroded by its own glass body, and the damage to the passivation film on the back side is too large, and the open circuit voltage and current density are reduced. The corresponding performance is lower than that of Example 1.
- Comparative Example 4 The difference between Comparative Example 4 and Example 1 is that the plasma UV laser is replaced by a green laser.
- the green laser has stronger penetrating power and the ablation process will produce a larger heat-affected zone, open circuit voltage and current density. The decline is obvious, and the corresponding performance is lower than that of Example 1.
- Comparative Example 5 The difference between Comparative Example 5 and Example 1 is that the number of front aluminum grid lines is too small and only 60, the fill factor decreases significantly, and the corresponding performance is lower than that of Example 1.
- Comparative Example 6 The difference between Comparative Example 6 and Example 1 is that the number of front aluminum grid lines is too much to 140, and the current density and open circuit voltage are significantly reduced.
- the raw materials and equipment used in the present invention are the common raw materials and equipment in the art; the methods used in the present invention, unless otherwise specified, are the conventional methods in the art.
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Abstract
Description
Claims (9)
- 一种具有双面铝浆电极的N型Topcon电池的制备方法,其特征是,所述N型Topcon电池包括N型衬底(1),N型衬底(1)正面由内向外依次设有P型掺杂区层(6)、AlO x层(7)及SiN xH y层(8),N型衬底(1)的背面由内向外依次设有隧穿氧化层(9)、N型掺杂多晶硅层(10)及SiN xH y层(8),正面所述SiN xH y层(8)上设有正面银主栅(2)和正面铝细栅(3),背面所述SiN xH y层(8)上设有背面银主栅(4)和背面铝细栅(5);所述电池的制备方法包括:制绒→B扩散→去BSG→碱抛光→背面LPCVD沉积隧穿氧化层和多晶硅层→背面P扩散→去PSG→去绕镀→正面AlO x层和SiN xH y层沉积→背面SiN xH y沉积→正/背面UV激光消融→丝网印刷。
- 根据权利要求1所述的制备方法,其特征是,具体包括如下步骤:A、金属化前的N型双面电池制备,采用N型单晶硅片为基底,N型硅片的正面依次通过B扩散形成P型掺杂区层,PECVD的方式沉积AlO x层及SiN xH y层,在N型硅片的背面依次通过LPCVD的方式沉积隧穿氧化层和多晶硅层,通过P扩散形成N型掺杂多晶硅层,PECVD沉积SiN xH y层;B、在电池的正表面使用UV激光消融去除部分AlO x层及SiN xH y层钝化介质膜;在电池的背面使用UV激光消融去除部分SiN xH y层钝化介质膜;C、在电池的正表面使用铝浆印刷烧结形成局部接触点H型正面铝细栅线电极,正面银主栅采用分段式设计,正面银主栅分布于铝细栅线中,正面铝细栅根数为106-122,宽度为25-40um,高度为10-25um;正面银主栅每段长度为2-8mm,宽0.1-2mm,高4-8um,根数为5-12;D、在电池的背面使用弱烧穿型铝浆印刷烧结形成局部接触点H型背面铝细栅线电极,背面铝细栅根数为110-160,宽度为40-160um,高度为10-25um;背面银主栅采用分段式设计,每段长度为2-8mm,宽0.1-2mm,高4-8um,根数为5-12。
- 根据权利要求1或2所述的制备方法,其特征是,正面的AlO x层厚度为2-15nm,正面的SiN xH y层厚度为50-100nm;背面的隧穿氧化层的厚度为1-8nm,背面的N型掺杂多晶硅层厚度为100-200nm,背面的SiN xH y层厚度为50-100nm。
- 根据权利要求2所述的制备方法,其特征是,步骤B中,UV激光的光斑直径为10-30um;光斑间距为0-700um,正面消融去膜深度与AlO x层及SiN xH y层厚度一致,背面消融去膜深度与背面SiN xH y层钝化介质膜的厚度一致。
- 根据权利要求1或2所述的制备方法,其特征是,所述背面铝细栅和N型掺杂多晶硅层形成欧姆接触。
- 根据权利要求1-5任一所述的制备方法制备得到的具有双面铝浆电极的N型Topcon电池,其特征是,正面银主栅(2)的厚度小于正面铝细栅(3)的厚度,正面银主栅(2)分布于正面铝细栅(3)中,背面银主栅(4)的厚度小于背面铝细栅(5)的厚度,背面银主栅(4)分布于背面铝细栅(5)中。
- 根据权利要求6所述的电池,其特征是,正面的所述AlO x层(7)及SiN xH y层(8)上设有接触槽,背面的SiN xH y层(8)上设有接触槽。
- 根据权利要求7所述的电池,其特征是,正面铝细栅(3)穿过所述接触槽与AlO x层(7)形成局部接触点(11)。
- 根据权利要求7所述的电池,其特征是,背面铝细栅(5)穿过所述接触槽与N型掺杂多晶硅层(10)形成局部接触点(11)。
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EP21928684.6A EP4235808A4 (en) | 2021-03-05 | 2021-05-25 | TOPCON N-TYPE BATTERY PROVIDED WITH A DOUBLE-SIDED ALUMINUM PASTE ELECTRODE AND PREPARATION METHOD THEREFOR |
US18/038,704 US20240097057A1 (en) | 2021-03-05 | 2021-05-25 | N-Type TOPCon Cell with Double-Sided Aluminum Paste Electrodes, and Preparation Method for Preparing N-Type TOPCon Cell with Double-Sided Aluminum Paste Electrodes |
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CN113990961B (zh) * | 2021-10-27 | 2023-10-10 | 通威太阳能(成都)有限公司 | 一种太阳能电池及其制备方法 |
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CN114649424B (zh) * | 2022-03-28 | 2024-02-13 | 常州时创能源股份有限公司 | 晶硅太阳能电池的电极结构 |
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